tgm folder large high performance turbines

LARGE HIGH PERFORMANCE
TURBINES TGM ARE REFERENCE IN THE
GLOBAL ENERGY SCENARIO
Four TGM turbines generate a total of 172 MW
at Cerradinho Bioenergia - Chapadão do Céu, GO - Brazil
SAFETY, EFFICIENCY AND OPERATIONAL AVAILABILITY
IN TURBINES, GEARBOXES AND SERVICES
+55 16 2105-2512
[email protected]
GRUPOTGM.COM.BR
Global efficiency levels fall into
cogeneration plants using steam turbines
The global energy sector has gone
through major restructuring in recent years,
due to growing demand for electricity and
the intense search for self-sufficiency in
major players. The index shows that the
industries that use natural resources such
as biomass to power generate and cogenerate electricity as remunerative source
are becoming reference because they use
large turbines to enhance the process.
With boiler projects and high-efficiency
turbines operating at high levels of pressure
and temperature in Brazil and abroad,
the Brazilian multinational TGM has been
growing in the list of major world suppliers
of equipment for these industries and it is
becoming responsible for running small,
medium and large thermal plants.
As a developer of power generation
projects, the company values efficiency,
safety and operational availability. "The
three pillars form the foundation of our
company, and especially the recognition of
our customers on more than 1,000 machines
we have manufactured and sold worldwide,"
says a TGM director, Antonio Gallati. "The
continuous search for self-sufficiency and to
export energy surplus is the driving force from
steam turbines on small and large projects. An
example of this is the suppling of thousands of
turbines and many machines operating in the
range of 50 to 65 MW of power for customers
around the world," says Mr. Gallati.
100% TGM
Model
Drive
CTE 50
Generator
CTE 50
Generator
TM 35000A Generator
TM 35000A Generator
Power Pressure Temperature
O
F
MW
psia
46
928
959
46
928
959
40
928
959
40
928
959
Cerradinho complete project
Chapadão do Céu, GO (Brazil) is of 172 MW
"We are on the way of expansion of our cogeneration
capacity and we have installed high efficiency equipment.
We have applied new concepts with the standardization
of TGM condensing turbines, which have excellent
technology and great quality service, "said Fernando
Tersi, director of Agroindustrial Cerradinho Bioenergy.
TGM Turbo Gearbox Set - SuperTurbo with TGM Gear Flex,
flexible coupling - is a unique solution in the market and specific
to greater flexibility and efficiency of large generators of 4 poles.
Besides the four TGM turbines to generate electricity,
Cerradinho Unit, GO, installed in 2016, a planetary TGM G3 Full
to be part of the energy efficiency of the plant.
Mastery in turbines, gearboxes and services
makes TGM a market benchmark
TGM
technological
developments
consolidate new concepts for the development
of the sugarcane industry to be even more
globally competitive. Four turbines went
into operation, two of 60 MW at Odebrecht
(Brazil) and two in Guatemala, a 50 MW one
at Ingenio Palo Gordo and a 65 MW one at
PRONICO show such improvements.
The Agroindustrial Odebrecht project
- Eldorado Unit in Rio Brilhante, MS,
received the application of new concepts for
energy generation with regenerative cycle
and TGM participated in the development
and installation of this technology
successfully. Despite of resulting
in higher export of electricity and more
efficiency to the plant, the whole process
provided greater stability, flexibility and
operational availability as well as reduced
operational cost.
In addition to traditional electricity
generation machines, TGM is the one that
most installed equipment for mechanical
drives of up to 4 MW.
Turbines for Generators of two poles:
the evolution in power generation
At Palo Gordo, the 50 MW
condensing turbine is of 1522 psia
steam inlet (a) and a temperature of
998 °F. The machine has extraction
control and has been used on
generators of two poles.
The plant already has a TGM
Turbine of 33 MW cogenerating for
its own consumption and the surplus
is sold to the power network of the
country. With the operation of this new
turbine, the customer showed total
satisfaction with the new equipment,
it fully meets the company's needs.
This reinforces the commitment
TGM has in offering quality equipment
with the most advanced technology,
seeking the satisfaction of customers
worldwide.
Guatemala received another TGM
Condensation Turbine model CT 63 of
65 MW, to power the industrial process
of PRONICO. This was the largest steam
turbine manufactured in Latin America
with 100% Brazilian technology.
Because it is a direct generator drive,
the turbine speed is of 3,600 rpm. This
feature aims higher plant fuel economy;
whose project has a regenerative cycle
composed of multiple steam outlet for
the reheating of boiler feed water.
A 65 MW TGM turbine for generator
of two poles operating in Guatemala
Turbines for
generators of four poles
The installation of turbines in four
poles generators have also been a trend in
international plants. There are turbines in
operation in San Carlos, Ecuador, model BT
50 of 44 MW and a BT 32 of 23 MW in San
Jacinto Glory Group, Peru.
According to the factory superintendent
in San Carlos, Manuel Aguilar, the
installation brought efficiency improvement.
"The result of this installation shows stability
improvement in operation, 100% availability
of power in drives of mills that were not
affected by the steam variations and, most
important, the export of electricity to the
national power network". The operation
in the Agroindustrias San Jacinto S.A.A.
also improved efficiency by 25%. "This
result has allowed us to continue with an
electrification project of the mills, water
pumps and exhaust induced by our boilers,
i.e, the TGM has met our expectations," said
the superintendent factory, Victor Cano
Ramórez.
In the last half of 2015, TGM sold a
turbine BTE 50 of 50 MW with a four poles
generator for Ingenio Azucarero Adolfo
López Mateos of PIASA Group in Mexico.
This turbine is being manufactured in
Sertãozinho, SP and the delivery will be this
year.
TGM authorized service
center facilities
The structure of TGM abroad provides
advantages in customized and emergency
assistance. This reflects positively on
reducing costs, increases operational
availability and ensures complete confidence
and security to its customers.
Authorized Workshops around the
world perform services and provide parts
for TGM turbines and gearboxes or for other
manufacturers with a 24/7 and 365 days a
year service.
Some services were carried out by TGM
in La Grecia (Honduras), in Pantaleon Monte
Rosa (Nicaragua), in Arauco (Argentina) and
also in other countries. The services that stand
out are the whole turbine machining, blade
support machining, recovery of the posterior
labyrinth bushings diameter, reinstallation in
field, startup, general services in field, blades
replacement and rotor replacement.
This is TGM, a Brazilian company that
grows stronger worldwide, contributing to
the market by developing new technology,
products and service.
Map indicates where the Authorized Workshops are
AUTHORIZED SERVICE CENTER FACILITIES
TGM UNIT
NÜRNBERG
BURLINGTON
FAIRFIELD
CHICAGO
CHARLOTTE
HOUSTON
MONTERREY
BATON ROUGE
QUERÉTARO
MANZANILLO
GUATEMALA CITY
SANTIAGO DE CALI
CHIMBOTE
MACEIO
SERTAOZINHO
ANTOFAGASTA
SANTIAGO
CONCEPCIÓN
SAO JOSE
DOS CAMPOS
TACUAREMBÓ
VANDERBIJLPARK
Stronger Export
Since 1999, the beginning of exports,
TGM has installed around 265 turbines
worldwide. In Latin America alone, more
than 160 units were exported.
Here is a testimony from a PRONICO
employee expressing his satisfaction
with TGM products and services. "In
our Thermal Power Station plant, a CT
turbine 63 is operating successfully; we
are pleased with the work done by TGM",
said the head of turbine maintenance
department, Vladimir Kozyrchikov,
from PRONICO, a subsidiary of Solway
Investment Group.
Gearboxes exports also follow the same
rhythm. In these 24 years of activities,
TGM has exported 130 planetary
gearboxes for many countries.
TGM is in full harmony with the
green energy concept by developing,
manufacturing, installing and operating
its machines. "Companies around
the world increase the production
of sustainable energy, driven mainly
by governmental agreements on the
reduction of conventional energy;
TGM actively participates in the
manufacturing of equipment for the
reduction of environmental impacts,"
said the international trade manager of
TGM, Samuel Garcia.
BERISSO
Planetary Gearbox G3 Full crossing borders
Following the same path of Brazilian
industries, sugar and ethanol plants abroad
have been buying TGM planetary gearboxes
G3 Full to drive their mills.
The latest acquisitions were made by the
following companies: El Angel (El Salvador),
La Corona and Los Balkans (Argentina),
Alcoholes Finos Dominicanos (Dominican
Republic). These companies will strengthen
their processes and reduce costs for
maintenance and operation.
This is possible only because the
planetary gearbox G3 Full features compact
structure, robustness, low cost of civil work
and low maintenance, ensuring greater
efficiency, safety and operational availability
compared to other types of drives.
Planetary G3 Full driven by TGM steam
turbines TM Flex line