oducrP catalog tc

www.davidbr
v
own.com
top
p drivve g
gears
high speed
peed drives
pressure pump drives
jacking pinions
The oil and
d gas industry driven
n by David Brown
Manufacturing and
Service Centers
jacking gearboxes
South Africa
Benoni
T +27 (0) 11 748 0000
F +27 (0) 11 421 2963
Northern Cape
T +27 (0) 53 723 0000
F +27 (0) 53 723 0002
[email protected]
Australia
Bulli
T +61 (0) 2 4283 0300
F +61 (0) 2 4283 0305
Mackay
T +61 (0) 7 4842 3222
F +61 (0) 7 4842 3232
Newcastle
T +61 (0) 2 4028 5100
F +61 (0) 2 4028 5111
Perth
T +61 (0) 8 9365 5555
F +61 (0) 8 9365 5556
[email protected]
Canada
Montreal
T +1 514 457 7700
F +1 514 457 7265
[email protected]
Chile
Antofagasta
T +56 (55) 492 800
[email protected]
China
Changzhou
T +86 (0) 519 8636 1256
F +86 (0) 519 8636 1355
[email protected]
France
Thann
T +33 (0) 389 370 113
F +33 (0) 389 370 936
[email protected]
India
Hosur
T +91 (0) 4344 422800
F +91 (0) 4344 422815
[email protected]
fixation
n systems
y
firewate
er pump gearboxes
crane sllew and winch drives
drawwor
o ks gears
Indonesia
Surabaya
T +62 31 891 0976-77
F +62 31 891 0978
[email protected]
UAE
Dubai
T +971 (0) 4 887 0274
F +971 (0) 4 887 0275
[email protected]
USA
Debord, KY
T +1 855 693 2432
[email protected]
UK
T +44 (0) 1484 465 500
F +44 (0) 1484 465 501
West Bromwich
T +44 (0) 121 557 6334
F +44 (0) 121 520 0951
[email protected]
Australia
Melbourne
T +61 (0) 393 774 444
F +61 (0) 393 774 445
[email protected]
Brazil
Sao Paulo
T +55 (11) 97027 7840
[email protected]
Chile
Santiago
T +56 (2) 234 5000
[email protected]
India
Bangalore
T +91 (80) 4235 2800
F +91 (80) 4235 2820
[email protected]
Indonesia
Jakarta
T +62 (21) 5289 1871
F +62 (21) 5299 4599
[email protected]
Zambia
Kitwe
T +260 212 210 642
F +260 212 210 645
[email protected]
Morocco
Casablanca
T +212 0 522 354 149
F +212 0 522 354152
[email protected]
Approved David Brown
service and repair facility
Singapore
Sail Marina Bay
T +65 6648 8245
[email protected]
Sweden
Goteborg
Moventas service and repair centre
T +46 31 710 20 50
F +46 31 710 20 60
[email protected]
speed reducers
USA
Waynesboro, VA
T +1 855 693 2432
[email protected]
Producct catalog
Print date 08/12
Moventas approved service and repair centre
*3X terms and conditions apply, contact your local David Brown representative for details and to check eligibility.
Revision date 08/12
English version
The oil and gas industry driven by David Brown
David Brown offers an extensive range of gears and transmissions for all stages of the oil, gas and
petrochemical processes. Working in partnership with our customers, we work to understand your
operating environment and engineer solutions that are reliable, durable and meet your needs
exactly.
Partnering with our customers to
build solutions that last
We work within the very heart of the oil, gas and petrochemical industries and use our global
references and experience to ensure we can drive value into your processes. We work to always
maximize availability and lower the total cost of ownership for you and your customers globally.
Think reliability. Think David Brown
rDurable, reliable, low maintenance gearboxes
rMaximum interchangeability for easy drop in replacements
rAll gearboxes conform to the latest ISO, AGMA, DIN and API
(high speed) standards, including marine insurance
standards (DNV, ABS, GL) where required
rCustom engineered solutions designed to enable OEMs and
end users to optimize their package offering
rGlobal network of service and repair centers for local oil and
gas expertise and customer support
r Full load, full speed testing available
02
Upstream
MidstrFBN
Downstream
Also known as the exploration
and production sector, upstream
processing refers to the recovery
and production of crude oil and
natural gas. Upstream processing
includes searching for, drilling and
operating the crude oil or natural
gas wells.
The midstream industry processes,
stores, markets and transports crude
oil, natural gas and natural gas
liquids such as ethane, propane and
butane.
The downstream oil sector refers
to the refining of crude oil and the
subsequent sale and distribution of
natural gas and products derived
from this process.
Products
rTop drive gears
rMud/frac pump drives
rDrawworks gears
rCompressor drives
rHigh speed pump drives
rRotary table gears
rCrane slew and winch gears
rJack up rig gears
rAnchor winch gears
rGen-set high speed gears
rRight angled fire water pump gears
Products
rHigh speed pump drives
rCompressor drives
Products
rCompressor drives
rProcess pump reducer drives
0JMBOEHBTQroducUDaUBMPHVF
03
The midstream and downstream oil and gas
process
Midstream
Downstream
Transport
10
11
Pipeline
11
10
11
Tanker
11
12
04
10
High speed pump drive
11
Compressor drive
12
Process pump redu
ucer drive
We understand the demands of the oil and gas process and our experience
in supplying gears and transmissions to this market for more than 80 years
ensures we are equipped to deal with any challenge, at any stage of the
process, anywhere in the world.
The upstream oil and gas process
Our global network of manufacturing and service facilities gives you access to
application specific knowledge and customer support for any type of gearbox.
We work with you and your customers to ensure you have the best and most
reliable solution for your specific needs and circumstances.
Upstrream
Onshore
Production
Drilling
Hydraulic frac pumps
Fuel Gas
Gas Injection Lift
11
Gas Sales
5
11
Dehydration
3
HP Compressor
1
4
11
5 10
2
MP Compressor
5
Production Wells
LP Compressor
11
10
Gas
Water
Oil
Oil
Transfer Pumps
Flowline Pump
HP Separator
MP Separator
LP Separator
Water
Injection Wells
8
5
5
Gas
umps
Product Water Injection Pumps
7
Seawater
5
9
06
6
ps
Seawater Injection Pumps
Seawater Filtration
Seawater Dearation
5
10
1
Mud/frac pump drives
7
Anchor winch gears
2
Drawworks gears
8
Gen-set high speed gears
3
Top drive gears
9
Right angled fire water pump gears
4
Rotary table gears
10
High speed pump drive
5
Crane slew and winch gears
11
Compressor drive
6
Jack up rig gears
12
Process pump reducer drive
07
E ineer
Eng
i
i expertise
ing
ti
Sta
t te o
off the art manufac
f ctur
t ing
i capabilities
bilitiess
Unrivaled
d capability to manufacturre or assemble gears in Nor
orth
e ica, South America, Europe
er
pe, India, China and Australia
alia
David Brown has
h a dedicated global team of design engineers
experienced in
n providing tailored solutio
ons for all applications
in the oil and gas
g industr y. Our engineerrs work with you to
provide optim
mized designs using state of
o the art software,
equipment an
nd processes.
rState of the art gear cutting and grinding machine tools
rManufacture of gears and
nd gearboxes to any rating or gear grade
rManufacture of full gear systems and loose gears to customer
Housings, couplings and shaffts
ts
rDesigned for thhermal efficiency
rUsing the latesst soffttware design tools ffor
or FEA
specified designs
rHigh accuracy gears up to AGMA 14 afftter heat
at
treatment
rManufactur
t e to major international standar
dards such
analysis and 3D
D modelling (Solid Edge)
as API, AGM
G A, JIS, DIN, DNV and ISO
rIn house carburizing to 3m diameterr and
Gear design
rDavid Brown ddesigns to API, AGMA, JIS, DIN
4.5m length
or ISO standards
d
rTooth modificaations to achieve optimal
per formance
rUsing the latesst soffttware design tools ffor
or
power transmission
Assemblyy & load
testing
All gearboxes follow strict quality
control guidellines and reviews
beffore being shipped
s
to our
customers wor
o ldwide
David Brown offers
o
no load spin testing
no-load
and full scale load
l
testing of stand alonee
gear units or complet
c
e drive assembliess
depending on
n your requirements
Requirements
rReliabilit
li bili y
r
rShort delivery peeriod
Solutions
rTrouble free opeeration
rLowest liffetime
etime cost
r Short lead times due to optimized
ply chains
Quality control
Equipped with cutting edge
ge gear
inspection equipment as well as
th
he latest onboard and stand
nd alone
gear
ear measurement technology
ogy
Dessign and manufacture to major
interrnational standards
Our full load testing
e
capabilities include the
measurementt of temperature, vibration and noise
08
Oil and gas produ
uct catalogue
09
The complete oil and gas
industry product raange
David Brown has
h an extensive range of g
gearboxes for
for drilling, jack up rigs, high speed and auxiliar
uxiliary
applications. A
All David Brown gearboxess are designed and manufac
actured to major internatio
onal
standards including API, DNV and ABS to ensure a saffee, reliable and durable product in service. Our
main priority is to ensure you have maxiimum availability and prod
ductivity at the lowest liffetime
ettime cost.
10
High speed gearboxes
Top drive gears
Jacking pinionss
Jack up
u rig gearboxes
Fixation systems
David Brown engineers high quaality,
D
h
high
speed gearboxes that operrate
at speeds beyond 40,000rpm. Our
n w range of high speed gearbo
ne
oxes
combine flexible, high performance
d
designs
with cost effectiveness.
We offer comprehensive
prehensive top drive
solutions through
o
our global design
and manufactur
t ing facilities.
David Brown has experience
perience in different
module sizes and manufac
anufactures jacking
pinions to many major
or international
standards such as DNV
NV and ABS.
We dessign and manufacture multi-stage
ge
planetar
ary and multi-stage spur and
helical gearing for
for jack up rigs across
the globe
obe.
David Brown has extensive experience
in supplying electro-mechanical
chanical
Pressure pump drives
Drawworks
k gears
Firewater pump gearboxes
Speed reducing gearboxes
Crane slew and winch
inch drives
Oil drilling requires products thaat
O
are capable of handling the ardu
uous
p ocessing environment. David Br
pr
B own’s
p essure pump drives are designed
pr
n and
b to guarantee reliability in th
built
hese
v processes.
vital
David Brown eng
e ineers drawworks
gearboxes to suit customers’ specific
applications, pr
p oviding ultimate
reliability and maintainability.
David Brown has a prroven history in
supplying quality spiiral bevel gearing
for vertical pump applications
plications and can
supply both speed in
ncreasers and speed
reducers.
David B
Brown can design and
manufaacture any speed reducing
gearbo
ox ffor
or applications such as
reciprocating pumps, reciprocating
compressors
e
and anchor winch drives.
David Brown manufactures two or three
stage planetar y design crane slew and
wide range of gearing technology
e
Oil and gas produc
uct catalogue
11
HX high speed series
When it comes to specifying high speed gearboxes for critical applications such as pumps,
compressors and generators, we use our experience in designing innovative gearboxes for some of
the world’s most critical applications.
Product range includes:
Low ratio gearbox including ratios 1.2 to 4.1. Optimized ratios beyond 4.1 are available on request
Our HX high speed gearbox series combines enhanced performance, adaptability and increased
reliability to deliver a standard range that has the flexibility to meet your specific requirements.
At a glance
rThe HX range covers applications up to 60MW (80, 500HP)
rStandard product range that’s adaptable in design to suit
your application as well as meet your needs for rapid
delivery and minimal downtime
rGlobal high speed manufacturing capabilities across five
continents
rCapability to supply full package solutions including
lubrication systems, instrumentation, barring drives and
clutches
rAdditional warranties can be negotiated, including life cover
for peace of mind
High ratio gearbox including ratios 4.1 to 8.5. Optimized ratios beyond 8.5 are available on request
international standards including: API613, API677,
AGMA6011, AGMA 421.06, ISO and DIN
rFlexible gear case design allows for the positioning of oil
inlets either side, or at the end of the gear case to minimize
pipe runs
rThe gear case is designed and manufactured in cast iron or
fabricated steel, dependant on customer requirements. It is
accurately machined to ensure noise and vibration minimization
rAll HX high speed gears are designed to operate at
maximum efficiency with minimum oil quantity. If needed,
we can supply an integrated or stand alone lubrication
system depending on your requirements
HX800 and HX900 available in a fabricated case design
E
A
F
I
H
J
L
rThe HX range is designed and manufactured to all major
single helical gears can be incorporated to suit customer
requirements
rAll HX gearboxes are designed to limit sound pressure levels
to meet your noise emissions standards
rAll high speed gearboxes are no-load tested at full operating
speed. Load testing and back-to-back testing programs are
available if required
rOil reservoirs and housings that enclose moving lubricated
parts are designed to minimize contamination by moisture,
dust and other foreign matter during operation and idleness
K
rDouble helical gearing is supplied as standard but
D
Gearbox design features
M
B
Key features
C
12
G
Oil and gas product catalogue
13
Drilling products: top drives and drawworks
David Brown provides a comprehensive range of gearing products and solutions for capital drilling
equipment such as top drives and drawworks. Working to our customers’ own designs, we can
produce high quality gearing at any of our manufacturing facilities across the globe. David Brown
can also offer a comprehensive turnkey solution for gearbox supply utilizing our global supply chain
and fully equipped assembly and test facilities.
We strive to form a collaborative relationship with our customers to give them a gearing partner
that’s capable of adding value though our large engineering teams.
Proven capabilities in gearing technology
Key features
Gear design features
rSupply of single components through to fully tested
rSpur, helical, planetary and worm gearing
rDesigned and manufactured to all major
gear units
rUsing our global engineering capability to utilize gear
and gearbox design
rExpertise in uprating and redesign
r Global manufacturing facilities located in key OEM
manufacturing areas
14
international standards for ultimate
performance and reliability
rWide range of gearing technologies available
rSupply of gear components through to
complete, tested gearboxes
rGlobal manufacturing capability
rGlobal support delivered locally
rTypical sizes range from 1/2ӯ to 288 P.D,
larger dimensions can be accommodated
Pressure pump drives
David Brown provides tailored loose gearing and full pressure pump drive gear systems for OEMs
and end users across the globe. More than 150 years of gearing innovation in assurance critical
industries enables us to design and manufacture any type of loose gear at any size, as well as
complete gearbox systems for:
rHydraulic fracturing
Helical
Straight Bevel
Spiral Bevel
Double
Enveloping Worm
Cylindrical Worm
Spur
Planetary
Full gear systems
rCementing
rAcidizing
rMud pumping
Key features
Gears for pump applications
rDavid Brown is one of the few gear specialists that has
rWorm or herringbone arrangements for main crank gears
r One or two speed reducers between the diesel
the capability to manufacture loose gears at any size,
globally
rDavid Brown’s pressure pump gears are lightweight,
compact and strong to support HP increase
rAll pressure pump gears are designed to the latest major
international standards such as ISO, DIN, APV and AGMA
rCombines high quality, adaptability and reliability for
maximum availability
rFlexible gearbox mountings in line with OEM’s pump
arrangement
prime mover
rMulti stage reducers to truck PTO
r Planetary or spur main drives
r Two speed parallel shaft intermediate step down
gearboxes
rSide mounted, end mounted and internal gearing
arrangements depending on pump specifications
Typical capabilities
TYPE
From 1/2ӯ, 48 D.P. to maximum sized listed:
SIZES
Face
Size
Spur gears
48"
288" P.D.
0.5 D.P
Helical gears
48"
288" P.D.
0.5 D.P.
Internal gears
30"
228" P.D.
0.63 D.P.
Bevel gears
8"
36"
7/8 D.P.
Worm gears
48"
120" P.D.
3/4 D.P.
Gear racks (spur or helical)
10"
10' - 12'
1 1/2 D.P
Spline shafts
16
Pitch
All sizes and pitches depending on design
Sprockets
18"
60" P.D.
3" Pitch
Double helical gears
17"
288" P.D.
0.5 D.P.
Ground gears (with or without crowning)
63"
72" P.D.
3/4 D.P
Gear inspection
80"
80"
All
Oil and gas product catalogue
17
Jack up
p rigs: gearbo
oxes, pinions
and fixxation system
ms
We work at the very heart of the oil and gas industry to provide innovative
novative jack up rig gearboxes,
boxes,
pinions and fixxation systems. Failure is not
n an option and David Brown
rown has the experience,
i
expertise
xpertise
e i
and global maanufacturing capability neeeded to deliver reliability to jack up rigs worldwide.
Jack up gearbo
oxes
Fixation systems
Key fe
eatures
rTypical ratios from
m 7000 - 9000rpm
rOutput speeds frrom 0.1- 0.3m/min
rTypical rated jackking capacities from 80-500 tons
rTypical rated preload capacities from 80-600 tons
rTypical rated norrmal holding capacities from 150-8000 tons
Key ffea
eatures
David Brown can
n provide solutions for
for all major rig
designs including Le Tourneau, Gusto and Keppel FFELS
arrangements
rDavid Brown cann support jack up rig operators across
o the
globe through itts global design, manufacturing and
d testing
facilities
Jack up pinion
ns
Key fe
eatures
j
up pinions are compliant with ABS and
rAll David Brown jack
DNV design, man
nufacturing and test requirements
rExperience in a range of module sizes from 50-105 MOD
rConfforms to AGM
MA 14 afftter heat treatment
1
rComplete range of geearing technology to match each
application
- Helical
- Worm
- Planetary
rHigh overload capaciity and low backlash
rCompact and lightweight
e
designs enable higher torquee
production within the
he same space envelope
Other gear
g systemss for
for oil and gas
g industry
applicaations
David Brown offers
o
a range of auxiliary products
p
for the oil and gas
as industry which are tailored
ed to suit
our customerss’ exact requirements. Usin
ng our proven track record
d of meeting the demands of the oil
and gas industry, we design auxiliary gearboxes to be flexible, reliable
able and cost effective.
Firewater pu
ump gearboxes
Crane slew and winch drives
David Brown has vvast experience in supplying quality
ality spiral bevel gearing for offshore
ore vertical pump applications from
om mine
hoists and associaated equipment in many types an
nd sizes to full gearing drives. We understand the demands of thee upstream
oil and gas processses and our firewater pump gearboxes
rboxes are designed to be flexible,
e, reliable and cost effective and are tailored
to suit your exact requirements.
David Brown’s two or three stage planetary design crane slew and winch gears are designed to guarantee reliability within
our customer’s exact
act specifications. We provide an adaptable range of slew and winch
nch gears that are capable of handling
ndling
even the most dem
manding offshore environments..
Key fe
eatures
Gearbox design fe
eatur
t es
Key ffea
eatures
Gearbox design fe
eatures
r Proven design capability up to 6MW
r Precision machined ffor
or smooth and quiet operation
r Utilising our globbal engineering expertise to optimizee
r Designed in accordance
nce with AGMA and API
r Utilising our global
al engineering expertise to optimize
r Planetary gearingg designs supplied
r Single or double helical gears can be
gear design
requirements
r
r
r
r
r
Spiral bevel gears
Rolling element type bearings
Thrust bearings designed to carry pump loads
per formance
r Delivering global support locally through a network off
incorporated
20 service centers in major oil and gas producing areass
r Global manufacturing facilities located in key OEM areas
Hollow shafftt design available
Sprag clutches can bee incorporated
Speed reduccers
Mine hoists and associat
ssociated equipment are availablee in many types and sizes and can
an supplied as geared drives.
David Brown can custom design to your exact specifications.
cifications.
Wheether we’re worrking with proccess and equipm
ment
designeers to deliver robust,
bust reliable syystems or with oil & gas
engineers to maintaain optimum pllant per formance ffor
or
lo
onger, we pridee ourselves on tthe quality of ou
ur
work and the assurance th
hat it brings.
19
Rapid g
global suppo
ort delivered locally
David Brown understands
u
that fast response is key to anyone who
o needs gearbox service and
nd repair
in the oil and gas industry. Our global network
n
of manufacturing and service facilities ensures
res we
can rovide
p
upport
u s to you and your cu
ustomers wherever you are,
e, whenever you need us. Wee W
work
orkw
to make sure you
y are supported by engineers who know your gear
ar system inside out as wellll as
understand yo
our business needs and op
perating environment exactly.
ctly.
We understand
d that gearbox downtimee can be expensive so we strive to get your gearbox up and
running in thee fastest possible time to reduce
educe your total costs of ownership.
Your local gearbox
arbox service and repair teams
ams comprise the following
ng key functions and are dedicated
edicated
t supporting
to
ti our global
l b l customers at a local
l l level.
l l
Not only do we
w provide support for all David
D
Brown gearboxes, we can also service and repair
air other
ther
o
manufacturers’ units including: Flender, Voith, Renk, Allen Gears, Lufkin, Philadelphia Gear, Brevini,
Bonfiglioni, Ho
orsburg & Scott and Renold.
Services offered
rGearbox inspection
t and site services
rGearbox repairs and overhauls
rUpgrades
rAsset managem
ment programs
rFull diagnostic and performance testing
rConsulting, faailure analysis and strain gauging
rRetrofit replaccement gearboxes
r3X extended warranties
David Brown hass recently introduced 3X - a full three year extended warranty on
o any gearbox that’s serviced, repaired or
upgraded by Davvid Brown at our manufacturing
g and service facilities across thee globe.
Key fe
eatures
rAvailable for anyy make or model of oil and gas industry
ustry gearbox*
r Installation, com
mmissioning and maintenance of yo
our gearbox at
Engineerin
ng
Site services
rGiving ouur customers sound technical
rFast response
nse with dedicated, experienced
d
advice and infor
informed, proactive upgradess
rEngineering the best solution to fix your
problem
rUsing ouur proven track record to maximize
ze
your operational
erational efficiency
ser vice eng
gineers
rFull range of services delivered
by experien
nced engineers local to you
rParts and ser
er vices warranty to minimize
downtime impact
Project maanagement
Quotations
rCoordinaating our global teams to provide
vely priced at your specified lead
d
r Competitively
rapid repair
pair and redeliver y of your gearbox
rLocal suppor
pport delivered through our global
bal
network of ser vice centers
rHonest andd proffessional service
regular
l service
i intervals
t
l b
by a specialist
i li t D
David
id B
Brown service
i
engineer local to you
r Access to roundd the clock support through our gloobal network of
service and repaair centers as well as the option to install CMaS, a well
proven remote condition monitoring system for exxtra assurance
Below is an examplee of a high speed gearbox recently deelivered to David Brown’s UK facility for
for
o rapid repair and overhaul.
2
time
Oil and gas product caatalogue
2