Sanitary Centrifugal Pump Manual

Transcription

Top-Flo Centrifugal
TOP-FLO
CentrifugalPump
PumpModel
Model“TF-C”
“TF-C”Series
®
®
Operation
Maintenance
& Parts List
Please read and understand this
manual prior to installing, operating
or maintaining this pump.
www.toplineonline.com
TABLE OF CONTENTS
SAFETY ....................................................................................1
WARRANTY..............................................................................2
GENERAL INFORMATION.......................................................2
Shipping Damage...............................................................2
Hidden Damage..................................................................2
Warranty Claim...................................................................2
Ordering/Returning Parts...............................................22
INTRODUCTION.................................................................. 3-4
Description of Components................................................3
Performance Characteristics..............................................4
Standard Construction........................................................4
Mechanical Specifications..................................................4
Motor Frame Sizes..............................................................4
INSTALLATION..................................................................... 5-7
Pump Dimensions...............................................................5
Unpacking...........................................................................6
Pump Location....................................................................6
Pump Leveling....................................................................6
Supply and Discharge Piping/Valves..................................6
Electrical Connections........................................................7
Flush Seal Option...............................................................7
Cleaning Pump Prior to First Operation..............................7
OPERATION......................................................................... 8-9
Cleaning Safety Procedures...............................................8
Preliminary Test Run...........................................................8
Operation ....................................................................... 8-9
MAINTENANCE................................................................ 10-20
Stub Shaft Seal.................................................................10
Service/Repair..................................................................10
Disassembly for Cleaning and Repair......................... 11-12
Replacing Motor...............................................................12
Install Adapter/Stub Shaft Adjustment.............................13
Drive Collar Adjustment....................................................14
Disassembly for “DG” Seal...............................................15
Reassembly for “DG” Seal (setting the drive collar.... 16-17
Disassembly and Reassembly for “E” Seal................ 18-20
Routine Maintenance........................................................20
TROUBLESHOOTING AND CAUSES...................................21
PARTS ORDERING/SPARE PARTS/PARTS LIST........... 22-28
Water Cascade Assembly Parts.......................................23
Repair Seal Kits, (All pumps.............................................23
TF-C100……. (With spare parts.......................................24
SAFETY
TOP-FLO® “TF-C” Series centrifugal pumps have been designed to be safe and
reliable when properly used and maintained.
Operators and maintenance personnel must follow safety measures. Failure
to observe the instructions in this manual could result in personal injury or
machine damage.
• Do Not operate pump beyond the rated conditions for which the pump
was sold.
• Do Not use heat to remove impeller or disassemble pump due to risk of
explosion of trapped liquid.
Warnings, cautions and notes are contained in this manual. To avoid serious injury and/or
possible damage to equipment, pay attention to these messages.
WARNING
Hazards or unsafe practices which COULD result in severe personal
injury or death and how to avoid it.
CAUTION
Hazards or unsafe practices which COULD result in minor personal
injury or product or property damage.
NOTE
Important information pertaining directly to the subject. (Information
to be aware of when completing the task.)
WARNING
Do not operate pump
without CASING/VOLUTE
clamped securely in place.
WARNING
To avoid electrocution, ALL electrical should
be done by a registered Electrician, following
Industry Safety Standards. All power must be
OFF and LOCKED OUT during installation.
CAUTION
Wear gloves to avoid cutting
injuries from sharp pump parts.
WARNING
ROTATING SHAFT
DO NOT OPERATE WITHOUT
GUARD IN PLACE
WARNING
TO AVOID POSSIBLE SERIOUS
INJURY, SHUT OFF AND DRAIN
PRODUCT FROM PUMP PRIOR TO
DISCONNECTING PIPING.
WARNING
TO AVOID SERIOUS INJURY, DO NOT
INSTALL OR SERVICE PUMP UNLESS ALL
POWER IS OUT AND LOCKED OUT.
Read and understand this manual prior
to installing, operating or maintaining this
pump.
1
WARRANTY
TOP LINE PUMP WARRANTY
Seller warrants its products to be free from defects in materials and workmanship for a period
of one (1) year from the date of shipment. This warranty shall not apply to products which
require repair or replacement due to normal wear and tear or to products which are subjected
to accident, misuse or improper maintenance. This warranty extends only to the original Buyer.
Products manufactured by others but furnished by Seller are exempted from this warranty and
are limited to the original manufacturer’s warranty.
Seller’s sole obligation under this warranty shall be to repair or replace any products that Seller
determines, in its discretion, to be defective. Seller reserves the right either to inspect the
products in the field or to request their prepaid return to Seller. Seller shall not be responsible
for any transportation charges, duty, taxes, freight, labor or other costs. The cost of removing
and/or installing products which have been repaired or replaced shall be at Buyer’s expense.
Seller expressly disclaims all other warranties, express or implied, including without limitation
any warranty of merchantability of fitness for a particular purpose. The foregoing sets forth
Sellers entire and exclusive liability, and Buyer’s exclusive and sole remedy, for any claim of
damages in connection with the sale of products. In no event shall Seller be liable for any special
consequential incidental or indirect damages (including without limitation attorney’s fees and
expenses), nor shall Seller be liable for any loss of profit or material arising out of or relating to the
sale or operation of the products based on contact, tort (including negligence), strict liability or
otherwise.
GENERAL INFORMATION
SHIPPING DAMAGE
Inspect your shipment immediately. If shipping damage is found, note it on the drivers copy
(packing slip) and request the driver to ask the Inspector to call. You are responsible for
initiating shipping damage claims.
HIDDEN DAMAGE
If during installation, you discover hidden damage caused in shipping, contact the Shipper
immediately and ask for an Inspector to call. Notify your Top Line Distributor of the problem.
WARRANTY CLAIM
Please read the Warranty statement to correctly determine if you have a claim. In warranty
claims you must have a “Returned Goods Authorized” (RGA) from Top Line before any
returns will be accepted. Your Top Line Distributor will help you with a warranty problem.
ORDERING/RETURNING PARTS
See page 24 for complete information on ordering parts. Complete the Distributor/Product
information immediately and keep for later reference.
2
INTRODUCTION
DESCRIPTION
This manual contains installation, operation, cleaning, repair instructions and parts lists
for the “TF-C” Series Centrifugal Pumps. It also provides a Troubleshooting Causes
chart to help in determining and correcting possible pump problems.
The “TF-C” Series Centrifugal Pumps consist of two sections, the motor assembly, and the
pump components. (Figure 1) The pump is mounted on the drive motor with an adapter, and
is coupled to the motor with a stainless steel stub shaft. The pump impeller mounts on the
stub shaft and is secured with a fl
oating impeller retainer pin.
floating
The casing is joined to the adapter by a clamp, greatly simplifying removal and also
permitting the casing outlet to be rotated to various positions. (The TF-C 100 is secured with
two wing nuts and may only be mounted with the outlet facing straight up.) The mechanical
external balanced seal assures a long wear life. The drive motor is mounted on a frame with
adjustable legs in accordance with sanitary design requirements providing simple installation
and easy leveling of the pump.
40
TF-C100
6D
*80CA
*80A
*80B
*80
6A
2
*24
71
71B
11
*90
1
75K
CLAMP
4
3
INTRODUCTION
PERFORMANCE CHARACTERISTICS:
Nominal Capacity: To 780 GPM
Viscosity: To 1500 CPS
Temperatures: To 212°F (100°C)
Nominal Speeds: To 2900 RPM - 50HZ; To 3500 RPM - 60HZ
STANDARD CONSTRUCTION:
• Casting, backplate, and impeller are 316L stainless steel with a 32Ra grit polished sanitary
finish.
• Port Connection: Clamp fittings are standard.
• Power: Supplied by a standard foot-mounted C-face motors through 60 horsepower.
• Seal: “Type D” Seal material is carbon rotating on stationary stainless steel backplate.
Water cascading attachment is available option (“F” Seal.) Dual seal is available option
(“E” Seal.)
• Elastomers: Buna, FKM and EPDM.
MECHANICAL SPECIFICATIONS
PORT SIZE
Inches
IMPELLER DIA.
Inches (mm)
MODEL
Inlet
Discharge
Minimum
Maximum
TF-C100
1-1/2
-
1
-
3.0
(76)
3.68
(93)
TF-C114
1-1/2
2
1-1/2
1-1/2
2.5
(63)
4.0
(101)
TF-C216
2
2-1/2
1-1/2
1-1/2
4.0
(101)
6.0
(152)
TF-C218
2
3
1-1/2
1-1/2
6.0
(152)
8.0
(203)
TF-C328
3
4
2
2
5.5
(139)
8.0
(203)
AVAILABLE MOTOR FRAME SIZES FOR PUMP MODELS
TF-C10056C
143TC-145TC
TF-C11456C
143TC-145TC
182TC-184TC
TF-C21656C
143TC-145TC
182TC-184TC
213TC-215TC
254TC-256TC
4
TF-C218143TC-145TC
182TC-184TC
213TC-215TC
254TC-256TC
284TC-286TC
TF-C328182TC-184TC
213TC-215TC
254TC-256TC
284TC-286TC
324TC-326TC
INSTALLATION TOP-FLO® CENTRIFUGAL PUMP DIMENSIONS
5
INSTALLATION
INSTALLATION
UNPACKING
UNPACKING EQUIPMENT
EQUIPMENT
Check
Check all
all parts
parts received
received and
and inspect
inspect for
for damages
damages that
that may
may have
have occurred
occurred during
during shipping.
shipping.
Report
any
damage
to
the
carrier.
Report any damage to the carrier.
PUMP
PUMP LOCATION
LOCATION
•• Place
Place as
as close
close as
as practical
practical to
to the
the liquid
liquid
supply
and
keep
supply
piping
short
supply. Keep supply piping short
andand
straight.
straight. Keeping
Keeping the
the pump
pump supplied
supplied with
with
liquid
liquid will
will prevent
prevent damaging
damaging from
from cavitation.
cavitation.
•• The
The pump
pump must
must be
be accessible
accessible for
for service
service
and
and inspection
inspection during
during operation.
operation.
•• The
ooding.
The motor
motor must
must be
be protected
protected from
from flflooding.
ADJUSTABLE
LEGS
ADJUSTABLE
LEGS
ADJUSTABLE
LEGS
PUMP
PUMP LEVELING
LEVELING
•• Level
Level the
the pump
pump by
by rotating
rotating the
the adjustable
adjustable
legs.
(Figure
3)
legs. (Figure 3)
SUPPLY
SUPPLY AND
AND DISCHARGE
DISCHARGE PIPING/VALVES
PIPING/VALVES
•• Use
Use line
line size
size equal
equal to,
to, or
or larger
larger than
than
connection
size
on
pump,
especially
connection sizes on pump, especiallythe
the
inlet
inlet supply
supply line.
line.
•• Keep
line short
and and
straight
and use
Keep supply
the supply
line short
straight.
Use
as
few
elbows,
valves,
or
other
types
of
as few elbows, valves, or other types of
restriction
restrictionsasaspossible.
possible.Avoid
Avoidupupand
anddown
down
rises
rises which
which will
will trap
trap air.
air.
•• Be
lineslines
are well
Be certain
certain all
all joints
joints in
in suction
the suction
are
sealed
to
prevent
air
leaks.
well sealed to prevent air leaks.
•• Maintain
Maintain aa straight
straight length
length of
of pipe
pipe at
at least
least 44
diameters
diameters long
long at
at the
the pump
pump inlet.
inlet. (Figure
(Figure 4)
4)
•• The
pump
casing
may
be
rotated
with
The pump casing may be rotated with
the
the discharge
discharge connection
connection pointing
pointing in
in any
any
direction.
direction. The
The best
best pump
pump performance
performance will
will
be
with
the
outlet
up,
to
the
left,
or
positions
be with the outlet up, to the left, or positions
in
in between.
between. These
These positions
positions insure
insure the
the
casing
ooded and
casing is
is flflooded
and prevents
prevents problems
problems
due
due to
to air
air in
in the
the system.
system. (Figure
(Figure 6)
6)
•• Support
the
supply
and
discharge
Support the supply and discharge piping
piping
near
near the
the pump
pump so
so no
no strain
strain is
is put
put on
on the
the
pump
pump casing.
casing.
•• IfIf an
an expansion
expansion joint
joint is
is used,
used, install
install aa pipe
pipe
anchor
anchor between
between itit and
and the
the pump.
pump.
••
•• IfIf aa reducer
reducer is
is connected
connected to
to the
the inlet,
inlet, use
use
an
an eccentric
eccentric type
type (Figure
(Figure 5)
5) to
to prevent
prevent
problems
problems due
due to
to trapped
trapped air.
air.
CAUTION
CAUTION
Wear
Wear gloves
gloves to
to avoid
avoid cutting
cutting
injuries
injuries from
from sharp
sharp pump
pump and
and
piping
parts.
piping parts.
6
Line
Line slope
slope will
will depend
depend on
on application
application
requirements.
The
best
pump
requirements. The best pump operation
operation
is
is with
with supply
supply line
line sloped
sloped slightly
slightly upward
upward
toward
toward pump
pump to
to prevent
prevent trapped
trapped air.
air. IfIf the
the
system
must
drain
into
the
pump
casing,
system must drain into the pump casing,
keep
keep downward
downward slope
slope to
to aa minimum
minimum or
or
priming
priming problems
problems may
may occur.
occur.
•• Install
Install shutoff
shutoff valves
valves to
to isolate
isolate pump
pump from
from
supply
and
discharge
lines
to
allow
pump
supply and discharge lines to allow pump
service
service without
without draining
draining the
the system.
system.
7
INSTALLATION
• This pump is not self-priming. The pump is
•
installed above the supply liquid level. Install
a foot valve or other system check valve to
keep casing flooded
flooded for priming. (Figure 7)
•
• A throttling valve may be required to control
the pump flow
flow rate to prevent motor
overload. Always install the throttling valve
in the discharge piping, never in the supply
piping, and at least 10 diameters from the
pump outlet (Figure 7)
ELECTRICAL CONNECTIONS
WARNING
To avoid electrocution, ALL electrical
installation should be done by a registered
electrician, following Industry Safety
Standards. All power must be OFF and
LOCKED OUT during installation.
• Read the manufacturer’s motor instructions
•
before making installation. Follow the
manufacturer’s lubrication schedules.
• Check the motor nameplate to be sure
•
the motor is compatible with the electrical
supply and all wiring, switches, starters,
and overload protection are correctly sized.
• Check pump rotation following electrical
•
installation. Correct rotation is counter
clockwise when facing pump inlet
connection. (Figure 5)
FLUSH SEAL OPTION
When this option is ordered, a fi
fitting
tting
assembly is supplied for directing a fl
flow
ow
of water onto the backplate/seal area. The
water supply should be cool and filtered.
filtered. If
the product solidifies
solidifies at cool temperatures,
use warm or hot water. The connection size
is 1/4 inch O.D. tubing and the required fl
flow
ow
is approximately 5 U.S. gallons per hour.
(Figure 8)
WARNING
INSTALL OR SERVICE PUMP UNLESS
ALL POWER IS OFF AND LOCKED OUT.
8
CLEANING
PRIOR
TO FIRST
PUMPOPERATION
PRIOR TO FIRST
OPERATION
CLEAN PUMP AND PIPING
Disassemble
CLEAN
PUMPpump
AND PIPING
and clean all product
contact parts and
Disassemble
pump
seals
and
prior
clean
to first
alloperation.
product
Follow instructions
contact
parts and seals
in the
prior“Cleaning
to first operation.
Safety
Procedures”
Follow
instructions
and “Disassembly
in the “Cleaning
for Cleaning
Safety
and Repair” section
Procedures”
and “Disassembly
(pages 9 andfor
12).
Cleaning
The pump
and
Repair”
should
section
be thoroughly
(pages 9 and
cleaned
12). of any
materials
The
pumpwhich
should
may
be thoroughly
have accumulated
cleanedduring
of any
installation.
materials
which may have accumulated during
installation.
7
OPERATION
CLEANING SAFETY AND TEST RUN
CLEANING SAFETY PROCEDURES
AMMETER TEST
Manual Cleaning:
1. Do not use toxic and/or flammable solvents.
2. Lock out electrical power and shut off all air
prior to cleaning equipment.
3. Keep electrical panel covers closed and
power off when washing equipment.
WARNING
To prevent an accidental start-up
the power source should be locked
out using your lock and key.
4. Clean up spills as soon as possible.
5. Never attempt to clean the equipment while
it is operating.
6. Wear proper protective apparel.
Operate pump under process conditions and
check motor amp draw versus nameplate full
load rating. If amp draw exceeds motor rating,
a system change or pump change is required.
If process conditions and/or liquid changes,
(higher viscosity, higher specific gravity)
recheck motor amp draw.
Contact your authorized TOP LINE distributor
for assistance.
WARNING
TO AVOID ELECTROCUTION, ONLY
A QUALIFIED ELECTRICIAN SHOULD
INSTALL THE AMMETER.
OPERATION
•
Cleaning-In-Place
1. Make certain that all connections in the
cleaning circuit are properly applied and tight
to avoid contact with hot water or cleaning
solutions.
•
2. When the cleaning cycle is controlled from
a remote or automated cleaning center,
follow all established safety procedures for
servicing the system.
PRELIMINARY TEST RUN
See OPERATION on page 10 to set pump up
for a test run.
CHECK FOR POSSIBLE MOTOR
OVERLOAD CONDITION
Certain combinations will overload the motor
when operated with open, unrestricted
discharge, which results in a high flow rate.
Additional discharge restriction may be required
to lower the flow rate and lower the horsepower
requirements. DO NOT add restrictions to the
supply line. If the pump was incorrectly sized, a
smaller impeller or a higher horsepower motor
may be required.
If uncertain about pump selection and
application, temporarily install an ammeter in
the electrical service to check the amp draw.
8
Any system throttling valves, or similar
devices used to control flow rate must
be installed in the discharge line, not the
supply line. Restriction in the supply line
may cause cavitation and pump damage.
“Water hammer” in the system can
damage the pump and other system
components. Water hammer often occurs
when valves in the system are suddenly
closed causing lines to move violently and
with a loud noise. When this condition is
present, find and eliminate the source of
the water hammer. One way to eliminate
water hammer is to slow down the
actuation speed of the valve.
• Do not expose the pump to freezing
temperatures with liquid in the casing.
Frozen liquid in the casing will damage
the pump. Drain casing before exposing
to freezing temperatures.
DISASSEMBLY, CLEANING/REPAIR
It is not necessary to disassemble the pump for
cleaning if used in a CIP Installation (Clean-In-Place).
However, periodically take pump apart, thoroughly
inspect, clean and reassemble.
(See MAINTENANCE - DISASSEMBLY)
OPERATION
OPERATION
WARNING
WARNING
Skinand
andeye
eyeprotection
protectionare
arerequired
required
Skin
whenhandling
handlinghazardous
hazardousor
ortoxic
toxicflfluids.
when
uids.
CAUTION
CAUTION
IfIfpump
pumpisisbeing
beingdrained,
drained,take
takenecessary
necessary
precautions
precautionsto
toavoid
avoidpersonal
personalinjury.
injury.
NOTE:
NOTE:Disposal
Disposalofofdrainage
drainagemust
mustbe
beinin
conformance
conformancewith
withenvironmental
environmentalregulation.
regulation.
Pumps
Pumpsmust
must have
have been
been correctly
correctlyinstalled
installed
as
as
described
described
in the
in “INSTALLATION”
“INSTALLATION” section.
section.
SEAL
SEALFLUSH
FLUSH
1.1.IfIfthe
thepump
pumphas
hasthe
theflflush
ush seal
sealoption,
option,start
start
the
theflflow
ow ofofflflush
ush water
water(approximately
(approximately55US
US
gallons
gallonsper
perhour
hourrecommended
recommendedrate).
rate).
PRIME
PRIMEPUMP
PUMP
2.2.Flood
Floodthe
thepump
pumpcasing
casingwith
withliquid
liquidBEFORE
BEFORE
starting
startingpump
pumptotoavoid
avoiddamage
damagetotothe
thepump
pump
parts.
parts.Fill
Fillthe
thesupply
supplytank
tankwith
withliquid
liquidand
and
open
opensupply
supplyline
linevalve
valve(suction).
(suction).Any
Anyair
air
trapped
trappedininthe
thesupply
supplyline
lineororcasing
casingshould
should
be
bevented.
vented.(Figure
(Figure9)9)
PRIMING
PRIMINGWITH
WITHOUTSIDE
OUTSIDESOURCE
SOURCE
The
Thepump
pumpwill
willnot
notself
selfprime
primeififthe
theliquid
liquid
supply
supplyisisbelow
belowthe
thepump
pumplevel.
level.(Figure
(Figure10)
10)
3.3.Close
Closethe
thedischarge
dischargevalve
valveand
andopen
openthe
theair
air
vents.
vents.
4.4.Open
Openthe
thevalve
valveininthe
theoutside
outsidesupply
supplyline
line
until
untilthe
theliquid
liquidflflows
ows from
fromthe
thevent
ventvalves.
valves.
Slowlyopen
opendischarge
the discharge
until
8.8.Slowly
valvevalve
until desired
flow is obtained.
fldesired
ow is obtained.
Observe Observe
pressure pressure
gauges
gauges
and if pressure
is not quickly,
attainedstop
and
if pressure
is not attained
quickly,
stop
pump
and prime again.
pump
and
prime
again.
5.5.Close
Closethe
thevent
ventvalves
valvesand
andthe
thesupply
supplyline.
line.
Use
Useaatype
typeofofcheck
checkvalve
valvesystem
systemtotokeep
keep
the
thesupply
supplyline
lineand
andpump
pumpcasing
casingflflooded
ooded
STOP
STOPPUMP
PUMP
with
withliquid.
liquid.Otherwise,
Otherwise,the
thepump
pumpmust
mustbe
be
primed
primedbefore
beforeeach
eachoperation.
operation.(See
(SeeFigure
Figure7)7) 9.9.To
Tostop
stopthe
thepump,
pump,shut
shutoff
offthe
thepower
powerto
to
the
thepump
pumpmotor.
motor.Liquid
Liquidininthe
thesystem
systemcan
can
6.6.Start
Startthe
thepump
pumpmotor.
motor.
flflow
ow freely
freelythrough
throughthe
thepump.
pump.The
Thepump
pump
PUMP
PUMPCHECK
CHECK
does
doesnot
notact
actas
asaashut
shutoff
offvalve.
valve.Shut
Shutoff
off
7.7.Check
Checktotosee
seethat
thatliquid
liquidisisflflowing
owing and
andall
all
supply
and
discharge
lines.
supply
and
discharge
lines.
piping
pipingconnections
connectionsand
andseals
sealsare
areleak
leakfree.
free.
The
Thepump
pumpmust
mustbe
beoperated
operatedagainst
againstaa
closed
closeddischarge
dischargefor
foraashort
shorttime.
time.However,
However,
continued
continuedoperation
operationwill
willheat
heatliquid
liquidinincasing
casing
totoboiling
boilingand
andlead
leadtotopump
pumpdamage.
damage.
10
9
MAINTENANCE
MAINTENANCE
SEAL SERVICE
STUB SHAFT SEAL NOTES
The shaft design utilizes a drive collar as
shown in Figure 11 to assure proper location of the seal assembly. The TF-C100 does
not require a drive collar. The drive collar is
incorporated in the design of the stub shaft.
The drive collar must be properly located on
the shaft, following procedures outlined on
page 15.
This type of seal should be replaced when
the face is worn away,
or when
when leakage
leakage is
is
away or
noted (Figure 12)
To remove the seal, disconnect the suction
and discharge piping. Then, remove the
casing, impeller, and backplate. Protect the
sealing face of the backplate from nicks and
scratches.
NOTE: When the carbon seal is replaced,
the position of the drive collar should be
checked and reset if necessary, per the
dimensions given on page 15.
Inspection during cleaning will determine
if the carbon seal needs replaced. No
additional drive collar adjustment is
necessary unless the seal is replaced.
(Figure 12)
SERVICE/REPAIR
Periodically inspect all parts of the pump
to prevent malfunctions caused by worn or
broken parts.
10
11
MAINTENANCE
DISASSEMBLY FOR CLEANING AND REPAIR
CAUTION
Wear gloves to avoid cutting injuries
from sharp pump parts.
1. Shut off product flow
flow to the pump and
relieve any product pressure.
2. Shut off and lock out power to the
pump.
3. Disconnect the suction and discharge
pipe fittings.
fittings.
4. Remove the seal guard assembly with a
wrench. (Figure 13)
5. Loosen clamp wing nut and swing clamp
open. On the TF-C100, remove casing
wing nuts.
6. Inspect clamp saddles and the casing for
damage or wear and replace if necessary.
(Figure 13)
7. Push back on the impeller and position
the retaining pin in the center of the stub
shaft. This will allow the impeller to pull off
the stub shaft. (Figure 14)
8. Rotate the backplate to disengage the
backplate pins from the adapter pins.
Remove the backplate with gasket
attached, by pulling straight off the
adapter. (Figure 15)
9. Remove the backplate gasket and inspect
it for wear and sealing failure.
NOTE:
NOTE: Care must be taken to protect the
sealing face and edges of the backplate
from nicks and scratches.
10. Remove
Remove the carbon seal, o-ring, seal cup,
and spring from the stub shaft by pulling
them straight off the shaft. (Figure 16)
11. Carefully
Carefully inspect the o-ring and the
carbon seal for signs of abrasions, cuts,
or other wear that could cause leakage.
(Figure 16)
NOTE:
NOTE: Replace the carbon seal when
the extension end of the seal is less than
1/32”. (Figure 12)
12. After cleaning, inspect the seal, o-ring,
and gasket and replace if necessary.
12
11
MAINTENANCE
WATER CASCADE - REPLACING MOTORS
13. Remove the water cascade attachment
13.
from the adapter, if included. Remove
the rubber shaft deflector
deflector by pulling it
straight off the stub shaft. Examine it for
tearing, loose fit,
fit, or other defects that
would allow liquid leakage into the motor
along the shaft. (Figure 17)
WARNING
INSTALL OR SERVICE PUMP UNLESS ALL
POWER IS OFF AND LOCKED OUT.
REPLACING MOTOR
To replace or service the motor, disassemble
the pump as outlined in DISASSEMBLY steps
1 through 11.
1. Remove the bolts that secure the adapter
to the motor frame and remove the
adapter. (Figure 18)
CAUTION
The stub shaft has four sharp diagonal
grooves in the end. Wear gloves to
prevent injuries to hands.
2. Loosen the two (2) set screws securing
the stub-shaft to the motor shaft.
Carefully remove the stub-shaft. The
stub-shaft is a tight fit,
fit, but can be
removed by applying pressure around
the periphery of the shaft with a pry-bar.
(Figure 19)
NOTE: Examine the shaft sealing surfaces for
nicks or scratches which can cause excessive
o-ring wear or leaking.
3. Remove the bolts securing the motor to
the mounting brackets. Bolt the new motor
to the mounting brackets. (Figure 20)
NOTE: Motor maintenance, repair, and wiring
are not covered in this manual. For specific
specific
information contact the motor manufacturer.
If required, level the motor by rotating
adjustingthe
the
adjustable
legs individually
legs individually.
and secure them
(Figure
in 3place
& 20)
with the set screws. (Figure 20)
12
13
MAINTENANCE
MAINTENANCE
INSTALL
INSTALL ADAPTER-STUB
ADAPTER-STUB SHAFT
SHAFT ADJUSTMENT
ADJUSTMENT
1.
1. Mount
Mount the
the adapter
adapter to
to the
the motor
motor with
with the
the
drain
drain cavity
cavity at
at the
the bottom.
bottom. Insert
Insert the
the four
four
bolts
bolts to
to secure
secure the
the adapter
adapter to
to the
the motor.
motor.
(Figure
(Figure 21)
21)
2.
2. Install
Install the
halfkey
keyininthe
themotor
motorshaft.
shaft.
3.
3. Place
Place the
the stub-shaft
stub-shaft assembly
assembly onto
onto the
the
motor
motor shaft.
shaft. Do
Do not
not tighten
tighten the
the shaft
shaft set
set
screws.
screws.
4.
4. Install
Install the
the backplate
backplate on
on the
the adapter
adapter and
and
rotate
rotate until
until the
the backplate
backplate pins
pins engage
engage the
the
adapter
adapter pins,
pins, assuring
assuring solid
solid contact
contact of
of the
the
backplate
backplate to
to the
the adapter.
adapter. (Figure
(Figure 21)
21)
5.
5. Rotate
Rotate the
the stub
stub shaft
shaft until
until the
the impeller
impeller
retaining
retaining hole
hole is
is in
in aa horizontal
horizontal position.
position.
Insert
Insert the
the impeller
impeller retainer
retainer pin,
pin, and
and center
center
itit in
in the
the stub-shaft.
stub-shaft. Slide
Slide the
the impeller
impeller on
on
the
the shaft.
shaft. Hold
Hold the
the impeller
impeller tight
tight against
against
the
the shoulder
shoulder in
in the
the shaft
shaft and
and rotate
rotate the
the
shaft
shaft one-quarter
one-quarter turn
turn until
until the
the impeller
impeller pin
pin
engages
engages with
with the
the impeller.
impeller. (Figure
(Figure 22)
22)
STUB
STUB SHAFT
SHAFT ADJUSTMENT
ADJUSTMENT
1.
1. Push
Push the
the stub-shaft/impeller
stub-shaft/impeller assembly
assembly
toward
toward the
the motor
motor until
until the
the impeller
impeller strikes
strikes
the
the front
front face
face of
of the
the backplate.
backplate.
2.
2. Move
Move the
the stub-shaft
stub-shaft away
away from
from the
the
motor
motor shaft
shaft to
to allow
allow 1/16-inch
1/16-inch maximum
maximum
clearance
clearance between
between the
the rear
rear face
face of
of the
the
impeller
impeller and
and the
the front
front (inside)
(inside) face
face of
of the
the
backplate.
backplate. (See
(See Figure
Figure 22)
22)
3.
3. Tighten
Tighten the
the two
two set
set screws
screws on
on the
the stubstubshaft.
shaft.
4.
4. Remove
Remove the
the impeller
impeller retainer
retainer pin,
pin, impeller,
impeller,
and
and the
the backplate.
backplate.
5.
ector (large
5. Slide
Slide the
the defl
deflector
(large diameter
diameter end
end
fifirst)
rst) onto
onto the
the shaft
shaft until
until itit seats
seats in
in the
the
shaft
shaft groove.
groove. (Figure
(Figure 23)
23)
NOTE:
ector cannot
NOTE: IfIf the
the defl
deflector
cannot be
be forced
forced on
on
with
ngers, use
with the
the fifingers,
use aa blunt
blunt tool
tool to
to tap
tap itit
evenly
evenly into
into place.
place.
14
13
MAINTENANCE
MAINTENANCE
DRIVE COLLAR ADJUSTMENT
(Models TF-C114 through TF-C328)
1. Slide the seal drive collar onto the stub
shaft as shown in Figure 24.
Use the “A” dimension in the SEAL CHART
to properly locate the drive collar on the
stub shaft. Tighten the set screws to
secure in place.
NOTE: TF-C100 pump does not require drive
collar.
2. Assemble the spring, seal cup, o-ring, and
carbon seal, and install as a unit. Make
sure the slot in the seal cup aligns with
the pin on the shaft. (Figure 25) Gentle
pressure on the o-ring will overcome
resistance on the shaft.
NOTE: Do not lubricate seals with any
type of oil or grease, the seal faces will be
lubricated by the product being pumped.
SEAL CHART for fifigure
gure 24
MODEL
A
TF-C114
9/16”
TF-C216
9/16”
TF-C218
9/16”
TF-C328
9/16”
3. Assemble the gasket to the backplate.
Install the backplate on the adapter. Make
sure the seal cup slot is engaged with the
pin on the drive collar. (Figure 25)
4. Rotate the backplate until the backplate
pins engage the adapter pins. (Figure 25)
5. Rotate the shaft until the pin hole in the
end is in a horizontal position. Insert the
impeller pin, center it in the shaft end, and
slide the impeller on the shaft.
Hold the impeller tight against the stub
shaft and rotate the shaft one-fourth turn
until the impeller pin drops and secures the
impeller. (Figure 26)
6. Place the casing over the impeller/
backplate, close and tighten the clamp.
(Figure 27)
7. Assemble the cascade water fitting,
fitting, if
included. Install the seal guard and tighten
in place. Assemble the suction line and the
discharge line to the casing.
NOTE: Check for strain or misalignment
of piping to the casing. Re-adjust the
casing ports and/or entire motor leveling as
necessary.
14
15
MAINTENANCE
“DG” SEALS
FIGURE 28
DG-SEAL
KEY
C114
C216
C218 * 328
C218/C328
QTY.
DESCRIPTION
MATERIAL
11H
564911H
566911H
568911H
1
BACKPLATE
316L SS
*80R
564980R
566980R
568980R
1
INBOARD GASKET
1/8”
FDA
PTFE
1/8”
PTFE
*80NSC
*80N
564980N-SC
566980N-SC
588980N-SC
1
STATIONARY SEAT
SILICONE CARBIDE
*80P
564980P
566980P
568980P
1
OUTBOARD GASKET
1/16”
FDA
PTFE
1/16”
PTFE
17J
564917J
566917J
568917J
1
GLAND RING
304 SS
17K
564917K
566917K
568917K
568917K
4
BOLT/SCREW
SS
*80
564980
566980
568980
1
ROTATING CARBON SEAL
®
CARBON
*80V
564980V
566980V
568980V
1
O-RING SEAL
VITON®
FKM
80A
564980A
566980A
568980A
1
CUP
304 SS
*80CA
564980CA
566980CA
568980CA
1
SPRING
SS
80L
564980L
566980L
568980L
1
DRIVE COLLAR
®
304 SS
568917M
WASHER
5/16
4
LOCK WASHER
SS
*90V
17M
564917M
566917M
WASHER
1/4 WASHER
5/16
564990V
566990V
568990V
1
CASING GASKET
VITON®
FKM
*24
564924
566924
568924
1
IMPELLER RETAINER PIN
316L SS
* RECOMMENDED SPARE PARTS SEE KITS PAGE 25
* RECOMMENDED SPARE PARTS
Disassembly
Disassembly
At each step in the disassembly, process parts should be inspected for nicks, cuts,
At
each step
in other
the disassembly,
process
should be
inspected
fortaken
nicks,tocuts,
abrasions,
and
wear. Replace
parts parts
if necessary.
Care
should be
protect
abrasions,
and
other
wear.
Replace
parts
if
necessary.
Care
should
be
taken
to protect
all sealing surfaces from being damaged during disassembly.
all sealing surfaces from being damaged during disassembly.
• Disconnect suction and discharge piping from pump casing.
• Remove seal guard and casing.
• Remove seal guard and casing.
• Remove the impeller.
• Remove the impeller.
• Remove the backplate.
• Remove the backplate.
• Remove casing gasket from the backplate.
• Remove casing gasket from the backplate.
• Remove the carbon seal, seal cup, and spring from the stub shaft.
• Remove the carbon seal, seal cup, and spring from the stub shaft.
• Remove the gland ring, seal seat, and PTFE gaskets by removing the four cap screws.
• Remove the gland ring, seal seat, and PTFE gaskets by removing the four cap screws.
Viton® is a registered trademark of DuPont Dow Elastomers
16
15
MAINTENANCE
“DG” SEALS
Reassembly
Setting the Drive Collar - Measuring Method
1.
1. Assemble the PTFE gaskets, seal seat, gland ring,
and secure to the back plate by uniformly tightening
the capscrews.
Note: The PTFE
Teflon®inboard
inboard(80R)
(80R)and
andoutboard
outboard(80P)
(80P)
gaskets are different thicknesses. The thicker gasket
(80R) must always be installed on the impeller side
to prevent contact between the impeller hub and
the stationary seal.
2.
2. Slide the drive collar onto the stub shaft.
3.
3. Install the backplate and the casing gasket.
4.
4. Install the casing and tighten the casing clamp.
5.
5. Scribe a mark on the stub shaft behind the
backplate.
FIGURE 29
6.
6. Set the drive collar to “A” dimension in the seal
chart and tighten the drive collar setscrew.
(Figure 30)
7.
7. Remove the casing and backplate.
8.
8. Assemble the spring, seal cup, o-ring, and carbon
seal onto the drive collar. The pin on the drive collar
must align with the slot in the cup.
9.
9. Slide the backplate onto the stub shaft. Position
the impeller retaining pin in the center of the stub
shaft hole and install the impeller. Push the impeller
against the stub shaft and rotate the stub shaft
until the impeller retaining pin falls and secure the
impeller.
10.
Check the impeller hub and seal face to ensure
10. Check
there is a clearance between them before installing
the casing.
11.
Reset the seal drive collar if required. When the
11. Reset
drive collar is positioned correctly and the seal
components are properly installed, the shaft should
rotate freely by hand.
12.
Assemble the casing gasket, casing, and casing
12. Assemble
clamp. Use a soft rubber mallet to line up the
casing. Tighten the casing clamp and install the
seal guard.
16
FIGURE 30
SEAL CHART
MODEL
A
TF-C114
5/16”
TF-C216
5/16”
TF-C218
5/16”
TF-C328
5/16”
17
MAINTENANCE
“DG” SEALS
Setting the Drive Collar – By Position for both “D” Seal & “DG” Seal
1. Assemble the spring, seal cup, o-ring seal,
and carbon seal onto the drive collar. Care
must be taken so that the spring does not
rest on the tab that is bent back. A portion
of the spring is offset to provide clearance
for this tab. Care must be taken to ensure
the pin on drive drive collar is in line with
slot on cup.
2. Install as a unit on the shaft.
3. Install the backplate and casing.
6. Slide the drive collar away from the
backplace 1/32” (.79mm) and secure the
drive collar in this location with the set
screws.
7. When the drive collar is properly
positioned and the seal components are
properly installed, the pump shaft should
rotate freely by hand. If excessive effort
is required to rotate the shaft, check to
be sure that all components are properly
installed and the drive collar is properly
positioned.
4. Install and tighten the casing clamp.
5. Slide the drive collar and seal assembly
toward the backplate until the nose of the
drive collar pushes the o-ring and carbon
seal tight against the backplate.
Note: Extra care should be taken when assembling “TF-C”
series pumps with type “DG” or “F” seals. Incorrect
stub shaft settings will allow the impeller hub to
contact the inboard face of the stationary seal seat.
Interference of impeller hub and seal seat face will
cause wear of impeller hub and damage the inboard
or secondary seal face of the clamped-in-seat.
Visual inspection is recommended after installation
of the impeller and before installation of casing to
ensure clearance between the impeller hub and
seal face. If no clearance is visible, the pump should
be disassembled and stub shaft moved forward to
provide at least 1/32” (.79mm) clearance between
the impeller hub and seal seat face. Reset seal drive
collar if necessary.
17
MAINTENANCE
“E” SEALS
“E” water-cooled balanced double seal consists of two carbon seals inside a stuffing
stuffing box attached to
the backplate. It is designed for applications where a vacuum-tight, cool operating seal is required.
FIGURE 31
E-SEAL
KEY
C114
C216
C21B
& 328
C218/C328
QTY.
DESCRIPTION
MATERIAL
17A
564917A
CSHH1
566917A
568917A
4
BOLT/SCREW
SS
17C
568917C
WASHER
5/16
4
LOCKWASHER
SS
17
564917C
566917C
WASHER
1/4 WASHER
5/16
564911B
564917
566911B
566917
568911B
568917
1
FOLLOWER
316L SS
17B
*17B
564917B
566917B
568917B
1
O-RING
VITON®
FKM
83C
564983C
566983C
566983C-1
568983C
1
STUFFING BOX
316L SS
83E
*83E
564983E
566983E
568983E
1
O-RING
VITON®
FKM
80H
*80H
564980H
566980H
568980H
1
SPRING
SS
80J
564980J
566980J
568980J
1
DRIVE COLLAR
304 SS
80G
*80G
564980G
566980G
568980G
2
CUP
304 SS
*80V
564980V
566980V
568980V
2
O-RING
VITON®
FKM
*80
564980
566980
568980
2
CARBON SEAL
CARBON
83D
564983D
566983D
CSHH1
568983D
4
BOLT/SCREW
316L SS
11B
564911B
566911B
568911B
1
BACKPLATE
316L SS
90V
*90V
564990V
566990V
568990V
1
CASING GASKET
VITON®
FKM
* RECOMMENDED SPARE PARTS SEE KITS PAGE 25
Disassembly
At each step in the disassembly, process parts should be inspected for nicks,
cuts, abrasions, and other wear. Replace parts if necessary. Care should be
taken to protect all sealing surfaces from being damaged during disassembly.
• Remove seal guard, casing, and impeller.
• Remove the 4 screws (17A) that retain the follower to the stuffing
stuffing box.
• Remove the backplate and stuffing
stuffing box.
• Remove the inboard carbon seal, seal cup, and seal spring.
• Remove the drive collar.
• Remove the carbon seal, seal o-ring, cup, and follower.
18
19
assembling the pump. (Figure 34) Flush water must enter
45° (except for the TCF-C114) to vertical when
spaced 90° from each other and should be positioned
stuffing two (2) 1/8” NPT water connections which are
9. Attach the water inlet and outlet to the stuffing box. The
MAINTENANCE
8. Mount the seal guard on the adapter.
Reassembly
screws. (Figure 33)
7. Assemble the follower to the stuffing box with the four
1. Scribe a mark on the shaft at location “A”. (Figure 32)
1.
2.
2.
6.
3.
3.
5.
TF-C328
TF-C218
TF-C216
9/16”
9/16”
“E”
SEALS
9/16”
TF-C114
9/16”
MODEL
A
SEAL CHART
FIGURE 32
the shaft and seal parts. (Figure 33)
Assemble the defl
deflector,
ector, follower, one carbon seal, one
Assemble the stuffing box and backplate assembly on
seal o-ring, one seal cup, and the drive collar onto the
shaft.
pins on the drive collar.
collar ear on each cup is not in alignment with the drive
Position the drive collar in relation to the scribe mark “A”
Ensure the spring is seated in each cup and the drive
and tighten the setscrews. (Figure 32)
A
onto the shaft.
4.
4. Assemble the seal spring, seal cup, seal o-ring, and seal
4. Assemble the seal spring, seal cup, seal o-ring, and seal
onto the shaft.
A
and tighten the setscrews. (Figure 32)
5.
5. Ensure the spring is seated in each cup and the drive
3. Position the drive collar in relation to the scribe mark “A”
collar ear on each cup is not in alignment with the drive
pins on the drive collar.
shaft.
seal o-ring, one seal cup, and the drive collar onto the
6.
6. Assemble the stuffi
stuffing
ng box and backplate assembly on
2. Assemble the deflector, follower, one carbon seal, one
the shaft and seal parts. (Figure 33)
1. Scribe a mark on the shaft at location “A”. (Figure 32)
7.
7. Assemble the follower to the stuffi
stuffing
ng box with the four
screws. (Figure 33)
Reassembly
8. Mount the seal guard on the adapter.
8.
MAINTENANCE
9. Attach the water inlet and outlet to the stuffi
9.
stuffing
ng box. The
stuffing
stuffi
ng two (2) 1/8” NPT water connections which are
spaced 90° from each other and should be positioned
45° (except for the TCF-C114)
TF-C114) totovertical
verticalwhen
whenassembling
the pump. (Figure
assembling
the pump.
34) Flush
(Figure
water
34) Flush
must enter
waterone
must enter
connection
one
connection
and and
exit through
exit through
the other.
the other.
A
FIGURE 32
SEAL CHART
MODEL
A
TF-C114
9/16”
TF-C216
TF-C218
TF-C328
9/16”
“E”
SEALS
9/16”
9/16”
FIGURE 33
20
19
MAINTENANCE
“E” SEALS
Reassembly (cont’d)
10.The
10.
The amount of water needed will vary depending on
the operating temperature of the pump. For vacuum
applications, 10 drops per minute discharge is
recommended.
NOTE: Approximately 3 gallons per hour is required to
maintain the seal temperature at 100°F when the product
temperature is 175°F.
A
A
FIGURE 34
ANGLE CHART
MODEL
A
TF-C114
31°
TF-C216
45°
TF-C218
45°
TF-C328
45°
ROUTINE MAINTENANCE
A routine maintenance program can extend the life of your pump. Keep maintenance records.
These will help pinpoint potential problems and causes.
• Check for unusual noise, vibration and
bearing temperatures
• Bearing lubrication
(see motor manufacturer)
• Inspect pump and piping for leaks
• Seal monitoring
• Check mechanical seal area for leakage
Should be no leakage
• Vibration analysis
• Discharge pressure
• Check backplate gasket for wear/damage
• Temperature monitoring
20
21
TROUBLESHOOTING AND CAUSES
NOT ENOUGH LIQUID DELIVERED
VIBRATION/NOISE
• Impeller diameter too small for duty
• Starved suction
• Discharge head too high
• Suction lift too high
• Insufficient NPSH (Net Positive Suction
Head) available
• Air leak in supply or at seal area
• Supply line too long; too small; blocked
• Wrong direction of rotation
• Air entrained in liquid
• Pump not primed
• Liquid too hot, too viscous
• Speed too slow (low voltage, wrong
frequency, wrong motor)
• Impeller shaft loose or bent
• Suction or discharge plugged or closed
• Impeller hub/impeller shaft wear
• Motor bearings worn
• Insufficient NPSH (Net Positive Suction
Head) available
• Pump not level; legs not touching floor
• Impeller out of balance
• Foreign material in pump
• Piping not supported
NOT ENOUGH PRESSURE
RAPID SEAL WEAR
• Impeller diameter too small for duty
• Excessive spring loading
• Air leak in supply or at seal area
• Abrasive product
• Wrong direction of rotation
• Loose impeller shaft
• Speed too slow (low voltage, wrong
frequency, wrong motor)
• Water hammer
MOTOR OVERLOAD
• Discharge head too low allowing pump to
deliver too much liquid
• Impeller diameter too large for duty
• Liquid heavier or more viscous than rating
• Electrical supply, voltage or frequency
incorrect
• Prolonged “dry” running
• Abrasive solids (unfiltered) in water flushed
seal supply
SEAL LEAKS
• Gasket damaged or worn
• Seal not installed correctly
• Carbon seal worn or damaged
• Inlet/Outlet connection loose or no gasket
• Casing clamp loose
• Mechanical abnormality in pump
• Impeller interference
• Seal binding
• Defective motor
• Faulty electrical connections
• Overload heaters too small for motor
21
PARTS ORDERING
HOW TO ORDER PARTS
By Phone
Telephone your repair parts or fittings order to your Distributor.
To speed your order and avoid delays, please have your equipment model and serial number
and the part numbers from the parts list before you call your Distributor.
If you do not know your Distributors number, call Top Line Process Equipment Company at:
Phone: 800-458-6095
Fax:814-362-4453
Your call will be directed to a specialist who can provide you with Distributor information for
your area.
HOW TO RETURN PARTS
Parts may be returned for a credit, subject to the conditions of our return goods policy. To
obtain authorization to return a part, contact your Distributor.
Please give the following information:
• Invoice number and date
• Quantity
• Part Number (from parts list)
• Exact reason for return
Your Distributor will provide a Return Goods Authorization. (Returns will not be accepted
without advance authorization.)
EQUIPMENT INFORMATION
Any correspondence concerning pump will require the following information be documented:
PRODUCT NAME/MODEL____________________________________________________________
SERIAL NUMBER____________________________________________________________________
DATE OF PURCHASE________________________________________________________________
INVOICE NUMBER__________________________________________________________________
INVOICE DATE______________________________________________________________________
DISTRIBUTOR______________________________________________________________________
ADDRESS__________________________________________________________________________
CITY_______________________________________________STATE__________ZIP_____________
CONTACT__________________________________________________________________________
PHONE_____________________________________________________________________________
FAX________________________________________________________________________________
22
SPARE PARTS
WATER CASCADE ASSEMBLY (#5649127) (Consists of threaded attaching ferrule,
compression fitting
fitting with nut, and 1/4” diameter stainless water pipe.)
REPAIR KITS
To maintain continuous uninterrupted operation of your pump, the following kits are recommended.
“D” SEAL KITS
TF-C100
TF-C100
BUNA
TF-C114
TF-C114
VITON
FKM ®
BUNA
TF-C216
TF-C216
VITON
FKM ®
BUNA
TF-C328
TF-C218/C328
VITON
FKM ®
BUNA
VITON
FKM ®
Kit #1
5629K-1
5629V-1
Kit #1
5649K-1
5649V-1
Kit #1
5669K-1
5669V-1
Kit #1
5689K-1
5689V-1
Kit #2
5629K-2
5629V-2
Kit #2
5649K-2
5649V-2
Kit #2
5669K-2
5669V-2
Kit #2
5689K-2
5689V-2
Kit #3
5629K-3
5629V-3
Kit #3
5649K-3
5649V-3
Kit #3
5669K-3
5669V-3
Kit #3
5689K-3
5689V-3
Kit #1 (Consists of 1 - Carbon Seal, 1 - Casing Gasket, 1 - O-Ring, and 1 - Retaining Pin)
Kit #2 (Consists of 3 - Carbon Seals, 3 - Casing Gaskets, and 3 - O-Rings)
Kit #3 (Consists of 1 - Carbon Seal, 1 - Spring, 1 - Cup, and 1 - O-Ring)
“DG” SEAL KITS
“E” SEAL KITS
TF-C114 KIT
5649K-1DG
CONSISTS OF:
564980
564924
564980N-SC
564980P
564980R
564980V
564990V
5669K-1DG
CONSISTS OF:
566980
566924
566980N-SC
566980P
566980R
566980V
566990V
5989K-1DG
5689K-1DG
CONSISTS
CONSISTS OF:
OF:
568980
568980
568924
568924
568980N-SC
568980N-SC
568980P
568980P
568980R
568980R
568980V
568980V
568990V
568990V
KEY #
80
24
80NSC
80N
80P
80R
80V
90V
QTY.
1
1
1
1
1
1
1
DESCRIPTION
Carbon Seal, Rotating
Impeller Retainer Pin
Stationary Seat, Silicone Carbide
PTFE Gasket, Outboard
PTFE Gasket, Inboard
Seal, O-Ring Viton
FKM ®
Casing Gasket, Viton
FKM ®
TF-C216 KIT
KEY #
80
24
80NSC
80N
80P
80R
80V
90V
QTY.
1
1
1
1
1
1
1
DESCRIPTION
Carbon Seal, Rotating
Stationary Seat, Silicone Carbide
PTFE Gasket, Outboard
PTFE Gasket, Inboard
®
Seal, O-Ring Viton
FKM
®
Casing
Casing Gasket,
Gasket, Viton
FKM
TF-C218/328
TF-C218/328 KIT
KIT
KEY
KEY #
#
80
80
24
24
80NSC
80N
80P
80P
80R
80R
80V
80V
90V
90V
QTY.
QTY.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
DESCRIPTION
DESCRIPTION
Carbon
Carbon Seal,
Seal, Rotating
Rotating
Impeller
Impeller Retainer
Retainer Pin
Pin
Stationary
Stationary Seat,
Seat, Silicone
Silicone Carbide
Carbide
PTFE
PTFE Gasket,
Gasket, Outboard
Outboard
PTFE
PTFE Gasket,
Gasket, Inboard
Inboard
®
Seal,
Seal, O-Ring
O-Ring Viton
FKM
®
Casing
Gasket,
Viton
Casing Gasket, FKM
TF-C114 KIT
5649EK-1
CONSISTS OF:
564980
564980V
564980G
564917B
564983E
564980H
564990V
5669EK-1
CONSISTS OF:
566980
566980V
566980G
566917B
566983E
566983E
566980H
566980H
566990V
566990V
5989EK-1
5689EK-1
CONSISTS
CONSISTS OF:
OF:
568980
568980
568980V
568980V
568980G
568980G
568917B
568917B
568983E
568983E
568980H
568980H
568990V
568990V
KEY #
80
80V
80G
17B
83E
80H
90V
QTY.
2
2
2
1
1
1
1
DESCRIPTION
Carbon Seal
Seal O-Ring Viton
FKM ®
Cup (E Seal)
O-Ring Viton
FKM ®
O-Ring Viton
FKM ®
Spring (E Seal)
Casing Gasket Viton
FKM ®
TF-C216 KIT
KEY #
80
80V
80G
17B
83E
83E
80H
80H
90V
90V
QTY.
2
2
2
1
1
1
1
1
1
1
DESCRIPTION
Carbon Seal
®
Seal O-Ring Viton
FKM
Cup (E Seal)
®
O-Ring
O-Ring Viton
FKM
®
O-Ring
O-Ring Viton
FKM
Spring
(E
Seal)
Spring (E Seal)
®
Casing
Casing Gasket
Gasket Viton
FKM
TF-C218/328
TF-C218/328 KIT
KIT
KEY
KEY #
#
80
80
80V
80V
80G
80G
17B
17B
83E
83E
80H
80H
90V
90V
QTY.
QTY.
2
2
2
2
2
2
1
1
1
1
1
1
1
1
DESCRIPTION
DESCRIPTION
Carbon
Carbon Seal
Seal
®
Seal
Seal O-Ring
O-Ring Viton
FKM
Cup
Cup (E
(E Seal)
Seal)
®
O-Ring
O-Ring Viton
FKM
®
O-Ring
Viton
O-Ring FKM
Spring
(E
Seal)
Spring (E Seal)
®
Casing
Casing Gasket
Gasket Viton
FKM
23
25
PARTS LIST
LIST
TF-C100
40
40
40
6D
6D
*80CA
*80CA
*80A
*80A
*80B
*80B
*80
*80
6A
6A
22
*24
*24
71A
71
71B
71B
11
11
*90
*90
11
75K
75K
TOP-FLO MODEL TF-C100
®
KEY
PART NO.
QTY.
DESCRIPTION
1
563911510
1
KEY
PART NO.
QTY.
2
56392
1
1 563911510 1
6A
56396A
2
2
56392
1
6D
5639605
1
6A
56396A
2
11
562911
1
6D
5639605
1
*24
564924
1
11 562911
1
40
564940
1
*24
564924
1
71
56397156
1
40 564940
1
71B
563971B
4
71A 56397156A
1
75K
563971K
2
71B
CSHH4B
4
Casing 1.5” x 1”
DESCRIPTION
Impeller 3.68”
Casing 1.5” x 1”
Shaft Set Screw
Impeller 3.68”
Stub Shaft-56C Frame
Shaft Set Screw
Backplate
Stub Shaft, 56C Frame
Backplate
Deflector
Adapter
Deflector
Adapter Mounting Bolt
Adapter
Wing Nut
Adapter Mounting Bolt
75K
Wing Nut
563971K
2
24
26
KEY
PART NO.
QTY.
DESCRIPTION
*80
KEY
*80A
*80
*80B
*80A
*80CA
*80B
*90
*80CA
563980
PART NO.
564980A
563980
563980B
564980A
563980CA
563980B
562990
564980CA
1
QTY.
1
1
1
1
1
1
1
1
Carbon Steel
DESCRIPTION
Cup
Carbon Seal
Seal O-Ring, Buna
Cup
Spring
Seal O-Ring, Buna
Casing Gasket, Buna
Spring
*90
562990
1
Casing Gasket, Buna
*Spare parts recommended
See page 25 for spare part kits
PARTS
EPDM and*RECOMMENDED
Viton® elastomersSPARE
available
upon request
EPDM and FKM elastomers available upon request
PARTS LIST
LIST
KEY
KEY PART
PART NO.
NO.
1
1 564911515
564911515
1
1 564912015
564912015
2
2 56492
56492
6A
56496A
6A 56496A
6E
6E 56496E56
56496E56
6E
6E 56496E14
56496E14
6E
6E 56496E18
56496E18
11564911
11 564911
11F
11F 564911F
564911F
*24
*24 564924
564925
40
40 564940
564940
40
566940
40 566940
71
71 56497156S
56497156S
71
71 56497118S
56497118S
71A
71A 564971A
564971A
71B
CSHH4B
71B 564971B56
TF-C114
QTY.
QTY.
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
2
2
4
4
71B
71B
CSHH10
564971B14
4
4
71B
564971B18
4
DESCRIPTION
DESCRIPTION
Casing
Casing 1.5”x1.5”
1.5”x1.5”
Casing
Casing 2”x1.5”
2”x1.5”
Impeller
Impeller 4”
4”
Shaft
Set
Shaft Set Screw,
Screw, 56C
56C
Stub
56C Frame
Stub Shaft,
Shaft-56C
Stub
Stub Shaft
Shaft 14T
14T
Stub
Stub Shaft
Shaft 18T
18T
Backplate
Backplate
Backplate
Backplate Pin
Pin
Impeller
Impeller Retainer
Retainer Pin
Pin
Deflector,
14T Frame
Deflector, 56C,
56C-14T
Deflector,
Deflector, 18T
18T Frame
Frame
Adapter,
14T Frame
Adapter, 56C,
56C-14T
Adapter
Adapter 18T
18T Frame
Frame
Adapter
Adapter Pin
Pin
Adapter
Adapter Mounting
Mounting
Bolt,
56C,
14T
Screw,
56C
Adapter
Adapter Mounting
Mounting
Bolt,
18T14T
Screw,
Adapter Mounting
Screw, 18T
*RECOMMENDED
SPARE PARTS
See
page
25
for
spare
See page 25 for spare part
part kits
kits
®
EPDM and
and Viton
FKM elastomers
EPDM
elastomersavailable
availableupon
uponrequest
request
KEY
KEY
75
75
75K
75K
*80
*80
*80A
*80A
*80B
*80B
**80CA
80CA
80L
80L
80M
80M
*90
*90
131
131
PART
PART NO.
NO.
564975
564975
329901
329901
564980
564980
564980A
564980A
564980B
564980B
564980CA
564980CA
564980L
564980L
564980M
564980M
564990
564990
5649131
5649131
QTY.
QTY.
1
1
1
1
1
1
1
1
1
1
11
1
1
1
1
1
1
1
1
131
131
564913118
564913118
1
1
DESCRIPTION
DESCRIPTION
Clamp
Clamp Assembly
Assembly
Wing
Wing Nut
Nut
Carbon
Carbon Seal
Seal
Cup
Cup
Seal
Seal O-Ring,
O-Ring, Buna
Buna
Spring
Spring
Drive
Drive Collar
Collar
Drive
Collar
Drive Collar Set
Set Screw
Screw
Casing
Casing Gasket,
Gasket, Buna
Buna
Seal
Seal Guard
Guard Assembly
Assembly
56C,
Frame
– 56C14T
& 14T
Frame
Seal
Guard
Assembly
Seal Guard Assembly
56C,
Frame
– 18T14T
Frame
ADJUSTABLE
ADJUSTABLE LEG
LEG KITS
KITS
(304
(304 STAINLESS
STAINLESS STEEL)
STEEL)
PART
PART NUMBER
NUMBER
56S56C
56S56C
56S140TC
56S140TC
56S180TC
56S180TC
56S210TC
56S210TC
56S250TC
56S250TC
56S280TC
56S280TC
56S320TC
56S320TC
FRAME
FRAME SIZE
SIZE
56C
56C
143/145
143/145
182/184
182/184
213/215
213/215
254/256
254/256
284/286
284/286
324/326
324/326
25
27
PARTSLIST
LIST
PARTS
KEY PART NO.
KEY PART NO.
1 566912015
1 564911515
1 566912515
1 564912015
2 56692
2 56492
6A 56696A
6A 56496A
6E 56496E56
6A 56696A56
6E 56496E14
6A 56496A
6E 56496E18
6E 56696E56
11 564911
6E 56696E14
11F 564911F
6E 56696E18
*24 564925
6E 56696E21
40 564940
6E 56696E25
40 566940
11566911
71 56497156S
11F 564911F
71 56497118S
*24 566924
71A 564971A
40 566940
71B 564971B56
QTY.
QTY.
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
2
1
4
DESCRIPTION
DESCRIPTION
Casing 2”x1.5”
Casing 2”x1.5”
Impeller 6”
Impeller 4”
Shaft Set Screw,
Shaft Set Screw, 56C
14T, 21T, 25T
Stub Shaft-56C Frame
Shaft Set Screw, 56C
Stub Shaft 14T
Shaft Set Screw, 18T
Stub Shaft 18T
Stub Shaft, 56C Frame
Backplate
Stub Shaft, 14T Frame
Backplate Pin
Deflector, 56C-14T Frame
Deflector, 18T Frame
Backplate
Adapter, 56C-14T Frame
Backplate Pin
Adapter 18T Frame
Adapter Pin
Deflector, 56C, 14T,
Adapter Mounting
18T Frame
Screw, 56C
40 56694021
1
71B 564971B14
4
Adapter Mounting
40 56694025
1
Screw, 14T
71 566971S
1
Adapter, 56C, 14T Frame
71B 564971B18
4
Adapter Mounting
71 56697118S
1
Adapter 18T Frame
Screw, 18T
71 56697121S
1
Adapter 21T Frame
71 56697125S
1 recommended
Adapter 25T Frame
*Spare parts
71A 564971A
Adapter
Pin
See page 252for spare
part kits
®
71BEPDM
CSHH4B
4
Adapter
Bolt,
and Viton elastomers available Mounting
upon request
56C, 14T Frame
71B CSHH10
4
Adapter Mounting Bolt,
18T, 21T, 25T Frame
75 566975
1
Clamp Assembly
TF-C216
TF-C114
KEY
KEY
75K
75
*80
75K
*80A
*80
*80B
*80A
*80CA
*80B
80L
*80CA
80M
80L
*90
80M
131
*90
131
131
131
131
PART NO.
PART NO.
329901
564975
566980
329901
566980A
564980
566980B
564980A
566980CA
564980B
566980L
564980CA
566980M
564980L
566990
564980M
5669131
564990
5649131
566913118
566913121
564913118
QTY.
QTY.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
DESCRIPTION
DESCRIPTION
Wing Nut
Clamp Assembly
Carbon Seal
Wing Nut
Cup
Carbon Seal
Seal O-Ring, Buna
Cup
Spring
Seal O-Ring, Buna
Drive Collar
Spring
Drive Collar Set Screw
Drive Collar
Casing Gasket, Buna
Seal Guard Assembly
Casing Gasket, Buna
56C, 14T Frame
Seal Guard Assembly
Seal Guard Assembly, 18T
– 56C & 14T Frame
Seal Guard Assembly, 21T, 25T
Seal Guard Assembly
– 18T Frame
ADJUSTABLE
ADJUSTABLE LEG
LEG KITS
KITS
(304
(304STAINLESS
STAINLESSSTEEL)
STEEL)
PART
PARTNUMBER
NUMBER
56S56C
56S56C
56S140TC
56S140TC
56S180TC
56S180TC
56S210TC
56S210TC
56S250TC
56S250TC
56S280TC
56S280TC
56S320TC
56S320TC
FRAME
FRAMESIZE
SIZE
56C
56C
143/145
143/145
182/184
182/184
213/215
213/215
254/256
254/256
284/286
284/286
324/326
324/326
*RECOMMENDED SPARE PARTS
26
27
PARTS LIST
TF-C218
PARTS LIST
TF-C114
KEY PART NO.
QTY.
DESCRIPTION
1 568912015 1
Casing, C218, 2”x1.5”
1 568913015 1
Casing, C218, 3”x1.5”
PART NO. 1 QTY.Impeller
DESCRIPTION
2KEY 56892
8”
1
564911515
1
Casing
1.5”x1.5”
6A 56896A
2
Shaft Set Screw
564912015 1 1 Stub Shaft,
Casing14T
2”x1.5”
6E 1 56896E14
Frame
56492
Impeller
6E 2 56896E18
1 1 Stub Shaft,
18T4”Frame
56496A
Shaft 21T
Set Screw,
6E 6A 56896E21
1 2 Stub Shaft,
Frame 56C
6E
56496E56
1
Stub
Shaft-56C
6E 56896E25
1
Stub Shaft, 25T FrameFrame
56496E14 1 1 Stub Shaft,
Stub Shaft
14T
6E 6E 56896E28
28T Frame
56496E18 1 1 Stub Shaft,
Stub Shaft
**6E 6E 56896E28S
28TSC18T
Frame
11 564911
Backplate
11568911
11 Backplate
564911F 2 2 Backplate
Backplate
11F11F 564911F
Pin Pin
564925
Impeller
Retainer
*24*24 568924
1 1 Impeller
Retainer
Pin Pin
564940
Deflector,
56C-14T
40 40 56894014
1 1 Deflector,
14T, 18T
FrameFrame
566940
Deflector,
18TFrame
Frame
40 40 56894021
1 1 Deflector,
21T, 25T
71
56497156S
1
Adapter,
56C-14T
40 56894028
1
Deflector, 28T Frame Frame
56497118S 1 1 Adapter,
Adapter
18T Frame
71 71 56897114S
14T Frame
564971A 1 2 Adapter,
Adapter
Pin
7171A 56897118S
18T Frame
564971B56 1 4 Adapter,
Adapter
Mounting
7171B 56897121S
21T Frame
Screw,
56C
71 56897125S 1
Adapter,
25T Frame
564971B14 1 4 Adapter,
Adapter
Mounting
7171B 56897128S
28T Frame
71A 564971A
2
AdapterScrew,
Pin 14T
564971B18 4 4 Adapter
Adapter
Mounting
71B71B CSHH4B
Mounting
Screw,
18T
Bolt, 14T Frame
*RECOMMENDED
SPARE
See page 25 for
sparePARTS
part kits
See
page
®25 for spare part kits
EPDM and Viton elastomers available upon request
** TSC Stub Shafts available upon request
KEY
71B
PART NO.
CSHH10
QTY.
4
KEY
75
75
75K
75K
*80
*80
*80A
*80A
*80B
*80B
*80CA
*80CA
80L
80L
80M
80M
*90
*90
131
131
131
131
131
131
131
PART NO.
568975
564975
329901
329901
568980
564980
568980A
564980A
568980B
564980B
568980CA
564980CA
568980L
564980L
566980M
564980M
568990
564990
568913114
5649131
568913118
568913121
564913118
568913125
568913128
DESCRIPTION
Adapter Mounting Bolt,
18T, 21T, 25T, 28T Frame
DESCRIPTION
1QTY. Clamp
Assembly
1
Clamp
1
Wing Nut Assembly
WingSeal
Nut
1 1 Carbon
11 CupCarbon Seal
1 1 SealCup
O-Ring, Buna
1
Seal
1
Spring O-Ring, Buna
Spring
1 1 Drive
Collar
Drive
Collar
1 1 Drive
Collar
Set Screw
DriveGasket,
Collar Buna
Set Screw
1 1 Casing
1
Casing
Gasket,
Buna
1
Seal Guard Assembly,
14T
Guard
Assembly
1 1 SealSeal
Guard
Assembly,
18T
56C &Assembly,
14T Frame
1
Seal–Guard
21T
Guard
Assembly
1 1 SealSeal
Guard
Assembly,
25T
–
18T
Frame
1
Seal Guard Assembly, 28T, 32T
ADJUSTABLE
ADJUSTABLE LEG
LEG KITS
KITS
(304
(304STAINLESS
STAINLESSSTEEL)
STEEL)
PART
PARTNUMBER
NUMBER
56S56C
56S56C
56S140TC
56S140TC
56S180TC
56S180TC
56S210TC
56S210TC
56S250TC
56S250TC
56S280TC
56S280TC
56S320TC
56S320TC
FRAME
FRAMESIZE
SIZE
56C
56C
143/145
143/145
182/184
182/184
213/215
213/215
254/256
254/256
284/286
284/286
324/326
324/326
27
PARTS LIST
PARTS LIST
KEY
PART NO.
KEY
PART NO.
1 1 564911515
568913020
568914020
1 1 564912015
568923
2 2 56492
6A
56896A
6A6E 56496A
56896E14
6E6E 56496E56
56896E18
6E6E 56496E14
56896E21
6E
56896E25
6E6E 56496E18
56896E28
11
**6E 564911
56896E28S
11F6E 564911F
56896E32
**6E
56896E32S
*24 564925
11568911
40
11F 564940
564911F
40
*24 566940
568924
7140 56497156S
568940
40
56894021
7140 56497118S
56894028
71A40 564971A
56894032
71B71 564971B56
56897114
71
56897118
71
56897121
71B71 564971B14
56897125
71
56897128
56897132
71B71 564971B18
71A
564971A
71B
CSHH10
1
1
41
1
41
2
4
DESCRIPTION
DESCRIPTION
Casing
Casing, 1.5”x1.5”
C328, 3”x2”
Casing, 2”x1.5”
C328, 4”x2”
Casing
Impeller 8”
Impeller
4”
Shaft Set Screw
Shaft
Set
56C
Stub Shaft,Screw,
14T Frame
Stub
Frame
Stub Shaft-56C
Shaft, 18T Frame
Stub Shaft
Shaft, 21T
Stub
14TFrame
Stub
Shaft 18T
Backplate
Stub Shaft, 28TSC Frame
Stub Shaft, 32T
Backplate
Pin Frame
Stub Shaft, 32TSC Frame
Backplate
Defl
ector, Pin
56C-14T Frame
Backplate
Impeller
Pin
Defl
ector,Retainer
18T Frame
Deflector,
14T,
18T
Adapter, 56C-14TFrame
Frame
Deflector, 21T, 25T Frame
Adapter
18T
Frame
Adapter
Deflector,Pin
32T Frame
Adapter, 14T
Frame
Adapter
Mounting
Adapter, 18T Frame
Screw,
56C
Adapter, 21T Frame
Adapter
Mounting
Adapter, 25T
Frame
Adapter, 14T
28T Frame
Screw,
Adapter, 32T Frame
Adapter
Mounting
Adapter Pin
Screw,
Adapter 18T
Mounting Bolt, 18T,
21T, 25T, 28T Frame
parts4recommended
Adapter Mounting
See page 25 for spare Bolt,
part32T
kitsFrame
®
EPDM and Viton elastomers available upon request
*RECOMMENDED SPARE PARTS
** TSC Stub Shafts available upon request
71B
CSHH6A*Spare
QTY.
QTY.
11
11
11
2
21
11
11
1
11
11
21
11
1
11
11
11
1
11
21
41
TF-C114
TF-C328
KEY
KEY
75
75
75K
75K
*80
80
*80A
*80A
*80B
*80B
*80CA
80L
*80CA
80M
80L
*90
80M
131
*90
131
131
131
131
131
131
PART NO.
PART NO.
564975
568975
329901
329901
568980
564980
568980A
564980A
568980B
564980B
568980CA
568980L
564980CA
566980M
564980L
568990
564980M
568913114
568913118
564990
568913121
5649131
QTY.
QTY.
11
11
11
1
11
11
11
1
11
11
11
11
564913118
1
568913125
568913128
1
1
DESCRIPTION
DESCRIPTION
Clamp
Assembly
Clamp Assembly
Wing Nut
Wing
Nut
Carbon Seal
Carbon
Seal
Cup
Cup
Seal O-Ring, Buna
Seal
O-Ring, Buna
Spring
Drive Collar
Spring
Drive
Collar
Casing Gasket, Buna
Drive
Collar
Set Screw
Seal Guard
Assembly,
14T
Seal
Guard
Assembly,
18T
Casing Gasket, Buna
Seal Guard Assembly
–Seal
56C
& 14T
Frame
Guard
Assembly,
28T, 32T
Seal Guard Assembly
– 18T Frame
ADJUSTABLELEG
LEGKITS
KITS
ADJUSTABLE
(304STAINLESS
STAINLESSSTEEL)
STEEL)
(304
PARTNUMBER
NUMBER FRAME
FRAMESIZE
SIZE
PART
56S56C
56C
56S56C
56C
56S140TC
143/145
56S140TC
143/145
56S180TC
182/184
56S180TC
182/184
56S210TC
213/215
56S210TC
213/215
56S250TC
254/256
56S250TC
254/256
56S280TC
284/286
56S280TC
284/286
56S320TC
324/326
56S320TC
324/326
27
28
NOTES
. . . the source for
all your product needs
in the process industries
Contact your Top Line Representative for Assistance
Office:
Office: P.O. Box 264 · Bradford, PA 16701
Plant: 21 Valley Hunt Drive · Lewis Run, PA 16738
800-458-6095
814-362-4626
Fax: 814-362-4453
PUMPS & STRAINERS- Centrifugal, Rotary Lobe, Filters and Strainers
VALVES - Manual, Actuated, Diaphragm
FITTINGS - Clamp, Sanitary Butt-Weld, Bevel Seat, Tube OD Butt-Weld, Custom, Biopharm
TUBING, GAUGES, SIGHT GLASSES, BRAIDED HOSE
www.toplineonline.com
CAT-PM
CAT-PM10/11
1/14

Sanitary Centrifugal Pump Manual

Transcription

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