costco wholesale toys/ hardlines production test

Transcription

COSTCO WHOLESALE
TOYS/ HARDLINES
PRODUCTION TEST REPORT
Page 1 of 33
LAB LOCATION:
DATE IN:
DONG GUAN, CHINA
December 02, 2013
REPORT NUMBER:
DATE OUT:
Costco QA Project Person: Frank
OVERALL RATING
Applicant:
Lifetime Products Inc
Department:
27 Lawn Garden
Address :
PO Box 160010 Clearfield, UT 84016
E-mail:
[email protected]
[email protected]; [email protected]
[email protected]
Copy To:
63113-09010
December 13, 2013
PASS
FAIL
X
--
Note: Rating based on laboratory tests.
Final disposition determined by Costco.
TESTING FOR
FN - 022 – Costco Global Quality Outdoor Tables Protocol / FN - 058 – Costco Global General Outdoor Seating Protocol
/ SP - 000.4 – Costco Regulatory Furniture Protocol / SP - 100 - US / CN / UK Verify Master Carton Markings / PK-001 - Packaging
Performance Test / PK-900 Transit Test - ISTA 1A / 1B / SP - 014 - US – Costco CPSIA New Requirements / US Toxics in Packaging
Clearing House (TPCH) / Transit Test – ISTA 3B
Sample Information
Item is CPSIA Regulated for US bound good (Including Mexico Depot 929)?
YES
NO
Inconclusive
CPSIA Regulations have been tested in this report. Refer to tests below.
If YES:
Product includes Digital Devices? NO
Yes
- If YES, must fulfill either one of the following:
FCC/IC testing & labeling review is required OR
Exempted from FCC/IC (Vendor provided with declaration form – See attachment)
Not sold to USA / Canada
Sample Submitted By:
Vendor
Sample Selected by Third Party Lab: Yes
Costco
Inspection Pull Test:
Done in Lab Test:
Purchase Order Number:
/
6ft WFrame Picnic Table
With Packaging
Without Packaging
Costco Item Number:
Vendor:
468475
52571304
/
no
Lifetime Products Inc
Factory/Location:
Lifetime Plastic Product Ltd / Fujian, China
Country of Destination:
US / US.COM
Country of Origin:
China
6 Boxes
1/22/14
Model Number:
Assortment:
63113-09010
Inspection Report No.:/
Product Description:
Costco QA Code#:
No. of Samples Submitted:
Ship Date:
No
For and on behalf of
Modern Testing Services (Dongguan) Limited
_______________
LAU Kwok Ping, Leo
Manager, Hardlines
东莞现代产品整理服务有限公司
广东省东莞市寮步镇新旧围村良平路 76 号
Tel: (86)769 8112 0818
Modern Testing Services (Dongguan) Limited.
No.76, Liang Ping Lu, Xin Jiu Wei Cun, Liaobu, Dongguan, Guangdong, China
Fax: (86)769 8112 0815
E-mail: [email protected] Website: www.mts-global.com
USA˙Hong Kong˙Shanghai˙Dongguan˙Taiwan˙India˙Bangladesh˙Indonesia˙Germany˙UK˙Turkey˙Cambodia˙Vietnam˙Korea˙Pakistan˙Egypt˙Thailand
Page 2 of 33
Report Number: 63113-09010
Testing Status
Warehouse Pull
Production
Retest
Revised Report:
Amended Report
Previous Report No.:
Reason for revision:
Reason for addendum:
Fed/State
Regulation
Rating
Test Property
Labeling (Label Review)
Product Specifications
Construction Qualities
Performance
Flammability
Lead Test
TPCH
Packaging Performance
Other (Costco Plastic Bag
Warning Statement)
PASS
X
X
X
X
X
X
X
X
FAIL
---------
X
--
Voluntary
Standards
Costco
Standards
Product
Specifications
Non-Compliance (Check All That Apply)
----------------------------------
--
--
--
Executive Summary:
Protocol Tested
FN - 058 – Costco Global General Outdoor Seating Protocol
FN - 022 – Costco Global Quality Outdoor Tables Protocol
SP - 014 - US – Costco CPSIA New Requirements
SP - 000.4 – Costco Regulatory Furniture Protocol
SP - 100 - US / CN / UK Verify Master Carton Markings
US Toxics in Packaging Clearing House (TPCH)
PK-001 Packaging Performance Test
PK-900 Transit Test - ISTA 1A / 1B
PK-907 Transit Test – ISTA 3A
Transit Test – ISTA 3B
PK-066 Master Carton Compression
Tel: (86)769 8112 0818
Rating
PASS
PASS
PASS
PASS
DATA
PASS
PASS
PASS
Not Request
PASS
Not Request
Fax: (86)769 8112 0815
Page 3 of 33
1. Claimed Verification. (PASS)
Claim on the package
Actual record
Comment
72in x 30in x 29.75in
PASS
72in x 18-5/8in
GW:43.8kg
PASS
NW:38.5kg
6 ft folding picnic table
PASS
2. Product Specifications. (PASS)
Claimed on product specifications
Actual Recorded
Comment
GW: 43.09kg / 95lb
NW: 37.6kg /82.89lb
Part 1: Table Top / 1
Raw material: HDPE
Dimensions/weight: L72” (182.88cm) x W30”
(76.2cm) /6.4kg/14.1lb
Part 2: Bench / 2
Raw material: HDPE
Dimensions/weight: L72” (182.88cm) x W9”
(22.86cm) /4.6kg/10.141lb (2 benches)
Part 3: frame, assembly 1
Raw material: Mild steel (Low carbon c1008 steel)
Dimensions/weight: 26.6kg / 58.5lbs
Part 4: Hardware, screw, bolt & nut (16)
Finish: Zinc plated.
Raw material: Mild steel (Low carbon c1008 steel)
Dimensions/weight: m6 screw 0.08kg (0.176lbs)
GW:43.8kg
NW:38.5kg
Part 1: Table Top / 1
Raw material: PE
Dimensions/weight: L72in x W30in
/6.58kg
Part 2: Bench / 2
Raw material: PE
Dimensions/weight: L72in x W9in
(22.86cm) /4.68kg/ (2 benches)
Part 3: frame, assembly 1
Raw material: Cannot be verified)
Dimensions/weight: 27.28kg
Part 4: Hardware, screw, bolt & nut
(16) Finish: Zinc plated.
Raw material: Cannot be verified
M6 (Cannot be verified)
Dimensions/weight: screw 0.08kg
Part 5: End cap (8)
Raw material: Nylon
Dimensions/weight: Diameter 1-1/4in
(0.030kg )
PASS
Part 5: End cap (8)
Raw material: Nylon 66
Dimensions/weight: Diameter 1.25” (3.175cm)
0.030kg (0.066lbs)
Tel: (86)769 8112 0818
PASS
PASS
PASS
PASS
PASS
Fax: (86)769 8112 0815
Page 4 of 33
Remark:
1. It should be noted that pull sample was selected by MTS. (See Exhibit A1-A2)
Exhibit A1 (selected by MTS)
Exhibit A2 (selected by MTS)
2. Only label review and transit test (ISTA 3B) were performed, all other test results are transferred from
63113-09011 (Mexico order).
3. Due to under estimation on the sample quantity required for testing during sample selection, the following
sample was requested by MTS and re-submitted by the vendor:
- 1 set ISTA 3B sample
Test Result:
Refer to the protocol pages and the following result:
COMPONENT BREAKDOWN LIST:
Test Item
A
A1
A2
A3
A4
A5
B
B1
B2
B3
B4
B5
B6
Component Description
6ft WFrame Picnic Table
Dark brown coating ( On metal frame )
Black plastic ( End cap ) ( Client claimed as Nylon )
Beige plastic ( Table top ) ( Client claimed as HDPE )
Beige plastic ( Bench ) ( Client claimed as HDPE )
Light blue metal ( Screw ) ( Client claimed as Zinc plated )
Packaging
Multicolor coating ( On poster )
Black / orange coating ( On warning label )
White paper ( Excluding coating ) ( Poster )
Khaki paper with black printing ( Retail carton )
White paper with adhesive backing ( Excluding coating ) ( Warning label )
Khaki paper with black printing ( Master carton )
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Fax: (86)769 8112 0815
Page 5 of 33
Test Item
B7
B8
B9
B10
B11
B12
B13
B14
B15
Component Description
Khaki paper ( Cardboard )
White paper with black printing and adhesive backing ( Label )
White paper with black printing ( Instruction sheet )
Silvery metal ( Staples )
White plastic ( Foam )
Transparent plastic with adhesive backing ( Adhesive tape )
Transparent plastic with black printing ( Big poly bag )
Transparent plastic ( Big / small poly bag )
Grey plastic ( Banding strap )
1. Total Lead Content in Paint or Similar Surface Coating – U.S. CPSC 16 CFR 1303
Total Lead (Pb) (ppm)
Test Item
Accessibility
(Remark 1)
Classification
A1
Accessible as
received
Paint or similar surface
coating
Result
Limit
<10
90
Conclusion
PASS
Method:
1) Lead in paint and other similar surface coatings:
The test is conducted according to the US CPSC Standard Operating Procedure for Determining Lead
(Pb) in Paint and Other Similar Surface Coatings, April 26, 2009 (CPSC-CH-E1003-09.1)
2) Lead in metals:
The test is conducted according to the US CPSC Standard Operating Procedure for Determining Total
Lead (Pb) in Children’s Metal Products (Including Children’s Metal Jewelry), December 4, 2008 (CPSCCH-E1001-08.2)
3) Lead in other non-metal materials including plastics, glass and leather material:
The test is conducted according to the US CPSC Standard Operating Procedure for Determining Total
Lead (Pb) in Non-Metal Children’s Products, February 1, 2009 (CPSC-CH-E1002-08.1)
Remark:
1) The accessibility of the submitted sample after use and abuse is verified according to 16 CFR 1500.87 (e)
to (h).
Note: ppm = part per million = mg/kg (milligram per kilogram)
“<” = less than
2. Material Identification by Fourier Transform Infrared Spectroscopy
Test Item
Result
#
Nylon ( PA )
#
Polyethylene ( PE )
#
Polyethylene ( PE )
A2
A3
A4
Method:
The material is analyzed by Fourier Transform Infrared Spectroscopy (FT-IR) with or without
solvent extraction
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Fax: (86)769 8112 0815
Page 6 of 33
3. Toxics in Packaging – Model Toxics in Packaging Legislation of the Toxics in Packaging
Clearinghouse (TPCH)
Result – Total Heavy Metals (mg/kg)
Test Item
Conclusion
Pb
Cd
Cr (VI)
Hg
Total
B1+B2
<10
<10
<10
<10
<40
PASS
B3+B4+B5+B6
<10
<10
<10
<10
<40
PASS
B7+B8+B9
<10
<10
<10
<10
<40
PASS
B10
<10
<10
<10
<10
<40
PASS
B11+B12+B13+B14+B15
<10
<10
<10
<10
<40
PASS
100
-
Limit
Pb = Lead, Cd = Cadmium, Cr (VI) = Chromium (VI), Hg = Mercury
Method: Sample was digested completely and tested by EPA 3052.
Note: mg/kg = milligram per kilogram
“<” = less than
4. Test(s) in California Proposition 65 [SP-572-US](Protocol constructed accordingly to various
Consent Decrees)
Remark:
Not applicable for the submitted sample.
5. Material Identification
Test Item A5
Majority metal
Fe
Zn
Substrate
Plating
Result (%)
>95
Present
Method: With reference to ASTM E1476-04, the material composition was determined by energy dispersive
X-ray fluorescence (EDXRF) spectrometer.
Note: % = percentage
“>” = more than
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Fax: (86)769 8112 0815
Page 7 of 33
Exhibit for TPCH
Exhibit 1. (Item B1, B3, B4)
Exhibit 2. (Item B2, B5)
Exhibit 3. (ItemB6)
Exhibit 4. (Item B7)
Exhibit 6. (Item B9, B10)
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Page 8 of 33
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Fax: (86)769 8112 0815
Page 9 of 33
Transit Test - ISTA 1A
Test Method:
Total 14,200 vibratory impacts were performed to the master carton in normal position, and 90/180 degree
horizontal rotation after half of vibration completed.
After vibration test, 10 drops on master carton were conducted from a specific height in the following
sequential drop identification:
Drop 1: Most fragile corner or corner at manufacturing joint.
Drop 2: Shortest edge radiating from that corner.
Drop 3: Next longest edge radiating from that corner.
Drop 4: Longest edge radiating from that corner.
Drop 5: Flat on one of the smallest faces
Drop 6: Flat on the opposite small face.
Drop 7: Flat on one of the medium faces.
Drop 8: Flat on the opposite medium face.
Drop 9: Flat on one of the largest faces.
Drop 10: Flat on the opposite large face.
Test Details:
Total vibration impacts: 14200
Vibration in normal position: 29 minutes at 251 rpm
Vibration after 180 degree horizontal rotation: 29 minutes at 248 rpm
Height of drop: 12 inches
Test Requirement:
Sample shall without the following “significant” damage after transit test:
a. Structural or functional damage of the product.
b. Aesthetic damage of the product.
c. Aesthetic damage of the package, except caused by Drop#1.
d. Disorientation of the product in the package.
e. Abrasion of the package.
Result:
No noticeable damage was found on the packaged carton and product after vibration and drop test. (PASS)
Tel: (86)769 8112 0818
Fax: (86)769 8112 0815
Page 10 of 33
(A) Description of Package:
1.
2.
3.
The product is placed into a master carton which is made of double wall corrugated carton board, sealed
by adhesive tape and tied by plastic strap. (See Exhibit 1 to 4 & 34)
Inside the master carton, instructions, hardware pack, two Styrofoam blocks and two benches are put on
the top. Two W-Frame leg braces are packed by poly bag. One table top is placed on the bottom. (See
Exhibit 5 to 14 & 25 to 33)
Inside the inner carton, two W-Frame legs are protected by Styrofoam and cardboard or shrunk film.
(See Exhibit 15 to 24)
(B) Weight and Dimension of the master carton:
Length: 73-1/4 inches
Width: 30-1/2 inches
Height: 7-3/4 inches
Weight: 95.7 lbs
ISTA 1A Exhibit:
Exhibit 1.
Exhibit 2.
Exhibit 3.
Exhibit 4.
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Page 11 of 33
Exhibit 5.
Exhibit 6.
Exhibit 7.
Exhibit 8.
Exhibit 9.
Exhibit 10.
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Fax: (86)769 8112 0815
Page 12 of 33
Exhibit 11.
Exhibit 12.
Exhibit 13.
Exhibit 14.
Exhibit 15.
Exhibit 16.
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Fax: (86)769 8112 0815
Page 13 of 33
Exhibit 17.
Exhibit 18.
Exhibit 19.
Exhibit 20.
Exhibit 21.
Exhibit 22.
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Fax: (86)769 8112 0815
Page 14 of 33
Exhibit 23.
Exhibit 24.
Exhibit 25.
Exhibit 26.
Exhibit 27.
Exhibit 28.
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Fax: (86)769 8112 0815
Page 15 of 33
Exhibit 29.
Exhibit 30.
Exhibit 31.
Exhibit 32.
Exhibit 33.
Exhibit 34.
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Fax: (86)769 8112 0815
Page 16 of 33
(C) BURSTING STRENGTH OF MASTER CARTON
Test Method:
With Reference to TAPPI T810 om-06 Clause 7.2 (See Remark)
Test Data:
Sample
Burst Position
Burst 1
(kg/cm2)
Burst 2
(kg/cm2)
Burst 3
(kg/cm2)
Average
(kg/cm2)
Face Side
7.12
6.70
6.90
6.91
Back Side
6.57
7.85
7.32
7.25
Carton board
Remark:
The test method is modified as below:
Sample was conditioned in 21 0C and 65% in relative humidity for 24 hours before test.
(D) GRAMMAGE OF MASTER CARTON
Test Method: Standard measurement.
Test Data: 600 g/m2
Remark:
It should be noted that the pull sample was selected by MTS. (See Exhibit A).
Exhibit A
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Page 17 of 33
Packaged Product Transit Testing ISTA 3B
Test Requirement:
No significant damage on the product(s) and the master carton.
Test Details:
Standard-Flat Packaged Product Test
Atmospheric preconditioning: Ambient for at least 12 hours
Drop test: 6 drops – Height varies with packaged-product weight
Random vibration test (With top load): Overall Grms levels of 0.54
Drop test: 6 drops – Height varies with packaged-product weight
Full rotational drop and concentrated edge impact Test.
Test Result:
After a series of Free-Fall drop, Random Vibration Test, Free-Fall drop, full rotational drop and concentrated
edge impact Test, no noticeable damage was found on the products and packaged carton. (PASS)
Description of Package:
4.
5.
6.
The product is placed into a master carton which is made of double wall corrugated carton board, sealed
by adhesive tape and tied by plastic straps. (See Exhibit 1 to 3 & 35)
Inside the master carton, instructions, hardware pack, two Styrofoam blocks and two benches are put on
the top. Two W-Frame leg braces are packed by poly bag. One table top is placed on the bottom. (See
Exhibit 5 to 14 & 28 to 34)
Inside the inner carton, two W-Frame legs are packed by poly bag, protected by Styrofoam and
cardboard. (See Exhibit 15 to 27)
Weight and Dimension of the master carton:
Length: 73-1/4 inches
Width: 30-1/2 inches
Height: 7-3/4 inches
Weight: 96.4 lbs
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Page 18 of 33
Exhibit:
Exhibit 35.
Exhibit 36.
Exhibit 37.
Exhibit 38.
Exhibit 39.
Exhibit 40.
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Fax: (86)769 8112 0815
Page 19 of 33
Exhibit 41.
Exhibit 42.
Exhibit 43.
Exhibit 44.
Exhibit 45.
Exhibit 46.
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Fax: (86)769 8112 0815
Page 20 of 33
Exhibit 47.
Exhibit 48.
Exhibit 49.
Exhibit 50.
Exhibit 51.
Exhibit 52.
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Fax: (86)769 8112 0815
Page 21 of 33
Exhibit 53.
Exhibit 54.
Exhibit 55.
Exhibit 56.
Exhibit 57.
Exhibit 58.
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Fax: (86)769 8112 0815
Page 22 of 33
Exhibit 59.
Exhibit 60.
Exhibit 61.
Exhibit 62.
Exhibit 63.
Exhibit 64.
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Fax: (86)769 8112 0815
Page 23 of 33
Exhibit 65.
Exhibit 66.
Exhibit 67.
Exhibit 68.
Exhibit 69.
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Fax: (86)769 8112 0815
Page 24 of 33
BURSTING STRENGTH OF MASTER CARTON
Test Method:
With Reference to TAPPI T810 om-06 Clause 7.2 (See Remark)
Test Data:
2
Sample
Burst Position
Burst 1(kg/cm )
Burst 2(kg/cm )
Burst 3(kg/cm )
Average(kg/cm )
Carton board
Face Side
Back Side
6.91
8.01
7.32
6.63
6.87
7.66
7.03
7.43
2
2
2
GRAMMAGE OF MASTER CARTON
Test Method: Standard measurement.
2
Test Data: 610 g/m ;
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Page 25 of 33
Exhibit for Quality and Labeling Test:
Exhibit 1. (Product review)
Exhibit 2. (Support review)
Exhibit 3. (Master carton)
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Page 26 of 33
Exhibit 9. (Information on packaging)
Exhibit 12. (UPC & Costco item number)
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Fax: (86)769 8112 0815
Page 27 of 33
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Page 28 of 33
Exhibit 23. (Label on the product)
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Page 29 of 33
Exhibit 26. (Logo on product)
Exhibit 27. (Instruction)
Exhibit 28. (Plastic bag)
Exhibit 29. (After corrosion test / 48hours)
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Page 30 of 33
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Page 31 of 33
Exhibit 39. (Low carbon c1008 steel)
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Fax: (86)769 8112 0815
Page 32 of 33
Exhibit 40. (Low carbon c1008 steel)
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Fax: (86)769 8112 0815
Page 33 of 33
NOTE:
If there is question or concern regarding the above results, please contact the appropriate lab person below:
General question & concern:
CAO Yan, Joy
Customer Service Representative
(86)769 8112 0818 Ext. 852
[email protected]
Technical question & concern:
LAU Kwok Ping, Leo
Manager
(86)769 8112 0818 Ext. 816
[email protected]
The testing lab overall rating is provided to client as an aid in reviewing report data. The rating is based on lab results. Final product
acceptance or rejection is per client only. Testing of vendor’s merchandise by client is not a substitute for vendor’s own testing and
other quality assurance related obligations in connection with its sale of merchandise to client. Client testing shall not limit client’s
rights, or diminish or remove any of vendor’s responsibilities.
Tel: (86)769 8112 0818
Fax: (86)769 8112 0815
MODERN TESTING SERVICES TEST PROTOCOL
SUMMARY OF TEST RESULTS FOR
FN - 022 - Costco
Global Quality Outdoor Tables Protocol
(This protocol should be used for these item types: Outdoor table, for the following styles: Dining, Camping,
Occasional and Coffee Tables, Potting Bench, Storage Bench.)
--
Client Code:
Start Date:
TEST CODE
Technician:
2-Dec-13 Finish Date:
TESTED PROPERTY
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
RESULTS
Pass
COMMENTS
Fail
Scope: This protocol should be used for these item types: Bed (Outdoor table, for the following styles: Dining, Camping,
(A) Supplemental Protocol
* Country Specific
SP-000.4
SP - 011
SP - 405
Must Comply With Requirements
Regulatory Supplemental
Protocol
X
* Indoor/Outdoor Upholstery Must comply with requirements (Use Protocol
SP -011)
/ Non Upholstery Fabric (If
applicable)
--
--
NA
No fabric
--
--
NA
--
--
NR
--
--
NR
* Outdoor Gas Fire Chart
RSL
Lab Method * Costco RSL Core testing
requirement
Must comply with requirements (Use Protocol
SP -405)
Refer SP-000.4
The sample should be reviewed against the
requirements of the Costco RSL Core testing
requirement to determine if additional testing or
labeling is required.
Note:
- This supplemental testing will be done BY
REQUEST ONLY.
- When this supplemental is conducted, please
DO NOT perform the same Analytical tests in
the individual product protocol.
This is a Costco requirement
Lab Method * Certificate of
Acknowledgement and
Agreement
Supplier must provide completed Certificate of
Acknowledgement and Agreement (RSL
CERTIFICATE OF ACKNOWLEDGEMENT AND
AGREEMENT) as part of the RSL policy.
** Attach to end of the report.
Note: Additional cost, sample size & TAT may be required if testing to 1 or more supplemental protocol is necessary.
Please refer to the above referenced supplemental protocol(s) for additional information.
(B) Common Test
B1. LABELING
Item number verification
Visual
Must be present and list UPC and item number
per Costco Wholesale. Report placement and
verify if placement meets any specifications.
Latest revision: 30 Apr, 2013
X
Item number: 468475
UPC: 841101001509
Page 1 of 16
FN - 022 - Costco
--
Client Code:
Start Date:
TEST CODE
Technician:
TESTED PROPERTY
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
RESULTS
Pass
Visual
Warning Symbols on Master
Carton
Fail
CWC
ITEM./ART. ?????
COSTCO P.O. #
GW______kg, ______lb
NW______kg, ______lb
_________m3______cbf
MADE IN ????? (CHINA)
FABRIQUÉ EN ????? (CHINE)
HECHO EN ?????? (CHINA)
Report if present and the location or locations of
the Master Carton
Report as DATA If no markings are present.
FAIL If the master carton markings are supplied
but incorrect.
Costco Silica Silica Gel Pack Statement
Gel Pack
Statement
COMMENTS
X
The following statements in English, French,
Spanish shall be printed on silica gel pack.
Desiccant drying packet. Discard with care.
Paquet Dessicatif. En disposer prudemment.
Saco con preparación descecante para evitar
humedad.Remover con cuidado.
--
--
NA
--
--
NA
Ship to USA
UK
EN 581-3 for Instruction for use (section 7) Shall be headed "IMPORTANT, RETAIN FOR
FUTURE REFERENCE: READ CAREFULLY" in
outdoor table
letters no less than 5 mm high.
- Name and address of the producer
(manufacturer or supplier);
- information regarding maintenance;
- For tables which are not intended to support
a parasol , a warning that a parasol shall not
be placed on it, or shall be used with a
separate base;
- Conditions for use of the product (camping,
domestic or contract).
B2. PHYSICAL CHARACTERISTICS
Dimensions (L x W x H)
H-20001
H-20001
H-20001
Weight (Kgs / lbs)
Leg Height Adjustment
Report overall dimensions; shall meet label
claims (-0%; +3%).
X
See Executive
Summary 1
Report overall weight; shall meet label claims (0%; +3%).
X
See Executive
Summary 1
Report Actual; shall meet label claims (-0%;
+3%).
--
--
Non adjustment
Page 2 of 16
FN - 022 - Costco
Client Code:
Start Date:
TEST CODE
--
Technician:
TESTED PROPERTY
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
RESULTS
Pass
H-10004
H-10004
Accessories
Umbrella Hole Diameter
H-10004
Number of Drawers
H-10004
Number of Stops
H-10004
Number of Doors
H-10004
Number of Shelves
H-20001
Keyboard Tray Size
B3. CONSTRUCTION QUALITIES
Defects
H-10004
H-10004
H-10004
Workmanship
Wobbling in use/Level
COMMENTS
Fail
Report All submitted accessories such as
carrying bags, carrying straps, pouches, hole
covers, end caps, casters, levelers, drawer
glides, drawer stops, mounting hardware, hooks,
pegs, hardware provided, anchors, etc... Shall
comply with any claims.
X
Report Actual; shall meet label claims (-0%;
+3%). (Report all the holes diameter and with or
W/O inserts)
--
--
44.75mm dia
--
--
Record: 0
--
--
Record: 0
--
--
Record: 0
--
--
Record: 0
--
--
NA
No keyboard tray
--
--
Metal, plastic
--
--
Surface coating
Comply with parts list
Report Actual; shall meet label claims.
Report Actual; shall meet label claims (If
applicable within -0%; +3%).
Shall have no discernible surface degradation,
including crazing, shivering, denting, bubbles,
cracks, stains, deformations, chips, fractures,
heavy lines, waves, shear marks, scratches,
scuff marks, indentations, or blisters.
Shall have no components missing, malformed,
and/or fractured. Shall not wobbling when place
on the flat surface.
X
X
No wobbling in use when place on the flat glass
surface.
X
Visual
Quality of Welds
After visual evaluation of all metal-metal welds
that are visible after assembly, report subjective
scale the weld quality. (0 Is worst possible, 5 is
best possible)
Visual
Type of Material
Report actual, Shall meet Specific claimed
Visual
Type of Finishing
X
Page 3 of 16
FN - 022 - Costco
Client Code:
Start Date:
TEST CODE
--
Technician:
TESTED PROPERTY
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
RESULTS
Pass
Costco
Wholesale
H-10004
H-10004
H-10004
H-10004
H-10004
Marble/Stone
All applicable physical characteristics (i.e
Length, Width, height, weight, thread count) are
to be reported in the physical characteristics
section of this protocol. If product spec are
supplied, then the information on the
specifications for each of these physical
characteristics only must be reported here and
indicated as conforming to the actual sample. If
there is a difference between the actual sample
and the specification then this difference must
be reported.
Report if Marble or stone surface is uniformly
polished with no abrasive areas or pits on
surface.
COMMENTS
Fail
See Executive
Summary 2
X
--
--
NA
No marble / stone
Report if glass is tempered or non-tempered.
(I.e. Broken Glass has rounded edges).
--
--
No glass
* Glass top thickness (mm)
Raw edges
< 7.6 mm, Tempered Glass Required; > 7.6 mm
tempered glass not required.
--
--
No glass
* Glass top thickness (mm)
Encased
< 4.6 mm, Tempered Glass Required; > 4.6 mm
tempered glass not required.
--
--
No glass
* Glass top Fit
Must have Uniform spacing on all edges
between glass and Frame. (Report Channel
Width on all sides).
--
--
No glass
* Tempered Glass
BS EN 581- Edges and corners
1: 2006
clause 5.1
modified
The edges and corners which are directly in
contact with the user shall be rounded or
chamfered.
All other edges and corners accessible during
use shall be free from burrs or/and sharp edges.
Modification = expanded scope to other regions
and both indoor / outdoor products
X
Page 4 of 16
FN - 022 - Costco
Client Code:
Start Date:
TEST CODE
--
Technician:
TESTED PROPERTY
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
RESULTS
Pass
BS EN 581- Tubular components - holes
and gaps accessible during
1: 2006
use
clause 5.2
modified
Tubular components, holes and gaps accessible
during use shall be covered if a 7 mm or 12 mm
test probe (Clause 4) can be pushed into them in
any direction with a maximum force of 30 N
(6.6lbs) to a depth of more than 10 mm and
cannot be pulled out again in the reverse
direction by a maximum force of 30 N (6.6lbs)..
Bottom of tubular legs shall be capped or
plugged.
COMMENTS
Fail
X
BS EN 581- Shear and squeeze points
when setting up and folding
1: 2006
clause 5.3.1
modified
Unless 5.3.2 or 5.3.3 are applicable, shear and
squeeze points that are created only during
setting up or folding are acceptable providing the
user can be assumed to be in control of his/her
movements and to be able to cease applying the
force immediately on experiencing pain.
The edges of parts moving relative to each other
and creating shear and squeeze points shall be
as specified
in 5.1.
X
under the influence of
1: 2006
clause 5.3.2 powered mechanisms
modified
There shall be no accessible shear and squeeze
points created by parts of the furniture operated
by powered
mechanisms, e.g. mechanical springs, gas lifts.
--
--
NA
No powered
mechanism
Page 5 of 16
FN - 022 - Costco
Client Code:
Start Date:
TEST CODE
--
Technician:
TESTED PROPERTY
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
RESULTS
Pass
during use
1: 2006
clause 5.3.3
modified All
COMMENTS
Fail
There shall be no accessible shear and squeeze
points created by loads applied during normal
use.
For seating, the loads applied during normal use
can be found in ENV 581-2, and for tables in EN
581-3.
Shear and squeeze points are not acceptable if
a hazard is created by the weight of the user
during normal movements and actions, e.g.
attempting to move the seating by lifting the seat
or by adjusting the backrest.
X
B4. PERFORMANCE
Functionality (If Appropriate) Shall function as intended as received
H-10004
H-41012
H-41012
Effects of Extreme
temperature
* Effects of extreme
temperature change
(Bathroom Use)
(By Request Only)
24 Hours at -32° F and 140° F - No failure or
visual change (Report piece/section/ whole unit
placed in Chamber) Note: When
pieces/Section were tested, to be sure the
tested part should be properly
cover/protected in cutting process.
BATHROOM USE, EXTENDED TESTING:
Two 24 Hours at -32° F and 140° F - No failure
or visual change (Report piece/section/ whole
unit placed in Chamber) Note: When
X
X
--
Test for all components
--
NR
Page 6 of 16
FN - 022 - Costco
Client Code:
Start Date:
TEST CODE
--
Technician:
TESTED PROPERTY
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
RESULTS
Pass
ASTM B117- Resistance to Corrosion 07 modified / Metal Products or
Components
Costco
Wholesale
Requirement
COMMENTS
Fail
TEST LAB: Before proceeding, refer to Costco “
Test and Inspection Request Form” (TRF) –
Page 1 “Product Use” section.
If “INDOOR USE” selected on the TRF, perform
corrosion testing as below:
-Shall withstand 24 hours in 1% salt spray (fog)
with no corrosion or visual change
Modification = 1% salt fog spray.
If “OUTDOOR, GARAGE, BATHROOM USE”
selected on TRF, or when there is a claim or
picture of outdoor, garage or bathroom use
made on the product, packaging, specifications
or other documents perform as below:
-Shall withstand 48 hours in 1% salt spray (fog)
with no corrosion or visual change
X
Outdoor use
Test for all metal
components
X
Outdoor use
Test for all metal
components
NOTE ON 48 HOURS SALT SPRAY TESTING:
Costco requires reporting at 2 stages as follows.
Report shall document results at 24 hours AND
48 hours.
Resistance to Corrosion Metal Products or
Components (Continued)
CUTTING OF TEST SAMPLES: Costco DOES
NOT permit cutting or dismantling of samples for
corrosion testing. If cutting or dismantling is
unavoidable due to product type, size or shape,
this must be recorded. If cut, sample shall be
completely covered to prevent metal shaving
contamination. If pieces/sections were tested,
list which pieces/sections, indicate pass or fail
for each piece/section, and include before and
after pictures of each piece/section. Item shall
be placed in test chamber in a manner that most
closely resembles orientation during INTENDED
USE.
VISUAL CHANGES: Report whether the product
shows tarnishing or rusting (and the color) as
defined:
Tarnishing = Discoloration of the finish over the
metal (usually on copper, brass, silver and
aluminum)
Oxidization/Rust = Usually a powdery substance
that can be easily flaked off ( Fe = red, Cu =
green, Al = white)
REPORTING OF FAILURES: Only RED
RUSTING shall be reported as a failure.
(photograph ALL visual changes in report)
DISPOSABLE ASSEMBLY TOOLS: One-TimeUse tools provided by manufacturers for
assembly (such as hex or open ended wrench)
shall not be tested.
Page 7 of 16
FN - 022 - Costco
Client Code:
Start Date:
TEST CODE
--
Technician:
TESTED PROPERTY
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
RESULTS
Pass
H-41007
H-41007
ASTM
D3359B
(Mod)
H-41015
H-41055
H-41063
Actual use
Effect of Humidity
No Change after 24 Hours at 95% RH and 100 °
F - Also. If pieces/sections were tested, list
which piece/section, indicate pass or fail for each
piece/section, and include before and after
pictures of each piece/section. Note: When
* Humidity exposure
BATHROOM USE, EXTENDED TESTING:
(Bathroom Use) (By Request No change after 48 hours @ 95% RH and 100
Only)
degrees F - also report if entire item was placed
in the chamber or if only certain pieces/sections.
If pieces/sections were tested, list which pieces
and include before and after pictures of the
pieces.
Modification = Exposure time changed from 24
hours to 48 hours; relative humidity changed
from 88% to 95%;
temperature changed form 90 degrees F to 100
degrees F. Note: When pieces/Section were
tested, to be sure the tested part should be
properly cover/protected in cutting process.
* Cross Cut Adhesion
Fail
X
--
COMMENTS
--
NR
[NOT APPLICABLE TO WOOD]
All the surface finish/coating must stay affixedCut a grid of 16 squares by using utility knife and
apply the 3M masking tape (#202) to the grid.
The surface finish/plating must remain intact
after the tape were removed.
Stain Resistance ( Do not
Should resist permanent staining - Various food
test on any outdoor solid
materials (list food used).
wood: Furniture / outdoor
racks / picnic table / benches
/ storage racks)
Resistance to scratching
other surfaces
No Scratching of surface – 3 cycles of 6” back
and forth.
Moisture Content ( Solid
Wood Products)
Within equilibrium point of 8% - 12 %. (Report
Components measured, Legs; Bottom of table
top; Apron)
Cycle test - moving
components - drawers
or doors or keyboard trays or
drop leaf or
locking device
100 times / cycles use of moving components –
no failure and all components must have and
maintain a smooth uniform movement
throughout each cycle. (All functional parts must
be evenly aligned at the start of the test and
remain evenly aligned.)
X
X
Oil, sauce, mastard
X
--
--
NA
No wood
X
Page 8 of 16
FN - 022 - Costco
Client Code:
Start Date:
TEST CODE
--
Technician:
TESTED PROPERTY
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
RESULTS
Pass
Resistance to Hot Water.
Fed. Spec
AA-H001895B-80
section
4.4.1.2
Actual Use Effect of Cleaning Solvent
(Applicable for Hard
materials Only)
Tensile Force Attachment Strength-Cap
Removal Strength (on end
tubes) or (Cap covers on
Screw Ends)
Actual Use
Caster Performance
By Visual
Cross Sectioning Review
COMMENTS
Fail
Pour 25 mL of boiling water and allow cooling.
Dry surface. Shall be no graying or spotting.
X
Shall result in no adverse change to surface.
Spray solvent onto surface and leave for 15
seconds. Wipe with non marring pad (3 cycles)
(List the Solvent use)
Shall not separate minimum holding force @ 5.0
lbs.
X
#409
X
Max 5 lbs pull to move under 200 lbs load.
Cut each structural support only. This may
require all connecting members of the product to
(A review of
be cut for analysis. Provide labeled exhibit
support/reinforcements for
photos of the cross sections for each support.
items that are extruded
Review and rate the cross section for
construction or have internal conformance to product specifications. If no
support.)
specifications are supplied, then the pictures are
to be supplied as documentation of the tested
sample.
--
--
NA
No caster
--
--
See exhibit 2
--
--
NA
Product without
shelves / drawers
--
--
NA
No drawer
--
--
NA
No drawer
Note: If non-compliant with first cut, then cut
failing support a total of 3 times to ensure
reinforcement meets claims.
Actual use
* Loading capacity - shelf
Max 1/4 inch deformation. Test load dependant
on shelf width and depth: Report deformation,
shelf width and load applied to shelf
<8 inch depth, (3 lbs x shelf width-inch)
8-16 inch depth, (5 lbs x shelf width-inch)
>16 inch depth (7 lbs x shelf width-inch)
(PRODUCTS WITH SHELVES/DRAWERS)
Actual use
Actual use
* Load capacity - drawer
* Furniture - drawer
operability
Max 1/4 inch deformation @ 10 lbs distribute
load/drawer
Max 10 lbs pull force with 10 lbs distributed
drawer load Modification = Maximum pulling
force changed form 11.2 lbs to 10 lbs
Page 9 of 16
FN - 022 - Costco
Client Code:
Start Date:
TEST CODE
--
Technician:
TESTED PROPERTY
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
RESULTS
Pass
H-41011
Actual use
16 CFR
1500.44
Tilt resistance
Use this section for table with all components
such as leaves, levelers.
*If levelers are provided, test with and without
levelers at additional cost.
*If leaves are provided, test additionally in
largest configuration at additional cost.
*If both are provided, test with and without leaf &
levelers in place bistro table only:
Shall remain stable when tipped 8 degrees.
Fail
X
* Operability - keyboard tray After distributed load of 10 lbs is applied to the
Flammability
tray, it should open with a maximum 5 lbs pull
force
Shall not burn with a self-sustaining flame at a
rate greater than 0.1 inch per second along its
major axis.
COMMENTS
--
--
NA
No keyboard tray
X
All Countries
Note: If the type of product Category is not applicable to the one of the following test requirement, write down the NA on
each head title only and delete the rest of test table in test report.
Outdoor furniture —Seating and tables for camping, domestic and
contract use — BS EN 581 Part 1: General safety requirements and BS
EN 581 Part 3: Mechanical safety requirements and test methods for
tables
BS EN 581-1 Tubular components, holes
use (section 5.2)
BS EN 581-1 Shear and squeeze points
(section 5.3)
Tubular components, holes and gaps accessible
during use shall be covered if a 7 mm or 12 mm
test probe can be pushed into them in any
direction with a maximum force of 30 N (6.6lbs)
to a depth of more than 10 mm and cannot be
pulled out again in the reverse direction by a
maximum force of 30N (6.6lbs)
plugged.
1. Shear and squeeze points when
setting up and folding - Acceptable.
2. Shear and squeeze points under the
influence of powered mechanisms There shall be no accessible shear and
squeeze points created by parts e.g.
mechanical springs, gas lifts.
3. Shear and squeeze points during use There shall be no accessible shear and
squeeze points created by loads applied
during normal use.
X
X
Page 10 of 16
FN - 022 - Costco
Client Code:
Start Date:
TEST CODE
--
Technician:
TESTED PROPERTY
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
RESULTS
Pass
COMMENTS
Fail
BS EN 581-3 Vertical static load test on
There shall be no structural damage or other
the table top (section 6.3.1). deterioration that affects safety, and the table
shall fulfill its functions.
Camping: 500 N (110lbs)
Domestic: 750 N (165lbs)
Contract: 1000N (220lbs)
Load: 9 x 30 s + 1 x 30 min
BS EN 581-3 Vertical static load test on
end extensions (section
6.3.2).
deterioration that affects safety, and the table
Contract: 350 N (77lbs)
Load: 9 x 30 s + 1 x 30 min
BS EN 581-3 Horizontal fatigue test
(section 6.4).
X
--
--
NA
deterioration that affects safety, and the table
Camping: Up to 50kg (110lbs) mass / test force
100N (22lbs) / 5000 cycles
Domestic: Up to 50kg (110lbs) mass / test
force 150N (33lbs) / 10000 cycles
X
Contract: Up to 75kg (165lbs) mass / test force
150N (33lbs) / 20000 cycles
BS EN 581-3 Stability under vertical
The table shall not overturn
load (section 6.2.1).
Table Length
Test Force
Camping Domestic
Contract
L < 800mm 200N
200 N
200 N
(44lbs)
(44lbs)
(44lbs)
L 800 to
200 N
L / 4N
L-600N
1000mm
(44lbs) (L / 0.88lbs) (L-132lbs)
L > 1000mm 200 N
L / 4N
400N
(44lbs) (L / 0.88lbs)
(88lbs)
L > 1600mm 200 N
400N
400N
(44lbs) (88lbs)
(88lbs)
BS EN 581-3 Stability of tables which
are intended to support a
parasol (section 6.2.2).
X
The table shall not overturn.
Camping: 30 N (6.6lbs) test force
Domestic: 30 N (6.6lbs) test force
Contract: 30 N (6.6lbs) test force
X
Page 11 of 16
FN - 022 - Costco
Client Code:
Start Date:
TEST CODE
--
Technician:
TESTED PROPERTY
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
Furniture - Chairs and tables for educational institutions
BS EN 1729 -1 Functional Dimension
BS EN 1729-2 Safety Requirements and test methods
BS EN 1729- Annex A
1
Functional dimensions for chairs with slopes between -5 °
and + 5 °and associated tables
BS EN 1729- Annex B
1
Functional dimensions for high chairs with double-slope
seats and associated tables
BS EN 1729- Annex C
1
Functional dimensions for standing height tables
BS EN 1729- BS EN 1729-2 Safety Requirements and test methods
2
B5. ANALYTICAL
Appropriate * Material Identification
Analytical
Method
(By Request Only)
Report actual. Shall comply with any claims.
Allow 2 weeks for wood identification (Not
capable of determining regrind)
RESULTS
COMMENTS
Pass
Fail
--
--
NA
--
--
NA
--
--
NA
--
--
NA
--
--
NA
--
--
NR
--
--
NR
--
--
NA
AATCC 30 * Antifungal activity on textile (Optional Test- By Request Only):
AATCC 30
(By Request Only)
B6. COLORFASTNESS
Colorfastness to crocking
AATCC 8
AATCC 116 Colorfastness to rotary
crocking
AATCC 107 Colorfastness to water
AATCC 16
* Colorfastness to light
(Outdoor use, hard material
only)
No growth on 6x6 inch swatch
Min. Class 4.0 (Dry); Class 3.0 (Wet) for
crocking
crocking
CS. Class 3.0 min at the base/main surface
area/up to 2 materials.
Class 4.0 @ 20 AFU & Class 3.0 @ 100 AFU.
Test up to 5 major / main components (not
minor or small components such as plastic foot
caps) of the item regardless of material (do not
test plain non-painted metal or plain non-painted
/ non-stained wood such as most teak). List
each component (By Material and/or Color) that
is tested and the final rating for each tested
components.
Dry: 4.5
Wet: 4.5
X
--
--
NA
20AFU: All: 4.5
X
100AFU: All 4.5
Page 12 of 16
FN - 022 - Costco
Client Code:
Start Date:
TEST CODE
--
Technician:
TESTED PROPERTY
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
RESULTS
COMMENTS
Pass
Fail
Note: It is the Vendor's responsibility to ensure that the products comply with all United States Federal, States,
and local laws, regulations, and ordinances. A Pass Lab test result does not constitute a certification that a
vendor's products meet all legal requirements. It is the vendor's responsibility to manufacture their items to
comply with all applicable laws and in conformance with the purchase order terms and conditions.
IMPORTANT NOTICE: Please review the Actual Products against the updated Requirements/Regulation. Prior to testing and communicate
with clients if additional test required. This protocol is the basic guidelines to follow and does not replace the content of the standard.
Key:
*Additional Charge For This Test
**Mandatory Requirement
Appendix 1
EN 12521 Table 1 - Sequence of tests and test loads
Page 13 of 16
FN - 022 - Costco
Client Code:
Start Date:
TEST CODE
--
Technician:
TESTED PROPERTY
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
RESULTS
Pass
COMMENTS
Fail
Appendix 2
BS EN 1729-1 Functional dimensions and size marks for tables
Appendix 3
Latest revision:430 Apr, 2013
Appendix
Page 14 of 16
FN - 022 - Costco
Client Code:
Start Date:
TEST CODE
--
Technician:
TESTED PROPERTY
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
RESULTS
Pass
COMMENTS
Fail
Appendix 5
Page 15 of 16
FN - 022 - Costco
Client Code:
Start Date:
TEST CODE
--
Technician:
TESTED PROPERTY
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
RESULTS
Pass
COMMENTS
Fail
Appendix 6
Page 16 of 16
FN - 058 - Costco
Global General Outdoor Seating Protocol
(This protocol should be used for these item types: Chair, Ottoman, Stool, Sofa, Rocker Glider, Swing, Lounge. )
Client Code:
Start Date:
TEST CODE
--
Technician:
TESTED PROPERTY
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
RESULTS
Pass
COMMENTS
Fail
Scope: This protocol should be used for these item types: Chair, Ottoman, Stool, Sofa, Rocker Glider, Swing.)
Note:
A. Implementation date of this protocol is Sep 01, 2012.
B. When completing stability testing on rockers for all countries (except the UK), implement the following process:
1) Complete testing following the EN requirement.
2) If a failure occurs, move to a retest using the old protocol (Test with BIFMA stanard). Inform Costco and the vendor that
MTS doing this.
3) If the item meets the old standards, nothing further will be required.
4) If the item still does not comply, report the failure for both standards.
5) This procedure will be allowed throughout 2013 testing season. After that, only the EN standard will be applied.
(A) Supplemental Protocol
* Country Specific
SP-000.4
Regulatory Supplemental
Protocol
SP-309
SP-011-US
TX-080
SP-009
SP-015
SP-005
X
Refer SP-000.4
* Strap testing - if applicable Must Comply With Requirements
* Indoor/Outdoor
Upholstery/Non Upholstery
Fabric
* Seat cushion
*Carrying Bag
* Leather requirements
* Zipper
RSL
Lab Method * Costco RSL Core testing
requirement
--
--
NA
--
--
NA
No fabric
--
--
NA
No seat cushion
--
--
NA
No carrying bag
--
--
NA
No leather
--
--
NA
No zipper
--
--
NR
Must Comply with requirements
The sample should be reviewed against
the requirements of the Costco RSL Core
testing requirement to determine if
additional testing or labeling is required.
Note:
- This supplemental testing will be done BY
REQUEST ONLY.
- When this supplemental is conducted,
please DO NOT perform the same
Analytical tests in the individual product
protocol.
Latest revision: 8 Nov 2013
Page 1 of 23
FN - 058 - Costco
--
Client Code:
Start Date:
TEST CODE
Technician:
TESTED PROPERTY
Lab Method * Certificate of
Acknowledgement and
Agreement
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
Supplier must provide completed
Certificate of Acknowledgement and
Agreement (RSL CERTIFICATE OF
ACKNOWLEDGEMENT AND
AGREEMENT) as part of the RSL policy.
RESULTS
Pass
Fail
--
--
COMMENTS
NR
** Attach to end of the report.
Note: Additional cost, sample size & TAT may be required if testing to 1 or more supplemental protocol is necessary.
Please refer to the above referenced supplemental protocol(s) for additional information.
(B) Common Test
B1. LABELING
Item number verification
Visual
Visual
Warning Symbols on Master
Carton
Must be present and list UPC and item
number per Costco Wholesale. Report
placement and verify if placement meets
any specifications.
CWC
ITEM./ART. ?????
COSTCO P.O. #
GW______kg, ______lb
NW______kg, ______lb
_________m3______cbf
Report if present and the location or
locations of the Master Carton
Report as DATA If no markings are
present.
FAIL If the master carton markings are
supplied but incorrect.
Costco Silica Silica Gel Pack Statement
Gel Pack
Statement
Item number: 468475
UPC: 841101001509
X
X
The following statements in English,
French, Spanish shall be printed on silica
gel pack.
Desiccant drying packet. Discard with care.
Paquet Dessicatif. En disposer
prudemment.
Saco con preparación descecante para
evitar humedad.Remover con cuidado.
--
--
NA
Page 2 of 23
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Start Date:
TEST CODE
--
Technician:
TESTED PROPERTY
Instruction for use - General
UK
BS EN 581-2 (Outdoor seating)
:2009
Section 7.1
Instruction for use - Marking
UK
BS EN 581-2 for mobile loungers
(Outdoor seating)
:2009
Section 7.2
B2. PHYSICAL CHARACTERISTICS
Design or features
H-10004
H-20001
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
Instruction for use shall be provided in the
language(s) of the country where the
seating are sold. These instructions shall
be headed "IMPORTANT, RETAIN FOR
FUTURE REFERENCE: READ
CAREFULLY" in
These instructions shall include at least the
following:
a) name and address of the producer
b) information regarding maintenance;
c) conditions for use of the product
(camping, domestic or contract).
All mobile loungers not intended to be lifted
and moved under the load specified in
Table B.1 shall be marked with a pictogram
as an example is shown in Figure 1.
Design and features of the products should
not differ from color box pictures, enclosed
instructions, or approval sample in a way
that is misleading.
Overall Dimensions (L x W x Report overall dimensions; shall meet label
H)
claims (-0%; +3%).
RESULTS
COMMENTS
Pass
Fail
--
--
NA
Ship to US
--
--
NA
Ship to US
X
X
See Executive
Summary 1
Page 3 of 23
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Start Date:
TEST CODE
--
Technician:
TESTED PROPERTY
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
RESULTS
Pass
H-20001
Total or Overall Weight (lbs) Report overall weight; shall meet label
claims (-0%; +3%).
H-20001
Dimensions - seat (L x W)
H-20001
Dimensions - height - seat
H-20001
H-20001
Visual
Visual
Visual
Visual
Visual
Visual
Visual
Visual
Visual
Visual
Visual
COMMENTS
Fail
See Executive
Summary 1
Claim: 71.6in x 9in
Actual: 72in x 9in
Claim: 18.4in
Actual: 18-5/8in
X
Report overall weight; shall meet label
claims (-0%; +3%).
X
claims (-0%; +3%).
X
* Foam density
claims (-0%; +3%).
--
--
NA
Leg height adjustment
claims (-0%; +3%).
--
--
Non adjustment
Report actual. Shall comply with any
claims
--
--
Non Tilt
Type of seat - rotating or
non-rotating
claims
--
--
Non rotating
Back - fixed or non-fixed
claims
--
--
Without back
claims
--
--
Without arm
claims
--
--
Non caster
Type of seat - tilt or non-tilt
Arm - with or without arm
Base - caster or non-caster
Accessories
Safe lock
Report all submitted accessories, such as
attachments or mounting hardware, etc..
Shall comply with any claims.
claims
Shroud over wheel
Mechanism - rocker
gliders only
All moving parts shall be protested with
shroud to prevent finger entrapment.
Components - suspension
type - frame - swings only
claims.
Components - type of
suspension - chain or rope - claims.
swing only
Wood Color Variation
All wood components should not have any
mineral streaks/spot, water marks, no live
knots, no dead knots on front/top visible
surfaces, or other color variations between
individual components or any consistent
color variation as an entire piece such as
with “Tiger Wood”.
X
Comply with parts list
--
--
NA
--
--
NA
--
--
NA
--
--
NA
--
--
NA
Page 4 of 23
FN - 058 - Costco
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Start Date:
TEST CODE
--
Technician:
TESTED PROPERTY
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
RESULTS
Pass
COMMENTS
Fail
Note: On multi-Position items, report dimensions when in minimum, Midpoint and maximum positions.
B3. CONSTRUCTION QUALITIES
Defects
H-10004
H-10004
H-10004
Workmanship
Wobbling in use/Level
Shall have no discernible surface
degradation, including crazing, shivering,
denting, bubbles, cracks, stains,
deformations, chips, fractures, heavy lines,
waves, shear marks, scratches, scuff
marks, indentations, or blisters.
Shall have no components missing,
malformed, and/or fractured. Shall not
wobbling when place on the flat surface.
X
X
No wobbling in use when place on the flat
glass surface.
X
Visual
H-10004
Quality of Welds
Fit of Components
After visual evaluation of all metal-metal
welds that are visible after assembly, report
subjective scale the weld quality. (0 Is
worst possible, 5 is best possible)
All structural elements shall fit together
properly and be capable of secure
assembly per included instruction.
Visual
Type of Material
Visual
Type of Finishing
Costco
Wholesale
All applicable physical characteristics (i.e
Length, Width, height, weight, thread
count) are to be reported in the physical
characteristics section of this protocol. If
product spec are supplied, then the
information on the specifications for each
of these physical characteristics only must
be reported here and indicated as
conforming to the actual sample. If there is
a difference between the actual sample
and the specification then this difference
must be reported.
X
X
--
--
Metal, Plastic
--
--
Surface Coating
X
See Executive
Summary 2
Page 5 of 23
FN - 058 - Costco
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Start Date:
TEST CODE
--
Technician:
TESTED PROPERTY
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
RESULTS
Pass
1: 2006
clause 5.1
modified
COMMENTS
Fail
The edges and corners which are directly
in contact with the user shall be rounded or
chamfered.
All other edges and corners accessible
during use shall be free from burrs or/and
sharp edges.
X
Modification = expanded scope to other
regions and both indoor / outdoor products
BS EN 581- Tubular components - holes
1: 2006
use
clause 5.2
modified
Tubular components, holes and gaps
accessible during use shall be covered if a
7 mm or 12 mm test probe (Clause 4) can
be pushed into them in any direction with a
maximum force of 30 N (6.6lbs) to a depth
of more than 10 mm and cannot be pulled
out again in the reverse direction by a
maximum force of 30 N (6.6lbs).
plugged.
X
when setting up and folding
1: 2006
clause 5.3.1
modified
Unless 5.3.2 or 5.3.3 are applicable, shear
and squeeze points that are created only
during setting up or folding are acceptable
providing the user can be assumed to be in
control of his/her movements and to be
able to cease applying the force
immediately on experiencing pain.
The edges of parts moving relative to each
other and creating shear and squeeze
points shall be as specified in 5.1.
X
under the influence of
1: 2006
clause 5.3.2 powered mechanisms
modified
There shall be no accessible shear and
squeeze points created by parts of the
furniture operated by powered
mechanisms, e.g. mechanical springs, gas
lifts.
--
--
NA
Page 6 of 23
FN - 058 - Costco
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Start Date:
TEST CODE
--
Technician:
TESTED PROPERTY
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
RESULTS
Pass
during use
1: 2006
clause 5.3.3
modified All
COMMENTS
Fail
during normal use.
For seating, the loads applied during
normal use can be found in ENV 581-2,
and for tables in EN 581-3.
Shear and squeeze points are not
acceptable if a hazard is created by the
weight of the user during normal
movements and actions, e.g. attempting to
move the seating by lifting the seat or by
adjusting the backrest.
X
B4. PERFORMANCE
Functionality (If Appropriate) Shall function as intended as received
H-10004
H-41012
Effects of Extreme
temperature
ASTM B117- Resistance to Corrosion 07 modified / Metal Products or
Components
Costco
Wholesale
Requirement
24 Hours at -32° F and 140° F - No failure
or visual change (Report piece/section/
whole unit placed in Chamber) Note:
When pieces/Section were tested, to be
sure the tested part should be properly
X
X
X
Outdoor use
Test for all metal
components
TEST LAB: Before proceeding, refer to
Costco “Test and Inspection Request Form
” (TRF) – Page 1 “Product Use” section.
If “INDOOR USE” selected on the TRF,
perform corrosion testing as below:
-Shall withstand 24 hours in 1% salt spray
(fog) with no corrosion or visual change
If “OUTDOOR, GARAGE, BATHROOM
USE” selected on TRF, or when there is a
claim or picture of outdoor, garage or
bathroom use made on the product,
packaging, specifications or other
documents perform
as below:
-Shall withstand 48 hours in 1% salt spray
(fog) with no corrosion or visual change
NOTE ON 48 HOURS SALT SPRAY
TESTING: Costco requires reporting at 2
stages as follows. Report shall document
results at 24 hours AND 48 hours.
Page 7 of 23
FN - 058 - Costco
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Start Date:
TEST CODE
--
Technician:
TESTED PROPERTY
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
RESULTS
Pass
Resistance to Corrosion Metal Products or
Components (Continued)
COMMENTS
Fail
CUTTING OF TEST SAMPLES: Costco
DOES NOT permit cutting or dismantling of
samples for corrosion testing. If cutting or
dismantling is unavoidable due to product
type, size or shape, this must be recorded.
If cut, sample shall be completely covered
to prevent metal shaving contamination. If
pieces/sections were tested, list which
pieces/sections, indicate pass or fail for
each piece/section, and include before and
after pictures of each piece/section. Item
shall be placed in test chamber in a
manner that most closely resembles
orientation during INTENDED USE.
VISUAL CHANGES: Report whether the
product shows tarnishing or rusting (and
the color) as defined:
Tarnishing = Discoloration of the finish over
the metal (usually on copper, brass, silver
and aluminum)
Oxidization/Rust = Usually a powdery
substance that can be easily flaked off ( Fe
= red, Cu = green, Al = white)
X
Outdoor use
Test for all metal
components
X
REPORTING OF FAILURES: Only RED
RUSTING shall be reported as a failure.
(photograph ALL visual changes in report)
DISPOSABLE ASSEMBLY TOOLS: OneTime-Use tools provided by manufacturers
for assembly (such as hex or open ended
wrench) shall not be tested.
H-41007
ASTM
D3359B
(Mod)
Actual use
Effect of Humidity
* Cross Cut Adhesion
No Change after 24 Hours at 95% RH and
100 °F - Also. If pieces/sections were
tested, list which piece/section, indicate
pass or fail for each piece/section, and
include before and after pictures of each
piece/section. Note: When
pieces/Section were tested, to be sure
the tested part should be properly
[NOT APPLICABLE TO WOOD]
All the surface finish/coating must stay
affixed- Cut a grid of 16 squares by using
utility knife and apply the 3M masking tape
(#202) to the grid. The surface
finish/plating must remain intact after the
tape were removed.
* Durability - swivel - when
applicable
No structural breakage or loss of
serviceability - 15,000 cycles of rotation
under a 225 lbs load on the seat with a
force of 60mm from the front edge.
X
--
--
NA
Page 8 of 23
FN - 058 - Costco
Client Code:
Start Date:
TEST CODE
H-43015
H-41055
H-41063
H-41063
H-41063
H-41063
Actual use
--
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
TESTED PROPERTY
REQUIREMENT
* Rocking Durability - Glider, Tie 173 lbs weight to the seat. Cycle the
Rocker and Swings
seating back and forth (full extension and
retraction) 15000 cycles, and report if
movement remains smooth.
After test examine the chair if any
squeaking occurs
Surface scratching - wood
panel
Moisture content - solid
wood only
No scratching or marring of surface (3
cycles of 6 in back and forth.) Conduct with
and without levelers. Note if levelers
become bent or come off. Note any
damage / defects
(bent/broken levelers).
At equilibrium Point of 8% - 12% (Do not
test on MDF)
RESULTS
COMMENTS
Pass
Fail
--
--
NA
--
--
NA
--
--
NA
--
--
NA
--
--
NA
X
Moisture content - seat back 8% - 12%
Moisture content - seat
bottom
8% - 12%
Moisture content - leg
8% - 12%
Cycle test - moving
components
Resistance to Hot Water
Federal
Specification
AA-H001895B-80
modified / H43039
Actual use
ZTS
Technician:
100 times / cycles use of moving
components – no failure and all
components must have and maintain a
smooth uniform
movement throughout each cycle. (All
functional parts must be evenly aligned at
the start of the test and remain evenly
aligned.)
X
Pour 25 mL. of boiling water and allow
cooling. Dry surface, Shall be no graying or
spotting
X
Effects of cleaning solvent - Shall result in no adverse change to
applicable for hard materials surface. Spray "409" solvent onto surface.
Leave for 15 seconds. Wipe with
only
nonmarring pad. 3 cycles.
X
#409
Page 9 of 23
FN - 058 - Costco
Client Code:
Start Date:
TEST CODE
Visual
--
Technician:
TESTED PROPERTY
Support or reinforcement
cross sectional review
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
[All Materials]
Cut each structural support only. This may
require all connecting members of the
product to be cut for analysis.
Provide labeled exhibit photos of the cross
sections for each support. Review and rate
the cross section for conformance to
product specifications. If no specifications
are supplied, then the pictures are to be
supplied as documentation of the tested
sample.
RESULTS
COMMENTS
Pass
Fail
--
--
See Exhibit 2
--
--
NA
--
--
NA
Note: If non-compliant with first cut, then
cut failing support a total of 3 times to
ensure reinforcement meets claims.
Tensile
Force
Actual use
Actual use
Actual use
Actual use
16 CFR
1500.44 /
Costco
Wholesale
Attachment Strength-Cap
Shall not separate minimum holding force
removal strength - caps on @ 5.0 lbs
end of tube or cap covers on
screw ends
Cup Holder
Should fit standard 12 oz bottle & can & 16
oz plastic cup.
Caster or roller performance Max. 5lbs horizontal force is applied to
- if applicable
move the sample (with 200 lbs placed on
the seat) on smooth vinyl surface for a
maximum of 10 s. No measurement is
taken for the first 5s of the test. The caster
shall be oriented in a running direction
throughout the test.
X
Leg Rail Stop Strength
(Rocking Chair Only)
Apply a horizontal force to leg rail stop.
Shall withstand 25 lbs force for 1 minute.
No failure/permanent deformation.
--
--
NA
Pocket Strength
No failure with 25 lbs static load in each
pocket
--
--
NA
Flammability
Must meet requirements ( < 0.1 inch /
second). Costco Wholesale requires all
components to be ignited that are in
contact with the upper & lower perimeter of
the major axis.
X
Recliner
Page 10 of 23
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Start Date:
TEST CODE
--
Technician:
TESTED PROPERTY
Measuremen Lateral static stability factor
(SSF)
t
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
RESULTS
COMMENTS
Pass
Fail
--
--
NA
--
--
NA
--
--
NA
--
--
NA
The lateral SSF is evaluated by dividing
dimension "G" by dimension "F".
G = the distance from the outer surface of
the recliner mechanism support foot to the
outer edge of the chair
F = the distance from the center of the
chair
or its approximate center-of-gravity to the
outer edge of the recliner mechanism
support foot.
(See figure 1)
The lateral SSF shall not be greater than
0.85.
Recliners with a SSF of 0.65 or less should
be preferred.
Report as DATA in summary if the lateral
SSF is in between 0.65 to 0.85
Measuremen Longitudinal static stability
factor (SSF)
t
The longitudinal SSF is evaluated by
dividing dimension "A" by dimension "B".
A = the length of the reline mechanism
support feet
B = the overall length of the chair
(See figure 1)
The longitudinal SSF shall not be less than
0.85.
Compressive Force of partially close of
force / Force foot rest
guage
A downward compressive force is applied
on the intersection point of centerline of the
recliner and 6 inches from the front edge of
foot rest.
Record the average peak force when the
foot rest had moved downward through
approximately half of its travel distance or
45°.
The average peak force shall be 25 lbf or
less.
Compressive Force of fully close of foot
force / Force rest
gauge
A downward compressive force is applied
on the intersection point of centerline of the
recliner and 6 inches from the front edge of
foot rest.
Record the average peak force when the
foot rest is fully closed.
The average peak force shall be 30 lbf or
less.
Page 11 of 23
FN - 058 - Costco
--
Client Code:
Start Date:
TEST CODE
Technician:
TESTED PROPERTY
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
RESULTS
Pass
COMMENTS
Fail
All Countries
Note: If the type of product Category is not applicable to the one of the following test requirement, write dowm the NA on
each head title only and delete the rest of test table in test report.
Outdoor Seating
BS EN 581-1:2006 & EN581-2:2009 - Outdoor furniture — Seating
and tables for camping, domestic and contract use
1: 2006 5.1
For seating, the edges and corners of the
seat, back rest and arm rests which are
directly in contact with the user when
sitting, lying or reclining shall be rounded or
chamfered.
X
All other edges and corners of seating and
tables, accessible during use shall be free
from burrs or/and sharp edges.
:2006 5.2
use
:2006 5.3
plugged.
5.3.1 Shear and squeeze points when
setting up and folding
5.3.2 Shear and squeeze points under
the influence of powered mechanisms
lifts.
X
X
--
--
NA
Page 12 of 23
FN - 058 - Costco
Client Code:
Start Date:
TEST CODE
--
Technician:
TESTED PROPERTY
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
RESULTS
Pass
5.3.3 Shear and squeeze points during
use
during normal use.
normal use can be found in ENV 581-2.
BS EN 581-2 Stability
:2009 6.1.1
& 6.2.2
Fail
X
The stability requirements specified in EN
1022 shall be fulfilled.
Carry out the applicable tests according to
EN 1022 (see Table 1).
Note: Do NOT test on US/MX "Beach
Chair" and MTS to auto remove this
special instruction on 1/1/2014.
BS EN 581-2 Mechanical safety
:2009 6.2.3 requirements
COMMENTS
The requirements are fulfilled during and
after testing in accordance with Table 1
when:
a) there are no fractures of any joint,
member or component;
b) there is no loosening of joints intended
to be rigid;
c) the seating fulfils its function after
removal of the test loads.
X
X
Table 1 — Test sequence
and test parameters
EN
1728:2000,
6.2.1
Seat and back static load
test
[If seat and back are of one
piece of flexible material
(e.g. textile), only the tests
on seat shall be carried out.]
Seat force
10x10 s (±2s) + 1x30 min (±10 s)
Back force
Camping: /
Domestic: 410 N (90.2lbs)
Contract: 560 N (123.2lbs) max.
10x10 s (±2s) + 1x30 min (±10 s)
X
Page 13 of 23
FN - 058 - Costco
Client Code:
Start Date:
TEST CODE
--
Technician:
TESTED PROPERTY
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
RESULTS
Pass
EN
1728:2000,
6.2.2
EN
1728:2000,
6.7
Seat front edge static load
test
Seat and back fatigue test
for
seating
Force
10x10 s (±2) + 1x30 min (±10 s)
COMMENTS
Fail
X
Cycles
Camping: 12500
Domestic: 25000
Contract: 50000
Seat force
X
Back: bending moment,
Camping: 75 N.m (663.75lb.in) max
Domestic: 100 N.m (885lb.in) max
Contract: 100 N.m (885lb.in) max
See Annex A Fatigue test on back rest
mechanism
Cycles
Camping: 5000
Domestic: 10000
Contract: 20000
Seat load
Camping: 100 kg (220lbs)
Domestic: 100 kg (220lbs)
Contract: 100 kg (220lbs)
Force
Camping: 190 N (41.8lbs)
--
--
NA
--
--
NA
Camping: 75 N.m (663.75lb.in)
Domestic: 100 N.m (885lb.in)
Contract: 100 N.m (885lb.in)
EN
1728:2000,
6.6
Arm downwards static load
test
Vertical force,
Camping: /
Page 14 of 23
FN - 058 - Costco
Client Code:
Start Date:
TEST CODE
EN
1728:2000,
6.10
--
Technician:
TESTED PROPERTY
Arm fatigue test
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
Leg forward static load test
EN
1728:2000,
6.4
Fail
--
--
NA
--
NA
X
Leg sideways static load test Seat load
Horizontal force
EN
1728:2000,
6.15
Pass
Seat load,
Horizontal force,
EN
1728:2000,
6.13
COMMENTS
Cycles
Camping: 5000
Domestic: 10000
Contract: 30000
Force
EN
1728:2000,
6.12
RESULTS
Seat impact test
[The application point shall
be at least 100 mm from the
front edge. This test shall not
be carried out on seating
with a seat height > 600
mm.]
weight of impactor: 25kg(55lbs)
Drop height,
Camping: 140mm(5.51in)
Domestic: 180(7.09in)
Contract: 180(7.09in)
10 times
Foot rail static test for high
seating
Vertical force,
Camping: /
X
X
--
Page 15 of 23
FN - 058 - Costco
Client Code:
Start Date:
TEST CODE
--
Technician:
TESTED PROPERTY
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
RESULTS
Pass
EN 1022
EN 1022
EN 1022
Forward stability
Rearward stability
Sideways stability
Shall comply EN1022
[In the case of seating which might not fulfil
the stability requirements before carrying
out any tests, the applicable stability tests
may be carried out before starting the
sequence of tests specified in this table.]
[This test is not applicable for seating with
a seat height < 200 mm and a mass < 5 kg
(11lbs). The height shall be determined by
measuring from the floor to the upper
seating area on the geometrical centre of
the unloaded seat.]
Shall comply EN1022
Shall comply EN1022
[This test is not applicable for seating with
a seat height < 200 mm and a mass < 5 kg
(11lbs). The height shall be determined by
measuring from the floor to the upper
seating area on the geometrical centre of
the unloaded seat.]
COMMENTS
Fail
X
--
--
NA
--
NA
Not loungers
X
Outdoor Seating
EN581-2:2009 - Outdoor furniture-Specific Test Method and
Requirements for Loungers ( ANNEX B)
1: 2006 5.1
For seating, the edges and corners of the
seat, back rest and arm rests which are
directly in contact with the user when
sitting, lying or reclining shall be rounded or
chamfered.
All other edges and corners of seating and
tables, accessible during use shall be free
from burrs or/and sharp
edges.
--
Page 16 of 23
FN - 058 - Costco
--
Client Code:
Start Date:
TEST CODE
Technician:
TESTED PROPERTY
:2006 5.2
use
:2006 5.3
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
plugged.
5.3.1 Shear and squeeze points when
setting up and folding
5.3.2 Shear and squeeze points under
the influence of powered mechanisms
lifts.
5.3.3 Shear and squeeze points during
use
during normal use.
normal use can be found in ENV 581-2.
BS EN 581-2 Stability
:2009 B5.2
RESULTS
Pass
Fail
--
--
NA
Not loungers
--
--
NA
Not loungers
--
--
NA
Not loungers
--
--
NA
Not loungers
--
--
NA
Not loungers
For sideways and forward stability, when
loaded, the lounger shall not overturn.
COMMENTS
Page 17 of 23
FN - 058 - Costco
Client Code:
Start Date:
TEST CODE
--
Technician:
TESTED PROPERTY
BS EN 581-2 Mechanical safety
:2009 B5.3 requirements
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
The requirements are fulfilled during and
after testing in accordance with Table B1
when:
a) there are no fractures of any joint,
member or component;
b) there is no loosening of joints intended
to be rigid;
c) the seating fulfils its function after
removal of the test loads.
RESULTS
COMMENTS
Pass
Fail
--
--
NA
Not loungers
--
--
NA
Not loungers
--
--
NA
Not loungers
Table B1 — Test sequence
and test parameters
B.2.1.1 and
EN
1728:2000,
6.2.1
Seat and back static load
test
Seat force,
10x10 s (±2s) + 1x30 min (±10 s)
Back: force,
Camping: /
Domestic: 410 N (90.2lbs)
Contract: 560 N (123.2lbs) max
10x10 s (±2s) + 1x30 min (±10 s)
B.2.1.2 and
EN
1728:2000,
6.7
Seat and back fatigue test
for
seating
Cycles
Camping: 12500
Domestic: 25000
Contract: 50000
Seat: force
Camping: 75 N.m (663.75lb.in) max
Domestic: 100 N.m (885lb.in) max
Contract: 100 N.m (885lb.in) max
Page 18 of 23
FN - 058 - Costco
Client Code:
Start Date:
TEST CODE
B.2.1.3 and
Annex A
--
Technician:
TESTED PROPERTY
Fatigue test on back rest
mechanism
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
RESULTS
COMMENTS
Pass
Fail
--
--
NA
Not loungers
--
--
NA
Not loungers
--
--
NA
Not loungers
--
--
NA
Not loungers
--
--
NA
Not loungers
Cycles
Camping: 12500
Domestic: 25000
Contract: 50000
Seat load
Force
Camping: 190 N (41.8lbs)
Camping: 75 N.m (663.75lb.in)
Domestic: 100 N.m (885lb.in)
Contract: 100 N.m (885lb.in)
B.2.1.3 and
Annex A
Arm downwards static load
test
EN
1728:2000,
6.10
Arm fatigue test
Vertical force,
Camping: /
Cycles
Camping: 5000
Domestic: 10000
Contract: 30000
Force,
B.2.1.6 and
EN
1728:2000,
6.15
Seat impact test
B.2.1.7
Lifting test
Drop height, mm
Camping: 140
Domestic: 180
Contract: 180
10 times
Mass
Cycles
Camping: 500
Domestic: 1000
Contract: 2000
Page 19 of 23
FN - 058 - Costco
Client Code:
Start Date:
TEST CODE
B.3.1.1
--
Technician:
TESTED PROPERTY
Sideways stability
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
Forward stability
COMMENTS
Pass
Fail
--
--
NA
Not loungers
--
--
NA
Not loungers
--
--
NA
Force (B4)
Cycles
Camping: 250
Domestic: 250
Contract: 250
B.3.1.2
RESULTS
Force (B6)
Claim verification for outdoor seating (if the claimed capacity over 110kg/242lbs)
EN
1728:2000,
6.2.1/Costco
Wholesale
claimed load
capacity
verification
* Seat and back static load
test
Seat force
Camping: Test the claimed package/spec
Load Capacity. If the claim is
242 lb, do
not complete additional verification testing.
Refer to standard EN 1728:2000, 6.2.1 test
results
≤
Domestic: Test the claimed package/spec
Load Capacity. If the claim is ≤ 352 lb, do
results
Contract: Test the claimed package/spec
results
NOTE: If capacity claim is not present in
the supplied spec or on the retail package,
contact the supplier and Costco for
clarification.
10x10 s (±2s) + 1x30 min (±10 s)
Back force
Camping: /
Domestic: 410 N (90.2lbs) x(Claimed load
in kg/110)
Contract: 560 N (123.2lbs) x(claimed load
in kg/110)
10x10 s (±2s) + 1x30 min (±10 s)
Page 20 of 23
FN - 058 - Costco
--
Client Code:
Start Date:
TEST CODE
EN
1728:2000,
6.2.2
EN
1728:2000,
6.15
Technician:
TESTED PROPERTY
* Seat front edge static load
test
* Seat impact test
[The application point shall
be at least 100 mm from the
front edge. This test shall not
be carried out on seating
with a seat height > 600
mm.]
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
Force
Camping: Test the claimed package/spec
results
Domestic: Test the claimed package/spec
results
Contract: Test the claimed package/spec
results
weight of impactor: 25kg(55lbs)
Drop height,
Camping: 140mm (5.51in) x (Claimed load
in kg/110)
Domestic: 180 (7.09in) x (Claimed load in
kg/110)
Contract: 180 (7.09in) x (Claimed load in
kg/110)
10 times
RESULTS
COMMENTS
Pass
Fail
--
--
NA
--
--
NA
Note: "If the number of seating is not obvious, divide the total seat length (in mm) by 600 and round to the nearest whole number to
determine the number of seating. Divide the total seat length by the number of seating to determine the length of each seating."
Note: To test six-position folding seating units, see addendum at end of protocol.
B5. ANALYTICAL
Appropriate
Analytical
Method
AATCC 3004
Part 3
(By requested only)
Report Actual, Shall comply with any
claims.
* Antifungal activity,
No growth on 6 x 6 inch swatch
* Material Identification
assessment on textile
materials
(By requested only)
B6. COLORFASTNESS
Colorfastness to crocking
AATCC 8
AATCC 116 Colorfastness to rotary
crocking
crocking
--
--
NR
--
--
NR
--
--
NA
crocking
X
Dry: 4.5
Wet: 4.5
Page 21 of 23
FN - 058 - Costco
Client Code:
Start Date:
TEST CODE
--
Technician:
TESTED PROPERTY
AATCC 107 Colorfastness to water
AATCC 16
* Colorfastness to light
(Outdoor use, hard material
only)
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
RESULTS
Pass
Fail
--
--
COMMENTS
CS. Class 3.0 min at the base/main
surface area/up to 2 materials.
Class 4.0 @ 20 AFU & Class 3.0 @ 100
AFU. Test up to 5 major / main
components (not minor or small
components such as plastic foot caps) of
the item regardless of material (do not test
plain non-painted metal or plain nonpainted / non-stained wood such as most
teak). List each component (By Material
and/or Color) that is tested and the final
rating for each tested components.
NA
20AFU: All 4.5
X
100AFU: All 4.5
IMPORTANT NOTICE: Please review the Actual Products against the updated Requirements/Regulation. Prior to testing and
communicate with clients if additional test required. This protocol is the basic guidelines to follow and does not replace the
content of the standard. (For Silverware additional test should be included)
Note: It is the Vendor's responsibility to ensure that the products comply with all United States Federal, States,
and local laws, regulations, and ordinances. A Pass Lab test result does not constitute a certification that a
vendor's products meet all legal requirements. It is the vendor's responsibility to manufacture their items to
comply with all applicable laws and in conformance with the purchase order terms and conditions.
Key:
# By requested only
Page 22 of 23
FN - 058 - Costco
Client Code:
Start Date:
TEST CODE
--
Technician:
TESTED PROPERTY
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
RESULTS
Pass
Figure 1
COMMENTS
Fail
Dimension measurement for SSF
Page 23 of 23
SP - 000.4 - Costco
Regulatory Furniture Protocol
Client Code:
Start Date:
TEST CODE
--
Technician:
TESTED PROPERTY
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
Supplemental Protocol
* Cal Prop 65 (For US only) Shall be reviewed against the requirements
US
of California proposition 65 to determined if
SP-572
additional testing or labeling is required.
US
TPCH
* US Toxics in Packaging
Clearing House (TPCH)
(For US only)
Must Comply With Requirements of TPCH
Protocol.
UK
94/62-EC
* UK Toxics in Packaging
Materials Directive
(For UK only)
Must Comply With Requirements of 94/62EC Protocol.
The sample shall be reviewed against the
requirements of Title 17, CA Code of
Regulations, Section 93120.7(d) Fabricator
Label Requirements
* CPSIA requirement for
US
SP-014-US- Lead In surface coating,
Lead in Substrate material;
Costco
The sample shall be reviewed against the
requirements of CPSIA of 2008.
US & CN
SP - 301 US
* Flammability for Filling
Material (CAL Bureau of
Home Furnishing) TB
116,117
Fail
--
--
Electronic Products shall have complied
with FCC/industry Canada document
regulations appropriate for the country of
destination as shown by evaluation to the
cited protocol. Products under FCC
verification or declaration of Conformity
must be submitted with complete and
correct test reports. Designs claimed to be
exempt from FCC/IC equipment
authorization due to an un-obvious feature
(like electronic frequency), must be
submitted with acceptable supporting
technical documents.
COMMENTS
NA
See test result 4
Refer TPCH protocol
--
--
NA
(Ship to US)
--
--
NA
(No composit wood)
X
Phthalate
(For US only)
* ** Federal Communications
Commission - FCC - Part 15/
industry Canada Document
management. (For US & CN
only)
Pass
X
CARB formaldehyde
US
SP-584-US- documentation and label
review (For US only)
Costco
US & CN
EL-900-NA
RESULTS
Refer SP-014
--
--
NA
(Not electronic
product)
--
--
NA
Must Comply with requirements (Use
Protocol SP-301-US)
Latest revision: 29 Mar, 2013
Page 1 of 24
SP - 000.4 - Costco
Client Code:
Start Date:
TEST CODE
UK
SP- 301-UK
(Doc
Review for
Patio
Furniture
ONLY)
--
Technician:
TESTED PROPERTY
* Flammability for Filling
Material and Fabric (UK
Furniture and Furnishings
Fire Safety Regulation)
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
Must Comply with requirements (Use
Protocol SP-301) [For Patio Furniture
The vendor will submit their
flammability reports (dated within 1
year) and MTS will review them to
make sure they are the correct
submitted fabric and were tested to the
correct UK Furniture and Furnishings
Fire Safety Regulation. if the vendor
does not submit their flammability
reports with the initial submission, the
lab must place the item ON HOLD,
contact the vendor by email requesting
flammability reports to be sent to the lab
for review. the vendor must supply the
report within 48 hours. If MTS engineers
find the submitted reports are
acceptable, the lab would pass this
portion of the test. MTS MUST copy the
Costco Non-Food QA project person on
all flammability related emails. If no
acceptable documents can be provided
by the factory, MTS shall perform the
test.]
RESULTS
COMMENTS
Pass
Fail
--
--
NA
(Ship to US)
--
--
NA
--
--
NA
(Ship to US)
--
--
NA
(Not child appealing
feature)
--
--
NA
(Ship to US)
--
--
NA
(Ship to US)
NOTE: Mandatory UK Flammability label
review must be performed even if
document review is being performed.
US
TX-990-US
*Law Label - Bedding Tag
and California Flammability
Tag (For upholstery furniture
and bedding item) (For US
only)
CN
TX-990-CN
*Law Label - Bedding Tag
(For Upholstery & Stuffed
Article) (For CN only)
US, MX,
ASIA
SP-004-US
* Child Appealing Feature
Must Comply With Requirements "If item product classification is Décor Play
Value"
CN
SP-004-CN
UK
SP-004-UK
Page 2 of 24
SP - 000.4 - Costco
Client Code:
Start Date:
TEST CODE
All apart
from UK
EL-910-NA
--
Technician:
TESTED PROPERTY
* Primary Battery Powered
Product
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
LABELING
US, MX,
ASIA
16 CFR 500
and Uniform
Laws and
Regular
handbook
130
* Korean Packaging
Standard
Must Comply with Requirement
** Labeling - Packaging
Distributor's Name & Address (City, State
& Zip) (See Minimum Labeling
Requirements)
Product Identification
F.P.&L. & L., Act
(16 CFR 500) OR All other
Products: NIST Uniform
Laws and Regular Handbook
130
COMMENTS
Pass
Fail
--
--
NA
(Not battery powered
product)
--
--
NA
(Ship to US)
--
--
NA
(Ship to US)
UK
EL-910-UK
SP-020-KR
RESULTS
Net Quantity of Contents Shall Be
Expressed In Terms Of Weight Or Mass,
Measure, Numeric Count or combination
so as o give accurate information to
Facilitate consumer comparison (US &
Metric).
X
X
X
Page 3 of 24
SP - 000.4 - Costco
Client Code:
Start Date:
TEST CODE
CN
Consumer
package &
Labeling Act
Regulations
--
Technician:
TESTED PROPERTY
** Labeling - Packaging
(package "Copy" or Artwork
Request Form may be
Submitted)
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
RESULTS
COMMENTS
Pass
Fail
--
--
NA
(Ship to US)
--
--
NA
(Ship to US)
--
--
NA
(Ship to US)
--
--
NA
(Ship to US)
--
--
NA
(Ship to US)
Manufacturer or Distributor's Name &
Address (City, State & Zip). Minimum 1.6
mm type size.( Both in English and French)
Placed anywhere except bottom
Where a prepackaged product is wholly
manufactured or produced in a country
other than Canada, the marking shall
consist of one of the following:
-The name and address of a Canadian
dealer preceded by the words “imported by
” (“importé par”) or “imported for” (“importé
pour”); or
-The statement of geographic origin
located immediately adjacent to the name
and address of a Canadian dealer; or
-The name and address of the dealer
outside Canada
Product Identification (English and French),
PDP in bold with 1.6mm Minimum Type.
Product Net Quantity
English and French (Metric) PDP, Bold,
Type Size Based on PDP Size.
Principle Display Panel
Minimum
Type
< 32 cm²
1.6 mm
> 32 cm² ; < 258 cm²
3.2 mm
> 258 cm² ; < 645 cm²
6.4 mm
> 645 cm² ; < 25.8 dm²
9.5 mm
> 25.8 dm²
12.7 mm
CN
Consumer
package &
Labeling Act
Regulations,
c 417,
Section 6
All mandatory labeling information must be
in both French and English languages. The
type of mandatory labeling that is required
includes, but is not limited to, any warning
written statement or warning, product
identity, net content and ingredient
declarations. The names and address of
the manufacturer and country or origin
labeling requirements may be presented in
either French or English.
CN
Quebec,
R.S.Q., c. C11
Every inscription on a product container,
wrapping, leaflet, brochure or card supplied
with the product, including the directions for
use and warranty certificates, must be
drafted in French. No inscription in another
language may be given greater prominence
than that in French.
Page 4 of 24
SP - 000.4 - Costco
Client Code:
Start Date:
TEST CODE
--
Technician:
TESTED PROPERTY
Product / Manufacture
Marking
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
COMMENTS
Pass
Fail
--
--
NA
(Ship to US)
--
--
NA
(Ship to US)
--
NA
(Ship to US)
Distributor's Name & Address (City, State
& Zip) (See Minimum Labeling
Requirements)
Fail if missing UK distributors / UK
responsible party name and address on
the package.
Lab need to take photograph and
indicate in the test report executive
summary the actual name and address
that was supplied on the package.(if
any).
Product Identification
General
Product
safety
directive
2001/95/EC
RESULTS
Specific or Supplemental Net Net quantity of contents shall be expressed
All
Quantity Requirements in terms of weight or mass, measure,
Costco
numerical count or combination so as to
Requirement Retail Package Clear
Presentation of Selling Unit
Contents or Piece Count
give accurate information to facilitate
consumer comparison (U.S. and metric
units).
Retail package shall clearly indicate carton
contents and deemed NON-COMPLIANT
when ALL THREE of the following are met:
1. There is No clear written indication of net
quantity expressed on retail package
2. There is No visible way to assess
product without removing from retail
package.
3. It is NOT obvious to assume that there is
only 1 article in the retail package.
X
Note: Clear photos of the package of the
above discrepancy should be attached in
the report when available."
UK
Trade
Description
Order 1988
Labeling of Product &
Packaging
All labeling information must be truthful.
--
Page 5 of 24
SP - 000.4 - Costco
Client Code:
Start Date:
TEST CODE
--
Technician:
TESTED PROPERTY
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
RESULTS
Pass
US
19 CFR 134
Fail
** Country of Origin Marking Shall indicate country of origin legibly, and
in comparable size and visible to purchase.
(Master Carton)
Shall indicate country of origin legibly, and
CN
Canada
Customs
Tariff,
Marking of
Imported
Goods
Regulations,
SOR-94-10 /
Marking of
Imported
Goods
Memorandu
m D11-3-1
COMMENTS
a) Imported goods shall indicate country of
origin.
b) Must be legible and sufficiently
permanent to remain on the goods until it
reaches the purchaser.
c) For goods from NAFTA countries, the
language may be English, French or
Spanish.
d) For goods from non-NAFTA countries,
language may be English or French and
marking should appear on individual
articles.
e) If the packaging conceals the Country of
Origin mark, then the packaging must also
be marked.
f) There is a provision to mark only the
container if the goods are imported from
NAFTA countries, providing that certain
conditions are met, such that the ultimate
purchaser will see the marked container.
X
Made in China
X
Made in China
--
--
NA
(Ship to US)
--
--
NA
(Ship to US)
Labeling evaluation shall be performed.
Vendor shall be responsible for the
accuracy of the information contained.
UK, MX,
ASIA
Costco
Requirement
Shall indicate country of origin legibly, and
Page 6 of 24
SP - 000.4 - Costco
Client Code:
Start Date:
TEST CODE
--
Technician:
TESTED PROPERTY
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
Fiber label review
Shall comply FTC requirement
US, MX,
(If applicable)
ASIA
16 CFR 300
Note: Do not conduct Fiber
/ 303
ID testing during
Production, if the vendor
can provide previous CV
Must conform to regulations
CN
results for Fiber ID.
Textile
Previous results need to be
Labeling Act conducted within the last 6
and Textile months. If they are found
Labeling and to be greater than 6
Advertising months old, then new Fiber
Regulations, ID testing will take place.
If the vendor cannot
C.R.C., c.
provide previous CV
1551
testing results, lab is to
conduct Fiber ID testing.
COMMENTS
Pass
Fail
--
--
NA
--
--
NA
(Ship to US)
--
--
NA
(Ship to US)
--
--
NA
Must conform to regulations
UK
Directive
96/74/EC &
UK SI 1986
No.26
US
16 CFR
1632
RESULTS
* Mattress Flammability
Labeling (if they contain
upholstery material between
the ticking and the mattress
core)
Each mattress set subject to the Standard
shall bear a permanent, conspicuous, and
legible label(s) containing the information
specified per section and be of the
appropriate design provided in Figures12
through 17.
Note: This requirement becomes effective
July 1, 2007.
All
Visual
Accuracy or adequacy of
instructions
Shall be included if necessary. Shall
include assembly, use, maintenance, and
safety information as required in the
language (s) applicable to the destination
country (s) with no errors or spelling
mistakes. Shall be easy to follow and
accurate.
X
Page 7 of 24
SP - 000.4 - Costco
Client Code:
Start Date:
TEST CODE
ACL
ACL
--
Technician:
TESTED PROPERTY
Warranty Statement
Warranty Statement
(Continued)
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
1) If a warranty claim is presented on the
package, instructions or hangtag, the
statement in red must also be present. If
multiple warranty claims are made, this
statement will need to be present next to
each of those claims.
Our goods come with guarantees that
cannot be excluded under the
Australian Consumer Law. You are
entitled to a replacement or refund for a
major failure and for compensation for
any other reasonably foreseeable loss
or damage. You are also entitled to have
the goods repaired or replaced if the
goods fail to be of acceptable quality
and the failure does not amount to a
major failure.
RESULTS
COMMENTS
Pass
Fail
--
--
NA
(Ship to US)
--
--
NA
(Ship to US)
2) A document which evidences a warranty
against defects must state:
- what you as the business (giving the
warranty) must do if goods are faulty or
defective – e.g. repair or replace the goods
- what the consumer must do to claim
under the warranty—e.g. not misuse the
goods
- the following information about the
business giving the warranty:
1. name
2. business address
3. telephone number
4. email address (if any)
- the warranty period—i.e. how long the
warranty lasts for
- what a consumer must do to claim under
the warranty—i.e. how to contact you and
where to send the claim
- whether you or the consumer are
responsible for expenses associated with a
warranty claim and how the consumer can
claim back any expenses incurred
- that the benefits provided to the
consumer by the warranty are in addition to
other rights and remedies available to the
consumer under the law.
3) If there is no warranty claim, nothing is
needed.
Page 8 of 24
SP - 000.4 - Costco
Client Code:
Start Date:
TEST CODE
--
Technician:
TESTED PROPERTY
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
RESULTS
Pass
All
Label
Review
Claim verification
COMMENTS
Fail
Examine the retail packaging (or submitted
artwork).
Record each objective (factual) claim which
can be substantiated by the testing within
this protocol and rate accordingly.
Any net quantity/ dimensional claims
evaluated in other sections of this protocol
need not be recorded.
X
Record all other objective (factual) and
subjective (opinion) claims as "NT" for Not
Tested and report as data (also include in
the remarks section of the Executive
Summary).
Modification = claim(s) not verified/ tested
report as data.
UK and AU Furniture
Information for use
BS EN
12520: 2010 (Indoor seating)
Section 6
Information for use shall be available in the
language of the country in which it will be
delivered to the end user.
It shall contain at least the following details:
a) assembly instructions, where applicable;
b) instructions for the care and
maintenance of the seating;
c) if the seating is fitted with seat height
adjustments with energy accumulators, an
additional note is required pointing out that
only trained personnel may replace or
repair seat height adjustment components
with energy accumulators.
--
--
NA
(Ship to US)
--
--
NA
(Ship to US)
BS EN 581-2 Instruction for use - General Instruction for use shall be provided in the
(Outdoor seating)
language(s) of the country where the
:2009
seating are sold. These instructions shall
Section 7.1
be headed "IMPORTANT, RETAIN FOR
FUTURE REFERENCE: READ
CAREFULLY" in
These instructions shall include at least the
following:
a) name and address of the producer
b) information regarding maintenance;
c) conditions for use of the product
(camping, domestic or contract).
Page 9 of 24
SP - 000.4 - Costco
Client Code:
Start Date:
TEST CODE
--
Technician:
TESTED PROPERTY
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
RESULTS
COMMENTS
Pass
Fail
--
--
NA
(Ship to US)
--
--
NA
BS EN 581-2 Instruction for use - Marking All mobile loungers not intended to be lifted
for mobile loungers
and moved under the load specified in
:2009
Table B.1 shall be marked with a pictogram
Section 7.2 (Outdoor seating)
as an example is shown in Figure 1.
COSTCO REQUIREMENTS
Costco plastic bag warning
California,
statement
New York,
Chicago,
and
Massachuse
tts State and
City Laws
modified
Plastic bags with a thickness of less than 1 mil, in
which the diameter is 5.64 (referencing to 2005
California Business and Professions Code
Sections 22200-22205 CHAPTER 13.
POLYETHYLENE PLASTIC MATERIALS) inches
or greater used as packaging or packaging article
for domestic/household use (e.g. laundry bag,
garbage bag) shall contain a warning statement
similar to below on both sides of each bag in
English, French and Spanish:
WARNING: To avoid danger of suffocation, keep
this bag away from babies and children. Do not
use in cribs, beds, carriages or playpens. This
bag is not a toy. Discard bag and any other
packing materials immediately after removing
product. Do not re-use this bag.
MISE EN GARDE: Pour éviter tout risque de
suffocation, tenir ce sac hors de la portée des béb
és et des enfants. Ne pas utiliser dans les
berceaux, les lits, les carrosses ou les parcs. Ce
sac n’est pas un jouet. Jeter ce sac ou tout autre
matériau d’emballage immédiatement après avoir
enlevé les produits. Ne pas ré-utiliser ce sac.
ADVERTENCIA: Para evitar riesgo de sofocación,
mantenga esta bolsa alejada de bebes y niños.
No use en cunas, camas, carriolas o corralitos.
Esta bolsa no es un juguete. Tire la bolsa y los
otros materiales de empaque inmediatamente.
No re-use esta bolsa.
Page 10 of 24
SP - 000.4 - Costco
Client Code:
Start Date:
TEST CODE
--
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
Technician:
TESTED PROPERTY
statement (Continued)
REQUIREMENT
RESULTS
COMMENTS
Pass
Fail
--
--
NA
--
--
NA
--
--
NA
This must be printed on all plastic bags regardless
of the Costco destination country for the item.
All 3 languages must be in the same font size,
with equal presentation.
The warnings shall be printed in an appropriate
font size such that they are clearly visible and
legible (per 105 CMR 630.000 and various
city/state laws). The size of the print of such
statement shall be as follows:
Total length and width of bag : Size of Print
60 inches or more : At least 24 point
40 inches to, but not including 60 inches : At least
18 point
25 inches to, but not including 40 inches: At least
14 point
Less than 25 inches: At least 10 point
If the total length and width of the bag is more than
40 inches, the warning shall be repeated at 20
inch intervals.
The lab will only verify the English version and
confirm that two other warnings presented in
French and Spanish are present.
statement (Continued)
Note:
-A warning statement isn't required on heavy
gauge material typically constructed with
zippers and stitched seams. The actual
presence of zippers and seams are not
required to meet this exemption.
Don’t fail if :
1) The exact verbiage does not need to be
present as long as general message is
conveyed on the provided warning.
2) Spanish and French warnings are not
present.
3) Incorrect font size(s) are used but the
warning is still legible.
4) Not repeated as required.
5) Only on one side of the bag
FLAMMABILITY
* Flammability of mattress
16 CFR
and mattress pad - lighted
1632
cigarette - documentation
review - 1 year
A mattress shall not show a char length of
more than 2 inches (5.1 cm) in any
direction, when tested using lighted
cigarette as specified in the test method.
In lieu of testing, test report can be
submitted if dated within one year. If
testing is required additional charges apply.
Page 11 of 24
SP - 000.4 - Costco
Client Code:
Start Date:
TEST CODE
16 CFR
1633
CN
CHPA H-3
Schedule 1
Section 4
/ ASTM
D1230-61
--
Technician:
TESTED PROPERTY
* Flammability of mattress
set - open flame documentation review - 1
year
* Textile Flammability
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
All Mattress sets manufactured, imported,
or renovated on or after July 1st 2007 shall
not show the total heat release of more
than 15 mega-joules in the first 10 minutes
of the test or the peak rate of heat release
of more than 200 kilowatts.
In lieu of testing, test report can be
submitted if dated within one year. If
testing is required additional charges apply.
RESULTS
COMMENTS
Pass
Fail
--
--
NA
--
--
NA
(Ship to US)
(Schedule 1,Part 1 Section 4 Hazardous
Product Act H-3)
Page 12 of 24
SP - 000.4 - Costco
Client Code:
Start Date:
TEST CODE
--
Technician:
TESTED PROPERTY
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
RESULTS
Pass
ANALYTICAL
* Lead In Surface Coating
US
Consumer
Product
Safety
Improveme
nt
Act of 2008
/ 16
CFR 1303 /
AOAC
974.02
(mod)
US, MX,
ASIA, UK
Consumer
Product
Safety
Improveme
nt
Act of 2008
/ 16
CFR 1303 /
AOAC
974.02
(mod)
COMMENTS
Fail
(CPSIA item)
All accessible surface coatings shall not
contain lead in excess of 0.009% (90ppm)
of the weight of the total content of paint or
surface coating.
Report actual results or include data table
within report
Note: In case of insufficient coating for
testing found on number of samples
specified in the protocol, vendor needs to
provide additional up to 12 pieces of
samples.
Issue a third party test report
Compositing is not allowed
Documentation of component testing is not
allowed
X
See Test Result 1
(Non CPSIA item)
surface coating.
within report
Note: Component part testing (including
raw materials) is allowed.
In case of insufficient coating for testing
found on number of samples specified in
the protocol, vendor needs to provide
additional samples or component parts
(including raw materials) for testing.
--
--
NA
Page 13 of 24
SP - 000.4 - Costco
Client Code:
Start Date:
TEST CODE
Canada
Surface
Coating
Materials
Regulations
(SOR/2005
-109)
section 4
--
Technician:
TESTED PROPERTY
* Total lead content in
surface coating materials
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
RESULTS
Pass
Fail
--
--
COMMENTS
The concentration of total lead present in a
surface coating material must not be more
than 90 mg/kg when a dried sample of it is
tested or the container (of a product used
in the note below) is labeled with the
appropriate warning (refer to labeling
section for details).
within report. Composite up to 3 colors is
allowed. If any color in the composite
exceeds 80% of the limit (72 mg/kg), based
on the lowest weight component, individual
colors will be analyzed.
Note:
- Applicable to a paint or other similar
material that is in its own container and
dries to a solid film when a layer of it is
applied to a surface. Not applicable to
materials that become part of the
substrate.
NA
(Ship to US)
- If lead content exceeds the limit, warning
label is allowed for paint or other similar
material that:
-is used as a touch-up coating on metal
surfaces;
-is used as material, for use by adult, for
the purposes of arts, crafts or hobbies.
Page 14 of 24
SP - 000.4 - Costco
Client Code:
Start Date:
TEST CODE
Canada
Surface
Coating
Materials
Regulations
(SOR/2005
-109)
section 5
--
Technician:
TESTED PROPERTY
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
RESULTS
Pass
Fail
--
--
COMMENTS
Total lead content in surface If the concentration of total lead present in
coating materials - Lead
a surface coating material that is used for a
content information
purpose described in subsection 4(2) is
more than 90 mg/kg, the display panel
must contain the following information or its
equivalent:
DANGER
CONTAINS LEAD / CONTIENT DU
PLOMB
DO NOT APPLY TO SURFACES
ACCESSIBLE TO CHILDREN OR
PREGNANT WOMEN.
NE PAS APPLIQUER SUR UNE
SURFACE
ACCESSIBLE AUX ENFANTS OU AUX
FEMMES ENCEINTES.
Must be used exclusively [Insert the
appropriate use or uses described in
subsection 4(2)]. / Utiliser uniquement
aux fins suivantes : [insérer les fins
mentionnées au paragraphe 4(2) qui s’
appliquent].
NA
(Ship to US)
Note: Applicable clause in subsection 4(2):
(c) as a touch-up coating for metal
surfaces;
(g) as material for the purposes of arts,
crafts or hobbies, other than material for
use by children.
Page 15 of 24
SP - 000.4 - Costco
Client Code:
Start Date:
TEST CODE
--
Technician:
TESTED PROPERTY
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
RESULTS
COMMENTS
Pass
Fail
--
--
NA
(Ship to US)
--
--
NA
(Ship to US)
(Continued)
The expressions “Must be used exclusively
” and “Utiliser uniquement aux fins
Total lead content in surface suivantes :” must not be displayed in
coating materials - Lead
capital letters, and the italicized
content information
instructions must be replaced by the
appropriate use or uses.
In the case of a display panel area that is
less than 35 cm2, only the signal word “
DANGER” and the specific hazard
statements “CONTAINS LEAD” and “
CONTIENT DU PLOMB” need be
displayed.
If the information required is displayed in
separate English and French display
panels, the signal word “DANGER” must
be displayed in each display panel, but if
the information is displayed in one bilingual
display panel, the signal word “DANGER”
need only be displayed once.
Children’s products shall not contain a
warning labeling.
* Total mercury content in
Canada
surface coating materials
Surface
Coating
Materials
Regulations
(SOR/2005
-109)
section 7
The concentration of total mercury present
in a surface coating material must not be
more than 10 mg/kg when a dried sample
of it is tested.
within report. Composite up to 3 colors is
allowed. If any color in the composite
exceeds 80% of the limit based on the
lowest weight component, individual colors
will be analyzed.
Note:
- Applicable to a paint or other similar
material that is in its own container and
dries to a solid film when a layer of it is
applied to a surface. Not applicable to
materials that become part of the
substrate.
Page 16 of 24
SP - 000.4 - Costco
Client Code:
Start Date:
TEST CODE
--
Technician:
TESTED PROPERTY
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
RESULTS
COMMENTS
Pass
Fail
--
--
NA
--
--
NA
(Ship to US)
--
--
NA
(Ship to US)
--
--
NA
(Ship to US)
US, MX,
* Fiber analysis: quantitative Blends must be within 3% tolerance as
required by FTC; 0% tolerance – Single
(If applicable)
ASIA
Fiber
AATCC 20A
Note: Do not conduct Fiber
ID testing during
Production, if the vendor
can provide previous CV
results for Fiber ID.
Previous results need to be
conducted within the last 6
months. If they are found
to be greater than 6
months old, then new Fiber
ID testing will take place.
CN
If the vendor cannot
AATCC
provide previous CV
20/20A or
testing results, lab is to
CAN/CGSB- conduct Fiber ID testing.
4.2, No. 14
(14.1 –
14.18)
‘+,- 0% Single Fiber (Claimed Single Fiber:
Test 1 Color)
+,- 5% Blends As Per Canadian Textile
Labeling And Advertising Regulations,
C.R.C., c. 1551, Section 30 (Claimed
Blends: Test all colors any variance found
exceeding 5% from claim, or between
colors, test full protocol for each color).
UK
Directive
96/74/EC &
UK SI 1986
No.26
BS 4407
ISO 1833
ISO 5088
+/- 3 % of the claimed composition
*Total lead content in
CN
substrate
CHPA
Schedule I,
Part II, Item
11,
Consumer
products
containing
lead contact with
mouth
proposed
regulation
All accessible substrate materials in the as
received state shall not contain lead or lead
components in which the lead content is in
excess of 90mg/kg (ppm) of the weight of
the total content on items which:
- during normal use would require the
product be brought to the mouth, or
- are intended for children under 3 years of
age for use in learning or play
In case of insufficient substrate materials
for testing found on number of samples
provide additional samples for testing.
within report
Compositing up to 3 colors is allowed
Page 17 of 24
SP - 000.4 - Costco
Client Code:
Start Date:
TEST CODE
UK
Polymeric
Materials:
EN 1122
Method B
Metal Parts
Acid
digestion /
AAS
--
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
Technician:
TESTED PROPERTY
** Cadmium Content
REQUIREMENT
RESULTS
COMMENTS
Pass
Fail
--
--
NA
(Ship to US)
--
--
NA
(Ship to US)
--
--
NA
(Ship to US)
--
--
NA
(Ship to US)
Regulation (EU) 494/2011
ANNEX XVII, REACH
∙
∙
≤
(Applicable to Plastic, Paints
Plastic:
0.01%
on painted articles, Paint,
Paint on painted articles:
0.1%
Paint with zinc content
exceeding 10% by weight of (on or after Dec 10, 2011, products place
on the market)
paint and Metal Parts of
Jewelry)
0.01% (before Dec 10, 2011;
follows Regulation (EC) 552/2009 ANNEX
XVII, REACH)
Paint: Prohibited
Paint with zinc content exceeding
0.1%
10% by weight of paint:
Metal parts of Jewelry:
0.01%
≤
≤
∙
∙
∙
≤
≤
* Formaldehyde (free &
UK
ISO 14184- hydrolysed)
1
Babies: less than 20mg/kg (not
detectable),
Adults : 75 ppm maximum
UK
MTS In
house
method
* Pentachlorophenol PCP
content (For Wood Item
Only)
Shall not exceed 5 mg/kg. (According to
ChemG)
UK
MTS In
house
method
(Document
Review)
* Dimethyl Furmarate (DMF) Products placed or made available on the
Document review is
accepted.
If no document can be
provided, testing shall be
conducted.
* Any fabric, leather, wood
and desiccant (silica gel)
packets.
* When product comes in
contact with skin, test up to 3
like materials of the largest
surface area.
NOTE:
Vendor to provide
PKGDesiccant document
and testing should only be
completed if vendor can
not provide signed
document.
market shall comply with the requirements
of Directive 2009/251/EC.
Max limit: 0.1 mg DMF per kg of the
product or part of product.
Effective date: 01 May 2009.
NOTE:
- If the form is not filled out and
attached in the TRF, please ask the
vendor to return this form and copy
Costco QA.
- If the form is not returned within 5
days of sending the vendor the
document, please proceed with testing
and advise Costco QA.
- If the vendor cannot or will not return
the form, please proceed with testing
Page 18 of 24
SP - 000.4 - Costco
Client Code:
Start Date:
TEST CODE
--
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
Technician:
TESTED PROPERTY
APEO
Alkylphenolethoxylates
Directive 2003/53/EC
REQUIREMENT
UK
Textiles/lea
ther:
Methanol/A (For Product Made in UK
Only)
CN
extraction
followed by
LC-MS
Plastics/pri
nts:
THF/ACN
extraction
followed by
LC-MS
1000 mg/kg
* Chromium VI
UK
DIN 53314 (for leather items)
1/1/1996
German
Food and
Commoditi
es Law
Section 30
<3mg/kg
* Pentachlorophenol PCP
UK
BS 5666- content
(Textiles and Leather)
6:1983 NF
B5197:2004
<5mg/kg.
RESULTS
COMMENTS
Pass
Fail
--
--
NA
(Ship to US)
--
--
NA
(Ship to US)
--
--
NA
(Ship to US)
Page 19 of 24
SP - 000.4 - Costco
Client Code:
Start Date:
TEST CODE
EN 143621 (for
Natural
fibers) &
EN 143622 (for
Synthetic
fibers / ISO
DIS
17234:2003
(for
Leathers)
/ UK SI No.
3310 of
2003 Control of
Azo Dyes
and Blue
Colorant
Regulations
--
Technician:
TESTED PROPERTY
* AZO Colorants
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
RESULTS
COMMENTS
Pass
Fail
--
--
NA
(Ship to US)
--
--
NA
(Ship to US)
--
--
NA
(Ship to US)
Allowable Limit: 30 ppm for Azo Dyes
Note:
1. Applicable to carrying handle and
carrying straps or other areas in prolonged
skin contact - textile and leather straps or
handles only.
2. Maximum 3 Colors of like materials of
the same fiber tested @ Once; If Positive,
Each Will Be Tested Separately, and Each
Color Charged Separately.
UK SI No. * Blue colorant in textile
3310 of
2003 Control of
Azo Dyes
and Blue
Colourant
Regulations
Applicable to carrying handle and carrying
straps or other areas in prolonged skin
contact - textile and leather straps or
handles only.
* Flame retardants
UK
As required (if applicable)
Directive
83/264/EC
&
2003/11/EC
h
amendmen
ts to the
Council
Directive
76/769/EE
C
83/264/EEC:
tris(2,3 dibromopropyl)- phosphate: Usage
Banned
tris- (aziridinyl)- phosphinoxide (TEPA):
Usage Banned
polybrominatedbiphenyls (PBB): Usage
Banned
Blue Colourant Restricted to 0.1% by Mass
For 2003/11/EC
PentaBDE Limit: 0.1%
OctaBDE Limit: 0.1%
Page 20 of 24
SP - 000.4 - Costco
Client Code:
Start Date:
TEST CODE
--
Technician:
TESTED PROPERTY
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
RESULTS
COMMENTS
Pass
Fail
--
--
NA
(Ship to US)
--
--
NA
(Ship to US)
Regulation(EU)276/2010
*Organotin (express as tin)
UK
(Suggested materials to test Annex XVII,REACH
Solvent
Extraction/G are plastic, paint, coating)
0.1%(Tri-substituted Organostannic
CMS
≤
Tri-substituted Organostannic Compounds)
Compounds
( Effective date: 1 July 2010)
Dibutyltin (DBT)
(except food contact
materials)
Di-octyltin(DOT)
≤0.1%(Dibutyltin(DBT) Compounds)
(Effective date:1 January 2012)
≤0.1%(Di-octyltin(DOT)Compounds)
(Effective date:1 January 2012)
Scope:
1. Textile articles intended to In lieu of testing, approved letter of
come into contact with the
guarantee can be submitted
skin
2. Gloves
3.Footware or part of
footware intended to come
into contact with the skin
4. Childcare articles
UK
EC / 1907 /
2006
GC/MS;
LC/MS; ICP;
UV-Vis; XRF
* REACH SVHC
- Products
Shall not contain SVHC greater than 0.1%
per article according to the most updated
SVHC list.
In lieu of testing, a DoC or test report
dated within one year can be submitted
for document review.
Note:
1. If no DoC or test reports are given
before testing is complete or within 10
working days from advising the DoC is
required, fail in the test report and no DoC
was accepted.
2. For retest, only proceed with the core
testing requirements as outlined in the RSL
program.
Page 21 of 24
SP - 000.4 - Costco
Client Code:
Start Date:
TEST CODE
UK
EC / 1907 /
2006
--
Technician:
TESTED PROPERTY
* REACH SVHC
- Packaging
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
COMMENTS
Pass
Fail
--
--
NA
(Ship to US)
--
--
NA
(Ship to US)
--
--
NA
(Ship to US)
Shall not contain SVHC greater than 0.1%
per article according to the most updated
SVHC list.
In lieu of testing, a DoC or test report
dated within one year can be submitted
for document review.
GC/MS;
LC/MS; ICP;
UV-Vis; XRF
Note:
1. If no DoC or test reports are given
before testing is complete or within 10
working days from advising the DoC is
required, fail in the test report and no DoC
was accepted.
2. For retest, only proceed with the core
testing requirements as outlined in the RSL
program.
KR
Korea Safety
Quality
Labeling
Annex 10 /
KS M 1998
(2009)
RESULTS
* Formaldehyde content in
wood
Document review is
accepted.
conducted.
All (accessible and inaccessible) wood
components in furniture (for all ages) shall
have formaldehyde content comply with
one of the following limits:
a. Shall be less than 1.5mg/L using
desiccator method,
Or.
b. Shall be less than 0.12 mg/m2.h using
small chamber method.
Note: Applicable to composite wood
products including but not limited to
particleboard, mediumdensity fibreboard or
plywood, etc.
KR
Korea Safety
Quality
Labeling
Annex 3 /
KS K ISO
3071, KS M
ISO 17226
*Formaldehyde
(Leather products: Products
having surface covered with
more than 60 % of genuine
leather, synthetic leather, and
genuine fur)
Document review is
accepted.
conducted.
Genuine Leather: Less than 300 (mg/kg)
Synthetic Leather: Less than 300 (mg/kg)
Genuine Fur: Less than 300 (mg/kg)
Note: The formaldehyde content of leather
products contacting with skin directly
(gloves, pants, etc.) shall be less than 75
mg/kg.
Page 22 of 24
SP - 000.4 - Costco
Client Code:
Start Date:
TEST CODE
KR
Korea Safety
Quality
Labeling
Annex 3 /
KS K 0733
--
Technician:
TESTED PROPERTY
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
RESULTS
Pass
Fail
--
--
NA
(Ship to US)
--
--
NA
(Ship to US)
--
--
NA
(Ship to US)
--
--
NA
(No foam)
*PCP
(Leather products: Products Synthetic Leather: Less than 0.5 (mg/kg)
having surface covered with Genuine Fur: Less than 5 (mg/kg)
genuine fur)
Document review is
accepted.
conducted.
KR
Korea Safety
Quality
Labeling
Annex 3 /
KS M 6902,
KS M ISO
17025
*Chromium (VI)
having surface covered with Genuine Fur: Less than 3 (mg/kg)
genuine fur)
KR
Korea Safety
Quality
Labeling
Annex 3 / /
Dimethyl
fumarate test
method in
Selfregulator
y
Safety
Confirmation
- Annex 4
(Textile
products for
infant)
* Dimethyl fumarate
Genuine Leather: Less than 0.1 (mg/kg)
having surface covered with Genuine Fur: Less than 0.1 (mg/kg)
genuine fur)
Document review is
accepted.
conducted.
Document review is
accepted.
conducted.
* Flame retardants content US
TDCPP
Solvent
extraction /
GC-MS or
HPLC-MS
analysis /
Costco
Requirement
Foam in furniture shall not contain any
detectable level of Tris(1,3-dichloro-2propyl) phosphate (TDCPP) (CAS no.
13674-87-8). (MTS reporting limits are 5
mg/kg)
within report
COMMENTS
Client requirement
Page 23 of 24
SP - 000.4 - Costco
Client Code:
Start Date:
TEST CODE
--
Technician:
TESTED PROPERTY
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
RESULTS
Pass
COMMENTS
Fail
IMPORTANT NOTICE: Please review the Actual Products against the updated Requirements/Regulation. Prior to testing
and communicate with clients if additional test required. This protocol is the basic guidelines to follow and does not
replace the content of the standard. (For Silverware additional test should be included)
Note: It is the Vendor's responsibility to ensure that the products comply with all United States Federal,
States, and local laws, regulations, and ordinances. A Pass Lab test result does not constitute a
certification that a vendor's products meet all legal requirements. It is the vendor's responsibility to
manufacture their items to comply with all applicable laws and in conformance with the purchase order
terms and conditions.
Key:
Page 24 of 24
PK - 94/62 - EC - UK / TPCH-US - Costco
UK Toxics in Packaging Materials Directive / US Toxics in Packaging Clearing House (TPCH)
63113-09010
-Client Code:
Technician:
ZTS
MTS Report Number:
Start Date:
2-Dec-13
13-Dec-13
Finish Date:
LL
Result Reviewed by:
All packaging materials and components used on an item sold in the U.K. (US) will be tested to 94/62 EC (US TPCH).
This law sets limits for the amount of toxic heavy metals that are present in outer and inner packaging materials and
components such as color box or color label, master carton, stickers, tape, banding materials, wrapping papers,
banding straps and inks. This regulation applies to everything tested for Costco Wholesale- apparel, home textiles and
hard goods.
Costco Wholesale requires that the lab test all materials and/or components. The lab can use up to 5 like components
in one composite test. No more than a total of 5 composite test should be conducted (Like materials to be composited
and each composite containing an equal weight of the 5 components).
If result exceeds 100ppm, testing to be performed on each individual component within the composite and results will
be reported per each individual component.
ANALYTICAL METHOD: A weighted portion of the dried substrate material is digested with nitric acid for total metals
content. After digestion, the sample is filtered and brought to a known volume, and then analyzed for the four metals
using AA or ICP analysis.
Packaging/ Submitted by
Vendor?
Materials/
(Yes/No)
Component
s
Master Carton
Selects Randomly Chosen
LEAD
Components, and indicate with
an "X" which ones were tested.
CADMIUM
MERCURYHexaval TOTAL HEAVY
ent
METALS FOR EACH
CHROMI PACKAGING
UM
COMPONENT
(SHOULD NOT
EXCEED 100 PPM)
Yes
X
<10
<10
<10
<10
<40
Yes
X
<10
<10
<10
<10
<40
Polybag
Yes
X
<10
<10
<10
<10
<40
Ink used for
printing of Poly
bag - All
Colors
Yes
X
<10
<10
<10
<10
<40
Blister
(Clamshell)
No
--
--
--
--
--
--
Blister Card All designs or
styles
No
--
--
--
--
--
--
Instruction
Sheet
Yes
X
<10
<10
<10
<10
<40
Printed label
for different
designs or
styles
Yes
X
<10
<10
<10
<10
<40
Yes
X
<10
<10
<10
<10
<40
No
--
--
--
--
--
--
Ink used for
printing of
Master Carton
- All Colors
Adhesive tape
for different
styles and
sizes
Insert card for
different
designs or
styles
Latest revision: 15 Mar 2011
Page 1 of 3
63113-09010
-Client Code:
Technician:
ZTS
MTS Report Number:
Start Date:
Tissue paper All Colors
Window box
with window
sheet for
different
designs or
styles
Plastic screw
holder for
different color
Hang tag
Cable Tie
Plastic wire or
metal wire
(twist ties)
Plastic
(Banding
Strap)
Plastic
Fastener used
to tighen
banding strap
Foam
Staple
Khaki paper
2-Dec-13
13-Dec-13
Finish Date:
LL
Result Reviewed by:
No
--
--
--
--
--
--
No
--
--
--
--
--
--
No
--
--
--
--
--
--
No
--
--
--
--
--
--
No
--
--
--
--
--
--
No
--
--
--
--
--
--
Yes
X
<10
<10
<10
<10
<40
No
--
--
--
--
--
--
Yes
X
<10
<10
<10
<10
<40
Yes
X
<10
<10
<10
<10
<40
Yes
X
<10
<10
<10
<10
<40
Note: It is the Vendor's responsibility to ensure that the products comply with all EU (US), and local laws,
regulations, and ordinances. A Pass Lab test result does not constitute a certification that a vendor's
products meet all legal requirements. It is the vendor's responsibility to manufacture their items to comply
with all applicable laws and in conformance with the purchase order terms and conditions.
This is a list of the types of packaging components and the number of samples to be sent to MTS. To avoid
delays, please be sure ALL packaging-related components are submitted, even if they are not on the list.
Contact MTS for the required number of samples if the component is not on the list.
Page 2 of 3
63113-09010
-Client Code:
Technician:
ZTS
MTS Report Number:
Start Date:
2-Dec-13
Finish Date:
13-Dec-13
Result Reviewed by:
LL
Master Carton
Ink used for printing of Master Carton - all colors
Polybag
Ink used for printing of Polybag - all colors
Blister (Clamshell)
Blister Card - All designs or styles
Instruction Sheet
Printed label for different designs or styles
Adhesive Tape for different styles and sizes
Insert card for different designs or styles
Tissue paper - All Colors
Window Box w/Sheet for different designs or styles
Plastic screw holder for different color
Hang Tag
Cable Tie
Plastic wire or Metal wire (Twist ties)
1 Pc
50 mL per color
10 pcs
50 mL per color
10 pcs
5 pcs each
3 pcs
5 pcs each
1 roll each
16 pcs each
3 pcs per color
2 pcs each
10 pcs each
5 pcs
10 pcs (Approximate 20 cm length for one piece)
50 gm
Plastic Plastie (Banding Strap)
5 feet
Plastic Fastener used to tighen banding straps.
12 pcs
Page 3 of 3
SP - 014 - US - Costco
CPSIA New Requirements
--
Client Code:
Start Date:
Technician:
TEST CODE
TESTED PROPERTY
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
RESULTS
Pass
COMMENTS
Fail
LABELING
General conformity certificate
Consumer
(Doc Review)
Product
Safety
Improvement
Act of 2008
Tracking labels for children's
Consumer
products
Product
Safety
Improvement
Act of 2008
Every manufacturer of a product subject to
a consumer product safety rule under this
Act or similar rule, ban, standard, or
regulation under any other Act enforced by
the Commission and which is imported for
consumption or warehousing or distributed
in commerce shall issue a certificate which:
• is in English
• identifies the manufacturer or private
labeler issuing the certificate and any third
party
conformity assessment body on whose
testing the certificate depends
• includes, at a minimum, the date and
place of manufacture, the date and place
where the product was tested, each party’s
name, full mailing address, telephone
number, and contact information for the
individual responsible for maintaining
records of test results
• specifies each rule, ban, standard, or
regulation applicable to the product
Products without the required certificate
cannot be imported or distributed in
commerce in the United States. The
certificate must accompany the product
or product shipment and must be
available to CPSC and Customs and
Border Patrol upon request.
Effective November 12, 2008
A permanent and distinguishing mark or
code on the product and its packaging, to
the extent practicable, allows the
manufacturer and purchaser to ascertain
the name of the manufacturer or private
labeler, location and date of production of
the product.
Verified the Presence only. The accuracy
of tracking label will not be verified.
Effective Aug. 14, 2009
Until Aug. 14, 2009, this is a client
requirement
X
--
--
NA
Not children's product
ANALYTICAL
Page 1 of 5
Client Code:
Start Date:
TEST CODE
--
Technician:
TESTED PROPERTY
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
RESULTS
Pass
* 16 CFR 1303 Lead content
Consumer
Product
Safety
Improvement (Costco Requirement - the
Act of 2008 sample of Mexico
submission shall also
comply with this
requirement)
surface coating.
within report
Note: In case of insufficient coating for
testing found on number of samples
provide additional up to 14 pieces of
samples.
COMMENTS
Fail
X
See test result 1
allowed
* CPSC Total lead content in
Consumer
substrate material
Product
Safety
Improvement
Act of 2008 (Costco Requirement - the
sample of Mexico
comply with this
requirement)
All accessible substrates on items intended for
children ages 14 and under shall not contain lead
in excess of 0.01% (100ppm) of the weight of the
total content.
Note: The following materials will be exempted
from testing; it is the vendors responsibility to
ensure compliance to the applicable requirements:
a. Accessible electronics:
- Lead blended into the glass of cathode ray tubes,
electronic components and fluorescent tubes.
- Lead used as an alloying element in steel. (Max.
amount of lead < 0.35% by weight)
- Lead used in the manufacture of aluminum.
(Max. amount of lead < 0.4% by weight)
- Lead used in copper-based alloys. (Max. amount
of lead < 4% by weight)
- Lead used in lead-bronze bearing shells and
bushings.
- Lead used in compliant pin connector systems.
- Lead used in optical and filter glass.
- Lead oxide in plasma display panels (PDP) and
surface conduction electron emitter displays
(SED) used in structural elements; notably in the
front and rear glass dielectric layer, the bus
electrode, the black stripe, the address electrode,
the barrier ribs, the seal frit and frit ring as well as
in print pastes.
- Lead oxide in the glass envelope of Black Light
Blue (BLB) lamps
b. Spare parts or other removable components
(such as battery packs and light bulbs) shall be
considered inaccessible provided that lead
containing component is inaccessible when the
product is assembled in functional form or in the
criteria for exemption.
--
--
NA
Page 2 of 5
Client Code:
Start Date:
TEST CODE
--
Technician:
TESTED PROPERTY
Consumer
substrate material
Product
Safety
Improvement
sample of Mexico
comply with this
requirement)
Consumer
substrate material
Product
Safety
Improvement
sample of Mexico
comply with this
requirement)
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
RESULTS
COMMENTS
Pass
Fail
--
--
NA
--
--
NA
[Continued from above]
c. Ordinary children's books printed after 1985.
Ordinary is defined as one that is published on
cardboard or paper printed by conventional
methods and intended to be read. This excludes
children's books that have plastic, metal or
electronic parts.
d. Dyed or undyed natural or synthetic textiles (not
including leather, vinyl or PVC)
e. Precious gemstones: diamond, ruby, sapphire,
emerald
f. Certain semiprecious gemstones provided that
the mineral or material is not based on lead or
lead compounds, this does not include materials
such as, aragonite, bayldonite, boledite, cerussite,
crocoite, linarite, mimetite, phosgenite, vanadinite
and wulfenite as these are known to contain lead.
g. Natural or cultured pearls
h. Wood
i. Natural fibers such as cotton, silk, wool, hemp,
flax, linen
j. Other natural materials including coral, amber,
feathers, fur, untreated leather
k. Certain metals and alloys contains no lead or
lead-containing metals is intentionally added like
Surgical steel, Precious metals like gold, sterling
silver, platinum, palladium, rhodium, osmium,
iridium, ruthenium which do not extend to the nonsteel or non-precious metal components of a
product such as solder or base materials in
electroplate, clad or fill applications
l. Until May 1, 2011, a SOE shall apply to the
following parts for Youth Motorized Recreational
Vehicles:
- battery terminals containing up to 100 percent
lead
- components made with metal alloys, including
- steel containing up to 0.35 percent lead, aluminum with up to 0.4 percent lead,
- copper with up to 4.0 percent lead
[Continued from above]
In case of insufficient material for testing
found on number of samples specified in
the protocol, vendor needs to provide
additional samples for testing.
within report
Issue a program audit report (until
February 2010) Component testing is not
allowed,
.
Page 3 of 5
Client Code:
Start Date:
TEST CODE
--
Technician:
TESTED PROPERTY
* CPSIA Total lead in
Consumer
children's metal jewelry
Product
Safety
Improvement
Act of 2008
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
RESULTS
Pass
Fail
--
--
COMMENTS
Any accessible metal component of items
intended for children ages 14 and under
shall not contain lead in excess of 0.01%
(100ppm) of the weight of the total content.
Note: The lead limit will be reduced, if
technologically feasible, to 0.01%
(100ppm) on Aug. 14, 2011.
Components composed of surgical steel,
gold (at least 10 karat), sterling silver (at
least 925/1000), platinum, palladium,
rhodium, osmium, iridium, and ruthenium
are exempt. Any non-precious metal
components such as solder, base metal in
electroplate and fill are not included in
these exemptions and must comply.
within report
NA
Not children's metal
jewelry
Component testing is not allowed
allowed
Effective Aug. 14, 2009, the CPSIA limit of
600 ppm, will be reduced to 300 ppm.
Until Aug. 14, 2009, the 300 ppm is a client
requirement.
Page 4 of 5
Client Code:
Start Date:
TEST CODE
--
Technician:
TESTED PROPERTY
CPSIA, Title * CPSIA Phthalates Ban
I, Section 108
(Costco Requirement - the
/ Costco
Requirement sample of Mexico
comply with this
requirement)
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
RESULTS
Pass
Fail
--
--
COMMENTS
Actual testing would be conducted on all
accessible plastics materials (including natural
and synthetic rubber), plasticizer print, scrapable
surface coatings, decals, polymeric coated
materials (unscrapable), adhesives and sealants
(exclude adhesive for stickers), toy nail polish,
reusable packaging, electrical plug and cables.
Vendor shall be responsible for the compliance of
all other accessible materials.
Children's toys and childcare articles, before and
after use and abuse testing, shall not contain
concentrations of more than 0.1% BBP, DBP or
DEHP, individually.
Children's toys that can be placed in the mouth or
childcare articles, before and after use and abuse
testing, shall not contain concentrations of more
than 0.1% DINP, DIDP or DnOP, individually.
NA
In case of insufficient material for testing found on
number of samples specified in the protocol,
vendor needs to provide components/parts for
testing.
Report actual results or include data table within
report.
Issue a third party test report.
Component testing is allowed.
Compositing up to 3 like materials is allowed.
NOTE:
1. The lead limit shall not apply to an off-highway vehicle.
2. For metal component part of bicyles and related products, the lead limit shall not be more than 300 ppm.
3. The lead limit shall not apply to a used children’s product which was obtained by the seller for use and not for the
purpose of resale and also children’s product which was donated to the seller for charitable distribution or resale to
support charitable purposes. The term “used children product” does not include: 1) children’s metal jewelry, 2) any
children’s product for which the donating party or the seller has actual knowledge that the product is in violation of the
lead limits in this section, 3) any other children’s product or product category that the Commission determines, after
notice and a hearing
4. Exclusion of 3rd party testing requirement of lead content on ordinary books or ordinary paper-based printed
materials. The term “ordinary book” does not include books with inherent play value, books designed or intended for a
child 3 years of age or younger, and does not include any toy or other article that is not a book that is sold or packaged
with an ordinary book.
5. Exclusion of 3rd party testing requirement of lead content on metal component parts of bicycles.
IMPORTANT NOTICE: Please review the Actual Products against the updated Requirements/Regulation. Prior to testing and
communicate with clients if additional test required. This protocol is the basic guidelines to follow and does not replace the content of
the standard.
States, and local laws, regulations, and ordinances. A Pass Lab test result does not constitute a certification
that a vendor's products meet all legal requirements. It is the vendor's responsibility to manufacture their
items to comply with all applicable laws and in conformance with the purchase order terms and conditions.
Key:
Page 5 of 5
SP - 100 - US / CN / UK
Verify Master Carton Markings
Client Code:
Start Date:
TEST CODE
LABELING
Visual
Visual
--
Technician:
TESTED PROPERTY
Master Carton Markings
ZTS
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
Report Actual, The master carton
Markings on 4 side panels or on bottom
one panel.
RESULTS
COMMENTS
Pass
Fail
--
--
On 2 side panels and
bottom
--
--
On bottom
--
--
No print
--
--
No print
--
--
On 2 side panels
--
--
In black ink
Warning Symbols
CWC
ITEM./ART. ?????
COSTCO P.O. #
GW______kg, ______lb
NW______kg, ______lb
_________m3______cbf
Report if present and the location or
locations of the Master Carton
Visual
Warning Symbols
SYMBOL – DIRECTION
If symbol is used it should appear on all 4
side panels of the master carton. If master
carton is the sell unit carton, symbol should
not be on front panel. Report actual
Visual
Warning Symbols
SYMBOL – FRAGILE
side panels of the master carton. If master
carton is the sell unit carton, symbol should
not be on front panel. Report actual
Visual
Warning Symbols
SYMBOL – HEAVY
side panels of the master carton. If
master carton is the sell unit carton,
symbol should not be on front panel.
Report Actual
Visual
Ink Color
Report Actual, Should be in Black Ink
Latest revision: 24 Sep, 2012
PK - 001 - Costco
Packaging Performance Test
Client Code:
Start Date:
TEST CODE
--
Technician:
TESTED PROPERTY
LXG
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
RESULTS
Pass
PK-900
COMMENTS
Fail
Transit Test - ISTA 1A / 1B
X
PK-907
PK-066
Transit Test - ISTA 3A
--
--
Not Requested
--
--
Not Requested
Master Carton Compression
States, and local laws, regulations, and ordinances. A Pass Lab test result does not constitute a
certification that a vendor's products meet all legal requirements. It is the vendor's responsibility to
manufacture their items to comply with all applicable laws and in conformance with the purchase order
Key:
Page 1 of 1
PK - 900 - US - Costco
Packaged Product Transit Testing ISTA 1A/1B
Client Code:
Start Date:
TEST CODE
--
Technician:
TESTED PROPERTY
LXG
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
RESULTS
Pass
COMMENTS
Fail
Special Rating Instruction:
Drop Test only for glass, ceramics or any breakable Houseware items (D32), and rating as below:
1A drop test:
1-3 drops with breakage noted = Unsatisfactory rating
4-10 drops with breakage noted = DATA only
1 - 10 drops with no breakage noted = Satisfactory rating
1B drop test:
1-3 drops with breakage noted = Unsatisfactory rating
4-6 drops with breakage noted = DATA only
1 - 6 drops with no breakage noted = Satisfactory rating
Over Packaging
Over packaging
Visual
PHYSICAL CHARACTERISTICS
Length (inch)
H-20001 /
Std.
Measure
Report if over packaging is provided.
[Package Product]
[Physical Dimension]
Standard Measure.
H-20001 /
Std.
Measure
Width (inch)
H-20001 /
Std.
Measure
Depth (inch)
H-20001 /
Std.
Measure
Weight (lbs)
Visual
Material Type - Composition [Package Product]
[Material Qualities]
Inspection/Identification.
Visual
Material Face Color
[Package Product]
Standard Measure.
[Package Product]
Standard Measure.
[Package Product]
Standard Measure.
Dimension - Thickness of
master carton board (mm)
--
With overpackaging
--
--
73-1/4''
--
--
30-1/2''
--
--
7-3/4''
--
--
95.7 lbs
--
--
Double wall corrugated
--
--
Brown with color label
--
--
4.45 mm
[Material Quality]
H-20001 /
Std.
Measure
--
[Package Product]
[Material Qualities]
CONSTRUCTION QUALITIES
Latest revision: 19 Jun 2013
Page 1 of 3
Client Code:
Start Date:
TEST CODE
--
Technician:
TESTED PROPERTY
LXG
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
RESULTS
Pass
Visual
Visual Inspection
Visual Inspection
Hazards
PERFORMANCE
Vibration - fixed
ISTA 1A
displacement
2010
Sequence 1
Staples are not permitted in the
construction of the carton except along the
bottom or along the manufacturer's edge
only. Steel strapping is not permitted.
Plastic strapping is permitted but the
securing device/method (i.e. Buckle) must
not contain or create a sharp point or
edges.
X
X
[Applicable for Packaged-Products
weighing 150 lb (68 kg) or Less]
[Test Procedure]
[Vibration]
No Major Defects after 14,200 vibration
impacts.
(Rating guideline - see note 1)
Shock - drop
ISTA 1A
2010
Sequence 2
X
[Over Packaging]
No major defects/ No breaks in or crushing
of the over-packaging.
Visual
Fail
[Packaged Product]
No Major Defects/ No Breaks in or crushing
of the packaging - The package product
shall not be opened prior to testing unless
there is a sign of damage such as rattling.
In this case, the package can be opened
and the items inspected for damage.
Damaged product will not be tested. Inner
packaging must not be disturbed in a
manner to compromise test results after
resealing the package.
Visual
COMMENTS
X
weighing 150 lb (68 kg) or Less]
[Test Procedure]
[Impact]
No major damage after 10 drops from a
specific height in a specific sequence as
described in ISTA 2001 Procedure 1A
X
If Possible Report On Which Drop Damage
Occurred (By Sound)
Page 2 of 3
Client Code:
Start Date:
TEST CODE
--
Technician:
TESTED PROPERTY
Vibration - fixed
ISTA 1B
displacement
2010
Sequence 1
LXG
MTS Report Number:
63113-09010
13-Dec-13
Result Reviewed by:
LL
REQUIREMENT
COMMENTS
Pass
Fail
--
--
NA
Less than 150 lbs
--
--
NA
Less than 150 lbs
--
--
NA
Not electrical product
weighing Over 150 lb (68 kg)]
[Test Procedure]
[Vibration]
No Major Defects after 11,800 vibration
impacts.
Shock - drop
ISTA 1B
2010
Sequence 2
RESULTS
weighing Over 150 lb (68 kg)]
[Test Procedure]
[Impact]
No major damage after 6 drops from a
specific height in a specific sequence as
described in ISTA 2001 Procedure 1B
If Possible Report On Which Drop Damage
Occurred (By Sound)
Visual
Inspection of Electrical
Samples After Testing
[Test Procedure]
No damage to electrical components. Must
functions as intended (ex. Battery
operated: Place batteries in switch to ON,
cord (Electrical) plug in sample, Switch to
ON).
States, and local laws, regulations, and ordinances. A Pass Lab test result does not constitute a certification
that a vendor's products meet all legal requirements. It is the vendor's responsibility to manufacture their
items to comply with all applicable laws and in conformance with the purchase order terms and conditions.
Key:
Page 3 of 3
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costco wholesale toys/ hardlines production test

Transcription

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