Gelenkwellenfabrik Wilhelm Sass

Transcription

SASS
SASS
Your partner with 75 years of know how in cardan drive manufacturing
2
SASS
Ihr Partner mit 75 Jahren Know-how im Gelenkwellenbau
3
SASS
General information
In the course of ongoing technical development and
adaptation to the needs of our customers, modifications may be made to the technical properties and the
design of our products without prior notice.
We reserve the right to remove items from our range
of products.
or any other method – or translated in machine-readable format or stored in electronic systems and then
further processed.
We accept no liability for print errors or omissions.
We also do not accept liability for any incorrect or incomplete data.
Work instructions and suggestions for usage and
safety are not binding and in no way replace statutory
or professional regulations applicable in the countries
of use.
This catalogue replaces all earlier editions.
We reserve all rights in all countries. Our latest delivery and payment conditions apply.
Without prior approval from Gelenkwellenfabrik Wilhelm Sass KG, no part of this catalogue may be reproduced in any form - reprint, photocopy
Declaration of conformity
Our products comply with the following directive:
EC Machinery Directive 2006/42/EC
4
Our company
F
or more than 75 years, Gelenkwellenfabrik
Wilhelm Sass has been manufacturing cardan shafts, and the company is now in its third
generation. Our ranges of cardan shafts are used in
vehicles, construction machinery, printing systems,
ships, production systems and lifting equipment, and
meet the requirements of these different applications
and industrial sectors in every detail.
today‘s industrial world. The low noise level and the
use of lead-free grease guarantee environmentallyfriendly operation.
Our cardan shafts are manufactured using modern
production systems. The design and manufacture of
the cardan shaft is based on the latest technical advances and meets the relevant ISO standards as well
as applicable safety regulations.
The design of our cardan shafts is ideally adapted to
every operating condition and every environment. At
the same time, the cardan shaft is a dimensionally
accurate and functionally compliant component in
the overall machine concept. Its service life and easy
maintenance offer the level of efficiency required in
The materials used are specially selected high-quality
materials from well-known manufacturers. In addition,
Gelenkwellenfabrik Wilhelm Sass offers a consulting
service to provide you with an optimal, tailored solution.
Your advantages from one source:
Gelenkwellenfabrik
• Cardan shafts for system engineering and machine production
• Cardan shafts for commercial vehicles
• Technical calculation and design
• of cardan shaft drives
• Tailored system solutions
• Special production
• Cardan shaft accessories
• Cardan shaft repairs and refits
• Fast delivery
1935
5
Contacts
The people to contact
Department
E-mail Telefon Fax Head office
[email protected]
+49 (0) 40 / 22 633 01-0
+49 (0) 40 / 22 633 01-19
Sales
[email protected]
+49 (0) 40 / 22 633 01-10
+49 (0) 40 / 22 633 01-19
+49 (0) 40 / 22 633 01-10
+49 (0) 40 / 22 633 01-19
Customer care
Technical office
[email protected]
+49 (0) 40 / 22 633 01-30
+49 (0) 40 / 22 633 01-19
Dispatch/Incoming goods
[email protected]
+49 (0) 40 / 22 633 01-40
+49 (0) 40 / 22 633 01-19
Quality assurance
[email protected]
+49 (0) 40 / 22 633 01-60
+49 (0) 40 / 22 633 01-19
Location
SASS
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Alte Landstraße
AS Stapelfeld
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Table of contents
InhaltSeite
Contacts
6
Contents and overview of sizes
7
Type overview
8-9
General information for data sheets
12 - 13
Cardan shaft data sheets
14 - 43
Mechanics of cardan shafts
44 - 45
Intermediate shafts and pillow block bearings
46 - 47
Companion flanges and screw connections
48 - 55
Component description
56 - 59
Assembly and maintenance
60 - 68
Cardan shaft design
69 - 70
Technical data specification
71 - 72
Datenblätter
Flansche
Rotation
Drehmomente
DIN
SAE
KV
Ø
Maximum
torque
Limit
torque
Alternating
Ø mm
Ø mm
Ø mm
mm
Mt max
Mt grenz
Mt dw
004
58-65
-
-
52
200 Nm
270 Nm
110 Nm
12 – 13
009
58-65-75
-
-
59
450 Nm
650 Nm
260 Nm
14 – 15
019
75-90
-
-
70
650 Nm
1200 Nm
350 Nm
16 – 17
Size
Page
077
90-100-120
97-116
100
96
1350 Nm
3000 Nm
820 Nm
18 – 19
105
100-120-150
116-150
120
116
3000 Nm
4350 Nm
1700 Nm
20 – 21
114
120-150-180
116-150175
120-150
138
5500 Nm
7050 Nm
3000 Nm
22 – 23
139
150-180
175-203
150-180
150
7400 Nm
10650 Nm
3840 Nm
24 – 25
152
150-180
175-203
150-180
158
10000 Nm
13000 Nm
5200 Nm
26 – 27
156
180-225-250
175-203
150-180
178
15200 Nm
21900 Nm
8000 Nm
28 – 29
160
180-225-250
203-245
180
204
24700 Nm
35000 Nm
13000 Nm
30 – 31
162
225-250-285
245-250276
200
215
33000 Nm
37000 Nm
15000 Nm
32 – 33
163
250-285
245-250276
-
250
37000 Nm
40000 Nm
18000 Nm
34 – 35
164
250-285-315
245-250276
-
250
40000 Nm
55000 Nm
23000 Nm
36 – 37
234
285-315-350
-
-
285
89000 Nm
120000 Nm
45000 Nm
38 – 39
232
315-350-390
-
-
315
142000 Nm
175000 Nm
58000 Nm
40 – 41
350-390-435
-
-
350
200000 Nm
260000 Nm
100000Nm
42 – 43
233
All DIN flanges from Ø250 mm are also available with face key or in a dowel pin version, and size 004-1 05 is available with fork sleeve.
7
Type overview
General information: All cardan shafts can be produced up to a length of approx. 6300 mm. Flange versions: DIN = DIN ISO
7646, SAE = ISO 7647, KV = Cross-tooth ISO 8667 (only up to Ø200 mm). Deflection angle: Normal version = 5° – 35°. Shafts
004 + 009 with sleeve up to 45° (90° without load.
Type and description
Basic data
GW 500
1 – 200 000 Nm Mtmax
Cardan shaft in welded tube version and
length compensation with slip protection
Connections:
Flanges on both sides
GW 511
500
500
500
500
511
511
511
511
515
515
515
515
505
505513
505513
505
514
514
Structure
Flanges: DIN, SAE and KV (cross-tooth)
Length compensation: 10 – 180 mm*
Cardan shaft in welded tube version with
length compensation without slip protection
Connections:
Flanges on both sides
1 – 200 000 Nm Mtmax
GW 515
1 – 200 000 Nm Mtmax
GW 505
1 – 200 000 Nm Mtmax
GW 513
1 – 200 000 Nm Mtmax
GW 514
1 – 200 000 Nm Mtmax
GW 533
1 – 5500 Nm Mtmax
GW 536
1 – 5500 Nm Mtmax
Cardan shaft in welded tube version, length
compensation without slip protection
Connections: Flanges on both sides
Cardan shaft in welded tube
version without length compensation
Short cardan shaft, length compensation
with slip protection
without slip protection
Cardan shaft in welded tube version and
length compensation with slip protection
Connections: Sleeves on both sides or
sleeve/flange combination
Cardan shaft in welded tube version with
extra long length compensation without slip
protection
Sleeves with key way and retaining bolt in
accordance with DIN 6885 or in combination
with flange in accordance with DIN, SAE and KV
(cross-tooth), length compensation: 10 – 180 mm*
533
with flange in accordance with DIN, SAE and
KV (cross-tooth)
536
GW 529
1 – 5500 Nm Mtmax
Cardan shaft in welded tube version, length
compensation without slip protection
Connections: Sleeves on both sides or sleeve/flange combination
KV (cross-tooth)
GW 551
1 – 5500 Nm
Cardan shaft in welded tube
version without length compensation
529
with flange in accordance with DIN,
SAE and KV (cross-tooth)
551
GW 531
1 – 5500 Nm Mtmax
Short cardan shaft, length compensation with
slip protection and partly with Rilsan coating
KV (cross-tooth)
GW 524
1 – 5500 Nm Mtmax
without slip protection
531
531
524
524
with flange in accordance with DIN, SAE and KV
(cross-tooth), length compensation: 10 – 200 mm*
* = Greater length compensation available on request
8
Type overview
Type and description
Basic data
ZW 542 Standard
Intermediate shaft with ball bearing pillow
block bearing
1 – 10 000 Nm Mtmax
ZW 561
Heavy duty
Intermediate shaft with split self-aligning
roller pillow block bearing or all other types
of bearing
ZW 503
Elastic
Intermediate shaft with elastomer (vehicle
construction) Pillow block bearing with ball
bearing. Connections: Flanges on both sides
ZW 563
Standard with LA
Intermediate shaft with length compensation
and standard pillow block bearing with ball
bearing
ZW 532
Heavy duty with LA
Intermediate shaft with length compensation and
split pillow block bearing with self-aligning roller
bearing. Connections: Flanges on both sides
ZW 543
Standard
Twin bearing with standard pillow block bearing with ball bearing
ZW 560
Heavy duty
Twin bearing with split pillow block bearing
with self-aligning roller bearing
GW 507, GW 528
twin cardan joints
Twin cardanjoints with H-piece
(GW 528 in screw version)
Structure
561
1 – 200 000 Nm Mtmax
1 – 33 000 Nm Mtmax
1 – 10 000 Nm Mtmax
1 – 200 000 Nm Mtmax
Length compensation: 10 – 180 mm
532
1 – 10 000 Nm Mtmax
560
1 – 200 000 Nm Mtmax
GW 507 : 1 – 10 000 Nm Mtmax
GW 528 : 1 – 200 000 Nm Mtmax
1 – 5500 Nm Mtmax
GW 506
1 – 5500 Nm Mtmax
GW 546
Single cardan joint
543
GW 562
Single cardan joint
563
Length compensation: 10 – 180 mm
1 – 5500 Nm Mtmax
DTwin cardan joints in screw version
503
GW 547
Twin cardan joints with H-piece
542
507
507
547
528
528
KV (cross-tooth)
562
KV (cross-tooth)
1 – 5500 Nm Mtmax
accordance with DIN 6885, For GW 506-A in
combination with flange in accordance with
DIN, SAE and KV (cross-tooth)
9
506
546
ÿ D3
General data sheet information
Optional
ÿ D5
ÿ D7
Standard
ÿ D5
ÿ D1
ÿ D2
ÿ D4
1/2 LA
FL2
LA
B
1/2 LA
W∞
FL1
W∞
A
L2
LA
L1
LE
A
B
ØD1 ØD2 ØD3 ØD4 ØD5 Standard
ØD5 Optional
ØD7 FL1 L1 L2
LA LE W° Centring depth for DIN flanges and centring height for SAE flanges
Flange thickness
Outer diameter and therefore nominal diameter of the fork flange
Hole circle diameter of the fork flange
Hole diameter of the flange holes
Centring diameter
Diameter of rotation for cardan joints with central lubrication or maintenance-free version
Diameter of rotation for cardan joints with bush lubrication
Tube diameter
Flange connection to the shaft (NA1 for sleeve connection)
Nominal length of the cardan shaft with length compensation pushed together.
Flange length
Maximum possible length compensation of the cardan shaft in operating state
Assembly length of the cardan shaft, measured horizontally or diagonally, operating
position usually at ½ LA
Maximum possible deflection angle of the cardan shaft
Mt max
Maximum torque and the nominal torque of the cardan shaft. Basis for all necessary calculations for the cardan
shaft. Mt max is the torque that the cardan shaft can withstand at a deflection angle of 1 - 3° for a brief period (peak
loads) without plastic deformation of the cardan shaft components.
Mt limit
Limit torque of the cardan shaft. Mt limit is the torque that the cardan shaft can withstand at a deflection angle of 1 3° for a brief period (peak loads) without functional damage.
Mt alt
Alternating torque of the cardan shaft. Mt alt is the torque at which the cardan shaft is fatigue endurable at a deflection angle of 1 - 3° with alternating loads.
Gewicht
Lt = Length of the tube (mm)
mb = Basic weight of the cardan shaft (kg)
mf = Flange extra weight (kg)
mt = Tube weight per m (kg)
m =
10
kg
General data sheet information
Inertia moment
Jb = Basic inertia moment of the cardan shaft (kgm²)
Jf = Flange extra inertia moment (kgm²) Jt = Tube inertia moment per m (kgm²)
J =
Torsional stiffness
Cb = Basic torsional stiffness of the cardan shaft (kNm/rad)
Ct = Tube torsional stiffness per m (kNm/rad) Cf = Flange extra torsional stiffness (kNm/rad)
kgm2
C =
kNm/rad
All data required for the calculation is specified in the data sheet for the relevant cardan shaft.
Data for the assembly dimensions of the cardan shaft
LE dia
FL2
Flansche
Flangevorhanden
present
l
gona
LE dia
FL1
l
gona
Y
ÿD1
X
X
ÿD7
ÿD3
Y
ÿD1
FL1
FL2
ÿD3
Anschlussflansche werden benˆtigt
ÿD7
L8
LE horizontal
L8
LE horizontal
ØD7 Diameter of shaft end
L8 Length of the shaft end
X
Y
Horizontal offset of the cardan shaft
Vertical offset of the cardan shaft
General cardan shaft description
Mounting position: All cardan shafts can be mounted both horizontally and vertically.
Cardan joints: The cross fittings of the cardan joints are equipped with roller bearings and central lubrication as
standard and can also be supplied with bush lubrication or in a maintenance-free version as an option.
Shaft: The shaft has an evolvent tooth gear in accordance with DIN ISO 5480.
Balancing: As standard, all cardan shafts are balanced in accordance with DIN ISO 1940-G16. If required, balancing can be carried out in accordance with all sizes from G 6.3 - G 40. An individual balancing protocol is created
by each cardan shaft.
Grease nipple: As standard, all grease nipples are hydraulic-type grease nipples in accordance with DIN 71412
with plastic protective cap. If required, the cardan shafts can also be equipped with all other types of grease nipple.
Marking: All cardan shafts are marked with an engraved Sass identification number and an ID label.
Paint: As standard, the cardan joints are coated with a special primer/finish coat combination.
Any colour can be selected.
11
Datenblatt data sheet
Eckdaten basic data
Maximaldrehmoment
Maximum torque
(Mdmax)
(Mtmax)
200 Nm
Dauerwechsel Drehmoment
Alternating torque
110 Nm
Grenzdrehmoment
Limit torque
270 Nm
Drehzahl
Revolution
1 – 5000 U/min (rpm)
Betriebstemperatur
Operational temperature
Standard: -30°C - +120°C
Optional: auf Anfrage on request
Rohr Verdrehsteifigkeit
Tube torsional stiffness
Ct
Ct
Standard: 3.2 kNm/rad per m
Optional: 10.8 kNm/rad per m
Rotationsdurchmesser
Diameter of rotation
Standard: Ø 52 mm (D5)
Optional: Ø 65 mm (D5)
Rohr Massenträgheit
Tube inertia moment
Jt
Jt
Standard: 0.00017 kgm² per m
Optional: 0.00068 kgm² per m
Rohrdurchmesser
Tube diameter
Standard: Ø 28x1.5 mm (D7)
Optional: Ø 40x2 mm* (D7)
Rohrgewicht
Tube weight
mt
mt
Standard: 1.0 kg per m
Optional: 1.9 kg per m
LA
80 mm *
Gewicht
Weight
mb
Massenträgheit
Inertia moment
Jb
Verdrehsteifigkeit Cb
Torsional stiffness
1.35 kg
FL1
0.000198 kgm²
ÿD7
290 – 6300 mm
ÿD5 ±1
L1
Standard ÿD5
500-004
FL2
Optional
GW
±1
* = Alle anderen Rohrdurchmesser auf Anfrage * = all other tube diameter on request
L2
L1-3
12 kNm/rad
LA+3
505-004
LA
175 – 6200 mm
mb
Massenträgheit
Inertia moment
Jb
1.0 kg
FL1
0.000320 kgm²
L2
Torsional stiffness
14 kNm/rad
GW
507-004
506-004
L1
110 mm *
60 mm *
0.9 kg
0.5 kg
0.00014 kgm²
0.00010 kgm²
16 kNm/rad
28 kNm/rad
Gewicht
Weight
mb
Massenträgheit
Inertia moment
Jb
Torsional stiffness
FL2
L1-3
507-004506-004
FL1
FL2
L2
* = andere Längen auf Anfrage *= other lengths on request
12
L1±2
ÿD5 ±1
ÿD5 ±1
GW
LA+3
FL1
FL2
L2
L1±2
Optional
8 kNm/rad
L1-3
Standard
Torsional stiffness
Gewicht
Weight
L2
0.000201 kgm²
ÿD7
Jb
FL2
ÿD5 ±1
Optional ÿD5 ±1
Massenträgheit
Inertia moment
FL1
1.1 kg
Standard
mb
Standard ÿD5
Gewicht
Weight
ÿD5 ±1
20 – 100 mm
ÿD5 ±1
LA
Optional
175 – 280 mm
Standard
L1
±1
513-004
Optional
GW
ÿD5 ±1
* = längeren LA auf Anfrage * = longer LA on request
BG-004
Flansche flanges
+0.3
45∞
45∞
2+0.2
90∞
90∞
ÿ65
52±0.1
35H7
2+0.2
ÿ58
ÿ47
ÿ30H7
DINÿ65/4-6
ÿ6+0.1
+0.3
ÿ5+0.1
DINÿ58/4-5
24∞
24∞
4
5
L2=30
L2=30
Extra Daten data
DINØ58
DINØ65
Gewicht weight
mf
- 0.03 kg
0 kg
Massenträgheit inertia moment
Jf
- 0.000022 kgm²
0 kgm²
+ 3.8 kNm/rad
0 kNm/rad
Verdrehsteifigkeit torsional stiffness Cf
Naben sleeves
P9 festen Sitz tight fit
JS9 leichter Sitz light fit
G
A=4
ÿ40
ÿ38
10
L5+0.2
L6
5∞
B=
90
∞
ÿD7H7
18
27
max. Beugewinkel: A=unter Last B=ohne Last
max. deflection angle: A=under load B=without load
L2=56
D7
L6
L5
G
D7
L6
L5
10
3
11
G
11,4
M3x3mm
20
6
22,8
M5x5mm
4
12,8
M3x3mm
21
6
23,8
M5x5mm
12
4
13,8
M3x3mm
22
6
24,8
M5x5mm
13
5
15,3
M4x4mm
23
8
26,3
M6x6mm*
14
5
16,3
M4x4mm
24
8
27,3
M6x6mm*
15
5
17,3
M4x4mm
25
8
28,3
M6x6mm*
16
5
18,3
M4x4mm
17
5
19,3
M4x4mm
18
6
20,8
M5x5mm
19
6
21,8
M5x5mm
Auf Wunsch jede andere Passung lieferbar
All other fits on request
Nabe mit Passfeder gemäß DIN 6885
sleeve with key according DIN 6885
* = Gewindestift der Nut gegenüber liegend
* = set screw opposite the key way
13
Eckdaten basic data
Maximaldrehmoment
Maximum torque
(Mdmax)
(Mtmax)
450 Nm
Alternating torque
200 Nm
Grenzdrehmoment
Limit torque
650 Nm
Drehzahl
Revolution
1 – 5000 U/min (rpm)
Betriebstemperatur
Ct
Ct
Tube inertia moment
Jt
Jt
Rohrdurchmesser
Tube diameter
Standard: Ø 40x2 mm (D7)
Rohrgewicht
Tube weight
mt
mt
mb
Massenträgheit
Inertia moment
Jb
1.7 kg
0.00045 kgm²
Torsional stiffness
16 kNm/rad
GW
505-009
L1
190 – 6200 mm
Gewicht
Weight
mb
Massenträgheit
Inertia moment
Jb
FL1
1.8 kg
L2
20 kNm/rad
GW
507-009
506-009
L1
120 mm *
64 mm *
1.2 kg
0.6 kg
0.00032 kgm²
0.00021 kgm²
28 kNm/rad
52 kNm/rad
mb
Massenträgheit
Inertia moment
Jb
Torsional stiffness
±1
LA+3
L2
Torsional stiffness
Gewicht
Weight
L1-3
FL1
0.00065 kgm²
FL2
FL2
L1-3
507-009506-009
FL1
FL2
L2
14
FL1
FL2
L2
L1±2
ÿD5 ±1
20 – 30 mm
L1±2
ÿD5 ±1
LA
Optional
180 – 280 mm
Standard
L1
ÿD5 ±1
514-009
Optional
GW
LA+3
ÿD5 ±1
14 kNm/rad
L1-3
±1
Torsional stiffness
Gewicht
Weight
L2
0.00089 kgm²
FL2
Standard ÿD5
Jb
ÿD7
Massenträgheit
Inertia moment
FL1
2.6 kg
ÿD5 ±1
mb
Optional
Gewicht
Weight
Standard
30 - 600 mm
ÿD5 ±1
LA
Optional
280 – 6300 mm
Standard ÿD5
L1
ÿD5 ±1
Standard ÿD5 ±1
515-009
511-009
Optional
GW
ÿD7
* = Alle anderen Rohrdurchmesser auf Anfrage *= all other tube diameter on request
BG-009
Flansche flanges
DINÿ65/4-6
2.2
45∞
DINÿ75/6-6
∞
60
4.5
L2=32
L2=32
Extra Daten data
ÿ75
ÿ62
ÿ42
90∞
ÿ65
ÿ52
ÿ35
90∞
3.5
24∞
24∞
24∞
ÿ58
ÿ47
ÿ30
30∞
ÿ6
45∞
ÿ5
1.5
1.7
ÿ6
DINÿ58/4-5
5.5
L2=32
DINØ58
DINØ65
DINØ75
Gewicht weight
mf
- 0.03 kg
0 kg
+0.04 kg
Jf
- 0.000022 kgm²
0 kgm²
+0.000035 kgm²
+3.8 kNm/rad
0 kNm/rad
-4.1 kNm/rad
Naben sleeves
G
A=
ÿ50
ÿ48
10
P9 festen Sitz tight fit
L5+0.2
L6
45∞
B=
20
90
∞
ÿD7H7
35
max. Beugewinkel: A=unter Last B=ohne Last
max. deflection angle: A=under load B=without load
72
Auf Wunsch jede andere Passung lieferbar
D7
L6
L5
10
3
11
All other fits on request
G
D7
L6
L5
G
D7
L6
L5
11,4
M3x3mm
20
6
4
12,8
M3x3mm
21
12
4
13,8
M3x3mm
13
5
15,3
14
5
15
22,8
M5x5mm
30
8
33,3
M6x6mm
6
23,8
M5x5mm
31
10
34,3
M8x8mm*
22
6
24,8
M5x5mm
32
10
35,3
M8x8mm*
M4x4mm
23
8
26,3
M6x6mm
33
10
36,3
M8x8mm*
16,3
M4x4mm
24
8
27,3
M6x6mm
34
10
37,3
M8x8mm*
5
17,3
M4x4mm
25
8
28,3
M6x6mm
35
10
38,3
M8x8mm*
16
5
18,3
M4x4mm
26
8
29,3
M6x6mm
17
5
19,3
M4x4mm
27
8
30,3
M6x6mm
18
6
20,8
M5x5mm
28
8
31,3
M6x6mm
19
6
21,8
M5x5mm
29
8
32,3
M6x6mm
15
G
* = Gewindestift der Nut
gegenüber liegend
*= set screw opposite the
key way
Eckdaten basic data
Maximaldrehmoment
Maximum torque
(Mdmax)
(Mtmax)
650 Nm
Alternating torque
350 Nm
Grenzdrehmoment
Limit torque
1200 Nm
Drehzahl
Revolution
1 – 5000 U/min (rpm)
Betriebstemperatur
Ct
Ct
Tube inertia moment
Jt
Jt
Rohrdurchmesser
Tube diameter
Rohrgewicht
Tube weight
mt
mt
L1
310 – 6300 mm
LA
70 mm *
Gewicht
Weight
mb
Massenträgheit
Inertia moment
Jb
Torsional stiffness
3.2 kg
0.00145 kgm²
ÿD7
500-019
Optional ÿD5 ±2
GW
Standard ÿD5 ±2
L2
L1-3
22 kNm/rad
LA+3
17 kNm/rad
GW
505-019
L1
200 – 6200 mm
0.00079 kgm²
L2
1.6 kg
0.9 kg
0.00071 kgm²
0.00038 kgm²
33 kNm/rad
61 kNm/rad
Gewicht
Weight
mb
Massenträgheit
Inertia moment
Jb
Torsional stiffness
L2
16
L2
L1±2
L1±2
L2
L2
L1±2
±2
72 mm *
Optional ÿD5
140 mm *
±2
L1
507-019506-019
Optional ÿD5
506-019
±2
507-019
Standard ÿD5
GW
L1±2
±2
19 kNm/rad
Standard ÿD5
Torsional stiffness
±2
Jb
Optional ÿD5
Massenträgheit
Inertia moment
1.9 kg
LA+3
±2
mb
L1-3
Optional ÿD5
Gewicht
Weight
L2
ÿD7
Torsional stiffness
±2
0.00097 kgm²
±2
Jb
Standard ÿD5
Massenträgheit
Inertia moment
2.1 kg
±2
mb
Standard ÿD5
Gewicht
Weight
Optional ÿD5
20 – 35 mm
±2
LA
±2
200 – 310 mm
Optional ÿD5
L1
±2
513-019
Standard ÿD5
GW
Standard ÿD5
* = längeren LA auf Anfrage *= longer LA on request
L1±2
BG-019
Flansche flanges
+0.3
ÿ8 +0.1
45∞
2.5+0.2
18∞
5.5
DINÿ90/4-8
90∞
2.2+0.2
ÿ90
ÿ74.5 ±0.1
ÿ47 H7
30∞
∞
60
25∞
ÿ75
ÿ62 ±0.1
ÿ42 H7
ÿ6 +0.1
+0.3
DINÿ75/6-6
6
L2=36
L2=36
Extra Daten data
DINØ75
DINØ90
Gewicht weight
mf
+ 0.04 kg
0 kg
Jf
+0.000035 kgm²
0 kgm²
- 4.1 kNm/rad
0 kNm/rad
Naben sleeves
L4
P9 fester Sitz tight fit
L5+0.2
15
30∞
ÿ50
G
46
ÿD7H7
L2=80
Auf Wunsch jede andere Passung als H7 für D7
All other fits as H7 for D7 on request
D7
L6
L5
G
D7
L6
L5
G
D7
L6
L5
10
3
11,4
M3x3mm
20
6
22,8
M5x5mm
30
8
33,3
M6x6mm
11
4
12,8
M3x3mm
21
6
23,8
M5x5mm
31
10
34,3
M8x8mm*
12
4
13,8
M3x3mm
22
6
24,8
M5x5mm
32
10
35,3
M8x8mm*
13
5
15,3
M4x4mm
23
8
26,3
M6x6mm
33
10
36,3
M8x8mm*
14
5
16,3
M4x4mm
24
8
27,3
M6x6mm
34
10
37,3
M8x8mm*
15
5
17,3
M4x4mm
25
8
28,3
M6x6mm
35
10
38,3
M8x8mm*
16
5
18,3
M4x4mm
26
8
29,3
M6x6mm
36
10
39,3
M8x8mm*
17
5
19,3
M4x4mm
27
8
30,3
M6x6mm
18
6
20,8
M5x5mm
28
8
31,3
M6x6mm
19
6
21,8
M5x5mm
29
8
32,3
M6x6mm
* = Gewindestift der Nut gegenüber liegend
*= set screw opposite the key way
17
G
Eckdaten basic data
Maximaldrehmoment
Maximum torque
(Mdmax)
(Mtmax)
1350 Nm
Alternating torque
820 Nm
Grenzdrehmoment
Limit torque
3000 Nm
Drehzahl
Revolution
1 – 5000 U/min (rpm)
Betriebstemperatur
Ct
Ct
Tube inertia moment
Jt
Jt
Rohrdurchmesser
Tube diameter
Rohrgewicht
Tube weight
mt
mt
L1
425 – 6300 mm
LA
110 mm *
Gewicht
Weight
mb
Massenträgheit
Inertia moment
Jb
Torsional stiffness
7.5 kg
0.00422 kgm²
ÿD7
500-077
Optional ÿD5 ±2
GW
Standard ÿD5 ±2
L2
L1-3
32 kNm/rad
LA+3
38 kNm/rad
GW
505-077
L1
200 – 6200 mm
0.00370 kgm²
L2
4.1 kg
2.5 kg
0.00352 kgm²
0.00168 kgm²
56 kNm/rad
105 kNm/rad
Gewicht
Weight
mb
Massenträgheit
Inertia moment
Jb
Torsional stiffness
L2
18
L2
L1±2
L1±2
L2
L2
L1±2
±2
92 mm *
Optional ÿD5
160 mm *
±2
L1
507-077506-077
Optional ÿD5
506-077
±2
507-077
Standard ÿD5
GW
L1±2
±2
53 kNm/rad
Standard ÿD5
Torsional stiffness
±2
Jb
Optional ÿD5
Massenträgheit
Inertia moment
5.1 kg
LA+3
±2
mb
L1-3
Optional ÿD5
Gewicht
Weight
L2
ÿD7
Torsional stiffness
±2
0,00397 kgm²
±2
Jb
Standard ÿD5
Massenträgheit
Inertia moment
5.5 kg
±2
mb
Standard ÿD5
Gewicht
Weight
Optional ÿD5
20 – 100 mm
±2
LA
±2
255 – 420 mm
Optional ÿD5
L1
±2
513-077
Standard ÿD5
GW
Standard ÿD5
L1±2
BG-077
+0.3
45
∞
L2=58
L2=48
SAE ÿ116/4-12
KV-XS ÿ100/4-8.5
SAE ÿ116/4-11.2 40∞
1400
Schnitt Y-Y
(Section)
+0.3
+0.1
7 0∞
Ansicht (View) X
Version A =
Version B =
L2=56
L2=48
Extra Daten data
mf (kg)
Jf (kgm²)
Cf (kNm/rad)
-0.3
-0.0012
+1.323
DIN Ø100 + SAE Ø97
0
0
0
DIN Ø120+ SAE Ø116
+0.5
+0.0014
-3.568
KV-XSØ100
+0.7
+0.0016
-2.130
DIN Ø90
10∞
ÿ100
ÿ84 ±0.1
10
8
L2=58
L2=46
10∞
100
ÿ116
ÿ95.25 ±0.1
ÿ69.85 h6
7
Y
35∞
100∞
1.5-0.2
20∞
35∞
20∞
B=
A=
ÿ97
ÿ79.40 ±0.1
ÿ60.32 h6
1.5-0.2
3.4 +0.1
∞
55
Y
6x6.8
3,4 ±0.015
Optional
X
Version B =
∞
+0.3
Version A =
ÿ8.5
+0.3
ÿ12 +0.1
Optional
SAE ÿ97/4-9.5
1300
40∞
8
L2=58
L2=46
ÿ11.2Optional
Version B =
SAE ÿ97/4-10
ÿ10 +0.1
ÿ9.5Optional
ÿ120
ÿ101.5 ±0.1
ÿ75 H7
30∞
ÿ100
ÿ84 ±0.1
ÿ57 H7
90∞
Version A =
22.5∞
30∞
20∞
7
L2=58
L2=48
Optional
DIN ÿ120/8-10
2.5+0.2
B=
Version B =
DIN ÿ120/8-8
A=
35∞
20∞
B=
6
Version A =
ÿ8 +0.1
+0.3
ÿ8 +0.1
∞
60
A=
35∞
20∞
ÿ47H7
DIN ÿ100/6-8
2.5+0.2
2.5+0.2
B=
ÿ90
45∞
A=
ÿ74.5±0.1
+0.3
ÿ8 +0.1
DIN ÿ90/4-8
ÿ10Optional
Flansche flanges
mf = Gewicht weight
Jf = Massenträgheit inertia moment
Cf = Verdrehsteifigkeit torsional stiffness
Naben sleeves
L4
G
L5+0.2
35∞
ÿ60
15
58
ÿD7H7
L2=90
D7
L6
L5
G
D7
L6
L5
G
D7
L6
L5
G
D7
L6
L5
10
3
11,4
M3x3mm
20
6
22,8
M5x5mm
30
8
11
4
12,8
M3x3mm
21
6
23,8
M5x5mm
31
12
4
13,8
M3x3mm
22
6
24,8
M5x5mm
13
5
15,3
M4x4mm
23
8
26,3
14
5
16,3
M4x4mm
24
8
15
5
17,3
M4x4mm
25
16
5
18,3
M4x4mm
17
5
19,3
18
6
19
6
G
33,3
M6x6mm
40
12
43,3
M6x6mm
10
34,3
M8x8mm
41
12
44,3
M6x6mm
32
10
35,3
M8x8mm
42
12
45,3
M6x6mm
M6x6mm
33
10
36,3
M8x8mm
43
12
46,3
M8x8mm*
27,3
M6x6mm
34
10
37,3
M8x8mm
44
12
47,3
M8x8mm*
8
28,3
M6x6mm
35
10
38,3
M8x8mm
45
14
48,8
M8x8mm*
26
8
29,3
M6x6mm
36
10
39,3
M8x8mm
M4x4mm
27
8
30,3
M6x6mm
37
10
40,3
M8x8mm
20,8
M5x5mm
28
8
31,3
M6x6mm
38
10
41,3
M8x8mm
21,8
M5x5mm
29
8
32,3
M6x6mm
39
12
42,3
M8x8mm
Auf Wunsch jede andere Passung lieferbar All other fits on request
Nabe mit Passfeder gemäß DIN 6885 sleeve with key according DIN 6885
* = Gewindestift der Nut gegenüber liegend * = Set scew opposite the key way
19
Eckdaten basic data
Maximaldrehmoment
Maximum torque
(Mdmax)
(Mtmax)
3000 Nm
Alternating torque
1700 Nm
Grenzdrehmoment
Limit torque
4350 Nm
Drehzahl
Revolution
1 – 5000 U/min (rpm)
Betriebstemperatur
Ct
Ct
Standard: 57 kNm/rad per m
Optional: 98 kNm/rad per m
Tube inertia moment
Jt
Jt
Rohrdurchmesser
Tube diameter
Rohrgewicht
Tube weight
mt
mt
L1
470 – 6300 mm
LA
70 mm *
Gewicht
Weight
mb
Massenträgheit
Inertia moment
Jb
Torsional stiffness
15.5 kg
0.0243 kgm²
ÿD7
500-105
Optional ÿD5 ±2
GW
Standard ÿD5 ±2
L2
L1-3
54 kNm/rad
LA+3
55 kNm/rad
GW
505-105
L1
310 – 6200 mm
0.0162 kgm²
L2
8.5 kg
5.1 kg
0.0142 kgm²
0.00528 kgm²
83 kNm/rad
170 kNm/rad
Gewicht
Weight
mb
Massenträgheit
Inertia moment
Jb
Torsional stiffness
L2
20
L2
L1±2
L1±2
L2
L2
L1±2
±2
140 (120) mm *
Optional ÿD5
220 (200) mm *
±2
L1 (Optional)
507-105506-105
Optional ÿD5
506-105
±2
507-105
Standard ÿD5
GW
L1±2
±2
91 kNm/rad
Standard ÿD5
Torsional stiffness
±2
Jb
Optional ÿD5
Massenträgheit
Inertia moment
9.5 kg
LA+3
±2
mb
L1-3
Optional ÿD5
Gewicht
Weight
L2
ÿD7
Torsional stiffness
±2
0.0193 kgm²
±2
Jb
Standard ÿD5
Massenträgheit
Inertia moment
12.1 kg
±2
mb
Standard ÿD5
Gewicht
Weight
Optional ÿD5
20 – 70 mm
±2
LA
±2
330 – 465 mm
Optional ÿD5
L1
±2
513-105
Standard ÿD5
GW
Standard ÿD5
L1±2
BG-105
DIN ÿ120/8-10
22.5∞
ÿ150
ÿ130 ±0.1
ÿ90 H7
8
L2=70
L2=60
Version A =
Version B =
L2=70
L2=60
+0.3
70∞
Ansicht (View) X
Version A =
Version B =
L2=60
L2=70
L2=60
mf (kg)
Jf (kgm²)
Cf (kNm/rad)
-0.9
-0.0021
+4.5
0
0
0
DIN Ø150+ SAE Ø150
+1.5
+0.0041
-6.1
KV-XSØ120
+0.7
+0.0011
-3.8
DIN Ø100
mf = Gewicht weight
Naben sleeves
L4
G
L5+0.2
15
35∞
ÿ80
6x6.8
3,4 ±0.015
11
8
L2=70
Version B = L2=60
Version A =
Extra Daten data
ÿ120
ÿ100 ±0.1
100∞
ÿ150
ÿ120.65 ±0.1
ÿ95.25 h6
8
Y
35∞
30∞
20∞
B=
100∞
1.5-0.2
A=
35∞
20∞
B=
A=
ÿ116
ÿ95.25 ±0.1
ÿ69.85 h6
1.5-0.2
3.4 +0.1
∞
55
Y
10∞
Schnitt Y-Y
(Section)
10∞
Optional
X
KV-XS ÿ120/4-11
SAE ÿ150/4-14
SAE ÿ150/4-12.7 40∞
1500
ÿ11 +0.1
+0.3
ÿ14 +0.1
ÿ12.7Optional
+0.3
ÿ12 +0.1
ÿ11.2Optional
∞
45
30∞
20∞
Optional
B=
SAE ÿ116/4-12
SAE ÿ116/4-11.2
1400
40∞
DIN ÿ150/8-12
A=
Version A =
Version B =
22.5∞
Optional
3+0.2
8
L2=65
DIN ÿ150/8-10
∞
45
2.5+0.2
7
ÿ12Optional
+0.3
ÿ10 +0.1
+0.3
Optional
35∞
20∞
ÿ120
ÿ101.5 ±0.1
ÿ75 H7
30∞
∞
B=
ÿ57H7
60
2.5+0.2
DIN ÿ120/8-8
A=
ÿ84±0.1
+0.3
ÿ8 +0.1
DIN ÿ100/6-8
20∞
ÿ100
ÿ8 +0.1
ÿ10Optional
Flansche flanges
65
ÿD7H7
L2=150
D7
L6
L5
G
D7
L6
L5
G
D7
L6
L5
G
D7
L6
L5
10
3
11,4
M3x3mm
20
6
22,8
M5x5mm
30
8
11
4
12,8
M3x3mm
21
6
23,8
M5x5mm
31
12
4
13,8
M3x3mm
22
6
24,8
M5x5mm
13
5
15,3
M4x4mm
23
8
26,3
14
5
16,3
M4x4mm
24
8
15
5
17,3
M4x4mm
25
16
5
18,3
M4x4mm
17
5
19,3
18
6
19
6
33,3
M6x6mm
40
12
43,3
M10x10mm
10
34,3
M8x8mm
41
12
44,3
M10x10mm
32
10
35,3
M8x8mm
42
12
45,3
M10x10mm
M6x6mm
33
10
36,3
M8x8mm
43
12
46,3
M10x10mm
27,3
M6x6mm
34
10
37,3
M8x8mm
44
12
47,3
M10x10mm
8
28,3
M6x6mm
35
10
38,3
M8x8mm
45
14
48,8
M12x12mm
26
8
29,3
M6x6mm
36
10
39,3
M8x8mm
46
14
49,8
M12x12mm
M4x4mm
27
8
30,3
M6x6mm
37
10
40,3
M8x8mm
47
14
50,8
M12x12mm
20,8
M5x5mm
28
8
31,3
M6x6mm
38
10
41,3
M8x8mm
48
14
51,8
M12x12mm
21,8
M5x5mm
29
8
32,3
M6x6mm
39
12
42,3
M10x10mm
50
14
53,8
M12x12mm
Auf Wunsch jede andere Passung lieferbar All other fits on request
G
Nabe mit Passfeder gemäß DIN 6885 sleeve with key according DIN 6885
21
Eckdaten basic data
Maximaldrehmoment
Maximum torque
(Mdmax)
(Mtmax)
5500 Nm
Alternating torque
3000 Nm
Grenzdrehmoment
Limit torque
7050 Nm
Drehzahl
Revolution
1 – 5000 U/min (rpm)
Betriebstemperatur
Ct
Ct
Tube inertia moment
Jt
Jt
Rohrdurchmesser
Tube diameter
Rohrgewicht
Tube weight
mt
mt
L1
560 – 6400 mm
LA
110 mm *
Gewicht
Weight
mb
Massenträgheit
Inertia moment
Jb
Torsional stiffness
20.2 kg
0.0326 kgm²
ÿD7
500-114
Optional ÿD5 ±2
GW
Standard ÿD5 ±2
L2
L1-3
81 kNm/rad
LA+3
93 kNm/rad
GW
505-114
L1
350 – 6300 mm
0.0205 kgm²
L2
5.6 kg
0.0167 kgm²
0.0110 kgm²
101 kNm/rad
213 kNm/rad
Massenträgheit
Inertia moment
mbJb
Torsional stiffness
L2
22
L2
L1±2
L1±2
L2
L2
L1±2
±2
12.1 kg
Gewicht
Weight
528-114506-114
Optional ÿD5
Ø120=150 mm
Ø150=146 mm
Ø180=180 mm
±2
L1*
Ø120=300 mm
Ø150=292 mm
Ø180=360 mm
Optional ÿD5
506-114
±2
528-114
Standard ÿD5
GW
L1±2
±2
125 kNm/rad
Standard ÿD5
Torsional stiffness
±2
Jb
Optional ÿD5
Massenträgheit
Inertia moment
13.9 kg
LA+3
±2
mb
L1-3
Optional ÿD5
Gewicht
Weight
L2
ÿD7
Torsional stiffness
±2
0.0295 kgm²
±2
Jb
Standard ÿD5
Massenträgheit
Inertia moment
17.4 kg
±2
mb
Standard ÿD5
Gewicht
Weight
Optional ÿD5
20 – 140 mm
±2
LA
±2
280 – 550 mm
Optional ÿD5
L1
±2
513-114
Standard ÿD5
GW
Standard ÿD5
L1±2
BG-114
Flansche flanges
+0.3
ÿ10 +0.1
Optional
DIN ÿ150/8-12
45
∞
ÿ150
ÿ130 ±0.1
ÿ90 H7
11
+0.3
SAE ÿ175/8-9.5
Optional
SAE ÿ175/8-10
∞
1600
45
25∞
∞
A= 30
20∞
10∞
8
ÿ175
1.5 -0.2
C=
100∞
SAE ÿ150/4-12.7 40∞
1500
B=
ÿ150
ÿ120.65 ±0.1
ÿ95.25 h6
1.5-0.2
Optional
100
∞
SAE ÿ116/4-11.2
1400
40∞
1.6+0.2
SAE ÿ150/4-14
ÿ155.52 ±0.1
Optional
ÿ12.7 Optional
ÿ14 +0.1
+0.3
SAE ÿ116/4-12
L2=90
L2=73
ÿ9.5 +0.1
ÿ10Optional
Version A =
Version B =
20∞
10
Version A =
Version B =
Schnitt Y-Y
(Section)
ÿ13 +0.1
+0.3
Ansicht (View) X
Ansicht (View) X
3.4 +0.1
8x6.8
3.4 ±0.015
10∞
ÿ150
ÿ130 ±0.1
10∞
10∞
35∞
35∞
6x6.8
3.4 ±0.015
Y
16
L2=75
Extra Daten data
Y
∞
55
3.4 +0.1
14
7 0∞
X
KV-XS ÿ150/4-13
L2=90
+0.3
KV-XS ÿ120/4-11
Schnitt Y-Y
(Section)
ÿ11 +0.1
10
L2=72
L2=60
Version C = L2=40
L2=75
10∞
ÿ116
ÿ95.25 ±0.1
ÿ69.85 h6
+0.3
ÿ12 +0.1
ÿ11.2 Optional
L2=75
ÿ168.23 h6
ÿ75 H7
25∞
20∞
B=
ÿ120
3 +0.2
A=
20∞
ÿ101.5 ±0.1
2.5+0.2
10
ÿ120
ÿ100 ±0.1
22.5∞
45
∞
+0.3
ÿ10 +0.1
22.5∞
ÿ12Optional
DIN ÿ150/8-10
DIN ÿ120/8-10
L2=75
mf (kg)
Jf (kgm²)
Cf (kNm/rad)
-1.9
-0.0013
+6.8
0
0
0
DIN Ø180 +SAE Ø175
+2.3
+0.0024
-9.5
KV-XSØ120
-0.8
-0.0041
+7.6
KV-XSØ150
+1.1
+0.0049
-5.4
23
mf = Gewicht weight
22.5∞
Eckdaten basic data
Maximaldrehmoment
Maximum torque
(Mdmax)
(Mtmax)
7400 Nm
Alternating torque
3840 Nm
Grenzdrehmoment
Limit torque
10650 Nm
Drehzahl
Revolution
1 – 5000 U/min (rpm)
Betriebstemperatur
Ct
Ct
Tube inertia moment
Jt
Jt
Rohrdurchmesser
Tube diameter
Rohrgewicht
Tube weight
mt
mt
L1
630 – 6600 mm
LA
130 mm *
Gewicht
Weight
mb
Massenträgheit
Inertia moment
Jb
Torsional stiffness
29.3 kg
0.0416 kgm²
ÿD7
500-139
Optional ÿD5 ±2
GW
Standard ÿD5 ±2
L2
L1-3
132 kNm/rad
LA+3
135 kNm/rad
GW
505-139
L1
390 – 6400 mm
0.0438 kgm²
L2
20.9 kg
10.1 kg
0.0556 kgm²
0.0278 kgm²
114 kNm/rad
225 kNm/rad
Gewicht
Weight
Massenträgheit
Inertia moment
mbJb
Torsional stiffness
L2
24
L2
L1±2
L1±2
L2
L2
L1±2
±2
Ø150=150 mm
Ø180=150 mm
Optional ÿD5
Ø150=300 mm
Ø180=300 mm
±2
L1*
528-139506-139
Optional ÿD5
506-139
±2
528-139
Standard ÿD5
GW
L1±2
±2
195 kNm/rad
Standard ÿD5
Torsional stiffness
±2
Jb
Optional ÿD5
Massenträgheit
Inertia moment
22.1 kg
LA+3
±2
mb
L1-3
Optional ÿD5
Gewicht
Weight
L2
ÿD7
Torsional stiffness
±2
0.0461 kgm²
±2
Jb
Standard ÿD5
Massenträgheit
Inertia moment
19.8 kg
±2
mb
Standard ÿD5
Gewicht
Weight
Optional ÿD5
35 – 120 mm
±2
LA
±2
330 – 625 mm
Optional ÿD5
L1
±2
513-139
Standard ÿD5
GW
Standard ÿD5
L1±2
BG-139
Flansche flanges
Optional
DIN ÿ180/8-16
22.5∞
45
∞
22.5∞
DIN ÿ180/8-14
ÿ16Optional
+0.3
ÿ14 +0.1
Optional
SAE ÿ175/8-9.5
Optional
SAE ÿ175/8-10
1600
+0.3
2.3+0.2
22.5∞
ÿ184.15 ±0.1
ÿ203
ÿ196.82 h6
SAE ÿ203/8-11
Optional
SAE ÿ203/8-12
∞
1700
45
22.5∞
SAE ÿ203/12-11
Optional
SAE ÿ203/12-12 2.5∞
2
1800
25∞
25∞
ÿ175
ÿ168.23 h6
ÿ155.52 ±0.1
L2=83
L2=75
10
11
L2=83
L2=75
KV-XS ÿ150/4-13
Ansicht (View) X
3.4 +0.1
55
Y
8x6.8
3.4 ±0.015
ÿ150
ÿ130 ±0.1
∞
10∞
35∞
20∞
B=
A=
Y
10∞
+0.3
X
70∞
ÿ13 +0.1
Schnitt Y-Y
(Section)
16
Version A =
Version B =
L2=90
L2=75
Extra Daten data
mf (kg)
Jf (kgm²)
Cf (kNm/rad)
-0.7
-0.0109
+16.8
0
0
0
SAE Ø203
+0.8
+0.0124
-13.4
KV-XSØ150
-0.5
-0.0089
+12.2
DIN Ø150
25
mf = Gewicht weight
22
.5∞
Version A =
Version B =
45
∞
+0.3
13
L2=83
L2=75
ÿ11 +0.1
ÿ12Optional
ÿ9.5+0.1
ÿ10Optional
1.6+0.2
30∞
25∞
Version A =
Version B =
B=
12
3.6+0.2
A=
30∞
25∞
B=
ÿ180
ÿ155.5 ±0.1
ÿ110 H7
3 +0.2
A=
ÿ150
ÿ130 ±0.1
ÿ90 H7
45
∞
ÿ14Optional
ÿ12 +0.1
+0.3
DIN ÿ150/8-12
DIN ÿ150/8-14
22.5∞
Eckdaten basic data
Maximaldrehmoment
Maximum torque
(Mdmax)
(Mtmax)
10000 Nm
Alternating torque
5200 Nm
Grenzdrehmoment
Limit torque
13000 Nm
Drehzahl
Revolution
1 – 5000 U/min (rpm)
Betriebstemperatur
Ct
Ct
Tube inertia moment
Jt
Jt
Rohrdurchmesser
Tube diameter
Rohrgewicht
Tube weight
mt
mt
L1
730 – 6700 mm
LA
150 mm *
Gewicht
Weight
mb
Massenträgheit
Inertia moment
Jb
Torsional stiffness
29.3 kg
0.0416 kgm²
ÿD7
500-152
Optional ÿD5 ±2
GW
Standard ÿD5 ±2
L2
L1-3
205 kNm/rad
LA+3
215 kNm/rad
GW
505-152
L1
430 – 6500 mm
0.0438 kgm²
L2
12.4 kg
0.0551 kgm²
0.0265 kgm²
285 kNm/rad
560 kNm/rad
Massenträgheit
Inertia moment
mbJb
Torsional stiffness
L2
26
L2
L1±2
L1±2
L2
L2
L1±2
±2
13.2 kg
Gewicht
Weight
528-152506-152
Optional ÿD5
Ø150=172 mm
Ø180=172 mm
±2
L1*
Ø150=344 mm
Ø180=344 mm
Optional ÿD5
506-152
±2
528-152
Standard ÿD5
GW
L1±2
±2
282 kNm/rad
Standard ÿD5
Torsional stiffness
±2
Jb
Optional ÿD5
Massenträgheit
Inertia moment
22.1 kg
LA+3
±2
mb
L1-3
Optional ÿD5
Gewicht
Weight
L2
ÿD7
Torsional stiffness
±2
0.0461 kgm²
±2
Jb
Standard ÿD5
Massenträgheit
Inertia moment
19.8 kg
±2
mb
Standard ÿD5
Gewicht
Weight
Optional ÿD5
35 – 120 mm
±2
LA
±2
380 – 725 mm
Optional ÿD5
L1
±2
513-152
Standard ÿD5
GW
Standard ÿD5
L1±2
BG-152
ÿ14 +0.1
+0.3
DIN ÿ150/8-12
Optional
22.5∞
Optional
DIN ÿ180/8-16
DIN ÿ180/10-16
3
45
∞
22.5∞
DIN ÿ180/8-14
6∞
18∞
ÿ180
ÿ155.5 ±0.1
ÿ110 H7
30∞
20∞
B=
ÿ90 H7
3.6+0.2
A=
30∞
20∞
B=
ÿ150
3+0.2
A=
ÿ130 ±0.1
45
∞
+0.3
ÿ12 +0.1
ÿ14Optional
DIN ÿ150/8-14
ÿ16Optional
Flansche flanges
13
14
Version A =
Version B =
2.3+0.2
Optional
22.5∞
SAE ÿ175/8-9.5
1600
SAE ÿ203/8-10
Optional
SAE ÿ203/8-11
1700
5∞
22.5∞
Optional
ÿ184.15 ±0.1
ÿ203
ÿ196.82 h6
20∞
20∞
ÿ175
ÿ168.22 h6
ÿ155.6 ±0.1
22
45
∞
4
SAE ÿ203/12-11
SAE ÿ203/12-12 2.5∞
2
1800
.5∞
ÿ10 +0.1
1.6
+0.3
SAE ÿ175/8-10
+0.2
L2=90
L2=86
ÿ10 +0.1
ÿ11Optional
L2=90
L2=86
+0.3
Version A =
Version B =
11
11
L2=83
L2=86
70∞
Ansicht (View) X
10∞
18
L2=100
Version B = L2= 85
Version A =
L2=92
L2= 85
Version A =
Version B =
mf (kg)
Jf (kgm²)
Cf (kNm/rad)
-0.8
-0.0117
+17.3
0
0
0
SAE Ø203
+0.9
+0.0129
-12.6
KV-XSØ150
-0.7
-0.0123
+15.3
KV-XSØ180
+1.1
+0.0161
-14.1
DIN Ø150
10∞
ÿ180
ÿ150 ±0.1
25∞
20∞
ÿ150
ÿ130 ±0.1
B=
5
A=2
30∞
20∞
B=
A=
16
Extra Daten data
Y
3.4 +0.1
∞
55
Y
8x6.8
3.4 ±0.015
+0.3
ÿ15 +0.1
ÿ13 +0.1
Schnitt Y-Y
(Section)
+0.3
Schnitt Y-Y
(Section)
KV-XS ÿ180/4-15
X
KV-XS ÿ150/4-13
27
mf = Gewicht weight
22.5∞
Eckdaten basic data
Maximaldrehmoment
Maximum torque
(Mdmax)
(Mtmax)
15200 Nm
Alternating torque
8000 Nm
Grenzdrehmoment
Limit torque
21900 Nm
Drehzahl
Revolution
1 – 5000 U/min (rpm)
Betriebstemperatur
Ct
Ct
Tube inertia moment
Jt
Jt
Rohrdurchmesser
Tube diameter
Rohrgewicht
Tube weight
mt
mt
L1
650 – 6700 mm
LA
110 mm *
Gewicht
Weight
mb
Massenträgheit
Inertia moment
Jb
Torsional stiffness
50.6 kg
0.1243 kgm²
ÿD7
500-156
Optional ÿD5 ±2
GW
Standard ÿD5 ±2
L2
L1-3
366 kNm/rad
LA+3
406 kNm/rad
GW
505-156
L1
465 – 6500 mm
0.1048 kgm²
L2
5.6 kg
0.1562 kgm²
0.0779 kgm²
458 kNm/rad
840 kNm/rad
Massenträgheit
Inertia moment
mbJb
Torsional stiffness
L2
28
L2
L1±2
L1±2
L2
L2
L1±2
±2
39.8 kg
Gewicht
Weight
528-156506-156
Optional ÿD5
Ø120=150 mm
Ø150=146 mm
Ø180=180 mm
±2
L1*
Ø180=380 mm
Ø225=380 mm
Ø250=400 mm
Optional ÿD5
506-156
±2
528-156
Standard ÿD5
GW
L1±2
±2
421 kNm/rad
Standard ÿD5
Torsional stiffness
±2
Jb
Optional ÿD5
Massenträgheit
Inertia moment
32.4 kg
±2
mb
LA+3
Optional ÿD5
Gewicht
Weight
L1-3
ÿD7
Torsional stiffness
L2
±2
0.0952 kgm²
±2
Jb
Standard ÿD5
Massenträgheit
Inertia moment
31.3 kg
±2
mb
Standard ÿD5
Gewicht
Weight
Optional ÿD5
30 – 160 mm
±2
LA
±2
375 – 645 mm
Optional ÿD5
L1
±2
513-156
Standard ÿD5
GW
Standard ÿD5
L1±2
BG-156
+0.3
ÿ250
ÿ218 ±0.1
ÿ140 H7
L2=100
SAE ÿ203/12-10
Optional
SAE ÿ203/12-11
1800
5∞
.
22
22.5∞
22
.5∞
∞
45
+0.3
2.3+0.2
22.5∞
ÿ10 +0.1
ÿ11Optional
ÿ180
ÿ155.5 ±0.1
ÿ110 H7
ÿ225
ÿ196 ±0.1
ÿ140 H7
Optional
25∞
15∞
B=
14
A=
ÿ203
ÿ196.82 h6
ÿ184.14 ±0.1
+0.3
ÿ10 +0.1
ÿ11Optional
SAE ÿ203/8-10
20∞
ÿ203
ÿ196.82 h6
ÿ184.14 ±0.1
18
L2=95
SAE ÿ203/8-11
1700
6+0.2
25∞
15
L2=95
2.3+0.2
5+0.2
25∞
25∞
14
22.5∞
∞
45
∞
45
3 +0.2
ÿ18 +0.1
+0.3
22.5∞
DIN ÿ250/8-18
DIN ÿ225/8-16
DIN ÿ225/10-16
DIN ÿ225/12-16
ÿ16 +0.1
DIN ÿ180/8-14 DIN ÿ180/10-14
Optional
Optional
DIN ÿ180/8-16 DIN ÿ180/10-16
ÿ16Optional
ÿ14 +0.1
+0.3
Flansche flanges
14
L2=86
Version A =
Version B =
L2=57
L2=96
KV-XS ÿ180/4-15
Ansicht (View) X
10∞
ÿ180
ÿ150 ±0.1
10∞
25∞
15∞
B=
A=
Y
3.4 +0.1
∞
55
Y
8x6.8
3.4 ±0.015
+0.3
X
70∞
ÿ15 +0.1
Schnitt Y-Y
(Section)
18
Version A =
Version B =
L2=95
L2= 59
Extra Daten data
mf (kg)
Jf (kgm²)
Cf (kNm/rad)
-3.3
-0.0443
+24.6
0
0
0
DIN Ø250
+4.5
+0.0561
-27.2
KV-XSØ180
-1.1
-0.0161
+14.2
29
mf = Gewicht weight
22.5∞
∞
45
Eckdaten basic data
Maximaldrehmoment
Maximum torque
(Mdmax)
(Mtmax)
24700 Nm
Alternating torque
13000 Nm
Grenzdrehmoment
Limit torque
35000 Nm
Drehzahl
Revolution
1 – 5000 U/min (rpm)
Betriebstemperatur
Ct
Ct
Tube inertia moment
Jt
Jt
Rohrdurchmesser
Tube diameter
Rohrgewicht
Tube weight
mt
mt
L1
745 – 6800 mm
LA
110 mm *
Gewicht
Weight
mb
Massenträgheit
Inertia moment
Jb
Torsional stiffness
67 kg
0.198 kgm²
ÿD7
500-160
Optional ÿD5 ±2
GW
Standard ÿD5 ±2
L2
L1-3
556 kNm/rad
LA+3
713 kNm/rad
GW
505-160
L1
495 – 6600 mm
0.198 kgm²
L2
43 kg
21 kg
0.168 kgm²
0.085 kgm²
649 kNm/rad
1314 kNm/rad
Gewicht
Weight
Massenträgheit
Inertia moment
mbJb
Torsional stiffness
L2
30
L2
L1±2
L1±2
L2
L2
L1±2
±2
220 mm*
Optional ÿD5
440 mm*
±2
L1
528-160506-160
Optional ÿD5
506-160
±2
528-160
Standard ÿD5
GW
L1±2
±2
663 kNm/rad
Standard ÿD5
Torsional stiffness
±2
Jb
Optional ÿD5
Massenträgheit
Inertia moment
49 kg
LA+3
±2
mb
L1-3
Optional ÿD5
Gewicht
Weight
L2
ÿD7
Torsional stiffness
±2
0.205 kgm²
±2
Jb
Standard ÿD5
Massenträgheit
Inertia moment
47 kg
±2
mb
Standard ÿD5
Gewicht
Weight
Optional ÿD5
45 – 180 mm
±2
LA
±2
440 – 645 mm
Optional ÿD5
L1
±2
513-160
Standard ÿD5
GW
Standard ÿD5
L1±2
BG-160
DIN ÿ250/8-18
∞
45
45
∞
ÿ250
ÿ218 ±0.1
ÿ140 H7
ÿ225
ÿ196 ±0.1
ÿ140 H7
6+0.2
25∞
ÿ110 H7
5+0.2
25∞
ÿ180
3+0.2
25∞
ÿ155.5 ±0.1
22.5∞
45
∞
+0.3
22.5∞
ÿ18 +0.1
DIN ÿ225/8-16
DIN ÿ225/12-16
ÿ16 +0.1
ÿ16 +0.1
+0.3
DIN ÿ180/8-16
DIN ÿ180/10-16
+0.3
Flansche flanges
15
L2=110
15
18
SAE ÿ203/12-11
1800
22.5∞
L2=110
SAE ÿ245/8-16
1880
31∞
∞
19
.5∞
22
ÿ177.8 h6
ÿ209.55 ±0.1
ÿ245
14
25∞
25∞
ÿ203
ÿ196.82 h6
ÿ184.14 ±0.1
22
.5∞
+0.3
ÿ10 +0.1
ÿ11Optional
2.3+0.2
ÿ16
3.4+0.2
Optional
+0.3
SAE ÿ203/12-10
+0.1
L2=110
15
L2=110
L2=110
KV-XS ÿ180/4-15
X
Ansicht (View) X
ÿ180
ÿ150 ±0.1
Y
3.4 +0.1
∞
55
Y
10∞
ÿ15
70∞
10∞
20∞
8x6.8
3.4 ±0.015
+0.3
+0.1
Schnitt Y-Y
(Section)
18
L2=100
Extra Daten data
mf (kg)
Jf (kgm²)
Cf (kNm/rad)
-4.1
-0.0493
+31.3
0
0
0
+4.8
+0.0663
-33.2
KV-XSØ180
-3.1
-0.0434
+17.8
DIN Ø180
31
mf = Gewicht weight
22.5∞
Eckdaten basic data
Maximaldrehmoment
Maximum torque
(Mdmax)
(Mtmax)
33000 Nm
Alternating torque
15000 Nm
Grenzdrehmoment
Limit torque
37000 Nm
Drehzahl
Revolution
1 – 5000 U/min (rpm)
Betriebstemperatur
Ct
Ct
Ø 215 mm (D5)
Tube inertia moment
Jt
Jt
Rohrdurchmesser
Tube diameter
Optional: Ø 162x9.8 mm* (D7)
Rohrgewicht
Tube weight
mt
mt
500-162
L1
735 – 6800 mm
LA
110 mm *
Gewicht
Weight
mb
Massenträgheit
Inertia moment
Jb
Torsional stiffness
FL1
85 kg
0.352 kgm²
ÿD7
GW
ÿD5 ±2
L2
FL2
L1-3
LA+3
713 kNm/rad
L1
555 – 730 mm
LA
45 – 110 mm
Jb
0.315 kgm²
Torsional stiffness
780 kNm/rad
GW
505-162
L1
560 – 6600 mm
Gewicht
Weight
mb
Massenträgheit
Inertia moment
Jb
L2
L2
GW
528-162
506-162
L1
432 mm*
220 mm*
Jb
Torsional stiffness
58 kg
FL1
28.5 kg
FL2
L1±2
528-162506-162
FL2 FL1
ÿD5 ±2
Massenträgheit
Inertia moment
LA+3
0.325 kgm²
972 kNm/rad
mb-
L1-3
FL1
66 kg
Torsional stiffness
Gewicht
Weight
FL2
0.311 kgm²
0.151 kgm²
942 kNm/rad
1870 kNm/rad
L1
L2
FL2
L2
±2
32
L1±2
L2
FL1
FL2 FL1
L2
L1±2
ÿD5 ±2
Massenträgheit
Inertia moment
FL1
70 kg
ÿD5 ±2
mb
ÿD5 ±2
Gewicht
Weight
ÿD7
513-162
ÿD5 ±2
GW
ÿD5 ±2
L2
BG-162
Flansche flanges
+0.3
45
∞
45
∞
45
∞
6+0.2
ÿ140 H7
ÿ250
ÿ218 ±0.1
24∞
24∞
24∞
ÿ285
ÿ245 ±0.1
ÿ175 H7
6+0.2
5+0.2
ÿ225
ÿ196 ±0.1
ÿ140 H7
22.5∞
ÿ20
+0.3
22.5∞
ÿ18
+0.3
+0.1
ÿ16
22.5∞
DIN ÿ285/8-20
+0.1
DIN ÿ250/8-18
+0.1
DIN ÿ225/8-16
20
M
18
M
16
M
45∞
15
45∞
18
L2=108
45∞
18
L2=108
L2=108
mit Spannh¸lse DIN 15451
+0.3
45
∞
45
∞
45
∞
45
∞
ÿ285
ÿ245 ±0.1
ÿ175 H7
M20
M18
22.5∞
45
∞
SAE ÿ276/8-16
1900
Optional: 1900 HS
ÿ247.64 ±0.1
ÿ222.22 h6
ÿ276
ÿ251.7 ±0.1
22
.5∞
2.4+0.2
24∞
ÿ250
ÿ228.57 ±0.1
ÿ196.8 h6
ÿ16 +0.1
+0.3
∞
2.5
24∞
24∞
15
2
22.5∞
Optional 1900 HS:
+0.3
+0.1
ÿ12
+0.3
3.4+0.2
L2=108
SAE ÿ250/12-12
1900 GS
1.5+0.2
2
H1
∞
18
L2=108
38∞
0.1
28
ÿ
2
H1
19
31∞
±
40
ÿ2
48∞
24
ÿ
27
L2=108
SAE ÿ245/8-16
1880
0.1
48∞
18
38∞
L2=108
+0.1
±
14
ÿ2
M
20
22
ÿ16
ÿ140 H7
ÿ250
ÿ218 ±0.1
ÿ285
ÿ245 ±0.1
ÿ175 H7
40e9
ÿ140 H7
40e9
22.5∞
24∞
15
24∞
24∞
24∞
ÿ250
ÿ218 ±0.1
with dowel pin 15451
6+0.2
6+0.2
M
18
ÿ245
ÿ209.55 ±0.1
ÿ177.8 h6
mit Spannh¸lse DIN 15451
22.5∞
ÿ18
ÿ21
22.5∞
6+0.2
6+0.2
12.5
DIN+SP ÿ285/8-20/4-28
with dowel pin 15451
+0.3
+0.3
+0.3
+0.1
ÿ19
22.5∞
DIN+SP ÿ250/8-18/4-24
with face key
ÿ20
mit Querkeil
+0.1
DIN+QK ÿ285/8-21
with face key
+0.1
mit Querkeil
+0.1
DIN+QK ÿ250/8-19
18
L2=108
18
L2=108
L2=108
0
0
0
DIN Ø250
SAE Ø245 + DIN Ø250
+3.9
+0.0228
-38
DIN Ø250QK + Ø250SP
+5.8
+0.0334
-7
DIN Ø285QK + SAE Ø276
-10.1
+0.0540
-102
+14.9
+0.0792
-25
-0.3
-0.0012
+45
X
3.4
+0.1
10∞
10∞
3.4 ±0.015
8x6.8
Y
20∞
KV-XS Ø200
Ansicht (View) X
Y
ÿ165 ±0.1
DIN Ø225
ÿ15 +0.1
Cf (kNm/rad)
∞
Jf (kgm²)
70∞
55
mf (kg)
ÿ200
Extra Daten data
Schnitt Y-Y
(Section)
+0.3
KV-XS ÿ200/4-15
mf = Gewicht weight Jf = Massenträgheit inertia moment
18
L2=110
33
Eckdaten basic data
Maximaldrehmoment
Maximum torque
(Mdmax)
(Mtmax)
37000 Nm
Alternating torque
18000 Nm
Grenzdrehmoment
Limit torque
40000 Nm
Drehzahl
Revolution
1 – 5000 U/min (rpm)
Betriebstemperatur
Ct
Ct
2248 kNm/rad per m
Ø 250 mm (D5)
Tube inertia moment
Jt
Jt
0.219 kgm² per m
Rohrdurchmesser
Tube diameter
Ø 162x9.8 mm* (D7)
Rohrgewicht
Tube weight
mt
mt
37.1 kg per m
500-163
L1
860 – 6900 mm
LA
110 mm *
Gewicht
Weight
mb
Massenträgheit
Inertia moment
Jb
FL1
123 kg
ÿD7
GW
ÿD5 ±2
0.629 kgm²
L2
Torsional stiffness
FL2
L1-3
953 kNm/rad
LA+3
GW
513-163
L1
700 – 855 mm
LA
60 – 110 mm
0.575 kgm²
L2
Torsional stiffness
1020 kNm/rad
GW
505-163
L1
610 – 6700 mm
mb
Massenträgheit
Inertia moment
Jb
FL1
89 kg
L2
1453 kNm/rad
GW
528-163
506-163
L1
500 mm
250 mm
Jb
Torsional stiffness
84 kg
FL1
41 kg
L1±2
528-163506-163
FL2 FL1
ÿD5 ±2
Massenträgheit
Inertia moment
mb-
FL2
0.565 kgm²
Torsional stiffness
Gewicht
Weight
LA+3
0.563 kgm²
0.275 kgm²
1375 kNm/rad
2730 kNm/rad
L1
L2
FL2 FL1
L2
±2
34
L1±2
L2
FL2 FL1
L2
L1±2
ÿD5 ±2
Gewicht
Weight
L1-3
ÿD5 ±2
Jb
FL2
ÿD7
Massenträgheit
Inertia moment
FL1
105 kg
ÿD5 ±2
mb
ÿD5 ±2
Gewicht
Weight
ÿD5 ±2
L2
BG-163
Flansche flanges
+0.3
+0.1
mit Querkeil
ÿ19
45
∞
ÿ285
ÿ245 ±0.1
ÿ250
ÿ218 ±0.1
ÿ140 H7
40e9
12.5
M
M
M
18
M
M
20
20
DIN+SP
ÿ250/8-18/4-24
DIN+SP
ÿ250/8-18/4-24
DIN+SP
ÿ285/8-20/4-28
DIN+SP
ÿ285/8-20/4-28
+0.1
M20
ÿ
45
∞
2
2
H1
H1
28
2
2
20
20
L2=125 L2=125
28
ÿ
H1
H1
18
48∞
24
24
18
0.1
ÿ
ÿ
38∞
±
40
ÿ2
48∞
48∞
L2=125
.1
ÿ285
ÿ245 ±0.1
ÿ175 H7
ÿ285
ÿ245 ±0.1
ÿ175 H7
M18
M18
ÿ250
ÿ218 ±0.1
ÿ140 H7
ÿ250
ÿ218 ±0.1
ÿ140 H7
ÿ285
ÿ245 ±0.1
ÿ175 H7
40e9
±0
14
ÿ2
2 0∞
M
20
28
.1
2 0∞
2 0∞
2 0∞
2 0∞
±0
14
ÿ2
L2=125 L2=125
2
ÿ250
ÿ228.57 ±0.1
ÿ196.8 h6
+0.3
ÿ16 +0.1
2.4
ÿ247.64 ±0.1
20∞
20∞
20∞
ÿ245
ÿ209.55 ±0.1
ÿ177.8 h6
45
ÿ276
1.5+0.2
3.4+0.2
SAE ÿ276/8-16
1900
Optional: 1900 HS
+0.2
ÿ222.22 h6
∞
22.5∞
22
.5∞
19
∞
2.5
ÿ251.7 ±0.1
31∞
SAE ÿ250/12-12
1900 GS
Optional 1900 HS:
+0.3
ÿ12 +0.1
+0.3
ÿ16 +0.1
SAE ÿ245/8-16
1880
18
18
L2=125
20
L2=125
L2=125
Extra Daten data
mf (kg)
Jf (kgm²)
Cf (kNm/rad)
DIN Ø250
SAE Ø245 + SAE Ø250
0
0
0
+2.5
+0.0220
+26
+11.1
+0.0781
-49
+15.5
+0.0988
+8
35
22.5∞
6+0.2
6+0.2
6+0.2
6+0.2
22.5∞
ÿ20
+0.3
45
∞
ÿ20
ÿ18
+0.3
+0.1
ÿ18
45
∞
22.5∞
22.5∞
6+0.2
15
+0.1
mit Spannh¸lse
DIN 15451
withpin
dowel
pin 15451
mit Spannh¸lse
DIN 15451
with dowel
15451
+0.3
mit Spannh¸lse
DIN 15451
withpin
dowel
pin 15451
mit Spannh¸lse
DIN 15451
with dowel
15451
22.5∞
45
∞
with face key
+0.3
+0.1
mit Querkeil
ÿ21
+0.3
+0.1
L2=125
L2=125
L2=125
DIN+QK ÿ285/8-21
.5∞
38∞
22
45∞ 45∞
20 20
45
∞
18
18
45∞ 45∞
L2=125
L2=125
M20
ÿ175 H7
2 0∞
2 0∞
ÿ285
ÿ245
ÿ285 ±0.1
±0.1
ÿ245 H7
ÿ175
6+0.2
2 0∞
2 0∞
2 0∞
ÿ140 H7
22.5∞
45
∞
45
∞
45
∞
45
∞
6+0.2 6+0.2
18 18
with face key
+0.3
+0.1
22.52∞2.5∞
ÿ20
+0.1
ÿ20
+0.3
+0.1
ÿ18
+0.3
+0.1
ÿ18
22.52∞2.5∞
6+0.2 6+0.2
ÿ250
ÿ218
ÿ250±0.1
H7
ÿ140 ±0.1
ÿ218
DIN+QK ÿ250/8-19
DIN
DIN
ÿ285/8-20
ÿ285/8-20
+0.3
DIN
DIN
ÿ250/8-18
ÿ250/8-18
mf = Gewicht weight
∞
22.5∞
±
40
ÿ2
48∞
0.1
Eckdaten basic data
Maximaldrehmoment
Maximum torque
(Mdmax)
(Mtmax)
40000 Nm
Alternating torque
23000 Nm
Grenzdrehmoment
Limit torque
55000 Nm
Drehzahl
Revolution
1 – 5000 U/min (rpm)
Betriebstemperatur
Optional: -60°C - +210°C
Ct
Ct
2248 kNm/rad per m
Ø 250 mm (D5)
Tube inertia moment
Jt
Jt
0.219 kgm² per m
Rohrdurchmesser
Tube diameter
Ø 162x9.8 mm* (D7)
Rohrgewicht
Tube weight
mt
mt
37.1 kg per m
500-164
L1
905 – 7000 mm
LA
110 mm *
Gewicht
Weight
mb
Massenträgheit
Inertia moment
Jb
Torsional stiffness
FL1
165 kg
0.930 kgm²
ÿD7
GW
ÿD5 ±2
L2
FL2
L1-3
1220 kNm/rad
LA+3
GW
513-164
L1
585 – 900 mm*
LA
30 – 110 mm
Gewicht
Weight
mb
Massenträgheit
Inertia moment
Jb
Torsional stiffness
ÿD5 ±2
FL1
125 kg
0.755 kgm²
FL2
L2
L1-3
LA+3
1445 kNm/rad
505-164
L1
650 – 6800 mm
Jb
0.854 kgm²
L2
Torsional stiffness
1768 kNm/rad
GW
528-164
506-164
L1
520 mm
260 mm
Massenträgheit
Inertia moment
mbJb
Torsional stiffness
113 kg
55 kg
FL1
ÿD5 ±2
Gewicht
Weight
FL2
L1-3
528-164506-164
FL2
0.845 kgm²
0.412 kgm²
1710 kNm/rad
L1
3392 kNm/rad
L2
FL1
L2
±2
36
FL2
L1±2
L2
FL1
L2
FL2
L1±2
FL1
ÿD5 ±2
Massenträgheit
Inertia moment
FL1
127 kg
ÿD5 ±2
mb
ÿD5 ±2
Gewicht
Weight
ÿD7
GW
ÿD5 ±2
* = kürzerer L1 auf Anfrage *= shorter L1 on request
L2
BG-164
Flansche flanges
+0.3
+0.3
ÿ18 +0.1
22.5∞
+0.3
22.5∞
45
∞
45
∞
45
ÿ315
ÿ280 ±0.1
ÿ175 H7
ÿ285
ÿ245 ±0.1
ÿ175 H7
M
20
45∞
20
L2=130
∞
15∞
15∞
15∞
M
18
18
M
22
45∞
L2=130
22
45∞
L2=130
+0.3
ÿ19 +0.1
+0.3
ÿ21 +0.1
with face key
22.5∞
DIN+QK ÿ285/8-21
mit Querkeil
with face key
+0.3
ÿ23 +0.1
DIN+QK ÿ250/8-19
mit Querkeil
22.5∞
30∞
with face key
6+0.2
ÿ315
ÿ280 ±0.1
ÿ130 H7
40e9
ÿ285
ÿ245 ±0.1
ÿ125 H7
40e9
15
15∞
15∞
15∞
ÿ250
ÿ218 ±0.1
ÿ105 H7
40e9
mit Querkeil
∞
30
6+0.2
12.5
DIN+QK ÿ315/10-23
∞
45
∞
45
6+0.2
22.5∞
6+0.2
6+0.2
6+0.2
ÿ250
ÿ218 ±0.1
ÿ140 H7
DIN ÿ315/8-22
ÿ22 +0.1
DIN ÿ285/8-20
ÿ20 +0.1
DIN ÿ250/8-18
15
M
18
M
20
38∞
25
27
L2=130
38∞
L2=130
M22
30
15∞
L2=130
DIN+SP ÿ250/8-18/4-24
DIN+SP ÿ285/8-20/4-28
DIN+SP ÿ315/8-22/4-30
mit Spannh¸lse DIN 15451 with dowel pin DIN15451
22.5∞
22.5∞
45
∞
45
∞
45
M20
48∞
0.1
ÿ315
ÿ280 ±0.1
ÿ175 H7
ÿ285
ÿ245 ±0.1
ÿ175 H7
±
40
ÿ2
15∞
M18
0.1
15∞
15∞
±
14
ÿ2
∞
6+0.2
6+0.2
6+0.2
ÿ250
ÿ218 ±0.1
ÿ140 H7
22.5∞
±0
70
ÿ2
M22
+0.3
ÿ18 +0.1
+0.3
ÿ20 +0.1
+0.3
ÿ22 +0.1
48∞
.1
48∞
ÿ
12
H
30
12
H
20
L2=130
ÿ
28
12
H
ÿ
24
18
22
L2=130
L2=130
Extra Daten data
mf (kg)
Jf (kgm²)
Cf (kNm/rad)
0
0
0
+2.5
+0.0220
+26
DIN Ø285
+11.1
+0.0781
-49
+15.5
+0.0988
+8
DIN Ø315
+15.9
+0.1012
-68
+30.2
+0.1720
-7
DIN Ø250
Alle Gelenkwellen L1<700mm = 5° Beugewinkel
All cardan shafts L1<700mm = 5° deflection angle
37
Eckdaten basic data
Maximaldrehmoment
Maximum torque
(Mdmax)
(Mtmax)
89000 Nm
Alternating torque
45000 Nm
Grenzdrehmoment
Limit torque
120000 Nm
Drehzahl
Revolution
1 – 5000 U/min (rpm)
Betriebstemperatur
Ct
Ct
6032 kNm/rad per m
Ø 285 mm (D5)
Tube inertia moment
Jt
Jt
0.584 kgm² per m
Rohrdurchmesser
Tube diameter
Ø 218x10.5 mm* (D7)
Rohrgewicht
Tube weight
mt
mt
54 kg per m
500-234
L1
1005 – 7100 mm
LA
135 mm *
Gewicht
Weight
mb
Massenträgheit
Inertia moment
Jb
Torsional stiffness
FL1
268kg
2.17 kgm²
ÿD7
GW
ÿD5 ±2
L2
FL2
L1-3
2180 kNm/rad
LA+3
GW
513-234
L1
800 – 1000 mm*
LA
40 – 135 mm
Gewicht
Weight
mb
Massenträgheit
Inertia moment
Jb
Torsional stiffness
ÿD5 ±2
FL1
240 kg
2.11 kgm²
FL2
L2
L1-3
LA+3
2430 kNm/rad
505-234
L1
720 – 6900 mm
Jb
1.91 kgm²
L2
Torsional stiffness
2612 kNm/rad
GW
528-234
506-234
L1
600 mm
300 mm
Massenträgheit
Inertia moment
mbJb
Torsional stiffness
179 kg
88 kg
FL1
ÿD5 ±2
Gewicht
Weight
FL2
L1-3
528-164506-164
FL2
1.89 kgm²
0.89 kgm²
2670 kNm/rad
L1
5250 kNm/rad
L2
FL1
L2
±2
38
FL2
L1±2
L2
FL1
L2
FL2
L1±2
FL1
ÿD5 ±2
Massenträgheit
Inertia moment
FL1
208 kg
ÿD5 ±2
mb
ÿD5 ±2
Gewicht
Weight
ÿD7
GW
ÿD5 ±2
L2
BG-234
Flansche flanges
+0.3
+0.3
ÿ20 +0.1
22.5∞
+0.3
22.5∞
7+0.2
ÿ315
ÿ280 ±0.1
ÿ175 H7
M
20
15∞
15∞
15∞
ÿ350
ÿ310 ±0.1
ÿ220 H7
6+0.2
6+0.2
36∞
36
∞
∞
45
∞
45
ÿ285
ÿ245 ±0.1
ÿ175 H7
DIN ÿ350/10-22
ÿ22 +0.1
DIN ÿ315/8-22
ÿ22 +0.1
DIN ÿ285/8-20
M
22
45∞
20
22
L2=150
M22
45∞
L2=150
25
18∞
L2=150
+0.3
ÿ23 +0.1
+0.3
ÿ21 +0.1
with face key
22.5∞
DIN+QK ÿ315/10-23
mit Querkeil
with face key
+0.3
ÿ23 +0.1
DIN+QK ÿ285/8-21
mit Querkeil
30∞
30∞
with face key
∞
30
7+0.2
ÿ315
ÿ280 ±0.1
ÿ130 H7
40e9
15
15∞
15∞
15∞
ÿ350
ÿ310 ±0.1
ÿ155 H7
50e9
6+0.2
6+0.2
ÿ285
ÿ245 ±0.1
ÿ125 H7
40e9
mit Querkeil
∞
30
∞
45
15
DIN+QK ÿ350/10-23
16
M
20
38∞
27
30
L2=150
M22
15∞
L2=150
M22
35
15∞
L2=150
DIN+SP ÿ285/8-20/4-28
DIN+SP ÿ315/8-22/4-30
DIN+SP ÿ350/10-22/4-32
+0.3
ÿ20 +0.1
+0.3
ÿ22 +0.1
+0.3
ÿ22 +0.1
22.5∞
22.5∞
∞
45
∞
45
±0
30
0
ÿ
M22
ÿ350
ÿ310 ±0.1
ÿ220 H7
ÿ315
ÿ280 ±0.1
ÿ175 H7
48∞
0.1
M22
±
70
ÿ2
15∞
M20
0.1
15∞
15∞
±
40
ÿ2
.1
7+0.2
6+0.2
6+0.2
ÿ285
ÿ245 ±0.1
ÿ175 H7
18∞
∞
36
48∞
36∞
ÿ
22
L2=150
12
H
30
12
H
ÿ
28
20
ÿ3
25
L2=150
2 H12
L2=150
Extra Daten data
mf (kg)
Jf (kgm²)
Cf (kNm/rad)
DIN Ø285
-12
-0.088
-55
-4
-0.019
+19
DIN Ø315
0
0
0
+5
+0.031
-25
DIN Ø350
+18
+0.122
-92
+20
+0.195
-113
39
Eckdaten basic data
Maximaldrehmoment
Maximum torque
(Mdmax)
(Mtmax)
142000 Nm
Alternating torque
58000 Nm
Grenzdrehmoment
Limit torque
175000 Nm
Drehzahl
Revolution
1 – 5000 U/min (rpm)
Betriebstemperatur
Ct
Ct
8260 kNm/rad per m
Ø 315 mm (D5)
Tube inertia moment
Jt
Jt
0.794 kgm² per m
Rohrdurchmesser
Tube diameter
Ø 219x15 mm* (D7)
Rohrgewicht
Tube weight
mt
mt
76 kg per m
500-232
L1
1105 – 7200 mm
LA
135 mm *
Gewicht
Weight
mb
Massenträgheit
Inertia moment
Jb
Torsional stiffness
FL1
345 kg
3.45 kgm²
ÿD7
GW
ÿD5 ±2
L2
FL2
L1-3
3250 kNm/rad
LA+3
GW
513-232
L1
900 – 1100 mm*
LA
40 – 135 mm
Gewicht
Weight
mb
Massenträgheit
Inertia moment
Jb
Torsional stiffness
ÿD5 ±2
FL1
310 kg
3.21 kgm²
FL2
L2
L1-3
LA+3
3480 kNm/rad
505-232
L1
800 – 6900 mm
Jb
3.12 kgm²
L2
Torsional stiffness
4250 kNm/rad
GW
528-232
506-232
L1
680 mm
340 mm
Massenträgheit
Inertia moment
mbJb
Torsional stiffness
263 kg
129 kg
FL1
ÿD5 ±2
Gewicht
Weight
FL2
L1-3
528-164506-164
FL2
3.31 kgm²
1.61 kgm²
4090 kNm/rad
L1
8150 kNm/rad
L2
FL1
L2
±2
40
FL2
L1±2
L2
FL1
L2
FL2
L1±2
FL1
ÿD5 ±2
Massenträgheit
Inertia moment
FL1
275 kg
ÿD5 ±2
mb
ÿD5 ±2
Gewicht
Weight
ÿD7
GW
ÿD5 ±2
L2
BG-232
Flansche flanges
+0.3
36
∞
7+0.2
ÿ350
ÿ310 ±0.1
ÿ220 H7
ÿ315
ÿ280 ±0.1
ÿ175 H7
15∞
15∞
15∞
M
ÿ390
ÿ345 ±0.1
ÿ250 H7
7+0.2
6+0.2
36∞
36
∞
36∞
∞
DIN ÿ390/10-24
ÿ24 +0.1
+0.3
22.5∞
45
DIN ÿ350/10-22
ÿ22 +0.1
+0.3
ÿ22 +0.1
DIN ÿ315/8-22
22
M22
45∞
22
25
L2=170
M24
28
18∞
L2=170
18∞
L2=170
+0.3
+0.3
ÿ23 +0.1
with face key
ÿ23 +0.1
mit Querkeil
30∞
DIN+QK ÿ350/10-23
mit Querkeil
with face key
+0.3
ÿ25 +0.1
DIN+QK ÿ315/10-23
30∞
ÿ390
ÿ345 ±0.1
ÿ170 H7
70e9
ÿ315
ÿ280 ±0.1
ÿ130 H7
40e9
ÿ350
ÿ310 ±0.1
ÿ155 H7
50e9
35
15∞
15∞
15∞
18
M22
15∞
∞
7+0.2
16
L2=170
30∞
with face key
30
7+0.2
6+0.2
32
mit Querkeil
∞
30
∞
30
15
DIN+QK ÿ390/10-25
M22
L2=170
M24
38
15∞
15∞
L2=170
DIN+SP ÿ315/8-22/4-30
DIN+SP ÿ350/10-22/4-32
DIN+SP ÿ390/10-24/4-32
+0.3
ÿ22 +0.1
+0.3
ÿ22 +0.1
+0.3
ÿ24 +0.1
22.5∞
∞
36
∞
34
0 ±0
ÿ390
ÿ345 ±0.1
ÿ250 H7
.1
30
0 ±0
ÿ
ÿ350
ÿ310 ±0.1
ÿ220 H7
48∞
M24
15∞
M22
M22
0.1
15∞
15∞
±
70
ÿ2
.1
7+0.2
7+0.2
6+0.2
ÿ315
ÿ280 ±0.1
ÿ175 H7
18∞
∞
36
ÿ
45
18∞
36∞
36∞
ÿ
30
ÿ3
2 H12
2
H1
22
25
L2=170
L2=170
ÿ3
2 H12
28
L2=170
Extra Daten data
mf (kg)
Jf (kgm²)
Cf (kNm/rad)
DIN Ø315
-26
-0.163
+92
-12
-0.089
+36
0
0
0
+15
+0.078
-45
DIN Ø390
+32
+0.198
-110
+48
+0.285
-151
DIN Ø350
41
Eckdaten basic data
Maximaldrehmoment
Maximum torque
(Mdmax)
(Mtmax)
200000 Nm
Alternating torque
100000 Nm
Grenzdrehmoment
Limit torque
260000 Nm
Drehzahl
Revolution
1 – 5000 U/min (rpm)
Betriebstemperatur
Ct
Ct
20200 kNm/rad per m
Ø 350 mm (D5)
Tube inertia moment
Jt
Jt
1.95 kgm² per m
Rohrdurchmesser
Tube diameter
Ø 273x19 mm* (D7)
Rohrgewicht
Tube weight
mt
mt
119 kg per m
500-233
L1
1285 – 7300 mm
LA
170 mm *
Gewicht
Weight
mb
Massenträgheit
Inertia moment
Jb
Torsional stiffness
FL1
524 kg
7.28 kgm²
ÿD7
GW
ÿD5 ±2
L2
FL2
L1-3
5400 kNm/rad
LA+3
GW
513-233
L1
1090 – 1280 mm*
LA
100 – 170 mm
Gewicht
Weight
mb
Massenträgheit
Inertia moment
Jb
Torsional stiffness
ÿD5 ±2
FL1
510 kg
7.05 kgm²
FL2
L2
L1-3
LA+3
5520 kNm/rad
505-233
L1
925 – 7000 mm
Jb
6.30 kgm²
L2
Torsional stiffness
6010 kNm/rad
GW
528-233
506-233
L1
780 mm
390 mm
Massenträgheit
Inertia moment
mbJb
Torsional stiffness
386 kg
190 kg
FL1
ÿD5 ±2
Gewicht
Weight
FL2
L1-3
528-164506-164
FL2
6.12 kgm²
3.06 kgm²
6300 kNm/rad
L1
12700 kNm/rad
L2
FL1
L2
±2
42
FL2
L1±2
L2
FL1
L2
FL2
L1±2
FL1
ÿD5 ±2
Massenträgheit
Inertia moment
FL1
414 kg
ÿD5 ±2
mb
ÿD5 ±2
Gewicht
Weight
ÿD7
GW
ÿD5 ±2
L2
BG-233
Flansche flanges
+0.3
+0.3
36
∞
9+0.2
ÿ390
ÿ345 ±0.1
ÿ250 H7
ÿ350
ÿ310 ±0.1
ÿ220 H7
M22
15∞
15∞
15∞
ÿ435
ÿ385 ±0.1
ÿ280 H7
7+0.2
7+0.2
M24
25
18∞
L2=195
36∞
36
∞
36∞
36
∞
36∞
DIN ÿ435/10-27
ÿ27 +0.1
DIN ÿ390/10-24
ÿ24 +0.1
+0.3
ÿ22 +0.1
DIN ÿ350/10-22
28
M27
18∞
L2=195
32
18∞
L2=195
+0.3
+0.3
ÿ25 +0.1
with face key
ÿ23 +0.1
mit Querkeil
30∞
DIN+QK ÿ390/10-25
mit Querkeil
with face key
+0.3
ÿ28 +0.1
DIN+QK ÿ350/10-23
30∞
9+0.2
ÿ390
ÿ345 ±0.1
ÿ170 H7
70e9
ÿ350
ÿ310 ±0.1
ÿ155 H7
50e9
ÿ435
ÿ385 ±0.1
ÿ190 H7
80e9
20
M22
M24
38
15∞
15∞
15∞
15∞
18
L2=195
30∞
with face key
∞
30
7+0.2
7+0.2
35
mit Querkeil
∞
30
∞
30
16
DIN+QK ÿ435/10-28
L2=195
M28
42
15∞
15∞
L2=195
DIN+SP ÿ350/10-22/4-32
DIN+SP ÿ390/10-24/4-32
DIN+SP ÿ435/10-27/4-35
18∞
2 H12
28
ÿ3
L2=195
2 H12
±0
37
8
36∞
ÿ3
32
5 H12
L2=195
mf (kg)
Jf (kgm²)
Cf (kNm/rad)
DIN Ø350
-48
-0.216
+163
-22
-0.112
+57
0
0
0
+23
+0.125
-65
DIN Ø435
+45
+0.201
-148
+81
+0.416
-295
DIN Ø390
ÿ435
ÿ385 ±0.1
ÿ280 H7
.1
34
0 ±0
ÿ
ÿ390
ÿ345 ±0.1
ÿ250 H7
±0
.1
ÿ310 ±0.1
ÿ220 H7
30
0
ÿ
36∞
L2=195
Extra Daten data
M27
ÿ3
15∞
M24
15∞
M22
15∞
36∞
.1
9+0.2
7+0.2
25
18∞
∞
36
∞
36
∞
36
6+0.2
ÿ350
18∞
ÿ
+0.3
ÿ22 +0.1
+0.3
ÿ24 +0.1
+0.3
ÿ27 +0.1
43
Mechanics of cardan shafts
Type GW 508: Wing Type Gelenkwelle mit Längenausgleich
Wing Type cardan shaft with length compensation
+0.3
L1
Type GW 526:
Wing Type Kurzgelenkwelle mit Längenausgleich
Wing Type short cardan shaft with length compensation
F±0.1
W∞
H±0.1
ÿD1
ÿD3+0.1
ÿD1
ÿD5
H±0.1
LA
+0.3
L1
Flansch
Baugruppe
Version
F±0.1
W∞
ÿD7
ÿD1
ÿD5
ÿD1
ÿD3+0.1
LA
Welle
flange
Gewicht
Weight
LA
mm
Rohr
Tube
ØD7
mm
Gesamt
Total
kg
Rohr
Tube
kg/m
50
50
2,2
3,5
310*
50
50
5,8
3,5
400
105
60
9,2
5,5
25°
410
105
70
11,8
6,5
25°
465
110
80
19,2
7,5
Shaft
Drehmoment
Torquemax.
Nm
ØD1
mm
ØD5
mm
ØD3
mm
F
mm
H
Mm
W°
max.
L1
min.
mm
2C
800
79,35
85
8,80
33,32
59,53
20°
280*
4C
1500
107,92
116
8,75
36,52
87,32
20°
5C
2600
115,06
123
10,50
42,90
88,90
25°
6C
3400
140,46
150
10,50
42,90
114,30
7C
5700
148,38
158
13,50
49,20
117,50
GW 508
8C
8500
206,32
216
13,50
49,20
174,60
25°
555
110
90
32,1
8,5
8,5C
14000
165,07
175
13,50
71,42
123,80
25°
575
110
90
35,6
11,7
9C
18000
209,52
223
13,50
71,42
168,28
25°
575
110
110
48,9
15,4
2C
800
79,35
85
8,80
33,32
59,53
20°
165*
25
-
1,7
-
4C
1500
107,92
116
8,75
36,52
87,32
15°
178*
15
-
3,7
-
5C
2600
115,06
123
10,50
42,90
88,90
7°
155*
20
-
6,3
-
6C
3400
140,46
150
10,50
42,90
114,30
25°
260
45
-
8,8
-
7C
5700
148,38
158
13,50
49,20
117,50
25°
292
50
-
12,9
-
GW 526
8C
8500
206,32
216
13,50
49,20
174,60
25°
315
45
-
19,1
-
8,5C
14000
165,07
175
13,50
71,42
123,80
25°
330
45
-
23,5
-
9C
18000
209,52
223
13,50
71,42
168,28
25°
370
45
-
36,1
-
*ohne Profilschutz *without slip protection
44
Wing Type cardan shaft
Type 537: Wing Type Gelenkwelle ohne Längenausgleich
Wing Type cardan shaft without length compensation
F±0.1
+0.3
H±0.1
W∞
ÿD7
ÿD1
ÿD5
ÿD1
ÿD3+0.1
L1
Type 538:
Wing Type Doppelgelenk, ohne Längenausgleich
Wing Type twin cardan joints, without length compensation
F±0.1
+0.3
H±0.1
W∞
ÿD1
ÿD5
ÿD1
ÿD3+0.1
L1
Flansch
Welle
Gewicht
Weight
L1
min.
mm
Rohr
Tube
ØD7
mm
Gesamt
Total
kg
Rohr
Tube
kg/m
20°
133
50
1,4
3,5
87,32
25°
180
50
3,6
3,5
88,90
25°
205
60
7,1
5,5
42,90
114,30
25°
215
70
7,9
6,5
49,20
117,50
25°
245
80
10,5
7,5
flange
Drehmoment
Torque
max. Nm
ØD1
mm
ØD5
mm
ØD3
mm
F
mm
H
mm
W°
max.
2C
800
79,35
85
8,80
33,32
59,53
4C
1500
107,92
116
8,75
36,52
5C
2600
115,06
123
10,50
42,90
6C
3400
140,46
150
10,50
7C
5700
148,38
158
13,50
Baugruppe
Version
Shaft
GW 537
8C
8500
206,32
216
13,50
49,20
174,60
25°
275
90
17,5
8,5
8,5C
14000
165,07
175
13,50
71,42
123,80
25°
315
90
19,8
11,7
9C
18000
209,52
223
13,50
71,42
168,28
25°
295
110
27,1
15,4
2C
800
79,35
85
8,80
33,32
59,53
5°
65
-
0,9
-
4C
1500
107,92
116
8,75
36,52
87,32
15°
86
-
3,1
-
5C
2600
115,06
123
10,50
42,90
88,90
10°
141
-
5,8
-
6C
3400
140,46
150
10,50
42,90
114,30
25°
188
-
7,2
-
7C
5700
148,38
158
13,50
49,20
117,50
10°
140
-
9,2
-
GW 538
8C
8500
206,32
216
13,50
49,20
174,60
10°
121
-
12,5
-
8,5C
14000
165,07
175
13,50
71,42
123,80
18°
153
-
15,8
-
9C
18000
209,52
223
13,50
71,42
168,28
9°
149
-
19,7
-
45
Intermediate shafts and pillow block bearings
L4
L3
Standard
ÿ75 - ÿ225 mm 1 - 33000 Nm
L2±1
+0.3
ÿD1
ÿD2 ±0.1
H7
ÿD4
ÿD6 +0.1
ÿD7
L6
L7
L8
A
ÿD5n6
Ansicht View A
ÿD8
L11
L12
L13-0.2
ÿD3+0.1
L15
L10
L9
G1
L5
ZW 563
ZW 542
L1-3
L1±2
ZW 543
L1±2
Flansch Maße flange size
Schrauben
bolts
ØD1
mm
ØD2
mm
ØD3
mm
ØD4
mm
L13
mm
L12
mm
Maß
Size
mm
Anzahl
number
Mt
Nm
75
62
6
42
1.9
6
M6x20
6
14
35
100
84
8
57
2.3
8
M8x1x25
6
120
101.5
10
75
2.3
10
M10x1x30*
8
70
150
130
12
90
2.8
10
M12x1.5x40
8
120
180
155.5
16
110
2.8
14
M16x1.5x50
10
300
225
196
16
140
4.5
15
M16x1.5x50
8
300
* = Baugröße size 114: M10x1x35mm
Stehlager Maße pillow block bearing size
ØD1
mm
ØD5
mm
ØD6
mm
ØD7
mm
ZW
563
L1
mm
ZW
542
L1
mm
GW
543
L1
mm
L2
mm
L3
mm
L4
mm
L5
mm
L6
mm
L7
mm
L8
mm
L9
mm
L10
mm
L11
mm
ØD8
mm
G1
Mm
75
30
36.3
44.3
40
50
320
230
265
58
121
102
132
40
17
42.9
82
158
118
22
14
M12
100
35
44.3
52.2
50
60
450
236
262
68.5
115
100
130
45
19
47.6
93
163
126
21
14
M12
120
45
84.2
90
480
326
345
84.5
142
172
48
22
54
107
192
150
29
14
M12
150
55
92.2
100
490
335
360
87.5
152
180
60
23
63.5
125
222
176
30
18
M16
180
75
108.2
120
610
380
520
115.5
235
260
66
28
82.5
164
265
210
30
22
M20
225
75
108.2
120
610
380
520
115.5
235
260
66
28
82.5
164
265
210
30
22
M20
L15 = gemäß Wälzlager Typ
L15 = according type of bearing
46
intermediate shafts and pillow block bearing
L15
L12
L13-0.2
ÿ D5n6
ÿD6 +0.1
ÿD7
L6
L7
L8
A
ÿD4 H7
ÿD2 ±0.1
ÿD1
Ansicht View A
ÿD8
L11
L2±1
+0.3
1 - 200000 Nm
7
ÿ75 - ÿ435 mm
L4
L3
heavy duty
ÿD3+0.1
Schwerlast
G1
L10
L9
ZW 532
L5
L14
ZW 561
L1-3
L1±2
ZW 560
L1±2
Schrauben
bolts
ØD1
mm
ØD2
mm
ØD3
mm
ØD4
mm
L13
mm
L12
mm
Maß
Size
mm
Anzahl
number
Mt
Nm
75
62
6
42
1.9
6
M6x20
6
14
35
100
84
8
57
2.3
8
M8x1x25
6
120
101.5
10
75
2.3
10
M10x1x30*
8
70
150
130
12
90
2.8
10
M12x1.5x40
8
120
180
155.5
16
110
2.8
14
M16x1.5x50
8
300
225
196
16
140
4.5
15
M16x1.5x50
8
300
* = Baugröße size 114: M10x1x35mm
Andere Flansche auf Anfrage other flanges on request
Stehlager Maße pillow block bearing size
ØD1
mm
ØD5
mm
ØD6
mm
ØD7
mm
ZW
532
L1
mm
ZW
561
L1
mm
ZW
560
L1
mm
L2
mm
L3
mm
L4
mm
L5
mm
L6
mm
L7
mm
L8
mm
L14
mm
L9
mm
L10
mm
L11
mm
ØD8
mm
G1
Mm
75
30
36.3
44.3
40
50
320
230
265
58
121
102
132
52
22
50
91
75
185
150
20
15
M12
100
35
44.3
52.2
50
60
450
236
262
68.5
115
100
130
45
22
50
97
80
185
150
20
15
M12
120
45
84.2
90
480
326
345
84.5
142
172
60
25
60
114
87
205
170
20
15
M12
150
55
92.2
100
490
335
360
87.5
152
180
70
28
70
133
105
255
210
23
18
M16
180
75
108.2
120
610
380
470
115.5
215
235
80
30
80
161
120
280
230
23
18
M16
225
75
108.2
120
610
500
470
115.5
215
235
80
30
80
161
120
280
230
23
18
M16
L15 = gemäß Wälzlager Typ L15 = according type of bearing
Größere Schwerlast Lagereinheiten auf Anfrage larger types of heavy duty pillow block bearing on request
47
Companion flange
Typenübersicht Range of types
DIN
DIN Standard
DIN ISO 7646 ÿ 58mm - ÿ 435 mm
KV/XS
KV/XS Standard
DIN Central
DIN Compact
/
SAE
DIN Cap
ISO 7647
Mtmax = 1 - 200 000 Nm
KV/XS Compact
KV/XS Central
Wing Type
KV/XS Cap
ISO 12667 (ISO 8667) ÿ100 mm - ÿ200 mm / Mtmax = 1 - 33 000 Nm
Maßliste Nabe mit Passfeder
SAE Standard
SAE Central
SAE Compact
ÿ 87.3 mm - ÿ 276.2 mm
/
Mtmax = 1 - 37 000 Nm
Wing Type Standard Wing Type Compact Wing Type Central
2C (ÿ 79.35 mm) - 15C (ÿ 338.8 mm)
List of dimenssions sleeve with key
/
SAE Cap
Wing Type Cap
Mtmax = 1 - 75 000 Nm
DIN 6885
G1
L5 +0.2
L6
ÿD7 H7
Nutenpassung wahlweise in P9 oder JS9 Passung Nabenbohrung standardmäßig mit H7 Passung. Auf Wunsch
jede andere Passung.
Bei fehlender Angaben über die Länge des Wellenstumpfes gilt nach den Regeln der Technik für die richtige Länge L1 des Anschlussflansches und unseren Erfahrungen:
L1 = 1,55 x ØD7. Wobei das Ergebnis dann auf eine
Standardzahl abgerundet wird (..0,2,4,5,6,8).
Bei Anschlussflansche der Version B mit relativ großer
Nabe kann Maß G eventuell entsprechend kleiner angelegt sein.
Key way fit optional with P9 or JS9. Sleeve hole standard
fit H7. All other type of fits on request.
If the length of the shaft is not specified following formula
is necessary according the state of art and our know-how
for the length of L1: L1 = 1.55 x ØD7. The result have to
be rounded down to a standard number (..0,2,4,5,6,8).
For companion flange version B with a relative big sleeve, the size G eventually change to one of the smaller
size.
48
Companion flanges
Maßliste Nabe mit Passfeder
List of dimenssions sleeve with key
DIN 6885
Ø10-Ø39 Ø40-Ø69Ø70-Ø99 Ø100-148 Ø150-198
D7
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
L6
3
4
4
5
5
5
5
5
6
6
6
6
6
8
8
8
8
8
8
8
8
10
10
10
10
10
10
10
10
12
L5
11,4
12,8
13,8
15,3
16,3
17,3
18,3
19,3
20,8
21,8
22,8
23,8
24,8
26,3
27,3
28,3
29,3
30,3
31,3
32,3
33,3
34,3
35,3
36,3
37,3
38,3
39,3
40,3
41,3
42,3
G1
M3
M3
M3
M4
M4
M4
M4
M4
M5
M5
M5
M5
M5
M6
M6
M6
M6
M6
M6
M6
M6
M8
M8
M8
M8
M8
M8
M8
M8
M10
D7
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
L6
12
12
12
12
12
14
14
14
14
14
14
16
16
16
16
16
16
16
16
18
18
18
18
18
18
18
20
20
20
20
L5
43,3
44,3
45,3
46,3
47,3
48,8
49,8
50,8
51,8
52,8
53,8
55,3
56,3
57,3
58,3
59,3
60,3
61,3
62,3
63,4
64,4
65,4
66,4
67,4
68,4
69,4
70,9
71,9
72,9
73,9
G1
M10
M10
M10
M10
M10
M12
M12
M12
M12
M12
M12
M14
M14
M14
M14
M14
M14
M14
M14
M16
M16
M16
M16
M16
M16
M16
M18
M18
M18
M18
D7
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
L6
20
20
20
20
20
20
22
22
22
22
22
22
22
22
22
22
25
25
25
25
25
25
25
25
25
25
28
28
28
28
L5
74,9
75,9
76,9
77,9
78,9
79,9
81,4
82,4
83,4
84,4
85,4
86,4
87,4
88,4
89,4
90,4
91,4
92,4
93,4
94,4
95,4
96,4
97,4
98,4
99,4
100,4
102,4
103,4
104,4
105,4
G1
M18
M18
M18
M18
M18
M18
M20
M20
M20
M20
M20
M20
M20
M20
M20
M20
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
D7
100
102
104
105
106
108
110
112
114
115
116
118
120
122
124
125
126
128
130
132
134
135
136
138
140
142
144
145
146
148
L6
28
28
28
28
28
28
28
32
32
32
32
32
32
32
32
32
32
32
32
36
36
36
36
36
36
36
36
36
36
36
L5
106,4
108,4
110,4
111,4
112,4
114,4
116,4
119,4
121,4
122,4
123,4
125,4
127,4
129,4
131,4
132,4
133,4
135,4
137,4
140,4
142,4
143,4
144,4
146,4
148,4
150,4
152,4
153,4
154,4
156,4
G1
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
D7
150
152
154
155
156
158
160
162
164
165
166
168
170
172
174
175
176
178
180
182
184
185
186
188
190
192
194
195
196
198
L6
36
40
40
40
40
40
40
40
40
40
40
40
40
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
L5
158,4
161,4
163,4
164,4
165,4
167,4
169,4
171,4
173,4
174,4
175,4
177,4
179,4
182,4
184,4
185,4
186,4
188,4
190,4
192,4
194,4
195,4
196,4
198,4
200,4
202,4
204,4
205,4
206,4
208,4
G1
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
Ø200-Ø238 Ø240-Ø278Ø280-Ø318 Ø320-Ø358Ø360-Ø398
D7
200
202
204
205
206
208
210
212
214
215
216
218
220
222
224
225
226
228
230
232
234
235
236
238
L6
45
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
56
56
56
56
56
L5
210.4
213.4
215.4
216.4
217.4
219.4
221.4
223.4
225.4
226.4
227.4
229.4
231.4
233.4
235.4
236.4
237.4
239.4
241.4
244.4
246.4
247.4
248.4
240.4
G1
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M24
M30
M30
M30
M30
M30
D7
240
242
244
245
246
248
250
252
254
255
256
258
260
262
264
265
266
268
270
272
274
275
276
278
L6
56
56
56
56
56
56
56
56
56
56
56
56
56
63
63
63
63
63
63
63
63
63
63
63
L5
252.4
254.4
256.4
257.4
258.4
250.4
262.4
264.4
266.4
267.4
268.4
260.4
272.4
274.4
276.4
277.4
268.4
270.4
282.4
284.4
286.4
287.4
288.4
280.4
G1
M30
M30
M30
M30
M30
M30
M30
M30
M30
M30
M30
M30
M30
M40
M40
M40
M40
M40
M40
M40
M40
M40
M40
M40
D7
280
282
284
285
286
288
290
292
294
295
296
298
300
302
304
305
306
308
310
312
314
315
316
318
L6
63
63
63
63
63
63
63
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
L5
292.4
294.4
296.4
297.4
298.4
300.4
302.4
306.4
308.4
309.4
310.4
312.4
314.4
316.4
318.4
319.4
320.4
322.4
324.4
326.4
328.4
329.4
330.4
332.4
49
G1
M40
M40
M40
M40
M40
M40
M40
M50
M50
M50
M50
M50
M50
M50
M50
M50
M50
M50
M50
M50
M50
M50
M50
M50
D7
320
322
324
325
326
328
330
332
334
335
336
338
340
342
344
345
346
348
350
352
354
355
356
358
L6
70
70
70
70
70
70
70
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
L5
334.4
336.4
338.4
339.4
340.4
342.4
344.4
347.4
349.4
350.4
351.4
353.4
355.4
357.4
359.4
360.4
361.4
363.4
365.4
367.4
369.4
370.4
371.4
373.4
G1
M50
M50
M50
M50
M50
M50
M50
M60
M60
M60
M60
M60
M60
M60
M60
M60
M60
M60
M60
M60
M60
M60
M60
M60
D7
360
362
364
365
366
368
370
372
374
375
376
378
380
382
384
385
386
388
390
392
394
395
396
398
L6
80
80
80
80
80
80
80
80
80
80
80
80
80
90
90
90
90
90
90
90
90
90
90
90
L5
375.4
377.4
379.4
380.4
381.4
383.4
385.4
387.4
389.4
390.4
391.4
393.4
395.4
399.4
401.4
402.4
403.4
405.4
407.4
409.4
411.4
412.4
413.4
415.4
G1
M60
M60
M60
M60
M60
M60
M60
M60
M60
M60
M60
M60
M60
M70
M70
M70
M70
M70
M70
M70
M70
M70
M70
M70
Companion flange
DIN Standard
Version B
+0.3
ÿD3 +0.1
Version A
L4 -0.2
0.5xL1
ÿD6 -0.2
ÿD5
ÿD4 h6
0.5xL1
ÿD7H7
ÿD1 -1
ÿD2 ±0.1
G1
0.25xL1
L7
L3
L1
FL-01 / 4x
FL-02 / 6x
ØD1
mm
L1
mm
58
20-50
65
20-60
75
20-70
90
25-75
100
25-90
120
25-110
150
35-150
180
FL-03 / 8x
L1*
mm
ØD7**
mm
30
30
40
40
42
48
50
55
62
62
70
85
100
10-22
23-24
10-22
23-26
10-30
31-34
10-38
39-44
20-42
43-50
26-50
51-60
41-65
115
66-75
50-180
120
225
60-220
250
285
315
350
390
435
70-250
80-280
90-310
100-350
120-400
140-550
FL-04 / 10x
FL-05 / 12x
ØD2
mm
ØD4
mm
L3
mm
L4
mm
L7
mm
ØD5
mm
ØD6
mm
47
30
4
1.4
3
38
38.8
52
35
5
1.6
3
40
41.8
62
42
6
1.9
3
50
51.8
74.5
47
8
2.3
3
59
61.2
84
57
8
2.3
3
69
70.7
101.5
75
10
2.3
5
82
84.1
130
90
12
2.8
5
108
Ø14:
105
110.6
Ø14:
107.8
B
41-90
155.5
110
14
2.8
5
128
131
B
150
50-125
196
140
15
4.5
5
168
171.4
B
Ø16
170
180
200
250
300
350
50-130
60-150
70-162
80-200
90-230
100-260
218
245
280
310
345
385
140
175
175
220
250
280
18
20
22
25
28
32
5
5
5
6
6
7
7
7
7
7
7
7
186
210
244
274
304
338
190
214.5
247.5
277.5
308
343
B
B
B
B
B
B
Ø18
Ø20
Ø22
Ø22
Ø24
Ø27
* = meist gebrauchte Länge L1 most used length L1
*** = Baugröße size 114: M10x1x35mm
Ver
sion
A
B
A
B
A
B
A
B
A
B
A
B
A
Schrauben bolts
Maß
Mt
size
Nm
ØD3
mm
Flansch
flange
Ø5
FL-01 (4)
M5x15
9
Ø6
FL-01 (4)
M6x20
14
Ø6
FL-02 (6)
M6x20
14
Ø8
FL-01 (4)
M8x1x25
36
Ø8
FL-02 (6)
M8x1x25
36
Ø8
Ø10
FL-03 (8)
M8x1x30
M10x1x30***
36
70
FL-03 (8)
FL-04 (10)
FL-05 (12)
FL-03 (8)
FL-04 (10)
FL-05 (12)
FL-03 (8)
FL-05 (12)
FL-03 (8)
FL-03 (8)
FL-03 (8)
FL-04 (10)
FL-04 (10)
FL-04 (10)
M10x1x35
M12x1.5x40
M14x1.5x45
M12x1.5x45
M14x1.5x45
M16x1.5x50
M12x1.5x50
M16x1.5x50
M18x1.5x60
M20x1.5x70
M22x1.5x70
M22x1.5x80
M24x1.5x85
M27x1.5x95
70
120
190
120
190
300
120
300
450
620
830
830
1100
1600
Ø10
Ø12
Ø14
Ø12
Ø14
Ø16
** = Details Nabe + G1 siehe Seite 44-45 details sleeve + G1 see page 44-45
50
Companion flanges
DIN Compact
Version A
DIN Central
Version B
DIN Cap
ÿD8
-1
0.25xL1
ÿD4 h6
0.5xL1
ÿD1
ÿD4 h6
0.5xL1
ÿD7H7
ÿD1 -1
ÿD2 ±0.1
G1
L9
L4 -0.2
L3
ÿG2
L8
L1
L1
FL-01 / 4x
FL-02 / 6x
FL-03 / 8x
L1
FL-04 / 10x
FL-05 / 12x
Bei der Version DIN Central * Cap beschränkt sich der max. Durchmesser Ø D7 auf Ø D8 - 8mm
ØD1
mm
L1
mm
L1*
mm
ØD7**
mm
58
20-65
(35-65)
65
20-75
(35-75)
75
20-85
(35-85)
90
25-95
(45-95)
100
25-110
(45-110)
120
25-130
(45-130)
150
35-170
(55-170)
30
50
40
55
42
60
50
75
62
80
70
100
100
10-27
28-37
10-32
33-40
10-38
39-50
10-43
44-60
20-51
52-68
26-69
70-82
41-82
130
83-106
180
50-205
(75-205)
120
41-100
150
102-125
225
60-250
(90-250)
150
250
70-285
(105-285)
285
80-320
(120-320)
315
90-350
(130-350)
350
100-390
(140-390)
390
120-440
(160-440)
170
240
180
280
200
320
250
350
300
400
50-130
132-165
50-130
132-186
60-165
166-210
70-165
166-244
80-200
202-260
90-230
232-300
435
140-590
(180-590)
350
100-260
ØD2
Mm
47
52
62
74.5
84
101.5
130
155.5
196
218
245
280
310
345
385
ØD4
mm
30
40
35
44
42
54
47
64
57
74
75
88
90
114
110
135
140
175
140
196
175
220
175
254
220
284
250
320
280
L3
mm
L4
mm
L8
mm
L9
mm
20
1.4
15
5
25
1.6
15
5
25
1.9
15
5
25
2.3
20
5
25
2.3
20
5
25
2.3
20
8
2.8
20
8
2.8
25
10
35
4.5
30
12
35
5
35
15
45
5
40
20
45
5
40
30
45
6
40
30
50
6
50
40
50
7
50
40
25
30
30
30
30
35
() = L1 Central + Cap Version
51
ØD8
mm
Ver
sion
26
36
31
40
37
49
42
59
49
67
67
81
82
A
B
A
B
A
B
A
B
A
B
A
B
A
105
B
99
124
128
162
128
184
160
205
160
238
198
258
226
296
256
Schrauben bolts
Maß
Mt
size
Nm
G2
Flansch
flange
M5
FL-01 (4)
M5x15
9
M6
FL-01 (4)
M6x20
14
M6
FL-02 (6)
M6x16
14
M8
FL-01 (4)
M8x20
35
M8
FL-02 (6)
M8x20
35
M8
M10
FL-03 (8)
M8x20
M10x25
35
70
M10
M12
M16
M12
M14
M16
FL-03 (8)
FL-04 (10)
FL-05 (12)
FL-03 (8)
FL-04 (10)
FL-05 (12)
M10x25
M12x25
M14x35
M12x25
M14x35
M16x35
70
120
190
120
190
300
B
M16
FL-03 (8)
FL-05 (12)
M12x25
M16x35
120
300
B
M18
FL-03 (8)
M18x40
450
B
M20
FL-03 (8)
M20x50
600
B
M22
FL-03 (8)
M22x50
800
B
M22
FL-04 (10)
M22x50
800
B
M24
FL-04 (10)
M24x60
1000
B
M27
FL-04 (10)
M27x70
1500
B
Companion flange
SAE Standard
Version A
+0.3
ÿD3 +0.1
FL11+FL13=+0.2
L4 -0.2
Version B
L3
0.25xL1
ÿD6
0.5xL1
ÿD5
ÿD4 H7
0.5xL1
ÿD2 ±0.1
ÿD7 H7
ÿD1 -1
G1
L1
FL-11 / 4x
SAE 1120, 1300, 1400 und 1500,
FL-12 / 8x
SAE 1600, 1700 und 1900
ØD1
mm
L1
mm
L1*
mm
ØD7**
mm
90
1100
2575
96
1300
2590
116
1400
25110
150
1500
35150
50
55
62
62
70
85
100
115
10-35
36-40
20-38
39-44
26-50
51-58
41-65
66-72
175
1600
203
1700
1800
245
1880
250
1900
GS
276
1900
50180
120
60220
FL-13 / 8x
FL-14 / 12x
SAE 1880
SAE 1800
ØD4
mm
L3
mm
L4
mm
L7
mm
ØD5
mm
ØD6
Mm
69.85
57.15
6
2
3
55
56.5
79.40
60.32
7
2
3
60
62
95.25
69.85
8
2
3
73
75.8
120.65
95.25
8
2
3
95
98.2
41-100
155.52
168.23
10
1.2
5
135
138
B
150
50-130
184.15
196.82
11
1.2
5
165
166.7
B
70250
170
50-150
209.55
177.8
15
1.2
5
182
185.2
B
Ø16
FL-13 (8)
M16x1.5x50
300
70250
170
50-170
228.57
196.82
18
1.2
5
206
209
B
Ø12
FL-14 (12)
M12x1.5x50
7/16“x1 5/8“
120
80280
180
60-132
247.64
(251.70)
222.22
18
1.2
5
168
171.4
B
Ø16
FL-12 (8)
M16x1.5x60
300
* = meist gebrauchte Länge L1 most used length L1 Ver
sion
Schrauben bolts
Maß
Mt
size
Nm
ØD2
mm
A
B
A
B
A
B
A
B
ØD3
mm
Flansch
flange
Ø8
FL-11 (4)
M8x1x25
5/16”x1”
36
Ø10
Ø9.5
FL-11 (4)
M10x1x30
3/8“x1 3/16“
70
Ø12
Ø11.2
FL-11 (4)
M12x1.5x40
7/16“x1 5/8“
120
Ø14
Ø12.7
FL-01 (4)
M14x1.5x45
1/2“x1 3/4“
190
120
Ø10
Ø9.5
Ø12
Ø11
Ø10
FL-12 (8)
FL-12 (8)
FL-14 (12)
M10x1x30
3/8“x1 3/16“
M12x1.5x40
7/16“x1 5/8“
M10x1x35
70
120
52
Companion flanges
SAE Compact
Version A
SAE Central
Version B
SAE Cap
ÿD8
0.25xL1
ÿD1 -1
0.5xL1
ÿD4 H7
0.5xL1
ÿD7 H7
H7
ÿD2 ±0.1
ÿD4
ÿD1 -1
G1
L9
FL11+FL13=+0.2
L4 -0.2
L3
ÿG2
L8
L1
L1
FL-11 / 4x
FL-12 / 8x
SAE 1120, 1300, 1400 und 1500,
FL-13 / 8x
SAE 1600, 1700 und 1900
ØD1
mm
L1
mm
L1*
mm
ØD7**
mm
90
1100
25-75
(45-75)
96
1300
25-90
(45-90)
116
1400
25-110
(45-110)
150
1500
35-150
(55-150)
50
55
62
62
70
85
100
115
10-35
36-50
20-38
39-54
26-50
51-64
41-65
66-88
175
1600
203
1700
1800
245
1880
250
1900
GS
276
1900
50-180
(75-180)
120
60-220
(85-220)
L1
FL-14 / 12x
SAE 1880
SAE 1800
Flansch
flange
Schrauben bolts
Maß
Mt
size
Nm
M8
FL-11 (4)
M8x20
5/16”x 3/4”
35
M10
3/8”
FL-11 (4)
M10x25
3/8“x1“
70
M12
7/16”
FL-11 (4)
M12x25
7/16“x1“
120
M14
1/2”
FL-01 (4)
M14x35
1/2“x1 3/8“
190
120
ØD4
mm
L3
mm
L4
mm
L8
mm
L9
mm
ØD8
mm
69.85
57.15
20
2
20
5
52
79.40
60.32
25
2
20
5
56
95.25
69.85
25
2
20
8
65
120.65
95.25
35
2
20
8
90
41-140
155.52
168.23
25
1.2
25
10
135
B
150
50-175
184.15
196.82
25
1.2
25
12
160
B
70-250
(105-250)
170
50-168
209.55
177.8
35
1.2
35
15
172
B
M16
FL-13 (8)
M16x35
300
70-250
(105-250)
170
50-186
228.57
196.82
25
1.2
35
15
190
B
M12
7/16“
FL-14 (12)
M12x25
7/16“x1“
120
80-280
(120-280)
180
60-190
247.64
222.22
(251.70)
35
1.2
40
20
215
B
M16
FL-12 (8)
M16x35
300
() = L1 Central + Cap Version
53
Ver
sion
G2
mm
ØD2
mm
A
B
A
B
A
B
A
B
M10
3/8”
M10
M12
7/16”
FL-12 (8)
FL-12 (8)
FL-14 (12)
M10x25
3/8“x1“
M10x25
M12x25
7/16“x1“
70
120
KV/XS Standard
KV/XS Compact
∞
55
G1
KV/XS Standard
-1
Central Cap
ÿD1
ÿG2
0.25xL1
ÿD8
-1
0.25xL1
Version B Compact
0.5xL1
0.25xL1
L9
L8
L1
L1
0.5xL1
L3
G1
Version B Compact
L7
L3
0.5xL1
ÿD1
0.5xL1
ÿD6
0.5xL1
L7
L4
ÿD6
ÿD5
G1
ÿD5
7 H7
C
G1
KV/XS Compact
0.5xL1 B Standard
Version
Version A
ÿD2 ±0.1
+0.3
+0.1
-1
ÿD1ÿD3
-1
7 H7
ÿD1
70∞
70∞
ÿD
L4
Version A
ÿD2 ±0.1
ÿD
∞
55
Version B Standard
Version A
ÿG2
+0.3
ÿD3 +0.1
Companion flange
Version A
0.25xL1
L1
L1
L1
L1
Ansicht X View X
Ansicht X View X
ØD1
mm
L1
mm
L1*
mm
ØD7**
mm
100
25-110
(45-110)
62
20-40
41-50
(41-60)
26-50
51-60
(61-70)
41-70
71-80
(71-100)
120
25-130
(45-130)
150
35-170
(55-170)
180
50-205
(75-205)
120
150
200
60-250
(90-250)
150
80
70
100
100
130
ØD2 ØD3 L3
mm mm mm
L4
mm
L7
mm
L8
mm
L9 ØD5
mm mm
ØD6
mm
ØD8
mm
84
Ø8.5
10
20
3
20
5
69
70.8
49
100
Ø11
14
25
5
20
8
82
84.1
69
130
Ø13
16
25
5
20
8
108
110.6
82
41-90
(41-120)
150
Ø15
18
35
5
25
10
125
127.5
99
50-100
(50-130)
165
Ø15
20
35
5
30
12
140
142.5
119
() = L1 Central + Cap Version * = meist gebrauchte Länge L1 most used length L1
54
Ver
sion
A
G2
mm
Schrauben bolts
Maß
Mt
size
Nm
M8
M8x1x30
M8x20
36
M10
M10x1x40
M10x25
70
M12
M12x1.5x45
M12x25
120
A
B
M14
M14x1.5x55
M14x35
190
B
M14
M14x1.5x55
M14x35
190
B
A
B
A
B
Companion flanges
Wing Type Standard
L5+0.04
L2+0.1
G2
L6±0.1
Metrisch Metric :
Zˆllig
Wing Type
Inch:
Central Cap
Compact
Version B Standard
Version A
Version A
L4
G1
ÿD7 H7
ÿD8
ÿD3
0.5xL1
0.25xL1
ÿD2±0.5
0.5xL1
0.5xL1
ÿD2±0.5
L7±01
ÿD1 H7
Version B Compact
L9
L8
L10
0.5xL1
L3
0.25xL1
L1
L1
L1
L1
Type
Mt
max
Nm
ØD1
mm
ØD2
mm
L2
mm
L3
mm
L4
mm
L5
mm
L6
mm
L7
mm
L10
mm
2C
4C
5C
6C
7C
8C
8.5C
9C
800
1500
2600
3400
5700
8500
14000
18000
79.35
107.92
115.06
140.46
148.38
206.32
165.07
209.52
85
116
123
150
158
216
175
223
3.8
3.8
5.1
5.1
5.9
5.9
5.9
5.9
9
9
11
11
13
13
15
15
25
25
25
25
30
30
30
30
9.5
9.5
14.26
14.26
15.85
15.85
15.85
15.85
33.32
36.52
42.9
42.9
49.2
49.2
71.42
71.42
59.53
87.32
88.9
114.3
117.5
174.6
123.8
168.28
2.8
3.3
4
4
4.8
4.8
4.8
4.8
Größere Flansche bis 15C auf Anfrage
Schrauben
bolts
G2
inch
G2
mm
Mt
Nm
5/16“x3/4“ 24UNF-2B
5/16“x1 1/8“ 24UNF-2B
3/8“x1 5/8“ 24UNF-2B
3/8“x1 5/8“ 24UNF-2B
1/2“x1 7/8“ 20UNF-2B
1/2“x1 7/8“ 20UNF-2B
1/2“x2” 20UNF-2B
1/2“x2” 20UNF-2B
M8x20
M8x40
M10x40
M10x40
M12x50
M12x50
M12x60
M12x60
36
36
70
70
120
120
120
120
larger flanges up to 15C on request
Anschlussflansch Maße companion flansch size
Type
Mt
max
Nm
ØD7
mm
ØD3
mm
2C
4C
5C
800
1500
2600
10-30
20-55
20-55
6C
3400
7C
8C
8.5C
9C
5700
8500
14000
18000
Standard+Compact
Central+Cap
Central+Cap
L1
mm
L1*
mm
L1
mm
L1*
mm
L8
mm
L9
mm
ØD8
mm
50
75
75
25-75
25-90
25-90
50
60
60
40-90
45-110
45-110
65
80
80
15
20
20
5
5
8
40
60
60
30-70
100
35-150
110
55-170
130
20
8
80
30-70
40-110
30-70
40-110
100
150
100
150
35-150
50-200
35-150
50-200
110
140
110
140
55-170
65-225
55-170
65-225
130
165
130
165
20
25
25
25
8
10
10
10
80
120
80
120
Größere Anschlussflansche bis 15C auf Anfrage
larger companion flanges up to 15C on request
() = L1 Central + Cap Version *= meist gebrauchte Länge L1 most used length L1
55
Cardan shaft structure
Gabelflansch
Fork flange
Joint cross fitting
Gelenkkreuzgarnitur
Grease nipple for f¸r
jointGelenkkreuzgarnitur
cross fitting with central bei
lubrication
For B¸chsenschmierung
bush lubrication
Schmiernippel
Zentralschmierung bei
Keilwelle
Spline
shaftmit
withGabel
fork
Profilschutz
Slip protection
Kunststoffbeschichtung
(Rilsan)
Schweiflzapfen
Plastic coating (Rilsan)
Welding cone withmit
forkGabel
Keilwellennabe
Spline shaft sleeve
Profilschutzdichtung
Slip protection seal
Nur
abschmierbarer
Onlybei
for greasing
version: Version:
Schmiernippel
Verschiebung
Grease nipple forf¸r
thedie
shaft
Keilwelle
Spline shaft
Kardanrohr
Cardan tube
FL1
FL2
Spline shaft joint
Keilwellengelenk
Welding cone joint
Schweiflzapfengelenk
Shaft
Verschiebung
Shaft
The shaft comprises the spline shaft with fork and the spline shaft sleeve. The parts are produced in a drop forge process or machined. The profile of the sleeve is evacuated. The spline shaft profile is rolled into the shaft without machining. This combination ensures very low sliding forces. Depending on the version, the sleeve and shaft can also
be covered with a plastic coating (Rilsan coating). This keeps the sliding forces to a minimum. Shafts are available
in greasing versions as well as maintenance-free versions. In the greasing version, the sleeve has a grease nipple.
Slip protection
Most cardan shafts, especially in extreme applications, have slip protection. A protective tube with an internal sealing
element combined with the plastic coating on the spline shaft sleeve ensures a good seal on the shaft. The material
and design of the gasket depend on the selected lubrication and intended use. The lubricant is kept in the shaft and
protection is also provided against foreign bodies from outside.
Plastic coating (Rilsan)
Kunststoffbeschichtung
(Rilsan)
Only
for greasing
version Version
Nur bei
abschmierbarer
Keilwellennabe
Spline
shaft sleeve
Kardanrohr
Cardan
tube
Gasket
Dichtring
Slip
protection
Profilschutz
Spline
shaft
Keilwelle
LA
Cardan tube
The cardan tube connects the spline shaft sleeve with the welding cone joint and is a drawn, seamless precision tube.
Prior to welding, the ends of the tube are machined. This ensures optimum preparation of the weld seam. The tubes
are welded together with the other cardan shaft elements in a gas-shielded welding process in specially developed
automatic round welding machines.
56
Fork flanges
Fork flanges are produced in a drop forge process. The flange is machined and the recess is designed as the fit.
Since the cardan joint must fit precisely between a driving and a driven machine element, the fork flange is the link.
Overview of standard flange connections
DIN
Flange version with inner recess for companion flange in accordance with ISO 7646
SAE
Flange version with outer recess for companion flange in accordance with ISO 7647
KV
Flange version with cross-tooth
in accordance with ISO 12667 for companion
flange in accordance with ISO 8667
Special flanges
The cardan shafts can of course be equipped
with all desired flange types. Unfortunately it is not possible
to illustrate them all, but here are a few examples:
Square flange
Flange with face key
Open flange
Joint forks
The joint forks on the spline shaft, fork flanges and welding cone have machined bores, which act as bearing seats
for the bearing bushes of the cross joints. The grooves for the retaining rings are cut in using a coordinate-controlled
precision process.
57
Cardan shaft cross fittings
The cardan shaft cross fittings comprise the cross body, the grease nipple(s) and the 4 bearing bushes that sit on
the cross pin.
The cardan shaft crosses are produced in a cold forging press process or in a drop forge process. The cross pins,
which hold the roller or needle roller bearings, are finely machined through grinding. The cross joints are heat-treated
in a special process to achieve the optimum combination of hardness and toughness.
The material used is always high-quality rolling bearing steel. The bearings used have been tested millions of times
and have proven effective over several decades. The material and design of the gasket at the bush opening depend
on the selected lubrication and specific intended use. The lubricant is kept at the rollers and at the same time protection is provided against foreign bodies from outside.
All parts are heat-treated depending on the rolling bearings and finely machined through grinding.
Schmierungsarten
Types of lubrication
Zentral (middle)
(Mitte)
Central
Lateral
(Seite)
Lateral (side)
¸ber
Over Korb
cage
2 bushes
B¸chsen
2
wartungsfrei
Maintenance-free
Lubrication and lubricant
For lubrication, high-performance greases are used, where the standard version supports an operating temperature
of -30°C to +140°C and the special version supports error-free operation from -60°C to +250°C. The standard lubricant used is a grease based on mineral oil with a lithium special soap. This combination of active substances keeps
intake wear to a minimum and has a protective effect in the boundary friction area, which prevents tribocorrosion. Our
standard grease has a consistency of Class 2, a penetration of 265-295 and a dropping point of 250°C. Our greases
are of course lead-free. The grease nipples meet DIN 71412 and are of course fitted with plastic caps.
Cardan shaft finish
The entire cardan shaft is covered with a high-quality finish. A fast-drying, metal-reactive special primer is used. This
special primer contains a balanced selection of binding agents and pigments together with phosphoric acid components which provide a passivating effect on all metal surfaces. This ensures the optimum protection of the surface.
The visual effect is that of a finish coat, however this primer provides the perfect basis for applying any type of standard finish coat or two-component finish. On request we can apply any type of two-component finish in any desired
colour.
58
Balancing and position marking
The cardan shaft is balanced in accordance with the ISO 1940 quality grade G 6.3 - G 40 on special cardan shaft
balancing machines and receives an individual balance certificate. The balance position of the shaft is marked on
both the spline shaft and the spline shaft sleeve. This ensures correct assembly after dismantling.
Balancing plate
Wuchtblech
Verschiebest¸ck
shaft piece
Balancing
plate
Wuchtblech
welding
cone
joint
Schweiflzapfengelenk
Intermediate bearings
Intermediate or centre bearings are used to support drive lines. They are an integrated part of the cardan shaft and
create one unit together with the cardan shaft. The bearing seat for the cardan shaft is tailored specifically to the
rolling bearings and the other components of the pillow block bearing. The rolling bearings and pillow block bearing
components are only purchased from leading brand manufacturers. The material used for the rolling bearings is
always high-quality bearing steel. The bearings used have been tested millions of times and have proven effective
over several decades. The material and design of the gaskets on both sides depend on the selected lubrication and
specific intended use. The lubricant is kept in the bearing and protection is also provided against foreign bodies from
outside. In vehicles, elastic bearings are usually used. The rolling bearing is integrated in a rubber insert, which in
turn is fixed in the bearing frame. In machine systems and in system engineering, standard pillow block bearings
are often used as fixed or loose bearings. All popular types of rolling bearing can be used on the cardan shaft seat.
Standard intermediate bearing
Ansicht View A
Heavy duty intermediate bearing
Schmiernippel DIN 71412 - 90∞
(nur bei abschmierbaren Lagern)
grease nipple DIN 71412 - 90∞
(only for greasing bearings)
Ansicht View A
A
A
Elastic intermediate bearing
Gelenkwelle
mit elastischer
Lagerung
Cardan
shaft with
elastic bearing
Lagerrahmen
Bearing
frame
Flansch
Flange
Sicherungsmutter
Lock
nut
Schutzblech
Protective
cover
Gummileinlage
Rubber
insert
Rolling W‰lzlager
bearing
Befestigungsschraube
Fixing screw
59
Flange screw connection
When assembling the cardan shaft flange with the companion flange, high-tensile cardan bolts with Tensile Class
10.9 or hexagon bolts similar to DIN 960-10.9 should be used. If bolts in accordance with DIN 931-10.9 or DIN 93310.9 are used for companion flanges with threaded holes, the modified torque values must be observed. Only selflocking nuts in accordance with DIN 980-10 may be used. If other nuts are used, the nuts must always be locked. If
threaded holes are used in the companion flange, the bolt must be locked. Make sure that the bolt cannot be pushed
in from the cardan shaft side. The bolt should therefore be pushed through from the companion flange side and the
nuts tightened from the flange side. All of our cardan shafts are supplied in this form unless specified otherwise. The
cardan shafts are supplied without flange screw connection. We are of course happy to supply the necessary connection set on request. The screw connection should be lightly oiled. However, excess oil or even grease should never be
applied to the bolts and nuts. When the retaining bolts or nuts are tightened or loosened, the existing screw locking
is damaged. The nuts or bolts should therefore always be locked again after tightening or loosening.
Screw connection for DIN flangeIn
accordance with ISO 7646
FL-01 / 4x
Cardan bolts Tensile Class 10.9 Hexagon
bolts similar to DIN 960-10.9 Hexagon
nuts DIN 980-100
FL-02 / 6x
FL-03 / 8x
FL-04 / 10x
FL-05 / 12x
*** = Size 114: M10x1x35mm
58
4
Ø5
65
5
75
Schrauben bolts
Maß
size
SW
mm
EM
mm
L2
mm
L3
mm
Mt
Nm
FL-01 (4)
M5x15
8
8.8
3.5
5
9
Ø6
FL-01 (4)
M6x20
10
11.1
4
6
14
6
Ø6
FL-02 (6)
M6x20
10
11.1
4
6
14
90
8
Ø8
FL-01 (4)
M8x1x25
13
14.4
5.3
8
36
100
8
Ø8
FL-02 (6)
M8x1x25
13
14.4
5.3
8
36
120
10
Ø8
Ø10
FL-03 (8)
M8x1x30
M10x1x30***
13
17
14.4
18.9
5.3
6.4
8
10
36
70
150
12
Ø10
Ø12
Ø14
FL-03 (8)
FL-04 (10)
FL-05 (12)
M10x1x35
M12x1.5x40
M14x1.5x45
17
19
22
18.9
21.1
24.5
6.4
7.5
8.8
10
12
14
70
120
190
180
14
Ø12
Ø14
Ø16
FL-03 (8)
FL-04 (10)
FL-05 (12)
M12x1.5x45
M14x1.5x45
M16x1.5x50
19
22
24
21.1
24.5
26.8
7.5
8.8
10
12
14
16
120
190
300
225
15
Ø16
FL-03 (8)
FL-05 (12)
M12x1.5x50
M16x1.5x50
19
24
21.1
26.8
7.5
10
12
16
120
300
250
18
Ø18
FL-03 (8)
M18x1.5x60
27
30.2
11.5
18
450
285
20
Ø20
FL-03 (8)
M20x1.5x65
30
33.6
12.5
20
620
315
22
Ø22
FL-03 (8)
M22x1.5x75
32
35.8
14
22
830
350
25
Ø22
FL-04 (10)
M22x1.5x75
32
35.8
14
22
830
390
28
Ø24
FL-04 (10)
M24x1.5x85
36
40
15
24
1100
435
32
Ø27
FL-04 (10)
M27x1.5x95
41
45.2
17
27
1600
60
2xL1
L1
L2
L3
Anschlussflansch Kardanflansch
companion flange cardan flange
ÿD1
Flansch
flange
EM
ØD2
mm
ÿD2
L1
mm
SW
ØD1
mm
Screw connection for SAE flangeIn
In accordance with ISO 7647
FL-11 / 4x
FL-12 / 8x
FL-13 / 8x
FL-14 / 12x
Cardan bolts Tensile Class 10.9
Hexagon bolts DIN 960-10.9
Hexagon nuts DIN 980-10
Flansch
flange
Schrauben bolts
Maß
size
SW
EM
L2
L3
Mt
Nm
13
14.4
5.3
8
36
90
1100
6
Ø8
FL-11 (4)
M8x1x25
5/16”x1”
96
1300
7
Ø10
Ø9.5
FL-11 (4)
M10x1x30
3/8“x1 3/16“
17
18.9
6.4
10
70
116
1400
8
Ø12
Ø11.2
FL-11 (4)
M12x1.5x40
7/16“x1 5/8“
19
21.1
7.5
12
120
150
1500
8
Ø14
Ø12.7
FL-01 (4)
M14x1.5x45
1/2“x1 3/4“
22
24.5
8.8
14
190
120
175
1600
10
Ø10
Ø9.5
FL-12 (8)
M10x1x30
3/8“x1 3/16“
17
18.9
6.4
10
70
203
1700
1800
11
Ø12
Ø11
FL-12 (8)
FL-14 (12)
M12x1.5x40
7/16“x1 5/8“
19
21.1
7.5
12
120
245
1880
15
Ø16
FL-13 (8)
M16x1.5x50
24
26.8
10
16
300
250
1900
GS
18
Ø12
FL-14 (12)
M12x1.5x50
7/16“x1 5/8“
19
21.1
7.5
12
120
276
1900
18
Ø16
FL-12 (8)
M16x1.5x60
24
26.8
10
16
300
2xL1
L1
L2
L3
ÿD1
ØD3
mm
EM
L1
mm
ÿD2
SAE
Type
SW
ØD1
mm
Screw connection for KV flange
In accordance with ISO 12667 and ISO 8667
All cross-tooth flanges have 4 bolts per flange.
2xL1
Cardan bolts Tensile Class 10.9 Hexagon
bolts DIN 960-10.9 Hexagon nuts DIN 980-10
L1
L2
10
120
Maß
size
SW
mm
EM
mm
L2
mm
L3
mm
Mt
Nm
Ø8
M8x1x30
13
14.4
5.3
8
36
14
Ø11
M10x1x40
17
18.9
6.4
10
70
150
16
Ø13
M12x1.5x45
19
21.1
7.5
12
120
180
18
Ø15
M14x1.5x55
22
24.5
8.8
14
190
200
20
Ø15
M14x1.5x55
22
24.5
8.8
14
190
61
ÿD1
100
Schrauben bolts
EM
ØD2
mm
ÿD2
L3
mm
SW
ØD1
mm
L3
Assembly
• Prior to assembly, remove any transportation safeguards.
• Prior to assembly, check whether the cardan shaft is connected to the shaft precisely according to the markings.
• If the cardan shaft is painted please note that the area of the length compensation remains unpainted.
• Use only bolts and nuts of the correct quality and dimensions according to the table.
• Always assemble the cardan shaft ensuring that dirt is kept from the shaft and any liquid can run off.
Correct
Richtig
Incorrect
Falsch
• Always tighten flange screw connections using a crosshead with torque spanner according to the table.
• Before connecting, always ensure that the faces of the cardan shaft flange and counterflange are free from dirt,
grease, oil, rust-proofing agents and paint.
• Never exchange the shaft or other cardan shaft parts with those from different cardan shafts. The cardan shaft will
no longer be balanced properly.
• If the cardan shaft has to be pulled right out of the shaft, when assembling the shaft again observe the markings
carefully.
• Never remove balancing plates or other parts of the cardan shaft or perform any other refits. The function of the
cardan shaft will no longer be guaranteed and the warranty will be invalidated.
62
• After assembly, the length compensation must have freedom of movement on both sides so that the maximum
and minimum operating state length can be achieved with the length compensation.
• Cardan shafts without length compensation should always be assembled with the power disconnected.
• On gears, intermediate bearings and similar machine elements with cardan shaft connection on both sides, the
cardan shafts should be flange-mounted at an offset of 90° each.
90∞
• Never turn the cardan shaft with assembly tools such as socket pipes or lever rods in the joint. This could damage
grease nipples and seals.
• Check the companion flanges. They must match the cardan shaft flange exactly in both shape and dimensions.
• Cardan shafts with a centred twin joint should be prevented from tipping too far during assembly. Otherwise the
location bearing can be damaged.
Lagerdichtung
Bearing seal
Zentrierlager
Location
bearing
• The frame under the bearing fixing must be stable and strong enough to withstand the relevant forces.
• Position the drive line such that dirt is kept from the shaft and any liquid can run off.
• To fix the centre bearing on the vehicle frame, observe the instructions from the vehicle manufacturer, use the
bolts specified therein and secure them accordingly.
63
Assembling drive lines
• Intermediate shafts and drive lines are supplied fully assembled with the
corresponding centre bearings. Never remove the bearings prior to assembly, simply connect together with the cardan shaft.
Flansch
Flange
• Never loosen or tighten the lock nuts or retaining bolt(s) of the bearing, this
damages the safety mechanism.
Sicherungsmutter
Lock nut
• When assembling the drive line, observe the relevant installation instructions from the manufacturer.
• Only secure the centre bearing on the vehicle once the drive side and output side of the drive line has been fitted. The centre or intermediate shaft
bearing should always be installed without force.
• The drive line is usually relatively long and therefore considerable levering forces are exerted on the joints during
assembly. To ensure that the joints are not damaged during assembly, avoid sagging on the drive line and excessive
bending on the joints.
• The intermediate bearing must always be at a right angle to the intermediate shaft and to the drive line.
Assembly
of drive line
Einbau
Gelenkwellenstrang
Fahrzeugrahmen
Vehicle frame
Fahrzeugrahmen
Vehicle frame
90∞
Intermediate
Zwischenwelleshaft
Mittellager
Centre
bearing
Cardan
shaft
Gelenkwelle
• The frame under the bearing fixing must be stable and strong enough to withstand the relevant forces.
• Position the drive line such that dirt is kept from the shaft and any liquid can run off.
• To fix the centre bearing on the vehicle frame, observe the instructions from the vehicle manufacturer, use the bolts
specified therein and secure them accordingly.
• After assembly, the length compensation must have freedom of movement on both sides so that the maximum and
minimum operating state length can be achieved with the length compensation.
Dismantling
• When removing the cardan shaft, prevent the shaft from sliding out.
• If the markings on the shaft are no longer visible, before dismantling mark the positions on the spline shaft and
spline shaft sleeve.
• Always work safely. Prevent the joints from tipping. When dismantling under the vehicle, prevent the cardan shaft
from falling.
• Never use different parts from other cardan shafts.
64
Transport and storage
• All transport should only be in a horizontal position. If vertical transport is unavoidable, prevent the shaft from sliding
out in any way.
• When transporting by forklift, place wood underneath and only lift under the tube.
• Always check the grease nipples. Square timbers and lifting cables must not touch the grease nipples.
• There should never be a load on the slip protection during storage and transport.
• For crane transport, use only synthetic cables or lifting straps. If only steel cables are available, fit hitching points
with edge protection.
• During transport and storage, always prevent cardan shaft from rolling away using a wedge or prism.
• If several cardan shafts are to be stacked on top of one another, use only suitable wooden racks, which prevent
rolling.
• Always store cardan shafts in a dry place. Never place a load on the shaft or the slip protection.
• During storage, only place supports under the tube. Joints, flanges, shafts, slip protection and grease nipples must
be free and not subject to a load.
• Protect cardan shafts with centred twin cardan joint from buckling too far during transport and storage. Otherwise
the location bearing will be damaged.
Storage conditions for cardan shafts and pillow block bearings
All parts should be stored in their original packaging. The storage area must be clean, dry, free from dust and chemical vapours, and should not be subject to vibrations. The maximum data for the area is as follows: for temperatures
from -5°C to +25°C, a temperature difference between day and night of 8°C and relative humidity of 65%. Provided
all of these conditions are met, cardan shafts and pillow block bearings can be stored for up to 5 years. However,
before starting up parts that have been stored for more than 1 year, the old lubricant should be completely replaced
by greasing.
65
Maintenance and lubrication
Lubrication and inspection of the cardan shaft can be carried out together with the inspections for the vehicle or machine. Our suggested lubrication intervals are only guidelines, and actual values will depend on the individual operating conditions. Each user must therefore specify their own lubrication and inspection intervals at their discretion.
Lubrication and inspection intervals (guidelines)
Vehicle or machine
Lubricate
every
or maximum
after
Inspection
every
or maximum
after
Long-distance commercial vehicles
and all comparable vehicles
50 000 km
12 months
100 000 km
12 months
Commercial vehicles in mixed urban/rural use
Urban commercial vehicles
All vehicles used similarly
25 000 km
6 months
50 000 km
12 months
Long-distance buses
50 000 km
12 months
100 000 km
12 months
Urban buses
25 000 km
3 months
50 000 km
6 months
Commercial vehicles and construction machinery used on site*
Working vehicles, hauliers, military vehicles*
All vehicles used similarly*
12 500 km
oder 250 h
3 months
or after
wet run
25 000 km
6 months
Ship drives
1500 h
3 months
1500 h
6 months
All types of production-intensive industrial systems
and lifting equipment
500 h
6 months
500 h
6 months
* After running through rivers or other water, lubrication is always required
Lubrication
Clean the grease nipples before lubricating and ensure grease is passing through. Do not use excess pressure and
lubricate smoothly. We recommend 5 bar. Lubricate until the fresh grease comes out of the seals on the bearings. For
the shaft piece, lubricate only 2 to 3 grease press strokes per interval. Always keep an eye on the seals and lubricate
by touch.
Lubricant
The cardan shaft is always supplied in a lubricated state. Cardan shafts that have been stored for more than 6
months should always be lubricated again before start-up. Only lithium soap grease should be used. We use and
recommend Microlube GL 262 as standard grease and Klüberplex BEM 34-132 as high-performance and high-temperature grease (both from Klüber Lubrication, Munich, Germany). The latter is a special grease based on mineral oil
with a lithium special soap. Other lubricant brands that can also be used for our standard grease are: BP Energrease
LS 2, Esso Beacon EP 2, Shell Alvania EP 2, Mobil Mobilux 2. Do not use sodium-based grease, Molykote lubricants
or lubricants with MoS2 additives. If the cardan shaft is equipped with low or high-temperature cross fittings, use
only appropriate grease. Unless otherwise noted in the drawing, the grease nipples for our cardan shafts meet DIN
71412. All grease nipples in accordance with DIN 71412 are fitted with removable plastic caps for protection against
dirt and humidity.
Any other lubricants that meet the following requirements may be used: Operating temperature: -30°C to +140°C
(high-performance grease -45°C), consistency class: 2 (DIN 51818, NLGI), penetration: approx. 265 to 295 (DIN
ISO 2137), dropping point: >220 to 250°C (DIN ISO 2176), density: approx. 0.9 g/cm³ (DIN 51757 at 20°C), water
resistance: approx. 1 to 90 (DIN 51807 – 3 h/90°C), flow pressure: approx. 1400 mbar (DIN 51805 – 25°C), corrosion
protection properties: 1 (DIN 51802 Emcor test), speed value: approx. 300,000 to 400,000 (dm x n).
66
Cleaning the cardan shaft
Never clean the cardan shaft with high-pressure or jet-stream cleaners. However, if this type of cleaning is essential,
always lubricate the cardan shaft afterwards as described until only fresh grease comes out of the seals.
Inspection checklist
(can be carried out with the cardan shaft on the vehicle or in the system)
• Check that flanges and screw connections are secure. Tighten with torque spanner according to the table if required.
• Check whether all bearing bushes for the cross fittings are still secured with retaining rings (7).
• Check the bush base for any discolouration or deformation that could indicate a position defect and overheating (7).
In the event of discolouration, replace the entire cross fittings.
• Check bush base for signs of rotation under the retaining ring, which indicate a bush rotator (7). In this case, replace
the fork element and cross fittings.
• Check whether balancing plates have come loose or been lost (5). If balancing plates are damaged or lost, the
cardan shaft must be rebalanced.
• Visually check all seals for the cross fittings (1). If a seal is damaged, worn or lost, replace the cross fittings.
• Check all seals on the shaft and any plastic coatings for damage (1+3+8). If they are damaged, replace the seals
or ask us to replace the relevant parts.
• Check all grease nipples (2+4) and their protective caps. Replace grease nipples if required and clean lubricant
channels so that the grease can pass through freely.
2
3
1
4 5
6
8
7
67
5
• Lift the shaft slightly to remove the load and try to rotate the shaft and the joints (6). If they can be rotated, there is
too much play on the cardan shaft and it should be overhauled.
• Carry out a visual check for dents in the tube or in the slip protection and check all parts of the cardan shaft for
visible cracks or breaks. If any cracks are found or if there is a dent in the tube, return the shaft to us for overhaul.
For intermediate shafts and drive lines, check the centre bearing:
The bearing must not make any noise while running. If noise occurs, the bearing must be replaced. For elastic intermediate bearings, there should be no cracks or damage on the elastic rubber insert; it must fit in place precisely
and be well secured. The rolling bearing must also be secured precisely in the bearing frame. There should be no
play in the position of the bearing in the rubber insert. Check the fixing screws. If necessary, tighten according to the
above table. The actual rolling bearings must run evenly, they must not show any signs of damage, have any play or
make any noise while running. The companion flange must sit securely on the bearing shaft and should not be able
to move. There should be no play when rotating or on the horizontal. A loose washer or a loose protective cover can
be a sign of a loosened flange. Tighten retaining bolts or nuts, if necessary, according to the above table.
Elastic intermediate bearing
Fixed intermediate bearing
Gelenkwelle
elastischer
Lagerung
Cardan
shaftmit
with
elastic bearing
Bearing
frame
Lagerrahmen
With
block bearing
mitstandard
Standardpillow
Stehlager
Flange
Flansch
Sicherungsmutter
Lock nut
Protective
cover
Schutzblech
Rubber
insert
Gummileinlage
RollingW‰lzlager
bearing
Fixing screw
Befestigungsschraube
68
Cardan shaft design
The calculations and design specifications for the precise design of the cardan shaft are as varied as its possible
conditions of use. The following design calculations therefore only offer a general, simplified version of the specified
individual case. Customers can use our specially developed Tailor Made Service at [email protected] or contact our
Technical office directly. This will provide a tailor-made solution for your application, which includes a precise design
calculation, a technical description and a drawing of your required cardan shaft.
Basic principle:
Acardan shaft is always used if there are differences in the
position of the drive and output or if differences are to be
expected during operation. The differences can be both in
the distance and in the angle between the two points. If
the drive and output are parallel on one level, this is called
a Z-configuration. If the drive and output are positioned so
that they intersect on one level, this is a W-configuration.
For both configurations ß1 = ß2. If the drive and output are
not on the same deflection level, this is a spatial configuration. The resulting angle for ß1 and ß2 must be calculated.
Both resulting angles must be the same. For a drive line,
the sum of all positive deflection angles must correspond
to the sum of all negative angles. The fork setting determines whether the value is positive or negative.
Determining the torque:
The following technical data is required: Power for the
drive side:
P (kW)
(actual power that occurs on the drive side) Operating
speed: n (rpm) (average speed during operation)
Nenndrehmoment Mt =
(Nm)
Cardan shaft geometry:
The following technical data is required:
Assembly length:
Lh (mm) (Horizontal distance between flanges FL1-FL2)
Vertical distance:
Av
(mm) (Vertical distance between FL1-FL2)
Horizontal distance: Ah (mm) (Horizontaler Abstand zwischen FL1-FL2)
Flange height FL1: FL1h(mm) (See L2 in the relevant cardan shaft data sheets)
Flange height FL2: FL2(mm) (See L2 in the relevant cardan shaft data sheets)
Length compensation:LA(mm)(See LA in the relevant cardan shaft data sheets)
Operating length Lc between the joints = (mm)
69
Cardan shaft design
Operating length LO of the cardan shaft =
(mm)
Nominal length L1 of the cardan shaft =
(mm)
Deflection angle ß in operating position =
(°)
At specified operating speed n maximum possible operating deflection angle ßmax =
(°)
Service life calculation:
Coefficient of impact: fI (electric motor = 1
petrol engine: 1-3 cylinders = 1,5
>3 cylinders = 1,25
Dieselmotor: 1-3 cylinders = 2
> 3 cylinders = 1,5 )
Service life Lt =
(h)
This service life calculation uses average torque (Mt) and average speed (n). For a more precise and detailed service
life calculation using runtime classes, please contact our Technical office ([email protected]).
Critical speed:
Tube outer diameter: D (mm) (See D7 of the relevant size in the table on page 101)
Tube inner diameter: d (mm) (See D7 of the relevant size in the table on page 101)
Critical speed ncr =
Operating speed nmo =
rpm but maximum 6154 rpm
rpm but maximum 4000 rpm
For specified operating angle ß maximum possible operating speed nmax =
(U/min)
The above calculation for the critical speed and operating speed is only a formula for an approximate value. For higher results and for shorter cardan shafts, the specified maximum speeds apply. We can also provide cardan shafts
for higher speeds on request.
70
Industrial
l
gona
LE dia
FL1
l
gona
LE dia
Y
ÿD1
X
X
ÿD7
ÿD3
Y
ÿD1
FL1
FL2
Flansche
vorhanden
Flange present
ÿD3
FL2
Anschlussflansche werden benˆtigt
ÿD7
L8
LE horizontal
L8
LE horizontal
Where possible, please provide us with all the data that you can. Any information that you do not know can be left
blank.
Performance data
Engine
Gears
Cardan
shaft
Assembly dimensions
Electric, diesel or other
Yes/No
Power
kW
Speed
rpm
rpm
Operating torque
Nm
Operating deflection angle
System
type
°
e.g.: Transport system, steel plant, ship drive
mm
Diagonal operating length
mm
Required length compensation
mm
X
Lateral offset
mm
Y
Vertical offset
mm
LA
Transmission
Operating speed
Horizontal operating length
LE
Companion flanges are required
ØD7
L8
ØD7
L8
Operating
mode
Environment
mm
Wellenlänge FL1
mm
Wellendurchmesser FL2
mm
Wellenlänge FL2
mm
Flange connections are present
e.g.: 1, 2 or 3 shift operation
e.g.: Dirt, dust, temperature, vapours
or
water
Shaft diameter FL1
ØD1
Outer diameter FL1
Quantity
Outer diameter FL1
ØD3
Hole Ø FL 1
mm
ØD1
Outer diameter FL2
mm
Quantity
ØD3
Number of holes FL 2
Hole Ø FL2
Miscellaneous:
Date:
Required quantity:
Desired delivery date:
Company:
Ms/Mr:
mm
Tel.:
E-mail:
Fax:
71
mm
Vehicle
LE diag
onal
Companion
flange types
Anschlussflanschtypen:
DIN
SAE
FL2
ÿD3
X
fl∞
Y
ÿD1
ÿD3
FL1
ÿD1
Motor/
Wing Type
KV
Engine/
Getriebe
gear
unit
Einheit
LE horizontal
Achse
Axle
or oder
transfer
Verteilergetriebe
gearbox
Where possible, please provide us with all the data that you can.
Any information that you do not know can be left blank.
Performance data
Engine
Assembly dimensions
Petrol, diesel or other:
LE
No. of cylinders
Geartransmission
Transducer
Vehicle type
Horizontal operating length
mm
Diagonal operating length
mm
Required length compensation
mm
Power
kW
LA
Maximum speed
rpm
X
Lateral offset
mm
Maximum motor torque
Nm
Y
Vertical offset
mm
for speed
rpm
ß
Deflection angle
°
Companion flange FL1
Main gearbox greatest i
Main gearbox least i
Typ
DIN, SAE, KV, Wing Type
Yes/No transfer gearbox i
ØD1
Outer diameter
Quantity
Yes/No transmission i
e.g.: lorry, bus, construction machinery
ØD3
mm
Number of holes
Hole Ø
mm
Companion flange FL2
Typ
ØD1
Quantity
ØD3
Operatingmode
Environment
e.g.: long-distance, regional, rural
e.g.: motorway, dirt, dust, temperature, water
Miscellaneous:
72
DIN, SAE, KV, Wing Type
Outer diameter
mm
Number of holes
Hole Ø
mm
SASS
SASS
Katalog
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CD
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No
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www.w-sass.de
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73
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Contacts
The people to contact
Department
E-mail Tel.
Fax Head office
[email protected]
+49 (0) 40 / 22 633 01-0
+49 (0) 40 / 22 633 01-19
Sales
[email protected]
+49 (0) 40 / 22 633 01-10
+49 (0) 40 / 22 633 01-19
+49 (0) 40 / 22 633 01-10
+49 (0) 40 / 22 633 01-19
Customer care
Technical office
[email protected]
+49 (0) 40 / 22 633 01-30
+49 (0) 40 / 22 633 01-19
Dispatch/Incoming goods
[email protected]
+49 (0) 40 / 22 633 01-40
+49 (0) 40 / 22 633 01-19
Quality assurance
[email protected]
+49 (0) 40 / 22 633 01-60
+49 (0) 40 / 22 633 01-19
Location
SASS
Ah
re
ns
e

ra ß
ck
B
kst
be
bu
Br
oo
ks
tie
g
roo
Lü
rg
er
W
eg
In the heart of Europe
urg
mb
Ah r e n s b u r
ger Weg

Ha
g
Alte Landstraße
AS Stapelfeld
74
eg
W
Am
tsw
e
r
ge
fe r
A1
r
bu
ndor
ns
re
M ei e
Ah
SASS
SASS
Your Notes
75
SASS
SASS
Your partner with 75 years of know how in cardan drive
Brookstr. 14
22145 Stapelfeld bei Hamburg
Tel.: +49 (0) 40 / 22 633 01-0
Fax: +49 (0) 40 / 22 633 01-19
Internet: www.w-sass.de
Business hours:
Monday – Thursday 8.00 am – 6 p.m.
Frida 8 a.m. – 5 p.m.
24-hour emergency contact: +49 (0) 40 / 22 633 01-0
Stand: 01.2011.
Copyright for all texts and drawings: All texts, drawings and downloads are provided solely as information for individual use.
No part of this document may be reproduced or distributed to third parties without written
permission from Gelenkwellenfabrik Wilhelm Sass KG.

Gelenkwellenfabrik Wilhelm Sass

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