Kennametal 2013 Master Catalog — Face Mills — Metric — A

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Kennametal 2013 Master Catalog — Face Mills — Metric — A
Face Mills
Dodeka Series • Performance Booster (12 True Edges per Insert) . . . . . . . . . . . . . . . . . . . . . . . . . .O2–O29
Dodeka Mini . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O4–O15
Dodeka . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O16–O24
Dodeka MAX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O26–O29
MEGA Series • Heavy-Duty Machining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O30–O47
MEGA 45° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O32–O35
MEGA 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O38–O39
MEGA 60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O40–O43
MEGA 90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O44–O47
Beyond BLAST KSSM 45° • First Choice for Machining Titanium . . . . . . . . . . . . . . . . . . . . . . . . . .O48–O53
KSSM 45° • Conventional Machining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O54–O60
KSOM Mini • KSOM • Best-in-Class Free-Cutting Face Mills . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O62–O77
Fix-Perfect Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O78–O99
Fix-Perfect Finisher • Cast Iron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O80–O82
Fix-Perfect 70° • Cast Iron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O84–O87, O92–O94
Fix-Perfect 90° • Cast Iron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O88–O91, O96–O98
HexaCut Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O100–O113
HexaCut 45° • Cast Iron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O103–O106
HexaCut 60° • Cast Iron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O108–O112
KSSR 84° • Cast Iron • Roughing and Finishing (84° Lead) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O114–O123
KCMS Cartridge Milling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O124–O127
KSCM PCD AluMill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O128–O137
Fix-Perfect 90° Aluminium . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O138–O146
Chamfer Mills (30°, 45°, 60°) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O147–O153
www.kennametal.com
O1
Dodeka™ Series • Leader in Advanced
Face Milling Applications
Primary Application
Dodeka, Dodeka Mini, and Dodeka MAX ™ are the most comprehensive face milling boosters on the market today.
Twelve true cutting edges per insert mean low cost per edge and high productivity. With Beyond ™ premium milling
grades, you will see up to 30% higher Metal Removal Rates (MRR), 25% lower cutting forces due to real soft cutting
action, and up to 35% better tool life in light to heavy machining.
Features and Benefits
Dodeka Mini Series • Most comprehensive face milling booster in the market, up to Ap1 max = 4,4mm
All different cutter body variations can be loaded with one insert style.
Dodeka Mini High-Feed
12
O2
True
Cutting
Edges
15° lead
Dodeka Mini 45°
12
True
Cutting
Edges
45° lead
Dodeka Mini 60°
12
True
Cutting
Edges
60° lead
Insert HNGJ0604
HNPJ0604
Insert HNGJ0604
HNPJ0604
Insert HNGJ0604
HNPJ0604
Ap1 max = 1,6mm
Ap1 max = 3,2mm
Ap1 max = 4,4mm
Dodeka Mini HF can be loaded
with all Dodeka Mini standard inserts,
except wiper inserts.
Best-in-class leader in face milling up to
Ap1 max = 3,2mm. Excellent choice for near
net shape strategies and driven tools.
Achieve a higher axial depth-of-cut
capability up to Ap1 = 4,4mm with
standard Dodeka Mini inserts.
www.kennametal.com
Dodeka™ Mini Series
insert size HN.J06
Ap1 max = 4,4mm
page O4–O15
Dodeka™
insert size HN.J0905
Ap1 max = 4,5mm
page O16–O24
Dodeka MAX ™
insert size HN.J1307
Ap1 max = 8mm
page O26–O29
P M K N S
Capable in all material groups • Excellent results in machining titanium
www.kennametal.com
O3
Dodeka™ Mini High-Feed (HF) 15°
End Mills
• Twelve cutting edges per insert.
• High-Feed capability.
Dodeka Mini High-Feed 15° • Screw-On End Mills
catalogue number
KSHRHF025D02M16HN06
KSHRHF025D03M16HN06
D1
25
25
D1 max
38,2
38,2
D DPM
29 17,0
29 17,0
G3X L1 WF
M16 32 22
M16 32 22
Ap1 max
1,6
1,6
Z kg
2 0,18
3 0,16
max RPM
20000
20000
4153688
4153689
KSHRHF032D03M16HN06
KSHRHF032D04M16HN06
32
32
45,2
45,2
29
29
17,0
17,0
M16 40 22
M16 40 22
1,6
1,6
3 0,24
4 0,25
17600
17600
4153690
4153691
KSHRHF040D04M16HN06
KSHRHF040D05M16HN06
40
40
53,2
53,2
29
29
17,0
17,0
M16 40 22
M16 40 22
1,6
1,6
4 0,30
5 0,30
15800
15800
Z kg
2 0,33
3 0,31
max RPM
20000
20000
Face Mills
order number
4153686
4153687
Dodeka Mini High-Feed 15° • Cylindrical End Mills
order number
4153692
4153703
catalogue number
KSHRHF025D02A20HN06L120
KSHRHF025D03A20HN06L120
D1
25
25
D1 max
38,2
38,2
D
20
20
L
120
120
LBX
32
32
Ap1 max
1,6
1,6
4153704
4153705
KSHRHF032D03A25HN06L130
KSHRHF032D04A25HN06L130
32
32
45,2
45,2
25
25
130
130
40
40
1,6
1,6
3
4
0,52
0,53
17600
17600
Spare Parts
D1
25
32
insert
screw
193.492
193.492
Nm
3,5
3,5
wrench
170.025
170.025
40
193.492
3,5
170.025
NOTE: D1 = 40 for Spare Parts table.
O4
www.kennametal.com
Dodeka™ Mini High-Feed (HF) 15°
Shell Mills
• Twelve cutting edges per insert.
• High-Feed capability.
Dodeka Mini High-Feed 15° • Shell Mills
order number
4153706
4153707
catalogue number
KSHRHF040A05RS15HN06
KSHRHF050A05RS15HN06
D1
40
50
D1 max
53,2
63,1
D D6 L
22 38 40
22 38 40
Ap1 max
1,6
1,6
Z
5
5
kg
0,29
0,39
max RPM
15800
12700
4153708
4153709
KSHRHF063A06RS15HN06
KSHRHF080A08RS15HN06
63
80
76,1
93,1
22 50 40
27 60 50
1,6
1,6
6
8
0,67
1,26
10100
7900
Spare Parts
insert
screw
193.492
193.492
Nm
3,5
3,5
wrench
170.025
170.025
63
80
193.492
193.492
3,5
3,5
170.025
170.025
Face Mills
D1
40
50
Dodeka Mini High-Feed
First choice for long reach
face milling applications
or light fixtures.
Chip thinning effect due to
lead angle 14,5˚. Tremendous
enlargement of feed rate and
Metal Removal Rate (MRR).
Up to 40% shorter
machining cycle time.
www.kennametal.com
O5
Dodeka™ Mini High-Feed (HF) 15°
Inserts
Insert Selection Guide
Light Machining
Geometry
Grade
.E..LD
KC725M
.E..LD
KCPK30
.E..LD
KCPM20
.E..LD
KC725M
.E..LD
KCPK30
.E..LD
KCK15
.E..LD
KCPK30
.F..LDJ
K313
.F..LDJ
KC410M
.E..LD
KC725M
.E..LD
KC725M
.S..GD
KC725M
—
—
Material
Group
P1–P2
P3–P4
P5–P6
M1–M2
M3
K1–K2
K3
N1–N2
N3
S1–S2
S3
S4
H1
General Purpose
Geometry
Grade
.S..GD
KC725M
.S..GD
KCPK30
.S..GD
KCPM20
.S..GD
KC725M
.S..GD
KCPK30
.S..GD
KCK15
.S..GD
KCPK30
.F..LDJ
KC410M
.E..LD
KC510M
.S..GD
KC725M
.S..GD
KC725M
.S..HD
KC725M
—
—
Heavy Machining
Geometry
Grade
.S..HD
KC725M
.S..HD
KCPK30
.S..HD
KCPM20
.S..HD
KC725M
.S..HD
KCPK30
.S..HD
KCK15
.S..HD
KCPK30
.E..LD
KC510M
.E..LD
KC510M
.S..HD
KC725M
.S..HD
KC725M
—
—
—
—
Indexable Inserts
HNPJ-HD
first choice
alternate choice
HNGJ-LDJ
catalogue number
HNGJ0604ANFNLDJ
D
12,00
BS
1,54
L10
6,44
Rεε
1,00
S
4,48
hm
0,02
cutting
edges
12
D
12,00
12,00
BS
1,54
—
L10
6,44
6,43
Rε
1,0
3,2
S
4,48
4,48
hm
0,05
0,05
cutting
edges
12
12
D
12,00
BS
1,45
L10
6,44
Rε
1,0
S
4,45
hm
0,08
cutting
edges
12
D
12,00
12,00
BS
1,45
—
L10
6,44
6,43
Rε
1,0
3,2
S
4,40
4,42
hm
0,14
0,10
cutting
edges
12
12
HNGJ-LD
catalogue number
HNGJ0604ANENLD
HNGJ060432ANENLD
HNPJ-GD
catalogue number
HNPJ0604ANSNGD
K313
KC410M
KC510M
KC520M
KC522M
KC725M
KCK15
KCPM20
KCPK30
P
M
K
N
S
H
K313
KC410M
KC510M
KC520M
KC522M
KC725M
KCK15
KCPM20
KCPK30
HNPJ-GD
K313
KC410M
KC510M
KC520M
KC522M
KC725M
KCK15
KCPM20
KCPK30
HNGJ-LD
HNPJ-HD
catalogue number
HNPJ0604ANSNHD
HNPJ060432ANSNHD
O6
K313
KC410M
KC510M
KC520M
KC522M
KC725M
KCK15
KCPM20
KCPK30
Face Mills
HNGJ-LDJ
www.kennametal.com
Dodeka™ Mini High-Feed (HF) 15°
Recommended Starting Speeds and Feeds • 15° Approach Angle
Recommended Starting Speeds [m/min]
Material
Group
1
2
3
P
4
5
6
1
M
2
3
1
K
2
3
1–2
N
3
1
2
S
3
4
1
H
2
3
K313
—
—
—
—
—
—
—
—
—
—
—
—
955
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
835
—
—
—
—
—
—
—
—
KC410M
—
—
—
—
—
—
—
—
—
—
—
—
715
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
1460
1300
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
1300
1195
—
—
—
—
—
—
—
KCPM20
660
410
370
275
330
230
270
245
195
435
345
290
—
—
—
—
—
—
—
—
—
KC510M
—
—
—
—
—
—
—
—
—
—
—
—
1195
1100
—
—
—
—
—
—
—
—
—
—
295
—
—
—
—
—
350
275
235
770
695
—
—
—
—
—
—
—
—
—
—
240
—
—
—
—
—
315
250
205
685
640
—
—
—
—
—
—
—
KC520M
—
—
—
200
—
—
—
—
—
285
230
190
630
585
—
—
—
—
—
—
—
KC725M
580
370
330
255
300
200
240
215
175
390
310
255
—
—
—
—
—
—
—
—
—
535
330
305
230
275
175
205
190
150
350
280
240
—
—
—
—
—
—
—
—
—
315
260
240
215
180
160
205
185
140
—
—
—
—
—
45
45
55
75
—
—
—
275
230
205
180
160
120
180
160
120
—
—
—
—
—
35
35
45
55
—
—
—
—
—
—
—
—
—
—
—
—
325
255
215
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
295
225
190
—
—
—
—
—
—
—
—
—
KC522M
—
—
—
—
—
—
—
—
—
260
215
170
—
—
—
—
—
—
—
—
—
395
330
305
270
225
200
245
225
170
275
215
180
—
—
50
50
60
85
—
—
—
KCK15
255
195
170
145
145
95
165
130
95
—
—
—
—
—
30
30
30
35
—
—
—
—
—
—
—
—
—
—
—
—
505
400
335
—
—
—
—
—
—
—
—
—
345
290
255
225
200
150
215
190
145
250
195
160
—
—
45
45
50
60
—
—
—
325
240
215
180
180
120
200
160
115
220
180
145
—
—
35
35
35
45
—
—
—
KCPK30
—
—
—
—
—
—
—
—
—
460
355
300
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
410
330
275
—
—
—
—
—
—
—
—
—
545
335
305
225
310
190
250
225
175
355
280
235
—
—
—
—
—
—
—
—
—
475
305
275
210
275
165
220
195
160
320
255
210
—
—
—
—
—
—
—
—
—
440
275
250
190
255
—
190
170
140
285
230
195
—
—
—
—
—
—
—
—
—
Face Mills
Material
Group
1
2
3
P
4
5
6
1
M
2
3
1
K
2
3
1–2
N
3
1
2
S
3
4
1
H
2
3
NOTE: FIRST choice starting speeds are in bold type.
As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [mm]
Insert
Geometry
.F..LDJ
.E..LD
.S..GD
.S..HD
0,33
0,33
0,66
0,66
10%
0,65
0,98
1,45
1,67
1,31
1,97
2,39
2,70
0,25
0,25
0,49
0,49
Light
Machining
20%
0,48
0,73
1,07
1,23
Programmed Feed per Tooth (fz)
as a % of Radial Depth of Cut (ae)
30%
0,97
0,21
0,42
0,84
0,20
1,46
0,21
0,63
1,27
0,20
1,76
0,43
0,93
1,53
0,40
1,98
0,43
1,07
1,72
0,40
40%
0,39
0,59
0,87
1,00
0,79
1,18
1,42
1,60
General
Purpose
0,20
0,20
0,39
0,39
50–100%
0,39
0,58
0,86
0,98
0,77
1,16
1,39
1,57
Heavy
Machining
Insert
Geometry
.F..LDJ
.E..LD
.S..GD
.S..HD
NOTE: Use “Light Machining” values as starting feed rate.
www.kennametal.com
O7
Dodeka™ Mini 45°
End Mills
• Twelve cutting edges per insert.
• Maximum number of teeth per diameter.
• Productivity booster in all materials.
Dodeka Mini 45° • Screw-On End Mills
catalogue number
KSHR025D02M16HN06
KSHR025D03M16HN06
D1
25
25
D1 max
33,2
33,2
D
29
29
DPM
17,0
17,0
G3X L1
M16 32
M16 32
WF
22
22
Ap1 max
3,2
3,2
Z
2
3
kg
0,14
0,13
max RPM
20000
20000
4126343
4126344
KSHR032D03M16HN06
KSHR032D04M16HN06
32
32
40,2
40,2
29
29
17,0
17,0
M16
M16
40
40
22
22
3,2
3,2
3
4
0,21
0,21
17600
17600
4126345
4126346
KSHR040D04M16HN06
KSHR040D05M16HN06
40
40
48,2
48,2
29
29
17,0
17,0
M16
M16
40
40
22
22
3,2
3,2
4
5
0,26
0,26
15800
15800
Face Mills
order number
4125881
4125882
Dodeka Mini 45° • Weldon® End Mills
order number
4126347
4126348
catalogue number
KSHR025D02B20HN06
KSHR025D03B20HN06
D1
25
25
D1 max
33,2
33,2
D
20
20
L
82
82
L2
32
32
Ap1 max
3,2
3,2
Z
2
3
kg
0,22
0,21
max RPM
20000
20000
4126349
4126350
KSHR032D03B25HN06
KSHR032D04B25HN06
32
32
40,2
40,2
25
25
97
97
40
40
3,2
3,2
3
4
0,40
0,41
17600
17600
Spare Parts
O8
D1
25
32
insert
screw
193.492
193.492
Nm
3,5
3,5
wrench
170.025
170.025
40
193.492
3,5
170.025
www.kennametal.com
Dodeka™ Mini 45°
End Mills
• Twelve cutting edges per insert.
• Long-reach version.
Dodeka Mini 45° • Cylindrical End Mills
order number
4126351
4126352
catalogue number
KSHR025D02A20HN06L120
KSHR025D03A20HN06L120
D1
25
25
D1 max
33,2
33,2
D
20
20
L
120
120
LBX
32
32
Ap1 max
3,2
3,2
Z
2
3
kg
0,28
0,28
max RPM
20000
20000
4126385
4126386
KSHR025D02A25HN06L200
KSHR025D03A25HN06L200
25
25
33,2
33,2
25
25
200
200
32
32
3,2
3,2
2
3
0,72
0,71
20000
20000
4126383
4126384
KSHR032D03A25HN06L130
KSHR032D04A25HN06L130
32
32
40,2
40,2
25
25
130
130
40
40
3,2
3,2
3
4
0,50
0,50
17600
17600
Spare Parts
www.kennametal.com
insert
screw
193.492
193.492
Nm
3,5
3,5
wrench
170.025
170.025
Face Mills
D1
25
32
O9
Dodeka™ Mini 45°
Shell Mills
• Twelve cutting edges per insert.
• Maximum number of teeth per diameter.
• Productivity booster in all materials.
Face Mills
Dodeka Mini 45° • Shell Mills
order number
4126387
4124313
catalogue number
KSHR040A04RS45HN06
KSHR040A05RS45HN06
D1
40
40
D1 max
48,2
48,2
D D6 L
22 38 40
22 38 40
Ap1 max
3,2
3,2
Z
4
5
kg
0,25
0,25
max RPM
15800
15800
4126388
4122886
KSHR050A04RS45HN06
KSHR050A05RS45HN06
50
50
58,2
58,2
22 38 40
22 38 40
3,2
3,2
4
5
0,36
0,37
12700
12700
4126389
4122887
KSHR050A06RS45HN06
KSHR063A04RS45HN06
50
63
58,2
71,2
22 38 40
22 50 40
3,2
3,2
6
4
0,36
0,59
12700
10100
4122889
4126390
KSHR063A06RS45HN06
KSHR063A08RS45HN06
63
63
71,2
71,2
22 50 40
22 50 40
3,2
3,2
6
8
0,65
0,64
10100
10100
4126391
4126392
KSHR080A05RS45HN06
KSHR080A08RS45HN06
80
80
88,1
88,1
27 60 50
27 60 50
3,2
3,2
5
8
1,13
1,25
7900
7900
4126403
4126404
KSHR080A10RS45HN06
KSHR100B06RS45HN06
80
100
88,1
108,1
27 60 50
32 80 50
3,2
3,2
10
6
1,19
1,73
7900
6300
4126405
4126406
KSHR100B09RS45HN06
KSHR100B12RS45HN06
100
100
108,1
108,1
32 80 50
32 80 50
3,2
3,2
9
12
1,84
1,84
6300
6300
4126407
4126408
KSHR125B08RS45HN06
KSHR125B12RS45HN06
125
125
133,1
133,1
40 90 63
40 90 63
3,2
3,2
8
12
2,87
2,98
5050
5050
4124262
KSHR125B16RS45HN06
125
133,1
40 90 63
3,2
16
3,05
5050
Spare Parts
D1
40
50
insert
screw
193.492
193.492
Nm
3,5
3,5
wrench
170.025
170.025
socket-head
cap screw
125.025
125.025
coolant lock
screw assembly
—
—
mill cutter
lock screw
—
—
coolant
shower plate
—
—
63
80
193.492
193.492
3,5
3,5
170.025
170.025
125.025
125.230
—
—
—
—
—
—
100
125
193.492
193.492
3,5
3,5
170.025
170.025
—
—
MS2189C
—
—
420.200
—
470.232
O10
www.kennametal.com
Dodeka™ Mini 45°
Inserts
Insert Selection Guide
Light Machining
Geometry
Grade
.E..LD
KC725M
.E..LD
KCPK30
.E..LD
KCPM20
.E..LD
KC725M
.E..LD
KCPK30
.E..LD
KCK15
.E..LD
KCPK30
.F..LDJ
K313
.F..LDJ
KC410M
.E..LD
KC725M
.E..LD
KC725M
.S..GD
KC725M
.E..LD
KC510M
Material
Group
P1–P2
P3–P4
P5–P6
M1–M2
M3
K1–K2
K3
N1–N2
N3
S1–S2
S3
S4
H1
General Purpose
Geometry
Grade
.S..GD
KC725M
.S..GD
KCPK30
.S..GD
KCPM20
.S..GD
KC725M
.S..GD
KCPK30
.S..GD
KCK15
.S..GD
KCPK30
.F..LDJ
KC410M
KC510M
.E..LD
.S..GD
.S..GD
.S..HD
.S..GD
Heavy Machining
Geometry
Grade
.S..HD
KC725M
.S..HD
KCPK30
.S..HD
KCPM20
.S..HD
KC725M
.S..HD
KCPK30
.S..HD
KCK15
.S..HD
KCPK30
.E..LD
KC510M
.E..LD
KC510M
.S..HD
KC725M
.S..HD
KC725M
—
—
—
—
KC725M
KC725M
KC725M
KC522M
Indexable Inserts
HNGJ-LD
HNPJ-GD
HNPJ-HD
first choice
alternate choice
P
M
K
N
S
H
HNGJ-LDJ/XNGJ-LDJ3W
catalogue number
HNGJ0604ANFNLDJ
XNGJ0604ANFNLDJ3W
D
12,00
12,00
BS
1,54
4,80
L10
6,44
7,20
Rε
1,0
1,6
S
4,48
4,51
hm
0,02
0,02
cutting
edges
12
3
HNGJ-LD/XNGJ-LD
catalogue number
HNGJ0604ANENLD
HNGJ060432ANENLD
D
12,00
12,00
BS
1,54
—
L10
6,44
6,43
Rε
1,0
3,2
S
4,48
4,48
hm
0,05
0,05
cutting
edges
12
12
XNGJ0604ANENLD3W
12,00
4,80
7,20
1,6
4,51
0,05
3
K313
KC410M
KC510M
KC520M
KC522M
KC725M
KCK15
KCPM20
KCPK30
* For wiper insert XNGJ, 3 left-hand (LH) and 3 right-hand (RH) wiper edges per insert.
catalogue number
HNPJ0604ANSNGD
D
12,00
BS
1,45
L10
6,44
Rε
1,0
S
4,45
hm
0,08
cutting
edges
12
D
12,00
12,00
BS
1,45
—
L10
6,44
6,43
Rε
1,0
3,2
S
4,40
4,42
hm
0,14
0,10
cutting
edges
12
12
HNPJ-HD
catalogue number
HNPJ0604ANSNHD
HNPJ060432ANSNHD
www.kennametal.com
K313
KC410M
KC510M
KC520M
KC522M
KC725M
KCK15
KCPM20
KCPK30
HNPJ-GD
K313
KC410M
KC510M
KC520M
KC522M
KC725M
KCK15
KCPM20
KCPK30
* For wiper insert XNGJ, 3 left-hand (LH) and 3 right-hand (RH) wiper edges per insert.
O11
Face Mills
Wiper
XNGJ *
K313
KC410M
KC510M
KC520M
KC522M
KC725M
KCK15
KCPM20
KCPK30
HNGJ-LDJ
Dodeka™ Mini 45°
Recommended Starting Speeds and Feeds • 45° Approach Angle
Recommended Starting Speeds [m/min]
Face Mills
Material
Group
1
2
3
P
4
5
6
1
M
2
3
1
K
2
3
1–2
N
3
1
2
S
3
4
1
H
2
3
Material
Group
1
2
3
P
4
5
6
1
M
2
3
1
K
2
3
1–2
N
3
1
2
S
3
4
1
H
2
3
K313
—
—
—
—
—
—
—
—
—
—
—
—
955
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
835
—
—
—
—
—
—
—
—
KC410M
—
—
—
—
—
—
—
—
—
—
—
—
715
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
1460
1300
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
1300
1195
—
—
—
—
—
—
—
KCPM20
660
410
370
275
330
230
270
245
195
435
345
290
—
—
—
—
—
—
—
—
—
KC510M
—
—
—
—
—
—
—
—
—
—
—
—
1195
1100
—
—
—
—
—
—
—
—
—
—
295
—
—
—
—
—
350
275
235
770
695
—
—
—
—
190
—
—
—
—
—
240
—
—
—
—
—
315
250
205
685
640
—
—
—
—
155
—
—
KC520M
—
—
—
200
—
—
—
—
—
285
230
190
630
585
—
—
—
—
110
—
—
KC725M
580
370
330
255
300
200
240
215
175
390
310
255
—
—
—
—
—
—
—
—
—
535
330
305
230
275
175
205
190
150
350
280
240
—
—
—
—
—
—
—
—
—
315
260
240
215
180
160
205
185
140
—
—
—
—
—
45
45
55
75
—
—
—
275
230
205
180
160
120
180
160
120
—
—
—
—
—
35
35
45
55
—
—
—
—
—
—
—
—
—
—
—
—
325
255
215
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
295
225
190
—
—
—
—
—
—
—
—
—
KC522M
—
—
—
—
—
—
—
—
—
260
215
170
—
—
—
—
—
—
—
—
—
395
330
305
270
225
200
245
225
170
275
215
180
—
—
50
50
60
85
145
—
—
KCK15
255
195
170
145
145
95
165
130
95
—
—
—
—
—
30
30
30
35
—
—
—
—
—
—
—
—
—
—
—
—
505
400
335
—
—
—
—
—
—
—
—
—
345
290
255
225
200
150
215
190
145
250
195
160
—
—
45
45
50
60
110
—
—
325
240
215
180
180
120
200
160
115
220
180
145
—
—
35
35
35
45
85
—
—
KCPK30
—
—
—
—
—
—
—
—
—
460
355
300
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
410
330
275
—
—
—
—
—
—
—
—
—
545
335
305
225
310
190
250
225
175
355
280
235
—
—
—
—
—
—
—
—
—
475
305
275
210
275
165
220
195
160
320
255
210
—
—
—
—
—
—
—
—
—
440
275
250
190
255
—
190
170
140
285
230
195
—
—
—
—
—
—
—
—
—
NOTE: FIRST choice starting speeds are in bold type.
As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [mm]
Insert
Geometry
.F..LDJ
.E..LD
.S..GD
.S..HD
0,12
0,12
0,24
0,24
10%
0,24
0,35
0,54
0,60
0,47
0,71
0,94
0,97
0,09
0,09
0,18
0,18
Light
Machining
20%
0,18
0,27
0,41
0,45
Programmed Feed per Tooth (fz)
as a % of Radial Depth of Cut (ae)
30%
0,35
0,08
0,15
0,31
0,07
0,53
0,08
0,23
0,46
0,07
0,70
0,16
0,35
0,61
0,15
0,72
0,16
0,39
0,63
0,15
40%
0,14
0,22
0,33
0,37
0,29
0,43
0,57
0,59
General
Purpose
0,07
0,07
0,14
0,14
50–100%
0,14
0,21
0,32
0,36
0,28
0,42
0,56
0,57
Heavy
Machining
Insert
Geometry
.F..LDJ
.E..LD
.S..GD
.S..HD
NOTE: Use “Light Machining” values as starting feed rate.
O12
www.kennametal.com
Dodeka™ Mini 60°
Shell Mills
• Twelve cutting edges per insert.
• Higher Ap1 max with standard inserts.
• Productivity booster in all materials.
Dodeka Mini 60° • Shell Mills
order number
4147022
4147713
catalogue number
KSHR040A04RS60HN06
KSHR040A05RS60HN06
D1
40
40
D1 max
46,1
46,1
D D6 L
22 38 40
22 38 40
Ap1 max
4,4
4,4
Z
4
5
kg
0,21
0,21
max RPM
15800
15800
4147714
4147715
KSHR050A04RS60HN06
KSHR050A05RS60HN06
50
50
56,1
56,1
22
22
38
38
40
40
4,4
4,4
4
5
0,32
0,32
12700
12700
4147716
4147717
KSHR063A04RS60HN06
KSHR063A06RS60HN06
63
63
69,2
69,2
22
22
50
50
40
40
4,4
4,4
4
6
0,57
0,59
10100
10100
4147718
4147719
KSHR080A05RS60HN06
KSHR080A08RS60HN06
80
80
86,2
86,2
27
27
60
60
50
50
4,4
4,4
5
8
1,08
1,15
7900
7900
4147720
4147721
KSHR100B06RS60HN06
KSHR100B09RS60HN06
100
100
106,1
106,1
32
32
80
80
50
50
4,4
4,4
6
9
1,70
1,78
6300
6300
4147722
4147723
KSHR125B08RS60HN06
KSHR125B12RS60HN06
125
125
131,2
131,2
40
40
90
90
63
63
4,4
4,4
8
12
2,92
2,96
5050
5050
Face Mills
Spare Parts
D1
40
50
insert
screw
193.492
193.492
Nm
3,5
3,5
wrench
170.025
170.025
mounting
screw
KLSSM22-39-CG
—
socket-head
cap screw
—
125.025
coolant lock
screw assembly
—
—
mill cutter
lock screw
—
—
coolant
shower plate
—
—
63
80
193.492
193.492
3,5
3,5
170.025
170.025
—
—
125.025
125.230
—
—
—
—
—
—
100
125
193.492
193.492
3,5
3,5
170.025
170.025
—
—
—
—
MS2189C
—
—
420.200
—
470.232
www.kennametal.com
O13
Dodeka™ Mini 60°
Inserts
Insert Selection Guide
Light Machining
Geometry
Grade
.E..LD
KC725M
.E..LD
KCPK30
.E..LD
KCPM20
.E..LD
KC725M
.E..LD
KCPK30
.E..LD
KCK15
.E..LD
KCPK30
.F..LDJ
K313
.F..LDJ
KC410M
.E..LD
KC725M
.E..LD
KC725M
.S..GD
KC725M
—
—
Material
Group
P1–P2
P3–P4
P5–P6
M1–M2
M3
K1–K2
K3
N1–N2
N3
S1–S2
S3
S4
H1
General Purpose
Geometry
Grade
.S..GD
KC725M
.S..GD
KCPK30
.S..GD
KCPM20
.S..GD
KC725M
.S..GD
KCPK30
.S..GD
KCK15
.S..GD
KCPK30
.F..LDJ
KC410M
.E..LD
KC510M
.S..GD
KC725M
.S..GD
KC725M
.S..HD
KC725M
—
—
Heavy Machining
Geometry
Grade
.S..HD
KC725M
.S..HD
KCPK30
.S..HD
KCPM20
.S..HD
KC725M
.S..HD
KCPK30
.S..HD
KCK15
.S..HD
KCPK30
.E..LD
KC510M
.E..LD
KC510M
.S..HD
KC725M
.S..HD
KC725M
—
—
—
—
Indexable Inserts
HNGJ-LD
HNPJ-GD
HNPJ-HD
first choice
alternate choice
P
M
K
N
S
H
BS
1,54
L10
6,44
Rε
1,00
S
4,48
hm
0,02
cutting
edges
12
D
12,00
12,00
BS
1,54
—
L10
6,44
6,43
Rε
1,0
3,2
S
4,48
4,48
hm
0,05
0,05
cutting
edges
12
12
D
12,00
BS
1,45
L10
6,44
Rε
1,0
S
4,45
hm
0,08
cutting
edges
12
D
12,00
12,00
BS
1,45
—
L10
6,44
6,43
Rε
1,0
3,2
S
4,40
4,42
hm
0,14
0,10
cutting
edges
12
12
HNGJ-LD
catalogue number
HNGJ0604ANENLD
HNGJ060432ANENLD
HNPJ-GD
catalogue number
HNPJ0604ANSNGD
K313
KC410M
KC510M
KC520M
KC522M
KC725M
KCK15
KCPM20
KCPK30
D
12,00
K313
KC410M
KC510M
KC520M
KC522M
KC725M
KCK15
KCPM20
KCPK30
catalogue number
HNGJ0604ANFNLDJ
K313
KC410M
KC510M
KC520M
KC522M
KC725M
KCK15
KCPM20
KCPK30
HNGJ-LDJ
HNPJ-HD
catalogue number
HNPJ0604ANSNHD
HNPJ060432ANSNHD
O14
K313
KC410M
KC510M
KC520M
KC522M
KC725M
KCK15
KCPM20
KCPK30
Face Mills
HNGJ-LDJ
www.kennametal.com
Dodeka™ Mini 60°
Recommended Starting Speeds and Feeds • 60° Approach Angle
Recommended Starting Speeds [m/min]
Material
Group
1
2
3
P
4
5
6
1
2
M
3
1
2
K
3
1–2
N
3
1
2
S
3
4
1
2
H
3
K313
—
—
—
—
—
—
—
—
—
—
—
—
955
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
835
—
—
—
—
—
—
—
—
KC410M
—
—
—
—
—
—
—
—
—
—
—
—
715
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
1460
1300
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
1300
1195
—
—
—
—
—
—
—
KCPM20
660
410
370
275
330
230
270
245
195
435
345
290
—
—
—
—
—
—
—
—
—
KC510M
—
—
—
—
—
—
—
—
—
—
—
—
1195
1100
—
—
—
—
—
—
—
—
—
—
295
—
—
—
—
—
350
275
235
770
695
—
—
—
—
—
—
—
—
—
—
240
—
—
—
—
—
315
250
205
685
640
—
—
—
—
—
—
—
KC520M
—
—
—
200
—
—
—
—
—
285
230
190
630
585
—
—
—
—
—
—
—
KC725M
580
535
330
305
230
275
175
205
190
150
350
280
240
—
—
—
—
—
—
—
—
—
370
330
255
300
200
240
215
175
390
310
255
—
—
—
—
—
—
—
—
—
315
260
240
215
180
160
205
185
140
—
—
—
—
—
45
45
55
75
—
—
—
275
230
205
180
160
120
180
160
120
—
—
—
—
—
35
35
45
55
—
—
—
—
—
—
—
—
—
—
—
—
325
255
215
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
295
225
190
—
—
—
—
—
—
—
—
—
KC522M
—
—
—
—
—
—
—
—
—
260
215
170
—
—
—
—
—
—
—
—
—
395
330
305
270
225
200
245
225
170
275
215
180
—
—
50
50
60
85
—
—
—
KCK15
255
195
170
145
145
95
165
130
95
—
—
—
—
—
30
30
30
35
—
—
—
—
—
—
—
—
—
—
—
—
505
400
335
—
—
—
—
—
—
—
—
—
345
290
255
225
200
150
215
190
145
250
195
160
—
—
45
45
50
60
—
—
—
325
240
215
180
180
120
200
160
115
220
180
145
—
—
35
35
35
45
—
—
—
KCPK30
—
—
—
—
—
—
—
—
—
460
355
300
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
410
330
275
—
—
—
—
—
—
—
—
—
545
335
305
225
310
190
250
225
175
355
280
235
—
—
—
—
—
—
—
—
—
475
305
275
210
275
165
220
195
160
320
255
210
—
—
—
—
—
—
—
—
—
440
275
250
190
255
—
190
170
140
285
230
195
—
—
—
—
—
—
—
—
—
Face Mills
Material
Group
1
2
3
P
4
5
6
1
2
M
3
1
2
K
3
1–2
N
3
1
2
S
3
4
1
2
H
3
NOTE: FIRST choice starting speeds are in bold type.
As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [mm]
Insert
Geometry
.F..LDJ
.E..LD
.S..GD
.S..HD
0,10
0,10
0,20
0,20
10%
0,19
0,29
0,43
0,49
0,39
0,58
0,70
0,79
0,07
0,07
0,15
0,15
Light
Machining
20%
0,14
0,22
0,32
0,37
Programmed Feed per Tooth (fz)
as a % of Radial Depth of Cut (ae)
30%
0,29
0,06
0,13
0,25
0,06
0,43
0,06
0,19
0,38
0,06
0,52
0,13
0,28
0,45
0,12
0,59
0,13
0,32
0,51
0,12
40%
0,12
0,18
0,26
0,30
0,24
0,35
0,43
0,48
General
Purpose
0,06
0,06
0,12
0,12
50–100%
0,12
0,17
0,26
0,29
0,23
0,35
0,42
0,47
Heavy
Machining
Insert
Geometry
.F..LDJ
.E..LD
.S..GD
.S..HD
NOTE: Use “Light Machining” values as starting feed rate.
www.kennametal.com
O15
Dodeka™ High-Feed (HF) 15°
Shell Mills
• Twelve cutting edges per insert.
• 2mm depth-of-cut capability.
• High feed rates for rough face milling.
Dodeka High-Feed 15° • Shell Mills
order number
4042332
4042533
catalogue number
KSHRHF50A04RS15HN09
KSHRHF63A05RS15HN09
D1
50
63
D1 max
67,9
80,9
D
22
22
D4
—
—
D6 L
38 40
50 40
Ap1 max
2,2
2,2
Z
4
5
kg
0,41
0,65
max RPM
11400
8950
4042534
4042535
KSHRHF80A06RS15HN09
KSHRHF100B08RS15HN09
80
100
97,9
117,9
27
32
—
—
60 50
80 50
2,2
2,2
6
8
1,24
1,89
7300
5900
4042536
4042537
KSHRHF125B09RS15HN09
KSHRHF160C12RS15HN09
125
160
142,9
177,9
40 —
40 66,7
90 63
110 63
2,2
2,2
9
12
3,23
5,14
4800
3900
Face Mills
Spare Parts
D1
50
63
insert
screw
193.492
193.492
Nm
3,5
3,5
wrench
170.025
170.025
socket-head
cap screw
125.025
125.025
coolant lock
screw assembly
—
—
mill cutter
lock screw
—
—
coolant
shower plate
—
—
80
100
193.492
193.492
3,5
3,5
170.025
170.025
125.230
—
—
MS2189C
—
—
—
—
125
160
193.492
193.492
3,5
3,5
170.025
170.025
—
—
—
—
420.200
420.200
470.232
470.233
O16
www.kennametal.com
Dodeka™ High-Feed (HF) 15°
Inserts
Insert Selection Guide
Light Machining
Geometry
Grade
.E..LD
KC725M
.E..LD
KCPK30
.E..LD
KCPM20
.E..LD
KC725M
.S..GD
KCPK30
.E..LD
KCK15
.S..GD
KCPK30
.F..LDJ
KC410M
.F..LDJ
KC410M
.S..GD
KC725M
.S..GD
KC725M
.S..GD
KC725M
—
—
Material
Group
P1–P2
P3–P4
P5–P6
M1–M2
M3
K1–K2
K3
N1–N2
N3
S1–S2
S3
S4
H1
General Purpose
Geometry
Grade
.S..GD
KC725M
.S..GD
KCPK30
.S..GD
KCPM20
.S..GD
KC725M
.S..HD
KCPK30
.S..GD
KCK15
.S..HD
KCPK30
.F..LDJ
KC410M
.F..LDJ
KC410M
.S..GD
KC725M
.S..HD
KC725M
.S..HD
KC725M
—
—
Heavy Machining
Geometry
Grade
.S..GD
KC725M
.S..GD
KCPK30
.S..HD
KCPM20
.S..GD
KC725M
.S..HD
KCPK30
.S..GD
KCK15
.S..HD
KCPK30
.F..LDJ
KC410M
.F..LDJ
KC410M
.S..HD
KC725M
.S..HD
KC725M
—
—
—
—
Indexable Inserts
HNGJ-GD
HNGJ-HD
HNPJ-GD
HNPJ-HD
first choice
alternate choice
P
M
K
N
S
H
catalogue number
HNGJ0905ANFNLDJ
HNGJ0905ANENLD
D
15,88
15,88
S
5,56
5,56
L10
9,00
9,00
BS
1,80
1,80
Rε
1,2
1,2
hm
0,02
0,05
cutting
edges
12
12
D
15,88
S
5,56
L10
9,00
BS
1,80
Rε
1,2
hm
0,06
cutting
edges
12
D
15,88
15,88
S
5,46
5,44
L10
8,59
8,50
BS
1,66
—
Rε
1,2
4,4
hm
0,06
0,06
cutting
edges
12
12
D
15,88
S
5,56
L10
8,58
BS
1,80
Rε
1,2
hm
0,10
cutting
edges
12
D
15,88
15,88
S
5,46
5,44
L10
8,59
8,50
BS
1,66
—
Rε
1,2
4,3
hm
0,18
0,13
cutting
edges
12
12
KC410M
KC520M
KC522M
KC725M
KCK15
KCPM20
KCPK30
HNGJ-LD and -LDJ
HNGJ-HD
catalogue number
HNGJ0905ANSNHD
HNGJ090543ANSNHD
KC410M
KC520M
KC522M
KC725M
KCK15
KCPM20
KCPK30
catalogue number
HNGJ0905ANSNGD
KC410M
KC520M
KC522M
KC725M
KCK15
KCPM20
KCPK30
HNGJ-GD
HNPJ-HD
catalogue number
HNPJ0905ANSNHD
HNPJ090543ANSNHD
www.kennametal.com
KC410M
KC520M
KC522M
KC725M
KCK15
KCPM20
KCPK30
catalogue number
HNPJ0905ANSNGD
KC410M
KC520M
KC522M
KC725M
KCK15
KCPM20
KCPK30
HNPJ-GD
O17
Face Mills
HNGJ-LD
HNGJ-LDJ
Dodeka™ High-Feed (HF) 15°
Recommended Starting Speeds and Feeds • 15° Approach Angle
Recommended Starting Speeds [m/min]
Face Mills
Material
Group
1
2
3
P
4
5
6
1
M
2
3
1
K
2
3
1–2
N
3
1
2
S
3
4
H
1
KC410M
—
—
—
—
—
—
—
—
—
—
—
—
1460
1300
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
1300
1195
—
—
—
—
—
KC520M
—
—
—
—
—
—
—
—
—
—
—
—
1195
1100
—
—
—
—
—
—
—
—
—
—
—
—
—
—
325
255
215
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
295
225
190
—
—
—
—
—
—
—
Material
KCK15
Group
1
—
—
—
660
2
—
—
—
410
3
—
—
—
370
P
4
—
—
—
275
5
—
—
—
330
6
—
—
—
230
1
—
—
—
270
M
2
—
—
—
245
3
—
—
—
195
1
505
460
410
435
K
2
400
355
330
345
3
335
300
275
290
1–2
—
—
—
—
N
3
—
—
—
—
1
—
—
—
—
2
—
—
—
—
S
3
—
—
—
—
4
—
—
—
—
H
1
—
—
—
—
NOTE: FIRST choice starting speeds are in bold type.
As the average chip thickness increases, the speed should be decreased.
KC522M
—
—
—
—
—
—
—
—
—
260
215
170
—
—
—
—
—
—
—
395
330
305
270
225
200
245
225
170
275
215
180
—
—
50
50
60
85
—
0,33
0,33
0,55
0,55
10%
0,65
0,98
1,37
1,67
1,31
1,97
2,38
2,70
0,25
0,25
0,41
0,41
345
290
255
225
200
150
215
190
145
250
195
160
—
—
45
45
50
60
—
325
240
215
180
180
120
200
160
115
220
180
145
—
—
35
35
35
45
—
KCPM20
580
370
330
255
300
200
240
215
175
390
310
255
—
—
—
—
—
—
—
Recommended Starting Feeds [mm]
Insert
Geometry
.F..LDJ
.E..LD
.S..GD
.S..HD
KC725M
20%
0,48
0,73
1,02
1,23
275
230
205
180
160
120
180
160
120
—
—
—
—
—
35
35
45
55
—
255
195
170
145
145
95
165
130
95
—
—
—
—
—
30
30
30
35
—
KCPK30
535
330
305
230
275
175
205
190
150
350
280
240
—
—
—
—
—
—
—
545
335
305
225
310
190
250
225
175
355
280
235
—
—
—
—
—
—
—
Light
Machining
Programmed Feed per Tooth (fz)
as a % of Radial Depth of Cut (ae)
30%
0,97
0,21
0,42
0,84
0,20
1,46
0,21
0,63
1,27
0,20
1,75
0,36
0,89
1,52
0,33
1,98
0,36
1,07
1,72
0,33
315
260
240
215
180
160
205
185
140
—
—
—
—
—
45
45
55
75
—
40%
0,39
0,59
0,83
1,00
0,79
1,18
1,42
1,60
475
305
275
210
275
165
220
195
160
320
255
210
—
—
—
—
—
—
—
General
Purpose
0,20
0,20
0,33
0,33
50–100%
0,39
0,58
0,81
0,98
0,77
1,16
1,39
1,57
440
275
250
190
255
—
190
170
140
285
230
195
—
—
—
—
—
—
—
Heavy
Machining
Insert
Geometry
.F..LDJ
.E..LD
.S..GD
.S..HD
NOTE: Use “Light Machining” values as starting feed rate.
O18
www.kennametal.com
Dodeka™ 45°
End Mills
• Twelve cutting edges per insert.
• Soft cutting action.
• Through tool coolant.
Dodeka 45° • Weldon® End Mills
catalogue number
KSHR40D03R50B25SHN09
KSHR40D04R50B25SHN09
D1
40
40
D1 max
51,0
51,0
D
L
25 107
25 107
L3
50
50
Ap1 max
4,5
4,5
Z
3
4
kg
0,53
0,52
max RPM
15800
15800
D1
40
40
D1 max
51,0
51,0
D
L
25 107
25 107
L3
50
50
Ap1 max
4,5
4,5
Z
3
4
kg
0,53
0,53
max RPM
15800
15800
Face Mills
order number
3324829
3324830
Dodeka 45° • Cylindrical End Mills
order number
3644452
3645083
catalogue number
KSHR40D03R50A25SHN09
KSHR40D04R50A25SHN09
Spare Parts
D1
40
www.kennametal.com
insert
screw
193.492
Nm
3,5
wrench
170.025
O19
Dodeka™ 45°
Shell Mills
• Twelve cutting edges per insert.
• Through-coolant standard.
• Soft cutting action.
Dodeka 45° • Shell Mills
catalogue number
KSHR40A04RS45HN09
KSHR50A04RS45HN09
D1
40
50
D1 max
51,0
61,0
D
22
22
D4
—
—
D41
—
—
D6 L
39 40
38 40
Ap1 max
4,5
4,5
Z
4
4
kg
0,25
0,32
max RPM
15800
12700
3324832
3749959
KSHR50A05RS45HN09
KSHR63A05RS45HN09
50
63
61,0
74,0
22
22
—
—
—
—
38 40
50 40
4,5
4,5
5
5
0,33
0,60
12700
10100
3325163
3325164
KSHR63A06RS45HN09
KSHR63A07RS45HN09
63
63
74,0
74,0
22
22
—
—
—
—
50 40
50 40
4,5
4,5
6
7
0,56
0,57
10100
10100
3749960
3325165
KSHR80A05RS45HN09
KSHR80A06RS45HN09
80
80
91,0
91,0
27
27
—
—
—
—
60 50
60 50
4,5
4,5
5
6
1,12
1,07
7900
7900
3325166
3749961
KSHR80A09RS45HN09
KSHR100B06RS45HN09
80
100
91,0
111,0
27
32
—
—
—
—
60 50
80 50
4,5
4,5
9
6
1,11
1,73
7900
6300
3325167
3325168
KSHR100B08RS45HN09
KSHR100B11RS45HN09
100
100
111,0
111,0
32
32
—
—
—
—
80 40
80 50
4,5
4,5
8
11
1,68
1,73
6300
6300
3749962
3325169
KSHR125B08RS45HN09
KSHR125B10RS45HN09
125
125
135,9
135,9
40
40
—
—
—
—
90 63
90 63
4,5
4,5
8
10
2,84
2,77
5050
5050
3325170
3750013
KSHR125B14RS45HN09
KSHR160C10RS45HN09
125
160
136,0
171,0
40
40
—
66,7
—
—
90 63
110 63
4,5
4,5
14
10
2,86
4,75
5050
3900
3325171
3325172
KSHR160C12RS45HN09
KSHR160C16RS45HN09
160
160
171,0
171,0
40
40
66,7
66,7
—
—
110 63
110 63
4,5
4,5
12
16
4,56
4,70
3900
3900
3587732
3587753
KSHR200C16RS45HN09
KSHR250C20RS45HN09
200
250
211,0
261,0
60 101,6
60 101,6
—
—
130 63
130 63
4,5
4,5
16
20
6,43
9,93
3180
2550
3587754
KSHR315C24RS45HN09
315
326,0
60 101,6
177,8
230 80
4,5
24
22,90
2020
Face Mills
order number
3647201
3324831
Spare Parts
D1
40
50
insert
screw
193.492
193.492
Nm
3,5
3,5
wrench
170.025
170.025
mounting
screw
KLSSM22-39-CG
MS2072CG
low-head
cap screw
—
129.025
socket-head
cap screw
—
—
coolant lock
screw assembly
—
—
mill cutter
lock screw
—
—
coolant
shower plate
—
—
63
80
193.492
193.492
3,5
3,5
170.025
170.025
MS1234CG
MS2038CG
—
—
125.025
125.230
—
—
—
—
—
—
100
125
193.492
193.492
3,5
3,5
170.025
170.025
—
—
—
—
—
—
MS2189C
—
—
420.200
—
470.232
160
200
193.492
193.492
3,5
3,5
170.025
170.025
—
—
—
—
—
—
—
—
420.200
—
470.233
470.234
250
315
193.492
193.492
3,5
3,5
170.025
170.025
—
—
—
—
—
—
—
—
—
—
470.235
470.236
NOTE: Please order all spare parts separately.
O20
www.kennametal.com
Dodeka™ 45°
Shell Mills
• Twelve cutting edges per insert.
• Through-coolant standard.
• Soft cutting action.
Dodeka 45° • Shell Mills • JIS (Japanese Industry Standard)
D
order number
3645084
3645085
catalogue number
KSHR80A06RS45HN09-J
KSHR80A09RS45HN09-J
D1
80
80
D1 max
91,0
91,0
mm
25,400
25,400
in
1.000
1.000
D6 L
60 50
60 50
Ap1 max
4,5
4,5
Z
6
9
kg
1,08
1,21
max RPM
7900
7900
3645087
3645086
KSHR100B11RS45HN09-J
KSHR100B08RS45HN09-J
100
100
111,0
111,0
31,750
31,750
1.250
1.250
80 50
80 50
4,5
4,5
11 1,96
8 1,91
6300
6300
3645088
3645089
KSHR125B10RS45HN09-J
KSHR125B14RS45HN09-J
125
125
135,9
136,0
38,100
38,100
1.500
1.500
90 63
90 63
4,5
4,5
10 3,16
14 3,25
5050
5050
3645090
3645091
KSHR160B12RS45HN09-J
KSHR160B16RS45HN09-J
160
160
171,0
171,0
50,800
50,800
2.000
2.000
110 63
110 63
4,5
4,5
12 4,98
16 5,14
3900
3900
D1
80
100
insert
screw
193.492
193.492
Nm
3,5
3,5
wrench
170.025
170.025
125
160
193.492
193.492
3,5
3,5
170.025
170.025
Face Mills
Spare Parts
NOTE: Metric cutter diameters with inch bore sizes.
www.kennametal.com
O21
Dodeka™ 45°
Inserts
Insert Selection Guide
Material
Group
P1–P2
P3–P4
P5–P6
M1–M2
M3
K1–K2
K3
N1–N2
N3
S1–S2
S3
S4
H1
Light Machining
Geometry
Grade
.E..LD
KC725M
.E..LD
KCPK30
.E..LD
KCPM20
.E..LD
KC725M
.S..GD
KCPK30
.E..LD
KCK15
.S..GD
KCPK30
.F..LDJ
KC410M
.F..LDJ
KC410M
.S..GD
KC725M
.S..GD
KC725M
.S..GD
KC725M
—
—
General Purpose
Geometry
Grade
.S..GD
KC725M
.S..GD
KCPK30
.S..GD
KCPM20
.S..GD
KC725M
.S..HD
KCPK30
.S..GD
KCK15
.S..HD
KCPK30
.F..LDJ
KC410M
.F..LDJ
KC410M
.S..GD
KC725M
.S..HD
KC725M
.S..HD
KC725M
—
—
Heavy Machining
Geometry
Grade
.S..GD
KC725M
.S..GD
KCPK30
.S..HD
KCPM20
.S..GD
KC725M
.S..HD
KCPK30
.S..GD
KCK15
.S..HD
KCPK30
.F..LDJ
KC410M
.F..LDJ
KC410M
.S..HD
KC725M
.S..HD
KC725M
—
—
—
—
Indexable Inserts • Dodeka • XNGJ • Finishing
first choice
alternate choice
XNGJ-LDJ3W and -GD3W
catalogue number
XNGJ0905ANFNLDJ3W
XNGJ0905ANSNGD3W
D
15,88
15,88
S
5,51
5,51
L10
9,60
9,60
BS
6,00
6,00
Rε
2
2
cutting
edges
3
3
P
M
K
N
S
H
KC410M
KC725M
KCK15
KCPM20
KCPK30
Face Mills
XNGJ-LDJ3W *
XNGJ-GD3W *
* 3 left-hand (LH) and 3 right-hand (RH) wiper edges per insert.
O22
www.kennametal.com
Dodeka™ 45°
Indexable Inserts
HNGJ-LD
HNGJ-LPJ
HNGJ-GD
HNGJ-HD
HNPJ-GD
HNPJ-HD
first choice
alternate choice
P
M
K
N
S
H
catalogue number
HNGJ0905ANFNLDJ
HNGJ0905ANENLD
D
15,88
15,88
S
5,56
5,56
L10
9,00
9,00
BS
1,80
1,80
Rεε
1,2
1,2
hm
0,02
0,05
cutting
edges
12
12
D
15,88
S
5,56
L10
9,00
BS
1,80
Rε
1,2
hm
0,06
cutting
edges
12
D
15,88
15,88
S
5,46
5,44
L10
8,59
8,50
BS
1,66
—
Rε
1,2
4,4
hm
0,06
0,06
cutting
edges
12
12
D
15,88
S
5,56
L10
8,58
BS
1,80
Rε
1,2
hm
0,10
cutting
edges
12
D
15,88
15,88
S
5,46
5,44
L10
8,59
8,50
BS
1,66
—
Rε
1,2
4,3
hm
0,18
0,13
cutting
edges
12
12
KC410M
KC520M
KC522M
KC725M
KCK15
KCPM20
KCPK30
HNGJ-LD and -LDJ
catalogue number
HNPJ0905ANSNGD
HNPJ-HD
catalogue number
HNPJ0905ANSNHD
HNPJ090543ANSNHD
www.kennametal.com
O23
Face Mills
HNPJ-GD
KC410M
KC520M
KC522M
KC725M
KCK15
KCPM20
KCPK30
catalogue number
HNGJ0905ANSNHD
HNGJ090543ANSNHD
KC410M
KC520M
KC522M
KC725M
KCK15
KCPM20
KCPK30
HNGJ-HD
KC410M
KC520M
KC522M
KC725M
KCK15
KCPM20
KCPK30
catalogue number
HNGJ0905ANSNGD
KC410M
KC520M
KC522M
KC725M
KCK15
KCPM20
KCPK30
HNGJ-GD
Dodeka™ 45°
Recommended Starting Speeds and Feeds • 45° Approach Angle
Recommended Starting Speeds [m/min]
Face Mills
Material
Group
1
2
3
P
4
5
6
1
M
2
3
1
K
2
3
1–2
N
3
1
2
S
3
4
H
1
KC410M
—
—
—
—
—
—
—
—
—
—
—
—
1460
1300
—
—
—
—
—
KC520M
—
—
—
—
—
—
—
—
—
—
—
—
1300
1195
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
1195
1100
—
—
—
—
—
—
—
—
—
—
—
—
—
—
325
255
215
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
295
225
190
—
—
—
—
—
—
—
Material
KCK15
Group
1
—
—
—
660
2
—
—
—
410
3
—
—
—
370
P
4
—
—
—
275
5
—
—
—
330
6
—
—
—
230
1
—
—
—
270
M
2
—
—
—
245
3
—
—
—
195
1
505
460
410
435
K
2
400
355
330
345
3
335
300
275
290
1–2
—
—
—
—
N
3
—
—
—
—
1
—
—
—
—
2
—
—
—
—
S
3
—
—
—
—
4
—
—
—
—
H
1
—
—
—
—
NOTE: FIRST choice starting speeds are in bold type.
As the average chip thickness increases, the speed should be decreased.
KC522M
—
—
—
—
—
—
—
—
—
260
215
170
—
—
—
—
—
—
—
395
330
305
270
225
200
245
225
170
275
215
180
—
—
50
50
60
85
—
0,12
0,12
0,20
0,20
10%
0,24
0,35
0,50
0,60
0,47
0,71
0,86
0,97
0,09
0,09
0,15
0,15
345
290
255
225
200
150
215
190
145
250
195
160
—
—
45
45
50
60
—
325
240
215
180
180
120
200
160
115
220
180
145
—
—
35
35
35
45
—
KCPM20
580
370
330
255
300
200
240
215
175
390
310
255
—
—
—
—
—
—
—
Recommended Starting Feeds [mm]
Insert
Geometry
.F..LDJ
.E..LD
.S..GD
.S..HD
KC725M
20%
0,18
0,27
0,37
0,45
275
230
205
180
160
120
180
160
120
—
—
—
—
—
35
35
45
55
—
255
195
170
145
145
95
165
130
95
—
—
—
—
—
30
30
30
35
—
KCPK30
535
330
305
230
275
175
205
190
150
350
280
240
—
—
—
—
—
—
—
545
335
305
225
310
190
250
225
175
355
280
235
—
—
—
—
—
—
—
Light
Machining
Programmed Feed per Tooth (fz)
as a % of Radial Depth of Cut (ae)
30%
0,35
0,08
0,15
0,31
0,07
0,53
0,08
0,23
0,46
0,07
0,64
0,13
0,32
0,56
0,12
0,72
0,13
0,39
0,63
0,12
315
260
240
215
180
160
205
185
140
—
—
—
—
—
45
45
55
75
—
40%
0,14
0,22
0,30
0,37
0,29
0,43
0,52
0,59
475
305
275
210
275
165
220
195
160
320
255
210
—
—
—
—
—
—
—
General
Purpose
0,07
0,07
0,12
0,12
50–100%
0,14
0,21
0,30
0,36
0,28
0,42
0,51
0,57
440
275
250
190
255
—
190
170
140
285
230
195
—
—
—
—
—
—
—
Heavy
Machining
Insert
Geometry
.F..LDJ
.E..LD
.S..GD
.S..HD
NOTE: Use “Light Machining” values as starting feed rate.
O24
www.kennametal.com
KM4X
™
The Next Generation Spindle Interface for Heavy-Duty Machining!
KM4X is designed to take on your most aggressive machining jobs. This next generation KM spindle interface
should be your first choice for heavy-duty machining applications. It’s especially suited for large structural components,
like titanium aerospace components.
We engineered these rotating and static tool adaptors to handle 3x more bending capacity than similar competitive models.
What does this mean for you?
• Enables full use of machine and cutting tools for the highest productivity.
• Higher metal removal rates.
• Can retrofit to existing machines to boost throughput without buying new equipment.
• Ideal for aerospace and transportation industry machining jobs.
Experience the advantages at your Authorised Kennametal Distributor or at www.kennametal.com.
www.kennametal.com
Dodeka MAX™ 45°
Shell Mills
• Twelve cutting edges per insert.
• 25% lower cutting forces.
• Laser-hardened pocket seats.
Dodeka MAX 45° • Shell Mills
order number
4059463
4060935
catalogue number
KSHR80A04RS45HN13
KSHR100B05RS45HN13
D1
80
100
D1 max
97,3
117,3
D
27
32
D4
—
—
D41
—
—
D6 L
60 50
80 50
Ap1 max
8,0
8,0
Z
4
5
kg
1,26
1,81
max RPM
7900
6300
4060936
4059485
KSHR125B06RS45HN13
KSHR160C09RS45HN13
125
160
142,3
177,3
40
40
—
66,7
—
—
90 63
110 63
8,0
8,0
6
9
3,07
4,34
5050
3900
4060912
4060937
KSHR200C10RS45HN13
KSHR200C12RS45HN13
200
200
217,3
217,3
60 101,6
60 101,6
—
—
130 63
130 63
8,0
8,0
10
12
6,41
6,48
3180
3180
4060933
4060938
KSHR250C12RS45HN13
KSHR250C14RS45HN13
250
250
267,3
267,3
60 101,6
60 101,6
—
—
130 63
130 63
8,0
8,0
12
14
10,30
10,27
2550
2550
4060934
4059486
KSHR315C14RS45HN13
KSHR315C18RS45HN13
315
315
332,3
332,3
60 101,6
60 101,6
177,8
177,8
230 80
230 80
8,0
8,0
14
18
24,04
24,62
2020
2020
Face Mills
Spare Parts
D1
80
100
insert
screw
193.531
193.531
Nm
8,0
8,0
Torx Plus
wrench
TTP25
TTP25
socket-head
cap screw
125.230
—
coolant lock
screw assembly
—
MS2189C
mill cutter
lock screw
—
—
coolant
shower plate
—
—
125
160
193.531
193.531
8,0
8,0
TTP25
TTP25
—
—
—
—
420.200
420.200
470.232
470.233
200
250
193.531
193.531
8,0
8,0
TTP25
TTP25
—
—
—
—
—
—
470.234
470.235
315
193.531
8,0
TTP25
—
—
—
470.236
O26
www.kennametal.com
Dodeka MAX™ 45°
Shell Mills
• Twelve cutting edges per insert.
• 25% lower cutting forces.
• Laser-hardened pocket seats.
Dodeka MAX 45° • Shell Mills • JIS (Japanese Industry Standard)
D
mm
in
25,400 1.000
31,750 1.250
D4
—
—
D41
—
—
D6 L
60 50
80 50
Ap1 max
8,0
8,0
Z
4
5
kg
1,23
1,82
max RPM
7900
6300
142,3
177,3
38,100
50,800
1.500
2.000
—
—
—
—
90 63
110 63
8,0
8,0
6
9
3,20
4,45
5050
3900
200
200
217,3
217,3
47,625
47,625
1.875 101,6
1.875 101,6
—
—
130 63
130 63
8,0
8,0
10
12
7,69
7,81
3180
3180
KSHR250C12RS45HN13J
KSHR250C14RS45HN13J
250
250
267,3
267,3
47,625
47,625
1.875 101,6
1.875 101,6
—
—
130 63
130 63
8,0
8,0
12 11,75
14 11,81
2550
2550
KSHR315C14RS45HN13J
KSHR315C18RS45HN13J
315
315
332,3
332,3
47,625
47,625
1.875 101,6 177,8 230 80
1.875 101,6 177,8 230 80
8,0
8,0
14 25,38
18 25,51
2020
2020
order number
4060996
4060997
catalogue number
KSHR80A04RS45HN13J
KSHR100B05RS45HN13J
D1
80
100
D1 max
97,3
117,3
4060998
4060999
KSHR125B06RS45HN13J
KSHR160C09RS45HN13J
125
160
4060993
4061000
KSHR200C10RS45HN13J
KSHR200C12RS45HN13J
4060994
4061001
4060995
4061002
Face Mills
Spare Parts
D1
80
100
insert
screw
193.531
193.531
Nm
8,0
8,0
Torx Plus
wrench
TTP25
TTP25
socket-head
cap screw
125.230
—
coolant lock
screw assembly
—
MS2220C
mill cutter
lock screw
—
—
coolant
shower plate
—
—
125
160
193.531
193.531
8,0
8,0
TTP25
TTP25
—
—
—
—
420.200
420.240
470.380
470.381
200
250
193.531
193.531
8,0
8,0
TTP25
TTP25
—
—
—
—
—
—
470.242
470.243
315
193.531
8,0
TTP25
—
—
—
470.244
www.kennametal.com
O27
Dodeka MAX™ 45°
Inserts
Insert Selection Guide
Light Machining
Geometry
Grade
.E..GD
KC725M
.E..GD
KCPK30
.E..GD
KCPK30
.E..GD
KC725M
.E..GD
KCPK30
.E..GD
KCK15
.E..GD
KCPK30
—
—
—
—
Material
Group
P1–P2
P3–P4
P5–P6
M1–M2
M3
K1–K2
K3
N1–N2
N3
S1–S2
S3
S4
H1
.E..GD
.E..GD
.S..GD
—
General Purpose
Geometry
Grade
.S..GD
KC725M
.S..GD
KCPK30
.S..GD
KCPK30
.S..GD
KC725M
.S..GD
KCPK30
.S..GD
KCK15
.S..GD
KCPK30
—
—
—
—
KC725M
KC725M
KC725M
—
.S..GD
.S..GD
.S..HD
—
Heavy Machining
Geometry
Grade
.S..HD
KC725M
.S..HD
KCPK30
.S..HD
KCPK30
.S..HD
KC725M
.S..HD
KCPK30
.S..HD
KCK15
.S..HD
KCPK30
—
—
—
—
KC725M
KC725M
KC725M
—
.S..HD
.S..HD
—
—
KC725M
KC725M
—
—
Indexable Inserts
HNPJ-HD
first choice
alternate choice
HNGJ-GD
D
22,23
S
7,41
L10
12,83
BS
1,88
Rε
1,2
hm
0,05
cutting
edges
12
D
22,23
S
7,53
L10
12,83
BS
—
Rε
2,0
hm
0,13
cutting
edges
12
catalogue number
HNPJ1307ANSNHD
HNPJ130720ANSNHD
D
22,23
22,23
S
7,31
7,42
L10
12,83
12,83
BS
1,88
—
Rε
1,2
2,0
hm
0,25
0,23
cutting
edges
12
12
HNPJ130735ANSNHD
22,23
7,33
12,83
—
3,5
0,23
12
catalogue number
HNGJ1307ANENGD
HNPJ-GD
catalogue number
HNPJ130720ANSNGD
HNPJ-HD
O28
KC520M
KC725M
KCK15
KCPK30
P
M
K
N
S
H
KC520M
KC725M
KCK15
KCPK30
HNPJ-GD
KC520M
KC725M
KCK15
KCPK30
Face Mills
HNGJ-GD
www.kennametal.com
Dodeka MAX™ 45°
Recommended Starting Speeds and Feeds • 45° Approach Angle
Recommended Starting Speeds [m/min]
Material
Group
1
2
3
P
4
5
6
1
2
M
3
1
2
K
3
1–2
N
3
1
2
S
3
4
1
H
KC520M
—
—
—
—
—
—
—
—
—
325
255
215
—
—
—
—
—
—
—
KC725M
—
—
—
—
—
—
—
—
—
295
225
190
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
260
215
170
—
—
—
—
—
—
—
315
260
240
215
180
160
205
185
140
—
—
—
—
—
45
45
55
75
—
275
230
205
180
160
120
180
160
120
—
—
—
—
—
35
35
45
55
—
KCK15
255
195
170
145
145
95
165
130
95
—
—
—
—
—
30
30
30
35
—
—
—
—
—
—
—
—
—
—
505
400
335
—
—
—
—
—
—
—
KCPK30
—
—
—
—
—
—
—
—
—
460
355
300
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
410
330
275
—
—
—
—
—
—
—
545
335
305
225
310
190
250
225
175
355
280
235
—
—
—
—
—
—
—
475
305
275
210
275
165
220
195
160
320
255
210
—
—
—
—
—
—
—
440
275
250
190
255
—
190
170
140
285
230
195
—
—
—
—
—
—
—
NOTE: FIRST choice starting speeds are in bold type.
As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [mm]
Insert
Geometry
.E..GD
.S..GD
.S..HD
0,17
0,24
0,24
10%
0,35
0,46
0,60
0,65
0,84
0,97
0,13
0,18
0,18
Light
Machining
20%
0,27
0,35
0,45
Programmed Feed per Tooth (fz)
as a % of Radial Depth of Cut (ae)
30%
0,49
0,11
0,23
0,42
0,10
0,63
0,16
0,30
0,55
0,15
0,72
0,16
0,39
0,63
0,15
40%
0,22
0,28
0,37
0,40
0,51
0,59
General
Purpose
50–100%
0,10
0,21
0,39
0,14
0,28
0,50
0,14
0,36
0,57
Heavy
Machining
Insert
Geometry
.E..GD
.S..GD
.S..HD
www.kennametal.com
Face Mills
NOTE: Use “Light Machining” values as starting feed rate.
O29
MEGA 45° • Superior Heavy-Duty Milling
Primary Application
With four true cutting edges per heavy-duty MEGA 45° insert, you know you are getting the low cost
per edge and high productivity you need and have come to expect from Kennametal. The soft cutting
edge design enables 30% lower cutting forces, and the carbide shim provides protection to the cutter
body. Choose MEGA 45° inserts for all of your steel and cast iron indexable milling needs.
Features and Benefits
Features
Benefits
Four true cutting edges per heavy-duty MEGA 45° insert.
Low cost per edge and high productivity.
Soft cutting edge design.
30% lower cutting forces.
Up to 30% increased Metal Removal Rates (MRR).
Performance leader in steel and cast iron materials.
Carbide pocket shims.
Excellent cutter body protection.
O30
www.kennametal.com
4
True
Cutting
Edges
Soft cutting edge design
Integrated wiper
facets for excellent
floor finish
LNPU24
Strong insert for stable machining
www.kennametal.com
O31
MEGA 45° • Heavy-Duty Face Milling
Shell Mills
• Four cutting edges per insert.
• Ap1 max = 17mm.
• Up to 30% higher metal removal rate (MRR).
• Cutter body protection with carbide shims.
Face Mills
MEGA45 • Shell Mills
order number
4040931
4040932
catalogue number
MEGA45D125B06LN24
MEGA45D160C07LN24
D1
125
160
D1 max
160,3
195,4
D D2
40 169
40 201
D4
—
66,7
D41
—
—
D6 L
90 63
130 63
Ap1 max
17,2
17,2
Z
6
7
kg
4,40
6,46
max RPM
12620
11150
4102923
4040953
MEGA45D200C07LN24
MEGA45D200C09LN24
200
200
235,4
235,4
60 239
60 239
101,6
101,6
—
—
160 63
160 63
17,2
17,2
7
9
8,41
8,83
9970
9970
4102924
4040954
MEGA45D250C09LN24
MEGA45D250C11LN24
250
250
285,4
285,4
60 287
60 287
101,6
101,6
177,8
177,8
225 63
225 63
17,2
17,2
9 13,54
11 13,97
8920
8920
4102925
4040955
MEGA45D315C10LN24
MEGA45D315C13LN24
315
315
350,4
350,4
60 352
60 352
101,6
101,6
177,8
177,8
225 80
225 80
17,2
17,2
10 22,57
13 23,03
7950
7950
Spare Parts
D1
125
160
insert
screw
MS1162
MS1162
Nm
5,0
5,0
shim
SM-906
SM-906
universal bit
torque driver
DTQ3054
DTQ3054
drive
bit
BTQT25
BTQT25
200
250
MS1162
MS1162
5,0
5,0
SM-906
SM-906
DTQ3054
DTQ3054
BTQT25
BTQT25
315
MS1162
5,0
SM-906
DTQ3054
BTQT25
NOTE: Shim screw: MS1162.
O32
www.kennametal.com
MEGA 45° • Heavy-Duty Face Milling
Shell Mills • JIS
• Four cutting edges per insert.
• Ap1 max = 17mm.
• Up to 30% higher metal removal rate (MRR).
• Cutter body protection with carbide shims.
• JIS standard.
MEGA45 • Shell Mills • JIS (Japanese Industry Standard)
D
mm
in
D2 D4
38,100 1.500 169 —
50,800 2.000 201 101,6
order number
4040956
4040957
catalogue number
MEGA45D125B06LN24J
MEGA45D160C07LN24J
D1
125
160
D1 max
160,3
195,4
D41
—
—
D6 L
97 63
130 63
Ap1 max
17,2
17,2
Z
6
7
kg
4,87
7,10
max RPM
12620
11150
4102926
4040958
MEGA45D200C07LN24J
MEGA45D200C09LN24J
200
200
235,4
235,4
47,625
47,625
1.875 239 101,6
1.875 239 101,6
—
—
160 63
160 63
17,2
17,2
7
9
9,21
9,63
9970
9970
4102927
4040959
MEGA45D250C09LN24J
MEGA45D250C11LN24J
250
250
285,4
285,4
47,625
47,625
1.875 287 101,6 177,8 225 63
1.875 287 101,6 177,8 225 63
17,2
17,2
9 14,97
11 15,40
8920
8920
4102928
4040960
MEGA45D315C10LN24J
MEGA45D315C13LN24J
315
315
350,4
350,4
47,625
47,625
1.875 352 101,6 177,8 225 80
1.875 352 101,6 177,8 225 80
17,2
17,2
10 23,48
13 23,94
7950
7950
Face Mills
Spare Parts
D1
125
160
insert
screw
MS1162
MS1162
Nm
5,0
5,0
shim
SM-906
SM-906
universal bit
torque driver
DTQ3054
DTQ3054
drive
bit
BTQT25
BTQT25
200
250
MS1162
MS1162
5,0
5,0
SM-906
SM-906
DTQ3054
DTQ3054
BTQT25
BTQT25
315
MS1162
5,0
SM-906
DTQ3054
BTQT25
NOTE: Shim screw: MS1162.
www.kennametal.com
O33
MEGA 45° • Heavy-Duty Face Milling
Inserts
Insert Selection Guide
Light Machining
Geometry
Grade
.S..HD
KC725M
.S..HD
KC725M
.S..HD
KC725M
—
—
—
—
Material
Group
P1–P2
P3–P4
P5–P6
M1–M2
M3
K1–K2
K3
N1–N2
N3
S1–S2
S3
S4
H1
.S..HD
.S..HD
—
—
—
—
—
—
General Purpose
Geometry
Grade
.S..HD
KC725M
.S..HD
KCPK30
.S..HD
KCPK30
—
—
—
—
KC520M
KC520M
—
—
—
—
—
—
.S..HD
.S..HD
—
—
—
—
—
—
Heavy Machining
Geometry
Grade
.S..HD
KCPK30
.S..HD
KCPK30
.S..HD
KCPK30
—
—
—
—
KCK15
KCPK30
—
—
—
—
—
—
.S..HD
.S..HD
—
—
—
—
—
—
KCPK30
KCPK30
—
—
—
—
—
—
Indexable Inserts
first choice
alternate choice
P
M
K
N
S
H
LNPU-HD
catalogue number
LNPU2410ANSRHD
O34
LI
29,00
BS
2,25
W
25,02
Rε
1,20
S
10,00
hm
0,23
cutting
edges
4
KC520M
KC725M
KCK15
KCPK30
Face Mills
LNPU-HD
www.kennametal.com
MEGA 45° • Heavy-Duty Face Milling
Recommended Starting Speeds and Feeds
Recommended Starting Speeds [m/min]
KCK15
255
195
170
145
145
95
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
505
400
335
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
460
355
300
—
—
—
—
—
—
—
—
—
Recommended Starting Feeds [mm]
Insert
Geometry
.S..HD
0,24
10%
0,54
0,97
0,18
KCPK30
—
—
—
—
—
—
—
—
—
410
330
275
—
—
—
—
—
—
—
—
—
Light
Machining
20%
0,41
Programmed Feed per Tooth (fz)
as a % of Radial Depth of Cut (ae)
30%
0,72
0,16
0,35
0,63
0,15
40%
0,33
0,59
545
335
305
225
310
190
—
—
—
355
280
235
—
—
—
—
—
—
—
—
—
General
Purpose
50–100%
0,14
0,32
0,57
475
305
275
210
275
165
—
—
—
320
255
210
—
—
—
—
—
—
—
—
—
440
275
250
190
255
—
—
—
—
285
230
195
—
—
—
—
—
—
—
—
—
Heavy
Machining
Insert
Geometry
.S..HD
Face Mills
Material
KC520M
KC725M
Group
1
—
—
—
315
275
2
—
—
—
260
230
3
—
—
—
240
205
P
4
—
—
—
215
180
5
—
—
—
180
160
6
—
—
—
160
120
1
—
—
—
—
—
2
—
—
—
—
—
M
3
—
—
—
—
—
1
325
295
260
—
—
2
255
225
215
—
—
K
3
215
190
170
—
—
1–2
—
—
—
—
—
N
3
—
—
—
—
—
1
—
—
—
—
—
2
—
—
—
—
—
S
3
—
—
—
—
—
4
—
—
—
—
—
1
—
—
—
—
—
2
—
—
—
—
—
H
3
—
—
—
—
—
NOTE: FIRST choice starting speeds are in bold type.
As the average chip thickness increases, the speed should be decreased.
NOTE: Use “Light Machining” values as starting feed rate.
www.kennametal.com
O35
MEGA 15, 60, and 90
Primary Application
The real performance booster in heavy-duty milling. With four true cutting edges per heavy-duty
insert, you know you are getting the low cost per edge and high productivity you need and have come
to expect from Kennametal. The soft cutting edge design enables 30% lower cutting forces, and the
carbide shim provides protection to the cutter body. Choose MEGA 15, MEGA 60, and MEGA 90
for all of your steel and cast iron indexable milling needs.
Features and Benefits
Features
• Four true cutting edges per heavy-duty insert.
• One insert style for MEGA 15, MEGA 60, and MEGA 90.
• Soft cutting edge design.
• Up to 30% increased Metal Removal Rates (MRR).
• Carbide pocket shims.
4
True
Cutting
Edges
Soft cutting edge design
Benefits
• Low cost per edge and high productivity.
Integrated wiper facets
for excellent floor finish
• Maximum flexibility to address application needs.
• 30% lower cutting forces.
• Performance leader in steel and cast iron materials.
• Excellent cutter body protection.
LNPU22
Strong insert for stable machining
O36
www.kennametal.com
One Insert Style for MEGA 15, MEGA 60, and MEGA 90
MEGA 15
MEGA 60
MEGA 90
60° lead
LNPU2210
Ap1 max = 6mm
www.kennametal.com
15° lead
LNPU2210
Ap1 max = 21mm
90° lead
LNPU2210
Ap1 max = 25mm
O37
MEGA 15 • Heavy-Duty Face Milling
Shell Mills • Inserts
• Four cutting edges per insert.
• Ap1 max = 6mm.
• High-Feed capability.
• Cutter body protection with carbide shims.
MEGA15 • High-Feed • Shell Mills
order number
4163319
4163320
catalogue number
MEGA15D125B06LN22
MEGA15D160C07LN22
D1
125
160
D1 max
172,2
207,1
D D2
40 185
40 220
D4
—
66,7
D41
—
—
D6 L
100 63
130 63
Ap1 max
6,1
6,1
Z
6
7
kg
4,72
6,49
max RPM
9200
8130
4163321
4163322
MEGA15D200C09LN22
MEGA15D250C11LN22
200
250
247,0
296,9
60 260
60 305
101,6
101,6
—
177,8
160 63
225 63
6,1
6,1
9
9,72
11 14,36
7270
6500
4163703
MEGA15D315C13LN22
315
361,8
60 372
101,6
177,8
225 80
6,0
13 21,52
5790
NOTE: For spare parts, see page O40.
Insert Selection Guide
Face Mills
Material
Group
P1–P2
P3–P4
P5–P6
M1–M2
M3
K1–K2
K3
N1–N2
N3
S1–S2
S3
S4
H1
O38
Light Machining
Geometry
Grade
.S..HD
KC725M
.S..HD
KC725M
.S..HD
KCPK30
—
—
—
—
.S..HD
KC520M
.S..HD
KCK15
—
—
—
—
—
—
—
—
—
—
—
—
General Purpose
Geometry
Grade
.S..HD
KC725M
.S..HD
KCPK30
.S..HD
KCPK30
—
—
—
—
.S..HD
KCK15
.S..HD
KCPK30
—
—
—
—
—
—
—
—
—
—
—
—
Heavy Machining
Geometry
Grade
.S..HD
KCPK30
.S..HD
KCPK30
.S..HD
KCPK30
—
—
—
—
.S..HD
KCPK30
.S..HD
KCPK30
—
—
—
—
—
—
—
—
—
—
—
—
www.kennametal.com
MEGA 15 • Heavy-Duty Face Milling
Indexable Inserts
LNPU-HD
first choice
alternate choice
P
M
K
N
S
H
catalogue number
LNPU221012PNSRHD
LI
26,50
BS
2,31
W
25,01
Rε
1,20
S
10,00
KC520M
KC725M
KCK15
KCPK30
LNPU-HD
cutting
edges
4
hm
0,23
Recommended Starting Speeds and Feeds
Recommended Starting Speeds [m/min]
KC520M
—
—
—
—
—
—
—
—
—
325
255
215
—
—
—
—
—
—
—
—
—
KC725M
—
—
—
—
—
—
—
—
—
295
225
190
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
260
215
170
—
—
—
—
—
—
—
—
—
315
260
240
215
180
160
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
275
230
205
180
160
120
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
KCK15
255
195
170
145
145
95
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
505
400
335
—
—
—
—
—
—
—
—
—
KCPK30
—
—
—
—
—
—
—
—
—
410
330
275
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
460
355
300
—
—
—
—
—
—
—
—
—
545
335
305
225
310
190
—
—
—
355
280
235
—
—
—
—
—
—
—
—
—
475
305
275
210
275
165
—
—
—
320
255
210
—
—
—
—
—
—
—
—
—
440
275
250
190
255
—
—
—
—
285
230
195
—
—
—
—
—
—
—
—
—
Face Mills
Material
Group
1
2
3
P
4
5
6
1
2
M
3
1
2
K
3
1–2
N
3
1
2
S
3
4
1
2
H
3
NOTE: FIRST choice starting speeds are in bold type.
As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [mm]
Insert
Geometry
.S..HD
0,66
10%
1,50
2,27
0,49
Light
Machining
20%
1,11
Programmed Feed per Tooth (fz)
as a % of Radial Depth of Cut (ae)
30%
1,67
0,43
0,97
1,45
0,40
40%
0,90
1,36
General
Purpose
50–100%
0,39
0,88
1,33
Heavy
Machining
Insert
Geometry
.S..HD
NOTE: Use “Light Machining” values as starting feed rate.
www.kennametal.com
O39
MEGA 60 • Heavy-Duty Face Milling
Shell Mills
• Four cutting edges per insert.
• Ap1 max = 21mm.
• Up to 30% higher metal removal rate (MRR).
• Cutter body protection with carbide shims.
MEGA60 • Shell Mills
order number
4147458
4147459
catalogue number
MEGA60D125B06LN22
MEGA60D160C07LN22
D1
125
160
D1 max
150,0
184,9
D D2
40 155
40 190
D4
—
66,7
D41
—
—
D6 L
90 63
130 63
Ap1 max
21,4
21,4
Z
6
7
kg
3,76
5,73
max RPM
11130
9830
4147460
4147461
MEGA60D200C07LN22
MEGA60D200C09LN22
200
200
224,9
224,9
60 225
60 225
101,6
101,6
—
—
160 63
160 63
21,4
21,4
7
9
8,17
8,26
8790
8790
4147462
4147483
MEGA60D250C09LN22
MEGA60D250C11LN22
250
250
274,9
274,9
60 275
60 275
101,6
101,6
177,8
177,8
225 63
225 63
21,4
21,4
9 12,93
11 13,09
7870
7870
4147484
4147485
MEGA60D315C10LN22
MEGA60D315C13LN22
315
315
339,9
339,9
60 340
60 340
101,6
101,6
177,8
177,8
225 80
225 80
21,4
21,4
10 21,29
13 21,39
7010
7010
Face Mills
Spare Parts
D1
125
160
insert
screw
MS1162
MS1162
Nm
5,0
5,0
shim
SM-906
SM-906
universal bit
torque driver
DTQ3054
DTQ3054
drive
bit
BTQT25
BTQT25
200
250
MS1162
MS1162
5,0
5,0
SM-906
SM-906
DTQ3054
DTQ3054
BTQT25
BTQT25
315
MS1162
5,0
SM-906
DTQ3054
BTQT25
NOTE: Shim screw: MS1162.
O40
www.kennametal.com
MEGA 60 • Heavy-Duty Face Milling
Shell Mills • JIS
• Four cutting edges per insert.
• Ap1 max = 21mm.
• Up to 30% higher metal removal rate (MRR).
• Cutter body protection with carbide shims.
• JIS standard.
MEGA60 • Shell Mills • JIS (Japanese Industry Standard)
D
mm
in
D2
38,100 1.500 155
50,800 2.000 190
order number
4147486
4147487
catalogue number
MEGA60D125B06LN22J
MEGA60D160C07LN22J
D1
125
160
D1 max
150,0
184,9
D4
—
—
D41
—
—
D6 L
97 63
130 63
Ap1 max
21,4
21,4
Z
6
7
kg
4,15
6,27
max RPM
11130
9830
4147488
4147489
MEGA60D200C07LN22J
MEGA60D200C09LN22J
200
200
224,9
224,9
47,625
47,625
1.875 225 101,6
1.875 225 101,6
—
—
160 63
160 63
21,4
21,4
7
9
9,02
9,11
8790
8790
4147490
4147491
MEGA60D250C09LN22J
MEGA60D250C11LN22J
250
250
274,9
274,9
47,625
47,625
1.875 275 101,6 177,8 225 63
1.875 275 101,6 177,8 225 63
21,4
21,4
9 14,47
11 14,63
7870
7870
4147492
4147493
MEGA60D315C10LN22J
MEGA60D315C13LN22J
315
315
339,9
339,9
47,625
47,625
1.875 340 101,6 177,8 225 80
1.875 340 101,6 177,8 225 80
21,4
21,4
10 22,94
13 23,04
7010
7010
Face Mills
Spare Parts
D1
125
160
insert
screw
MS1162
MS1162
Nm
5,0
5,0
shim
SM-906
SM-906
universal bit
torque driver
DTQ3054
DTQ3054
drive
bit
BTQT25
BTQT25
200
250
MS1162
MS1162
5,0
5,0
SM-906
SM-906
DTQ3054
DTQ3054
BTQT25
BTQT25
315
MS1162
5,0
SM-906
DTQ3054
BTQT25
NOTE: Shim screw: MS1162.
www.kennametal.com
O41
MEGA 60 • Heavy-Duty Face Milling
Inserts
Insert Selection Guide
Light Machining
Geometry
Grade
.S..HD
KC725M
.S..HD
KC725M
.S..HD
KCPK30
—
—
—
—
Material
Group
P1–P2
P3–P4
P5–P6
M1–M2
M3
K1–K2
K3
N1–N2
N3
S1–S2
S3
S4
H1
.S..HD
.S..HD
—
—
—
—
—
—
General Purpose
Geometry
Grade
.S..HD
KC725M
.S..HD
KCPK30
.S..HD
KCPK30
—
—
—
—
KC520M
KCK15
—
—
—
—
—
—
.S..HD
.S..HD
—
—
—
—
—
—
Heavy Machining
Geometry
Grade
.S..HD
KCPK30
.S..HD
KCPK30
.S..HD
KCPK30
—
—
—
—
KCK15
KCPK30
—
—
—
—
—
—
.S..HD
.S..HD
—
—
—
—
—
—
KCPK30
KCPK30
—
—
—
—
—
—
Indexable Inserts
first choice
alternate choice
P
M
K
N
S
H
LNPU-HD
catalogue number
LNPU221012PNSRHD
O42
LI
26,50
BS
2,31
W
25,01
Rε
1,20
S
10,00
hm
0,23
cutting
edges
4
KC520M
KC725M
KCK15
KCPK30
Face Mills
LNPU-HD
www.kennametal.com
MEGA 60 • Heavy-Duty Face Milling
Recommended Starting Speeds and Feeds
Recommended Starting Speeds [m/min]
Material
Group
1
2
3
P
4
5
6
1
2
M
3
1
2
K
3
1–2
N
3
1
2
S
3
4
1
2
H
3
KC520M
—
—
—
—
—
—
—
—
—
325
255
215
—
—
—
—
—
—
—
—
—
KC725M
—
—
—
—
—
—
—
—
—
295
225
190
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
260
215
170
—
—
—
—
—
—
—
—
—
315
260
240
215
180
160
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
275
230
205
180
160
120
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
KCK15
255
195
170
145
145
95
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
505
400
335
—
—
—
—
—
—
—
—
—
KCPK30
—
—
—
—
—
—
—
—
—
460
355
300
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
410
330
275
—
—
—
—
—
—
—
—
—
545
335
305
225
310
190
—
—
—
355
280
235
—
—
—
—
—
—
—
—
—
475
305
275
210
275
165
—
—
—
320
255
210
—
—
—
—
—
—
—
—
—
440
275
250
190
255
—
—
—
—
285
230
195
—
—
—
—
—
—
—
—
—
NOTE: FIRST choice starting speeds are in bold type.
As the average chip thickness increases, the speed should be decreased.
Insert
Geometry
.S..HD
0,20
10%
0,49
0,79
0,15
Light
Machining
20%
0,37
Programmed Feed per Tooth (fz)
as a % of Radial Depth of Cut (ae)
30%
0,59
0,13
0,32
0,51
0,12
40%
0,30
0,48
General
Purpose
50–100%
0,12
0,29
0,47
Heavy
Machining
Insert
Geometry
.S..HD
Face Mills
Recommended Starting Feeds [mm]
NOTE: Use “Light Machining” values as starting feed rate.
www.kennametal.com
O43
MEGA 90 • Heavy-Duty Face Milling
Shell Mills
• Four cutting edges per insert.
• Ap1 max = 25mm.
• Up to 30% higher metal removal rate (MRR).
• Cutter body protection with carbide shims.
MEGA90 • Shell Mills
order number
4129656
4129657
catalogue number
MEGA90D125B06LN22
MEGA90D160C07LN22
D1
125
160
D
40
40
D4
—
66,7
D41
—
—
D6 L
90 63
130 63
Ap1 max
25,5
25,5
Z
6
7
kg
3,19
4,86
max RPM
10070
8900
4129658
4129659
MEGA90D200C07LN22
MEGA90D200C09LN22
200
200
60
60
101,6
101,6
—
—
160 63
160 63
25,5
25,5
7
9
6,85
6,92
7960
7960
4129660
4129661
MEGA90D250C09LN22
MEGA90D250C11LN22
250
250
60
60
101,6
101,6
—
—
160 63
160 63
25,5
25,5
9
11
9,82
9,95
7120
7120
4129662
4129664
MEGA90D315C10LN22
MEGA90D315C13LN22
315
315
60
60
101,6
101,6
177,8
177,8
225 80
225 80
25,5
25,5
10
13
17,66
17,78
6340
6340
Face Mills
Spare Parts
D1
125
160
insert
screw
MS1162
MS1162
Nm
5,0
5,0
shim
SM-906
SM-906
universal bit
torque driver
DTQ3054
DTQ3054
drive
bit
BTQT25
BTQT25
200
250
MS1162
MS1162
5,0
5,0
SM-906
SM-906
DTQ3054
DTQ3054
BTQT25
BTQT25
315
MS1162
5,0
SM-906
DTQ3054
BTQT25
NOTE: Shim screw: MS1162.
O44
www.kennametal.com
MEGA 90 • Heavy-Duty Face Milling
Shell Mills • JIS
• Four cutting edges per insert.
• Ap1 max = 25mm.
• Up to 30% higher metal removal rate (MRR).
• Cutter body protection with carbide shims.
• JIS standard.
MEGA90 • Shell Mills • JIS (Japanese Industry Standard)
D
order number
4129665
4129666
catalogue number
MEGA90D125B06LN22J
MEGA90D160C07LN22J
D1
125
160
mm
38,100
50,800
in
1.500
2.000
D4
—
—
D41
—
—
D6 L
97 63
130 63
Ap1 max
25,5
25,5
Z
6
7
kg
3,44
5,63
max RPM
10070
8900
4129667
4129668
MEGA90D200C07LN22J
MEGA90D200C09LN22J
200
200
47,625
47,625
1.875
1.875
101,6
101,6
—
—
160 63
160 63
25,5
25,5
7
9
7,63
7,70
7960
7960
4129669
4129670
MEGA90D250C09LN22J
MEGA90D250C11LN22J
250
250
47,625
47,625
1.875
1.875
101,6
101,6
—
—
160 63
160 63
25,5
25,5
9
11
11,09
11,22
7120
7120
4129671
4129672
MEGA90D315C10LN22J
MEGA90D315C13LN22J
315
315
47,625
47,625
1.875
1.875
101,6
101,6
177,8
177,8
225 80
225 80
25,5
25,5
10
13
19,31
19,46
6340
6340
Face Mills
Spare Parts
D1
125
160
insert
screw
MS1162
MS1162
Nm
5,0
5,0
shim
SM-906
SM-906
universal bit
torque driver
DTQ3054
DTQ3054
drive
bit
BTQT25
BTQT25
200
250
MS1162
MS1162
5,0
5,0
SM-906
SM-906
DTQ3054
DTQ3054
BTQT25
BTQT25
315
MS1162
5,0
SM-906
DTQ3054
BTQT25
NOTE: Shim screw: MS1162.
www.kennametal.com
O45
MEGA 90 • Heavy-Duty Face Milling
Inserts
Insert Selection Guide
Light Machining
Geometry
Grade
.S..HD
KC725M
.S..HD
KC725M
.S..HD
KCPK30
—
—
—
—
Material
Group
P1–P2
P3–P4
P5–P6
M1–M2
M3
K1–K2
K3
N1–N2
N3
S1–S2
S3
S4
H1
.S..HD
.S..HD
—
—
—
—
—
—
General Purpose
Geometry
Grade
.S..HD
KC725M
.S..HD
KCPK30
.S..HD
KCPK30
—
—
—
—
KC520M
KCK15
—
—
—
—
—
—
.S..HD
.S..HD
—
—
—
—
—
—
Heavy Machining
Geometry
Grade
.S..HD
KCPK30
.S..HD
KCPK30
.S..HD
KCPK30
—
—
—
—
KCK15
KCPK30
—
—
—
—
—
—
.S..HD
.S..HD
—
—
—
—
—
—
KCPK30
KCPK30
—
—
—
—
—
—
Indexable Inserts
first choice
alternate choice
P
M
K
N
S
H
LNPU-HD
catalogue number
LNPU221012PNSRHD
O46
LI
26,50
BS
2,31
W
25,01
Rε
1,20
S
10,00
hm
0,23
cutting
edges
4
KC520M
KC725M
KCK15
KCPK30
Face Mills
LNPU-HD
www.kennametal.com
MEGA 90 • Heavy-Duty Face Milling
Recommended Starting Speeds and Feeds
Recommended Starting Speeds [m/min]
Material
Group
1
2
3
P
4
5
6
1
2
M
3
1
2
K
3
1–2
N
3
1
2
S
3
4
1
2
H
3
KC520M
—
—
—
—
—
—
—
—
—
270
210
175
—
—
—
—
—
—
—
—
—
KC725M
—
—
—
—
—
—
—
—
—
245
190
160
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
215
175
145
—
—
—
—
—
—
—
—
—
260
220
200
180
150
130
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
230
190
170
150
135
100
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
KCK15
215
160
140
120
120
80
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
420
335
280
—
—
—
—
—
—
—
—
—
KCPK30
—
—
—
—
—
—
—
—
—
385
295
250
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
340
275
230
—
—
—
—
—
—
—
—
—
455
280
255
190
260
160
—
—
—
295
235
195
—
—
—
—
—
—
—
—
—
395
255
230
175
230
135
—
—
—
265
210
175
—
—
—
—
—
—
—
—
—
370
230
205
160
210
—
—
—
—
240
190
160
—
—
—
—
—
—
—
—
—
NOTE: FIRST choice starting speeds are in bold type.
As the average chip thickness increases, the speed should be decreased.
Insert
Geometry
.S..HD
0,17
10%
0,43
0,68
0,13
Light
Machining
20%
0,32
Programmed Feed per Tooth (fz)
as a % of Radial Depth of Cut (ae)
30%
0,51
0,11
0,28
0,44
0,10
40%
0,26
0,41
General
Purpose
50–100%
0,10
0,25
0,41
Heavy
Machining
Insert
Geometry
.S..HD
Face Mills
Recommended Starting Feeds [mm]
NOTE: Use “Light Machining” values as starting feed rate.
www.kennametal.com
O47
Beyond BLAST™ • KSSM™ 45
More than just the right tool — the ultimate solution.
Primary Application
The Beyond BLAST KSSM 45° utilises Precision Coolant Technology (PCT) to aggressively apply coolant directly
to the cutting area. Not only does this reduce heat at the cutting edge, but it also assists with reducing tool and
chip friction, increasing chip evacuation, and relieving shear stress. Because the Beyond BLAST technology can
be applied in low-pressure conditions, there is no need to invest in additional equipment. It’s so easy to convert
from conventional to Beyond BLAST technology, it can be done directly on the floor — virtually eliminating costly
downtime. See what the performance leader can do for your titanium machining.
Features and Benefits
Features
Benefits
PCT — Precision Coolant Technology.
Coolant delivery exactly to the cutting area.
Increased heat transfer.
Less tool/chip friction and shear stress.
Improved chip control.
True internal coolant assists chip evacuation.
Beyond BLAST also works with regular low-pressure conditions.
No need for investments in high-pressure equipment.
Easy to convert from conventional to Beyond BLAST Technology.
Shop-floor-proven handling reduces costly downtime.
Up to 100% better tool life.
Performance leader in machining titanium.
O48
www.kennametal.com
www.kennametal.com
O49
Beyond BLAST ™ KSSM™ 45°
Shell Mills
• Precision Coolant Technology (PCT).
• Coolant delivery exactly to cutting area.
• Increased heat transfer.
• Improved chip control.
• Productivity booster for machining titanium.
Face Mills
BB Shell Mills 45°
order number
4137779
4137780
catalogue number
50A04RS45SE14BB
63A05RS45SE14BB
D1
50
63
D1 max
63,9
76,8
D
22
22
D4
—
—
D6
50
50
L
40
40
Ap1 max
6,6
6,6
Z
4
5
kg
0,47
0,61
max RPM
18400
16400
4137781
4137782
80A06RS45SE14BB
100B07RS45SE14BB
80
100
93,8
113,7
27
32
—
—
60
80
50
50
6,6
6,6
6
7
1,19
1,89
14500
13000
4147354
4137783
100B10RS45SE14BB
125B08RS45SE14BB
100
125
113,7
138,7
32
40
—
—
80
90
50
63
6,6
6,6
10
8
1,91
3,36
13000
11600
4147355
4137784
125B12RS45SE14BB
160C10RS45SE14BB
125
160
138,7
173,6
40
40
—
66,7
90 63
100 63
6,6
6,6
12
10
3,35
4,33
11600
10300
4147356
4137785
160C14RS45SE14BB
200C12RS45SE14BB
160
200
173,6
213,6
40
60
66,7
101,6
100 63
130 63
6,6
6,6
14
12
4,35
6,47
10300
9200
4147357
200C16RS45SE14BB
200
213,6
60
101,6
130 63
6,6
16
6,84
9200
Spare Parts
D1
50
63
insert
screw
MS2078
MS2078
Nm
4,0
4,0
Torx Plus
driver
DT15IP
DT15IP
low-head
cap screw
129.025
129.025
socket-head
cap screw
—
—
coolant
lock screw
—
—
coolant shower
plate assembly
—
—
80
100
MS2078
MS2078
4,0
4,0
DT15IP
DT15IP
—
—
MS2038
—
—
MS2195C
—
—
125
160
MS2078
MS2078
4,0
4,0
DT15IP
DT15IP
—
—
—
—
MS2187C
—
—
MCCM16001
200
MS2078
4,0
DT15IP
—
—
—
MCC080001
O50
www.kennametal.com
Beyond BLAST ™ KSSM™ 45°
Shell Mills • JIS • SE..14...
• Precision Coolant Technology (PCT).
• Coolant delivery exactly to cutting area.
• Increased heat transfer.
• Improved chip control.
• Productivity booster for machining titanium.
BB Shell Mills 45° • JIS (Japanese Industry Standard)
D
catalogue number
80A06RS45SE14BBJ
100B07RS45SE14BBJ
D1
80
100
D1 max
93,8
113,7
mm
25,400
31,750
in
1.000
1.250
D4
—
—
D6 L
56 50
73 50
Ap1 max
6,6
6,6
Z
6
7
kg
1,13
1,76
max RPM
14500
13000
4147358
4137788
100B10RS45SE14BBJ
125B08RS45SE14BBJ
100
125
113,7
138,7
31,750
38,100
1.250
1.500
—
—
73 50
97 63
6,6
6,6
10 1,79
8 3,62
13000
11600
4147359
4137789
125B12RS45SE14BBJ
160B10RS45SE14BBJ
125
160
138,7
173,6
38,100
50,800
1.500
2.000
—
—
97 63
100 63
6,6
6,6
12 3,62
10 4,99
11600
10300
4147360
4137790
160B14RS45SE14BBJ
200C12RS45SE14BBJ
160
200
173,6
213,6
50,800
47,625
2.000
1,875
—
101,6
100 63
130 63
6,6
6,6
14 5,01
12 7,07
10300
9200
4147361
200C16RS45SE14BBJ
200
213,6
47,625
1,875
101,6
130 63
6,6
16 7,08
9200
Face Mills
order number
4137786
4137787
Spare Parts
D1
80
100
insert
screw
MS2078
MS2078
Nm
4,0
4,0
Torx Plus
driver
DT15IP
DT15IP
socket-head
cap screw
125.230
—
coolant
lock screw
—
MS2220C
coolant shower
plate assembly
—
—
125
160
MS2078
MS2078
4,0
4,0
DT15IP
DT15IP
—
—
MS2244C
MS2245C
—
—
200
MS2078
4,0
DT15IP
—
—
MCC080001
www.kennametal.com
O51
Beyond BLAST ™ KSSM™ 45°
Inserts
Insert Selection Guide
Light Machining
Geometry
Grade
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
Material
Group
P1–P2
P3–P4
P5–P6
M1–M2
M3
K1–K2
K3
N1–N2
N3
S1–S2
S3
S4
H1
.E..GD2
—
General Purpose
Geometry
Grade
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
KC725M
—
.E..GN
—
Heavy Machining
Geometry
Grade
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
KC725M
—
.S..GN
—
KC725M
—
Indexable Inserts • BB KSSM 45°
BS
45˚
L10
20˚
D
Rε
SECX-GD2
S
Face Mills
SECX-GN
SECX-GD2
first choice
alternate choice
SECX-GN
catalogue number
SECX1404AEENGN
SECX1404AESNGN
D
14,00
14,00
BS
1,85
1,85
L10
14,00
14,00
D
14,00
BS
1,85
L10
14,00
Rε
1,00
1,00
S
4,76
4,76
hm
0,06
0,08
cutting
edges
4
4
hm
0,06
cutting
edges
4
SECX-GD2
catalogue number
SECX1404AEENGD2
O52
Rε
1,00
S
4,76
P
M
K
N
S
H
KC725M
SECX-SNGN
KC725M
SECX-ENGN
www.kennametal.com
Beyond BLAST ™ KSSM™ 45°
Recommended Starting Speeds and Feeds
Recommended Starting Speeds [m/min]
Material
Group
1
2
3
P
4
5
6
1
2
M
3
1
2
K
3
1–2
N
3
1
2
S
3
4
1
2
H
3
KC725M
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
75
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
35
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
55
—
—
—
NOTE: FIRST choice starting speeds are in bold type.
As the average chip thickness increases, the speed should be decreased.
Insert
Geometry
.E..GD2
.E..GN
.S..GN
0,17
0,17
0,21
10%
0,26
0,26
0,31
0,36
0,36
0,44
0,12
0,12
0,15
Light
Machining
20%
0,19
0,19
0,23
Programmed Feed per Tooth (fz)
as a % of Radial Depth of Cut (ae)
30%
0,27
0,11
0,17
0,24
0,10
0,27
0,11
0,17
0,24
0,10
0,33
0,13
0,20
0,29
0,13
40%
0,16
0,16
0,19
0,22
0,22
0,27
General
Purpose
50–100%
0,10
0,15
0,22
0,10
0,15
0,22
0,12
0,18
0,26
Heavy
Machining
Insert
Geometry
.E..GD2
.E..GN
.S..GN
Face Mills
Recommended Starting Feeds [mm]
NOTE: Use “Light Machining” values as starting feed rate.
www.kennametal.com
O53
KSSM™ 45°
Primary Application
Universal face mill for conventional machining.
Features and Benefits
• Insert SE.T1404.
• Ap1 max = 6,6mm.
• Four true cutting edges.
• Pocket seat protection with carbide shims.
• Easy handling and rapid insert change.
O54
-LD2
-GP2
-GB2
For light machining and semi-finishing,
light edge prep.
For medium roughing,
medium edge prep.
For heavy roughing,
strongest edge protection.
www.kennametal.com
KSSM™ 45°
End Mills
• Consumes less power.
• Rapid insert changes.
KSSM 45° • Weldon® End Mills
order number
1926943
catalogue number
40D3R049B32SSE14G
D1
40
D1 max
54,0
D
32
L
110
L2
49
Ap1 max
6,6
Z
3
kg
0,70
max RPM
26000
• Rapid insert changes.
Face Mills
• Suitable for a wide variety of workpiece materials.
KSSM 45° • Cylindrical End Mills
order number
3127213
3127216
catalogue number
50D4R049A32SSE14G
63D5R049A32SSE14G
D1
50
63
D1 max
63,9
76,8
D
32
32
L
130
130
L2
49
49
Ap1 max
6,6
6,6
Z
4
5
kg
0,92
1,08
max RPM
23250
20710
3127217
80D6R049A32SSE14G
80
93,8
32
130
49
6,6
6
1,36
18380
Spare Parts
D1
40
50
insert
screw
MS2078
MS2078
Nm
4
4
Torx Plus
driver
DT15IP
DT15IP
63
80
MS2078
MS2078
4
4
DT15IP
DT15IP
www.kennametal.com
O55
KSSM™ 45°
Shell Mills
• Rapid insert changes.
• Carbide shims for pocket protection.
Face Mills
KSSM 45° • Shell Mills
order number
1926850
1926812
catalogue number
40A03RS45SE14EG
50A03RS45SE14EG
D1
40
50
D1 max
54,0
63,9
D
16
22
D4
—
—
D6
44
50
L
40
40
Ap1 max
6,6
6,6
Z
3
3
kg
0,30
0,40
max RPM
26000
22500
1926900
1926899
50A04RS45SE14EG
63A04RS45SE14EG
50
63
63,9
76,8
22
22
—
—
50
50
40
40
6,6
6,6
4
4
0,40
0,50
22500
20200
1926897
1926894
63A05RS45SE14EG
80A05RS45SE14EG
63
80
76,8
93,8
22
27
—
—
50
60
40
50
6,6
6,6
5
5
0,60
1,10
20200
18000
1926893
1926926
80A06RS45SE14EG
100B05RS45SE14EG
80
100
93,8
113,7
27
32
—
—
60
80
50
50
6,6
6,6
6
5
1,20
1,70
18000
16000
1926925
1926924
100B07RS45SE14EG
125B06RS45SE14EG
100
125
113,7
138,7
32
40
—
—
80
90
50
63
6,6
6,6
7
6
1,80
2,90
16000
14400
1926911
1926909
125B08RS45SE14EG
160C07RS45SE14EG
125
160
138,7
173,6
40
40
—
66,7
90 63
100 63
6,6
6,6
8
7
3,00
4,10
14400
12500
1926908
160C10RS45SE14EG
160
173,6
40
66,7
100 63
6,6
10
4,30
12500
Spare Parts
D1
40
50
insert
screw
MS2078
MS2078
Nm
4,0
4,0
Torx Plus
driver
DT15IP
DT15IP
shim
—
—
shim
screw
—
—
hex
driver
—
—
low-head
cap screw
MS2040
129.025
socket-head
cap screw
—
—
63
80
MS2078
MS2078
4,0
4,0
DT15IP
DT15IP
—
SM455
—
SRS3
—
DH35M
129.025
—
—
MS2038
100
125
MS2078
MS2078
4,0
4,0
DT15IP
DT15IP
SM455
SM455
SRS3
SRS3
DH35M
DH35M
—
—
—
—
160
MS2078
4,0
DT15IP
SM455
SRS3
DH35M
—
—
O56
www.kennametal.com
KSSM™ 45°
Shell Mills • JIS
• Rapid insert changes.
• Carbide shims for pocket protection.
KSSM 45° • Shell Mills • JIS (Japanese Industry Standard)
D
order number
3669080
3127218
catalogue number
80A05RS45SE14EG-J
80A06RS45SE14EG-J
D1
80
80
D1 max
93,8
93,8
mm
25,400
25,400
in
1.000
1.000
D6 L
60 50
60 50
Ap1 max
6,6
6,6
Z
5
6
kg
1,13
1,16
max RPM
18000
18000
3669081
3127219
100B05RS45SE14EG-J
100B07RS45SE14EG-J
100
100
113,7
113,7
31,750
31,750
1.250
1.250
80 50
80 50
6,6
6,6
5
7
1,70
1,80
16000
16000
3669082
3127220
125B06RS45SE14EG-J
125B08RS45SE14EG-J
125
125
138,7
138,7
38,100
38,100
1.500
1.500
90 63
90 63
6,6
6,6
6
8
3,26
3,09
14400
14400
3669693
3127221
160B07RS45SE14EG-J
160B10RS45SE14EG-J
160
160
173,6
173,6
50,800
50,800
2.000
2.000
100 63
100 63
6,6
6,6
7 4,58
10 —
12500
12500
Face Mills
Spare Parts
D1
80
100
insert
screw
MS2078
MS2078
Nm
4,0
4,0
Torx Plus
driver
DT15IP
DT15IP
shim
SM455
SM455
shim
screw
SRS3
SRS3
hex
driver
DH35M
DH35M
125
160
MS2078
MS2078
4,0
4,0
DT15IP
DT15IP
SM455
SM455
SRS3
SRS3
DH35M
DH35M
www.kennametal.com
O57
KSSM™ 45°
Inserts
Insert Selection Guide
Light Machining
Geometry
Grade
.E..LD2
KC725M
.E..GP2
KCPK30
.E..GB2
KCPM20
.E..GP2
KC725M
.E..GB2
KCPK30
.E..GP2
KCK15
.E..GB2
KCPK30
.F..LE
KC410M
.F..LE
KC410M
.E..LD2
KC725M
.E..GP2
KC725M
.S..GP2
KC725M
—
—
Material
Group
P1–P2
P3–P4
P5–P6
M1–M2
M3
K1–K2
K3
N1–N2
N3
S1–S2
S3
S4
H1
General Purpose
Geometry
Grade
.E..GP2
KC725M
.E..GB2
KCPK30
.S..GP2
KCPM20
.E..GB2
KC725M
.S..GP2
KCPK30
.E..GB2
KCK15
.S..GP2
KCPK30
.F..LE
KC410M
.F..LE
KC410M
.E..GP2
KC725M
.E..GB2
KC725M
.S..GB2
KC725M
—
—
Heavy Machining
Geometry
Grade
.E..GB2
KC725M
.S..GP2
KCPK30
.S..GB2
KCPM20
.S..GP2
KC725M
.S..GB2
KCPK30
.S..GP2
KCK15
.S..GB2
KCPK30
.F..LE
KC410M
.F..LE
KC410M
.E..GB2
KC725M
.S..GP2
KC725M
—
—
—
—
Indexable Inserts
SECT-LE
SECT-LD2
SEKT-GP2
SECT/SEKT/SEPT
choice
alternate choice
SECT-LE
catalogue number
SECT1404AEFNLE
L10
14,00
BS
2,65
Rε
1,0
hm
0,02
cutting
edges
4
D
14,00
S
4,76
D
14,00
S
4,76
L10
14,00
BS
2,65
Rε
1,0
hm
0,04
cutting
edges
4
D
14,00
14,00
S
4,76
4,76
L10
14,00
14,00
BS
2,65
2,65
Rε
1,0
1,0
hm
0,05
0,11
cutting
edges
4
4
SECT-LD2
catalogue number
SECT1404AEENLD2
SEKT-GP2
catalogue number
SEKT1404AEENGP2
SEKT1404AESNGP2
O58
KC410M
KC520M
KC725M
KCK15
KCPM20
KCPK30
KY3500
Face Mills
KC410M
KC520M
KC725M
KCK15
KCPM20
KCPK30
KY3500
first
KC410M
KC520M
KC725M
KCK15
KCPM20
KCPK30
KY3500
P
M
K
N
S
H
www.kennametal.com
KSSM™ 45°
Indexable Inserts
SEPT-GB2
SECW-GNW
SECW-GN
SECW-GNW
SEPT-GB2
catalogue number
SEPT1404AEENGB2
SEPT1404AESNGB2
D
14,00
14,00
S
4,76
4,76
L10
14,00
14,00
D
14,00
S
4,76
L10
8,26
D
14,00
S
4,76
L10
14,00
Rεε
1,0
1,0
BS
2,65
2,65
hm
0,08
0,13
cutting
edges
4
4
SECW-GNW
catalogue number
SECW1404AEENGNW
BS
8,26
Rε
0,8
hm
0,04
cutting
edges
2
SECW-GN
catalogue number
SECW1404AESNGN
www.kennametal.com
BS
2,65
Rε
1,0
hm
0,16
cutting
edges
4
O59
Face Mills
choice
alternate choice
KC410M
KC520M
KC725M
KCK15
KCPM20
KCPK30
KY3500
KC410M
KC520M
KC725M
KCK15
KCPM20
KCPK30
KY3500
first
KC410M
KC520M
KC725M
KCK15
KCPM20
KCPK30
KY3500
P
M
K
N
S
H
KSSM™ 45˚
Recommended Starting Speeds and Feeds • 45° Approach Angle
Recommended Starting Speeds [m/min]
Face Mills
Material
Group
1
2
3
P
4
5
6
1
2
M
3
1
2
K
3
1–2
N
3
1
2
S
3
4
1
H
Material
Group
1
2
3
P
4
5
6
1
2
M
3
1
2
K
3
1–2
N
3
1
2
S
3
4
1
H
KC410M
—
—
—
—
—
—
—
—
—
—
—
—
1460
1300
—
—
—
—
—
KC520M
—
—
—
—
—
—
—
—
—
—
—
—
1195
1100
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
1300
1195
—
—
—
—
—
—
—
—
—
—
—
—
—
—
325
255
215
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
295
225
190
—
—
—
—
—
—
—
KCPM20
660
410
370
275
330
230
270
245
195
435
345
290
—
—
—
—
—
—
—
KC725M
—
—
—
—
—
—
—
—
—
260
215
170
—
—
—
—
—
—
—
315
260
240
215
180
160
205
185
140
—
—
—
—
—
45
45
55
75
—
KCK15
275
255
195
170
145
145
95
165
130
95
—
—
—
—
—
30
30
30
35
—
230
205
180
160
120
180
160
120
—
—
—
—
—
35
35
45
55
—
KCPK30
580
370
330
255
300
200
240
215
175
390
310
255
—
—
—
—
—
—
—
535
330
305
230
275
175
205
190
150
350
280
240
—
—
—
—
—
—
—
545
335
305
225
310
190
250
225
175
355
280
235
—
—
—
—
—
—
—
475
305
275
210
275
165
220
195
160
320
255
210
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
505
400
335
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
460
355
300
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
410
330
275
—
—
—
—
—
—
—
KY3500
440
275
250
190
255
—
190
170
140
285
230
195
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
965
765
645
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
880
685
570
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
780
635
525
—
—
—
—
—
—
—
NOTE: FIRST choice starting speeds are in bold type.
As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [mm]
Insert
Geometry
.F..LE
.E..LD2
.E..GP2
.E..GB2
.S..GP2
.S..GB2
.S..GN
0,12
0,13
0,17
0,20
0,24
0,24
0,24
10%
0,24
0,27
0,29
0,32
0,38
0,44
0,47
0,47
0,50
0,54
0,58
0,64
0,69
0,72
0,09
0,10
0,13
0,15
0,18
0,18
0,18
Light
Machining
20%
0,18
0,20
0,22
0,24
0,29
0,33
0,35
Programmed Feed per Tooth (fz)
as a % of Radial Depth of Cut (ae)
30%
0,35
0,08
0,15
0,31
0,07
0,38
0,08
0,18
0,33
0,08
0,41
0,11
0,19
0,35
0,10
0,43
0,13
0,21
0,38
0,12
0,48
0,16
0,25
0,42
0,15
0,52
0,16
0,29
0,45
0,15
0,54
0,16
0,31
0,47
0,15
40%
0,14
0,16
0,18
0,20
0,23
0,27
0,29
0,29
0,31
0,33
0,35
0,39
0,42
0,44
General
Purpose
0,07
0,08
0,10
0,12
0,14
0,14
0,14
50–100%
0,14
0,16
0,17
0,19
0,23
0,26
0,28
0,28
0,30
0,32
0,34
0,38
0,41
0,43
Heavy
Machining
Insert
Geometry
.F..LE
.E..LD2
.E..GP2
.E..GB2
.S..GP2
.S..GB2
.S..GN
NOTE: Use “Light Machining” values as starting feed rate.
O60
www.kennametal.com
More than just the right tool • the ultimate solution.
That’s Beyond BLAST.™
That’s Different Thinking.
At Kennametal, innovation follows vision. Our revolutionary products and services are inspired by asking
“what if?” The solutions that follow — like our Beyond BLAST through-coolant inserts — deliver remarkable
results in the world’s most demanding machining environments.
A cutting-edge insert that delivers coolant precisely at the cutting edge. Now that’s Different Thinking.
That’s Kennametal.
To learn more about your productivity gains using Beyond BLAST technology, visit www.kennametal.com.
Milling
• Beyond BLAST technology uses low-pressure conditions to offer many
of the high-pressure performance benefits.
• Delivers superior performance on titanium, using either high- or low-pressure
coolant systems.
• Effective thermal management results in reduced cutting temperatures,
improved lubricity, superior chip control, and longer tool life.
• Beyond BLAST for milling increases tool life by up to 100% compared
with conventional coolant delivery systems.
www.kennametal.com
O61
KSOM™ Mini • KSOM™
Primary Application
Super soft cutting due to super positive rake face.
Features and Benefits
Features
• KSOM Mini: insert OFKT06/OFPT06.
• KSOM: insert OFKT07/OFPT07.
• KSOM Mini: Ap1 max = 3,5mm (8 indexes); Ap2 max = 9mm (4 indexes).
• KSOM: Ap1 max = 5mm (8 indexes); Ap2 max = 12mm (4 indexes).
Benefits
• Low cutting forces deliver higher feed capability.
• Excellent performance in stainless steel and super alloys.
• First choice solution in machining turbochargers.
O62
www.kennametal.com
Super positive rake face.
For screw and wedge clamping.
Eight true cutting edges per insert.
Numbered cutting edges.
25° clearance angle on insert.
Free cutting action.
Insert OF.T06/OF.T07
www.kennametal.com
O63
KSOM™ Mini
End Mills
• Eight cutting edges per insert.
• Super soft cutting.
Ap1 max = 3,5mm (8 edges)
Ap2 max = 9mm (4 edges), reduce feed rate by 40%
KSOM Mini • Screw-On End Mills
catalogue number
KSOM32R02M16OF06
KSOM32R03M16OF06
D1
32
32
D1 max
41,1
41,1
3115901
3115900
KSOM40R03M16OF06
KSOM40R04M16OF06
40
40
49,0
49,0
D DPM
29 17
29 17
G3X L2 WF
M16 40 22
M16 40 22
Ap1 max
3,5
3,5
Z
2
3
max
ramp angle
11.0°
11.0°
kg
0,23
0,21
max RPM
19890
19890
29
29
M16 40 22
M16 40 22
3,5
3,5
3
4
7.5°
7.5°
0,27
0,27
15920
15920
17
17
Face Mills
order number
3115896
3115895
Ap1 max = 3,5mm (8 edges)
Ap2 max = 9mm (4 edges), reduce feed rate by 40%
KSOM Mini • Weldon® End Mills
order number
3115894
3115893
catalogue number
KSOM32R02B20OF06
KSOM32R03B20OF06
D1
32
32
D1 max
41,1
41,1
D
20
20
L L3
76 25
76 25
Ap1 max
3,5
3,5
Z
2
3
max
ramp angle
11.0°
11.0°
kg
0,25
0,23
max RPM
19890
19890
3115882
3115899
KSOM32R03B25OF06
KSOM40R03B25OF06
32
40
41,1
49,0
25
25
82 25
82 25
3,5
3,5
3
3
11.0°
7.5°
0,32
0,37
19890
15920
3115898
3115897
KSOM40R04B25OF06
KSOM40R04B32OF06
40
40
49,0
49,0
25 82 25
32 110 49
3,5
3,5
4
4
7.5°
7.5°
0,37
0,67
15920
15920
Spare Parts
D1
32
40
O64
insert
screw
193.433
193.433
Nm
6
6
Torx Plus
wrench
TTP15
TTP15
www.kennametal.com
KSOM™ Mini
End Mills
• Eight cutting edges per insert.
• Super soft cutting.
Ap1 max = 3,5mm (8 edges)
Ap2 max = 9mm (4 edges), reduce feed rate by 40%
KSOM Mini • Cylindrical End Mills
order number
3660311
3660312
catalogue number
KSOM32R02A20OF06
KSOM32R03A20OF06
D1
32
32
D1 max
41,1
41,1
D
20
20
L L3
76 25
76 25
Ap1 max
3,5
3,5
Z
2
3
max
ramp angle
11.0°
11.0°
kg
0,25
0,24
max RPM
19890
19890
3660943
3660944
KSOM32R03A25OF06
KSOM40R03A25OF06
32
40
41,1
49,0
25
25
82 25
82 25
3,5
3,5
3
3
11.0°
7.5°
0,32
0,38
19890
15920
3660945
3660946
KSOM40R04A25OF06
KSOM40R04A32OF06
40
40
49,0
49,0
25 82 25
32 110 49
3,5
3,5
4
4
7.5°
7.5°
0,37
0,68
15920
15920
Spare Parts
www.kennametal.com
insert
screw
193.433
193.433
Nm
6
6
Torx Plus
wrench
TTP15
TTP15
Face Mills
D1
32
40
O65
KSOM™ Mini
Shell Mills
• Eight cutting edges per insert.
• Super soft cutting.
Ap1 max = 3,5mm (8 edges)
Ap2 max = 9mm (4 edges), reduce feed rate by 40%
Face Mills
KSOM Mini • Shell Mills
order number
3115903
3115902
catalogue number
KSOM50R04OF06
KSOM50R06OF06
D1
50
50
D1 max
58,9
58,9
D
22
22
D4
—
—
D6 L
38 43
38 43
Ap1 max
3,5
3,5
Z
4
6
max
ramp angle
5.0°
5.0°
kg
0,35
0,35
max RPM
12730
12730
3115905
3115904
KSOM63R05OF06
KSOM63R07OF06
63
63
71,8
71,8
22
22
—
—
50 43
50 43
3,5
3,5
5
7
3.9°
3.9°
0,62
0,63
10110
10110
3115907
3115906
KSOM80R06OF06
KSOM80R09OF06
80
80
88,7
88,7
27
27
—
—
60 50
60 50
3,5
3,5
6
9
2.9°
2.9°
1,10
1,12
7960
7960
3115909
3115908
KSOM100R07OF06
KSOM100R10OF06
100
100
108,6
108,6
32
32
—
—
80 50
80 50
3,5
3,5
7
10
2.2°
2.2°
1,71
1,75
6370
6370
3115911
3115910
KSOM125R08OF06
KSOM125R12OF06
125
125
133,6
133,6
40
40
—
—
94 63
94 63
3,5
3,5
8
12
1.7°
1.7°
2,74
2,83
5090
5090
3115913
3115912
KSOM160R10OF06
KSOM160R16OF06
160
160
168,5
168,5
40 66,7
40 66,7
114 63
114 63
3,5
3,5
10
16
1.3°
1.3°
4,30
4,46
3980
3980
Spare Parts
D1
50
63
insert
screw
193.433
193.433
Nm
6,0
6,0
Torx Plus
wrench
TTP15
TTP15
low-head
cap screw
129.025
—
socket-head
cap screw
—
125.025
coolant lock
screw assembly
—
—
mill cutter
lock screw
—
—
coolant
shower plate
—
—
80
100
193.433
193.433
6,0
6,0
TTP15
TTP15
—
—
125.230
—
—
MS2189C
—
—
—
—
125
160
193.433
193.433
6,0
6,0
TTP15
TTP15
—
—
—
—
—
—
420.200
420.200
470.232
470.233
O66
www.kennametal.com
KSOM™ Mini
Shell Mills • JIS
• Eight cutting edges per insert.
• Super soft cutting.
Ap1 max = 3,5mm (8 edges)
Ap2 max = 9mm (4 edges), reduce feed rate by 40%
KSOM Mini • Shell Mills • JIS (Japanese Industry Standard)
D
order number
3660947
3660948
catalogue number
KSOM80R06OF06-J
KSOM80R09OF06-J
D1
80
80
D1 max
88,7
88,7
mm
25,400
25,400
in
1.000
1.000
D6 L
60 50
60 50
Ap1 max
3,5
3,5
Z
6
9
kg
1,22
1,24
max RPM
7960
7960
3660949
3660950
KSOM100R07OF06-J
KSOM100R10OF06-J
100
100
108,6
108,6
31,750
31,750
1.250
1.250
80 50
80 50
3,5
3,5
7
10
1,96
1,99
6370
6370
3660951
3660952
KSOM125R08OF06-J
KSOM125R12OF06-J
125
125
133,6
133,6
38,100
38,100
1.500
1.500
90 63
90 63
3,5
3,5
8
12
2,77
3,19
5090
5090
3660953
3660954
KSOM160R10OF06-J
KSOM160R16OF06-J
160
160
168,5
168,5
50,800
50,800
2.000
2.000
110 63
110 63
3,5
3,5
10
16
4,66
4,80
3980
3980
D1
80
100
insert
screw
193.433
193.433
Nm
6,0
6,0
Torx Plus
wrench
TTP15
TTP15
125
160
193.433
193.433
6,0
6,0
TTP15
TTP15
www.kennametal.com
Face Mills
Spare Parts
O67
KSOM™ Mini
Inserts
Insert Selection Guide
Light Machining
Geometry
Grade
.E..LB
KC725M
.E..LB
KCPK30
.E..GB
KCPK30
.E..LB
KC725M
.E..LB
KCPK30
.E..LB
KCK15
.E..LB
KCPK30
.F..LBJ
KC410M
.F..LBJ
KC410M
.E..LB
KC725M
.E..LB
KC725M
.E..GB
KC725M
—
—
Material
Group
P1–P2
P3–P4
P5–P6
M1–M2
M3
K1–K2
K3
N1–N2
N3
S1–S2
S3
S4
H1
General Purpose
Geometry
Grade
.E..GB
KC725M
.E..GB
KCPK30
.E..GB
KCPM20
.E..GB
KC725M
.E..GB
KCPK30
.E..GB
KCK15
.E..GB
KCPK30
.F..LBJ
KC410M
.F..LNJ
KC410M
.E..GB
KC725M
.E..GB
KC725M
.S..HB
KC725M
—
—
Heavy Machining
Geometry
Grade
.S..HB
KC725M
.S..HB
KCPK30
.S..HB
KCPM20
.S..HB
KC725M
.S..HB
KCPK30
.S..HB
KCK15
.S..HB
KCPK30
.F..LNJ
KC410M
.E..LBJ
KC422M
.S..HB
KC725M
.S..HB
KC725M
—
—
—
—
Indexable Inserts
OF.T-LB
Face Mills
first choice
alternate choice
OFKT-LNJ
catalogue number
OFKT06L5AFFNLNJ
D
14,70
S
5,00
L10
6,00
BS
—
Rε
0,8
hm
0,02
cutting
edges
8
D
14,70
14,70
S
5,00
5,00
L10
6,00
6,00
BS
—
—
Rε
0,8
0,8
hm
0,02
0,03
cutting
edges
8
8
D
14,70
14,70
S
5,00
5,00
L10
6,00
6,00
BS
1,23
1,21
OFKT-LBJ
catalogue number
OFKT06L5AFFNLBJ
OFKT06L5AFENLBJ
OFKT-LB
catalogue number
OFKT06L5AFENLB
OFKT06L5AFSNLB
O68
Rε
0,8
0,8
hm
0,10
0,22
cutting
edges
8
8
KC410M
KC422M
KC520M
KC522M
KC725M
KCK15
KCPM20
KCPK30
P
M
K
N
S
H
KC410M
KC422M
KC520M
KC522M
KC725M
KCK15
KCPM20
KCPK30
OF.T-LBJ
KC410M
KC422M
KC520M
KC522M
KC725M
KCK15
KCPM20
KCPK30
OF.T-LNJ
www.kennametal.com
KSOM™ Mini
Indexable Inserts
OF.T- HB
catalogue number
OFKT06L5AFENGB
D
14,70
S
5,00
L10
6,00
BS
—
Rε
0,8
hm
0,15
cutting
edges
8
D
14,70
S
5,00
L10
6,00
BS
—
Rε
0,8
hm
0,21
cutting
edges
8
D
14,70
S
5,00
L10
6,00
BS
—
Rε
0,8
hm
0,15
cutting
edges
8
D
14,70
S
5,00
L10
6,00
BS
—
Rε
0,8
hm
0,21
cutting
edges
8
OFKT-HB
catalogue number
OFKT06L5AFSNHB
OFPT-GB
catalogue number
OFPT06L5AFENGB
OFPT-HB
catalogue number
OFPT06L5AFSNHB
www.kennametal.com
O69
Face Mills
OFKT-GB
KC410M
KC422M
KC520M
KC522M
KC725M
KCK15
KCPM20
KCPK30
first choice
alternate choice
KC410M
KC422M
KC520M
KC522M
KC725M
KCK15
KCPM20
KCPK30
KC410M
KC422M
KC520M
KC522M
KC725M
KCK15
KCPM20
KCPK30
P
M
K
N
S
H
KC410M
KC422M
KC520M
KC522M
KC725M
KCK15
KCPM20
KCPK30
OF.T-GB
KSOM™ Mini
Recommended Starting Speeds and Feeds • 43° Approach Angle
Recommended Starting Speeds [m/min]
Face Mills
Material
Group
1
2
3
P
4
5
6
1
2
M
3
1
2
K
3
1–2
N
3
1
2
S
3
4
1
H
Material
Group
1
2
3
P
4
5
6
1
2
M
3
1
2
K
3
1–2
N
3
1
2
S
3
4
1
H
KC410M
—
—
—
—
—
—
—
—
—
—
—
—
1460
1300
—
—
—
—
—
KC422M
—
—
—
—
—
—
—
—
—
—
—
—
1300
1195
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
1195
1100
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
1285
1135
—
—
—
—
—
255
195
170
145
145
95
165
130
—
—
—
—
—
—
—
—
—
505
400
335
—
—
—
—
—
—
—
KC725M
315
260
240
215
180
160
205
185
140
—
—
—
—
—
45
45
55
75
—
—
—
—
—
—
—
—
—
—
—
—
—
1135
1050
—
—
—
—
—
KC520M
—
—
—
—
—
—
—
—
—
—
—
—
1050
915
—
—
—
—
—
—
—
—
—
—
—
—
—
—
325
255
215
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
410
330
275
—
—
—
—
—
—
—
660
410
370
275
330
230
270
245
195
435
345
290
—
—
—
—
—
—
—
KCK15
275
230
205
180
160
120
180
160
120
—
—
—
—
—
35
35
45
55
—
95
—
—
—
—
—
30
30
30
35
—
—
—
—
—
—
—
—
—
—
460
355
300
—
—
—
—
—
—
—
KC522M
—
—
—
—
—
—
—
—
—
295
225
190
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
260
215
170
—
—
—
—
—
—
—
395
330
305
270
225
200
245
225
170
275
215
180
—
—
50
50
60
85
—
535
330
305
230
275
175
205
190
150
350
280
240
—
—
—
—
—
—
—
545
335
305
225
310
190
250
225
175
355
280
235
—
—
—
—
—
—
—
345
290
255
225
200
150
215
190
145
250
195
160
—
—
45
45
50
60
—
KCPM20
325
240
215
180
180
120
200
160
115
220
180
145
—
—
35
35
35
45
—
KCPK30
580
370
330
255
300
200
240
215
175
390
310
255
—
—
—
—
—
—
—
475
305
275
210
275
165
220
195
160
320
255
210
—
—
—
—
—
—
—
440
275
250
190
255
—
190
170
140
285
230
195
—
—
—
—
—
—
—
NOTE: FIRST choice starting speeds are in bold type.
As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [mm]
Insert
Geometry
.F..LBJ
.F..LNJ
.E..LBJ
.E..LB
.S..LB
.E..GB
.S..HB
0,12
0,12
0,12
0,24
0,24
0,24
0,24
10%
0,24
0,24
0,27
0,37
0,59
0,51
0,59
0,47
0,47
0,50
0,59
0,90
0,71
0,97
0,09
0,09
0,09
0,18
0,18
0,18
0,18
Light
Machining
20%
0,18
0,18
0,20
0,27
0,44
0,38
0,44
Programmed Feed per Tooth (fz)
as a % of Radial Depth of Cut (ae)
30%
0,35
0,08
0,15
0,31
0,07
0,35
0,08
0,15
0,31
0,07
0,37
0,08
0,18
0,32
0,07
0,44
0,16
0,24
0,39
0,15
0,67
0,16
0,38
0,58
0,15
0,53
0,16
0,33
0,46
0,15
0,72
0,16
0,38
0,63
0,15
40%
0,14
0,14
0,16
0,22
0,36
0,31
0,36
0,29
0,29
0,30
0,36
0,54
0,43
0,59
General
Purpose
0,07
0,07
0,07
0,14
0,14
0,14
0,14
50–100%
0,14
0,14
0,16
0,22
0,35
0,30
0,35
0,28
0,28
0,30
0,35
0,53
0,42
0,57
Heavy
Machining
Insert
Geometry
.F..LBJ
.F..LNJ
.E..LBJ
.E..LB
.S..LB
.E..GB
.S..HB
NOTE: Use “Light Machining” values as starting feed rate.
O70
www.kennametal.com
KSOM™ Mini
Application • OF.T06L5
KSOM Mini Application • OF.T06L5
Ramping
Helical Interpolation
plunging length = tangent of plunging angle
ramping angle
hole diameter
Metric Version
D1
mm
32
40
50
63
80
100
125
160
D1 max
mm
41,1
49,0
58,9
71,8
88,7
108,6
133,6
168,5
Metric Version
Ap max
mm
9
9
9
9
9
9
9
9
ramping
angle (°)
11,0
7,5
5,0
3,9
2,9
2,2
1,7
1,3
ramping
length mm
46,3
68,4
102,9
132,0
177,7
234,3
303,2
396,6
D1 max
mm
41,1
49,0
58,9
71,8
88,7
108,6
133,6
168,5
hole diameter
min mm
max mm
61,7
81,7
77,5
97,6
97,4
117,4
123,3
143,3
157,2
177,2
197,2
217,1
247,1
267,0
317,1
377,0
Ap/rev mm
4,7
4,7
4,7
4,7
4,7
4,7
4,7
4,7
Face Milling
Face Mills
Plunging
D1
mm
32
40
50
63
80
100
125
160
max
plunging depth
Ap1 max
www.kennametal.com
mm
3,2
max
DOC Ap
Ap1 max
Ap2 max
mm
3,5
9,0
chipload (fz)
1 x fx
0,6 x fz
O71
KSOM™
Shell Mills
• Eight cutting edges per insert.
• Super soft cutting.
Ap1 max = 5mm (8 edges)
Ap2 max = 11mm (4 edges), reduce feed rate by 40%
KSOM • Shell Mills
order number
3115873
3115582
catalogue number
KSOM63R04OF07
KSOM63R05OF07
D1
63
63
D1 max
74,3
74,3
D
22
22
D4
—
—
D6 L
50 43
50 43
Ap1 max
5,0
5,0
Z
4
5
max
ramp angle
5.5°
5.5°
kg
0,61
0,55
max RPM
10100
10100
3115875
3115874
KSOM80R04OF07
KSOM80R06OF07
80
80
91,2
91,2
27
27
—
—
60 50
60 50
5,0
5,0
4
6
4.0°
4.0°
1,14
1,06
7900
7900
3115877
3115876
KSOM100R05OF07
KSOM100R08OF07
100
100
110,9
110,9
32
32
—
—
80 50
80 50
5,0
5,0
5
8
3.0°
3.0°
1,66
1,57
6300
6300
3115879
3115878
KSOM125R06OF07
KSOM125R10OF07
125
125
136,0
136,0
40
40
—
—
90 63
90 63
5,0
5,0
6
10
2.3°
2.3°
2,56
2,68
5000
5000
3115881
3115880
KSOM160R07OF07
KSOM160R12OF07
160
160
170,9
170,9
40 66,7
40 66,7
110 63
110 63
5,0
5,0
7
12
1.7°
1.7°
4,20
4,34
3900
3900
Face Mills
Spare Parts
D1
63
80
insert
screw
193.409
193.409
Nm
6,0
6,0
Torx Plus
wrench
TTP20
TTP20
socket-head
cap screw
125.025
125.230
coolant lock
screw assembly
—
—
mill cutter
lock screw
—
—
coolant
shower plate
—
—
100
125
193.409
193.409
6,0
6,0
TTP20
TTP20
—
—
MS2189C
—
—
420.200
—
470.232
160
193.409
6,0
TTP20
—
—
420.200
470.233
O72
www.kennametal.com
KSOM™
Shell Mills • JIS
• Eight cutting edges per insert.
• Super soft cutting.
Ap1 max = 5mm (8 edges)
Ap2 max = 11mm (4 edges), reduce feed rate by 40%
KSOM • Shell Mills • JIS (Japanese Industry Standard)
D
order number
3652091
3652092
catalogue number
KSOM80R04OF07-J
KSOM80R06OF07-J
D1
80
80
D1 max
91,2
91,2
mm
25,400
25,400
in
1.000
1.000
D6 L
50 50
50 50
Ap1 max
5,0
5,0
Z
4
6
max
ramp angle
4.0°
4.0°
kg
0,94
1,03
max RPM
7900
7900
3652093
3652094
KSOM100R05OF07-J
KSOM100R08OF07-J
100
100
110,5
110,5
31,750
31,750
1.250
1.250
60 50
60 50
5,0
5,0
5
8
3.0°
3.0°
1,26
1,41
6300
6300
3652095
3652096
KSOM125R06OF07-J
KSOM125R10OF07-J
125
125
136,0
136,0
38,100
38,100
1.500
1.500
80 63
80 63
5,0
5,0
6
10
2.3°
2.3°
2,43
3,10
5000
5000
3652097
3652098
KSOM160R07OF07-J
KSOM160R12OF07-J
160
160
170,9
170,9
50,800
50,800
2.000 100 63
2.000 100 63
5,0
5,0
7
12
1.7°
1.7°
4,22
4,14
3900
3900
D1
80
100
insert
screw
193.409
193.409
Nm
6,0
6,0
Torx Plus
wrench
TTP20
TTP20
125
160
193.409
193.409
6,0
6,0
TTP20
TTP20
www.kennametal.com
Face Mills
Spare Parts
O73
KSOM™
Inserts
Insert Selection Guide
Light Machining
Geometry
Grade
.E..LB
KC725M
.E..LB
KCPK30
.E..LB
KCPK30
.E..LB
KC725M
.E..LB
KCPK30
.E..LB
KCK15
.E..LB
KCPK30
.F..LNJ
KC410M
.F..LNJ
KC410M
.E..LB
KC725M
.E..LB
KC725M
.E..GB
KC725M
—
—
Material
Group
P1–P2
P3–P4
P5–P6
M1–M2
M3
K1–K2
K3
N1–N2
N3
S1–S2
S3
S4
H1
General Purpose
Geometry
Grade
.E..GB
KC725M
.E..GB
KCPK30
.E..GB
KCPK30
.E..GB
KC725M
.E..GB
KCPK30
.E..GB
KCK15
.E..GB
KCPK30
.F..LNJ
KC410M
.F..LNJ
KC410M
.E..GB
KC725M
.E..GB
KC725M
.S..HB
KC725M
—
—
Heavy Machining
Geometry
Grade
.S..HB
KC725M
.S..HB
KCPK30
.S..HB
KCPK30
.S..HB
KC725M
.S..HB
KCPK30
.S..HB
KCK15
.S..HB
KCPK30
.F..LNJ
KC410M
.F..LNJ
KC410M
.S..HB
KC725M
.S..HB
KC725M
—
—
—
—
Indexable Inserts
OF.T-GB
Face Mills
first choice
alternate choice
OFKT-LNJ
catalogue number
OFKT07L6AFFNLNJ
D
18,70
S
6,00
L10
7,50
BS
—
Rε
1,2
hm
0,02
cutting
edges
8
catalogue number
OFKT07L6AFENLB
OFKT07L6AFSNLB
D
18,70
18,70
S
6,00
6,00
L10
7,50
7,50
BS
2,10
2,10
Rε
1,2
1,2
hm
0,10
0,22
cutting
edges
8
8
catalogue number
OFKT07L6AFENGB
D
18,70
S
6,00
L10
7,50
BS
—
Rε
1,2
hm
0,15
cutting
edges
8
OFKT-LB
OFKT-GB
O74
KC410M
KC520M
KC522M
KC725M
KCK15
KCPK30
P
M
K
N
S
H
KC410M
KC520M
KC522M
KC725M
KCK15
KCPK30
OF.T-LB
KC410M
KC520M
KC522M
KC725M
KCK15
KCPK30
OF.T-LNJ
www.kennametal.com
KSOM™
Indexable Inserts
OF.T-GB
first choice
alternate choice
OFKT-HB
catalogue number
OFKT07L6AFSNHB
D
18,70
S
6,00
L10
7,50
BS
—
Rε
1,2
hm
0,21
cutting
edges
8
D
18,70
S
6,00
L10
7,50
BS
—
Rε
1,2
hm
0,15
cutting
edges
8
D
18,70
S
6,00
L10
7,50
BS
—
Rε
1,2
hm
0,21
cutting
edges
8
OFPT-GB
catalogue number
OFPT07L6AFENGB
OFPT- HB
Face Mills
catalogue number
OFPT07L6AFSNHB
KC410M
KC520M
KC522M
KC725M
KCK15
KCPK30
P
M
K
N
S
H
KC410M
KC520M
KC522M
KC725M
KCK15
KCPK30
OF.T-LB
KC410M
KC520M
KC522M
KC725M
KCK15
KCPK30
OF.T- HB
www.kennametal.com
O75
KSOM™
Recommended Starting Speeds and Feeds • 43° Approach Angle
Recommended Starting Speeds [m/min]
Face Mills
Material
Group
1
2
3
P
4
5
6
1
2
M
3
1
2
K
3
1–2
N
3
1
2
S
3
4
1
H
Material
Group
1
2
3
P
4
5
6
1
2
M
3
1
2
K
3
1–2
N
3
1
2
S
3
4
1
H
KC410M
—
—
—
—
—
—
—
—
—
—
—
—
1460
1300
—
—
—
—
—
KC520M
—
—
—
—
—
—
—
—
—
—
—
—
1300
1195
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
1195
1100
—
—
—
—
—
KC725M
315
260
240
215
180
160
205
185
140
—
—
—
—
—
45
45
55
75
—
—
—
—
—
—
—
—
—
—
325
255
215
—
—
—
—
—
—
—
KC522M
—
—
—
—
—
—
—
—
—
295
225
190
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
260
215
170
—
—
—
—
—
—
—
KCK15
275
230
205
180
160
120
180
160
120
—
—
—
—
—
35
35
45
55
—
255
195
170
145
145
95
165
130
95
—
—
—
—
—
30
30
30
35
—
—
—
—
—
—
—
—
—
—
505
400
335
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
460
355
300
—
—
—
—
—
—
—
395
330
305
270
225
200
245
225
170
275
215
180
—
—
50
50
60
85
—
345
290
255
225
200
150
215
190
145
250
195
160
—
—
45
45
50
60
—
KCPM20
—
—
—
—
—
—
—
—
—
410
330
275
—
—
—
—
—
—
—
660
410
370
275
330
230
270
245
195
435
345
290
—
—
—
—
—
—
—
325
240
215
180
180
120
200
160
115
220
180
145
—
—
35
35
35
45
—
KCPK30
580
370
330
255
300
200
240
215
175
390
310
255
—
—
—
—
—
—
—
535
330
305
230
275
175
205
190
150
350
280
240
—
—
—
—
—
—
—
545
335
305
225
310
190
250
225
175
355
280
235
—
—
—
—
—
—
—
475
305
275
210
275
165
220
195
160
320
255
210
—
—
—
—
—
—
—
440
275
250
190
255
—
190
170
140
285
230
195
—
—
—
—
—
—
—
NOTE: FIRST choice starting speeds are in bold type.
As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [mm]
Insert
Geometry
.F..LNJ
.E..LB
.S..LB
.E..GB
.S..HB
0,12
0,24
0,24
0,24
0,24
10%
0,24
0,37
0,59
0,51
0,59
0,47
0,59
0,90
0,71
0,97
0,09
0,18
0,18
0,18
0,18
Light
Machining
20%
0,18
0,27
0,44
0,38
0,44
Programmed Feed per Tooth (fz)
as a % of Radial Depth of Cut (ae)
30%
0,35
0,08
0,15
0,31
0,07
0,44
0,16
0,24
0,39
0,15
0,67
0,16
0,38
0,58
0,15
0,53
0,16
0,33
0,46
0,15
0,72
0,16
0,38
0,63
0,15
40%
0,14
0,22
0,36
0,31
0,36
0,29
0,36
0,54
0,43
0,59
General
Purpose
0,07
0,14
0,14
0,14
0,14
50–100%
0,14
0,22
0,35
0,30
0,35
0,28
0,35
0,53
0,42
0,57
Heavy
Machining
Insert
Geometry
.F..LNJ
.E..LB
.S..LB
.E..GB
.S..HB
NOTE: Use “Light Machining” values as starting feed rate.
O76
www.kennametal.com
KSOM™
Application • OF.T07L6
KSOM Mini Application • OF.T07L6
Ramping
Helical Interpolation
plunging length = tangent of plunging angle
ramping
angle
hole diameter
Metric Version
D1
mm
63
80
100
125
160
D1 max
mm
74,2
91,1
111,0
135,9
170,8
Metric Version
Ap max
mm
9
9
9
9
9
ramping
angle (°)
5,5
4,0
3,0
2,3
1,7
ramping
length mm
121,5
167,3
223,2
291,3
394,2
D1 max
mm
74,2
91,1
111,0
135,9
170,8
hole diameter
min mm
max mm
122,7
145,0
156,6
178,0
196,5
218,7
246,4
268,7
316,9
338,6
Ap/rev mm
6,3
6,3
6,3
6,3
6,3
Face Milling
Face Mills
Plunging
D1
mm
63
80
100
125
160
max
plunging depth
Ap1 max
www.kennametal.com
mm
4,2
max
DOC Ap
Ap1 max
Ap2 max
mm
5,0
11,0
chipload (fz)
1 x fx
0,6 x fz
O77
Fix-Perfect™ Cast Iron
Rougher and Finisher
Primary Application
Performance booster in machining cast iron materials. Based on workpiece requirements,
Fix-Perfect covers all face- and shoulder-milling applications when machining cast iron materials
with best-in-class productivity. Eight true cutting edges per insert deliver low cost per edge and
best CPP ceramic inserts available as standard line items.
Features and Benefits
Fix-Perfect Cast Iron 70° and 90°
Roughing and Finishing in One Tool
Fix-Perfect Cast Iron Finisher
Best-in-Class Fine-Finishing Concept
• Innovative tangential insert clamping.
• Rigid and stable cutter design.
• First choice for high feed rates.
• High-precision pocket seat.
• Protection of non-cutting edges.
• Perfect axial runout without insert adjustment.
• Adjustable element for fine finishing with wiper inserts.
• Reliable, excellent floor finish and flatness.
• PCBN-tipped wiper inserts available for excellent floor finish.
• Easy handling and low-cost cutter setup.
• Micro-precise runout setup.
4-edged insert
8-edged insert
0,04mm
Wiper insert
O78
www.kennametal.com
Fix-Perfect ™ Finisher
Fix-Perfect Cast Iron
Fix-Perfect Cast Iron 70° and 90°
Fix-Perfect 70°
Fix-Perfect 90°
70°
www.kennametal.com
90°
O79
Fix-Perfect™ • Cast Iron
Shell Mills • Finishing
Face Mills
Finishing Face Mills • Shell Mills • Right Hand
order number
1998359
1998358
catalogue number
63A04RP00MD10CF
63A06RP00MD10CF
D1
52
52
D1 max
63,0
63,0
D
22
22
D2
65
65
D4
—
—
D6 L
55 40
55 40
Ap1 max
1,0
1,0
Z
4
6
kg
0,70
0,73
max RPM
20200
20200
1893753
1886327
80A06RP00MD10CF
80A09RP00MD10CF
69
69
80,0
80,0
27
27
82
82
—
—
64 50
64 50
1,0
1,0
6
9
1,25
1,35
15900
15900
1893754
1886328
100B08RP00MD10CF
100B12RP00MD10CF
89
89
100,0
100,0
32 102
32 102
—
—
84 50
84 50
1,0
1,0
8
12
1,85
2,20
12750
12750
1893755
1886329
125B10RP00MD10CF
125B16RP00MD10CF
114
114
125,0
125,0
40 127
40 127
—
—
104 63
104 63
1,0
1,0
10
16
3,75
3,85
10200
10200
1893756
1886330
160C12RP00MD10CF
160C20RP00MD10CF
149
149
160,0
160,0
40 162
40 162
66,7
66,7
140 63
140 63
1,0
1,0
12
20
6,60
6,75
7950
7950
1893757
1886331
200C14RP00MD10CF
200C24RP00MD10CF
189
189
200,0
200,0
60 202
60 202
101,6
101,6
180 63
180 63
1,0
1,0
14
24
9,70
9,85
6350
6350
1893758
1886332
250C18RP00MD10CF
250C30RP00MD10CF
239
239
250,0
250,0
60 252
60 252
101,6
101,6
230 63
230 63
1,0
1,0
18
30
16,65
16,85
5100
5100
Spare Parts
D1 max
63
80
clamp
stud
410.085
410.085
clamp
screw
420.060
420.060
hex
wrench
170.003
170.003
Nm
5,0
5,0
mounting
screw
125.025
125.230
coolant
screw
420.104
420.120
mill cutter
lock screw
—
—
coolant
shower plate
—
—
100
125
410.085
410.085
420.060
420.060
170.003
170.003
5,0
5,0
—
—
420.160
—
—
420.200
—
470.232
160
200
410.085
410.085
420.060
420.060
170.003
170.003
5,0
5,0
—
—
—
—
420.200
—
470.233
470.234
250
410.085
420.060
170.003
5,0
—
—
—
470.235
NOTE: Please order spare parts separately.
For diameters of 125mm and 160mm, use the coolant screw and coolant cap spare parts together.
Torque wrench (KTW45) and 3mm hex bit (69709922164) may be purchased separately to ensure proper torque setting.
O80
www.kennametal.com
Fix-Perfect™ • Cast Iron
Inserts
Insert Selection Guide
Material
Group
P1–P2
P3–P4
P5–P6
M1–M2
M3
K1–K2
K3
N1–N2
N3
S1–S2
S3
S4
H1
Light Machining
Geometry
Grade
—
—
—
—
—
—
—
—
—
—
.F..GD4W
KC520M
.E..GD4W
KC520M
—
—
—
—
—
—
—
—
—
—
—
—
General Purpose
Geometry
Grade
—
—
—
—
—
—
—
—
—
—
.F..GD4W
KC520M
.E..GD4W
KC520M
—
—
—
—
—
—
—
—
—
—
—
—
Heavy Machining
Geometry
Grade
—
—
—
—
—
—
—
—
—
—
.F..GD4W
KC520M
.E..GD4W
KC520M
—
—
—
—
—
—
—
—
—
—
—
—
Indexable Inserts • Fix-Perfect • MDHX1004... Right Hand
MDHX-GD
MDHX-GD4W
first choice
alternate choice
P
M
K
N
S
H
D
12,70
S
4,76
BS
0,80
hm
0,04
cutting
edges
4
D
12,70
12,70
S
4,76
4,76
BS
4,23
4,23
hm
0,04
0,02
cutting
edges
4
4
catalogue number
MDHX1004ZDERGD4W
MDHX1004ZDFRGD4W
MDHX-GD4W
Left Hand
first choice
alternate choice
K110M
KC520M
KTPK20
MDHX-GD4W • Right Hand
P
M
K
N
S
H
catalogue number
MDHX1004ZDFLGD4W
www.kennametal.com
D
12,70
S
4,76
BS
4,23
hm
0,02
cutting
edges
4
K110M
KC520M
MDHX-GD4W • Left Hand
O81
Face Mills
catalogue number
MDHX1004ZDERGD
K110M
KC520M
KTPK20
MDHX-GD • Right Hand
Fix-Perfect™ • Cast Iron
Recommended Starting Speeds and Feeds • 75° Approach Angle
Recommended Starting Speeds [m/min]
Material
Group
1
2
3
P
4
5
6
1
2
M
3
1
2
K
3
1–2
N
3
1
2
S
3
4
1
H
K110M
—
—
—
—
—
—
—
—
—
155
135
120
—
—
—
—
—
—
—
KC520M
—
—
—
—
—
—
—
—
—
145
130
105
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
135
120
95
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
325
255
215
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
295
225
190
—
—
—
—
—
—
—
KTPK20
—
—
—
—
—
—
—
—
—
260
215
170
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
275
220
185
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
235
180
150
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
195
160
130
—
—
—
—
—
—
—
NOTE: FIRST choice starting speeds are in bold type.
As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [mm]
Insert
Geometry
.F..GD4W
.E..GD4W
.E..GD
0,11
0,13
0,13
10%
0,13
0,16
0,16
0,17
0,20
0,20
0,08
0,10
0,10
Light
Machining
20%
0,10
0,12
0,12
Programmed Feed per Tooth (fz)
as a % of Radial Depth of Cut (ae)
30%
0,13
0,07
0,09
0,11
0,07
0,15
0,09
0,10
0,13
0,08
0,15
0,09
0,10
0,13
0,08
40%
0,08
0,10
0,10
0,10
0,12
0,12
General
Purpose
50–100%
0,06
0,08
0,10
0,08
0,10
0,12
0,08
0,10
0,12
Heavy
Machining
Insert
Geometry
.F..GD4W
.E..GD4W
.E..GD
Face Mills
NOTE: Use “Light Machining” values as starting feed rate.
O82
www.kennametal.com
Fix-Perfect™ • Cast Iron
Insert Loading Procedure
Insert Loading Procedure
2. Load insert — push insert against
pin and axial pocket wall.
3. Tighten screw to a torque
of 5 Nm.
4. Check the axial runout.
5. Do not exceed the maximum
recommended RPM.
tool diameter
(mm)
maximum
axial runout
maximum
RPM
63
10 μm
20000
80
10 μm
15900
100
10 μm
12750
125
10 μm
10200
160
15 μm
7950
200
15 μm
6350
250
15 μm
5100
www.kennametal.com
Face Mills
1. Clean insert and insert pocket seat.
O83
Fix-Perfect™ 70° • Cast Iron
Shell Mills • SPHX1205..
• Eight cutting edges per insert.
• Rough and finish in one operation.
• Tangential mounted inserts deliver higher feed rates.
• Adjustable pockets (D1 = 80–160mm).
Ap1 max = 5,9mm (8 edges)
Ap2 max = 9,5mm (4 edges), reduce feed rate by 30%
Shell Mills
catalogue number
50A04RP70SP12CFP
50A05RP70SP12CFP
D1
50
50
D D2
22 62
22 62
D4
—
—
D6 L
42 43
42 43
Ap1 max
5,9
5,9
Z
4
5
Z ADJ
0
0
kg
0,50
0,50
max RPM
6300
6300
1501666
1503029
50A06RP70SP12CFP
63B05RP70SP12CFP
50
63
22
22
62
75
—
—
42 43
54 40
5,9
5,9
6
5
0
0
0,50
0,70
6300
5000
1887101
1501667
63B07RP70SP12CFP
63B08RP70SP12CFP
63
63
22
22
75
75
—
—
54 40
54 40
5,9
5,9
7
8
0
0
0,75
0,75
5000
5000
1503038
1887102
80B06RP70SP12C1WFP
80B08RP70SP12C2WFP
80
80
27
27
92
92
—
—
64 50
64 50
5,9
5,9
6
8
1
2
1,20
1,30
4000
4000
1501668
1503034
80B10RP70SP12CFP
100B08RP70SP12C2WFP
80 27 92
100 32 112
—
—
64 50
84 50
5,9
5,9
10
8
0
2
1,30
2,00
4000
3200
1887173
1501701
100B12RP70SP12C3WFP
100B14RP70SP12CFP
100 32 112
100 32 112
—
—
84 50
84 50
5,9
5,9
12
14
3
0
2,10
2,00
3200
3200
1503049
1887174
125B10RP70SP12C2WFP
125B15RP70SP12C3WFP
125 40 137
125 40 137
—
—
94 63
94 63
5,9
5,9
10
15
2
3
3,20
3,30
2500
2500
1503054
1887175
160C12RP70SP12C3WFP
160C18RP70SP12C3WFP
160 40 173
160 40 173
66,7
66,7
94 63
94 63
5,9
5,9
12
18
3
3
4,20
4,40
2000
2000
1503057
200C16RP70SP12C4WFP
200 60 212
101,6
134 63
5,9
16
4
6,50
1600
Face Mills
order number
1503027
1887100
Spare Parts
D1
50
63
adjusting
element
—
—
adjusting
Torx
element screw wrench
—
—
—
—
clamp
stud
410.081
410.081
set
screw
121.612
121.612
hex
socket-head
wrench Nm cap screw
170.003 5,0
125.025
170.003 5,0
—
80
100
479.100
479.100
193.300
193.300
125
160
479.100
479.100
200
479.100
coolant
lock screw
420.100
420.102
mill cutter
lock screw
—
—
coolant
shower plate
—
—
KT9
KT9
410.081
410.081
121.612
121.612
170.003
170.003
5,0
5,0
—
—
420.122
420.160
—
—
—
—
193.300
193.300
KT9
KT9
410.081
410.081
121.612
121.612
170.003
170.003
5,0
5,0
—
—
—
—
420.200
420.200
470.232
470.233
193.300
KT9
410.081
121.612
170.003
5,0
—
—
—
470.234
NOTE: Please order spare parts separately.
For diameters of 125mm and 160mm, use the coolant screw and coolant cap spare parts together.
Torque wrench (KTW45) and 3mm hex bit (69709922164) may be purchased separately to ensure proper torque setting.
O84
www.kennametal.com
Fix-Perfect™ 70° • Cast Iron
Inserts
Insert Selection Guide
Material
Group
P1–P2
P3–P4
P5–P6
M1–M2
M3
K1–K2
K3
N1–N2
N3
S1–S2
S3
S4
H1
Light Machining
Geometry
Grade
—
—
—
—
—
—
—
—
—
—
.E..GP
.E..GP
—
—
—
—
—
—
General Purpose
Geometry
Grade
—
—
—
—
—
—
—
—
—
—
KC520M
KCPK30
—
—
—
—
—
—
.E..GP
.S..GP
—
—
—
—
—
—
Heavy Machining
Geometry
Grade
—
—
—
—
—
—
—
—
—
—
KCK15
KCPK30
—
—
—
—
—
—
.S..GP
.S..GP
—
—
—
—
—
—
KCK15
KCPK30
—
—
—
—
—
—
Indexable Inserts • SPHX1205... • Roughing
SPHX–GP
SPHX–GP4S
first choice
alternate choice
P
M
K
N
S
H
SPHX-GP • Roughing
catalogue number
SPHX1205ZCELGP
SPHX1205ZCTRGP
L10
5,41
5,41
S
5,50
5,50
BS
0,70
0,70
hm
0,04
0,24
cutting
edges
8
8
SPHX1205ZCTRGPK
SPHX1205ZCTLGPK
5,41
5,41
5,50
5,50
0,70
0,70
0,24
0,24
8
8
SPHX1205ZCERGP
SPHX1205ZCSRGP
5,41
5,41
5,50
5,50
0,70
0,70
0,04
0,14
8
8
L10
10,04
10,06
S
5,50
5,50
BS
0,70
0,70
hm
0,04
0,24
cutting
edges
4
4
Face Mills
SPHX–GP4S
KB1340
KC520M
KCK15
KTPK20
KCPK30
KY3500
SPHX–GP
catalogue number
SPHX1205ZCERGP4S
SPHX1205ZCTRGP4SK
www.kennametal.com
KB1340
KC520M
KCK15
KTPK20
KCPK30
KY3500
SPHX-GP4S • Roughing
O85
Fix-Perfect™ 70° • Cast Iron
Indexable Inserts • SPHX1205... • Finishing
SPHX–W-GNT1W
SPHX–W–GN
SPHX–W-GNT1W
first choice
alternate choice
P
M
K
N
S
H
SPHX-W • Finishing • GN
catalogue number
SPHX1205ZCFLGN1W
SPHX1205ZCERGNT1W
L10
10,00
10,00
S
5,50
5,50
BS
2,00
2,00
hm
0,02
0,02
cutting
edges
1
1
SPHX1205ZCFRGN1WK
SPHX1205ZCFRGN1W
10,00
10,00
5,50
5,50
2,00
2,00
0,02
0,02
1
1
L10
10,00
10,00
S
5,50
5,50
BS
—
2,00
hm
0,24
0,02
cutting
edges
1
1
KB1340
KC520M
KCK15
KTPK20
KCPK30
KY3500
SPHX–W-GN
SPHX-W • Finishing • GP
catalogue number
SPHX1205ZCTR-GP1WK
SPHX1205ZCER-GP1W
KB1340
KC520M
KCK15
KTPK20
KCPK30
KY3500
NOTE: SPHX-W: Wiper Facet BS = 2mm.
Face Mills
NOTE: SPHX-W: Wiper Facet BS = 2mm.
O86
www.kennametal.com
Fix-Perfect™ 70° • Cast Iron
Recommended Starting Speeds and Feeds • 70° Approach Angle
Recommended Starting Speeds [m/min]
—
—
—
—
—
—
—
—
—
1645
—
—
—
—
—
—
—
—
—
Material
Group
1
2
3
P
4
5
6
1
2
M
3
1
2
K
3
1–2
N
3
1
2
S
3
4
1
H
—
—
—
—
—
—
—
—
—
275
220
185
—
—
—
—
—
—
—
KB1340
KC520M
—
—
—
—
—
—
—
—
—
1100
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
585
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
325
255
215
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
195
160
130
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
355
280
235
—
—
—
—
—
—
—
KTPK20
—
—
—
—
—
—
—
—
—
295
225
190
—
—
—
—
—
—
—
KCK15
—
—
—
—
—
—
—
—
—
260
215
170
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
505
400
335
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
285
230
195
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
965
765
645
—
—
—
—
—
—
—
KCPK30
—
—
—
—
—
—
—
—
—
235
180
150
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
320
255
210
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
460
355
300
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
410
330
275
—
—
—
—
—
—
—
KY3500
—
—
—
—
—
—
—
—
—
880
685
570
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
780
635
525
—
—
—
—
—
—
—
Face Mills
Material
Group
1
2
3
P
4
5
6
1
2
M
3
1
2
K
3
1–2
N
3
1
2
S
3
4
1
H
NOTE: FIRST choice starting speeds are in bold type.
As the average chip thickness increases, the speed should be decreased.
KY3500™ can be used for machining of low tensile ductile irons (e.g., 65-45-12).
Recommended Starting Feeds [mm]
Insert
Geometry
.E..GP
.T..GP
.S..GP
0,13
0,19
0,17
10%
0,25
0,43
0,40
0,46
0,84
0,78
0,10
0,14
0,12
Light
Machining
20%
0,19
0,32
0,30
Programmed Feed per Tooth (fz)
as a % of Radial Depth of Cut (ae)
30%
0,35
0,09
0,16
0,30
0,08
0,62
0,13
0,28
0,54
0,12
0,58
0,11
0,26
0,51
0,10
40%
0,15
0,26
0,24
0,28
0,51
0,48
General
Purpose
50–100%
0,08
0,15
0,28
0,11
0,26
0,50
0,10
0,24
0,47
Heavy
Machining
Insert
Geometry
.E..GP
.T..GP
.S..GP
NOTE: Use “Light Machining” values as starting feed rate.
www.kennametal.com
O87
Fix-Perfect™ 90° • Cast Iron
Shell Mills • SPHX1205...
• Eight cutting edges per insert.
• Rough and finish in one operation.
• Tangential mounted inserts enable higher feed rates.
• Adjustable pockets (D1 = 80–200mm).
Ap1 max = 6mm (8 edges)
Ap2 max = 10mm (4 edges), reduce feed rate by 30%
Shell Mills
catalogue number
50A04RP90SP12CFP
50A05RP90SP12CFP
D1
50
50
D D2
22 48
22 48
D4
—
—
D6 L
41 43
41 43
Ap1 max
6
6
Z
4
5
Z ADJ
0
0
kg
0,35
0,36
max RPM
6300
6300
1503012
1887178
63A06RP90SP12CFP
63A07RP90SP12CFP
63
63
22
22
61
61
—
—
51 40
51 40
6
6
6
7
0
0
0,59
0,60
5000
5000
1501653
1503013
63A08RP90SP12CFP
80A06RP90SP12C1WFP
63
80
22
27
61
79
—
—
51 40
64 50
6
6
8
6
0
1
0,60
1,12
5000
4000
1887179
1501655
80A08RP90SP12C2WFP
80A10RP90SP12CFP
80
80
27
27
79
79
—
—
64 50
64 50
6
6
8
10
2
0
1,15
1,15
4000
4000
1503015
1887180
100B08RP90SP12C2WFP
100B12RP90SP12C3WFP
100 32
100 32
99
99
—
—
84 50
84 50
6
6
8
12
2
3
1,70
1,80
3200
3200
1501660
1503018
100B14RP90SP12CFP
125B10RP90SP12C2WFP
100 32 98
125 40 123
—
—
84 50
94 63
6
6
14
10
0
2
1,90
2,85
3200
2500
1887181
1503021
125B15RP90SP12C3WFP
160C12RP90SP12C3WFP
125 40 123
160 40 158
—
66,7
94 63
94 63
6
6
15
12
3
3
3,00
3,90
2500
2000
1887193
1503022
160C18RP90SP12C3WFP
200C16RP90SP12C4WFP
160 40 158
200 60 199
66,7
101,6
94 63
134 63
6
6
18
16
3
4
4,00
6,10
2000
1600
1887194
1501664
200C24RP90SP12C4WFP
200C28RP90SP12CFP
200 60 199
200 60 199
101,6
101,6
134 63
134 63
6
6
24
28
4
0
6,30
6,30
1600
1600
Face Mills
order number
1503007
1501652
Spare Parts
D1
50
63
adjusting
element
—
—
Torx
wrench
—
—
clamp
stud
410.081
410.081
set
screw
121.612
121.612
hex
wrench
170.003
170.003
low-head
Nm cap screw
6,0 129.025
6,0
—
socket-head
cap screw
—
125.025
coolant
lock screw
—
420.100
mill cutter
lock screw
—
—
coolant
shower plate
—
—
80
100
479.100
479.100
KT9
KT9
410.081
410.081
121.612
121.612
170.003
170.003
6,0
6,0
—
—
125.230
—
420.120
420.160
—
—
—
—
125
160
479.100
479.100
KT9
KT9
410.081
410.081
121.612
121.612
170.003
170.003
6,0
6,0
—
—
—
—
—
—
420.200
420.200
470.232
470.233
200
479.100
KT9
410.081
121.612
170.003
6,0
—
—
—
—
470.234
NOTE: Please order spare parts separately.
For 125mm and 160mm diameter milling cutters, always use the coolant screw and coolant cap together.
Adjusting element 479.100 includes adjusting element screw 193.300.
Torque wrench (KTW45) and 3mm hex bit (69709922164) may be purchased separately to ensure proper torque setting.
O88
www.kennametal.com
Fix-Perfect™ 90° • Cast Iron
Inserts
Insert Selection Guide
Material
Group
P1–P2
P3–P4
P5–P6
M1–M2
M3
K1–K2
K3
N1–N2
N3
S1–S2
S3
S4
H1
Light Machining
Geometry
Grade
—
—
—
—
—
—
—
—
—
—
.E..GPB
.E..GPB
—
—
—
—
—
—
General Purpose
Geometry
Grade
—
—
—
—
—
—
—
—
—
—
KC520M
KCPK30
—
—
—
—
—
—
.E..GPB
.S..GPB
—
—
—
—
—
—
Heavy Machining
Geometry
Grade
—
—
—
—
—
—
—
—
—
—
KCK15
KCPK30
—
—
—
—
—
—
.S..GPB
.S..GPB
—
—
—
—
—
—
KCK15
KCPK30
—
—
—
—
—
—
Indexable Inserts • SPHX1205... • Roughing
SPHX-GPB
SPHX-GP4S
first choice
alternate choice
P
M
K
N
S
H
SPHX-GPB • Roughing
catalogue number
SPHX1205PCERGPB
SPHX1205PCSRGPB
L10
6,57
6,57
S
5,50
5,50
BS
0,70
0,70
hm
0,02
0,14
cutting
edges
8
8
SPHX1205PCTRGPB
SPHX1205PCTRGPBK
6,57
6,57
5,50
5,50
0,70
0,70
0,24
0,24
8
8
SPHX1205PCTLGPBK
6,57
5,50
0,70
0,24
8
L10
11,07
11,08
S
5,50
5,50
BS
0,70
0,70
hm
0,02
0,24
cutting
edges
4
4
Face Mills
SPHX-GP4S
KB1340
KC520M
KCK15
KTPK20
KCPK30
KY3500
SPHX-GPB
catalogue number
SPHX1205PCERGP4SB
SPHX1205PCTRGP4SBK
www.kennametal.com
KB1340
KC520M
KCK15
KTPK20
KCPK30
KY3500
SPHX-GP4S • Roughing
O89
Fix-Perfect™ 90° • Cast Iron
Indexable Inserts • SPHX1205... • Finishing
SPHX-GN1WB
SPHX-GN1WBK
SPHX-GNT1WB
first choice
alternate choice
P
M
K
N
S
H
SPHX-W • Finishing • GN
catalogue number
SPHX1205PCFRGN1WB
SPHX1205PCFLGN1WB
L1
11,00
11,00
S
5,20
5,50
BS
2,00
2,00
hm
0,02
0,02
cutting
edges
1
1
SPHX1205PCERGN1WB
SPHX1205PCERGNT1WB
11,00
11,00
5,20
5,50
2,00
2,00
0,04
0,02
1
1
SPHX1205PCFRGN1WBK
11,00
5,20
2,00
0,02
1
SPHX-W • Finishing • GP
catalogue number
SPHX1205PCER-GP1WB
SPHX1205PCTR-GP1WBK
L1
11,00
11,00
S
5,50
5,50
hm
0,02
0,24
cutting
edges
1
1
KB1340
KC520M
KCK15
KTPK20
KCPK30
KY3500
SPHX-GNT1WB
KB1340
KC520M
KCK15
KTPK20
KCPK30
KY3500
SPHX-GN1WB
SPHX-GN1WBK
Face Mills
NOTE: SPHX-W-GP: Wiper Facet BS = 2mm.
O90
www.kennametal.com
Fix-Perfect 90° • Cast Iron
Recommended Starting Speeds and Feeds • 90° Approach Angle
Recommended Starting Speeds [m/min]
—
—
—
—
—
—
—
—
—
1370
—
—
—
—
—
—
—
—
—
Material
Group
1
2
3
P
4
5
6
1
2
M
3
1
2
K
3
1–2
N
3
1
2
S
3
4
1
H
—
—
—
—
—
—
—
—
—
230
185
150
—
—
—
—
—
—
—
KB1340
KC520M
—
—
—
—
—
—
—
—
—
915
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
490
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
270
210
175
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
160
130
105
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
295
235
195
—
—
—
—
—
—
—
KTPK20
—
—
—
—
—
—
—
—
—
245
190
160
—
—
—
—
—
—
—
KCK15
—
—
—
—
—
—
—
—
—
215
175
145
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
420
335
280
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
240
190
160
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
805
635
535
—
—
—
—
—
—
—
KCPK30
—
—
—
—
—
—
—
—
—
195
150
130
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
265
210
175
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
385
295
250
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
340
275
230
—
—
—
—
—
—
—
KY3500
—
—
—
—
—
—
—
—
—
730
570
475
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
650
530
435
—
—
—
—
—
—
—
Face Mills
Material
Group
1
2
3
P
4
5
6
1
2
M
3
1
2
K
3
1–2
N
3
1
2
S
3
4
1
H
NOTE: FIRST choice starting speeds are in bold type.
As the average chip thickness increases, the speed should be decreased.
KY3500™ is only recommended for machining of low tensile ductile iron (e.g., 65-45-12).
Recommended Starting Feeds [mm]
Insert
Geometry
.E..GPB
.T..GPB
.S..GPB
0,08
0,17
0,17
10%
0,20
0,36
0,33
0,40
0,75
0,67
0,06
0,13
0,13
Light
Machining
20%
0,15
0,27
0,25
Programmed Feed per Tooth (fz)
as a % of Radial Depth of Cut (ae)
30%
0,30
0,06
0,13
0,26
0,05
0,56
0,11
0,24
0,48
0,10
0,50
0,11
0,21
0,44
0,10
40%
0,12
0,22
0,20
0,24
0,45
0,41
General
Purpose
50–100%
0,05
0,12
0,24
0,10
0,22
0,44
0,10
0,20
0,40
Heavy
Machining
Insert
Geometry
.E..GPB
.T..GPB
.S..GPB
NOTE: Use “Light Machining” values as starting feed rate.
www.kennametal.com
O91
Fix-Perfect™ 70° • Cast Iron
Shell Mills • SPHX15T6..
• Eight cutting edges per insert.
• Rough and finish in one operation.
• Tangential mounted inserts deliver higher feed rates.
• Adjustable pockets.
Ap1 max = 6,5mm (8 edges)
Ap2 max = 9,5mm (4 edges), reduce feed rate by 30%
Shell Mills
order number
1802594
1777661
catalogue number
80A07RP70SP15C1WFP
100B09RP70SP15C2WFP
D1 D D2
80 27 94
100 32 114
D4
—
—
D6 L
64 50
84 50
Ap1 max
6,5
6,5
Z
7
9
Z ADJ
1
2
kg
1,50
2,20
max RPM
4000
3200
1798198
1802595
125B08RP70SP15C2WFP
125B12RP70SP15C2WFP
125 40 139
125 40 139
—
—
94 63
94 63
6,5
6,5
8
12
2
2
3,30
3,40
2500
2500
1798199
1802596
160C10RP70SP15C2WFP
160C16RP70SP15C4WFP
160 40 174
160 40 174
66,7
66,7
94 63
94 63
6,5
6,5
10
16
2
4
4,60
4,80
2000
2000
1798200
1798201
200C12RP70SP15C2WFP
250C15RP70SP15C3WFP
200 60 214
250 60 264
101,6
101,6
134 63
134 63
6,5
6,5
12
15
2
3
6,90
10,80
1600
1300
Face Mills
Spare Parts
D1
80
100
adjusting
element
479.100
479.100
adjusting
element screw
193.300
193.300
Torx
wrench
KT9
KT9
clamp
stud
410.084
410.084
set
screw
121.616
121.612
hex
wrench
170.003
170.003
Nm
5,0
5,0
coolant
lock screw
420.120
420.160
coolant
shower plate
—
—
125
160
479.100
479.100
193.300
193.300
KT9
KT9
410.084
410.084
121.616
121.616
170.003
170.003
5,0
5,0
420.220
420.200
470.232
470.233
200
250
479.100
479.100
193.300
193.300
KT9
KT9
410.084
410.084
121.616
121.616
170.003
170.003
5,0
5,0
—
—
470.234
470.235
NOTE: Please order spare parts separately.
For diameters of 125mm and 160mm, use the coolant screw and coolant cap spare parts together.
Torque wrench (KTW45) and 3mm hex bit (69709922164) may be purchased separately to ensure proper torque setting.
O92
www.kennametal.com
Fix-Perfect™ 70° • Cast Iron
Inserts
Insert Selection Guide
Material
Group
P1–P2
P3–P4
P5–P6
M1–M2
M3
K1–K2
K3
N1–N2
N3
S1–S2
S3
S4
H1
Light Machining
Geometry
Grade
—
—
—
—
—
—
—
—
—
—
.E..GP
.E..GP
—
—
—
—
—
—
General Purpose
Geometry
Grade
—
—
—
—
—
—
—
—
—
—
KC520M
KCPK30
—
—
—
—
—
—
.E..GP
.S..GP
—
—
—
—
—
—
Heavy Machining
Geometry
Grade
—
—
—
—
—
—
—
—
—
—
KCK15
KCPK30
—
—
—
—
—
—
.S..GP
.S..GP
—
—
—
—
—
—
KCPK30
KCPK30
—
—
—
—
—
—
Indexable Inserts • SPHX15T6...
SPHX–W-GN
first choice
alternate choice
P
M
K
N
S
H
SPHX-GP • Roughing
catalogue number
SPHX15T6ZCERGP
SPHX15T6ZCSRGP
L10
6,52
6,52
S
6,60
6,60
BS
1,20
1,20
hm
0,02
0,14
cutting
edges
8
8
SPHX15T6ZCTRGP
SPHX15T6ZCTRGPK
6,50
6,50
6,60
6,60
1,20
1,20
0,24
0,24
8
8
L10
12,49
12,51
S
6,60
6,60
BS
1,20
1,20
hm
0,04
0,24
cutting
edges
4
4
SPHX-GP4S • Roughing
catalogue number
SPHX15T6ZCERGP4S
SPHX15T6ZCTRGP4SK
SPHX-W • Finishing
catalogue number
SPHX15T6ZCFRGN1W
SPHX15T6ZCFRGN1WK
L10
11,00
11,00
S
6,60
6,60
hm
0,02
0,02
cutting
edges
1
1
Face Mills
SPHX–GP4S
K110M
KC520M
KCK15
KTPK20
KCPK30
KY3500
SPHX–GP
K110M
KC520M
KCK15
KTPK20
KCPK30
KY3500
SPHX–GP4S SPHX–W-GN
K110M
KC520M
KCK15
KTPK20
KCPK30
KY3500
SPHX–GP
NOTE: SPHX-W: Wiper Facet BS = 2,7mm.
www.kennametal.com
O93
Fix-Perfect™ 70° • Cast Iron
Recommended Starting Speeds and Feeds • 70° Approach Angle
Face Mills
Recommended Starting Speeds [m/min]
Material
Group
1
2
3
P
4
5
6
1
M
2
3
1
K
2
3
1–2
N
3
1
2
S
3
4
H
1
—
—
—
—
—
—
—
—
—
155
135
120
—
—
—
—
—
—
—
Material
Group
1
2
3
P
4
5
6
1
M
2
3
1
K
2
3
1–2
N
3
1
2
S
3
4
H
1
—
—
—
—
—
—
—
—
—
275
220
185
—
—
—
—
—
—
—
KC110M
KC520M
—
—
—
—
—
—
—
—
—
145
130
105
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
135
120
95
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
325
255
215
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
195
160
130
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
355
280
235
—
—
—
—
—
—
—
KTPK20
—
—
—
—
—
—
—
—
—
295
225
190
—
—
—
—
—
—
—
KCK15
—
—
—
—
—
—
—
—
—
260
215
170
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
505
400
335
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
285
230
195
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
965
765
645
—
—
—
—
—
—
—
KCPK30
—
—
—
—
—
—
—
—
—
235
180
150
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
320
255
210
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
460
355
300
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
410
330
275
—
—
—
—
—
—
—
KY3500
—
—
—
—
—
—
—
—
—
880
685
570
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
780
635
525
—
—
—
—
—
—
—
NOTE: FIRST choice starting speeds are in bold type.
As the average chip thickness increases, the speed should be decreased.
KY3500™ can be used for machining of low tensile ductile irons (e.g., 65-45-12).
Recommended Starting Feeds [mm]
Insert
Geometry
.E..GP
.T..GP
.S..GP
0,13
0,19
0,17
10%
0,25
0,43
0,40
0,46
0,84
0,78
0,10
0,14
0,12
Light
Machining
20%
0,19
0,32
0,30
Programmed Feed per Tooth (fz)
as a % of Radial Depth of Cut (ae)
30%
0,35
0,09
0,16
0,30
0,08
0,62
0,13
0,28
0,54
0,12
0,58
0,11
0,26
0,51
0,10
40%
0,15
0,26
0,24
0,28
0,51
0,48
General
Purpose
50–100%
0,08
0,15
0,28
0,11
0,26
0,50
0,10
0,24
0,47
Heavy
Machining
Insert
Geometry
.E..GP
.T..GP
.S..GP
NOTE: Use “Light Machining” values as starting feed rate.
O94
www.kennametal.com
Fix-Perfect
º
º
Cast Iron 70 /90
™
Innovative tangential insert clamping.
• First choice for high feed rates.
• Rigid and stable pocket seat.
• Protection of non cutting edges.
• Medium- and fine-pitch cutter design.
indexable
insert
wrench
set screw
clamp stud
Experience the advantages at your Authorised Kennametal Distributor or at www.kennametal.com.
www.kennametal.com
Fix-Perfect™ 90° • Cast Iron
Shell Mills • SPHX15T6...
Ap1 max = 8mm (8 edges)
Ap2 max = 12mm (4 edges), reduce feed rate by 30%
Shell Mills
order number
1795217
1798604
catalogue number
80A05RP90SP15C1WFP
80A06RP90SP15C1WFP
D1
80
80
D D2
27 78
27 78
D4
—
—
D6 L
64 50
64 50
Ap1 max
8,0
8,0
Z
5
6
Z ADJ
1
1
kg
1,12
1,20
max RPM
4000
4000
1777658
1795218
100B08RP90SP15C2WFP
125B08RP90SP15C2WFP
100 32 99
125 40 123
—
—
84 50
94 63
8,0
8,0
8
8
2
2
1,80
3,00
3200
2500
1798605
1795286
125B10RP90SP15C2WFP
160C10RP90SP15C2WFP
125 40 123
160 40 158
—
66,7
94 63
94 63
8,0
8,0
10
10
2
2
3,00
4,10
2500
2000
1795288
200C12RP90SP15C2WFP
200 60 198
101,6
134 63
8,0
12
2
6,40
1600
Face Mills
Spare Parts
D1
80
100
adjusting
element
479.100
479.100
Torx
wrench
KT9
KT9
clamp
stud
410.084
410.084
set
screw
121.616
121.612
hex
wrench
170.003
170.003
Nm
6,0
6,0
socket-head
cap screw
125.230
—
coolant
lock screw
420.120
420.160
mill cutter
lock screw
—
—
coolant
shower plate
—
—
125
160
479.100
479.100
KT9
KT9
410.084
410.084
121.616
121.616
170.003
170.003
6,0
6,0
—
—
—
—
420.200
420.200
470.232
470.233
200
479.100
KT9
410.084
121.616
170.003
6,0
—
—
—
470.234
NOTE: Please order spare parts separately.
For 125mm and 160mm diameter milling cutters, the coolant screw and coolant cap should always used together.
Adjusting element 479.100 includes adjusting element screw 193.300.
Torque wrench (KTW45) and 3mm hex bit (69709922164) may be purchased separately to ensure proper torque setting.
O96
www.kennametal.com
Fix-Perfect™ 90° • Cast Iron
Inserts
Insert Selection Guide
Light Machining
Geometry
Grade
—
—
—
—
—
—
—
—
—
—
Material
Group
P1–P2
P3–P4
P5–P6
M1–M2
M3
K1–K2
K3
N1–N2
N3
S1–S2
S3
S4
H1
.E..GP
.E..GP
—
—
—
—
—
—
General Purpose
Geometry
Grade
—
—
—
—
—
—
—
—
—
—
KC520M
KCPK30
—
—
—
—
—
—
.E..GP
.S..GP
—
—
—
—
—
—
Heavy Machining
Geometry
Grade
—
—
—
—
—
—
—
—
—
—
KCK15
KCPK30
—
—
—
—
—
—
.S..GP
.S..GP
—
—
—
—
—
—
KCPK30
KCPK30
—
—
—
—
—
—
Indexable Inserts • SPHX15T6...
SPHX-GP4S SPHX-GNT1W SPHX-GN1W
SPHX-GN1WK
SPHX-GP4S
SPHX-GNT1W
SPHX-GN1W
SPHX-GN1WK
first choice
alternate choice
SPHX-GP • Roughing
catalogue number
SPHX15T6PCERGP
SPHX15T6PCSRGP
L10
8,15
8,16
S
6,60
6,60
BS
1,20
1,20
hm
0,02
0,14
cutting
edges
8
8
SPHX15T6PCTRGPK
8,15
6,60
1,20
0,24
8
L10
13,88
S
6,60
BS
1,20
hm
0,04
cutting
edges
4
Face Mills
SPHX-GP
P
M
K
N
S
H
KB1340
KC520M
KCK15
KCPK30
KY3500
SPHX-GP
SPHX-W • Finishing
catalogue number
SPHX15T6PCERGNT1W
SPHX15T6PCFRGN1W
L1
14,40
14,40
S
6,20
6,20
hm
0,02
0,02
cutting
edges
1
1
SPHX15T6PCFRGN1WK
14,40
6,20
0,02
1
KB1340
KC520M
KCK15
KCPK30
KY3500
catalogue number
SPHX15T6PCERGP4S
KB1340
KC520M
KCK15
KCPK30
KY3500
SPHX-GP4S • Roughing
NOTE: SPHX-W: Wiper Facet BS = 2,7mm.
www.kennametal.com
O97
Fix-Perfect 90° • Cast Iron
Recommended Starting Speeds and Feeds • 90° Approach Angle
Recommended Starting Speeds [m/min]
Material
Group
1
2
3
P
4
5
6
1
M
2
3
1
K
2
3
1–2
N
3
1
2
S
3
4
H
1
KB1340
—
—
—
—
—
—
—
—
—
1370
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
915
—
—
—
—
—
—
—
—
—
KC520M
—
—
—
—
—
—
—
—
—
490
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
270
210
175
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
245
190
160
—
—
—
—
—
—
—
KCK15
—
—
—
—
—
—
—
—
—
215
175
145
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
420
335
280
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
385
295
250
—
—
—
—
—
—
—
KCPK30
—
—
—
—
—
—
—
—
—
340
275
230
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
295
235
195
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
265
210
175
—
—
—
—
—
—
—
KY3500
—
—
—
—
—
—
—
—
—
240
190
160
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
805
635
535
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
730
570
475
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
650
530
435
—
—
—
—
—
—
—
NOTE: FIRST choice starting speeds are in bold type.
As the average chip thickness increases, the speed should be decreased.
KY3500™ is only recommended for machining of low tensile ductile iron (e.g., 65-45-12).
Face Mills
Recommended Starting Feeds [mm]
Insert
Geometry
.E..GPB
.T..GPB
.S..GPB
0,08
0,17
0,17
10%
0,20
0,36
0,33
0,40
0,75
0,67
0,06
0,13
0,13
Light
Machining
20%
0,15
0,27
0,25
Programmed Feed per Tooth (fz)
as a % of Radial Depth of Cut (ae)
30%
0,30
0,06
0,13
0,26
0,05
0,56
0,11
0,24
0,48
0,10
0,50
0,11
0,21
0,44
0,10
40%
0,12
0,22
0,20
0,24
0,45
0,41
General
Purpose
50–100%
0,05
0,12
0,24
0,10
0,22
0,44
0,10
0,20
0,40
Heavy
Machining
Insert
Geometry
.E..GPB
.T..GPB
.S..GPB
NOTE: Use “Light Machining” values as starting feed rate.
O98
www.kennametal.com
Face Mills
Introduction to Fitting Cutting Bodies
Introduction to Fitting Cutting Bodies
procedures:
roughing
fixed pocket
roughing/finishing
adjustable pocket
fixed pocket
1
Reset adjusting
element T x T9
2
Insert roughing
insert Tighten
SW 3 MAn = 5 Nm
3
Tighten adjusting
element gently
—
4
Insert finishing insert
and pre-tighten
SW 3 MVG = 1 Nm
—
—
—
5
The finishing insert is
positioned 0,04mm in
front of the highest
roughing insert
—
—
—
6
Tighten the
finishing insert
MAn = 5 Nm
—
—
adjustable pocket
—
—
—
Face Mills
—
0,04mm
(.0016")
—
—
Changing the adjusting element
1. Remove the taper screw 1 .
2. Loosen the SW 1,5 screw 2 .
3. Remove the adjusting element.
NOTE: This process must be repeated whenever
an indexable insert is changed.
The ball is loose.
www.kennametal.com
ATTENTION: The maximum permissible cutting speed of the milling
cutter heads is vc max = 1000 m/min. Only use original
parts when clamping the indexable inserts.
O99
HexaCut™ Series
Primary Application
The Kennametal HexaCut face milling program is specifically engineered for rough
and semi-finish face milling of cast, ductile, and compacted graphite iron. Twelve
cutting edges drastically reduce your cost per edge and increase tool life. Shorter
setup times and excellent cutter accuracy allow you to apply the HexaCut program
to the most demanding jobs. One ceramic and eight carbide grades with six insert
geometries deliver high feed rates and will enable you to reach optimum horsepower.
Features and Benefits
Tailor-Made Platform for Machining Automotive Components in Cast Iron Materials
• First choice for machining GCI and CGI materials.
• 45° lead cutter bodies engineered with fixed pockets for roughing applications
up to Ap1 max = 6mm.
• 60° lead cutter bodies engineered with fixed and adjustable pockets for roughing
and combined roughing/finishing applications up to Ap1 max = 8mm.
• Fine-pitch cutter density for best productivity in machining cast iron materials.
• Comprehensive standard offering of different insert geometries to match every
application for light, medium, and heavy machining.
• Easy handling and cutter body setup.
• Twelve true cutting edges per insert for low cost per edge and excellent CPP.
• Split case design with adaptor flange available as preferred engineered solution
standard for D1 = 250mm and D1 = 315mm.
O100
www.kennametal.com
www.kennametal.com
O101
Face Mills
Indexable Inserts • HexaCut™ HNG.0905...
HexaCut 60° Cutter Body Design with Fixed and Adjustable Pocket Seats
monoblock
cutter body
cartridge
adjusting wedge
clamping wedge
double-threaded
screw
finishing insert
roughing insert
M = roughing indexable insert
Recommended combination
of standard indexable inserts
and geometries
HNGX 090516
-MR
Z = 12
HNGX 090508
-MH
Z = 12
HNGX 090520
-ML
Z = 12
MM = finishing indexable insert
HNGX 090520
-MM
Z = 12
Operation
Lead
Ap max
M
45°
6
OR
OR
OR
M
60º
8
OR
OR
OR
MM
M/MM
60º
1
OR
60º
8
OR
OR
OR
HNGX 090504
-MM
Z = 12
OR
HNGF 090504
-MT
Z = 6+6
HNGF 090504
-MF
Z = 12
Face Mills
NOTE: Z = number of cutting edges
O102
www.kennametal.com
HexaCut™ 45° • Cast Iron
Shell Mills
• Monoblock cutter design.
• Twelve cutting edges per insert.
• High feed rates.
• CGI milling solution.
HexaCut 45° • Shell Mills • Monoblock Design • Right Hand
order number
2016107
2016109
catalogue number
80A10RF45HN09C
100B14RF45HN09C
D1
80
100
D1 max
92,8
112,8
D
27
32
D4
—
—
D6 L
80 50
100 50
Ap1 max
6,5
6,5
Z
10
14
kg
1,60
2,30
max RPM
3900
3400
2016111
2016133
125B18RF45HN09C
160C22RF45HN09C
125
160
137,8
172,8
40
40
—
66,7
125 63
160 63
6,5
6,5
18
22
4,60
7,40
3000
2600
2016135
200C28RF45HN09C
200
212,8
60
101,6
200 63
6,5
28
11,60
2300
NOTE: Split case design with adaptor flange for D1 = 250mm and D1 = 315mm can be ordered as preferred engineered solution standard.
D1
80
100
clamp
wedge
12748358200
12748358200
wedge
screw
12748600900
12748600900
Nm
7,0
7,0
wrench
3mm
12148044900
12148044900
125
160
12748358200
12748358200
12748600900
12748600900
7,0
7,0
12148044900
12148044900
200
12748358200
12748600900
7,0
12148044900
www.kennametal.com
Face Mills
Spare Parts
O103
HexaCut™ 45° • Cast Iron
Inserts
Insert Selection Guide
Light Machining
Geometry
Grade
—
—
—
—
—
—
—
—
—
—
...ML
KCK15
...MM
KCK15
—
—
—
—
—
—
—
—
—
—
—
—
Material
Group
P1–P2
P3–P4
P5–P6
M1–M2
M3
K1–K2
K3
N1–N2
N3
S1–S2
S3
S4
H1
General Purpose
Geometry
Grade
—
—
—
—
—
—
—
—
—
—
...MM
KC917M
...MM
KCK15
—
—
—
—
—
—
—
—
—
—
—
—
Heavy Machining
Geometry
Grade
—
—
—
—
—
—
—
—
—
—
...MR
KC917M
...MR
KCPK30
—
—
—
—
—
—
—
—
—
—
—
—
Indexable Inserts • HexaCut • HN..0905...
HNGX-ML
HNGX-MM
HNGX-MCI
HNGX-MH
HNGX-ML
catalogue number
HNGX090520ML
Rε
2,0
hm
0,04
cutting
edges
12
L10
9,35
9,35
Rε
0,4
2,0
hm
0,10
0,10
cutting
edges
12
12
5,56
9,35
3,0
0,10
12
D
16,20
S
5,56
L10
9,35
Rε
3,0
hm
0,10
cutting
edges
12
D
16,20
S
5,56
L10
9,35
Rε
0,8
hm
0,05
cutting
edges
12
D
16,20
S
5,56
catalogue number
HNGX090504MM
HNGX090520MM
D
16,20
16,20
S
5,56
5,56
HNGX090530MM
16,20
L10
9,35
HNGX-MM
HNGX-MCI
catalogue number
HNGX090530MCI
HNGX-MH
catalogue number
HNGX090508MH
O104
KCK15
KCPK30
KC514M
KC524M
KC907M
KC914M
KC917M
KC924M
KY3500
alternate choice
KCK15
KCPK30
KC514M
KC524M
KC907M
KC914M
KC917M
KC924M
KY3500
first choice
KCK15
KCPK30
KC514M
KC524M
KC907M
KC914M
KC917M
KC924M
KY3500
P
M
K
N
S
H
KCK15
KCPK30
KC514M
KC524M
KC907M
KC914M
KC917M
KC924M
KY3500
Face Mills
HNGX/HNPX
www.kennametal.com
HexaCut™ 45° • Cast Iron
Indexable Inserts • HexaCut • HN..0905...
HNEN-SN
HNEN
catalogue number
HNGX090516MR
HNGX090530MR
D
16,20
16,20
S
5,56
5,56
Rεε
1,6
3,0
L10
9,35
9,35
hm
0,10
0,10
cutting
edges
12
12
HNEN-SN
catalogue number
HNEN090508MSN
HNEN0905AMSN
D
15,88
15,88
S
5,56
5,65
L10
9,17
9,17
BS
—
—
Rε
0,8
—
hm
0,20
0,20
cutting
edges
12
12
HNEN0905XNSN
16,20
5,56
9,35
1,30
—
0,20
12
HNPX-MCI
catalogue number
HNPX090530MCI
D
16,20
S
5,56
L10
9,35
BS
—
Rε
3,0
hm
0,10
cutting
edges
12
D
16,20
S
5,56
L10
9,35
BS
—
Rε
0,8
hm
0,06
cutting
edges
12
D
16,20
16,20
S
5,56
5,56
L10
9,35
9,35
BS
—
—
Rε
1,6
3,0
hm
0,10
0,10
cutting
edges
12
12
HNPX-MH
catalogue number
HNPX090508MH
HNPX-MR
catalogue number
HNPX090516MR
HNPX090530MR
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O105
Face Mills
HNGX-MR
KCK15
KCPK30
KC514M
KC524M
KC907M
KC914M
KC917M
KC924M
KY3500
alternate choice
KCK15
KCPK30
KC514M
KC524M
KC907M
KC914M
KC917M
KC924M
KY3500
first choice
KCK15
KCPK30
KC514M
KC524M
KC907M
KC914M
KC917M
KC924M
KY3500
P
M
K
N
S
H
KCK15
KCPK30
KC514M
KC524M
KC907M
KC914M
KC917M
KC924M
KY3500
HNGX/HNPX
KCK15
KCPK30
KC514M
KC524M
KC907M
KC914M
KC917M
KC924M
KY3500
HNGX-MR
HexaCut™ 45° • Cast Iron
Recommended Starting Speeds and Feeds • 45° Approach Angle
Recommended Starting Speeds [m/min]
Face Mills
Material
Group
1
2
3
P
4
5
6
1
2
M
3
1
2
K
3
1–2
N
3
1
2
S
3
4
1
H
Material
Group
1
2
3
P
4
5
6
1
2
M
3
1
2
K
3
1–2
N
3
1
2
S
3
4
1
H
KCK15
—
—
—
—
—
—
—
—
—
505
400
335
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
460
355
300
—
—
—
—
—
—
—
KCPK30
—
—
—
—
—
—
—
—
—
410
330
275
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
355
280
235
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
320
255
210
—
—
—
—
—
—
—
KC914M
—
—
—
—
—
—
—
—
—
420
360
300
—
—
—
—
—
—
—
KC514M
—
—
—
—
—
—
—
—
—
285
230
195
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
480
420
335
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
350
280
260
—
—
—
—
—
—
—
KC524M
—
—
—
—
—
—
—
—
—
255
205
200
—
—
—
—
—
—
—
KC917M
—
—
—
—
—
—
—
—
—
360
300
250
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
300
250
200
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
360
300
240
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
300
240
200
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
450
390
300
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
320
250
225
—
—
—
—
—
—
—
KC907M
—
—
—
—
—
—
—
—
—
230
190
160
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
490
385
300
—
—
—
—
—
—
—
KC924M
—
—
—
—
—
—
—
—
—
240
200
160
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
350
275
220
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
365
300
250
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
305
250
200
—
—
—
—
—
—
—
KY3500
—
—
—
—
—
—
—
—
—
275
220
175
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
200
175
140
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
965
765
645
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
880
685
570
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
780
635
525
—
—
—
—
—
—
—
NOTE: FIRST choice starting speeds are in bold type.
As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [mm]
Insert
Geometry
...ML
...MM
...MR
...MCI
...MH
0,13
0,24
0,24
0,24
0,20
10%
0,21
0,43
0,47
0,47
0,41
0,43
0,64
0,71
0,76
0,67
0,10
0,18
0,18
0,18
0,15
Light
Machining
20%
0,16
0,32
0,35
0,35
0,31
Programmed Feed per Tooth (fz)
as a % of Radial Depth of Cut (ae)
30%
0,32
0,09
0,14
0,28
0,08
0,48
0,16
0,28
0,42
0,15
0,53
0,16
0,31
0,46
0,15
0,56
0,16
0,31
0,49
0,15
0,50
0,13
0,27
0,44
0,12
40%
0,13
0,26
0,29
0,29
0,25
0,26
0,39
0,43
0,46
0,41
General
Purpose
0,08
0,14
0,14
0,14
0,12
50–100%
0,12
0,25
0,28
0,28
0,25
0,25
0,38
0,42
0,45
0,40
Heavy
Machining
Insert
Geometry
...ML
...MM
...MR
...MCI
...MH
NOTE: Use “Light Machining” values as starting feed rate.
O106
www.kennametal.com
Face Mills
HexaCut™ Series
Adjustment Instructions
Before Being Used for the First Time
• The milling cutter must be carefully cleaned of anti-corrosive materials, dust, etc.
• The milling cutter should only be washed when all components have been dismantled.
• Only the double-threaded screws of the clamping or adjusting wedge should be lubricated
with copper grease; all other components must have clean metallic surfaces.
• A torque wrench is recommended to tighten the double-threaded screws.
• When fitting indexable inserts on the milling cutter, ensure that they are inserted in the
correct position in a clean insert seat and that they are held in position during clamping.
For 45° Roughing Mills without Anvils
• The double-threaded screws on the clamping wedges for the indexable inserts are first
pre-tightened to approximately 2 Nm and then tightened to a final torque of 7 Nm.
ATTENTION
At each tool adjustment, the body, indexable inserts, and spare parts must be checked and replaced,
if necessary. Before each tool use, the double-threaded screws of the indexable inserts and the stops
must be tightened in the specified order to a torque of 7 Nm. In addition, even if the cartridges have
not been adjusted, the double-threaded screws of the adjusting wedges must be checked to see if
these have been tightened to a torque of 3 Nm. If not, they must be re-tightened to this torque.
Face Mills
NOTE: The tools must only be used in accordance with their function. We accept no liability for their
improper use. Changes of any kind and/or printing errors are not valid grounds for claims.
www.kennametal.com
O107
HexaCut™ 60° • Cast Iron
Shell Mills • Roughing
• Monoblock cutter design.
• Twelve cutting edges per insert.
• High feed rates.
• CGI milling solution.
• Excellent floor surface finish.
HexaCut 60° Shell Mills • Monoblock Cutter Design with Adjustable Pockets • Right Hand
order number
2016165
2016167
catalogue number
80A62RF60HN09C
100B82RF60HN09C
D1
80
100
D1 max
89
109
D D4
27 —
32 —
D6 L
80 50
100 50
Ap1 max
8,0
8,0
Z
8
10
Z ADJ
2
2
kg
0,80
2,30
max RPM
3900
3400
2016169
2016171
125B123RF60HN09C
160C164RF60HN09C
125
160
134
169
40
40
—
67
125 63
160 63
8,0
8,0
15
20
3
4
4,60
7,20
3000
2600
2016193
200C205RF60HN09C
200
209
60 102
200 63
8,0
25
5
11,40
2300
NOTE: Split case design with adaptor flange for D1 = 250mm and D1 = 315mm can be ordered as preferred engineered solution standard.
Face Mills
Spare Parts
D1
80
100
clamp
wedge
12748358200
12748358200
axial
adjustment wedge
12748308500
12748308500
wedge
screw
12748600900
12748600900
Nm
7,0
7,0
wrench
3mm
12148044900
12148044900
125
160
12748358200
12748358200
12748308500
12748308500
12748600900
12748600900
7,0
7,0
12148044900
12148044900
200
12748358200
12748308500
12748600900
7,0
12148044900
O108
www.kennametal.com
HexaCut 60° • Cast Iron
Cartridge Selection Guide
Roughing
For a cutting depth of <8mm and an achievable surface finish of Ra >3.2.
Roughing insert: HNGX090516-MR, HNGX090508-MH, HNGX090520-MM,
or HNGX090520-ML in all insert seats.
order number
2018164
catalogue number
12748500200
NOTE: Cartridges need to be ordered separately. Number of adjustable pockets (Z ADJ) is related to cutting diameter.
Roughing/Finishing
a) For a cutting depth of <8mm and an achievable surface finish of Ra 3.2.
Roughing insert: HNGX090516-MR, HNGX090508-MH, HNGX090520
MM, HNGX090520-ML in the fixed insert seats.
Finishing insert: HNGF090504-MT in the finishing cartridge.
b) For a cutting depth of <1mm and an achievable surface finish of Ra 1.6.
DOT
Roughing insert: HNGX090504-MM, HNGX090520-MM, or HNGX090520-ML
in the fixed insert seats.
Finishing insert: HNGF090504-MF in the finishing cartridge.
35,27
Face Mills
90˚
22,55
order number
2018166
catalogue number
12748500400
NOTE: Cartridges need to be ordered separately. Number of adjustable pockets (Z ADJ) is related to cutting diameter.
Roughing/Finishing Corrected (reduced axial cutting force)
a) For a cutting depth of <8mm and an achievable surface finish of Ra 3.2.
Roughing insert: HNGX090516-MR, HNGX090508-MH, HNGX090520-MM,
or HNGX090520-ML in the fixed insert seats.
Finishing insert: HNGF090504-MT in the finishing cartridge.
b) For a cutting depth of <1mm and an achievable surface finish of Ra 1.6.
SLOT
Roughing insert: HNGX090504-MM, HNGX090520-MM, HNGX090520-ML,
in the fixed insert seats.
Finishing insert: HNGF090504-MF in the finishing cartridge.
order number
2033468
catalogue number
12748503400
NOTE: Cartridges need to be ordered separately. Number of adjustable pockets (Z ADJ) is related to cutting diameter.
www.kennametal.com
O109
HexaCut™ 60° • Cast Iron
Inserts
Insert Selection Guide
Light Machining
Geometry
Grade
—
—
—
—
—
—
—
—
—
—
Material
Group
P1–P2
P3–P4
P5–P6
M1–M2
M3
K1–K2
K3
N1–N2
N3
S1–S2
S3
S4
H1
...ML
...MM
—
—
—
—
—
—
General Purpose
Geometry
Grade
—
—
—
—
—
—
—
—
—
—
...MM
KC917M
...MM
KCK15
—
—
—
—
—
—
—
—
—
—
—
—
KCK15
KCK15
—
—
—
—
—
—
Heavy Machining
Geometry
Grade
—
—
—
—
—
—
—
—
—
—
...MR
...MR
—
—
—
—
—
—
KC917M
KCPK30
—
—
—
—
—
—
Indexable Inserts • HNG..0905...
HNGX-ML
HNGX-MM
HNGX-MCI
HNGX-MH
first choice
alternate choice
P
M
K
N
S
H
D
16,20
S
5,56
L10
9,35
Rε
2,0
hm
0,04
cutting
edges
12
catalogue number
HNGX090504MM
HNGX090520MM
D
16,20
16,20
S
5,56
5,56
L10
9,35
9,35
Rε
0,4
2,0
hm
0,10
0,10
cutting
edges
12
12
HNGX090530MM
16,20
5,56
9,35
3,0
0,10
12
D
16,20
S
5,56
L10
9,35
Rε
3,0
hm
0,10
cutting
edges
12
D
16,20
S
5,56
L10
9,35
Rε
0,8
hm
0,05
cutting
edges
12
catalogue number
HNGX090520ML
KCK15
KCPK30
KC514M
KC524M
KC907M
KC914M
KC917M
KC924M
KY3500
HNGX-ML
KCK15
KCPK30
KC514M
KC524M
KC907M
KC914M
KC917M
KC924M
KY3500
HNGX-MM
catalogue number
HNGX090530MCI
KCK15
KCPK30
KC514M
KC524M
KC907M
KC914M
KC917M
KC924M
KY3500
HNGX-MCI
HNGX-MH
catalogue number
HNGX090508MH
O110
KCK15
KCPK30
KC514M
KC524M
KC907M
KC914M
KC917M
KC924M
KY3500
Face Mills
HNGX/HNPX
www.kennametal.com
HexaCut™ 60° • Cast Iron
Indexable Inserts • HNG..0905...
HNGX-MH
first choice
alternate choice
P
M
K
N
S
H
D
15,88
15,88
S
5,56
5,65
L10
9,17
9,17
HNEN0905XNSN
16,20
5,56
9,35
D
15,88
15,88
S
5,56
5,56
L10
9,16
9,16
D
15,88
15,88
S
5,56
5,56
L10
9,16
9,16
cutting
edges
12
12
Rε
0,8
—
hm
0,20
0,20
cutting
edges
12
12
—
0,20
12
Rε
0,4
1,2
hm
0,04
0,03
cutting
edges
12
12
Rε
0,4
1,2
hm
0,04
0,03
cutting
edges
6
6
HNEN-SN
HNGF-MF
catalogue number
HNGF090504MF
HNGF090512MF
HNGF-MT
catalogue number
HNGF090504MT
HNGF090512MT
HNPX-MCI
catalogue number
HNPX090530MCI
D
16,20
S
5,56
L10
9,35
BS
—
Rε
3,0
hm
0,10
cutting
edges
12
D
16,20
S
5,56
L10
9,35
BS
—
Rε
0,8
hm
0,06
cutting
edges
12
D
16,20
16,20
S
5,56
5,56
L10
9,35
9,35
BS
—
—
Rε
1,6
3,0
hm
0,10
0,10
cutting
edges
12
12
HNPX-MH
catalogue number
HNPX090508MH
HNPX-MR
catalogue number
HNPX090516MR
HNPX090530MR
www.kennametal.com
O111
Face Mills
catalogue number
HNEN090508MSN
HNEN0905AMSN
hm
0,10
0,10
Rεε
1,6
3,0
KCK15
KCPK30
KC514M
KC524M
KC907M
KC914M
KC917M
KC924M
KY3500
L10
9,35
9,35
KCK15
KCPK30
KC514M
KC524M
KC907M
KC914M
KC917M
KC924M
KY3500
S
5,56
5,56
KCK15
KCPK30
KC514M
KC524M
KC907M
KC914M
KC917M
KC924M
KY3500
D
16,20
16,20
KCK15
KCPK30
KC514M
KC524M
KC907M
KC914M
KC917M
KC924M
KY3500
HNEN
HNGX-MR
catalogue number
HNGX090516MR
HNGX090530MR
KCK15
KCPK30
KC514M
KC524M
KC907M
KC914M
KC917M
KC924M
KY3500
HNGX/HNPX
HNGX-MCI
KCK15
KCPK30
KC514M
KC524M
KC907M
KC914M
KC917M
KC924M
KY3500
HNGX-MM
KCK15
KCPK30
KC514M
KC524M
KC907M
KC914M
KC917M
KC924M
KY3500
HNGX-ML
HexaCut™ 60° • Cast Iron
Recommended Starting Speeds and Feeds • 60° Approach Angle
Recommended Starting Speeds [m/min]
Face Mills
Material
Group
1
2
3
P
4
5
6
1
2
M
3
1
2
K
3
1–2
N
3
1
2
S
3
4
1
H
Material
Group
1
2
3
P
4
5
6
1
2
M
3
1
2
K
3
1–2
N
3
1
2
S
3
4
1
H
KCK15
—
—
—
—
—
—
—
—
—
505
400
335
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
460
355
300
—
—
—
—
—
—
—
KCPK30
—
—
—
—
—
—
—
—
—
410
330
275
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
355
280
235
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
320
255
210
—
—
—
—
—
—
—
KC914M
—
—
—
—
—
—
—
—
—
420
360
300
—
—
—
—
—
—
—
KC514M
—
—
—
—
—
—
—
—
—
285
230
195
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
480
420
335
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
350
280
260
—
—
—
—
—
—
—
KC524M
—
—
—
—
—
—
—
—
—
255
205
200
—
—
—
—
—
—
—
KC917M
—
—
—
—
—
—
—
—
—
360
300
250
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
300
250
200
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
360
300
240
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
300
240
200
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
450
390
300
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
320
250
225
—
—
—
—
—
—
—
KC907M
—
—
—
—
—
—
—
—
—
230
190
160
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
490
385
300
—
—
—
—
—
—
—
KC924M
—
—
—
—
—
—
—
—
—
240
200
160
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
350
275
220
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
365
300
250
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
305
250
200
—
—
—
—
—
—
—
KY3500
—
—
—
—
—
—
—
—
—
275
220
175
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
200
175
140
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
965
765
645
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
880
685
570
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
780
635
525
—
—
—
—
—
—
—
NOTE: FIRST choice starting speeds are in bold type.
As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [mm]
Insert
Geometry
...ML
...MM
...MR
...MCI
...MH
0,11
0,20
0,20
0,20
0,16
10%
0,16
0,33
0,43
0,42
0,34
0,31
0,46
0,58
0,64
0,51
0,08
0,15
0,15
0,15
0,12
Light
Machining
20%
0,12
0,25
0,32
0,32
0,25
Programmed Feed per Tooth (fz)
as a % of Radial Depth of Cut (ae)
30%
0,23
0,07
0,11
0,20
0,07
0,35
0,13
0,21
0,30
0,12
0,43
0,13
0,28
0,38
0,12
0,48
0,13
0,28
0,42
0,12
0,38
0,11
0,22
0,33
0,10
40%
0,10
0,20
0,26
0,26
0,21
0,19
0,28
0,35
0,39
0,31
General
Purpose
0,07
0,12
0,12
0,12
0,10
50–100%
0,10
0,20
0,25
0,25
0,20
0,18
0,28
0,35
0,38
0,30
Heavy
Machining
Insert
Geometry
...ML
...MM
...MR
...MCI
...MH
NOTE: Use “Light Machining” values as starting feed rate.
O112
www.kennametal.com
Face Mills
Insert Setting Procedure
Insert setting procedure
This procedure is to be used on all 60° lead roughing/finishing mills using the unmarked roughing cartridge, the finishing cartridge (marked G)
and the corrected edge cartridge (marked
). These steps must be followed when adjusting the cutters for finishing inserts.
Clean all insert pockets.
2
Mount all wedges and cartridges. Torque the cartridge
lock wedge screw to 3 Nm.
3
Mount all inserts, making sure they are seated properly in the pocket,
and torque the insert lock wedge screws to 3 Nm.
4
Torque the wedge screws for all fixed pocket inserts to 7 Nm.
5
Loosen the cartridge insert wedge screw and the cartridge
lock wedge screw.
6
Pressing the insert into the cartridge pocket, adjust the cartridge
to 0,20–0,30mm below the fixed pocket inserts.
7
Torque the insert lock wedge screw and the cartridge
lock wedge screw to 3 Nm.
8
Adjust the axial position to 0,03–0,04mm above the fixed pocket inserts.
9
Loosen the cartridge insert lock wedge screws and
then re-torque to 3 Nm.
10
11
12
Face Mills
1
Adjust the axial position to the final dimension, 0,04–0,05mm above the
highest fixed pocket insert.
Torque the insert lock wedge screws and the cartridge
lock wedge screws to 7 Nm.
Conduct a final check of the axial runout and position.
www.kennametal.com
O113
The NEW KSSR™ 84°
Primary Application
Kennametal’s new line of KSSR 84° inserts are versatile, easy-to-use, and
right- or left-hand neutral, making them ideal for automotive machining operations
or any other industry that relies on transfer line manufacturing. Available in carbide
and ceramic grades for applications in cast and ductile irons and alloy steels,
choose KSSR 84° inserts for all your fine and coarse pitch styles.
Features and Benefits
KSSR 84° Features
Improved Versatility
• Available in metric, JIS, and inch products,
diameters from 63–250mm.
• Proven solution on the automotive segment.
• Fine and coarse pitch styles.
• Easy-to-use and to adjust with shorter setup time.
• Premium grades in carbide and ceramic for applications
in cast and ductile irons and alloy steels.
• New wiper inserts in carbide and ceramic will provide
excellent surface quality.
• Inserts are neutral and can be used for
right- or left-hand cutting.
O114
• Right- and left-hand cutters, ideal for transfer lines.
www.kennametal.com
Unrivaled Benefits
• Capability: 5mm maximum depth of cut.
• Excellent accuracy:
Radial = +/- 0,025mm
Axial = adjustable +/- 0,002mm
• Inserts have eight true cutting edges.
www.kennametal.com
O115
KSSR™ 84°
Shell Mills • Cast Iron Machining
• Eight cutting edges per insert.
• Fast and easy insert indexing.
• Highest feed rates.
• CGI specialist.
Face Mills
KSSR 84° • Shell Mills • Right Hand
order number
3331277
2465831
catalogue number
63A06RF84SN12B
63A09RF84SN12B
D1
63
63
D1 max
65,0
65,0
D
22
22
D2
62
64
D4
—
—
D6
50
50
L
40
40
Ap1 max
5,0
5,0
Z
6
9
kg
0,61
0,60
max RPM
7600
7600
3331279
2443937
80A08RF84SN12B
80A12RF84SN12B
80
80
82,0
82,0
27
27
79
80
—
—
60
60
50
50
5,0
5,0
8
12
1,26
1,25
6000
6000
3120845
2443938
100B10RF84SN12B
100B15RF84SN12B
100
100
102,0
102,0
32 99
32 100
—
—
78
78
50
50
5,0
5,0
10
15
1,78
1,75
4800
4800
3031139
2465832
125B12RF84SN12B
125B18RF84SN12B
125
125
127,0
127,0
40 123
40 125
—
—
89
89
63
63
5,0
5,0
12
18
3,11
3,10
3800
3800
3396660
2466093
160C14RF84SN12B
160C24RF84SN12B
160
160
162,0
162,0
40 160
40 160
66,7
66,7
90
90
63
63
5,0
5,0
14
24
4,04
3,90
3000
3000
3396661
2466094
200C20RF84SN12B
200C30RF84SN12B
200
200
202,0
202,0
60 200
60 200
101,6
101,6
130 63
130 63
5,0
5,0
20
30
6,52
6,40
2400
2400
3396662
2466095
250C24RF84SN12B
250C36RF84SN12B
250
250
252,0
252,0
60 250
60 250
101,6
101,6
130 63
130 63
5,0
5,0
24
36
9,87
10,00
1900
1900
Spare Parts
D1
63
80
clamp
wedge
12748358200
12748358200
wedge
screw
12748600900
12748600900
Nm
7,0
7,0
wrench
3mm
12148044900
12148044900
coolant
screw
420.100
420.120
mill cutter
lock screw
—
—
coolant
shower plate
—
—
100
125
12748358200
12748358200
12748600900
12748600900
7,0
7,0
12148044900
12148044900
420.163
—
—
420.200
—
470.232
160
200
12748358200
12748358200
12748600900
12748600900
7,0
7,0
12148044900
12148044900
—
—
420.200
—
470.233
470.234
250
12748358200
12748600900
7,0
12148044900
—
—
470.235
NOTE: Coolant screw and coolant cap must be ordered separately.
2466094 and 2466095 are non-stock standard.
O116
www.kennametal.com
KSSR™ 84°
Shell Mills • Cast Iron Machining
• Eight cutting edges per insert.
• Fast and easy insert indexing.
• Highest feed rates.
• CGI specialist.
KSSR 84° • Shell Mills • Left Hand
order number
3397543
3397544
catalogue number
63A06LF84SN12B
80A08LF84SN12B
D1
63
80
D1 max
65,0
82,0
3397545
3397546
100B10LF84SN12B
125B12LF84SN12B
100
125
2466099
3397547
125B18LF84SN12B
160C14LF84SN12B
2466100
3397548
D
22
27
D2
62
79
D4
—
—
D6
50
60
L
40
50
Ap1 max
5,0
5,0
Z
6
8
kg
0,61
1,27
max RPM
7600
6000
102,0
127,0
32 99
40 123
—
—
78
89
50
63
5,0
5,0
10
12
1,78
3,11
4800
3800
125
160
127,0
162,0
40 125
40 160
—
66,7
89
90
63
63
5,0
5,0
18
14
3,10
4,04
3800
3000
160C24LF84SN12B
200C20LF84SN12B
160
200
162,0
202,0
40 160
60 200
66,7
101,6
90 63
130 63
5,0
5,0
24
20
3,90
6,52
3000
2400
2466101
3397549
200C30LF84SN12B
250C24LF84SN12B
200
250
202,0
252,0
60 200
60 250
101,6
101,6
130 63
130 63
5,0
5,0
30
24
6,40
9,87
2400
1900
2466102
250C36LF84SN12B
250
252,0
60 250
101,6
130 63
5,0
36
10,00
1900
Face Mills
Spare Parts
D1
63
80
clamp
wedge
12748358200
12748358200
wedge
screw
12748600900
12748600900
Nm
7,0
7,0
wrench
3mm
12148044900
12148044900
coolant
screw
420.100
420.120
mill cutter
lock screw
—
—
coolant
shower plate
—
—
100
125
12748358200
12748358200
12748600900
12748600900
7,0
7,0
12148044900
12148044900
420.163
—
—
420.200
—
470.232
160
200
12748358200
12748358200
12748600900
12748600900
7,0
7,0
12148044900
12148044900
—
—
420.200
—
470.233
470.234
250
12748358200
12748600900
7,0
12148044900
—
—
470.235
NOTE: Coolant screw and coolant cap must be ordered separately.
All left-hand KSSR cutter bodies are non-stocked standards.
www.kennametal.com
O117
KSSR™ 84°
Adjustable Pocket Shell Mills • Cast Iron Machining
• Eight cutting edges per insert.
• With adjustable pockets for fine machining.
• New wiper inserts in carbide and ceramic.
KSSR 84° • Shell Mills • Adjustable Pockets
Face Mills
order number
D1
4004750
catalogue number
right hand
63A09RF84SN12B1W
D1 max
D
D2
D4
D6
4004751
4004752
80A12RF84SN12B2W
100B15RF84SN12B3W
4004793
4004794
L
63
65,1
22
62
—
50 40
80
100
82,1
102,1
27
32
79
99
—
—
60 50
78 50
125B18RF84SN12B3W
160C24RF84SN12B3W
125
160
127,1
162,1
40 123
40 158
—
67
4004795
4004796
200C30RF84SN12B4W
250C36RF84SN12B4W
200
250
202,1
252,1
4004797
left hand
63A09LF84SN12B1W
63
4004798
4004799
80A12LF84SN12B2W
100B15LF84SN12B3W
80
100
4004800
4004801
125B18LF84SN12B3W
160C24LF84SN12B3W
125
160
4004802
4004803
200C30LF84SN12B4W
250C36LF84SN12B4W
200
250
Ap1 max
Z
Z ADJ
kg
max RPM
5,0
9
1
0,67
7600
5,0
5,0
12
15
2
3
1,33
1,85
6000
4800
89 63
90 63
5,0
5,0
18
24
3
3
3,20
4,14
3800
3000
60 198 102 130 63
60 248 102 130 63
5,0
5,0
30
36
4
4
6,62
9,86
2400
1900
65,1
22
62
—
50 40
5,0
9
1
0,67
7600
82,1
102,1
27
32
79
99
—
—
60 50
78 50
5,0
5,0
12
15
2
3
1,33
1,85
6000
4800
127,1
162,1
40 123
40 158
—
67
89 63
90 63
5,0
5,0
18
24
3
3
3,20
4,14
3800
3000
202,1
252,1
60 198 102 130 63
60 248 102 130 63
5,0
5,0
30
36
4
4
6,62
9,86
2400
1900
Spare Parts
D1
63
80
clamp
wedge
12748358200
12748358200
wedge
screw
12748600900
12748600900
Nm
7,0
7,0
wrench
12148044900
12148044900
coolant
lock screw
420.100
420.120
mill cutter
lock screw
—
—
coolant
shower plate
—
—
100
125
12748358200
12748358200
12748600900
12748600900
7,0
7,0
12148044900
12148044900
420.163
—
—
420.200
—
470.232
160
200
12748358200
12748358200
12748600900
12748600900
7,0
7,0
12148044900
12148044900
—
—
420.200
—
470.233
470.234
250
12748358200
12748600900
7,0
12148044900
—
—
470.235
O118
www.kennametal.com
KSSR™ 84°
Adjustable Pocket Indexable Shell Mills
• Eight cutting edges per insert.
• With adjustable pockets for fine machining.
• New wiper inserts in carbide and ceramic.
KSSR 84° • Shell Mills • Adjustable Pocket • JIS (Japanese Industry Standard)
D1
4005359
catalogue number
right hand
80A12RF84SN12B2WJ
D1 max
mm
4005360
4005361
100B15RF84SN12B3WJ
125B18RF84SN12B3WJ
80
82,1
100
125
102,1
127,1
4005362
4005383
160B24RF84SN12B3WJ
200C30RF84SN12B4WJ
160
200
4005384
250C36RF84SN12B4WJ
left hand
4005385
4005386
D
in
D2
D4
D6 L
Ap1 max
Z
Z ADJ
kg
max RPM
25,400
1.000
79
—
60 50
5,0
12
2
1,22
6000
31,750
38,100
1.250 99
1.500 123
—
—
78 50
89 63
5,0
5,0
15
18
3
3
1,68
3,12
4800
3800
162,1
202,1
50,800
63,500
2.000 158 —
90 63
2.500 198 101,6 130 63
5,0
5,0
24
30
3
4
3,91
6,58
3000
2400
250
252,1
63,500
2.500 248 101,6 130 63
5,0
36
4
9,78
1900
80A12LF84SN12B2WJ
100B15LF84SN12B3WJ
80
100
82,1
102,1
25,400
31,750
1.000
1.250
79
99
—
—
60 50
78 50
5,0
5,0
12
15
2
3
1,22
1,68
6000
4800
4005387
4005388
125B18LF84SN12B3WJ
160B24LF84SN12B3WJ
125
160
127,1
162,1
38,100
50,800
1.500 123
2.000 158
—
—
89 63
90 63
5,0
5,0
18
24
3
3
3,12
3,91
3800
3000
4005389
4005390
200C30LF84SN12B4WJ
250C36LF84SN12B4WJ
200
250
202,1
252,1
63,500
63,500
2.500 198 101,6 130 63
2.500 248 101,6 130 63
5,0
5,0
30
36
4
4
6,58
9,78
2400
1900
Face Mills
order number
Spare Parts
D1
80
100
clamp
wedge
12748358200
12748358200
wedge
screw
12748600900
12748600900
Nm
7,0
7,0
wrench
12148044900
12148044900
coolant
lock screw
420.120
420.163
mill cutter
lock screw
—
—
coolant
shower plate
—
—
125
160
12748358200
12748358200
12748600900
12748600900
7,0
7,0
12148044900
12148044900
—
—
420.200
—
—
—
200
250
12748358200
12748358200
12748600900
12748600900
7,0
7,0
12148044900
12148044900
—
—
—
—
470.242
470.243
www.kennametal.com
O119
KSSR™ 84°
Inserts
Insert Selection Guide
Light Machining
Geometry
Grade
—
—
—
—
—
—
—
—
—
—
Material
Group
P1–P2
P3–P4
P5–P6
M1–M2
M3
K1–K2
K3
N1–N2
N3
S1–S2
S3
S4
H1
.E..LD
.E..LD
—
—
—
—
—
—
General Purpose
Geometry
Grade
—
—
—
—
—
—
—
—
—
—
KC917M
KC917M
—
—
—
—
—
—
.S..GP
.S..GP
—
—
—
—
—
—
Heavy Machining
Geometry
Grade
—
—
—
—
—
—
—
—
—
—
KC917M
KC524M
—
—
—
—
—
—
.S..HE
.S..HE
—
—
—
—
—
—
KC524M
KC524M
—
—
—
—
—
—
Indexable Inserts • KSSR
SNXF-HE
Rε
D
first choice
alternate choice
S
Face Mills
SNXF
SNXF-LD
catalogue number
SNXF120412ENLD
SNXF43ZNENLD
D
12,70
12,70
S
4,56
4,42
L10
12,70
12,70
BS
—
—
catalogue number
SNXF120412SNGP
SNXF1204ZNSNGP
D
12,70
12,70
S
4,68
4,68
L10
12,70
12,70
BS
—
1,00
catalogue number
SNXF120412SNHE
SNXF1204ZNSNHE
D
12,70
12,70
S
4,66
4,66
L10
12,70
12,70
BS
—
1,00
hm
0,03
0,04
cutting
edges
8
8
Rε
1,2
1,2
hm
0,06
0,07
cutting
edges
8
8
Rε
1,2
1,2
hm
0,05
0,05
cutting
edges
8
8
Rε
1,2
1,6
SNXF-GP
SNXF-HE
O120
KC514M
KC524M
KC914M
KC917M
KY3500
P
M
K
N
S
H
BS
L10
KC514M
KC524M
KC914M
KC917M
KY3500
SNXF-GP
KC514M
KC524M
KC914M
KC917M
KY3500
SNXF-LD
www.kennametal.com
KSSR™ 84°
Indexable Inserts • KSSR • SNXF 1204...
XNXF-ENW
Rε
D
first choice
alternate choice
S
SNXF
XNXF-LDW
XNXF-ENW
SNXF-SN
catalogue number
SNXF120412AMSN
SNXF1204ZNAMSN
D
12,70
12,70
S
4,76
4,76
L10
12,70
12,70
BS
—
1,00
Rε
1,2
1,2
hm
0,20
0,20
cutting
edges
8
8
D
12,70
S
4,42
L10
12,70
BS
9,50
Rε
1,6
hm
0,04
cutting
edges
2
D
12,70
S
4,76
L10
12,70
BS
9,50
Rε
1,2
hm
0,20
cutting
edges
2
XNXF-LDW
catalogue number
XNXF1204ZNENLDW
XNXF-ENW
Face Mills
catalogue number
XNXF1204ZNENW
KC907M
KC914M
KC917M
KY3500
P
M
K
N
S
H
BS
L10
KC907M
KC914M
KC917M
KY3500
XNXF-LDW
KC907M
KC914M
KC917M
KY3500
SNXF-SN
www.kennametal.com
O121
KSSR™ 84°
Recommended Starting Speeds and Feeds • 84° Approach Angle
Recommended Starting Speeds [m/min]
Face Mills
Material
Group
1
2
3
P
4
5
6
1
2
M
3
1
2
K
3
1–2
N
3
1
2
S
3
4
1
H
Material
Group
1
2
3
P
4
5
6
1
2
M
3
1
2
K
3
1–2
N
3
1
2
S
3
4
1
H
KC514M
—
—
—
—
—
—
—
—
—
480
420
335
—
—
—
—
—
—
—
KC524M
—
—
—
—
—
—
—
—
—
350
280
—
—
—
—
—
—
—
—
—
255
205
—
—
—
—
—
—
—
—
—
450
390
—
—
—
—
—
—
—
—
—
320
250
—
—
—
—
—
—
—
—
—
230
190
260
—
—
—
—
—
—
—
200
—
—
—
—
—
—
—
300
—
—
—
—
—
—
—
225
—
—
—
—
—
—
—
160
—
—
—
—
—
—
—
KC914M
—
—
—
—
—
—
—
—
—
420
—
—
—
—
—
—
—
—
—
490
385
300
—
—
—
—
—
—
—
KC917M
—
—
—
—
—
—
—
—
—
360
300
360
300
—
—
—
—
—
—
—
KC907M
250
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
365
300
250
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
305
250
200
—
—
—
—
—
—
—
KY3500
—
—
—
—
—
—
—
—
—
300
—
—
—
—
—
—
—
—
—
360
—
—
—
—
—
—
—
—
—
300
—
—
—
—
—
—
—
—
—
240
—
—
—
—
—
—
—
—
—
965
250
200
—
—
—
—
—
—
—
300
240
—
—
—
—
—
—
—
240
200
—
—
—
—
—
—
—
200
160
—
—
—
—
—
—
—
765
645
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
880
685
570
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
780
635
525
—
—
—
—
—
—
—
NOTE: FIRST choice starting speeds are in bold type.
As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [mm]
Insert
Geometry
.E..LD
.S..GP
.S..HE
0,09
0,15
0,15
10%
0,17
0,25
0,30
0,30
0,55
0,65
0,07
0,12
0,11
Light
Machining
20%
0,13
0,19
0,23
Programmed Feed per Tooth (fz)
as a % of Radial Depth of Cut (ae)
30%
0,23
0,06
0,11
0,20
0,06
0,41
0,10
0,16
0,36
0,09
0,48
0,10
0,20
0,42
0,09
40%
0,11
0,15
0,18
0,18
0,33
0,39
General
Purpose
50–100%
0,06
0,10
0,18
0,09
0,15
0,33
0,09
0,18
0,38
Heavy
Machining
Insert
Geometry
.E..LD
.S..GP
.S..HE
NOTE: Use “Light Machining” values as starting feed rate.
O122
www.kennametal.com
™
º
KSSR 84
Adjustable Pockets
• Clamping and adjustment wedge
with double thread screw.
• Eight true cutting edges.
• Wiper insert ahead of roughing insert
on cast iron materials.
• Wiper insert can also be loaded into
cutters with only fixed pockets.
Adjustable Pocket Seat
Fixed Pocket Seat
0,25mm axial
adjustment range
1 index RH and 1 index LH
0,02–0,04mm Wiper insert ahead of
roughing insert on cast iron materials.
Visit www.kennametal.com or contact your local Authorised Kennametal Distributor.
www.kennametal.com
KCMS™ Cartridge Milling System
for Face, Shoulder, and Copy Milling
Primary Application
The KCMS Cartridge Milling System for face, shoulder, and copy milling offers the best-in-class
flexibility for the price. The system enables roughing and finishing applications with the same tool,
reducing the costly downtime associated with tool changes. The ease with which the cartridges
and inserts can be changed only adds to the overall functionality of the tool and secures the
KCMS Cartridge Milling System as the first choice for simplified rough and finish milling.
Features and Benefits
Features
Benefits
Roughing and finishing solution with the same tool.
Adjustable pockets in combination with quick cartridge
stop feature.
Easy change of cartridges with different insert styles
and lead angles.
Best-in-class flexibility for less money.
Quick cartridge stop feature.
Ready to go in a minute with excellent runout and
no adjustment for roughing.
Easy runout adjustment.
For finishing operations to obtain a perfect floor finish.
O124
www.kennametal.com
KCMS™ Key Features — Roughing and Finishing with the Same Tool
• Axial adjustment wedge.
• Quick cartridge stop.
• Ready to go in a minute with
no adjustment for roughing.
Standard Offering
D1 = 125–315mm
www.kennametal.com
O125
KCMS™ Cartridge Milling System
Shell Mills
• Roughing and finishing with one single tool.
• Quick cartridge stop feature.
• Easy runout adjustment.
• Easy change of cartridges with
different insert styles and lead angles.
KCMS Cartridge Milling System • Shell Mills
order number
4136313
4136314
catalogue number
KCMS125Z06ADJ
KCMS125Z08ADJ
D1
125
125
D
40
40
D4
—
—
D41
—
—
D6
108
108
L
68
68
number of
cartridges
6
8
kg
3,83
3,54
4136315
4136316
KCMS160Z08ADJ
KCMS160Z12ADJ
160
160
40
40
66,7
66,7
—
—
137
137
63
63
8
12
5,78
5,20
4136317
4136318
KCMS200Z10ADJ
KCMS200Z14ADJ
200
200
60
60
101,6
101,6
—
—
178
178
63
80
10
14
8,80
12,57
4136319
4136320
KCMS250Z12ADJ
KCMS250Z18ADJ
250
250
60
60
101,6
101,6
—
—
228
228
63
63
12
18
14,78
13,93
4136321
4136322
KCMS315Z16ADJ
KCMS315Z22ADJ
315
315
60
60
101,6
101,6
177,8
177,8
293
293
80
80
16
22
30,74
25,42
Spare Parts • Diameter 125mm–315mm
cartridge
screw
MS1294
Nm
20,0
adjusting
screw
12748600900
wedge
12748308500
NOTE: Mounting screw MS-1241 for KCMS200Z14ADJ (order number 4136318).
Face Mills
Cartridges
order number
4160408
4160406
catalogue number
KCMS-AD1505CA
KCMS-AP1003CA
insert
style
AD.T1505
AP.T1003
master
platform *
—
—
insert screw
I.D. drive size
T15
T8
Ap1 max
14,0
8,0
4160407
4160403
KCMS-AP1604CA
KCMS-ED10CA
AP.T1604
ED.T10T3
—
Mill 1-10
T15
7 IP
15,0
10,0
3648533
4160404
KCMS-ED14CA
KCMS-ED18CA
EC14/ED14
ED.T1805
Mill 1-14
Mill 1-18
9 IP
15 IP
14,0
18,0
4160280
4160282
KCMS-HN06CA
KCMS-HN06HDCA
HN.J0604/XNGJ0604
HN.J0604
Dodeka Mini
Dodeka Mini
T15
T15
3,2
4,4
4160281
4160393
KCMS-HN06HFCA
KCMS-HN09CA
HN.J0604
HN.J0905/XNGJ0905
Dodeka Mini
Dodeka
T15
T15
1,6
4,5
4160394
4160402
KCMS-HN09HFCA
KCMS-MDHX10CA
HN.J0905
MDHX1004
Dodeka
Fix-Perfect Finisher
T15
T20
2,0
0,7
2511343
2245926
KCMS-OF06CA
KCMS-OF07CA
OF.T06L5
OF.T07L6
KSOM Mini
KSOM
15 IP
20 IP
9,0
11,0
4160409
4160410
KCMS-RP1204CA
KCMS-RP1605CA
RP.T1204
RP.T1605
KSRM Daisy
KSRM Daisy
15 IP
15 IP
6,0
8,0
2266872
4160395
KCMS-SD12CA
KCMS-SE1203CA
SD.T1204
SE.N1203/SE.R1203
KSSM90
—
15 IP
T20
9,2
6,0
4160396
2267054
KCMS-SE1204CA
KCMS-SE14CA
SE.N1204/SE.R1204
SE.T1404/SECW1404
—
KSSM45
T20
15 IP
6,0
6,6
4160397
4160405
KCMS-SE1504CA
KCMS-SP10CA
SE.N1504/SE.R1504
SP.T10T3
—
KSSM90
T20
9 IP
8,0
6,6
4160398
4160399
KCMS-SP1203CA
KCMS-SP1504CA
SP.N1203
SP.N1504
—
—
T20
T20
9,0
12,0
4160400
4160401
KCMS-TP1603CA
KCMS-TP2204CA
TP.N1603
TP.N2204/TP.R2204
—
—
T20
T20
12,0
18,0
* For all details regarding insert offering and cutting conditions, please refer to the master platforms.
O126
www.kennametal.com
KCMS™ Cartridge Milling System
Cartridges
KCMSMDHX10CA
order number
4160402
D1
D1 max
125
125
160
160
KCMSHN06HFCA
order number
4160281
D1 max
138
173
KCMSHN06CA
order number
4160280
D1 max
134,8
169,8
KCMSHN06HDCA
order number
4160282
D1 max
131
166
KCMSHN09HFCA
order number
4160394
D1 max
143,9
178,9
KCMSHN09CA
order number
4160393
D1 max
136
171
KCMSOF06CA
order number
2511343
D1 max
133,5
168,5
KCMSOF07CA
order number
2245926
D1 max
136
171
KCMSSE14CA
order number
2267054
D1 max
139
174
200
250
200
250
213
263
209,8
259,8
206
256
218,9
268,9
211
261
208,5
258,5
211
261
214
264
315
315
328
324,8
321
333,9
326
323,5
326
329
D1 max
125
160
KCMSED18CA
order number
4160404
D1 max
125
160
KCMSAP1003CA
order number
4160406
D1 max
125
160
KCMSAD1505CA
order number
4160408
D1 max
125
160
KCMSAP1604CA
order number
4160407
D1 max
125
160
KCMSSP10CA
order number
4160405
D1 max
125
160
KCMSSD12CA
order number
2266872
D1 max
125
160
200
250
200
250
200
250
200
250
200
250
200
250
200
250
200
250
200
250
315
315
315
315
315
315
315
315
315
Face Mills
KCMSED14CA
order number
D1
125
160
KCMSED10CA
order number
4160403
D1 max
125
160
D1
125
160
KCMSRP1204CA
order number
4160409
D1 max
125
160
KCMSRP1605CA
order number
4160410
D1 max
125
160
KCMSSE1203CA
order number
4160395
D1 max
139
174
KCMSSE1204CA
order number
4160396
D1 max
139
174
KCMSSE1504CA
order number
4160397
D1 max
143
178
KCMSSP1203CA
order number
4160398
D1 max
131,6
166,6
KCMSSP1504CA
order number
4160399
D1 max
133,2
168,2
KCMSTP1603CA
order number
4160400
D1 max
125
160
KCMSTP2204CA
order number
4160401
D1 max
125
160
200
250
200
250
200
250
214
264
214
264
218
268
206,6
256,6
208,2
258,2
200
250
200
250
315
315
315
329
329
333
321,6
323,2
315
315
NOTE: Please order KCMS cutter bodies and cartridges separately.
KCMS-RN1204CA: Cartridge for Rodeka™, IC12 with 12 cutting edge indexes.
KCMS-WO0905CA: Cartridge for KenFeed 2X, High-Feed platform with 6 effective cutting edges per insert.
www.kennametal.com
O127
KSCM™ AluMill™
Primary Application
The KSCM AluMill face milling program is specifically engineered to deliver best-in-class performance in high-volume aluminium machining
operations. Runs at higher speeds with no chatter while still easy to adjust. The new PCD KD1420™ grade provides long tool life, and with
the Kennametal Blue Box™ program for reconditioning worn cartridges, you can reduce your inventory costs as well!
Features and Benefits
• Anti-vibration cutter design.
• Best rigidity for high feed rates.
• Unique dovetail wedge clamping design.
• No radial movement of cartridges.
• Centrifugal force protection cartridge design.
• Integrated chip gash into cartridge.
• Quick setup and easy adjust concept.
• Flexible cartridge configuration.
• No burr cartridges for fine finishing.
• Blue Box service.
Cutter lock screw
PCD-cartridge
Cartridge screw
Adjusting screw
Balancing screw
O128
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KSCM™ AluMill™
Indexable PCD Mill • Aluminium Machining
• Productivity booster in aluminium face milling.
• Rough and finish in one operation.
• Precision balanceable cutter bodies produce
mirror-finish surfaces.
KSCM AluMill • Monoblock HSK63A
order number
2880630
catalogue number
KSCM63R08CAH63A090
CSMS
system size
HSK63A
D1 D L L1
63 63 122 90
Ap1 max
3,0
Z ZS
8 8
kg
1,84
max RPM
37900
Spare Parts
adjusting
screw
193.464
cartridge
screw
193.465
drive
bit
170.279
balancing
screw
193.461
Face Mills
D1
63
NOTE: Ap1 max is dependent on the cartridge configuration; see the values listed under the cartridges.
Aluminium
Steel
www.kennametal.com
O129
KSCM™ AluMill™
Adjustable Shell Mills • Aluminium Machining
• Productivity booster in aluminium face milling.
• Rough and finish in one operation.
• Precision balanceable cutter bodies
produce mirror-finish surfaces.
KSCM AluMill • Shell Mills
order number
2881349
2881352
catalogue number
KSCM80R10CAB27
KSCM100R12CAB32
D1 D
80 27
100 32
D4
—
—
D6
63
96
D41 L
— 50
— 50
Ap1 max
3,0
3,0
Z
10
12
Z ADJ
10
12
kg
1,26
1,54
max RPM
29900
23900
2881505
2881509
KSCM125R16CAB40
KSCM160R18CAB40
125 40
160 40
—
66,7
92
116
—
—
63
63
3,0
3,0
16
18
16
18
2,48
3,74
19100
15000
2881510
2881511
KSCM200R24CAB60
KSCM250R30CAB60
200 60
250 60
101,6
101,6
166
166
—
—
63
63
3,0
3,0
24
30
24
30
5,20
7,85
12000
9600
2881584
KSCM315R36CAB60
315 60
101,6
260
178
80
3,0
36
36
14,51
7600
Face Mills
Spare Parts
D1
80
100
adjusting
screw
193.464
193.464
cartridge
screw
193.465
193.465
drive
bit
170.279
170.279
coolant
lock screw
470.269
470.270
mill cutter
lock screw
—
—
coolant
shower plate
—
—
balancing
screw
193.460
193.461
125
160
193.464
193.464
193.465
193.465
170.279
170.279
470.271
—
—
420.200
—
470.272
193.462
193.462
200
250
193.464
193.464
193.465
193.465
170.279
170.279
—
—
—
—
470.273
470.274
193.462
193.463
315
193.464
193.465
170.279
—
—
470.275
193.463
NOTE: All cutters are bimetallic except the 80mm diameter.
Dependent on the cartridge configuration; see the values listed under the cartridges.
Please order KSCM cutter bodies and cartridges separately.
O130
www.kennametal.com
KSCM™ AluMill™
Cartridges
Cartridge Selection Guide
Light Machining
Geometry
Grade
—
—
—
—
—
—
—
—
—
—
—
—
—
—
..CA90..
KD1420
..CA90..
KD1420
—
—
—
—
—
—
—
—
Group
P1–P2
P3–P4
P5–P6
M1–M2
M3
K1–K2
K3
N1–N2
N3
S1–S2
S3
S4
H1
General Purpose
Geometry
Grade
—
—
—
—
—
—
—
—
—
—
—
—
—
—
..CA90..
KD1420
..CA90..
KD1420
—
—
—
—
—
—
—
—
Heavy Machining
Geometry
Grade
—
—
—
—
—
—
—
—
—
—
—
—
—
—
..CA90..
KD1420
..CA90..
KD1420
—
—
—
—
—
—
—
—
Cartridges • KSCM AluMill
-90° UN
Ap1 max = 3mm
-75° UN
-75° QF
Ap1 max = 3mm
-75° PT
Ap1 max = 3mm
Face Mills
Ap1 max = 3mm
-90° QF
Ap1 max = 3mm
cartridge
combination
ratio
max app
surface
quality
UN
—
3
Rz 2 - Rz 4
UN + QF
3:1
3
Rz 1,5 - Rz 2,5
PT + UN
X:1
3
Rz 3,2 - Rz 17
-90° UNQFBF (Burr free)
Ap1 max = 3mm
first choice
alternate choice
P
M
K
N
S
H
KD1420
-90° UNBF (Burr free)
Ap1 max = 3mm
order number
2884902
2884919
catalogue number
KSCMCA75UN
KSCMCA75PT
KRI
75
75
L10
6,10
6,10
HM
0,02
0,02
2884918
2884915
KSCMCA75QF
KSCMCA90UN
75
90
6,10
6,10
0,02
0,02
4170408
4170410
KSCMCA90QF
KSCMCA90UNBF
90
90
6,20
6,15
0,02
0,02
4170411
KSCMCA90QFBF
90
6,20
0,02
NOTE: KSCMA: Blanks without PCD segment, if cutter is not fully loaded with cartridges.
For low horsepower machines and cutter configurations with less number of effective teeth.
www.kennametal.com
O131
KSCM™ AluMill™
Recommended Staring Speeds and Feeds
Recommended Starting Speeds [m/min]
Material
Group
1
2
3
P
4
5
6
1
2
M
3
1
2
K
3
1–2
N
3
1
2
S
3
4
1
H
KD1420
—
—
—
—
—
—
—
—
—
—
—
—
4810
1920
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
4205
1795
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
3585
1685
—
—
—
—
—
NOTE: FIRST choice starting speeds are in bold type.
As the average chip thickness increases, speed should be decreased.
Recommended Starting Feeds [mm]
Insert
Geometry
CA75../CA90..
0,08
10%
0,17
0,26
0,06
Light
Machining
20%
0,13
Programmed Feed per Tooth (fz)
as a % of Radial Depth of Cut (ae)
30%
0,20
0,06
0,11
0,17
0,05
40%
0,10
0,16
General
Purpose
50–100%
0,05
0,10
0,16
Heavy
Machining
Insert
Geometry
CA75../CA90..
Face Mills
NOTE: Use “Light Machining” values as starting feed rate.
O132
www.kennametal.com
KCSM™ AluMill™
Face Milling Cutter Configuration Options
Tool Configuration • Universal Cartridge
-KSCMCA75UN
Face milling cutter fitted entirely
with universal cartridges
Depth of Cut:
max 3mm
Surface Quality:
Rz2 - Rz4
Contouring:
PCD cutting edge length = 5mm
Depth of Cut:
max 3mm
Surface Quality:
Rz1,5 - Rz2,5
Contouring:
PCD cutting edge length = 5mm
Depth of Cut:
max 3mm
Surface Quality:
Rz2 - Rz4
Contouring:
PCD cutting edge length = 5mm
Surface Quality:
Rz3,2 - Rz17
Contouring:
PCD cutting edge length = 5mm
Tool Configuration • Universal Cartridge
-KSCMCA75UN
+ Finishing Cartridge
-KSCMCA75QF
Fitting the face milling cutter with universal
and finishing cartridges in a ratio
of approximately 3:1
Face Mills
Tool Configuration • Edge Cartridge
-KSCMCA90UN
Fitting the face milling cutter entirely
with edge cartridges
Tool Configuration • Cartridge for Defined Surfaces
-KSCMCA75PT
Fitting the face milling cutter entirely
with cartridges for defined surfaces
www.kennametal.com
Depth of Cut:
max 3mm
O133
Face Mills
Cutter Cartridge Assembly
-KSCMCA75UN
Tool Configuration • Universal Cartridge, 75° Face Milling
1. Insert cartridges into the body.
2. Screw in the clamping screws (RH),
and tighten to 10 Nm.
3. Screw in the adjusting screws (RH),
and tighten to 3 Nm.
4. Determine which cartridge is in the
highest axial position.
5. By turning the adjusting screws to the
right, adjust the remaining cartridges
for even running. Max permitted runout
error 3 μm.
-KSCMCA75QF
-KSCMCA75UN
Tool Configuration • Universal Cartridge + Finishing Cartridge (Ratio Approx. 3:1), 75°
2. Screw in the clamping screws (RH),
and tighten to 10 Nm.
3. Screw in the adjusting screws (RH),
and tighten to 3 Nm.
4. Determine which cartridge is in the
highest axial position.
5. By turning the adjusting screws to the
right, adjust the remaining cartridges
for even running. Max permitted runout
error 3 μm.
6. Insert finishing cartridges as described
in Steps 1–5 but with an axial advance
of 0,008 +0,002mm. Max permitted runout
error of 3 μm with finishing cartridges.
Tool Configuration • Edge Cartridges, 90° Shoulder Milling
-KSCMCA90UN
Face Mills
1. Insert universal cartridges at ratio
of approximately 4:1 in the body.
Make sure they are evenly distributed!
1. Insert cartridges into the body.
2. Screw in the clamping screws (RH),
and tighten to 10 Nm.
3. Screw in the adjusting screws (RH),
and tighten to 3 Nm.
O134
4. Determine which cartridge is in the
highest axial position.
5. By turning the adjusting screws to the
right, adjust the remaining cartridges
for even running. Max permitted runout
error 3 μm.
www.kennametal.com
Face Mills
Cutter Cartridge Assembly
-KSCMCA75PT
Tool Configuration • Cartridge for Defined Surface, 75°
1. Insert cartridges into the body.
2. Screw in the clamping screws (RH),
and tighten to 10 Nm.
3. Screw in the adjusting screws (RH),
and tighten to 3 Nm.
4. Determine which cartridge is in the
highest axial position.
5. By turning the adjusting screws to the
right, adjust the remaining cartridges
for even running. Max permitted runout
error 3 μm.
NOTE:
Face Mills
The process must be repeated when the
cartridges are changed. To dismantle, remove
the adjusting element (Part 3), clamping screw
(Part 2), and cartridge (Part 1).
www.kennametal.com
O135
Face Mills
Cutter Cartridge Mounting
Instruction for Mounting the Face Milling Cutter on the Appropriate Toolholder
User Information:
Tools conform to EN ISO 15641.
Absolute cleanliness must be observed when assembling
the face milling cutter.
An optimum cutting result will only be achieved by adjusting and
balancing the complete tool system (face milling cutter + toolholder).
Balancing is achieved with the aid of the balancing screws.
Quality class G2.5 DIN-ISO 1940.
1. PCD cutter cartridge
2. Clamping screw
3. Adjusting screw
(tapered set screw)
4. Balancing screw
The balancing screw must not protrude above the body.
The balancing and adjustment screws have an adhesive coating
according to DIN 267, Part 28. If, after repeated use, the coating is no
longer adequate to secure the screws, the screws must be replaced.
The maximum permitted operating speed (quoted on the tool) must not
be exceeded.
The maximum permitted operating speed is only permitted with clamping
systems manufactured by Kennametal in accordance with DIN 69982
Form B with enlarged plane bearing surface. Reduce the operating speed
if clamping systems with increased projection length or made by other
manufacturers are used.
Tools and fittings are to be serviced and repaired by Kennametal.
Screws sealed with lacquer have been adjusted by the manufacturer,
and must not be moved.
Instructions for Fitting the Cutter Cartridge • Tool Construction
When mounting the face milling cutter (dimensions similar to DIN 8030
Form B), place the body of the face milling cutter on the arbor. Ensure
that the contact faces are clean. Screw in the cutter fastening bolt (RH)
and tighten with the appropriate torque.
cutter tightening screw
Face Mills
face milling cutter body
Tightening torque for the central cutter tightening screw:
M20 (adaptor diameter 40): 250 Nm
M16 (adaptor diameter 32): 150 Nm
M12 (adaptor diameter 27): 80 Nm
cutter arbor
Mounting the Face Milling Cutter (Dimensions Similar to DIN 8030 Form C)
Place the body of the face milling cutter on the arbor. Ensure that the
contact faces are clean. Screw in the fastening bolt (RH) and tighten with
the appropriate torque. Put the aluminium coolant cover in place and fasten
with the Torx fastening screws.
fastening screw
for coolant cover
coolant cover
fastening screw for
face milling cutter
Tightening torque for the face milling cutter fastening screws:
M20: 250 Nm
M16: 110 Nm
M12: 50 Nm
face milling
cutter body
cutter arbor
Tightening torque for the coolant cover fastening screws:
M8: 18 Nm
O136
www.kennametal.com
Face Mills
KSCM AluMill • Reconditioning Service
™
™
KSCM AluMill
Reconditioning Service
New Supply
On request, the face mill will be delivered
with cartridges already mounted and adjusted.
Service Level • PCD Insert Reconditioning
Reconditioning of PCD cartridges up to three times.
Face Mills
• Tool diameter and length remain constant.
Face mill will be delivered with exchanged cartridges
already mounted, adjusted, and balanced.
www.kennametal.com
O137
Fix-Perfect™ 90° Aluminium
Primary Application
The Fix-Perfect 90° is excellent in machining aluminium and non-ferrous materials.
24° positive rake provides free cutting action while producing superior finishes and flatness.
Features and Benefits
• True 90° shoulder achievable.
• Roughing and finishing in one tool.
• Full safety first insert clamping.
• Easy adjustable pocket seats for fine finishing (PM, HPM, HSM Line).
• Achievable floor surface quality: Ra = 0.5.
• Real soft cutting action.
• Axial depth of cut Ap1 max = 9,5mm.
Indexable insert
Adjustment element
Set screw
Clamp stud
O138
www.kennametal.com
Fix-Perfect™ • Aluminium
Shell Mills • M Line
• Excellent for milling aluminium and non-ferrous materials.
• Good choice for thin wall or poorly fixtured workpieces.
• 24° positive rake provides free cutting action.
• Produces excellent finish and flatness.
• Maximum speed is 2000 m/min.
• All pockets are fixed pockets.
Fix-Perfect • Shell Mills • M Line • Fixed Pockets
order number
2210826
2210827
catalogue number
40A02RP90BG15CM
50A03RP90BG15CM
D1
40
50
D
16
22
D4
—
—
D6
35,4
42,0
L
40
40
Ap1 max
9,5
9,5
Z
2
3
kg
0,20
0,33
max RPM
15920
12730
2033774
2210828
63A03RP90BG15CM
80A03RP90BG15CM
63
80
22
27
—
—
51,0
64,0
40
50
9,5
9,5
3
3
0,49
1,02
10110
7960
2210829
2210830
100B04RP90BG15CM
125B05RP90BG15CM
100
125
32
40
—
—
84,0
94,0
50
63
9,5
9,5
4
5
1,55
2,54
6370
5090
2210831
2210832
160C06RP90BG15CM
200C08RP90BG15CM
160
200
40
60
66,7
101,6
114,0
134,0
63
63
9,5
9,5
6
8
4,11
5,57
3980
3180
Face Mills
Spare Parts
D1
40
50
clamp
stud
410.083
410.083
set
screw
420.060
420.060
hex
wrench
170.003
170.003
Nm
5,0
5,0
socket-head
cap screw
129.830
125.025
coolant
lock screw
420.080
420.100
coolant
lock screw
—
—
coolant
shower plate
—
—
63
80
410.083
410.083
420.060
420.060
170.003
170.003
5,0
5,0
125.025
125.230
420.100
420.120
—
—
—
—
100
125
410.083
410.083
420.060
420.060
170.003
170.003
5,0
5,0
—
—
420.160
—
—
420.200
—
470.232
160
200
410.083
410.083
420.060
420.060
170.003
170.003
5,0
5,0
—
—
—
—
420.200
—
470.233
470.234
NOTE: Please order spare parts separately.
For 125mm and 160mm diameter milling cutters, always use the coolant lock screw and coolant cap together.
Torque wrench (KTW45) and 3mm hex bit (69709922164) may be purchased separately to ensure proper torque setting.
www.kennametal.com
O139
Fix-Perfect™ • Aluminium
Shell Mills • PM Line
• Fixed and adjustable pockets.
• High-speed machining.
Face Mills
Fix-Perfect • Shell Mills • PM Line • Fixed and Adjustable Pockets
order number
1797183
1758493
catalogue number
40A02RP90BG15CPM
50A03RP90BG15CPM
D1
40
50
D
16
22
D4
—
—
D6
35,4
42,0
L
40
40
Ap1 max
9,5
9,5
Z
2
3
Z ADJ
0
0
kg
0,21
0,35
max RPM
31830
28660
1757331
1758495
63A04RP90BG15C1WPM
80A05RP90BG15C1WPM
63
80
22
27
—
—
51,0
64,0
40
50
9,5
9,5
4
5
1
1
0,52
1,12
20210
15916
1758572
1758496
80A06RP90BG15C2WPM
100B06RP90BG15C2WPM
80 27
100 32
—
—
64,0
84,0
50
50
9,5
9,5
6
6
2
2
1,12
1,68
17910
12732
1758573
1758497
100B08RP90BG15C2WPM
125B08RP90BG15C2WPM
100 32
125 40
—
—
84,0
94,0
50
63
9,5
9,5
8
8
2
2
1,75
2,80
12732
10186
1758574
1758498
125B10RP90BG15C2WPM
160C10RP90BG15C2WPM
125 40
160 40
—
66,7
94,0
114,0
63
63
9,5
9,5
10
10
2
2
3,05
4,64
11460
7958
1758499
1758500
200C12RP90BG15C3WPM
250C16RP90BG15C4WPM
200 60
250 60
101,6
101,6
134,0
134,0
63
63
9,5
9,5
12
16
3
4
6,00
9,37
6366
5093
Spare Parts
D1
40
50
Torx
wrench
KT15
KT15
clamp
stud
410.083
410.083
set
screw
420.060
420.060
hex
wrench
170.003
170.003
Nm
5,0
5,0
socket-head
cap screw
129.830
125.025
coolant
lock screw
420.080
420.100
coolant
lock screw
—
—
coolant
shower plate
—
—
63
80
KT15
KT15
410.083
410.083
420.060
420.060
170.003
170.003
5,0
5,0
125.025
125.230
420.100
420.120
—
—
—
—
100
125
KT15
KT15
410.083
410.083
420.060
420.060
170.003
170.003
5,0
5,0
—
—
420.160
—
—
420.200
—
470.232
160
200
KT15
KT15
410.083
410.083
420.060
420.060
170.003
170.003
5,0
5,0
—
—
—
—
420.200
—
470.233
470.234
250
KT15
410.083
420.060
170.003
5,0
—
—
—
470.235
NOTE: Please order spare parts separately.
For all diameters: adjusting element screw 193.337.
If the adjusting element needs to be replaced, please return the cutter to the Kennametal Service Center.
For 125mm and 160mm diameter milling cutters, be sure to always use the coolant lock screw and coolant cap together.
Torque wrench (KTW45) and 3mm hex bit (69709922164) may be purchased separately to ensure proper torque setting.
O140
www.kennametal.com
Fix-Perfect™ • Aluminium
End Mills • HPM Line
• All pockets are adjustable.
• High-speed machining.
Fix-Perfect • End Mills • HPM Line • All Pockets Adjustable
order number
1758580
catalogue number
50A03R049A32PBG15S3WHPM
D1 D
L L2
50 32 110 49
Ap1 max
9,5
Z
3
Z ADJ
3
kg
0,83
max RPM
25465
D1
50
Torx
wrench
KT15
clamp
stud
410.083
set
screw
420.060
hex
wrench
170.003
Nm
5,0
NOTE: Please order spare parts separately.
For all diameters: adjusting element screw 193.326.
If the adjusting element needs to be replaced, please return the cutter to the Kennametal Service Center.
Torque wrench (KTW45) and 3mm hex bit (69709922164) may be purchased separately to ensure proper torque setting.
www.kennametal.com
O141
Face Mills
Spare Parts
Fix-Perfect™ • Aluminium
Shell Mills • HPM Line
• All pockets are adjustable.
• High-speed machining.
Fix-Perfect • Shell Mills • HPM Line • All Pockets Adjustable
order number
1758592
1758593
catalogue number
63A04RP90BG15C4WHPM
80A05RP90BG15C5WHPM
D1 D
63 22
80 27
D4
—
—
D6
51,0
64,0
L
40
50
Ap1 max
9,5
9,5
Z
4
5
Z ADJ
4
5
kg
0,51
1,08
max RPM
20210
15916
1762369
1762370
100B06RP90BG15C6WHPM
125B08RP90BG15C8WHPM
100 32
125 40
—
—
84,0
94,0
50
63
9,5
9,5
6
8
6
8
0,70
1,15
12732
10186
1762451
1982560
160C10RP90BG15C10WHPM
200C12RP90BG15C12WHPM
160 40
200 60
66,7
101,6
114,0
134,0
63
63
9,5
9,5
10
12
10
12
1,77
2,40
7959
6400
1998364
315C20RP90BG15C20WHPM
315 60
101,6
225,0
80
9,5
20
20
7,60
4042
Face Mills
Spare Parts
D1
63
80
Torx
wrench
KT15
KT15
clamp
stud
410.083
410.083
set
screw
420.060
420.060
hex
wrench
170.003
170.003
Nm
5,0
5,0
socket-head
cap screw
125.025
125.230
coolant
lock screw
420.100
420.120
coolant
lock screw
—
—
coolant
shower plate
—
—
100
125
KT15
KT15
410.083
410.083
420.060
420.060
170.003
170.003
5,0
5,0
—
—
420.160
—
—
420.200
—
470.232
160
200
KT15
KT15
410.083
410.083
420.060
420.060
170.003
170.003
5,0
5,0
—
—
—
—
420.200
—
470.233
470.234
315
KT15
410.083
420.060
170.003
5,0
—
—
—
470.236
NOTE: Please order spare parts separately.
For all diameters: adjusting element screw 193.326.
If the adjusting element needs to be replaced, please return the cutter to the Kennametal Service Center.
For 125mm and 160mm diameter milling cutters, always use the coolant lock screw and coolant cap together.
Torque wrench (KTW45) and 3mm hex bit (69709922164) may be purchased separately to ensure proper torque setting.
O142
www.kennametal.com
Fix-Perfect™ • Aluminium
Shell Mills • HSM Line
• All pockets are adjustable.
• High-speed machining.
Fix-Perfect • Shell Mills • HSM Line • All Pockets Adjustable
order number
1782709
1782710
catalogue number
50A03R060S63PBG15S3WHSM
63A04R070S63PBG15S4WHSM
D1 L L1
50 92 60
63 102 70
Ap1 max
9,5
9,5
Z
3
4
Z ADJ
3
4
CSMS
system size
HSK63A
HSK63A
kg
1,00
1,30
max RPM
28660
22750
1782711
80A05R090S63PBG15S5WHSM
80 122 90
9,5
5
5
HSK63A
2,12
17910
D1
50
63
Torx
wrench
KT15
KT15
clamp
stud
410.083
410.083
set
screw
420.060
420.060
hex
wrench
170.003
170.003
Nm
5,0
5,0
coolant
lock screw
—
420.100
balance
ring
—
—
80
KT15
410.083
420.060
170.003
5,0
420.120
SHVBR0635M
Face Mills
Spare Parts
NOTE: Please order spare parts separately.
For all diameters: adjusting element screw 193.326.
If the adjusting element needs to be replaced, please return the cutter to the Kennametal Service Center.
Torque wrench (KTW45) and 3mm hex bit (69709922164) may be purchased separately to ensure proper torque setting.
www.kennametal.com
O143
Fix-Perfect™ 90° • Aluminium
Inserts
Insert Selection Guide
Light Machining
Geometry
Grade
—
—
—
—
—
—
—
—
—
—
—
—
—
—
Material
Group
P1–P2
P3–P4
P5–P6
M1–M2
M3
K1–K2
K3
N1–N2
N3
S1–S2
S3
S4
H1
.F..GG
.F..GG
—
—
—
—
General Purpose
Geometry
Grade
—
—
—
—
—
—
—
—
—
—
—
—
—
—
K110M
KC510M
—
—
—
—
.F..GG
.T..GG
—
—
—
—
Heavy Machining
Geometry
Grade
—
—
—
—
—
—
—
—
—
—
—
—
—
—
KC510M
KC510M
—
—
—
—
.T..GG
.T..GG
—
—
—
—
KC510M
KC510M
—
—
—
—
Indexable Inserts • Fix-Perfect • BGHX15L5...
BGHX
Wiper
BGHX
BGHX Tipped with RE
first choice
alternate choice
P
M
K
N
S
H
BGHX Wiper
BGHX • Roughing
catalogue number
BGHX15L5PCERGGTM
BGHX15L5PCERGGT
L10
2,50
5,20
S
5,00
5,00
BS
1,20
0,90
hm
0,02
0,02
cutting
edges
1
1
BGHX15L5PCELGGT
BGHX15L5PCTRHET
6,00
6,00
5,00
5,00
0,90
0,90
0,02
0,02
1
1
BGHX15L5PCSRLET
BGHX15L5PCFLGG
8,00
10,50
5,00
5,00
0,90
1,22
0,02
0,02
1
2
BGHX15L5PCFRGG
BGHX15L5PCTRGG
10,50
10,50
5,00
5,00
1,22
1,22
0,02
0,02
2
2
BGHX • Roughing with Radius
catalogue number
BGHX15L504ERGET
BGHX15L504PCFRGG
L10
5,20
10,50
S
5,00
5,00
BS
—
1,20
Rε
0,4
0,4
hm
0,02
0,02
cutting
edges
1
2
BGHX15L508PCFRGG
BGHX15L515PCFRGG
10,50
10,50
5,00
5,00
1,20
1,20
0,8
1,5
0,02
0,02
2
2
BGHX • Finishing
O144
K110M
KC510M
KD1410
KD1415
Face Mills
BGHX Tipped Wiper
BGHX Tipped
K110M
KC510M
KD1410
KD1415
BGHX
Tipped
Wiper
BGHX
Tipped
catalogue number
BGHX15L5PCERGGT1W
BGHX15L5PCFRGG1W
L1
10,50
10,50
S
5,00
5,00
BS
2,00
2,00
hm
0,02
0,02
cutting
edges
1
1
BGHX15L5PCTRGG1W
10,50
5,00
2,00
0,02
1
K110M
KC510M
KD1410
KD1415
BGHX
www.kennametal.com
Fix-Perfect™ • Aluminium
Recommended Starting Speeds and Feeds • 90° Approach Angle
Recommended Starting Speeds [m/min]
Material
Group
1
2
3
P
4
5
6
1
2
M
3
1
2
K
3
1–2
N
3
1
2
S
3
4
1
H
K110M
—
—
—
—
—
—
—
—
—
—
—
—
505
410
—
—
—
—
—
KC510M
—
—
—
—
—
—
—
—
—
—
—
—
450
320
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
475
365
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
640
580
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
570
535
—
—
—
—
—
KD1410
—
—
—
—
—
—
—
—
—
—
—
—
525
490
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
4010
1600
—
—
—
—
—
KD1415
—
—
—
—
—
—
—
—
—
—
—
—
2990
1400
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
3505
1495
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
4010
1600
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
3505
1495
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
2990
1400
—
—
—
—
—
NOTE: FIRST choice starting speeds are in bold type.
As the average chip thickness increases, the speed should be decreased.
Insert
Geometry
.S..LET
.F..GG
.E..GGT
.T..GG
.T..HET
0,08
0,08
0,08
0,08
0,08
10%
0,17
0,17
0,17
0,17
0,17
0,33
0,33
0,33
0,33
0,33
0,06
0,06
0,06
0,06
0,06
Light
Machining
20%
0,13
0,13
0,13
0,13
0,13
Programmed Feed per Tooth (fz)
as a % of Radial Depth of Cut (ae)
30%
0,25
0,06
0,11
0,22
0,05
0,25
0,06
0,11
0,22
0,05
0,25
0,06
0,11
0,22
0,05
0,25
0,06
0,11
0,22
0,05
0,25
0,06
0,11
0,22
0,05
40%
0,10
0,10
0,10
0,10
0,10
0,20
0,20
0,20
0,20
0,20
General
Purpose
0,05
0,05
0,05
0,05
0,05
50–100%
0,10
0,10
0,10
0,10
0,10
0,20
0,20
0,20
0,20
0,20
Heavy
Machining
Insert
Geometry
.S..LET
.F..GG
.E..GGT
.T..GG
.T..HET
NOTE: Use “Light Machining” values as starting feed rate.
www.kennametal.com
O145
Face Mills
Recommended Starting Feeds [mm]
Fix-Perfect™
Insert Assembly
Introduction to Fitting Cutting Bodies
3
Roughing indexable inserts
BGHX15L5PC..GG.
2
Finishing indexable inserts
BGHX15L5PC..GG.1W
1
4
5
Clean dust, grease, etc., from the insert seat, insert (1), and clamp stud (2).
PM
HPM/HSM
PM/HPM/HSM
Loosen the adjusting element (4).
Loosen the adjusting element (4).
Loosen the adjusting screw (5).
Loosen the adjusting screw (5).
Loosen the adjusting screw (5).
Insert the indexable inserts and tighten
with the clamping screw (3) 5 Nm.
Insert the indexable inserts and pre-tighten
with the clamping screw (3) 1,5 Nm.
Insert the indexable inserts and pre-tighten
with the clamping screw (3) 1,5 Nm.
ATTENTION: Ensure that the insert is
correctly positioned in the insert seat.
ATTENTION: Ensure that the insert is
correctly positioned in the insert seat.
Determine which cutting body is the
highest on the axis.
ATTENTION: Ensure that the insert is
correctly positioned in the insert seat.
Determine which cutting body is the
highest on the axis.
Tension the adjusting element (4) by
tightening the adjusting screw (5) to
the specified torque of 0,5 Nm.
Extract by 0,02mm the insert that is axially
the highest by turning the adjusting screw (5).
Adjust the finishing indexable insert(s) to the
desired projection, preferably 0,04mm by
turning the adjusting screw (5).
Adjust the remaining inserts to the desired
runout with maximum travel of the inserts
0,2mm.
ATTENTION: Ensure that the insert is
correctly positioned in the insert seat.
Clamp the insert by tightening the clamping
screw (3) to the specified torque of 5 Nm.
Clamp the insert by tightening the clamping
screw (3) to the specified torque of 5 Nm.
Loosen the adjusting element (4).
1
Face Mills
2
3
4
Adjustment element to be replaced by
Kennametal Service Center only.
O146
www.kennametal.com
Chamfer Mills
Primary Application
Countersinking and external/internal chamfer milling.
Features and Benefits
• One insert style fits into all pockets to cover
30°, 45°, and 60° chamfering.
• Soft cutting action.
• Chamfer milling front and back.
30º lead angle
www.kennametal.com
45º lead angle
60º lead angle
O147
Chamfer Mills
End Mills
• Countersinking and chamfering front and back.
Chamfer End Mills • 45° • Weldon® Shank • SD09
order number
1024578
1024579
catalogue number
10D1R032B16SSD09
12D1R032B16SSD09
D1
10
12
D1 max
22
24
D L L2
16 83 34
16 83 34
Ap1 max
6,5
6,5
Z
1
1
max RPM
33780
30860
insert 1
SD__0903___
SD__0903___
1024580
1024581
16D1R025B16SSD09
20D2R030B20SSD09
16
20
28
32
16 76 27
20 83 32
6,5
6,5
1
2
26710
23900
SD__0903___
SD__0903___
Face Mills
Spare Parts
O148
D1
10
12
insert
screw
MS1168
MS1168
Nm
3,0
3,0
Torx
wrench
FT15
FT15
16
20
MS1168
MS1168
3,0
3,0
FT15
FT15
www.kennametal.com
Chamfer Mills
Inserts
Insert Selection Guide
Material
Group
P1–P2
P3–P4
P5–P6
M1–M2
M3
K1–K2
K3
N1–N2
N3
S1–S2
S3
S4
H1
Light Machining
Geometry
Grade
—
KC725M
—
KC725M
—
KC725M
—
KC725M
—
KC725M
—
KCK15
—
KCK15
—
—
—
—
—
KC725M
—
KC725M
—
KC725M
—
—
General Purpose
Geometry
Grade
—
KC725M
.T..
.T..
—
Heavy Machining
Geometry
Grade
.T..
KC725M
.T..
KC725M
.T..
KCPK30
.T..
KC725M
.T..
KC725M
.T..
KCPK30
.T..
KCPK30
—
—
—
—
KCPK30
KCPK30
KC725M
KCPK30
KCK15
KCPK30
—
—
.T..
—
.T..
—
—
—
KC725M
KC725M
KC725M
—
.T..
.T..
—
.T..
.T..
—
—
KC725M
KC725M
—
—
Indexable Inserts • Chamfer Mills • SD..09...
SDMT
first choice
alternate choice
SDCW
catalogue number
SDCW090308
D
9,53
S
3,18
L10
9,53
Rε
0,8
hm
0,04
cutting
edges
4
catalogue number
SDCW090308T
D
9,53
S
3,18
L10
9,53
Rε
0,8
hm
0,11
cutting
edges
4
catalogue number
SDMT090308
SDMT090316
D
9,53
9,53
S
3,18
3,18
L10
9,53
9,53
Rε
0,8
1,6
hm
0,04
0,04
cutting
edges
4
4
SDCW-T
SDMT
www.kennametal.com
P
M
K
N
S
H
Face Mills
SDCW
SDCW-T
KC725M
KCK15
KCPK30
SDMT
KC725M
KCK15
KCPK30
SDCW-T
KC725M
KCK15
KCPK30
SDCW
O149
Chamfer Mills
End Mills
• Countersinking and chamfering front and back.
Chamfer End Mills • 30° • Weldon® Shank • SP12
order number
1024604
catalogue number
32Y3R038B32SSP12
D1
32
D1 max
52
D
L L2
32 101 40
Ap1 max
6,5
Z
3
max RPM
14670
insert 1
SP__1204___
Spare Parts
D1
32
insert
screw
MS1129
Torx
driver
DT15
Nm
3,0
Face Mills
• Countersinking and chamfering front and back.
Chamfer End Mills • 45° • Weldon Shank • SP12
order number
1024583
catalogue number
32D3R038B32SSP12
D1
32
D1 max
49
D
L L2
32 101 40
Ap1 max
9,0
Z
3
max RPM
14670
insert 1
SP__1204___
Spare Parts
D1
32
O150
insert
screw
MS1129
Nm
3,0
Torx
driver
DT15
www.kennametal.com
Chamfer Mills
End Mills
• Countersinking and chamfering front and back.
Chamfer End Mills • 45° • Cylindrical Shank • Long Version • SP12
order number
1024609
catalogue number
32D3R138A32SSP12
D1
32
D1 max
49
D
L L2
32 200 40
Ap1 max
9,0
Z
3
max RPM
14670
insert 1
SP__1204___
Spare Parts
insert
screw
MS1129
Torx
driver
DT15
Nm
3,000
Face Mills
D1
32
End Mills • 60° Lead • Weldon® Shank • SP12
order number
1024605
catalogue number
32C3R038B32SSP12
D1
32
D1 max
44
D
L
32 101
L2
40,0
Ap1 max
10,0
Z
3
max RPM
14670
insert 1
SP__1204___
Spare Parts
D1
32
www.kennametal.com
insert
screw
MS1129
Nm
3,0
Torx
driver
DT15
O151
Chamfer Mills
Inserts
Insert Selection Guide
Material
Group
P1–P2
P3–P4
P5–P6
M1–M2
M3
K1–K2
K3
N1–N2
N3
S1–S2
S3
S4
H1
Light Machining
Geometry
Grade
—
KC725M
—
KC725M
—
KC725M
—
KC725M
—
KC725M
—
KCK15
—
KCK15
—
—
—
—
—
—
—
—
General Purpose
Geometry
Grade
—
KC725M
—
KCPK30
—
KCPK30
—
KC725M
—
KCPK30
—
KCK15
—
KCPK30
—
—
—
—
KC725M
KC725M
KC725M
—
—
—
.T..
—
Heavy Machining
Geometry
Grade
.T..
KC725M
.T..
KC725M
—
KCPK30
.T..
KC725M
.T..
KC725M
—
KCPK30
—
KCPK30
—
—
—
—
KC725M
KC725M
KC725M
—
.T..
.T..
—
—
KC725M
KC725M
—
—
Indexable Inserts • SP..12...
SPCW
SPCW-T
SPMT
first choice
alternate choice
P
M
K
N
S
H
SPCW
catalogue number
SPCW120408
D
12,70
S
4,76
L10
12,70
Rεε
0,8
hm
0,04
cutting
edges
4
catalogue number
SPCW120408T
D
12,70
S
4,76
L10
12,70
Rε
0,8
hm
0,17
cutting
edges
4
catalogue numbers
SPMT120408
D
12,70
S
4,76
L10
12,70
Rε
0,8
hm
0,04
cutting
edges
4
SPCW-T
SPMT
O152
KC725M
KCK15
KCPK30
SPMT
KC725M
KCK15
KCPK30
SPCW-T
KC725M
KCK15
KCPK30
Face Mills
SPCW
www.kennametal.com
Chamfer Mills
Recommended Starting Speeds and Feeds • 30°, 45°, and 60° Approach Angle
Recommended Starting Speeds [m/min]
Material
Group
1
2
3
P
4
5
6
1
2
M
3
1
2
K
3
1–2
N
3
1
2
S
3
4
1
H
KC725M
KCK15
315
260
240
275
230
205
255
195
170
215
180
160
205
180
160
120
180
145
145
95
165
185
140
—
—
—
—
—
45
130
95
—
—
—
—
—
30
45
55
160
120
—
—
—
—
—
35
35
45
75
—
55
—
35
—
30
30
—
—
—
—
—
—
—
—
—
505
400
335
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
460
355
300
—
—
—
—
—
—
—
KCPK30
—
—
—
—
—
—
—
—
—
410
545
335
305
475
305
275
440
275
250
225
310
190
250
210
275
165
220
195
190
255
—
190
330
275
—
—
—
—
—
—
—
280
235
—
—
—
—
—
—
—
225
175
355
160
320
255
210
—
—
—
—
—
—
—
170
140
285
230
195
—
—
—
—
—
—
—
NOTE: FIRST choice starting speeds are in bold type.
As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [mm]
Light
Machining
General
Purpose
Heavy
Machining
Insert
Geometry
—
.T..
0,24
0,34
10%
0,69
0,85
1,03
1,38
0,18
0,25
20%
0,51
0,64
Programmed Feed per Tooth (fz)
as a % of Radial Depth of Cut (ae)
30%
0,77
0,16
0,45
0,67
0,15
1,02
0,22
0,55
0,89
0,21
40%
0,42
0,52
20%
0,29
0,37
Programmed Feed per Tooth (fz)
as a % of Radial Depth of Cut (ae)
30%
0,44
0,09
0,26
0,39
0,09
0,59
0,13
0,32
0,51
0,12
40%
0,24
0,30
0,62
0,83
50–100%
0,14
0,41
0,61
0,20
0,51
0,81
Insert
Geometry
—
.T..
0,36
0,48
50–100%
0,08
0,24
0,35
0,12
0,29
0,47
Insert
Geometry
—
.T..
60°
Insert
Geometry
—
.T..
0,14
0,20
10%
0,39
0,49
0,59
0,79
0,10
0,15
NOTE: Use “Light Machining” values as starting feed rate.
www.kennametal.com
O153
Face Mills
30° and 45°

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