Cement Sector

26 November 2015, Aloft Kuala Lumpur Sentral Hotel
Focus Group Discussion: Cement Sector
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NAMA FORMULATION IN THE CEMENT AND
IRON & STEEL SECTORS
Discussion Outline
2
Recap - Stakeholder Discussion on 22
September 2015
Municipal Solid Waste as Alternative
Fuel Substitution in Cement Sector
NAMA Proposal Preparation
Cement Sector
3
Recap – Discussion
from Stakeholder Workshop - 22 September’15
Discussion Outcome (Cement Sector)
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Fuel
Substitution
Waste
Management
Technology Option
Potential use of MSW derived
fuel in Cement kiln
Technology Option
Use of blast furnace slag for
concrete construction
Challenges/ Barriers
> Issue on supply
> Investment cost
> Lack of experience
Challenges/ Barriers
Education/knowledge
Possible Intervention/ Action
Propose NAMA project to assist
in engagement of waste sector,
research and feasibility
assessment
Possible Intervention/ Action
Support needed to ensure wider
acceptance of concrete usage
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Proposal for Carbon Reduction Through Fossil
Fuel Substitution Using Municipal Solid Waste Derived Fuel
Municipal Waste – Source of
Greenhouse Gases & Pollution
6
Key Project Concept
7

Methane avoidance from dumpsites by converting
municipal solid waste (MSW) to alternative fuel for
replacing coal in cement kilns

Reduce waste to landfills/dumpsites which leads to less
environmental problems

Cement kilns can reduce reliance on coal and reduce
carbon footprint (potentially also cost savings!)
Multiple GHG Benefits
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Main Processes
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MSW
• High moisture
mixed waste
Bio-drying
& Sizing
• Reduce moisture using natural heat
• Increase calorific value for burning
• Shredding and sorting
Inject into
Cement
kiln
• Replace fossil fuel e.g. coal
• High kiln temperature >
1400 deg C destroys waste
effectively
• Chlorine bypass (if needed)
Proven Technologies Available
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Bio-Dry™: Cross- Section of Waste or
Biomass Heap with Bio-Dry™ Membrane
Weather
CO2
Temperature profileprobe
O2- Sensor
Odour
Moisture
Membrane
Cover
Coversealing
Heat
Germs
Bacteria
air
air
© CONVAERO Malaysia Sdn. Bhd.
Example of Biodry – Convaero Systems
Example of Biodry – Gore Cover
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Chamber bio-drying principles
• EcoDeco
• Entsorga
Example of Similar Projects
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Example of Similar Projects
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Huaxin
Cement,
Holcim
China
Example of Similar Projects
15

Cjele Slovenia (26,000 TPA)
Alternative Fuel for Cement
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Solid Recovered
Fuel (SRF) from
MSW
Source: Adapted from Press Release NEDO, 17 March 2014
Example of Similar Cases (1)
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Example of Similar Cases (2):
Carbon Reduction Potential
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1200 metric tons/d MSW capacity
Potential Pilot Projects
Lafarge Holcim (Langkawi, Kedah)
 N.S. Cement (Perlis)
 YTL Cement ?

Case of Langkawi
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



In line with Kedah Green Agenda (Oct 15)
Low Carbon Langkawi Initiatives (KETTHA)
Proximity of incinerator/landfill to cement kiln
(approx. 8 km)
Approximately 100 mt/d of MSW
Case of N.S.Cement (Perlis Plant)
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


Expressed interest in previous stakeholder
discussion
Plans to explore use of MSW as alternative
fuel
Approximately 130 mt/day transferred to
Padang Terap (Kedah)
Discussions
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
Questions and Answers

Opinion / Existing and Future Plans on MSW
as Alternative Fuels by Cement Sector in
Attendance
 Lafarge Holcim
 NS Cement (CIMA)
 YTL Cement
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NAMA Proposal Preparation
Types of NAMA
Unilateral
Domestically funded and
unilaterally implemented
Supported
Financial, technological
and/or capacity building
support from developed
countries
Credited
Generating revenues from
carbon offsets relative to the
amount of emissions reduced
Credited NAMAs have not been formally agreed or accepted during negotiations and
considerable disagreements remain. However, especially private sector entities consider
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crediting and carbon markets essential for attracting private finance for NAMAs.
3 Classifications of NAMA
Strategy
• Long-term comprehensive plan of measures and
actions designed to achieve a common goal
• Examples: Long-term transformative plan to
switch to RE
Policy
• Government-led programme or measure that has
been or is intended to be embodied in legislation
• Examples: Feed-in-tariff & emissions trading
scheme
Project
• Localized activity that has a defined timeline and
scope
• Examples: Building of a concentrated solar power
plant
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Stages of NAMA
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Remarks:
Stages
Templates
Source: http://www.nama-database.org/index.php/NAMA_development_process (accessed on 11 July 2014)
Details of the Development Stage
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Concept Stage
• Described as a NAMA and/or intention to seek
financing, capacity building or technology
transfer support under UNFCCC agreements
• Specific mitigation objective given
• Published or traceable sources
• Country specified
• Sector(s) specified
• Government-backing
•
•
•
•
•
•
Proposal / Planning Stage
Cost estimates
Specification of support needs
Estimates for GHG mitigation
Timeframe for implementation specified
Clear proponent
Specification of types of activities
Implementation
Stage
• NAMA has a
prior NAMA
proposal
presented to
the UNFCCC
• Some support
secured to
undertake
implementation
activities
specified in this
proposal
What is needed for a good NAMA?
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





Need to be embedded in existing policies and are
based on sound analysis
Have secured a certain level of political ownership
through a process of stakeholder engagement
Ambitious and fit in a comprehensive, long-term
national or sectoral strategy or vision and target
multiple mitigation and development benefits
Have a pragmatic but robust system for
measurement, reporting and verification (MRV)
Clearly identified financing needs
Maximise the mobilisation of private finance with
limited public finance means
Source: Status Report on Nationally Appropriate Mitigation Actions (NAMAs) June 2014, Mid-year
update 2014, ECOFYS
Issues for Discussions




Structural issues (arrangement, agreement) to be
discussed among stakeholders (government,
cement player)
Municipal waste current management (quantity,
composition, current payment etc.)
Key stakeholders involved
Potential barriers/challenges
Issues for Discussions

Technical issues involved in the proposed ideas to
be further elaborated:
- Assessment of waste amount and composition
(fuel quantity and quality)
- Feasibility of biodrying and pre-treatment
Modifications required at cement kiln (feeding
systems, burner etc.)
Concerns on smell and nuisance
Financial implications and feasibility
Etc.
Propose Cooperation Structure
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Government Agency
Cement Industry
Industry Association
KeTTHA
Lafarge Holcim Malaysia
Bhd
The Cement & Concrete
Association of Malaysia
DOE
Negeri Sembilan Cement
Industries Sdn Bhd
JPSPN
YTL Cement Berhad
MP Langkawi
MP Kangar
Note:
KeTTHA
: Ministry of Energy, Green Technology and Water
DOE
: Department of Environment
JPSPN
: National Solid Waste Management Department
MP Langkawi: Majlis Perbandaran Langkawi Bandaraya Pelancongan
MP Kangar : Majlis Perbandaran Kangar
Potential Financing Activities
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









Technical Cooperation
Baseline study
R&D (fuel quality, modification at cement etc.)
Review of bio-drying technologies and local adaptation
Feasibility Study
Facilitation
Technical facilitation
Structural agreement
Pilot Project Testing and Implementation
Small scale testing
Develop MRV (Measurement, Reporting and Verification) system
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Thank You!