adjustable pallet racking

A D J U S TA B L E
PA L L E T R A C K I N G
Competitive
Experience
consolidated a solid organisational
product
structure devoted to the design,
The concept of total quality
manufacturing and installation of
established by Esmena as an
Since 1956, Esmena has
all types of storage systems.
internal rule, embraces all the
From the very large high bay
aspects of the value chain: raw
automatic structures to the long
material, design, manufacturing,
span shelving for boxes.
sales and installation of each
structure. Esmena was the first
European company of the racking
field that achieved the
certification ISO 9001, and it is
Quality
Our comprehensive
manufacturing process
automation lead us to be one of
the leaders in our field, being
competitive in more than 50
countries on the 5 continents,
as it corresponds to one of the
world’s largest racking
manufacturers.
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also certified according to the
standard ISO 14001 of
Environmental Management
Systems.
Adjustable pallet racking Esmena
Easy stock control. To have
Wide range of accessories. On the following
Versatile. Should you
pages you will find an extensive range of accessories
in the future to add to your
that fulfil the vast majority of the market place
requirements, by making suitable the loading levels
installation some levels , or modify enable you to have easy control
the bays arrangement, previously and access to your stock, not
for the goods to be stored. If requested our technical-
checked with our Technical Dept.,
having to handle any other load
sales dept. will study free of charge your specific
this will be feasible with Esmena
to get to the pallet required at
requirements.
due to the versatility of our product. each moment.
require
one pallet per stock reference will
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Structure with wire guided VNA
truck with P&D stations
APR handled by counterbalanced trucks
Demands.
Starting point:
APR handled by counterbalanced
trucks for tooling field
In any logistics project it is required to
define with pinpoint accuracy the different
parameters that may have an impact on it:
• Number and different range
of stock units to be handle both
in the present and the future.
• Sizes of the loads to be handled, with the aim
of unifying them when possible.
• Throughput, taking extra care with the pick periods
• Handling of the stock unit (complete or half pallets,
picking, combination of different systems)
• Take full advantage of the possibilities of the available
handing systems
• Room available for the structure
• Investment to be made, project phases
• Present software and link requirements.
Since these all are critical parameters for any company, It is
often necessary the professional advise of an Engineering
consultant to help the client to design the most Cost
effective solution both for the short and the long term.
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APR handled by counter balanced
trucks for tooling field
APR handled
by counterbalanced trucks
APR handled by
conventional trucks
.
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Esmena´s Selective Pallet Rack
Structure Items
4 Safety Clips
5 Shim Plates
Used to correct the likely floor
levelling deficiencies (up to 20
mm with standard anchoring).
1 Frames
Consisting of two uprights or pillars, diagonals, horizontals, and base
plates. Together with the beams they make the basic items to build
a Selective Pallet Rack.
6 Single and Full Frame Protections
They prevent the frames from accidental knocks. It is advisable to
place these on the row entrances and at all the uprights featuring
aisle access.
7 P & D Station
2 G and Z Beams
These P & D Stations make easier the link between the narrow aisle and the
standard fork-lift truck. It is possible to have back stops and centring devices
on these stations making easier the loading and unloading manoeuvres.
Horizontal supporting element that bears the loading unit. We offer
a great variety of references suiting all different requirements at your
warehouse, such as weight, load type (manual, picking…)
9 Frame Splice
8 Guiding Rail
3 Spacers
Used as dividers in depth direction among frames.
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Employed mainly on the installations where narrow aisle trucks
are used. This item makes easier
their flow on the working aisles.
Should you wish to widen the
existing installation and the profiles strength tolerates this, the
frame splice may be used in order
to increase the frames´ height.
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Picking Area Installation
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10
13 2 6
Fork-lift with retractable mast
1 3
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8
Narrow Aisle Truck
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17
Stacker crane Installation
10 Section Indicators
Their main target is to be a sign on
the rows by means of numbers or
letters in order to make easy the
coordination among the warehouse
staff and for the movement of goods.
15 Flow rack picking levels
This structure enables the perfect rotation by means of the FIFO
system. Cases slide over flow rack rollers.
11 Cross Members
They are mainly used to assure that the Euro pallets are placed properly
when positioned facing the 1200 width side. Also they are employed
in the case that the pallets are low quality ones or at double deep
installations, also to avoid pallets deflection.
16 Back Stops
Used to prevent the pallets from hitting the ones on the next row or
falling down on a working aisle, due to accidental manoeuvres.
12 Metal Panels
Used on the manual loading levels. Available in various thickness and
formats for the different possible loading units to be stored.
Safety Fencing
17 a) Perimetric
13 Container Support Set
We offer a great variety of solutions to store containers. From the
container support specially designed to store one size containers, to
the grating container used to place containers of various dimensions
and weights.
These items are recommended to close or set the limits of all variety
of safety, insulation or restricted areas. The cladding may be made
of mesh, opaque or a combination of these last two depending always
on the client’s requirements.
18 b) Anticollapse Mesh
14 Drum Cradle
Fitted on the beams, these supports will enable you to store drums
with no risk of any accidental displacement.
Specially designed to avoid the possible unfastening and falls of
merchandise from the pallets.
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Ten advantages
to work with Esmena
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Advice
R&D
We put at your disposal more than 50 years
of expertise offering you the required advice,
by applying the last calculation and design
programmes and also providing you with
professional contacts from leading
companies in the fields of Maintenance
Equipments, cladding and
Engineering with whom we will
closely cooperate in order to
develop your project.
The constant challenge for investigation,
development and innovation require exclusive
resources. Therefore, Esmena counts on a
specialised technological centre with more
than 20 professional people, dedicated to
the optimisation and creation of innovative
products, guarantee the most revolutionary
and competitive storage systems in the market
worldwide.
The key to the Logistics project
Constant evolution process
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Quality
and Environment
certified on the production
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Esmena is the first European company that has
achieved the ISO 9001 Quality Certificate on the
design, manufacture and metal rack structures
installation. Also Certified according to ISO 14.001
Environmental Management Systems.
The steel Quality employed on our products is
determined according to the European Normative
specifications EN 10.025 and EN 10.147.
Manufacture processes, practically computerised,
assure the assembly and optimum performance of
all the compounds.
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Installation
Peace of mind
Aware of the high importance that each installation process
bears, we provide you with one of the best Professional teams
of technicians and site supervisors. They will be responsible
for fulfilling the acquired commitment with the customer
in regards to the hand - over deadline as well
as to the safety and the optimum
installation according to the FEM
10.3.01 tolerances. Once the
building-up is finished, the
Handling and Maintenance
Installation Manual together
with the Technical
Information plates will
be
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Our Shelving systems have a
5 years warranty period
against any manufacture or
installation fault ( only when
this assembly work has been
carried out by Esmena). We
commit to supply our
customers with
interchangeable spare parts
at least during the first 10
years and /or offer the client
a flexible solution to the
installation.
Safety and Commitment
Guaranteed
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Something else to achieve
Normative
Esmena´s Technological Centre
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The value
of
the finish
Due to the every day
handling the shelving systems
may undergo any strike and
rubbing.
Esmena guarantees the
preservation of the
installation with the best
finish. through the epoxy
polyester paint.
We assure a minimum
coating between 50 and 75
microns.
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We overcome any obstacle
client/supplier
The satisfaction to our
clients is our main concern.
Opting for Esmena as your
Storage specialist means
taking full advantage of
permanent advise on your
warehouse design or
expansion, installations
relocation, application of
special accessories, etc.
Since 1993 Esmena belongs to the European Maintenance
Federation (FEM) and fulfils its parameters, which are
currently chief reference in the European field. Our Technical
address belongs to the FEM teamwork, that have produced
very significant documents such as the 10.2.0.2 one
(Adjustable pallet racking Static Steel systems Design); It
also belongs to the Technical Teams of the European
Normalization Committee (CEN) in addition to working
in partnership with the Technical team works in the Spanish
Normalization Association (AENOR).
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Taking care
of small items
In our drawings and
quotations you will find
precisely described every single
aspect to take into account in order to avoid any
possible misunderstanding: every item weight
specification, load capacities, features, etc…
The goods will be delivered to you properly packed
up and protected from any possible distribution
damage.
We will look after your materials up to the installation
handing over in order to make sure that every single
process has been concluded properly.
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Customer Service
with no limits
Esmena´s growth in worldwide, has
resulted in a non-stop development.
Present in more than 70 countries out of
the 5 continents, we can assure you that
Esmena will offer you the highest quality
products together with an outstanding
customer service.
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Warehouse design. Take full
advantage of the space available
The thorough analysis of the interferences in the building
will prevent us from unfortunate surprises, such as the
coincidence of a building column in a working aisle, or
a concrete which quality is not strong enough to absorb
the point loads of the racking, inappropriate levelling,
etc. In order to avoid any possible unlucky incident,
Esmena is committed to the advising and design of the
optimum solution on the racking layout in your existing
warehouse to assure
the best possible
arrangement.
Combinationcombinado
of pallets de
Alamacenaje
and paletas
reels storage
y bobinas
Multi-tier project for the
storage of files
Shelving for the
storage of tyres
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APR
Maintenance Equipment
Cost-effective movements
We offer you a great choice of
maintenance equipments, specially
designed to satisfy the various storage
demands: From the easy-to-use handpallets to the very modern automatic
stacker cranes, operated by
computerised systems in function to
already arranged instructions.
Through a combined analysis of
parameters such as the load type, daily
movements, available space and
maximum investment, the programme
will come out with one or a range of
maintenance equipment categories.
Tunnel bay detail
Combination of pallet with picking levels in
a live Storage system
APR handled by canterbalanced
trucks for food fieed
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Esmena clients worldwide
Main companies rely on Esmena in regards to their storage and logistics
requirements when searching for assurance and reliance.
3M Española
Abastecimientos del Norte
Aceralia
ADEA
Aitena
Alcampo
Alimerka
Azkar
BMW
Bonduelle
Braun Española, S.A.
Caprabo
Carrefour
Casa Tarradellas
CEGASA
Central Lechera Asturiana
Central Lechera Vallisoletana, S.A.
CEPSA
Cerámicas Diago
Club Internacional del Libro
COFARES
Coviran
Daifuku
Danone, S.A.
Danzas
Dragados y Construcciones
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Editorial Luis Vives
Eroski
EUROMADI
Exel Logistics
Fecsa
Ford
Frans Maas
Freiremar
Frida Alimentaria
Galletas Gullón
GAZA
GEFCO
Grupo El Arbol
Grupo Prisa
Hays Logistics
Helados Alacant
Hero España
IFA
IKEA
Infrisa
Iparlat
Iron Mountain
IVECO
J. García Carrión, S.A.
Jungheinrich
Leche Pascual
Logisiete
Logista
Logística de Navarra
McLane
Mercedes
Milupa
Mobel Línea
Myta
Pastas Gallo
Pescados PCS
PeugeotCitroen
Pikolin
Redur
Renault
RENFE
SAGARA, S.A.
Salvat, S.A.
SANDALO
Seat Volkswagen
Siemens Dematic
Thyssenkrupp
Toyota
Ulma
Ultracongelados Virto
Unipapel
Wurth
Esmena will fit in with your requirements
MINILOAD Racking for the storage
and automatic classification of components
and small pieces in trays. The cases are
delivered up to the operator location, thus
avoiding product loss, increasing the output
and assuring a permanent stocktaking.
CLAD RACK BUILDING
Should
you need a very large storage capacity and more
than 20 meters high building, this is solution you
need. highly cost-effective since it removes the
cost of a conventional civil construction.
COMPACT RACK In the case that
you own a great quantity of pallets with the
same reference so the system FIFO can not be
applied, the compact rack will be your best
choice.
FLOW RACK CASES
SYSTEMS Sliding of loads on gravity
rollers, it enables the cases proper rotation by
complying with the system FIFO, as in the
pallet flow rack.
M7 PICKING RACK Shelving for storing
medium and lightweight items, with the option of
attaching Two tier floors.
MODULAR MEZZANINES
The easiest way of enlarging a great deal of
your warehouse
CANTILEVER Staggered shelving for
PALLETS FLOW RACK
It enables
the product to properly turn round through the
FIFO system (First In, First Out). Sliding of loads on
gravity rollers.
storage of all long items types such as bars, pipes,
rolled steel, panels, etc.
METAL POINT
Fast and safe to assembly
shelving. Boltless, easy to install.
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Cod.:E0069584/08-2008
A Commercial Representative
will visit you free of charge on request
+34 985 178 000
Fax: +34 985 178 040
P.O. Box. 335
33200 Gijón (Spain)
[email protected]
www.esmena.com