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Guidelines for Hosted Payloads Integration Product Overview
AEROSPACE REPORT NO. TOR-2014-02158 Guidelines for Hosted Payloads Integration Product Overview May 8, 2014 Jack Kawamoto Acquisition Risk and Reliability Engineering Department Mission Assurance Subdivision Prepared for: Space and Missile Systems Center Air Force Space Command 483 N. Aviation Blvd. El Segundo, CA 90245-2808 Contract No. FA8802-14-C-0001 Authorized by: Space Systems Group Developed in conjunction with Government and Industry contributions as part of the U.S. Space Program Mission Assurance Improvement Workshop. Distribution Statement A: Approved for public release; distribution unlimited. Acknowledgments This presentation provides a summary overview of TOR-2014-02199, “Guidelines for Hosted Payloads Integration”, which was produced as part of the 2014 Mission Assurance Improvement Workshop. This document was created by multiple authors throughout the government and the aerospace industry. For their content contributions, we thank the following contributing authors for making this collaborative effort possible: Jack Kawamoto Michael Moore Jeff Conyers Rick Krause Andrew Adams Deborah Valley Steve Kuritz Megan Paulette Tracy Fiedler Ken Dodson The Aerospace Corporation The Aerospace Corporation Ball Aerospace & Technologies Corporation Ball Aerospace & Technologies Corporation The Boeing Company MIT/Lincoln Labs Northrop Grumman Aerospace Systems Orbital Sciences Corporation Raytheon Space and Airborne Systems SSL A special thank you for co-leading this team and efforts to ensure completeness and quality of this document goes to Ken Dodson (Co-Lead), SSL and Steve Kuritz (Co-Lead), Northrop Grumman Aerospace Systems. i Acknowledgments (Cont) The authors deeply appreciate the contributions of the subject matter experts who reviewed the document: John Brader Frank Knight Bill Frazier Steven Pereira Louis D’Angelo Jeff Mendenhall Brent Armand Angela Phillips Jonathan Sheffield Gerrit VanOmmering The Aerospace Corporation The Aerospace Corporation Ball Aerospace & Technologies Corporation John Hopkins Applied Physics Laboratory (APL) Lockheed Martin Corporation MIT/Lincoln Labs Orbital Sciences Corporation Raytheon Space and Airborne Systems SSL SSL ii Guidelines for Hosted Payloads Integration Product Overview Steve Kuritz, Northrop Grumman Aerospace Systems Ken Dodson, SSL Jack Kawamoto, The Aerospace Corporation May 8, 2014 This presentation provides a summary overview of TOR-2014-02199, “Guidelines for Hosted Payloads Integration”, which was produced as part of the 2014 Mission Assurance Improvement Workshop. U.S. SPACE PROGRAM MISSION ASSURANCE IMPROVEMENT WORKSHOP ORBITAL SCIENCES CORPORATION | DULLES, VA | MAY 7 - 8, 2014 1 Agenda • • • • • • • Motivation for the Project Examples that Motivated the Project Product Overview Topic Details Product Implementation Recommendations Topic Follow-on Recommendations Team Membership and Recognition U.S. SPACE PROGRAM MAIW | DULLES, VA | MAY 7 - 8, 2014 2 Motivation for Guidelines for Hosted Payloads Integration • Independently developed payloads can enter service more economically as a “Hosted Payload” than as a dedicated mission. • An operator can defray its own costs by providing hosted payload opportunities to an independently developed payload. • Because of these advantages and others, Hosted Payloads are an attractive approach for government missions. • Early hosted payload projects have met with success, but have also experienced problems during integration, test, and on orbit due to unforeseen schedule, technical, and operational compatibility issues. • This product is motivated by a desire to reduce the number of problems and the disconnects that can cause those problems. U.S. SPACE PROGRAM MAIW | DULLES, VA | MAY 7 - 8, 2014 3 Examples and Concerns • Concerns and experiences of the project framers included – Coupling between primary and redundant command channels – Premature connection of battery to power bus in “dead bus recovery” – Power in-rush current and relay isolation from “smart shorts” – Radiated interference and conducted susceptibility issues • Our own group had several experiences including – – – – – Ripple on downlink signal in orbit due to non-representative ground test Physical interference of components after delivery for integration System test environments exceeding hosted payload design Contamination of optics due to venting flow and chamber issues Mismatch between payload qualified environments and those of the host U.S. SPACE PROGRAM MAIW | DULLES, VA | MAY 7 - 8, 2014 4 Team Considered Wide Variety of Impacts • Programmatic information exchange disconnects • Interface issues • Performance compromises • Resource deficiencies or excesses • Schedule mismatches • Many others Successful accommodation goes far beyond “Do No Harm” U.S. SPACE PROGRAM MAIW | DULLES, VA | MAY 7 - 8, 2014 5 Intended Audience for the Document • It is intended to aid those involved in a hosted payload project – Requirements generators – Program managers and planners – Designers and analysts – Systems engineers – Test planners and engineers – Mission assurance and other relevant specialty engineering disciplines U.S. SPACE PROGRAM MAIW | DULLES, VA | MAY 7 - 8, 2014 6 Charter • Provide an overall approach to the process of hosting payloads • – – – – – – – Evaluation criteria to ensure the payload and host are compatible Help identify and resolve environmental and interface incompatibilities Provide analyses to ensure compatible interface and functionality Recommend testing of mechanical, electrical and thermal interfaces Assess fault tolerance/impact to the host and payload components Provide guidelines for deliverable information and documentation Provide references for further information Done using text, tables and checklists, emphasizing the latter – Easy to compile, use and update U.S. SPACE PROGRAM MAIW | DULLES, VA | MAY 7 - 8, 2014 7 Accommodation Phases U.S. SPACE PROGRAM MAIW | DULLES, VA | MAY 7 - 8, 2014 8 Host – Payload Integration In-phase development presents best opportunity U.S. SPACE PROGRAM MAIW | DULLES, VA | MAY 7 - 8, 2014 9 Gaps Between Payload & Host Must be Resolved Requirement and interface disconnects for any cause will necessitate modification and verification on the Host or Payload side of the interface. U.S. SPACE PROGRAM MAIW | DULLES, VA | MAY 7 - 8, 2014 10 Document Topics Include • • • • • • • • • Gap Identification and Resolution Control of Budgeted and Expendable Items Survival in Space and Ground Environments Mission Operations Critical Analyses Deliverable Products On-orbit Fault Management Verification by Test Detailed checklists – An aid in gap identification, provided as an appendix U.S. SPACE PROGRAM MAIW | DULLES, VA | MAY 7 - 8, 2014 11 Intended Product Use • • A reference and resource to promote a comprehensive accommodation approach that also evaluates risk Evokes questions like – – – – – – – Have all relevant environments been taken into account? Is hardware designed /qualified to the correct environments? Are all appropriate analyses required /performed for my project? Does my RFI, RFP or ICD have sufficient content? Are all appropriate deliverables planned and available at key decision points? Are these tests required /performed or are analyses required to reduce risk? Are the interfaces and properties in the checklists relevant and accounted for? U.S. SPACE PROGRAM MAIW | DULLES, VA | MAY 7 - 8, 2014 12 Summary Findings from Lessons Learned Finding Recommendation Payloads are often developed to Hosts should publish and distribute requirements that are different from those of their environments and interfaces the Host There is no universally accepted crossindustry interface standard Industry should move toward a common interface standard Insufficient interaction or too many layers between Host and Payload engineering teams often disrupts information flow Teams should collaborate to define roles, analyze gaps and exchange information directly Insufficient participation by Payload representatives in system-level test / test planning leads to problems Payload should participate in planning and execution of relevant system level tests Late Payload delivery can lead to insufficient testing of the integrated system Test Like You Fly with actual Payload or realistic simulator U.S. SPACE PROGRAM MAIW | DULLES, VA | MAY 7 - 8, 2014 13 Recommended Follow-on Activities Activity Status Present to Industry Abstract submitted to RAMS 2015 Define realistic cross-industry environmental ranges 2015 MAIW topic submitted Develop cross-industry interfaces Suggested for future MAIW Collect & evaluate lessons going forward to improve document Aerospace Corp. can be a focus; Industry cooperation needed Revisit and update as necessary 2 to 3-years more experience U.S. SPACE PROGRAM MAIW | DULLES, VA | MAY 7 - 8, 2014 14 Workshop Accomplishments • • • • Silver Updates Reviewed and Agreed Upon – Silver-to-gold transition in process Lessons and Conclusions Discussed – Recommendations provided on previous slides Identify, resolve and report on any significant conflicts – There are no significant conflicts Additional pending recommendations – Suggest more appropriate title for the TOR: – Guidelines for Hosted Payload Integration U.S. SPACE PROGRAM MAIW | DULLES, VA | MAY 7 - 8, 2014 15 Team Introductions Core Team The Aerospace Corporation Jack Kawamoto Ball Aerospace & Technologies Corp Jeff Conyers Michael Moore Subject Matter Experts The Aerospace Corporation John Brader Frank Knight Rick Krause Ball Aerospace & Technologies Corp Bill Frazier The Boeing Company Andrew Adams John Hopkins APL Steven Pereira MIT/Lincoln Labs Deborah Valley Lockheed Martin Louis D’Angelo Northrop Grumman Aerospace Systems Steve Kuritz MIT/Lincoln Labs Jeff Mendenhall Orbital Sciences Megan Paulette Orbital Sciences Brent Armand Raytheon Space and Airborne Systems Tracy Fiedler Raytheon Space and Airborne Systems Angela Phillips SSL Ken Dodson SSL U.S. SPACE PROGRAM MAIW | DULLES, VA | MAY 7 - 8, 2014 Jonathan Sheffield Gerrit VanOmmering 16 AEROSPACE REPORT NO. TOR-2014-02158 Guidelines for Hosted Payloads Integration Product Overview Approved Electronically by: Jacqueline M. Wyrwitzke, PRINC DIRECTOR MISSION ASSURANCE SUBDIVISION SYSTEMS ENGINEERING DIVISION ENGINEERING & TECHNOLOGY GROUP Russell E. Averill, GENERAL MANAGER SPACE BASED SURVEILLANCE DIVISION SPACE PROGRAM OPERATIONS Jackie M. Webb-Larkin, SECURITY SPECIALIST III GOVERNMENT SECURITY SECURITY OPERATIONS OPERATIONS & SUPPORT GROUP © The Aerospace Corporation, 2014. All trademarks, service marks, and trade names are the property of their respective owners. SK0670 David J. Gorney, EXECUTIVE VP SPACE SYSTEMS GROUP AEROSPACE REPORT NO. TOR-2014-02158 Guidelines for Hosted Payloads Integration Product Overview Technical Peer Review Performed by: Norman Y. Lao, DIRECTOR DEPT ACQ RISK & RELIABILITY ENGINEERING DEPT MISSION ASSURANCE SUBDIVISION ENGINEERING & TECHNOLOGY GROUP Jacqueline M. Wyrwitzke, PRINC DIRECTOR MISSION ASSURANCE SUBDIVISION SYSTEMS ENGINEERING DIVISION ENGINEERING & TECHNOLOGY GROUP © The Aerospace Corporation, 2014. All trademarks, service marks, and trade names are the property of their respective owners. SK0670 External Distribution REPORT TITLE Guidelines for Hosted Payloads Integration Product Overview REPORT NO. PUBLICATION DATE TOR-2014-02158 SECURITY CLASSIFICATION May 8, 2014 UNCLASSIFIED Charles Abernethy [email protected] Aerojet David Adcock [email protected] Orbital Aaron Apruzzese [email protected] ATK Carlo Abesamis [email protected] NASA Robert Adkisson [email protected] Boeing Chic Arey [email protected] NRO Andrew Adams [email protected] Boeing Scott Anderson [email protected] Seaker Brent Armand [email protected] Orbital Larry Arnett [email protected] Loral Glenn Barney [email protected] Comdev-USA Robert Bodemuller [email protected] Ball Ken Baier [email protected] Lockheed Martin David Beckwith [email protected] NRO Silvia Bouchard [email protected] Northrop Grumman Dean Baker [email protected] NRO Theresa Beech [email protected] Metispace Wayne Brown [email protected] ULA Launch Mark Baldwin [email protected] Raytheon Barry Birdsong [email protected] MDA Christopher Brust [email protected] DCMA Lisa Barboza [email protected] General Dynamics Ruth Bishop [email protected] Northrop Grumman Alexis Burkevics [email protected] Rocket Thomas Burns [email protected] NOAA Will Caven [email protected] Loral Jerald Cogen [email protected] FREQELEC Edward Bush [email protected] Northrop Grumman Shawn Cheadle [email protected] Lockheed Martin Bernie Collins [email protected] DNI Tim Cahill [email protected] Lockheed Martin Janica Cheney [email protected] ATK Jeff Conyers [email protected] Ball Kevin Campbell [email protected] Exelis Inc Brian Class [email protected] Orbital Kevin Crackel [email protected] Aerojet Larry Capots [email protected] Lockheed Martin Brad Clevenger [email protected] EMCORE James Creiman [email protected] Northrup Grumman Stephen Cross [email protected] ULA Launch Jaclyn Decker [email protected] Orbital Susanne Dubois [email protected] Northrop Grumman Shawn Cullen [email protected] JDSU Larry DeFillipo [email protected] Orbital David Eckhardt [email protected] BAE Systems Louis D'Angelo louis.a.d'[email protected] Lockheed Martin Ken Dodson [email protected] SSL MDA Robert Ellsworth [email protected] Boeing David Davis [email protected] SMC Tom Donehue [email protected] ATK Matt Fahl [email protected] Harris Corporation Douglas Dawson [email protected] NASA Mary D'Ordine [email protected] Ball James Farrell [email protected] Boeing Tracy Fiedler [email protected] Raytheon Mike Floyd [email protected] General Dynamics Matteo Genna [email protected] SSL Brad Fields [email protected] Orbital David Ford [email protected] Flextronics Helen Gjerde [email protected] Lockheed Martin Sherri Fike [email protected] Ball Robert Frankievich [email protected] Lockheed Martin Ricardo Gonzalez [email protected] BAE Systems Richard Fink [email protected] NRO Bill Frazier [email protected] Ball Dale Gordon [email protected] Rocket Bruce Flanick [email protected] Northrop Grumman Jace Gardner [email protected] Ball Chuck Gray [email protected] Fescorp Luigi Greco [email protected] Exelis Inc Bob Harr [email protected] Seaker Paul Hopkins [email protected] Lockheed Martin Gregory Hafner [email protected] Orbital Frederick Hawthorne [email protected] Lockheed Martin Kevin Horgan [email protected] NASA Joe Haman [email protected] Ball Ben Hoang [email protected] Orbital Eugene Jaramillo [email protected] Raytheon Lilian Hanna [email protected] Boeing Rosemary Hobart [email protected] Hobart Machined Dan Jarmel [email protected] Northrop Grumman Harold Harder [email protected] Boeing Richard Hodges [email protected] NASA Robert Jennings [email protected] Raytheon Mike Jensen [email protected] ULA Launch Mike Kahler [email protected] Ball Byron Knight [email protected] NRO Amanda Johnson [email protected] Orbital Yehwan Kim [email protected] Moog Hans Koenigsmann [email protected] SpaceX Edward Jopson [email protected] Northrop Grumman Jeff Kincaid [email protected] Power James Koory [email protected] Rocket Jim Judd [email protected] orbital Mark King [email protected] Micopac Brian Kosinski [email protected] SSL Geoffrey Kaczynski [email protected] NEA Electronics Andrew King [email protected] Boeing John Kowalchik [email protected] Lockheed Martin Rick Krause [email protected] Ball Chris Larocca [email protected] EMCORE Don LeRoy [email protected] Barden Bearings Steve Krein [email protected] ATK Robert Lasky [email protected] Orbital Scot Lichty [email protected] Lockheed Martin Steve Kuritz [email protected] Northrop Grumman Eric Lau [email protected] SSL Sultan Ali Lilani [email protected] Integra - Tech Louise Ladow [email protected] Seaker Marvin LeBlanc [email protected] NOAA Josh Lindley [email protected] MDA C J Land [email protected] Harris Scott Lee [email protected] Northrop Grumman Henry Livingston [email protected] BAE Systems Art Lofton [email protected] Northrop Grumman Joan Lum [email protected] Boeing John Mc Bride [email protected] Orbital James Loman [email protected] SSL Brian Mack [email protected] Orbital Ian McDonald [email protected] BAE Systems Jim Loman [email protected] SSL Julio Malaga [email protected] Orbital Kurt Meister [email protected] Honeywell Lester Lopez [email protected] Harris Kevin Mallon [email protected] 1-3 Com Jeff Mendenhall [email protected] MIT Frank Lucca [email protected] 1-3 Com Miroslav Maramica [email protected] Area 51 Jo Merritt [email protected] AVTEC Charles Mills [email protected] Lockheed Martin Deanna Musil [email protected] SSL Mike Numberger [email protected] Navy Edmond Mitchell [email protected] APL Thomas Musselman [email protected] Boeing Michael O'Brien [email protected] Exelis Inc Dennis Mlynarski [email protected] Lockheed Martin John Nelson [email protected] Lockheed Martin Michael Ogneovski [email protected] Exelis Inc George Mock [email protected] NYE Lubricants Dave Novotney [email protected] EBA Debra Olejniczak [email protected] Northrop Grumman Nancy Murray [email protected] Safety Batteries Ron Nowlin [email protected] EaglePicher Larry Ostendorf [email protected] psemc Anthony Owens [email protected] Raytheon Mark Pazder [email protected] Moog Kay Rand [email protected] Northrop Grumman Joseph Packard [email protected] Exelis Inc Steven Pereira [email protected] APL David Rea [email protected] BAE Systems Peter Pallin [email protected] SSL Richard Pfisterer [email protected] APL Forrest Reed [email protected] EaglePicher Richard Patrican [email protected] Raytheon Angela Phillips [email protected] Raytheon Thomas Reinsel [email protected] Raytheon Paulette Megan [email protected] Orbital Dave Pinkley [email protected] Ball Bob Ricco [email protected] Northrop Grumman Mike Rice [email protected] RT Logic John Rotondo [email protected] Boeing Michael Sampson [email protected] NASA Sally Richardson [email protected] Orbital William Rozea [email protected] Rocket Victor Sank [email protected] NASA Troy Rodriquez [email protected] Sierra Microwave Dennis Rubien [email protected] Northrop Grumman Don Sawyer [email protected] AVNET Ralph Roe [email protected] NASA Larry Rubin [email protected] SSL Fred Schipp [email protected] MDA - Navy Mike Roller [email protected] UTAS Lane Saechao [email protected] Rocket Jim Schultz [email protected] Boeing Gerald Schumann [email protected] NASA Andrew Shroyer [email protected] Ball Jerry Sobetski [email protected] Lockheed Martin Annie Sennet [email protected] Safety Batteries Fredic Silverman [email protected] HSTC LaKeisha Souter [email protected] Northrop Grumman Michael Settember [email protected] NASA Rob Singh [email protected] SSL Jerry Spindler [email protected] Execlis Inc Tom Sharpe [email protected] SMT Corp Kevin Sink [email protected] TTINC Peter Stoltz [email protected] TX Corp Jonathan Sheffield [email protected] SSL Melanie Sloane [email protected] Lockheed Martin Thomas Stout [email protected] Northrop Grumman George Styk [email protected] Exelis Inc Ghislain Turgeon [email protected] SSL Michael Verzuh [email protected] Ball David Swanson [email protected] Orbital Deborah Valley [email protected] MIT John Vilja [email protected] Power UTC Mauricio Tapia [email protected] Oribital Fred Van Milligen [email protected] JDSU Vinvent Stefan [email protected] Orbital Jeffrey Tate [email protected] Raytheon Marvin VanderWeg [email protected] SpaceX James Wade [email protected] Raytheon Bill Toth [email protected] Northrop Grumman Gerrit VanOmmering [email protected] SSL John Walker [email protected] SSL Brian Weir [email protected] Booz Allen Hamilton Charlie Whitmeyer [email protected] Orbital Arthur Weiss [email protected] Power UTC Michael Woo [email protected] Raytheon Craig Wesser [email protected] Norhtrop Grumman Larry Wray [email protected] SSL Dan White [email protected] Comdex-USA Mark Wroth [email protected] Northrop Grumman Thomas Whitmeyer [email protected] NASA Jian Xu [email protected] Aeroflex George Young [email protected] Raytheon APPROVED BY_____________________________________________________________________________________ (AF OFFICE) DATE___________________________________
