Magnum 2300 SD-U Uniform Case Sealer

Transcription

OPERATION MANUAL
MAGNUM 4500 SDR T-TABLE
SIDE DRIVE RANDOM SEMI AUTO CASE FORMER & SEALER
WITH BOTTOM-ONLY SEALING & UNIFORM MODES
SERIAL NUMBER
20848, 20849
Please refer to the serial number in all correspondence with Highlight or any Highlight
Distributor. This identifies your machine and will help in our ability to quickly and
efficiently respond to your needs.
Revision 1.1 – Feb, 2014
TABLE OF CONTENTS
1. General System Information
1. System Specifications ……………………………………………………………………... I-1
2. System Overview Prints.…..……………………………………………………………… I-2
3. System Descriptions…..……………………..…………………………….………………. I-3
4. Tape Head and Tape Overview Prints……………………………………………..……. I-4
5. Tape Head Descriptions………………………………………………………………..…. I-5
6. Tape Threading Diagram……………………………………………………………….… I-6
7. Limited Warranty.…………………………………………………………………………. I-7
2. Installation Instructions
1. Safety Precautions…………...…………………………………………………………….. II-1
2. Machine Placement.……………………..………………………………………………… II-2
3. Machine Set-Up……………………………………………………………………………..II-3
3. Operation Instructions
1. Safety Precautions…………...…………………………………………………………….. III-1
2. Pre-Operation Adjustments…………...………………………………………………….. III-2
3. Operator Panel…..……………………………...………………………………………...... III-8
4. Machine Operations……………………………………………………………………… III-9
4. Maintenance
1. Preventive Maintenance…………...……………………………………………………… IV-1
5. Troubleshooting
1. Troubleshooting Guide……………………………………………………………………. V-1
6. Electrical References
1. Electrical Parts List and Prints……………………………………………….…………… VI-1
7. Mechanical References
1.Mechanical Parts List and Prints…………………………………………………….……. VII-1
8. Notes
1
Chapter
I.
Chapter 1
HIGHLIGHT INDUSTRIES, INC.
Magnum® 4500 SDR T-Table Random Case Former & Sealer Operation
Manual
General System
Information
MAGNUM® 4500 SD-R T-TABLE RANDOM CASE FORMER & SEALER OPERATION MANUAL
SYSTEM SPECIFICATIONS
Highlight’s Magnum® 4500 SD-R T-Table is a side belt drive case forming and sealing
system designed to provide accurate, consistent tape application to random size cases.
Highlight’s 200 series tape head will accept any 2-inch case tape and provide optimum
case sealing to the top and bottom of the case. The system is designed to operate at up
to 15 cases per minute (20 with high speed option). An optional 3-inch tape head, Model
300, is also available and interchangeable with the Model 200. Height adjustable legs
from 27 inches to 32 inches with locking casters included. Optional entry and exit
conveyors are also available.
Machine Size
o
o
o
o
o
104” L x 41” W x 61-69” H (without entry or exit conveyors)
Shipping weight – 750 lbs on a pallet
Tape Roll Diameter: 3” inside diameter core with up to 16” outside
diameter
Tape Roll Width: 2” tape standard, 3” optional
Belts: Pair of 2” wide top and bottom driving belts
Operation Space
o
120” L x 50” W x 84” H
Electrical Data
o
120 VAC; Single Phase, 10 Amps, 60 Hz
Air Requirement
o
80 PSI @ 4 CFM
Production Capacity
o
o
o
o
o
Operating Rate: Up to 15 boxes per minute depending on box length
Case Belt Speed: 75 feet per minute
Minimum Load Size: 6” L x 6” W x 4.625” H
Maximum Load Size: 24”L x 16” W x 24” H
Maximum Load Weight: 75 lbs
HIGHLIGHT INDUSTRIES, INC. * 2694 PRAIRIE SW; WYOMING; MI 49519 * 1-800-531-2465
I-1
SYSTEM OVERVIEW PRINTS
R2
R1
U
Figure 1-1: Magnum® 4500 SD-R T-Table Views
I-2
SYSTEM DESCRIPTIONS
Upper Tape Head
Lower Tape Head
Emergency Stop Button
Tower
Sensor Plate
Electrical Control Panel
Machine Body
Electrical Control Box
Main Power Switch
Adjustable Leg
Figure 1-3: Magnum® 4500 SD-R, Parts Description
I-3
TAPE HEAD & TAPE OVERVIEW PRINTS
2”W Tape 3”W Tape
2” Tape Legs / 15.25”L Frame – REGULAR DUTY
***Tape heads w/ 2” tape legs are suited for general duty applications ***
16" max diameter
3" diameter
2" or 3”
I-4
TAPE HEAD DESCRIPTIONS
I-5
TAPE THREADING DIAGRAM
NOTE:
Be sure EMERGENCY STOP button is pushed in before
threading the tape and pulled out when tape is threaded.
I-6
LIMITED WARRANTY
Highlight Industries, Inc. warrants that its case sealers will be of merchantable quality, free from
defects in material and workmanship as determined at the date of shipment, by generally
recognized, applicable and accepted practices and procedures in the industry, for a period of:
1. The taping head knife blades, springs and rollers are warranted for ninety (90) days
2. All other taping head parts are warranted for three (3) years
3. All other parts of the Highlight case tapers are warranted for two (2) years
from the Highlight invoice date, under normal use and service.
When the Purchaser gives Highlight written notice of any alleged defect within the applicable
warranty period, Highlight will, at its option, repair or replace the same free of charge F.O.B. its
manufacturing plant, installation not included. Equipment replaced under the warranty shall have
the same warranty as new equipment but does not extend the warranty of the original equipment.
Satisfaction of this warranty, consistent with other provisions herein, will be limited to the
replacement or repair or modification of, or issuance of a credit for, the equipment involved, at
Highlight’s option.
Highlight neither assumes nor authorizes any person to assume for it any other obligation in
connection with the sale of Highlight’s equipment.
This warranty shall not apply to any equipment which has been repaired or altered by unauthorized personnel in any way so as to, in the judgment of Highlight, affect serviceability, or
which has been subjected to misuse, negligence, accident, or to equipment made by Highlight which
has been operated in a manner contrary to Highlight’s instructions.
In no event regardless of the cause, shall Highlight be liable for penalties or penalty clauses of any
description or any damages resulting from loss of profits, use of products or for any incidental
indirect or consequential damages, even if advised of the possibility of such damages. This
limitation of Highlight’s liability will apply regardless of the form of action, whether in contract or
tort, including negligence. Any action against Highlight must be brought within twelve (12) months
after cause of action accrues.
“THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESSED,
IMPLIED OR STATUTORY INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY OF
FITNESS AND EXTENDS ONLY TO THE BUYER OR CUSTOMER PURCHASING FROM
HIGHLIGHT OR AN AUTHORIZED HIGHLIGHT DISTRIBUTOR.”
I-7
2
Chapter
II.
Chapter 2
Manual
Installation
Instructions
SAFETY PRECAUTIONS
•
Read the Operation Manual before operating the machine.
•
Do NOT attempt to service the machinery unless you are qualified and understand
the Operations Manual.
•
Do NOT use extension cords to operate the system.
•
Make sure nothing is on the power cable.
•
Make sure nothing is on the upper tape head unit.
•
Loose clothing must NOT be worn while the machine is in operation.
•
Stay clear of moving parts while the machine is in operation.
•
Do NOT allow dampness or water to enter the electrical units.
•
Turn OFF power to the machine when it is not in use.
•
NEVER try to remove jammed boxes from the machine while it is running.
•
When feeding boxes manually, push boxes into drive belts using the end of the box,
not with your hands on any corner of the box.
•
Both tape heads use EXTREMELY SHARP knives! The orange guard is labeled.
Know the knife’s location BEFORE attempting to load and thread tape, or to make
any tape head adjustments.
NOTE:
SEVERE INJURY AND/OR EQUIPMENT DAMAGE could
result from failure to comply with the above.
II-1
MACHINE PLACEMENT
Inspections
Before installation, inspect the entire machine for visual damage. If found, please report
this damage to the truck line. Highlight Industries has taken every precaution during the
packaging and loading of this equipment. However, it is YOUR RESPONSIBILITY to
inspect for damage before installation.
Positioning of the Machine
Place your Magnum® Case Sealer close to an area where you will be sealing your loads.
Make sure that there is sufficient room to load/unload the machine and that you do not
stretch the wiring cable. Remember, you will need to provide electrical service to a 120
VAC, 10 Amp-outlet. DO NOT USE EXTENSION CORDS!!
Floor Weight Bearing/Stress Tolerance
The floor must be able to bear the weight of the machine, 513 lbs., plus the weight of the
maximum load, which is 75 lbs, plus a safety factor. The floor must also be able to
tolerate the stress of the machine’s operation.
II-2
MACHINE SET-UP
It is very important to read all instructions before undertaking any of these steps. The
following steps should help achieving a safe and quick machine set-up.
1. Your Magnum® Case Sealer comes pre-assembled and ready for operation. Set
up the machine where it will not be subject to moisture or damage to its power
cord.
2. Although the Magnum® Case Sealer is pre-assembled, the casters allow for some
height adjustment. To adjust height, loosen “B” screws on all four legs (see figure
below), lift machine to desired height and retighten “B” screws.
3. Connect the air supply line to the machines air filter / regulator unit. The air
requirement is clean, dry air at 80 psi and 4 cfm. Clean dry air means compressed
air from a system equipped with filters and a dryer.
4. Plug the power cord into a 110/120-Volt, 10-Amp, 60 Hz, single-phase grounded
outlet. Do not use extension cords!
5. Press RESET button to clear modes, then set a load for testing.
6. Select the desired mode (R1 or R2), then press STOP button. Wait a few seconds
then press the START button.
7. While the machine is running, check if all the functions are working properly.
II-3
3
Chapter
III.
Chapter 3
Manual
Operation
Instructions
SAFETY PRECAUTIONS
•
Read the Operation Manual before operating the machine.
•
Do NOT attempt to service the machinery unless you are qualified and understand
the Operations Manual.
•
Do NOT use extension cords to operate the system.
•
Make sure nothing is on the power cable.
•
Make sure nothing is on the upper tape head unit.
•
Loose clothing must NOT be worn while the machine is in operation.
•
Stay clear of moving parts while the machine is in operation.
•
Do NOT allow dampness or water to enter the electrical units.
•
Turn OFF power to the machine when it is not in use.
•
NEVER try to remove jammed boxes from the machine while it is running.
•
When feeding boxes manually, push boxes into drive belts using the end of the box,
not with your hands on any corner of the box.
•
Both tape heads use EXTREMELY SHARP knives! The orange guard is labeled.
Know the knife’s location BEFORE attempting to load and thread tape, or to make
any tape head adjustments.
NOTE:
SEVERE INJURY AND/OR EQUIPMENT DAMAGE could
result from failure to comply with the above.
III-1
PRE-OPERATION ADJUSTMENTS
Belt Adjustment
Loosen the belt nut (A) to adjust the belt to a suitable tension (B). See figure below.
Tape Head Adjustment
The tape knife in the tape head is EXTREMELY SHARP! The orange guard is labeled
with a warning. KEEP ALL BODY PARTS AWAY FROM THE TAPE KNIFE AT ALL
TIMES! Failure to comply could result in SERIOUS PERSONAL INJURY!
A. Centering the tape on rollers:
1. Make sure the tape is pushed fully against the backstop fingers (see figure
below).
III-2
Backstop Fingers
Retaining
Nut
Support
Plate
2. Loosen the retaining nut several turns, but do not remove it altogether.
3. Standing on the tape loading side (side opposite from the controls), turn
the roll of tape (which will also turn the spindle) clockwise or counterclockwise until there is about ¼” gap between the support plate and the
backstop fingers (see figure below).
¼”
4. Tighten the retaining nuts.
III-3
5. From the opposite side of the control panel, thread the tape through the
rollers according to the Tape-Threading Diagram.
6. If the tape is not quite centered on the bass knurled roller as you pull the
tape through, loosen the retaining nut a few turns again. Turning the roll
of tape and the spindle clockwise will move the tape toward the controls
side; turning it counter-clockwise will move the tape toward the opposite
of the control panel.
7. When finished adjusting, tighten the retaining nut and check how the tape
moves through the rollers.
B. Checking the tape tension
The tape friction is preset to normal operation. Tape tension can be increased or
decreased as desired. Increase tension by turning the locking nut on the shaft
clockwise; decrease tension by turning counter-clockwise. Too much braking
force applied to the tape will cause poor tape application and may lead to tape
tabbing on the trailing tape leg.
III-4
Spring Adjustment
The main spring adjusts the amount of tape wipe down on the front and rear tape legs
and their respective edges. For lightweight, unstable boxes, or weak corrugated,
decrease the spring tension to prevent the cases from stalling, tilting/jamming, or
deforming from high roller force. For the heavier boxes and strong corrugated, increase
the spring tension to ensure maximum tape wipe down. Use the inner screw position
on the rear roller arm for the low tension range and the outer screw position on the rear
roller arm for high tension. The threaded rod can be tightened or loosened for fine
tuning each of the tension ranges. See below.
Lowest possible tension setting shown above.
above.
-Inner screw position on rear roller arm
-Loosened threaded rod position
Highest possible tension setting shown
-Outer screw position on rear roller arm
-Tightened threaded rod position
III-5
Tape Adjustment
A. Adjusting Tape Legs
Adjust the blade position “A” inward or outward to change the length of the front tape
leg to the desired length. Inward shortens the front tape leg and rearward lengthens the
front tape leg. **Adjusting the blade position “A” also results in an opposite change of
the rear tape leg. Example: moving the blade position ¼” inward shortens the front tape
leg by ¼” but lengthens the rear tape leg by ¼”.
IN
Blade (A)
Blade (A)
OUT
TAPE
Front
TAPE
Back
Front
Back
IMPORTANT NOTE:
**ALWAYS REPOSITION THE BLADE GUARD ACCORDINGLY AFTER
ADJUSTING THE BLADE. FAILURE TO REPOSITION THE BLADE GUARD CAN
CAUSE DAMAGE TO THE TAPE HEAD IF THE BLADE CONTACTS THE
GUARD, OR A BLADE LEFT EXPOSED FROM THE GUARD CAN CAUSE INJURY.
BEFORE PUTTING THE TAPE HEAD BACK INTO SERVICE, ALWAYS CHECK
THAT THE BLADE GUARD PROTECTS THE BLADE AND ALSO ALLOWS THE
BLADE GUARD TO RETRACT WITHOUT INTERFERENCE **
III-6
B.
Adjusting Length of Rear Tape Leg
To balance out the length of tape legs on both ends, move blade arm extension “B”
inward or outward until the rear tape leg length matches the front tape leg length.
Move blade arm extension “B” outward to increase the rear tape leg length and move
“B” inward to shorten the rear tape leg length.
IN
OUT
Blade Arm
Extension(B)
TAPE
Front
Blade Arm
Extension(B)
Back
TAPE
Front
Back
III-7
Force Adjustment
The machine has two pressure regulators on the system. On the left side of the
machine, the main Filter/Regulator controls the primary system pressure and the lifting
force of the upper frame assembly. This should be set to 80-90 PSI. The small regulator
next to the primary filter/regulator controls the belt squeezing pressure. This should be
set to 30-40 PSI for most case types. Too little belt squeezing pressure and the cases will
stall and slip on the belts, causing premature wear.
III-8
OPERATOR PANEL
Press to
START the
cycle.
Press RESET to bring
all components back
to home position.
Press to STOP all
operation. When
changing modes,
press STOP first;
then press START to
continue operation
in the new mode.
Select the desired
MODE. (See
explanation below
for the mode
pattern)
III-9
Mode R1:
Random top & bottom sealing mode. This mode allows for complete random case
sealing. The top taping frame will raise a few inches above the height of the case that
previously passed though, allowing maximum throughput by reducing top frame
movement distance when running cases of similar heights. The belts always open to
maximum width every cycle.
Mode R2:
Random bottom sealing only mode. In this mode, the top taping frame stays at the
maximum raised position at all times. When a case is introduced to the system, the side
belts adjust in to pull the case through the bottom tape head. The case is then bottomsealed and ready to pack when it exits the machine.
Mode Uniform:
Start a box through the machine in either R1 or R2 mode. After the machine adjusts to
the case width and height, change the selector to the “U” position and the side belts will
stop. Tighten the knobs to lock the side belts and top frame in position and press the
Start button to restart the belts. The machine can now run uniform cases at a much
higher rate with the machine locked into a specific height and width setting.
Note: for best results, gently push the side belts together before tightening the width
locking knob to add extra belt drive grip to prevent belt slipping. Also, gently lift the
upper frame so it is approximately 1/16” away from the top surface of the case before
tightening the height locking knob. This will prevent case jams or difficulty passing
cases through the machine when in Uniform mode.
III-10
MACHINE OPERATIONS
After the machine has been positioned to provide easy access to a power source, you
will be ready to begin operation. Read thoroughly and follow these steps to operate
your system.
1. Plug in the power cord to a 110 VAC, 10 Amp, 60 Hz, single-phase grounded
outlet. DO NOT USE EXTENSION CORDS! A dedicated circuit is highly
recommended.
2. Connect the air supply and ensure the gauge on the filter / regulator reads 80 psi.
Adjust as necessary. The secondary gauge on the side frame panel of the
machine controls the squeezing force of belt drives. This should be set to 30-40
PSI according to best performance. Adjust as necessary using the regulator knob
next to the gauge in the side frame panel.
3. Turn on the Disconnect Switch to allow power to the machine and release the
Emergency Stop button.
4. Press the Reset button to raise the top carriage assembly to the home position.
5. Press the Emergency Stop button. The tape heads are now accessible and can be
safely removed to thread the tape. Tape threading can also be performed at this
point while the tape heads are still in the machine if desired. Refer to the TapeThreading Diagram located on each head.
WARNING: The blade in the tape head assembly is very SHARP! If the head
has to be removed from the machine to be loaded, be extremely careful not to put
your hands near the blade assembly. This assembly has a yellow / orange
covering with a warning label on it. The tape head assembly is held in place in
slotted metal holders. The assembly must be moved horizontally in the slots
before it can be lifted out of the holders. The top head holders may have a
retaining screw that will have to be loosened before removal can be
accomplished. If the head does not easily slide horizontally in the holding slots,
check for this retaining screw and loosen as necessary.
III-11
6. After loading the tape heads with tape place the heads back into the machine.
Tighten the upper tape head retaining screw as required.
7. Release the Emergency Stop button by twisting the knob and press the Start
button. The machine is now ready to perform taping cycles.
III-12
4
Chapter
IV.
Chapter 4
Manual
Maintenance
PREVENTIVE MAINTENANCE
Highlight’s Magnum® Case Sealer is designed to provide long, trouble-free service.
However, as with all machinery, proper attention and maintenance is the key to long
component life, maximum performance, and safe operation. By spending a few minutes
reading and following these preventive measures, you should reduce the downtime
and prolong the life of your system.
It is important to understand that these maintenance schedules are minimum
recommendations. Highlight Industries cannot possibly know, evaluate or advise the
various trades in all schedules of periodic maintenance. Because of this, Highlight
Industries has not undertaken such tasks. Accordingly, anyone who maintains or
services a stretch wrap machine must first satisfy himself/herself as to the schedules of
preventive maintenance based on cycling operation and environmental locations.
Machine components that wear or fail should be repaired or replaced as soon as
possible to prevent damage to other machine components or to your product.
NOTE:
Always turn the machine OFF and disconnect from its power
source before doing any cleaning or maintenance work on the
system. Failure to do so will result in sever personal injury
and/or machine damage.
Cleaning
Dust and paper chips are normal debris from cartons. If the debris is allowed to
accumulate on machine components, wear of the components and/or overheating of the
motor may occur. A shop vacuum best removes dust build-up. NEVER use
compressed air to blow the dust or chips away -- this could result in the dust/chips
getting inside the motor and/or sliding surfaces and cause premature equipment failure.
NEVER subject your Case Sealer to water or other liquids used to wash down
machinery. Moisture condensation could cause serious damage to components.
IV-1
Cleaning should be done approximately once every month, more often if the
environment is dusty. A damp (not wet) cloth may be used to remove build-up that a
vacuum will not remove.
Lubrication
The drive motor(s) and machine bearings are permanently lubricated and do not
require additional lubricant. The pneumatic system also requires no lubrication and is
equipped with an automatic drain. If the regulator lower bowl contains water and is not
draining properly, disconnect the air supply and remove the bowl from the regulator.
Disassemble auto-drain float and clean with water, then reassemble. When properly
assembled the regulator auto-drain should not leak air.
NOTE:
Excess oil and grease attract dust, which can cause premature
mechanical jamming and/or failure. Make sure oil and grease are
not left on roller surfaces around which tape is threaded, as
adhesive contamination will result.
IV-2
Drive Belt Replacement
It is recommended replacing both drive belts when one is sufficiently worn to impair
proper production. After replacement, adjust belt tension by referring to instructions in
Chapter 3.
IV-3
5
Chapter
V.
Chapter Five
Magnum® 4500 SD-R Uniform Case Sealer Operation Manual
Troubleshooting
TROUBLESHOOTING GUIDE
This troubleshooting guide is not designed to solve all system problems. Rather, it is
designed to give you, the customer, a few quick checks and adjustments of the obvious,
but often overlooked items to keep your downtime to a minimum. Further help is
always available from Highlight’s experienced Mechanical/Electrical Service
Department.
Machine Trouble
Trouble
Possibilities
Solution
Machine belts do not start
a) Check the power cord. a) Make sure the machine is
b) Emergency Stop
connected to the power
Button.
socket.
c) Check fuses.
b) Release the Emergency Stop
d) Check
Button.
contactor/overload
c) Replace fuses.
d) Reset overload
Machine is not functional a) The air pressure may a) Adjust the air pressure.
be insufficient.
b) Adjust or replace the prox
b) Defective sensor plate sensor.
prox or out of adjustment.
The upper taping frame
a) Bent air line.
a) Re-position air line.
does not adjust to the case b) Lift chain is not in
b) Realign the lift chain on the
height.
proper position.
lift cylinder sprocket.
Top carriage position is not Check the gap between the The gap should be 0.008” or
accurate
brake and brake plate.
0.2mm.
The side drives do not
a) Air pressure setting too a) Adjust the air pressure.
draw the carton through
low.
b) Re-position air line.
the tape heads successfully. b) Bent or hung-up air
line.
SELF DIAGNOSTICS:
Press the START Button.
START button flashes 1
Machine is set at Random 1
time
mode.
V-1
times
times
times
times
Machine is set at Random 2
mode.
Machine is set at RESET. Press
STOP then START to begin
taping cases.
Motor(s) overloaded. Please
check through all possible causes
Press overload RESET button on
the overload after cause
addressed to resume operation.
E-STOP button is on. Or the
wiring may be disconnected.
V-2
Taping Defects
Defects
Remedy
Indented Cut:
Clean the blade using heavy rag & WD-40 or
replace it if damaged. **BE VERY CAREFUL,
BLADE IS SHARP!!!**
Tape folding:
Check that all rollers turn freely. Tape may
also be too thin or elastic and causing the
rear tape leg to “snap back” to box surface
before the rear roller wipes it down.
Tape curling:
Adjust the tape head roller limit stops to
ensure the rollers remain in contact with the
top & bottom of the box during taping. See
next page.
V-3
Roller Limit Stop Adjustment
V-4
Brake Adjustment
The brake is located on the right side of the machine on the shaft that connects the
bottom of the two lift towers. The brake is responsible for locking the top taping frame
in position as the cases pass though the system. If the brake is out of adjustment, the
top taping frame can float upwards as tape is applied, causing poor tape application on
the top of the carton. Clearance on the brake should be adjusted to 0.008” or 0.2mm.
0.008” or 0.2mm
V-5
6
Chapter
VI.
Chapter 6
Manual
Electrical
References
ELECTRICAL PARTS LIST AND PRINTS
Ref. No.
1
2
3
1,2,3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21+22
23
24
25
26
27
28
29
31
31a
322
33
35
HLI Part No.
401804
408427
408428
404674
400607
403169
400623
400622
400630
400628
408809
403564
408429
408430
401369
408431
404475
401582.5
401370
400611
408438
401526
401367
408553
401368
408433
408434
400611
401808
400641
400636
404200
504115
403167
408326
408328
408329
Description
DISCONNECT, w/ PLASTIC SHAFT (OLD)
DISCONNECT EXT. SHAFTS, PLASTIC (OLD)
DISCONNECT EXT. BLOCKS, PLASTIC (OLD)
DISCONNECT ASS’Y (NEW w/ METAL SHAFT)
TERMINAL BLOCK, TB6P
FUSE, 10A GL
FUSE, 2A GL
FUSE BLOCK
RELAY, LY2 DC24V, 2 POLE, SPADE TYPE
RELAY BASE, LY2, 2 POLE, SPADE TYPE
PLC, AXON-24MR-ES
POWER SUPPLY, S-35-24
TERMINAL POST, 10P
REMOTE SWITCH BOX
PUSH BUTTON, OPERATOR, GREEN
PUSH BUTTON, OPERATOR, RED
EMERGENCY STOP SWITCH, OPERATOR
BUTTON SEAT CONTACTOR, NCx1
BUTTON SEAT CONTACTOR, NOx1, 24V
LAMP, 24VDC
BUTTON SEAT CONTACTOR, NCx1
CONTACTOR, 24VDC, & OVERLOAD
PUSH BUTTON, OPERATOR, WHITE
SELECTOR SWTICH, 3 POS, MAINTAINED
BUTTON SEAT CONTACTOR, NOx1
PILOT LIGHT, WHITE, COVER
PILOT LIGHT, WHITE, BASE
PILOT LIGHT, LAMP
CONTACT BLOCK, NO
PROX SWITCH, PS-05N-3M
MICROSWITCH, SMALL BOX OPTION
LOWER PHOTO EYE, SMALL BOX OPTION
SENSOR BRACKET, SMALL BOX OPTION
PHOTOELECTRIC SENSOR, 7360CD01
TERMINAL BLOCK
END BARRIER
MARKING TAG
Qty
1
3
3
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
(1)
1
1
1
1
1
1
VI-1
+
+
VI-2
VI-2
VI-3
VI-2
7
Chapter
VII.
Chapter 7
Manual
Mechanical
References
MAGNUM® 4500 SD-R RANDOM CASE SEALER OPERATION MANUAL
MECHANICAL PARTS LIST AND PRINTS
PNEUMATIC PARTS
Ref No. HLI Part No. Description
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
300894
300895
300896
AIR FILTER REGULATOR UNIT
PRESSURE REGULATOR
SOLENOID VALVE, DBL SOL, 24 VDC
1
1
2
300898
300899
FLOW CONTROL VALVE
REGULATOR SILENCER
1
4
209770
206052
300903
300904
304251
300906
300907
FITTING, ADAPTER, 1/4" BSPP M x 1/4" NPTF
QD FITTING, MALE, ¼” NPT
CONNECTOR, L-802
CONNECTOR, TEE
ELBOW, MALE, 1/4" BSPP M x 8MM TUBE, PL8-02
CONNECTOR, C-802
CONNECTOR, L-801
1
1
10
2
2
2
3
300866
300875
300886
300913
300914
ISO CYLINDER, LIFT, MCQV-11-40-250M
ISO CYLINDER, LIFT, MCQV-11-40-250M
ISO CYLINDER, BELTS, MCQV-11-32-250M
PRESSURE GAUGE
FEMALE CONNECTOR, 1/4" NPT
1
1
1
1
1
26
27
28
29
303843
304719
304718
305959
MUFFLER, 1/4" BSPP M
CONNECTOR
CHECK VALVE, PILOT OPERATED
CONNECTOR, PL6-M5
2
1
1
1
MACHINE FRAME & TOP FRAME ASSEMBLY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
33a
34
35
36
600293
600294
501295
501296
500402
500403
501297
200807
500426
300876
501298
300888
300881
300882
501299
500443
200833
403167
501300
300798
300797
306145
503868
306146
500447
500444
300796
600295
600138
207388
500453
600139
300891
304559
500446
501302
501303
UPPER TAPING FRAME
SUPPORT BRACKET
WIREWAY MOUNT BRACKET
PROX SWITCH MOUNT BRACKET
A-PLATE, UPPER TAPE HEAD HANGER
B-PLATE, UPPER TAPE HEAD HANGER
COVER PLATE
FLAT HEAD SCREW, M4 x 6L, PHILLIPS
SHAFT
BUSHING, ALFB-1010
SENSOR PLATE
CHAIN, CENTERING, #40 * 75CM
BEARING, SP004
TIMING SPROCKET, #40 * 9T
TIMING SHAFT
FLEXIBLE WIRE TRACK
FHCS, M6 x 12L
PHOTOELECTRIC SENSOR, 7360CD01
PHOTO SENSOR BRACKET
ROLLER, LONG
ROLLER, SHORT
KNOB, M12 MALE THREAD
KNOB MOUNT SEAT
NUT, AN∮25
CYLINDER MOUNT BRACKET
WIRE TRACK BRACKET
ROLLER, FRONT
MACHINE FRAME WELDMENT
UPPER LEG
SHCS, M10 x 25L & S.W & W
CLAMP PLATE
ADJUSTABLE LEG
CASTER
WHEEL ONLY, SOLID RUBBER, OPTION
CYLINDER MOUNT SHAFT
PU RING
FRONT ROLLER LOCK PLATE
Qty.
1
2
1
1
2
2
1
4
1
2
1
2
4
4
2
1
2
1
1
2
24
1
1
1
1
1
5
1
4
8
8
4
4
4
1
2
2
37
38
39
40
41
42
43
501304
500454
600140
600141
500455
504268
503869
REAR ROLLER LOCK PLATE
PNEUMATICS PANEL
CONTROL BOX
CONTROL BOX DOOR
WIRING PLATE
LOWER FILLER BLOCK
SPUR GEAR, 44 TOOTH
2
1
1
1
1
1
1
VII-2
LIFT ASSEMBLY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
37
38
39
301993
200831
500410
300865
600129
600130
500411
300866
500412
500413
300867
300868
300016
500414
300870
503870
500415
500416
500417
600131
207978
200804
500418
300872
300873
501305
300874
500420
500421
200804
600132
200804
300875
300018
503828
306145
503868
306146
CHAIN, TIMING, #35 * 214CM
CHAIN ADJUSTMENT SCREW
CHAIN ADJUSTMENT PLATE
LINEAR MOTION BEARING, LM-25U
LINEAR BEARING WELDMENT, LEFT
LINEAR BEARING WELDMENT, RIGHT
LINEAR SHAFT
ISO CYLINDER, MCQV-11-40-250M, LEFT
CHAIN SUPPORT
CHAIN COVER, SMALL
CHAIN, LIFT, #35 * 52CM
IDLER SPROCKET, LIFT
BEARING, 6001ZZ
COLUMN TOP COVER
IDLER SPROCKET, TIMING
SPUR GEAR, 80 TOOTH
TIMING SPROCKET SHAFT
UPPER CYLINDER MOUNT PLATE, LEFT
CHAIN COVER, LARGE
COLUMN WELDMENT, LEFT
BHCS, M5 x 10
ALIGNMENT PIN
IDLER SPROCKET, TIMING, LOWER
ELECTROMAGNETIC BRAKE, EFB-2-015
TIMING SHAFT, LIFT
BEARING, SFL004
LIFT SPROCKET CHAIN GUARD
UPPER CYLINDER MOUNT PLATE, RIGHT
COLUMN WELDMENT, RIGHT
ISO CYLINDER, MCQV-11-40-250M, RIGHT
BEARING, 6004ZZ
BUMPER
KNOB, M12 MALE THREAD
KNOB MOUNT SEAT
NUT, AN∮25
Qty.
2
8
4
4
1
1
2
1
2
2
2
2
6
2
2
1
2
1
2
1
12
12
4
2
1
1
2
2
1
2
1
4
1
1
2
1
1
1
VII-2
VII-3
SIDE BELT DRIVE ASSEMBLY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
600296
200801
200210
200145
300799
500291
300801
501085
300807
300805
500296
300806
500298
300007
500295
300803
600298
401802
600297
600299
305300
600104
200804
300807
500304
401803
600300
200837
500437
500436
200840
300888
300883
300884
300886
200804
500435
SIDE BELT COVER, LEFT
SHCS, M8 x 70L
WASHER, LOCK, M8
WASHER, FLAT, M8
BELT
MOTOR SHAFT
PULLEY DRIVER
CONVEYOR GUARD SPACER
BEARING, 6003ZZ
PULLEY FOLLOWER
PULLEY SHAFT, MAIN IDLER
PAN HEAD SCREW, M5*45L
ADJUSTMENT BLOCK
SNAP RING, STW-12, 12mm Ext.
PULLEY SHAFT, IDLER
PLASTIC PULLEY
SUPPORT COLUMN, LEFT
MOTOR, 110V/60HZ, T18:1, LEFT
SIDE BELT COVER, RIGHT
SUPPORT COLUMN, RIGHT
BEARING, 6203
MOTOR SEAT
BEARING, 6003ZZ
UNIVERSAL JOINT
MOTOR, 110V/60HZ, T18:1, RIGHT
SUPPORT SHAFT WELDMENT
CHAIN ADJUSTMENT SCREW
CHAIN ADJUSTMENT BAR
CHAIN ADJUSTMENT SEAT
CHAIN ADJUSTMENT SCREW, OPPOSITE
CHAIN, CENTERING, #40 * 75CM
LINEAR MOTION BEARING, LM-20UU
LINEAR MOTION BEARING BLOCK, B
ISO CYLINDER, CENTERING, MCQV-11-32-250M
LINEAR MOTION BEARING BLOCK, A
Qty.
1
2
2
2
2
2
2
4
4
2
2
2
2
18
18
18
1
1
1
1
2
2
8
2
2
1
4
4
4
4
4
2
4
3
1
1
1
VII-4
37
38
39
40
40
41
42
43
301881
207387
501306
200802
500326
500325
600101
600103
ROD EYE, SPHERICAL, M10
LINEAR SHAFT, CENTERING
A-PLATE
B-PLATE
ENTRY GUIDE, LEFT
ENTRY GUIDE, RIGHT
1
16
2
4
2
2
1
1
VII-5
VII-6
OPTIONS: CONVEYOR & GUARDING
1
2
3
4
5
6
7
8
9
10
11
12
13
14
600345
503829
500080
501137
400644
500667
600346
503830
600347
600344
304572
501865
501866
700410
SAFETY DOOR
SUPPORT PLATE
SAFETY SWITCH KEY
SECURITY SWITCH MOUNT PLATE
SAFETY JEY SWITCH
DOOR HANDLE
SAFETY DOOR SUPPORT, RIGHT
SUPPORT BRACE
SAFETY DOOR SUPPORT, LEFT
ROLLER FRAME WELDMENT
ROLLER
REINFORCEMENT PLATE
ACRYLIC PLATE
ROLLER TABLE ASSEMBLY
Qty.
2
2
2
2
2
2
1
1
1
2
16
8
2
2
VII-7
VII-8
R1
R2
U
VII-9
VII-10
VII-11
8
Chapter
VIII.
Chapter 8
Manual
Notes
VIII-1
VIII-2

Magnum 2300 SD-U Uniform Case Sealer

Transcription

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