volvo pavers - Volvo Construction Equipment

Transcription

volvo pavers - Volvo Construction Equipment
VOLVO Pavers
PF6000 Series
Volvo pavers offer the features
you need and expect
Our PF6000 Series pavers have ties to the past,
promise for the future, and the ability to meet your
paving challenges in the here and now. Drawing
on the great tradition of Blaw-Knox® pavers and
enhancing it with unique new technology, we’re
proud to roll out three machines with the features
operators need and the productivity and reliability
owners appreciate most.
In a business where every inch of progress depends
on the paver, the PF6000 Series is built with the
latest in technology, providing greater productivity,
maximum uptime, and a more robust overall design.
And when service is required, we’ve made it easier
with ground-level access to all key areas.
PF6000 Series pavers are the result of diligent
research into what contractors need to succeed with
today’s mixes and job requirements. We’ve listened
to your concerns and acted accordingly, and the
result is a lineup of pavers that reflects your everyday
needs and our core values of quality, safety, and
environmental care.
These are the pavers you’ve been waiting for.
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Features with function,
benefits for the bottom line
Our PF6000 Series pavers combine classic features
and new innovations to rise above the competition.
Some of the attributes are brand-new to the industry,
while others have been Blaw-Knox standards for
years. But what matters most is that these are the
most reliable and versatile pavers we’ve ever offered,
and features like these will show you why:
An essential component to a quality pavement is precise material control, which is
achieved with our innovative feeding system. Our four-sensor design ensures a
smooth and consistent delivery of material to the screed.
Enhanced comfort and visibility lead to improved productivity on our spacious and
uncluttered operator deck. The seats slide out to give the operator an unencumbered
view, and the control panel remains in front of the operator at all times. This panel also
rotates and tilts to meet the operator’s need.
An integrated, easy-to-read digital display panel allows the operator to monitor a full
range of machine functions. The LCD panel can be read in four languages (English,
Spanish, German and French) and is also used to retrieve service diagnostic display
codes.
With multiple independent heater bars in each section, our new screed heating
system promotes maximum uptime. If one bar needs to be replaced, the others
continue providing heat until you have time for service.
On the PF6160 and PF6170, a four-wheel independent hydraulic suspension
system equalizes the load on the four front wheels, offering better traction overall. In
addition, Volvo incorporates a dedicated hydraulic pump and lets you adjust the torque
with a switch on the control panel, so you can keep the wheels from spinning when
dealing with loose material or other challenging conditions.
The cooling system is composed of an on-demand, hydraulic-driven fan and highcapacity coolers which can be accessed easily from the side of the machine. An
optional screen can be installed to prevent debris buildup.
The bottom line: Our competitive advantages give you a competitive advantage, too.
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Better tracks mean more uptime
Because profitability, performance and reliability are important to the contractor,
Volvo engineering has gone above and beyond expectations on the PF6110
model.
For starters, we’re using a new long-wearing rubber compound that
protects against excessive wear. Automatic hydraulic belt tensioning
eliminates the need for manual adjustment.
With its longer, wider track providing more surface contact, the
PF6110 offers the performance and traction you need on softer
bases and steep inclines.
The track provides the largest footprint in the industry, offering
improved flotation with reduced ground contact pressure. The
undercarriage features a tandem-bogie weight distribution system
that provides maximum traction and smoother operation when
paving.
An integrated Blaw-Kote® spray system can be activated while in
motion to protect the tracks from material build-up.
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For a more in-depth look at the Volvo PF6110, see our feature
highlights on pages 8 – 9.
Wheeled pavers for performance and
uptime on commercial projects
Our four-wheel independent hydraulic suspension system equalizes the load on
all four front wheels, giving the Volvo PF6160 and PF6170 improved traction
and stability to keep projects moving on schedule.
The Volvo wheeled pavers incorporate a patented level-load
suspension design using the two drive wheels and the center
of the bogie hydraulic system. This design maintains consistent
and even ground contact with the bogie wheels to increase
stability and extend the life of the bogie wheels.
The PF6170 comes standard with two-wheel Front Wheel
Assist (FWA) and can be equipped with an optional industryleading four-wheel FWA. The FWA includes load-dependent
torque control to optimize tractive effort and minimize slippage.
The torque is automatically adjusted based on the material load
in the hopper.
From the operator station, the front-wheel assist hydraulic
flow can be regulated with a torque-adjusting switch. This
lets you match performance to a variety of surface conditions,
reducing the chance of stopping. Volvo offers an exclusive front
suspension hydraulic system that can also be raised hydraulically
to increase ground clearance to facilitate climbing out of mill
cuts or loading the paver on a trailer.
For a more in-depth look at the Volvo PF6160 and PF6170, see
our feature highlights on pages 8 – 9.
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Meet the PF6000 Series Pavers
PF6110 Specific
Common Features
The longest track in the industry is
built with a new wear-resistant rubber
compound for long track life and improved
flotation.
New four-sensor feeder system allows
operator greater control over material
management. Larger 432,8 mm (17 in)
augers let you move more mix through the
machine with less energy.
Automatic hydraulic track tensioning
reduces maintenance requirements.
Machine weight shifts smoothly about
the tandem-bogie pivot to maintain
optimal ground contact in all operating
modes. Six pairs of large diameter,
oscillating bogies and drive wheels
ensure a smooth operation.
Dual-segment drive hub make it easier
to change tracks when necessary.
Heavier, more robust machine offers
security and stability in a variety of
applications.
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Hopper lock system keeps hopper wings
from drifting while being folded up and
locked into place for safe transport or
service.
Automatic hydraulic chain tensioners
keep the conveyors adjusted properly, and
clamp-in floor plates reduce maintenance
requirements.
Open, uncluttered deck space makes
it easier for operator to move around and
increases visibility for added safety.
Secure handrails provide
added safety.
Volvo-exclusive two-stage power
tunnel system can be operated from the
paver or the screed, facilitating contained
material distribution across the screed for
better control. Tunnels are synchronized to
retract (can be modified to operate in both
directions) in conjunction with
the screed.
All electrical-box fuses and relays are
located in one ground-level-accessible
location for convenient serviceability.
30 kW (37.5 kVA) generator is located
under deck and provides plenty of power
for screed heaters, balloon lights, and other
auxiliary applications.
Remote clutch handle is easy to reach
from ground level for cold-weather starting
and engages and disengages easily.
Blaw-Kote coating system
Hopper lock system
30 kW (37.5 kVA) generator
PF6160 and PF6170 Specific
Operator seats slide out for clear visibility
around the machine.
Powerful 153 kW (205 hp) Cummins
engine operates at 1,800 rpm for better
fuel economy and lower operating costs;
offers plenty of power for pushing trucks
on all grades.
Paving widths up to 7,92 m
(26 ft) allows for the paving of a lane and
a shoulder.
SmokEater system discharges fumes and
engine exhaust through a combined exhaust
tube. The system includes removable
screens to keep debris out. Exhaust stack
can be conveniently folded for transport.
Speed limiter control allows the operator
to electronically set a desired paving speed
in low range. The speed can then be
adjusted in one foot per minute increments
with the simple touch of a switch.
Environmentally friendly
Blaw-Kote® protectant is used to coat
the machine, screed, and the inside of
each track to prevent material buildup. Blaw-Kote is mixed directly on the
machine and offers a non-hazardous
alternative to diesel fuel.
Intuitive control panel places all controls
within reach of the operator; gauges and
warning lights, functional grouping of
rocker switches, and a single display and
diagnostic panel make it easy to learn and
operate. Control panel tilts, swivels, and
moves to fit the comfort of the operator.
Ground-level serviceability puts all
maintenance components within easy
reach.
Four-wheel independent hydraulic
suspension system equalizes the load
on all four wheels, improving traction and
stability.
A PF6170 can be configured as an
all-wheel drive paver with the optional
four-wheel front-wheel assist to provide
greater traction.
Front wheel torque adjustment on the
PF6170 optimizes tractive effort and
minimizes slippage in a variety of surface
conditions.
Suspension raise system increases
front ground clearance to facilitate
climbing out of mill cuts or loading on a
trailer.
New muffler reduces sound levels.
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The unsung heroes of the paving world
Every successful paving project depends on the
tandem work of both the paver and the screed. The
paver might get all the attention, but it’s the screed
that makes the mat.
The Omni 318 is a 3,05 m (10 ft), electrically heated, high-production screed with
front-mounted power extensions and a paving width capability of 5,56 m (26 ft).
The front-mounted extensions being full depth (same depth as the main screed)
makes it stable enough for highway construction but versatile enough for commercial
applications.
The Omni 1000 is a 3 m (9.8 ft), electrically heated, high-density screed with rearmounted power extensions and a paving width capability of 6 m (19 ft 8 in). With addon extensions this screed is able to pave 8 m (26 ft 2 in). The Omni 1000 extensions
are also full depth (same depth as the main screed), providing uniform compaction and
texture in the mat.
Our newest screed is the Ultimat 200, a 3,05 m (10 ft) screed with front-mounted
extensions that give you the ultimate in maneuverability around jobsite obstacles. The
double extension system extends the narrower width extensions to a full 6,1 m (20 ft)
and joins our other screeds in offering the highest standards in paving widths, electric
heat, temperature control, and raw performance. An optional 457 mm (18 in) berm
is also available. The versatility and ease of operation makes the Ultimat 200 an ideal
choice for a contractor.
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Meet the screeds
With so much riding on screed performance, Volvo has made every effort to find
out just what contractors want, need, and expect from their screeds. The result
is a product line with the features you consider most important. Some are new,
some are Volvo classics, and all are designed to help you lay down a perfect mat.
Ultimat 200 Specific
Common Features
Single button operates both primary and
secondary extensions.
Simple hydraulic drive introduces
variable frequency control with vibrator
amplitude. Additional amplitude variation
is accomplished by repositioning eight
eccentric weights on the vibrator shafts
of the Omni 318 and Ultimat 200.
Tool-storage compartments integrated
for operator convenience.
Unique Volvo double-extension
system doubles screed width to a
full 6,1 m (20 ft), including heat and
vibration.
The cross-sectional support structural
design of the Ultimat 200 provides in a
more uniform and consistent mat.
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Standard equipment includes power
slope, power crown and power
extension height adjustments.
Electric heat reduces fumes, eliminates
diesel burners and delivers more uniform
and consistent heat to the screed plates.
New efficient heat bars can be serviced
easily without removing the screed plate.
Three separate bars in each section let
you keep working even if one needs to
be serviced.
Ultimat 200
Omni 318
Omni 1000
Omni 318 and Omni 1000 Specific
Thermally insulated screed plate keeps
heat on the plate instead of the frame.
Power extensions for easy, on-the-go
width changes.
Screed handrails enhance safety.
Control consoles on each end of the
main screed provide effortless electrical
control of auger / conveyor sensor
heights, auger speed override, manual
auger /conveyor function overrides, tow
point, screed and tunnel extension /
retraction, crown and slope, and height
of the extendable sections. Consoles
also include control switches for berm
and auger reverse options, as well as an
emergency stop button.
Durable construction provides long life.
Extensions available in
304 mm (12 in) length, can be added
quickly with mandrels and wedgelock
pins. Optional bolt-on 0,457 m (1.2 ft)
taper joint extension available for
construction “notched wedge” joints.
(Omni 318)
Pre-strikeoffs are easily adjusted to
ensure smooth surface and convenient
operation. (Omni 318)
Extensions available in
750 mm (29.5 in) and 1 250 mm
(49.2 in) lengths, can be added quickly
using hydraulic tensioning cylinders.
(Omni 1000)
Screed shown is an Ultimat 200.
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Support you can trust
When you buy a Volvo PF6000 Series paver, you
get more than a construction machine of the highest
quality. You also get access to all the products and all
the competence required for your machine to give you
maximum profit and growth.
We care about your ownership —
today and tomorrow
Our road equipment is built to
the highest standards to ensure
dependability, durability and superior
performance. But even the best machine
needs service and maintenance,
especially considering the extreme
stresses of paving applications. Our
commitment to you will ensure that
your paver and screed are as productive
tomorrow as they are today.
We care about your operation —
anywhere, at any time
The assurance of having good service
and access to the right parts is just as
important as the price you pay when you
invest in road equipment. After all, it’s the
total cost during the machine’s entire life
that’s crucial. With all the products and
resources we have at our disposal, we
can offer you the very best support —
anywhere at any time.
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We care about the operator — day
after day
One very important value of Volvo
road equipment is the operator’s
environment. If the operator doesn’t have
a comfortable, ergonomic place to do the
job, it doesn’t matter how good the rest
of the machine is.
Genuine Volvo Parts
The Genuine Volvo Parts system means
each individual part is designed for
perfect function with the other parts. By
always using Genuine Volvo Parts, your
paver and screed will retain the features
they had when you bought them.
High competence and the right tools
— profitable for you
We are specialists who know your
machine, and all our service technicians
have the competence and the
commitment required to give you peace
of mind and good economy in your
operation. With the right competence
we do the job faster, saving you valuable
time. We do the job in the right way
and with the right tools. That’s Volvo’s
commitment to you — today and
tomorrow, year after year.
Volvo Core Values
Every product Volvo builds, every process Volvo
follows, and every decision Volvo makes is based on
our commitment to quality, safety, and environmental
care.
We promise to provide quality products and services
that are productive and reliable, and that exceed
customer expectations at every level.
Our commitment to safety is to provide equipment
that performs the necessary functions while
providing a safe work environment for operators and
employees.
And our emphasis on environmental care is evident
in our efforts to improve energy efficiency, reduce
emissions, and make a minimal footprint on the world
around us.
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Specifications
Model
Machine Dimensions
PF6110
PF6160
PF6170
m (ft)
m (ft)
mm (in)
T (t) / m3 (cu ft)
3,05 (10)
7,92 (26)
6,35 – 304,8 (0.25 – 12)
13,04 (14.38) / 6,51 (230)
3,05 (10)
7,92 (26)
6,35 – 304,8 (0.25 – 12)
13,04 (14.38) / 6,51 (230)
3,05 (10)
7,92 (26)
6,35 – 304,8 (0.25 – 12)
13,04 (14.38) / 6,51 (230)
kg (lb)
w/ Omni 318
w/ Omni 1000
w/ Ultimat 200
18 174 (40,066)
21 597 (47,614)
22 173 (48,884)
21 739 (47,926)
16 385 (36,122)
19 672 (43,370)
20 248 (44,640)
19 950 (43,982)
16 521 (36,422)
19 808 (43,670)
20 384 (44,940)
20 086 (44,282)
mm (in)
mm (in)
3 454,4 (136)
3 810 (150)
2 616 (103)
3 556 (140)
2 616 (103)
3 556 (140)
mm (in) Hopper Sides Up
Hopper Sides Down
2 997,2 (118)
3 276,6 (129)
2 997 (118)
3 277 (129)
2 997 (118)
3 277 (129)
mm (in)
mm (in)
3 225,8 (127)
5 232,4 (206)
3 226 (127)
5 242 (206.4)
3 226 (127)
5 242 (206.4)
Cummins QSB 6.7 Tier 3
electronic engine with CAC
153 (205)
Cummins QSB 6.7 Tier 3
electronic engine with CAC
153 (205)
Cummins QSB 6.7 Tier 3
electronic engine with CAC
153 (205)
2-speed planetaries, 2-speed
drive motors, optional 4-wheel FWA
457,2 x 635 (18 x 25)
356 x 559 (14 x 22)
Hydrostatic direct drive
90,5 (297)
19,3 (12)
Basic Screed Width
Max Paving Width
Paving Depth Hopper Capacity Weight Of Tractor Only Track Length / Wheelbase Operating Height Width Inside Hopper Width Max Tractor Length Engine
Make / Model
Rated Power @ Installed Speed kW (hp)
Propulsion
Suspension
Continuous rubber track
Track Width / Drive Tire Size mm (in)
Front Wheel Size mm (in)
Traction Drive
Paving Speed* m/min (fpm)
Travel Speed* km/h (mph)
Miscellaneous
Fuel Tank Capacity l (gal)
Hydraulic Tank Capacity l (gal)
Cooling Capacity
l (qt)
Auger Diameter mm (in)
482,6 (19)
508 (20)
Hydrostatic direct drive
75 (246)
16,1 (10)
2-speed planetaries,
2-speed drive motors
457,2 x 635 (18 x 25)
356 x 559 (14 x 22)
Hydrostatic direct drive
90,5 (297)
19,3 (12)
303 (80)
236,6 (62.5)
22,7 (24)
431,8 (17)
303 (80)
236,6 (62.5)
22,7 (24)
431,8 (17)
303 (80)
236,6 (62.5)
22,7 (24)
431,8 (17)
114,3 – 241,3 (4.5 – 9.5)
114,3 – 241,3 (4.5 – 9.5)
114,3 – 241,3 (4.5 – 9.5)
mm (in)
Adj Height Augers * These speeds are calculated at maximum theoretical
­Product improvement is a continuing goal at Volvo. Designs and specifications are subject to change without notice or obligation.
Wheeled Dimensions – PF6160 / PF6170
Dimension
A
B
C
D
E
mm (in)
899 (35.4)
800 (31.5)
2 215 (87.2)
1 113 (43.8)
1 624 (63.9)
J
Dimension
F
G
H
I
mm (in)
1 029 (40.5)
3 573 (140.7)
786 (30.9)
1 467 (57.8)
Dimension
J
K
L
M
mm (in)
3 322 (130.8)
2 263 (89.1)
2 606 (102.6)
3 098 (122.0)
Dimension
N
O
P
Q
mm (in)
3 281 (129.2)
2 312 (91.0)
2 728 (107.4)
2 857 (112.5)
I
H
F
PF6160
G
E
A
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B
C
D
K
L
M
N
K
L
M
N
O
P
Q
O
P
Q
Optional Equipment
PF6110
PF6160
3-function screed assist
Available Options
•
•
PF6170
•
Air intake screen
•
•
•
Balloon light kit (as shown)
•
•
•
Beacon
•
•
•
Blaw-Kontrol (mechanical or sonic)
•
•
•
Floating beam
•
•
•
Flood light
•
•
•
Light tower
•
•
•
Material indicator kit
•
•
•
Reversible augers
•
•
•
Reversible conveyors
•
•
•
Screed remote control
•
•
•
Special paint
•
•
•
Truck hitch
•
•
•
4-wheel assist
•
Tracked Dimensions – PF6110
Dimension
A
B
C
D
mm (in)
3 275 (128.9)
4 229 (166.5)
5 252 (206.8)
1 638 (64.5)
I
Dimension
E
F
G
H
mm (in)
2 584 (101.7)
3 587 (141.2)
965 (38.0)
1 467 (57.8)
Dimension
I
J
K
L
mm (in)
3 322 (130.8)
2 757 (108.5)
2 845 (112.0)
3 280 (129.1)
Dimension
M
N
O
mm (in)
1 793 (70.6)
2 275 (89.6)
2 757 (108.5)
H
G
PF6110
F
E
D
A
B
J
K
L
J
K
L
M
N
O
M
N
O
C
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SPECIFICATIONS
Model
Dimensions
Basic Screed Width Standard Paving Width Range Min Paving Width w/ Optional Cut-off Shoes Max Paving Width w/ Optional Bolt-on Extensions Paving Depth Screed Plate Depth (front to rear)
Main Screed Plate
Extension Screed Plate
Screed Plate Thickness
Screed Weight Compaction
Vibration / Tamping System
Vibrators
Vibrator Speed Features
Center Crown
Center Crown Adjustment Range
Extension Slope
Extension Slope Adjustment Range Extension Height Adjustment Method
Mat Depth Control Heating
Screed Heat
Miscellaneous
Fits Volvo Tractors
Omni 318
Omni 1000
m (ft)
m (ft)
m (ft)
m (ft)
mm (in)
3,05 (10)
3,05 – 5,56 (10 – 18.25)
2,1 (7)
7,92 (26)
6 – 305 (0.25 – 12)
3 (9.8)
3 – 6 (9.8 – 19.7)
2,5 (8.2)
8 (26.2)
6 – 305 (0.25 – 12)
mm (in)
mm (in)
mm (in)
kg (lb)
457 (18)
457 (18)
13 (0.5)
3 425 (7,550)
450 (17.7)
443 (17.4)
15 (0.59)
4 000 (8,818)
Vibratory
4
2 on each
16,67 – 40 (1,000 – 2,400)
Vibratory
4
1 on each
8,33 – 50 (500 – 3,000)
mm (in)
Electric / hydraulic
76 (3) positive / 31,75 (1.25) negative
Electric / hydraulic
Electric / hydraulic
120 (4.7) positive / 60 (2.4) negative
Electric / hydraulic
mm (in)
Up to 9% positive / negative
27,4 (1.08) per 304 (12)
Up to 10% positive / negative
27,4 (1.08) per 304 (12)
Electric / hydraulic
Standard
Optional
Optional
Electric / hydraulic
Standard
Optional
Optional
Electric
Electric
PF6110, PF6160, PF6170
PF6110, PF6160, PF6170
Main Screed
Extensions
Hz (rpm)
Manual Depth Cranks
Electric / Hydraulic Power
Automatic Grade and Slope
Model
Dimensions
Basic Screed Width
m (ft)
Standard Paving Width Range
m (ft)
Min Paving Width w/ Optional Cut-off Shoes m (ft)
Max Paving Width w/ Optional Bolt-on Extensions m (ft)
Paving Depth
mm (in)
Screed Plate Depth (front to rear)
Main Screed Plate
mm (in)
Extension Screed Plate
mm (in)
Screed Plate Thickness
mm (in)
Screed Weight
kg (lb)
Compaction
Vibration / Tamping System
Vibrators
Main Screed
Extensions
Vibrator Speed Hz (rpm)
Features
Center Crown
Center Crown Adjustment Range
mm (in)
Extension Slope
Extension Slope Adjustment Range
mm (in)
Extension Height Adjustment Method
Mat Depth Control
Manual Depth Cranks
Electric / Hydraulic Power
Automatic Grade and Slope
Heating
Screed Heat
Miscellaneous
Fits Volvo Tractors
Ultimat 200
3,05 (10)
3,05 – 6,10 (10 – 20)
2,44 (8)
6,71 (22)
6 – 203 (0.25 – 8)
724 (28.5)
216 (8.5)
13 (0.5)
3 565 (7,860)
Vibratory
4
2 on each
17 – 42 (1,000 – 2,500)
Manual w/ hydraulic assist
76 (3) positive / 19 (0.75) negative
Electric / hydraulic
Up to 9% positive / negative 27,4 (1.08) per 304 (12)
Electric / hydraulic
Standard
Optional
Optional
Electric
PF6110, PF6160, PF6170
Product improvement is a continuing goal at Volvo. Designs and specifications are subject to change without notice or obligation.
18
Volvo Construction Equipment is different. Our machines are
designed, built and supported in a different way. That difference
comes from an engineering heritage of over 175 years. A heritage
of thinking first about the people who actually use the machines.
About how to help them be safer, more comfortable, more
productive. About the environment we all share. The result
of that thinking is a growing range of machines and a global
support network dedicated to helping you do more. People
around the world are proud to use Volvo. And we’re proud
of what makes Volvo different – More care. Built in.
Not all products are available in all markets. Under our policy of continuous improvement, we reserve the right to change
specifications and design without prior notice. The illustrations do not necessarily show the standard version of the machine.
Volvo Construction Equipment
www.volvoce.com/na
Ref. No. VOE22A1005912
Printed in USA 09/09 – 3,0
Volvo, Asheville
Copyright © 2009 Volvo
English
USA