Permac 2015 Presentation in format

Precision Machine Shop
Small Metal & Plastic Parts
Manufactured to Specifications
Company History
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 Founded in 1966
 Originally located in Bloomington, MN
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Relocated to Burnsville, MN (southern metro Minneapolis, MN)
 Privately Owned
 Darlene Miller – CEO & President
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Purchased 100% ownership in 1994
 Certified as a WBENC
 (certificate next slide)
 AS9100c:2009 & ISO9001:2008 Certified
 (certificate on slide 9)
WBENC Certificate
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Profile
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 Precision machine shop focused on small parts
 50 years of small part machining experience
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Career machinists - as both setup and operators
 Best processing efficiency, quality, and DFM support
 Core Competency and Capabilities
 CNC Milling – metals & plastics under 4x4x4 ” (64 in2)
 CNC Turning – metals and plastics under 2 5/8”
 Swiss Machining – metals and plastics under 0.787”
 CNC EDM Hole Drilling – holes .013-.118
 Quick Turn prototype support – milling and lathe
Profile Continued
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 Modern Multitasking Machining Centers
 Capability to manufacture parts on a single machine
Reduces processing time and overall lead time
 (Equipment list slides 16-18)
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 Facility – 34,000 ft2
 Built in 1985 with large addition in 2007
Primary Markets
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 Aerospace: precision tolerance metal and plastic used in
airframe, engine and avionics
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sensors, connectors, pumps, hardware components, etc.
 Hi-reliability Industrial: metals and plastics used in
actuators, transducers, gensets, and agriculture equipment
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housings, shafts, spacers, contacts, specialized mounts, etc.
 Commercial: metals and plastics in beverage, food processing,
transportation
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valves, fittings, slicers, bushings, drives, packaging, etc.
 Medical: metals and plastics (non-implantable)
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Patient monitors, prosthetics, surgical tooling, mobility, etc.
Precision Parts
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 Permac is a reliable and proven machining source for
small metal and plastic parts
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Complex turned and milled parts
Low to medium quantities
High mix
Quick turn projects and prototypes
Light assembly
 Benchmark machining industry lead time and quality
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Standard lead time is 4-6 weeks
Prototypes in less than 2 weeks
Kanban, Min-Max and customized Permac managed inventory
Lowest DPPM, Highest on time delivery and customer support
Precision Parts
8
Micro-machining
Precision Milled, Turned, Swiss, EDM drilled
& Screw Machined Parts
AS9100C:2009 & ISO9001
9
Equipment List
16
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CNC Turning Centers 1 Okuma LT-10 MYBB Twin turret/ twin spindle multi-tasking turning center with milling capabilities and 2" Barfeed capacity
1 Okuma Crown with Tail Stock and 2 5/8” SMW Barfeed capacity
1 Okuma Cadet with Tail Stock and 12’ Barfeed with 1 5/8” capacity
1 Nakamura-Tome WT150 Twin turret/ twin spindle multi -tasking turning center, milling capabilities and 1 5/8” Barfeed capacity
2 Nakamura-Tome Super NTY3 3 turret/twin spindle multi-tasking turning center with 1-5/8” Barfeed capacity
1 Okuma Heritage lathe with tailstock and 4' auto loading Barfeed 1 5/8" capacity
1 Okuma Captain lathe with milling capabilities and sub spindle with 2 5/8" Barfeed capacity
CNC Milling Machines -
1 HAAS TL1 Rapid Prototype Lathe
1 HAAS VF4SS 12,000RPM High Speed Spindle with full 4th axis capability
1 Okuma MC-V4020 Vertical Machining Center, 15,000 RPM with high speed milling capability
Haas TM2 CNC Rapid Prototype Vertical Machining Center
CNC Swiss Turning Centers
1 Citizen C16 Swiss with milling capabilities with 5/8” maximum capacity1 Citizen L20 Swiss machine with sub spindle and milling
capabilities 3/4” capacity
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CNC EDM 
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Yougar CNC EDM Drill
Model YGS-43C
Table Travel of X,Y Axis (mm) 15 ¾“ x 11 7/8“ (400 x 300)
MAX. Travel of Z Axis (mm) 15 ¾“ (400)
MAX. Weight of Work Piece (kg) 1,100 lbs. (500)
Equipment List cont.
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Rapid Prototyping and Secondary Operations 
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Haas Turning Center SL10 w/6" chucking capability & integrated Fanuc Robot LR mate 201ic
Prototype Verticle Machining Center - Haas TM (travels of 40 x 16 x 16) 10 pocket tool changer
1 Bridgeport Mill Series 1
1 Birmingham Engine Lathe
1 Hardinge Hand Chucker
3 Hardinge Hand Screw Machines
1 HEM H100A Automatic Cut-off Saw
1 Kalamazoo 20-T-10 Vertical Saw
1 Forced Air Convection Oven
4 Dayton Drill Presses
1 Ultramatic Tumble Deburrer
1 Better Engineering Parts Washer
Miscellaneous Deburring and Polishing Equipment
Kleer Flow Power Master Parts Washer
High-Volume Production (Swiss and Screw Machines) -
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1 Acme Gridley 6 Spindle Automatic Screw Machine 5/8” Capacity
2 Acme Gridley 6 Spindle Automatic Screw Machine 2” Capacity
3 Acme Gridley 6 Spindle Automatic Screw Machine 1 1/4” Capacity
1 Brown & Sharpe Ultramatic R/S 1 5/8” Capacity
1 Brown & Sharpe 00 3/4” Capacity with Servo-cam
1 Brown & Sharpe 00 5/8” Capacity Lipe Barfeed
2 Brown & Sharpe 00 1/2” Capacity
Inspection Equipment
18
RAM Optical Instrument completely automated CNC, programmed operation for video, laser, and touch probe.
Visual Inspection provides an array of benefits for different measurement applications and interactive or
programmed measurement with precision manual control. It also provides a portable laser scanning system for highresolution surface profiles. Inspection capabilities provide compact video inspection systems with comfortable, highresolution viewing of parts and assemblies.
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OASIS Inspection System - accurate to 0.0001 inches - Instant measurements
1 Mitutoyo Bench Indicator with .00002 Resolution
3 Optical Comparators with Digital Readouts and Optical Probes
3 Surfometer Surface Finish Gage with SPC and Skidless Capabilities
1 Mitutoyo 10X-40X Illuminated Stereoscope
1 Wilson Superficial Rockwell Hardness Tester
3 Edmunds Electronic Columns
1 Mitutoyo 18” Height Master
Assorted Support Gage and Gaging Tools
1 Brown and Sharpe/Tesa Micro Height
Real-time SPC Data Collection Capabilities
Why Permac?
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 Experience & Core Competency
 50 years of proven experience as a reliable small part source
 Capabilities
 Precision CNC’s for milling, turning, EDM hole drilling, and
Swiss machining of high mix at all volumes
 Delivery
 Customer scorecards reflect over 98% on time to dock date
 Quality
 Continuous improvement results in lowest DPPM
 Service
 A team spirit and company mindset that the customer is #1
How can we help?
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 Production parts
 Lead times for parts at 4-6 weeks ARO
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Quick turns welcomed!
 Prototypes
 Dedicated cell for prototypes in under 2 weeks ARO
 Value added
 Parts can be assembled and packaged
 Managed inventory
 Kanban, Min-Max, Part family contracts, Etc?
 DFM
 Materials, features, tolerances – suggestions for lowest cost
Conclusion
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When on time delivery, quality, lead time,
support, and best overall value are needed:
Contact Permac Industries
Phone 952.894.7231
E-mail:[email protected]
Visit Permacindustries.com
We appreciate your business and support!
Thank you