milling systems CNC up to 5-axis - imes-icore GmbH imes

Transcription

CNC
milling systems
up to 5-axis
laser
Marking and
cutting systems
Waterjet cutting systems
for 2D and 3D
Customer-specific
processing technologies
from imes-icore
www.imes-icore.de
Main catalogue CNC solutions 2016
imes-icore representatives worldwide
A powerful network
imes-icore’s global dealer network
supports you as a customer. Availability of contact partners and service
staff is constantly developed and
expanded.
Find out more about our sales system
at www.imes-icore.de!
Our representatives for industrial products:
USA:
Austria:
isel USA
2101 Jericho
Turnpike
New Hyde Park
NY 11040
SSL Schweiss- u.
Schneidtechnik
Andreas Laimer
Raimundgasse 16
2231 Strasshof
Netherlands / Belgium:
De Ridder THO BV
Terry van Orsouw
IBC-Weg
5683PK Best
Poland:
France:
United Kingdom:
Hungary:
W&D Engraving
Mr. Deptuch
ul. Bór 77/81
42-202 Czestochowa
isel France
Eric Georget
ZAC de la Prévôté
78550 Houdan
CNC Innovations Ltd
Graham Orritt
19 Oundle Drive
NN3 7DB
Northamptonshire
iselHungaria
Lazlo Lehoczki
Endrodi u.
8200 Veszprem
Romania:
Switzerland:
Russia:
India:
South Africa:
China:
Dr. Köcher SRL
Alexandru Floca
Str. Baicului 82A
021784 Sector 2 Bucaresti
Bider Hauser AG
Felix Hauser
Buchbergstrasse 15
CH-8200
Schaffhausen
AB Universal
Sergey Seleznev
Kashirsky proezd 13
115201 Moscow
VectraForm
Engineering Solutions
Annamalai Prabahar
Ramar Koli Street
641009 Coimbatore
Tamilanadu
The BADGE
Company Pty.
Kobus Smidt
P.O. Box 971
7532 Sanlamhof
Tempus International
Trading Co., Ltd.
Marc Tempus
Room 2506, SOHO 2
Guoson Center
200062 Shanghai
Each of the dots on the map represent one of our representatives. More about our
global representatives for dental solutions can be found on our website:
www.imes-icore.de
At imes-icore GmbH the name says it all:
Competence in CNC & DENTAL solutions
advice and a demonstration in house of a complete
solution recommendation for the task at hand, right
from the outset. Following order confirmation and
delivery of a CNC machine system, corresponding
training and support is provided for the machine
system by specialist personnel in the after-sales
service department. With short reaction times in
case of queries or service requirements, multi-shift
imes-icore combines overal know-how in the develop- industrial application is also safeguarded.
ment, production, sales and service of complete CNC
machine systems with all of the requisite auxiliary The outstanding advantages of the imes-icore
CNC systems are their modular design, the open
components and CAD/CAM applications.
interfaces and the flexibility this provides for
The company supplies machining (milling machines), application adjustments. This enables rapid
material cutting (laser) and waterjet systems and realisation of the desired customer requirements, also
corresponding processes in the form of "CNC at a good price-performance ratio. The CNC systems
systems from a single source". Solutions are available are supplied as complete solutions, which are also
for each technology in the economy, industrial and suitable for modular retrofitting and expansion with
premium segments. This allows customers to select auxiliary components and supplementary functions.
their optimal price-performance ratio. The machine
systems with processing dimensions from approx. Our aim at imes-icore GmbH is to constantly develop
150mmx150mm to approx. 3000mmx6000mm and enhance the various CNC machine systems
(further dimensions on request) are predominantly in in terms of their user-orientated functions. This
demand on the international market in the following allows the user to remain flexible for the future and
to remain up-to-date with the latest technology with
fields:
At imes-icore GmbH, the customer enjoys competent their system, so that they can realise requirements at
all times with a harmonised, tailored system.
• Machining technology (milling hard metals, light
metals, plastics, wood, styrofoam, ceramic, etc.)
The abbreviation imes, which stands for "integrated
Mechanics,
Electronics,
Software",
implies
our primary field of focus in Eiterfeld, Germany:
Plug-in ready system solutions according to customer
requirements for trade, training and industry.
The abbreviation icore refers to "integrated dental
solutions" for the dental industry.
• CNC technology (cutting materials in the waterjet
cutting process or laser cutting process)
• Medical engineering (CAD/CAM systems for
dental and orthopaedic engineering)
• Measurement technology (3D digitalisation
with reverse-engineering and 3D measurement
technology)
Part of a powerful group!
imes-icore
Quality
Made in Germany
imes-icore® GmbH operates as a company
of the internationally active isel group.
Founded in 1972 as "isert-elektronik" and later renamed the isel Group,
imes-icore GmbH made a name for itself with established, complete
CNC solutions. Faithful to the motto of the isel Group "From component to system", imes-icore GmbH is responsible for and specialises
in the field of CNC machine systems and is therefore an independent
pillar of the isel Group.
Eiterfeld site 1
Eiterfeld site 2
Eichenzell site
Dermbach site
Berlin site
Quality management
and certification
imes-icore machines are produced at our site in Eiterfeld (Hesse), Germany
where our highly qualified personnel work with utmost precision. The machines from imes-icore are comprehensively tested by our in-house quality
management, from planning right through to construction.
Each of our machines is produced to order. As such, each machine already
has a future owner. This fact repeatedly reminds us of our promise.
We produce German engineering ingenuity, because imes-icore is:
tsmanagem
itä
al
O
13
00
IS
1
t
en
imes-icore is certified in:
EN ISO 13485-2003 + AC 2009
ISO 9001:2008
Qu
Competence in CNC solutions
48
5 und IS O
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Dear Customer,
"I am delighted to present our latest and new CNC systems to you in this
catalogue. The demands of our customers in fabrication and production drive
us to optimise and manufacture innovative machines and technologies every
day anew. We strive thereafter to fulfil and exceed our standards anew with
every machine we produce. We are able to reflect back on over 12 years of
imes-icore and more than 5000 satisfied customers of our CNC solutions and
would like to thank you for your confidence in us. Our strong growth demonstrates that our innovations and solutions are optimum for our customers in
terms of their price-performance ratio.
However, also with a look to the future we have a number of innovations and technologies for you. See for yourself on the following
pages of this catalogue; I am confident
that together we will find a suitable system for you too"
Christoph Stark
Managing Director
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-6
8
ge
• Premium range
Pa
• Industrial range
-7
66
Laser marking/
cutting systems
• Economy range
-1
03
Pa
g
• Premium range
-8
• Economy range
74
Waterjet cutting
systems
7
Pa
• Laser marking / cutting systems
ge
• Waterjet cutting systems
3
• CNC milling systems
e
• Premium range
88
Customised machines
• Economy range
Pa
ge
CNC
milling systems
• Application areas
• CAD/CAM software
• Mode of operation and service
• How to find us
-1
11
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4
• Contact details and contact partners
Pa
ge
Sales/service
• Controls
Maximum flexibility
Technology - from imes-icore
Typical application examples
Machines from imes-icore have been in use in a wide range of industries for
many years. Due to the modular development possibilities, the machines can
also be brought right up to date with ease after many years of service. This is
guaranteed through the independent, constant development of components
from the house of imes-icore. This allows the retrofitting of an extraction system or rotating axis for example to many machines with ease. With their simple
operation and high quality design, imes-icore machines enjoy huge popularity
in countless industry sectors.
8
Wood and
plastic processing
Metalworking
Tooling industry
Research
Medical engineering, dental,
orthopaedics
Mould production
Quality as far as
the eye can see
• 15 different
basic machine systems for the dental
industry
• Worldwide service
and support
• Quality, Made
in Germany
• Competence from
medical and
industrial engineering
Application areas of the CNC machines:
From sophisticated medical engineering
to large, flexible industrial plants
imes-icore produces crossindustry solutions for industry and
medicine. As our customer you
benefit from the constant availability of spare parts guaranteeing a
long-term and seamless production process. Service personnel
are constantly working for you
and the further development of
new technologies. Increased
synergies arise through competence in the medical dental sector
and in the production of industrial
plants. As a customer of imesicore you can also benefit from
the more compact designs of our
machines or the processing of
new materials such as ceramic,
titanium and composite materials. For example we use stone
granite as an optimum base
construction for the kinematics.
This is positively reflected in
the quality and stability of our
machines.
Thousands of satisfied customers
prove us right
9
Economy range
The Economy range includes the machine ranges ICP, ICV, Compac, Euromod and Flatcom. The Economy machine range has been in use successfully for many years now in
sectors of industry, trade and training. The minimal space requirements, the excellent priceperformance ratio, the ease of operation and the special design are all priorities within this
range. Economy machines are frequently used when a requirement exists for smaller parts
for medium machining capacity, or where particularly economical solutions are required.
The machines are available in various sizes and can be expanded with a range of options
as required (e.g. up to 5 axes/automation).
The perfect
CAD/CAM software
simply integrated!
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and that's what our customers say
about the Economy range:
E
Obrira - Low Vision Rathenow
With the procurement of the ICP it has been possible to replace extensive conventional
drilling and milling technology in our production. The ICP 3020 operates in just the smallest
space without complication, entirely fault-free, is low maintenance and requires minimal setup work. Thanks to the isy-CAM training in Eiterfeld, as a complete beginner we have been able
to work on a CNC-controlled system from day one. Excellent service, excellent team, super
price-performance ratio and made in Germany too.
André Schwolow, Managing Director
Keramik Institut Meißen
An FE project begins with the planning of the required devices and equipment. Within the framework of a collaborative project, KI Keramik-Institut GmbH was set to embark on the development of a ceramic rotor disc and required a CNC machine for this purpose with a particularly high degree of flexibility and expandability. We decided to opt for the EUROMOD from
imes-icore GmbH, which entirely fulfilled the very special requirements in our project.
I
P
Michael Bormann, Project Manager
Fielmann Modebrillen Rathenow
Since January 2014 we have been successfully
using the ICV 4030 in the production of templates.
Particularly commendable is that we could start
working with this machine immediately. Machine
operators were familiar with the control after just
a short induction. It is also top class when it comes
to surface quality and repetition accuracy, as well
as machining time.
Roland Platzke, Product Manager
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ICP range 3020/4030
Your entry into the world of CNC!
Equipment
• Stable aluminium/steel construction
in table design
• Plug & play via USB for direct connection
with a conventional PC
• 4-axis microstep stepper motor control fully integrated in the machine.
• Highest step resolution
• Main spindle drive UFM 500
• Enclosed working area according to
the CE safety requirements
• Integrated control software WIN®REMOTE
• Suitable for running on every conventional PC
with Windows 7/8
Options
•
•
•
•
•
•
•
•
•
•
•
•
T
Automatic tool changer
Working area lighting
Length measuring switch
Main spindle drives iSA 500/iSA 750
HF spindle up to 80,000 rpm
Engraving spindles with mechanical
height compensation
Lubrication cooling system
Rotating axis (4th axis)
Extraction hood
4-axis rail control function
Engraving mat
isy-CAM 3.6
And much more besides!
he cost-effective CNC compact system ICP is a CE-compliant, 3D-compatible milling machine ready for
mains connection. The CNC system is ready for operation through a simple connection with a conventional PC.
The sliding door is quiet-running and enables simple loading and unloading of the machine. The housing is
optimally accessible and has been acoustically optimised. On request, various expansion options are available, including a rotating axis, minimum quantity cooling, extraction and much more besides.
12
E
Application examples
• Training/teaching
• Jewellery industry
• Engraving plates
• Architecture/model construction
• Cylindrical surface processing
• Milling circuit boards
• Prototype manufacture
• Milling contours
• Milling pockets
• 3D milling
I
P
Typical materials
• Plastics
• Wood
• Brass
• Circuit board material
• Wax
Technical data
Travel ranges (X/Y/Z) in mm
Table clamping area WxD in mm
Dimensions (LxWxH) in mm
Clearance height in mm
Weight in kg
Travel speed X/Y/Z in mm/s
Repetition accuracy in mm
Drive motors
Guides
Drive elements (X/Y/Z)
Connection voltage
Control
Operation
Software
ICP 3020
300 x 200 x 90
500 x 250
610 x 650 x 715
115
approx. 102
ICP 4030
400 x 300 x 140
700 x 375
780 x 850 x 810
170
approx. 120
100
± 0.02
High-torque stepper motors
Linear units with precision steel shafts
and ball circulation, play-free adjustable
Ball screw 16x10 / 16x4
play-free adjustable (optional: 16x4 in X/Y/Z)
16A/110-240 V
Micro-Step controller with 4 end stages 48V/4.2A and
power unit 500W with processor board
Function keys and emergency stop
Control software WIN®-REMOTE and (isy-CAM 2.8) /CAD/CAM system
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ICV-4030
The all-in-one system
for diverse use
Equipment
• Stable aluminium-steel construction
in table design
• Servo-motor technology with encoder
• Integrated PC and control electronics
• Optional iSA 500, iSA 750 and iSA 900 spindle
• Integrated WIN Remote and isy-CAM 2.8 control
software
• Enclosed working area according
to the CE safety requirements
Options
•
•
•
•
•
•
•
Automatic tool changer
CNC-controlled rotating axis
Lubrication cooling system
Extraction
Can be updated to isy-CAM 3.6
And more besides!
The ICV 4030 is outstanding in particular due to its very small footprint and is designed for rap-
id, professional 3D applications in model construction, rapid prototyping and similar applications.
The complete control and power electronics, as well as the control computer are integrated and protected in
the rear wall of the chassis. As such, only an external screen, mouse and keyboard are additionally required
for operation. All of the relevant safety provisions according to CE are guaranteed during milling by the protective hood interlocking. The modern servo motors enable improved quiet running and precision. Through
the expansion options, such as the vacuum table or a fourth axis, the ICV is also suitable for flexible future
use with many applications.
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Modern servo technology and
integrated control computer
E
• Plate/front panel production
• Professional engraving
• Orthopaedic parts
• Stamp production
• Rapid prototyping
• 3D model milling
• Cylindrical surface processing
(with 4th axis)
• Multi-sided processing
(with 4th axis)
I
P
Typical materials
• Model materials
• Plastics
• Light metals (copper/aluminium/brass)
• Wood
• Foams
Technical data
Table clamping area WxD in mm
Weight in kg
Drive motors
Guides
Connection voltage
Control
Operation
Software
ICV 4030
395 x 300 x 95
700 x 375
780 x 835 x 806
150
approx. 120
max. 200
± 0.02
Servo motors
Linear units with precision steel shafts
and ball circulation slides, play-free adjustable
Ball screw 16 x 10 / 16 x 10 / 16 x 4 mm play-free adjustable
16A/110-240V
CAN controller iMC with 3 integrated drive controllers
Control computer, I/O module, safety circuit and
standstill monitoring power unit 48 V / 1000 W
WIN®-REMOTE / isy-CAM 2.8
15
Compac 140
Precision in the smallest space
Highlights
• High resolution micro-step controller and
motors in the axes
• Processing station with 360-degree axis and
precision gearing for vibration-free stability
• Extraction unit for removal of dust and swarf
• Tool holder direct change system
• Precision length measuring switch already integrated
• Play-free adjustable circulating ball screws
Options
•
•
•
•
Extraction
Machine table
Wet processing
isyCAM 3.6
With the minimal size of the 140i, imes-icore is setting benchmarks for the production of very small parts
in the smallest space. However, the customary highlights with far larger machines are certainly not lacking. The 140i is equipped with 4 axes, a tool changer with 6 stations, length measuring switch and a high
frequency spindle with up to 60,000 rpm. Despite the stable chassis design, the steel/aluminium 140i with a
tare weight of approx. 55 kg is optimum for dry and wet processing. The integrated coolant circuit with coolant tank, filter station and pump is pre-integrated in the machine.
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• Jewellery
• Medical engineering
• Toy production
• Keyhole technology
• Milling dental products
• Prototype construction
Typical materials
• Plastic such as PMMA/composites
• Stainless steel metals for jewellery production
• Ceramics
E
I
P
Smallest size just 53.5x40.5cm
Technical data
Travel ranges (X/Y/Z/) in mm
A-axis in degrees
Weight in kg
Drive motors
Guides
Connection voltage
Control
Operation
Software
Compac 140
130/35/90
360
535 x 405 x 575
approx. 55
42
± 0.02
High torque stepper motors
PMI steel guides size 15
Ball screw 16 mm
16A/110-240V
IME 482
Power cover emergency stop
WIN®-REMOTE
17
Compac 250
5-axis precision on granite base
stable, precise, fast!
Highlights
• Polished granite base plate for maximum
precision and stability
• 5-axis processing in 3+2 or 5-axis simultaneous
processing
• Processing station as rotating/swivelling axis with
harmonic drive gears
• High frequency spindle with up to 60,000 rpm
• Automatic 10-station tool changer as direct
changing system
• Extraction hood
Options
•
•
•
•
Extraction
Machine table
Wet processing
isyCAM 3.6
The 250i processing centre from imes-icore ensures equipments used with many much larger CNC systems
on a compact basis. The 5-axis processing with up to 30° axis adjustment, in combination with the integrated
10-station tool changer and the length measuring switch, guarantees the optimum in flexibility. The rotating/
swivelling axis with harmonic drive gearing ensures superb milling results. The complete machine system is
constructed on a high quality, polished granite base plate and therefore guarantees vibration-free stability.
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• Jewellery
• Smallest parts
(keyhole technology)
• Milling dental products
Technical data
Weight in kg
Drive motors
Guides
Connection voltage
Control
Operation
Software
Typical materials
• Stainless steel metals for jewellery production
• Plastic such as PMMA/composites
• Ceramics
E
I
P
Compac 250
200 x 200 x 100
608 x 534 x 612
approx. 85
42
± 0.1 arcmin
Micro-Step motors
LSK15 in all axes
Ball screw Ø16 incline 5 mm
16 A/110-240 V
Micro-Step controller
Power cover emergency stop
WIN®-REMOTE
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Compac 3223
5-axis table machine for precise
small part processing!
Highlights
• Simple connection with PC supplied (USB)
• Modern AC servo technology
(brushless drive motors)
• 3-axis MULTI-F servo control
expandable to 4/5 axes
• Stable aluminium / steel construction
in table design
with 16 mm diameter
• Remote and isy-CAM 2.8 integrated
Options
• iSA 500 / iSA 750 / iSA 900
with automatic tool changer
• HF spindle "Z42" up to 60,000 rpm with
direct change system 6 mm
• Blow-out system (nozzle on the spindle head)
• Expandable with rotating axis (4-axis) or
rotating/swivelling axis 4th/5th axis
• Automatic tool changer
• Cooling/spray device
• Extraction hood
• Expandable with automated material changer
• CAD/CAM software / isy-CAM 3.6
D
ue to its modern design with precise AC servo technology, the COMPAC 3223 is particularly recommended for the processing of fine mechanical parts and the more complex processing of materials such as aluminium, brass, plastic and much more. The COMPAC 3223 is frequently used in companies where high precision is vital in conjunction with limited available floorspace. The complete
control and power electronics unit MULTI-F servo is integrated in the rear wall of the system and can
be expanded with up to 5 axes. Entry-level fully-automated processing and therefore also serial
production is also possible with an optional material changer. Expansions such as lubrication cooling systems and tool changer systems are naturally also available. For information on the diverse expansion options refer to our accessories brochure.
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Optional as a loader system for
Complete automation
• Jewellery and watch industry
• Aerospace industry
• Electronic industry
• Professional engraving
• Milling circuit boards/plates
• Small part processing
E
I
P
Typical materials
• Non-ferrous metals
• Ferrous metals
• Stainless metals
• Plastics
• Wood
• Circuit board material
• Acrylic
• Plate materials
• Ceramics and graphite
• Materials for medical
engineering
Technical data
Table clamping area (X/Y) in mm
Weight in kg
Drive motors
Guides
Connection voltage
Control
Operation
Software
Compac 3223
320 x 230 x 72
600 x 375
780 x 830 x 810
145
approx. 145
100
± 0.01
AC servo motors
Linear guide LES5 from steel
16 A/110-240 V
Ball screw, play-free adjustable spindle
Multi-F servo/digital high performance control
WIN®-REMOTE/isy-CAM 2.8
21
EUROMOD range
The intuitive, stable,
space-saving solution!
Equipment
•
•
•
•
•
•
•
•
Stable aluminium profile construction
Rapid servo technology with EC servo motors
Control PC with Windows integration
Play-free adjustable steel ball screw and steel
linear guides
230 Volt connection
Network connection
Up to 2 kW milling spindles possible
Swivelling operating terminal
Options
• Milling spindles iSA 500/iSA 750/iSA 1500
• Spindles with changer iSA 900/iSA 2200/
ES325/HF spindle
SK11/SK20/HSK25/ direct change systems
• Safety light curtain with light barrier
• Pneumatic sliding door, front
• Minimum quantity cooling
• Extraction hood
• Vacuum table
• 4th axis
• Closed hood attachment, top
• isy-CAM 3.6
• Joystick
EuroMod is from imes-icore a CNC system ready for connection with easiest convenience for numerous
tasks and applications. The mechanical base for the EuroMod is stable, low-vibration steel-aluminium components.
The play-free ball screws used in the linear axes ensure high accuracy. When developing the EuroMod particular importance was placed on minimal space requirements. The servo motors used are optimally tailored to the mechanics,
the power electronics and the control. As a result, the user benefits from high performance and quiet running. The complete electronics for the EuroMod are installed in a controller cabinet. Operation takes place via an operating panel with
19" touchscreen. The design has been conceived such that the gantry area is fixed and the workpiece moved within a
stable table range (in the y-direction)
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230etV
m
e syste
Compl
ting terminal
including opera cabinet
and control
I
P
• Front panel production
• Engraving plates
• Drilling
• Architecture model construction
• Advertising technology
• Surface processing
(4th axis)
• Orthopaedics
Typical materials
• Aluminium
• Milling plastics
(CibaTool, Ureol®)
• Plastics
• Panel material
Circuit board material
• Brass
• Foams
Technical data
Table clamping area (X/Y) in mm
Dimensions (frame) (LxWxH) in mm
Weight in kg
Drive motors
Connection voltage
Control
Operation
Software
EUROMOD
MP30
650/300/250*
900x350
1160x800x1960
EUROMOD
EUROMOD
MP45
MP65
650/450/250*
1000/650/250*
900x500
1200x700
1160x1110x1960
1480x1510x1960
350
approx. 275
approx. 300
approx. 400
max. 250
± 0.02
Servo motors
230 V/16 A
Ball screw spindles 16x
CAN controller iMD with 3 drive regulators, expandable to 12 axes
(max. 6 interpolated & 6 handling axes), PC, I/O module,
safety circuit with standstill monitoring, power unit 48V/1000W
Swivelling CNC control panel 19" with touchscreen,
keyboard and mouse, control keys
WIN®-REMOTE/isy-CAM 2.8
* Travel ranges without spindle motor and other attachments (tool changer, length measuring switch, etc.)
23
FLATCOM range
Large travel ranges
at a small price!
Highlights
•
•
•
•
•
•
•
•
Stable aluminium profile construction
Rapid servo technology with EC servo motors
Control PC with Windows integration
Play-free adjustable steel ball screw and steel
linear guides
Network connection
Large travel ranges
Up to 2 kW milling spindles possible
Swivelling operating terminal
Options
• Milling spindles iSA 500/iSA 750/iSA 1500
• Spindles with changer iSA 900/iSA 2200/
ES325/HF spindle
SK11/SK20/HSK25/ direct change systems
• Safety light curtain with light barrier
• Pneumatic sliding door, front
• Extraction hood
• Vacuum table
• 4th axis
• Closed hood attachment, top
• isy-CAM 3.6
• Joystick
T
he FLATCOM machine range is supplied in four sizes with travel ranges of 700 x 600 mm to 1200 x 1400 mm in
framework construction with a protective hood. The steel/aluminium profiles used in the design enable a high
degree of stiffness together with simultaneous low weight. The gantry clearance is 200 mm (optionally
300 mm). Hardened ball screws with EC servo motors are used as the axis drives. The systems are equipped as
standard with a CAN-CNC controller on Windows® 7 basis with look-ahead path processing. The complete power
electronics with safety circuit are installed in a mounted control cabinet. The FLATCOM is superbly well suited when
large travel distances are required. With the expansions such as the vacuum clamping table or tool changer, it is innovatively equipped for the future.
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E
nt
Excelle ance
erform
price/p tio
ra
I
P
• Orthopaedic parts
• Design model construction/mould
model construction
• Panel processing
• Aluminium front panels
• Deep drawing part processing
Typical materials
• Plastics/composite materials
• Wood
• Plexiglas
• Aluminium/light metals
Technical data
Travel ranges (X/Y/Z)
in mm
Table clamping area (X/Y) in
mm
Dimensions (frame)
(LxWxH) in mm
Weight in kg
Drive motors
Guides
Connection voltage
Control
Operation
Software
FlatCom M20
FlatCom M30
700/600
700/900
750x750
750x1000
FlatCom M40
1200/900
1000/650/250*
FlatCom M50
1250x1000
1250x1500
1200/1400
1420x1150x1870 1420x1450x1870 1920x1450x1870 1920x1950x1870
approx. 300
approx. 340
approx. 450
approx. 525
150 (optional 250, each without processing unit)
max. 250
± 0.03
Servo motors
Linear guides with ball circulation slides
400 V/230 V/16 A
16 mm ball screw, play-free adjustable
CAN controller iMD with 3 drive regulators, expandable to 12 axes (max. 6
interpolated & 6 handling axes), PC, I/O module, safety circuit with standstill monitoring, power unit 48 V/1000 W
Swivelling CNC control panel 19" with touchscreen,
keyboard and mouse, control keys
WinRemote, isy-CAM 2.8
* Travel ranges without spindle motor and other attachments (tool changer, length measuring switch, etc.)
25
Economy range with detailed dimensions
ICP 3020/4030
Dimensions
in mm
ICP 3020
ICP 4030
Width D
610
780
Depth F
675
915
Height H1
717
804
Height H2
1079
1179
ICV 4030
Dimensions
in mm
ICV 4030
Width D
609
Depth F
655
Height H1
715
Height H2
1077
Compac 3223
Dimensions in mm
26
Compac 3223
Width D
747
Depth F
851
Height H1
821
Height H2
1279
Compac 140i
Compac
Compac
Dimensions in mm
E
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Compac 140i
Width D
535
Depth F
575
Height H1
405
Height H2
560
Compac 250i
Compac
Compac
Dimensions in mm
Compac 250i
Width D
320
Depth F
665
Height H1
615
Height H2
835
27
Economy range with detailed
dimensions
FLATCOM
Dimensions in mm
FLATCOM 20
FLATCOM 30
FLATCOM 40
FLATCOM 50
A
750
750
1250
1250
B
750
1000
1000
1500
D1
1200
1200
1700
1700
D2
1868
1868
2368
2368
F
1150
1450
1450
1950
H1
1870
1870
1870
1870
H2
2335
2335
2335
2335
L
500
500
500
500
M
193
193
193
193
S
249
249
249
249
EUROMOD
Dimensions in mm
28
EUROMOD MP30
EUROMOD MP45
EUROMOD MP65
A
350
500
700
B
900
900
1200
D1
1160
1160
1480
D2
1834
1834
2154
F
800
1110
1510
H1
1964
1964
1964
H2
2321
2321
2321
H3
2414
2414
2414
M
348
348
348
S
238
238
238
Many imes-icore machines can be individually customised
simply ask our sales team! We will be happy to advise you!
Tel.: +49 (0) 6672 - 898 228
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Accessories for Economy machines
Spindle motors iSA/HF
General features
• Outputs from 0.5kw to 2.2 kw
• High frequency spindles up to 80,000 rpm
Optional CoolMin
Tool and material cooling for iSA spindle motors:
General features
•
•
•
•
Compressed air inlet: 6-10 bar
Cooling air outlet: up to max. -25°C
Warm air outlet: up to max. 70°C
Air consumption: approx. 150 l/min.
Tool changer SK11/SK20
and direct change systems
General features
• Simple, functional tool changer
• Pneumatic rotating cylinder, end position check
for safe change
• Actuation via 5/2-way valve integrated
in the safety circuit
• Low maintenance and rust-proof design
• Variable positioning on the machine table
Rotating axes
The RDH-S with HarmonicDrive gearing is the smaller brother of the rotating axis RDH-M with comparable
characteristics: Highly robust and stiff output bearing, as well as play-free and high torsional stiffness.
General features
•
•
•
•
•
Gear reduction 1:51 or 1:101
Drive motors: DC / AC or EC servo
Protection class IP 65
Rust-free finish
Transmission accuracy: <1 arcmin
Repetition accuracy: <± 6 arcsec
• Optionally full shaft or
hollow shaft design
• Maintenance-free
Rotating axis RDH-S with tailstock unit
30
Rotating axis RDH-S
Clamping sets
We offer universal clamping technologies for clamping small to large parts.
Two different entry-level sets encompass device half tools, clamping brackets and tighteners
for everyday use on machine tools.
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Vacuum systems
The grid vacuum clamping system ERWIN is used to clamp workpieces
with simple, large-area geometries, e.g. panel material. The necessary
clamping ranges are safely clamped through the use of sealing cords.
The work table of a CNC system is equipped with multiple vacuum
plates, which are manufactured from PVC. The individual plates and
the required groove grid are processed directly on the CNC system,
so that a plane surface of the vacuum table is guaranteed.
General features
•
•
•
•
•
Aluminium
Rotary slide vacuum pump
Oil-lubricated
Air-cooled
Max. suction air volume: 63 m3/h
•
•
•
•
•
Max. vacuum (mbar abs.): 3.0
Max. vacuum (mbar rel.): -997
Motor output: 1.55 kW
Speed: 1420 rpm
Voltage: 380 V
VakuFit
General features
•
•
•
Finished elements
Simple installation
Modular expansion possible
Extraction units
Basic A 1EC
Dust removal technology is increasingly gaining in significance. When utilised correctly
and perfectly designed for the respective application it brings with it huge advantages:
• The aspect of health should always be the priority. Fine dust
is generated with many applications, visible as deposits on level surfaces. However, the respirable fine dust in the intake area of the CNC system, which swirls
invisibly in the air, is often underestimated.
• Production interruptions (downtimes plus cleaning work), resulting from frequent
cleaning work on the CNC system, are significantly reduced.
• Premature wear and unnecessary defects in high-value components (axes, control, accessory components) are avoided.
Find out more about the accessory options in our accessory catalogue
or on the internet at www.imes-icore.de
31
Industrial range
The imes-icore Industrial range leaves no wish unanswered. We align the design
of the machines with the needs and tasks of the customer, to cater for our customers'
applications. Produced for use in tough everyday industrial use, the machines in the Industrial range are tailored to the diverse demands of the industry. Travel ranges from
400x200 mm to 3000x4000 mm or a clearance height of up to 1000 mm are possible
as standard (further sizes on enquiry). Be it 4, 5 or 7 axes, the possibilities are vast.
The modular design of the machines means they can be expanded and extended.
Remain competitive for the future! Through the certified manufacture of the machines
in our factory in Eiterfeld / Germany, we guarantee the absolute maximum in quality
and also attain the utmost precision, also with larger travel ranges. In use for example there are low-wear linear guides, which are optionally mounted on granite. Highprecision AC servo motors or linear motors and software are tailored to the machine
and accessories, such as rotating/swivelling axes or vacuum tables. The machines
and their components are fabricated and produced in Germany to the highest quality of manufacturing. As a customer of imes-icore, you can rely on the precision,
dependability and efficiency of our Industrial range.
32
about the Industrial range:
Polyfoam Kautschuk GmbH
"You are not only buying a machine but rather an all-inclusive package,
meaning that you attain optimum machine productivity!"
Holger Koch, Managing Director
PMC GmbH
"Through the use of our two milling machines we are able to meet flexibly and punctually with
the needs of our customers within the framework of a closed 3D chain. With their procurement we have not simply purchased systems but rather integrated an entire system solution.
imes-icore not only stands available at any time to provide flexible support during the sale,
but also in the operating phase."
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Frank Jaeckel, Managing Director
The perfect
CAD/CAM software
simply integrated!
33
PENTAMO 500-S
5-axis technology
in a modular design
Equipment
•
•
•
•
•
•
•
Stable, powder-coated steel base frame
Enclosure
Solid, polished granite table
Flexible axes arrangement
HF milling spindle 1.5 kW with 40,000 rpm
5-times tool changer for HSK 25 tool holder
Compact dimensions, the machine can be brought
in through a standard door of 200 x 95 cm
• Windows-based PC control integrated in the control cabinet
Options
•
•
•
•
•
•
•
Vacuum clamping
Extraction
isyCAM 3.6
Powerful spindle up to 4 kW
Pneumatic sliding door
Linear motors with Heidenhain
length measuring system
Extremely compact!
T
Machine can be brought through
a standard door*
he Pentamo 500-S impresses with its modular design, through which it can be used with various axes configurations in the 5-axis range. At imes-icore the customer is always the priority. They can therefore select the axis system
that gives them the best degree of freedom. Utilised for example is a rotating/swivelling unit developed specifically for
the Pentamo with 5-station tool changer for HSK-E 25. The horizontally mounted HF milling spindle with 40,000 rpm
guarantees the maximum in precision and quality. With the 4-axis variant of the Pentamo, this orientation - in combination with a rotating axis at right angles to the spindle - brings new possibilities with it. The stable steel frame with
surface-ground, solid granite bed stands for vibration-free processing.
34
*(200x95 cm)
• Milling plastic spectacle frames
• Facetting and drilling
semi-finished plastic products
• Deburring complex bodies
• Milling orthopaedic products
Typical materials
• Plastic
• Model construction materials
• Rigid foams
• Wood
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Technical data
Travel ranges (X/Y/Z/A/B)
Dimensions (frame)
(LxWxH) in mm
Weight in kg
Travel speed X/Y/Z
Drive motors
Guides
Connection voltage
Control
Software
PENTAMO 500-S
305 mm/175 mm/120 mm/ +180° -180°/ +180° -180°
1670/900/1710
approx. 600
15 m/min (spindle drive)
+/-0.03 depending on the mechanical configuration
AC servo motors with circulating ball screws,
harmonic gears or linear motors
Linear guides
230 V/16 A
EC or AC motors
CAN / i-8000 / B&R
Remote
35
GFV range
Maximum flexibility and efficiency
for every application
Equipment
• Highly stable and torsionally stiff aluminium linear
guides with LES56 guides
• Protective hood with sliding folding doors
or pneumatic doors
• Rapid servo technology with EC motors and
rapid CAN control
• Operation takes place via modern Windows®
control software on the swivelling terminal.
Options
• Wide range of main spindle drives from 0.5 kW
to 12.0 kW (from 6,000rpm to 100,000rpm) with
or without tool change system
• Automatic tool changer station
• Pneumatic sliding door
• Up to 7 axes operation as a gantry version
• Vacuum table
• Extraction unit
• Various controls such as Heidenhain/B&R
T
Examples and information
on special solutions
can be found from
page 66
he CNC-controlled processing machines from the GFV/GFY range guarantee the maximum in efficiency from diverse application possibilities right through to series production. Unique on the market as a standard system or expanded as a custom system. IThe modular and flexible design provides for numerous combination possibilities. As
such, a selected CNC system is literally tailored to the needs of the customer and the respective application. Through
in-house production of the most important mechanical and electrical parts, the flat-bed systems for milling, engraving,
drilling, multi-sided processing with rotating axis and/or rotating/swivelling axes offer an unmatched price/performance
ratio. They offer the maximum in precision with materials including milling plastics, foams, plastics, gypsum, wood,
aluminium and much more besides.
36
• Series production
• Model construction/mould construction
• Design model construction
• Orthopaedic technology
• Multi-sided processing with rotating axis (optional)
• 5-axis applications (simultaneously and 3+2)
• Panel processing/front panels
• Wood processing/wood industry
• Laser digitalisation
• Contour milling
Technical data
Travel ranges (X/Y/Z)in
mm
GFV 98/68
980/680/
200 (280*)
*optional
• Brass
• Aluminium
• Plastics
• Wood
• Foam
• Styrofoam
• ABS
• Gypsum
• Unsintered ceramic
GFV 98/108
980/1080/
200 (280*)
GFV 138/108
1380/1080/
200 (280*)
P
GFV 138/158 GFV 138/248
1380/1580/
1380/2480/
200 (280*)
200 (280*)
Standard 8 m/min, optionally up to 25 m/min
(Depending on the drive system and application)
235 ( 435*)
Travel speeds (X/Y/Z)
Z-clearance in mm
Clamping table area
(X/Y) in mm
Weight in kg
Connection voltage
Drive type
Control
Resolution in mm
Protective hood
Guides
Software
E
I
Typical materials
1125 x 1300
1125 x 1700
1500 x 1700
1500 x 2200
1500 x 3050
approx. 800 - 1200
400 V/16 A
EC or AC motors
Optionally i-CAN/B&R/Heidenhain®
0.02
Folding door with safety locking
All axes with ball screws 16x5 mm (optional 16x10 mm)
WIN®-REMOTE
37
GPV range
Performance level up to 5 axes with gantry construction and high clearance!
Highlights
•
•
•
•
•
•
•
•
•
•
Stable mechanical configuration in industrial design
Protective hood per CE guidelines with sliding folding doors
Clearance height: 200mm to 700mm
EC/AC servo technology
X/Z: Linear guides LES5;
Y: Linear guide LES6
As 3/4 or 5th axis fork head design
Ball screw in X/Y/Z axis
Very fast and user-friendly
control system under WINDOWS®
Gantry drive in Y and Z direction
Special protective cover on the axes
Options
• Granite table, steel metal frame, granite axes
• Wide range of main spindle drives from 0.5 kW
to 12.0 kW (from 6,000 rpm to 100,000 rpm) with or
without automatic tool change system
• Automatic tool changer SK or HSK
• Pneumatic sliding door
• 4th/5th axis as fork head with Harmonic Drive gears
• Multi-spindle systems
• Various controls, Heidenhain/B&R
• Extraction hood
• Handwheel
• Vacuum table
• isy-CAM 3.6
T
he GPV/GPY - has been proven as a perfect 5-axis system! Today's applications demand a machine concept that
is versatile in use for up to 5-axis processing on the one hand, whilst also offering large processing surfaces and correspondingly large travel paths. The system should also be economical and value for money and suitable for expansion
with additional applications for the future. Nothing more simple than that: Through the countless possible combinations
of the machine frame with linear axes and rotating axes, it has been possible to realise a unique and flexible design. Interesting with the CNC machine range GPV/GPY are the double-sided driven Y and Z axes with very high Z clearance.
The application area and milling materials are similar to those of the GFV/GFY systems. The GPV/GPY system is
available with added auxiliary modules. This system concept could have been created especially for 5-axis processing
(4th/5th axis as a rotating/swivelling head).
38
• Series production of housings
• Model construction/mould construction
• Design model construction
• Wood processing/wood industry
• Multi-sided processing with rotating axis or
4th/5th axis head laser digitalisation
• Orthopaedic technology
• Rework of large plastic parts
• Foam processing
• Contour milling
Technical data
Travel ranges (X/Y/Z) in
mm (basic machine)
Gantry clearance
(Table to bottom edge
Z axis) in mm
Connection voltage
Weight in kg
Drive type
Control
Resolution in mm
Protective hood
Guides in mm
Software
GPV/GPY
98/68
E
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Typical materials
• Aluminium
• Plastics
• Wood
• Foam
• Styrofoam
• ABS
• Gypsum
• Unsintered ceramic
GPV/GPY
98/108
GPV/GPY
138/108
P
GPV/GPY
138/158
GPV/GPY
138/248
980/680/580 980/1080/580 1380/1080/580 1380/1580/580 1380/2480/580
Standard 8 m/min, optionally up to 25 m/min
(Depending on the application, control, design)
700
400 V/16 A
approx. 800 - 1500
AC/EC servo motors
Optionally i-CAN / B&R / Heidenhain®
0.01
Folding door with safety locking (standard)
Axes with ball screws 16x5 / 16x10
WIN® control software or Heidenhain
39
MMF
5-axis gantry milling machine for large format,
model, prototype and mould construction!
Equipment
• Solid steel welded construction
of the two Y-gantry axes
• Ribbed side portals from
aluminium welded construction
• Profile rail guides, each with 8 guide carriages
for the X and Z axis
• Milling spindle ES 915 with 3.8 kW
• Moving 5-times tool changer
• 5-axis fork head
• Welded steel frame mounted
on T-groove profile table
• Handwheel
Options
•
•
•
•
Protective enclosure
Moveable machine table
Minimum quantity cooling
isy-CAM 3.6
Extremely large Z-axis
gantry clearance of 950 mm
The MMF machine range was specially developed for model, prototype and mould construction. High structural stiff-
ness was the priority during development, resulting in a solid design. Equipped with a fork head as 4th or 5th axis,
the MMF is ideally suited for the 5-side processing and milling of large volume workpieces. The interplay between
functions such as jerk control, speed and acceleration settings, look-ahead rail control and simultaneous tool orientation permits optimum utilisation of the technology. This means optimum alignment with changing requirements such as
speed, accuracy and surface quality.
40
• Model and mould construction
• Prototype manufacture
Typical materials
• Aluminium
• Milling plastics (CibaTool, Ureol)
• Wood
• Foam
• Plastics
Technical data
Travel ranges (X/Y/Z/C/A) in mm
Travel speed
Clamping surface (T-groove profile) in mm
Drive type
Control
Repetition accuracy
Absolute accuracy in the space
Connection voltage
Weight in kg
Guides
Option
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MMF
2500/3000/950/ ±200°/ ±95°
20 m/min
1600 x 1200
3000/3500/3000
High performance AC motors with circulating ball screws 25 mm
B&R/Num CAD
± 0.1 mm
± 0.2 mm
400V/16A
approx. 1500 - 2000
High-load ball circulation guides
electronic handwheel, teach-in application
41
Industrial range with detailed
dimensions
Pentamo
Dimensions in mm
Pentamo
Width D
1850
Width D2
1400
Depth F
900
Height H
1702
S
300
GFV range
Dimensions in mm
42
GFV 44/48
GFV 98/68
GFV 98/108 GFV 138/108
GFV 138/158
GFV 138/248
A
750
1375
1375
1750
1750
1750
B
1150
1250
1700
1700
2200
350
D1
1480
2114
2114
2489
2489
2489
D2
2143
2777
2777
3152
3152
3152
F
1360
1640
2014
2014
2514
3414
H1
2003
2003
2003
2003
2003
2003
H2
2250
2250
2250
2250
2250
2250
M
480
480
480
480
480
480
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43
dimensions
GPY range
Dimensions in mm
GFY 98/68
GFY 98/108 GFY 138/108 GFV 138/158
GFV 138/248
A
1375
1375
1750
1750
1750
B
1300
1700
1700
2100
3050
D1
2114
2114
2487
2487
2487
D2
2774
2774
3147
3147
3147
F
1612
2014
2485
2412
3408
H
2020
2020
2020
2020
2020
M
760
760
760
760
760
S
215
215
215
215
215
MMF
Dimensions in mm
MMF
A
2625
B
3050
D
4275
F
4670
H
3900
M
1150
Many imes-icore machines can be individually customised.
Simply ask our sales team! We will be happy to advise you!
Tel.: +49 (0) 6672 - 898 228
44
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45
Accessories
Industrial CNC machines
Spindle motors General features
• Spindle motors up to 4.0 kW, also available
on request with higher outputs
• Speeds up to 50,000 rpm HSK-E 25 retainer
• Speeds up to 100,000 rpm (direct change system)
• Various spindle motors also available
with liquid cooling
• Spindle motors with sealing air or water-cooled
Minimum quantity lubrication cooling systems
Our minimum quantity cooling/spray systems are available in two designs:
General features
• Process reliable system with pressure tanks
available in different sizes from 1 to 20 liters.
• Electropneumatic triggered, level monitoring
due to floating switch
• Spray nozzles which close with the help of a
pin. Consequently, very fast switching time is
reached and dripping is prevented.
Tool changer SK11 / SK20 / SK30
and HSK tool changer
General features
• Simple, functional tool changer for SK11, SK20 and SK30
• Pneumatic rotating cylinder, end position check for safe change
• Actuation via 5/2-way valve integrated in
the safety circuit
• Optional positioning on the machine table
Rotating axes
The new solid rotating axis RDH-M with HarmonicDrive gearing is outstanding due to its highly
durable and stiff output bearing, is play-free and possesses high torsional stiffness.
General features
•
•
•
•
•
Drive motors: DC / AC or EC servo
Rust-free finish
Transmission accuracy: <1 arcmin
• Optionally full shaft or
hollow shaft design
• Maintenance-free
46
Rotating swivelling axis
as
fork head (4th/5th axis)
Rotating axis RDH-M
with tailstock unit
Rotating axis RDH-M
Clamping sets
We offer universal clamping technologies for clamping small to large parts.
Two different entry-level sets encompass device half tools, clamping brackets and tighteners
for everyday use on machine tools.
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Vacuum systems
The grid vacuum clamping system ERWIN is used to clamp workpieces with simple, large-area geometries, e.g. panel material.
The necessary clamping ranges are safely clamped through the use
of sealing cords. The work table of a CNC system is equipped with
multiple vacuum plates, which are manufactured from PVC. The individual plates and the required groove grid are processed directly
on the CNC system, so that a plane surface of the vacuum table is
guaranteed.
General features
•
•
•
•
•
Aluminium
Rotary slide vacuum pump
Oil-lubricated
Air-cooled
Max. suction air volume: 63 m3/h
•
•
•
•
•
Max. vacuum (mbar abs.): 3.0
Max. vacuum (mbar rel.): -997
Motor output: 1.55 kW
Speed: 1420 rpm
Voltage: 380V
Dust removal systems
PROFI-120
Dust removal technology is increasingly gaining in significance. When utilised correctly and perfectly designed for the respective application it brings with it huge
advantages:
• The aspect of health should always be the priority. Fine dust is generated with
many applications, visible as deposits on level surfaces. However, the respirable
fine dust in the intake area of the CNC system, which swirls invisibly in the air,
is often underestimated.
• Production interruptions (downtimes plus cleaning work), resulting from frequent
cleaning work on the CNC system, are significantly reduced.
47
Premium range
The HSC-Premium range is setting new benchmarks when it comes to flexibility, precision and efficiency. The Premium range machines have been expressly
designed for high-precision CNC tasks. The specially produced granite substructures serve as a base for the highly dynamic linear drives, meaning that Premium
machines enable time-saving production with exceptional quality. The unique
machine concept impresses in this range with economical perfection.
Customers of the Premium range originate from graphite processing, medical engineering, microprocessing and precise mould construction.
The perfect
CAD/CAM software
simply integrated!
48
about the Premium range:
2E mechatronic GmbH & Co. KG
"Since 2011 we have been using our Premium 3020 in prototype construction.
Thanks to the five-axis processing we are capable of producing threedimensional MID modules without cost-intensive moulding tools.
Utilising this technology our customers receive the first functioning parts in
just a short time. Commissioning the machine was entirely uncomplicated.
The competent training of the machine operators and the constant availability of imes-icore made sure of this.
Andreas Fries, Site Manager
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DURA Automotive Body & Glass Systems GmbH
Manufacturing for the automotive industry means delivering consistently excellent quality, quickly and reliably. For this reason that we opted for a custom solution from the Platinum range, from imes-icore GmbH. DURA Automotive utilises 2
Platinum X3 with 3 axes and one Platinum X5 with 5 axes in parts production for the BMW i3. Due
to the full-service concept from imes-icore, extremely high reliability and productivity are guaranteed by remote diagnostics and remote maintenance.
Manfred Miede, Head of technical purchasing
49
PREMIUM 3020
Compact design from natural granite and
steel, up to 5 axes for high precision
Highlights
• Steel subframe with granite bed for maximum
stability and precision
• Granite structure (polished) of the X/Y/Z axes
• Bellows cover in all axes
• HF spindle motor up to 2 kW / 80,000 rpm
• Modern control electronics for
HSC processing (i-8000) with operating software
• AC servo technology with digital power end stages
• Real-time PC control on Windows® basis
• Modern operating terminal with 19" TFT,
stainless steel keyboard and mouse.
• 230 V supply and compressed air.
• Swivel hood upwards for free
and full access
Options
• Rotating and swivelling axes for
5-axis processing with high degree of freedom
• Electronic handwheel
• Tool measuring switch
• Various controls from Heidenhain
• Minimum quantity cooling, suction unit
• isy-CAM 3.6
• Renisaw measuring switch for measuring tasks
in the machine
• You will find accessories on page 64
and in our accessories catalogue
T
he PREMIUM 3020 is unique on the machine market because it impresses with its very small installation area,
a highly precise granite structure and an exceptional price/performance ratio for the possible applications. Furthermore,
the rapid CNC control facilitates the characteristics for HSC milling. Through the compact design, the PREMIUM 3020
is predestined for the 3, 4 or 5-axis processing of smaller parts, e.g. in the jewellery, watch and spectacles industry,
in medical engineering and much more besides.
50
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• Electrodes
• Small steel moulds
• Injection moulds
• Jewellery industry
• Engraving stamps and plates
• High-precision small parts
processing
• Spectacles industry
Typical materials
• Copper
• Steel
• Aluminium
• Plastics
• Titanium
• Brass
• Gold
• Silver
Technical data
Design
Guides
Clamping table area (X/Y) in mm
Clamping weight in kg
Weight in kg
Connection voltage
Drive type
Repetition accuracy
Measuring system resolution
Control
Software
PREMIUM 3020
Steel/granite construction
350x200x150
Long-term maintenance-free
heavy-duty steel ball circulation profile rail guides
variable
25
1200 x 800 x 1700
approx. 650
230V/16A
AC servo motors 400 W
± 0.01 mm
0.005 mm
Integrated PC control i-8000
isy-CAM 2.8 or isy-CAM 3.6 optional
51
PREMIUM 4030µ
Granite, steel and linear motors
for top processing quality!
Up to
5 axes
Highlights
• Solid and stable machine construction
on polished granite components
• Small installation space due to compact design
• High frequency spindle up to 50,000 rpm / 2 kW
• HSK 25 changer system
• HSC control technology with a
set processing time of < 1 ms in real-time
• High rail precision due to
digital length measuring system
• High-load linear guides
• Low maintenance linear motors in X, Y, Z
• Control software under Windows® with i-8000
• Zero point clamping system in the granite table
for rapid change from 3-axis to 5-axis
Options
• 3D measuring switch for capturing the workpiece
zero points or remeasuring workpieces
• Laser for contactless tool control
• High frequency spindles up to 100,000 rpm
• Rotating/swivelling axes from 4th/5th axis
• Various controls from Heidenhain
• Professional CAD/CAM solutions
The PREMIUM 4030 µ is a 3 to 5-axis HSC milling machine, specially designed for the requirements of the high-
precision processing of fine mechanical small parts, the microprocessing and milling of graphite/copper electrodes.
In order to meet with this demand for accuracy, all critical points are integrated in the machine concept for processassured production. The solid machine base, consisting of a natural hard rock granite portal with de-coupled Y-axis,
guarantees high stiffness and long-term stability. The individual granite elements are produced with an accuracy per
DIN876 / quality 00. The pioneering linear motor technology and the incremental measurement process guarantee
the maximum in positioning accuracy with highly dynamic feed rates. Fastest control technologies (high-speed cutting)
guarantee harmonic rail movements with the maximum precision and simple user guidance. User-friendly operator
guidance under Windows® with i-8000 control.
52
E
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• Microprocessing
• Fine mechanical processing
• Watch industry/jewellery industry
• Automotive supplier industry
• Tool/mould construction
• Electrode manufacture
Typical materials
• Stainless steel
• Graphite
• Copper
• Steel
• Titanium
• Aluminium
• Brass
• Plastics
• Hardened steel
• Ceramic
• Special materials
Technical data
Design
Guides
max. clamping weight in kg
Weight in kg
Connection voltage
Drive type X/Y/Z
Repetition accuracy
Positioning accuracy
Resolution
Main spindle drive
Control
PREMIUM 4030 µ
Steel-granite construction
400 x 300 x 200
Long-term maintenance-free
heavy-duty steel ball circulation profile rail guides
400 x 300
200
1500 x 1200 x 1800
approx. 1000
400 V/16 A
Linear motor drives
±3µ
±5µ
0.5 µ
High frequency spindle: Up to 2 kW / 50,000 rpm
(optionally up to 100,000 rpm)
integrated control i-8000 or Heidenhain® or B&R
53
PREMIUM 4030 Graphite
Up to
5 axes
High speed cutting for graphite!
Highlights
•
•
•
•
•
•
•
•
•
•
•
•
•
Protective enclosure against aggressive fine dusts
Solid and stable machine construction
High stability
Minimal installation space
High frequency spindle with up to 50,000 rpm
Precise high frequency spindle
Very rapid control technology with a set processing time of < 1 ms
High rail accuracy
Linear guides and linear motors
HSC control concept with rapid set processing
times (up to 0.1ms)
Concentricity of up to 3 μm through HSK 25
Control software under Windows®
Protected 16-times tool changer
Options
• Fine dust extraction system for graphite
• Minimum quantity cooling lubrication system
(for copper electrodes)
• High frequency spindles with up to 100,000 rpm
• Rotating and rotating/swivelling axes for 4 or
5-axis processing
• Tool length measuring switch
• Laser for contactless tool control
• Professional CAD/CAM solutions
• Tornado suction unit
• Zero point clamping system
The PREMIUM 4030 µ graphite is the ideal machine concept for the milling of graphite and copper electrodes. All crit-
ical points of the high speed cutting (HSC milling technology) are combined in this CNC system, therefore performance
of this machining process can be fully utilised. The high stability required with HSC milling is attained through the solid
granite table with steel substructure. The primary rock graphite offers high damping, high thermal stability and high
compressive strength. Linear guides and linear motors are installed outside the working area, additionally protecting
components against chips and abrasive fine dusts. Extraction of the fine dust generated during processing takes place
with Tornado power, due to the variable arrangement of the extraction cyclone. An additional highlight: The PREMIUM
4030µ graphite is compatible with all zero point clamping systems. On request it is possible to integrate the electrode
retainers and changer systems of all renowned manufacturers (Hirschmann, Erowa, 3R, etc). The rapid control technology required for the HSC processing is optionally realised with i-8000/Heidenhain®.
54
• Electrode manufacture
• Hard metal processing
• Microprocessing
• Ceramic processing
• Watch industry
Typical materials
• Graphite
• Hard metals
• Plastics
• Aluminium
• Copper
• Brass
• Ceramic
Technical data
Design
Guides
max. clamping weight in kg
Weight in kg
Drive type
Connection voltage
Repetition accuracy
Resolution
Main spindle drive
Control
E
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PREMIUM 4030 graphite
400 x 300 x 200
Long-term maintenance-free heavy-duty steel ball circulation
profile rail guides
400 x 350
200
1500 x 1200 x 1850
approx. 1000
Linear motor drive
400 V/16 A
±2µ
±5µ
0.5 µ
High frequency spindle: Up to 2.0 kW / 50,000 rpm
integrated control i-8000 or Heidenhain® or B&R
55
PREMIUM 1010 micro
High-precision 5-axis microprocessing with
optional automation for almost every material!
Highlights
•
•
•
•
•
•
•
•
•
Torque drives in A/B axes Heidenhain® measuring systems
Control i-8000 or Heidenhain® or B&R
3 and 5-axis operation
Clear user guidance according to industry standard.
Simple interface adjustments for further
automation guaranteed
32-times tool changer
Automatic workpiece loading for series
production with robot connection
Pallet system for exchanging change plates,
zero point clamping systems or swivel unit
Granite bearing
Option
Optional rotating/swivelling unit (4th/5th axis) can be installed or
disassembled from the machine via zero point clamping system.
It is therefore possible to convert the machine from 3 to 5 axes
without set-up times.
The new
• Microprocessing
• Watch industry
Typical materials
• Stainless steel
• Graphite
• Copper
• Steel
• Titanium
• Aluminium
• Plastics
• Hardened steel
• Ceramic
• Special materials
precision PREMIUM 1010 micro is a further development of the proven PREMIUM 4030µ
machine. The machine is predestined for the high-precision processing of individual or serial parts, in almost all materials. The new reworked 3 to 5-axis HSC milling system now has the additional possibility of connecting automation
systems (handling systems / robots) for unmanned production. This has been made possible through expanded control
and communication possibilities, in order to communicate safely with a wide range of automation units, or to control
these autonomously in the production process. In order to guarantee extreme stiffness and precision of the machine,
the machine's base structure has once again been realised in steel and polished hard rock. With all linear axes, polished natural granite in accordance with DIN876/quality 00 has been used as the carrier material to guarantee the precise long-term stability and predominant temperature independence.
56
E
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Technical data
Design
Guides
Weight in kg
Connection voltage
Drive motors
Repetition accuracy
Resolution
Operation
Main spindle drive
Control
Software
PREMIUM 1010 micro
150 x 100 x 150
Hiwin series RG25
1300x1500x1900
approx. 1000
230 V
Rotating axis torque motors TMR34 and TMR38 in A and B axis /
linear motors XYZ
Linear motors LMS37 and torque motors TMR34 and TMR38
0.5 µ
±2µ
0.5 µ
High frequency spindle: Up to 2.0 kW / 50,000 rpm
Logosol
i-8000
57
PLATINUM X3
Speed and precision
through innovative technology!
Highlights
• Machine table from polished granite
• Steel subframe
• Individual workpiece clamping systems
on hole matrix 150 mm/threaded bushes M8
• Chip collecting pan with drawer
• Bellows or lamella blades
in all axes
• Milling spindles up to 3.8 kW / 24,000 rpm or
high frequency spindles up to 80,000 rpm
HSK 32/HSK 25/SK 20/SK 30.
• 20-times tool changer outside the
working area/tool length sensor
• Modern HSC control, B&R or Heidenhain
• AC servo spindle drive or linear motors
• Control panel with touchscreen, function keys,
keyboard and hand-held operating unit or Heidenhain control panel
• Control electronics and power electronics fully
integrated in the machine
Options
•
•
•
•
•
•
Edge probe,
Minimum quantity lubrication cooling system,
Dust removal technology,
Vacuum clamping technology,
4th axis as rotating axis
CAD/CAM software
The HSC milling machine PLATINUM X3 is a CNC processing centre on a steel and polished granite base, whereby
a new type of material-sandwich method is used for moving parts. High stiffness, weight savings and quiet running
make this system a unique, precise and economical CNC milling system. X3, is the 3-axis version of the PLATINUM
model range and it is available in various sizes. During development, added focus was placed on application possibilities in industrial areas. This system can be individually aligned with customer wishes thanks to the variable configuration of its workpiece clamping systems. Milling spindles with various power and speed ranges can be used. The automated processing of complex parts is possible in conjunction with the multi tool changer.
58
• Panel processing
• Aluminium processing
• 3D-processing
Technical data
(Z optionally up to 350) in mm
Z-clearance in mm
External dimensions
(LxWxH) in mm
Drive type
Measuring system resolution
Repetition accuracy (X/Y/Z)
Connection voltage
Control
Software (optional)
Operation
Weight in kg
Typical materials
• Steel
• Composites
• PCB material
• Plastics
• Front panels
E
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• Aluminium/aluminium profiles
• Housing production
• Ureol
• Ceramic
• Graphite, etc.
PLATINUM
1010-X3
PLATINUM
1510-X3
PLATINUM
2010-X3
PLATINUM
2020-X3
1000/1000/200
1500/1000/200
2000/1000/200
2000/1500/200
8 m/min. Spindle drive, 30 m/min. Linear motors
250 mm (optionally up to 400 mm)
2300x1950x2560 2800x1950x2560 3300x1950x2560 3300x2450x2560
AC servo motors with precision circulating ball screws or linear motors
0.001 mm
± 0.02 mm
400 V/16 A
B&R/Heidenhain® with CNC control software
isy-CAM 2.8 / isy-CAM 3.6
B&R control panel with touchscreen, operating keys, keyboard,
hand-held operating unit/Heidenhain control panel
approx. 2000 - 4000
59
PLATINUM X5
Speed and precision in 5 axes through
innovative technology!
Highlights
•
•
•
•
•
•
•
•
•
•
•
•
AC servo spindles or linear motor drives
Steel subframe
Machine table from polished granite
Individual workpiece clamping systems
on hole matrix 150 mm / threaded bushes M8
Chip collecting pan with drawer
Bellows or lamella blades in all linear axes
Milling spindle 1.5 kW / 40,000 rpm or
2.0 kW / 50,000 rpm
tool holder HSK 25
10-times tool changer outside the
working area/tool length sensor
Modern HSC control B&R
Control panel with touchscreen, function keys,
keyboard and hand-held operating unit
Control and power electronics fully integrated
5-axis fork head with angle calculation from +/200° and +/- 100°
Options
•
•
•
•
•
•
•
isy-CAM 3.6
Edge probe / measuring switch 3d
Minimum quantity lubrication cooling system,
Dust removal technology
Vacuum clamping technology
Heidehain control
Automation technology and more besides.
The new HSC milling machine PLATINUM X5 is a 5-axis CNC processing centre on a steel and polished granite
base, whereby a new type of material-sandwich method is used for moving parts. High stiffness, high dynamics and
speed make this system a unique, precise and economical CNC milling system. The model range PLATINUM X5 is
available in various sizes.
The workpiece rests on the solid granite table, on which a wide range of clamping systems can be used. The tool executes all 5-axes movements with RTCP (Rotation Tool Center Point) and TLZ (tool length compensation). Operation
takes place via extremely clear software interfaces (Windows-like) and is supplemented by variable user interfaces
such as touchscreen, special function keys, mouse, keyboard and hand-held control unit.
60
• 5-axis processing
• Lath processing
• Aluminium processing
• 3D-processing
Technical data
in mm
Typical materials
• Steel
• Wood
• Aluminium/aluminium profiles
• Composites
• PCB material
E
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• Plastics
• Front panels
• Housing production
• Ureol
• Ceramic
• Graphite, etc.
PLATINUM
1010-X5
PLATINUM
1510-X5
PLATINUM
2010-X5
PLATINUM
2015-X5
1000/1000/400
±100° /±200°
1500/1000/400
±100° /±200°
2000/1000/400
±100° /±200°
2000/1500/400
±100° /±200°
8 m/min. Spindle drive, 30 m/min. Linear motors
Z-clearance in mm
450 mm
External dimensions (LxWxH)
2300x1950x2560 2800x1950x2560 3300x1950x2560 3300x2450x2560
in mm
Drive type
AC servo motors with precision circulating ball screws or linear motors
Resolution
0.001 mm
Repetition accuracy
± 0.02 mm (3-axis)
Connection voltage
400 V/16 A
Control
B&R / Heidenhain® with CNC control software
Software
isy-CAM 2.8 / isy-CAM 3.6 (3+2/5-axes simultaneously)
B&R control panel with touchscreen, operating keys, keyboard, hand-held operating unit
Operation
Weight in kg
approx. 2000 - 4000
61
dimensions
PREMIUM 3020
Dimensions in mm
Premium 3020
Width D
1225
Depth F1
905
Height H1
1750
Height H2
2000
PREMIUM 4030
PREMIUM 4030µ
Dimensions in
mm
Premium 4030/
4030µ
Width D
1475
Depth F1
1170
Height H1
1750
Height H2
2075
For further information on our Premium series contact our CNC milling system specialist directly.
Christian Protzek
CNC System Sales
62
Telephone +49 (0) 6672 / 898 487
[email protected]
E
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PLATINUM X3
Dimensions
in mm
Platinum X3
1010
Platinum X3
1510
Platinum X3
2010
Platinum X3
2015
Width D1
2310
2815
3315
3315
Depth D2
2850
3350
3850
3850
Height F1
1915
1915
1915
2415
Height F2
2035
2035
2035
2535
Height H1
865
865
865
865
Height H2
2350
2350
2350
2350
Height H3
2585
2585
2585
2585
G
2550
2550
2550
3050
PLATINUM X5
Dimensions Platinum X5 Platinum X5
in mm
1010
1510
Platinum X5 Platinum X5
2010
2015
Width D1
2310
2815
3315
3315
Depth D2
2850
3350
3850
3850
Height F1
1915
1915
1915
2415
Height F2
2035
2035
2035
2535
Height H1
865
865
865
865
Height H2
2350
2350
2350
2350
Height H3
2585
2585
2585
2585
G
2550
2550
2550
3050
63
Accessories
PREMIUM CNC machines
HF spindle motors
General features
• Outputs from 1.5 kW to 4.0 kW on request, greater output
also available on request
• Speeds up to 100,000 rpm possible
• HSK 25-E retainers, direct changing system
• Further tool holders available on request
• Spindle motors with water cooling
Contactless tool control
General features
• Connection with i-8000, Heidenhain® and B&R control through
separate electrical interface unit
• Lenses protected against dirt (mechanical seal and cleaning air)
• Dimensions: 133.5 x 30 x 80 mm
• Repetition accuracy: 0.2 µm
• Smallest tool to be captured: 0.05 mm
Renishaw TS20 measuring switch
The tactile Renishaw TS20 measuring switch is a switching 3D probe,
that can be individually used in conjunction with the i-8000, Heidenhain
and B&R control.
Using the measuring switch it is possible to precisely determine the workpiece zero point. The coordinates on the workpiece are automatically
transferred to the control program and made available for the zero point
management functions.
Minimum quantity lubrication cooling systems
Our minimum quantity cooling/spray systems are available in various designs:
General features
• Economical systems according to the downdraught functional principle
• The units in this section comprise of a pressure tank, which holds the coolant
64
Tool change systems
General features
• Processing tool is clamped directly in the shaft,
direct clamping system up to 6 mm
• Compact design through change system with
open stations
• Management of the tools inside
the machine control
Direct changing system
• HSK or SK change systems as linear change
systems with dirt/chip protection
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HSK linear changer
Rotating/swivelling unit
General features
•
•
•
•
•
•
•
•
With precision gearing
Servomotor
Maintenance-free
Play-free and high torsional stiffness
Rust-free finish
Transmission accuracy: <1.5 arcmin
• Swivelling range steplessly adjustable
• Highly durable and stiff output bearing
Rotating swivelling axis
as fork head (4th/5th
axis)
Dust removal systems
Dust removal technology is increasingly gaining in significance. When utilised correctly and perfectly designed for the respective application it brings with it huge
advantages:
• Extraction for special dusts
• The aspect of health should always be the priority. Fine dust is generated with many applications, visible as deposits on level surfaces.
However, the respirable fine dust in the intake area of the CNC system, which swirls invisibly in the air, is often underestimated.
• Production interruptions (downtimes plus cleaning work), resulting
from frequent cleaning work on the CNC system, are significantly
reduced. Through automatic cleaning
PROFI-120
STANDARD
65
Customised machines
This product group strikes the heart of our philosophy for » complete connectionready CNC systems«. Through the highly diverse design possibilities of our mechanical components, the open control systems, coupled with powerful processing
units, it is possible to realise countless CNC variants.
In this chapter we introduce just a few examples of CNC systems, which enable us to realise customer-specific complete systems for special applications through the »integration of mechanics, electronics and software«.
Ask us about individual OEM systems.
66
about their imes-icore custom solutions:
PFAFF INDUSTRIAL
"Sewing templates are at the heart of the high-end large-field computer stitchers
from PFAFF INDUSTRIAL. When it comes to milling these templates, the milling technology from imes-icore is our first choice. The imes-icore products
have proven themselves precise and powerful in practice. They are compact
units with simple and intuitive use."
Viktor Bassner, Sales Manager
67
Individual machines
The perfect solution for
every challenge
Process advice
from imes-icore specialists
Design of the machines according
to the needs of the customer
Custom
possibilities
Waterjet systems
OEM systems
Machine size
Design and colour alignment
CNC milling machines
Processing tables
Automation
Material feed
Extraction units
Individual 5-axis systems
Laser systems
Magazining
an
d
m
uc
h
m
or
e
be
si
de
s
Drive variants
68
"You have a specific requirement for the formulation of a custom solution, or you wish to optimise your work process? With planning and
advice from the imes-icore experts, you will discover the possibilities
that imes-icore holds for you."
Did you know that a custom machine
can be more economical than a standard solution?
We will be happy to advise you
Frank Schneider
Sales Manager imes-icore
Generation of a custom CNC solution
High quality production of your machine
in the imes-icore factory in Germany
Fitting machines with your needs results
in many advantages.
•
•
•
•
•
•
!
Cost savings through optimisation
Advantage over the competition
Time savings due to aligned processes
Increase in competitiveness
Increase in production volumes
Optimum ergonomics
imes-icore has been successfully manufacturing serial and custom machines for its
customers for over 12 years. Visit the imes-icore site in Eiterfeld (Hesse) and see
the almost endless possibilities of individualisation and quality from the house of imesicore!
69
The world of
Customised machines
The base of a custom machine may exhibit entirely different dimensions to a serial machine, e.g. different
travel paths, clearance heights, table cut-outs, front clamping areas (for extremely tall parts), shuttle tables
or axes arrangements for the in-line process.
It is possible to integrate automatic part feeds, connections with handling systems or robot equipment
for unmanned production. The necessary communication with external control systems is guaranteed
through a wide range of free inputs/outputs, a superordinate PLC and the open NC command scope.
CNC machine systems that are also tailored to the respective application, for industrial series production.
Also possible are CNC systems with an integrated
shuttle table and monitoring with light barrier, for
integration in production lines or for the connection
of equipping machines.
On request we can supplement the automation system with clamping and dust removal technology, as
well as aligned user interfaces or input screens, so
that the CNC system can be operated by any level of
user. Typical applications may include a simple input
screen for selecting the article to be milled, article
number management, the number of repetitions or
a barcode/data matrix connection. The perfectly tailored components can facilitate customer-specific
Through the unique, modular and flexible design of
the machine systems we are able to plan and implement tailored CNC automation solutions for industrial
production within just a short time, according to your
wishes and requirements.
ICV 4030 in special paint finish
with laser scanner module for
high-precision 3D scanning
CNC system with integrated shuttle table and
monitoring with light barrier
70
Design
Production
Training
Assembly and set-up
Milling and lasering in one machine
Customised machine with i-las laser and milling
spindle on one axis. This enables the subsequent
engraving of previously milled parts such as serial
numbers or company logos.
Ask about our custom solutions
Our sales team will be happy to advise you!
Tel.: +49 (0) 6672 - 898 228
71
Individual machines
Your request is our
challenge!
imes-icore
made in
Germany
Save time with
2 working areas
The custom machine, with the patented metal/granite sandwich construction for the moving axes (gantry and crossbeam), is based on
the proven machine concept of imes-icore GmbH. The axes drive on
high-precision linear guides on a solid
steel/granite machine table base.
This results in maximum stiffness
with simultaneous weight savings.
Extensive dynamics and a high degree of running quietness are attained
with the powered nuts of the circulating ball screw. AC servo motors are
used as drives. The powerful ES915
spindle with SK30 tool holder allows
the clamping of tools with a diameter
of 20 mm. The advantage of this machine concept is obvious: With a 3-axis
system, you have access to two separate machine tables. By protecting
the individual work tables it is possible to load and unload one side whilst
a machining process takes place on
the other side. The machine standstill times are reduced to a minimum.
The interplay between functions such
as jerk control, speed and acceleration pre-settings, and look-ahead rail
control enable optimum utilisation
of the technology and alignment with
changing requirements when it comes
to speed, accuracy and surface quality.
•Customer-specific machine size
•Steel/granite sandwich construction
•Guides outside the milling range
•Profile rail guides with guide trolley
•Z-axis mounted centrally on the X-axis
72
•2 separate working areas
•Tool change system with 10 spaces
•Heidenhain iTNC530 control
More than 100 staff work at the Eiterfeld site 1 on the production of imes-icore machines
Special waterjet systems
• Individually controlled
cutting head groups
• Shuttle table
• 8 cutting head in two
groups
• Customer design
5-axis laser
custom machine
Further information
on custom solutions at www.imes-icore.de
73
Waterjet syste
The i-CUTwater © waterjet series leaves no wish unanswered. The i-CUTwater © INDUSTRIAL is equipped with granite-mounted highly dynamic linear drives. This drive
form and the stable design enable high travel speeds and maximum accuracy.
The i-CUTwater © Basic is the basic variant in the range. Here, imes-icore has
placed importance on top quality workmanship, together with an excellent price/
performance ratio. The expansion possibilities are vast: Water level regulation,
start-hole drilling machine or abrasive desludging for example. The patented
i-CUTwater© tube cutting device enables cutting without sacrificial material (read
page 87 for information) and impresses with its minimal set-up times. A 5-axis head
for correcting the cutting angle or up to 12 heads are possible. Allow yourself to be
convinced by the i-CUTwater © waterjet series!
74
ems
about i-CUTwater © waterjet systems:
Norbert Schütz GmbH & Co. KG
Our decision to purchase one of your machines was made after our visit to the trade
fair in Stuttgart. In comparison to other manufacturers, we liked your drive technology and the overall machine design the most.
The price/performance ratio was spot on in comparison to the competition.
E
I
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Norbert Schütz, Managing Director
Die perfekte
CAD /CAM-Software
einfach integriert!
Visit us at our factory in Eiterfeld and discover the possibilities
that our company can offer all under one roof!
Tel.: +49 (0) 6672 - 898 228
75
i-CUTwater® eco
The ideal waterjet machine
for the workshop
Highlights
• Machine construction from proven and
stable profile structure
• Complete enclosure with doors/accesses
front and rear for clean, safe and
quiet operation
• Protected, durable,
circulating ball screw drives
• High pressure pump, guide machine,
CNC control MADE IN GERMANY!
• Including post processor, CAD/CAM software on
Windows 8 basis (comprehensive import interface, e.g. for BMP, DXF and many further formats)
• Minimal space requirement (high pressure pump,
sand conveyance, control all integrated into
the machine frame)
Options
•
•
•
•
Due to the lowest investment costs, the i-CUTwater
External pump with higher capacity
CNC-controlled Z-axis
Pure water conversion set
Automatic nesting
ecoline is particularly well suited for individual pieces and small
production series in a flexible workshop or production organisation. The complete pump and abrasive technology is
integrated in the machine. As such, it is easy to transport and fits in anywhere, with its installation space less than 2x2
m. The i-CUTwater eco - in conjunction with the energy-saving pump and the flexible possibilities of the waterjet cutting
- constitutes the ideal workshop machine.
76
©
• Skilled trades
• For small and medium-sized companies
and as a supplementary machine
• Training and education
• As an alternative processing technology
• Workshop machine
Typical materials
All conventional flat materials such as
metal/stone up to approx. 20 mm thick, light
materials up to approx. 50 mm thick.
E
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"Cutting of all conventional materials"
Technical data
Working area in mm
Positioning accuracy (+/-)
Repetition accuracy (+/-)
Drive system:
Speed range:
Pump type:
Connection voltage
Weight in kg
i-CUTwater® eco 0610
600 x 1000 x 100
0.08 mm
0.02 mm
Circulating ball screws with
servo motor drive
0 - 5,000 mm/min
imes-icore 1.5
max. 1500 bar
i-CUTwater® eco 0611
600 x 1000 x 100
0.08 mm
0.02 mm
Circulating ball screw with
servo motor drive
0 - 5,000 mm /min
Uhde Thyssen-Krupp
max. 3500 bar
400 V
approx. 2000 - 3000
77
i-CUTwater® Basic
Extremely economical due to unique
price/performance ratio
Highlights
•
•
•
•
•
•
•
•
•
•
NC-controlled Z-axis
Table loading 800kg/m²
Cutting water sedimentation tank (4 chambers)
Complete high pressure pipework
Steplessly controlled abrasive metering and 80 l
abrasive storage tank
Linear motors in X and Y-axis
Suitable for pure water and abrasive cutting
Joystick for simple operation
Machine size up to large format
Tanks and guiding machine thermally and mechanically separated.
Options
•
•
•
•
•
•
•
•
•
Abrasive desludging system
Stainless steel tanks
Start-hole drilling machine
Second cutting head on a 500 mm crossbeam
Various pump types, also up to 6200 bar
Height sensor/collision protection system
Light barrier/operator protection
Nesting functions
Pure water conversion set
M
odern CNC waterjet systems are suitable for automatically processing almost every contour and every material. However, these norms no longer come close to satisfying requirements with modern industrial solutions. As
an experienced, long-term supplier of CNC machine systems, imes-icore GmbH has concentrated on the fundamental features with the i-CUTwater® Basic range, and has succeeded in developing the most economical and
reliable waterjet cutting system presently available on the market. This machine is 100% manufactured in our factory in Germany. All machines and machine parts are subject to our defined ongoing
quality controls under compliance with strict European standards. A further feature of the i-CUTwater® Basic range is
the intuitive control, which has been produced according to modern ergonomic aspects. Even less experienced operators are capable of starting with it immediately, without complex and costly training sessions, which one expects with
a modern waterjet system:
Waterjet cutting, economically and reliably.
78
• Glass industry
• Stone/marble processing
• Machine construction
• Shipbuilding
• Steel construction
• Workshop operation
• Defence engineering/equipment industry
• Building industry
• Automotive and automotive supplier industry
• Packaging and paper industry
• Food industry
• Electrical industry
Technical data
Working area in mm
Speed range
Connection voltage
Weight in kg
Typical materials
Almost no material limitations exist with
modern waterjet cutting. It is possible to cut
steel, stainless steel, aluminium, marble,
granite, glass, armoured glass, ceramic materials, composite materials and much more
with the same machine without refitting.
i-CUTwater®
Basic 1010
1050 x 1050 x 150
0.05 mm
0.02 mm
0.00 - 18,000 mm/min
approx. 2500
i-CUTwater®
Basic 2010
2050 x 1050 x 150
0.05 mm
0.02 mm
0.00 - 18,000 mm/min
400 V
approx. 3000
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i-CUTwater®
Basic 3020
3080 x 2050 x 150
0.05 mm
0.02 mm
0.00 - 18,000 mm/min
approx. 3500
Questions about our machines or products?
Our service team will be happy to advise you!
Tel.: +49 (0) 6672 - 898 228
79
i-CUTwater® INDUSTRIAL
Highest demands - without compromise
Highlights
•
•
•
•
•
•
•
•
•
•
•
•
Light barrier/operator protection
Motorised and programmable Z-axis
Table loading 1200 kg/m²
Abrasive desludging and cutting water
sedimentation tank
Steplessly controlled abrasive metering and 200 l
storage tank, this storage tank can also be topped up
during the cutting process
Panel position software and additional teach-in software module
Height sensor and collision protection system
Start equipment with diamond nozzle
Automatic nesting function
Linear motors in X and Y-axes
Granite supports for linear motors in Y-axis
Hand-held operating unit with joystick
Options
• Up to 12 additional cutting heads, on individual motorised
Z-axes or crossbeams according to preference
• Stainless steel tanks
• Machine in chosen colour (RAL)
• Start-hole drilling machine, shuttle table
• Various pump types, also up to 6200 bar
• Tube cutting device for diameters from 60-250 mm
• True 5 axes system for angle error adjustment
and arbitrary adjustable setting angle (+/-45˚)
High-precision and ultra-dynamic linear drives or the pre-integrated abrasive removal system, make no compromise;
demand precisely those features from a top-class waterjet cutting system for your success. Highest machine quality,
you are truly equipped for the future: Do you require multiple cutting heads on an adjustable mounted crossbeam or on
individually controlled Z-axes? Automated water level regulation or a tube cutting device? Or even a true 5-axes/3D cutting system with angle error adjustment - we have almost every conceivable equipment option prepared and available
for you. Custom solutions have long been standard in the range of imes-icore GmbH as a long-term CNC machine
system manufacturer. Allow us to support you on your path to success. Opt for machine tools from the i-CUTwater®
INDUSTRIAL range.
80
• Glass industry
• Stone/marble processing
• Machine construction
• Shipbuilding
• Steel construction
• Workshop operation
• Defence engineering/equipment industry
• Building industry
• Packaging and paper industry
• Food industry
• Electrical industry
Technical data
Working area in mm
Speed range
Connection voltage
Weight in kg
Typical materials
i-CUTwater®
PLATINUM 3020
3080 x 2050 x 250
0.03 mm
0.01 mm
0.00 - 30,000 mm/min
approx. 3500
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i-CUTwater®
PLATINUM 4020
4080 x 2050 x 250
0.03 mm
0.01 mm
0.00 - 30,000 mm/min
400 V
approx. 4000
i-CUTwater®
PLATINUM 3060
3080 x 6050 x 250
0.03 mm
0.01 mm
0.00 - 30,000 mm/min
approx. 7000
81
i-CUTwater® micro
Waterjet systems
for the highest demands
Highlights
• Enclosure for clean and quiet operation
• Double sand feed for
various grains
• Manual fine adjustment of the cutting head
• Micro cutting head for 0.08-0.3 mm
jet diameter
• Solid substructure, vibration-free
temperature-resistant granite
• No ribs/cladding sheets, instead
special clamping system
• Connections for tank cooling or
sludge extraction
• Best available external measuring systems
• Smallest installation space
• Linear direct drives
• Dynamic database for micro processing
• Hand-held operating unit with joystick
Options
•
•
•
•
•
•
Complete enclosure with fume extraction
Automated angle compensation +- 9 degrees
Integrated sludge extraction
Machine in chosen colour
Water level lifting/lowering device
Air-conditioning
Micro waterjet cutting is employed in all areas where normal waterjet cutting does not meet its accuracy or delicacy
limits. Through the special features of our micro machines, which enable control and minimisation of the jet, as well
as elimination of accuracy-distorting factors, it is possible to cut even the smallest of contours without heat input or
structural changes.
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• Jewellery and fashion sector
• Precision parts
• High-end job order production
• Training, education and research
Typical materials
E
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Repetition accuracy
from 0.005 mm
Technical data
Working area in mm
Speed range
Connection voltage
Weight in kg
i-CUTwater®
micro 0505
i-CUTwater®
micro 1005
550 x 550 x 150
0.01 mm
0.005 mm
0 - 12,000 mm/min
1050 x 550 x 150
0.01 mm
0.005 mm
0 - 12,000 mm/min
400V
approx. 3000
approx. 3500
83
The waterjet series
with detailed dimensions
eco
Dimensions in mm
eco
A
1045
B
718
D1
1615
D2
2150
F
1550
H
1964
S
400
Basic
Dimensions in mm
INDUSTRIAL
Basic 1010
Basic 2010
Basic 3020
D
2100
3100
4100
F
2260
2260
3260
H1
1650
1650
1650
H2
2200
2200
2200
X
705
705
705
Y
850
850
850
Industrie 3020
Industrie 4020
Industrie 3060
A
3200
4200
3200
D
3950
4950
3950
B
2200
2200
6300
F
2900
2900
7900
H1
900
900
900
H2
1300
1300
1300
H3
1950
1950
1950
H4
1985
1985
1985
X
705
705
705
Y
800
800
800
Dimensions in mm
For further information on our i-CUTwater© range waterjet systems, contact our waterjet system specialist
direct.
Marco Grohmann
Sales - waterjet systems and laser systems
Telephone +49 (0) 6672 / 898 485
[email protected]
84
Y
X
F
3050
885
H2
1460
H1
E
I
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600
D
85
Waterjet system accessories
i-CUTwater®
UHDE
BHDT
KMT
Flexible solutions due to various pump types
We offer our customers the possibility of finding solutions specially tailored
to their needs. This also applies to selection of the right pump for waterjet
systems. A wide range of models are available for selection, from economical pumps with an output of 7.5 kW to extremely high capacity pumps with
an output of up to 93 kW and 6200 Bar. In addition to our own product, we
also work together with three renowned pump manufacturers. UHDE - who
place the highest demands on material and processing. BHDT - who deliver not only impressive outputs but also save up to 15% energy through
modern drive concepts. Or KMT, who are able to generate an impressive
6200 Bar with their Waterjet PRO ultra high pressure range. However, we
are particularly proud of our own pumps. We presently offer two extremely
compact and economical pumps with outputs of 7.5 kW and 22 kW an.
Made in Germany.
Equipment options
for waterjet systems
We offer various equipment options from renowned suppliers. Examples are the proven abrasive equipment from Allfi or KMT. We offer solutions from Metallbau Müller for the possibility of abrasive
desludging, from simple discharges right through to complex systems with which stepless regulation of the water level is possible.
Also popular is an optical positioning laser, which enables perfect
positioning parallel to the cutting head. On request we are also
happy to supply you with individual accessory items from other
suppliers, or from our own production.
Find out more about the accessory and upgrade options
for our CNC waterjet systems at:
86
www.imes-icore.de
i-CUTwater® 5 axis
W
imes-icore GmbH has two fundamentally aligned systems available for the 5-axis waterjet systems, for
various tasks. Both systems realise the movement around the TCP and are therefore highly space-efficient.
The first construction kit was developed in order to minimise
effects that are detrimental to the cutting results in the cutting angle specifically at very high cutting speeds, as can
arise with very high pressures of up to 6200 bar. The effect of this is the cutting edge no longer running vertically to
the material surface. In order to achieve a quality cut at these
high speeds, it is advantageous if the necessary movements
of the cutting head can be implemented highly dynamically, without corrections in X, Y and Z. Through the unique design principle it is possible to cut endless numbers of "spirals"
without a return movement being required. The imes-icore
in-house developed movement mechanism is particularly spaceefficient through the limitation of the working angle to a maximum
+-10°, and can therefore be retrofitted to existing machines.
A second construction kit is available with a true 45° cutting device. With this it is possible to realise the classic 2.5-D or 3D
cuts on panel material. The swivel movement also runs through
the TCP. Additionally, a tailored sensing system ensures a constant distance between the water outlet and workpiece surface
throughout the entire cutting process. With this system the user
also has access to the cutting angle correction.
i-CUTwater® tube cutting
Tube processing with the abrasive
waterjet requires a number of features, in order to guarantee an industrial production process. imesicore GmbH offers its own auxiliary
module for your flat material waterjet
systems, which enables tube processing without damaging the inside of the tube and without using
the customary sacrificial material.
the tube is moved purely mechanically without an additional drive.
The specialised control system only
reads in processed 3D drawings.
However, the operator without CAD
experience can also prepare tube
processing in just a few seconds
with macro support. As the tube cutting device is an additional module,
the waterjet system can change between tube and flat material with just
This patented process works quietly a few manual adjustments.
and splash-free beneath the water
level, and in doing so requires no
costly and vulnerable fourth axis -
Even more flexible with the
i-CUTwater® tube cutting device
87
Laser
systems
88
about imes-icore laser systems:
FEHA LaserTec GmbH
"We were looking for a precise and above all rapid cutting table for our application laboratory and opted for imes-icore thanks to their many years of
experience."
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Dr. Ingomar Krahl, Sales & Business Development
The perfect
CAD/CAM software
simply integrated!
The spectrum of imes-icore laser systems ranges from simple engraving of plastics, wood or
metal right through to cutting foils and flat materials. Unique systems such as the economical ilas diode laser enable the engraving of plastics and foams. The i-las PLATINUM laser is based
on the imes-icore PLATINUM concept. The highest quality materials are used here, in order to
achieve maximum accuracy. With a fibre laser up to 1000 Watt, the i-las PLATINUM also enables
the cutting of metals in larger thicknesses.
89
i-las eco
The engraving laser complete system
Highlights
•
•
•
•
•
•
•
•
•
•
•
Working area up to: XYZ = 295 x 200 x 90 mm
Travel speed up to 100 mm/s
Repetition accuracy ± 0.02 mm
USB port for XY CNC controller
Various laser sources possible
Complete enclosure with laser
protection inspection window
Software for rapid generation and simple importing of texts and graphics
No tool costs
No fixed clamping necessary
Minimal space requirements
Contactless
Options
•
•
•
•
•
•
T
Suction unit
Rotating axis for cylindrical workpieces
Camera for adjustment and display
Visible pilot laser for fine adjustment
Various laser sources
Flexible post processors
he i-las eco from imes-icore offers a large processing area of 295 mm x 200 mm. The machine can be equipped
with various lasers tailored to the application. With its space-saving size, this laser system can be flexibly configured
and expanded with accessories, such as an extractor unit. The machine housing can be simply equipped through
the sliding door fitted on the front. The control is located in the rear area of the machine, outside the working area.
The working progress can be observed and checked through the integrated laser protection inspection window.
90
• Marking and engraving surfaces
• Micro/fine cutting of thin panels
• Removal of coatings
Typical materials
• IR-absorbent materials,
plastics, paper, card, foams
• Other materials and composites on request
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Technical data
Repetition accuracy
Distance focus
Laser type
Max. output
Modulation frequency
Cooling
Speed
Connection voltage
Weight in kg
i-las eco
0.02 mm
depending on focusing lens
i-las IR9 = 975 nm, i-las blue2 = 445 nm, i-las blue3.5 = 445 nm
depending on laser type 2 - 9 Watt
up to 500 KHz
Air-cooled
100 mm/s
16 A/110-240 V
approx. 102
Further information at www.imes-icore.de
91
i-mark eco II
Amazingly simple and extremely fast
Highlights
•
•
•
•
•
•
•
•
•
•
Clamping area of 500 x 500 mm
Working area up to 150x150 mm
Machine with complete enclosure
Marking speeds up to 8 m/s with
galvo scanners
No rework necessary
Contactless
No tool costs
Manual Z adjustment
Options
•
•
•
•
•
•
•
T
Suction unit
Controlled Z-axis
Controlled X-Y-axis
Controlled rotary axis for engraving round parts
he imes-icore i-mark eco laser scanner enables economical marking, labelling and engraving of serial parts with
marking ranges up to 150x150mm. The galvo scanner head is designed for very high marking speeds. The i-mark finds
space anywhere due to the very compact dimensions as a table machine.
92
E
• Surface marking
• Surface engraving
Typical materials
I
P
• Metals
• Wood, paper, card
• Ceramic
• Leather
• Plastics
Technical data
Repetition accuracy
Distance focus
Laser type
Wavelength
Max. output
Cooling
Speed
Connection voltage
Weight in kg
i-mark eco II with fibre laser
0.01 mm
100 to 200 mm depending on focussing lens
Ytterbium fibre laser
1070 nm
20 - 100 Watt
35 KHz
Air-cooled
8 m/s
230 V
ca.35
Smallest dimensions!
Just 51x71,5cm
51cm
cm
71,5
93
i-las Desk
The modular or complete solution
Highlights
•
•
•
•
•
•
•
•
•
•
Rework minimal or unnecessary
Rapid and economical processing
Line thicknesses to 0.05 mm
Low-maintenance modern laser diode technology
No tool costs
Contactless
Suitable for retrofitting to milling machines
USB port
Options
•
•
•
•
•
•
•
Protective laser enclosure
Suction unit
Micro laser cutting with increased
accuracy
• Fibre laser up to 400 Watt
The i-las desk is the big brother to the i-las eco. The servo motors used enable higher
speeds and accuracies. With the powerful 200 Watt laser, optionally 400 Watt, it is possible not only to mark but also
to cut thin steel sheets. The i-las desk is also a compact table machine, which is equipped with a complete protective
laser enclosure.
94
• Cutting foils and veneers
• Cutting thin plastic panels
• Marking glass and ceramic surfaces
• Marking steel
Typical materials
• Thin metal sheets
• Wood and veneer
• Paper and card
• Plastics
• Glass and ceramic surfaces
with pre-treatment
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Technical data
Repetition accuracy
Distance focus
Laser type
Max. output
Cooling
Speed
Connection voltage
Weight in kg
i-las desk
0.02 mm
320 x 230 x 72
Fibre laser with 1070 nm
200 W
up to 500 KHz
Air-cooled
100 mm/s
16 A/110-240 V
approx. 146
95
i-las Flat
Entry-level laser processing
with an outstanding price/performance ratio
Highlights
•
•
•
•
•
•
•
•
•
•
•
Working area (XYZ) up to: 650x1050x100 mm
Travel speed up to 9000 mm/min
Repetition accuracy ± 0.02 mm
USB port for XY CNC controller
Complete enclosure with laser
protection inspection window
Software for rapid generation and simple importing of texts and graphics
No tool costs
Contactless
Options
•
•
•
•
•
•
Suction unit
The i-las Flat is a professional machine for entry-level metal laser cutting. With the 400 Watt fibre laser installed as
standard, it is possible to cut arbitrary contours from thin steel and stainless steel sheets over the large working area of
650x1050 mm. The small installation space of just 2x2 metres results from the integration of all accessories, including
the laser source, inside the machine.
96
• Marking and engraving surfaces
• Micro/fine cutting of thin panels
• Removal of coatings
• Cutting of thin
steel/stainless steel sheets
Typical materials
• Plastics, paper, card, ceramic, metals,
e.g. steel, stainless steel
• Other materials and composites
on request
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Technical data
Repetition accuracy
Distance focus
Laser type
Max. output
Cooling
Speed
Connection voltage
Weight in kg
i-las Flat
0.02 mm
Fibre length=1070 nm,
500 W
up to 500 KHz
Air-cooled
9000 mm/min
16 A/110-240 V
approx. 2500
97
i-las PLATINUM
Granite base for maximum accuracy
Highlights
• Rework minimal or unnecessary due to high quality cutting results
• Rapid and economical processing of
sheet thicknesses up to 5 mm
• Low-maintenance modern fibre laser technology
• No tool costs
• Minimal space requirements
• imes-icore laser cutting systems enable
"piercing" at any arbitrary position.
• Machine with complete protective enclosure
• Working speed: Maximum 15,000 mm/min
• Steel/granite sandwich construction
• Integrated device for optional
extraction
Options
• Extraction
• Linear motors with speeds of up to
30,000 mm/min
• Nesting software
• Handwheel
• Rotating axis for cylindrical workpieces
• Camera for adjustment and display
• Visible pilot laser for fine adjustment
• Varying laser capacity 500 W/1000 W
The imes-icore i-las PLATINUM is the answer for complex cutting tasks in the thin sheet specialism. As the base
model we use an aligned version of our proven Platinum X3 CNC machine, the unique steel/granite sandwich construction delivering largely temperature-independent precision, outstanding even for laser systems. Combined with our
economical and low-maintenance fibre laser source, we are able to achieve an exceptional price/performance ratio in
the field of precise laser jet cutting.
98
• Cutting thin sheets up to 5mm thick
Technical data
Repetition accuracy
Travel ranges (X/Y) in mm
Distance focus
Laser type
Wavelength
Output
Frequency
Cooling
Speed
Connection voltage
Weight in kg
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Typical materials
• Sheets and thin metal panels
• Other materials depending
on composition
PLATINUM X3 Laser
+- 0.01 mm (0.005 mm with linear motors)
1000x1000 to 2000x1500
100, 125 or 200 mm
Ytterbium fibre laser
1070 nm +/- 10 nm
500 - 1000 W
100 KHz modulation
Water cooling
15,000 mm/min (30,000 mm/min with linear motors)
400 V/16 A
approx. 2000 - 4000
imes-icore
Qualität
Made in Germany
99
The laser systems
with detailed dimensions
i-las eco
Dimensions in mm
i-las eco 3020
Width D
610
Depth F
675
Height H1
717
Height H2
1079
i-mark eco II
Dimensions in mm
i-mark eco II
D1
350
D2
510
F1
715
F2
775
H1
260
H2
660
i-las Desk
Dimensions in mm
i-las Desk
Width D
747
Depth F
851
Height H1
821
Height H2
1279
100
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i-las Flat
Dimensions
in mm
i-las Flat
A
1045
B
718
D1
1615
D2
2150
F
1550
H
1964
S
400
i-las PLATINUM
i-las
PLATINUM
1010
i-las
PLATINUM
1510
i-las
PLATINUM
2010
i-las
PLATINUM
2015
Breite D1
2310
2815
3315
3315
Tiefe D2
2850
3350
3850
3850
Höhe F1
1915
1915
1915
2415
Höhe F2
2035
2035
2035
2535
Höhe H1
865
865
865
865
Höhe H2
2350
2350
2350
2350
Höhe H3
2585
2585
2585
2585
G
2550
2550
2550
3050
Dimensions
in mm
101
Accessories
Laser systems
Laser sources
The fundamental core piece of a laser system is the laser. The application for
which a laser system is procured generally determines the selection of the laser source. In order to enable our customers to obtain the ideal combination
of machine and laser source for them, we work with leading manufacturers
of laser sources such as FEHA, SPI and IPG.
imes-icore i-las diode laser 2-9 Watt
Extraction
The iCompVAC brings with it a powerful extraction system with brushless turbine on the one hand,
whilst an oil-free compressor is installed in the same
housing of the iCompVAC, which enables direct operation of the laser cutting systems. Control takes
place automatically with the program start and end.
We offer the iVAC extraction system for laser marking.
This is an economical option for safely removing healthendangering vapours from the machine. The large integrated carbon filter facilitates a high degree of fine dust
filtering and therefore rarely requires replacement.
102
Fibre laser for marking up to 20 Watt
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Rotating axis
Fibre laser for cutting up to 1000 Watt
Modern laser protection glasses
Would you like to find out more
about the possibilities of the laser systems?
Visit us at our factory in Eiterfeld and find out more about our laser
systems and our company.
103
CAD/CAM software
isyCAM 2.8
The complete CAD/CAM solution for 2 ½ D to 3D
For all design and processing tasks!
including 3D processing on STL data (basic functions).
isyCAM 2.8 offers a general solution for prototyping and production, from design through to processing, with imes-icore
CNC machines in the 2½D range and limited 3D range.
Comprehensive import/export possibilities, as well as a wide
range of font types complete the CAD part.
The software package offered is optimally suited for entry to the CAD/CAM world.
Operation is "Windows-like" with graphic menus and dialogue boxes. The CAD part contains all functions necessary
for design in the 2½D range. The designs are converted
in the CAM part directly into processing data for the machine
control, e.g. pockets and contour processing, engraving and
drilling. These can then be issued to the connected machine
or control without detours, with the operating and output software WIN-Remote.
Application fields:
As an expansion to predecessor versions, scan data (STL)
can now be imported and processed. Furthermore, simple 3D
strategies are also contained within this version.
A simple update option is possible at any time on
the isy-CAM 3.6 if required!
104
!
1.
General design
2.
Machine construction
3.
Tool construction
4.
Electrical engineering
5.
Engraving technology
6.
Artistic design
7.Orthopaedics
With many machine systems, imes-icore integrates
isy-CAM free of charge!
isyCAM 3.6
The perfect CAD/CAM solution for 2 ½ and 3D up to 5-axes
For all design, modelling and processing tasks
including 5 axes processing (3+2), expandable to 5-axis simultaneous processing.
isyCAM with the exchange package (IGES, STEP,
VDA) and the CAM module in the new version 3.6 constitutes the logical further development of the proven
release 3.4 and offers useful expansions for all application areas.
R23) has been integrated in the volume modeller.
This comes with numerous useful additions and is
considerably more fault tolerant. A complete update
of all modules from older versions is recommended
offering numerous helpful function expansions, with
helping your daily work to be considerably eased and
Development focused on the 64-Bit operat- accelerated.
ing systems (XP-64, Vista 64-Bit, Windows 7/8)
and the improved use of multi-core processors
(multi-core, parallel cores), reducing computing
times by up to 60%. The latest ACIS version (ACIS
105
Control solutions for a wide
range of applications
and processing technologies
imes-icore
Made in
Germany
Remote
Remote is a universal control program for the output of files in the machining
processes milling, drilling, gluing, engraving, application and waterjet cutting or
laser cutting/welding. Supported file formats are the isel-specific NCP format
(ASCII file generated by a CAM post processor with processing data), the iselspecific CNC format (ASCII files in an expanded format for universal use in
the areas process automation, generated through ProNC) and the G-Code
format per DIN 66025. Remote is primarily used for controlling CNC machines
with a wide range of different tasks and machining processes; for this reason
flexibility is a principle feature of the program. A large selection of options and
functions enable simple alignment with the respective applicable requirements.
i-8000
The i-8000 control is a Windows-based control, which has been programmed
in imes-icore. Only with the fastest HSC-capable control technology are you
assured of all processing advantages:
• Set processing time 0.5 ms
• Simultaneous processing up to 8 axes
• Look-ahead rail control with high quality, modern
jerk limitation for harmonious movements
• Sinus-form acceleration
• Control software under Windows®
With a fast set processing time of up to 0.5 ms it is possible to travel at high feed speeds with high rail accuracy also
with small point distances and complex geometric shapes. The user-friendly control software under Windows® facilitates communication with other computers (CAD/CAM stations) on the network.
Cos4Mos
The Cos4Mos is a tailored software package that consists of a modern PCbased CNC control and a post processor with automatic nesting function.
Through the process-specific features of the dynamic waterjet tool. Even untrained operators are effectively supported.
ProNC
The basis for each automation solution is high-performance software, which
allows the rapid and convenient transformation of the task at hand into a practical solution. PRO-NC is the powerful operating and programming interface
for Windows. A broad scope of problems can be solved with PRO-NC, ranging
from individual station automation and use as a software solution for the operation of a manufacturing cell, right through to the integration of user programs.
Due to its diversity and flexibility, PRO-NC is the ideal integration platform for
your challenging automation solutions.
106
B&R
B&R is a company based in Austria with branches right round the world. As an industry
leader in industrial automation, B&R combines leading-edge technologies with advanced
engineering. B&R supplies customers in various industries with perfect complete solutions in process automation, drive and control engineering, visualisation and integrated
safety engineering. Solutions for industrial fieldbus communication – first and foremost
POWERLINK and the open standard openSAFETY – complement the portfolio of B&R.
Furthermore, the software development environment "Automation Studio" is pioneering for
forward-looking engineering. With its innovative solutions, B&R is setting new standards in
the world of automation, helping to simplify processes and exceeding customer expectations. B&R unites CNC, robotics and motion control on a single software platform called
"Generic Motion Control" (GMC) and in doing so increases the efficiency of machines and
systems. Exceptionally GMC is available for all drive types, from hydraulic drives right
through to servo technology. GMC also integrates seamlessly in the machine application
and therefore allows individual alignment with the respective application case. The flexibility of GMC also enables the simple integration of existing CNC and robotic dialects.
The CNC operating software was developed by imes-icore and the operation and functionality have been optimally tailored to the CNC systems.
Heidenhain TNC 320
The TNC 320 is a compact yet diverse rail control with four (optionally five) controlled
axes. Due to its flexible operating concept – workshop-orientated programmability in HEIDENHAIN plain text dialogue or external programming – and its performance scope, it is
perfectly suited for use on universal milling and drilling machines. The 15-inch TFT colour
flat screen clearly displays all information that is required for the programming, operating
and management of the control and machine: Program sets, information, error messages,
etc. Additional information is provided by the graphic support with the program entry, with
the program test and during processing. With a split screen it is possible to display the NC
sets in one screen half, and the graphic or status display on the other half of the screen.
Whilst the program is running, you always have access to status
displays on the screen. These offer information regarding the tool
position, the current program, the active cycles and coordinate recalculations, etc. Likewise, the TNC 320 informs of the actual processing time.
Heidenhain iTNC 530
Ideal for:
•
•
•
•
•
•
•
Individual and series production
Tool and mould construction
General machine construction
Research and development
Prototype construction and test workshops
Repair departments
Training and education centres
The iTNC 530 from HEIDENHAIN is suitable for use as a diverse rail control, also in workshops, for milling and drilling machines, as well as for processing centres. The iTNC 530
is universal - this is underlined by its comprehensive functions for
•
Universal milling machines
•
High speed milling (HSC)
•
Five-fold processing with swivelling head and rotary table
The iTNC 530 is equipped with optimised movement guidance, short set processing times
and special regulation strategies. The general digital configuration together with the integrated digital drive regulation including converter facilitate the maximum in processing
times in conjunction with top contour precision - in particular when processing 2D contours or 3D shapes. Using the adaptive feed control AFC (optional), the iTNC automatically controls the rail feed - only dependent on the respective spindle output and other
process data. This optimises the processing time, supports the tool monitoring and protects the machine mechanism.
107
Contact
Telephone reception
imes-icore address
Telephone: +49 (0) 66 72 898 228
Fax: +49 (0) 66 72 898 222
Email: [email protected]
imes-icore GmbH
Im Leibolzgraben 16
D-36132 Eiterfeld
Technical advice / sales
Frank Schneider
Sales manager - CNC systems
Telephone +49 (0) 6672 / 898 489
[email protected]
Christian Protzek
CNC System Sales
Telephone +49 (0) 6672 / 898 487
[email protected]
Marco Grohmann
Sales - waterjet systems and laser systems
Telephone +49 (0) 6672 / 898 485
[email protected]
You can find further information at
108
www.imes-icore.de
Further important contact details
Business hours:
Monday - Thursday 07.00 - 17.00 hrs
Friday 07.00 - 16.00 hrs
Purchasing / quality management
Jan Wagner
Telephone +49 (0) 6672 898 250
[email protected]
Company management:
Christoph Stark
Telephone +49 (0) 6672 898 228
[email protected]
Project management
Alexander Funk
Telephone +49 (0) 6672 898 486
[email protected]
Authorised representative / commercial
management
Raphael Kufel
Telephone +49 (0) 6672 898 499
[email protected]
User technology
Sebastian Deis
Telephone +49 (0) 6672 898 488
[email protected]
Technical service
Björn Neeb
Telephone +49 (0) 6672 898 264
[email protected]
[email protected]
Complaints handling
Eva-Maria Seiler
Telephone +49 (0) 6672 898 227
[email protected]
Accounts
Vera Herbst
Telephone +49 (0) 6672 898 242
[email protected]
Order acceptance / processing
Erika Hahner
Telephone +49 (0) 6672 898 146
[email protected]
Dorothea Kimpel
Telephone +49 (0) 6672 898 460
[email protected]
Order processing - exports
Marita Goebel
Telephone +49 (0) 6672 898 226
[email protected]
The information in this brochure has been generated with the utmost care and checked for correctness. However, it is not possible
to accept any liability for incomplete or incorrect information. We reserve the right to make changes for the purpose of technical
advancement.
November ©2014 imes-icore GmbH
Reprinting or duplication, also in extract form, only with the approval of imes-icore GmbH
109
imes-icore
made in
Germany
Our service
Our mode of operation
"Development, production, sales and service in Germany"
Profit from our expertise
F
rom design to realisation, from
training your personnel to delivering your machine, you will work
constantly with highly qualified
personnel. In order to ensure
the high standards, we test every
machine produced on our test
bench to ensure perfection and
quality.
Telephone service:+49 (0) 66 72 898 228
With over 100 employees in Germany and an ever-expanding dealer
network, we guarantee the rapid and permanent availability of contact
partners and spare parts. Our practical specialists are available to answer any questions you may have. quickly by telephone or by remote
maintenance function on the internet. The majority of queries can be
solved via our online maintenance function: Explanation of the user
interface, checks of the machine parameters, fault diagnostics and
much more besides.
Precision that is evident!
For 12 years, alongside the manufacture of industrial machines, imesicore has also been working with the medical sector with increasing
frequency in the field of modern CAD/CAM solutions for the medical sector. imes-icore is also a CNC processing specialist in this
field. High-precision milling machines and CAD/CAM systems from
the CORiTEC range are in high demand in the dental industry. Modular solutions are available to cater for every requirement in the dental
lab or milling centre.
Medical engineering or industry - we place the utmost importance on
our claim to produce ultra-modern CNC systems and successfully accompany our customers into the future.
Quality assurance / system measurement with Renishaw laser:
110
How to find us
from the north:
from the A7 take the A4 to Bad
Hersfeld, B27 towards Hünfeld,
in Sieglos turn left and continue
to Eiterfeld
from the east:
take the A4 to Bad Hersfeld, B27
towards Hünfeld, in Sieglos turn left
and continue to Eiterfeld
from the south:
take the A7 to Fulda/Nord, B27
to Hünfeld, exit north and continue
to Eiterfeld
from the west:
from the A5 take the A4 to Bad
Hersfeld, B27 towards Hünfeld,
in Sieglos turn left and continue
to Eiterfeld
Address:
imes-icore GmbH
Im Leibolzgraben 16
D-36132 Eiterfeld
Upon entering the industrial estate, please follow the signs
111

milling systems CNC up to 5-axis - imes-icore GmbH imes

Transcription

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