PVG 32 Proportional Valves Service Parts Manual

Transcription

PVG 32
Proportional Valves
Service Parts
Manual
PVG 32 Proportional Valve
Service Parts Manual
Survey
SURVEY
Page
Sectional drawing ............................................................................................................................................................. 3
Identification and installation....................................................................................................................................... 4
Spare parts...................................................................................................................................................................24-50
Pos. 1: PVP - Pump side module .................................................................................................................... 24
PVPV/M - Pump side module ........................................................................................................... 28
Pos. 2 : PVB - Basic module ............................................................................................................................... 30
Pos. 3: PVLA - Anti-cavitation valve .............................................................................................................. 32
Pos. 4: PVLP - Shock and anti-cavitation valve.......................................................................................... 32
Pos. 5: PVS/PVSI - End plate............................................................................................................................. 34
Pos. 6: PVAS - Assemply kit, PVP..................................................................................................................... 36
PVAS - Assemply kit, PVPV/M............................................................................................................. 38
Pos. 7: PVPX - LS-unloading valve ................................................................................................................. 40
Pos. 8: PVPC - Plug for external pilot supply.............................................................................................. 40
Pos. 9: PVBS - Main spool.................................................................................................................................. 42
Pos. 10: PVM - Mechanical activation ............................................................................................................. 44
Pos. 11: PVMF - Cover for friction detent PVMR or for float position .................................................. 46
Pos. 12: PVH - Cover for hydraulic activation............................................................................................... 46
Pos. 13: PVMD - Cover for machanical activation....................................................................................... 46
Pos. 14: PVEO - Electrical activation ................................................................................................................ 48
Pos 15: PVEM - Electrical activation................................................................................................................ 48
Pos. 16: PVEH/PVES - Electrical activation..................................................................................................... 49
Set of seal sets PVG 32 ......................................................................................................................................... 50
© 2001 Sauer-Danfoss
Sauer-Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Sauer -Danfoss reserves the right
to alter its products without prior notice. This also applies to products already ordered provided that such alterations can be made without subsequent
changes being necessary in specifications already agreed. All trademarks in this material are properties of the respective companies. Sauer-Danfoss
and the Sauer-Danfoss logotype are trademarks of the Sauer-Danfoss Group. All rights reserved.
Frontpage: P300006.TIF, P300007.TIF, P300010.TIF, F72269.TIF, Drawing 157-195.ai
2
DKMH.PS.570.A5.02 520L0211
Sectional drawing
PVG 32
SECTIONAL DRAWING
1. Pressure relief valve
2. Pressure reduction valve for pilot
supply
3. Pressure gauge connection
4. Plug, open center
5. Orifice, closed center
6. Pressure adjustment spool
7. Plug, closed center
8. LS-connection
9. LS-signal
10. Shuttle valve
COST-FREE REPAIRS
We would point out that cost-free repairs as mentioned in Sauer-Danfoss General
Conditions of Sale, are carried out only at Sauer-Danfoss or at service shops authorized
by Sauer-Danfoss.
DKMH.PS.570.A5.02 520L0211
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
Main spool
LS-pressure relief valve
Shock and suction valve, PVLP
Pressure compensator
LS-connection, port A
LS-connection, port B
Anti cavitation valve, PVLA
Load drop check valve
Pilot supply for PVE
Max. oil flow adjustment screws for
port A and B
3
Identification
STANDARD
INSTALLATION:
PVM TO THE RIGHT
OF PVP
01 3 A 0 0299
Week of manufacture
Year of manufacture
Day of the week
(A = Monday, B = Tuesday ...)
Issue number
Series number
C: PVG-Number, week and year of installation
D: PVP-pressure setting
E: PVP-Number, Week , year and day manufacturing, issue and series No.
F: PVB-A-Port, Number, Week , year and day manufacturing, issue and series No.
4
DKMH.PS.570.A5.02 520L0211
Installation
INSTALLATION AND PLUG
ORIENTATION
Modul of PVB
L mm
L in
1
2
3
4
5
6
7
8
9
10
82
3.23
130
5.12
178
7.01
226
8.90
274
10.79
322
12.68
370
14.57
418
16.46
466
18.35
514
20.24
* Room for dismantling
DKMH.PS.570.A5.02 520L0211
5
Installation
STANDARD,
OIL FLOW DIRECTION
AND SETTING OF MAX.
FLOW
PVM TO THE RIGTH OF
PVP
6
DKMH.PS.570.A5.02 520L0211
Installation
STANDARD,
OIL FLOW DIRECTION
AND SETTING OF MAX.
FLOW
PVM TO THE RIGTH OF
PVP
Electrical connection
Proportional activation
Pin
Q: P → A
Q: P → B
Neutral
22 - 30 V __
––
11 - 15 V __
––
UDC
1 (U+)
UDC
UDC
UDC
2 (US)
(0.5 → 0.25) × UDC
(0.5 → 0.75) × UDC
0.5 × UDC
1 (U+)
UDC
UDC
UDC
2 (US)
(0.5 → 0.25) × UDC
(0.5 → 0.75) × UDC
0.5 × UDC
On/off activation
UDC
11 - 15 V __
––
Pin
Q: P → A
Q: P → B
1
UDC
UDC
Neutral
0
22 - 30 V __
––
2
0
1
UDC
2
0
UDC
0
UDC
0
(UDC
0
25 Pin SUB-D connector
with M3 screws (MIL-DTL-24308)
F: Branch circuit for fault indication
E: Emergency circuit braker
DKMH.PS.570.A5.02 520L0211
7
Installation
OPTION,
OIL FLOW DIRECTION
AND SETTING OF MAX
FLOW
PVM TO THE LEFT OF PVP
8
DKMH.PS.570.A5.02 520L0211
Installation
OPTION,
OIL FLOW DIRECTION
AND SETTING OF MAX
FLOW
PVM TO THE LEFT OF PVP
Electrical connection
Proportional activation
Pin
Q: P → A
Q: P → B
Neutral
22 - 30 V __
––
11 - 15 V __
––
UDC
1 (U+)
UDC
UDC
UDC
2 (US)
(0.5 → 0.75) × UDC
(0.5 → 0.25) × UDC
0.5 × UDC
1 (U+)
UDC
UDC
UDC
2 (US)
(0.5 → 0.75) × UDC
(0.5 → 0.25) × UDC
0.5 × UDC
On/off activation
UDC
Pin
Q: P → A
Q: P → B
Neutral
11 - 15 V __
––
1
UDC
UDC
0
2
0
UDC
0
22 - 30 V __
––
1
UDC
UDC
0
2
0
(UDC
0
25 Pin SUB-D connector
with M3 screws (MIL-DTL-24308)
F: Branch circuit for fault indication
E: Emergency circuit braker
DKMH.PS.570.A5.02 520L0211
9
Installation
CONNECTIONS,
PUMP SIDE MODULE, PVP
Connection
Max. tightening torque
Screwed connection
BSP.F
With steel washer
With cooper washer
With aluminium
washer
With cutting edge
Screwed connection
O-ring
10
UNF
P
G 1⁄2
130 Nm
(1150 lbf·in)
30 Nm
(270 lbf·in)
70 Nm
(620 lbf·in)
130 Nm
(1150 lbf·in)
7
⁄8 in-14
90 Nm
(800 in-lbs)
A/B
G 3⁄4
210 Nm
(1850 lbf·in)
50 Nm
(445 lbf·in)
110 Nm
(970 lbf·in)
210 Nm
(1850 lbf·in)
11
⁄16 in-12
120 Nm
(1060 in-lbs)
DKMH.PS.570.A5.02 520L0211
G 1⁄2
130 Nm
(1150 lbf·in)
30 Nm
(270 lbf·in)
70 Nm
(620 lbf·in)
130 Nm
(1150 lbf·in)
7
⁄8 in-14
90 Nm
(800 in-lbs)
T
G 3⁄4
210 Nm
(1850 lbf·in)
50 Nm
(445 lbf·in)
110 Nm
(970 lbf·in)
210 Nm
(1850 lbf·in)
11
⁄16 in-12
120 Nm
(1060 in-lbs)
LS, M, LSA, LSB,
PVH, Accumulator
G 1⁄4
40 Nm
(350 lbf·in)
20 Nm
(180 lbf·in)
30 Nm
(270 lbf·in)
40 Nm
(350 lbf·in)
1
⁄2 in-20
30 Nm
(270 in-lbs)
LX
PVS
G 1⁄8
17 Nm
(150 lbf·in)
15 Nm
(135 lbf·in)
15 Nm
(135 lbf·in)
17 Nm
(150 lbf·in)
3
⁄8 in-24
10 Nm
(90 in-lbs)
PVSI
G 1⁄4
40 Nm
(350 lbf·in)
20 Nm
(180 lbf·in)
30 Nm
(270 lbf·in)
40 Nm
(350 lbf·in)
1
⁄2 in-20
30 Nm
(270 in-lbs)
Installation
INSTALLATION OF LEVER
Screw the lever completely home
Base with an angle of 22.5°
Base with an angle of 37.5°
PRESSURE SETTING
PVP, LSA, LSB
DKMH.PS.570.A5.02 520L0211
11
Installation
Normal
PVE FAULT MONITORING
Green
A: External relay
B: Solenoid valve
Fault
Red
12
DKMH.PS.570.A5.02 520L0211
A: External relay
B: Solenoid valve
Installation
PVE FAULT MONITORING
Reaction time
Fault
Active fault
monitoring
Passiv fault
monitoring
BLOCK DIAGRAM
Active
(a): Cut-off of solenoid valves
(b): Control signal for LED
(c): Control signal for alarm output
DKMH.PS.570.A5.02 520L0211
Passive
(a): Does not exist
(b): Control signal for LED
(c): Control signal for alarm output
13
Installation
PVEH / PVEM / PVES
Check max. lever travel in neutral position
1. Make sure the system is supplied with hydraulic power
2. Connect supply voltage (UDC) (Signal voltage = 0,5 × UDC), or cut off the signal voltage
(US) on pin 2.
ADJUSTMENT OF PVE
WHEN MAX. LEVER
TRAVEL IS EXCEEDED
(PVE IS FACTORYPRESET)
Lever travel exceeded in
PVG 32
Direction of rotation for adjustment of position transducer
Direction A
Direction B
Turn of transducer
1
⁄4
1
⁄2
3
⁄4
14
DKMH.PS.570.A5.02 520L0211
Movement of lever
1.5 mm [0.06 in]
3.0 mm [0.12 in]
4. 5 mm [0.18 in]
Installation
EX INSTALLATION
PVEH
INSTALLATION OF PVE
PVEH/PVES
PVEO
PVEM
PVEO
DKMH.PS.570.A5.02 520L0211
15
Installation
BLEEDING
(If the group is installed vertically, it is recommended to bleed it at the adjusting screws A)
* Room for dismantling
16
DKMH.PS.570.A5.02 520L0211
Installation
INSTALLATION
AND TECHNICAL DATA
FOR PVPX
Position
Across flats
Max. tightening torque
1
24 mm
[0.94 in]
45 Nm
[400 lbf·in]
Max. operation pressure
Max. coil surface temperature
Rated voltage
22°C (71,6°F) coil temperature
110°C (230°F) coil temperature
22°C (71,6°F) coil temperature
Power consumtion
110°C (230°F) coil temperature
Max. permissible deviation from rated supply voltage
Current consumtion
CONNECTION PVPX
350 bar [5076 bar]
155°C [311°F]
12 V __
24 V __
––
––
1.55 A
0.78 A
1.00 A
0.50 A
19 W
19 W
12 W
12 W
±10%
When installing the wire remember to
connect the built-in diode to the plug
pins.
DKMH.PS.570.A5.02 520L0211
17
Installation
WIRING EXAMPLE FOR
PVPX AND ALARM LOGIC
EHA
PVG 32 with normally open PVPX, PVRE remote control lever and EHA electronic alarm
logic
18
DKMH.PS.570.A5.02 520L0211
Installation
ASSEMBLY FOR PVMR / F
1
2
3
4
TIGHTENING TORQUES
AND WIDTHS ACROSS
FLATS
*
Spring identification
PVMF
PVMR
Painted blue
Non-painted
X
Y
Z
8 ± 0.5 Nm
[70 ± 4.5 lbf·in]
15 ± 2 Nm
[135 ± 20 lbf·in]
4 ± 1 Nm
[35 ± 9 lbf·in]
Width across flats
Tightening torque
DKMH.PS.570.A5.02 520L0211
19
Installation
DISMANTLING FOR
PVMR / F
20
1
2
3
4
DKMH.PS.570.A5.02 520L0211
Installation
STANDARD MAIN SPOOL
→ MAIN SPOOL
FOR PVMR
1
2
3
4
Z
DKMH.PS.570.A5.02 520L0211
8 ±1 Nm
[70 ±9 lbf·in]
21
Installation
STANDARD FLOAT
POSITION SPOOL →
FLOAT POSITION SPOOL
FOR PVMF
P→B→F
Z
22
P→A→F
8 ±1 Nm
[70 ±9 lbf·in]
DKMH.PS.570.A5.02 520L0211
Z
8 ±1 Nm
[70 ±9 lbf·in]
Notes
NOTES
DKMH.PS.570.A5.02 520L0211
23
PVP
PVP, PUMP SIDE MODULE
24
DKMH.PS.570.A5.02 520L0211
PVP
Type
Code No.
PVP
Open center
PVP
Open center
PVP
Closed center
PVP
Closed center
PVP
Open center
PVP
Closed center
PVP
Open center
PVP
Open center
PVP
Closed center
PVP
Closed center
Item
1
2
4
5*
6
7
8
9
10
11
12
13*
14
15
16
17
18
19*
20
21*
22
23*
24
25
26
27
28
*
P-port<
P-port<
P-port<
P-port<
P-port
P-port
P-port<
P-port<
P-port<
P-port<
= G 1⁄2
= 7⁄8-14 UNF
= G 3⁄4
= 1 1⁄16-12 UNF
= G 1⁄2
= 7⁄8-14 UNF
= G 3⁄4
= 1 1⁄16-12 UNF
G - thread
157B5000
157B5200
157B5100
Excl.
pilot
supply
for PVE
157B5300
157B5001
157B5201
157B5101
157B5301
Excl. pilot
supply for PVE.
With facilities
for PVPX
= G 3⁄4
= G 3⁄4
= G 1⁄2
= 7⁄8-14 UNF
= G 3⁄4
= 1 1⁄16-12 UNF
= G 1⁄2
= 7⁄8-14 UNF
= G 3⁄4
= 1 1⁄16-12 UNF
UNF -thread
157B5102
–
157B5103
–
157B5010
157B5210
Incl.
pilot
supply
for PVE
157B5110
157B5310
157B5011
157B5211
157B5111
157B5311
Description
Code No.
Inlet compensator, assy
Plastic plug
–
155L5370
155L6388
155L6406
684X2120
–
155L5389
633X0074
633X0017
633X0071
633X7027
155L5217
155L5396
155L5376
155L5377
633B1818
155L5150
155L5365
155L6425
155L6393
155L6370
633B1816
155L6387
155L6377
155L5153
633B9008
681X1506
157B5601
155L5157
155L6153
155L5152
157B5999
G 1⁄4 - thread
⁄2-20 UNF - thread
Washer 13.5 × 17.5 × 1.5 [0.53 × 0.69 × 0.06 in] G / UNF - thread
Housing
Orifice ∅1.0 × M6 [0.04 in × M6]
G 1⁄2 - thread
Plastic plug
7
⁄8 -14 UNF - thread
G 3⁄4 - thread
Plastic plug
1 1⁄16 - 12 UNF-thread
Spring
Spring
Cone
Spool
O-ring ∅11.0 × 2.0 [0.43 × 0.08 in]
Plug (incl. item 12)
Filter
Seat
Thrust pad
Spring
O-ring ∅9.0 × 2.0 [0.35 × 0.08 in]
Adjusting screw
Plastic plug
Plug M6; L = 19 [0.75 in]
Open center only
Bonded seal 6.7 × 10 × 1.0 [0.26 × 0.39 × 0.04 in]
Screw M6; L = 8 [0.31 in]
PVPX plug (see page 40)
Pilot supply
Relief valve
Conversion kit open center → closed center
Set of seals (see page 50)
Plug
1
DKMH.PS.570.A5.02 520L0211
1
1
2
2
2
1
2
1
1
2
2
2
1
2
1
1
2 1
2 1
1 1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
1
1
1
2 1
2 1
1 1
1 1
1 1
1 1 1
1 1 1
1
1 1 1
1
1
1
1
1
1
1
1
1
1
1
1
1 1 1 1
1 1 1 1
2 2 2 2
2 2
2 2 2 2
1 1 1 1
1 2 2 2
1
1
2 1
2 1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
1
1
1
2 1
2 1
1
1
1
1
1
1
1
1
2 1 1
2 1 1
1
1 1 1 1 1 1 1
1
1
1 1
1 1 1 1 1 1 1
25
PVP
26
DKMH.PS.570.A5.02 520L0211
PVP
Type
Code No.
PVP
Open center
PVP
Open center
PVP
Closed center
PVP
Closed center
PVP
Open center
PVP
Closed center
PVP
Open center
PVP
Closed center
Item
1
2
4
5*
6
7
8
9
10
11
12
13*
14
15
16
17
18
19*
20
21*
22
23*
24
25
26
27
28
*
P-port<
P-port<
P-port<
P-port<
= G 1⁄2
= 7⁄8-14 UNF
= G 3⁄4
= 1 1⁄16-12 UNF
= G 1⁄2
= 7⁄8-14 UNF
= G 3⁄4
= 1 1⁄16-12 UNF
3
P-port = G ⁄4
P-port = G 3⁄4
P-port = G 3⁄4
P-port = G 3⁄4
G - thread
157B5012
UNF -thread
157B5212
Incl. pilot
supply for PVE
and facilities
for PVPX
157B5112
157B5312
157B5013
157B5213
157B5113
157B5313
Incl. pilot supply
for PVE
and
external Pp
Incl. pilot supply
for hydraulic
activation and
external Pp
157B5180
157B5181
157B5190
157B5191
Description
Code No.
Inlet compensator, assy
Plastic plug
–
155L5370
155L6388
155L6406
684X2120
–
155L5389
633X0074
633X0017
633X0071
633X7027
155L5217
155L5396
155L5376
155L5377
633B1818
155L5150
155L5365
155L6425
155L6393
155L6370
633B1816
155L6387
155L6377
155L5153
633B9008
681X1506
157B5601
155L5157
155L6153
155L5152
157B5999
G 1⁄4 - thread
Housing
Orifice ∅1.0 × M6 [0.04 in × M6]
G 1⁄2 - thread
Plastic plug
7
⁄8 -14 UNF - thread
G 3⁄4 - thread
Plastic plug
1 1⁄16 - 12 UNF-thread
Spring
Spring
Cone
Spool
O-ring ∅11.0 × 2.0 [0.43 × 2.0 in]
Plug (incl. item 12)
Filter
Seat
Thrust pad
Spring
O-ring ∅9.0 × 2.0 [0.35 × 2.0 in]
Adjusting screw
Plastic plug
Plug M6; L = 19 [0.75 in]
Open center only
Bonded seal 6.7 × 10 × 1.0 [0.26 × 0.39 × 0.04 in]
Screw M6; L = 8 [0.31 in]
PVPX plug (see page 40)
Pilot supply
Relief valve
Conversion kit open center → closed center
Plug
1
DKMH.PS.570.A5.02 520L0211
1 1 1 1 1 1 1
1 1 1 1 1 1 1
3 3 3 3 2 2 2
2 2 2
3 3 3 3 2 2 2
1 1 1 1 1 1 1
2 1 2 1 2 2 1
1
1
2 2 2 2 2 1 2
2 1 2
1 1 1 1 1
1 1
1 1 1 1 1 1 1
1 1 1 1 1 1 1
1 1 1 1 1 1 1
1 1 1 1 1 1 1
1 1 1 1 1 1 1
1 1 1 1 1 1 1
1 1 1 1 1 1 1
1 1 1 1 1 1 1
1 1 1 1 1 1 1
1 1 1 1 1 1 1
1 1 1 1 1 1 1
1
1
1
1
1
2 2 1
1
1
2 2 1
1 1 1
1 1 1 1 1 1 1
1 1 1 1 1 1 1
1 1
1
1
1 1 1 1 1 1 1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
27
PVPV/M
PVPV/M,
PUMP SIDE MODULE
CLOSED CENTER
28
DKMH.PS.570.A5.02 520L0211
PVPV/M
PVPV/M,
PUMP SIDE MODULE
CLOSED CENTER
Type
Code No.
PVPV
= G1
P/T-port
Closed center
= 1 5⁄16 UN
PVPVM
= G1
P/T-port
Closed center
= 1 5⁄16 UN
PVPV
= G1
P/T-port
Closed center
= 1 5⁄16 UN
PVPVM
=G1
P/T-port
Closed center
= 1 5⁄16 UN
Item
Incl. pilot
supply
for
PVE
Incl. pilot supply
for PVE
and
PVLP 63
G - thread
157B5938
–
UNF -thread
–
157B5911
157B5937
–
157B5941
–
157B5912
–
–
157B5940
–
157B5913
–
157B5914
Description
Code No.
G 1/4
9
/16 - 18 UNF
Washer 13.5 × 17.5 × 1.5 [0.53 × 0.69 × 0.06 in]
O-ring ∅11.89 × 1.98 [0.47 × 0.08 in]
155L6388
631X2044
684X2120
–
1
orifice ∅1.0 × M6 [0.04 in × M6]
Plug (incl. item 5)
O-ring
Spool
155B8320
155L5150
633B1818
155L5377
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
7
8
9
10
Pilot supply
Cone
Spring
Housing
155L5157
155L5376
155L5217
–
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
11
12
PVLP shockvalve
O-ring ∅15.6 × 1.78 [0.61 × 0.07 in]
13
Plastic plug
Shuttle assy.
–
633B0293
633X0069
633X0064
–
1 1 1 1
1 1 1 1
2
2
2
2
2
2
2
2
1 1
1 1
157B5999
1 1 1 1 1 1 1 1
1
Plug
2
3
4
5
6
14
*
G1
1 5/16 - 12 UNF
DKMH.PS.570.A5.02 520L0211
2
2
2
2
1
2
2
1
1
2
2
1
1
1
1
29
PVB
PVB, BASIC MODULE
PVLA,
ANTI-CAVITATION VALVE
PVLP,
SHOCK AND
30
DKMH.PS.570.A5.02 520L0211
PVB
PVB, BASIC MODULE
Type
PVB
PVB
PVB
PVB
PVB
PVB
PVB
PVB
PVB
PVB
PVB
PVB
PVB
Item
1
2
4
5
6*
7
8*
Code No.
Without compensator/check valve
With check valve
With compensator valve
With compensator valve, LSA/B
relief valve and LSA/B shuttle valve
With damped compensator valve
With damped compensator valve, LSA/B
Without compensator/check valve
With check valves
With check valve and LSA/B shuttle valve
With compensator valve
Compensator, LSA/B relief and
LSA/B shuttle valve
With damped compensator valve
With damped compensator valve, LSA/B
Not
prepared
for chock
valves
A and B
Prepared
for chock
valves
A and B
G 1⁄2 thread
157B6000
157B6100
157B6200
157B6603
157B6206
–
157B6208
–
157B6030
157B6130
157B6136
157B6230
157B6430
157B6530
157B6536
157B6630
157B6233
157B6633
157B6236
–
157B6238
–
Description
Code No.
Compensator valve, assy.
Housing
Thrust pad
Spring
O-ring ∅9.0 × 2.0 [0.35 × 0.08 in]
Adjusting screw
Plastic plug
–
–
155L6150
155L6370
633B1816
155L6387
155L6377
633X0074
633X0017
–
–
–
–
633B1810
155L6151
684X2120
155L6388
155L6406
155L6153
157B6999
G 1⁄2 - thread
7
Plastic plug
10
11
12
13
14*
15
16*
Check valve assy.
Shuttle assy.
Shuttle assy.
Pipe
O-ring ∅6.0 × 1.5 [0.24 × 0.06 in]
Damping screw (incl. item 14)
G 1⁄4 - thread
Plug
1
⁄2 - 20 UNF thread
Relief valve assy.
22
*
⁄8-14 UNF-thread
157B6400
157B6500
157B6600
157B6203
9
17
7
DKMH.PS.570.A5.02 520L0211
1 1 1 1
1 1 1 1 1 1 1
2
2
2
2
2
2
2
2
2
2
2 2 2 2 2 2 2
2 2 2 2 2
1 1
1
1
1
1 1 1 1 1 1 1
1 1 1 1 1 1
1 1
1 1
2
2
2
2
2
1
1
1 1 1
1 1 1 1
1 1 1 1 1 1
2
2
2
2
2
2
2
2
2
2
2 2 2 2 2 2
2 2 2 2
1
1
1
1 1 1 1 1 1
1 1 1 1 1
1 1
1 1
2
2
2
2
2
1
1
1 1 1
31
PVB, PVLA and PVLP
PVB, BASIC MODULE
PVLA,
PVLP,
SHOCK AND
32
DKMH.PS.570.A5.02 520L0211
PVLA and PVLP
PVLA,
PVLP,
SHOCK AND
Type
Code No.
PVLA
PVLA
Setting pressure 32, 50, 63, 100, 125, 140, 150, 160, 175, 190,
210, 230, 240, 250, 265, 280, 300, 320 and 350 bar
Setting pressure 464, 725, 914, 1450, 1813, 2030, 2175, 2320, 2538,
2755, 3045, 3335, 3480, 3625, 3843, 4061, 4351, 4641 and 5075 psi
Valve
Plug
157B2001
157B2002
Item
Description
Code No.
PVLP
O-ring ∅15.6 × 1.78 [0.61 × 0.08 in]
PVLA valve
PVLA plug (incl. item 19)
–
633B0293
–
155L2001
PVLP
PVLP
18
19
20
21
DKMH.PS.570.A5.02 520L0211
157B2...
157B2...
1
1 1 1
1
1
33
PVS and PVSI
PVS/PVSI, END PLATE
34
DKMH.PS.570.A5.02 520L0211
PVS and PVSI
PVS/PVSI, END PLATE
Type
PVS
PVS
PVSI
PVSI
Item
1
2*
3*
Code No.
G - thread
157B2000
157B2011
157B2014
157B2015
without connection
with LX connection
without connection
with LX connection
Description
Code No.
End plate
Name plate (incl. item 3)
Drive screw
–
155L2150
681Z1011
G 1/8 thread
3
4
UNF -thread
157B2020
157B2021
157B2004
157B2005
/8 -24 UNF thread
G 1/4 thread
1
/2 -20 UNF thread
Plastic plug
633X0068
633X0067
633X0028
633X0063
1 1 1 1
1 1 1 1
1 1 1 1
1
1
1
1
* Spare part. Only to be used by change of specification
DKMH.PS.570.A5.02 520L0211
35
PVAS for PVP
PVAS, ASSEMBLY KIT,
PVP
36
DKMH.PS.570.A5.02 520L0211
PVAS for PVP
PVAS, ASSEMBLY KIT,
PVP
Type
PVAS
PVAS
PVAS
PVAS
PVAS
PVAS
PVAS
PVAS
PVAS
PVAS
PVAS
Item
1
2
3
4*
5*
6*
7*
*
Code No.
for 1 PVB on PVGI
for 1 PVB basic module / for 2 PVB on PVGI
for 8 PVB basic module
157B8000
157B8001
157B8002
157B8003
157B8004
157B8005
157B8006
157B8007
157B8008
157B8009
157B8010
Description
Code No.
Nut 8,0
Washer 8.1 × 15.2 × 1.5 [0.53 × 0.69 × 0.06 in]
Stay bolt M8; L = 91
[3.58 in]
Stay bolt M8; L = 140 [5.51 in]
Stay bolt M8; L = 189 [7.44 in]
Stay bolt M8; L = 238 [9.37 in]
Stay bolt M8; L = 287 [11.30 in]
Stay bolt M8; L = 336 [13.24 in]
Stay bolt M8; L = 385 [15.16 in]
Stay bolt M8; L = 434 [17.09 in]
Stay bolt M8; L = 483 [19.02 in]
Stay bolt M8; L = 527 [20.75 in]
Stay bolt M8; L = 576 [22.68 in]
O-ring ∅5.0 × 2.0 [0.20 × 0.08 in]
O-ring ∅44.0 × 2.5 [1.73 × 0.10 in]
O-ring ∅16.0 × 2.5 [0.63 × 0.10 in]
O-ring ∅10.0 × 2.5 [0.39 × 0.10 in]
681X0526
684X2591
155L8350
155L8351
155L8352
155L8353
155L8354
155L8355
155L8356
155L8357
155L8358
155L8359
155L8360
633B1809
155L2389
633B1817
633B0120
157B8999
DKMH.PS.570.A5.02 520L0211
6 6 6 6 6 6 6 6 6 6 3
6 6 6 6 6 6 6 6 6 6 3
3
3
3
3
3
3
3
3
3
3
3
24 22 20 18 16 14 12 10 8 6 4
1 1 1 1 1 1 1 1 1 1 1
48 44 40 36 32 28 24 20 16 12 8
10 9 8 8 7 6 5 4 3 2 1
1 1 1
1 1 1
37
PVAS for PVPV/M
PVAS, ASSEMBLY KIT
PVPV/M
38
DKMH.PS.570.A5.02 520L0211
PVAS for PVPV/M
PVAS, ASSEMBLY KIT
PVPV/M
Type
PVAS
PVAS
PVAS
PVAS
PVAS
PVAS
PVAS
PVAS
PVAS
PVAS
Item
1
2
3
4
5
6
10
1 *
Code No.
157B8021
157B8022
157B8023
157B8024
157B8025
157B8026
157B8027
157B8028
157B8029
157B8030
Description
Code No.
Nut
Washer 8.1 × 15.2 × 1.5 [0.53 × 0.69 × 0.06 in]
[6.54 in]
[8.39 in]
[10.31 in]
[12.20 in]
[14.17 in]
[16.10 in]
[17.95 in]
[19.96 in]
[22.00 in]
[23.62 in]
O-ring ∅5.0 × 2.0 [0.20 × 0.08 in]
O-ring ∅44.0 × 2.5 [1.73 × 0.10 in]
O-ring ∅16.0 × 2.5 [0.63 × 0.10 in]
O-ring ∅10.0 × 2.5 [0.39 × 0.10 in]
681X0526
684X2591
155L5196
155L5186
155L5187
155L5188
155L5189
155L5190
155L5191
155L5192
155L5193
155L5194
633B1809
155L2389
633B1817
633B0120
157B8999
DKMH.PS.570.A5.02 520L0211
6 6 6 6 6 6 6 6 6 6
6 6 6 6 6 6 6 6 6 6
3
3
3
3
3
3
3
3
3
3
24 22 20 18 16 14 12 10 8 4
2 2 2 2 2 2 2 2 2 2
48 44 40 36 32 28 24 20 16 12
12 11 10 9 8 7 6 5 4 1
1 1 1 1 1 1 1 1 1 1
39
PVPX and PVPC
PVPX,
LS UNLOADING VALVE
PVPC, PLUG FOR
EXTERNAL PILOT OIL
SUPPLY
40
DKMH.PS.570.A5.02 520L0211
PVPX and PVPC
PVPX,
LS UNLOADING VALVE
Type
PVPX
PVPX
PVPX
PVPX
Item
1
2
3
4
5*
6*
7
8*
9*
*
Code No.
Normally open
Normally closed
Normally open with manuel override
Normally open with manuel override (26 Volt)
Plug
12 Volt
157B4236
157B4246
157B4256
24 Volt
157B4238
157B4248
157B4258
157B4260
157B5601
Description
Code No.
PVPX
Coil 12 Volt
PVPX
Coil 24 Volt
PVPX
Coil 12 Volt (before 1996 incl. item 9)
PVPX
Coil 24 Volt (before 1996 incl. item 9)
PVPX
Coil 26 Volt (incl. item 9)
PVPX
(incl. 5, 6, 8, 9)
solenoid valve NO
PVPX
(incl. 5, 6, 8, 9)
solenoid valve NC
PVPX
(incl. 5, 6, 8, 9)
solenoid valve NO with manuel override
PVPX
el - plug
O-ring 9.25 × 1.78 [0.36 × 0.07 in ]
O-ring 16.36 × 2.21 [0.64 × 0.08 in ]
PVPX
plug
Backup-ring 12.7 [0.50]
O-ring ∅13.0 × 1.0 [0.51 × 0.04 in ]
155L4157
155L4158
155L4155
155L4156
155L4159
986L9342
986L9341
986L9343
155G5451
633B1243
633B0046
–
633B0117
633B0382
157B4996
1
1
1
1 1
1
1
1
1
1
1
1
1
1
1
1
1
1
1 1
1 1
1
1 1
1
1 1 1
1 1 1
1 1 1
1 1 1
PVPC,
PLUG FOR EXTERNAL
PILOT OIL SUPPLY
Type
Code No.
G 1/4
Thread
157B5400
157B5600
1
/2-20
UNF-thread
–
157B5700
PVPC
PVPC
External pilot supply
External pilot supply incl. check valve
Item
Description
Code No.
O-ring ∅5.0 × 1.0 [0.20 × 0.04 in ]
PVPC External pilot oil supply
633B1815
–
–
–
10
11
12
G 1⁄4 - thread
G 1⁄4 - thread
PVPC External pilot oil supply incl. check valve 1
DKMH.PS.570.A5.02 520L0211
1 1
1
1
1
41
PVBS
PVBS, MAIN SPOOL
42
DKMH.PS.570.A5.02 520L0211
PVBS
PVBS,
MAIN SPOOL
Type
PVBS
PVBS
PVBS
PVBS
PVBS
Item
1
2
3
4
5
6
7
8
9
10
11
Code No.
Standard
Elec. float position B-port
Mec. float position A-port
Mec. float position B-port
Friction detent
–
–
–
–
–
Description
Code No.
Main spool
Plug
O-ring ∅6.0 × 1.5 [0.24 × 0.06 in ]
Spring stop
Spring
Spring hydraulic actuation
Tension rod
Spring stop (float position)
Bushing (float position)
Float position A-port (incl. item 3)
Float position B-port (incl. item 3)
Friction detent (incl. item 3)
–
155L7500
633B1810
155L3356
155L3358
155L7504
155L3351
155L7505
155L7506
155L9151
155L9152
155L9150
DKMH.PS.570.A5.02 520L0211
1 1 1 1
1
2 2 2 2
2 1 1 1
1 1 1
1
1
2
2
1
1
1 1 1 1 1
1 1 1
1 1 1
1
1
1
43
PVM
PVM,
MECHANICAL
ACTIVATION
44
DKMH.PS.570.A5.02 520L0211
PVM
PVM, MECHANICAL
ACTIVATION
Type
Angle
Code No.
PVM
PVM
PVM
PVM
PVM
22.5°
37.5°
–
37.5°
22.5°
157B3171
157B3172
157B3173
157B3174
157B3175
Item
1
2
3
4*
5*
6
7
8
9
10
11
*
Description
Code No.
Seal nut
Threaded pin
Screw
O-ring ∅5.0 × 2.0 [0.2 × 0.08 in ]
Profile O-ring
Housing
Lever
681X8270
681X0323
681X1864
633B1809
155L3430
22.5°
37.5°
Base
Screw
Washer
Base and activation bar with knop and nut
155L3151
155L3450
155L3451
681X9289
684X0075
155L3154
157B3999
Type
Angle
Code No.
PVM
PVM
PVM
PVM
PVM
22.5°
37.5°
–
37.5°
22.5°
157B3191
157B3192
157B3193
157B3194
157B3195
Item
3
4*
5*
6
7
8
9
10
11
*
Description
Code No.
Screw
O-ring ∅5.0 × 2.0 [0.20 × 0.08 in ]
Profile O-ring
Housing
Lever
681X1864
633B1809
155L3430
22.5°
37.5°
Base
Screw
Washer
Base and activation bar with knop and nut
DKMH.PS.570.A5.02 520L0211
155L3151
155L3450
155L3451
681X9289
684X0075
155L3154
157B3999
2
2
4
2
1
1
2
2
4
2
1
1
2
2
4
2
1
1
2
2
4
2
1
1
1
2
2
4
2
1
1
1
1
1
1 1
1 1
1 1
1 1
1 1 1 1 1
4
2
1
1
4
2
1
1
4
2
1
1
4
2
1
1
1
4
2
1
1
1
1
1
1 1
1 1
1 1
1 1
1 1 1 1 1
45
Cover for PVM, PVMD, PVH, PVMR and PVMF
PVM,
MECHANICAL
ACTIVATION
COVER FOR
PVMD, MECHANICAL
ACTIVATION
PVH, HYDRAULIC
ACTIVATION
PVMR, MECHANICAL
DETENT
PVMF, MECHANICAL
FLOAT
46
DKMH.PS.570.A5.02 520L0211
Cover for PVM, PVMD, PVH, PVMR and PVMF
COVER FOR
PVMD, MECHANICAL
ACTIVATION
PVH, HYDRAULIC
ACTIVATION
PVMR, MECHANICAL
DETENT
PVMF, MECHANICAL
FLOAT
Type
Code No.
PVMD
G 1/4 - thread
157B0001
157B0008
PVH
(hydraulic activation)
PVMR
PVMF
(friction detent)
(mechanical float position)
157B0007
157B0004
157B0005
Item
Description
Code No.
21*
22*
23
24
25
26*
27
28
Profile O-ring
O-ring ∅5.0 × 2.0 [0.2 × 0.08 in ]
Cover
Screw M6; L = 15 [0.59 in]
Cover
O-ring ∅19.3 × 2.4 [0.76 × 0.09 in ]
Plug
Ball
∅5 [0.5 in]
29
Spring
30*
31
32*
O-ring
∅6.0 × 1.5 [0.24 × 0.59 in ]
Plug
O-ring
∅21.3 × 2.4 [0.84 × 0.09 in ]
33
Cover
35
Sealing plug
155L0356
633B1809
155L0357
681X1864
155L0358
633B1136
155L0352
689X1006
155L0354
155L0355
633B1810
155L0353
633B1808
155L0008
155L0007
633X0028
633X7023
157B3999
*
9
/16 - 18 UNF
G - thread
UNF - thread
G - thread
UNF - thread
DKMH.PS.570.A5.02 520L0211
1 1
1
1 1 4 1
1
4 4 4 4
1 1
1 1
1 1
3 3
3
3
3 3
3 3
1
1
1
2
2
1 1 1 1
47
PVES, PVEH, PVEM and PVEO
ELECTRICAL ACTIVATION
PVEH/PVES
PVES,
PROPORTIONAL SUPER
PVEH,
PROPORTIONAL HIGH
PVEM,
PROPORTIONAL MEDIUM
PVEO, ON-OFF
PVEM
PVEO
48
DKMH.PS.570.A5.02 520L0211
Spare parts PVES, PVEH, PVEM and PVEO
ELECTRICAL ACTIVATION
PVES,
PROPORTIONAL SUPER
PVEH,
PROPORTIONAL HIGH
PVEM,
PROPORTIONAL MEDIUM
PVEO, ON-OFF
Type
PVES
PVEH
PVEM
PVEO
Item
Code No.
0% hysteresis (proportional)
Standard (proportional)
Passive fault monitoring (proportional)
Float position (proportional)
Standard (proportional)
With ∅0.5 [0.02 in] orrifice
Fast version
Float position (proportional)
Standard (on - off )
12 Volt
157B4816
157B4016
157B4086
157B4316
157B4116
157B4516
157B4616
157B4416
157B4216
24 Volt
157B4828
157B4028
157B4088
157B4328
157B4128
157B4528
157B4628
157B4428
157B4228
Description
Code No.
2
3
PVES assembly
PVEH assembly
PVEM assembly
PVEO assembly
4
El-plug, DIN 43650
–
–
–
–
984L3286
984L3156
681X0143
155U2779
633B0241
633B1056
633B1461
155G4710
633B0204
155U6780
155U6618
155U6616
155U6617
157B4997
1
5
6
7*
8*
9*
10
11*
12
13
14
15
*
white, PG 11
black, PG 9
Screw M6; L = 33 [1.30 in]
Plug
O-ring ∅2.5 × 30.0 [0.10 × 1.18 in]
O-ring ∅2.0 × 8.0 [0.08 × 0.35 in]
O-ring ∅2.0 × 10.0 [0.08 × 0.39 in]
Filter
O-ring ∅1.0 × 4.0 [0.04 × 0.16 in]
Check valve
Orifice ∅1.0 [0.04 in]
DKMH.PS.570.A5.02 520L0211
1
1 1 1
1 1 1 1
1
1
1
4 4
1
1 1
1 1
3 3
1 1
3 3
2 2
1 1 1 1 1 1 1
4
1
1
1
3
1
3
3
1
4
1
1
1
3
1
3
3
1
1
4
1
1
1
3
1
3
2
1
4
1
1
1
3
1
3
2
1
4
1
1
1
3
1
3
2
1
4
1
1
1
3
1
3
2
1
4
1
1
1
3
1
3
2
1
1
1 1 1 1 1 1 1 1 1
49
Set of seals
SET OF SEALS FOR
PVG 32
Type
Code No.
PVP
PVB
PVM / PVH / PVMD / PVMR / PVMF
PVEO / PVEM / PVEH / PVES
PVAS
PVPX
module
module
module
module
for a PVG with 1 PVB-section
module
157B5999
157B6999
157B3999
157B4997
157B8999
157B4996
PVEO/PVEM/PVEH
PVPX module before 1996
module before middle 1993
157B4999
157B4998
Description
O-ring
O-ring
Washer
Bonded seal
Plastic plug
O-ring
O-ring
O-ring
O-ring
O-ring
Seal
Seal nut
O-ring
O-ring
O-ring
O-ring
O-ring
*O-ring
O-ring
O-ring
O-Ring
O-Ring
Back-up ring
O-ring
O-ring
50
Code No.
∅9.0 × 2,0
∅11.0 × 2.0
13.5 × 17.5 × 1.5
6.7 × 10.0 × 1.0
0.35 × 0.08 in]
[0.43 × 0.08 in]
[0.53 × 0.69 × 0.06 in]
[0.26 × 0.39 X 0.04 in]
∅6.0 × 1.5
∅5.0 × 2.0
–
∅16.0 × 2.5
∅10.0 × 2.5
[0.24 × 0.06 in]
[0.20 × 0.08 in]
M 6.0
∅30.0 × 2.5
∅10.0 × 2.0
∅ 4.0 × 1.0
∅ 8.0 × 2.0
∅21.20 × 2.4
∅10.5 × 1.8
∅19.3 × 2.4
∅33.0 × 2.5
∅9.25 × 1.78
∅16.36 × 2.21
∅9.8
∅13.0 × 1.0
∅14.0 × 1.78
[0.24 in]
[1.18 × 0.10 in]
[0.39 × 0.08 in]
[0.16 × 0.04 in]
[0.31 × 0.08 in]
[0.83 × 0.09 in]
[0.41 × 0.07 in]
[0.76 × 0.09 in]
[1.30 × 0.10 in]
[0.36 × 0.07 in]
[0.64 × 0.09 in]
[0.04 in]
[0.51 × 0.04 in]
[0.55 × 0.07 in]
[0.63 × 0.10 in]
[0.39 × 0.10 in]
DKMH.PS.570.A5.02 520L0211
633B1816
633B1818
684X2120
633X9008
155L6377
633B1810
633B1809
155L2389
633B1817
633B0120
155L0356
681X8270
633B0241
633B1461
633B0204
633B1056
633B1808
633B1834
633B1136
155L3430
633B1243
633B0046
633B0117
633B0382
633B1981
4
2 1
1
2 2
2
2 1
3 1
6
4
1
8
1
1
2
1
3
3
1
1
1
2 2
1
1
1
1
1
2
1
1
1
2
Notes
NOTES
DKMH.PS.570.A5.02 520L0211
51
OUR PRODUCTS
Sauer-Danfoss Hydraulic Power Systems
– Market Leaders Worldwide
Hydrostatic transmissions
Hydraulic power steering
Electric power steering
Closed and open circuit axial piston
pumps and motors
Gear pumps and motors
Bent axis motors
Radial piston motors
Orbital motors
Transit mixer drives
Planetary compact gears
Proportional valves
Sauer-Danfoss is a comprehensive supplier providing complete
systems to the global mobile market.
Sauer-Danfoss serves markets such as agriculture, construction, road
building, material handling, municipal, forestry, turf care, and many
others.
We offer our customers optimum solutions for their needs and
develop new products and systems in close cooperation and
partnership with them.
Sauer-Danfoss specializes in integrating a full range of system
components to provide vehicle designers with the most advanced
total system design.
Sauer-Danfoss provides comprehensive worldwide service for its
products through an extensive network of Authorized Service
Centers strategically located in all parts of the world.
Directional spool valves
Cartridge valves
Hydraulic integrated circuits
Hydrostatic transaxles
Integrated systems
Fan drive systems
Electrohydraulic controls
Digital electronics and software
Battery powered inverter
Sensors
Sauer-Danfoss (US) Company
2800 East 13th Street
Ames, IA 50010, USA
Phone: +1 515 239-6000, Fax: +1 515 239-6618
Sauer-Danfoss (Neumünster) GmbH & Co. OHG
Postfach 2460, D-24531 Neumünster
Krokamp 35, D-24539 Neumünster, Germany
Phone: +49 4321 871-0, Fax: +49 4321 871-122
Sauer-Danfoss (Nordborg) A/S
DK-6430 Nordborg, Denmark
Phone: +45 7488 4444, Fax: +45 7488 4400
DKMH.PS.570.A5.02 520L0211
www.sauer-danfoss.com

PVG 32 Proportional Valves Service Parts Manual

Transcription

Similar documents

Hydraulic motors OMS series 2 and series 3

Hydraulic motors OMEW

Die BUCHSTAVIER - Das Dosierte Leben

OSPB Closed Center Unit