20110223 REMONDIS Electrorecycling_Engl._SHORT

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20110223 REMONDIS Electrorecycling_Engl._SHORT
REMONDIS Electrorecycling GmbH
Waste electric and electronic equipment
The RETHMANN Group’s three divisional companies.
The RETHMANN Group
> Environment
> Logistics
Water Management
Environmental Services
– Raw Materials
– Energy
– Services
> REMONDIS Electrorecycling GmbH
Contract Logistics
Freight Logistics
Port Logistics
Public Transport
> Bio-Industries
High quality products made from
animal by-products
New forms of energy
Services for the agriculture and food
industry
2
REMONDIS Electrorecycling GmbH
> REMONDIS Electrorecycling GmbH
3
REMONDIS-Group
Organisation
REMONDIS AG & Co. KG
Lünen
Board: Ludger Rethmann (CEO), Egbert Tölle, Thomas Breitkopf,
Thomas Conzendorf, Bernhard Heiker, Max-Arnold Köttgen
REMONDIS
GmbH & Co. KG
Region Nord
REMONDIS
GmbH & Co. KG
Region Ost
REMONDIS
GmbH & Co. KG
Region Süd
REMONDIS
GmbH & Co. KG
Region Süd-West
REMONDIS
Trade and Sales
GmbH
REMONDIS
GmbH & Co. KG
Region West
REMONDIS
GmbH
Region Rheinland
REMONDIS
Aqua
GmbH & Co. KG
> REMONDIS Electrorecycling GmbH
REMONDIS
International
GmbH
Buchen
IndustrieService
GmbH
REMONDIS
Industrie Service
GmbH & Co. KG
REMONDIS
Medison
GmbH
REMONDIS
DATA Office
GmbH
REMONDIS
Electrorecycling
GmbH
CES TEC
GmbH & Co. KG
REMEX
Mineralstoffrecycling
GmbH
REMONDIS
Production
GmbH
REMONDIS
Plano GmbH
GmbH
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REMONDIS Electrorecycling
Organisation
REMONDIS Electrorecycling GmbH
Headquarter: Lünen
Executive Board: Gerhard Jokic, Dirk Saerbeck
Organisation Poland:
Organisation Germany
Organisation France:
Executive Board:
Gerhard Jokic, Dirk Saerbeck
Executive Board:
Executive Board:
Executive Board:
Dirk Saerbeck, Christian Coulot Gerhard Jokic, Miroslaw Basciuk Gerhard Jokic, Thomas Faast
Dirk Saerbeck, Michal Dabrowski
Isabelle Vedie
REMONDIS Electrorecycling GmbH
Lünen (HQ)
REMONDIS Electrorecycling SAS
Saint Thibault (RHQ)
REMONDIS Electrorecycling Sp.z.o.o.
Blonie
UFH RE-cycling GmbH
Vienna (RHQ, offiice)
REMONDIS Electrorecycling GmbH
Berlin
REMONDIS Electrorecycling SAS
Folschviller
REMONDIS Electrorecycling Sp.z.o.o.
Lodz
UFH RE-cycling GmbH
Kematen/Ybbs
Organisation Austria:
REMONDIS Electrorecycling GmbH
Neumünster
> REMONDIS Electrorecycling GmbH
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WEEE Recycling Expert
WEEE Recycling since 1990; treatment
plants since 1992
Recycling and recovery centres for all
WEEE-categories
–
–
–
–
Large domestic appliances
Cooling and freezing appliances
CRT separation units
Small appliances, IT and CE
Elektrokleingeräte
Activities in different European countries
–
–
–
–
–
Germany
Poland
France
Austria
etc.
Kühl- und Gefriergeräte
Bildschirmgeräte
> REMONDIS Electrorecycling GmbH
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Recycling and recovery centres in Europe
Neumünster
Lodz
Slupsk
Lünen
Blonie
Verneuil en Halatte
Troyes
Berlin
Villefranche sur Saone
Villeneuve-Loubet
Folschviller
> REMONDIS Electrorecycling GmbH
Kematen
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Recycling and recovery centres in Germany
WEEE plant Lünen
WEEE plant Neumünster
WEEE plant Baar-Ebenhausen
WEEE plant Berlin
> REMONDIS Electrorecycling GmbH
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WEEE-plant Lünen
Most modern WEEE recycling and recovery
centre in Europe
Handled WEEE material flow approx. 100.000 t
per year
Serving all WEEE-categories excluding lamps
100 employees in 3 – 4 shift operation
> REMONDIS Electrorecycling GmbH
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Plant technology
> REMONDIS Electrorecycling GmbH
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High-Tech from today – For yesterday‘s equipment
High legislative standards on processing and
recycling technology
Plant technology of REMONDIS Electrorecycling goes above and beyond this demand
Advanced technology and carefully-designed
processes
Exceeding of the legislatively stipulated
recycling and recovery rates
Regularly investments in new technology
Serving all WEEE-categories
> REMONDIS Electrorecycling GmbH
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Treatment process – large domestic appliances
Recycling rate
according WEEE:
75% + 5%
Shredder process
Large
domestic
appliances
> REMONDIS Electrorecycling GmbH
Glass
Printed circuit boards > 10 cm²
LCD´s > 100 cm²
Cable
PCB-containing components
WEEE-Annex 2
After depollution and fractionation:
Transport of the appliances for
further metal treatment within the
REMONDIS group
FE
NE
SLF
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Compressor
Cooling agent
(CFC, HFC, HCFC, HC)
oil
Recycling rate
according WEEE:
75% + 5%
Cooling cycle
Treatment process – cooling and freezing appliances
Light fraction
heavyfraction
2nd Shredder
Cooling &
freezing
appliances
Degassing PU
PU
Foam agent
cabinet
(CFC, HFC,
H-CFC, HC)
WEEE-Annex 2
LCD´s > 100 cm²
Glass
Printed circiut boards > 10 cm²
Cable
PCB-containing components
Pre-shredder
> REMONDIS Electrorecycling GmbH
FE
NE
PS
13
Recycling rate
according WEEE :
65% + 10%
Transformer
Cable
FE-materials
Cathod ray unit
wood
Plastics (mix)
Chassis (metalplastic)
Treatment process – TVs and monitors
TV / Monitors
CRT-tube
> REMONDIS Electrorecycling GmbH
Storage
LCD´s > 100 cm²
Printed circuit
boacd > 10 cm²
Cable
Capacitor
WEEE-Annex 2
14
Others harazordus
HG-containing componets
LCD´s > 100 cm²
Toner
Printed circuit boacd > 10 cm²
75% + 5%
Cable
Capacitor
Recycling rate
according WEEE
50% + 20% bzw.
Printer (misrouted)
Radiators
Petrol grass cutter
Other Breakdown
materials
Treatment process – small appliances, ITC, CE
Shreddering
(Granulator)
Fluff
FE
Small appliances
IT, tools Sports,
equipment etc.
WEEE-Annex 2
Pre-breaker
Remaining
hazardous
Printed
circuit
boards
others
Plastics
NE (AL & other)
Rotary shears
> REMONDIS Electrorecycling GmbH
0-4 mm and 4-8 mm
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“Raw materials come from the earth. Or from REMONDIS.”
Ferrous metals
Panel glass
Brass
Plastics
Cupper
Aluminium
> REMONDIS Electrorecycling GmbH
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References
> REMONDIS Electrorecycling GmbH
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Selected WEEE References
Nationwide
Cooling and freezing
appliances
IT/telecommunication
IT/telecommunication
France: Treatment partner
Consumer electronics
Consumer electronics
Large domestic appliances
Small domestic appliances
IT/telecommunication
Large domestic appliances
Small domestic appliances
Screens / Display
PAM
> REMONDIS Electrorecycling GmbH
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Selected WEEE References
Nationwide
Nationwide solution
France: Treatment partner
Slovenia: Treatment partner
Cooling and freezing
appliances
Small domestic
appliances
Large domestic
appliances
Cooling and freezing
appliances
Large domestic appliances
Cooling & Freezing
IT/telecommunication
Screens / Display
Consumer electronics
PAM
Small domestic appliances
> REMONDIS Electrorecycling GmbH
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German WEEE collection and logistics
> REMONDIS Electrorecycling GmbH
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Collection groups 1 - 5
Collection group 1:
Collection group 2:
Large domestic appliances
Cooling & freezing
appliances
> REMONDIS Electrorecycling GmbH
Collection group 3:
ITC & CE incl. TV
Collection group 4:
Lamps
Collection group 5:
Small domestic
appliances
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Categories and allocation to the collection groups 1-5 in Germany
Concerned appliances groups (as per WEEE
Annex IA/IB, as per § 2 ElektroG)
Large domestic appliances
(e. g. freezers, washing mashines)
Small domestic appliances
(e. g. toaster, razor)
IT and telecommunications equipment
(e. g. computers, telephones)
Consumer electronics
(e. g. tv, video camera)
Lamps
(e. g. fluorescent lamp, energysaving lamp)
Electrical and electronic tools
(e. g. drills)
Toys, recreational and sports equipment
(e. g. electrical rails)
Medical equipment
(e. g. kidney machine)
Controlling and monitoring equipment
(e. g. smoke alarm, thermostat)
Automatic output device
(e. g. Vending machine)
> REMONDIS Electrorecycling GmbH
Collection groups* (as per § 9(4) ElektroG)
CG 1: Large domestic appliances, aqutomatic output devices
CG 2: Cooling and freezing appliances
CG 3: IT- and telecommunications equipment, consumer
electronics, visual display units (tvs and monitors)
CG 4: Lams
CG 5: Small domestic appliances, lightning equipment,
electrical and electronic tools, toys, recreational and
sports equipment, medical equipment, controlling and
monitoring equipment
*Covered (at least canvas cover) containers and must be usable for
"normal collection vehicles“ (§9 (5) ElektroG)
22
Collection group and container system
Collection Group* (acc. § 9(4) ElektroG)
CG 1: LDA (without cooling), dispenser
30 cbm
CG 2: Cooling & freezing appliances
30 cbm
CG 3: IT and consumer electronic (incl. Displays)
30 cbm
CG 4: Lamps
3 cbm
CG 5: SDA, lightning equipment, tools, toys, leisure and
sports equipment, medical devices, controlling and
monitoring equipment
30 cbm*
> REMONDIS Electrorecycling GmbH
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*Alternativ 3 gedeckelte ASK-Mulden
EAR-Process (B2C)
> REMONDIS Electrorecycling GmbH
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ElektroG Process in Germany – Overview
Producer
Buy electrical and
electronic equipment
Contract for
collection and treatment
1.
Build up of neutral clearing house
2.
Registration and yearly & monthly reporting
Fees for services
Register and
clearing house
Payment for services
WEEE recycling &
recovery companies
Allocation of container
pick ups by producer
market share
consumer
WEEE collection and treatment
Authorisation
EPA
Drop of WEEE
municipal
WEEE flow
Cash flow
Administration
> REMONDIS Electrorecycling GmbH
collection point
1.
Registration as WEEE collection site
2.
“full report” to request empty container
25
Thank you very much for your attention!
> REMONDIS Electrorecycling GmbH
26

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