113-921m - Great Plains Manufacturing

Transcription

Installation Instructions for
2014+ Single Fold Marker for 6 Meter (20 Foot) No-Till Air Drills
Before Getting Started
Before you begin installation of your 2014+ Single Fold
Marker Kit, read these instructions carefully and check
that all parts and tools in kit are accounted for. All hand
and specialty tools for installation are provided at
owner’s expense. Please retain these installation
instructions for future reference and parts ordering
information.
These installation instructions contain information for
assembling the Name of Kit to the main machine. Please
read all instructions in your operator manual thoroughly
before proceeding. Your operator manual includes
information on operation, adjustment, troubleshooting,
and maintenance for this attachment (some manual
sections do not apply to all accessories).
Figure 1
Markers Installed
38331
General Information
Document Family
One kit includes two markers (left and right), an
automatic sequence valve, all hydraulic hoses and
fittings, and all necessary mounting hardware.
All manuals related to this kit are available free of charge
by visiting www.greatplainsag.com. Have machine model
and serial numbers available when looking for the
manual you need.
Name of Kit
Reference #
NTA607 Spartan and NTA2007 (2015-) Manuals
607/2007HD Marker Bundle
113-849A
166-283M
Operator Manual
607/2007-2 (2016+) Marker Bundle
113-940A
166-283P
Parts Manual
Refer to page 3 for a detailed list of parts included in
these kits. Use this list to inventory parts received.
Tools Required
166-372M
Operator Manual
166-372P
Parts Manual
NTA607 SpartanII Manuals
The following tools are required for installation:
•
•
•
•
NTA607HD Spartan and NTA2007HD Manuals
General hand tools and safety equipment.
A suitable tractor with at least 3 open circuits.
A hoist with 136 kg (300 pound) capacity.
5 liters (1.2 gallons) of hydraulic fluid.
166-486M
Operator Manual
166-431P
Parts Manual
NTA2007 (2016+) Manuals
See “Torque Chart” on page 18 for torque values.
166-431M
Operator Manual
1966-431P
Parts Manual
Spartan and SpartanII 607 QRC
2007HD and 2007-2 QRC
The QR Code (Quick Response) to the left will
take you to these machines’ family of manuals.
Use your smart phone or tablet to scan the QR
Code with an appropriate App to begin viewing.
The QR Code (Quick Response) to the left will
take you to these machines’ family of manuals.
Use your smart phone or tablet to scan the QR
Code with an appropriate App to begin viewing.
© Copyright 2015
Printed 06/14/2016
113-921M
2
Installation Manual Template
Using This Manual
This manual was written to help you install and prepare
your new kit. The manual includes instructions for
installation and setup. Read this manual and follow the
recommendations for safe, efficient, and proper
assembly and setup.
Read and understand “Important Safety Information” and
“Operating Instructions” in the operator’s manual before
installing your new kit. As a reference, keep the
operator’s manual on hand while installing.
The information in this manual is current at printing.
Some parts may change to assure top performance.
Use this kit only in conjunction with a Great Plains
implement.
Great Plains Manufacturing, Inc.
Safety & Symbol Information
When you see this symbol, the subsequent
instructions and warnings are serious - follow
without exception. Your life and the lives of others
depend on it!
Right-hand and left-hand as used in this
manual are determined by facing the
direction the machine will travel. An
orientation rose in some line art
illustrations shows the directions of: Up,
Back, Left, Down, Front, Right.
U
B
R
F
D
L
A crucial point of information related to the current topic.
Read and follow the directions to remain safe, avoid serious
damage to equipment and ensure desired field results.
Call-Outs
1 to 9
11
21 to 83
Single-digit callouts identify components in the
currently referenced Figure or Figures.
Two-digit callouts in the range 11 to 19 reference
existing parts (see page 21).
Two-digit callouts in the range 21 to 83 reference
new parts (see list on page 20).
Be Aware of Signal Words
Further Assistance
The following signal words designate a degree or level of
hazard seriousness. Take the necessary precautions and
exercise sound judgment.
Great Plains Manufacturing, Inc. wants you to be
satisfied with your new Implement Type. If for any reason
you do not understand any part of this manual or are
otherwise dissatisfied with the product please contact:
DANGER indicates an imminently hazardous situation which,
if not avoided, will result in death or serious injury. This signal
word is limited to the most extreme situations, typically for
machine components that, for functional purposes, cannot be
guarded.
Great Plains Service Department
1525 E. North St.
P.O. Box 5060
Salina, KS 67402-5060
Or go to www.greatplainsag.com and follow the contact
information at the bottom of your screen for our service
department.
WARNING indicates a potentially hazardous situation which,
if not avoided, could result in death or serious injury, and
includes hazards that are exposed when guards are removed. It
may also be used to alert against unsafe practices.
CAUTION indicates a potentially hazardous situation which, if
not avoided, may result in minor or moderate injury. It may
also be used to alert against unsafe practices.
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Before You Start
Compatibility
Refer to Figure 2
Check the model number of the air drill against the list at
the top of page 1 to ensure it is a compatible model. For
example, this kit is not compatible with the NTA2000
integrated air drill (which uses a different marker kit).
Sequence
The mechanical installation may be performed on a
disconnected implement, but testing of the system
requires the complete air drill.
If installing the markers as part of pre-delivery or export
final assembly, defer marker installation until after
completing all items covered by pre-delivery manuals.
Figure 2
Serial Number Plate
31174
Figure 3
Markers on Pallet
31361
Inventory
Make sure all parts are present. See the parts illustration
and the parts list at the end of this instruction.
Note: Some parts are provided in left- and right-hand
versions with different part numbers. These are not
interchangeable and must be installed on the
implement side specified.
Comprehension
Review these instructions. Make sure the installers
understand where each part or assembly is installed, and
what tools are required for the task.
Pinch / Crush Hazards:
Remove strapping only as instructed. The marker arms are
largely pre-assembled, and held closed by strapping.
Premature removal creates pinch hazards and makes the
assemblies more hazardous to move and position.
Note: Skipped Steps:
Due to continuing manufacturing enhancements,
your kit may be more completely pre-assembled
than assumed by these instructions. Skip any steps
that are already completed.
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4
Pre-Assembly Preparation
Work Location
1. Move the air drill to a location with:
• a solid, level surface;
• room to unfold the machine and the markers;
• access to tractor or hydraulic power;
• adequate illumination; and,
• clear surface beneath for recovery of any falling
or dropped parts - if the surface is not clear, have
a tarp or drop cloth available.
2. Raise drill. Unfold drill. Lower drill. This eases
access to the frames.
3. Set all hydraulic remote circuits to Float (to ensure
that pressure is relieved). Shut off tractor or hydraulic
source.
Crushing Hazard:
Lower drill or support wing ends with gauge wheel lock
channels. Although the center section may be held at raised by
the lift lock, unfolded wing ends slowly lower over time unless
cylinder lock channels or external supports are used.
Install Arm Mechanisms
Install Arm Mounts
Install Left Mount
Refer to Figure 4
1. Select one new:
38 113-914H MOUNTING BRACKET LEFT
two new:
1
69
66
58
38
69 806-044C U-BOLT 5/8-11 X 5 1/32 X 6 GR5
and four sets new:
66 804-022C WASHER LOCK SPRING 5/8 PLT
58 803-021C NUT HEX 5/8-11 PLT
2. With the arm to the rear, flat plate up, loosely install
the mounting bracket 69 on the rear wing tool bar,
just outboard (left) of the wing cylinder mount
tube 1 .
2
3. Adjust the initial position of the bracket for a
distance:
2 74.0 cm (291  8 in.)
measured from the left outside face of a mount tab to
the left rear end of the rear tool bar (due to weld
fillets, this measurement is approximate).
U
F
D
Leave fasteners finger-tight until step 8.
Figure 4
Install Left Mount
113-921M
B
R
L
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Install Right Mount
Refer to Figure 5
1. Select one new:
27 113-902H MOUNTING BRACKET RIGHT
58
27
two new:
two new:
66
69
1
69 806-044C U-BOLT 5/8-11 X 5 1/32 X 6 GR5
and four sets new:
58 803-021C NUT HEX 5/8-11 PLT
2. With the arm to the rear, flat plate up, loosely install
the mounting bracket 27 on the rear wing tool bar,
just outboard (right) of the wing cylinder mount
tube 1 .
3. Adjust the initial position of the bracket for a
distance:
3 74.9 cm (291  2 in.)
measured from the from right outside face of a
mount tab to the right rear end of the rear tool bar
(due to weld fillets, this measurement is
approximate).
3
U
L
B
R
D
F
Figure 5
Install Right Mount
31338
Leave fasteners finger-tight until step 8.
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Install Arm Assemblies
Install Left Arm Assembly
Refer to Figure 6 (which, for clarity, depicts only the
arm subframe 36 - what is installed is an entire arm
assembly)
71
1. Select one new:
58
41 113-917L NTA607 MARKER ASSEMBLY LH
(which is an entire left arm assembly)
36
41
66
To reduce weight during installation, and reduce arm
length during system charge, remove the third stage
arm ( 30 , not shown).
38
6
2. Leave in place any straps holding the arm in the fully
folded position. Remove only such straps as are
necessary to free the arm from the shipping crate or
pallet.
Secure the arm in a hoist, with the forward mounting
plate 4 facing down.
66
58
4
5
U
3. Select two new:
and four sets new:
58 803-021C NUT HEX 5/8-11 PLT
4. Position the arm assembly 41 with the mounting
plate 4 over the left end of the front tool bar 5 .
Loosely secure with U-bolts 70 , lock washers 66
and hex nuts 58 .
B
R
70 806-080C U-BOLT 5/8-11 X 4 1/32 X 6 1/2
70
F
Figure 6
Install Left Arm (Subframe Shown)
D
L
31339
5. Adjust the horizontal position to:
6 18.26 cm (73  16 in,)
measured from the outside face of the wing end
plate to the left side of the subframe 41 tube.
6. Select two new:
71 806-157C U-BOLT 5/8-11 X 3 1/32 X 3 1/2
and four sets new:
58 803-021C NUT HEX 5/8-11 PLT
7. Using U-bolts 71 , lock washers 66 and hex nuts 58 ,
loosely secure the arm subframe 36 to the mount
plate 38 .
8. As necessary, adjust the final position of the
mount 38 so that the arm subframe is parallel to the
wing end plate.
Secure all fasteners to torque spec.
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Install Right Arm Assembly
Refer to Figure 7 (which, for clarity, depicts only the
arm subframe 37 - what is installed is an entire arm
assembly)
71
1. Select one new:
42 113-918L NTA607 MARKER ASSEMBLY RH
(which is an entire right arm assembly)
To reduce weight during installation, and reduce arm
length during system charge, remove the third stage
arm ( 30 , not shown).
58
66
27
2. Leave in place any straps holding the arm in the fully
folded position. Remove only such straps as are
necessary to free the arm from the shipping crate or
pallet.
Secure the arm in a hoist, with the forward mounting
plate 1 facing down.
37
42
3
1
66
3. Select two new:
58
70 806-080C U-BOLT 5/8-11 X 4 1/32 X 6 1/2
2
and four sets new:
58 803-021C NUT HEX 5/8-11 PLT
4. Position the arm assembly 42 with the mounting
plate 1 over the right end of the front tool bar 2 .
Loosely secure with U-bolts 70 , lock washers 66
and hex nuts 58 .
5. Adjust the horizontal position to:
3 19.84 cm (713  16 in,)
measured from the outside face of the wing end
plate to the right side of the subframe 37 tube.
U
L
B
R
D
F
70
Figure 7
Install Right Arm (Subframe Shown)
31340
6. Select two new:
71 806-157C U-BOLT 5/8-11 X 3 1/32 X 3 1/2
and four sets new:
58 803-021C NUT HEX 5/8-11 PLT
7. Using U-bolts 71 , lock washers 66 and hex nuts 58 ,
loosely secure the arm subframe 37 to the mount
plate 27 .
8. As necessary, adjust the final position of the
mount 27 so that the arm subframe is parallel to the
wing end plate.
Secure all fasteners to torque spec.
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Install Hydraulic Components
Before working with hydraulic components, review the
connector identification, torque specifications and
sealant recommendations on page 17.
75
4
Install Sequence Valve
Refer to Figure 8
1. Select one new:
75 810-938C VALVE,SEQUENCE SHOEMAKER 4129
Examine the valve body to establish which faces are
front and top. The front face is blank except for
stamped text. The rear face has two 38-16 threaded
holes (not shown). The top face has a single hex
socket plug 4 . The bottom face has two MJIC/
MORB adapters 5 (the supply/return ports).
Refer to Figure 9
U
B
R
F
D
2. On the implement center section, locate the:
L
11 160-762D WSMB MODULE MOUNT PLATE
5
Figure 8
Sequence Valve
31343
It is pre-installed near the cart-implement hitch, and
has a WSMB 6 mounted. The cables exiting the
below the WSMB slightly interfere with valve installation, so it is temporarily removed.
3. Remove and save the fasteners securing the
WSMB 6 to the plate 11 . Without disconnecting the
harness connections, carefully move the WSMB out
of the way.
6
48
11
4. Select two sets new:
48 802-017C HHCS 3/8-16X1 GR5
Mount the sequence valve 75 on the front of the
plate 11 , with the supply/return ports and elbows on
the bottom.
61
75
5. Re-secure the WSMB 6 in its original location.
U
B
R
F
D
Figure 9
Mount Sequence Valve
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Install Cylinder Fittings
Refer to Figure 10
76
If elbows are pre-installed on the cylinders 74 , skip to
step 2.
74
1. Select four new:
76 811-065C EL 9/16MJIC 9/16MORB
76
Loosely install the MORB ends of the elbows at the
cylinder ports.
2. If the elbows 76 were pre-installed, loosen the jam
nuts.
3. Adjust the orientation of the elbows 76 so that the
MJIC inlets face toward each other and toward
implement center at roughly a 45 angle to the
cylinder body. Tighten the jam nuts to ORB torque
spec.
Figure 10
Cylinder Elbows
Prepare Supply Hoses
36056
Refer to Figure 11
1. Select two sets new:
82 851-105C HH3/8R2 100 9/16FJIC 3/4MORB
77 811-394C CP 3/4FORB MALE QD POPPET TYPE
82
Install one coupler 77 on each hose 82 .
2. If orange cable ties are available, secure one tie to
each hose end near the FJIC fitting. It is not
necessary to separately identify one hose from the
other.
77
Prepare Cylinder Hoses
Select two (of four):
83 851-106C HH3/8R2 154 9/16FJIC
Figure 11
Marker Supply/Return Hoses
36053
If orange ties are available, secure one tie to each hose
end near the FJIC fitting. If orange ties are not available,
use tape, tags or indelible marking pen to identify hose
ends or connectors as “R”. These are the rod-end hoses.
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Install Cylinder Hoses
Install Left Cylinder Hoses
2
8
6 83
C
7
4
3
1
5
Figure 12
Left Cylinder Hose Routing
R
31345
Refer to Figure 12 (a composite image depicting the
2013- kit, which has identical hose routing beyond the
cylinder)
1. Select two hoses:
83 851-106C HH3/8R2 154 9/16FJIC
One with orange tie or “R” tag, and one without.
2. Connect one end of the hose with the orange/R
marking to sequence valve port R.
3. Connect the unmarked hose to sequence valve
port C
4. Route the hoses through the clamp 1 on the rear
face of the wing lock lug. Leave clamps lightly snug
at this time, to allow for sag and slack adjustment at
step 8.
5. Route the hoses through the clamp 2 at mid-wing
near the fold cylinder rod end.
6. Route the hoses to the front of the wing, under the
adjustment valve assembly and through the outer
wing clamp 3 .
7. At the cylinder, connect the orange/R hose to the
elbow fitting 4 at the rod end.
Connect the unmarked hose to the elbow at the base
end 5 .
8. Adjust hose sag and slack per suggestions at right.
Left Sag and Slack:
• Allow just enough sag at the wing pivot so that the
hose is near, but no lower than the wing pivot pin 6 .
• Where the hoses naturally cross each other 7 at the
cylinder, secure a cable tie.
• Add a second tie approximately 40 cm (16 inches)
away, to bundle the hoses.
• Create enough slack at this location for a loop no
higher than the eyebolt on the gauge wheel. The rod
end hose must follow the rod end of the cylinder as it
swings out and toward the rear during marker
extension.
• Balance remaining slack at the adjustment valves
and at the sequence valve.
• Check that all slack is clear of moving parts.
9. Tighten all clamps.
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Install Right Cylinder Hoses
Refer to Figure 13 (depicting the 2013- kit, which has
identical hose routing beyond the cylinder)
7
1. Select two hoses:
83 851-106C HH3/8R2 154 9/16FJIC
6
4
One with orange tie or “R” tag, and one without.
2. Connect one end of the hose with the orange/R
marking to sequence valve port R.
3. Connect the unmarked hose to sequence valve
port C
3
4. Route the hoses through the clamp 1 on the rear
face of the wing lock lug. Leave clamps lightly snug
at this time, to allow for sag and slack adjustment at
step 8.
5
5. Route the hoses through the clamp 2 at mid-wing
near the fold cylinder rod end.
2
6. Route the hoses to the front of the wing, under the
adjustment valve assembly and through the outer
wing clamp 3 .
83
7. At the cylinder, connect the orange/R hose to the
elbow fitting 4 at the rod end.
Connect the unmarked hose to the elbow at the base
end 5 .
8. Adjust hose sag and slack:
• Allow just enough sag at the wing pivot so that
the hose is near, but no lower than the wing
pivot pin.
• Where the hoses naturally cross each other 6
at the cylinder, secure a cable tie.
• Add a second tie approximately 40 cm
(16 inches) away, to bundle the hoses.
• Create enough slack at this location for a loop
no higher than the spring holder 7 on the marker.
The rod end hose must follow the rod end of the
cylinder as it swings out and toward the rear
during marker extension.
• Balance remaining slack at the adjustment
valves and at the sequence valve.
R
C
1
Figure 13
Right Cylinder Hose Routing
31346
Check that all slack is clear of moving parts.
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12
Install Supply Hoses
Refer to Figure 14
1. Select two new:
82 851-105C HH3/8R2 100 9/16FJIC 3/4MORB
82
As prepared at step 1 and 2 on page 9.
2. Connect the FJIC ends of the hoses to the MJIC
ports on the bottom of the sequence valve 75 .
82
1
3. Route the hoses through the hose clamp 1 mounted
upper the right side of the top hitch tool bar. Leave
clamps lightly snug at this time, to allow for sag and
slack adjustment at step 7.
Figure 14
Valve to Hitch Hose Routing
31347
Refer to Figure 15
4. Route the left hose 2 through the mid-hitch
clamp 3 , which may have only one available
clamping location.
5. Use a tie wrap to loosely secure the right hose 4 to
the left hose near the mid clamp.
U
82
B
R
F
L
D
a
6. Route both hoses through the front clamp 5 .
7. Adjust sag and slack:
• a Allow enough slack near the sequence valve
to allow hose disconnection.
• b allow most of the slack between the top and
mid clamps. The distance between them
increases during lift.
• c Allow only enough slack between the mid and
front clamps to prevent hose kinking.
• d Allow enough slack at the QD end of the
hoses to allow easy disconnection. If the
implement is lowered during marker assembly,
there will be ample slack for the small change in
distance from the front clamp to the panel outlet
during raise/lower.
4
b
2
3
c
5
d
Check that all slack is clear of moving parts.
113-921M
Figure 15
Lower Hitch Hose Routing
31348
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13
Charge and Bleed System
Refer to Figure 16
High Pressure Fluid Hazard:
Escaping fluid under pressure can have sufficient pressure to
penetrate the skin causing serious injury. Avoid the hazard by
relieving pressure before disconnecting hydraulic lines. Use a
piece of paper or cardboard, NOT BODY PARTS, to check for
leaks. Wear protective gloves and safety glasses or goggles
when working with hydraulic systems. If an accident occurs,
seek immediate medical assistance from a physician familiar
with this type of injury.
1. Review warnings, bleeding notes and system
information in the Operator Manual.
82
A
B
82
2. Put on gloves and safety glasses.
3. Connect the QD ends of the marker supply hoses 82
to cart outlets.
On early production machines (2015-), connect to
ports A and B. Either hose may be connected to
either port.
Figure 17
Cart-Implement Hydraulic
Connections - 2015- Production
83730
On late production machines (2016+), connect to
ports G and H. Either hose may be connected to
either port.
4. Remove any strapping that holds the marker arms
closed.
Pinch / Crush / Striking Hazards:
Clear all objects from the sweep arcs of the marker arms.
Have all persons stand clear. The next steps fully deploy the
arms, and the motion may be sudden and irregular due to air
in the system. Do not allow anyone to stand between a marker
and the machine.
5. Set the remote circuit assigned to the markers to
Neutral. Activate hydraulic power.
Note: Use caution when folding and unfolding markers
for the first time, checking for pinching and kinking
of hoses.
Note: Implement is still lowered. Normally, the implement
is raised for marker operations. With no third stage
arm or disk assembly installed, the markers are
short enough and light enough that they will not
strike the ground during initial exercising.
06/14/2016
G
H
82
82
Figure 17
Cart-Implement Hydraulic
Connections - 2016+ Production
83730
113-921M
14
6. Unfold the markers to the field position. Crack
hydraulic-hose JIC fittings at base 4 and rod
ends 5 of each marker cylinder.
7. With tractor at idle speed, activate tractor hydraulic
valve forward until oil appears at a fitting. When oil
begins to seep out around a fitting, tighten that fitting.
Reverse the tractor hydraulic valve until oil appears
at opposite hose fitting. Tighten that fitting.
8. Activate tractor hydraulic valve forward again until oil
seeps out around a fitting on the other marker
cylinder. Tighten that fitting. Reverse tractor
hydraulic valve until oil seeps out around remaining
hose fitting and tighten the fitting.
5
Figure 18
Marker Bleed Points
4
31344
9. Fold and unfold markers slowly to work air out of the
system.
10. Repeat step 6 through step 9 two more times.
11. Slowly move the marker circuit lever to Extend.
Observe which marker begins to move, and if
neither, slowly reverse the lever to Retract.
12. Continuing slow operation, gradually extend a
marker arm on one side. When it reaches full
extension, slowly reverse the lever and fold the
marker. When fully folded, set lever to Neutral.
13. Slowly reverse the lever. The other marker should
begin to deploy. Fully extend the marker, then fully
fold it.
14. Fold both markers. Set circuit to Neutral. Shut off
hydraulic power.
15. Inspect the system for hydraulic leaks.
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15
Install Marker Disk and Guard
Install Third Stage Arm
Start with the left marker.
Refer to Figure 19
1. If pre-installed, loosen the U-bolt nuts 57 .
If not pre-installed, select one new:
1
72 806-167C U-BOLT 1/2-13 X 2 X 3 1/2 GR 5
and two sets new:
57 803-020C NUT HEX 1/2-13 PLT
Insert the U-bolt into the arm plate from the tube
side. Loosely add washers 63 and nuts 12 57 .
2. Select one new:
30
57
63
31
30 113-906H THIRD STAGE ARM
Orient the disk mounting lug 1 horizontal. Insert the
third stage arm 30 fully into the second stage
arm 31 .
72
3. Tighten the nuts to 12 turn beyond finger tight.
(The initial marker extension is set at step 2.)
Figure 19
Install Third Stage Arm
4. Repeat step 1 through step 3 for the right side.
36057
Install Bearing Assembly and Guard
Start with the left marker.
Refer to Figure 20
1. Select one each new:
40
57
25 113-563S MARKER DISC & HUB ASSEMBLY
40 113-916H DISC GUARD WELDMENT
65 804-017C WASHER FLAT 1/2 USS PLT
63
and two sets new:
23
50
63
57
113-491D
802-042C
804-015C
803-020C
ADJUST MOUNT SPACER TUBE
HHCS 1/2-13X3 3/4 GR5
WASHER LOCK SPRING 1/2 PLT
NUT HEX 1/2-13 PLT
Insert a spacer tube 23 between the spindle
plates 2 . With spindle plates toward implement
center, loosely mount the bearing assembly 25
under the arm lug 1 , and the guard 40 on top of the
lug, bent tube facing to implement rear (with marker
arm folded).
2. Repeat step 1 for the right side. Use the alternate
small slotted hole.
1
25
23
2
65
50
Figure 20
Install LH Disc Assembly
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30
36058
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16
Set Initial Extension and Tension
1. With the implement still lowered, unfold a marker on
one side. With the tubes retracted, the disc should
remain suspended above the ground. Set the circuit
to Neutral and shut off hydraulics.
2. Set the approximate initial marker length per the
instructions in the Operator Manual. Because the
implement is typically not into the ground at this time,
the setting is approximate.
3. Set the initial marker tension to 23 kg (50 lbs.) per
the instructions in the Operator Manual.
Set Initial Extension and Tension
Set the speed for marker extension per the instructions
in the Operator Manual.
Close-Out
1. Fold the markers.
2. Raise the implement.
3. Fold the implement.
4. Lower the implement into lift lock.
Marker Operation
Marker operation is covered thoroughly in the Operator
Manual.
113-921M
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Marker Maintenance
17
Marker Maintenance
Marker maintenance is covered thoroughly in the
Operator Manual.
Appendix
Hydraulic Connector Identification
1
Refer to Figure 21 (a hypothetical fitting)
9
Leave any protective caps in place until immediately
prior to making a connection.
1
NPT - National Pipe Thread
Note tapered threads, no cone/flare, and no O-ring. Apply
liquid pipe sealant for hydraulic applications (do not use
tape sealant, which can foul filters).
2
JIC - Joint Industry Conference (SAE J514)
Note straight threads 4 and the 37 cone 5 on “M” fittings
(or 37 flare on “F” fittings). Use no sealants (tape or liquid)
on JIC fittings.
3
ORB - O-Ring Boss (SAE J514)
Note straight threads 5 and elastomer O-Ring 7 . Prior to
installation, to prevent abrasion during tightening, lubricate
O-Ring with clean hydraulic fluid. Use no sealants (tape or
liquid) on JIC fittings.
ORB fittings that need orientation, such as the ell depicted,
also have a washer 8 and jam nut 9 (“adjustable thread
port stud”). Back jam nut away from washer. Thread fitting
into receptacle until O-Ring contacts seat. Unscrew fitting to
desired orientation. Tighten jam nut to torque specification.
7
4
5
5
2
3
Figure 21
Hydraulic Connector ID
31282
Fittings Torque Values
Fitting
9
1
4
9
16
18-20
24-27
ORB w/jam nut
12-16
16-22
ORB straight
18-24
24-32
 4 JIC
27-39
37-53
 4 ORB w/jam nut
20-30
27-41
16
16
3
3
NPT
Ft-Lbs
N-m
1.5-3.0 turns past finger tight
JIC
9
06/14/2016
8
113-921M
18
Torque Chart
Bolt Head Identification
Bolt Head Identification
Bolt
Size
Bolt
Size
Grade 2
in-tpia
N-mb
ft-lbd
Grade 5
N-m
1
7.4
1
⁄4-28
8.5
6
13
5⁄
16-18
15
11
24
16-24
3⁄ -16
8
3⁄ -24
8
7
⁄16-14
7
⁄16-20
1
⁄2-13
1
⁄2-20
9
⁄16-12
9⁄ -18
16
5
⁄8-11
5⁄ -18
8
3⁄ -10
4
3
⁄4-16
7
⁄8-9
7
⁄8-14
17
13
26
27
20
42
⁄4-20
5⁄
5.6
11
ft-lb
Grade 8
N-m
ft-lb
mm x
pitchc
5.8
8.8
10.9
Class 5.8
Class 8.8
Class 10.9
N-m
ft-lb
N-m
ft-lb
N-m
ft-lb
4
3
6
5
9
7
16
12
10
18
14
M6X1
7
5
11
8
15
11
17
33
25
M 8 X 1.25
17
12
26
19
36
27
19
37
27
M8X1
18
13
28
21
39
29
31
59
44
M10 X 1.5
33
24
52
39
72
53
8
M 5 X 0.8
31
22
47
35
67
49
M10 X 0.75
39
29
61
45
85
62
43
32
67
49
95
70
M12 X 1.75
58
42
91
67
125
93
49
36
75
55
105
78
M12 X 1.5
60
44
95
70
130
97
66
49
105
76
145
105
M12 X 1
90
66
105
77
145
105
75
55
115
85
165
120
M14 X 2
92
68
145
105
200
150
95
70
150
110
210
155
M14 X 1.5
99
73
155
115
215
160
105
79
165
120
235
170
M16 X 2
145
105
225
165
315
230
130
97
205
150
285
210
M16 X 1.5
155
115
240
180
335
245
150
110
230
170
325
240
M18 X 2.5
195
145
310
230
405
300
235
170
360
265
510
375
M18 X 1.5
220
165
350
260
485
355
260
190
405
295
570
420
M20 X 2.5
280
205
440
325
610
450
225
165
585
430
820
605
M20 X 1.5
310
230
650
480
900
665
250
185
640
475
905
670
M24 X 3
480
355
760
560
1050
780
1-8
340
250
875
645
1230
910
M24 X 2
525
390
830
610
1150
845
1-12
370
275
955
705
1350
995
M30 X 3.5
960
705
1510
1120
2100
1550
11⁄8-7
480
355
1080
795
1750
1290
M30 X 2
1060
785
1680
1240
2320
1710
11⁄8-12
11⁄4-7
11⁄4-12
13⁄8-6
13⁄8-12
11⁄2-6
11⁄2-12
540
395
1210
890
1960
1440
M36 X 3.5
1730
1270
2650
1950
3660
2700
680
500
1520
1120
2460
1820
M36 X 2
1880
1380
2960
2190
4100
3220
750
555
1680
1240
2730
2010
890
655
1990
1470
3230
2380
a. in-tpi = nominal thread diameter in inches-threads per inch
1010
745
2270
1670
3680
2710
b. N· m = newton-meters
1180
870
2640
1950
4290
3160
1330
980
2970
2190
4820
3560
c. mm x pitch = nominal thread diameter in mm x thread pitch
d. ft-lb = foot pounds
Torque tolerance + 0%, -15% of torquing values. Unless otherwise specified use torque values listed above.
113-921M
25199m
25199
06/14/2016
Marker Maintenance
19
Part Lists
40
57
63
30
25
23 57
65
45
63
50
72
57
74 28
63
52
60
62
32
55
56
51
56
49
66 58
83
61
57
75
77
71
80
82
69
63
64
51
57
38 27
63
57
81
57 63
64
57
63
76
29
33 39
58
66
36 37
34
51
66
73
58
70
Figure 22
Marker Kit Components
06/14/2016
48
54
63
33 39
31
58
53
36053
113-921M
20
New Parts
113-849A Kit Contents
The part call-out numbers in this list match all Figures in
these installation instructions. Part descriptions match
those in your updated Parts Manual.
Call
-out
Part
Number
Description
Quantities are units (“ea”).
Call
-out
Part
Number
Description
21
113-921M MANUAL NTA607 MARKER
53
802-271C HHCS 5/8-11X3 GR5 FTHD
22
113-369H DEPTH BAND 10 4-BOLT 4B.C.
54
802-279C HHCS 5/16-18X4 GR5
23
113-491D ADJUST MOUNT SPACER TUBE
55
802-853C HHCS 1/2-13X3 3/4 GR8
24
113-562H 1 SPINDLE MARKER WELDMENT
56
803-015C NUT HEX 7/16-14 PLT
25
113-563S MARKER DISC & HUB ASSEMBLY
57
803-020C NUT HEX 1/2-13 PLT
26
113-858D MARKER DISC SAFETY STRAP
58
803-021C NUT HEX 5/8-11 PLT
27
113-902H MOUNTING BRACKET RIGHT
59
803-053C NUT HEX SLOTTED 3/4-16
28
113-903H CYLINDER PIN
60
803-084C NUT HEX NYLOCK 5/16-18 PLT
29
113-904H ARM REST
61
804-013C WASHER LOCK SPRING 3/8 PLT
30
113-906H THIRD STAGE ARM
62
804-014C WASHER LOCK 7/16 PLT
31
113-907H SECOND STAGE ARM
63
32
113-908H PRIMARY ARM
64
804-016C WASHER FLAT 1/2 SAE PLT
33
113-909H PIVOT FRAME LH
65
804-017C WASHER FLAT 1/2 USS PLT
34
113-910H END BUSHING LH
66
35
113-911H END BUSHING RH
67
804-025C WASHER FLAT 3/4 SAE PLT
36
113-912H SUBFRAME LH
68
805-019C PIN COTTER 5/32 X 1 PLT
37
113-913H SUBFRAME RIGHT
69
806-044C U-BOLT 5/8-11 X 5 1/32 X 6 GR5
38
113-914H MOUNTING BRACKET LEFT
70
806-080C U-BOLT 5/8-11 X 4 1/32 X 6 1/2
39
113-915H PIVOT FRAME RH
71
806-157C U-BOLT 5/8-11 X 3 1/32 X 3 1/2
40
113-916H DISC GUARD WELDMENT
72
806-167C U-BOLT 1/2-13 X 2 X 3 1/2 GR 5
41
113-917L NTA607 MARKER ASSEMBLY LH
73
807-332C SPRING EXT .393 X 13.3 LG
42
113-918L NTA607 MARKER ASSEMBLY RH
74
810-934C CYL 2 1/2 X 12 X 1 1/4 ROD
43
113-920A NTA607 MARKER BUNDLE
75
810-938C VALVE,SEQUENCE SHOEMAKER 4129
44
113-941A NTA607-2 MARKER BUNDLE
76
811-065C EL 9/16MJIC 9/16MORB
45
113-957D MARKER PIVOT SHAFT NTA607
77
811-394C CP 3/4FORB MALE QD POPPET TYPE
46
113-958D CYL PIN SPACER NTA607
78
815-001C TINE GW HUB
47
800-001C GREASE ZERK STRAIGHT 1/4-28
79
820-094C 16 4-BOLT NOTCHED MARKER DISK
48
802-017C HHCS 3/8-16X1 GR5
80
822-292C BRG FLG 1 1/4 4BOLT
49
802-029C HHCS 7/16-14X1 1/2 GR5
81
842-221C EYEBOLT 5/8-11 X 6 3/4
50
802-042C HHCS 1/2-13X3 3/4 GR5
82
851-105C HH3/8R2 100 9/16FJIC 3/4MORB
51
802-106C RHSNB 1/2-13X1 1/2 GR5
83
851-106C HH3/8R2 154 9/16FJIC
52
802-234C HHCS 7/16-14X2 1/4 GR5
113-921M
06/14/2016
Marker Maintenance
21
Existing Parts
The part call-out numbers in this list match all Figures in
these installation instructions. Part descriptions match
those in your updated Parts Manual.
The Part Disposition column indicates whether the part is
re-used or discarded.
Callout
Quantity
Required
Part Number
Part Description
11
1a
160-762D
WSMB MODULE MOUNT PLATE
a This part is pre-installed on the implement and left in place.
Abbreviations
B.C.
Between Centers
HHCS
Hex Head Cap Screw
BRG
Bearing
JIC
Joint Industry Conference (standard)
CP
Coupler
LG
Long
CYL
Cylinder
LH
Left Hand
EL
Elbow
MJIC
Male JIC
EXT
Extension
MORB
Male ORB
FJIC
Female JIC
NTA
No-Till Air
FJIC
Female JIC
ORB
O-Ring Boss
FLG
Flange
PLT
Plated
FORB
Female ORB
QD
Quick Disconnect
FTHD
Full Threaded
RH
Right Hand
GR5
Grade 5
RHSNB
Round Head Shank Neck Bolt
GR8
Grade 8
SAE
Society of Automotive Engineers (standard)
GW
Gauge Wheel
USS
United States Standard (heavy duty)
HEX
Hexagonal
WSMB
Working Set MemBer
HH
Hydraulic Hose
X
by
06/14/2016
113-921M
Great Plains, Mfg.
1525 E. North St.
P.O. Box 5060
Salina, KS 67402

113-921m - Great Plains Manufacturing

Transcription

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