ArcelorMittal Long Carbon Brazil

Transcription

ArcelorMittal Long Carbon Brazil
ArcelorMittal Brazil
Steel Analyst Community Visit
24th March 2010
Disclaimer
Forward-Looking Statements
This document may contain forward-looking information and statements about
ArcelorMittal and its subsidiaries. These statements include financial projections and estimates
and their underlying assumptions, statements regarding plans, objectives and expectations with
respect to future operations, products and services, and statements regarding future performance.
Forward-looking statements may be identified by the words “believe,” “expect,” “anticipate,”
“target” or similar expressions. Although ArcelorMittal’s management believes that the
expectations reflected in such forward-looking statements are reasonable, investors and holders
of ArcelorMittal’s securities are cautioned that forward-looking information and statements are
subject to numerous risks and uncertainties, many of which are difficult to predict and generally
beyond the control of ArcelorMittal, that could cause actual results and developments to differ
materially and adversely from those expressed in, or implied or projected by, the forward-looking
information and statements. These risks and uncertainties include those discussed or identified in
the filings with the Luxembourg Stock Market Authority for the Financial Markets (Commission de
Surveillance du Secteur Financier) and the United States Securities and Exchange Commission
(the “SEC”) made or to be made by ArcelorMittal, including ArcelorMittal’s Annual Report on Form
20-F for the year ended December 31, 2008 filed with the SEC. ArcelorMittal undertakes no
obligation to publicly update its forward-looking statements, whether as a result of new
information, future events, or otherwise.
1
Agenda
• ArcelorMittal Americas
–
–
ArcelorMittal history and values
Long and Flat Carbon Americas Organisational Structures & Industrial presence
• ArcelorMittal Brazil
–
–
–
Structure
Aligning Strategy
Key figures
– Macroeconomic Vision Brazil
• ArcelorMittal Long Carbon Brazil
–
–
–
–
Facilities and Product Mix
Positioning in the Value Chain
Health and Safety, Corporate Responsibility & Environment
Key Figures
• ArcelorMittal Monlevade
–
–
–
–
–
ArcelorMittal Monlevade Overview
Product Applications
Production flow and equipment
Competitive strengths
Performance Highlights
• ArcelorMittal Monlevade Expansion project
• Q&A
2
ArcelorMittal
3
ArcelorMittal history and values
The world's leading steel company, with operations in more
than 60 countries
2009 revenues of $65.1 billion and crude steel production of
73.2 million tonnes (8% of world steel output)
Several international Partnerships and Joint Ventures
ArcelorMittal brand values: Sustainability, Quality and Leadership
4
ArcelorMittal Americas
5
ArcelorMittal Americas
Long and Flat Carbon Structures
Group Management Board
Lakshmi Mittal (CEO)
Aditya Mittal(CFO)
Davinder Chugh
Peter Kukielski
Sudhir Maheshwari
Michel Wurth
Christophe Cornier
Gonzalo Urquijo
Flat Carbon Americas
Flat Americas
Long Americas
Louis Schorsch
Gerson A. Menezes
Brazil
Benjamin Baptista
USA
Mike Rippey
Canada
Juergen Schachler
Mexico
Bill Chisholm
Long Carbon Americas
Finance
Vaidya Sethuraman
Business Optimization
Jim Ray
Human Resources
Dale Laidlaw
Government Relations
Neil Messick
Communications and CR
Bill Steers
Engineering
Bill Ball
Central & South
Augusto Espeschit
Controlling & Cont. Impr.
Marc Ruppert
Mexico
Bill Chisholm
Human Resources
Vanderlei Schiller
North
P. S. Venkat
Engineering Proj.
Paulo Salomão
IT
Newton Lima
6
Long Carbon Americas
Steel Facilities
CCEast
LCNA
Region/
Facility
LCNA
Longs
Mexico
LCCSA
LCA
Steel plants
Crude Steel
Capacity
(ktpy)
CCWest
Main rolled
products
• Contrecoeur East
• Contrecoeur West
• Steelton
• Indiana Bar
• Georgetown
• LaPlace
• Vinton
• 1700 (with slabs)
• 600
• 600
• 600
• 500 (idled)
• 600
• 250
• Wire Rod, MBQ
• SBQ, Rebar
• Rails
• SBQ, Wire Rod
• Wire Rod
• MBQ
• Rebar
• Lázaro Cárdenas
• Córdoba
• Point Lisas
• Acindar VC
• Monlevade
• Juiz de Fora
• Piracicaba
• Cariacica
• 2000
• 100 (idled)
• 900
• 1700
• 1200
• 1000
• 1000
• 600
• Rebar, Wire Rod
• Rebar
• Wire Rod
• Rebar, Wire Rod, SBQ
• Wire Rod
• Rebar, Wire Rod
• Rebar
• MBQ
15 steel plants
13,350 Mtpy
Indiana Bar
Steelton
Georgetown
LaPlace
LongsMexico
Vinton
Costa Rica
Point Lisas
LZC
Córdoba
LCCSA
Monlevade
Juiz de Fora
--
Piracicaba
Cariacica
Acindar Villa Constitución
7
Flat Carbon Americas
Steel Facilities
•
•
•
•
Products:
• slabs, hot-rolled coil, cold-rolled coil, coated
Sparrows
Pointproducts and plate.
steel
Main customers:
• Distribution and processing, automotive, tubular
products, construction, packaging, and
appliances.
Facilities:
• Located at 8 integrated and mini-mill sites in 4
countries.
Operations
• Canada, the United States, Mexico and Brazil.
8
ArcelorMittal Brazil
9
ArcelorMittal Brazil
Structure
Flat Americas
Long Americas
Flat Carbon Americas
Long Carbon Americas
Board of Directors
Louis Schorsch
Gerson Alves Menezes
CEO
Flat Carbon South
America
Long Carbon Central and
South
America
Paulo
Geraldo
de Sousa
Benjamin M. Baptista Filho
Benjamin M. Baptista
Filho
Augusto Espechit de
Almeida
Purchasing Central and
South America
Legal Affairs
Wéllerson Ribeiro - GM
Suzana Fagundes - GM
VP of
Controlling
VP of
Finance
VP of
HR & Institutional
Adilson Martinelli
Marcos A. Maia
Vanderlei Schiller
Relations
10
ArcelorMittal Brazil
Aligning Strategy
Our values
• Quality
• Leadership
• Sustainability
Our vision
•To be the most admired worldwide:
“the reference in global steelmaking”.
Our mission
Our strategy
Our philosophy
Our commitments
•Establish a transparent and constructive dialogue that results
in a favorable environment for ArcelorMittal Brasil actions.
Reflect the global positioning of ArcelorMittal Group (regarding its
values and long term strategic guidance, sustainability and
continued environmental and social performance). Contribute with
the interaction between ArcelorMittal Brasil and society.
Transforming
tomorrow
•Consolidate relevant markets.
Industrial excellence and market leadership. Continue growth
strategy.
•Safety above all.
Multi-cultures and ethics.
See beyond. Guided towards performance. Team work.
•Surpass the value creation expected by our shareholders.
Generate value to our customers. Make our company an exciting
place to work at.
11
ArcelorMittal Brazil Key figures
ArcelorMittal Brazil (Long plus Flat) key figures
2008
2009 results summary
2009
• More than 1,500 MUSD were returned to the
Net Sales
(MUS$)
12,370
7,747
shareholder.
• Volume sold was 1% above the budget.
EBITDA
(MUS$)
• EBITDA Long 19% above the budget mainly due to
4,014
2,024
input prices, management gains and fixed cost
reduction.
OFCF
(MUS$)
EBITDA Margin
(%)
3,386
2,187
32
26
• Good EBITDA margin even with the financial crisis.
AM Brazil represented 35% of AM Group EBITDA and 12% of Net Revenues in 2009
12
Macroeconomic Vision Brazil
Brazilian economy is recovering faster than other economies and according to Economist Intelligence
Unit (USA) will be the 6th economy in 2018 (GDP US$ 3,446 billions)
It became 5th largest automobile producer, with up to US$11 billion investments announced for the
next three/ four years, and targeting to reach 5 million units per year in 2014, 10% growth in 2010
forecast (3.5 millions units produced 2010). Export will increase 50% in 2010 reaching 750 mil units
Big Projects announced for offshore Oil exploitation (Pre Salt), Iron Ore Mine expansion and Energy.
Only 3 Hydroelectric plants in the North of Brazil (St. Antonio, Jirau and Belo Monte) means 300 kt of
additional rebar consumption
Construction is now getting US$ 14 billions in subsidy and US$ 30 billions of investments in affordable
house project – “Minha casa, minha vida” targeting to reach 1 million affordable houses between
2010/2011
A significant investment in Infrastructure with ongoing Government Development Program (PAC) US$
150 billions budgeted for the next three years (US$ 36 billions for 2010)
World Cup in 2014 with US$ 9 billion investments, being 2.4 US$ billions in stadiums, others US$ 6
billions of transports & urban infrastructure, and US$ 0.5 bi in hospitality. For the Olympic Games in
2016 is forecasted in addition 13.5 US$ billion on investments
According to the Brazilian Steel Institute (IABr), it’s expected additional steel demand of 1.1 million
tons/year during the period of 2010 – 2016 due to 2014 World Cup and 2016 Olympic Games 13
ArcelorMittal Long Carbon Brazil
14
ArcelorMittal Long Carbon Brazil
Steel Plants
ArcelorMittal Monlevade
Crude Steel Capacity Ktpy
1.200
ArcelorMittal Juiz de Fora
1.000
ArcelorMittal Piracicaba
1.050
ArcelorMittal Cariacica
600
Total 3.850 ktpy
15
ArcelorMittal Long Carbon Brazil
Steel Transformation Plants
Capacity Ktpy
ArcelorMittal Sabará
100
Drawn Bars
ArcelorMittal Juiz de Fora
Annealed Wire
240
Nails
ArcelorMittal São Paulo
Cold Deformed rebar
100
Truss
Total 440 ktpy
16
Welded Mesh
ArcelorMittal Long Carbon Brazil
Main Industrial Products & Applications
Springs
Tire Cord
Shock Absorbers
Steel Wool
OffShore Piping
Cables
Merchant Bars
Welding
Rolled & Cold
Drawing Bars
17
Fasteners (CHQ)
ArcelorMittal Long Carbon Brazil
Construction Products and Agribusiness
Rebars
Prestressed
Cable for concrete
Annealed Wires
Gabions
Galvanized Wire
Barbed Wire
Belgo 60
Nails
Welded
Meshes
Trusses
18
ArcelorMittal Long Carbon Brazil
Positioning in the Value Chain
Upstream
Own iron ore
mining
Own forests
SOL coke plant
Pig iron based on
charcoal
CO2 credits
Scrap collecting
and processing
Own hydroelectric
Steelmaking
Specialized mills
Flexibility: Mini
mills
Lower-cost
integrated mills for
specialties
Leading technology
Growth potential
Downstream
Value added: drawn
and transformed
products for
construction and
mechanical bars
Strategic joint
Market
Product mix in various
market segments
Direct service to
construction
companies and
industrial clients
ventures for
industrial wire
production
Multi-product
distribution network
power unit (140
MW)
19
Health and Safety Long Carbon Brazil
Health and Safety frequency rate – Employees
(cumulative)*
Continuous effort to improve Health and
Safety involving all levels participation:
• Corporate campaigns: Care with Hands, Accidents
during
Carnival
Holiday,
Crushing,
Dengue
Mosquito, Influenza A H1N1 and Behavioral
Long Carbon Brazil
• JTZ - Journey to Zero with focus on elimination of
Fatality and Lost Time Injuries
• Health and Safety Day
• Cross audits & Shop Floor Audits – SFA
1.70
• CIPA
1.04
0.90
Meetings
–
Internal
Commission
for
Prevention of Accidents
• OHSAS 18001 certification/ recertification
• Safety
2007
2008
2009
Committee
and
Health
Committee
integrating Long, Flat and Stainless
Frequency rate has been reducing year by year as result of a strong H&S Policy
* IISI-standard: Fr = Lost Time Injuries per 1.000.000 worked hours; based on own personnel
20
Corporate Responsibility Long
Carbon Brazil
The corporate responsibility programs developed
by the Long Carbon segment are developed in
partnership with local governments, in order to
promote real transformations in the communities
where ArcelorMittal has industrial units. Here are
some 2009 highlights:
• Over 770,000 beneficiaries
• 47 cities in Brazil benefited by ArcelorMittal’s programs
• Best results ever achieved in a V-day. 4,083 employees
of 11 Long Carbon units participated in the 2009 V-day,
benefiting 3,517 people, with their volunteer work.
• Two Annual Blood Donation Campaigns, involving 919
employees in 8 industrial plants.
Seeing and living is one of the social programs
developed in 2009. The initiative diagnoses visual acuity
problems in public school children. At the end of the
process, they receive free eyeglasses.
• ArcelorMittal, through Fundação, sponsored 46 cultural
projects. More than 200,000 were benefited, including
93 professionals that graduated in the art and culture
postgraduation
• Fundação also launched the Welding City program in
Juiz de Fora, that enables and qualifies youngsters to
work as welders and blowtorch operators.
The initiatives are developed to strength the relationship with the communities
21
Environment Long Carbon Brazil
Carbon Projects Regulated and Voluntary Markets
Forest Project (PPF):
650.000 tCO2 / 5 years
CDM
Estimated Register: 2011
Carbonization Project:
250.000 tCO2/ year
CDM
Estimated Register: 2011
Industrial Project:
450.000 tCO2/ year
CDM
Estimated Register: 2011
Blast Furnace Gas Project:
46.555 tCO2 years
VCS
CDM – Clean Development Mechanism
VCS – Voluntary Carbon Standard
Estimated Register: 2010
22
Environment Long Carbon Brazil
Environmental Management Systems (EMS)
•
ISO14000 in all plants
•
Zero Industrial Effluents Discharge
•
Water recirculation > 99%
•
SAP Environment, Health & Safety Management
•
•
Residues and By-Products Module implemented in Long Carbon
Brazil and Acindar
EAF Slag Model House
By-Products Sales, Marketing and Excellence (BSME)
•
Long Carbon Brazil By-Products Sales: KR$ 21.519 (2009)
•
Non Recovered Residues Index (Kg/t crude steel): 11,75
(ArcelorMittal Monlevade)
AWARDS
•
AM Monlevade and AM Juiz de Fora recognized with
Environmental Management Award of Minas Gerais State
•
“Prêmio Época de Mudanças Climáticas” – Época Magazine
•
“Prêmio Dê Crédito ao Meio Ambiente” – Environment Ministry
and Industrial Magazine
23
Climate Change Award
ArcelorMittal Long Carbon Brazil
Key Figures
ArcelorMittal Long Carbon Brazil key figures
2008
2009
2009 Shipments
26%
Domestic
Steel Shipments
(kt)
3,535
3,047
EBITDA
(MUS$)
1,466
1,060
OFCF
(MUS$)
1,370
949
EBITDA Margin
Steel (%)
Exports
74%
2009 Results
• Steel Shipments 4% above the budget
• EBITDA 248 MUS$ above the budget
36
36
• OFCF 24% above the budget
• Margin EBITDA was 6% higher than the budget
reaching 36%
More than 30% of Market Share in Brazil
24
ArcelorMittal Monlevade Overview
Crude Steel
Capacity 1,200
Ktpy
Monlevade Plant is an integrated mill located in João Monlevade 120 km far
from Belo Horizonte. The plant consists of:
- 1 sinter plant
- 1 blast furnace
- 2 converters (1 stand by)
- 1 ladle furnace
- 1 continuous casting machine (6 strands)
- 2 rolling mills
ArcelorMittal Monlevade dedicated to production of high quality wire rod
25
ArcelorMittal Monlevade
Wire Rod Applications
Steel Cord / Bead Wire
Petrol Exploitation
Welding / Electrodes
Suspension Springs
Shock Absorbers
Cold Heading Quality
Steel Wool
Wire Rope
90% of AM Monlevade wire rod are destined to Special Applications
26
Production flow and equipment
Forno Ignição
ar
ar
ar
ar
SINTER PLANT
1.750.000 tpy
BLAST FURNACE
1.120.000 tpy
BOF
LADLE
FURNACE
CONTINUOUS
CASTER
ROLLING MILLS
1.300.000 tpy
1.250.000 tpy
• Monlevade production flow allows production of specialties with low cost.
• Production of specialties with short route (billet casting) was developed by Monlevade team
27
Main drivers for AM Monlevade competitiveness
Iron ore mine
28
Main drivers for AM Monlevade competitiveness
Vertical integration with access to iron ore
Andrade mine
• Iron ore mine situated close to Monlevade Steel Plant
• It is linked to the plant by it’s own rail road with 11 km
• It currently supplies the sinter plant with 1.5Mtpy of sinter-feed
• In the period of 2005 to 2009 it was leased by VALE
• ArcelorMittal regained possession of the mine from VALE in Nov. 2009
• The current treatment of iron ore is crushing and screening of hematite in dry
conditions
• Expansion project is on going for increase the production for 5.6Mtpy
optimizing the reserves of itabirite and hematite
ArcelorMittal Monlevade is in close proximity to
Andrade iron ore mine – only 11KM away
29
Main drivers for AM Monlevade competitiveness
Iron ore mine
1) Characteristics
•
•
Hematite: iron content : >60%
Itabirite: iron content : 38 to 60%
2) Chemical composition of Andrade sinter-feed - average
Item
Fe
SiO2
P
Content (%)
65.5
4.2
0.042
3) Resources ( million tons )
Total
Hematite
Itabirites
(*)
Others
Total
94.8 Mt
318.3 Mt
13.1 Mt
426.2 Mt
4) Logistics
• Iron ore treatment facilities:
2.0 Million tons/year, considering 3 shifts working system
• 11 km of exclusive railroad.
5) Current production level
• 1.5 Million tons /year
30
Main drivers for AM Monlevade competitiveness
Management System
Learning
Committees
ISO 9001:2000
PMQ: Silver Level
BSC /
Strategic Map
PMQ: Gold Level
Six Sigma
Variability
Reduction
ISO 9002/
PQTO
ISO 14001
OHSAS
18001
Six Sigma
Training
PGQE
Supplier /
Community
National Quality
Award
2006
(CEDAC room)
GRD
Audit
Daily Routine
Management GRD
Management
by Policies
Vincent Gaeremynck
Award: Bekaert prize
Best worldwide supplier
Management
System TQC
1988
1990
CSR
National
Sustainability
PMGA
Award
e
PNQ
2001
1992
1993
1997
1999
2000
2001
2002
2003
31
2004 2005
2006
2007
Main drivers for AM Monlevade competitiveness
Management System
(IMPROVEMENT & INNOVATION)
IMPROVEMENT CYCLE
STRATEGIC POLICIES
TARGETS & PROJECTS
CORRECTIVE ACTION
(Three Generation Report)
STANDARDIZATION
Solution on more skilled level
• Technical Knowledge
• Method - Black and Green Belts
ASSESSMENT
MEETINGS
A P
C D
PROBLEM IDENTIFICATION
TO ACTION PLAN
PROJECTS
EXECUTION
(DAILY ROUTINE WORK)
STANDARDIZATION CYCLE
Technical
Committee
SHAKEDOWN
(Chronic Problems)
ABNORMALITY ANALYSIS
FOLLOW-UP & AUDITS
STANDARDS
A S
C D
CONTROL ITEMS
WORK EXECUTION
AND TRAINING
32
Main drivers for AM Monlevade competitiveness
Management System
GMB
General Manager
LCA
ArcelorMittal Monlevade
Steelmaking
Manager
Steelmaking
Sector Manager
Foremen / Workers
(Daily / Shift / Heat)
LCCSA
ArcelorMittal Brazil
REBLOW INDEX /
shift
WIRE ROD COST
(Long Steel)
BILLET
PRODUCTION
TAP--TOTAP
TO-TAP / shift
TAP--TOTAP
TO-TAP
# BREAKOUTS/
GENERAL ADMIN.
EXPENSES
OFCF
shift
WIRE ROD
OUTPUT
EBITDA
BILLET
PRODUCTION
MANAGEMENT
GAINS
SAFETY
SG&A
UTILIZATION
RATE
# STRAND FAILURE
/ shift
BREAKOUT
INDEX
CAST SPEED
REDUCTION / shift
AVERAGE WEIGHT
PER HEAT / shift
Catch ball
33
Catch ball
Catch ball
Main drivers for AM Monlevade competitiveness
People
Employees Qualification Secondary School or
Higher - %
94
97
97
98
Management / Academic Qualifications
99
•
•
78
•
MBA ------------------------------------------ 17
Graduated with Specialization --------- 59
Master of Science ------------------------ 36
65
56
Six Sigma Background
•
•
2002
2003
2004
2005
2006
2007
2008
2009
Black Belts (Engineers): ----------------- 74
Green Belts (Technicians): -------------138
Main Programs:
- Technical Level Graduation Program (metallurgy, mechanic and electricity)
- Plant Training Program (On the Job, Safety, Operational Procedures, etc)
- Post Graduation Program
- ArcelorMittal University Program (Management)
34
Main drivers for AM Monlevade competitiveness
People
Communication
Administrative Meetings, Three-level Meetings, Communication Chain,
Organization Morale Survey and Union Relationship Program
Integration
Breakfast with Workers, Integration Games, Summer Camping for Workers’
Children and Employees’ Families Visits
Recognition
Safety, Operational and Technical/Administrative Merit Awards; Rewarding
Program for Workers’ Suggestions: CEDAC and Nota 10; 20 Years of Work Award
(“Velha-Guarda” Watch) and Employee of the Year
CSR – Corporate Social Responsibility
Volunteering Program,Environmental Educational Programs, Tomorrow's Citizens,
Town Economical Development Support, Job and Revenue Generation Program,
Cultural Programs, Learning Quality Program and Support for Co-Contractors
Corporate Social Responsibility
35
Performance Highlights
36
Safety
Safety severity rate: Own and Co-contractors
Safety frequency rate: Own and Co-contractors
4.83
0.27
0.23
3.15
2.40
0.15
1.49
1.31
0.82
1.51
0.17
1.42
0.09
0.90
0.09
0.09
2009
2010
ytd
0.06
0.04
2002
2003
2004
2005
2006
2007
2008
2009
2010
ytd
2002
2003
2004
2005
2006
2007
2008
Main Programs
By-example Leadership
Safety risk agents program
Special Safety training program for Supervisors
Cross-check auditing (LCCSA inter-units)
Safety Minute
Safety Patrol
37
Production
(Ktpy)
Sinter
Hot Metal
HPS
1,580
1,613
2003
2004
1,666
1,671
1,700
1,592
1,654
2008
2009
1,091 1,102
971
1,103
1,003
1,076
1,008
985
1,383
2002
2005
2006
2007
2002
2003
2004
Billets
1,233
1,113
1,127
2002
2003
1,218
1,213
2005
2006
2006
2007
2008
2009
Wire Rod
1,211
1,119
2004
2005
2007
2008
1,135
1,084
2009
2002
1,200
1,073
2003
1,153
1,141
1,180
1,130
1,063
2004
2005
2006
2007
38
2008
2009
Operational excellence
Sinter Plant Productivity
38.9
38.9
35.6
39.7 39.9
41.0
387 373 404
40.5
39.5 39.8
With HPS (Hybrid Pelletized Sintering) Andrade
Mine sinter feed utilization was increased from
49 to 100%
385
354 341
335
341 346
kg/ton
t/m2.day
HPS
Coke Rate
325
2001 2002 2003 2004 2005 2006 2007 2008 2009 2010
2002 2003 2004 2005 2006 2007 2008 2009 2010
ytd
ytd
Metallic Yield
Utilization Rate - Caster
(Calendar Time)
91.2
97.78 97.83 97.83 97.77 97.81 97.88 97.87 97.88 97.87
90.2
90.1 90.2
81.7 82.2
%
%
90.8
86.2 86.1
2002 2003 2004 2005 2006 2007 2008 2009 2010
ytd
39 2010
2002 2003 2004 2005 2006 2007 2008 2009
ytd
Environment
Water Recirculation & Consumption
91.1
96.8 98.4 98.8 99.0 98.9 98.7 98.9 98.2 98.4 98.8
Eliminating the industrial effluents discharge
Water Tanks building
Optimize pumps concerning leakage and capacity
Review concepts concerning operational procedures
18.2
6.4
3.6
3.1
1.8
2.0
2.0
2.1
2.4
3.0
2.1
2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010
Review equipments automation
Channels Interconnection
Water Consumption (m3/t crude steel)ytd
Recirculation Rate (% )
Non-Recoverable Residues Index (kg/t)
Environmental Management System
Use of Rolling Mills and Caster Scales (Sinter Plant)
58.0
42.0
Use of lime fines (Sinter Plant)
39.0 37.0
Use of Dedusting powders (Sinter Plant)
Sell of Blast furnace Slag (Cement Companies)
15.0 13.0
11.7 11.8 11.8
Transform Steelshop Mud in Briquettes (SteelShop)
Use of Rolling Mills Mud (Sinter Plant)
Destination of all the oily residues (Cement companies)
40
2002
2003
2004
2005
2006
2007
2008
2009
2010
ytd
R&D - New applications (Steelshop Slag – Road / Railway)
ArcelorMittal Monlevade
Expansion Project
41
In order to meet market demand,
ArcelorMittal will invest
ArcelorMittal Monlevade expansion (Mt)
Monlevade expansion is being reinitiated and
scope is under review
kt
Coil Market* Sales x Capacity
(Monlevade Expansion)
4.000
3.500
3.000
2.500
2.000
1.500
1.000
500
-
3250
Following the growth of the ArcelorMittal Brazil long
market and maintaining market share
Taking advantage of Monlevade highly competitive
2100
cost and quality and leverage low cost Andrade mine
located nearby
2008 2009 2010 2011 2012 2013 2014 2015 2016 2017
Year
Sales
Monlevade Exp
Capacity
Further project understudy
Step 2: Cariacica and Juiz de Fora: increase 1.4 million
tons per year of Rebar, Structural Sections and SBQ
Capacity constraint in Brazil to be tackled by
resuming investments in Monlevade
Reinitiating growth plan to capture market growth
42
Monlevade Plant Flow – After Expansion
Production (ktpy)
Sinter Plant
Blast Furnace
Steelmaking
BOF
EXISTING
LF
Rolling Mills
CCM
WR #2
1,750
1,120
1,200
1,150
SIMULTANEOUS
BLOWING
WR #1
EXPANSION
Forno Ignição
ar
ar
TOTAL
ar
2,300
1,120
1,200
1,150
4,050
2,240
2,400
2,300
ar
Rationale of the projects:
Sustain AM’s market share in the region
Take advantage of the Monlevade competitive production cost, high quality products and leverage low cost iron mine;
Brazilian economy is estimated to become the 6th largest economy in 2018;
Increase in steel consumption resulting from large projects : offshore oil exploitation, iron ore mining, power
generation, infrastructure development, preparation for the World cup football competition in 2014 and Olympic games
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in 2016.
Q&A
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