Brake Noise Elimination System - Kent

Transcription

Brake Noise Elimination System - Kent
Brake Noise Elimination System
The Brake Noise Elimination System is an Integrated approach for solving
brake-noise problems. The system features a
step-by-step sequence utilizing a combination ­­
of high-performance cleaners, lubricants and
other brake protection products.
The Brake Noise Elimination System
1) Disassemble and clean: After removing
pads/linings, sand the friction surface with
a light to medium grit paper to remove the
glaze on used parts. Then spray Kent’s One Shot
Plus on the pad/lining surface to remove all
contaminants and let dry for 1-2 minutes.
4) Lube piston seals/boots: If boots and seals
are still usable, clean them with One Shot Plus,
then lube them with K-44 Silicone Lubricating
Compound. Always replace deteriorated parts
for safety’s sake.
5) Reassemble: As soon as surfaces are
completely dry, reassemble and reinstall the
brakes.
2) Apply Brake Silencer: On disc brake pads,
brush or spray on a medium coat of Brake
Applications: When implemented for either
Silencer, allow to dry and apply a second
disc or drum brake noise, this system corrects medium coat; on drum brake shoes apply only
such problems as metal-to-metal chirps, rough one medium coat of Brake Silencer.
braking, side pulls, pad/shoe squeals, etc.
3) Lube brake hardware: While silencers dry
How to use the system: Simply follow the next in step 2, clean metal-to-metal contact points
six steps, utilizing the recommended brake
with One Shot Plus and lubricate with brushproducts as indicated.
top Brake Plate Lube or Rusty 2000.
6) Road test to check: To ensure proper
adjustment and brake response, always road
test the vehicle per standard recommended
procedures.
Introductory System
#P6001 (Qty.)
Kit #P6875 (Qty.)
Kit
#P6876 (Qty.)
ONE SHOT PLUS
P20100, aerosol
P20635, Low VOC, aerosol
12
12
12
RUSTY BRAKE PLATE LUBE
P50155, brush top
P50258, aerosol
3
1
1
1
1
1
K-44 SILICONE LUBE
P50015, brush top
2
1
1
BRAKE SILENCER
P51216, brush top
P51153, aerosol
2
1
1
1
1
1
1
Carrying Case
#P5706
1
Carrying Case #P5706
1
Carrying Case
#P5706
Description
APPLICATION CHART
Brake Cleaners & Lubricants
Disc Brake Caliper Grease
and Noise Suppressor
Rusty High Temperature Lubricants
TM
High-quality, electrically conductive lubricants
for long life metal-to-metal contact in
high-heat and high-moisture environments.
Prevents both galling and corrosion.
Rusty Brake Plate and Caliper Lubricant
is a high performance, copper-based grease.
Rusty 2000
is an easy-to-use aerosol spray version of
Brake Plate Lube.
Applications: Elimination of mechanical
chirping in brake plates and calipers, as
well as other metal components. Prevent
seizing of bearings, bolts and nuts. High-heat
applications: exhaust system nuts and bolts,
valve cover and manifold bolts. Corrosionresistant uses: wheel studs and nuts, mounting
bolts for struts, shocks and suspension parts.
A synthetic Disc Brake Caliper Grease designed
to lubricate under the most adverse conditions.
Applications: Provides maximum lubricant
for disc brake calipers, back plates, brake
hardware, gaskets and O-rings, bushings, pins
and sleeves.
Rusty™ High Temperature Lubricants
Part Number
P50155
P50258
Description
4 fl. oz. Brush-Top Can
16 oz. Aerosol Can
K-44
Silicone Lubricating Compound
TM
Durable paste to lube and protect rubber parts
from typical environmental deterioration.
Applications: Routine lubrication of
piston-shaft rubber boots and seals to promote
longevity and avoid premature failure. Also
ideal for rubber and plastic brake slides and
isolator bushings. Dielectric applications
include spark plug boots, electrical plugs and
connectors. Not recommended for damaged
parts that should be replaced.
Part Number
KT13611
KT13614
Part Number
P50015
KT13610
Description
8 fl. oz. Brush-Top Can
3 oz. Trigger Activated
Pressure Pak
Description
4 oz. Brush-Top Can
3 oz. Trigger Activated
Pressure Pak
Brake Cleaners & Lubricants
Powerful cleaners formulated to easily
remove brake fluid, grease, oil, dirt and
other contaminants.
Applications: Recommended for brake
components and moving parts such as calipers,
cylinders, pads, pistons, rotors, backing plates,
drum assemblies, linings, shoes and springs.
Ideal for clutch plates, oil pans, valve/cam covers,
transmission cases and differential covers.
Brake Silencer
Unique formula fills voids and pores in friction
material to stop most brake noise at its source,
without affecting braking efficiency.
Applications: One formula for use on both disc
brake pads and drum brake shoes. Works on
metallic, semi-metallic and organic
friction material.
One Shot VOC
TM
Part Number
Description
P20635 20 oz. Aerosol Can, 12 /Case*
P20635M01 20 oz. Aerosol Can* (24)
P20865
5 Gallon Can*
P20860
30 Gallon Drum*
P20855
55 Gallon Drum*
Part Number
P51216
P51153
One Shot Plus
TM
Description
8 fl. oz. Brush-Top Can
16 oz. Aerosol Can
One Shot Brake Cleaner
Part Number
Description
KT12267 20 oz. Aerosol Can, 12 /Case
KT12267M01 20 oz. Aerosol Can (48)
KT12267M02 20 oz. Aerosol Can (96)
KT12267M03 20 oz. Aerosol Can (144)
KT12267M04 20 oz. Aerosol Can (288)
Part Number
Description
P20100
P20100M01
P80299
P98324
P98331
P98322
24 fl. oz. Aerosol Can
24 fl. oz. Aerosol Can (48)
1 Gallon Can
5 Gallon Can
30 Gallon Drum
55 Gallon Drum
*Low VOC formula
Supertanium™ Brake Drum and Rotors Bits
Special alloy steel plus unique design consistently produces smooth and true surfaces on brake drums and rotors
Product Name
Part No.
BRAKE DRUM & ROTOR CUTTING BITS
Qty.
AMMCO
P40315
10/pack
AMMCO
P46916 10/pack
Usage:
Fits AMMCO Models 1000, 1001, 3000, 4000, 4100, 6900, 7000, 7700,8700, 8750 on car models 700, 705 and 710.
• Fits miscellaneous other models.
• Hunter BL500 Disc/Drum Lathe, BL505 negative rake.
• Rels 2000 - Drums only.
• Performance Bit Nos. 3334, 3336, 3340 and 3354.
• Models 66, 6600, 7100, 7200, 7600 and 7850.
• Acc-Turn Bit Nos. 878051, 878052 on car Models 8700 and 8750.
• Replaces AMMCO No. 9629 or 6914
Fits AMMCO Models 2002, 3000, 3850, 4000, 4100, 7000
and 7700, positive rake
• All Tool Model 777, positive rake, Hunter BL505 positive rake.
• Performance Bit No. 8711. Models 66, 6600, 7100, 7200 and 7600.
• 3 cutting edges
• Replaces AMMCO No. 7681
AMMCO
P14042 5/pack AMMCO Type Positive Rake Black Coated Carbide Bit
• For use on Models: 3850, 4000, 7000, 7500 • Works on 6900 and 6950 Twin Cutter & 9381 Facing & Grinding Set
• 3 cutting edges
• Replaces AMMCO Nos. 6918 and 6819
ACCURTURN
P63330 5/pack
797
Fits ACCURTURN combination disc/drum machine, for use with
right and left hand toolholders, Models 8911, 8922, 8944, 8989, 8991 and 8993.
• Rels 2000 - Rotors only.
• 3 cutting edges
• Replaces ACCURTURN Nos. 433-795, 433-796 and 433-
Fits most ALL TOOL Models
• Model 747, 777 negative rake, Hunter BL505 negative rake • Replaces ALL TOOL Nos. 3330, 3331
ALL TOOL P47466 10/pack
BEAR
P28976 6/pack
Fits BEAR 1478 disc and 1410, 1467, 1468 AND 1469 drum machines • 6 cutting edges.
• Replaces BEAR No. 72283-4
FMC/JOHN BEAN/BARRETT P47083 10/pack
Fits Models 67BSD, 67DLX, 67GSA, 69DLX, 701ECF, 601PF, 29687V, 400, 500, 600 & 700, positive rake with 0.048” radius
• Replaces FMC No. 90327
FMC
P28861 10/pack
•
Fits all FMC machines, for use with right & left hand toolholders Hofmann 400/401 True Cut, Snap-On Bench Model No. EEBR300A.
• Perfect Equipment Model 400 Truecut Combo Lathe.
• R.J. West Model 400 Truecut Lathe
• Each bit has 3 cutting edges.
• Replaces FMC No. 90487
HUNTER
P30381 10/pack
Fits HUNTER Disc Lathe Model 201, 221 or 205 Combination Lathe • Each bit has 6 cutting edges.
• Replaces HUNTER No. V302-07-167
KWIK-WAY
P28971 10/pack
Fits KWIK-WAY Machines Model SDL, old Model DL and
850 Disc Brake Attachment, Line-Otronics & Rotunda
• Snap-On Bit No. BTK 10A, Models YA180 and YA281.
• Rels Bit No. SW 4236-15, Model SW504 Swing Arm Brake Lathe.
• Each bit has 3 cutting edges.
• Replaces KWIK-WAY No. 109-1092-23
Supertanium™ Bits and Tool Holders for Brake Lathes
Product Name
Part No.
(CARBIDE BITS AND TOOL HOLDERS FOR LATHES) Qty.
Usage:
Pro Cut-VBG
P47471 10/pack
Fits Pro-Cut/VBG Toolholder No.29005
• For use on Models: 610 and PMF 9.0
• Positive Rake • 3 cutting edges
• Replaces No. 50-701
FORD PRO-CUT Type Positive Rake Carbide Bit for FORD
• For use on Models: 610 Pro-Cut On-The Car Lathes + PMF 9.2.
• 3 cutting edges
• Features unique chip breaker design Pro Cut-Ford P14039 5/pack
RJ West/Hoffman
P52020 5/pack
Fits Disc Lathe Models 715, 815 and 915
• Perfect Equipment Models P300 Disc, P350 Combination,
P450 Twin Turn Lathes.
• 6 cutting edges
• Replaces WEST #W136
Van Norman
P30376 10/pack
Fits VAN NORMAN and Rels Disc Lathe Models 204D, 204C, 204S, 205DG, and 415
• Rels Bit No. 29687V.
• 3 cutting edges
• Replaces VAN NORMAN #129687
Round Positive Rack Carbide Bit • For use on Models: AMMCO 3000,4000, 4100, 6900, 7000, 7700 and misc.
• Snap-on Brake Lathes • Performance/All Tool & Rels Lathes • 12–18 cutting edges
• Used with toolholder P14045/P14047
Universal
P14043 5/pack
Carbide Tool Holders Round Right Hand Positive Bit Holders for Brake Lathes
P14045 1/pack
• For All Tool, AMMCO, Hunter, Performance & Rels Lathes • Used with round P14043
Carbide Tool Holders
Round Left Hand Positive Rake Bit Holders
for Brake Lathes
P14047 1/pack
• For All Tool, AMMCO, Hunter, Performance & Rels Lathes • Used with round P14043
How To Tell The Difference Between Positive And Negative Rake Lathe Bits
Positive Rake
Negative Rake
These brake bits have angled sides, and generally only have three cutting
points. If you would set a positive rake brake bit on its side, it would not
stand straight. This is because the rake (cutting angle) is built into the brake
bit.
Side View
Side View
Rake Angle
These brake bits have straight (no angle) sides, and generally have six
cutting points. You have three cutting points on one side, and then turn the
bit over for three more cutting points. If you set a negative rake bit on its
side, the bit would stand straight. This is because the rake (cutting angle) is
built into the brake bit tool holder.
Rake Angle
Rotor and Drum Cutting Accessories
• Drum Silencer
• Ventilated Rotor Silencer
• Rotor Silencer for Solid Rotors
• Swirl Grinder Pads
• Rotor Silencer Pads
• Protective Spindle Boot
• Disc Silencer and Chip Deflector
• Brake Drum and Rotor Bits
Brake Tune Up System
Brake Tune Up Kit
Performance Characteristics:
Contains items needed to "tune up" your brake • Helps produce smooth/true surfaces on rotor/
machine to original performance for improved
drums.
cutting.
• Improve overall machine performance.
• Protect spindle from wear due to chips, dirt
Applications:
and grinding dust.
For most AmmcoBrake Machines including
models 3000, 4000, 4100, 6900, 7000, 7700 and • Provides non-directional swirls for better pad
to rotor match.
miscellaneous other models.
Brake Tune Up Kit
Part No.
Product Name
Qty.
P14049
Tune Up Kit
for AMMCO
brake machines
1
Kit Contains
AMMCO #6914-10 Bits/pack (P40315) 1 - Plastic Boot for Lathe
1 - AMMCO A23682 Ring
3 - Red Knobs
1 - Shear Gear AMMCO #7996
1 - Brass Plugs 3-7-09836 & 1-7-03142
1 - Package of 4 AMMCO #8756 (P52026)
Tool Holders Assemblies
Product Name
Part No.
(TOOL HOLDERS ASSEMBLIES)
Qty.
Usage:
Accu-Turn 8922
3/8'' Square Shank
Disc/Drum P66228 1/pack • Fits Accu-Turn 8922
Lathe Machine
• Combination Disc/Drum Lathe Machines
• Includes Supertanium Cutting Bit P63330 FMC Disc Brake Lathes
3/8'' Square Shank
and Bear Machines
P43351 1/pack • Left Hand and Right Hand - fits FMC Left Hand • Disc and Bear Lathes • Each Includes Supertanium Cutting Bit P40315
P43345 1/ pack
Right Hand
Special Angled
3/8'' Square Shank Tool Holder
P30316 1/pack • Special tool holders for hard to reach areas For AMMCO, FMC, and Right Hand
• Eliminates adjusting head of Lathe
KWIKWAY MACHINES
• Fits AMMCO, FMC and KWIKWAY Machines • Ideal for getting into foreign car hubs with a
P30321 1/pack wheel mounting flange or rotor
Left Hand • Normal tool shape prevents standard cutter from
beginning at worn portions
• Each Includes Supertanium Cutting Bit P28861
Right Hand Negative Precision Machined 3/8'' x 1/2'' Shank Rake Tool Holder
P29017 1/pack for Solid Mounting
• Precision milled pocket holds bit securely to reduce chatter
For AMMCO Models Replaces • Comes completes with Supertanium cutting bit 3000, 4000, 4100, 7700 AMMCO
and locking screw #9872
• High carbon steel tool shank —sized to fit AMMCO Lathe, Disc or Drum Machine
AMMCO Model
7000 Disc Rotor Lathe
and 3000, 4000, and 4100
Drum Lathes
P43365 Left Hand
P43356 Right Hand
1/pack
1/pack
3/8'' Square Shank
• Fits Accu-Turn 8922
• Combination Disc/Drum Lathe Machines
• Includes Supertanium Cutting Bit P40315 Rotor and Drum Cutting Accessories
Drum Silencer
UNIVERSAL SILENCER TYPE
• Replaces AMMCO #5280, Part Number P29815 1/box
• Fits any size passenger car drum
Swirl Grinder Pads
AMMCO TYPE
• Replaces AMMCO #8756 pressure sensitive pads, Part Number P52026 6/box
• Natural rubber band for long life and excellent elasticity
• Strong Resisto-Plated buckle for a secure fit
• Heavy 1-3/4" wide, 3/16" thick, 72" long band effectively
deadens vibrations and chatter
• Fits the AMMCO Swirl Grinding Tool
• Provides non-directional swirls
Ventilated Rotor Silencer
Rotor Silencer Pads
AMMCO TYPE
• Replaces AMMCO #9183, Part Number P29905 2/box
• For use with any size rotor—especially good for thin,
non-ventilated rotors
UNIVERSAL SILENCER TYPE
Live-Flex rubber for long life and superior vibration and
chattering suppression.
Rotor Silencer
• Replaces AMMCO #6920, Part Number P29900 1/box
• Two pads used per machine
• Band compounded of natural rubber for long life and
excellent elasticity. Adjustable buckle
• Tough high friction material with a strong
Thermotemp® mount
• Fits any ventilated rotor
• Easily snaps on AMMCO #7075 disc silencer
Heavy Duty Rotor Silencer
• Replaces AMMCO #6920, Part Number P66306 1/box
• Heavy duty band for longer life and continued elasticity
• Fits any ventilated rotor
Protective Spindle Boot
AMMCO TYPE
• Replaces AMMCO #3085, Part Number P20077 2/box
• Replaces worn or torn spindle
boots on AMMCO models 3000 and 4000
• Protects spindle from wear due to metal chips, dirt and
grinding dust
• Live-Flex rubber for resistance to abrasion, cutting and
shop chemicals
• Damaged or torn boots should be replaced immediately to
prevent damage to spindle
2-Piece Adjustable Rotor Silencer
• Part Number P66282 1/box
• No need to overlap band on smaller rotors
• Band deflects damaging chips for longer service life
• Fits any ventilated rotor
Rotor Silencer for Solid Rotors
UNIVERSAL SILENCER TYPE
Live-Flex rubber for long life and superior vibration and chattering
suppression. May be used with all brands of brake machines.
• Narrow belt for solid rotors, does not interfere with
cutting bit
Available in two diameters
Disc Silencer and Chip Deflector
• For small domestic and import car rotors Small Live-Flex
silencer band for solid rotors, 3/8" x 1/4" x 6-1/2"
diameter
UNIVERSAL SILENCER TYPE
Part Number P29915 2/box
•
•
•
•
Part Number P66325 1/box
Works on all disc lathes for vented and non vented rotors
Deflects grinding chips away from disc lathe
Depresses chatter
• For mid size and full size rotors Large Live-Flex silencer
band for solid rotors, 3/8" x 1/4" x 9" diameter
Part Number P29910 2/box
Brake Cleaners and Lubricants
AERO-miser
TM
A reusable aerosol delivery system that
utilizes pressurized air instead of ozone
depleting propellants. Easily customized for
multiple products and applications with a
variety of nozzles and valve attachments.
This rechargeable system reduces disposal
costs and lets you maximize profits by using
lower cost bulk products.
Applications: Use for dispensing heavy-duty
solvents/degreasers, fuel system cleaners,
plastic repair/refinishing products, lubricants/
pene­trants, cleaners and reconditioning
products.
Performance Characteristics:
• Reusable 16-oz. aluminum canister
duplicates the feel and heft of an aerosol can
• Rechargeable with any standard air line up to
a maximum of 200 psi
• Multiple spray nozzles—mist, cone
(standard), stream, and fan
• Replaceable nozzles and valves eliminate
clogging
• Adjustable pressure and spray pattern fit
any job
• For use with bulk packages of: One Shot Plus
including Low VOC formula
• Bulk products available
• Not for use with products containing
chlorinated solvents
• Maintenance Kit includes: valves, nozzles,
extension tubes and O-rings
Aluminum
AERO-miser
P30550
Heavy-Duty Brass
AERO-miser
KT3090
Stainless Steel
AERO-miser
KT3091
Replacement Parts for Aluminum
and
TM
Stainless Steel AERO-miser
AERO-miser
Part Number
Part Number
P30095
KT13096
KT12717
KT12718
KT12704
Description
Maintenance Assortment Kit
Air Filter Assembly
Valve O-Rings 1/16 x 1
Container O-Rings 1/8 x 1
Replacement Valve Kit
ReplacementTM Parts for Heavy-Duty Brass
AERO-miser
Part Number
KT13094
KT13095
KT13092
KT13093
Description
Complete Repair Kit
Air Filler Assembly
Pin Nozzle
Streem Nozzle
TM
KT13090
P30550
KT13091
Part Number
P80299
P98324
P98331
P98322
P20865
P20860
P20855
Description
1 Gallon Can
5 Gallon Can
30 Gallon Drum
55 Gallon Drum
5 Gallon Can*
30 Gallon Drum*
55 Gallon Drum*
*Low VOC formula
• Wheel Weights — Domestic & Import
• Shims — Universal • Valve Stems / Extensions
MEMBER
Heavy-Duty Brass
Aluminum
Stainless Steel
Bulk Brake Cleaners
Other Wheel and Tire Products Available from Kent Automotive
Description
• Cotter Pins — Inch & Metric
• Grease Fittings — Inch & Metric
• Rusty Penetrants
1-888-YES-KENT
To Order: 1-800-654-6333
www.kent-automotive.com
Confidential Material, Reproduction, In Whole Or In Part, Prohibited. • Printed in USA. • 8/05 • E-308K