Diamond Tools

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SCHOTT
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IA M O N D TO
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Diamantwerkzeuge GmbH
s o ni c p r
Diamond Tools
for Ultrasonic Machines
TÜV certified under DIN EN ISO 9001:2000
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Why We Are the
Adequate Partner for You:
Company history: As a grandson of the wellknown Dr. Otto Schott (the inventor of the heatresistant borosilicate glass 1887 or better known
as “Jenaer Glas”) Klaus Schott already had a familiar relationship with the glass industry. His father,
his brothers and he were working for the internationally well-known SCHOTT Glaswerke AG.
In 1975 Klaus Schott set up his own business
and delivered diamond tools for the glass industry. Besides dealing with products of the application in the glass industry, Klaus Schott started
manufacturing his own diamond tools in order
to meet more adequately the requirements of
his national customers and the glass industry.
After many years of working for the company,
Burghard Lein became owner and managing
director in 2000.
Competences: The company SCHOTT Diamantwerkzeuge GmbH provides only state-of-the-art
quality products manufactured according to its
customers’ specific requirements for processing of glass, ceramics, stone, metal and synthetic materials as well as for the optical industry.
Besides the series production of standard
tools the main competence is focussed on
producing individually electroplated and sintered diamond tools for conventional and
ultrasonic-based application.
The company’s main focus and strength
is the area of research and development
of innovative technologies for developing
tools and their application. Especially in the
field of manufacturing and testing diamond
tools, which qualify for ultrasonic application,
SCHOTT Diamantwerkzeuge is one of the
leading companies.
Orientation: The continuous increase of
international customers made SCHOTT Diamantwerkzeuge GmbH set up local service
centers for customer support. Prestigious
selling agencies were put up in Bulgaria, Siberia, USA and Asia. Establishment of other
agencies is in progress in order to be able
to react to the growing requirements of the
global market.
Guarantee: The company SCHOTT offers
state-of-the-art-quality at a favorable price
within the shortest delivery time possible.
Klaus Schott
Burghard Lein
You can take us up on that!
Yours faithfully,
Burghard Lein
Managing Director
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Product Range
Diamond Hollow Drills
Corebits
M
drilling
GVD Ø 0,5 – 75 mm
counter-
Chamfering Tools
sinking and
bordering
Combined
Diamond Tools
drilling and
countersink
M
milling
grinding
SB 0,1 – 125 mm
GVB SB 0,1 – 150 mm
M Ø 3 – 150 mm
M
Milling Cutter
Ø 3 – 598 mm
full coating and segmented
Ø 10 – 22 mm
GVB Ø 5 – 40 mm
full coating, sintered, profiled
according to FEPA, with/
without integrated cooling
M
Grinding Tools
Ø 24 – 200 mm
pre-cut
GVB Ø 24 – 250 mm
mid-cut
full coating, sintered, profiled
fine cut
according to FEPA, with/
without integrated cooling
M, GVB, GVD
Cutting Wheels
cutting
Ø 50 – 800 mm
full coating and segmented
cooling
Accessories
grinding
custom-
various editions
made tools
drilling
Ultrasonic Tools
milling
grinding
M, GVD, GVB, KSI, MN
ultrasonic proofed
GVB: galvanic layer · GVD: galvanic coated · M: sintered · KSI: synthetic material binding · MN: metallic
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Index
02
The Company
03
Product Range
05
Ultrasonic Tools – Application and Advantages,
Diamond Hollow Drills – electroplated and sintered
07
Milling Cutters – electroplated and sintered
08
Grinding Wheels – electroplated and sintered
09
Chamfering Tools and Finger Milling Cutters – electroplated
10
Binding, Material and Recommendation for Use
11
Ultrasonic Tools – Product Range
12
K-System: Holders and Adapters
13
Ultrasonic Tool Holders
14
Starter Kits for Ultrasonic Machines
14
Ultrasonic Starter Kit 1 for HSK 32
15
Ultrasonic Starter Kit 2 for HSK 63
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Product Range, Contact Details
The max time
of delivery
for these tools is
7 working days.
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The max time
of delivery
for these tools is
14 working days.
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The replication
of the tool holder
is protected
by patent law.
TD
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These tools have
been checked to be
suited for the
ultrasonic procedure.
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Ultrasonic Standard Tools
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Patent Protection
v ice h ot
You can
reach us
24/7,
all year!
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IA M O N D TO
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Ultrasonic Tools
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30.000x/sec.
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Ultrasonic tools are
qualified to withstand
additionally generatra
ed oscillating motion
s o ni c pr
kinematics (ultrasonic frequency range: 16,5 – 30,5 kHz)
in axial direction due to their technical characteristics such as binding hardness, material of
binding matrix, grain quality and diamond concentration.
These tools stand out because of their unique
chemical and galvanic composition. This ensures that the diamond grains are being kept
within the binding matrix during the process of
highest stress by ultrasonic hard processing.
IAM O N D TO
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The marked tool
sockets are subga
ject to patent proll y p r ot e
tection. The ultrasonic tools must not be
rebuilt without any written approval by
SCHOTT Diamantwerkzeuge GmbH.
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• up to three times higher productivity in the
area of drilling application: bit of diamond hollow drills with low wall thickness, reduced
cutting pressure and higher cutting rates due
to additional motion in Z
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• ultrasonic achieves a remarkably higher automatic re-edging effect on the diamond tools
Patent
Protection
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• the continuing oscillation impedes a possible
clogging of the tools when treating hard-brittle
material
The transmitting carrier for grinding wheels
has a special design to guarantee an ideal
oscillation transfer.
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• up to two times longer durability: Ultrasonic
achieves a remarkable reduction of the cutting pressure as well as thermal stress and
spares the tool
• use of rougher diamond grain versus conventional processing while simultaneously achieving the same surface quality in a
shorter processing cycle
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• up to three times higher productivity due to
ultrasonic overlay of the rotating tool versus
conventional proceedings
• outstanding surface qualities of
Ra 0,2 m
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Advantages for Tools in
Ultrasonic Processing
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Standard Tools
No. S0501
Diamond Hollow Drills
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L1
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electroplated and sintered
ll y p r ot e
D
X
L
06
ØD
outside
mm
W
wall thickness
mm
X
depth of diamond
section mm
L1
drilling depth
mm
4
0,4 (1,0)
D54
5
0,5 (1,0)
D64
6
0,5 (1,0)
D76
8
0,6 (1,0)
D91
10
0,6 (1,0)
depending
depending
D126
12
0,6 (1,0)
on diameter
on diameter
D126
14
0,6 (1,0)
D126
18
0,6 (1,0)
D126
22
0,6 (1,0)
D126
26
0,6 (1,0)
D126
grain size
binding
GVD (M)
GVD: galvanic coated · M: sintered
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Standard Tools
Milling Cutters
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electroplated and sintered
ll y p r ot e
D1
L1
D
W
X
ØD
outside
mm
W
wall thickness
mm
X
depth of diamond
section mm
grain size
6
1,0 (1,0)
8 (6)
D126
8
1,0 (1,0)
8 (6)
D126
10
1,0 (1,5)
10 (6)
D126
12
1,0 (1,5)
10 (6)
D151
14
1,0 (1,5)
10 (8)
D151
18
1,0 (1,5)
10 (8)
D151
22
1,0 (2,0)
10 (8)
D151
26
1,0 (2,0)
10 (10)
D151
binding
GVD, GVB (M)
GVB: galvanic layer · GVD: galvanic coated · M: sintered
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Standard Tools
Grinding Wheels electroplated and sintered
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No. S0503
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X
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E
H
ØD
outside
mm
W
wall thickness
mm
X
depth of diamond
section mm
T
grinding
depth mm
TS 6A9
30
3
6
20
TS 6A9
50
3
6
25
type
08
SS 1A1
30
8
3
8
SS 1A1
50
10
3
10
grain
size
binding
D126
GVB, M
TS: cup wheel · SS: grinding wheel · GVB: galvanic layer · GVD: galvanic coated · M: sintered
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Standard Tools
Chamfering Tools and Finger Milling Cutters
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No. S0504
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electroplated
ll y p r ot e
D
L
ØD
L
outside
mm
length
mm
angle
º
grain
size
grain concentration
binding
finger milling cutters
4–10
75
90
D126
HH
GVB
chamfering tools
4–10
75
90
D126
HH
GVB
type
GVB: galvanic layer
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Standard Tools
Binding, Material, Recommendation for Use
binding
and material
recommendation
for use
glass
coolant
grain
M
GVD
GVB
flat glass
Em
N
X
X
X
optical glass
Em
N
X
X
X
quartz glass/silica
Em
N
X
X
X
coolant
grain
M
GVD
GVB
N
X
X
X
coolant
grain
M
GVD
GVB
aluminium oxide Al2O3
Em
N
X
X
X
zirconia ZrO2
Em
N
X
X
X
zirconia Yttrium
stabilized
Em
H
X
X
X
silicon carbide SiC
water, oil
H
X
X
silicon nitride Si3N4
water, oil
H
X
X
carbide metal
coolant
grain
GVD
GVB
G10 – G30
water, Em, oil
H
X
X
G40 – G60
water, Em, oil
H
X
X
glass ceramic
zerodur “SCHOTT”
ceramic
10
M
Em: emulsion · GVB: galvanic layer · GVD: galvanic coated · M: sintered
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Ultrasonic Tools
Product Range
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Custom-built tools:
delivery time upon request
Diamond Hollow Drills
ØD
outside
mm
W
wall thickness
mm
X
depth of diamond
section mm
L1
drilling depth
mm
grain size
grain
concentration
binding
0,5– 75
0,11 – 1,0
*
2 – 200*
D25 – D301*
HH
GVD
3–350
1,0 – 2,5
10
3 – 200*
D25 – D301*
E, N, H, HH
M
* depending on diameter
Milling Cutters
ØD
outside
mm
W
wall thickness
mm
X
depth of diamond
section mm
L1
milling depth
mm
grain size
grain
concentration
binding
0,5– 80
0,15 – 1,5*
*
3 – 200*
D25 – D301*
HH
GVD, GVB
6–100
1–5
*
3 – 200*
D25 – D301*
E, N, H, HH
M
* depending on diameter
Grinding Wheels
mould
ØD
outside
mm
U
wall thickness mm
X
depth of diamond
section mm
T
processing
depth mm
grain size
grain concentration
binding
FEPA total
24 – 250
3 – 12
3–6
8 – 30
D25 – D501
HH
GVB
FEPA total
24 – 175
3 – 12
3–6
8 – 30
D25 – D501
E, N, H, HH
M
Cutting Wheels
ØD
outside
mm
H
socket
X
depth of diamond
section mm
T
breadth of diamond
section mm
grain size
grain concentration
binding
50–300
as required
5 – 10
0,4 – 2,0
D46 – D181
E, N, H, HH
M
Chamfering Tools and Finger Milling Cutters
ØD
outside
mm
L
total length
mm
angle
º
grain size
grain concentration
binding
chamfering tools
6 – 250
25 – 125
1 – 180
D25 – D301
HH
GVB, M
finger milling cutters
4 – 25
25 – 75
1 – 180
D25 – D301
HH
GVB
GVB: galvanic layer · GVD: galvanic coated · M: sintered
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Ultrasonic Tool Holder
K-system: Holders and Adapters
No. S0505
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adapter K-30
for socket ER11
AD-K30-ER11-M
adapter K-30
for socket ER11
AD-K30-ER11-L
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holder K30-K
total length:
approx. 70mm
s o ni c pr
OL
holder K30-M
total length:
approx. 110mm
holder K30-L
total length:
approx. 140mm
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conical connection
ll y p r ote
adapter K-30
for socket ER11
AD-K30-ER11-K
Accessories for internal feed of cooling agent
3
2
1 distance sleeve
for K30-ER11
1
2 distance sleeve
for K30-ER11
3 collet ER11
4 cup nut
4
12
3
collet
Ø mm
2
o-ring
Ø mm
3
collet
Ø mm
1
D outside
Ø mm
1
D1 inside
Ø mm
height
mm
0,5–2,0
2,0x3,0
0,5–1,5
7,5
1,8
4,20
2,0–2,5
2,4x2,8
1,5–2,5
7,5
2,8
5,70
2,5–3,5
3,0x2,4
2,5–3,5
7,5
3,2
5,80
3,5–4,5
4,0x2,0
3,5–4,5
7,5
4,2
5,80
4,5–5,5
5,0x1,5
4,5–5,5
7,5
5,2
4,55
5,5–7,0
6,0x1,0
5,5–7,0
7,5
6,2
4,90
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Ultrasonic Tool Holders
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ER16
ER20
ER25
20H7
Direct
concentricity run
very good
very good
very good
good
very good +
side load
capacity
very good
very good
very good
very good
very good +
good
good
good
–
very good +
very good
very good
very good
good
–
good
good
good
good
very good +
repositioning
of tool
I A M O N D TO
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Setting
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S
S
S CH O
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ultrasonic
efficiency
ed
drilling performance axial load
S CH O
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Setting
ll y p r o t e
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S CH O
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Actuator not provided by SCHOTT Diamantwerkzeuge GmbH
ll y p r o t e
ER11
14h6
PLK10
K30
belg. thread
concentricity run
very good
good
average
average
average
side load
capacity
very good
very good
good
good
good
average
–
very good
average
average
very good
good
good
average
good
average
good
very good
good
good
drilling performance axial load
repositioning
of tool
ultrasonic
efficiency
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milling cutter
milling cutter
milling cutter
milling cutter
milling cutter
milling cutter
milling cutter
milling cutter
milling cutter
milling cutter
hollow drill
hollow drill
hollow drill
hollow drill
hollow drill
hollow drill
hollow drill
hollow drill
hollow drill
hollow drill
SS FEPA 1A1
SS FEPA 1A1
SS FEPA 1A1
SS FEPA 1A1
TS FEPA 6A9
TS FEPA 6A9
TS FEPA 6A9
TS FEPA 6A9
14
ØD
W
X
FT/BT
U
wall
thickness
mm
depth of
diamond
section mm
milling/
drilling
depth mm
breadth of
diamond
section mm
1,0
1,0
2,0
2,0
4,0
4,0
6,0
6,0
8,0
8,0
1,0
2,0
3,0
3,0
4,0
4,0
6,0
6,0
8,0
8,0
30
30
30
30
24
24
24
24
0,35
0,35
0,50
0,50
1,50
1,50
1,50
1,50
1,50
1,50
0,30
0,35
0,40
0,40
0,40
0,40
0,50
0,50
0,60
0,60
3
3
4
4
6
6
6
6
6
6
5
6
8
8
8
8
8
8
8
8
3
3
3
3
2
2
2
2
3
3
6
6
15
15
15
15
20
20
5
14
15
15
25
25
30
30
35
35
5
5
5
5
6
6
6
6
IA M O N D TO
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outside
mm
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Starter Kit 1 for HSK 32
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Starter Kits for Ultrasonic Machines
M O ND T
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C
s o ni c pr
holder
grain
size
binding
ER11-32 S
ER11-32 S
ER11
ER11
ER11-ETG
ER11-ETG
ER11-ETG
ER11-ETG
ER11-ETG
ER11-ETG
ER11-M4
ER11-M4
ER11-M4
ER11-M4
ER11
ER11
ER11
ER11
ER11
ER11
14h6
14h6
14h6
14h6
14h6
14h6
14h6
14h6
D46
D91
D46
D91
D46
D91
D64
D107
D64
D107
D46
D46
D46
D91
D64
D107
D64
D107
D64
D107
D46
D91
D91
D91
D46
D91
D91
D91
GVD
GVD
GVD
GVD
M
M
M
M
M
M
GVD
GVD
GVD
GVD
GVD
GVD
GVD
GVD
GVD
GVD
M
M
KSI
MN
M
M
KSI
MN
GVD: galvanic coated · M: sintered · KSI: synthetic material binding · MN: metallic · SS: grinding wheel · TS: cup wheel
D IA
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Starter Kits for Ultrasonic Machines
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Starter Kit 2 for HSK 63
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No. S0507
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Y
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M
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C
s o ni c pr
type
milling cutter
milling cutter
milling cutter
milling cutter
milling cutter
milling cutter
milling cutter
milling cutter
milling cutter
milling cutter
milling cutter
milling cutter
hollow drill
hollow drill
hollow drill
hollow drill
hollow drill
hollow drill
hollow drill
hollow drill
hollow drill
hollow drill
SS FEPA 1A1
SS FEPA 1A1
SS FEPA 1A1
SS FEPA 1A1
TS FEPA 6A9
TS FEPA 6A9
TS FEPA 6A9
TS FEPA 6A9
ØD
W
X
FT/BT
U
outside
mm
wall
thickness
mm
depth of
diamond
section mm
milling/
drilling
depth mm
breadth of
diamond
section mm
1,0
1,0
2,0
2,0
4,0
4,0
6,0
6,0
8,0
8,0
10,0
10,0
1,0
2,0
3,0
3,0
4,0
4,0
6,0
6,0
8,0
8,0
50
50
50
50
50
50
50
50
0,35
0,35
0,50
0,50
1,50
1,50
1,50
1,50
1,50
1,50
2,00
2,00
0,30
0,35
0,40
0,40
0,40
0,40
0,50
0,50
0,80
0,80
3
3
4
4
6
6
6
6
6
6
8
8
5
6
8
8
8
8
8
8
8
8
5
5
5
5
2
2
2
2
3
3
6
6
15
15
15
15
20
20
25
25
5
14
15
15
25
25
30
30
35
35
12
12
12
12
10
10
10
10
holder
grain
size
binding
ER16
ER16
ER16
ER16
ER16
ER16
ER16
ER16
ER16
ER16
ER16
ER16
ER16
ER16
ER16
ER16
ER16
ER16
ER16
ER16
ER16
ER16
20h7
20h7
20h7
20h7
20h7
20h7
20h7
20h7
D46
D91
D46
D91
D46
D91
D64
D107
D64
D107
D64
D107
D46
D46
D46
D91
D64
D107
D64
D107
D64
D107
D46
D126
D126
D126
D46
D126
D126
D126
GVD
GVD
GVD
GVD
M
M
M
M
M
M
M
M
GVD
GVD
GVD
GVD
GVD
GVD
GVD
GVD
GVD
GVD
M
M
KSI
MN
M
M
KSI
MN
GVD: galvanic coated · M: sintered · KSI: synthetic material binding · MN: metallic · SS: grinding wheel · TS: cup wheel
15
C
M
Y
CM
SCHOTT
SCHOTT
Diamantwerkzeuge GmbH
Diamantwerkzeuge GmbH
Diamond Tools
Diamond Tools
for Processing Glass and Ceramics
for Processing Micro-optical, Glasses
and Technical Components
TÜV certified under DIN EN ISO 9001:2000
SCHOTT
SCHOTT
Diamantwerkzeuge GmbH
Diamantwerkzeuge GmbH
D IA
K
M ON D T
O
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oo
ul
fed
S
S C HO
T
CY CMY
OL
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TÜV certified under DIN EN ISO 9001:2000
MY
s o ni c p r
Diamond Tools
Diamond Tools
for Processing All Sorts of Stone
for Ultrasonic Machines
TÜV certified under DIN EN ISO 9001:2000
TÜV certified under DIN EN ISO 9001:2000
IA M O N D T O
s
er
in
e
S
S C HO
TD
OL
T
Service hotline: +49-5532-501996-0
v ice h ot
l
SCHOTT Diamantwerkzeuge GmbH
Yorck-Straße 6 · 37627 Stadtoldendorf
Deutschland
Telefon +49-5532-501996-0
Telefax +49-5532-5465
[email protected]
www.schott-diamantwerkzeuge.de
Office Sofia:
Jandrik & Lukas EOOD
България, 1421 София
бул. Черни връх 1-3, ет. 3, ап. 5
Тел.
+359-2-963-1064
Факс +359-2-963-1364
[email protected]
Office Sibirien:
OOO Jandrik & Lukas
630007 г. Новосибирск/Россия
ул. Октябрьская 42 офис 508
Teл./факс +7-383-210 15 47
[email protected]
SCHOTT
Diamantwerkzeuge GmbH
08/2008 · subject to
change or error without notice · design:
www.fritzdesign.de