Page 1 of 2 2003 Ford Expedition Grill View Photo 7/2/2010 http

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2003 Ford Expedition Grill View Photo
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The grille and bumper cover will come off as one piece, but they will need to be removed to install the grille
insert. The first step was to remove the eight plastic rivets that hold down the plastic top cover.
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0302Tr Grille04 Zoom Photo
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Next, the S.A. Motorsports crew removed the two Torx bolts that hold the top of the shell to the core support.
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The two 7/32-inch bolts on the lip of the wheelwells were removed.
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Then the two 7/32-inch bolts at the bottom of each fender were removed.
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Two more 10mm bolts reside under each wheelwell. These bolts secure the fender to the grille and bumper
cover. They must also be removed.
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Under the front end, the foglight assemblies were disconnected and hung out of the way.
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0302Tr Grille09b Zoom Photo
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The rivets that secure the bottom of the cover were pried out with this handy tool from Snap On that was
made just for such an occasion.
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2003 Ford Expedition Front End View Photo
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There are four tabs across the top of the grille that must be pushed down to release the assembly from the
core support. Once free, the entire unit was placed on a bench topped with a blanket.
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These eight U-clips were then pried off to allow the insert and chrome bezel to be freed from the shell. Be
gentle because you'll be reusing these clips in a minute.
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Page 2 of 2
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Another set of clips holds the bezel onto the insert and was carefully pried apart.
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The bezel was then remounted to the grille shell using the eight U-clips we carefully pried off.
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Page 2 of 2
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On the Carriage Works insert, the four mounting brackets were loosely attached to each corner with the
provided screws and clips.
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Now the insert was set into the shell and the locations of the brackets were marked.
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Four 3/32-inch holes were then drilled into the back side of the grille shell.
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Using the screws and clips, the insert was then secured to the shell.
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Four brackets were attached to the bottom insert, and it was set into place.
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It was attached to the bumper and valance by screwing the clips to the existing brackets.
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The holes in the brackets are oblong, so any minor fitment adjustments can be made at this time.
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2003 Ford Expedition Front View Photo
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The entire assembly could now be set back onto the vehicle, and the four clips across the top were used to
temporarily hold it in place.
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7/2/2010
2003 Ford Expedition Front View Photo
Page 2 of 2
you can find a new Escalade for $65,100.00. It comes with a standard Automatic transmission, and 2WD drivetrain.
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The twelve bolts that hold it all together were replaced accordingly.
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7/2/2010
Page 2 of 2
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Underneath, the foglight assemblies and plastic rivets were popped back into place.
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Finally, the eight plastic rivets holding the top cover down were replaced.
Grille on Grille
7/2/2010

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