4 - Altendorf

Transcription

4 - Altendorf

Special Machines
INSTRUCTIONS FOR USE
EDGE BANDING MACHINE
EDGE FEEDER FULLY AUTOMATIC
1901 MOT
2 597 640 x Index AC x 2006/10 x ENGLISH
P05
Relevance in print
When buying the edge banding machine you decided in favour
of a model with an individual composition. This operating instructions also contains additional devices, except special executions, that are offered by HOLZ--HER within the model range.
We ask for your understanding that there are mentioned additional devices which you did not choose.
The high standard of quality and security is guaranteed by a permanent development. Therefore there can possibly appear differences between this operating instructions and your unit. Also
errors cannot be excluded totally. Therefore we ask for your understanding that from descriptions, indications and illustrations
there cannot be derived legal claims.
Order information
Please supply the following information:
Title of document
Code number
Date of issue
Language
REICH Spezialmaschinen GmbH
Plochinger Straße 65
72622 Nürtingen
Germany
Telephone +49 7022 702--0
Telefax
+49 7022 702 101
E--Mail: [email protected]
Internet: http://www.holzher.de
This document was prepared by the Technical Editorial Department of
REICH Special Machines GmbH.
1901 MOT
2
Special Machines
2 597 640 x 2006/10 x ENGLISH
Contents
CHAPTER
1
Technical data
1.1
1.2
Characteristic Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -- 1
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -- 1
1.3
1.4
Scope of application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -- 1
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -- 1
1.5
Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -- 2
1.6
1.7
Unit dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -- 3
Working dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -- 4
1.8
1.9
Connected power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -- 4
Compressed air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -- 4
1.10
Special accessories (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -- 5
2
Safety
2.1
Protective devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 -- 1
2.2
Residual risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 -- 1
3
Design and mode of operation
3.1
General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -- 1
3.2
Mode of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -- 1
3.3
Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -- 2
4
Start up
4.1
Starting up edge feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -- 1
4.1.1
4.1.2
4.1.2.1
4.1.3
4.1.3.1
4.2
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -- 1
Cut lengths feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -- 1
Loading new edges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -- 5
Feeding coiled edging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -- 7
Loading new coiled edging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -- 12
Operating sequence of coiled edging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -- 14
4.2.1
4.2.2
Model: Transport chain with motorised drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -- 14
Model: Transport belt with synchronised drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -- 15
1901 MOT
2 048 841 x 2006/10 x ENGLISH
Special Machines
3
Contents
CHAPTER
5
5.1
5.1.1
6
Setting of edge feeder
General instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 -- 1
Setting positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 -- 1
Optional
6.1
Magazine width extension kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 -- 1
6.2
Edging box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 -- 1
7
7.1
7.2
Care and maintenance
General instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 -- 1
Changing transport belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 -- 2
8
Troubleshooting and remedies
9
Notes
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 -- 1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 -- 1
Explanation:
Correction bars for modifications with respect to the previous edition are shown in side bars or within
tables or graphic frames.
1901 MOT
4
Special Machines
2 048 841 x 2006/10 x ENGLISH
Technical data
2 597 632 Ind. AB
1
CAUTION
The unit must only be used in conjunction with an programmable logical Holz--Her controller
(PLC). *
1.1
Characteristic Data
Unit denomination:
Edge feeder fully automatic
Model 1901 MOT
Manufacturer
Model
Serial No.
Year
Series No.
1.2
Glue in name plate type 131.0801
Schild, Typ 1310801 einkleben
Weight
Model
1901 MOT
Weight
50 kg
1.3
Scope of application
This edge feeder may be used on its own or together with other edge bander units, with programmable
logical Holz--Her controller (named PLC in the following).
1.4
Operation
The purpose of the edge feeder is to hold edging material, either in cut lengths or in coiled form, feed
it to the workpiece by means of a transport belt and cut it to length if from a coil.
Depending on model, change--over between cut lengths or coiled strip is either by means of the selector keys at the operating panel or the selector switch at the control cabinet.
The switch in and out points of the end trimming knife for trimming coiled edging may be changed by
way of the PLC.
The setting to thickness and height of the edge thickness is effected by motorical setting with PLC.
The workpiece is placed on a continuously--driven transport chain with precision--guided coated plastic
links, positively pressed on to this by means of non--driven rubberised pressure rollers, or by spring-loaded roller levers with an endless compound belt, to be guided along the edging feed unit.
Depending on the machine type, the panel either abuts against the stationary edge or, when the edging transport is synchronised (TRIATHLON range) the panel meets the edging as it is transported at
the same speed.
1901 MOT
2 597 640 x 2006/10 x ENGLISH
Special Machines
1 -- 1
1
1.5
Technical data
2 597 632 Ind. AB
Intended use
The edge feeder is intended exclusively to feed edging material, either as strips or in coiled form, to
the glue--coated end faces of panel--shaped rectangular workpieces of wood or materials with physical
and technological properties similar to wood, such as chipboard, fibreboard, MDF, etc. during the run
through the machine.
For admissible working dimensions see item 1.7.
Any other use or application is considered outside the scope of this definition.
The manufacturer cannot accept liability for resultant damage; the user shall bear the risk alone.
1901 MOT
1 -- 2
Special Machines
2 597 640 x 2006/10 x ENGLISH
Technical data
2 597 632 Ind. AB
1.6
1
Unit dimensions
Dimensions in mm
Zero point KAM
Front edge of frame
(at ACCORD with roughing cut 2100 from front edge of frame)
Projection: TRIATHLON with 6,6
All dimensions are approximately details.
* Width of frame weld
PRIMUS 1436 SE PVC
152,5
516
800
970
1536
275
735
395
1090
TRIATHLON
621
275
735
830
955
ACCORD / ACCORD -- V
766
95
450
700
950
a
b
c
d
e
TRIATHLON -- V
Basic machine
741
-- without extractor channel at ACCORD
-- with control box at TRIATHLON + PRIMUS
(V=Machines with roughing cutter unit)
259.9600 Ind. A
1901 MOT
2 597 640 x 2006/10 x ENGLISH
Special Machines
1 -- 3
Technical data
1
1.7
2 597 632 Ind. AB
Working dimensions
Model
1901 MOT
Edging length
min. 350 mm
Edging height
max. 66 mm
Edging thickness
Cut--length edging
-- Single
-- Bundle thickness
-- Bundle thickness with magazine extension
(optional)
Edging thickness
Coiled edging
-- Depending on material
-- Coil diameter
(Coil plate Ø 820 mm)
1.8
0,3 -- 30 mm
max. 150 mm
max. 300 mm
0,3 -- 3 mm
max. 800 mm
Connected power
Model
1901 MOT
AC 400 V 50 Hz + N
0,5 A 0,14 kW
AC 230 V 50 Hz
0,7 A 0,14 kW
AC 200 V 50 Hz
0,8 A 0,14 kW
AC 230 V 60 Hz
0,7 A 0,14 kW
Control voltage
24 V DC
1.9
Compressed air
Model
1901 MOT
Compressed air
max. 6 bar (6 x 105 Pa)
Air consumption
16 L/min
1901 MOT
1 -- 4
Special Machines
2 597 640 x 2006/10 x ENGLISH
Technical data
2 597 632 Ind. AB
1.10
1
Special accessories (optional)
Model
Magazine width
extension kit
(For single edges as from
5 mm thick)
1901 MOT
Article No. 1315536
Extension set
for magazine support
Model range ACCORD
Article No. 2600102
Edging box cpl.
Partition, down
Partition, up
Base cpl.
Article No. 2051303
Article No. 2051486
Article No. 2051494
Article No. 2051400
Special transport belt
Transport of problematic
edging material
Article No. 1321471
Mechanical optical barrier
for edge monitoring
Article No. 5001679
Guide
for edging with contour deviations
Article No. 2773090
Edging brake
Article No. 5007274
1901 MOT
2 597 640 x 2006/10 x ENGLISH
Special Machines
1 -- 5
1
Technical data
2 597 632 Ind. AB
-- Void page --
1901 MOT
1 -- 6
Special Machines
2 597 640 x 2006/10 x ENGLISH
Safety
2
See also operating manual for the basic machine, chapter ”safety”.
2.1
Protective devices
A protection hood (41) prevents any danger of injury by contact with the end trimming knife from
above.
41
2.2
Residual risks
Our machines harbour residual risks that are unavoidable despite the care taken in their design and
manufacture, and that are inherent to operation of the machine.
DANGER
Residual risks are:
Uncovered area between transport chain and raised pressure bridge of the basic machine, as this
allows access to the unit tools.
Always keep your hand away from running tools!
Non--covered lateral opening at the trimming knife in the edge pass area.
1901 MOT
2 597 640 x 2006/10 x ENGLISH
Special Machines
2 -- 1
2
Safety
Exceeding the limiting pressure for pneumatic hoses.
The manufacturer of this machine shall not be liable for risks arising from the use of other agents
(such as lubricants or cleaners) or from hooking up the machine to machines or products made by
other manufacturers. *
1901 MOT
2 -- 2
Special Machines
2 597 640 x 2006/10 x ENGLISH
3.1
3
General description
This machine/unit is based on years of practical experience and incorporates the results of extensive
studies in research and development.
3.2
Mode of operation
The workpiece is placed on a continuously--driven transport chain with precision--guided coated
plastic links, positively pressed on to this by means of non--driven rubberised pressure rollers, or by
spring--loaded roller levers with an endless compound belt, to be guided along the edge feeder.
Depending on the machine type, the panel either abuts against the stationary edge or, when the
edging transport is synchronised (TRIATHLON range) the panel meets the edging as it is transported at the same speed.
The purpose of the edge feeder is to hold edging material, either in cut lengths or in coiled form,
feed it to the workpiece by means of a transport belt and cut it to length if from a coil.
Depending on model, change--over between cut lengths or coiled strip is either by means of the
selector keys at the operating panel or the selector switch at the control cabinet. The switch in and
out points of the end trimming knife for trimming coiled edging may be changed by way of the PLC.
The setting to thickness and height of the edge thickness is effected by motorical setting with PLC.
1901 MOT
2 597 640 x 2006/10 x ENGLISH
Special Machines
3 -- 1
3
3.3
Design
3
Edging guide
4
Infeed window
5
Motorical adjustment spindle to set infeed window to edge thickness
7
Pusher
9
Motorical press pad
15
Transport belt
16
End trimming cylinder
22
Deflector roller
24
Automatic pressure regulator for end trimming cylinder
42
Base plate
43
Impact cylinder shield
44
Knurled knob
50
Synchronised drive of transport belt (version)
1901 MOT
3 -- 2
Special Machines
2 597 640 x 2006/10 x ENGLISH
16
43
3
4
24
7
5
44
15
22
9
3
42
9
50
1901 MOT
2 597 640 x 2006/10 x ENGLISH
Special Machines
3 -- 3
3
-- Void page --
1901 MOT
3 -- 4
Special Machines
2 597 640 x 2006/10 x ENGLISH
Start up
4.1
Starting up edge feeder
4.1.1
General
4
Change--over to strip or coiled edging is by activation (tick) of the application. ACCORD models
have an additional selector switch at the back of the control cabinet.
1901 -- EDGE FEEDER
ON
COIL
STRIPS
Model range ACCORD
4.1.2
Cut lengths feed
NOTICE
The feed is suitable for single edging or edging bundles up to 30 mm thick and at least 350 mm
long. *
Press OFF button (107) and/or select position «O» at the selector switch (12) in the case of an
ACCORD model.
Model range ACCORD
107
12
Push back pusher (7) with knurled knob (8).
8
7
7
1901 MOT
2 597 640 x 2006/10 x ENGLISH
Special Machines
4 -- 1
Start up
4
Position edges with grain end against guide rail (1).
For long edges provide additional support.
1
Set press pad (9) to edging height, with approx. 1 mm play allowance, with PLC.
ACHSEN -- 1901
1901 --1 KANTENHÖHE NIEDERHALTER
1901 --2 KANTENSTÄRKE
1 mm
1901 --3 KANTENHÖHE FENSTER
9
Position the infeed window (4) via the PLC so that the foremost front edge can pass freely.
Make sure, however, that the following edge cannot enter.
ACHSEN -- 1901
5
4
4
1901 MOT
4 -- 2
Special Machines
2 597 640 x 2006/10 x ENGLISH
Start up
4
By way of the PLC set the top guide (23) of the edging guide (3) to edging height plus play
allowance.
Check edge pass by hand.
ACHSEN -- 1901
23
3
23
Push pusher (7) with knurled knob (8) forward and position against edge bundle.
Fit pressure shoe extension (10) in collar screws (11) when the edge bundle tends to fan out.
8
7
7
11 10
Activate cut--length edging (tick) or set selector switch (12) to the «Cut--length edging» symbol (14).
1901 -- EDGE FEEDER
ON
COIL
STRIPS
Model range ACCORD
14
12
1901 MOT
2 597 640 x 2006/10 x ENGLISH
Special Machines
4 -- 3
4
Start up
Start feed (transport chain) at the operating panel.
The transport belt (15) in each case puts the foremost edge in readiness and is then stopped by
the optical barrier (26).
15
e
26
If required fit edge stop (54) at the pressure bridge.
(Model range ACCORD--TRIATHLON)
54
In the case of machines with detent roller, the optical barrier will only allow a workpiece to be fed
in when an edge is in readiness.
The edge will automatically be dragged along by the glue--coated grain surface of the workpiece.
1901 MOT
4 -- 4
Special Machines
2 597 640 x 2006/10 x ENGLISH
Start up
4
4.1.2.1 Loading new edges
Last edge still in magazine and in readiness
Model range SPRINT/TRIATHLON
-- Push back pusher (7) with knurled knob (8).
-- Load edges and position with front end against guide rail (1).
-- Push pusher (7) with knurled knob (8) forward and position against edge bundle.
8
7
1
Model range ACCORD
------
Set selector switch (12) at the back of the operating cabinet of the basic machine to «O».
Load edges and position with front end against guide rail (1).
Set selector switch (12) at the back of the operating cabinet of the basic machine to
«cut--length edging» (14).
Model range ACCORD
8
12
7
Model range ACCORD
7
1
14
12
1901 MOT
2 597 640 x 2006/10 x ENGLISH
Special Machines
4 -- 5
Start up
4
No edge in magazine
Model range SPRINT/TRIATHLON/ACCORD
-------
After feeding the last edge, the transport belt (15) switches off after 10 seconds.
The error message «REPLENISH MAGAZINE» appears on the operating panel display.
Load edges and position with front end against guide rail (1).
Press Reset key
at operating panel.
(Acknowledge error message «REPLENISH MAGAZINE»)
-- The transport belt (15) takes the foremost edge into readiness and is then stopped by the optical
barrier (26).
8
15
7
1
e
26
7
15
1901 MOT
4 -- 6
Special Machines
2 597 640 x 2006/10 x ENGLISH
Start up
4.1.3
4
Feeding coiled edging
NOTICE
Suitable for feeding coiled edging up to 3 mm thickness. Takes coils up to 800 mm diameter
max. *
Load coiled edging in a clockwise sense onto the coil plate (21), the side to be glued facing the
workpiece.
For coils with large inner diameter insert wood core.
21
Clamp deflector roller (22) with wing nut.
22
8
7
7
1901 MOT
2 597 640 x 2006/10 x ENGLISH
Special Machines
4 -- 7
4
Start up
Set press pad (9) to edging height, with approx. 1 mm play allowance, with PLC.
ACHSEN -- 1901
1 mm
9
4
Use PLC to set the infeed window (4) to the edging thickness plus play allowance.
ACHSEN -- 1901
4
4
By way of the PLC set the top guide (23) of the edging guide (3) to edging height plus play
allowance.
Check edging pass by hand.
ACHSEN -- 1901
23
3
23
1901 MOT
4 -- 8
Special Machines
2 597 640 x 2006/10 x ENGLISH
Start up
4
Push pusher (7) with knurled knob (8) forward and position against edge.
8
7
7
Pressure setting for end trimming knives
Type: Edging feed in combination with motorised pressure unit
Automatic pressure adjustment (24) of the end trimming knife, as pre--set by means of the PLC.
Increasing from approx. 1.5 to 6 bar for edging thickness from 0.3 to 3 mm.
The pressure remains at 6 bar for edging over 3 mm thick.
bar
24
Type: Edging feed in combination with manual pressure unit
Set pressure of impact knife at pressure reducer (24) to expected empirical value and in accordance with the edging material to be processed.
bar
CAUTION
*
Minimum value at pressure reducer (24) 1,2 bar
Setting value at:
Edging thickness < 1 mm 1,2 bar
Edging thickness > 1 mm 1,2 -- 6 bar
24
1901 MOT
2 597 640 x 2006/10 x ENGLISH
Special Machines
4 -- 9
Start up
4
Activate coiled edging (tick) or set selector switch (12) to the «Coiled edging» (13) symbol.
1901 -- EDGE FEEDER
ON
COIL
STRIPS
Model range ACCORD
12
13
Start feed (transport chain) at the operating panel.
The transport belt (15) takes the edge into readiness and is then stopped by the optical barrier (26).
15
e
26
1901 MOT
4 -- 10
Special Machines
2 597 640 x 2006/10 x ENGLISH
Start up
4
If required, fit edge stop (54) at the pressure bridge.
(Model range ACCORD--TRIATHLON)
54
In the case of machines with detent roller, the optical barrier only allows the feed of a workpiece
when an edge is in readiness.
The edging will be taken up by the glue--impregnated end face of the workpiece or will be fed in
at the same speed when the edging transport is synchronised.
The signal to activate the trimming knife is provided by the workpiece via the process line control
point of the control (PLC).
1901 MOT
2 597 640 x 2006/10 x ENGLISH
Special Machines
4 -- 11
Start up
4
4.1.3.1 Loading new coiled edging
Coiled edging still in magazine and in readiness
Model range SPRINT/TRIATHLON
-----
Load coiled edging in a clockwise sense onto coil plate (21).
The transport belt (15) takes the edge into readiness.
8
7
7
15
21
Model range ACCORD
------
Set selector switch (12) at the back of the control cabinet of the basic machine to «O».
Set selector switch (12) at the back of the control cabinet of the basic machine to
«coiled edging» (13).
-- The transport belt (15) takes the edge into readiness.
Model range ACCORD
8
12
7
Model range ACCORD
21
7
15
12
13
1901 MOT
4 -- 12
Special Machines
2 597 640 x 2006/10 x ENGLISH
Start up
4
No coiled edging in magazine
Model range SPRINT/TRIATHLON/ACCORD
-------
After processing the coiled edging, the transport belt (15) switches off after 10 seconds.
The error message «REPLENISH MAGAZINE» appears on the operating panel display.
Press Reset key
at operating panel.
(Acknowledge error message «REPLENISH MAGAZINE»)
-- The transport belt (15) takes the edge into readiness.
15
21
8
7
15
1901 MOT
2 597 640 x 2006/10 x ENGLISH
Special Machines
4 -- 13
4
Start up
4.2
Operating sequence of coiled edging
4.2.1
Model: Transport chain with motorised drive
Coiled edging (13) in readiness
-- End trimming cylinder Z2 at back.
-- Pusher (7), via cylinder Z1, presses edge (13)
against transport belt (15).
Control switch S1, if fitted, will be activated.
-- Transport belt (15) starts after a delay and
advances edge (13).
-- Optical barrier (S2) detects edge (13) and
switches off transport belt (15) after a delay.
-- Cylinder Z1 moves back for a pre--set time or until
the control switch, if fitted, opens.
Cylinder Z1 is without pressure.
15
S2
2
S1
7
Z2
Z1
1
FE
13
RE
Front edge (FE) of workpiece operates
line control point LDS 1 ON
-- End trimming cylinder Z2 is pre--tensioned.
Z2
FE
RE
2
Rear edge (RE) of workpiece operates
line control point LDS 2 OFF
-- Due to pre--tension, end trimming cylinder Z2
trims with increased force.
-- Edge (13) leaves optical barrier (S2).
End trimming cylinder Z2 retracts.
13
S2
Z2
1901 MOT
4 -- 14
Special Machines
2 597 640 x 2006/10 x ENGLISH
Start up
4.2.2
4
Model: Transport belt with synchronised drive
Coiled edging (13) in readiness
-- End trimming cylinder Z2 at back.
Control switch S1, if fitted, will be activated.
-- Transport belt (15) starts after a delay and
advances edge (13).
-- Optical barrier (S2) detects edge (13) and
switches off transport belt (15) after a delay.
-- Cylinder Z1 moves back for a pre--set time or until
the control switch, if fitted, opens.
Cylinder Z1 is without pressure.
Front edge (FE) of workpiece operates
line control point LDS 1 ON
15
S2
4
3
2
S1
7
Z2
Z1
1
13
FE
RE
-- End trimming cylinder Z2 is pre--tensioned.
Z2
Front edge (FE) of workpiece operates line
control point LDS 3 BELT START FRONT EDGE
4
3
FE
RE
-- The edge (13) will be transported forwards in
synchronisation with the chain speed.
15
7
Z2
13
Z1
Continuation
1901 MOT
2 597 640 x 2006/10 x ENGLISH
Special Machines
4 -- 15
4
Start up
Front edge (FE) of workpiece operates line
control point LDS 4 BELT STOP FRONT EDGE
4
FE
RE
-- The transport belt (15) will stop and cylinder Z1
moves back.
-- The edge (13) carries on, being transported by
the workpiece.
15
7
Z2
Rear edge (RE) of workpiece operates
line control point LDS 2 OFF
-- Due to pre--tension, end trimming cylinder Z2
trims with increased force.
-- The edge (13) leaves optical barrier (S2).
End trimming cylinder Z2 retracts.
FE
RE
13
Z1
2
13
S2
Z2
1901 MOT
4 -- 16
Special Machines
2 597 640 x 2006/10 x ENGLISH
5.1
5
General instructions
The TRIATHLON machine range with pre--cutter unit offers several setting positions for edge feeding,
depending on the glue station.
5.1.1
Setting positions
Edge feeder range combined
with
Glue station, nozzle
Glue station, roller
Clamping lever setting position
A1 + B1
A2 + B2
Clamping lever setting position
with lowered pre--cutter unit
1961 for machining heavy solid
wood edging
A0 + B0
not possible
A0
B0
A1
B1
A2
Top view
B2
27
25
Screw in clamping lever (25+27) at the corresponding setting position, abut the edging feed against
the stop points and clamp with clamping lever.
1901 MOT
2 597 640 x 2006/10 x ENGLISH
Special Machines
5 -- 1
5
-- Void page --
1901 MOT
5 -- 2
Special Machines
2 597 640 x 2006/10 x ENGLISH
Optional
6.1
6
Magazine width extension kit - Article No. 131.5536
The magazine width extension is suitable for solid wood edging thicker than 5 mm.
NOTICE
When processing edging less than 5 mm thick, the full extended width of the magazine of 300 mm
cannot be covered, as the edge bundles tend to fan out, which may lead to operational difficulties.
*
6.2
Edging box
a
b
c
The edging box is designed to keep different types of edging in readiness where edging has to be
changed frequently.
Edging box cpl.
with 4 partitions, low
and 2 partitions, high
Article No. 205.1303
Partition, low
Partition, high
(a)
(b)
Base cpl.
(c)
1901 MOT
2 597 640 x 2006/10 x ENGLISH
Special Machines
6 -- 1
6
Optional
-- Void page --
1901 MOT
6 -- 2
Special Machines
2 597 640 x 2006/10 x ENGLISH
7.1
7
General instructions
DANGER
Refer to the chapter ”Safety” during maintenance and inspection work and the machine must
be depressurised and switched off!
Turn off the main switch (13) -- setting «O» -- and secure with a padlock.
Depressurise the pneumatic supply system (60)!
13
60
*
Pollution of the environment.
Waste material of all kinds should be disposed of in an environmentally friendly way and in
compliance with local recycling and disposal procedures. *
Clean the machine/unit daily.
Remove wood chips with a suitable brush or with a saw dust approved extractor system.
Remove any wood left inside, particularly in the area of the motor, spindles and guideways.
DANGER
This will endanger your health!
Because of the fine dust produced, the machine should never be cleaned with
compressed air.
Use extraction system released for wood dust. *
Lightly grease all moving parts, such as sliding surfaces, adjusting spindles and guideways, whenever
required.
1901 MOT
2 597 640 x 2006/10 x ENGLISH
Special Machines
7 -- 1
7
7.2
Changing transport belt (15)
Loosen clamping lever(s) [27 (25+27)] and swing edge feed under base plate (28) out of the way.
Model range TRIATHLON
27
28
27
28
25
Remove ball head (19) and disengage glue cylinder (29).
19
29
Loosen clamping of eccentric bolt (31) by unscrewing threaded stud (30).
30
Continuation
1901 MOT
7 -- 2
Special Machines
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7
Turn eccentric bolt (31) by 180 degrees and lift out. The transport belt (15) becomes slack.
31
31
15
Remove left--hand serrated belt pulley (32).
32
Change transport belt (15).
Top view
15
Joint place
15
CAUTION
Transport belt with joint place:
When the transport belt (15) runs in the wrong sense, the belt joint may separate. Observe sense
of run of transport belt (15) in accordance with the edge feed, looking from the joint. *
Continuation
1901 MOT
2 597 640 x 2006/10 x ENGLISH
Special Machines
7 -- 3
7
Re--fit in reverse order.
Check gap of 0.2 mm between pusher (7) and transport belt:
-- With the transport belt running and pusher (7) pushed forward, a sheet of paper (0.2 mm thick)
held in the gap must remain undamaged.
-- Correction:
Loosen hex. nut (37) and adjust piston rod (36) of cylinder (35) accordingly.
+ sense
-- sense
=
=
increased gap
decreased gap
Tighten hex. nut (37).
36
35
m
7
_
+
37
1901 MOT
7 -- 4
Special Machines
2 597 640 x 2006/10 x ENGLISH
8
DANGER
Repairs to electrical equipment must not be performed except by an electrician, or by trained
personnel under the direction and supervision of an electrician, in accordance with electrical
engineering rules. *
This table is intended for rectification of simple problems
No.
1
Fault
Edging is not transported
forward
Possible cause
Remedy
a) Feed (transport chain) not
a) Select feed at the operating
panel.
switched on.
b) Selector switch not active
(setting «O») at model
range ACCORD:
b) Set selector switch to the
corresponding symbol.
c) Infeed window (4) set too
narrow.
c) Correct the adjustment via
PLC.
ACHSEN -- 1901
1901--1 KANTENHÖHE NIEDERHALTER
1901--2 KANTENSTÄRKE
1901--3 KANTENHÖHE FENSTER
4
ACHSEN -- 1901
4
Continuation
1901 MOT
2 597 640 x 2006/10 x ENGLISH
Special Machines
8 -- 1
8
No.
Fault
Possible cause
Remedy
1
Edging is not transported
forward
d) Upper guide (23) of edge
guide is not set to edging
height.
d) Set upper guide (23) to
edging height plus play allowance via PLC.
ACHSEN -- 1901
23
e) Waste material in edge
e) Clean.
guide (3).
3
3
f) Optical barrier (26) dirty.
f) Clean.
26
g) Optical barrier (26) not
correctly adjusted.
g) Light beam must not touch
edge areas of bore of edge
guide (3).
3
26
e
Continuation
1901 MOT
8 -- 2
Special Machines
2 597 640 x 2006/10 x ENGLISH
8
No.
Fault
Possible cause
Remedy
2
Rear edge projection of
coiled edging is not trimmed
a) Selector switch not in posi- a) Set the selector switch in
tion «coiled edging» at moposition «coiled edging»
del range ACCORD.
b) Operating panel: «coiled
edging» not activated
(tick).
b) Set tick at «Coiled edging».
1901 -- EDGE FEEDER
1901 -- EDGE FEEDER
ON
COIL
STRIPS
3
End trimming knife not
trimming
a) Adjust trimming knife pressure at pressure reducer
(24) in accordance with
edging material.
ON
COIL
STRIPS
a) Minimal pressure 1.2 bar
Setting value for:
Edg. thickness < 1 mm
1,2 bar
Edg. thickness >1 mm
1,2 -- 6 bar
24
b) With model «Automatic
pressure adjustment»
make corrections at the
setting screw.
b) Pressure setting automatically increasing from approx. 1.5 to 6 bar.
Continuation
1901 MOT
2 597 640 x 2006/10 x ENGLISH
Special Machines
8 -- 3
8
No.
Fault
Possible cause
Remedy
3
End trimming knife not
trimming
b) End trimming knife (18)
b) Lubricate.
The knife (18) must move
easily without pressure.
sluggish.
1718
18
17
c) Lubricate sealing rings (17)
in impact cylinder (16) with
pneumatic grease (Article
No. 1475606).
17
16
4
Edge projection too long
or too short
(Basic value approx. 20 mm)
a) Values for edge projection
out of adjustment
a) For edge projection settings see chapter Control in
the manual of basic machine.
Continuation
1901 MOT
8 -- 4
Special Machines
2 597 640 x 2006/10 x ENGLISH
8
No.
Fault
Possible cause
Remedy
5
Edge not running true
a) Clamping lever (25/27) for
fixing base plate (28) not
tight.
a) Tighten clamping lever
(25/27).
28
28
27
25
27
Model range TRIATHLON with pre--milling
6
Pusher (7) not retracting
a) Switch S1 faulty.
a) Check switch S1 and replace if necessary.
(if mounted)
S1
7
7
Transport belt (15) not running
a) Motor fuse F1 blown.
a) Check motor fuse F1 on wiring board.
(Motorical version)
(See electric circuit diagram 2892561)
F1
15
Continuation
1901 MOT
2 597 640 x 2006/10 x ENGLISH
Special Machines
8 -- 5
8
No.
Fault
Possible cause
Remedy
7
Transport belt (15) not running
b) Magnetic clutch Y1 defective.
b) Check magnetic clutch Y1.
(See electric circuit diagram 2892561)
(Model with synchronised drive with
transport chain)
Y1
15
Installation site: basic machine--cover transport chain
8
Other faults
Spezialmaschinen
Manual
Error Messages
PLC
SERVICE
1901 MOT
8 -- 6
Special Machines
2 597 640 x 2006/10 x ENGLISH
Notes
9
1901 MOT
2 597 640 x 2006/10 x ENGLISH
Special Machines
9 -- 1
REICH Spezialmaschinen GmbH
Technische Dokumentation
Plochinger Straße 65
72622 Nürtingen
Germany
Telefax +49 7022 702 139
Sender
Comment to manual of 1901 MOT
Output date 2006/10 -- Index AC
Idea
Review
Correction

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