Catalog – CMS50/60/71 Electric Cylinder
Transcription
Catalog – CMS50/60/71 Electric Cylinder
Drive Technology \ Drive Automation \ System Integration \ Services Catalog Servo Technology CMS50/63/71 Electric Cylinder Edition 06/2009 16621611 / EN SEW-EURODRIVE—Driving the world Content 1 Introduction ....................................................................................................... 5 1.1 The SEW-EURODRIVE Group of Companies.......................................... 5 1.2 Products and systems from SEW-EURODRIVE....................................... 6 1.3 Copyright................................................................................................... 7 1.4 Additional documentation.......................................................................... 8 1.5 Structure of the safety notes ..................................................................... 8 2 Product Description and Overview of Types................................................. 9 2.1 Product Description................................................................................... 9 2.2 Size ......................................................................................................... 10 2.3 Overview of benefits ............................................................................... 11 2.4 Areas of application ................................................................................ 11 2.5 Functional description ............................................................................. 12 2.6 Operating principle of the recirculating ball screw and planetary roller screw drive ............................................................. 14 2.7 Comparison of electric cylinders ............................................................. 15 2.8 Nameplate, unit designation ................................................................... 17 2.9 Designs ................................................................................................... 21 3 Project Planning.............................................................................................. 41 3.1 Project planning procedure ..................................................................... 41 3.2 Service life of bearings and threaded spindles ....................................... 43 3.3 Calculation example for CMS71L with 10 mm spindle pitch ................... 45 3.4 Calculation example for service life of spindles and bearings ................ 51 4 Technical Data................................................................................................. 54 4.1 Rated data .............................................................................................. 54 4.2 Derating for increased ambient temperatures......................................... 54 4.3 Operating temperatures .......................................................................... 54 4.4 Key to the data tables ............................................................................. 55 4.5 General features ..................................................................................... 55 4.6 CMS50 .................................................................................................... 56 4.7 CMS63 .................................................................................................... 57 4.8 CMS71 .................................................................................................... 59 4.9 Brake....................................................................................................... 60 4.10 BP/BS brakes.......................................................................................... 61 4.11 BMV brake control system ...................................................................... 62 4.12 Encoder systems .................................................................................... 63 4.13 Switching equipment and safeguards of the motor series ...................... 64 4.14 Scope of delivery .................................................................................... 65 4.15 CMS50S mounting dimensions............................................................... 66 4.16 CMS63S/M mounting dimensions........................................................... 71 4.17 CMS71L mounting dimensions ............................................................... 75 4.18 Additional feature – Ventilation ............................................................... 79 4.19 Mechanical stroke limiting....................................................................... 81 4.20 Mounting situation at customer site ........................................................ 82 4.21 Torque/speed characteristic curves ........................................................ 91 4.22 Dynamic limit torque ............................................................................... 93 4.23 Thermal limit torque ................................................................................ 95 4.24 MOVIDRIVE® assignment table ........................................................... 100 4.25 MOVIAXIS® assignment table .............................................................. 102 Catalog – CMS50/60/71 Electric Cylinder 3 Content 4 5 Prefabricated Cables .................................................................................... 104 5.1 Description ............................................................................................ 104 5.2 Dimensioning the cable cross section................................................... 105 5.3 Assignment table for cables and CMS electric cylinders ...................... 106 5.4 Structure of the prefabricated cables for CMS electric cylinders .......... 107 5.5 Power cable .......................................................................................... 109 5.6 Encoder cables ..................................................................................... 113 5.7 Mating connector combination .............................................................. 118 5.8 Forced cooling fan cable....................................................................... 120 5.9 Cable specifications for CMS power cables.......................................... 122 5.10 Cable specifications for encoder cables ............................................... 126 5.11 Cable specification of forced cooling fan cables for CMS motors......... 128 6 Design and Operating Notes........................................................................ 130 6.1 General maintenance work ................................................................... 130 6.2 Lubrication of screw drive ..................................................................... 130 6.3 Lubricant for recirculating ball screws and planetary roller screw drives ................................................................. 132 6.4 Relubrication interval ............................................................................ 133 6.5 Lubricator – only for size CMS71L........................................................ 135 6.6 Sealing air ............................................................................................. 138 6.7 Filter ventilation not part of delivery from SEW – only CMS71 ............. 139 7 Address Directory ......................................................................................... 140 8 Index............................................................................................................... 160 Catalog – CMS50/60/71 Electric Cylinder Introduction The SEW-EURODRIVE Group of Companies 1 Introduction 1.1 The SEW-EURODRIVE Group of Companies 1 Catalog Global presence Driving the world with innovative drive solutions for all branches and for every application. Products and systems from SEW-EURODRIVE are used in a multitude of applications worldwide. These include the automotive, building materials, food and beverage as well as metal-processing industries. The decision to use drive technology made by SEW-EURODRIVE stands for reliability regarding both, functionality and investment. We are represented in the most important branches of industry all over the world: With twelve manufacturing plants and 66 assembly plants in 46 countries and our comprehensive range of services, which we consider an integrative service adequately continuing our commitment to outstanding quality. Always the right drive The SEW-EURODRIVE modular concept offers millions of combinations. This wide selection enables you to choose the correct drive for all applications, each based on the required speed and torque range, space available and the ambient conditions. Gear units and gearmotors offering a unique and finely tuned performance range and the best economic prerequisites to face your drive challenges. The gearmotors are powered by MOVITRAC® frequency inverters, MOVIDRIVE® inverters and MOVIAXIS® multi-axis servo inverters, a combination that blends perfectly with the existing SEW-EURODRIVE program. As in the case for mechanical systems, the development, production and assembly is also carried out completely by SEWEURODRIVE. In combination with our drive electronics, these drives will provide the utmost in flexibility. Products of the servo drive system, such as low backlash servo gear units, compact servomotors or MOVIAXIS® multi-axis servo inverters provide precision and dynamics. From single-axis or multi-axis applications all the way to synchronized process sequences, servo drive systems by SEW-EURODRIVE offer a flexible and customized implementation of your application. For economical, decentralized installations, SEW-EURODRIVE offers components from its decentralized drive system, such as MOVIMOT®, the gearmotor with integrated frequency inverter or MOVI-SWITCH®, the gearmotor with integrated switching and protection function. SEW-EURODRIVE hybrid cables have been designed specifically to ensure cost-effective solutions, independent of the philosophy behind or the size of the system. The latest developments from SEW-EURODRIVE: MOVITRANS® – system components for contactless energy transfer, MOVIPRO® - the decentralized drive control and MOVIFIT® – the new decentralized intelligence. Power, quality and sturdy design combined in one standard product: With high torque levels, industrial gear units from SEW-EURODRIVE realize major movements. The modular concept will once again provide optimum adaptation of industrial gear units to meet a wide range of different applications. Your ideal partner Its global presence, extensive product range and broad spectrum of services make SEW-EURODRIVE the ideal partner for the machinery and plant construction industry when it comes to providing drive systems for demanding applications in all branches of industries and applications. Catalog – CMS50/60/71 Electric Cylinder 5 Introduction Products and systems from SEW-EURODRIVE 1 1.2 Products and systems from SEW-EURODRIVE The products and systems from SEW-EURODRIVE are divided into 4 product groups. These 4 product groups are: 1. Gearmotors and frequency inverters 2. Servo drive systems 3. Decentralized drive systems 4. Industrial gear units Products and systems used in several group applications are listed in a separate group "Products and systems covering several product groups". Consult the following tables to locate the products and systems included in the respective product group: 1. Gearmotors and frequency inverters Gear units/gearmotors Motors Frequency inverters • • • • • • • • • • • • • • Helical gear units/helical gearmotors Parallel shaft helical gear units/parallel shaft helical gearmotors Helical-bevel gear units/helical-bevel gearmotors Helical-worm gear units/helical-worm gearmotors Spiroplan¨ right-angle gearmotors Drives for electrified monorail systems Geared torque motors Pole-changing gearmotors Variable speed gear units/variable speed gearmotors Aseptic gearmotors ATEX compliant gear units/gearmotors ATEX compliant variable speed gear units/variable speed gearmotors • • • • • • Asynchronous AC motors/AC brakemotors Multi-speed AC motors / AC brakemotors Energy-efficient motors Explosion-proof AC motors/AC brakemotors Torque motors Single-phase motors/singlephase brakemotors Asynchronous linear motors • • MOVITRAC® frequency inverters MOVIDRIVE® inverters Control, technology and communication options for inverters 2. Servo drive systems Servo gear units / servo gearmotors Servomotors Servo drive inverters/servo inverters • • • • • • 6 Low backlash servo planetary gear units/planetary gearmotors Low backlash helical-bevel servo gear units / helicalbevel gearmotors Explosion-proof servo gear units / servo gearmotors • • • • Asynchronous servomotors/servo brakemotors Synchronous servomotors/servo brakemotors Explosion-proof servomotors/servo brakemotors Electric cylinders Synchronous linear motors • MOVIDRIVE® servo inverters MOVIAXIS® multi-axis servo inverters Control, technology and communication options for servo drive inverters and servo inverters Catalog – CMS50/60/71 Electric Cylinder Introduction Copyright 1 3. Decentralized drive systems Decentralized drives • • • • • Communication and installation MOVIMOT® gearmotors with • integrated frequency inverter • MOVIMOT® motors/brakemotors with integrated frequency • inverter MOVI-SWITCH® gearmotors with integrated switching and protection function MOVI-SWITCH® motors/brakemotors with integrated switching and protection function Explosion-proof MOVIMOT® and MOVI-SWITCH® gearmotors Fieldbus interfaces Field distributors for decentralized installation MOVIFIT® product range – MOVIFIT®-MC to control MOVIMOT® drives – MOVIFIT®-SC with integrated electronic motor switch – MOVIFIT®-FC with integrated frequency inverter Contactless energy transfer • MOVITRANS® system – Stationary components for energy supply – Mobile components for energy consumption – Line cables and installation material 4. Industrial gear units • • • Helical gear units Helical-bevel gear units Planetary gear units Products and systems covering several product groups • • Operator terminals MOVI-PLC® drive-based control system In addition to products and systems, SEW-EURODRIVE offers a comprehensive range of services. These include: • Technical consulting • Application software • Seminars and training • Extensive technical documentation • International customer service Visit our homepage at → www.sew-eurodrive.com The website provides comprehensive information and services. 1.3 Copyright © 2009 – SEW-EURODRIVE. All rights reserved. Copyright law prohibits the unauthorized duplication, modification, distribution, and use of this document, in whole or in part. Catalog – CMS50/60/71 Electric Cylinder 7 Introduction Additional documentation 1 1.4 Additional documentation In addition to this catalog, the following documentation provides further information about the electric cylinder: 1.5 • Operating instructions for the CMS electric cylinder • MOVIDRIVE® B system manual • MOVIAXIS® system manual • 'Plug Connectors and Pre-Fabricated Cables' system description • CAD data • 'Drive Engineering –Practical Implementation: Servo technology' • DVD E-learning Electric Cylinder • Flyer Structure of the safety notes The safety notes in this catalog are designed as follows: Pictogram Signal word STOP INFORMATION 8 Meaning Possible damage to property Consequences if disregarded Damage to the drive system or its environment Useful information or tip. Simplifies the handling of the drive system. Catalog – CMS50/60/71 Electric Cylinder Product Description and Overview of Types Product Description 2 2.1 2 Product Description and Overview of Types Product Description Applications with linear movement place high demands on the travel profile. Conventional solutions consisting of pneumatic and hydraulic cylinders will quickly reach their system limits in terms of performance. The connection of the electric cylinders to the inverters from SEW-EURODRIVE results in intelligent drive systems offering a high degree of flexibility and positioning accuracy, new options in programming, power control and diagnostic functions. These translate into new and reliable concepts that can be integrated into a variety of production processes. The electric cylinders of the CMS series are precise, powerful, and fast. When combined with drive electronics from SEW-EURODRIVE, they form economical, energy-efficient drive solutions that ensure a high level of process reliability in system operation and are easy to integrate into existing automation systems. Catalog – CMS50/60/71 Electric Cylinder 9 Product Description and Overview of Types Size 2 2.2 Size SEW-EURODRIVE offers three product variants for electric cylinders: 2.2.1 CMS50S 64907AXX 2.2.2 CMS63S/M 64908AXX 2.2.3 CMS71L 64889AXX 10 Catalog – CMS50/60/71 Electric Cylinder Product Description and Overview of Types Overview of benefits 2.3 2 Overview of benefits Mechatronic systems are becoming ever more prevalent in all branches of industry, replacing older technology that requires more maintenance and expense. Replacing a pneumatic cylinder with an electric cylinder offers many benefits for the user, including lower production costs and increased productivity and quality. • Intelligent drive system offering a high degree of flexibility (positioning, programming, power control, diagnostic options) • Save on costs for compressed air (for pneumatic) • Easy integration into automation processes • Simple installation and mounting (pipes do not have to be laid) • Reduction in noise emission due to controlled acceleration (protects mechanical components) • Simple integration in automation processes due to connection to all commercial bus systems: PROFIBUS, INTERBUS, INTERBUS LWL, DeviceNet, CAN, CANopen 2.4 Areas of application All applications that place demands on the travel profile, such as • Torque dampening • Different force profiles • Maximum acceleration speeds • Travelling to more than two positions The electric cylinder can be used in the following areas: • Metal processing machines • Wood processing machines • Handling systems • Printing machines • Plastic manufacturing and processing machines • Food-processing machines Catalog – CMS50/60/71 Electric Cylinder 11 Product Description and Overview of Types Functional description 2 2.5 Functional description 2.5.1 General information Synchronous servomotors of the SEW CM-CMP motor series are used as the basis for the CMS electric cylinder series. The service life of the electric cylinders (threaded spindle and bearings) must be taken into account, as it depends on the load cycle and travel cycle. The electric cylinders are equipped with a resolver that serves as a speed and position encoder. The absolute encoder (HIPERFACE® encoder) is available as an option. In connection with a servo controller, you can freely define acceleration, velocity, position and force profiles. The repeat accuracy is 5/100 mm (0.002 in), if force and temperature are constant. The electric cylinders are available with or without brakes (holding brake only). The motor is available with plug connector only (no terminal box). The connector type CMP motor series is used (for resolver, HIPERFACE® encoder and power). 2.5.2 CMS50S A CMP50S servomotor is used for the drive. An add-on component, comprising a screw drive and guide, is flanged onto the unit. All components and options of the motor, except the flanged end shield and the rotor (due to the larger bearing), are adopted from the CMP. As standard, the drive is adapted to the customer’s application through the flanged end shield on the drive side of the motor. The rotor turns the threaded spindle while the nut remains fixed. The nut is routed in an aluminum extruded housing via T-slot nuts. The nut and piston rod are connected to each other. The piston rod has a smooth, highquality corrosion-proof surface and is sealed using a wiper with guide ring. The joint head is connected to the piston rod. The spindle nut has a lubricant reservoir, which extends the relubrication interval. The relubrication can also be carried out by a greasing nipple. 2.5.3 CMS63S/M A CMS63S/M servomotor is used for the drive. An add-on component, comprising a screw drive and guide, is flanged onto the unit. All components and options of the motor, except the flanged end shield and the rotor (due to the larger bearing), are adopted from the CMP. As standard, the drive is adapted to the customer’s application through the flanged end shield on the drive side of the motor. The rotor turns the threaded spindle while the nut remains fixed. The nut is routed in an aluminum extruded housing via T-slot nuts. The nut and piston rod are connected to each other. The piston rod has a smooth, highquality corrosion-proof surface and is sealed with a sealing system. The joint head is connected to the piston rod. An oil bath lubrication system supplies the bearing points, threaded spindle and seals with lubricant. INFORMATION The CMS63S/M series with stroke lengths of 400 mm and 600 mm will be available as of the 4th quarter 2009. 12 Catalog – CMS50/60/71 Electric Cylinder Product Description and Overview of Types Functional description 2.5.4 2 CMS71L Synchronous servomotors of the SEW CM-CMP motor series are used as the basis for the CMS71L electric cylinder series. The rotors are designed as a hollow shaft. The spindle nut of the recirculating ball screw or planetary roller screw drive is attached to the rotor. Depending on the direction of the motor rotation, the threaded spindle is moved out of or in to the rotor. The threaded spindle must be prevented from turning, so that the rotary motion of the rotor (spindle nut) is transformed into a linear motion. The threaded spindle is protected from "heavy" contamination by a bellows. Catalog – CMS50/60/71 Electric Cylinder 13 Product Description and Overview of Types Operating principle of the recirculating ball screw and planetary roller screw 2 2.6 Operating principle of the recirculating ball screw and planetary roller screw drive We differentiate between the two following threaded spindle types for electric cylinders: 2.6.1 Recirculating ball screw (KGT) The recirculating ball screw is used in the CMS50S, CM63S/M and CMS71L electric cylinders. 59566AXX The recirculating ball screw transfers the load from the threaded spindle to the nut via ball bearings (power transmission by ball bearings). 2.6.2 Planetary roller screw drive (PGT) The planetary roller screw drive is used in the CM63S/M, CMS71L electric cylinders. Preferred application areas: • Low feed rate and high force • Unfavorable operating conditions such as pressing 59565AXX The planetary roller screw drive transfers the load from the threaded spindle to the nut via the convex thread edges of rollers (power transmission by planetary rollers). 14 Catalog – CMS50/60/71 Electric Cylinder Product Description and Overview of Types Comparison of electric cylinders 2.7 Comparison of electric cylinders 2.7.1 Peak feed thrust Fmax 2 The following figure shows an overview of the peak feed thrust Fmax of the electric cylinders: Fmax = 20 kN Fmax = 10 kN Fmax = 5.3 kN CMS50S CMS63S/M CMS71L 65168AXX Catalog – CMS50/60/71 Electric Cylinder 15 Product Description and Overview of Types Comparison of electric cylinders 2 2.7.2 Maximum speed vmax. The following figure shows an overview of the maximum feed thrust against the maximum speed nepk of the electric cylinders. Stroke length [mm] 70 nepk = 4500 m-1 p = 5 mm / KGT nepk = 4500 m-1 p = 5 mm / KGT 150 CMS50S 300 nepk = 2500 m-1 100 nepk = 4500 m-1 p = 5 mm / KGT p = 6 mm / KGT nepk = 4500 m-1 p = 5 mm / PGT nepk= 4500 m-1 p = 6 mm / KGT nepk = 4500 m-1 p = 5 mm / PGT nepk = 4500 m-1 p = 6 mm / KGT nepk = 3000 m-1 p = 10 mm / KGT nepk = 3000 m-1 p = 5 mm / PGT -1 p= 6 mm / KGT CMS63S/M 200 (600+400)* 200 CMS71L 200 nepk = 3000 m 350 nepk = 2000 m-1 p = 6 mm / KGT 0.20 0.25 0.3 0.375 0.45 0.5 vmax [m/s] Max. feed rate 65167AEN 16 p = Spindle pitch nepk = max. permitted speed KGT = Recirculating ball screw PGT = Planetary roller screw drive * = Stroke lengths 400 mm and 600 mm will be available as of the 4th quarter 2009. Catalog – CMS50/60/71 Electric Cylinder Product Description and Overview of Types Nameplate, unit designation 2.8 Nameplate, unit designation 2.8.1 Nameplate 2 Each electric cylinder has a nameplate that provides important information. The following figure shows an example of a nameplate. Example 76646 Bruchsal/Germany CMS71L/BS/TF/AS1H/SB1 01.12345678.01.0001.06 lo 6.2 Nm Motor Mo 9.5 17 lmax 25.0 kN Fpk ˚C -20...+40 V U Sys 400 3000 nN r/min ne pk 3000 24 Nm Vbr 19 Bremse KGT 10 Spindel mm/r P Fuchs RENOLIT CX-TOM15 0594 927 0 Umrichterbetrieb 3 ~ IEC60034 Permanentmagnete lP 45 Iso.KL. 155 (F) r/min kg 17.0 A A Hub 200 m Made in Germany 64905AXX Type Motor type No. Serial number Mo Standstill torque (thermal continuous torque at low speeds) I0 Standstill current Fpk Peak feed force Imax Maximum permitted motor current IP Degree of protection U Sys Motor voltage °C Ambient temperature range Isol. cl. Thermal class nN Rated speed ne pk Maximum mechanically permitted speed kg Weight Brake Rated voltage of brake/braking torque Spindle Spindle type P Spindle pitch Stroke Stroke length Lubricant Catalog – CMS50/60/71 Electric Cylinder 17 Product Description and Overview of Types Nameplate, unit designation 2 2.8.2 Unit designation The following characteristic unit data can be read from the unit designation of the electric cylinder: Example: CMS50S electric cylinder CMS 50S /BP /KY /RH1M /SB1 Plug connector: /SM1 = Motor /SB1 = Brakemotor Encoder system: /RH1M = resolver, 2-pole /AS1H = Absolute encoder (HIPERFACE®, multi-turn) /ES1H = Absolute encoder (HIPERFACE®, single-turn) /AK0H = Absolute encoder (HIPERFACE®, multi-turn) Motor protection/temperature measuring: /TF = temperature sensor (positive coefficient thermistor or PTC resistor) /TH = Thermostat (bimetallic switch) /KY1) = KTY84-130-Sensor Brake: /BP = CMS50S, 24 V holding brake /BP = CMS63S/M, 24 V holding brake /BS = CMS71L, 24 V holding brake Size: 50S 63S / 63M 71L Type: CMS = Electric cylinder 1) CMS50 and CMS63 are only available with KTY 18 Catalog – CMS50/60/71 Electric Cylinder Product Description and Overview of Types Nameplate, unit designation 2.8.3 2 Standards The electric cylinders from SEW-EURODRIVE conform to the relevant standards and regulations, in particular to: 2.8.4 • CE • UL (optional) • CSA (optional) • VDE Storage conditions Electric cylinders are treated with an anti-corrosion agent as standard. The motor parts are protected against corrosion for two years when stored in unopened original packaging (with Vario lubrication system one year → battery life). Observe the following storage conditions for CMS electric cylinders: 2.8.5 • Store CMS electric cylinders indoors • Keep storage area clean and dry. • Maintain a storage temperature between -10 °C and +70 °C • Relative humidity should not exceed 95 % • Original packaging must be free from damages • The standard color is RAL 9005 black • Optional surface protection Coating Catalog – CMS50/60/71 Electric Cylinder 19 Product Description and Overview of Types Nameplate, unit designation 2 2.8.6 Surface protection In addition to standard surface protection, electric cylinders also available with surface protection OS1 to OS4. The special procedure "Z" is also available. The special procedure "Z" means that large surface recesses are sprayed with a rubber filling prior to painting. Layers Surface protection Standard 1) Variant 1 • • Variant 2 1) 1 × dip primer 1 x one-component top coat Regular coat thickness [μm] 70 Suitable for • • • • • • OS1 • • • OS2 • • • • OS3 • • • • OS4 • 1 × dip primer 1 × two-component base coat 1 × two-component top coat 1 × dip primer 1 × two-component highsolid base coat 1 × two-component base coat 1 × two-component top coat 1 × dip primer 1 × two-component highsolid base coat 2 × two-component base coat 1 × two-component top coat 1 × dip primer 2 × two-component epoxy base coat 2 × two-component top coat • • 1 × dip primer 1 × two-component highsolid top coat 120 - 180 • • • • • • • • • • • • • • 1 × dip primer 1 × two-component highsolid base coat 1 × two-component highsolid top coat 1 × dip primer 1 × two-component highsolid base coat 1 × two-component base coat 1 × two-component highsolid top coat 1 × dip primer 2 × two-component epoxy base coat 1 × two-component highsolid top coat 160 - 250 • • • • 210 - 320 • • • • 260 - 380 • • • • Normal ambient conditions Relative humidity below 90 % Max. surface temperature 120 °C Corrosivity category C12) low environmental impact Relative humidity max. 95% Max. surface temperature 120 °C Corrosivity category C22) Medium environmental impact Relative humidity up to 100 % Max. surface temperature 120 °C Corrosivity category C32) High environmental impact Relative humidity up to 100 % Max. surface temperature 120 °C Corrosivity category C42) Very high environmental impact Relative humidity up to 100 % Max. surface temperature 120 °C Corrosivity category C5-12) 1) The variant used currently depends on the color of the top coating. 2) in accordance with DIN EN ISO 12944-2 20 Catalog – CMS50/60/71 Electric Cylinder Product Description and Overview of Types Designs 2.9 2 Designs INFORMATION The standard variant is indicated in bold in the tables below. 2.9.1 Spindle The following variants are available. 2.9.2 Designation Option KGT Recirculating ball screw PGT Planetary roller threaded spindle Stroke/pitch The following variants are available. Designation Option Stroke [mm] Pitch [mm] CMS50S CMS63S/M CMS71L 70 5 KGT - - 100 6 - KGT - 100 5 - PGT - 150 5 KGT - - 200 5 - PGT PGT 200 6 - KGT KGT 200 10 - - KGT 300 5 KGT - - 350 6 - - KGT 400 6 - KGT - 600 6 - KGT - Catalog – CMS50/60/71 Electric Cylinder 21 Product Description and Overview of Types Designs 2 2.9.3 Connector position The following connector positions are available. Designation Standard Position adjustable [1] 270/T [1] Positions of the adjustable connectors (example) [1] Delivery status Designation 270/R 22 Option Radial position Catalog – CMS50/60/71 Electric Cylinder Product Description and Overview of Types Designs 2.9.4 2 CMS50S A-side mounting/B-side mounting The following variants for A-side mounting/B-side mounting are available. CMS50S x4 A-side mounting Designation KG 16 Standard B-side mounting Designation Standard FA1) Designation Option FA 21) SA1) FSA1) 1) The fit bolts for mounting the flange or pivot bearing are included. If no mounting option is selected, four fit bolts are included with each CMS. Catalog – CMS50/60/71 Electric Cylinder 23 Product Description and Overview of Types Designs 2 Position of CMS50S mount-on components The following table shows the positions of the mount-on components: Note the following: INFORMATION • The standard position of the mount-on components is 270°. This is based on the basic connector position of 270°. • The A-side endshield and the cover disc can only be rotated together. 180° Connector position (basis) 270° 180° Mount-on pos. B-side (A endshield) 270° 180° Lubricant point 270° 180° Mount-on pos. B-side (Cover disk) 270° Mount-on pos. A-side 270° 90° 0° 65029AEN 24 Catalog – CMS50/60/71 Electric Cylinder Product Description and Overview of Types Designs Order example 1: 2 The figure shows the CMS50 electric cylinder with connector position 0°: Connector position 0° 65523AEN The following order information is required: Connector pos. 270° (basis) 270° Mount-on pos. B-side (A endshield) 180° Lubricant point 180° Mount-on pos. B-side (cover disk) 180° Mount-on pos. A-side 180° 65030AEN Catalog – CMS50/60/71 Electric Cylinder 25 2 Product Description and Overview of Types Designs Order example 2: The figure shows the CMS50 electric cylinder with connector position 90°: Connector position 90° 65524AEN The following order information is required: Connector position (basis) 270° Mount-on pos. B-side (A endshield) 270° Lubrication point 90° Mount-on pos. B-side (cover disk) 270° Mount-on pos. A-side 180° 65035AEN 26 Catalog – CMS50/60/71 Electric Cylinder Product Description and Overview of Types Designs Order example 3: 2 The figure shows the CMS50 electric cylinder with connector position 180°: Connector position 180° 65525AEN The following order information is required: Connector pos. (basis) 270° Mount-on pos. B-side (A endshield) 180° Lubrication point 0° Mount-on pos. B-side (cover disk) 180° Mount-on pos. A-side 180° 65036AEN Catalog – CMS50/60/71 Electric Cylinder 27 2 Product Description and Overview of Types Designs Forced cooling fan (additional option) CMS50S Designation VR 28 Option DC 24 V Catalog – CMS50/60/71 Electric Cylinder Product Description and Overview of Types Designs 2.9.5 2 CMS63S/M A-side mounting/B-side mounting The following design variants for A-side mounting/B-side mounting are available. CMS63S/M x4 x4 A-side mounting Designation KG 20 Standard B-side mounting Designation Standard FA1) Designation Option SA1) FSA1) 1) The machine screws and dowel pins for mounting the flange or pivot bearing are included. If no mounting option is selected, four machine screws and dowel pins are included with each CMS. Catalog – CMS50/60/71 Electric Cylinder 29 Product Description and Overview of Types Designs 2 Position of CMS63 mount-on components The following table shows the positions of the mount-on components: Note the following: INFORMATION • The standard position of the mount-on components is 270°. This is based on the basic connector position of 270°. • The A-side endshield and the cover disc can only be rotated together. 180° 180° Connector position (basis) 270° Mounting pos. B-side (cooling water conn.) 270° 180° Lubrication point 270° 90° 0° Mounting pos. A-side 270° 90° 0° 65331AEN 30 Catalog – CMS50/60/71 Electric Cylinder Product Description and Overview of Types Designs 2 Order example 1: The figure shows the CMS63 electric cylinder with connector position 0°: Cooling water connection 270° Connector position 0° 65520AEN The following order information is required: Connector pos. 270° (basis) 270° Mounting pos. B-side (cooling water conn.) 180° Lubrication point 180° Mountin pos. A-side 180° 65333AEN Catalog – CMS50/60/71 Electric Cylinder 31 2 Product Description and Overview of Types Designs Order example 2: The figure shows the CMS63 electric cylinder with connector position 90°: Cooling water connection 270° Connector position 90° 65521AEN The following order information is required: Connector pos. 270° (basis) 270° Mounting pos. B-side (cooling water connection) 90° Lubrication point 90° Mounting pos. A-side 270° 65335AEN 32 Catalog – CMS50/60/71 Electric Cylinder Product Description and Overview of Types Designs 2 Order example 3: The figure shows the CMS63 electric cylinder with connector position 180°: Connector position 180° Cooling water connection 270° 65522AEN The following order information is required: Connector pos. 270° (basis) 270° Mounting pos. B-side (cooling water conn.) 0° Lubrication point 0° Mounting pos. A-side 180° 65337AEN Catalog – CMS50/60/71 Electric Cylinder 33 2 Product Description and Overview of Types Designs Forced cooling fan (additional option) CMS63M/L Designation VR 34 Option DC 24 V Catalog – CMS50/60/71 Electric Cylinder Product Description and Overview of Types Designs 2.9.6 2 CMS71L A-side mounting / B-side mounting The following variants for A-side mounting / B-side mounting are available. CMS71L A-side mounting Designation Standard SG 32 Designation KG 32 Catalog – CMS50/60/71 Electric Cylinder B-side mounting Designation Standard SG 32 Option Designation Option KG 32 35 Product Description and Overview of Types Designs 2 Position of CMS71L mount-on components The following table shows the positions of the mount-on components: Note the following: INFORMATION • The standard position of the mount-on components is 270°. This is based on the basic connector position of 270°. • The A-side endshield and the cover disc can only be rotated together. 180° Mounting pos. B-side 270° Connector position (basis) 270° 180° 180° Lubrication point 270° 180° Sealing air connection 270° Mounting pos. A-side 270° 90° 0° 90° 0° 65196AEN 36 Catalog – CMS50/60/71 Electric Cylinder Product Description and Overview of Types Designs 2 Order example 1: The figure shows the CMS71 electric cylinder with connector position 0°: Connector position 0° 65526AEN The following order information is required: Mounting pos. B-side 180° Connector position (basis) 270° Lubrication point 180° Sealing air connection 180° Mounting pos. A-side 180° 65349AEN Catalog – CMS50/60/71 Electric Cylinder 37 2 Product Description and Overview of Types Designs Order example 2: The figure shows the CMS71 electric cylinder with connector position 90°: Connector position 90° 65527AEN The following order information is required: Mounting pos. B-side 270° Connector position (basis) 270° Lubrication point 90° Sealing air connection 90° Mounting pos. A-side 270° 65350AEN 38 Catalog – CMS50/60/71 Electric Cylinder Product Description and Overview of Types Designs 2 Order example 3: The figure shows the CMS71 electric cylinder with connector position 180°: Connector position 180° 65348AEN The following order information is required: Mounting pos. B-side 180° Connector position (basis) 270° Lubrication point 0° Sealing air connection 0° Mounting pos. A-side 180° 65351AEN Catalog – CMS50/60/71 Electric Cylinder 39 2 Product Description and Overview of Types Designs Lubricator (additional option) The following variants are available. CM71L Designation Option SV Star Vario ST Star Control Time SI Star Control Impuls Bellows ventilation (additional option) The following variants are available. CM71L Designation Available None 40 Option Without closing plug With closing plug "Caution: Bellows ventilation is closed. Ensure ventilation via sealing air connection." Catalog – CMS50/60/71 Electric Cylinder Project Planning Project planning procedure 3 3 Project Planning Check the following before beginning project planning: 3.1 • Ambient conditions • Installation conditions (overhung loads and flexural torques not permitted) • Check the positioning accuracy (5/100 mm) Project planning procedure The following flow diagram illustrates the project planning procedure for an electric cylinder. Further information can be found in the subsequent sections. Catalog – CMS50/60/71 Electric Cylinder 41 3 Project Planning Project planning procedure Start of project planning Determine the mechanical plant data: - Moved masses - Friction coefficient of bearings - Travel distance - Any existing processing forces - Ambient conditions (temperature, dirt, etc.) Determine the kinematic requirements: Travel cycle known? Calculating the travel cylce on the basis of known plant data possible? no no yes yes Calculate the travel cycle with the resulting data: - Acceleration/deceleration - Speed - Travel times/waiting times Estimate the relative cyclic duration factor Determine existing forces by determining the torque (Mstat M Dyn Mspindle ) - Max. required feed force Fmax release force - Effectively required force Feff Fmax < Fmax electric cylinder Electric cylinder too small no Determine the mean speed n Calculate the mean brake force Determine the operating point Consider the thermal limit curve of the electric cylinder Operating point below or max. at the thermal limit curve Feff , n Select the controller on the basis of the max. force (see assignment table in the CMS catalog) PBr = no PBr _ t1 + ... + PBr _ tn × tn tZ Select the braking resistor from the "Assignment table braking resistor - inverter" via the maximum and mean braking power Select further components, such as encoder interface and fieldbus cards, if applicable, etc. Calculate the peak brake force PBr _ tn = MDYN × ntBr × η load 9550 END 64138AEN 42 Catalog – CMS50/60/71 Electric Cylinder Project Planning Service life of bearings and threaded spindles 3.2 3 Service life of bearings and threaded spindles The table shows the dynamic load rating [C] of the spindle and bearings. C = Dynamic load rating of the spindles and bearings in [N] Motor type 3.2.1 Spindle Bearing CMS50S With KGT 5 mm pitch 9000 20000 CMS63S/M With KGT 6 mm pitch 34000 39000 CMS63S/M With PGT 5 mm pitch 29000 39000 CMS71L With KGT 10 mm pitch 55000 60000 CMS71L With KGT 6 mm pitch 44000 60000 CMS71L With PGT 5 mm pitch 44000 60000 Threaded spindle Service life (L) in revolutions ⎛ C L = ⎜⎜ ⎝ 1,1 x FM L C FM ⎞ ⎟⎟ ⎠ 3 x 10 6 = Service life [revolutions] = Dynamic load rating [N] = Average load [N] Average load (FM): FM q1 3 = 3 F1 × F1...Fn q1...qn KA 100 q2 3 + F2 × 100 3 + ....+ Fn × qn 100 × KA = Feed thrust in travel section [N] = Proportion of time in % of the travel section = Service factor Working method KA service factor Constant movement 1.0 Moderate shock loads 1.25 Medium shock loads 1.5 Service life (Lh) in hours: Lh = Lh L Lm L nm × 60 = Service life [hours] = Service life [revolutions] = Average speed [min-1] Catalog – CMS50/60/71 Electric Cylinder 43 Project Planning Service life of bearings and threaded spindles 3 Bearing Service life (L) in revolutions ⎛ C L = ⎜⎜ ⎝1.25 x FM L C FM ⎞ ⎟⎟ ⎠ 3 x 10 6 = Service life [hours] = Dynamic load rating [N] = Average load [N] Service life (Lh) in hours: Lh = Lh L Lm 44 L nm × 60 = Service life [hours] = Service life [revolutions] = Average speed [min-1] Catalog – CMS50/60/71 Electric Cylinder Project Planning Calculation example for CMS71L with 10 mm spindle pitch 3.3 3 Calculation example for CMS71L with 10 mm spindle pitch In the following example, only the upward stroke is taken into account. Customer information: Maximum velocity vmax ≤ 0.25 m/s Travel time tstroke 0.850 s Rest period tP 7.15 s Weight m 500 kg Travel distance s 150 mm Use a CMS71L electric lift cylinder with a ball screw (KGT) and brake. The KGT has an efficiency of h = 0.92 and a spindle pitch of p = 10 mm. V Vmax S1 t1 0.25 s S2 t2 0.35 s S3 t3 0.25 s t4 t 7.15 s 60178AXX Catalog – CMS50/60/71 Electric Cylinder 45 3 Project Planning Calculation example for CMS71L with 10 mm spindle pitch Calculation of the maximum speed: m 0. 25 s v 1 s 1 1 = = 1500 = 25 = 25 s × 60 min s min p 0.01m n= v n p = Velocity = Speed = Spindle pitch Calculation of the mean speed: n= n= t n n1× t 1 + n 2 × t 2 + n 3× t 3 + n 4× t 4 t1 + t 2 + t 3 + t 4 1 1 1 750 min × 0. 25 s + 1500 min × 0.35 s + 750 min × 0. 25 s = 112 .5 1 min 0. 25 s + 0.35 s + 0. 25 s + 7 .15 s = Time = Speed Calculation of the maximum acceleration: a= a vmax t1 vmax t1 = m 0. 25 s m =1 2 0. 25 s s = Acceleration = Maximum velocity = Time Calculation of the stroke distance for travel section s1: 2 2 s1 = 1 × a × t 1 = 1 × 1 m2 × (0. 25 s ) = 0.0313 m = 31.3 mm 2 2 s s1 a t1 46 = Travel section = Acceleration = Time Catalog – CMS50/60/71 Electric Cylinder Project Planning Calculation example for CMS71L with 10 mm spindle pitch 3 Calculation of the stroke distance for travel section s2: s2 = vmax × t 2 = 0. 25 m s × 0.35 s = 0.0875 m = 85.5 mm s2 a t2 = Travel section = Acceleration = Time Calculation of the stroke distance for travel section s3: 2 2 m 1 1 s3 = 2 × a × t 3 = 2 × 1 2 × (0. 25 s ) = 0.0313 m = 31.3 mm s s3 a t3 = Travel section = Acceleration = Time Checking the stroke distance: sGesamt = s1 + s2 + s3 = 31.3 mm + 87.5 mm + 31.3 mm = 150.1 mm sgesamt s1 s2 s3 = Total travel section = 1. Travel section = 2. Travel section = 3. Travel section Calculating the forces and torques: Static F = F M p η M×2×π p× η = Force = Torque = Spindle pitch = Efficiency of threaded spindle m 500 kg × 9.81 s 2 × 0.01 m ( m × g) × p F ×p = M stat = = 2× π × η 2× π × η 2 × π × 0.92 Mstat F p h m g = 8.49 Nm = Static torque = Force = Spindle pitch = Efficiency of threaded spindle = Mass = Gravitational acceleration Catalog – CMS50/60/71 Electric Cylinder 47 Project Planning Calculation example for CMS71L with 10 mm spindle pitch 3 Dynamic M dyn1 Mdyn1 F p h m g M dyn2 Mdyn2 F p h m g ( m × a) × p F ×p = = = 2× π × η 2× π × η m 500 kg × 1 s2 × 0.01 m 2 × π × 0.92 = 0.86 Nm = Dynamic torque during acceleration = Force = Spindle pitch = Efficiency of threaded spindle = Mass = Gravitational acceleration F× p × η = 2× π = ( m × a) × p × η 2× π m 500 kg × 1 s2 × 0.01 m × 0.92 = 0.73 Nm = 2×π = Dynamic torque during deceleration = Force = Spindle pitch = Efficiency of threaded spindle = Mass = Gravitational acceleration Additional torque through mass inertia of electric cylinder: M CMSL71L M CMSL71L JCMS71L t1 nmax MCMS71L 48 = JCMS71L × n max × 2 × π s 60 min × t 1 37.43 × 10 -4 kg m × 1500 1/min × 2 × π = 60 s × 0.25 s min 2 = 2.35 Nm = Mass moment of inertia CMS71L = Time during acceleration = Maximum speed = Additional torque CMS71L Catalog – CMS50/60/71 Electric Cylinder Project Planning Calculation example for CMS71L with 10 mm spindle pitch 3 Maximum torque: M max1 = M stat + Mdyn1 + MCMS71L M max1 = 8.49 Nm + 0.86 Nm + 2.35 Nm = 11.7 Nm Mmax1 Mstat Mdyn1 MCMS71L = Maximum torque = Static torque = Dynamic torque in travel section 1 = Torque through mass inertia of electric cylinder CMS71L Fmax1 = Mmax1 × 2 × π 11.7 Nm × 2× π = p 0.01 m Peak feed thrust: Fmax1 Mmax1 p = 7351.3 N = Maximum force = Maximum torque = Spindle pitch Maximum torque in the individual travel sections: Travel section s1 = Mmax1 = 11.7 Nm Travel section s2 = Mstat = 8.49 Nm Maximum torque in travel section s3: M max2 = M stat - Mdyn2 - MCMS71L Mmax2 Mstat Mdyn2 MCMS71L = Maximum dynamic torque in travel section 3 = Static torque = Dynamic torque in travel section 3 = Torque through electric cylinder CMS71L M max2 = 8.49 Nm - 0.73 Nm - 2.35 Nm = 5.41 Nm Catalog – CMS50/60/71 Electric Cylinder 49 Project Planning Calculation example for CMS71L with 10 mm spindle pitch 3 Checking the holding torque in travel section s4 that the brake must deliver: M halten= Mhalten F p h m g m ( m × g) × p × η F× p × η 500 kg × 9.81 s2 × 0.01 m × 0.92 = = 7.18 Nm = 2× π 2× π 2×π = Holding torque = Weight = Spindle pitch = Efficiency of spindle = Mass = Gravitational acceleration Brake holding torque MB1 = 19 Nm ≥ 7.18 Nm Calculation of effective utilization: Torque: Meff = Meff t1-4 Mmax1 Mstat Mmax2 t1 × M max1 2 + t2 × M stat 2 + t3 × Mmax2 2 t1 + t2 + t3 + t 4 = Effective torque = Parts in the individual travel sections = Maximum dynamic torque in travel section 1 = Static torque = Maximum dynamic torque in travel section 3 2 Meff = 2 2 0.25 s x (11.7 Nm) + 0.35 s x (8.49 Nm) + 0.25 s x (5.41 Nm) 0.25 s + 0.35 s + 0.25 s + 7.15 s = 2.9 Nm Effective force: Feff = Feff Meff p m g Meff × 2 × π 2.9 Nm × 2 × π = = 1822 N 0.01 m p = Effective force = Effective torque = Spindle pitch = Mass = Gravitational acceleration Checking the results with the system limits of CMS71L: Operating point (Feff = 1822 N and average speed = 112.5 1/min) below the thermal limit characteristic curve, see table in section 4.23.4 Peak feed thrust Fmax. CMS71L = 17000 N ≥ Fmax application = 7351 N 50 Catalog – CMS50/60/71 Electric Cylinder Project Planning Calculation example for service life of spindles and bearings 3.4 3 Calculation example for service life of spindles and bearings The table shows the dynamic load rating [C] of the spindle and bearings. Dynamic load rating of the spindles and bearings in [N] Motor type 3.4.1 Spindle Bearing CMS50S With KGT 5 mm pitch 9000 20000 CMS63S/M With KGT 6 mm pitch 34000 39000 CMS63S/M With PGT 5 mm pitch 29000 39000 CMS71L With KGT 10 mm pitch 55000 60000 CMS71L With KGT 6 mm pitch 44000 60000 CMS71L With PGT 5 mm pitch 44000 60000 Example: Customer requires service life of spindles and bearings of approximately 5 years Calculation of the feed thrusts in the individual travel sections: F1 = Mmax1 × 2 × π 11.7 Nm × 2× π = p 0.01 m = 7351.3 N F2 = Mstat × 2 × π p 8.49 Nm × 2× π 0.01 m = 5334 N F3 = Mmax2 × 2 × π 5.41 Nm × 2 × π = p 0.01 m = 3399 N F Mmax1 Mstat Mmax2 p = Force in the individual travel sections = Maximum torque travel section 1 = Static torque travel section 2 = Maximum torque travel section 3 = Spindle pitch = Proportion of time in the individual travel sections: q1 = t1 s = 0.25 = 0.031 s t ges 8s q2 = t2 s = 0.35 = 0.044 s t ges 8s q3 = t3 s = 0.25 = 0.031 s t ges 8s q1 t1 tges = Proportion of time in the individual travel sections: = Time in the individual travel sections = Total time t ges = t1 + t2 + t3 + t 4 t ges = 0.25 s + 0.35 s + 0.25 s + 7.15 s = 8 s Ⳏ 100 % Catalog – CMS50/60/71 Electric Cylinder 51 3 Project Planning Calculation example for service life of spindles and bearings Average load FM (taking pauses into account): 3 t 3 t 3 t = 3 F1 × t 1 + F2 × 2 + ....+ Fn × n × KA t ges t ges ges FM F1...Fn t1...tn = Feed thrust in travel section [N] = Proportion of time in the travel sections Working method KA service factor Constant movement 1.0 Moderate shock loads 1.25 Medium shock loads 1.5 KA assumed to be 1.0 here FM = 3 (7351 N)3× 0.031 + (5334 N)3 0.044 (3399 N)3 0.031 1.0 = 2724 N × × × + Service life of the spindle in revolutions: ⎛ C L = ⎜⎜ ⎝ 1.1 x FM L C FM 3 3 ⎛ 55000 N ⎞ ⎞ 6 6 6 ⎟⎟ x 10 = 6.184 x 10 min -1 ⎟⎟ x 10 = ⎜⎜ x 2724 N 1.1 ⎝ ⎠ ⎠ = Service life [hours] = Dynamic load rating [N] = Average load [N] Service life of the spindle in hours Lh = Lh L nm 6 L 6184 × 10 = = 916188 h nm × 60 112.5 1/min × 60 min/h = Service life [hours] = Service life [revolutions] = Average speed [min-1] If there are two shifts of operation, 16 hours per day, then the spindle service life is Lh 16 h/day 52 = 916188 h 16 h/day = 57261 days Catalog – CMS50/60/71 Electric Cylinder Project Planning Calculation example for service life of spindles and bearings 3 Service life of the bearing in revolutions: 3 3 ⎛ 60000 N ⎞ ⎛ ⎞ C 6 6 6 ⎟⎟ x 10 = 5472 x 10 revolutions ⎟⎟ x 10 = ⎜⎜ L = ⎜⎜ x 2724 N 1.25 ⎝ ⎠ ⎝1.25 x FM ⎠ L C FM = Service life [hours] = Dynamic load rating [N] = Average load [N] Service life of the bearing in hours Lh = Lh L nm 6 L 5472 × 10 = = 810667 h nm × 60 112.5 1/min × 60 min/h = Service life [hours] = Service life [revolutions] = Average speed [min-1] If there are two shifts of operation, 16 hours per day, then the service life is Lh 16 h/day = Catalog – CMS50/60/71 Electric Cylinder 810667 h 16 h/day = 50667 days 53 Technical Data Rated data 4 4 Technical Data 4.1 Rated data This data is indicated on the nameplate of the motor. In accordance with IEC34 (EN 60034), the nameplate data apply to a maximum ambient temperature of 40 °C and a maximum altitude of 1000 m above sea level. Please contact SEW-EURODRIVE for installation altitudes above 1000 m. 4.2 Derating for increased ambient temperatures The following derating applies for project planning of CMS electric cylinders in the ambient temperature range from + 40 °C to + 60 °C: The thermal speed/limit torque characteristic curve is re-scaled towards the origin (minimized). The thermal operating point based on effective torque and thermally effective speed of the application must be below the re-scaled characteristic curve. M0 M 0 (Tu) n0(Tu) n0 ⎛ 145°C − TU M0 (TU ) = M 0 x ⎜⎜ 105°C ⎝ ⎞ ⎟ ⎟ ⎠ ⎛ 145°C − TU n 0 (TU ) = K e x n0 x ⎜⎜ 105°C ⎝ ⎞ ⎟ ⎟ ⎠ 62912axx TU Ambient temperature [°C] M0 Standstill torque at nominal conditions M0(TU) Standstill torque at increased temperatures 40 °C < TU < 60 °C n0 Thermal limit torque at nominal conditions n0(TU) Thermal limit torque at increased temperature 40 °C < TU < 60 °C Ke Encoder factor for resolver = 1, for electronic encoders (e.g. Hiperface encoder) = 0.9 INFORMATION The CMS electric cylinders are designed for a maximum ambient temperature of 40 °C as standard. Please contact SEW-EURODRIVE if the motors are used at higher ambient temperatures. 4.3 Operating temperatures The electric cylinders are designed for use in a temperature range from -20 °C to +40 °C. Contact SEW-EURODRIVE if the motors are operated outside this temperature range! 54 Catalog – CMS50/60/71 Electric Cylinder Technical Data Key to the data tables 4.4 4 Key to the data tables The following table lists the short symbols used in the "Technical Data" tables. nN Rated speed nepk Maximum mechanically permitted speed M0 Standstill torque (thermal continuous torque at low speeds) I0 Standstill current Mpk Maximum limit torque Imax Maximum current Jmot Mass moment of inertia without brake1) Jbmot Mass moment of inertia with brake1) Jzusatz Additional mass moment of inertia without brake2) Jbzusatz Additional mass moment of inertia with brake2) MB Braking torque L1 Inductivity between connection phase and star point R1 Resistance between connection phase and star point Up0kalt Internal voltage at 1000 rpm P Spindle pitch D Nominal spindle diameter F Maximum permanent feed force Fpk Peak feed force 3) m Weight, variant without brake mbmot Weight, variant with brake 1) For the complete motor and spindle 2) For project planning with the SEW Workbench 3) Depending on max. amplifier current, dynamic or static load of spindle; prior to project planning with maximum force please contact SEW-EURODRIVE. 4.5 General features Design Thermal class Ambient temperature Noise levels / EN 60034 Vibration class Positioning accuracy (repetition accuracy) at constant force and temperature Catalog – CMS50/60/71 Electric Cylinder F (155 °C) -20 °C to +40 °C Below specified value "B" to EN60034-14 ±0.05 mm 55 Technical Data CMS50 4 4.6 CMS50 4.6.1 Features Design Standard Degree of protection IP65 Motor protection KTY Mounting position Any Cooling Natural convection VR forced cooling fan Via housing bore, with taper greasing nipple DIN 71412-A Lubrication Spindle protection 4.6.2 Optional Smooth piston rod with sealing system CMS50 technical data STOP Stroke length 300 mm → nepk = 2500 min-1 (max. mechanical speed) Stroke lengths 70 and 150 mm → nepk = 4500 min-1 (max. mechanical speed) Spindle nN Stroke length DxP [min-1] [mm] 3000 150 M0 I0 Mpk Imax [Nm [A] ] [Nm] [A] 1.3 0.96 5.2 5.1 70 50S KGT 15x5 4500 6000 Jbmot Jzusatz Jbzusatz MB [kgcm2] 0.54 0.6 0.12 0.12 0.62 0.14 0.14 300 0.61 0.67 0.19 70 0.54 0.6 0.12 0.56 0.62 0.14 0.14 300 0.61 0.67 0.19 70 0.54 0.6 0.12 0.56 0.62 0.14 0.14 0.61 0.67 0.19 0.19 150 150 1.3 1.32 1.3 1.7 5.2 5.2 7.0 9.0 L1 [Nm] [mH] 0.56 300 56 Jmot R1 Up0kalt [Ω] [V] 22.49 86 F Fpk m [kN] mbmot [kg] 5.8 6.4 6.5 7.1 0.19 7.8 8.4 0.12 5.8 6.4 6.5 7.1 0.19 7.8 8.4 0.12 5.8 6.4 6.5 7.1 7.8 8.4 4.3 4.3 4.3 71 37 11.61 22.5 7.11 62 48.5 1.2 1.2 1.2 5.3 5.3 5.3 Catalog – CMS50/60/71 Electric Cylinder Technical Data CMS63 4.7 CMS63 4.7.1 Features Design Standard Degree of protection Optional IP65 Motor protection KTY Mounting position See chapter 4.21.2 Cooling Natural convection Lubrication Oil bath lubrication Spindle protection 4.7.2 4 VR forced cooling fan/water cooling Smooth piston rod with sealing system CMS63 technical data STOP Stroke lengths 100, 200, 400 and 600 mm → nepk = 4500 min-1 (max. mechanical speed) Spindle nN Stroke length DxP [min-1] [mm] 3000 M0 I0 Mpk [Nm [A] [Nm] ] Imax 4500 6000 1.92 2.26 0.77 0.77 2.24 2.58 1.09 1.09 - - - - - - - - 400 2.9 2.15 11.1 12.9 100 1.92 2.26 0.77 0.77 200 2.24 2.58 1.09 1.09 - - - - - - - - 400 2.9 3.05 11.1 18.3 100 1.92 2.26 0.77 0.77 200 2.24 2.58 1.09 1.09 - - - - - - - - 400 2.9 3.9 11.1 23.4 PGT 20x5 4500 6000 100 200 100 200 100 200 2.9 2.15 11.1 2.9 3.05 11.1 2.9 3.9 Catalog – CMS50/60/71 Electric Cylinder 11.1 12.9 18.3 23.4 MB L1 [Nm] [mH] 200 600 3000 [kgcm2] 100 600 63S Jbmot Jzusatz Jbzusatz [A] 600 KGT 25x6 Jmot 1.69 2.03 0.54 0.54 1.81 2.15 0.66 0.66 1.69 2.03 0.54 0.54 1.81 2.15 0.66 0.66 1.69 2.03 0.54 0.54 1.81 2.15 0.66 0.66 R1 Up0kalt [Ω] [V] F Fpk [kN] 2.4 9.3 9.3 9.3 9.3 9.3 9.3 36.5 18.3 11.2 36.5 18.3 11.2 6.79 3.34 2.1 6.79 3.34 2.1 10 - - 2.4 10 64 - - 2.4 10 50 64 50 - - 2.8 10 2.8 2.8 mbmot [kg] 90 90 m 10 10 9.5 10.5 11 12 - - - - 9.5 10.5 11 12 - - - - 9.5 10.5 11 12 - - - - 9.5 10.5 11 12 9.5 10.5 11 12 9.5 10.5 11 12 57 Technical Data CMS63 4 Spindle nN Stroke length DxP [min-1] [mm] M0 I0 Mpk Imax [Nm [A] ] [Nm] [A] 3000 400 5.3 3.6 1) 2) 11.1 7.9 (21.4) (21.6) 600 100 KGT 25x6 4500 200 400 5.3 5.4 1) 2) 11.1 11.9 (21.4) (32.4) 600 100 63M 6000 200 400 5.3 6.9 600 3000 PGT 20x5 4500 6000 100 200 100 200 100 200 1) Jbmot Jzusatz Jbzusatz [kgcm2] 100 200 Jmot 2) 11.1 15.2 (21.4) (41.4) MB L1 [Nm] [mH] 2.69 3.03 0.77 0.77 3.01 3.35 1.09 1.09 - - - - - - - - 2.69 3.03 0.77 0.77 3.01 3.35 1.09 1.09 - - - - - - - - 2.69 3.03 0.77 0.77 3.01 3.35 1.09 1.09 - - - - - - - - 5.3 3.6 11.11) 7.92) 2.46 (21.4) (21.6) 2.58 2.8 0.54 0.54 2.92 0.66 0.66 5.3 5.4 11.11) 11.92) 2.46 (21.4) (32.4) 2.58 2.8 0.54 0.54 2.92 0.66 0.66 5.3 6.9 11.11) 15.22) 2.46 (21.4) (41.4) 2.58 2.8 0.54 0.54 2.92 0.66 0.66 9.3 9.3 9.3 22 9.8 5.9 R1 Up0kalt [Ω] [V] 3.56 1.48 0.92 F Fpk m [kN] [kg] 4.1 10 - - 4.1 10 - - 4.1 10 - - 100 67 52 9.3 22 3.56 100 5.2 10 9.3 9.8 1.48 67 5.2 10 9.3 5.9 0.92 52 5.2 10 11 12 12.5 13.5 - - - - 11 12 12.5 13.5 - - - - 11 12 12.5 13.5 - - - - 11 12 12.5 13.5 11 12 12.5 13.5 11 12 12.5 13.5 1) Max. permitted torque 2) Max. permitted current 58 mbmot Catalog – CMS50/60/71 Electric Cylinder Technical Data CMS71 4.8 CMS71 4.8.1 Features Design Standard 4 Optional IP45 (IP65)1) Degree of protection Motor protection TF Mounting position Any Cooling KTY/TH Natural convection Fixed lubrication point with taper greasing nipple DIN 71412-A Lubrication Spindle protection Lubricator chapter 6.5 Bellows 1) For electrical components 4.8.2 CMS71 technical data STOP Stroke length 200 mm → nepk = 3000 min-1 (max. mechanical speed) Stroke length 350 mm → nepk = 2000 min-1 (max. mechanical speed) Spindle nN DxP [min-1] Stroke length [mm] 200 M0 KGT 32x6 200 KGT 32x10 [kgcm2] [A] L1 R1 Up0kalt [Nm] [mH] [Ω] [V] F Fpk m [kN] mbmot [kg] 37.5 23.3 26.6 19 24 2.5 151 6.7 20 19 20 9.5 4.2 16.61) 7.32) 45.3 (31.4) (16.8) 50.3 36.1 39.4 19 24 2.5 151 6.7 153) 25 26 32.5 37.5 23.3 26.6 19 11 1.12 102 6.7 19 20 45.3 50.3 36.1 39.4 19 11 1.12 102 6.7 153) 25 26 19 20 25 26 9.5 6.2 9.5 6.2 1) 2) 1) 2) 1) 21.12) 22.1 13.6 (31.4) (25) 16.6 10.8 (31.4) (25) 20 200 9.5 9.6 22.1 (31.4) (38) 32.5 37.5 23.3 26.6 19 4.5 0.5 65 6.7 350 9.5 9.6 16.61) 16.82) 45.3 (31.4) (38) 50.3 36.1 39.4 19 4.5 0.5 65 6.7 153) 20 2000 200 9.5 4.2 31.4 16.8 32.5 37.5 23.3 26.6 19 24 2.5 151 3.6 17 19 20 3000 200 9.5 6.2 31.4 25 32.5 37.5 23.3 26.6 19 11 1.12 102 3.6 17 19 20 4500 200 9.5 9.6 31.4 38 32.5 37.5 23.3 26.6 19 4.5 0.5 65 3.6 17 19 20 9.5 24.41) 10.52) 4.2 32.5 (31.4) (16.8) 37.5 23.3 26.6 19 24 2.5 151 7.2 20 19 20 32.5 37.5 23.3 26.6 19 11 1.12 102 7.2 20 19 20 32.5 37.5 23.3 26.6 19 4.5 0.5 65 7.2 20 19 20 2000 PGT 24x5 Jmot Jbmot Jzusatz Jbzusatz MB 9.5 4500 71L [Nm] Imax 22.11) 9.22) 4.2 32.5 (31.4) (16.8) 3000 350 Mpk [Nm] [A] 2000 350 I0 3000 4500 200 200 200 9.5 9.5 6.2 9.6 1) 15.52) 1) 242) 24.4 (31.4) (25) 24.4 (31.4) (38) 1) Max. permitted torque 2) Max. permitted current 3) In case of tensile loads, a peak feed force Fpk of 20 kN is possible Catalog – CMS50/60/71 Electric Cylinder 59 Technical Data Brake 4 4.9 Brake The standard voltage supply of the brakes is 24 V DC and they operate with a constant braking torque. The brakes cannot be retrofitted and operate without brake rectifier or brake control unit. Observe the maximum currents of the brakes when connecting them (see table in chapter 4.10). The overvoltage protection must be implemented by the customer, for example using varistors. The brake can be used at all speeds. The brake is released electrically. The brake is applied when the voltage is switched off. STOP The brake will not function if the polarity is incorrect. Make sure the polarity is correct. STOP Comply with the applicable regulations issued by the relevant employer’s liability insurance association regarding phase failure protection and the associated circuit/circuit modification! INFORMATION In view of the DC voltage to be switched and the high level of current load, it is essential to use either special brake contactors or AC contactors with contacts in utilization category AC-3 to EN 60947-4-1. The mechanical brake is not used as service brake but as emergency brake or holding brake for general machine standstill. Observe the notes in the relevant operating instructions for servo controllers concerning the switching sequence of motor enable and brake control during standard operation. 60 Catalog – CMS50/60/71 Electric Cylinder Technical Data BP/BS brakes 4.10 4 BP/BS brakes The following table lists the technical data of the brakes. Motor type Brake type CMS50S CMS63S CMS63M CMS71L VN [VDC] BP04 BP09 24 BS2 MB = Braking torque P = Power consumption of the coil t1 = Response time t2 = Application time I = Operating current 20 °C R = Coil resistance VN = Nominal voltage R I P [Ω] MB [A] [W] [Nm] [10-3 s] t1 [10-3 s] t2 56.5 0.42 10.2 4.3 60 15 35 0.67 16 9.3 60 15 34 0.71 17 19 120 120 INFORMATION Customer installations are not taken into account for the response and application times of the brakes in the above tables. Catalog – CMS50/60/71 Electric Cylinder 61 Technical Data BMV brake control system 4 4.11 BMV brake control system The brakes for the CMS electric cylinders can be controlled via the BMV brake relay as an option. In every application, the BP holding brake can be controlled via the BMV brake relay or a customer relay with varistor overvoltage protection. If the system complies with the specifications for direct brake control, a BP brake can also be controlled directly via the brake output of a MOVIAXIS® servo inverter. Brake control system BMV 14 15 4 13 3 2 1 BMV SB1 D K12 3 C 24 VDC [1] 4 + 24 VDC [2] B A 1 65518axx [1] External 24 V voltage supply for the brake [2] Servo inverter brake output Dimension drawing 1) BM. ... 1 3 4 75 2 13 14 15 22.5 5 68 91.5 01645BXX [1] Support rail mounting EN 50022-35-7.5 62 Catalog – CMS50/60/71 Electric Cylinder Technical Data Encoder systems 4.12 4 Encoder systems The following encoder systems are used for the CMS50S, CMS63S/M and CMS71L electric cylinders. 4.12.1 Resolver Part number for RH1M 0199 031 4 Number of poles 2 Primary Rotor Input voltage 7V Input frequency 7 kHz Reduction ratio ± 10 % 0.5 Phase shift ± 5° +13° Input impedance ± 15% 130 + j120 Ω Output impedance ± 15% 200 + j270 Ω Input resistance ± 10% 82 Ω Output resistance ± 10% 68 Ω Max. electrical fault ± 6’ Temperature range -55 °C to +150 °C 4.12.2 HIPERFACE® encoder /ES1H, /AS1H, /AKOH SEW-EURODRIVE offers HIPERFACE® encoders as an alternative to the resolver. Type ES1H AS1H CMS50S / CMS63S/M 1333 217 1 1333 212 0 CMS71L 1332 860 3 1332 858 1 Supply voltage AK0H 0199 583 9 DC 7 - 8 - 12 V polarity reversal protected Max. current consumption 140 mA 120 mA Cut-off frequency 200 kHz 26 kHz 1024 128 Pulses (sine cycles) per revolution 0.9 - 1.1 VSS sin/cos 0.8 - 1.1 VSS sin/cos 32768 increments/revolution (15 bit) 4096 increments/revolution (15 bit) Output amplitude per track Single-turn resolution Multi-turn resolution - 4096 revolutions (12 bits) HIPERFACE® Transmission protocol Serial data output Vibration resistance (10-2000 Hz) Maximum speed Connection Temperature range Catalog – CMS50/60/71 Electric Cylinder Driver to EIA RS-485 ≤ 200 m/s2 (DIN IEC 68-2-6) 12000 min -1 ≤ 100 m/s2 (DIN IEC 68-2-6) 9000 min-1 12-pin round connector -20 °C to +110 °C 63 Technical Data Switching equipment and safeguards of the motor series 4 4.13 Switching equipment and safeguards of the motor series 4.13.1 Protective measures Synchronous servomotors must be protected against overloads and short circuits. Install the motors with sufficient space for air to cool them. The surface temperature may be in excess of 100 °C during operation in accordance with thermal classification F. Therefore, measures to prevent inadvertent contact are essential. The motors are equipped with temperature detection to protect the motor winding against overheating. CMS50/63 The temperature is measured using the KTY84-130 temperature sensors, which are installed as standard. The correct model must be activated in the servo inverter to enable thermal motor protection (I2t, effective current monitoring). For information on the procedure, refer to the documentation of the servo inverter. 4.13.2 EMC measures SEW-EURODRIVE synchronous servomotors are components for installation in machinery and systems. The designer of the machine or system is responsible for complying with the EMC Directive 89/336/EEC. 64 Routing brake cables The brake and power cables may only be routed together if either the brake cable or the power cable is shielded. We recommend that you use prefabricated cables, see chapter 5. Notes on the encoder connection Observe the following instructions when connecting an encoder: Thermal motor protection The cables can only be routed together if either the KTY cable or the power cable is shielded. We recommend that you use prefabricated cables, see chapter 5. • Use a shielded cable with twisted pair conductors only. • Connect the shield to the PE potential on both ends over a large surface area. Catalog – CMS50/60/71 Electric Cylinder Technical Data Scope of delivery 4.14 4 Scope of delivery INFORMATION • The delivery of the electric cylinder with recirculating ball screw (KGT) takes 3 weeks. • The delivery time for electric cylinders with planetary roller screw drive (PGT) is 8 weeks. • Electric cylinder with smooth piston rod • 4 fit bolts included • Plug connector • Various optional connecting parts (fixed mount-on components, pivot bearings) 4.14.1 CMS50S 4.14.2 CMS50S / CMS63S/M • Electric cylinder with smooth piston rod • Prepared for flange mounting, 4 screws and 4 pins included • Plug connector • Various optional connecting parts (fixed mount-on components, pivot bearings) • Electric cylinder with assembled threaded spindle and bellows • Mechanical connecting parts with plain bearing bush (rod end bearing, optional cardan joint) • Fixed lubrication connection option (optional preassembled lubrication device) • Plug connector 4.14.3 CMS71L Catalog – CMS50/60/71 Electric Cylinder 65 Technical Data CMS50S mounting dimensions 4 4.15 CMS50S mounting dimensions 4.15.1 Mounting dimensions for a stroke length of 70 mm 39.5 17 15 25 (118.7) 73 16 H 7 82.2 1 Ø 36.5 7±0.02 168 53.5 74±0.1 134 mm CMS50S/M 163 mm CMS50S/BP Closing plug for lubrication point Taper greasing nipple DIN71412-A Connector, signal max. 270° adjustable 64.5 Hub 70 ±1 6 18 0 21 -0.12 M16 14 M8 Connector, power max. 270° adjustable Ø 10 H7 35 Lubrication position 30 23 /ES1H /AS1H /AK0H 67 77 24.5 4 Detail Z /RH1M R2 69.2 156.5 65 Detail Z 42 ±0.02 30 max.6 38 Ø32 /VR 2 48 66 60.5 15.6 109 72 Each CMS50 comes with an accessory bag (with 4 fit bolts) for flange or pivot bearing mounting. Accessory bag (SEW part number: 1333 4204) Weight: 0.1 kg 16 M8 10f9 4x 7 66 16 13 Catalog – CMS50/60/71 Electric Cylinder 25 Technical Data CMS50S mounting dimensions 4 4.15.2 Mounting dimensions for a stroke length of 150 mm 30 39.5 17 15 25 65 (118.7) 73 42 ±0.02 16 H 7 Ø 36.5 7±0.02 1 69.2 236.5 R2 82.2 Detail Z 53.5 248 74±0.1 134 mm CMS50S/M 163 mm CMS50S/BP Closing plug for lubricating point Taper grease nipple DIN71412-A Connector, signal max. 270° adjustable 104.5 Hub 150 ±1 6 18 0 21 -0.12 M16 14 M8 Connector, power max. 270° adjustable Ø 10 H7 75 Lubrication position 30 23 /ES1H /AS1H /AK0H 67 77 24.5 4 Detail Z /RH1M max.6 38 Ø 32 /VR 48 2 66 60.5 15.6 109 72 25 65684AEN Each CMS50 comes with an accessory bag (with 4 fit bolts) for flange or pivot bearing mounting. Accessory bag (SEW part number: 1333 4204) Weight: 0.1 kg 16 M8 10f9 4x 7 16 Catalog – CMS50/60/71 Electric Cylinder 13 67 Technical Data CMS50S mounting dimensions 4 4.15.3 Mounting dimensions for a stroke length of 300 mm 30 39.5 17 15 25 65 (118.7) 73 42 ±0.02 16 H 7 Ø 36.5 7±0.02 1 69.2 386.5 R2 82.2 Detail Z 53.5 398 74±0.1 134 mm CMS50S/M 163 mm CMS50S/BP Closing plug for lubricating point Taper grease nipple DIN71412-A Connector, signal max. 270° adjustable 179.5 Hub 300 ±1 6 18 0 21 -0.12 M16 14 M8 Connector, power max. 270° adjustable Ø 10 H7 150 Lubrication position 30 23 /ES1H /AS1H /AK0H 67 77 24.5 4 Detail Z /RH1M max.6 38 Ø 32 /VR 2 48 66 60.5 15.6 109 72 25 65685AEN Each CMS50 comes with an accessory bag (with 4 fit bolts) for flange or pivot bearing mounting. Accessory bag (SEW part number: 1333 4204) Weight: 0.1 kg 16 M8 10f9 4x 7 68 16 13 Catalog – CMS50/60/71 Electric Cylinder Technical Data CMS50S mounting dimensions 4 4.15.4 Additional mounting options Flange mounting The following 3 figures show the mounting options for the electric cylinder. This should be attached to a mounting surface with the gray-shaded mount-on components. The mount-on components can be mounted in 90° steps. 270° 0° 180° 90° Mountabe in 4x 90° steps 38.5 ±0.1 72 ±0.1 114 2x fit bolt (tightening torque 12 m) ISO 7379 10x16-12.9 (M8) 90 74 2x hex head screws DIN EN ISO 4014 M8x70 M8 94 ±0.1 Possible mounting variants: front and center 10 38.5 Mountable in 4x 90° steps 65534AEN The flange mounting kit consists of the following parts: Flange mounting kit (SEW part no.: 1333 3305) 4x Weight: 0.65 kg 2x 2x Catalog – CMS50/60/71 Electric Cylinder 69 4 Technical Data CMS50S mounting dimensions M8 10 Pivot bearing mounting The following figure shows the mounting option for the electric cylinder. This should be attached to a mounting surface with the gray-shaded mount-on components. 72 ±0.1 154 134 ±0.1 74 114 20 2x bolt Ø 16f6 2x hex head screw DIN EN ISO 4014 M8x70 2x fit bolt (tightening torque 12 Nm) ISO 7379 10x16-12.9 (M8) 65533AEN To mount the pivot bearing as shown, you will need the following parts: Pivot bearing mounting kit (SEW part no.: 1333 3313) Flange mounting kit (SEW part no.: 1333 3305) Weight: 0.23 kg 2x 4x Weight: 0.65 kg 2x 2x 70 Catalog – CMS50/60/71 Electric Cylinder Technical Data CMS63S/M mounting dimensions 4.16 4 CMS63S/M mounting dimensions 4.16.1 Mounting dimensions for a stroke length of 100 mm 89 ±0.1 56.5 ±0.1 /1 9 56.5 ±0.1 16 6x 89 ±0.1 12 2x G 1/ 8 M12 Connector, signal max. 270° adjustable Connector, power max. 270° adjustable 20 Ø 8H7 10 0 25 -0.12 20 M20x1.5 SW36 Stroke 100 ±1 192 163.5 mm CMS63S 192 mm CMS63S/BP 214 mm CMS63M 242.5 mm CMSM/BP M Ø 83.5 50±0.1 20 H 7 88 5 89 44 (133) R2 76 /RH1M 14 ±0.03 10 ±0.1 Detail Z 3.4 16 25 32±0.03 32 Cooling water connection 32 26 /ES1H /AS1H /AK0H 74 Ø58 f7 Detail Z Ø50 84 24.5 34 /VR 46 10 69 74 40.5 138 102 25 65690AEN Each CMS63 comes with an accessory bag for flange or pivot bearing mounting. Accessory bag (SEW part number: 1652 1137) Weight: 0.15 kg 4x 4x Catalog – CMS50/60/71 Electric Cylinder 71 Technical Data CMS63S/M mounting dimensions 4 4.16.2 Mounting dimensions for a stroke length of 200 mm 89 ±0.1 56.5 ±0.1 /1 9 56.5 ±0.1 16 6x 89 ±0.1 2x G 1/ 8 M12 Connector, signal max. 270° adjustable Connector, power max. 270° adjustable 20 Ø 8H7 10 0 25 -0.12 20 M20x1.5 SW36 Stroke 200 ±1 292 163.5 mm CMS63S 192 mm CMS63S/BP 214 mm CMS63M 242.5 mm CMSM/BP M 83.5 50±0.1 Ø 32±0.03 20 H 7 88 5 89 44 (133) R2 76 /RH1M 14 ±0.03 10 ±0.1 Detail Z 3.4 16 25 12 32 Cooling water connection 32 26 /ES1H /AS1H /AK0H 74 Ø58 f7 Detail Z Ø50 84 24.5 34 /VR 46 10 69 74 40.5 138 102 25 65716ADE Each CMS63 comes with an accessory bag for flange or pivot bearing mounting. Accessory bag (SEW part number: 1652 1137) Weight: 0.15 kg 4x 4x 72 Catalog – CMS50/60/71 Electric Cylinder Technical Data CMS63S/M mounting dimensions 4 4.16.3 Additional mounting options Flange mounting The following figure shows the mounting option for the electric cylinder. This should be attached to a mounting surface with the gray-shaded mount-on components. The mount-on components can be mounted in 90° steps. M12 94 ±0.1 47.5 ±0.1 16 95 Can be mounted in 4x90° steps 111 ±0.1 2x hex head screw ISO4762-M12x20 89 133 120 2x parallel pin ISO8734 8x20 2x hex head screw ISO4014-M12x100 64892AEN The flange mounting kit consists of the following parts: Flange mounting kit (SEW part no.: 1652 1102) 4x Weight: 3.5 kg 2x 2x Catalog – CMS50/60/71 Electric Cylinder 73 4 Technical Data CMS63S/M mounting dimensions Pivot bearing mounting The following figure shows the mounting option for the electric cylinder. This should be attached to a mounting surface with the gray-shaded mount-on components. Insert the thrust washer with the slide surface towards the motor. 94 ±0.1 47.5 ±0.1 M12 16 95 Can be mounted in 4x90° steps 154 ±0.1 bolt Ø 22f7 132 22 176 120 64900AEN To mount the pivot bearing as shown, you will need the following parts: Pivot bearing mounting kit (SEW part no.: 1652 1129) Flange mounting kit (SEW part no.: 1652 1102) Weight: 0.9 kg 4x Weight: 3.5 kg 2x 2x 2x 2x 74 Catalog – CMS50/60/71 Electric Cylinder Technical Data CMS71L mounting dimensions 4.17 4 CMS71L mounting dimensions INFORMATION The CMS71L electric cylinder variants with or without brake, with A-side cardan joint or with rigid rod end bearing have the same mounting dimensions. In the variant with B-side cardan joint, the distance between the two fastening bolts is 7 mm longer. 4.17.1 Mounting dimensions of CMS71L/B/RH1M (resolver) for a stroke length of 200 mm +2 0 544 47 7 Additional length (744 extended) B-side mounting (optional) Bearing cover with cardan joint 42 55 79 A-side mounting (optional) Cardan joint 85 Lubricator (optional) 63 46.5 209.5 Ø R3 4 +2 37 117 +2 537 0 (737 extended) Ø 98 Ø 54 0 Ø 32 H9 116 155 39 32H9 12x45° +2 0 598 74 Signal connector Sealing air connection G1/8 72.7 62 0 0 30 -0.1 Power connector Lubricating point G1/4 Taper grease nipple DIN 71412-A 30 -0.1 Connector max. 270° adjustable Nominal stroke 200 Excessive stroke ± 1 mm (to mech. stop) 64920AEN Catalog – CMS50/60/71 Electric Cylinder 75 Technical Data CMS71L mounting dimensions 4 4.17.2 Mounting dimensions of CMS71L/B/AS1H (absolute encoder) for a stroke length of 200 mm INFORMATION For variants with absolute encoder, the total length is 34 mm greater. +2 0 578 47 7 Additional length (778 extended) B-side mounting (optional) Bearing cover with cardan joint 42 55 79 A-side mounting (optional) Cardan joint 85 Lubricator (optional) 80.5 209.5 Ø 32H9 R3 +2 4 37 117 +2 571 0 (771 extended) Ø 98 Ø 54 0 Ø 32 H9 116 155 39 63 12x45° +2 632 0 Sealing air connection G1/8 Signal connector 0 72.7 62 74 30 -0.1 0 30 -0.1 Connector max. 270° adjustable Lubricating point G1/4 Taper grease nipple DIN 71412-A Power connector Nominal stroke 200 Excessive stroke ± 1 mm (to mech. stop) 64921AEN 76 Catalog – CMS50/60/71 Electric Cylinder Technical Data CMS71L mounting dimensions 4 4.17.3 Mounting dimensions of CMS71L/B/RH1M (resolver) for a stroke length of 350 mm +2 0 723 B-side mounting (optional) Bearing cover with cardan joint 47 7 42 A-side mounting (optional) Cardan joint 55 79 Additional length (1073 extended) Lubricator (optional) 85 37 46.5 +2 4 209.5 R3 39 63 Power connector Sealing air connection G1/8 72.7 62 74 0 30 -0.1 Lubricating point G1/4 Taper grease nipple DIN 71412-A 0 Connector max. 270° adjustable +2 0 30 -0.1 777 (1066 extended) 12x45° Ø 32 H +2 716 0 Ø 98 Ø 54 9 Ø 32 H9 116 155 0 117 Signal connector Nominal stroke 350 Excessive stroke ± 1 mm (to mech. stop) 65038AEN Catalog – CMS50/60/71 Electric Cylinder 77 Technical Data CMS71L mounting dimensions 4 4.17.4 Mounting dimensions of CMS71L/B/AS1H (absolute encoder) for a stroke length of 350 mm INFORMATION For variants with an absolute encoder, the total length is 34 mm greater. +2 0 757 47 Additional length B-side mounting (optional) Bearing cover with cardan joint 42 A-side mounting (optional) Cardan joint 55 79 7 (1107 extended) Lubricator (optional) 85 37 2 H9 Ø32 H9 116 Ø 54 Ø 98 155 +2 0 34 209.5 R 39 63 46.5 750 811 +2 0 Sealing air connection G 1/8 Lubricating point G1/4 Taper grease nipple DIN 71412-A 72.7 62 0 30 -0.1 74 0 Power connector 12x45° 30 -0.1 Connector max. 270° adjustable (1100 extended) Ø3 +2 0 117 Signal connector Nominal stroke 350 Excessive stroke ± 1 mm (to mech. stop) 64922AEN 78 Catalog – CMS50/60/71 Electric Cylinder Technical Data Additional feature – Ventilation 4.18 4 Additional feature – Ventilation 4.18.1 Forced cooling fan /VR CMS50/63 electric cylinders can be equipped with a forced cooling fan if required. The VR forced cooling fan is available for DC 24 V. Forced cooling fan type VR Motor size CMS50S CMS63S/M 24 V± 10 % 24 V± 10 % Current consumption DC 0.15 A 0.25 A Power consumption 3.5 W 6.0 W 56 m3/h 80 m3/h Supply voltage DC Air discharge rate Ambient temperature -20 °C to +60 °C Degree of protection IP54 / IP55 Electrical connection Plug connector 3 x 1 mm2 Max. cable cross section Inner diameter of the cable gland Switched-mode power supply UWU52A 7 mm The AC voltage type includes a VR forced cooling fan and the UWU52A switched-mode power supply. Input: AC 110 - 240 V; 1.04 – 0.63 A; 50/60 Hz Output: DC 24 V; 2.5 A (40 °C); 2.0 A (55 °C) Connection: Screw terminals 0.2 – 2.5 mm2, separable Degree of protection: IP20; attachment to EN 60715 TH35 support rail in the control cabinet 76 Part number: 0188 181 7 101 38 111 59049AXX Forced cooling fan, cpl. Forced cooling fan for motor type Part number CMS50 1332 8697 CMS63 1332 7569 Catalog – CMS50/60/71 Electric Cylinder 79 Technical Data Additional feature – Ventilation 4 Retrofit set for CMS50S/63S/M INFORMATION The forced cooling fan retrofit set for the motors CMS50S/63S/M may only be mounted by staff authorized by SEW-EURODRIVE. Retrofit set Part number CMS50S VR kit 1333 2414 Cmpl. forced cooling fan for CMS50 Machine screw M4x8-Tx-ST-A2F Lock washer Housing cover CMS50 / AS1H / ES1H / RH1M Screw Washer Housing cover seal for CMS50 CMS63S/M VR kit 1333 2422 Cmpl. forced cooling fan for CMS63 Machine screw M4x8-Tx-ST-A2F Lock washer Housing cover CMS63 / AS1H / ES1H / RH1M Screw Washer Housing cover seal for CM63 The forced cooling fan retrofit set is supplied as follows: Electrical connection • Forced cooling fan, cpl. • Accessory bag The VR forced cooling fan is only available for 24 V DC voltage. • DC 24 V ± 20 % • Plug connector connection • Maximum connection cross section 2 x 1 mm2 • Pg7 cable gland with 7 mm inside diameter DC 24 V + 2 1 50990AXX 80 Connector contact Connection 1 24 V + 2 0V Catalog – CMS50/60/71 Electric Cylinder Technical Data Mechanical stroke limiting 4.19 4 Mechanical stroke limiting STOP The customer must limit the stroke of the electric cylinder by providing for appropriate measures in the extended and retracted position, e.g. by using limit stops, cushioning or shock absorbers. The mechanical limiting elements built-in by the customer must be able to absorb the reactive forces and kinetic energy that is created when the end position stops are reached in order to prevent the maximum permitted feed thrust of the electric cylinder from being exceeded. This requires soft, damping elements. Their purpose is to absorb the energy and then limit the end position mechanically. As a rule, you should use cushioning or shock absorbers that are dimensioned accordingly. 4.19.1 Mechanical stroke limiting STOP The rated stroke length (HCMS), e.g. CMS71L stroke 200 mm, is only available in limited form for the customer application because safety distances (S) to the limit stops restrict the effective stroke (Heff). S Heff A T S M [Heff] Calculating the effective stroke Effective stroke [A] Distance between limit stops [HCMS] Rated stroke CMS [T] Partial width [S] Safety distance [M] Weight The effective stroke can be calculated as follows: Heff = A - T - 2 x S or Heff = HCMS - 2 x S Heff < HCMS Catalog – CMS50/60/71 Electric Cylinder 81 Technical Data Mounting situation at customer site 4 4.20 Mounting situation at customer site 4.20.1 Mounting notes for CMS50/CMS63 • Attachment only on the output side of the piston rod is permitted only for the CMS types – CMS50S with 70 mm stroke – CMS63S with 100 mm stroke with/without brake. 65731AXX • No overhung loads on the drive Pivot bearing 61369AEN 82 Catalog – CMS50/60/71 Electric Cylinder Technical Data Mounting situation at customer site • 4 No statically redundant mounting. When using a pivot bearing, do not use additional attachments. Pivot bearing 61372AEN • Joint must be free to move; do not clamp in place. 61371AXX • No overhung loads on the drive 61379AXX Catalog – CMS50/60/71 Electric Cylinder 83 4 Technical Data Mounting situation at customer site • Do not induce loads and torques via joints. F M M F 61374AXX • Do not offset the installed components. 61376AXX • Do not induce torque loads over the piston rod. M 61377AXX 84 Catalog – CMS50/60/71 Electric Cylinder Technical Data Mounting situation at customer site 4 4.20.2 Mounting situation and stroke range of CMS63 When mounting the electric cylinder, note that the spindle nut is not lubricated in case of incorrect stroke setting. For short working strokes, the end position of the spindle nut [2] must be lower than half the stroke length. A A A [1] [2] [3] 65737AXX [1] Piston rod [2] Spindle nut [3] Oil The electric cylinder may not be mounted with the piston rod at the bottom. 65738AXX Catalog – CMS50/60/71 Electric Cylinder 85 4 Technical Data Mounting situation at customer site 4.20.3 Installation notes CMS71L • No overhung loads on the drive 61173AXX • No additional fastenings or supports (statically redundant) 61174AXX • Joints must be free to move; do not clamp in place. 61175AXX 86 Catalog – CMS50/60/71 Electric Cylinder Technical Data Mounting situation at customer site • 4 Do not induce loads and torques via joints. F M M F 61176AXX • Do not offset from the mounting position; see installation tolerances in the following chapters. 61177AXX • Install so that the unit is not subject to torque (torsion). 61178AXX Catalog – CMS50/60/71 Electric Cylinder 87 4 Technical Data Mounting situation at customer site • For horizontal mounting position with lubricant option: position lubricant on the side or bottom. If this mounting situation cannot be avoided, contact SEW-EURODRIVE. 61504AXX INFORMATION In case of high thermal loads, dissipated heat can affect the lubricant properties. 88 Catalog – CMS50/60/71 Electric Cylinder Technical Data Mounting situation at customer site 4 4.20.4 Tolerances for mounting the CMS50S at the customer site The following figure describes the mounting situation for both mounting sides of the drive. A 0.1 A Ra 0.4 0.02 21 ± 0.2 C 3° 3° +0.1 0 Ø16h7 0.1 A 0.2 A 61542AXX 4.20.5 Tolerances for mounting the CMS63S/M at the customer site The following figure describes the mounting situation for both mounting sides of the drive. 0.1 A Ra 0.4 0.02 ± 0.2 C A 3° 3° 25 +0.1 0 Ø 20h7 0.1 A 0.2 A 65190AXX Catalog – CMS50/60/71 Electric Cylinder 89 Technical Data Mounting situation at customer site 4 4.20.6 Tolerances for mounting the CMS71L at the customer site The following figure describes the mounting situation for both mounting sides of the drive. Standard Ø32h7 0.02 0.02 [1] ± 0.2 C Ra 0.4 Ra 0.4 Ø32h7 0.05 A A 30 +0.1 B 30 +0.1 0.1 A C [2] [2] 65381AXX [1] [2] CMS electric cylinder Customer supplied parts Note the following points: INFORMATION • Max. axial offset between A-B ± 0.2 mm • The parts supplied by the customer must meet the requirements described above. • If mounting tolerances cannot be complied with, contact SEW-EURODRIVE. An electric cylinder with a cardan joint may fit the mounting situation. Cardan joint 3° 3° ±0.5 C 31 61543AXX Note the following points: INFORMATION 90 • * With a cardan joint ± 3° possible • Max. axial offset between A-B ± 0.5 mm Catalog – CMS50/60/71 Electric Cylinder Technical Data Torque/speed characteristic curves 4.21 4 Torque/speed characteristic curves CMS50S 6 5 M/M 0 4 3 2 1 0 0 1 2 3 4 5 6 7 8 I/I0 65741AXX CMS63S/M 6 5 M/M0 4 [1] [2] 3 2 1 0 0 1 2 3 4 5 6 7 8 I/I 0 65742AXX [1] CMS63M [2] CMS63S Catalog – CMS50/60/71 Electric Cylinder 91 Technical Data Torque/speed characteristic curves 4 CMS71 4.5 4 3.5 M/M0 3 2.5 2 1.5 1 0.5 0 0 1 2 3 I/I0 4 5 6 65742AXX 92 Catalog – CMS50/60/71 Electric Cylinder Technical Data Dynamic limit torque 4.22 4 Dynamic limit torque 4.22.1 CMS50S 5 [3] M [Nm] 4 [2] 3 [1] 2 1 0 0 1000 2000 3000 4000 5000 n [min-1] 61404AXX min-1 [1] Rated speed 3000 [2] Rated speed 4500 min-1 [3] Rated speed 6000 min-1 4.22.2 CMS63S 10 M [Nm] 8 [3] 6 [2] [1] 4 2 0 0 1000 2000 3000 4000 5000 6000 7000 n [min-1] 65744AXXx [1] Rated speed 3000 min-1 [2] Rated speed 4500 min-1 [2] Rated speed 6000 min-1 Catalog – CMS50/60/71 Electric Cylinder 93 Technical Data Dynamic limit torque 4 4.22.3 CMS63M 25 20 15 M [Nm] [6] 11.1 [1] 5 [2] 0 0 1000 2000 n [min-1] 3000 4000 5000 65745AXXx [1] Rated speed 3000 min-1 [2] Rated speed 4500 min-1 [2] Rated speed 6000 min-1 4.22.4 CMS71L 35 [1] 31.4 [4] 24.4 [2] M [Nm] 22.1 [3] 16.6 10 5 0 0 333 667 1000 1333 1667 2000 500 1000 1500 2000 2500 3000 750 1500 2250 3000 3750 4500 n [min-1] 65839AXX 94 [1] KGT / pitch 10 / stroke 200 mm / Fmax = 17 kN [2] KGT / pitch 6 / stroke 200 mm / Fmax = 20 kN [3] KGT / pitch 6 / stroke 350 mm / Fmax = 15 kN [4] KGT / pitch 5 / stroke 200 mm / Fmax = 20 kN Catalog – CMS50/60/71 Electric Cylinder Technical Data Thermal limit torque 4.23 4 Thermal limit torque 4.23.1 CMS50S Spindle type KGT15x5, pitch 5 mm/revolution Thermally permitted feed force 1.12 [1] 1200 Permitted effective feed force [N] 0.166 0.96 [2] 1000 0.8 800 0.64 600 0.48 400 0.32 200 0.16 0 0 5 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 Effective motor torque [Nm] 1400 Average velocity [m/s] 0.083 0 0.0 -1 Average speed [min ] 65729AEN [1] 20 °C ambient temperature [2] 40 °C ambient temperature Catalog – CMS50/60/71 Electric Cylinder 95 Technical Data Thermal limit torque 4 4.23.2 CMS63S Spindle type KGT25x6, pitch 6 mm/revolution Thermally permitted feed force 3500 0 0.05 [1] 0.1 0.15 0.2 0.25 2000 3.2 3.0 2.8 2.6 2.4 2.2 2.0 1.8 1.6 1.4 1.2 1.0 0.8 0.6 0.4 0.2 0.0 2500 [2] 3000 Effective feed force [N] 2500 [3] 2000 [4] 1500 1000 500 N 0 5 500 1000 1500 Effective motor torque [Nm] Average velocity [m/s] -1 Average speed [min ] 65688AEN 96 [1] Water cooling, 20 °C ambient temperature [2] Water cooling, 40 °C ambient temperature [3] 20 °C ambient temperature [4] 40 °C ambient temperature Catalog – CMS50/60/71 Electric Cylinder Technical Data Thermal limit torque 4 4.23.3 CMS63M Spindle type KGT25x6, pitch 6 mm/revolution Thermally permitted feed force Average velocity [m/s] 0.05 0.1 [1] 0.15 0.2 [2] 5.2 4.8 5000 Effective feed force [N] 0.25 m/s 5.6 4.4 4.0 4000 3.6 3.2 [3] 3000 2.8 [4] 2.4 2.0 2000 1.6 1.2 1000 0.8 0.4 N 0 5 500 1000 1500 2000 Effective motor torque [Nm] 6000 0 0.0 2500 Average speed [min-1] 65693AEN [1] Water cooling, 20 °C ambient temperature [2] Water cooling, 40 °C ambient temperature [3] 20 °C ambient temperature [4] 40 °C ambient temperature Catalog – CMS50/60/71 Electric Cylinder 97 Technical Data Thermal limit torque 4 4.23.4 CMS71L Spindle type KGT32x6, pitch 6 mm/revolution Thermally permitted limit feed force Average velocity [m/s] 6000 5000 4000 3000 2000 1000 N 0 0.025 0.1 0.075 0.125 0.15 6.4 6.0 5.6 5.2 4.8 4.4 [2] 4.0 3.6 3.2 2.8 2.4 2.0 1.6 1.2 0.8 0.4 0.0 0 5 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 [1] Effective mean motor torque [Nm] Permitted mean feed force [N] 7000 0.05 Average speed [min-1] 65691AEN 98 [1] 20 °C ambient temperature [2] 40 °C ambient temperature Catalog – CMS50/60/71 Electric Cylinder Technical Data Thermal limit torque 4 Spindle type KGT32x10, pitch 10 mm/revolution Mean feed rate [m/s] 0.03 0.2 0.23 [1] 4000 Permitted effective feed force [N] 0.16 0.13 0.1 3500 0.25 6.4 5.6 [2] 3000 4.8 2500 4.0 2000 3.2 1500 2.4 1000 1.6 500 0.8 0 0 5 200 400 600 800 1000 1200 1400 Effective motor torque [Nm] 4500 0.06 0.0 Average speed [min-1] 60348AEN [1] 20 °C ambient temperature [2] 40 °C ambient temperature Spindle type PGT25x5, pitch 5 mm/revolution Mean feed rate [m/s] 0.016 8000 0.05 0.033 0.066 0.083 0.1 0.117 0.12 6.4 6.0 [1] [2] 6500 5.2 5500 4.4 4500 3.6 3500 2.8 2500 2.0 1500 1.2 500 0 5 200 400 600 800 1000 1200 Effective motor torque [Nm] Permitted effective feed force [N] 7500 0.4 1400 1500 Average speed [min-1] 60196AEN [1] 20 °C ambient temperature Catalog – CMS50/60/71 Electric Cylinder [2] 40 °C ambient temperature 99 Technical Data MOVIDRIVE® assignment table 4 4.24 MOVIDRIVE® assignment table The electric cylinders can be operated in conjunction with the MOVIDRIVE® MDX61B servo inverter from SEW-EURODRIVE. 4.24.1 CMS50S Overview of combinations for CMS50S with KGT spindle – Spindle pitch 5 mm MOVIDRIVE® MDX61B 400 V system voltage peak forces Rated speed -1 [min ] 0005 0008 0011 0014 0015 0022 0030 0040 0055 0075 0110 0150 3000 5000 5300 5300 5300 5300 - - - - - - - 4500 3900 4600 5300 5300 5300 - - - - - - - 6000 2600 3150 4050 5250 3950 5300 -- - - - - - 0075 0110 0150 4.24.2 CMS63S/M Overview of combinations for CMS63S with KGT spindle – Spindle pitch 6 mm MOVIDRIVE® MDX61B 400 V system voltage peak forces Rated speed -1 [min ] 0005 0008 0011 0014 0015 0022 0030 0040 1) 0055 3000 4900 5600 6880 8200 6700 8300 9500 10000 - - - - 4500 3600 4241 5278 6410 5090 6600 7728 9330 10462 - - - 6000 1828 2139 2742 3656 2742 3770 4798 6512 8568 100001) - - 1) Only permitted with current limit Overview of combinations for CMS63M with KGT spindle – Spindle pitch 6 mm MOVIDRIVE® MDX61B 400 V system voltage peak forces Rated speed -1 [min ] 0005 0008 0011 0014 0015 0022 0030 0040 0055 0075 0110 0150 3000 5660 6690 8390 10461 8200 10650 - - - - - - 1) 4500 3676 4400 5840 7350 5655 7540 9330 10000 6000 1992 2390 2988 3984 2988 4108 5229 7096 - - - - 9337 100001) - - 1) Only permitted with current limit 100 Catalog – CMS50/60/71 Electric Cylinder Technical Data MOVIDRIVE® assignment table 4 Overview of combinations for CMS63S with PGT spindle – Spindle pitch 5 mm MOVIDRIVE® MDX61B 400 V system voltage peak forces Rated speed [min-1] 0005 0008 0011 0014 0015 0022 0030 0040 0055 0075 1) 3000 3460 4152 5190 6920 5190 7136 9082 10000 4500 2439 2926 3658 4878 3658 5030 6402 8689 100001) 6000 1900 2290 2861 3815 2861 3934 5007 6796 8941 0110 0150 - - - - 100001) - - 1) Only permitted with current limit Overview of combinations for CMS63M with PGT spindle – Spindle pitch 5 mm MOVIDRIVE® MDX61B 400 V system voltage peak forces Rated speed [min-1] 0005 0008 0011 0014 0015 0022 0030 0040 0055 0075 0110 0150 3000 3984 4780 5976 7968 5976 8217 100001) - - - - - 1) 4500 2656 3187 3984 5312 3984 5478 6972 9462 10000 6000 2078 2494 3117 4157 3117 4287 5456 7405 9743 - - - 100001) - - 1) Only permitted with current limit 4.24.3 CMS71L Overview of combinations for CMS71L with PGT spindle – Spindle pitch 5 mm MOVIDRIVE® MDX61B 400 V system voltage peak forces Rated speed [min-1] 0005 0008 0011 0014 0015 0022 0030 0040 0055 0075 0110 0150 2000 - 100001) 13600 17300 13200 17800 20000 20000 20000 20000 - - 3000 - - 9300 11900 9000 12300 15500 20000 20000 20000 - - 4500 - - - - - 8000 10100 13700 17700 20000 - - 1) Only permitted with current limit Overview of combinations for CMS71L with KGT spindle – Spindle pitch 6 mm MOVIDRIVE® MDX61B 400 V system voltage peak forces Rated speed [min-1] 0005 0008 0011 0014 0015 0022 0030 0040 0055 0075 0110 0150 2000 7040 8450 10900 14090 10560 14530 18490 20000 20000 20000 20000 - 3000 4735 5680 7330 9470 7100 9760 12429 16850 20000 20000 20000 - 4500 3110 3738 4828 6230 4670 6420 8177 11097 14600 18690 20000 - 0075 0110 0150 Overview of combinations for CMS71L with KGT spindle – Spindle pitch 10 mm MOVIDRIVE® MDX61B 400 V system voltage peak forces Rated speed [1/min] 0005 0008 0011 0014 1) 0015 0022 0030 0040 0055 2000 - 6100 7800 10000 7600 10200 12700 16000 17000 17000 17000 - 3000 - - 5300 6800 5200 7100 8900 11800 14800 17000 17000 - 4500 - - - - - 4600 5800 7900 10200 12700 17000 - 1) Only permitted with current limit Catalog – CMS50/60/71 Electric Cylinder 101 Technical Data MOVIAXIS® assignment table 4 4.25 MOVIAXIS® assignment table The electric cylinders can be operated in conjunction with the MOVIAXIS® servo inverters from SEW-EURODRIVE. 4.25.1 CMS50S Overview of combinations for CMS50S with KGT spindle – Spindle pitch 5 mm MOVIAXIS® 400 V system voltage peak forces Rated speed Size 1 Size 2 Size 3 Size 4 Size 5 32 48 64 - - - - - - - - - - - [min-1] 2 4 8 12 16 24 3000 5300 5300 - - - - 4500 4700 5300 - - - 6000 3250 5300 - - - 4.25.2 CMS63S/M Overview of combinations for CMS63S with KGT spindle – Spindle pitch 6 mm MOVIAXIS® 400 V system voltage peak forces Rated speed Size 4 Size 5 [min-1] 2 4 8 12 16 24 32 48 64 3000 5843 9330 10462 - - - - - - 4500 4730 7540 10462 - - - - - - - - - - - Size 4 Size 5 48 64 6000 Size 1 2285 4570 Size 2 9140 10000 1) Size 3 1) Only permitted with current limit Overview of combinations for CMS63M with KGT spindle – Spindle pitch 6 mm MOVIAXIS® 400 V system voltage peak forces Rated speed [min-1] Size 1 2 4 Size 2 8 1) 12 Size 3 16 24 32 3000 6937 10000 - - - - - - - 4500 4618 9236 100001) - - - - - - 6000 2490 4980 9960 100001) - - - - - 1) Only permitted with current limit 102 Catalog – CMS50/60/71 Electric Cylinder Technical Data MOVIAXIS® assignment table 4 Overview of combinations for CMS63S with PGT spindle – Spindle pitch 5 mm MOVIAXIS® 400 V system voltage peak forces Rated speed Size 1 -1 Size 2 Size 3 Size 4 Size 5 [min ] 2 4 8 12 16 24 32 48 64 3000 4325 8650 100001) - - - - - - 1) - - - - - - 100001) - - - - - Size 4 Size 5 48 64 4500 3048 6097 10000 6000 2384 4768 9537 1) Only permitted with current limit Overview of combinations for CMS63M with PGT spindle – Spindle pitch 5 mm MOVIAXIS® 400 V system voltage peak forces Rated speed Size 1 [min-1] 2 Size 2 4 8 12 1) Size 3 16 24 32 3000 4980 9960 10000 - - - - - - 4500 3320 6640 100001) - - - - - - 6000 2598 5196 10393 100001) - - - - - Size 4 Size 5 48 64 1) Only permitted with current limit 4.25.3 CMS71L Overview of combinations for CMS71L with PGT spindle – Spindle pitch 5 mm MOVIAXIS® 400 V system voltage peak forces Rated speed Size 1 Size 2 Size 3 [min-1] 2 4 8 2000 11000 20000 20000 - - - - - - 3000 7400 14900 20000 - - - - - - 4500 4800 9800 18800 20000 - - - - - Size 4 Size 5 12 16 24 32 Overview of combinations for CMS71L with KGT spindle – Spindle pitch 6 mm MOVIAXIS® 400 V system voltage peak forces Rated speed Size 1 Size 2 Size 3 [min-1] 2 4 8 12 16 24 32 48 64 2000 8800 17615 20000 - - - - - - 3000 5910 11830 20000 - - - - - - 4500 3890 7787 15570 20000 - - - - - Overview of combinations for CMS71L with KGT spindle – Spindle pitch 10 mm MOVIAXIS® 400 V system voltage peak forces Rated speed Size 1 Size 4 Size 5 12 Size 2 16 24 32 48 64 17000 - - - - - - 15400 17000 - - - - - 10800 15000 17000 - - - - [min-1] 2 4 8 2000 6300 12000 3000 4200 8600 4500 2700 5600 Catalog – CMS50/60/71 Electric Cylinder Size 3 103 Prefabricated Cables Description 5 5 Prefabricated Cables 5.1 Description SEW-EURODRIVE offers pre-fabricated cables with plugs for straightforward and reliable motor connection. Cable and contact are connected using the crimp technique. The following cables are available in 1 m steps: • Motor cable • Brakemotor cable • Cable for resolver/motor protection • Cable for absolute encoder/motor protection • Forced cooling fan cable Prefabricated cables are divided into: • Power cables (motor cable, brakemotor cable, extension cable) • feedback cables (resolver cable, encoder cable, extension cable). Preselection of cables Prefabricated cables were preselected by SEW-EURODRIVE according to the standard EN 60204. The routing types "fixed installation" and "cable carrier installation" were considered. Using other standards for the machine construction can result in diverging cross sections. 104 Catalog – CMS50/60/71 Electric Cylinder Prefabricated Cables Dimensioning the cable cross section 5.2 Dimensioning the cable cross section 5.2.1 Project planning for cable cross section Cable dimensioning according to EN 60204 5 The following figure shows the minimum required cable cross section depending on cable length and current. l [m] 150 25 mm² 130 16 mm² 10 mm² 110 6 mm² 100 4 mm² 90 2,5 mm² 1,5 mm² 70 50 30 0 10 20 30 40 50 60 70 80 90 100 I [A] 54038AXX Hybrid cables with cross sections of 1.5 mm2 to 10 mm2 can be ordered from SEWEURODRIVE. Cable load table Cable load through current I in [A] according to EN 60204-1 table 5, ambient temperature 40 °C. Three-core sheathed cable in pipe or cable Three-core sheathed cable on top of each other on wall Three-core sheathed cable lined up horizontally [mm2] [A] [A] [A] 1.5 12.2 15.2 16.1 2.5 16.5 21.0 22 4 23 28.0 30 6 29 36.0 37 10 40 50.0 52 16 53 66.0 70 25 67 84.0 88 35 83 104.0 114 Cable cross section These data are merely recommended values and are no substitute for the detailed project planning of the cables depending on the concrete application considering the applicable regulations. Observe the voltage drop that occurs along the cable in particular with the DC 24 V brake coil when dimensioning the cross sections for the brake cable. The accelerator current is decisive for the calculation. Catalog – CMS50/60/71 Electric Cylinder 105 Prefabricated Cables Assignment table for cables and CMS electric cylinders 5 5.3 Assignment table for cables and CMS electric cylinders 5.3.1 Servomotors/servo brakemotors The following table is used to select power cables for CMS electric cylinders with 400 V system voltage. The values in the following table are based on the values with a gray background in the "cable load table" on the previous page. The part numbers refer to the smallest connector that can be used: • 1.5 mm2 - 4 mm2: S.1 Cable part no. Type 106 Speed To cable lengths Fixed installation Cable carrier installation Cable part no. Core cross section To cable lengths Fixed installation Cable carrier installation Core cross section [min-1] [m] Standalone motor Standalone motor [mm2] [m] Brakemotor Brakemotor [mm2] CMS50S 3000 100 05904544 05906245 1.5 100 13354345 13354388 1.5 CMS50S 4500 100 05904544 05906245 1.5 100 13354345 13354388 1.5 CMS50S 6000 100 05904544 05906245 1.5 100 13354345 13354388 1.5 CMS63S 3000 100 05904544 05906245 1.5 100 13354345 13354388 1.5 CMS63S 4500 100 05904544 05906245 1.5 100 13354345 13354388 1.5 CMS63S 6000 100 05904544 05906245 1.5 100 13354345 13354388 1.5 CMS63M 3000 100 05904544 05906245 1.5 100 13354345 13354388 1.5 CMS63M 4500 100 05904544 05906245 1.5 100 13354345 13354388 1.5 CMS63M 6000 100 05904544 05906245 1.5 100 13354345 13354388 1.5 CMS71L 2000 100 05904544 05906245 1.5 100 13354345 13354388 1.5 CMS71L 3000 100 05904544 05906245 1.5 100 13354345 13354388 1.5 CMS71L 4500 100 05904544 05906245 1.5 100 13354345 13354388 1.5 Catalog – CMS50/60/71 Electric Cylinder Prefabricated Cables Structure of the prefabricated cables for CMS electric cylinders 5.4 Structure of the prefabricated cables for CMS electric cylinders 5.4.1 Motor cable/brakemotor cable 5 [5] [1] [6] [2] X 500 ±5 [3] [4] 54069AXX [1] [2] [3] [4] [5] [6] Motor side Connector: Intercontec BSTA 078 SEW-EURODRIVE logo printed on cable Nameplate Line length ≤ 10 m: Tolerance +200 mm. Line length ≥ 10 m: Tolerance +2%. Permitted line length according to the technical documents. Pre-fabricated cable end for inverter. Required loose parts are supplied with the cable. Shielding pulled back approx. 20 mm +5 mm. The power cables on the motor side consist of an 8-pin plug connector and socket contacts. The shield is connected in the connector housing according to EMC requirements. All plug connectors seal the plug on the cable end with a lamellar seal and ensure cable relief according to EN 61884. Prefabrication on inverter end The individual cable cores of the motor and brakemotor cables are exposed and the shield is prepared for connection in the control cabinet. The cable for the inverter end still has to be prefabricated. The loose parts required are supplied with the cable in a separate bag. Loose parts The following loose parts are supplied in accordance with the core cross sections for connection to the power terminals on the inverter: Bag no. Content 1 4 x conductor end sleeves 1.5 mm2, insulated 4 x M6 U-shaped cable lugs 1.5 mm2 2 4 x conductor end sleeves 2.5 mm2, insulated 4 x M6 U-shaped cable lugs 2.5 mm2 3 4 x conductor end sleeves 4 mm2, insulated 4 x M6 U-shaped cable lugs 4 mm2 Catalog – CMS50/60/71 Electric Cylinder 107 Prefabricated Cables Structure of the prefabricated cables for CMS electric cylinders 5 5.4.2 Feedback cable [1] [2] [5] X Y [3] [4] 54635AXX [1] [2] [3] [4] [5] Connector: Intercontec ASTA Printed on connector: SEW-EURODRIVE Nameplate Line length ≤ 10 m: Tolerance +200 mm Line length ≥ 10 m: Tolerance +2% Permitted line length according to the technical documents. D-sub plug Motor side A 12-pin EMC signal plug connector from Intercontec with socket contacts is used on the motor end for RH.M / AS1H / ES1H. The shield is connected in the connector housing according to EMC requirements. All plug connectors seal the plug on the cable end with a lamellar seal. Prefabrication on inverter end A commercial D-sub EMC connector with pin contacts is used on the inverter end. A 9-pin or 15-pin connector matching the inverter is used. Hybrid cables The outer cable sheath on the motor and inverter end bears a nameplate with part number and logo of the prefabricated cable manufacturer. The ordered length and permitted tolerance are interrelated as follows: • Line length ≤ 10 m: Tolerance 200 mm. • Line length ≥ 10 m: + 2 % tolerance. INFORMATION Refer to the system manual of the inverter for determining the maximum cable length. Make sure that an EMC-compliant environment is maintained during project planning. 108 Catalog – CMS50/60/71 Electric Cylinder Prefabricated Cables Power cable 5.5 Power cable 5.5.1 Motor cable 5 CMS motor cable X 54619AXX CMS motor cable types Plug connector type Number of cores and line cross section Part number Installation SM 11 4 × 1.5 mm2 0590 4544 Fixed installation SM 11 4 × 1.5 mm2 0590 6245 Cable carrier installation SM12 4 × 2.5 mm2 0590 4552 Fixed installation SM12 4 × 2.5 mm2 0590 6253 Cable carrier installation SM14 4 × 4 mm2 0590 4560 Fixed installation SM14 2 0590 4803 Cable carrier installation 4 × 4 mm Pin assignment of the CMS motor cable Plug connector view X BSTA 078 W1 3 D PE C 4 2 V1 Pin Cable core color Assigned 1 (BK) Black U 2 (GN/YE) Green/Yellow PE 3 (BK) Black star 4 (BK) Black V Extra Bag of loose parts B 1 A U1 Catalog – CMS50/60/71 Electric Cylinder 109 5 Prefabricated Cables Power cable CMS motor extension cable Y X 54878AXX CMS motor extension cable types Plug connector type Number of cores and line cross section Part number Installation SM11 4 × 1.5 mm2 1333 2457 Cable carrier installation SM12 4 × 2.5 mm2 1333 2465 Cable carrier installation SM14 4 × 4 mm2 1333 2473 Cable carrier installation Pin assignment of CMS motor extension cable Plug connector view X BSTA 078 Pin Cable core color Assigned 1 (BK/WH) Black with white lettering U, V, W (GR/YE) Green/Yellow PE 4 BK/- W/3 3 D PE BK/+ C 4 2 3 2 Pin Plug connector view Y U 1 BKUA 199 V 4 star 3 BK/- W/3 D BK/+ 2 PE 3 C 4 2 V/2 B 1 U/1 110 A V/2 B A 1 U/1 Catalog – CMS50/60/71 Electric Cylinder Prefabricated Cables Power cable 5.5.2 5 Brakemotor cable CMS brakemotor cable X 500 ± 5 54620AXX CMS brakemotor cable types Plug connector type Number of cores and line cross section Part number Installation SB 11 4 × 1.5 mm2 + 2 × 1 mm2 1335 4345 Fixed installation SB 11 4 × 1.5 mm 2+ mm2 1335 4388 Cable carrier installation SB12 4 × 2.5 mm2 + 2 × 1 mm2 1335 4353 Fixed installation SB12 4 × 2.5 mm2 + 2 × 1 mm2 1335 4396 Cable carrier installation SB14 4 × 4 mm2 + 2 × 1 mm2 1335 4361 Fixed installation SB14 4 × 4 mm2 + 2 × 1 mm2 1342 1603 Cable carrier installation 2×1 Pin assignment of CMS brakemotor cable Plug connector view X Pin BSTA 078 1 4 BK/- Cable core color Extra U (BK/WH) Black with white lettering U, V, W 3 W1 Assigned V star BK/+ PE D 3 4 2 V1 B 1 2 (GN/YE) Green/Yellow PE A - n. c. B - 2. C (BK/WH) Black with white lettering 1 C A U1 D Bag of loose parts 3 INFORMATION The current part numbers are derived from the previous part numbers of the DS56 motor. You can continue to use the old numbers, but note the deviating assignment of the contacts C and D. The polarity of the connection is irrelevant for the BP brake. For the BS brake of the CMS71L, the polarity must be correct. Catalog – CMS50/60/71 Electric Cylinder 111 5 Prefabricated Cables Power cable CMS brakemotor extension cable Y X 54878AXX CMS brakemotor extension cable types Plug connector type Number of cores and line cross section Part number Installation SB11 4 × 1.5 mm2 + 2 × 1 mm2 1333 2481 Cable carrier installation SM12 4 × 2.5 mm2 + 2 × 1 mm2 1333 2503 Cable carrier installation SM14 4 × 4 mm2 + 2 × 1 mm2 1333 2511 Cable carrier installation Pin assignment of the CMS brakemotor extension cable Plug connector view X Pin Cable core color Assigned Pin Plug connector view Y BSTA 078 1 (BK/WH) Black with white lettering U, V, W U 1 BKUA 199 V 4 star 3 4 BK/- W/3 3 D PE 4 2 BK/+ C V/2 B 1 A U/1 3 2 (GN/YE) Green/Yellow PE 2 A - n. c. A B - 2. B C (BK/WH) Black with white lettering 1 C 3 D D BK/- W/3 D BK/+ PE 3 C 4 2 V/2 B A 1 U/1 INFORMATION The current part numbers are derived from the previous part numbers of the DS56 motor. You can continue to use the old numbers, but note the deviating assignment of the contacts C and D. The polarity of the connection is irrelevant for the BP brake. For the BS brake of the CMS71L, the polarity must be correct. 112 Catalog – CMS50/60/71 Electric Cylinder Prefabricated Cables Encoder cables 5.6 Encoder cables 5.6.1 Resolver 5 Resolver cable RH.M for MOVIDRIVE® MDX60B/61B X Y 54704AXX Resolver cable types RH.M for MOVIDRIVE® MDX60B/61B Type Number of cores and line cross section Part number Installation CMS 5 × 2 × 0.25 mm 2 0199 4875 Fixed installation CMS 5 × 2 × 0.25 mm2 0199 3194 Cable carrier installation Pin assignment for resolver cable RH.M for MOVIDRIVE® MDX60B/61B MOVIDRIVE®B connection Motor connection side Plug connector view X Pin no. Description Cable core color Description Pin no. 1 R1 (reference +) (PK) Pink R1 (reference +) 3 ASTA 021FR 2 R2 (reference -) (GY) Gray R2 (reference -) 8 198 921 9 3 S1 (cosine +) (RD) Red S1 (cosine +) 2 4 S3 (cosine -) (BU) Blue S3 (cosine -) 7 5 S2 (sine +) (YE) Yellow S2 (sine +) 1 6 S4 (sine -) (GN) Green S4 (sine -) 6 7 n. c. - - - 8 n. c. - - - TF (KTY+) 9 TF/KTY - 5 12-pin with socket contacts 8 9 1 E 7 12 6 2 10 3 11 5 4 1) 9 TF/KTY + (BN) Brown/(VT) Violet 10 TF/KTY - (WH) White/(BK) Black1) 11 n. c. - - - 12 n. c. - n. c. 4 Plug connector view Y D-sub 9-pin 6 9 1 5 1) Double assignment to increase cross section Catalog – CMS50/60/71 Electric Cylinder 113 Prefabricated Cables Encoder cables 5 RH.M resolver cable for MOVIAXIS® MX X Y 54629AXX RH.M resolver cable tables for MOVIAXIS® MX Type Number of cores and line cross section Part number Installation CMS 5 × 2 × 0.25 mm2 1332 7429 Fixed installation CMS 5 × 2 × 0.25 mm2 1332 7437 Cable carrier installation Pin assignment of RH.M resolver cable for MOVIAXIS® MX Connection MOVIAXIS® MX Motor connection side Plug connector view X ASTA 021FR 198 921 9 12-pin with socket contacts 8 9 E 7 12 6 1 2 10 3 11 5 4 Pin no. Description Cable core color Description 1 2 Pin no. R1 (reference +) (PK) Pink R1 (reference +) 5 R2 (reference -) (GY) Gray R2 (reference -) 13 3 S1 (cosine +) (RD) Red S1 (cosine +) 2 4 S3 (cosine -) (BU) Blue S3 (cosine -) 10 5 S2 (sine +) (YE) Yellow S2 (sine +) 1 6 S4 (sine -) (GN) Green S4 (sine -) 9 7 n. c. - n. c. 3 8 n. c. - n. c. 4 1) 9 TF/KTY + (BN) Brown/(VT) Violet TF/KTY + 14 10 TF/KTY - (WH) White/(BK) Black1) TF/KTY - 6 11 n. c. - n. c. 7 12 n. c. - n. c. 8 - - n. c. 11 - - n. c. 12 - - n. c. 15 Plug connector view Y D-sub 15-pin 9 15 1 8 1) Double assignment to increase cross section All connectors are shown with view onto the pins. 114 Catalog – CMS50/60/71 Electric Cylinder Prefabricated Cables Encoder cables 5 Extension cable for RH.M resolver Y X 54630AXX Extension cable types for RH.M resolver Type Number of cores and line cross section Part number Installation CMS 5 × 2 × 0.25 mm2 0199 5421 Fixed installation CMS 5 × 2 × 0.25 mm2 0199 5413 Cable carrier installation Pin assignment of extension cable for resolver RH.M Plug connector view X ASTA 021FR 198 673 2 12-pin with socket contacts 8 9 1 2 E 7 12 6 10 3 11 5 4 Pin no. Description Cable core color Description Pin no. 1 R1 (reference +) (PK) Pink R1 (reference +) 1 2 R1 (reference -) (GY) Gray R1 (reference -) 2 3 S1 (cosine +) (RD) Red S1 (cosine +) 3 4 S3 (cosine -) (BU) Blue S3 (cosine -) 4 5 S2 (sine +) (YE) Yellow S2 (sine +) 5 6 S4 (sine -) (GN) Green S4 (sine -) 6 7 n. c. - n. c. 7 8 n. c. - n. c. 8 9 TF/KTY + (BN) Brown/(VT) Violet1) TF/KTY + 9 10 TF/KTY - 1) TF/KTY - 10 11 n. c. - n. c. 11 12 n. c. - n. c. 12 (WH) White/(BK) Black Plug connector view Y AKUA 020MR 199 647 9 12-pin with pin contacts P 1) Double assignment to increase cross section The extension cable has the same pin assignment as all other contacts. Catalog – CMS50/60/71 Electric Cylinder 115 Prefabricated Cables Encoder cables 5 HIPERFACE® encoder 5.6.2 HIPERFACE® encoder cable for MOVIDRIVE® B and MOVIAXIS® MX X Y 54629AXX HIPERFACE® encoder cable types for MOVIDRIVE® B and MOVIAXIS® MX Type Number of cores and line cross section Part number Installation CMS 6 × 2 × 0.25 mm2 1332 4535 Fixed installation CMS 6 × 2 × 0.25 mm2 1332 4551 Cable carrier installation Pin assignment of HIPERFACE® cables for AK0H / EK0H / AS1H / ES1H encoders MOVIAXIS® MX, MOVIDRIVE®B connection Motor connection side Plug connector view X ASTA 021FR 198 921 9 12-pin with socket contacts 8 9 1 2 E 7 12 6 10 3 11 5 4 Pin no. Description Cable core color Description Pin no. 1 n. c. n. c. n. c. 3 2 n. c. n. c. n. c. 5 3 S1 (cosine +) (RD) Red S1 (cosine +) 1 4 S3 (cosine -) (BU) Blue S3 (cosine -) 9 5 S2 (sine +) (YE) Yellow S2 (sine +) 2 6 S4 (sine -) (GN) Green S4 (sine -) 10 7 DATA- (VT) Violet DATA- 12 8 DATA+ (BK) Black DATA+ 4 9 TF/KTY + (BN) Brown TF/KTY + 14 10 TF/KTY - (WH) White TF/KTY - 6 11 GND (GY/PK) Gray/Pink1) GND 8 12 Us (RD/BU) Red/Blue1) Us 15 - - n. c. 7 - - n. c. 11 - - n. c. 13 Plug connector view Y D-sub 15-pole 9 15 1 8 1) Double assignment to increase cross section 116 Catalog – CMS50/60/71 Electric Cylinder Prefabricated Cables Encoder cables 5 Extension cable for HIPERFACE® AK0H / EK0H / AS1H / ES1H encoders Y X 54634AXX Extension cable types for HIPERFACE® AK0H / EK0H / AS1H / ES1H encoders Type Number of cores and line cross section Part number Installation CMS 6 × 2 × 0.25 mm2 0199 5391 Fixed installation CMS 6 × 2 × 0.25 mm2 0199 5405 Cable carrier installation Pin assignment for extension cables for HIPERFACE® AK0H / EK0H / AS1H / ES1H encoders Plug connector view X Pin no. Description Cable core color Description Pin no. 1 n. c. - n. c. 1 2 n. c. - n. c. 2 198 673 2 3 S1 (cosine +) (RD) Red S1 (cosine +) 3 12-pin with socket contacts 4 S3 (cosine -) (BU) Blue S3 (cosine -) 4 5 S2 (sine +) (YE) Yellow S2 (sine +) 5 6 S4 (sine -) (GN) Green S4 (sine -) 6 ASTA 021FR 8 9 1 2 E 7 12 6 10 3 11 5 4 7 DATA- (VT) Violet DATA- 7 8 DATA+ (BK) Black DATA+ 8 9 TF/KTY + (BN) Brown TF/KTY + 9 10 TF/KTY - (WH) White TF/KTY - 10 11 GND (GY/PK) Gray/Pink / (PK) Pink GND 11 12 Us (RD/BU) Red/Blue / (GY) Gray Us 12 Plug connector view Y AKUA 020MR 199 647 9 12-pin with pin contacts P The extension cable has the same pin assignment as all other contacts. Catalog – CMS50/60/71 Electric Cylinder 117 Prefabricated Cables Mating connector combination 5 5.7 Mating connector combination 5.7.1 Power cable Cable cross section Connector type Cable type Motor cable Fixed installation Brakemotor cable1) Motor cable Cable carrier installation Brakemotor cable1) Part number [mm2] Prefabricated cables Replacement power connector* SM11 4 x 1.5 mm2 0590 4544 0198 6740 SM12 2 4 x 2.5 mm 0590 4552 0198 6740 SM14 4 x 4 mm2 0590 4560 0199 1639 2 SM11 4 x 1.5 mm (SpeedTEC) - 1335 4698 SM12 4 x 2.5 mm2 (SpeedTEC) - 1335 4698 2 SM14 4 x 4 mm (SpeedTEC) - 1335 4264 SB11 4 x 1.5 mm2 + 2 x 1 mm2 1335 4345 0198 6740 SB12 4 x 2.5 mm2 + 2 x 1 mm2 1335 4353 0198 6740 SB14 4 x 4 mm2 + 2 x 1 mm2 1335 4361 0199 1639 SB11 2 4 x 1.5 mm + 2 x 1 mm2 (SpeedTec) - 1335 4698 SB12 4 x 2.5 mm2 + 2 x 1 mm2 (SpeedTec) - 1335 4698 - 1335 4264 2 SB14 4 x 4 mm + 2 x 1 mm2 (SpeedTec) SM11 4 x 1.5 mm2 0590 6245 0198 6740 SM12 4 x 2.5 mm2 0590 6253 0198 9197 2 SM14 4 x 4 mm 0590 4803 0199 1639 SM11 4 x 1.5 mm2 (SpeedTec) - 1335 4698 SM12 2 4 x 2.5 mm (SpeedTec) - 1335 4256 SM14 4 x 4 mm2 (SpeedTec) - 1335 4264 mm2 SB11 4 x 1.5 + 2 x 1 mm2 1335 4388 0198 9197 SB12 4 x 2.5 mm2 + 2 x 1 mm2 1335 4396 0198 9197 2 SB14 4 x 4 mm + 2 x 1 mm2 1342 1603 0199 1639 SB11 4 x 1.5 mm2 + 2 x 1 mm2 (SpeedTec) - 1335 4256 SB12 4 x 2.5 mm2 + 2 x 1 mm2 (SpeedTec) - 1335 4256 SM14 4 x 4 mm2 + 2 x 1 mm2 (SpeedTec) - 1335 4264 1) BP brake: 3-core cable, only 2 cores are used * The complete connector service pack always includes the following parts: 118 • Power connector • Insulation inserts • Socket contacts Catalog – CMS50/60/71 Electric Cylinder Prefabricated Cables Mating connector combination 5.7.2 5 Encoder cable Cable cross-section [mm2] Cable type 5 x 2 x 0.25 mm2 Fixed installation 5 x 2 x 0.25 mm2 (SpeedTec) Resolver cable 5 x 2 x 0.25 mm2 Cable carrier installation 5 x 2 x 0.25 mm2 (SpeedTec) Fixed installation Hiperface cable Cable carrier installation Part number FI type MOVIDRIVE® MOVIAXIS ® MOVIDRIVE® MOVIAXIS ® MOVIDRIVE® MOVIAXIS ® MOVIDRIVE® MOVIAXIS ® Prefabricated cables 0199 4875 1332 7429 0199 3194 1332 7437 - Replacement signal connector* 0198 6732 1644 7115 0198 6732 1644 7115 6 x 2 x 0.25 mm2 MOVIDRIVE® / MOVIAXIS® 1332 4535 0198 6732 6 x 2 x 0.25 mm2 (SpeedTec) MOVIDRIVE® / MOVIAXIS® - 1644 7115 6 x 2 x 0.25 mm2 MOVIDRIVE® / MOVIAXIS® 1332 4551 0198 6732 6 x 2 x 0.25 mm2 (SpeedTec) MOVIDRIVE® / MOVIAXIS® - 1644 7115 * The complete connector service pack always includes the following parts: • Power connector • Insulation inserts • Socket contacts Catalog – CMS50/60/71 Electric Cylinder 119 Prefabricated Cables Forced cooling fan cable 5 5.8 Forced cooling fan cable Cable for motors with VR forced cooling fan [3] [1] [2] [3] X [4] 54649AXX Connector: STAK 200 Printed on connector: SEW-EURODRIVE Nameplate Line length ≤ 5 m: Tolerance +200 mm Line length ≥ 5 m: Tolerance +2% Permitted line length according to the technical documents. [1] [2] [3] [4] Cable types for motors with VR forced cooling fan Type Cross section CMS Installation 3 × 1 mm2 (AWG 18) CMS Part number Fixed installation 0198 6341 Cable carrier installation 0199 560X Pin assignment of cables for motors with VR forced cooling fan STAK 200 plug connector view X Connector with two socket contacts Pin Core identification Assigned Pin Connection type 1 Digit 1 24 V + 2 Digit 2 0V Cut-off, length ca. 250 mm Conductor end sleeves Alternative connector for cable for the VR forced cooling fan Signal plug connector with socket contacts (complete) Type VR 120 Cross sections that can be connected 3 x 1 mm2 (AWG 18) Installation Part number Fixed installation / cable carrier installation 0198 4985 Catalog – CMS50/60/71 Electric Cylinder Prefabricated Cables Forced cooling fan cable 5 Extension cable for motors with VR forced cooling fan [1] [3] [2] [3] [5] Y X [4] 54646AXX [1] [2] [3] [4] [5] Connector: STAS 200 Printed on connector: SEW-EURODRIVE Nameplate Line length ≤ 5 m: Tolerance +200 mm Line length ≥ 5 m: Tolerance +2% Permitted line length according to the technical documents. Socket: STAK 200 Extension cable types for motors with VR forced cooling fan Type Cross section CMS 3 × 1 mm2 (AWG 18) CMS Installation Part number Fixed installation 0199 5618 Cable carrier installation 0199 5626 Pin assignment of extension cables for motors with VR forced cooling fan STAS 200 plug connector view X Connector with two pin contacts Pin Core identification Assigned 1 Digit 1 24 V + 1 2 Digit 2 0V 2 Pin STAK 200 connection type view Y Connector with two socket contacts The extension cable has the same pin assignment as all other contacts. Alternative connector for cable for the VR forced cooling fan Signal plug connector with pin contacts (complete) Type Cross sections that can be connected Part no. VR 3 x 1 mm2 0198 5693 Catalog – CMS50/60/71 Electric Cylinder 121 Prefabricated Cables Cable specifications for CMS power cables 5 5.9 Cable specifications for CMS power cables 5.9.1 Fixed installation Motor cable Installation Fixed Cable cross sections 4 x 1.5 mm2 4 x 2.5 mm2 (AWG 16) (AWG 14) Manufacturer 4 x 10 mm2 (AWG 12) (AWG 10) (AWG 8) LI9YCY [V] 600 / 1000 Temperature range [°C] Fixed installation -40 to +80 Max. temperature [°C] +80 Min. bending radius [mm] 45 55 65 73 85 Diameter D [mm] 9.0 ±0.2 11 ±0.2 13 ±0.2 14.3 ±0.3 17.0 ±0.6 Core identification BK with lettering WH + GN/YE Sheath color Orange, similar to RAL 2003 Approval(s) DESINA/VDE/UL Capacitance core/shielding [nF/km] 110 110 Capacitance core / core [nF/km] 70 70 118 125 125 75 80 80 332 601 Halogen-free no silicon-free yes CFC-free yes Inner insulation (core) PP Outer insulation (sheath) PVC Flame-retardant/self-extinguishing no Conductor material Cu Shielding Weight (cable) 122 4 x 6 mm2 HELUKABEL Manufacturer designation Operating voltage U0 / U AC 4 x 4 mm2 Tinned Cu [kg/km] 134 202 262 Catalog – CMS50/60/71 Electric Cylinder Prefabricated Cables Cable specifications for CMS power cables 5 Brakemotor cable Installation Fixed 4 x 1.5 mm2 (AWG 16) + 3 x 1 mm2 (AWG 18) Cable cross sections 4 x 2.5 mm2 (AWG 14) + 3 x 1 mm2 (AWG 18) Manufacturer 4 x 6 mm2 (AWG 10) + 3 x 1.5 mm2 (AWG 16) 4 x 10 mm2 (AWG 8) + 3 x 1.5 mm2 (AWG 16) HELUKABEL Manufacturer designation Operating voltage U0 / U AC 4 x 4 mm2 (AWG 12) + 3 x 1 mm2 (AWG 18) LI9YCY [V] 600 / 1000 Temperature range [°C] Fixed installation: -40 to +80 Max. temperature [°C] +80 Min. bending radius [mm] 60 68 75 85 100 Diameter D [mm] 11.8 ±0.4 13.4 ±0.4 15.0 ±0.5 17.0 ±0.6 20.0 ±1.0 Core identification BK with lettering WH + GN/YE Sheath color Orange similar to RAL 2003 Approval(s) DESINA/VDE/UL Capacitance core/shielding [nF/km] 105 105 110 115 120 Capacitance core / core [nF/km] 60 60 70 75 78 542 938 Halogen-free no silicon-free yes CFC-free yes Inner insulation (core) PP Outer insulation (sheath) PVC Flame-retardant/self-extinguishing yes Conductor material Cu Shielding Weight (cable) Tinned Cu [kg/km] Catalog – CMS50/60/71 Electric Cylinder 229 292 393 123 Prefabricated Cables Cable specifications for CMS power cables 5 5.9.2 Cable carrier installation Motor cable Installation Cable-carrier Cable cross sections 4 x 1.5 mm2 4 x 2.5 mm2 (AWG 16) (AWG 14) Manufacturer 4 x 6 mm2 4 x 10 mm2 (AWG 12) (AWG 10) (AWG 8) Nexans PSL(LC)C11Y-J 4 x - mm2 Manufacturer designation PSL11YC11Y-J 4 x - mm2 Operating voltage U0 / U AC [V] 600 / 1000 Temperature range [°C] -20 to +60 Max. temperature [°C] Min. bending radius [mm] 134 140 135 155 180 Diameter D [mm] 12.8 +0.6 / -0.7 15.7 ±0.3 13.2 ±0.4 15.4 ±0.4 17.8 ±0.5 Maximum acceleration [m/s2] 20 [m/min] 200 at max. travel distance of 5 m Max. velocity +90 (on conductor) Core identification BK with lettering WH + GN/YE Sheath color Orange similar to RAL 2003 Approval(s) DESINA/VDE/UL/cRUus Capacitance core/shielding [nF/km] 95 95 170 170 170 Capacitance core / core [nF/km] 65 65 95 95 95 Halogen-free yes silicon-free yes CFC-free yes Inner insulation (core) Polyolefin TPM Outer insulation (sheath) TPU (PUR) Flame-retardant/self-extinguishing yes Conductor material E-Cu blank Shielding Weight (cable) Min. bending cycles 124 4 x 4 mm2 Braided tinned Cu shield (optically covered > 85 %) [kg/km] 249 373 311 426 644 ≥ 5 million Catalog – CMS50/60/71 Electric Cylinder Prefabricated Cables Cable specifications for CMS power cables 5 Brakemotor cable Installation Cable-carrier 4 x 1.5 mm2 (AWG 16) + 3 x 1 mm2 (AWG 18) Cable cross sections 4 x 2.5 mm2 (AWG 14) + 3 x 1 mm2 (AWG 18) Manufacturer 4 x 6 mm2 (AWG 10) + 3 x 1.5 mm2 (AWG 16) 4 x 10 mm2 (AWG 8) + 3 x 1.5 mm2 (AWG 16) Nexans Manufacturer designation Operating voltage U0 / U AC 4 x 4 mm2 (AWG 12) + 3 x 1 mm2 (AWG 18) PSL(LC)C11Y-J 4x... +3A.../C [V] PSL11YC11Y-J 4x... +3A.../C 600 / 1000 Temperature range [°C] -20 to +60 Max. temperature [°C] +90 (conductor) Min. bending radius [mm] 159 170 155 175 200 Diameter D [mm] 15.0 ±0.9 16.5 ±0.7 15.3 ±0.5 17.4 ±0.5 20.5 ±0.5 Maximum acceleration [m/s2] 20 [m/min] 200 at max. travel distance of 5 m Max. velocity Core identification BK with lettering WH + GN/YE Sheath color Orange similar to RAL 2003 Approval(s) DESINA/VDE/UL/cRUus Capacitance core/shielding [nF/km] 105 105 Capacitance core / core [nF/km] 65 65 170 170 170 95 95 95 Halogen-free yes silicon-free yes CFC-free yes Inner insulation (cable) TPM Outer insulation (sheath) Polyolefin TPU (PUR) Flame-retardant/self-extinguishing yes Conductor material E-Cu blank Shielding Weight (cable) Braided tinned Cu shield (optically covered > 85 %) [kg/km] Min. bending cycles Catalog – CMS50/60/71 Electric Cylinder 335 433 396 522 730 ≥ 5 million 125 Prefabricated Cables Cable specifications for encoder cables 5 5.10 Cable specifications for encoder cables 5.10.1 Fixed installation of feedback cables Accessory designation Cable cross sections AS1H / ES1H / AK0H RH.M 6 x 2 x 0.25 mm2 5 x 2 x 0.25 mm2 Manufacturer HELUKABEL Manufacturer designation Operating voltage V0 / V AC LI9YCY [V] 230 / 350 Temperature range [°C] Fixed installation -40 to +80 Max. temperature [°C] Min. bending radius [mm] 43 36.5 Diameter D [mm] 8.6 ±0.2 7.3 ±0.2 + 80 Core identification DIN 47 100 Sheath color Green, similar to RAL 6018 Approval(s) DESINA/VDE/ Capacitance core/shielding [nF/km] Capacitance core / core [nF/km] 110 70 Halogen-free no Silicone-free yes CFC-free yes Inner insulation (core) PP Outer insulation (sheath) PVC Flame-retardant/ self-extinguishing no Conductor material Cu blank Shielding Weight (cable) 126 Braided tinned Cu [kg/km] 107 78 Catalog – CMS50/60/71 Electric Cylinder Prefabricated Cables Cable specifications for encoder cables 5 5.10.2 Cable carrier installation of feedback cables Accessory designation Cable cross sections AS1H / ES1H / AK0H RH.M 6 x 2 x 0.25 mm2 5 x 2 x 0.25 mm2 Manufacturer Nexans Manufacturer designation SSL18YC11Y 6 x 2 x 0.25/ SSL11YC11Y 5 x 2 x 0.25 Operating voltage V0 / V AC [V] 300 Temperature range [°C] -20 to +60 Max. temperature [°C] Min. bending radius [mm] 100 95 Diameter D [mm] 9.8 ±0.2 9.5 ±0.2 Maximum acceleration [m/s2] 20 [m/min] 200 Max. velocity Core identification +90 (on conductor) WH/BN, GN/YE, GY/PK, BU/RD, BK/VT, GY-PK/RD-BU Sheath color WH/BN, GN/YE, GY/PK, BU/RD, BK/VT Green similar to RAL 6018 Approval(s) DESINA/VDE/ Capacitance core/shielding [nF/km] Capacitance core / core [nF/km] 100 55 Halogen-free yes Silicone-free yes CFC-free yes Table continued on next page Inner insulation (core) PP Outer insulation (sheath) TPE-U Flame-retardant/ self-extinguishing yes Conductor material E-Cu blank Shielding Weight Min. bending cycles Catalog – CMS50/60/71 Electric Cylinder Braided tinned Cu [kg/km] 130 120 ≥ 5 million 127 Prefabricated Cables Cable specification of forced cooling fan cables for CMS motors 5 5.11 Cable specification of forced cooling fan cables for CMS motors 5.11.1 Fixed installation of the forced cooling fan cable Accessory designation VR 3 x 1 mm2 Cable cross sections Manufacturer Lapp Manufacturer designation Ölflex 110 Classic Operating voltage V0 / V AC [V] 300 / 500 Temperature range [°C] -30 to +70 Max. temperature [°C] + 70 Min. bending radius [mm] 24 Diameter D [mm] 6.0 ±0.3 Core identification VDE 0293 Sheath color Silver gray, RAL 7001 Approval(s) VDE Capacitance core/shielding [nF/km] Capacitance core/core [nF/km] - Halogen-free no Silicone-free yes CFC-free yes Inner insulation (core) PVC Outer insulation (sheath) PVC Flame-retardant/self-extinguishing no Conductor material Cu blank Shielding Weight (cable) 128 - [kg/km] 65 Catalog – CMS50/60/71 Electric Cylinder Prefabricated Cables Cable specification of forced cooling fan cables for CMS motors 5 5.11.2 Cable carrier installation for forced cooling fan cable Accessory designation VR 3 x 1 mm2 Cable cross sections Manufacturer Nexans Manufacturer designation PSL 3 x 1.0 Operating voltage V0 / V AC [V] 300 Temperature range [°C] -30 to +70 Max. temperature [°C] +90 (on conductor) Min. bending radius [mm] 45 Diameter D [mm] 5.7 ±0.2 Maximum acceleration [m/s2] 10 [m/min] 50 Max. velocity Core identification 2 x WH with digit + 1 x GN/YE Sheath color Black RAL 9005 Approval(s) VDE / UL Capacitance core/shielding [nF/km] Capacitance core / core [nF/km] - Halogen-free yes Silicone-free yes CFC-free yes Inner insulation (core) TPM Outer insulation (sheath) TPE-U Flame-retardant/self-extinguishing yes Conductor material E-Cu blank Shielding Weight Min. bending cycles Catalog – CMS50/60/71 Electric Cylinder [kg/km] 50 ≥ 5 million 129 Design and Operating Notes General maintenance work 6 6 Design and Operating Notes 6.1 General maintenance work The electric cylinder is maintenance-free except for the threaded spindles. Replace defective parts, if possible. Remove any traces of dirt, chips, dust, etc. from the bellows (only CMS71L) with a soft cloth. Note that mobile cables are subject to wear. They have to be checked for external changes on a regular basis. 6.2 Lubrication of screw drive There may be a loss of lubricant between the nut and spindle in threaded spindles. Lubricants also decrease in quality and effectiveness with age and wear. This means lubrication is required at regular intervals. Lubrication for screw drives has to be specified accurately in terms of type, quantity and relubrication intervals. These factors are dependent on • Load • Velocity • Cyclic duration factor • Type of screw drive (recirculating ball screw or planetary roller screw drive) • Ambient temperature • Pollution degree caused by dust, humidity, etc. INFORMATION The following information is intended as recommendation. It is not intended to replace individual project planning for every application. Continuous relubrication (e.g. by connection to the lubrication system, see section 6.5) is generally preferable to relubrication at intervals. Relubrication at intervals is especially not recommended for planetary roller screws, which can require about 2.5 times more lubricant than recirculating ball screws. 130 Catalog – CMS50/60/71 Electric Cylinder Design and Operating Notes Lubrication of screw drive 6.2.1 6 General information INFORMATION The lubricating grease discharged into the electric cylinder accumulates in the inside of the drive. Used lubricant must be removed from the inside of the motor after five years at the latest. Service work must be performed by SEW employees only. During service work, the spindle must be removed from the unit and the old lubricant removed from the spindle’s surface. 6.2.2 Size CMS50S A taper greasing nipple DIN71412 [1] for manual relubrication with a grease gun is installed as standard on the spindle nut in the inside of the motor. You can access the greasing nipple by way of screw plugs [1]; slowly move the drive until the lubricant position is visible (see section 4.15). [1] 65049AXX 6.2.3 Size CMS63S/M The CMS63 is equipped with oil bath lubrication that requires very little maintenance. Oil level check, filling and draining via screw plug [1]. [1] 65050AXX 6.2.4 Size CMS71L A taper greasing nipple DIN71412 [1] for manual relubrication with a grease gun is installed as standard on the motor. [1] 65051AXX Catalog – CMS50/60/71 Electric Cylinder 131 Design and Operating Notes Lubricant for recirculating ball screws and planetary roller screw drives 6 6.3 Lubricant for recirculating ball screws and planetary roller screw drives CMS electric cylinders are filled with the lubricant Fuchs RENOLIT CX-TOM15 as standard at the plant. It is used for recirculating ball screws and planetary roller screws. INFORMATION Only relubricate electric cylinders with the following lubricant: Fuchs RENOLIT CX-TOM15 The lubricating grease Renolit CX-TOM15 of the company Fuchs can be ordered from SEW in a 400 g cartridge (DIN1284) under part no. 03207196. 65762AXX The cartridge is suitable for grease guns in line with DIN1283 with adapter piece for DIN71412 grease nipples. 65763AXX 132 Catalog – CMS50/60/71 Electric Cylinder Design and Operating Notes Relubrication interval 6.4 6 Relubrication interval STOP 6.4.1 • The drive must generally be relubricated once a year. • The following information only applies to the application examples described. • Always use the appropriate amount of lubricant for the individual application. • If insufficient lubricant is applied, the lubricant film is disrupted and the service life thereby reduced. • Excessive lubrication increases friction and results in heat generation. • When relubricating the drive, always pay attention to cleanliness. • There should be no dirt in the lubricant. • Wipe the greasing nipple with a cloth before applying the grease gun. • Make sure there is no trapped air in the lubricant or lubricant supply lines. CMS50S with ball screw (KGT): Example Relubrication CMS50S, 5 mm (0.2 in)/spindle pitch revolution • 0.15 m travel distance • Average traveling velocity 0.15 m/s • 1300 N load Relubrication quantity 1 cm3 • After a travel distance of 200 km or • 20 million revolutions of the threaded spindle nut Catalog – CMS50/60/71 Electric Cylinder 133 Design and Operating Notes Relubrication interval 6 6.4.2 CMS71L with ball screw (KGT): Example CMS71L, 10 mm (0.2 in)/spindle pitch revolution • 0.2 m travel distance • Average traveling velocity 0.2 m/s • 4000 N load Permanent relubrication 0.8 cm3/100 km = 0.008 cm3/1 km Relubrication intervals Relubrication quantity 2 cm3 • After a travel distance of 250 km or • 6.4.3 CMS71L with planetary roller screw drive (PGT): Example CMS71L, 5 mm (0.2 in)/spindle pitch revolution • 0.2 m travel distance • Average traveling velocity 0.2 m/s • 4000 N load Permanent relubrication 2 cm3/100 km = 0.02 cm3/1 km Relubrication interval (not recommended) Relubrication quantity 2.5 cm3 • After a travel distance of 50 km or • 134 25 million revolutions of the threaded spindle nut 10 million revolutions of the threaded spindle Catalog – CMS50/60/71 Electric Cylinder Design and Operating Notes Lubricator – only for size CMS71L 6.5 6 Lubricator – only for size CMS71L On request, the electric cylinder size CMS71L can be equipped with a lubricator. The threaded spindle nut is relubricated continuously with this option. The lubricator comprises a drive unit with an electric motor, which is supplied with power either with a set of batteries (Vario lubrication system) or with 24 V and function monitoring (Control lubrication system). This motor drains the lubricant container [1] via a plunger. The Control lubrication system is connected to a customer control device via a cable (length 5 m, included in scope of delivery). The threaded elbow joints [3] are mounted, filled with lubricant and vented at the production plant. [2] [1] [3] 61515AXX [1] Lubricant container [2] Retaining clip [3] Threaded elbow joint INFORMATION The time between lubrications is set to one year at the production plant and is sufficient for normal applications. For cases with high annual operating time, e.g. 24 operating hours per day, consult SEW-EURODRIVE. Catalog – CMS50/60/71 Electric Cylinder 135 Design and Operating Notes Lubricator – only for size CMS71L 6 6.5.1 Lubricator variants Star Vario (SV) The Star Vario lubricator is powered by batteries, independent of the operating status of the electric cylinder. When the electric cylinder is started up, the Star Vario lubricator must be activated separately. Activate the lubricator by turning the rotary switch to the ON position. After activation, the lubricator continuously supplies the set lubricant quantity. Star Vario divides the content of the lubricant container into several smaller dispensing cycles within the operating period. The factory setting of the lubricator is to dispense a volume of 60 cm3 over a period of 12 months. Star Control Time (ST) The Star Control Time lubricator is connected to the voltage supply or controller via cable. The lubricator continuously supplies the set lubricant quantity when the supply voltage (24 V) is connected. The status (function, fill level) of the lubricator can be monitored via the controller. Star Control Time divides the content of the lubricant container into several smaller dispensing cycles within the operating period. The factory setting of the lubricator is to dispense a volume of 0.69 cm3 over a period of 100 operating hours. Star Control Impulse (SI) The Star Control Impulse lubricator is connected to the voltage supply or controller via cable. The lubricator dispenses the set lubricant quantity in one amount when the supply voltage (24 V) is connected. To dispense another amount of lubricant, the voltage must be interrupted and connected again. The status (function, fill level) of the lubricator can be monitored via the controller. The factory setting of the lubricator is to dispense a volume of 0.26 cm3 per impulse. 136 Catalog – CMS50/60/71 Electric Cylinder Design and Operating Notes Lubricator – only for size CMS71L 6 [2] [1] [3] 61515AXX [1] Lubricant container [2] Retaining clip [3] Threaded elbow joint 6.5.2 Wearing parts can be ordered from Perma. The lubricant container [1] and the battery set (only for Vario) are wearing parts and must be replaced after a year. The parts can be ordered directly from Perma using the following part numbers: Designation Star lubricant container LC unit S60 Renolit CX-TOM15 Part no.: 16.01085.385 Battery set (Vario) 21.000.000 Cable, 5 m (Control) 26.004.001 These parts cannot be ordered directly from SEW-EURODRIVE. 6.5.3 Retrofit set from SEW-EURODRIVE Complete lubrication systems can be ordered from SEW-EURODRIVE for retrofitting. The retrofit set consists of parts [1, 2] with the following part numbers: Designation Part no.: Retrofit set lubricator cpl. Vario (SV) 1333 281 3 Retrofit set lubricator cpl. Control Time (ST) 1333 319 4 Retrofit set lubricator cpl. Control Impulse (SI) 1652 097 1 In addition, the following threaded elbow joint 1333178 [3] has to be ordered from SEWEURODRIVE as it is not included in the retrofit set. STOP When retrofitting, you must vent the threaded elbow joint [1]. Catalog – CMS50/60/71 Electric Cylinder 137 Design and Operating Notes Sealing air 6 6.6 Sealing air At the factory, the drive is equipped with a sealing air connection [1] thread G1/8 as standard. Because of this, the electric cylinder can especially be used in dusty environments. To do this, the space within the bellows [2] can be placed under slight positive pressure (max. 0.5 bar ) The positive pressure prevents dust, etc., from entering into the motor. [1] [2] 61004AXX [1] Sealing air connection [2] Bellows The required compressed air volume flow (Vsealing air) depends on the travel velocity (v) of the screw drive. Vsealing air ≥ 300 v Volume flow Vsealing air [liters/min] Travel speed v [m/s] This ensures that sufficient pressurized air flows in during extension and that no negative pressure develops in the space [2]. The pressurized air must be dry and free of oil, according to DIN-ISO 8573-1 class 3 (common in pressurized air systems). 138 Catalog – CMS50/60/71 Electric Cylinder Design and Operating Notes Filter ventilation not part of delivery from SEW – only CMS71 6.7 6 Filter ventilation not part of delivery from SEW – only CMS71 If the electric cylinder is used in dusty environments, you must make sure that no dust is sucked in through the vent [4] of the bellows in the joint during the lifting motion. There are two possibilities to do so: • Sealing air (see chapter 6.6) • Filter ventilation (no compressed air required) For this purpose, a suitable filter [2] is installed at the sealing air connection [1] with G1/8 thread. If there is not enough space, the filter can be connected to the electric cylinder via a hose [3]. Max. hose length 1 m, inner diameter > 9 mm. We recommend a filter of the company Argo-Hytos (http://www.argo-hytos.com), type L1.0807-11. This is an inexpensive filter that is used to vent hydraulic containers of construction machines. It safely keeps back dust particles < 3 μm under very low pressure. Other filters, such as pneumatic mufflers, sintered metal filters, etc., may not be used. In addition to this, the default ventilation via the joint must be sealed. The sealed joint can be ordered under 'Option without bellows ventilation' or retrofitted using 2 x sealing element [4], SEW part no. 13342093. Older versions are sealed with rubber. [2] [3] [1] [4] [5] 65764AXX [1] Sealing air connection [2] Filter [3] Hose [4] Sealing element [5] Joint Catalog – CMS50/60/71 Electric Cylinder 139 7 Address Directory Germany Headquarters Production Sales Bruchsal SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Straße 42 D-76646 Bruchsal P.O. Box Postfach 3023 • D-76642 Bruchsal Tel. +49 7251 75-0 Fax +49 7251 75-1970 http://www.sew-eurodrive.de [email protected] Production Graben SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Straße 1 D-76676 Graben-Neudorf P.O. Box Postfach 1220 • D-76671 Graben-Neudorf Tel. +49 7251 75-0 Fax +49 7251 75-2970 Östringen SEW-EURODRIVE Östringen GmbH Franz-Gurk-Straße 2 D-76684 Östringen P.O. Box Postfach 1174 • D-76677 Östringen Tel. +49 7253 92540 Fax +49 7253 925490 [email protected] Central SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Straße 1 D-76676 Graben-Neudorf Tel. +49 7251 75-1710 Fax +49 7251 75-1711 [email protected] North SEW-EURODRIVE GmbH & Co KG Alte Ricklinger Straße 40-42 D-30823 Garbsen (near Hannover) Tel. +49 5137 8798-30 Fax +49 5137 8798-55 [email protected] East SEW-EURODRIVE GmbH & Co KG Dänkritzer Weg 1 D-08393 Meerane (near Zwickau) Tel. +49 3764 7606-0 Fax +49 3764 7606-30 [email protected] South SEW-EURODRIVE GmbH & Co KG Domagkstraße 5 D-85551 Kirchheim (near München) Tel. +49 89 909552-10 Fax +49 89 909552-50 [email protected] West SEW-EURODRIVE GmbH & Co KG Siemensstraße 1 D-40764 Langenfeld (near Düsseldorf) Tel. +49 2173 8507-30 Fax +49 2173 8507-55 [email protected] Electronics SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Straße 42 D-76646 Bruchsal Tel. +49 7251 75-1780 Fax +49 7251 75-1769 [email protected] Service Competence Center Technical Offices 140 Drive Service Hotline / 24 Hour Service +49 180 5 SEWHELP +49 180 5 7394357 Augsburg SEW-EURODRIVE GmbH & Co KG August-Wessels-Straße 29 D-86156 Augsburg Tel. +49 821 22779-10 Fax +49 821 22779-50 [email protected] Berlin SEW-EURODRIVE GmbH & Co KG Lilienthalstraße 3a D-12529 Schönefeld Tel. +49 306331131-0 Fax +49 306331131-36 [email protected] Bodensee SEW-EURODRIVE GmbH & Co KG Burgbergring 91 D-88662 Überlingen Tel. +49 7551 9226-30 Fax +49 7551 9226-56 [email protected] Bremen SEW-EURODRIVE GmbH & Co KG Bornstr.19 ... 22 D-28195 Bremen Tel. +49 421 33918-10 Fax +49 421 33918-22 [email protected] Dortmund SEW-EURODRIVE GmbH & Co KG Hildastraße 10 D-44145 Dortmund Tel. +49 231 912050-10 Fax +49 231 912050-20 [email protected] Dresden SEW-EURODRIVE GmbH & Co KG Hauptstraße 32 D-01445 Radebeul Tel. +49 351 26338-0 Fax +49 351 26338-38 [email protected] 09/2009 Germany 09/2009 Erfurt SEW-EURODRIVE GmbH & Co KG Dubliner Straße 12 D-99091 Erfurt Tel. +49 361 21709-70 Fax +49 361 21709-79 [email protected] Güstrow SEW-EURODRIVE GmbH & Co KG Am Gewerbegrund 3 D-18273 Güstrow P.O. Box Postfach 1216 • D-18262 Güstrow Tel. +49 3843 8557-80 Fax +49 3843 8557-88 [email protected] Hamburg SEW-EURODRIVE GmbH & Co KG Bramfelder Straße 119 D-22305 Hamburg Tel. +49 40 298109-60 Fax +49 40 298109-70 [email protected] Hannover/ Garbsen SEW-EURODRIVE GmbH & Co KG Alte Ricklinger Str.40-42 D-30823 Garbsen P.O. Box Postfach 1104 53 • D-30804 Garbsen Tel. +49 5137 8798-10 Fax +49 5137 8798-50 [email protected] Heilbronn SEW-EURODRIVE GmbH & Co KG Zeppelinstraße 7 D-74357 Bönnigheim Tel. +49 7143 8738-0 Fax +49 7143 8738-25 [email protected] Herford SEW-EURODRIVE GmbH & Co KG Radewiger Straße 21 D-32052 Herford P.O. Box Postfach 4108 • D-32025 Herford Tel. +49 5221 9141-0 Fax +49 5221 9141-20 [email protected] Karlsruhe SEW-EURODRIVE GmbH & Co KG Ettlinger Weg 2 D-76467 Bietigheim P.O. Box Postfach 43 • D-76463 Bietigheim Tel. +49 7245 9190-10 Fax +49 7245 9190-20 [email protected] Kassel SEW-EURODRIVE GmbH & Co KG Lange Straße 14 D-34253 Lohfelden Tel. +49 561 95144-80 Fax +49 561 95144-90 [email protected] Koblenz SEW-EURODRIVE GmbH & Co KG Bahnstraße 17a D-56743 Mendig Tel. +49 2652 9713-30 Fax +49 2652 9713-40 [email protected] Lahr SEW-EURODRIVE GmbH & Co KG Europastraße 3/1 D-77933 Lahr / Schwarzwald Tel. +49 7821 90999-60 Fax +49 7821 90999-79 [email protected] Langenfeld SEW-EURODRIVE GmbH & Co KG Siemensstraße 1 D-40764 Langenfeld Tel. +49 2173 8507-10 Fax +49 2173 8507-50 [email protected] Magdeburg SEW-EURODRIVE GmbH & Co KG Breiteweg 53 D-39179 Barleben Tel. +49 39203 7577-1 Fax +49 39203 7577-9 [email protected] Mannheim SEW-EURODRIVE GmbH & Co KG Radeberger Straße 2 D-68309 Mannheim Tel. +49 621 71683-10 Fax +49 621 71683-22 [email protected] München SEW-EURODRIVE GmbH & Co KG Domagkstraße 5 D-85551 Kirchheim Tel. +49 89 90955-110 Fax +49 89 90955-150 [email protected] Münster SEW-EURODRIVE GmbH & Co KG Hafenplatz 4 D-48155 Münster Tel. +49 251 41475-11 Fax +49 251 41475-50 [email protected] Nürnberg SEW-EURODRIVE GmbH & Co KG Plattenäckerweg 6 D-90455 Nürnberg Tel. +49 911 98884-50 Fax +49 911 98884-60 [email protected] 141 Germany Regensburg SEW-EURODRIVE GmbH & Co KG Im Gewerbepark A15 D-93059 Regensburg Tel. +49 941 46668-68 Fax +49 941 46668-66 [email protected] Rhein-Main SEW-EURODRIVE GmbH & Co KG Niederstedter Weg 5 D-61348 Bad Homburg Tel. +49 6172 9617-0 Fax +49 6172 9617-50 [email protected] Stuttgart SEW-EURODRIVE GmbH & Co KG Friedrich-List-Straße 46 D-70771 Leinfelden-Echterdingen Tel. +49 711 16072-0 Fax +49 711 16072-72 [email protected] Ulm SEW-EURODRIVE GmbH & Co KG Dieselstraße 14 D-89160 Dornstadt Tel. +49 7348 9885-0 Fax +49 7348 9885-90 [email protected] Würzburg SEW-EURODRIVE GmbH & Co KG Nürnbergerstraße 118 D-97076 Würzburg-Lengfeld Tel. +49 931 27886-60 Fax +49 931 27886-66 [email protected] Zwickau / Meerane SEW-EURODRIVE GmbH & Co KG Dänkritzer Weg1 D-08393 Meerane Tel. +49 3764 7606-0 Fax +49 3764 7606-20 [email protected] Production Sales Service Haguenau SEW-USOCOME 48-54 route de Soufflenheim B. P. 20185 F-67506 Haguenau Cedex Tel. +33 3 88 73 67 00 Fax +33 3 88 73 66 00 http://www.usocome.com [email protected] Production Forbach SEW-EUROCOME Zone Industrielle Technopôle Forbach Sud B. P. 30269 F-57604 Forbach Cedex Tel. +33 3 87 29 38 00 Assembly Sales Service Bordeaux SEW-USOCOME Parc d'activités de Magellan 62 avenue de Magellan - B. P. 182 F-33607 Pessac Cedex Tel. +33 5 57 26 39 00 Fax +33 5 57 26 39 09 Lyon SEW-USOCOME Parc d'Affaires Roosevelt Rue Jacques Tati F-69120 Vaulx en Velin Tel. +33 4 72 15 37 00 Fax +33 4 72 15 37 15 Paris SEW-USOCOME Zone industrielle 2 rue Denis Papin F-77390 Verneuil I'Etang Tel. +33 1 64 42 40 80 Fax +33 1 64 42 40 88 Alsace SEW-USOCOME 1 rue Auguste Gasser F-68360 Soultz Tel. +33 3 89 74 51 62 Fax +33 3 89 76 58 71 Aquitaine / Charentes SEW-USOCOME Parc d'activités de Magellan 62 avenue de Magellan B. P. 182 F-33607 Pessac Cedex Tel. +33 5 57 26 39 00 Fax +33 5 57 26 39 09 Auvergne / Limousin SEW-USOCOME 27 avenue du Colombier F-19150 Laguenne Tel. +33 5 55 20 12 10 Fax +33 5 55 20 12 11 BasseNormandie SEW-USOCOME 5 rue de la Limare F-14250 Brouay Tel. +33 2 31 37 92 86 Fax +33 2 31 74 68 15 France Technical Offices 142 09/2009 France 09/2009 Bourgogne SEW-USOCOME 10 rue de la Poste F-71350 Saint Loup Géanges Tel. +33 3 85 49 92 18 Fax +33 3 85 49 92 19 Bretagne SEW-USOCOME Le bois Foucaud F-44270 Saint Même Le Tenu Tel. +33 2 28 21 12 52 Fax +33 2 28 21 12 84 Centre / Poitou SEW-USOCOME 18 avenue André Ampère Appartement 14 F-37540 Saint Cyr sur Loire Tel. +33 2 47 41 33 23 Fax +33 2 47 41 34 03 ChampagneArdenne SEW-USOCOME Impasse des Ouises F-10120 Saint André les Vergers Tel. +33 3 25 79 63 24 Fax +33 3 25 79 63 25 Franche-Comté SEW-USOCOME 5 route de Besançon Maison B F-25870 Devecey Tel. +33 3 81 60 20 47 Fax +33 3 81 87 75 93 Ile-de-France est / Somme SEW-USOCOME 45 rue des Cinelles F-77700 Bailly Romainvilliers Tel. +33 1 64 17 02 47 Fax +33 1 64 17 66 49 Ile-de-France nord / Picardie SEW-USOCOME 25bis rue Kléber F-92300 Levallois Perret Tel. +33 1 41 05 92 74 Fax +33 1 41 05 92 75 Ile-de-France sud SEW-USOCOME 6 chemin des Bergers Lieu-dit Marchais F-91410 Roinville sous Dourdan Tel. +33 1 60 81 10 56 Fax +33 1 60 81 10 57 Lorraine / Alsace nord SEW-USOCOME 1 rue de la Forêt F-54250 Champigneulles Tel. +33 3 83 96 28 04 Fax +33 3 83 96 28 07 Midi-Pyrénées / Roussillon SEW-USOCOME 179 route de Grazac F-31190 Caujac Tel. +33 5 61 08 15 85 Fax +33 5 61 08 16 44 Nord-Pas de Calais SEW-USOCOME 209 route d’Hesdigneul F-62360 Hesdin l’Abbé Tel. +33 3 21 10 86 86 Fax +33 3 21 10 86 87 Paris / Ile-deFrance ouest SEW-USOCOME 42 avenue Jean Jaurès F-78580 Maule Tel. +33 1 30 90 89 86 Fax +33 1 30 90 93 15 Pays de la Loire SEW-USOCOME 4 rue des Châtaigniers F-44830 Brains Tel. +33 2 51 70 54 04 Fax +33 2 51 70 54 05 Provence-AlpesCôte d’Azur SEW-USOCOME Résidence Les Hespérides Bât. B2 67 boulevard des Alpes F-13012 Marseille Tel. +33 4 91 18 00 11 Fax +33 4 91 18 00 12 Rhône-Alpes est SEW-USOCOME Montée de la Garenne F-26750 Génissieux Tel. +33 4 75 05 65 95 Fax +33 4 75 05 65 96 Rhône-Alpes nord SEW-USOCOME Parc d'Affaires Roosevelt Rue Jacques Tati F-69120 Vaulx en Velin Tel. +33 4 72 15 37 03 Fax +33 4 72 15 37 15 143 France Rhône-Alpes ouest SEW-USOCOME Parc d'Affaires Roosevelt Rue Jacques Tati F-69120 Vaulx en Velin Tel. +33 4 72 15 37 04 Fax +33 4 72 15 37 15 Alger Réducom 16, rue des Frères Zaghnoun Bellevue El-Harrach 16200 Alger Tel. +213 21 8222-84 Fax +213 21 8222-84 [email protected] Buenos Aires SEW EURODRIVE ARGENTINA S.A. Centro Industrial Garin, Lote 35 Ruta Panamericana Km 37,5 1619 Garin Tel. +54 3327 4572-84 Fax +54 3327 4572-21 [email protected] http://www.sew-eurodrive.com.ar Melbourne SEW-EURODRIVE PTY. LTD. 27 Beverage Drive Tullamarine, Victoria 3043 Tel. +61 3 9933-1000 Fax +61 3 9933-1003 http://www.sew-eurodrive.com.au [email protected] Sydney SEW-EURODRIVE PTY. LTD. 9, Sleigh Place, Wetherill Park New South Wales, 2164 Tel. +61 2 9725-9900 Fax +61 2 9725-9905 [email protected] Adelaide SEW-EURODRIVE PTY. LTD. 9C Park Way Mawson Lakes, SA 5095 Tel. +61 8 8161 4000 Fax +61 8 8161 4002 [email protected] Brisbane SEW-EURODRIVE PTY.LTD. 1 /34 Collinsvale St Rocklea, Queensland, 4106 Tel. +61 7 3276 5100 Fax +61 7 3276 5102 [email protected] Perth SEW-EURODRIVE PTY. LTD. 105 Robinson Avenue Belmont, W.A. 6104 Tel. +61 8 9478-2688 Fax +61 8 9277-7572 [email protected] Townsville SEW-EURODRIVE PTY. LTD. 12 Leyland Street Garbutt, QLD 4814 Tel. +61 7 4779 4333 Fax +61 7 4779 5333 [email protected] Assembly Sales Service Wien SEW-EURODRIVE Ges.m.b.H. Richard-Strauss-Strasse 24 A-1230 Wien Tel. +43 1 617 55 00-0 Fax +43 1 617 55 00-30 http://www.sew-eurodrive.at [email protected] Technical Offices Linz SEW-EURODRIVE Ges.m.b.H. Reuchlinstr. 6/3 A-4020 Linz Tel. +43 732 655 109-0 Fax +43 732 655 109-20 [email protected] Graz SEW-EURODRIVE Ges.m.b.H. Grabenstraße 231 A-8045 Graz Tel. +43 316 685 756-0 Fax +43 316 685 755 [email protected] Dornbirn SEW-EURODRIVE Ges.m.b.H. Lustenauerstraße 27/1 A-6850 Dornbirn Tel. +43 5572 3799-0 Fax +43 5572 3725 99-20 [email protected] Dhaka Jainex Industrial and Engineering Ltd B 12 Apon Nibash East Nasirabad Bangladesh Tel. +880 1713103502 Fax +880 31 613041 [email protected] Algeria Sales Argentina Assembly Sales Service Australia Assembly Sales Service Sales Service Technical Office Austria Bangladesh Sales 144 09/2009 Belarus Sales Minsk SEW-EURODRIVE BY RybalkoStr. 26 BY-220033 Minsk Tel.+375 (17) 298 38 50 Fax +375 (17) 29838 50 [email protected] Assembly Sales Service Brüssel SEW Caron-Vector Avenue Eiffel 5 B-1300 Wavre Tel. +32 10 231-311 Fax +32 10 231-336 http://www.sew-eurodrive.be [email protected] Service Competence Center Industrial Gears SEW Caron-Vector Rue de Parc Industriel, 31 BE-6900 Marche-en-Famenne Tel. +32 84 219-878 Fax +32 84 219-879 http://www.sew-eurodrive.be [email protected] Antwerp SEW Caron-Vector Glasstraat, 19 BE-2170 Merksem Tel. +32 3 64 19 333 Fax +32 3 64 19 336 http://www.sew-eurodrive.be [email protected] Sao Paulo SEW-EURODRIVE Brasil Ltda. Avenida Amâncio Gaiolli, 152 - Rodovia Presidente Dutra Km 208 Guarulhos - 07251-250 - SP SAT - SEW ATENDE - 0800 7700496 Tel. +55 11 2489-9133 Fax +55 11 2480-3328 http://www.sew-eurodrive.com.br [email protected] Sofia BEVER-DRIVE GmbH Bogdanovetz Str.1 BG-1606 Sofia Tel. +359 2 9151160 Fax +359 2 9151166 [email protected] Douala Electro-Services Rue Drouot Akwa B.P. 2024 Douala Tel. +237 33 431137 Fax +237 33 431137 Toronto SEW-EURODRIVE CO. OF CANADA LTD. 210 Walker Drive Bramalea, ON L6T 3W1 Tel. +1 905 791-1553 Fax +1 905 791-2999 http://www.sew-eurodrive.ca l.watson@sew- eurodrive.ca Vancouver SEW-EURODRIVE CO. OF CANADA LTD. Tilbury Industrial Park 7188 Honeyman Street Delta, BC V4G 1G1 Tel. +1 604 946-5535 Fax +1 604 946-2513 b.wake@sew- eurodrive.ca Montreal SEW-EURODRIVE CO. OF CANADA LTD. 2555 Rue Leger Lasalle, PQ H8N 2V9 Tel. +1 514 367-1124 Fax +1 514 367-3677 a.peluso@sew- eurodrive.ca Belgium Brazil Production Sales Service Bulgaria Sales Cameroon Sales Canada Assembly Sales Service Additional addresses for service in Canada provided on request! Chile Assembly Sales Service 09/2009 Santiago de Chile SEW-EURODRIVE CHILE LTDA. Las Encinas 1295 Parque Industrial Valle Grande LAMPA RCH-Santiago de Chile P.O. Box Casilla 23 Correo Quilicura - Santiago - Chile Tel. +56 2 75770-00 Fax +56 2 75770-01 http://www.sew-eurodrive.cl [email protected] 145 China Production Assembly Sales Service Tianjin SEW-EURODRIVE (Tianjin) Co., Ltd. No. 46, 7th Avenue, TEDA Tianjin 300457 Tel. +86 22 25322612 Fax +86 22 25322611 [email protected] http://www.sew-eurodrive.cn Assembly Sales Service Suzhou SEW-EURODRIVE (Suzhou) Co., Ltd. 333, Suhong Middle Road Suzhou Industrial Park Jiangsu Province, 215021 Tel. +86 512 62581781 Fax +86 512 62581783 [email protected] Guangzhou SEW-EURODRIVE (Guangzhou) Co., Ltd. No. 9, JunDa Road East Section of GETDD Guangzhou 510530 Tel. +86 20 82267890 Fax +86 20 82267891 [email protected] Shenyang SEW-EURODRIVE (Shenyang) Co., Ltd. 10A-2, 6th Road Shenyang Economic Technological Development Area Shenyang, 110141 Tel. +86 24 25382538 Fax +86 24 25382580 [email protected] Wuhan SEW-EURODRIVE (Wuhan) Co., Ltd. 10A-2, 6th Road No. 59, the 4th Quanli Road, WEDA 430056 Wuhan Tel. +86 27 84478398 Fax +86 27 84478388 Xi'An SEW-EURODRIVE (Xi'An) Co., Ltd. No. 12 Jinye 2nd Road Xi'An High-Technology Industrial Development Zone Xi'An 710065 Tel. +86 29 88241718 Fax +86 29 68686296 [email protected] Bogotá SEW-EURODRIVE COLOMBIA LTDA. Calle 22 No. 132-60 Bodega 6, Manzana B Santafé de Bogotá Tel. +57 1 54750-50 Fax +57 1 54750-44 http://www.sew-eurodrive.com.co [email protected] Zagreb KOMPEKS d. o. o. PIT Erdödy 4 II HR 10 000 Zagreb Tel. +385 1 4613-158 Fax +385 1 4613-158 [email protected] Sales Praha SEW-EURODRIVE CZ S.R.O. Business Centrum Praha Lužná 591 CZ-16000 Praha 6 - Vokovice Tel. +420 255 709 601 Fax +420 220 121 237 http://www.sew-eurodrive.cz [email protected] Technical Offices Brno SEW-EURODRIVE CZ S.R.O. Křenová 52 CZ -60200 Brno Tel. +420 543 256 151 +420 543 256 163 Fax +420 543 256 845 Hradec Králové SEW-EURODRIVE CZ S.R.O. Čechova 498 CZ-50202 Hradec Králové Tel. +420 495 510 141 Fax +420 495 521 313 Plzeň SEW-EURODRIVE CZ S.R.O. Areal KRPA a.s. Zahradni 173/2 CZ-32600 Plzeň Tel. +420 378 775 300 Fax +420 377 970 710 Ostrava SEW-EURODRIVE CZ S.R.O. Studenská 6202/17 CZ-708 00 Ostrava-Poruba Tel. +420 738 339 044 Mobile +420 724 889 965 Colombia Assembly Sales Service Croatia Sales Service Czech Republic 146 09/2009 Czech Republic Klatovy SEW-EURODRIVE CZ S.R.O. Technická kancelář Klatovy Domažlická 800 CZ-33901 Klatovy Tel. +420 376 310 729 Fax +420 376 310 725 Kopenhagen SEW-EURODRIVEA/S Geminivej 28-30 DK-2670 Greve Tel. +45 43 9585-00 Fax +45 43 9585-09 http://www.sew-eurodrive.dk [email protected] Sales Service Cairo Copam Egypt for Engineering & Agencies 33 EI Hegaz ST, Heliopolis, Cairo Tel. +20 2 22566-299 + 1 23143088 Fax +20 2 22594-757 http://www.copam-egypt.com/ [email protected] Service Sharjah Copam Middle East (FZC) Sharjah Airport International Free Zone P.O. Box 120709 Sharjah United Arabian Emirates Tel. +971 6 5578-488 Fax +971 6 5578-499 [email protected] Tallin ALAS-KUUL AS Reti tee 4 EE-75301 Peetri küla, Rae vald, Harjumaa Tel. +372 6593230 Fax +372 6593231 [email protected] Assembly Sales Service Lahti SEW-EURODRIVE OY Vesimäentie 4 FIN-15860 Hollola 2 Tel. +358 201 589-300 Fax +358 3 780-6211 [email protected] http://www.sew-eurodrive.fi Technical Offices Helsinki SEW-EURODRIVE OY Luutnantintie 5 FIN-00410 Helsinki Tel. +358 201 589-300 Fax + 358 9 5666-311 [email protected] Vaasa SEW-EURODRIVE OY Hietasaarenkatu 18 FIN-65100 Vaasa Tel. +358 201 589-300 Fax +358 6 3127-470 [email protected] Rovaniemi SEW-EURODRIVE OY Valtakatu 4 A FIN-96100 Rovaniemi Tel. +358 201 589-300 Fax +358 201 589-239 [email protected] Karkkila SEW Industrial Gears Oy Valurinkatu 6, PL 8 FI-03600 Karkkila, 03601 Karkkila Tel. +358 201 589-300 Fax +358 201 589-310 [email protected] http://www.sew-eurodrive.fi Libreville ESG Electro Services Gabun Feu Rouge Lalala 1889 Libreville Gabun Tel. +241 741059 Fax +241 741059 Normanton SEW-EURODRIVE Ltd. Beckbridge Industrial Estate P.O. Box No.1 GB-Normanton, West- Yorkshire WF6 1QR Tel. +44 1924 893-855 Fax +44 1924 893-702 http://www.sew-eurodrive.co.uk [email protected] Denmark Assembly Sales Service Egypt Estonia Sales Finland Production Assembly Gabon Sales Great Britain Assembly Sales Service 09/2009 147 Great Britain Technical Offices London SEW-EURODRIVE Ltd. 764 Finchely Road, Temple Fortune GB-London N.W.11 7TH Tel. +44 20 8458-8949 Fax +44 20 8458-7417 Midlands SEW-EURODRIVE Ltd. 5 Sugar Brook court, Aston Road, Bromsgrove, Worcs B60 3EX Tel. +44 1527 877-319 Fax +44 1527 575-245 Scotland SEW-EURODRIVE Ltd. Scottish Office No 37 Enterprise House Springkerse Business Park GB-Stirling FK7 7UF Scotland Tel. +44 17 8647-8730 Fax +44 17 8645-0223 Northern Ireland Heyn Engineering (NI) Ltd. 1 Corry Place, Belfast, BT3 9AH Tel. +44 02890350022 Fax +44 02890350012 [email protected] http://www.heyn.co.uk Sales Service Athen Christ. Boznos & Son S.A. 12, Mavromichali Street P.O. Box 80136, GR-18545 Piraeus Tel. +30 2 1042 251-34 Fax +30 2 1042 251-59 http://www.boznos.gr [email protected] Technical Office Thessaloniki Christ. Boznos & Son S.A. Asklipiou 26 562 24 Evosmos, Thessaloniki Tel. +30 2 310 7054-00 Fax +30 2 310 7055-15 [email protected] Hong Kong SEW-EURODRIVE LTD. Unit No. 801-806, 8th Floor Hong Leong Industrial Complex No. 4, Wang Kwong Road Kowloon, Hong Kong Tel. +852 36902200 Fax +852 36902211 [email protected] Budapest SEW-EURODRIVE Kft. H-1037 Budapest Kunigunda u. 18 Tel. +36 1 437 06-58 Fax +36 1 437 06-50 [email protected] Reykjavik Vélaverk ehf. Bolholti 8, 3h. IS - 105 Reykjavik Tel. +354 568 3536 Fax +354 568 3537 [email protected] Registered Office Assembly Sales Service Vadodara SEW-EURODRIVE India Private Limited Plot No. 4, GIDC POR Ramangamdi • Vadodara - 391 243 Gujarat Tel. +91 265 3045200, +91 265 2831086 Fax +91 265 3045300, +91 265 2831087 http://www.seweurodriveindia.com [email protected] [email protected] Assembly Sales Service Chennai SEW-EURODRIVE India Private Limited Plot No. K3/1, Sipcot Industrial Park Phase II Mambakkam Village Sriperumbudur - 602105 Kancheepuram Dist, Tamil Nadu Tel. +91 44 37188888 Fax +91 44 37188811 [email protected] Greece Hong Kong Assembly Sales Service Hungary Sales Service Iceland Sales India 148 09/2009 India Technical Offices 09/2009 Ahmedabad SEW-EURODRIVE India Private Limited 306, Shaan office complex, Behind Sakar-IV, Ellisebridge, Ashram Road Ahmedabad – Gujarat Tel. +91 79 40072067/68 Fax +91 79 40072069 [email protected] Bengaluru SEW-EURODRIVE India Private Limited 308, Prestige Centre Point 7, Edward Road Bengaluru - 560052 - Karnataka Tel. +91 80 22266565 Fax +91 80 22266569 [email protected] [email protected] Chandigarh SEW EURODRIVE India Private Limited Sujit Kumar Mishra H.No.5464/3 Modern Housing Complex Manimajra Chandigarh -160101 Tel. +91 9878469579 Fax +91 1722738664 [email protected] Chennai SEW-EURODRIVE India Private Limited 2nd Floor, Josmans Complex, No. 5, McNichols Road, Chetpet Chennai - 600031 - Tamil Nadu Tel. +91 44 42849813 Fax +91 44 42849816 [email protected] [email protected] Coimbatore SEW-EURODRIVE India Private Limited Office No 60 Arpee Centre (Opp Annapoorna Hotel) 420 N, NSR Road, Saibaba Colony Coimbatore 641 0111 - Tamil Nadu Tel. +91 422 2455420 Fax +91 422 2443988 [email protected] [email protected] Cuttack SEW-EURODRIVE India Private Limited Plot No.- 1764, Nuasahi, Nayapalli Bhubaneswar-12 Orissa Tel. +91 9937446333 manoranjan.sahoo@seweurodriveindia. com Hyderabad SEW-EURODRIVE India Private Limited 408, 4th Floor, Meridian Place Green Park Road Amerpeet Hyderabad - 500016 - Andhra Pradesh Tel. +91 40 23414698 Fax +91 40 23413884 [email protected] [email protected] Jamshedpur SEW-EURODRIVE India Private Limited Flat No.: B/2, B.S. Apartment Road No.: 4, Contractor’s area, Bistupur Jamshedpur 831 001 - Chhattisgarh Tel. +91 9934123671 siddaratha.mishra@seweurodriveindia. com Kolkata SEW EURODRIVE India Private Limited 2nd floor, Room No. 35 Chowringhee Court 55, Chowringhee Road Kolkata - 700 071 - West Bengal Tel. +91 33 22827457 Fax +91 33 22894204 [email protected] [email protected] Lucknow SEW-EURODRIVE India Private Limited 69, Shiv Vihar Colony Vikas Nagar-5 Lucknow 226022 - Uttar Pradesh Tel. +91 9793627333 [email protected] Madgaon SEW-EURODRIVE India Private Limited Flat No.-G1, Shivas-Laxmi Prasad Co-Operative Housing Society, Padmanarayan Estate, Near Jivottaam Math, Gagole Madgao, Goa - 403 602 samrat.chakravorty@seweurodriveindia .com 149 India Mumbai SEW-EURODRIVE India Private Limited 312 A, 3rd Floor, Acme Plaza, J.B. Nagar, Andheri Kurla Road, Andheri (E) Mumbai - 400059 - Maharashtra Tel. +91 22 28348440 Fax +91 22 28217858 [email protected] [email protected] New Delhi SEW-EURODRIVE India Private Limited 418-419, Suneja Tower-1 District Centre, Janak Puri New Delhi 110 058 Tel. +91 11 25544111 Fax +91 11 25544113 [email protected] [email protected] Pune SEW-EURODRIVE India Private Limited Lunawat Prism 4th floor, S. No. 148, Neena Co-Operative Housing Society, Paud Road, Pune 411038 - Maharashtra Tel. +91 20 25380730 / 735 Fax +91 20 25380721 [email protected] [email protected] Raipur SEW-EURODRIVE India Private Limited A-42, Ashoka Millenium Complex, Ring Road-1, Raipur 492 001 - Chhattisgarh Tel. +91 771 4090765 Fax +91 771 4090765 [email protected] Singapore SEW-EURODRIVE PTE. LTD. No 9, Tuas Drive 2 Jurong Industrial Estate Singapore 638644 Tel. +65 68621701 Fax +65 68612827 http://www.sew-eurodrive.com.sg [email protected] Dublin Alperton Engineering Ltd. 48 Moyle Road Dublin Industrial Estate Glasnevin, Dublin 11 Tel. +353 1 830-6277 Fax +353 1 830-6458 [email protected] http://www.alperton.ie Tel-Aviv Liraz Handasa Ltd. Ahofer Str 34B / 228 58858 Holon Tel. +972 3 5599511 Fax +972 3 5599512 http://www.liraz-handasa.co.il [email protected] Assembly Sales Service Milano SEW-EURODRIVE di R. Blickle & Co.s.a.s. Via Bernini,14 I-20020 Solaro (Milano) Tel. +39 02 96 9801 Fax +39 02 96 799781 http://www.sew-eurodrive.it [email protected] Technical Offices Bologna SEW-EURODRIVE di R. Blickle & Co.s.a.s. Via della Grafica, 47 I-40064 Ozzano dell'Emilia (Bo) Tel. +39 051 65-23-801 Fax +39 051 796-595 Caserta SEW-EURODRIVE di R. Blickle & Co.s.a.s. Viale Carlo III Km. 23,300 I-81020 S. Nicola la Strada (Caserta) Tel. +39 0823 219011 Fax +39 0823 421414 Pescara SEW-EURODRIVE di R. Blickle & Co.s.a.s. Viale Europa,132 I-65010 Villa Raspa di Spoltore (PE) Tel. +39 085 41-59-427 Fax +39 085 41-59-643 Torino SEW-EURODRIVE di R. Blickle & Co.s.a.s. Filiale Torino c.so Unione Sovietica 612/15 - int. C I-10135 Torino Tel. +39 011 3473780 Fax +39 011 3473783 Verona SEW-EURODRIVE di R. Blickle & Co.s.a.s. Via P. Sgulmero, 27/A I-37132 Verona Tel. +39 045 89-239-11 Fax +39 045 97-6079 Indonesia Represented by Ireland Sales Service Israel Sales Italy 150 09/2009 Ivory Coast Sales Abidjan SICA Ste industrielle et commerciale pour l'Afrique 165, Bld de Marseille B.P. 2323, Abidjan 08 Tel. +225 2579-44 Fax +225 2584-36 Assembly Sales Service Iwata SEW-EURODRIVE JAPAN CO., LTD 250-1, Shimoman-no, Iwata Shizuoka 438-0818 Tel. +81 538 373811 Fax +81 538 373814 http://www.sew-eurodrive.co.jp [email protected] Technical Offices Fukuoka SEW-EURODRIVE JAPAN CO., LTD. C-go, 5th-floor, Yakuin-Hiruzu-Bldg. 1-5-11, Yakuin, Chuo-ku Fukuoka, 810-0022 Tel. +81 92 713-6955 Fax +81 92 713-6860 [email protected] Osaka SEW-EURODRIVE JAPAN CO., LTD. Higobashi Shimizu Bldg. 10th flor 1-3-7 Tosabori, Nishi-ku Osaka, 550-0001 Tel. +81 6 6444--8330 Fax +81 6 6444--8338 [email protected] Tokyo SEW-EURODRIVE JAPAN CO., LTD. Omarimon Yusen Bldg. 13th floor 3-23-5 Nishinbashi, Minato-ku Tokyo 105-0003 Tel. +81 3 3239-0469 Fax +81 3 3239-0943 [email protected] Ansan-City SEW-EURODRIVE KOREA CO., LTD. B 601-4, Banweol Industrial Estate 1048-4, Shingil-Dong Ansan 425-120 Tel. +82 31 492-8051 Fax +82 31 492-8056 http://www.sew-korea.co.kr [email protected] Busan SEW-EURODRIVE KOREA Co., Ltd. No. 1720 - 11, Songjeong - dong Gangseo-ku Busan 618-270 Tel. +82 51 832-0204 Fax +82 51 832-0230 [email protected] Daegu SEW-EURODRIVE KOREA Co., Ltd. No.1108 Sungan officetel 87-36, Duryu 2-dong, Dalseo-ku Daegu 704-712 Tel. +82 53 650-7111 Fax +82 53 650-7112 DaeJeon SEW-EURODRIVE KOREA Co., Ltd. No. 1502, Hongin officetel 536-9, Bongmyung-dong, Yusung-ku Daejeon 305-301 Tel. +82 42 828-6461 Fax +82 42 828-6463 Kwangju SEW-EURODRIVE KOREA Co., Ltd. 4fl., Dae-Myeong B/D 96-16 Unam-dong, Buk-ku Kwangju 500-170 Tel. +82 62 511-9172 Fax +82 62 511-9174 Seoul SEW-EURODRIVE KOREA Co., Ltd. No.504 Sunkyung officetel 106-4 Kuro 6-dong, Kuro-ku Seoul 152-054 Tel. +82 2 862-8051 Fax +82 2 862-8199 Riga SIA Alas-Kuul Katlakalna 11C LV-1073 Riga Tel. +371 7139253 Fax +371 7139386 http://www.alas-kuul.com [email protected] Japan Korea Assembly Sales Service Technical Offices Latvia Sales 09/2009 151 Lebanon Sales Beirut Gabriel Acar & Fils sarl B. P. 80484 Bourj Hammoud, Beirut Tel. +961 1 4947-86 +961 1 4982-72 +961 3 2745-39 Fax +961 1 4949-71 [email protected] Beirut Middle East Drives S.A.L. (offshore) Sin El Fil. B. P. 55-378 Beirut Tel. +961 1 494 786 Fax +961 1 494 971 [email protected] Alytus UAB Irseva Naujoji 19 LT-62175 Alytus Tel. +370 315 79204 Fax +370 315 56175 [email protected] http://www.sew-eurodrive.lt Brüssel CARON-VECTOR S.A. Avenue Eiffel 5 B-1300 Wavre Tel. +32 10 231-311 Fax +32 10 231-336 http://www.sew-eurodrive.lu [email protected] Assembly Sales Service Johore SEW-EURODRIVE SDN BHD No. 95, Jalan Seroja 39, Taman Johor Jaya 81000 Johor Bahru, Johor West Malaysia Tel. +60 7 3549409 Fax +60 7 3541404 [email protected] Technical Offices Kota Kinabalu SEW-EURODRIVE Sdn Bhd (Kota Kinabalu Branch) Lot No. 2,1st Floor, Inanam Baru Phase III, Miles 5.1 /2, Jalan Tuaran, Inanam 89350 Kota Kinabalu Sabah, Malaysia Tel. +60 88 424792 Fax +60 88 424807 Kuala Lumpur SEW-EURODRIVE Sdn. Bhd. No. 2, Jalan Anggerik Mokara 31/46 Kota Kemuning Seksyen 31 40460 Shah Alam Selangor Darul Ehsan Tel. +60 3 5229633 Fax +60 3 5229622 [email protected] Kuching SEW-EURODRIVE Sdn. Bhd. Lot 268, Section 9 KTLD Lorong 9, Jalan Satok 93400 Kuching, Sarawak East Malaysia Tel. +60 82 232380 Fax +60 82 242380 Penang SEW-EURODRIVE Sdn. Bhd. No. 38, Jalan Bawal Kimsar Garden 13700 Prai, Penang Tel. +60 4 3999349 Fax +60 4 3999348 [email protected] Zouérate AFRICOM - SARL En Face Marché Dumez P.B. 88 Zouérate Tel. +222 54 40134 Fax +222 54 40538 [email protected] Lithuania Sales Luxembourg Assembly Sales Service Malaysia Mauritania Sales 152 09/2009 Mexico Assembly Sales Service Quéretaro SEW-EURODRIVE MEXICO SA DE CV SEM-981118-M93 Tequisquiapan No. 102 Parque Industrial Quéretaro C.P. 76220 Quéretaro, México Tel. +52 442 1030-300 Fax +52 442 1030-301 http://www.sew-eurodrive.com.mx [email protected] Casablanca Afit 5, rue Emir Abdelkader MA 20300 Casablanca Tel. +212 522618372 Fax +212 522618351 [email protected] Rotterdam VECTOR Aandrijftechniek B.V. Industrieweg 175 NL-3044 AS Rotterdam Postbus 10085 NL-3004 AB Rotterdam Tel. +31 10 4463-700 Fax +31 10 4155-552 http://www.vector.nu [email protected] VECTOR Aandrijftechniek B.V. Gelderhorst 10 NL-7207 BH Zutphen Industrieterrein de Revelhorst Tel. +31 575 57 44 94 Fax +31 575 57 24 43 [email protected] VECTOR Aandrijftechniek B.V. Mercuriusweg 8A NL-5971 LX Grubbenvorst Tel. +31 77 36 61 873 Fax +31 77 36 62 109 [email protected] VECTOR Aandrijftechniek B.V. Weberstraat 74 NL-1446 VV Purmerend Industrieterrein "De Baanstee" Tel. +31 299 66 63 38 Fax +31 299 47 60 55 [email protected] Auckland SEW-EURODRIVE NEW ZEALAND LTD. P.O. Box 58-428 82 Greenmount drive East Tamaki Auckland Tel. +64 9 2745627 Fax +64 9 2740165 http://www.sew-eurodrive.co.nz [email protected] Christchurch SEW-EURODRIVE NEW ZEALAND LTD. 10 Settlers Crescent, Ferrymead Christchurch Tel. +64 3 384-6251 Fax +64 3 384-6455 [email protected] Palmerston North SEW-EURODRIVE NEW ZEALAND LTD. C/-Grant Shearman, RD 5, Aronui Road Palmerston North Tel. +64 6 355-2165 Fax +64 6 355-2316 [email protected] Moss SEW-EURODRIVE A/S Solgaard skog 71 N-1599 Moss Tel. +47 69 24 10 20 Fax +47 69 24 10 40 http://www.sew-eurodrive.no [email protected] Lima SEW DEL PERU MOTORES REDUCTORES S.A.C. Los Calderos, 120-124 Urbanizacion Industrial Vulcano, ATE, Lima Tel. +51 1 3495280 Fax +51 1 3493002 http://www.sew-eurodrive.com.pe [email protected] Morocco Sales Netherlands Assembly Sales Service New Zealand Assembly Sales Service Technical Office Norway Assembly Sales Service Peru Assembly Sales Service 09/2009 153 Philippines Represented by Singapore SEW-EURODRIVE PTE. LTD. No 9, Tuas Drive 2 Jurong Industrial Estate Singapore 638644 Tel. +65 68621701 Fax +65 68612827 http://www.sew-eurodrive.com.sg [email protected] Lodz SEW-EURODRIVE Polska Sp.z.o.o. ul. Techniczna 5 PL-92-518 Łódź Tel. +48 42 676 53 00 Fax +48 42 676 53 45 http://www.sew-eurodrive.pl [email protected] 24 Hour Service Tel. +48 602 739 739 (+48 602 SEW SEW) [email protected] Tychy SEW-EURODRIVE Polska Sp.z.o.o. ul. Nad Jeziorem 87 PL-43-100 Tychy Tel. +48 32 32 32 610 Fax +48 32 32 32 649 Bydgoszcz SEW-EURODRIVE Polska Sp.z.o.o. ul. Fordońska 246 PL-85-959 Bydgoszcz Tel. +48 52 3606590 Fax +48 52 3606591 Poznan SEW-EURODRIVE Polska Sp.z.o.o. ul. Romana Maya 1 PL-61-371 Poznań Tel. +48 61 8741640 Fax +48 61 8741641 Szczecinek SEW-EURODRIVE Polska Sp.z.o.o. ul. Mickiewicza 2 pok. 36 PL-78-400 Szczecinek Tel. +48 94 3728820 Fax +48 94 3728821 Assembly Sales Service Coimbra SEW-EURODRIVE, LDA. Apartado 15 P-3050-901 Mealhada Tel. +351 231 20 9670 Fax +351 231 20 3685 http://www.sew-eurodrive.pt [email protected] Technical Offices Lisboa SEW-EURODRIVE, LDA. Núcleo Empresarial I de São Julião do Tojal Rua de Entremuros, 54 Fracção I P-2660-533 São Julião do Tojal Tel. +351 21 958-0198 Fax +351 21 958-0245 [email protected] Porto SEW-EURODRIVE, LDA. Av. 25 de Abril, 68 4440-502 Valongo Tel. +351 229 350 383 Fax +351 229 350 384 MobilTel. +351 9 32559110 [email protected] Bucureşti Sialco Trading SRL str. Madrid nr.4 011785 Bucuresti Tel. +40 21 230-1328 Fax +40 21 230-7170 [email protected] Assembly Sales Service St. Petersburg ZAO SEW-EURODRIVE P.O. Box 36 195220 St. Petersburg Russia Tel. +7 812 3332522 +7 812 5357142 Fax +7 812 3332523 http://www.sew-eurodrive.ru [email protected] Technical Office Yekaterinburg ZAO SEW-EURODRIVE Kominterna Str. 16 Office 614 RUS-620078 Ekaterinburg Tel. +7 343 310 3977 Fax +7 343 310 3978 [email protected] Poland Assembly Sales Service Technical Office Portugal Romania Sales Service Russia 154 09/2009 Russia Irkutsk ZAO SEW-EURODRIVE 5-Armii Str., 31 RUS-664011 Irkutsk Tel. +7 3952 25 5880 Fax +7 3952 25 5881 [email protected] Moskau ZAO SEW-EURODRIVE RUS-107023 Moskau Tel. +7 495 9337090 Fax +7 495 9337094 [email protected] Novosibirsk ZAO SEW-EURODRIVE pr. K Marksa, d.30 RUS-630087 Novosibirsk Tel. +7 383 3350200 Fax +7 383 3462544 [email protected] Togliatti ZAO SEW-EURODRIVE Sportivnaya Str. 4B, office 2 Samarskaya obl. RUS-445057 Togliatti Tel. +7 8482 710529 Fax +7 8482 810590 Dakar SENEMECA Mécanique Générale Km 8, Route de Rufisque B.P. 3251, Dakar Tel. +221 338 494 770 Fax +221 338 494 771 [email protected] Beograd DIPAR d.o.o. Ustanicka 128a PC Košum, IV floor SCG-11000 Beograd Tel. +381 11 347 3244 / +381 11 288 0393 Fax +381 11 347 1337 [email protected] Singapore SEW-EURODRIVE PTE. LTD. No 9, Tuas Drive 2 Jurong Industrial Estate Singapore 638644 Tel. +65 68621701 Fax +65 68612827 http://www.sew-eurodrive.com.sg [email protected] Bratislava SEW-Eurodrive SK s.r.o. Rybničná 40 SK-831 06 Bratislava Tel. +421 2 33595 202 Fax +421 2 33595 200 [email protected] http://www.sew-eurodrive.sk Žilina SEW-Eurodrive SK s.r.o. Industry Park - PChZ ulica M.R.Štefánika 71 SK-010 01 Žilina Tel. +421 41 700 2513 Fax +421 41 700 2514 [email protected] Banská Bystrica SEW-Eurodrive SK s.r.o. Rudlovská cesta 85 SK-974 11 Banská Bystrica Tel. +421 48 414 6564 Fax +421 48 414 6566 [email protected] Košice SEW-Eurodrive SK s.r.o. Slovenská ulica 26 SK-040 01 Košice Tel. +421 55 671 2245 Fax +421 55 671 2254 [email protected] Celje Pakman - Pogonska Tehnika d.o.o. UI. XIV. divizije 14 SLO - 3000 Celje Tel. +386 3 490 83-20 Fax +386 3 490 83-21 [email protected] Senegal Sales Serbia Sales Singapore Assembly Sales Service Slovakia Sales Slovenia Sales Service 09/2009 155 South Africa Johannesburg SEW-EURODRIVE (PROPRIETARY) LIMITED Eurodrive House Cnr. Adcock Ingram and Aerodrome Roads Aeroton Ext. 2 Johannesburg 2013 P.O.Box 90004 Bertsham 2013 Tel. +27 11 248-7000 Fax +27 11 494-3104 http://www.sew.co.za [email protected] Cape Town SEW-EURODRIVE (PROPRIETARY) LIMITED Rainbow Park Cnr. Racecourse & Omuramba Road Montague Gardens Cape Town P.O.Box 36556 Chempet 7442 Cape Town Tel. +27 21 552-9820 Fax +27 21 552-9830 Telex 576 062 [email protected] Durban SEW-EURODRIVE (PROPRIETARY) LIMITED 2 Monaco Place Pinetown Durban P.O. Box 10433, Ashwood 3605 Tel. +27 31 700-3451 Fax +27 31 700-3847 [email protected] Nelspruit SEW-EURODRIVE (PTY) LTD. 7 Christie Crescent Vintonia P.O.Box 1942 Nelspruit 1200 Tel. +27 13 752-8007 Fax +27 13 752-8008 [email protected] Port Elizabeth SEW-EURODRIVE PTY LTD. 8 Ruan Access Park Old Cape Road Greenbushes 6000 Port Elizabeth Tel. +27 41 3722246 Fax +27 41 3722247 [email protected] Richards Bay SEW-EURODRIVE PTY LTD. 103 Bulion Blvd Richards Bay P.O. Box 458 Richards Bay, 3900 Tel. +27 35 797-3805 Fax +27 35 797-3819 [email protected] Assembly Sales Service Bilbao SEW-EURODRIVE ESPAÑA, S.L. Parque Tecnológico, Edificio, 302 E-48170 Zamudio (Vizcaya) Tel. +34 94 43184-70 Fax +34 94 43184-71 http://www.sew-eurodrive.es [email protected] Technical Offices Barcelona Delegación Barcelona Avenida Francesc Maciá 40-44 Oficina 4.2 E-08208 Sabadell (Barcelona) Tel. +34 93 7162200 Fax +34 93 7233007 Lugo Delegación Noroeste Apartado, 1003 E-27080 Lugo Tel. +34 639 403348 Fax +34 982 202934 Madrid Delegación Madrid Gran Via. 48-2° A-D E-28220 Majadahonda (Madrid) Tel. +34 91 6342250 Fax +34 91 6340899 Seville MEB Pólogono Calonge, C/A Nave 2 - C E-41.077 Sevilla Tel. +34 954 356 361 Fax +34 954 356 274 [email protected] Valencia MEB Músico Andreu i Piqueres, 4 E-46.900 Torrente (Valencia) Tel. +34 961 565 493 Fax +34 961 566 688 [email protected] Assembly Sales Service Technical Offices Spain 156 09/2009 Sri Lanka Sales Colombo SM International (Pte) Ltd 254, Galle Raod Colombo 4, Sri Lanka Tel. +94 1 2584887 Fax +94 1 2582981 Assembly Sales Service Jönköping SEW-EURODRIVE AB Gnejsvägen 6-8 S-55303 Jönköping Box 3100 S-55003 Jönköping Tel. +46 36 3442 00 Fax +46 36 3442 80 http://www.sew-eurodrive.se [email protected] Sales Göteborg SEW-EURODRIVE AB Gustaf Werners gata 8 S-42132 Västra Frölunda Tel. +46 31 70968 80 Fax +46 31 70968 93 [email protected] Stockholm SEW-EURODRIVE AB Björkholmsvägen 10 S-14146 Huddinge Tel. +46 8 44986 80 Fax +46 8 44986 93 [email protected] Malmö SEW-EURODRIVE AB Borrgatan 5 S-21124 Malmö Tel. +46 40 68064 80 Fax +46 40 68064 93 [email protected] Skellefteå SEW-EURODRIVE AB Trädgårdsgatan 8 S-93131 Skellefteå Tel. +46 910 7153 80 Fax +46 910 7153 93 [email protected] Assembly Sales Service Basel Alfred lmhof A.G. Jurastrasse 10 CH-4142 Münchenstein bei Basel Tel. +41 61 417 1717 Fax +41 61 417 1700 http://www.imhof-sew.ch [email protected] Technical Offices Rhaetian Switzerland André Gerber Es Perreyres CH-1436 Chamblon Tel. +41 24 445 3850 Fax +41 24 445 4887 Bern / Solothurn Rudolf Bühler Muntersweg 5 CH-2540 Grenchen Tel. +41 32 652 2339 Fax +41 32 652 2331 Central Switzerland and Ticino Beat Lütolf Baumacher 11 CH-6244 Nebikon Tel. +41 62 756 4780 Fax +41 62 756 4786 Central Switzerland, Aargau Armin Pfister Stierenweid CH-4950 Huttwill, BE Tel. +41 62 962 54 55 Fax +41 62 962 54 56 Zürich, Ticino Gian-Michele Muletta Fischerstrasse 61 CH-8132 Egg bei Zürich Tel. +41 44 994 81 15 Fax +41 44 994 81 16 Bodensee and East Switzerland Markus Künzle Eichweg 4 CH-9403 Goldach Tel. +41 71 845 2808 Fax +41 71 845 2809 Nan Tou Ting Shou Trading Co., Ltd. No. 55 Kung Yeh N. Road Industrial District Nan Tou 540 Tel. +886 49 255353 Fax +886 49 257878 Taipei Ting Shou Trading Co., Ltd. 6F-3, No. 267, Sec. 2 Tung Hwa South Road, Taipei Tel. +886 2 27383535 Fax +886 2 27368268 Telex 27 245 [email protected] Sweden Switzerland Taiwan (R.O.C.) Sales 09/2009 157 Thailand Assembly Sales Service Chonburi SEW-EURODRIVE (Thailand) Ltd. 700/456, Moo.7, Donhuaroh Muang Chonburi 20000 Tel. +66 38 454281 Fax +66 38 454288 [email protected] Technical Offices Bangkok SEW-EURODRIVE (Thailand) Ltd. 6th floor, TPS Building 1023, Phattanakarn Road Suanluang Bangkok,10250 Tel. +66 2 7178149 Fax +66 2 7178152 [email protected] Hadyai SEW-EURODRIVE (Thailand) Ltd. Hadyai Country Home Condominium 59/101 Soi.17/1 Rachas-Utid Road. Hadyai, Songkhla 90110 Tel. +66 74 359441 Fax +66 74 359442 [email protected] Khonkaen SEW-EURODRIVE (Thailand) Ltd. 4th Floor, Kaow-U-HA MOTOR Bldg, 359/2, Mitraphab Road. Muang District Khonkaen 40000 Tel. +66 43 225745 Fax +66 43 324871 [email protected] Tunis T. M.S. Technic Marketing Service Zone Industrielle Mghira 2 Lot No. 39 2082 Fouchana Tel. +216 71 4340-64 + 71 4320-29 Fax +216 71 4329-76 [email protected] Assembly Sales Service Istanbul SEW-EURODRIVE Hareket Sistemleri San. ve Tic. Ltd. Sti. Bagdat Cad. Koruma Cikmazi No. 3 TR-34846 Maltepe ISTANBUL Tel. +90 216 4419163 / 4419164 Fax +90 216 3055867 http://www.sew-eurodrive.com.tr [email protected] Technical Offices Adana SEW-EURODRIVE Hareket Sistemleri San. ve Tic. Ltd. Sti. Kizilay Caddesi 8 Sokak No 6 Daðtekin Is Merkezi Kat 4 Daire 2 TR-01170 SEYHAN / ADANA Tel. +90 322 359 94 15 Fax +90 322 359 94 16 Ankara SEW-EURODRIVE Hareket Sistemleri San. ve Tic. Ltd. Sti. Özcelik Is Merkezi, 14. Sok, No. 4/42 TR-06370 Ostim/Ankara Tel. +90 312 385 33 90 Fax +90 312 385 32 58 Bursa SEW-EURODRIVE Hareket Sistemleri San. ve Tic. Ltd. Sti. Üçevler Mah. Bayraktepe Sok. Akay İş Merkezi Kat:3 No: 7/6 TR Nilüfer/Bursa Tel. +90 224 443 45 60 Fax +90 224 443 45 58 Izmir SEW-EURODRIVE Hareket Sistemleri San. ve Tic. Ltd. Sti. 1203/11 Sok. No. 4/613 Hasan Atli Is Merkezi TR-35110 Yenisehir-İzmir Tel. +90 232 469 62 64 Fax +90 232 433 61 05 Dnepropetrovsk SEW-EURODRIVE Str. Rabochaja 23-B, Office 409 49008 Dnepropetrovsk Tel. +380 56 370 3211 Fax +380 56 372 2078 http://www.sew-eurodrive.ua [email protected] Tunisia Sales Turkey Ukraine Sales Service 158 09/2009 Ukraine Sales Kiev SEW-EURODRIVE GmbH S. Oleynika str. 21 02068 Kiev Tel. +380 44 503 95 77 Fax +380 44 503 95 78 [email protected] Donetsk SEW-EURODRIVE GmbH 25th anniversary of RKKA av. 1-B, of. 805 Donetsk 83000 Tel. +380 62 38 80 545 Fax +380 62 38 80 533 [email protected] Montevideo SEW-EURODRIVE Uruguay, S. A. Jose Serrato 3569 Esqina Corumbe CP 12000 Montevideo Tel. +598 2 21181-89 Fax +598 2 21181-89 [email protected] Production Assembly Sales Service Corporate Offices Southeast Region SEW-EURODRIVE INC. 1295 Old Spartanburg Highway P.O. Box 518 Lyman, S.C. 29365 Tel. +1 864 439-7537 Fax Sales +1 864 439-7830 Fax Manufacturing +1 864 439-9948 Fax Assembly +1 864 439-0566 Fax Confidential/HR +1 864 949-5557 http://www.seweurodrive.com [email protected] Assembly Sales Service Northeast Region SEW-EURODRIVE INC. Pureland Ind. Complex 2107 High Hill Road, P.O. Box 481 Bridgeport, New Jersey 08014 Tel. +1 856 467-2277 Fax +1 856 845-3179 [email protected] Midwest Region SEW-EURODRIVE INC. 2001 West Main Street Troy, Ohio 45373 Tel. +1 937 335-0036 Fax +1 937 440-3799 [email protected] Southwest Region SEW-EURODRIVE INC. 3950 Platinum Way Dallas, Texas 75237 Tel. +1 214 330-4824 Fax +1 214 330-4724 [email protected] Western Region SEW-EURODRIVE INC. 30599 San Antonio St. Hayward, CA 94544 Tel. +1 510 487-3560 Fax +1 510 487-6433 [email protected] Uruguay Sales USA Additional addresses for service in the USA provided on request! Venezuela Assembly Sales Service 09/2009 Valencia SEW-EURODRIVE Venezuela S.A. Av. Norte Sur No. 3, Galpon 84-319 Zona Industrial Municipal Norte Valencia, Estado Carabobo Tel. +58 241 832-9804 Fax +58 241 838-6275 http://www.sew-eurodrive.com.ve [email protected] [email protected] 159 88 8 Index A Ambient temperature ..........................................54 Areas of application ............................................11 B Brake ...................................................................60 Brake control system BMV ..............................................................62 Brake control system BMV ..................................62 C Cable for forced cooling fan ..............................120 Cable specifications for encoder cables ...........126 Cable specifications for power cables ...............122 Cables ...............................................................104 Calculation example ............................................45 Cardan joint .........................................................90 CMS50S mounting dimensions ...........................66 CMS63S/M mounting dimensions .......................71 CMS71L mounting dimensions ...........................75 Coating ................................................................19 Connection of encoder ........................................64 D Design variants ...................................................10 CMS50S .......................................................23 CMS50S A-side mounting / B-side mounting ...............................23 CMS50S Forced cooling fan .........................28 CMS63S/Forced cooling fan .........................34 CMS63S/M A-side mounting/ B-side mounting ...............................29 CMS71L ........................................................35 CMS71L A-side mounting / B-side mounting ...............................35 CMS71L lubricator ........................................40 Connector position ........................................22 Position of CMS50S mount-on components .....................................24 Position of CMS63S/M mount-on components .....................................30 Position of CMS71L mount-on components .....................................36 Spindle ..........................................................21 Stroke ...........................................................21 Designs ...............................................................21 Dimensioning the cable cross section ...............105 Documentation, additional ....................................8 Dynamic limit torque ...........................................93 E Electrical connection ...........................................80 Encoder cable for CMP servomotors ................113 Encoder connection ............................................64 Encoder system ..................................................63 160 F Fan ................................................................... 128 Switched-mode power supply UWU52A ...... 79 Forced cooling fan .............................................. 79 Functional description ........................................ 12 I Increased ambient temperature ......................... 54 Inspection ......................................................... 130 K KGT .................................................................... 14 L Lubricant .......................................................... 132 Lubrication of screw drive ................................ 130 Lubricator ................................................... 40, 135 M Maintenance ..................................................... 130 Mating connector combination ......................... 118 Maximum speed ................................................. 16 Motor protection, thermal ................................... 64 Mounting dimensions CMS50S .......................... 66 Mounting dimensions CMS63S/M ...................... 71 Mounting dimensions CMS71L .......................... 75 Mounting geometry CMS71L ............................. 90 Mounting notes ................................................... 82 Mounting situation .............................................. 82 MOVIAXIS® assignment table ......................... 102 MOVIDRIVE® assignment table ....................... 100 N Nameplate .......................................................... 17 O Operating temperatures of the motor ................. 54 Order example CMS50S ...................................................... 25 CMS63S/M .................................................. 31 CMS71L ....................................................... 37 Overview of benefits ........................................... 11 P Peak feed thrust ................................................. 15 PGT .................................................................... 14 Planetary roller screw drive ................................ 14 Power cable ..................................................... 109 Product description .............................................. 9 Product groups ..................................................... 6 Product variant ................................................... 10 Project planning ................................................. 41 R Rated data .......................................................... 54 Recirculating ball screw ..................................... 14 Retrofit set .......................................................... 80 Katalog Catalog –– Industriegetriebe CMS50/60/71 Electric Baureihe Cylinder MC... Index 8 S Safeguards of the motor series ...........................64 Scope of delivery ................................................65 SEW-EURODRIVE Group of companies .......................................5 Products .........................................................6 Systems ..........................................................6 Size .....................................................................10 Standards ............................................................19 Storage conditions ..............................................19 Stroke limiting .....................................................81 Surface protection ...............................................20 Switched-mode power supply UWU51A .............79 Switching equipment of the motor series ............64 T Technical data .....................................................54 Brake ............................................................60 Brake BP ......................................................61 CMS50S .......................................................56 CMS63 ..........................................................57 CMS71L ........................................................59 Encoder system ............................................63 Thermal limit torque ............................................95 Thermal motor protection ....................................64 Tolerances for mounting the CMS50S at the customer site .............................................89 Tolerances for mounting the CMS63S/M at the customer site .............................................89 Tolerances for mounting the CMS71L at the customer site .............................................90 Torque/speed characteristic curves ....................91 U Unit designation ..................................................18 V Ventilation ...........................................................40 Catalog – CMS50/60/71 Electric Cylinder 161 SEW-EURODRIVE—Driving the world SEW-EURODRIVE Driving the world SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 D-76642 Bruchsal/Germany Phone +49 7251 75-0 Fax +49 7251 75-1970 [email protected] www.sew-eurodrive.com
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