our Aerospace Presentation
Transcription
our Aerospace Presentation
Precision Cleaning ü Detergents ü Solvents ü Cosolvents Inventec Precision cleaning 40 years leadership in Europe - Large range of high tech detergents, solvents, co-solvents - Respect of stringent regulations (REACH, F-GAS, BORAT FREE, VOC, etc.) - Respect of people and environment: Non-toxic, non flammable, environmentally friendly products Strong track record globally – Available in the US now: - 5000 machines retrofitted worldwide - Multi process expertise: Vacuum, Immersion, Aspersion, Manual, Vapor phase, Flushing - Strong technical and on-site support (process, equipment, products, analysis/lab, study request) - Multiple references and success stories (ex: Aerospace: Airbus Group, Boeing, GE, Eurocryospace, Nasa, Bombardier, Embraer, Dassault, Safran, Alcoa, Eaton, Goodrich, Mecachrome, Rolls Royce, Zodiac, Saben, MIL, … then Tier 1 & 2 subcontractors) CLEANING RANGE Technical Fluids ü Detergents ü Fluorinated fluids ü Hydrocarbons ü Modified Alcools ü Bio renewable Processes Applications ü ü Aspersion Immersion ü Degreasing ü Remove oils ü Vapor phase ü Depollution ü ü Flushing Vacuum ü Decontaminati on ü Manual ü Stripping sourcing Complete product range and process expertise cosolvents Aerospace range (examples) Products Homologations / references Applications Cleaning power (KB) Toxicity (TLV) Value/alternative Topklean 20A Dassault Electro mechanical degreasing 160 100ppm Unique – no corrosion Snecma Degreasing / burned grease 150 NA (R65, 66) Non toxic vs benzene Thales Alenia Light / precise degreasing 140 NA (R65, 66) Non toxic vs Chlorinated Promosolv 70 Zodiac Aero Degreasing 70 200ppm Low toxicity vs standards Promosolv 41M Souriau Light degreasing 40 200ppm Azeo / Compatible with synthetic materials Promosolv 90C NA Strong degreaser 150 200ppm Azeo / stable Novec 71 DE Airbus Medium degreaser 50 200ppm Azeo / stable Novec 7100 Snecma Particles removal / oxygen pipes 5 750ppm Wide materials compatibility Novec 71 IPA Snecma Rinsing / Drying 10 600ppm Wide materials compatibility M Aero Boeing, Rolls Royce, Pratt & Wittney Water based degreasing 50-70 NA (R65, 66) Aero qualified Topklean 1007 Detergent s Fluor. solvents Chlorinated solvents Topklean 1153 Cleaning by Immersion Detergents PROMOCLEAN TP Degreasing Wate r PROMOCLEAN TP Wate r DI TP TP TP 1115 TP TP TP Wate r DI Climat e chamb er 1111 1112 1113 1114 1117 TP 175 TP 1128 TP 125 Desoxydation Dewax Plus Stripping /Composites TP 182 TP 183 TP 184 TP 186B TP 188 TP 192 Maintenanc e TP 1214 Decarb Easy implementation, environmentally friendly and safe products Cleaning by Immersion PROMOCLEAN TP detergents Product caracteristics TP 125 TP 1113 TP 1114 TP 1117 pH ++++ +++ ++ + + ++ ++ +++ +++ Emulsifying Strongly Emulsifying Emulsifying Wetting power Effect on oils Saponifying Anticorrosion protection Aluminium attacked Application Salting-out Emulsifying ++ TP 1112 TP 175 - (acid) +++ Small quantities Heavy pollution and good Moderate Good and large pollution on compromis protection against quantities (except corrosion of all all metals e aluminum)) metals Small quantities Desoxydation and good protection against Action mineral corrosion of all pollutants ferrous metals Multiple applications / Always environmentally safe Cleaning by Aspersion PROMOCLEAN DISPER detergents Anti corrosion Degreasin g Disper 1 Disper 2 Disper 25 aspersi on Disper10 Disper 3 Disper 11 Disper 6 Disper 15 Disper 50 Disper 7 Blue Gold Promoclean Disper Desoxydation M-AERO Disper 22 Disper 174 Easy implementation, environmentally friendly and safe products Cleaning by Aspersion DISPER detergents Anticorrosion Product characteristics pH Degreasing power Anticorrosion protection Foaming level Application Disper 7 Disper 11 Disper 10 Disper 15 Disper 25 ++++ +++ ++ + +++ ++ +++ + + ++ + +++ - ++ + (temperature>60°C) + Large number of parts to clean quickly (except Aluminium) Moderate contamination on all metals Good compromise, all metals and good degreasing power Protection against corrosion of metals Fit to different applications with temporary anti-corrosion protection Cleaning by Aspersion DISPER detergents No anticorrosion protection Product characteristics Disper 2 Disper 1 Disper 3 Disper 6 Disper 50 Disper 174 pH ++++ +++ ++ + - (acid) Degreasing power ++++ +++ ++ + + + + + + + Lots of grease on metals Grease and oil, moderate to large quantities on all metals Oil on all metals Dust Desoxydation Action on mineral pollutants Anticorrosion protection Foaming level Application Fit to different applications without anti-corrosion protection M-AERO product range M-AERO M-AERO NS M-HP M-HP2 None None Xi None Color Yellow Yellow Yellow Yellow Aspect Liquid Liquid Liquid Liquid 11.5-12.0 8.8-9.4 11.5-12.5 11.6-12.0 pH 1% theoretical 10.8 7.1 - 10.9 Density (20°C) 1.05 1.02 1.12 1.10 Wettability (1%) 26 s 14 s > 300 s > 300 s Foam at 20°C Foam at 50°C NO foam at 20°C Labeling pH pure Foaming (1%) Foam at 20°C Foam at 50°C NO foam at 50°C NO foam at 20°C NO foam at 50°C Aerospace proven range – Multiple references with OEMs, Tier 1 & Tier 2 subcontractors Solvents Processes covered: ü ü ü ü Mono solvant Azeotrope Co-solvent Vacuum Analysis / Tracking of formulations in baths Solvency power (mono solvents & azeotropics mixtures) KB index (Kauri-Butanol) 141b 0 40 Trichl 129 o KB Strong cleaning power AND environmentally friendly Novec vs traditional solvents Methylene chloride CAS number 75-09-2 ODS Perchlo NPB trichlo NOVEC 7100 NOVEC 71DE 163702-0 8-7 163702-0 7-6 156-60-5 127-18-4 106-94-5 79-01-6 163702-0 8-7 163702-0 7-6 0.006 <0.02 <0.005 0 0 Non concerné Non concerné CLP (classification Labelling Packaging) GWP 700 800 1 140 40 40 VLE 50ppm 20ppm 10ppm 75ppm 750ppm 750-200p pm NOVEC best for environment and toxicity Promosolv vs traditional solvents Methylene chloride CAS number 75-09-2 ODS Perchlo NPB trichlo Promosolv 90 C Promosolv 41 M Promosolv 70 163702-05 -4 163702-06 -5 406-58-4 156-60-5 163702-087 163702-076 156-60-5 127-18-4 106-94-5 79-01-6 163702-05 -4 163702-06 -5 406-58-4 156-60-5 0.006 <0.02 <0.005 0 0 0 CLP (classification Labelling Packaging) GWP 700 800 1 140 210 501 89 VLE 50ppm 20ppm 10ppm 75ppm 200ppm 300ppm 200ppm Promosolv matches performance of standard solvents with better environmental protection Vapor Phase Solvents Contaminant s Types of cleaned parts Mono-solvent Azéotrope Co-solvent Novec Promosolv / Novec Topklean / Novec • Light oils • Halogen components • Particulates • Gyroscopes • Medical equipment • All • All • All • All types types types types of oils of lubricants de grease of fluids • All types of parts • Oils in large quantity • Grease • Paraffin • Polishing paste • PCBs • Electrical connectors • ball bearings • Aerospace parts • Mechanical parts A wide range of solutions depending on cleaning requirements Vaccum cleaning Hydrocarbons / Modified alcools Product Natural lipophilic / hydrophilic Pollutants cleaned Surface Tension after cleaning Topklean MC 1153 Hydrocarbon : Lipophilic Not soluble oils only max 36 dynes/cm Topklean ORGANIC Agro-solvent Not soluble oils and small amounts of soluble oils max 40 dynes/cm Topklean MC 20D Modified Alcohol (lipophilic & hydrophilic) Non soluble oils and soluble oils In small quantities ü Soluble oils: Présence of water, issues with drying and/or foam ü Non soluble oils: Boiling point of oil > Boiling point of solvant or risk of co-distillation / dysfonctionning Outstanding results max 52 dynes/cm Manual Cleaning Process ü ü ü ü Dipping Cold / Hot With / without rinsing With / without mechanical action (Brosh/rag…) Decision criteria ü Evaporation rate ü ü ü ü ü Flash point Toxicity VOC Substrate Pollutant A wide range of solutions with fast qualification Degreasing range To remove greases, oils, dust, finger marks on differents substrates Flash point Evaporation speed Toxicity Quicksolv DEF 90 None < 30 sec Xn (R20, R52/53) Quicksolv 2 None < 10 min Xn (R65, R66, R67) Topklean MC 1107 A3 < 20 min Xn (R65, R66) Quicksolv 29 A2 < 5 min Xn (R10, R65, R66, R67) Stripping range To remove paints, glues, inks, pollutant residues on all substrates VOC Flammability Evaporation speed 100 % Yes Flash point -18°C Fast Promoclean TP 186B 93 % No Flash point > 90°C Slow Promoclean TP 188 99 % No Flash point > 90°C Slow Promoclean TP 183 0% No Flash point > 140°C None 100 % No Fast Acétone (for info) QUICKSOLV DEF 90 Better than acetone for environment & security Substitutions Aceton MEK (Methyl Ethyl Ceton) Methyl Choride INVENTEC CAS number 67-64-1 78-93-3 75-09-2 Labelling Xi, F (flash point -18°C) Xi, F (flash point -9°C) Xn Risk level R11, R36, R66, R67 R11, R36, R66, R67 R40 solutions: ü With or without VOC ü With or without flash point ü Evaporation slow to fast ü Substitute toxic products Non flammable Inventec Global Labs – France, Switzerland, Mexico, US, China Show rooms & labs: Installation tracking: ü ü ü ü ü ü ü ü ü ü ü ü ü R&D Customer trials Qualifications Homologations Audit process Diagnostics Analysis Aspect Composition Non volatile residues Water content Acidity rates … Full service from process definition to installation tracking Appendix – Success stories Success Stories ü Replacement of BORON ü Substitutions of CHLORINES ü Replacement of NMP ü Replacement VOC and flammables Replacement of Boron / REACH Promoclean DISPER 15 APPLICATION ü Degreasing of parts for landing gears before chromium and cadmium platting CHALLENGE ü Constraint imposed by REACH (SVHC prohibition) ü Technical requirements (1 cleaning product + 1 passivating agent in the existing solution) SOLUTION ü Promoclean DISPER 15 CUSTOMER’S BENEFITS ü Only one product for cleaning and protecting against corrosion ü Outstanding polyvalence in matter of materials compatibility ü Technical performances ü Reduction of the cost / low dilution Replacement of chlorinated solvent / F-Gaz Topklean MC 1153 + Novec 71 DE et Novec 7100 APPLICATION ü Cleaning + decontamination of pipes both for oxygen and hydraulic applications CHALLENGE ü Regulatory constraint, replacement of 141B (HCFC Solvent) ü Technical requirements = NVR (non volatil residue), Cleanliness range and O2 contact ü Exploitation cost SOLUTION ü Pre-degreasing with Topklean MC 1153 Aero by spraying ü Cleaning with Novec 71 DE by flushing (product circulating constantly) ü Rinsing, pressure test, drying with Novec 7100 for O2 cleanliness range CUSTOMER’S BENEFITS ü Cleanliness requirement reached according to NAS 1638 , SAE AS4059 and/or NF 41-101 ü Economical benefit with separated co-solvent Réduction des consommations de solvants par 7 à 8 ü Novec molecule is not concerned by F-GAZ II = Perenity ü Distillation of Novec with semestrial analysis half-yearly realised by Inventec = Consomption reduction Replacement of CMR rated chlorinated solvent Promosolv 90 C APPLICATION ü Vapour phase degreasing ü Every materials including Titanium CHALLENGE ü Replacement of Methylene chloride in non-impervious machine ü Degreasing quality equivalent to Methylene ü Exploitation cost SOLUTION ü Promosolv 90 C ü Vapour phase with a cold zone below zero (-25°C) CUSTOMER’S BENEFITS ü VOC management ü Consomption divided by 8 ü Inventec Ecoprogramme (polluted solvent management) Replacement of toxical chlorinated solvent Promoclean TP 1113 (Greenway) & DEWAX+ APPLICATION ü Degreasing before vacuum brazing (Production) ü Retention and fragile parts CHALLENGE ü Replacement of Perchlorethylene in impervious process ü Degreasing quality ü Surface tension 46 dynes/cm SOLUTION ü Promoclean TP 1113 « Greenway » ü Promoclean DEWAX + CUSTOMER’S BENEFIT ü Solvents elimination ü Degreasing quality ü Reduction of exploitation costs ü Cleaning bath monitoring by Inventec ü GREENWAY labeled product Replacement Solvent / VOC Managment Topklean MC 1007 APPLICATION ü Degreasing of structural parts (subcontracting) CHALLENGE ü Replacement of VOC Solvant by manual application ü Degreasing quality ü Cost SOLUTION ü Topklean MC 1007 ü Cold dipping without US CUSTOMER’S BENEFITS ü Degreasing quality ü Low exploitation cost ü No flammable and no evaporable solution ü A3 solvent with high flash point Replacement of NMP Promoclean TP 186B « Greenway » APPLICATION ü Stripping of production parts after manufacturing CHALLENGE ü Replacement of NMP at hot use (80°C) ü Cleaning of polluted parts with polymerized varnishes (cold and hot use) ü PU varnish SOLUTION ü Promoclean TP 186B cold use = 2h with mechanical action ü Promoclean TP 186B hot use = 30 mns, 70°C with mechanical action CUSTOMER’S BENEFITS ü Flexibility process (cold or hot use) ü Elimination of chemical hazard (Toxicity, CMR…)= Absence of chemical hazard ü Substitution answering to eco-conception GREENWAY validated by Bureau Veritas