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Doc No D300534 (10-15) Obsoletes Doc No D300534 (09-15) Applies to: Space Temperature Control Models with Option D19 Table of Contents 1.0 Digital Controller...................................................1 1.1 Display Function Keys.............................................. 1 1.2 Controller hardware input – output points................. 3 2.0 Sequence of Operation.........................................4 2.1 States of Operation................................................... 4 2.2 External Contacts Description (ID4 Through ID8).................................................... 4 3.0 Controls.................................................................6 3.1 Supply Fan Control .........................................6 3.2 Exhaust Fan Control................................................. 6 3.3 Intake Damper Control............................................. 7 3.4 Temperature & Humidity Control............................... 8 3.5 Heating Control......................................................... 9 3.6 Cooling Control....................................................... 10 3.7 Dehumidification..................................................... 10 3.8 Dehum w/ AUR2 Modulating Reheat Valve Arrgt ...11 3.9 Energy Recovery.....................................................11 5.0 Start Up.................................................................16 5.1 Set the Date and Time on the Controller Clock...... 16 5.2 Setting the Unit for Operation with the D19 Control Sequence 17 5.3 Unit Test Mode........................................................ 17 5.4 Supply Fan Airflow (cfm) / Pressure Drop (iwc) Table by Fan and Unit Size......................................................... 22 5.5 Power Exhaust PE4 Airflow (cfm) / Pressure Drop (iwc) Table by Fan and Unit Size............................................. 23 5.6 Power Exhauxt PE5 Airflow (cfm) / Pressure Drop (iwc) Table by Fan and Unit Size............................................. 24 5.7 PE6 Airflow (cfm) / Pressure Drop (iwc) Tables by Fan and Unit Size........................................................................ 25 6.0 Controller History................................................26 7.0 Controller Display Menus...................................27 8.0 Communication Cards and Point Lists..............36 4.0 Safeties and Alarms............................................12 4.1 Alarms..................................................................... 12 4.2 Alarm Management................................................ 14 8.1 BACnet® MSTP (Option BHB8) Communication.... 36 8.2 LonWorks® (Option BHB7) Communication............ 40 INDEX..........................................................................44 1.0 Digital Controller The digital controller has an integral display allowing for complete access to unit test features, schedules, discharge air setpoints, fan control, alarms, and other unit operational setpoints. The control features include: • Local and remote alarming • Integrated time clock • Compressor anti-cycle protection and minimum “on/off” cycle rates • Multiple protocol support [BACnet 1.1 Display Function Keys ® (MSTP) or LonWorks®] The function keys will be referred to throughout this manual. The unit controller display or the optional remote display may be used. The function key symbols for Alarm, Prg, and Esc differ on the remote display. See examples below for clarification. Example of Unit Controller Display Key Symbols Function Key Identification • Alarm shutdown feature • Commissioning and test mode functions • Optional wall mounted or handheld remote display • Energy conscious applications • TAB menu for creating a backup of setpoints Example of Remote Controller Display (Option RB5 or RB6) Key Symbols Alarm Prg Esc Up Enter Down Function Key Display on the System Controller Function Key Display on the Remote Controller Doc No D300534 (10-15), Page 1 1.0 Digital Controller (cont’d) Optional Exhaust Air / Return Air Temp & Humidity Sensors: These sensors are duct mount style and operate on a RS-485 communication trunk. ADDRESS 128 RETURN AIR TEMP & HUMIDITY SENSOR RETURN AIR DIP SWITCH ON Note: Refer to the Installation manual and or unit wiring drawings for specific wiring information. Doc No D300534 (10-15), Page 2 ADDRESS 129 EXHAUST AIR TEMP & HUMIDITY SENSOR EXHAUST DIP SWITCH ON 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 POSITION 7 “ON” POSITIONS 1 & 7 “ON” Exhaust Air / Return Air Temp & Humidity Sensor Addressable Dip Switch Settings: Factory set when ordered on new production units. For retrofits the user must set the addresses accordingly in the field. 1.2 Controller hardware input – output points Input Input Point Input Description Terminal Name U1 OA_Hum_Raw Outside Air Humidity U2 OA_Temp_Raw Outside Air Temp U3 EE_Temp_Cmd Entering Evaporator Temp U4 DA_Temp Discharge Air Temp U5 CC_Temp Cooling Coil Discharge Air Temp U6 MA_Temp Mixed Air Temp U7 Bldg_Pressure Building Static Pressure U8 Duct_Pressure Duct Static Pressure U9 Spc_CO2 Space CO2 U10 ERV_DA_Temp Energy Recovery Wheel Discharge Air Temp RA_Temp Return Air Temp J26 FB2 RA_Humidity Return Air Humidity EA_Temp Exhaust Air Temp J26 FB2 EA_Humidity Exhaust Air Humidity ID1 SF_Sts Supply Fan Status ID2 Filter_Sts Main or ERV Dirty Filter Status ID3 Safety_Sts Safety Input Status ID4 Ext_OCC Occupied Mode Input ID5 Ext_Call_Fan External Fan Call Input (G) ID6 Ext_Call_Heat External Heat Call Input (W1) ID7 Ext_Call_Cool External Cool Call Input (Y1) ID8 Ext_Call_Dh External Dehum Call Input ID9 Ext_ Switch_1 External Damper Position Sw 1 ID10 Ext_ Switch_2 External Damper Position Sw 2 ID11 EF_Sts Exhaust Fan Status ID12 Comp_Alarm Modulating Compressor General Alarm ID13 Reheat_Alarm Modulating Reheat Compressor General Alarm ID14 Phase_Alarm Phase Protection Alarm ID15 Htr_1_Sts Gas Heater 1 Status ID16 Htr_2_Sts Gas Heater 2 Status Outputs Output Point Output Description Terminal Name Y1 Damper_Cmd Damper Output Command Y2 SF_VFD_Cmd Supply Fan VFD Command Y3 Comp_Mod_Cmd DX Modulation Command Gas Heating Modulation Command Y4 HX_Mod_Cmd Electric Heating Modulation Command Reheat Modulation Command (Pump) Y5 RH_Mod_Cmd ReHeat Modulation Command (Valve) Y6 CF_Spd_Cmd Condenser Fan Speed Command NO1 SF_Cmd Supply Fan Command NO2 Comp_Stg2_Cmd Compressor Stage 2 Command NO3 Comp_Stg3_Cmd Compressor Stage 3 Command NO4 Comp_Stg4_Cmd Compressor Stage 4 Command NO5 Cond_A_Cmd Condenser Section A Command NO6 Cond_B_Cmd Condenser Section B Command NO7 Alm_Rly_Cmd Unit General Alarm Relay Command NO8 HX_Stg1_Cmd Heating Stage 1 Command NO9 HX_Stg2_Cmd Heating Stage 2 Command NO10 HX_Stg3_Cmd Heating Stage 3 Command NO11 HX_Stg4_Cmd Heating Stage 4 Command NO12 HX_Stg5_Cmd Heating Stage 5 Command NO13 HX_Stg6_Cmd Heating Stage 6 Command NO14 NO15 ERV_Cmd Energy Recovery Wheel Command NO16 Preheat_Cmd Electric Preheat Command NO17 NO18 EF_Cmd Exhaust Fan Cmd J25 BMS2 EF_Spd_Cmd Exhaust Fan Speed Command Signal type Signal Range 0 -10 Vdc Thermistor 10K-2 Thermistor 10K-2 Thermistor 10K-2 Thermistor 10K-2 Thermistor 10K-2 0 -10 Vdc 0 -10 Vdc 0 -10 Vdc Thermistor RS-485 Communication 0 to 100% RH -35° to 240°F (-37° to 115°C) -35° to 240°F (-37° to 115°C) -35° to 240°F (-37° to 115°C) -35° to 240°F (-37° to 115°C) -35° to 240°F (-37° to 115°C) -0.5” iwc thru + 0.5”iwc 0 - 2.5”iwc 0 – 2000 ppm -35° to 240°F (-37° to 115°C) RS-485 Communication Dry Contact Dry Contact Dry Contact Dry Contact Dry Contact Dry Contact Dry Contact Dry Contact Dry Contact Dry Contact Dry Contact Dry Contact Dry Contact Dry Contact Rib Relay N.O. Contact Rib Relay N.O. Contact Signal / Range 0 - 10Vdc 0 - 10Vdc 1 - 5 Vdc 2 - 10Vdc 0 -10Vdc 1 - 5Vdc 0 - 10Vdc 0 -10Vdc 24Vac Contact 24Vac Contact 24Vac Contact 24Vac Contact 24Vac Contact 24Vac Contact 24Vac Contact 24Vac Contact 24Vac Contact 24Vac Contact 24Vac Contact 24Vac Contact 24Vac Contact (spare) 24Vac Contact 24Vac Contact (spare) (spare) RS-485 Communication Open = “OFF” / Close = “ON” Open = “OFF” / Close = “ON” Open = “ALARM” / Close = “NORMAL” Open = “OFF” / Close = “ON” Open = “OFF” / Close = “ON” Open = “OFF” / Close = “ON” Open = “OFF” / Close = “ON” Open = “OFF” / Close = “ON” Open = “OFF” / Close = “ON” Open = “OFF” / Close = “ON” Open = “OFF” / Close = “ON” Open = “OFF” / Close = “ON” Open = “OFF” / Close = “ON” Open = “OFF” / Close = “ON” Always Active x x x x x x x x Open = “OFF” / Close = “ON” Open = “OFF” / Close = “ON” Signal Range 0 - 100% Open 0 - 100% Flow 0 - 100% Capacity 0 - 100% Capacity 0 - 100% Capacity 0 - 100% Capacity 0 - 100% Capacity Fixed at 90% Speed Open = “OFF” / Close = “ON” Open = “OFF” / Close = “ON” Open = “OFF” / Close = “ON” Open = “OFF” / Close = “ON” Open = “OFF” / Close = “ON” Open = “OFF” / Close = “ON” Open = “OFF” / Close = “ON” Open = “OFF” / Close = “ON” Open = “OFF” / Close = “ON” Open = “OFF” / Close = “ON” Open = “OFF” / Close = “ON” Open = “OFF” Close = “ON Open = “OFF” / Close = “ON” Always Enabled x x x x x x Open = “OFF” / Close = “ON” Open = “OFF” / Close = “ON” Doc No D300534 (10-15), Page 3 2.0 Sequence of Operation The control system operates the supply fan, exhaust fan, intake dampers energy recovery, DX cooling, and gas/electric heat to maintain a set of discharge air temperature control setpoints. The unit discharge air temperatures fall within the following three categories 1. Unit supplies Neutral air temperature that does not affect space conditions. 2. Unit supplies Cold air temperature to provide space cooling. 3. Unit supplies Hot air temperature to provide space heating. The sequence is broken into three primary states of operation. 2.1 States of Operation The unit operates in the following states of operation: 1. Enable ON The unit is permitted to operate based upon field supplied contact closures. The unit will only switch to the Enable ON state when the state is manually selected through the user interface device, unit display, or building automation network communication point. 2. Enable OFF The unit supply fan and all associated mechanical equipment is OFF in this state. There are no associated sequences of operation in this state. The unit will only switch to the OFF state when the state is manually selected through the user interface device, unit display, or building automation network communication point. Mechanical System Selections are only permitted in the Enable OFF State. 3. Enable OFF / Alarm The Enable OFF / Alarm state can only occur from a sequence “failure”. The unit will stop all mechanical operation until the “failure” condition(s) are resolved. Upon resolving the failure, the unit will return to its externally commanded condition. Alarms can also be cleared by resetting power to the unit. 2.2 External Contacts Description (ID4 Through ID8) The unit will operate based upon the following field-supplied contact closures: 1. Occupied Contacts (ID4) When the occupied contacts are closed, the unit will be considered in the occupied mode. The Dampers, Exhaust Fan, and ERV will follow the occupied mode sequence. When the contacts are open, the Dampers, Exhaust Fan, and ERV will operate in the unoccupied mode sequence. There are no other time clock or schedule functions associated with the unit. (See the damper control section, Paragraph 3.3, for specific details.) 2. Fan Contacts (ID5) The unit supply fan will be on whenever the supply fan contacts are closed. The fan will also automatically start whenever the heating, cooling or dehumidification contacts are closed, otherwise the fan will be OFF. The auto sequence can be activated from the fan control when the mechanical cooling and heating contacts are open. For continuous supply fan operation the ID5 contacts need to remain closed. 3. Heating Contacts (ID6) Whenever the contacts are closed, the supply fan will start and the heating sequence will be enabled. Mechanical heat will operate to maintain the following heating discharge air temperature setpoint. # State 1 Heating Contacts Unit Discharge Setpoints Discharge Air Variable Control Space Heating Air DA_SpcHtg_SP Temperature Default Setpoint 90°F (32°C) Setpoint Range 50 -140°F (10 - 60°C) The unit will not automatically switch to other states except Unit Alarm. When the contacts are open, the heat and supply fan will turn OFF or operate in auto-sequence. Doc No D300534 (10-15), Page 4 2.0 Sequence of Operation (Cont’d) 4. Cooling Contacts (ID7) Whenever the cooling contacts are closed, the supply fan will start. The mechanical cooling will operate to maintain the unit discharge air temperature setpoint. 2.2 External Contacts Description (ID4 Through ID8) (Cont’d) # State 1 Cooling Contacts Unit Discharge Setpoints Discharge Air Variable Control Space Cooling Air DA_SpcClg_SP Temperature Default Septoint 55°F (12°C) Range 50 -100°F (10 - 37°C) The unit will not automatically switch to other states except Unit alarm. When the contacts are open, the cool and supply fan will turn OFF or operate in auto-sequence. 5. Dehumidification Contacts (ID8) When the contacts are closed and the cooling and heating contacts are open, the supply fan will start and the unit reheat system will be active. 6. Auto Sequence When the Fan contacts are closed and the mechanical cooling, heating, and dehumidification contacts are open, the unit will operate in the auto sequence. The unit will operate to maintain the following discharge air temperature setpoints. If both heating and cooling contacts are enabled, the unit will not turn on any mechanical system until the condition is removed. # Unit Discharge Setpoints OAT Discharge Air Variable Allowed Control Neutral Air MAT > 65F DA_NAClg_SP Temperature Neutral Air MAT < 65F DA_NAHtg_SP Temperature State Auto Sequence Cool Auto Sequence Heat 1 2 Default Septoint 75°F (23.9°C) 65°F (18.3°C) Range 50 -100°F (10 - 37°C) 50 -140°F (20 - 60°C) If both heating and cooling contacts are enabled, the unit will not turn on any mechanical system until the condition is removed. Unit Operation Thermostat or DDC Contact Inputs Enable ON Enable OFF Fan Contract (ID5) Closed Active Fan Control Sequence Enable OFF / Alarm Fan = OFF Opened Heating Contact (ID6) Closed 1. Fan Auto Starts 2. Space Heating 3. DAT Stpt = 90°F Active Sequences Dampers ERV Exhaust Fan Opened Cooling Contact (ID7) Closed 1. Fan Auto Starts 2. Space Cooling 3. DAT Stpt = 55°F Active Sequences Dampers ERV Exhaust Fan Dehumification Contact (ID8) User has pseudo manual control of all mechanical operation Tab : Function Set Fan Speeds Both True Heating = Open Cooling = Open Dehumidification = Open Auto Sequence Fan Contact = Closed 1. Fan Auto Starts 2. Space Dehum 3. DAT Stpt = 70°F Active Sequences Dampers ERV Exhaust Fan Fan Contact = Open All Mechanical Equipment is OFF MAT < 65°F Follow Neutral Air Heating Setpoint MAT > 65°F Follow Neutral Air Cooling Setpoint Closed Reheat Pump OFF or Auto Sequence Opened Occ/Unocc Contact (ID4) Unit Test Mode Closed See Damper Control Options for details. Occupied Mode Dampers ERV Exhaust Fan Unoccupied Mode Dampers ERV Exhaust Fan Neutral Air Dehumidification OA Dew Point > 58°F Opened Doc No D300534 (10-15), Page 5 3.0 Controls 3.1 Supply Fan Control 3.2 Exhaust Fan Control Doc No D300534 (10-15), Page 6 Upon a call for the supply fan, the supply fan will start. If the unit is configured with a 100% outside air damper, the damper actuator is electrically interlocked such that the supply fan cannot start until the damper is 80% open. When the Supply fan is commanded off, any active heating or cooling operation will be shut down and the supply fan will stop after an adjustable time delay. When the supply fan, cooling, heating and dehumidification contacts are open the supply fan is OFF. No other functions can automatically turn the fan ON except test mode. A 30-second acceleration and deceleration rate for the supply fan to ramp between the minimum and maximum motor frequency is factory set via the unit variable frequency drive. The supply fan will operate in one of the following six conditions. 1. High - Low Fan Speed Control (VFC1) The variable frequency drive is commanded ON from NO1. There are two fan speed states - active heating/cooling and fan only. When the fan is ON and the heating or cooling contacts are closed, the unit will operate to high fan speed. When the fan is ON and the cooling or heating contacts are open, the supply fan will operate on low fan speed. 2. Duct Static Pressure Control (0.0” to 2.5” iwc) (Option VFC3) The variable frequency drive is commanded ON from NO1. The fan modulates between the user adjustable minimum and maximum fan speed setpoints using a PI loop to maintain the duct static pressure setpoint (+0.5”w.c. default). 3. Building Static Pressure Control (-0.5” to 0.5” iwc) (Option VFC4) The variable frequency drive is commanded ON from NO1. The unit ramps up to a user set supply fan speed setting. There are two individual supply fan speed % setpoints one for heating and one for cooling. When the unit is in Space or Neutral Air Heating, the supply fan will use the heating speed % setpoint. When the unit is in any other mode, the supply fan will use cooling speed % setpoint. 4. Summer/Winter Constant Volume (Option VFC9) The variable frequency drive is commanded ON from NO1. The unit ramps up to a user set supply fan speed setting. There are two individual supply fan speed % setpoints one for heating and one for cooling. When the unit is in Space or Neutral Air Heating, the supply fan will use the heating speed % setpoint. When the unit is in any other mode, the supply fan will use cooling speed % setpoint. 5. External Source 0 to 10 vdc (Option VFC2) The variable frequency drive is commanded ON from NO1. The supply fan will modulate from 0-100%. The speed control signal is sourced by others and a direct connection of a 0 to 10 vdc input to the unit terminal strip must be provided. 6. BMS Source (Option VFCC) The variable frequency drive is commanded ON from NO1. The dampers will modulate from 0-100%. The speed control signal is sourced by others, communicated via a BMS network and a connection to either a BHB7 or BHB8 BMS card is required. The exhaust fan provides a volume of air expelled to outdoors. The rate is controlled by one of the four sequences of operation. The exhaust fan has a 30-second acceleration and deceleration rate to ramp between the minimum and maximum speeds. Occupied Mode 1. High - Low Fan Speed Control (EFC1) The ECM motor is commanded via Modbus communication. There are two fan speed states, one for active heating/Cooling and fan only. When the fan is ON and the heating or cooling contacts are closed, the unit will operate to high fan speed. When the Fan is ON and the cooling or heating contacts are open, the fan will operate to low fan speed. 2. Building Static Pressure Control (-0.5” to 0.5” w.c.) (Option EFC4) The ECM motor is commanded via Modbus communication. The fan will operate between the user adjustable minimum and maximum fan speed setpoints and modulate using a PI loop to maintain the building static pressure setpoint (+0.1”w.c. default). 3. Supply Fan Tracking (Option EFC7) NOTE: This option is not available with supply fan control option External Source 0 to 10 vdc The ECM motor is commanded via Modbus communication. This option will use an offset variable to subtract from the commanded supply fan speed. The difference between the supply fan speed minus the value of the offset variable will be the active exhaust fan speed setpoint. 4. Constant Volume (Option EFC9) The ECM motor is commanded via Modbus communication. The unit ramps up to a user set exhaust fan speed setting. There are two individual exhaust fan speed % setpoints, one for heating and one for cooling. When the unit is in Space or Neutral Air Heating, the exhaust fan will use the heating speed % setpoint. When the unit is in any other mode the exhaust fan will use cooling speed % setpoint. Exhaust Fan Control : Unoccupied Mode The exhaust fan is normally OFF in the unoccupied mode. The unit exhaust fan will be permitted to operate in the unoccupied mode if the unit is configured for 100% outside air. For intake damper control options GF1, GF2 or BMS source, the exhaust fan will be permitted to operate if the unoccupied ventilation enable variable is set to ON. 3.3 Intake Damper Control The intake dampers operate based upon state, mode, and one of six user selected sequences. The dampers are normally open and operational in the occupied mode and closed to outside air in the unoccupied mode, depending on the user selection. 1. 100% OA, (Option GF2A) When the unit is to start, the outside air damper will modulate (point Y1 = 10Vdc) and the supply fan will be commanded ON (point NO1 = On). If the unit is equipped with an outside air damper, the damper actuator is electrically interlocked to the fan start/stop such that the supply fan cannot start until the damper is 80% open. Options AR8, AR2D, AR2L, and AR2Y are electrically interlocked with the supply fan. OFF and Alarm Modes The damper will be closed (Y1 = 0%). 2. External 0-10vdc Input, (Option GF1) Occupied & Unoccupied Mode The dampers will modulate from 0-100%. The control signal is sourced by others and a direct connection of a 0 to 10 vdc input to the unit terminal strip must be provided. This option is not allowed with air inlet configuration Options AR8, AR2D, AR2L, and AR2Y. The software does not prevent the selection of this option. The fan status switch will handle the block flow condition. The damper is NOT electrically interlocked with the supply fan. 3. Two Position Dampers (Option GF2) Occupied Mode The damper will open to the user adjustable occupied damper position setpoint value (point Y1 = 100%). For the damper options with only 100% outside air, the mechanical interlock of 80% will not allow the fan to start. Adjust the outside air setpoint to reach the minimum electrical interlock position. Unoccupied Mode With the unoccupied ventilation enable variable set to ON, the damper will open to the user adjustable unoccupied damper position setpoint value (point Y1=0Vdc). For the damper options with only 100% outside air, the mechanical interlock of 80% will not allow the fan to start. Adjust the outside air setpoint to reach the minimum electrical interlock position. With the unoccupied ventilation enable variable set to off the damper will be commanded to 0%. OFF and Alarm Modes The damper will be closed (Y1 = 0%). Doc No D300534 (10-15), Page 7 3.0 Controls (Cont’d) 3.3 Intake Damper Control (Cont’d) 4. Four Positions based on 2 Digital Inputs (Option GF4) Occupied Mode The damper will open to the user adjustable defined position based upon two hardware input switches (ID9 & ID10). Variable Name Aux_1_SP Aux_2_SP Aux_3_SP Aux_4_SP Input Switch ID9 ID10 Open Open Close Open Open Close Close Close Default Dmpr Position 20% 40% 60% 80% Display Range 0-100% 0-100% 0-100% 0-100% Y1 Output Range 0 – 10V 0 – 10V 0 – 10V 0 – 10V This option is not allowed with AR8, AR2D, AR2L, and AR2Y. The software does not prevent the selection of this option. The fan status switch will handle the block flow condition. Unoccupied, OFF and Alarm Modes The damper will be closed (Y1 = 0%). 5. Economizer Package (Option GF8) Occupied Mode The dampers will modulate to the user adjustable minimum position setting when the unit is in occupied mode (MinDmprSP, Default = 10%). When the CO2 sensor option is selected (input U9), the minimum damper position will be determined as follows: If the Space CO2 level exceeds the (SpcCO2SP, default = 1000 ppm) with a 200 ppm differential (SpcCO2Diff, default = 200 ppm), the user adjustable (CO2DmprOsSP, Default = 10%) value will be added to the (MinDmprSP, Default = 10%) CO2 > 1000 ppm = Active Minimum Damper Position 20% CO2 < 800 ppm = Active Minimum Damper Position 10% When cooling is required via the thermostat input ID7 and the outdoor air temperature is less than the economizer temperature lockout and the economizer dewpoint lockout, the dampers will modulate using a PID from the minimum position to the maximum position to maintain the mixed air temperature at the DA_SpcClg_SP. When cooling is required via Auto Sequence Cool and the outdoor air temperature is less than the economizer temperature lockout and the economizer dewpoint lockout, the dampers will modulate using a PID from the minimum position to the maximum position to maintain the mixed air temperature at the DA_NAClg_SP. When cooling is not required, the dampers will revert to the minimum position. Unoccupied, OFF and Alarm Modes The damper will be closed (Y1 = 0%). 6. BMS Source (Option GF1A) The dampers will modulate from 0-100%. The damper control signal is sourced by others, communicated bia a BMS network and a connection to either a BHB7 or BHB8 BMS card is required. 3.4 Temperature & Humidity Control The unit is inherently a discharge air temperature control system. The unit will operate to maintain one of the following discharge air setpoints depending on the state and mode. All setpoints are user adjustable from the unit display and the wall mounted user interface. The unit switches setpoints based upon states, mode, and space control requirements. Heating Setpoint Selection The unit will automatically switch between the two setpoints based on the following: # 1 2 Doc No D300534 (10-15), Page 8 State Auto Sequence Heat Heating Contacts Unit Discharge Setpoints Discharge Air Variable Control Neutral Air DA_NAHtg_SP Temperature Space Heating Air DA_SpcHtg_SP Temperature Default Septoint 65°F (18.3°C) 90°F (32.2°C) Range 50 -120°F (10 - 48°C) 50 -140°F (10 - 60°C) Sliding Scale: Neutral Air Heating Temperature Reset Schedule Setpoint The user can also select a reset schedule for the discharge setpoint used when in neutral air heating mode. Reset Schedule Outside Air Discharge Air Temperature Temperature 30°F 75°F (-1.1°C) (23.8°C) 65°F 65°F (18.2.8°C (18.2.8°C) Sliding Scale: Space Heating Temperature Reset Schedule Setpoint The user can also select a reset schedule for the discharge setpoint used when in space heating mode. Reset Schedule 3.5 Heating Control Outside Air Temperature Discharge Air Temperature 30°F (-1.1°C) 65°F (18.2.8°C) 120°F (48.9°C) 90°F (32.2°C) A call for mechanical heat will occur when the discharge air temperature is 5°F(2.8°C) below the active setpoint. When the OAT is below 60°F(15.6°C) (Heating Lockout SP), the unit enables the mechanical heat to maintain the active setpoint. The modulated heat output (gas or electric) will be set to 24% output, and NO8 will be ON. The system will remain in this state for 30 seconds. After the initial timer has expired, the unit will stage as shown in the staging chart and the PI loop will be active. Stages should be assumed cumulative from the previous stage. Gas or Electric Heat Staging PI Loop Control: All Statements Must Be True To Activate or De-Activate . All stages will have an adjustable min ON and OFF time. Increase De-activate Stage Outputs Inter-Stg Activate No timers to de-activate except as shown Timer Y4 = 24% for 30 • DAT 5°F (2.8°C) below setpoint • Y4 < 2.5% Modulation & Stg 1 seconds (Y4 Modulates, PI Loop) • DAT 5°F (2.8°C) above setpoint for 10 mins & NO8 = ON • Y4 > 70% Modulation & • Y4 < 5% Modulation & Stg 2 NO9 = ON 5 min • DAT 5°F (2.8°C) below setpoint • DAT 5°F (2.8°C) above setpoint • Y4 > 75% Modulation & • Y4 < 10% Modulation & Stg 3 NO10 = ON 5 min • DAT 5° (2.8°C) F below setpoint • DAT 5°F (2.8°C) above setpoint • Y4 > 80% Modulation & • Y4 < 20% Modulation & Stg 4 NO11 = ON 5 min • DAT 5°F (2.8°C) above setpoint • DAT 5°F below setpoint • Y4 > 85% Modulation & • Y4 < 30% Modulation & Stg 5 NO12 = ON 5 min • DAT 5°F (2.8°C) below setpoint • DAT 5°F (2.8°C) above setpoint • Y4 > 90% Modulation & • Y4 < 40% Modulation & Stg 6 NO13 = ON 5 min • DAT 5°F (2.8°C) below setpoint • DAT 5°F (2.8°C) above setpoint All parameters are factory level access. Doc No D300534 (10-15), Page 9 3.0 Controls (Cont’d) 3.6 Cooling Control The unit will switch between the setpoints based on the following: # 1 2 State Auto Sequence Cooling Cooling Contacts Occ / Unocc Occ Occ Unit Discharge Setpoints Discharge Air Variable Control Neutral Air DA_NAClg_SP Temperature Space Cooling DA_SpcClg_SP Air Temperature Default Septoint 75°F (23.9°C) 55°F (12.8°C) Range 50 - 100°F (10 - 37°C) 50 -100°F (10 - 37°C) A call for mechanical cooling will occur when the discharge air temperature is 5°F (2.8°C) above the active setpoint. The unit enables the mechanical cooling Y3 to maintain the active setpoint. Cooling capacity/staging will follow a PI loop to maintain the active setpoint, Y3 = 1-5V, 0-100% Capacity, Y3 = 1V is an OFF condition. Stages should be assumed cumulative from the previous stage. DX Mechanical Cooling Staging PI Loop Control: All Statements Must Be True To Activate or De-Activate. All stages will have an adjustable min ON and OFF time. Compressor / Inter Stage Stage Output Activate De-activate Condenser Timing 0 – 70% Modulation; < 10 % Modulation; Stg 1 Y3 A 5 min DAT 5°F (2.8°C) above setpoint DAT 5°F (2.8°C) below setpoint > 70% Modulation & < 50% Modulation & Stg 2 NO2 A&B 5 min DAT 5°F (2.8°C) above setpoint DAT 5°F (2.8°C) below setpoint > 80% Modulation & < 55% Modulation & Stg 3 NO3 A, B & C 5 min DAT 5°F (2.8°C) above setpoint DAT 5°F (2.8°C) below setpoint > 90% Modulation & < 60% Modulation & Stg 4 NO4 A, B, C & D 5 min DAT 5°F (2.8°C) above setpoint DAT 5°F (2.8°C) below setpoint NO5 Cond_Sec_A When Y3 > 0% When Y3 = 0%, OFF NO6 Cond_Sec_B When NO2,NO3 or NO4 = ON When NO2,NO3 or NO4 = OFF All parameters are factory level access. 3.7 Dehumidification w/ Reheat Compressor There is a call for dehumidification if one of the following is true. 1.Space Dehumidification Mode - The dehum contact is closed. 2.Neutral Air Humidification Mode - The outdoor air is dewpoint is above the dewpoint setpoint. (58°F/14°C) and the unit is in auto sequence cooling or heating. Dehumidification Commands When either the space dehumidification mode or the neutral air dehumidification mode are active, the Y3 compressor output will be enabled to maintain a 52°F(11°C) cooling coil discharge setpoint and will use the U5 CC_Temp sensor. The reheat pump Y5 will be enabled to modulate to maintain the reheat setpoint 70°F(21°C) via the U4 DAT temp sensor, Y5 = 1-5V, 0-100% Capacity, Y5 = 1V is in OFF condition. Any of the following conditions will lockout the Space Dehumidification Mode. 1. The outdoor air temperature is below the reheat lockout setpoint, (58°F/14°C, reheat lockout, range 50-100°F/10-37°C) Drybulb. 2. The outdoor air temperature is above the reheat high lockout setpoint. (100°F/37°C, reheat high lockout, range 50-120°F/10-48°C) Drybulb 3. The space cooling mode is active. 4. Cooling Coil Sensor failure. Any of the following conditions will lockout the Neutral Air Dehumidification Mode. 1. The outdoor air temperature is below the reheat lockout setpoint, (58°F/14°C, reheat lockout, range 50-100°F/10-37°C) Drybulb. 2. The outdoor air temperature is above the reheat high lockout setpoint. (100°F/37°C, reheat high lockout, range 50-120°F/10-48°C) Drybulb 3. Outside Air Humidity Sensor or Cooling Coil Sensor failure. 4. OA dewpoint less than 58°F(14°C). Doc No D300534 (10-15), Page 10 3.8 Dehumidification with AUR2 Modulating Reheat Valve Arrangement There is a call for dehumidification if one of the following is true. 1. Space Dehumidifaction Mode - The dehum contact is closed. 2. Neutral Air Dehumidification Mode - The outdoor air dewpoint is above the dew point setpoint. (58°F/14°C) and the unit is in auto sequence cooling or heating. Dehumidification Commands When either the space dehumidification mode or the neutral air dehumidification mode are active, the Y3 compressor output will be enabled to maintain a 52°F(11°C) cooling coil discharge setpoint and will use the U5 CC_Temp sensor. The reheat valve arrangement Y5 will be enabled to modulate to maintain the reheat setpoint 70°F(21°C) via the U4 DAT temp sensor, Y5 = 0-10V, 0-100% Capacity. Any of the following conditions will lockout the Space Dehumidification Mode. 1. The outdoor air temperature is below the reheat lockout setpoint, (58°F/14°C, reheat lockout, range 50-100°F/10-37°C) Drybulb. 2. The outdoor air temperature is above the reheat high lockout setpoint. (100°F/37°C, reheat high lockout, range 50-120°F/10-48°C) Drybulb 3. The space cooling mode is active. 4. Cooling Coil Sensor failure. 5. Entering Evaporator Temp Sensor Failure. Any of the following conditions will lockout the Neutral Air Dehumidification Mode. 1. The outdoor air temperature is below the reheat lockout setpoint, (58°F/14°C, reheat lockout, range 50-100°F/10-37°C) Drybulb. 2. The outdoor air temperature is above the reheat high lockout setpoint. (100°F/37°C, reheat high lockout, range 50-120°F/10-48°C) Drybulb 3. Outside Air Humidity Sensor or Cooling Coil Sensor failure. 4. Entering Evaporator Temp Sensor Failure. 5. OA dewpoint less than than 58°F(14°C). 3.9 Energy Recovery Energy Recovery Economizer Operation (Default Control Setting) The energy recovery wheel will operate whenever the exhaust fan is ON in any mode and when the outside air temperature is not within a 5°F band of the active discharge air temperature setpoint for the unit. When the energy recovery wheel is disabled due to the economizer the wheel will be started and will run for a period of 5 minutes every 3 hours for cleaning purposes. In the event of an exhaust fan failure, the energy recovery wheel ERV will not be permitted to operate. The optional energy recovery preheat NO16 will operate whenever the ERV supply air temperature is less than 33°F/1°C (with a two degree differential) and the outdoor air temperature is below 32°F/0°C (with a two degree differential). Otherwise the electric preheat is OFF. In the event that the ERV Supply Air Temp Sensor fails, the energy recovery preheat will not be permitted to operate. Energy Recovery Continuous Operation (Optional) The energy recovery wheel will operate whenever the exhaust fan is ON in any mode. In the event of an exhaust fan failure, the energy recovery wheel ERV will not be permitted to operate. The optional energy recovery preheat NO16 will operate whenever the ERV supply air temperature is less than 33°F/1°C (with a two degree differential) and the outdoor air temperature is below 32°F/0°C (with a two degree differential). Otherwise the electric preheat is OFF. In the event that the ERV Supply Air Temp Sensor fails, the energy recovery preheat will not be permitted to operate. Doc No D300534 (10-15), Page 11 4.0 Safeties and Alarms 4.1 Alarms Doc No D300534 (10-15), Page 12 Selected safeties have an adjustable delay to prevent nuisance alarms. All alarms are time stamp logged. If a critical shutdown alarm occurs, the unit will not restart until the alarm is cleared via the display or power cycled. Alarm ID: 1 Unit Safety Alarm (Critical Shutdown Alarm) The unit is equipped with a safety status relay which is energized in the normal state. The coil of the safety relay is piloted by an optional firestat and/or a duct smoke detector. If at any time the status of the safety relay (ID3 = Alarm contact closure opens), the unit will immediately shut down. All mechanical equipment will be turned OFF. The unit alarm display shall show “Unit Safety Alarm Unit OFF”. The unit will not restart until the condition has cleared and the alarm is acknowledged via the unit controller or remote display. Alarm ID: 2 Supply Fan Failure (Critical Shutdown Alarm) If, at any time after an adjustable 120-second time delay from a supply fan start command, (NO1=”ON”) fan operation does not prove via airflow switch (ID1=OFF), the controller shuts down the system. The unit alarm display shall show “Supply Fan Failure Unit OFF”. The unit will not restart until the alarm is acknowledged via the unit controller or remote display. Alarm ID: 3 Exhaust Fan Failure If at any time after an adjustable 60-second time delay from an exhaust fan start command via Modbus, the fan operation does not prove via airflow switch ID11=OFF, the unit alarm display shall show “Exhaust Fan Failure”. Alarm ID: 4 Low Discharge Temperature Alarm (Critical Shutdown Alarm) When the heat is called to be ON and the 1st stage is enabled, the low discharge temperature limit alarm will be allowed. If the Discharge air temperature (U4) falls below 33°F/1°C (Low Limit Alarm Setpoint) for more than 10 minutes, the controller shuts down the system. The unit alarm display shall show “Low Discharge Air Temperature Alarm Unit OFF”. The unit will not restart until the alarm is acknowledged via the unit controller or remote display. Alarm ID: 6 Filter Status When the main unit filter pressure switch activates ID2 = ON, the unit alarm display shall show “Dirty Filter Status Check Filters”. No other action will be taken by the control system Alarm ID: 7 Modulating Compressor Failure If the compressor alarm input ID12 shows ON for more than 5 minutes, all DX mechanical equipment will be turned OFF. The DX mechanical equipment will automatically restart when the alarm point is opened. The unit alarm display shall show “Modulating Compressor Failure”. Alarm ID: 8 Modulating Reheat Compressor Failure If the reheat compressor alarm input ID13 shows ON for more than 5 minutes, the reheat compressor will be turned OFF. The reheat compressor will automatically restart when the alarm point is opened. The unit alarm display shall show “Modulating Reheat Compressor Failure”. Alarm ID: 9 Phase Loss (Critical Shutdown Alarm) If, at any time the phase loss input ID14 shows ON, the unit shuts down. All equipment will be turned OFF. The unit alarm display shall show “Phase Loss Unit OFF”. The unit will not restart until the condition has cleared and the alarm is acknowledged via the unit controller or remote display. Alarm ID: 10 Outside Air Humidity Sensor Failure If the outdoor air humidity sensor reading (U1) is “invalid”, the unit will turn off the OA dewpoint enabled dehumidification mode. The unit alarm display shall show “Outdoor Air Humidity Sensor Failure”. The unit will automatically return to normal operation when the humidity sensor value returns. Alarm ID: 11 Outside Air Temperature Sensor Failure If the outdoor air temperature sensor reading (U2) is “invalid”, the unit will turn off heating and cooling functions. The unit alarm display shall show “Outside Air Temperature Sensor Failure Blower Only”. The unit will automatically return to normal operation when the temperature sensor value returns. Alarm ID: 12 Discharge Air Temperature Sensor Failure (Critical Shutdown Alarm) If the discharge air temperature sensor reading (U4) is “invalid”, the unit will shut down. All equipment will be turned OFF. The unit alarm display shall show “Discharge Air Temperature Sensor Failure Unit OFF”. The unit will not restart until the condition has cleared and the alarm is acknowledged via the unit controller or remote display. Alarm ID: 13 Cooling Coil Temp Sensor Failure If the cooling coil temperature sensor reading (U5) is “invalid”, the unit will turn off all dehumidification functions. The unit alarm display shall show “Cooling Coil Temp Sensor Failure”. The unit will automatically return to normal operation when the temperature sensor value returns. Alarm ID: 14 Mixed Air Temp Sensor Failure If the mixed air temperature sensor reading (U6) is “invalid”, the unit alarm display shall show “Mixed Air Temp Sensor Failure”. Alarm ID: 15 Building Pressure Sensor Failure If the pressure sensor reading (U7) is “invalid”, the unit alarm display shall show “Building Pressure Sensor Failure”. Alarm ID: 16 Duct Pressure Sensor Failure If the pressure sensor reading (U7) is “invalid”, the unit alarm display shall show “Duct Pressure Sensor Failure”. Alarm ID: 17 CO2 Sensor Failure If the CO2 sensor reading (U9) is “invalid”, the unit alarm display shall show “CO2 Sensor Failure”. Alarm ID: 18 ERV Discharge Temp Sensor Failure If the outdoor air temperature sensor reading (U10) is “invalid”, the unit will turn off the electric preheat functions. The unit alarm display shall show “ERV Discharge Air Temp Sensor Failure”. The unit will automatically return to normal operation when the temperature sensor value returns. Alarm ID: 19 Gas Heater 1 Status Alarm When the first stage of heating associated with Gas Heater 1 is enabled and proof of flame is not proven via the heater ignition control board within five minutes, the unit alarm display shall show “Possible Failure Gas Heater 1 Check Ignition Control Board”. Alarm ID: 20 Gas Heater 2 Status Alarm When the first stage of heating associated with Gas Heater 2 is enabled and proof of flame is not proven via the heater ignition control board within five minutes, the unit alarm display shall show “Possible Failure Gas Heater 2 Check Ignition Control Board”. Alarm ID: 21 Exhaust Fan Alarm Diagnostic When the exhaust fan is enabled and is in a diagnostic alarm state the unit alarm display shall show, “Exhaust Fan Alarm Diagnostic”and one or more of the following messages will be listed. “Device Offline, Phase fault, Motor blocked, Mains undervoltage, Mains overvoltage, DC-link overvoltage, DC-link undevoltage, Motor superheating, Intern.circ.superheat., Ouput stage superheat.,Hall sensor error, Communication error, Generic error” Alarm ID: 22 Exhaust Fan Warning Diagnostic When the exhaust fan is enabled and is in a diagnostic warning state, the unit alarm display shall show, “Exhaust Fan Warning Diagnostic” and one or more of the following messages will be listed. “Out stage high temp, Intern.circ.high temp, Motor high temperature, DC-link voltage low, Limited mains power, Limited mains current, Brake mode” Alarm ID: 23 Return Air Probe Offline When an optional return air probe is enabled and the serial communication fails, the unit alarm display shall show “Serial Sensor Add 128 Return Air Probe Offline”. Doc No D300534 (10-15), Page 13 4.0 Safeties and Alarms (Cont’d) 4.1 Alarms (Cont’d) 4.2 Alarm Management Alarm ID: 24 Return Air Temperature Probe Broken When an optional return air probe is enabled and the temperature sensor fails, the unit alarm display shall show “Serial Sensor Add 128 Return Air Temperature Probe Broken”. Alarm ID: 25 Return Air Humidity Probe Broken When an optional return air probe is enabled and the humidity sensor fails, the unit alarm display shall show “Serial Sensor Add 128 Return Air Humidity Probe Broken”. Alarm ID: 26 Exhaust Air Probe Offline When an optional exhaust air probe is enabled and the serial communication fails, the unit alarm display shall show “Serial Sensor Add 129 Exhaust Air Probe Offline”. Alarm ID: 27 Exhaust Air Temp Probe Broken When an optional exhaust air probe is enabled and the temperature sensor fails, the unit alarm display shall show “Serial Sensor Add 129 Exhaust Air Temperature Probe Broken”. Alarm ID: 28 Exhaust Air Humidity Probe Broken When an optional exhaust air probe is enabled and the humidity sensor fails, the unit alarm display shall show “Serial Sensor Add 129 Exhaust Air Humidity Probe Broken”. Alarm ID: 29 Entering Evaporator Temp Sensor Failure If the Entering Evaporator Temp Sensor reading is invalid the dehumidification mode will be turned off. The unit alarm display shall show “Entering Evaporator Temp Sensor Failure”. Alarm Status Reporting When the unit controller has an active or unacknowledged alarm, the alarm status will be reflected with the following devices / methods: Controller Display Flashing Alarm Key Option RB5 or RB6 Remote Display Flashing Alarm Key The controller is also equipped with an output configured to energize a factory-mounted Unit General Alarm Relay (NO7). The alarm relay has a set of normally open and normally closed contacts available for customer use. The status of the controller output (NO7) is also reported to the optional BAS communication cards (LonWorks® and BACnet®) The followihg active alarms will energize the unit general alarm relay: Alarm ID: 1 Unit Safety Alarm (Critical Shutdown Alarm) Alarm ID: 2 Supply Fan Failure (Critical Shutdown Alarm) Alarm ID: 3 Exhaust Fan Failure Alarm ID: 4 Low Discharge Temperature Alarm (Critical Shutdown Alarm) Alarm ID: 7 Modulating Compressor Failure Alarm ID: 8 Modulating Reheat Compressor Failure Doc No D300534 (10-15), Page 14 Alarm ID: 9 Phase Loss (Critical Shutdown Alarm) Alarm ID: 10 Outside Air Humidity Sensor Failure Alarm ID: 11 Outside Air Temperature Sensor Failure Alarm ID: 12 Discharge Air Temperature Sensor Failure (Critical Shutdown Alarm) Alarm ID: 13 Cooling Coil Temp Sensor Failure Alarm ID: 14 Mixed Air Temp Sensor Failure Alarm ID: 15 Building Pressure Sensor Failure Alarm ID: 16 Duct Pressure Sensor Failure Alarm ID: 17 CO2 Sensor Failure Alarm ID: 18 ERV Discharge Temp Sensor Failure Alarm ID: 19 Gas Heater 1 Status Alarm Alarm ID: 20 Gas Heater 2 Status Alarm Alarm ID: 21 Exhaust Fan Alarm Diagnostic Alarm ID: 22 Exhaust Fan Warning Diagnostic Alarm ID: 23 Return Air Probe Offline Alarm ID: 24 Return Air Temperature Probe Broken Alarm ID: 25 Return Air Humidity Probe Broken Alarm ID: 26 Exhaust Air Probe Offline Alarm ID: 27 Exhaust Air Temp Probe Broken Alarm ID: 28 Exhaust Air Humidity Probe Broken Alarm ID: 29 Entering Evaporator Temp Sensor Failure Acknowledging Unit Alarms and Viewing the Alarm Logger When a unit has an active and or unacknowledged alarm, it needs to be managed locally from the unit controller display or from an Option RB5 or RB6 remote display. Active and or unacknowledged alarms are indicated from either of the above mentioned devices with a flashing LED alarm key. Press the flashing alarm key. The most recently queued active and or unacknowledged alarm and message will be displayed. Press the down key to scroll through the current list of active and or unacknowledged alarms. When you reach the end of the queued alarm list, you will be prompted to either press the alarm key to clear the alarms or press the enter key to display the alarm logger. Pressing the alarm key will perform the following two functions: 1. The controller will be prompted to attempt a reset of any critical shutdown alarms that have occurred. If the critical shutdown condition is no longer active, the controller will re-enable the unit. Doc No D300534 (10-15), Page 15 4.0 Safeties and Alarms (Cont’d) 2. The controller will clear any of the non-critical alarms that are no longer active. Alarm Key 4.2 Alarm Management (Cont’d) Enter Key Pressing the enter key will display the first page of the alarm logger. The first page of the alarm logger will contain the most recently logged alarm with a date, time, Alarm ID and a snapshot of the OA Temp, OA Humidity, DA Temp, CC Temp, and MA Temp sensors at the time the alarm was logged. Pressing the up key in succession will display any remaining logged alarms from the most recent to least recent entry. Up Key 5.0 Start Up 5.1 Set the Date and Time on the Controller Clock 1. From the Main Screen, press the program key to access the main menu. Press the up or down arrow keys to navigate to the B. Schedule submenu and press the enter key to select. 2.From Screen B.1, press the enter key to access the modifiable date and time fields and set them to the current date and time. 3.Once set, press the enter key in succession until the cursor is blinking in the uppermost left hand corner of the screen and press the down arrow key to advance to Screen B.2. From Screen B.2, press the enter key to access the modifiable DST fields and set the values accordingly. Once set, press the escape key in succession to return to the main screen. Doc No D300534 (10-15), Page 16 5.2 Setting the Unit for Operation with the D19 Control Sequence From the Main Screen: press the program key to access the main menu. From the Main Menu, press the up or down arrow keys to navigate to the A. Quick Setpoints submenu and press the enter key to select. the System Enable: field and set the value to ON. Press the escape key in succession to return to the main screen. The unit will control according to the inputs provided by a conventional thermostat or other external source. The status of the unit contacts can be viewed from main screen M.4. From the Quick Setpoints Screen A.1, press the enter key to access 5.3 Unit Test Mode NOTE: For the hard wired control options on the unit supply fan and damper(s) the user provided control signals must be used where applicable for unit test mode. The test mode is accessed via the service menu (from the unit mounted display) and can only be entered when the unit is in the off state. Once the test mode is enabled, it remains active for a 2 hour time period adjustable from 0-4 hours. When the timer expires or test mode is disabled, the unit will return to the off state. In the test mode, all sequences of operation stop. Upon the test mode being enabled the following devices shall be automatically commanded: 1. The Unit Damper Position Y1 shall be automatically be commanded to = 100%. 2. The Unit Supply Fan NO1 will be automatically commanded ON. 3. The optional unit exhaust fan will be automatically commanded ON via Modbus. 4. The Fan(s) will operate at their maximum fan speed setpoint values. Once supply air flow is proven via Supply Fan Status ID1, the user can manually select all of the remaining controller outputs to be commanded ON and OFF or modulated between 0-100% with the exceptions shown in the Compressor Test State Automatic Interlock Table. Compressor Test State Automatic Interlock Table Output Terminal Output Point Name Output Description Y3 Comp_Mod_Cmd DX Modulation Command NO2 Comp_Stg2_Cmd Compressor Stage 2 Command Interlocked Output Condenser Fan Section A NO5 = ON When Y3 greater than 1.44 vdc Condenser Fan Section B NO6 = ON NO3 NO4 Comp_Stg3_Cmd Comp_Stg4_Cmd Compressor Stage 3 Command Compressor Stage 4 Command Condenser Fan Section B NO6 = ON Condenser Fan Section B NO6 = ON Doc No D300534 (10-15), Page 17 5.0 Start Up (Cont’d) 5.3 Unit Test Mode (Cont;d) Test Mode Detailed Description With the unit de-energized, open and secure the supply fan access door and the damper access door. Turn on the main unit disconnect to energize the unit. The unit digital controller will take two to three minutes to initialize. 1. From the Main Screen check to ensure that the unit is in the OFF state. If the unit is enabled OFF, proceed to Step 4. If the unit is not in the OFF state, proceed to Step 2. 2. Press the Program Key to access the main menu and then press the up or down arrow keys to navigate to the A. Quick Setpoints submenu. Press the enter key to select. 3. Press the enter key until the cursor is blinking on the System Enable: field and press the down arrow key to set the unit to the OFF state. 4. Press the escape key to access the main menu and use the up or down arrow keys to navigate to the E. Service submenu. Press the enter key to select. Doc No D300534 (10-15), Page 18 When prompted to enter the Service Password, use the up or down arrow keys and enter the service password of 7125, and press the enter key. 5. Use the up or down arrow keys to navigate to the a.Test Mode menu and press the enter key to select. 6. From the test mode Screen E.a.1, press the enter key to select the Enable: field, and press the up or down arrow key to turn the test mode ON. Once enabled ON, press the enter key in succession until the cursor is flashing in the uppermost left hand corner of the screen and use the down arrow key to navigate to the next Test Mode Screen E.a.2. 7.If applicable, visibly check that the optional unit dampers have actuated to the full open position (Outside Air) and full closed position (Return Air). NOTE: The damper actuators will have up to a 120 second time period for full stroke. If the unit is equipped with damper(s) and they have not actuated to the appropriate positions, refer to Form O-Y for instructions. NOTE: Damper operation is required in order to complete the Test Mode. With proper damper operation, close the damper access door and resume the test at Step 8. 8. Visibly check the rotation decal in the unit fan compartment to verify proper rotation of the unit supply fan. If the fan rotation is incorrect, the main unit electrical supply must be de-energized. Once de-energized, the electrical phasing will need to be switched at the main unit disconnect. After the unit phasing is corrected, re-verify the unit supply fan rotation. With proper supply fan rotation, close the supply fan access door, and resume the test mode at Step 9. 9. From the Test Mode Screen E.a.2, verify that the Supply Fan Airflow Status: and the Exhaust Airflow Status: (if applicable) are reading ON. I f the airflow status values are not reading ON, refer to Form O-Y for instructions.) NOTE: Proof of supply fan airflow is required in order to complete the Test Mode. Condenser Section “A” Fan(s) is operating. When verified, press the down arrow key to set the Comp Capacity value back to zero. If no voltage is present or the Condenser Section “A” Fan(s) is not operable, refer to Form O-Y for instructions. 12. If the unit is equipped with an optional reheat circuit, from the Test Mode Screen E.a.3, press the enter key until the cursor is flashing on the Reheat Capacity: field. Press the up arrow key to set the Comp Capacity value to 100%. Using a digital volt meter, check for the appropriate line voltage on the load side of the reheat circuit compressor contactor to verify that it has energized. When verified, press the down arrow key to set the Reheat Capacity value back to zero. 10. Instructions for Setting Fans to Test and Balance Airflow Adjusting the unit fan speeds to achieve the desired airflow performance is accomplished on test mode screen E.a.2. Reference the supply & exhaust fan airflow tables, on pages 22 thru 25, for setting the maximum fan speeds. Using field-supplied tees connect a manometer to the appropriate set of pressure tap tubes associated with the fan -- (Blue and Clear tubes for the Supply Fan) (Yellow and Clear tubes for the Exhaust Fan). Measure the actual fan differential pressure and compare it to the appropriate fan airflow table. If an adjustment is required use the Supply: % and the Exhaust: % modifiable fields and the up and down keys to increase or decrease the commanded fan speed until the differential pressure matches the differential pressure from the fan airflow table. If an adjustment is required, the adjusted values will need to be saved in the TAB Menu. Instructions for saving setpoint values are in Step 17 at the end of the Test Mode Description instructions. Press the enter key in succession until the cursor is flashing in the uppermost left hand corner of the screen and use the down arrow key to navigate to the next Test Mode Screen E.a.3. 11. From the Test Mode Screen E.a.3, press the enter key until the cursor is flashing on the Comp Capacity: field. Press the up arrow key to set the Comp Capacity value to 100%. Using a digital volt meter, check for the appropriate line voltage on the load side of the “A” circuit compressor contactor to verify that it has energized and visibly check that the If no voltage is present, refer to Form O-Y for instructions. 13. If the unit is equipped with an optional reheat valve circuit AUR2, from the Test Mode Screen E.a.3, press the enter key until the cursor is flashing on the Comp Capacity: field. Press the up arrow key to set the Comp Capacity value to 100%. Press the enter key until the cursor is flashing on the Reheat Capacity: field. Press the up arrow key to set the Reheat Capacity: value to 100%. Verify that the refrigerant gas is now being diverted into the indoor condensor reheat coil, once verified press the down arrow key to set the Reheat Capacity value back to zero. Press the enter key in succession until the cursor is flashing in the uppermost left hand corner of the screen and use the down arrow key to navigate to the next Test Mode Screen E.a.4. Doc No D300534 (10-15), Page 19 5.0 Start Up (Cont’d) 5.3 Unit Test Mode (Cont’d) 14. From the Test Mode Screen E.a.4, press the enter key until the cursor is flashing on the Stage 2: field. Press the up arrow key to set the Stage 2 value to ON. Using a digital volt meter, check for the appropriate line voltage on the load side of the Stage 2 contactor to verify that it has energized and visibly check that the Condenser Section “B” Fan is operating. Once verified, press the down arrow key to set the Stage 2 value back to OFF. 16. Gas Heat Only - If the unit is equipped with gas control system Option AG73 or AG74, the modulating gas valve and its associated heat capacity value will need to be used to verify and (if required) adjust the manifold pressure settings. See Form I-Y, Paragraph 9.2. To test staged flame proving, see the following instructions. If no voltage is present, or the Condenser Section “B” Fan is not operable, refer to Form O-Y) for instructions. Depending upon configuration, the unit may be equipped with up to 4 stages of cooling. If applicable, perform the same procedure for the compressors associated with Stages 3 and 4. Press the enter key in succession until the cursor is flashing in the uppermost left hand corner of the screen and use the down arrow key to navigate to the next Test Mode Screen E.a.5. 15. Electric Heat Only - From the Test Mode Screen E.a.5, press the enter key until the cursor is flashing on the Heat Capacity: field. Press the up arrow key to set the Heat Capacity value to 100% and press the enter key until the cursor is flashing on the Stg 1: field. Press the up arrow to set the Stg 1 value to ON. Using a digital volt meter, check for the appropriate line voltage on the load side of the Stg 1 contactor to verify that it has energized. Once verified, press the down arrow key to set the Stg 1 value back to OFF. If no voltage is present, refer to Form O-Y for instructions. Depending upon configuration the unit may be equipped with up to 6 stages of electric heating. Perform the same procedure for the remaining applicable heating stages. NOTE: The heat capacity: field is only associated with Stg 1. Doc No D300534 (10-15), Page 20 From the Test Mode Screen E.a.5, press the enter key until the cursor is flashing on the Heat Capacity Field: • Option AG73 or AG74 only - Press the up arrow key to set the Heat Capacity value to 24%. • Press the enter key until the cursor is flashing on the Stg 1: field. • Press the up arrow to set the Stg 1 value to ON. NOTE: Depending on the gas control option (Option AG71, AG72. AG73, or AG74), the unit may be equipped with up to 4 stages of gas heating turned on via the controller menu. If applicable, perform the following step for stage 2. • Press the enter key until the cursor is flashing on the Stg 2: field. • Press the up arrow to set the Stg 2 value to ON. Press the enter key in succession until the cursor is flashing in the uppermost left hand corner of the screen and use the down arrow key to advance to the Test Mode Screen E.a.11. If the gas heating section(s) have proved flame, the associated DI15 (and DI16 if applicable) will show status ON. NOTE: Allow a 3-minute period for flame proving. Once verified, press the down arrow key to set the Stg 1 and Stg 2 values back to OFF. If the DI15 and (DI16) fail to show status ON, refer to Form O-Y for instructions. Press the enter key in succession until the cursor is flashing in the uppermost left hand corner of the screen and use the up arrow key to navigate to the Test Mode Screen E.a.6. 17. Optional Energy Recovery with or without Optional Preheat - From the Test Mode Screen E.a.6, press the enter key until the cursor is flashing on the Wheel: field. Press the up arrow key to set the wheel value to ON. Press the enter key to select the Preheat: field. Press the up arrow to set the preheat value to ON. Using a digital volt meter, check for the appropriate line voltage on the load side of the wheel contactor and preheat contactor (if applicable) to verify that they have energized. Once verified, set the values for the Wheel: field and the Preheat: field to OFF. If no voltage is present at the contactor(s), refer to Form O-Y for instructions. Press the enter key in succession until the cursor is flashing in the uppermost left hand corner of the screen and use the up arrow key to navigate to Test Mode Screen E.a.1. Press the enter key to select the Enable: field. Press the down arrow key to set the value to OFF. If applicable, press the enter key to advance to the Set Max EF Spd? modifiable field and press the up key to set the value to YES. After a two-second period, the value will automatically return to the NO state. To save unit and fan speed parameters press the enter key to navigate to the Save? modifiable field and press the up key to set the value to YES. After a two-second period, the value will automatically return to the NO state. Unit parameters have now been successfully saved to the controller permanent memory. From this point forward the most recently saved unit parameters can be restored using the Restore? modifiable field. The unit test and setting fan speed procedure is now complete. Press The escape key in succession to return to the main screen. 18. Saving Adjusted Maximum Fan Speed Values Press the escape key to return to the service menu and navigate to the TAB sub menu. Press the enter key to access the TAB menu screen E.b.1 This screen is used to save all adjustable unit parameters. The Set Max SF Spd? and Set Max EF Spd? modifiable fields are used to set the optional Summer / Winter and High/ /Low fan speed setpoints for saving to the maximum fan speed values determined in Step 10. Press the enter key to navigate to the Set SF Max Spd? modifiable field and press the up key to set the value to YES. After a two-second period, the value will automatically return to the NO state. Doc No D300534 (10-15), Page 21 5.0 Start Up (Cont’d) 5.4 Supply Fan Airflow (cfm) / Pressure Drop (iwc) Table by Fan and Unit Size Static Pressure (iwc) 120 --0.5 --0.6 --0.7 --0.8 --0.9 2901 1.0 3007 1.2 3112 1.4 3216 1.6 3319 1.8 3421 2.0 3521 2.2 3620 2.4 3718 2.6 3815 2.8 3911 3.0 4006 3.2 4099 3.4 4192 3.6 4283 3.8 4373 4.0 4462 4.2 4550 4.4 4636 4.6 4721 4.8 4806 5.0 4889 5.2 4971 5.4 5051 5.6 5131 5.8 5209 6.0 5286 6.2 5363 6.4 5437 6.6 5511 6.8 5584 7.0 5655 7.2 5725 7.4 5794 7.6 5862 7.8 5929 8.0 --8.2 --8.4 --8.6 --8.8 --9.0 --9.2 --9.4 --9.6 --9.8 --10.0 --10.2 --10.4 --10.6 --10.8 --11.0 --11.2 --11.4 --11.6 --11.8 --12.0 --12.2 --12.4 --12.6 --12.8 --13.0 YDSA 150 180 210 ----------2901 3007 3112 3216 3319 3421 3521 3620 3718 3815 3911 4006 4099 4192 4283 4373 4462 4550 4636 4721 4806 4889 4971 5051 5131 5209 5286 5363 5437 5511 5584 5655 5725 5794 5862 5929 --------------------------------------------------- ------------------------------4470 4599 4727 4852 4975 5096 5215 5331 5446 5559 5671 5780 5888 5994 6098 6201 6303 6402 6501 6598 6694 6788 6882 6974 7065 7155 7245 7333 7420 7507 7592 7677 7762 7846 7929 8011 8094 8175 8257 8338 8419 8500 8581 8661 8742 8822 8903 8984 9064 9146 9227 ------------------------------4470 4599 4727 4852 4975 5096 5215 5331 5446 5559 5671 5780 5888 5994 6098 6201 6303 6402 6501 6598 6694 6788 6882 6974 7065 7155 7245 7333 7420 7507 7592 7677 7762 7846 7929 8011 8094 8175 8257 8338 8419 8500 8581 8661 8742 8822 8903 8984 9064 9146 9227 60 ----------773 803 833 862 891 920 949 978 1007 1035 1063 1091 1119 1146 1174 1201 1228 1255 1282 1308 1335 1361 1387 1412 1438 1463 1489 1514 1538 1563 1588 1612 1636 1660 1683 1707 1730 1753 1776 1799 1821 ----------------------------------------- Doc No D300534 (10-15), Page 22 90 ----------2084 2191 2298 2403 2507 2611 2714 2816 2917 3018 3117 3216 3314 3411 3507 3603 3698 3791 3884 3977 4068 4159 4248 4337 4425 4513 ----------------------------------------------------------------------- Supply Fan Airflow (cfm) - by Model and Size JDHA or YDHA JDMA or YDMA 120 150 180 210 240 300 360 60 90 120 150 180 210 240 ----------2084 2191 2298 2403 2507 2611 2714 2816 2917 3018 3117 3216 3314 3411 3507 3603 3698 3791 3884 3977 4068 4159 4248 4337 4425 4513 ----------------------------------------------------------------------- ----------2084 2191 2298 2403 2507 2611 2714 2816 2917 3018 3117 3216 3314 3411 3507 3603 3698 3791 3884 3977 4068 4159 4248 4337 4425 4513 ----------------------------------------------------------------------- ----------2084 2191 2298 2403 2507 2611 2714 2816 2917 3018 3117 3216 3314 3411 3507 3603 3698 3791 3884 3977 4068 4159 4248 4337 4425 4513 4599 4685 4769 4853 4936 5019 5100 5181 5261 5340 5418 5495 5572 5648 5723 ----------------------------------------- 2630 2685 2739 2793 2847 2901 3007 3112 3216 3319 3421 3521 3620 3718 3815 3911 4006 4099 4192 4283 4373 4462 4550 4636 4721 4806 4889 4971 5051 5131 5209 5286 5363 5437 5511 5584 5655 5725 5794 5862 5929 5997 6064 6132 6199 6267 ----------------------------------------- 2630 2685 2739 2793 2847 2901 3007 3112 3216 3319 3421 3521 3620 3718 3815 3911 4006 4099 4192 4283 4373 4462 4550 4636 4721 4806 4889 4971 5051 5131 5209 5286 5363 5437 5511 5584 5655 5725 5794 5862 5929 5997 6064 6132 6199 6267 ----------------------------------------- ----------3038 3193 3345 3495 3642 3786 3927 4067 4203 4338 4470 4599 4727 4852 4975 5096 5215 5331 5446 5559 5671 5780 5888 5994 6098 6201 6303 6402 6501 6598 6694 6788 6882 6974 7065 7155 7245 7333 7420 7507 7592 7677 7762 7846 7929 8011 8094 8175 8257 8338 8419 8500 8581 8661 8742 8822 8903 8984 9064 9146 9227 ----------3038 3193 3345 3495 3642 3786 3927 4067 4203 4338 4470 4599 4727 4852 4975 5096 5215 5331 5446 5559 5671 5780 5888 5994 6098 6201 6303 6402 6501 6598 6694 6788 6882 6974 7065 7155 7245 7333 7420 7507 7592 7677 7762 7846 7929 8011 8094 8175 8257 8338 8419 8500 8581 8661 8742 8822 8903 8984 9064 9146 9227 ----------773 803 833 862 891 920 949 978 1007 1035 1063 1091 1119 1146 1174 1201 1228 1255 1282 1308 1335 1361 1387 1412 1438 1463 1489 1514 1538 1563 1588 1612 1636 1660 1683 1707 1730 1753 1776 1799 1821 ----------------------------------------- ----------773 803 833 862 891 920 949 978 1007 1035 1063 1091 1119 1146 1174 1201 1228 1255 1282 1308 1335 1361 1387 1412 1438 1463 1489 1514 1538 1563 1588 1612 1636 1660 1683 1707 1730 1753 1776 1799 1821 ----------------------------------------- ----------2084 2191 2298 2403 2507 2611 2714 2816 2917 3018 3117 3216 3314 3411 3507 3603 3698 3791 3884 3977 4068 4159 4248 4337 4425 4513 ----------------------------------------------------------------------- ----------2084 2191 2298 2403 2507 2611 2714 2816 2917 3018 3117 3216 3314 3411 3507 3603 3698 3791 3884 3977 4068 4159 4248 4337 4425 4513 ----------------------------------------------------------------------- ----------2084 2191 2298 2403 2507 2611 2714 2816 2917 3018 3117 3216 3314 3411 3507 3603 3698 3791 3884 3977 4068 4159 4248 4337 4425 4513 ----------------------------------------------------------------------- 2630 2685 2739 2793 2847 2901 3007 3112 3216 3319 3421 3521 3620 3718 3815 3911 4006 4099 4192 4283 4373 4462 4550 4636 4721 4806 4889 4971 5051 5131 5209 5286 5363 5437 5511 5584 5655 5725 5794 5862 5929 5997 6064 6132 6199 6267 ----------------------------------------- 2630 2685 2739 2793 2847 2901 3007 3112 3216 3319 3421 3521 3620 3718 3815 3911 4006 4099 4192 4283 4373 4462 4550 4636 4721 4806 4889 4971 5051 5131 5209 5286 5363 5437 5511 5584 5655 5725 5794 5862 5929 5997 6064 6132 6199 6267 ----------------------------------------- 300 ----------3038 3193 3345 3495 3642 3786 3927 4067 4203 4338 4470 4599 4727 4852 4975 5096 5215 5331 5446 5559 5671 5780 5888 5994 6098 6201 6303 6402 6501 6598 6694 6788 6882 6974 7065 7155 7245 7333 7420 7507 7592 7677 7762 7846 7929 8011 8094 8175 8257 8338 8419 8500 8581 8661 8742 8822 8903 8984 9064 9146 9227 Static Pressure (iwc) 360 --0.5 --0.6 --0.7 --0.8 --0.9 3038 1.0 3193 1.2 3345 1.4 3495 1.6 3642 1.8 3786 2.0 3927 2.2 4067 2.4 4203 2.6 4338 2.8 4470 3.0 4599 3.2 4727 3.4 4852 3.6 4975 3.8 5096 4.0 5215 4.2 5331 4.4 5446 4.6 5559 4.8 5671 5.0 5780 5.2 5888 5.4 5994 5.6 6098 5.8 6201 6.0 6303 6.2 6402 6.4 6501 6.6 6598 6.8 6694 7.0 6788 7.2 6882 7.4 6974 7.6 7065 7.8 7155 8.0 7245 8.2 7333 8.4 7420 8.6 7507 8.8 7592 9.0 7677 9.2 7762 9.4 7846 9.6 7929 9.8 8011 10.0 8094 10.2 8175 10.4 8257 10.6 8338 10.8 8419 11.0 8500 11.2 8581 11.4 8661 11.6 8742 11.8 8822 12.0 8903 12.2 8984 12.4 9064 12.6 9146 12.8 9227 13.0 5.5 Power Exhaust PE4 Airflow (cfm) / Pressure Drop (iwc) Table by Fan and Unit Size Static Pressure (iwc) 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 3.8 4.0 4.2 4.4 4.6 4.8 5.0 5.2 5.4 5.6 5.8 6.0 6.2 6.4 6.6 6.8 7.0 7.2 7.4 7.6 7.8 8.0 8.2 8.4 8.6 8.8 9.0 9.2 9.4 9.6 9.8 10.0 10.2 10.4 10.6 10.8 11.0 120 595 830 1051 1257 1449 1629 1795 1950 2094 2227 2349 2463 2567 2663 2752 2834 2909 2978 3043 3103 3159 3211 3261 3309 3356 3401 3447 3493 3539 3588 3639 3692 3749 3811 3877 3948 4025 4109 4200 4298 ------------------------------- YDSA 150 180 595 830 1051 1257 1449 1629 1795 1950 2094 2227 2349 2463 2567 2663 2752 2834 2909 2978 3043 3103 3159 3211 3261 3309 3356 3401 3447 3493 3539 3588 3639 3692 3749 3811 3877 3948 4025 4109 4200 4298 ------------------------------- 378 553 723 886 1043 1195 1341 1481 1616 1746 1872 1992 2108 2219 2327 2430 2530 2625 2718 2807 2892 2975 3055 3133 3208 3281 3351 3420 3487 3553 3617 3680 3742 3803 3863 3923 3983 4043 4102 4162 4222 4283 4344 4407 4470 --------------------- 210 378 553 723 886 1043 1195 1341 1481 1616 1746 1872 1992 2108 2219 2327 2430 2530 2625 2718 2807 2892 2975 3055 3133 3208 3281 3351 3420 3487 3553 3617 3680 3742 3803 3863 3923 3983 4043 4102 4162 4222 4283 4344 4407 4470 --------------------- 60 1051 1154 1255 1354 1451 1546 1639 1730 1819 1905 1990 2072 2153 2231 2307 2382 2454 2524 2592 2658 2722 2784 2843 2901 2957 3010 3062 3111 3158 3204 3247 3288 3327 3364 3399 3432 3463 3491 3518 3542 ------------------------------- Power Exhaust PE4 Airflow (cfm) - by Model and Size Static Pressure JDHA or YDHA JDMA or YDMA (iwc) 90 120 150 180 210 240 300 360 60 90 120 150 180 210 240 300 360 1051 1051 1051 595 595 595 378 378 1051 1051 1051 1051 595 595 595 378 378 0.2 1154 1154 1154 830 830 830 553 553 1154 1154 1154 1154 830 830 830 553 553 0.4 1255 1255 1255 1051 1051 1051 723 723 1255 1255 1255 1255 1051 1051 1051 723 723 0.6 1354 1354 1354 1257 1257 1257 886 886 1354 1354 1354 1354 1257 1257 1257 886 886 0.8 1451 1451 1451 1449 1449 1449 1043 1043 1451 1451 1451 1451 1449 1449 1449 1043 1043 1.0 1546 1546 1546 1629 1629 1629 1195 1195 1546 1546 1546 1546 1629 1629 1629 1195 1195 1.2 1639 1639 1639 1795 1795 1795 1341 1341 1639 1639 1639 1639 1795 1795 1795 1341 1341 1.4 1730 1730 1730 1950 1950 1950 1481 1481 1730 1730 1730 1730 1950 1950 1950 1481 1481 1.6 1819 1819 1819 2094 2094 2094 1616 1616 1819 1819 1819 1819 2094 2094 2094 1616 1616 1.8 1905 1905 1905 2227 2227 2227 1746 1746 1905 1905 1905 1905 2227 2227 2227 1746 1746 2.0 1990 1990 1990 2349 2349 2349 1872 1872 1990 1990 1990 1990 2349 2349 2349 1872 1872 2.2 2072 2072 2072 2463 2463 2463 1992 1992 2072 2072 2072 2072 2463 2463 2463 1992 1992 2.4 2153 2153 2153 2567 2567 2567 2108 2108 2153 2153 2153 2153 2567 2567 2567 2108 2108 2.6 2231 2231 2231 2663 2663 2663 2219 2219 2231 2231 2231 2231 2663 2663 2663 2219 2219 2.8 2307 2307 2307 2752 2752 2752 2327 2327 2307 2307 2307 2307 2752 2752 2752 2327 2327 3.0 2382 2382 2382 2834 2834 2834 2430 2430 2382 2382 2382 2382 2834 2834 2834 2430 2430 3.2 2454 2454 2454 2909 2909 2909 2530 2530 2454 2454 2454 2454 2909 2909 2909 2530 2530 3.4 2524 2524 2524 2978 2978 2978 2625 2625 2524 2524 2524 2524 2978 2978 2978 2625 2625 3.6 2592 2592 2592 3043 3043 3043 2718 2718 2592 2592 2592 2592 3043 3043 3043 2718 2718 3.8 2658 2658 2658 3103 3103 3103 2807 2807 2658 2658 2658 2658 3103 3103 3103 2807 2807 4.0 2722 2722 2722 3159 3159 3159 2892 2892 2722 2722 2722 2722 3159 3159 3159 2892 2892 4.2 2784 2784 2784 3211 3211 3211 2975 2975 2784 2784 2784 2784 3211 3211 3211 2975 2975 4.4 2843 2843 2843 3261 3261 3261 3055 3055 2843 2843 2843 2843 3261 3261 3261 3055 3055 4.6 2901 2901 2901 3309 3309 3309 3133 3133 2901 2901 2901 2901 3309 3309 3309 3133 3133 4.8 2957 2957 2957 3356 3356 3356 3208 3208 2957 2957 2957 2957 3356 3356 3356 3208 3208 5.0 3010 3010 3010 3401 3401 3401 3281 3281 3010 3010 3010 3010 3401 3401 3401 3281 3281 5.2 3062 3062 3062 3447 3447 3447 3351 3351 3062 3062 3062 3062 3447 3447 3447 3351 3351 5.4 3111 3111 3111 3493 3493 3493 3420 3420 3111 3111 3111 3111 3493 3493 3493 3420 3420 5.6 3158 3158 3158 3539 3539 3539 3487 3487 3158 3158 3158 3158 3539 3539 3539 3487 3487 5.8 3204 3204 3204 3588 3588 3588 3553 3553 3204 3204 3204 3204 3588 3588 3588 3553 3553 6.0 3247 3247 3247 3639 3639 3639 3617 3617 3247 3247 3247 3247 3639 3639 3639 3617 3617 6.2 3288 3288 3288 3692 3692 3692 3680 3680 3288 3288 3288 3288 3692 3692 3692 3680 3680 6.4 3327 3327 3327 3749 3749 3749 3742 3742 3327 3327 3327 3327 3749 3749 3749 3742 3742 6.6 3364 3364 3364 3811 3811 3811 3803 3803 3364 3364 3364 3364 3811 3811 3811 3803 3803 6.8 3399 3399 3399 3877 3877 3877 3863 3863 3399 3399 3399 3399 3877 3877 3877 3863 3863 7.0 3432 3432 3432 3948 3948 3948 3923 3923 3432 3432 3432 3432 3948 3948 3948 3923 3923 7.2 3463 3463 3463 4025 4025 4025 3983 3983 3463 3463 3463 3463 4025 4025 4025 3983 3983 7.4 3491 3491 3491 4109 4109 4109 4043 4043 3491 3491 3491 3491 4109 4109 4109 4043 4043 7.6 3518 3518 3518 4200 4200 4200 4102 4102 3518 3518 3518 3518 4200 4200 4200 4102 4102 7.8 3542 3542 3542 4298 4298 4298 4162 4162 3542 3542 3542 3542 4298 4298 4298 4162 4162 8.0 ------------- 4222 4222 --------------- 4222 4222 8.2 ------------- 4283 4283 --------------- 4283 4283 8.4 ------------- 4344 4344 --------------- 4344 4344 8.6 ------------- 4407 4407 --------------- 4407 4407 8.8 ------------- 4470 4470 --------------- 4470 4470 9.0 ----------------------------------9.2 ----------------------------------9.4 ----------------------------------9.6 ----------------------------------9.8 ----------------------------------10.0 ----------------------------------10.2 ----------------------------------10.4 ----------------------------------10.6 ----------------------------------10.8 ----------------------------------11.0 Doc No D300534 (10-15), Page 23 5.0 Start Up (Cont’d) 5.6 Power Exhauxt PE5 Airflow (cfm) / Pressure Drop (iwc) Table by Fan and Unit Size Static Pressure (iwc) 150 YDSA 180 1059 1497 1833 2117 2367 2593 2801 2994 3176 3347 3511 1059 1497 1833 2117 2367 2593 2801 2994 3176 3347 3511 1059 1497 1833 2117 2367 2593 2801 2994 3176 3347 3511 3667 3667 3667 3817 3817 3817 2.8 3961 3961 3.0 3.2 3.4 3.6 3.8 4.0 4.2 4.4 4.6 4.8 5.0 5.2 5.4 5.6 5.8 6.0 6.2 6.4 6.6 6.8 7.0 7.2 7.4 7.6 7.8 8.0 4100 4234 4365 4491 4614 4734 4851 4965 5077 5186 5293 5398 5500 5601 5700 5798 5894 5988 6081 6172 6262 6351 6439 6525 6611 6695 4100 4234 4365 4491 4614 4734 4851 4965 5077 5186 5293 5398 5500 5601 5700 5798 5894 5988 6081 6172 6262 6351 6439 6525 6611 6695 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 1059 1497 1833 2117 2367 2593 2801 2994 3176 3347 3511 Doc No D300534 (10-15), Page 24 210 180 Power Exhaust PE5 Airflow (cfm) by Model and Size JDHA or YDHA 210 240 300 360 210 JDMA or YDMA 240 300 360 Static Pressure (iwc) 1059 1497 1833 2117 2367 2593 2801 2994 3176 3347 3511 1059 1497 1833 2117 2367 2593 2801 2994 3176 3347 3511 1059 1497 1833 2117 2367 2593 2801 2994 3176 3347 3511 3677 3667 3667 3667 3817 3817 3817 3817 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 3961 3961 3961 3961 3961 2.8 4100 4234 4365 4491 4614 4734 4851 4965 5077 5186 5293 5398 5500 5601 5700 5798 5894 5988 6081 6172 6262 6351 6439 6525 6611 6695 4100 4234 4365 4491 4614 4734 4851 4965 5077 5186 5293 5398 5500 5601 5700 5798 5894 5988 6081 6172 6262 6351 6439 6525 6611 6695 4100 4234 4365 4491 4614 4734 4851 4965 5077 5186 5293 5398 5500 5601 5700 5798 5894 5988 6081 6172 6262 6351 6439 6525 6611 6695 4100 4234 4365 4491 4614 4734 4851 4965 5077 5186 5293 5398 5500 5601 5700 5798 5894 5988 6081 6172 6262 6351 6439 6525 6611 6695 4100 4234 4365 4491 4614 4734 4851 4965 5077 5186 5293 5398 5500 5601 5700 5798 5894 5988 6081 6172 6262 6351 6439 6525 6611 6695 3.0 3.2 3.4 3.6 3.8 4.0 4.2 4.4 4.6 4.8 5.0 5.2 5.4 5.6 5.8 6.0 6.2 6.4 6.6 6.8 7.0 7.2 7.4 7.6 7.8 8.0 1059 1497 1833 2117 2367 2593 2801 2994 3176 3347 3511 1059 1497 1833 2117 2367 2593 2801 2994 3176 3347 3511 1059 1497 1833 2117 2367 2593 2801 2994 3176 3347 3511 1059 1497 1833 2117 2367 2593 2801 2994 3176 3347 3511 1059 1497 1833 2117 2367 2593 2801 2994 3176 3347 3511 3667 3667 3667 3667 3667 3817 3817 3817 3817 3817 3961 3961 3961 3961 3961 4100 4234 4365 4491 4614 4734 4851 4965 5077 5186 5293 5398 5500 5601 5700 5798 5894 5988 6081 6172 6262 6351 6439 6525 6611 6695 4100 4234 4365 4491 4614 4734 4851 4965 5077 5186 5293 5398 5500 5601 5700 5798 5894 5988 6081 6172 6262 6351 6439 6525 6611 6695 4100 4234 4365 4491 4614 4734 4851 4965 5077 5186 5293 5398 5500 5601 5700 5798 5894 5988 6081 6172 6262 6351 6439 6525 6611 6695 4100 4234 4365 4491 4614 4734 4851 4965 5077 5186 5293 5398 5500 5601 5700 5798 5894 5988 6081 6172 6262 6351 6439 6525 6611 6695 4100 4234 4365 4491 4614 4734 4851 4965 5077 5186 5293 5398 5500 5601 5700 5798 5894 5988 6081 6172 6262 6351 6439 6525 6611 6695 5.7 PE6 Airflow (cfm) / Pressure Drop (iwc) Tables by Fan and Unit Size Static Pressure (iwc) 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 Power Exhaust PE6 Airflow (cfm) by Model and Size JDHA or YDHA JDMA or YDMA 300 360 300 360 1236 1747 2139 2470 2762 3025 3268 3493 3705 3905 4096 1236 1747 2139 2470 2762 3025 3268 3493 3705 3905 4096 1236 1747 2139 2470 2762 3025 3268 3493 3705 3905 4096 1236 1747 2139 2470 2762 3025 3268 3493 3705 3905 4096 4278 4278 4278 4278 4453 4453 4453 4453 Static Pressure (iwc) 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 4621 4621 4621 4621 2.8 3.0 3.2 3.4 3.6 3.8 4.0 4.2 4.4 4.6 4.8 5.0 5.2 5.4 5.6 5.8 6.0 6.2 6.4 6.6 6.8 7.0 7.2 7.4 7.6 7.8 8.0 4783 4940 5093 5240 5383 5523 5660 5793 5923 6050 6175 6298 6417 6535 6650 6764 6876 6986 7095 7201 7306 7410 7512 7613 7713 7811 4783 4940 5093 5240 5383 5523 5660 5793 5923 6050 6175 6298 6417 6535 6650 6764 6876 6986 7095 7201 7306 7410 7512 7613 7713 7811 4783 4940 5093 5240 5383 5523 5660 5793 5923 6050 6175 6298 6417 6535 6650 6764 6876 6986 7095 7201 7306 7410 7512 7613 7713 7811 4783 4940 5093 5240 5383 5523 5660 5793 5923 6050 6175 6298 6417 6535 6650 6764 6876 6986 7095 7201 7306 7410 7512 7613 7713 7811 3.0 3.2 3.4 3.6 3.8 4.0 4.2 4.4 4.6 4.8 5.0 5.2 5.4 5.6 5.8 6.0 6.2 6.4 6.6 6.8 7.0 7.2 7.4 7.6 7.8 8.0 Doc No D300534 (10-15), Page 25 6.0 Controller History Hardware Inputs, Outputs and selected setpoints will be sampled in five minute intervals. The history log will roll over when the data fills the available log space. To access the controller history log: Press the alarm and enter key simultaneously for 5 seconds, and the system bios screen will appear. Use the down key to select LOG DATA and press the enter key. The #3 record selection screen will appear. Use the up and down keys to select the desired record by date and time, and press the enter key to view the data. The #1 DISPLAY LOG DATA screen will appear. Press the enter key to advance. Use the up and down keys to scroll through the history log point values for that date and time record. The #2 DISPLAY LOG DATA screen will appear. Press the enter key to advance. Doc No D300534 (10-15), Page 26 Press the escape key in succession to return to the previous screens. 7.0 Controller Display Menus Option D19 Control Program - User and Service Menu Structure 8/25/13 Main Screen M.1 Name DA_Temp: DA_SP: Enable: Mode: Fan: Main Screen M.1 (Monitor Only) Description Discharge Air Temp - Current Discharge Air Temperature Discharge Air Temp Active SP - Active Discharge Air Temperature Setpoint Unit Enable - Status unit enabled and available for operation Current Unit Mode - Occ or Unocc Current Supply Fan Commanded Speed Default Unit Min Max Deg F Deg F OFF Off On % Main Screen M.x Main Screen M.2 or M.3 will be displayed depending upon unit configuration. (Monitor Only) Name Temperature: Humidity: Dew Point: U09 Spc_CO2: SpcCO2SP: Description Current Outside Air Temp Current Outside Air Humidity Current Outside Air Dew Point Space CO2 - Current Space CO2 Space CO2 SP - Current Space CO2 Setpoint Default Unit Min Max Deg F %rH Deg F ppm 1000 ppm 0 2000 Main Screen M.4 Main Screen M.4 (Monitor Only) Name Occ: Fan: Htg: Clg: Dehum: Description Occupied Mode Input - Current status of the Occupied Mode Input External Fan Call Input (G) - Current status of the External Fan Call Input (G) External Heat Call Input (W1) - Current status of the External Heat Call Input (W1) External Cool Call Input (Y1) - Current status of the External Cool Call Input (Y1) External Call Dehum Input - Current status of the External Call Dehum Input Default Unit Min Max Off On Off On Off On Off On Off On Name Description Default Unit Spc_Clg_Md: Space Cooling Mode - Unit controls applicable cooling stages to maintain the DA_SpcClg_SP. Spc_Htg_Md: Space Heating Mode - Unit controls applicable heating stages to maintain the DA_SpcHtg_SP. Space Dehum Mode - Unit controls reheat compressor to maintain the DA_Dh_SP and applicable Spc_Dehum_Md: cooling stages to maintain the CC_DA_SP. NA_Clg_Md: Neutral Air Cooling Mode - Unit controls applicable cooling stages to maintain the DA_NAClg_SP. NA_Htg_Md: Neutral Air Heating Mode - Unit controls applicable heating stages to maintain the DA_NAHtg_SP. Neutral Air Dehum Mode - Unit controls reheat compressor to maintain the DA_Dh_SP and NA_Dehum_Md: applicable cooling stages to maintain the CC_DA_SP. Min Max Off On Off On Main Screen M.x Main Screen M.5 or M.6 will be displayed depending upon unit configuration (Monitor Only) Off On Off Off On On Off On Main Menu A. Quick Setpoints Quick Setpoints Menu Quick Setpoints A.1 Quick Setpoints Screen A.1 Name Description System Enable: Unit Enable - Sets unit enabled and available for operation DA_SpcClg_SP: DA_SpcHSPSel: DA_SpcHtg_SP: DA_SpcHRst_SP: Quick Setpoints A.2 Discharge Air Temp Space Cooling SP - Sets the discharge setpoint used when in Space Cooling Mode. Space DA Heating SP Select - Used to select desired discharge setpoint for Space Heating Mode. Single Setpoint or Reset Setpoint. Discharge Air Temp Space Heating SP - Sets the discharge setpoint used when in Space Heating Mode. Discharge Air Temp Space Heating Reset SP - Display of optional calculated reset schedule setpoint used when in Space Heating Mode. SpcHRDaMax: SpcHRDaMin: SpcHROaMax: SpcHROaMin: 5 55 Deg F Setpt 90 Min Max 2 5 50 100 Setpt Reset Deg F 50 140 Deg F 50 140 Quick Setpoints Screen A.2 will be displayed when Space DA Heating SP select is set to Reset. Name Description OA_Temp: Current Outside Air Temp DA_SpcHRst_SP: Default Unit Default Unit Min Deg F Max Discharge Air Temp Space Heating Reset SP - Display of optional calculated reset Deg F 50 140 schedule setpoint used when in Space Heating Mode. Space Heat DA SP Reset OA Max - Sets the maximum space heating discharge air temp 120 Deg F 50 140 reset setpoint. Space Heat DA SP Reset DA Min - Sets the minimum space heating discharge air temp 90 Deg F 50 140 reset setpoint. Space Heat DA SP Reset OA Max - Sets the maximum space heating outside air temp 65 Deg F 0 100 reset setpoint. Space Heat DA SP Reset OA Min - Sets the minimum space heating outside air temp reset 30 Deg F 0 100 setpoint. Doc No D300534 (10-15), Page 27 7.0 Controller Display Menus (Cont’d) A. Quick Setpoints Quick Setpoints Menu (Cont’d) Quick Setpoints A.3 Quick Setpoints Screen A.3 Name Description Mixed Air Temp Auto Change Over SP - Mixed air temp setpoint used to used to enable MA_ChgOvr_SP: neutral air heating or neutral air cooling MA_ChgOvrDiff: Mixed Air Temp Auto Change Over SP Differential - Differential for the MA_ChgOvr_SP. DA_NAClg_SP: DA_NAHSPSel: DA_NAHtg_SP: DA_NAHRst_SP: Discharge Air Temp Neutral Cooling SP - Sets the discharge setpoint used when in Neutral Air Cooling Mode. Neutral DA Heating SP Select - Used to select desired discharge setpoint for Neutral Air Heating Mode. Single Setpoint or Reset Setpoint. Discharge Air Temp Neutral Heating SP - Sets the discharge setpoint used when in Neutral Air Heating Mode. Discharge Air Temp Neutral Heat Reset SP - Display of optional calculated reset schedule setpoint used when in Neutral Air Heating Mode. Default Unit Min Max 65 Deg F 45 80 5 Deg F 0.5 10 80 Deg F 50 100 Setpt 60 Setpt Reset Deg F 50 140 Deg F 50 140 Quick Setpoints A.4 Quick Setpoints Screen A.4 will be displayed when Neutral DA Heating SP select is set to Reset. Name Description Default Unit Min OA_Temp: Current Outside Air Temp Deg F Discharge Air Temp Neutral Heat Reset SP - Display of optional calculated reset schedule DA_NAHRst_SP: Deg F 50 setpoint used when in Neutral Air Heating Mode. Neutral Air Heat DA SP Reset DA Max - Sets the maximum neutral air heating discharge air NAHRDAMax: 75 Deg F 50 temp reset setpoint. Neutral Air Heat DA SP Reset DA Min - Sets the minimum neutral air heating discharge air NAHRDAMin: 65 Deg F 50 temp reset setpoint. Neutral Air Heat DA SP Reset OA Max - Sets the maximum neutral air heating outside air NAHROAMax: 65 Deg F 0 temp reset setpoint. Neutral Air Heat DA SP Reset OA Min - Sets the minimum neutral air heating outside air NAHROAMin: 30 Deg F 0 temp reset setpoint. Quick Setpoints A.5 Name Pressure Control Controlled Device Bldg_Pressure Setpoint: Quick Setpoints A.7 Name Pressure Control Controlled Device Duct_Pressure Setpoint: Quick Setpoints A.8 140 140 140 100 100 Quick Setpoints Screen A.5 will Be displayed when the unit is configured for Dehumidification. Name Description Sets the Dehum OA Dew Point SP - Used to allow Neutral Air Dehumidification Mode when DhOADP_SP: the OA dew point is greater than SP. DhOADP_Diff: Dehum OA Dew Point SP Differential - Sets the differential for the DhOADP_SP. Quick Setpoints A.6 Max Default Unit Min Max 58 Deg F 50 100 2 Deg F 0.5 10 Quick Setpoints Screen A.6 will Be displayed when the unit is configured for Building Pressure Control. Description Factory Selection: Building Factory Selection: Supply Fan - Exhaust Fan - Dampers Building Static Pressure Building Static Pressure SP Default Unit Min Max 0.1 iwc -0.5 0.5 Default Unit Min Max 0.5 iwc 0 2.5 Quick Setpoints Screen A.7 will Be displayed when the unit is configured for Duct Control. Description Factory Selection: Duct Factory Selection: Supply Fan Duct Static Pressure Duct Static Pressure SP Quick Setpoints Screen A.8 Will Be displayed when the unit is configured for Economizer Control and CO2. Name Description SpcCO2SP: Space CO2 SP - Current Space CO2 Setpoint SpcCO2Diff: Space CO2 SP Differential - Differential for the SpcCO2SP. Doc No D300534 (10-15), Page 28 Default 1000 200 Unit ppm ppm Min Max 0 2000 10 500 Main Menu B. Schedule Schedule B.1 Schedule Menu Schedule Screen B.1 Name Description Date: Sets the current month day and year. - Default Value: Factory Date Hour: Sets the current time. - Default Value: Factory Time Schedule B.2 Name DST: Transition Time: Start: End: Default Unit Min Max Default Unit Min Max Schedule Screen B.2 Description Set to enable DST. - Default Value: Enable Sets Transition Time. - Default Value: 60 min Sets Start day , month and time - Default Value: Last Sunday in March at 2:00 Sets End day , month and time - Default Value: Last Sunday in October at 3:00 Main Menu C. Points List Points List Menu - Applicable screens and content will be displayed depending upon unit configuration. See Hardware Point Table on Page 2 for Complete List of IO Points and Serial Communication Connections. Points List C.1 Points List Screen C.1 Applicable Analog Outputs for Unit Configuration. Points List C.2 Points List Screen C.2 Applicable Relay Outputs for Unit Configuration. Points List C.3 Points List Screen C.3 Applicable Relay Outputs for Unit Configuration. Points List C.4 Points List Screen C.4 Applicable Relay Outputs for Unit Configuration. Points List C.5 Points List Screen C.5 Applicable Analog Inputs for Unit Configuration. Points List C.6 Points List Screen C.6 Applicable Analog Inputs for Unit Configuration. Point List Screen C7 contains the temp & humidity values for the optional return air Points List C7 temp probe Point List Screen C8 contains the temp & humidity values for the optional exhaust air Points List C8 temp probe Points List C.9 Points List Screen C.9 Applicable Digital Inputs for Unit Configuration. Points List C.10 Points List Screen C.10 Applicable Digital Inputs for Unit Configuration. Points List C.11 Points List Screen C.11 Applicable Digital Inputs for Unit Configuration. Points List Screen C12 contains the current status information for the EBM exhaust Points List C12 fan. Main Menu D. Alarms Alarms Menu - Active Alarms are displayed with the option of entering the Alarm Logger. See Alarm Management Section paragraph 4.2 for detailed information on Active and Logged alarms. Main Menu E. Service a. Test Mode Test Mode E.a.1 Name Enable: Time Out: Countdown: Service Menu Test Mode Menu Test Mode Screen E.a.1 Description Modifiable Field Used to enable the Test Mode. Modifiable Field Used to adjust the test mode time duration. Current status of the time remaining for Test Mode if active. Default Unit Min Max 120 min min / s 0 240 Doc No D300534 (10-15), Page 29 7.0 Controller Display Menus (Cont’d) Test Mode E.a.2 Test Mode Screen E.a.2 Name Description Default Damper: Automatically Commanded Percentage Output to unit Damper(s). 100 Supply: Automatically Commanded Supply Fan Start Output. Supply Fan Speed Output Modifiable Field used to test unit Supply Fan VFD and set Air 100 Balance fan speed adjustment. Airflow Status: Status of Supply Fan Air Proving Switch. Exhaust Fan Speed Output Modifiable Field used to test to unit ECM Fan and set Air Balance Exhaust: 100 fan speed adjustment. Airflow Status: Status of Supply Fan Air Proving Switch. rpm Current Exhaust Fan RPM Test Mode E.a.3 Test Mode E.a.4 Max 100 % 30 100 % 15 100 Off On Max 100 5 On 90 rpm Description Modifiable Field used to adjust the output to the A Compressor Emerson Controller Output in vdc to the A Compressor Emerson Controller Automatically Commanded Condenser Section A Fan Contactor(s) output Output Signal to ECM Condenser Fans if applicable Default 0 1 Off 90 Unit % vdc % Min 0 1 Off 90 Modifiable Field used to adjust the output to the Reheat Compressor Emerson Controller 0 % 0 100 Output in vdc to the Reheat Compressor Emerson Controller 1 vdc 1 5 Modifiable Field used to adjust the output to the Reheat Modulation Valve Arrangement 0 % 0 100 Output in vdc to the Reheat Modulation Valve Arrangement 0 vdc 0 10 Default Off Off Off Off Unit Min Off Off Off Off Max On On On On Default 0 Unit % Min 0 Max 100 0 vdc 0-2 10 Off Off Off Off Off Off On On On On On On Test Mode Screen E.a.4 Name Stage 2: Stage 3: Stage 4: Condenser Sec B: Test Mode E.a.5 Description Modifiable Field used to turn on Compressor Stage 2. Modifiable Field used to turn on Compressor Stage 3. Modifiable Field used to turn on Compressor Stage 4. Automatically Commanded Condenser Section B Fan Contactor(s) output Test Mode Screen E.a.5 Name Description Heat Capacity: Modifiable Field used to adjust the heating output Output in vdc to modulated heating component Electric= SCR 0-10; Output: Gas = Modulating Valve 2-10 Stage 1: Modifiable Field used to turn on Heating Stage 1. Stage 2: Modifiable Field used to turn on Heating Stage 2. Stage 3: Modifiable Field used to turn on Heating Stage 3. Stage 4: Modifiable Field used to turn on Heating Stage 4. Stage 5: Modifiable Field used to turn on Heating Stage 5. Stage 6: Modifiable Field used to turn on Heating Stage 6. Test Mode E.a.6 Off Off Off Off Off Off Test Mode Screen E.a.6 Name Wheel: Preheat: Test Mode Screens Ea7 thru Ea13 TAB E.b.1 Min 100 Test Mode Screen E.a.3 Name Comp Capacity: Output: Condenser Sec A: Cond Fan: Reheat Capacity Reheat Pump Option Output: Reheat Capacity Reheat Valve Option Output: b. TAB Unit % Description Default Unit Min Max Modifiable Field used to turn on the Energy Recovery Wheel. Off Modifiable Field used to turn on the Electric Preheat Off Test Mode Screens Ea7 through Ea19 contain all applicable analog and binary hardware sensor inputs, including any serial communicated sensors depending upon unit configuration. TAB Menu - Used to perform a Service Save of controller setpoints and to perform a Service Restore of previously saved setpoints. TAB Screen E.b.1 Name Description Modifiable Field used to set the optional SFSpdClgSP, SFSpdHtgSP and SFSpdLoSP Set Max SF Spd? SFSpdHiSP to the SFSpdMax_SP for saving. Modifiable Field used to set the optional EFSpdClgSP, EFSpdHtgSP and EFSpdLoSP Set Max EF Spd? EFSpdHiSP to the EFSpdMax_SP for saving. Save? Modifiable Field used to perform a Service Save of current setpoints. Restore? Modifiable Field used to perform a Service Restore of current setpoints. Doc No D300534 (10-15), Page 30 Default Unit Min Max No No Yes No No Yes No No No No Yes Yes c. Supply Fan Supply Fan E.c.1 Supply Fan Menu - Applicable screens and content will be displayed depending upon unit configuration. Supply Fan Screen E.c.1 Name Description Selected Fan Control Strategy - Constant Vol, Bldg Pressure, Duct Pressure, High / Low Speed, Control: 0-10vdc input or BMS source Default Unit Min Max SFSpdClgSP: Supply Fan Speed Cooling SP - Sets commanded speed for the supply fan when in cooling mode. SFSpdHtgSP: SFSpdLoSP: SFSpdHiSP: SF_BMS: Supply Fan E.c.2 Name Duct Pressure Setpoint: PI Output: SF_VFD_Cmd Supply Fan E.c.3 Name Bldg Pressure Setpoint: PI Output: SF_VFD_Cmd Supply Fan Speed Heating SP - Sets commanded speed for the supply fan when in heating mode. Supply Fan Low Speed SP - Sets commanded speed for the supply fan when in low speed control. Supply Fan High Speed SP - Sets commanded speed for the supply fan when in high speed control. Supply Fan Output BMS Command - Sets commanded speed for the supply fan when the unit is selected for BMS source. 100 % 30 100 100 % 30 100 100 % 30 100 100 % 30 100 % 30 100 Supply Fan Screen E.c.2 will be displayed if Supply Fan is selected for Duct Pressure Control. Description - Supply Fan Duct Pressure Control Loop Monitoring Current Duct Static Pressure Current Duct Static Pressure SP Current output of the control loop Current Supply Fan VFD Command in vdc Default Unit Min Max iwc 0 2.5 0.5 iwc 0 2.5 % 0 100 vdc 0 10 Supply Fan Screen E.c.3 will be displayed if Supply Fan is selected for Bldg Pressure Control Description - Supply Fan Bldg Pressure Control Loop Monitoring Current Building Static Pressure Current Building Static Pressure SP Current output of the control loop Current Supply Fan VFD Command in vdc Default Unit Min Max iwc -0.5 0.5 0.1 iwc -0.5 0.5 % 0 100 vdc 0 10 d. Capacity Capacity Menu - Applicable screens and content will be displayed depending upon unit configuration. Capacity E.d.1 Capacity Screen E.d.1 (Monitor Only) Name Heat Type: Heating Stages: Cooling Stages: Reheat: Reheat Type: Capacity E.d.2 Name OAHtgLo_SP OAHtgLoDiff OAClgLo_SP OAClgLoDiff Capacity E.d.3 Description Selected Heating Type Gas or Electric Number of Heating Stages Number of Cooling Stages Unit Reheat Selection - Enable or Disabled Unit Reheat Type - Pump or Valve Default Unit Min Max Capacity Screen E.d.2 Description OA Heating Lockout SP - Sets OA setpoint used to disable heating. OA Heating Lockout SP Differential - Sets differential used for the OAHtgLo_SP. OA Cooling Lockout SP - Sets OA setpoint used to disable mechanical cooling. OA Cooling Lockout SP Differential - Sets differential used for the OAClgLo_SP. Default 120 2 -10 2 Unit Min Deg F 0 Deg F 05 Deg F -10 Deg F 05 Max 150 10 150 10 Default Unit Min Deg F Max Capacity Screen E.d.3 will be displayed if the unit is configured with Heating. Name Description - Heating Demand Control Loop Monitoring DA_Temp Current Discharge Air Temp Setpoint: Current Discharge Air SP Deg F PI Output: Current output of the control loop % 0 100 HX_Mod_Cmd Heating Modulation Command in vdc vdc 0-2 10 Unit Min Off Off Off Off Off Off Max On On On On On On Capacity E.d.4 Name HX_Stg1_Cmd HX_Stg2_Cmd HX_Stg3_Cmd HX_Stg4_Cmd HX_Stg5_Cmd HX_Stg6_Cmd Capacity Screen E.d.4 will be displayed if the unit is configured with Heating. Description - Heating Stages Current Heating Stage 1 Command Current Heating Stage 2 Command Current Heating Stage 3 Command Current Heating Stage 4 Command Current Heating Stage 5 Command Current Heating Stage 6 Command Default Doc No D300534 (10-15), Page 31 7.0 Controller Display Menus (Cont’d) Capacity E.d.5 Name Active Input: Setpoint: PI Output: Comp_Mod_Cmd Capacity E.d.6 Name Comp_Stg2_Cmd Comp_Stg3_Cmd Comp_Stg4_Cmd Cond_A_Cmd Cond_B_Cmd Capacity E.d.7 Name DA_Temp Setpoint: PI Output: RH_Mod_Cmd Capacity Screen E.d.5 Description - Cooling Demand Control Loop Monitoring Current controlling input for cooling - DA_Temp or (CC_Temp used in Dehumidification Mode) Current Discharge SP or (Cooling Coil SP used in Dehumidification Mode) Current output of the control loop Current DX Modulation Command in vdc Capacity Screen E.d.8 will be displayed if the unit is configured with a Reheat Valve Description - Reheat Valve Demand Control Loop Monitoring Current Discharge Air Temp Current Reheat Discharge Air Temp SP Current output of the control loop Current Reheat Modulation Command in vdc Capacity E.d.10 Name Run Hours: Num Starts: Reset to Zero? Capacity E.d.12 Name Run Hours: Num Starts: Reset to Zero? Capacity E.d.13 Name Run Hours: Num Starts: Reset to Zero? 100 5 Default Unit Min Max Off On Off On Off On Off On Off On Default Unit Min Max Deg F Deg F % 0 100 vdc 1 5 Default Unit Min Max Deg F Deg F % 0 100 vdc 0 10 Default 110 2 58 2 Unit Min Max Deg F 0 110 Deg F 0 10 Deg F 50 100 Deg F 0.5 10 Capacity Screen E.d.9 will be displayed if the unit is configured with Reheat. Description OA Dehum High Lockout SP - Sets OA setpoint used to disable dehumidification. OA Dehum High Lockout SP Differential - Sets differential used for the OADhHLo_SP. OA Dehum Low Lockout SP - Sets OA setpoint used to disable dehumidification. OA Dehum Low Lockout SP Differential - Sets differential used for the OADhLLo_SP. Capacity Screen E.d.10 will be displayed if the unit is configured with Reheat. Name Description Discharge Air Temp Dehum SP - Sets the discharge air setpoint used to control the reheat DA_Dh_SP compressor during dehumidification mode. Cooling Coil Dehum DA SP - Sets the discharge air setpoint used to control unit primary cooling CC_DA_SP when in dehumidification Mode. Capacity E.d.11 Max Capacity Screen E.d.7 will be displayed if the unit is configured with a Reheat Pump. Description - Reheat Demand Control Loop Monitoring Current Discharge Air Temp Current Reheat Discharge Air Temp SP Current output of the control loop Current Reheat Modulation Command in vdc Name DA_Temp Setpoint: PI Output: RH_Mod_Cmd Name OADhHLo_SP OADhHLoDiff OADhLLo_SP OADhLLoDiff Unit Min Deg F Deg F % 0 vdc 1 Capacity Screen E.d.6 Description - Cooling Stages Current Compressor Stage 2 Command Current Compressor Stage 3 Command Current Compressor Stage 4 Command Current Condenser Section A Command Current Condenser Section B Command Capacity E.d.8 Capacity E.d.9 Default Default Unit Min Max 70 Deg F 50 100 52 Deg F 45 80 Default Unit hrs Min Max Default Unit hrs Min Max Default Unit hrs Min Max Capacity Screen E.d.11 Description - Digital Scroll Compressor A Accumulated Total Run Hours Accumulated Total Number of Starts Used to reset accumulators to zero Capacity Screen E.d.12 will be displayed if the unit is configured with a Compressor 2 Description - Fixed Capacity Compressor 2 Accumulated Total Run Hours Accumulated Total Number of Starts Used to reset accumulators to zero Capacity Screen E.d.13 will be displayed if the unit is configured with a Compressor 3 Description - Fixed Capacity Compressor 3 Accumulated Total Run Hours Accumulated Total Number of Starts Used to reset accumulators to zero Doc No D300534 (10-15), Page 32 Capacity E.d.14 Name Run Hours: Num Starts: Reset to Zero? Capacity E.d.15 Name Run Hours: Num Starts: Reset to Zero? e. Dampers Dampers E.e.1 Capacity Screen E.d.14 will be displayed if the unit is configured with a Compressor 4 Description - Fixed Capacity Compressor 4 Accumulated Total Run Hours Accumulated Total Number of Starts Used to reset accumulators to zero Default Default Name Bldg Pressure Setpoint: PI Output: Damper_Cmd Min Max Dampers Screen E.e.1 Unit Min Max % 0 100 % 0 100 % % % % 0 0 0 0 100 100 100 100 % 0 100 Dampers Screen E.e.2 will be displayed if the Dampers are selected for Economizer Control. Default Unit Min Max Deg F Deg F % vdc 0 0 100 10 Dampers Screen E.e.3 will be displayed if the Dampers are selected for Economizer Control. Name Description - Dampers Econ Demand Control Loop Monitoring Ec_OALO_SP: Economizer OA Temp Lockout SP - OA Temp setpoint value that economizer is enabled. Ec_OALODiff: Economizer OA Temp Lockout Diff - Differential for the Ec_OALO_SP Economizer OA Dew Point Lockout SP - OA Dew Point setpoint value that economizer is Ec_OADPLO_SP: enabled. Ec_OADPLODiff: Economizer OA Dew Point Lockout Diff - Differential for the Ec_OADPLO_SP MinDmprSP: Minimum Damper SP - Sets the unit minimum damper position. CO2 Minimum Damper Offset SP - Value added to the MinDmprSP when CO2 is above CO2DmprOsSP setpoint. Dampers E.e.4 Unit hrs Damper Menu - Applicable screens and content will be displayed depending upon unit configuration. Name Description - Dampers Econ Demand Control Loop Monitoring MA_Temp Current Mixed Air Temp Current Mixed Air Temp SP - DA_SpcClg_SP = 55 Deg F when in space cooling - DA_NAClg_ Setpoint: SP = 75 Deg F when in neutral air cooling. PI Output: Current output of the control loop Damper_Cmd Current Damper Output Command in vdc Dampers E.e.3 Min Max Capacity Screen E.d.15 will be displayed if the unit is configured with a Reheat Compressor Description - Digital Scroll Reheat Compressor 4 Accumulated Total Run Hours Accumulated Total Number of Starts Used to reset accumulators to zero Name Description Default Selected Damper Control Strategy - 100% OA, 0-10Vdc Input, Two Position, Four Position, Bldg Control: Pressure, BMS source or Economizer Unoccupied Ventilation Enable - Allows OA during the unoccupied mode for damper control UnoccVnt_Ena: Off options Two Position and External 0-10 vdc input. Two Position Damper Occ SP - Sets the value that the unit dampers will be commanded to when Dmpr_SP_Occ: 100 the unit is occupied. Two Position Damper Unocc SP - Sets the value that the unit dampers will be commanded to Dmpr_SP_Unocc: when the unit is unoccupied. For an unoccupied setpoint above zero UnoccVnt_Ena must be 0 turned on. Aux_1_SP: Aux 1 Damper Position SP - Damper position setpoint based on Ext Switches 1 and 2. 20 Aux_2_SP: Aux 2 Damper Position SP - Damper position setpoint based on Ext Switches 1 and 2. 40 Aux_3_SP: Aux 3 Damper Position SP - Damper position setpoint based on Ext Switches 1 and 2. 60 Aux_4_SP: Aux 4 Damper Position SP - Damper position setpoint based on Ext Switches 1 and 2. 80 Damper output BMS command - Sets the command for the damper position when the unit is Damper_BMS: selected for BMS source Dampers E.e.2 Unit hrs Default Unit Min Max 60 Deg F 0 120 2 Deg F 0.5 10 58 Deg F 2 10 Deg F 0.5 % 0 10 % 0 0 120 10 100 100 Dampers Screen E.e.4 will be displayed if the Dampers are selected for Bldg Pressure Control Description - Dampers Bldg Pressure Control Loop Monitoring Current Building Static Pressure Current Building Static Pressure SP Current output of the control loop Current Damper Output Command in vdc Default 01 Unit iwc iwc % vdc Min Max -0.5 0.5 -0.5 0.5 0 100 0 10 Doc No D300534 (10-15), Page 33 7.0 Controller Display Menus (Cont’d) f. Exh Fan and ERV Exh Fan and ERV Menu - Applicable screens and content will be displayed depending upon unit configuration. Exh Fan and ERV Exh Fan and ERV Screen E.f.1 E.f.1 Name Description Default Unit Control: Selected Exhaust Fan Control Strategy - None, Constant Vol, SA Fan Track, High / Low Speed or Bldg Pressure Exhaust Fan Speed Cooling SP - Sets the commanded speed for the exhaust fan when in EFSpdClgSP: 100 % cooling mode. Exhaust Fan Speed Heating SP - Sets the commanded peed for the exhaust fan when in heating EFSpdHtgSP: 100 % mode. Exhaust Fan Speed Low SP -Sets commanded speed for the exhaust fan when in low speed EFSpdLoSP: 100 % control. Exhaust Fan Speed High SP - Sets commanded speed for the exhaust fan when in high speed EFSpdHiSP: 100 % control. Exh Fan and ERV E.f.2 Name Bldg Pressure Setpoint: PI Output: EF_Spd_Cmd: Actual: Exh Fan and ERV E.f.3 15 100 15 100 15 100 15 100 Exh Fan and ERV Screen E.f.2 will be displayed if the Exhaust Fan is selected for Bldg Pressure Control. Description - Exhaust Fan Bldg Pressure Control Loop Monitoring Current Building Static Pressure Current Building Static Pressure SP Current output of the control loop Exhaust Fan Speed Command Current rpm of the exhaust fan Default 0.1 Unit iwc iwc % % rpm Min Max -0.5 0.5 -0.5 0.5 0 100 15 100 Unit Min Max Exh Fan and ERV Screen E.f.3 Name Description ERV: ERVDAPH_SP: ERVDAPHDiff: ERVOAPH_SP: ERVOAPHDiff: Min Max Default Selection - None, With Elec Heat or Without Elec Heat Energy Recovery Wheel DA Preheat SP - Sets the ERV Discharge Temp Setpoint Energy Recovery Wheel DA Preheat Differential SP - Sets the differential for the ERVDAPH_SP Energy Recovery Wheel OA Preheat SP - Sets the OA ERV Preheat Enable Setpoint Energy Recovery Wheel OA Preheat Differential SP - Sets the differential for the ERVOAPH_SP 33 2 32 2 Deg F 25 Deg F 0.5 Deg F 25 Deg F 0.5 45 10 45 10 Exh Fan and ERV Exh Fan and ERV Screen E.f.4 E.f.4 Name Description Default Unit Min Max ERV: Selection - None, With Elec Heat, or Without Elec Heat Energy Recovery Low Outside Air Enable SP - Sets top half of the default 5 deg range for the ERVLoOA_SP: 2.5 Deg F 0 20 Energy Recovery Wheel Economizer mode. Energy Recovery Low Outside Air Enable Differential SP - Sets the differential for the ERVLoOADiff: 0.5 Deg F 0.5 10 ERVLoOA_SP Energy Recovery High Outside Air Enable SP - Sets bottom half of the default 5 deg range for ERVHiOA-SP: 2.5 Deg F 0 20 the Energy Recovery Wheel Economizer mode. Energy Recovery High Outside Air Enable Differential SP - Sets the differential for the ERVHiOADiff: 0.5 Deg F 0.5 10 ERVHiOA_SP Energy Recovery Wheel Purge Mode - Shows the current status of the Energry Recovery Wheel ERV_P_Md: Off On purge mode. g. Information Dampers E.g.1 Name Control Program: Ver: Bios: Boot: Information Menu Information Screen E.g.1 Description Program Option currently loaded into the controller Current Software Version (number and date) Current Bios Version (number and date) Current Boot Version (number and date) Default Unit Min Max (continued) Doc No D300534 (10-15), Page 34 h. BMS Config BMS Config E.h.1 BMS Config Menu - Applicable screens and content will be displayed depending upon unit configuration. BMS Config Screen E.h.1 Name Description Protocol: Sets BMS Protocol - BACnet MSTP, BACnet IP/Eth or Lon - Default = BACnet E. Service BMS Config E.h.2 Default Unit Min Max Service Menu (cont’d) BMS Config Screen E.h.2 will be shown when the BMS Protocol is set to BACnet MSTP or BACnet IP/Eth. Name Description Termconf PlugIn? Sets the BACnet Plugin command BMS Config E.h.4 Name Instance: Baudrate: MAC Addr: MaxMasters: MaxInfoFrames: BMS Config E.h.5 Name DNS 1: DNS 2: Type: BMS Config E.h.7 Min Max Default 77000 38400 0 127 20 Unit Min Max 0 0 0 127 127 255 Unit Min Max Unit Min Max BMS Config Screen E.h.5 will be shown when the BMS Protocol is set to BACnet IP/Eth. Default BMS Config Screen E.h.6 will be shown when the BMS Protocol is set to BACnet IP/Eth. Description Sets DNS 1 - [0-255] [0-255] [0-255] [0-255] Sets DNS 1 - [0-255] [0-255] [0-255] [0-255] Sets the Type IP/Eth Default BMS Config Screen E.h.7 will be shown when the BMS Protocol is set to BacNet MSTP or BACnet IP/Eth. Name Description Function: Sets Function - Read or Write Update: Sets Update - Yes or No BMS Config E.h.8 Unit BMS Config Screen E.h.4 will be shown when the BMS Protocol is set to BACnet MSTP. Description Sets the Instance Sets the Baudrate - 9600, 19200, 38400 or 76800 Sets the Mac Address Sets the Max Masters Sets the Max Info Frames Name Description Instance: Sets the Instance STATIC IP: Sets the Static IP Address - [0-255] [0-255] [0-255] [0-255] Sets the Subnet Address - 000.000.000.00 / 255.000.000.00 / 255.255.000.00 / Subnet: 255.255.255.00 Gatewy: Sets the Gateway - [0-255] [0-255] [0-255] [0-255] BMS Config E.h.6 Default No Default Read Yes Unit Min Max Default Unit Min Max Probe . Probe BMS Probe . Probe BMS BMS Config Screen E.h.8 Name Description Share OA Humidity from BMS (0=Probe, 1=BMS) - Set value to BMS for OA OA_Hum_Sel: humidity share from BMS. Share OA Temp from BMS (0=Probe, 1=BMS) - Set value to BMS for OA temp OA_Temp_Sel: share from BMS. Main Menu F. Factory Settings Factory Settings Menu is password protected. Consult factory for access. Doc No D300534 (10-15), Page 35 8.0 Communication Cards and Point Lists With the addition of an optional BMS Communication card, the building automation system can remotely adjust setpoints and view status points and alarms. The current supported building automation protocols are: • BACnet® MSTP (Option BHB8) • LonWorks® (Option BHB7) Contact factory if additional protocol support is needed. Communication Card (Option BHB7 or BHB8) 8.1 BACnet® MSTP (Option BHB8) Communication The BACnet® MSTP (Option BHB8) communication allows access to selected unit function parameters. The standard communication protocol is identified as BACnet® over MS/TP (Master Slave / Token Passing). This protocol is used for communicating BACnet® over a network of BACnet® only controllers. The network is considered open communication, whereas any device on the network has the capability to receive input from any other controller on the network. In all Y Series units included on a BACnet® network, there are certain configuration parameters that need to be set before communication can be established with other devices. These settings and configuration parameters must be set properly or the device will not respond when prompted by other devices in the network. Follow the procedure below to modify the BACnet® MSTP parameters required by the BMS network. 1. From the main menu navigate to E. Service and press the enter key to access the service menu. 2. From the service menu navigate to the h. BMS Config submenu and press the enter key to select. 3. From the BMS Config screen E.h.1 verify that the Protocol: field is set to BACnet® MSTP. On a BAS card retrofit the Protocol: field may need to be set. To change the protocol press the enter key until the cursor is flashing on the Protocol: field and use the up or down key to scroll through the available choices and select BACnet® MSTP then press enter to confirm the protocol change. Doc No D300534 (10-15), Page 36 Press the enter key in succession until the cursor is flashing in the uppermost left hand corner of the screen and use the down arrow key to navigate to the next screen. 4. From the BMS Config screen E.h.2 Press the enter key to access the Termconf PlugIn? Field and set the value to yes. Press the enter key in succession until the cursor is flashing in the uppermost left hand corner of the screen and use the down arrow key to navigate to the next screen. 8.0 Optional Communication Cards (Cont’d) 8.1 BACnet® MSTP (Option BHB8) Communication (cont’d) 5. From Screen E.h.4 Set the desired values for the Instance:,Baudrate:, and Mac Addr:. typcally the MaxMasters: and MaxInfoFrames: do not need to be modified. arrow key to set the value to Write and then press the enter key to access the update field and use the up arrow key to set the value to yes. After a two second pulse the update value will return to the value of NO. the modified BACnet® values are now saved. Press the enter key in succession until the cursor is flashing in the uppermost left hand corner of the screen and use the down arrow key to navigate to the next screen. 6. The modified values from the previous screen E.h.4 will need to be saved. From Screen E.h.7 press the enter key to access the Function: field and use the up BACnet® Communication Card Layout The BACnet® communication card has two sets of LEDs (Controller Status and MSTP Status), a push button, and three jumpers. The controller status LED indicates the status of communication between the card and the controller. It is located above the push button. After saving the new setpoints, the controller must be power cycled to complete the process. Once the power has been restored and the BACnet® card has initialized, return to the MSTP Setup screen E.h.4 to confirm the changes were accepted. 1) Serial port connection 2) Terminal block for BACnet® network (GND, +, -) 3) MSTP status LED 4) Controller status LED 5) Line resistance jumpers 6) Factory configuration push button LED Lights (4 above) Description Troubleshooting Quick green-off-green Communication with controller is established and working. Slow red-off-red Communication is not established and no data is passing to card. 1. Confirm card is firmly plugged in. 2. Confirm BMS Protocol is set to BACnet MSTP The MSTP status LED lights are located on the bottom side of the communication card below the controller status LED. The MSTP LED indicates the status of communication between the card and the network. Wait at least one minute after setting the communication parameters and plugging in the communication cable before determining the status of the network communication. LED Lights (3 above) Green with occasional red Green and red both on Description Communication with network is established and working. Communication is not established and no data is passing to the card. Troubleshooting 1. Confirm system and card baudrate are the same. 2. Confirm card Max Master is equal to or greater than the Station (MAC) Address of the Master with the highest address. The push button on the communication card is used to return the card to factory configuration. Read and follow the procedure below to reset the card. 1. With controller OFF, depress and hold the push button located on the BACnet® board while powering the controller back ON. Continue to hold the button, while watching the Status LEDs. Wait at least 20 seconds; the Status LED will flash SLOWLY 3 times, red-off. 2. Once the flashing begins, release the push button. After the 3 red flashes, the LED comes on green. The LED then confirms recognition of the button by flashing QUICKLY 3 times red-off, and then comes on green again. 3. Wait for about one minute for the factory parameters to be loaded. The jumpers are used to create built-in end-of-line resistance for a BACnet® MSTP network. Doc No D300534 (10-15), Page 37 8.0 Optional Communication Cards (Cont’d) 8.1 BACnet® MSTP (Option BHB8) Communication (cont’d) • Jumper P1 adds a 510 ohm polarization resistance between the negative data line (-) and GND; • Jumper P2 adds a 120 ohm terminal resistance between the two data • lines (+) and (-); Jumper P3 adds a 510 ohm polarization resistance between the positive data line (+) and the +5 Vdc internal voltage. Insert all three jumpers on the unit at the start of network and the unit at the end of the network. DO NOT insert the jumpers on the intermediate units. BACnet® MSTP Points List R = Read W = Write AV = Analog variable BV = Binary variable Option D19 BACnet® Point List Analog Variables Name Description R/W BMS Address Unit Default Min Max CC_Temp CO2DmprOsSP Cooling Coil Discharge Air Temp R AV1 Deg F CO2 Minimum Damper Offset SP R/W AV2 % 10 0 100 Comp_Mod_Out DX Modulation Output % R AV3 % 0 100 DA_NAClg_SP DA_NAHtg_SP Discharge Air Temp Neutral Cooling SP R/W AV4 Deg F Discharge Air Temp Neutral Heating SP R/W AV5 Deg F 80 50 100 60 50 140 DA_SP Discharge Air Temp Active SP R AV6 Deg F DA_SpcClg_SP Discharge Air Temp Space Cooling SP R/W AV7 Deg F 55 50 100 DA_SpcHtg_SP Discharge Air Temp Space Heating SP R/W DA_Temp Discharge Air Temp R AV8 Deg F 90 50 140 AV9 Deg F Damper_Cmd Damper Output Command R AV10 % 0 100 DhOADP_SP Dehum OA Dew Point Sp Ec_OADPLO_SP Economizer OA Dew Point Lockout SP R/W AV11 Deg F 58 50 100 R/W AV12 Deg F 58 0 120 Ec_OALO_SP Economizer OA Temp Lockout SP R/W AV13 Deg F 60 0 120 EF_Spd_Cmd ERV_DA_Temp Exhaust Fan Speed Command R AV14 % 0 15 100 Energy Recovery Wheel Discharge Air Temp R AV15 Deg F Damper_BMS HX_Mod_Cmd Damper Output BMS Command R/W AV16 % 0 100 Heating Modulation Command R AV17 % 0 100 MA_ChgOvr_SP Mixed Air Temp Auto Change Over SP R/W AV18 Deg F 65 45 80 MA_Temp Mixed Air Temp R AV19 Deg F MinDmprSP OA_Dew_Point Minimum Damper SP R/W AV20 % 10 0 100 Outside Air Dew Point R AV21 Deg F OA_Hum_BMS Outside Air Humidity BMS R/W AV22 %rH OA_Hum_Raw Outside Air Humidity OA_Temp_BMS Outside Air Temperature BMS OA_Temp_Raw R AV23 %rH R/W AV24 Deg F Outside Air Temp R AV25 Deg F RH_Mod_Out Reheat Modulation Output % R AV26 % 0 100 SF_VFD_Cmd Supply Fan VFD Command R AV27 % 0 100 RA_Temp Return Air Temperature R AV28 Deg F RA_Humidity Return Air Humidity R AV29 % rH EA_Temp Exhaust Air Temperature R AV30 Deg F EA_Humidity Exhaust Air Humidity R AV31 % rH SF_BMS Supply Fan Output BMS Command R/W AV32 % 0 100 Doc No D300534 (10-15), Page 38 BACnet® MSTP Points List (Cont’d) Integer Variables Name Description R/W BMS Address Unit Default Min Bldg_Press_SP* Building Static Pressure SP R/W AV1001 iwc 100 -500 500 Duct_Press_SP* Duct Static Pressure SP R/W AV1002 iwc 500 0 2500 0 2000 1000 0 2000 Default Min Max Off Off On Bldg_Pressure* Building Static Pressure R AV1003 iwc Spc_CO2 Space CO2 R AV1004 ppm SpcCO2SP Space CO2 SP R/W AV1005 ppm Duct_Press* Duct Static Pressure R AV1006 iwc Max * Note: Divide by 1000 with the supervisory system to reflect the appropriate decimal precision. Digital Variables Name Description R/W BMS Address Unit_Enable Unit Enable R/W BV1 Unit Alm_Rly_Cmd Unit General Alarm Relay Command R BV2 Off On Comp_Alarm Modulating Compressor General Alarm R BV3 Off On Comp_Stg2_Cmd Compressor Stage 2 Command R BV4 Off On Comp_Stg3_Cmd Compressor Stage 3 Command R BV5 Off On Comp_Stg4_Cmd Compressor Stage 4 Command R BV6 Off On EF_Cmd Exhaust Fan Cmd R BV7 Off On EF_Sts Exhaust Fan Status R BV8 Off On ERV_Cmd Energy Recovery Wheel Command R BV9 Off On Ext_Call_Cool External Cool Call Input (Y1) R BV10 Off On Ext_Call_Dh External Call Dehum Input R BV11 Off On Ext_Call_Fan External Fan Call Input (G) R BV12 Off On Ext_Call_Heat External Heat Call Input (W1) R BV13 Off On Ext_OCC Occupied Mode Input R BV14 Off On Ext_Switch_1 External Damper Position Sw 1 R BV15 Off On Ext_Switch_2 External Damper Position Sw 2 R BV16 Off On Htr_1_Sts Gas Heater 1 Status R BV17 Off On Htr_2_Sts Gas Heater 2 Status R BV18 Off On HX_Stg1_Cmd Heating Stage 1 Command R BV19 Off On HX_Stg2_Cmd Heating Stage 2 Command R BV20 Off On HX_Stg3_Cmd Heating Stage 3 Command R BV21 Off On HX_Stg4_Cmd Heating Stage 4 Command R BV22 Off On HX_Stg5_Cmd Heating Stage 5 Command R BV23 Off On HX_Stg6_Cmd Heating Stage 6 Command R BV24 Off On NA_Clg_Md Neutral Air Cooling Mode R BV25 Off On NA_Dehum_Md Neutral Air Dehum Mode R BV26 Off On NA_Htg_Md Neutral Air Heating Mode R BV27 Off On OA_Hum_Sel Share OA Humidity from BMS (0=Probe 1=BMS) R/W BV28 Off Off On OA_Temp_Sel Share OA Temp from BMS (0=Probe 1=BMS) R/W BV29 Off Off On Phase_Alarm Phase Protection Alarm R BV30 Off On Preheat_Cmd Electric Preheat Command R BV31 Off On Reheat_Alarm Modulating Reheat Compressor General Alarm R BV32 Off On Safety_Sts Safety Input Status R BV33 Normal Alarm SF_Cmd Supply Fan Command R BV34 Off On SF_Sts Supply Fan Status R BV35 Off On Spc_Clg_Md Space Cooling Mode R BV36 Off On Spc_Dehum_Md Space Dehum Mode R BV37 Off On Spc_Htg_Md Space Heating Mode R BV38 Off On Filter_Sts Main or ERV Dirty Filter Status R BV39 Off On Doc No D300534 (10-15), Page 39 8.0 Optional Communication Cards (Cont’d) 8.2 LonWorks® (Option BHB7) Communication LonWorks® is an open protocol that was originally developed by Echelon Corporation. It is now maintained by Echelon in collaboration with members of the LonMark® Interoperability Association. It requires the use of Echelon’s Neuron microprocessor to encode and decode the LonWorks® packets. The LonWorks® protocol is based on the concept of using standardized functional profiles to control similar pieces of equipment. The LonWorks® (Option BHB7) communication allows access to selected unit function parameters. The network is considered open communication, whereas any device on the network has the capability to receive input from any other controller on the network. In all Y Series units included on a LonWorks® network, the unit protocol configuration parameters must be set before communication can be established with other devices. Follow the procedure below to set the BMS protocol to LonWorks®. 1. From the main menu navigate to E. Service and press the enter key to access the service menu. 3. From the BMS Config screen E.h.1 verify that the Protocol: field is set to LON. On a BAS card retrofit the Protocol: field may need to be set. To change the protocol press the enter key until the cursor is flashing on the Protocol: field and use the up or down key to scroll through the available choices and select LON then press enter to confirm the protocol change. 2. From the service menu navigate to the h. BMS Config submenu and press the enter key to select. When complete press the escape key to return to the main menu. The LonWorks® communication card has the following components. 1. Serial port connection 2. Terminal block for LonWorks® network (GND, A, B) 3. Service pin 4. Service green LED 5. Anomaly red LED To activate the service pin, simply short-circuit the two pins for an instant using the tip of a screwdriver or similar tool. The activation is confirmed by the lighting of the service LED. The service LED has several function listed below. LED Light Green Description 1. Signals the status of the mode, as per the LonWorks® protocol; 2. Remains ON during the activation of the service pin; 3. Remains ON for a second when receiving a WINK command from the network Troubleshooting The anomaly LED indicates the status of communication between the card and the controller. LED Light Off Red Description Communication with controller is established and working. Communication is not established and no data is passing to the card. Doc No D300534 (10-15), Page 40 Troubleshooting 1. Confirm card is firmly plugged in. 2. Confirm BMS Protocol is set to LON. LonWorks® Points List Option D19 Lon Point List Analog Variables Name Description CC_Temp Cooling Coil Discharge Air Temp CO2DmprOsSP CO2 Minimum Damper Offset SP Comp_Mod_Out DX Modulation Output % R/W Index R 1 Name NV Bit# TypeNV Unit nvoCC_Temp SNVT_temp_p Deg F/C % R/W 2 nviCO2DmprOsSP SNVT_lev_ percent R 3 nvoComp_Mod_Out SNVT_lev_ percent % Default Min Max 10 0 100 0 100 DA_NAClg_SP Discharge Air Temp Neutral Cooling SP R/W 4 nviDA_NAClg_SP SNVT_temp_p Deg F/C 70/21.1 50/10 100/37.7 DA_NAHtg_SP Discharge Air Temp Neutral Heating SP R/W 5 nviDA_NAHtg_SP SNVT_temp_p Deg F/C 70/21.1 50/10 140/60 DA_SP Discharge Air Temp Active SP R 6 nvoDA_SP SNVT_temp_p Deg F/C DA_SpcClg_SP Discharge Air Temp Space Cooling SP R/W 7 nviDA_SpcClg_SP SNVT_temp_p Deg F/C 55/12.7 50/10 100/37.7 DA_SpcHtg_SP Discharge Air Temp Space Heating Sp R/W 8 nviDA_SpcHtg_SP SNVT_temp_p Deg F/C 90/32.2 50/10 140/60 DA_Temp Discharge Air Temp R 9 nvoDA_Temp SNVT_temp_p Deg F/C Damper_Cmd Damper Output Command R 10 nvoDamper_Cmd SNVT_lev_ percent % 0 100 DhOADP_SP Dehum OA Dew Point SP R/W 11 nviDhOADP_SP SNVT_temp_p Deg F/C 58/14.4 50/10 100/37.7 Ec_OADPLO_SP Economizer OA Dew Point Lockout SP R/W 12 nviEc_OADPLO_SP SNVT_temp_p Deg F/C 58/14.4 0 120/48.8 Ec_OALO_SP Economizer OA Temp Lockout SP R/W 13 nviEc_OALO_SP SNVT_temp_p Deg F/C 60/15.5 0 120/48.8 EF_Spd_Cmd Exhaust Fan Speed Command R 14 nvoEF_Spd_Cmd SNVT_lev_ percent % 15 100 ERV_DA_Temp Energy Recovery Wheel Discharge Air Temp R 15 nvoERV_DA_Temp SNVT_temp_p Deg F/C Damper_BMS Damper Output BMS Command R/W 16 nviDamper_BMS SNVT_lev_ percent % 0 100 HX_Mod_Cmd Heating Modulation Command R 17 nvoHX_Mod_Cmd SNVT_lev_ percent % 0 100 R/W 18 nviMA_ChgOvr_SP SNVT_temp_p Deg F/C 65/18.3 45/7.2 80/26.6 R 19 nvoMA_Temp SNVT_temp_p Deg F/C % 10 0 100 MA_ChgOvr_SP Mixed Air Temp Auto Change Over SP MA_Temp Mixed Air Temp MinDmprSP Minimum Damper SP R/W 20 nviMinDmprSP SNVT_lev_ percent OA_Dew_Point Outside Air Dew Point R 21 nvoOA_Dew_Point SNVT_temp_p Deg F/C OA_Hum_BMS1 Outside Air Humidity BMS -Sets OA Humidity when OA_Hum_Sel is set to 1=BMS R/W 22 nviOA_Hum_BMS SNVT_lev_ percent %rH OA_Hum_Raw Outside Air Humidity R 23 nvoOA_Hum_Raw SNVT_lev_ percent %rH R/W 24 nviOA_Temp_BMS SNVT_temp_p Deg F/C R 25 nvoOA_Temp_Raw SNVT_temp_p Deg F/C % 0 100 0 100 0 100 Outside Air Temp BMS - Sets OA Temp OA_Temp_BMS when OA_Temp_Sel is set to 1=BMS OA_Temp_Raw Outside Air Temp RH_Mod_Out Reheat Modulation Output % R 26 nvoRH_Mod_Out SNVT_lev_ percent SF_VFD_Cmd Supply Fan VFD Command R 27 nvoSF_VFD_Cmd SNVT_lev_ percent % RA_Temp Return Air Temperature R 28 nvoRA_Temp SNVT_temp_p Deg F/C %rH RA_Humidity Return Air Humidity R 29 nvoRA_Humidity SNVT_lev_ percent EA_Temp Exhaust Air Temperature R 30 nvoEA_Temp SNVT_temp_p Deg F/C EA_Humidity Exhaust Air Humidity R 31 nvoEA_Humidity SNVT_lev_ percent %rH SF_BMS Supply Fan Output BMS Command R/W 32 nviSF_BMS SNVT_lev_ percent % Note 1: Divide the BMS humidity value by 20 before writing to the OA_Hum_BMS variable (scale 1=20%). Integer Variables Name Description R/W Index Bldg_Press_SP Building Static Pressure SP R/W Duct_Press_SP Duct Static Pressure SP Bldg_Pressure Building Static Pressure Spc_CO2 Space CO2 SpcCO2SP Space CO2 SP Duct_Pressure Duct Static Pressure Name NV 1 nviBldg_Press_SP* R/W 2 nviDuct_Press_SP* R 3 nvoBldg_Pressure* Bit# TypeNV Min Max Pa 24.9 -124 124 SNVT_press_p Pa 124 0 622 SNVT_press_p Pa 1000 0 2000 SNVT_press_p Unit Default R 4 nvoSpc_CO2 SNVT_ppm ppm R/W 5 nviSpcCO2SP SNVT_ppm ppm R 6 nvoDuct_Pressure* SNVT_press_p Pa Doc No D300534 (10-15), Page 41 8.0 Optional Communication Cards (Cont’d) 8.2 LonWorks® (Option BHB7) Communication (Cont’d) LonWorks® Points List (Cont’d) Digital Variables Name Description R/W Index Min Max Unit_Enable Unit Enable R/W 1 nviUnit_Enable SNVT_switch Off Off On OA_Hum_Sel Share OA Humidity from BMS (0=Probe 1=BMS) R/W 28 nviOA_Hum_Sel SNVT_switch Off Off On OA_Temp_Sel Share OA Temp from BMS (0=Probe R/W 1=BMS) 29 nviOA_Temp_Sel . SNVT_switch Off Off On Digital Variables Digital Outputs Name Description Name NV Bit# TypeNV Min Max R/W Index Name NV Bit# TypeNV Unit Default . Unit Default Alm_Rly_Cmd Unit General Alarm Relay Command R nvoDoStat1 0 SNVT_state Off On Comp_Stg2_ Cmd Compressor Stage 2 Command R nvoDoStat1 1 SNVT_state Off On Comp_Stg3_ Cmd Compressor Stage 3 Command R nvoDoStat1 2 SNVT_state Off On Comp_Stg4_ Cmd Compressor Stage 4 Command R nvoDoStat1 3 SNVT_state Off On EF_Cmd Exhaust Fan Cmd R nvoDoStat1 4 SNVT_state Off On ERV_Cmd Energy Recovery Wheel Command R nvoDoStat1 5 SNVT_state Off On HX_Stg1_Cmd Heating Stage 1 Command R nvoDoStat1 6 SNVT_state Off On HX_Stg2_Cmd Heating Stage 2 Command R nvoDoStat1 7 SNVT_state Off On HX_Stg3_Cmd Heating Stage 3 Command R nvoDoStat1 8 SNVT_state Off On HX_Stg4_Cmd Heating Stage 4 Command R nvoDoStat1 9 SNVT_state Off On HX_Stg5_Cmd Heating Stage 5 Command R nvoDoStat1 10 SNVT_state Off On HX_Stg6_Cmd Heating Stage 6 Command R nvoDoStat1 11 SNVT_state Off On Preheat_Cmd Electric Preheat Command R nvoDoStat1 12 SNVT_state Off On SF_Cmd Supply Fan Command R nvoDoStat1 13 SNVT_state Off On Digital Variables Digital Inputs Name Description Name NV Bit# TypeNV Min Max R/W Index Unit Default Ext_OCC Occupied Mode Input R nvoDiStat1 0 SNVT_state Off On Ext_Call_Fan External Fan Call Input (G) R nvoDiStat1 1 SNVT_state Off On Ext_Call_Heat External Heat Call Input (W1) R nvoDiStat1 2 SNVT_state Off On Ext_Call_Cool External Cool Call Input (Y1) R nvoDiStat1 3 SNVT_state Off On Ext_Call_Dh External Dehum Call Input R nvoDiStat1 4 SNVT_state Off On Doc No D300534 (10-15), Page 42 Digital Variables Digital Inputs Name Description Name NV Bit# TypeNV Min Max Comp_Alarm Modulating Compressor General Alarm R/W Index R nvoDiStat2 0 SNVT_state Unit Default Off On EF_Sts Exhaust Fan Status R nvoDiStat2 1 SNVT_state Off On Ext_Switch_1 External Damper Position Sw 1 R nvoDiStat2 2 SNVT_state Off On Ext_Switch_2 External Damper Position Sw 2 R nvoDiStat2 3 SNVT_state Off On Htr_1_Sts Gas Heater 1 Status R nvoDiStat2 4 SNVT_state Off On Htr_2_Sts Gas Heater 2 Status R nvoDiStat2 5 SNVT_state Off On Phase_Alarm Phase Protection Alarm R nvoDiStat2 6 SNVT_state Off On Reheat_Alarm Modulating Reheat Compressor General Alarm R nvoDiStat2 7 SNVT_state Off On Safety_Sts Safety Input Status R nvoDiStat2 8 SNVT_state SF_Sts Supply Fan Status R nvoDiStat2 9 SNVT_state Off On Filter_Sts Main or ERV Dirty Filter Status R nvoDiStat2 10 SNVT_state Off On Name NV Bit# TypeNV Min Max Normal Alarm Digital Variables Unit Modes Name Description R/W Index Unit Default NA_Clg_Md Neutral Air Cooling Mode R nvoMdStat1 0 SNVT_state Off On NA_Dehum_Md Neutral Air Dehum Mode R nvoMdStat1 1 SNVT_state Off On NA_Htg_Md Neutral Air Heating Mode R nvoMdStat1 2 SNVT_state Off On Spc_Clg_Md Space Cooling Mode R nvoMdStat1 3 SNVT_state Off On Spc_Dehum_Md Space Dehum Mode R nvoMdStat1 4 SNVT_state Off On Spc_Htg_Md Space Heating Mode R nvoMdStat1 5 SNVT_state Off On Doc No D300534 (10-15), Page 43 INDEX Symbols 1.0 Digital Controller 1 2.0 Sequence of Operation 4 3.0 Controls 6 4. Four Positions based on 2 Digital Inputs (Option GF4) 8 5.0 Start Up 16 6.0 Controller History 26 7.0 Controller Display Menus 27 8.0 Communication Cards and Point Lists 36 100% OA 7 A Airflow (cfm) / Pressure Drop (“w.c.) Table 22, 23, 24 Airflow (cfm) / Pressure Drop (“w.c.) Tables 25 Alarm 12, 14 Compressor Failure Alarm 12 Exhaust Fan Alarm Messages 13 Low Discharge Temperature Limit (Critical Shutdown Alarm) 12 Safety (Critical Shutdown Alarm) 12 Supply Fan Failure (Critical Shutdown Alarm) 12 Unit Phase Loss (Critical Shutdown Alarm) 12 Alarm ID: 1 Unit Safety Alarm 12 Alarm ID: 2 Supply Fan Failure 12 Alarm ID: 3 Exhaust Fan Failure 12 Alarm ID: 4 Low Discharge Temperature Alarm 12 Alarm ID: 6 Filter Status 12 Alarm ID: 7 Modulating Compressor Failure 12 Alarm ID: 8 Modulating Reheat Compressor Failure 12 Alarm ID: 9 Phase Loss 12 Alarm ID: 10 Outside Air Humidity Sensor Failure 12 Alarm ID: 11 Outside Air Temperature Sensor Failure 12 Alarm ID: 12 Discharge Air Temperature Sensor Failure 13 Alarm ID: 13 Cooling Coil Temp Sensor Failure 13 Alarm ID: 14 Mixed Air Temp Sensor Failure 13 Alarm ID: 15 Building Pressure Sensor Failure 13 Alarm ID: 16 Duct Pressure Sensor Failure 13 Alarm ID: 17 CO2 Sensor Failure 13 Alarm ID: 18 ERV Discharge Temp Sensor Failure 13 Alarm ID: 19 Gas Heater 1 Status Alarm 13 Alarm ID: 20 Gas Heater 2 Status Alarm 13 Alarm ID: 21 Exhaust Fan Alarm Diagnostic 13 Alarm ID: 22 Exhaust Fan Warning Diagnostic 13 Alarm ID: 23 Return Air Probe Offline 13 Alarm ID: 24 Return Air Temperature Probe Broken 14 Alarm ID: 25 Return Air Humidity Probe Broken 14 Alarm ID: 26 Exhaust Air Probe Offline 14 Alarm ID: 27 Return Air Exhaust Probe Broken 14 Alarm ID: 28 Exhaust Air Humidity Probe Broken 14 Alarm ID: 29 Entering Evaporator Temp Sensor Failure 14 Alarm key 15 Alarm Logger 15 Alarm Management 14 Alarms 12 Alarm Status Reporting 14 Auto Sequence 5 B BACnet® MSTP (Option BHB8) Communication 36 BMS Source 6 Building Static Pressure Control (-0.5” to 0.5” iwc) (Option VFC4) 6 Building Static Pressure Control (Option EFC4) 6 C Optional Communication Cards 36 Constant Volume (Option EFC9) 7 Constant Volume (Option VFC9) 6 Cooling Contacts 5 Dehumidification Contacts 5 Fan Contacts 4 Heating Contacts 4 Occupied Contacts 4 Controller 1 Controller hardware input – output points 3 Controller History 26 Cooling Control 10 D Set the Date and Time 16 Dehumidification 10 Dehumidification with AUR2 Modulating Reheat Valve Arrangement 11 Discharge Setpoints 4, 5 Display 1 Duct Static Pressure Control (0.0” to 2.5” iwc) (Option VFC3) 6 E Economizer Package (Option GF8) 8 Energy Recovery 11 Exhaust Fan Control 6, 7, 8, 9 External 0-10vdc Input, (Option GF1) 7 External Contacts Description (ID4 Through ID8) 4 External Source 0 to 10 vdc 6 F Supply Fan Control 6 Filter Status 12 Function Keys 1 G Gas Heating Status Alarm (Heaters 1 and 2) 13 H Heating Setpoint Selection 8 High - Low Fan Speed Control (EFC1) 6 High - Low Fan Speed Control (VFC1) 6 Airflow 19 Setting the Unit for Operation with the D19 Control Sequence 17 Gas or Electric Heat Staging 9 Start Up 16 States of Operation 4 Summer/Winter Constant Volume (Option VFC9) 6 Supply Fan Airflow (cfm) / Pressure Drop (iwc) Table 22 Supply Fan Tracking (Option EFC7) 7 T Temperature And Humidity Control 10 Test Mode 18 Two Position Dampers (Option GF2) 7 U Unit Test Mode 17 I INDEX 44 Input Points 3 L LonWorks® (Option BHB7) Communication 40 M Controller Display Menus 27, 28, 30, 32, 34 O Optional Exhaust Air / Return Air Temp & Humidity Sensors 2 Output Points 3 P Power Exhaust PE4 Airflow (cfm) / Pressure Drop (iwc) Table 23 Power Exhauxt PE5 Airflow (cfm) / Pressure Drop (iwc) Table 24 Power Exhauxt PE6 Airflow (cfm) / Pressure Drop (iwc) Table 25 R Remote Controller 1 S Safeties 12 Duct or Building Air Pressure Sensor Failure 13 Mixed Air Temp Sensor Failure 13 Outdoor Air Temperature Sensor Failure 12 Sequence of Operation 4, 5 Setting Fans to Test and Balance Specifications and illustrations subject to change without notice and without incurring obligations. © Nortek Global HVAC, LLC 2015. All rights reserved. Printed in the U.S.A. (10-15) All trade marks are the property of their respective organizations. Doc No D300534 (10-15), Page 44 Doc No D300534