trusted. tested. tough. - Atlantic Machinery Sales

Transcription

TRUSTED. TESTED. TOUGH.™
PRODUCT CATALOG
Table Of Contents
1
Conversion Charts......................... 20-21
Magnetic Base Drills....................... 3-6
Slugger Accessories....................... 22-24
Slugger Cutters.............................. 7-16
Metal Cutting Saws....................... 25-26
Cutter Information................ 7
Bender........................................ 27-28
Standard Slugger® Cutters.... 8-10
Notching Equipment...................... 29-33
Sheet Metal Cutters.............. 11-12
Grinding Equipment...................... 34-38
ShortSlugger® Cutters.......... 13-14
Carbide Tipped Cutters........ 15-16
RotoStar Welding Positioner........... 39-40
RadiusMaster..................... 37-38
Industrial Arbors............................ 17-18
Hydraulic Punch............................ 41
Cutter Remanufacturing.................. 19
Beveler......................................... 42
2
slugger portable magnetic drills
Great Products
Keep Getting Better
At Jancy Engineering Inc., we strive to bring you the most
advanced customer driven features available in all of our
products. When you talk, we listen. With over 25 years of
industry experience, we continue to work with leading industry
users to constantly improve our line. We think you’ll agree that
the best magnetic drills just keep getting better!
Jancy Drills include a 1
year warranty. *
*Warranty does not cover normal wear items such as
brushes, guards, etc.
Magforce
3
Height
Height (without coolant bottle)
Width
Length
Weight
Motor
Arbor bore
Drill point breakaway
Magnet base dimensions
Magnet dead lift
Slugger cutter diameter (maximum)
Slugger depth of cut (maximum)
Spindle CL to Guard Face
Spindle CL to Magnet Face
Spindle CL to Motor Face
Total travel
12" (305mm)
11-1/4" (286mm)
6-1/2" (165mm)
11-1/2" (292mm)
27 lbs. (12.25kg)
1.6 HP 1200W (single phase)
120V / 10.2 ~ 240V / 5.1A
395 RPM (no load) - 280 RPM (load)
3/4" (19.05mm)
1096 lbs. on 1" plate (497 Kg on 25mm Plate)
4" x 6-1/2" (101.6 x 165mm)
1810 lbs. on 1" plate (821 kg on 25mm Plate)
1-5/8" (41mm)
2" (52mm)
3-5/16" (84.2mm)
1-3/8" (35mm)
1-3/4" (45mm)
2-9/16" (65mm)
Features
Ultra compact 11-1/4" working height (without coolant bottle).
• Adjustable cutter guard with built in chip breaker.
• Through spindle coolant system with removable reservoir.
• Permanent quill system requires no adjustments.
• Stationary motor.
• Lightweight — only 27 pounds.
• ”Smart magnet circuitry”™.
• Positive slug ejecting arbor system.
• 3/4" drive twist drill set available.
• Case Included.
•
Magforce - the name says power, and this little
drill delivers just that.
Part #06920 (120v) · Part #06921 (240v)
dimensions and specifications
JM101
Part #19020 (120v) · Part #19024 (240v)
Max Height
Min Height
Width
Length
Weight
Motor
Arbor bore
Magnet dead lift
Total travel
16-1/4" (413mm)
13-7/8" (352mm)
7-1/2" (191mm)
9-3/8" (238mm)
28 lbs. (12.7Kg)
120V / 6.0A
450 RPM (no load) - 330 (load)
3/4" (19.05mm)
650 lbs. on 1" plate (294.84Kg on 25mm Plate)
3"x 6-1/4" (76.2mm x 159mm)
1480 lbs. on 1" plate (671Kg on 25mm Plate)
1-3/8" (35mm)
2" (51mm)
3-1/4" (83mm)
7/8" (23mm)
1-1/4" (32mm)
2-9/16" (65mm)
Features
• New frame design reduces weight while making drill easier
to carry.
• New spoke handle allows for handle to easily be moved from
left to right side.
• A proven performer with positive slug ejection.
• Twist drill and tapping capacity up to 1/2”.
• Case Included.
HOLEMAKER
Max Height
Min Height
Width
Length (including handle)
Weight
Motor
Arbor bore
Magnet dead lift
Cutter diameter (maximum)
Cutter depth of cut (maximum)
Total travel
The JM101 has been a durable, dependable
workhorse for more than 15 years.
Part #19040 (120v) · Part #19044 (240v)
20" minimum (381mm) (w/Coolant bottle 20-1/8”)
15" minimum (381mm)
7" (181mm)
12" (305mm)
30lbs. (13.7kg)
120V / 10.2 ~ 240V / 5.1A
560 RPM (no load) - 270 (load)
3/4" (19.05mm)
1095lbs on 1" plate (497Kg on 25mm Plate)
3-1/3" x 6-2/3" (84mm x 168mm)
2350lbs. on 1" plate (1066Kg on 25mm Palte)
1-3/8" (35mm)
2" (50mm)
1-13/16" (46mm)
1-15/16" (49mm)
1-5/16" (33mm)
4" (102mm)
Features
• Compact size · Only 15" high by 7" wide. Lightweight at only 30lbs.
• External coolant system.
• Easily converts to accept twist drills up to 1/2" capacity.
• Annular cutter capacity of1-3/8” diameter through 2” material.
• Case Included.
A powerful small drill, the Holemaker packs an
unexpected punch in a compact 30-pound
package.
4
2x2
Part #17980 (120v) · Part #17982 (240v)
Max Height
Min Height
Width
Length
Weight
Motor
Spindle bore
Arbor bore
Magnet dead lift
Total travel
Features
• 2 speed gear box.
• 2" diameter through 2" material.
•1/2” twist drill capacity (Screw Machine length).
• Ships with #2 morse taper arbor part #07504 to use 3/4” shank cutters.
• Case Included.
• Patented hidden motor cord.
The Slugger 2x2 packs a surprise for its
compact size. The 2x2 is the smallest
Slugger drill that produces a 2-inch
diameter hole through 2 full inches of steel.
USA5
The workhorse USA5 has some big
capabilities for a drill that stands just
23-3/4” tall and weighs in at 51 lbs.
5
20-7/8" (530mm) (w/Coolant bottle 22”)
17-1/8" (435mm)
8" (203mm)
12" (305mm)
36-1/4 lbs. (16.5Kg)
120V / 10.2A ~ 240V / 5.1A
300/570 RPM (no load) - 210/420 RPM (load)
#2 morse taper
3/4" (19.05mm)
3-1/2" x 8" (89mm x 203mm)
2" (51mm)
2" (51mm)
3-3/8" (86mm)
1-11/16" (43mm)
1-9/16" (40mm)
3-5/8" (92mm)
Part #18066 (120v) · Part #18080 (240v)
Max Height
Min Height
Width
Length
Weight
Motor
Arbor bore
Magnet dead lift
Total travel
23-1/8" (588mm)
20-1/8” (512mm)
7-1/2" (191mm)
11" (280mm)
51 lbs. (23Kg)
120V / 11.7A ~ 240V / 5.8A
270/520 RPM (no load) - 180/340 RPM (load)
3/4" (19.05mm)
950 lbs. on (1" plate 431Kg on 25mm plate)
4" x 7-1/2" (102mm x 191mm)
2320 lbs. on 1" plate (1053Kg on 25mm plate)
2-3/8" (61mm)
3" (77mm)
2-5/16" (59mm)
1-3/4" (45mm)
2-1/16" (53mm)
3-7/8" (92mm)
Features
• 2-3/8" diameter through 3" material.
• Internal coolant system.
• 3/4" twist drill capacity and tapping options.
• Positive slug ejection.
• Case Included.
• Patented Internal Motor Cord (Pat# 5,415,503).
4x4
Part #17985 (120v) · Part #17987 (240v)
Max Height
Min Height
Width
Length
Weight
Motor
Spindle bore
Arbor bore
Magnet dead lift
Cutter diameter (maximum)
Total travel
31-3/8" (797mm)
23-1/8” (588mm)
9-1/2" (242mm)
16" (407mm)
73 lbs. (33Kg)
120V / 11.7A ~ 240V / 5.8A
150–240/ 290 – 450 RPM (no load)
100-150/200-310 RPM (load)
#3 morse taper
3/4" (19.05mm)
4-3/4" x 9-1/2" (121mm x 242mm)
4" (102mm)
3" (77mm)
3-13/16" (97mm)
2-9/16" (65mm)
3-15/16" (100mm)
3-3/16" (81mm)
8-7/16" (215mm)
Features
• 4" diameter through 3" material.
• 1-1/4" twist drill capacity.
• Ships with #3 morse taper arbor part #05MT800S to
accept 3/4” shank cutters.
• Case Included.
JMH1200
Capable of meeting the challenges of most
hole-drilling situations, the powerful 4x4 is capable
of cutting a 4” diameter hole through 3” of steel.
Part # 30001 (Hydraulic)
Max Height Min Height
Width Length Weight Drill point breakaway
Magnet dead lift
Arbor Bore Cutter diameter (Max) Slugger depth of cut (Max) 17-3/4” (451mm)
16-3/4” (426mm)
6-1/4” (159mm)
14” (356mm)
48lbs. (22Kg)
3/4” (19.05mm)
2” (51mm)
2” (51mm)
Features
• Cast aluminum frame.
• Stainless steel arbor system.
• Permanent magnet.
• Gusseted aluminum construction motor mount.
• Char-Lynn hydraulic motor.
• 2”diameter through 2” material.
The Jancy Slugger JMH1200 Hydraulic drill is designed for use underwater or anywhere a spark free environment is
required. A permanent magnet and hydraulic motor eliminate the need for electrical components. The JMH1200 has
been designed to operate at depths up to 450’. This drills tooling and parts are constructed of materials designed to
resist corrosive environments.
6
slugger Cutters
Cutter Part Number Breakdown
S7500 ID TN
Depth of cut
Cutter diameter
Tooth grind
Type of coating or material
(Noted by the letter or letters
in cutter part number)
(Noted numerically in cutter part number)
(other than Standard)
Specify “ID” or “PG”
Specify “TN”, “TC” or “C”
“S” prefix = 1"
“SL” prefix = 2"
“S”suffix = 3"
“SL” suffix = 4"
“SLX” suffix = 6"
depth
depth
depth
depth
depth
cut
cut
cut
cut
cut
The numbers represent
the decimal equivalent
of the cutter’s diameter.
In the example, 7500
equals 0.7500" (3/4")
slugger cutter information
High Speed Steel (HSS) Cutters (M2)
ID Sharpened Cutters for Stack Drilling
Titanium Nitride (TINI) Cutters
Pipe-Style Geometry Cutters
for Pipe and Tube Drilling Applications
High Speed Steel is the standard material used
to manufacture Slugger cutters. Unless otherwise
specified on the order, cutters are packaged as
HSS.
TINI coatings improve tool life by increasing
surface hardness of the tool and providing
greater lubricity. TINI coated cutters are generally used in applications where the material
being cut is difficult to machine, or when
extended tool life is desired. To order, add the
suffix “TN” after part number or set number.
Cutters with pipe-style geometry are
advantageous when drilling holes on curved or
uneven surfaces. When ordering cutters 1-1/4"
and larger, add the suffix “PG” after part number
or set number. (Cutters smaller than this are
manufactured standard with pipe-style
geometry).
Titanium Carbonitride (TICN) Cutters
Cutters for Truck Frame Drilling
TICN coated cutters are practical when drilling
highly abrasive or gummy materials such as
brass and aluminum alloys. To order, add the
suffix “TC” after part number or set number.
M42 Cobalt Steel Cutters
Cobalt cutters are effective when drilling material with inconsistent composition. They are also
valuable when increased feed rates are necessary and extending tool life between sharpenings is desirable. To order, add the suffix “C”
after part number or set number.
Carbide Cutters
7
ID-style cutters are convenient when drilling
through multiple layers. To order, add the suffix
“ID” after part number or set number.
Carbide tipped cutters are ideal when cutting
materials that are difficult to machine. They are
also designed for drilling at higher RPM rates
when increased hole making production is
desired. To order, refer to part number or set
number listed on pages 15-16.
Truck frames are manufactured to retain
extraordinary strength and durability.
Consequently, frame materials are more
difficult to drill. An effective way to combat
this problem is to use an ID-style cutter that is
also TINI coated. Combined, the resulting
cutter simultaneously permits continuous drilling
through layers while enhancing cutting
performance and extending tool life. To
order, add the suffix “ID TN” after part number
or set number.
Rail Cutters
Specifically designed for rail drilling. It’s unique
design and specially developed coating allow
for faster drilling and longer life, even in the
toughest rail.
Annular Cutter Patents
5,281,060
slugger cutters
3/4" Shank cutters
slugger
1" depth
2" depth
3" depth
4" depth
6" depth
cutter
decimalOF CUT
OF CUTOF CUTOF CUTOF CUT
diameter
equivalentPART#PART#PART#PART#PART#
7/16”
1/2”
13mm
14mm
9/16”
15mm
5/8”
16mm
17mm
11/16”
18mm
19mm
3/4”
20mm
13/16”
21mm
22mm
7/8”
23mm
15/16”
24mm
25mm
1”
26mm
1-1/16”
27mm
28mm
1-1/8”
29mm
30mm
1-3/16”
31mm
1-1/4”
32mm
33mm
1-5/16”
34mm
1-3/8”
35mm
36mm
1-7/16”
37mm
38mm
1-1/2”
39mm
1-9/16”
40mm
41mm
1-5/8”
42mm
1-11/16”
43mm
44mm
1-3/4”
45mm
46mm
1-13/16”
47mm
1-7/8”
48mm
49mm
1-15/16”
0.4375
0.5000
0.5118
0.5512
0.5625
0.5906
0.6250
0.6299
0.6693
0.6875
0.7087
0.7480
0.7500
0.7874
0.8125
0.8268
0.8661
0.8750
0.9055
0.9375
0.9449
0.9843
1.0000
1.0230
1.0620
1.0630
1.1020
1.1250
1.1410
1.1810
1.1870
1.2200
1.2500
1.2590
1.2990
1.3120
1.3380
1.3750
1.3770
1.4170
1.4370
1.4560
1.4960
1.5000
1.5350
1.5620
1.5740
1.6140
1.6250
1.6540
1.6870
1.6920
1.7320
1.7500
1.7710
1.8110
1.8120
1.8500
1.8750
1.8890
1.9290
1.9370
S4375
S5000
S5118
S5512
S5625
S5906
S6250
S6299
S6693
S6875
S7087
S7480
S7500
S7874
S8125
S8268
S8661
S8750
S9055
S9375
S9449
S9843
S1000
S1023
S1062
S1063
S1102
S1125
S1141
S1181
S1187
S1220
S1250
S1259
S1299
S1312
S1338
S1375
S1377
S1417
S1437
S1456
S1496
S1500
S1535
S1562
S1574
S1614
S1625
S1654
S1687
S1692
S1732
S1750
S1771
S1811
S1812
S1850
S1875
S1889
S1929
S1937
Custom cutter quotes available on request.
SL437
SL500
SL511
SL551
SL562
SL590
SL625
SL629
SL669
SL687
SL708
SL748
SL750
SL787
SL812
SL826
SL866
SL875
SL905
SL937
SL944
SL984
SL100
SL102
SL106
SL107
SL110
SL112
SL114
SL118
SL119
SL122
SL125
SL126
SL129
SL131
SL133
SL137
SL138
SL141
SL143
SL145
SL149
SL150
SL153
SL156
SL157
SL161
SL162
SL165
SL168
SL169
SL173
SL175
SL177
SL180
SL181
SL185
SL187
SL188
SL192
SL193
*Consult Jancy for availability.
—
—
—
—
—
—
—
—
—
—
—
—
7500S
7874S*
8125S
8268S*
8661S*
8750S
9055S*
9375S
9449S*
9843S*
1000S
1023S
1062S
1063S*
1102S*
1125S
1141S*
1181S*
1187S
1220S*
1250S
1259S*
1299S*
1312S
1338S*
1375S
1377S*
1417S*
1437S*
1456S*
1496S*
1500S
1535S*
1562S
1574S*
1614S*
1625S
1654S*
1687S*
1692S*
1732S*
1750S
1771S*
1811S*
1812S*
1850S*
1875S*
1889S*
1929S*
1937S*
—
—
—
—
—
—
—
—
—
—
—
—
—
—
812SL
826SL*
866SL*
875SL*
905SL*
937SL
944SL*
984SL*
100SL
102SL*
106SL
107SL*
110SL*
112SL*
114SL*
118SL*
119SL*
122SL*
125SL*
126SL*
129SL*
131SL*
133SL*
137SL*
138SL*
141SL*
143SL*
145SL*
149SL*
150SL*
153SL*
156SL*
157SL*
161SL*
162SL*
165SL*
168SL*
169SL*
173SL*
175SL*
177SL*
180SL*
181SL*
185SL*
187SL*
188SL*
192SL*
193SL*
—
—
—
—
—
—
—
—
—
—
—
—
—
—
812SLX*
826SLX*
866SLX*
875SLX*
905SLX*
937SLX*
944SLX*
984SLX*
100SLX*
102SLX*
106SLX*
107SLX*
110SLX*
112SLX*
114SLX*
118SLX*
119SLX*
122SLX*
125SLX*
126SLX*
129SLX*
131SLX*
133SLX*
137SLX*
138SLX*
141SLX*
143SLX*
145SLX*
149SLX*
150SLX*
153SLX*
156SLX*
157SLX*
161SLX*
162SLX*
165SLX*
168SLX*
169SLX*
173SLX*
175SLX*
177SLX*
180SLX*
181SLX*
185SLX*
187SLX*
188SLX*
192SLX*
193SLX*
8
slugger Cutters
3/4" Shank cutters
slugger
1" depth
2" depth
3" depth
4" depth
6" depth
cutter
decimalOF CUT
diameter
50mm
2”
51mm
52mm
2-1/16”
2-1/8”
2-3/16”
2-1/4”
2-5/16”
2-3/8”
2-7/16”
2-1/2”
2-9/16”
2-5/8”
2-11/16”
2-3/4”
2-13/16”
2-7/8”
2-15/16”
3”
1.968
2.000
2.007
2.047
2.062
2.125
2.187
2.250
2.312
2.375
2.437
2.500
2.562
2.625
2.687
2.750
2.812
2.875
2.937
3.000
S1968
S2000
S2007
S2047*
S2062
S2125-.75S*
S2187-.75S*
S2250-.75S*
S2312-.75S*
S2375-.75S*
S2437-.75S*
S2500-.75S*
S2562-.75S*
S2625-.75S*
S2687-.75S*
S2750-.75S*
S2812-.75S*
S2875-.75S*
S2937-.75S*
S3000-.75S*
SL196
SL200
SL201
SL204*
SL206
SL212-.75S
SL218-.75S*
SL225-.75S
SL231-.75S*
SL237-.75S*
SL243-.75S*
SL250-.75S*
SL256-.75S*
SL262-.75S*
SL268-.75S*
SL275-.75S*
SL281-.75S*
SL287-.75S*
SL293-.75S*
SL300-.75S*
1968S*
2000S
2007S*
2047S*
2062S*
2125S-.75S*
2187S-.75S*
2250S-.75S*
2312S-.75S*
2375S-.75S*
2437S-.75S*
2500S-.75S*
2562S-.75S*
2625S-.75S*
2687S-.75S*
2750S-.75S*
2812S-.75S*
2875S-.75S*
2937S-.75S*
3000S-.75S*
196SL*
200SL*
201SL*
204SL*
206SL*
212SL-.75S*
218SL-.75S*
225SL-.75S*
231SL-.75S*
237SL-.75S*
243SL-.75S*
250SL-.75S*
256SL-.75S*
262SL-.75S*
268SL-.75S*
275SL-.75S*
281SL-.75S*
287SL-.75S*
293SL-.75S*
300SL-.75S*
196SLX*
200SLX*
201SLX*
204SLX*
206SLX*
212SLX-.75S*
218SLX-.75S*
225SLX-.75S*
231SLX-.75S*
237SLX-.75S*
243SLX-.75S*
250SLX-.75S*
256SLX-.75S*
262SLX-.75S*
268SLX-.75S*
275SLX-.75S*
281SLX-.75S*
287SLX-.75S*
293SLX-.75S*
300SLX-.75S*
*Consult Jancy for availability.
part#
pilot pin description
1" depth of cut, 1/2" diameter and smaller (including 13mm & 14mm)
2" depth of cut, 1/2" diameter and smaller (including 13mm & 14mm)
1" depth of cut, 9/16" diameter and larger
2" depth of cut, 9/16" diameter and larger
All standard 3" depth of cut, 3/4” dia. & larger
4” depth of cut
6” depth of cut 16001
16002
16003
16004
16005
16010
16012
Set #70350
Set #70353
1" depth cut, 3/4" shank
cutter
diameter
9
decimal
equivalent
7/16"
.4375
1/2"
.5000
9/16"
.5625
5/8"
.6250
11/16"
.6875
3/4"
.7500
13/16"
.8125
7/8"
.8750
15/16"
.9375
1"
1.000
1-1/16"
1.062
1" pilot 7/16"–1/2" 1" pilot 9/16"–1-1/16"
Cutter Case
pilot pin functions
• Allow coolant flow to center of cutter during drilling cycle.
• Eject slug from center of cutter after the drilling cycle.
• Align Slugger cutters to desired drilling position.
cutter
part#
S4375
S5000
S5625
S6250
S6875
S7500
S8125
S8750
S9375
S1000
S1062
16001
16003
70346
Set #70350
decimal
diameter equivalent
part#
SL437
SL500
SL562
SL625
SL687
SL750
SL812
SL875
SL937
SL100
SL106
16002
16004
70348
7/16"
.4375
1/2"
.5000
9/16"
.5625
5/8"
.6250
11/16"
.6875
3/4"
.7500
13/16"
.8125
7/8"
.8750
15/16"
.9375
1"
1.000
1-1/16"
1.062
2" pilot 7/16"–1/2" 2" pilot 9/16"–1-1/16"
Cutter Case
slugger cutters
Set #70191
Set #70192
cutter
diameter
decimal
equivalent
9/16"
.5625
11/16"
.6875
13/16"
.8125
15/16"
.9375
1-1/16"
1.062
Cutter case
1" pilot 9/16"–1-1/16"
part#
cutter
diameter
S5625
S6875
S8125
S9375
S1062
70346
16003
decimal
equivalent
9/16"
.5625
11/16"
.6875
13/16"
.8125
15/16"
.9375
1-1/16"
1.062
Cutter case
2" pilot 9/16"–1-1/16"
part#
SL562
SL687
SL812
SL937
SL106
70348
16004
Set #70192
Tap Size Cutters
3/4" shank
SLUGGER
1" depth
2" depth
tapCUTTER
decimalOF CUTOF CUT
size
pitch
formDIAMETEREQUIVALENTPART#PART#
1/2"
1/2"
9/16"
9/16"
5/8"
5/8"
11/16"
11/16"
3/4"
3/4"
7/8"
7/8"
1"
1"
1"
1-1/8"
1-1/8"
1-1/4"
1-1/4"
1-1/2"
1-1/2"
1-3/4"
2"
13 20 12 18 11
18
11 16
10 16 9
14
8
12 14
7
12 7
12
6
12 5
4-1/2 NC
NF
NC
NF
NC
NF
NS
NS
NC
NF
NC
NF
NC
NF
NS
NC
NF
NC
NF
NC
NF
NC
NC
27/64"
29/64"
31/64"
1/2"
17/32"
9/16"
19/32"
5/8"
21/32"
11/16"
49/64"
51/64"
7/8"
59/64"
59/64"
25mm
1-1/32"
1-7/64"
1-11/64"
1-11/32"
1-27/64"
1-9/16"
1-25/32"
.4219
.4531
.4843
.5000
.5312
.5625
.5938
.6250
.6562
.6875
.7656
.7969
.8750
.9219
.9219
.9843
1.032
1.109
1.171
1.343
1.421
1.562
1.781
S4218
S4531
S4843
S5000
S5312
S5625
S5937
S6250
S6562
S6875
S7656
S7969
S8750
S9219
S9219
S9843
S1031
S1109
S1171
S1343
S1421
S1562
S1781
SL421
SL453
SL484
SL500
SL531
SL562
SL593
SL625
SL656
SL687
SL765
SL796
SL875
SL921
SL921
SL984
SL103
SL110
SL117
SL134
SL142
SL156
SL178
Please consult factory for stock.
1-1/4" Shank cutters
slugger
1" depth
2" depth
3" depth
4" depth
6" depth
cutter
decimalOF CUT
diameter
2-1/8"
2-3/16"
2-1/4"
2-5/16"
2-3/8"
2-7/16"
2-1/2"
2-9/16"
2-5/8"
2-11/16"
2-3/4"
2-13/16"
2-7/8"
2-15/16"
3"
Use Pilot Pin
2.125
2.187
2.250
2.312
2.375
2.437
2.500
2.562
2.625
2.687
2.750
2.812
2.875
2.937
3.000
S2125
S2187
S2250
S2312
S2375
S2437
S2500
S2562
S2625
S2687
S2750
S2812
S2875
S2937
S3000
16006
Please consult factory for stock.
SL212
SL218
SL225
SL231
SL237
SL243
SL250
SL256
SL262
SL268
SL275
SL281
SL287
SL293
SL300
16008
2125S
2187S
2250S
2312S
2375S
2437S
2500S
2562S
2625S
2687S
2750S
2812S
2875S
2937S
3000S
16009
212SL
218SL
225SL
231SL
237SL
243SL
250SL
256SL
262SL
268SL
275SL
281SL
287SL
293SL
300SL
16011
212SLX
218SLX
225SLX
231SLX
237SLX
243SLX
250SLX
256SLX
262SLX
268SLX
275SLX
281SLX
287SLX
293SLX
300SLX
16013
10
Cutters
slugger
cutters
SHEET METAL
Sheet metal slugger cutters
Slugger thin metal cutters are capable of accurately producing holes up to 3" diameter in sheet metal, light tubing, rubber,
fiber materials and select plastics. Designed for use with hand
held drilling equipment, Slugger thin metal cutters drill up to three
times faster than hole saws and have superior tool life.
Centerfree design eliminates deflection and leaves
smooth bore in work pieces. Provided arbor
system quickly installs to most hand drills, accepting full range of cutters. Cutters lock securely into
arbor, replacing inaccurate older style thread-on
tools. Thin metal cutters are available individually
6mm to 3" or in convenient sets. Cutters are ideal
for HVAC, PHCC, electrical and maintenance
contractors.
Compare thin metal Slugger cutters to holesaws:
Three times faster
Superior tool life
• Accurate hole finish
• Precision ground
• Reduced grabbing and tearing
• Minimum material deformation
•
•
Sheet metal arbor assemblies
Part #SMP626 (arbor fits 6mm cutters and 3/8” and larger drills)
part#
description
Arbor body only
Pilot
Spring
SSS, M6 x 1.0 x 6
SSS, M5 X .8 X 5 DIN 916
SMS001
SMP003
SMS633
0018222
04579
Part #SMS002 (arbor fits 5/16" – 13/16" cutters and 3/8” and larger drills)
part#
description
Arbor body only
Pilot
Spring
SSS, M6 x 1.0 x 6
SMS001
SMS003
SMS633
0018222
Automotive
Part #SMP626
Part #SMS002
Part #0018255
Part #0018245
Part #0018255 (arbor fits 7/8" – 1-3/8" cutters and 3/8” and larger drills)
part#
description
Arbor body only
1/4" pilot
Cinch nut “LH thread”
SSS, M6 x 1.0 x 6
Compression spring
0018260
16044
0018262
0018222
0018220
Electrical
Part #0018245 (arbor fits 1-7/16" – 3" cutters and 1/2” and larger drills)
11
part#
description
Arbor body only
1/4" pilot
Cinch nut “LH thread”
SSS, M6 x 1.0 x 6
Compression spring
0018250
16044
0018252
0018222
0018220
Sheet metal fabrication
slugger
cutters
METAL cutters
SHEET
thin metal cutters
THIN METAL
1/4" depth
SLUGGER cutter
decimal
of cut
DIAMETEREQUIVALENTPART#
6mm
5/16"
8mm
11/32"
9mm
3/8"
10mm
13/32"
27/64"
11mm
7/16"
15/32"
12mm
1/2"
13mm
17/32"
14mm
9/16"
15mm
5/8"
16mm
17mm
11/16"
18mm
23/32"
19mm
3/4"
20mm
13/16
7/8"
15/16"
1"
1-1/16"
1-1/8"
1-3/16"
1-1/4"
1-5/16"
1-3/8"
1-7/16"
1-1/2
1-9/16"
1-5/8"
1-11/16"
1-3/4"
1-13/16"
1-7/8"
2"
2-1/16"
2-1/8"
2-1/4"
2-5/16"
2-3/8"
2-1/2"
2-9/16"
2-5/8"
2-3/4"
2-7/8"
3"
.2362
.3125
.3149
.3438
.3543
.3750
.3937
.4062
.4219
.4330
.4375
.4688
.4724
.5000
.5118
.5312
.5518
.5625
.5905
.6250
.6299
.6692
.6875
.7086
.7188
.7480
.7500
.7874
.8125
.8750
.9375
1.000
1.062
1.125
1.187
1.250
1.312
1.375
1.437
1.500
1.562
1.625
1.687
1.750
1.812
1.875
2.000
2.062
2.125
2.250
2.312
2.375
2.500
2.562
2.625
2.750
2.875
3.000
SMS236
SMS312
SMS314
SMS343
SMS354
SMS375
SMS393
SMS406
SMS421
SMS433
SMS437
SMS468
SMS472
SMS500
SMS511
SMS531
SMS551
SMS562
SMS590
SMS625
SMS629
SMS669
SMS687
SMS708
SMS718
SMS748
SMS750
SMS787
SMS812
SM875
SM937
SM100
SM106
SM112
SM119
SM125
SM131
SM137
SM143
SM150
SM156
SM162
SM167
SM175
SM181
SM187
SM200
SM206
SM212
SM225
SM231
SM237
SM250
SM256
SM262
SM275
SM287
SM300
required
arbor
SMP626
SMS002
SMS002
SMS002
SMS002
SMS002
SMS002
SMS002
SMS002
SMS002
SMS002
SMS002
SMS002
SMS002
SMS002
SMS002
SMS002
SMS002
SMS002
SMS002
SMS002
SMS002
SMS002
SMS002
SMS002
SMS002
SMS002
SMS002
SMS002
0018255
0018255
0018255
0018255
0018255
0018255
0018255
0018255
0018255
0018245
0018245
0018245
0018245
0018245
0018245
0018245
0018245
0018245
0018245
0018245
0018245
0018245
0018245
0018245
0018245
0018245
0018245
0018245
0018245
set #sms000
1/4" depth cut
cutter
diameter
decimal
equivalent
part#
5/16"
3/8"
7/16"
1/2"
9/16"
5/8"
3/4"
Arbor assembly
Pilot pin
3mm hex key
Carrying case
.3125
.3750
.4375
.5000
.5625
.6250
.7500
SMS312
SMS375
SMS437
SMS500
SMS562
SMS625
SMS750
SMS002
SMS003
0070586
0018268
set #sm000
1/4" depth cut
cutter
diameter
decimal
equivalent
7/8" 1-1/8" 1-3/8" 1-3/4"
2"
2-1/2"
Pilot
3mm hex key
3/8" arbor assembly
1/2" arbor assembly
Carrying case
.8750
1.125
1.375
1.750
2.000
2.500
part#
SM875
SM112
SM137
SM175
SM200
SM250
16044
0070586
0018255
0018245
0018266
set #sm001
1/4" depth cut
cutter
diameter
decimal
equivalent
7/8"
1"
1-1/4"
1-3/8"
1-5/8"
2-1/8"
3/8" arbor assembly
1/2" arbor assembly
3mm hex key
Carrying case
.8750
1.000
1.250
1.375
1.625
2.125
part#
SM875
SM100
SM125
SM137
SM162
SM212
0018255
0018245
0070586
0018266
1/4" depth cut is maximum thickness for non-production applications.
Not available in cobalt. For available coatings, consult the Jancy factory.
12
SHORTslugger® Cutters
shortslugger® cutters
Jancy Engineering is proud to introduce its ShortSlugger ® series of
annular cutting tools. Available in ten standard sizes from 1/2"
to 1-1/16" diameter, these cutters are capable of drilling materials
up to 3/4" thick. Unique cutting edge geometry reduces overall
torque and horsepower requirements, improving drilling
productivity. A new compact design with 1/2" shank drive
conveniently slips into the drive arbor, adapting quickly to
magnetic drills and stationary drill presses. One pilot pin
accommodates all cutter sizes and is accurately supported in
the drive arbor shank. Cutters are available in individual sizes
or convenient sets with drive arbors included.
Don’t pay more for a cutter than what you need…
Use ShortSlugger cutters!
Low cost with increased hole drilling productivity.
Drills up to three times faster than twist drills.
• Produces accurate holes without pilot drilling.
• One pilot accommodates all cutters.
• Pilot remains concentric with arbor drive.
• Adapts quickly to most drill presses or magnetic based drills.
•
•
ShortSlugger Arbor Assemblies
Part #AA3412, arbor assembly
part#
description
AA3414
16046
0070541
3/4" shank adapter
Pilot pin
SSS, M8 x 1.25 x 8mm
Part #AA3414
Adapts to most magnetic based drills with 3/4"
drive in seconds.
Part #AA3418, arbor assembly for drill press
part#
description
Arbor for drill press
Pilot pin
SSS, M8 x 1.25 x 8mm
Compression spring
AA3416
16045
0070541
16047
Adapts to most drill presses in seconds.
13
Part #AA3418
SHORTslugger® cutters
shortsluggers
shortSLUGGER
3/4" depth
cutter
decimal
of cut
DIAMETEREQUIVALENTPART#
pilot
pin
16046
16046
16046
16046
16046
16046
16046
16046
16046
16046
1/2"
9/16"
5/8"
11/16"
3/4"
13/16"
7/8"
15/16"
1"
1-1/16"
.5000
.5625
.6250
.6875
.7500
.8125
.8750
.9375
1.000
1.062
SJ5000
SJ5625
SJ6250
SJ6875
SJ7500
SJ8125
SJ8750
SJ9375
SJ1000
SJ1062
Slugger ®
ShortSlugger ®
Not available in cobalt.
set #sjs000
set #sjs001
3/4" depth cut
cutter
diameter
1/2"
9/16"
5/8"
11/16"
3/4"
13/16"
7/8"
15/16"
1"
1-1/16"
Pilot pin
Arbor assembly
Hex key
Set screw
Carrying case
3/4" depth cut
cutter
decimal
equivalent
part#
diameter
.5000
.5625
.6250
.6875
.7500
.8125
.8750
.9375
1.000
1.062
SJ5000
SJ5625
SJ6250
SJ6875
SJ7500
SJ8125
SJ8750
SJ9375
SJ1000
SJ1062
16046
AA3414
0070587
0070541
0018282
9/16"
11/16”
13/16"
15/16"
1-1/16"
Pilot pin
Arbor assembly
Hex key
Set screw
Carrying case
decimal
equivalent
part#
.5625
.6875
.8125
.9375
1.062
SJ5625
SJ6875
SJ8125
SJ9375
SJ1062
16046
AA3414
0070587
0070541
0018282
Set #SJS000
Achieving Top Performance from Slugger Cutters
1 ∙ Maintain a working knowledge of the material being machined. Different materials
require different feeds, speeds and coolants.
2 ∙ Determine the condition of the machine tool and fixturing. Excessive machine spindle
run out and loose fixturing directly affect performance and cutter life.
3 ∙ Depth of cut can affect tool life. Consideration must be given to proper coolant supply
and sufficient room for chip evacuation.
4 ∙ The desirable finish of the material after the cut is sometimes a consideration. It is possible to change hole finish by adjusting feed and speed rates.
5 ∙ Coolant can be a factor when examining cutter performance. For optimal results,
coolant should be provided to both the inside and outside of Slugger cutters using Jancy
cutting fluid. Consult the Jancy factory at 877.758.4437 if using other brands of
coolant.
14
Carbide Cutters
CARBIDE TIPPED SHEET METAL CUTTERS
1" depth cut
3/16" depth cut
cutter
diameter
decimal
equivalent
part#
5/8"
11/16"
3/4"
13/16"
7/8"
15/16"
1"
1-1/16"
1-1/8"
1-7/32"
1-1/4"
1-5/16"
1-3/8"
1-7/16"
1-1/2"
1-3/4"
2"
2-1/8"
2-1/4"
2-3/8"
2-1/2"
2-5/8"
3"
Use Pilot Pins
.6250
.6875
.7500
.8125
.8750
.9375
1.000
1.062
1.125
1.218
1.250
1.312
1.375
1.437
1.500
1.750
2.000
2.125
2.250
2.375
2.500
2.625
3.000
ST625HS
ST687HS
ST750HS
ST812HS
ST875HS
ST937HS
ST100HS
ST106HS
ST112HS
ST121HS
ST125HS
ST131HS
ST137HS
ST143HS
ST150HS
ST175HS
ST200HS
ST212HS
ST225HS
ST237HS
ST250HS
ST262HS
ST300HS
ST030HS-6
ST030HS-8
cutter
diameter
decimal
equivalent
part#
11/16"
3/4"
13/16"
7/8"
15/16"
1"
1-1/16"
1-1/8"
1-3/16"
1-1/4"
1-5/16"
1-3/8"
1-7/16"
1-1/2"
Use Pilot Pins
.6875
.7500
.8125
.8750
.9375
1.000
1.062
1.125
1.187
1.250
1.312
1.375
1.437
1.500
ST687HL
ST750HL
ST812HL
ST875HL
ST937HL
ST100HL
ST106HL
ST112HL
ST118HL
ST125HL
ST131HL
ST137HL
ST143HL
ST150HL
ST031HS-6
For applications over 1/2" thickness,
using a drill press is recommended.
Not available in TINI, TC or cobalt.
For cutters 2-3/8" diameter and
smaller, use pilot pin #ST030HS6. For cutters greater than 2-3/8"
diameter, use pilot pin #ST030HS8.Not available in TINI, TC or
cobalt.
CARBIDE sheet metal cutter FEATURES
• Excellent for hand held or drill press applications.
• Heavy-duty carbide tipped cutter outperforms high speed steel or bi-metal cutters in certain applications.
• Multiple cutting edge geometry increases productivity.
• Great for use in stainless steel, brass or structural steel.
• Easy slug ejection.
• Low cost with increased hole drilling productivity.
• 1/2" shanks with chucking flats
for hand held operations.
15
Carbide Cutters
CARBIDE TIPPED CUTTERS
3/4" shank and threaded drives
1" depth
1” DOC
2" depth
2” DOC
cutter
decimal
of cut
Pilot Pin
of cut Pilot Pin
DIAMETEREQUIVALENTPART#Part #PART#Part #
11/16"
3/4"
13/16"
7/8"
15/16"
1"
1-1/16"
1-1/8"
1-3/16"
1-1/4"
1-5/16"
1-3/8"
1-7/16"
1-1/2"
1-3/4"
2"
2-1/4"
2-1/2"
2-3/4"
3"
3-1/4"
3-1/2"
3-3/4"
4"
.6875
.7500
.8125
.8750
.9375
1.000
1.062
1.125
1.187
1.250
1.312
1.375
1.437
1.500
1.750
2.000
2.250
2.500
2.750
3.000
3.250
3.500
3.750
4.000
ST6875
ST7500
ST8125
ST8750
ST9375
ST1000
ST1062
ST1125
ST1187
ST1250
ST1312
ST1375
ST1437
ST1500
ST1750
ST2000
ST2250
ST2500T
ST2750T
ST3000T
ST3250T
ST3500T
ST3750T
ST4000T
ST01R
ST01R
ST01R
ST01R
ST01R
ST01R
ST01R
ST01R
ST01R
ST01R
ST01R
ST01R
ST01R
ST01R
ST02R
ST02R
ST02R
Threaded
Threaded
Threaded
Threaded
Threaded
Threaded
Threaded
ST687
ST750
ST812
ST875
ST937
ST100
ST106
ST112
ST119
ST125
ST131
ST137
ST143
ST150
ST175
ST200
ST225
ST250T
ST275T
ST300T
ST325T
ST350T
ST375T
ST400T
16004
ST02R
ST02R
ST02R
ST02R
ST02R
ST02R
ST02R
ST02R
ST02R
ST02R
ST02R
ST02R
ST02R
ST02R
ST02R
ST02R
Threaded
Threaded
Threaded
Threaded
Threaded
Threaded
Threaded
3" depth
of cut
part#
4" depth
of cut
part#
– Call for availability –
Cutters smaller than 2-1/2" diameter are with 3/4" straight shank drives. Cutters 2-1/2" diameter and larger are with M18 x1.5, 4 lead threaded
drives. Not available in TINI, TC or cobalt. Pilot pins come with the “EW” arbors for 2 1/2” Diameter & Larger Cutters.
Call for availibiliy of sizes not shown. Note:See page 17 for threaded drive arbors.
SLUGGER CARBIDE TIPPED CUTTER SETS
SET #ST002
SET #ST001
cutter
diameter
decimal
equivalent
part#
cutter
diameter
decimal
equivalent
part#
11/16"
3/4"
13/16"
7/8"
15/16"
1"
1-1/16"
Use Pilot Pin
.6875
.7500
.8125
.8750
.9375
1.000
1.062
ST6875
ST7500
ST8125
ST8750
ST9375
ST1000
ST1062
ST01R
11/16"
3/4"
13/16"
7/8"
15/16"
1"
1-1/16"
Use Pilot Pin
.6875
.7500
.8125
.8750
.9375
1.000
1.062
ST687
ST750
ST812
ST875
ST937
ST100
ST106
ST02R
CARBIDE tipped CUTTER FEATURES
• Produces accurate holes without
pilot drilling.
• Ideal for select drilling applications.
• Multiple cutting edge geometry
increases productivity.
• Adapts quickly to most drill presses
or magnetic based drills.
• Low cost with increased hole drilling
productivity.
16
Industrial arbors
slugger industrial arbors
Jancy’s industrial arbors quickly and easily adapt Slugger cutters to most types of conventional and CNC machinery. Slugger
arbors and cutters increase the versatility and capacities of most
machines. Industrial arbors have spring loaded slug ejection systems and are offered with optional coolant inducers to provide
proper coolant to the interior of Slugger cutters. Arbors are available with R-8, 1"SS and #2MT – #5MT shank configurations.
Information to know
Keep machine spindle and industrial arbor clean and free of chips and debris.
• Total spindle runout should not exceed .003 inches at arbor bore (Total Indicator Runout).
• Use both set screws to lock down cutter in arbor.
• Supply coolant through arbor when possible. The thicker the material, the more critical coolant supply becomes.
•
Keep coolant inducer from rotating.
Clamp work securely. Do not allow it to shift during cut.
• Know your material for proper surface footage per
minute and inches per revolution.
• Know machine’s type, make, spindle size, horsepower and feed ranges.
• Sharpen cutters. Dull cutters will decrease productivity.
• Pilot can only retract 2" into arbor (on certain
arbors) contact Jancy for instructions for use in materails thicker than 2”.
• Pilot pins eject slug, provide continuous coolant flow to cutting area and align the slugger cutter.
•
•
For Slugger cutters with 3/4" shank drives
description
Shank
Arbor bore
Outside diameter
Overall length
Shank length
ab2mt
ia2mt
ab3mt
ia3mt
ab4mt
ia4mt
ab5mt
ia5mt
abbr8
iabr8
ab1ss
ia1ss
#2MT
3/4"
1-3/8"
8-5/8"
3-1/4"
#2MT
3/4"
2"*
8-5/8"
3-1/4"
#3MT
3/4"
1-3/8"
6-9/16"
3-7/8"
#3MT
3/4"
2"*
6-9/16"
3-7/8"
#4MT
3/4"
2"
7-7/8"
4-7/8"
#4MT
3/4"
2-3/8"*
7-7/8"
4-7/8"
#5MT
3/4"
2"
8-5/8"
6-1/8"
#5MT
3/4"
2-3/8"*
8-5/8"
6-1/8"
R8
3/4"
1-3/8"
7-3/4"
4-1/8"
R8
3/4"
2"*
7-3/4"
4-1/8"
1"SS
3/4"
1-3/8"
5-13/16"
3-1/4"
1"SS
3/4"
2"*
5-13/16"
3-1/4"
iabr8W
ab1ssW
ia1ssW
R8
1-1/4"
2-3/8"*
7-1/8"
4-1/8"
1"SS
1-1/4"
2-1/4"
8-15/16"
3-1/4"
1"SS
1-1/4"
2-3/8"*
8-15/16"
3-1/4"
AB prefix indicates arbor body without coolant collar / IA prefix indicates arbor complete with coolant collar.
*Collar increases outside diameter.
For Slugger cutters with 1-1/4" shank drives
description
Shank
Arbor bore
Outside diameter
Overall length
Overall shank
ab3mtW
ia3mtW
ab4mtW
ia4mtW
ab5mtW
ia5mtW
abbr8W
#3MT
1-1/4"
2-1/4"
7-7/8"
3-7/8"
#3MT
1-1/4"
2-3/8"*
7-7/8"
3-7/8"
#4MT
1-1/4"
2-1/4"
7-3/4"
4-7/8"
#4MT
1-1/4"
2-3/8"*
7-3/4"
4-7/8"
#5MT
1-1/4"
2-1/4"
10-1/8"
6-1/8"
#5MT
1-1/4"
2-3/8"*
10-1/8"
6-1/8"
R8
1-1/4"
2-1/4"*
7-1/8"
4-1/8"
AB prefix indicates arbor body without coolant collar / IA prefix indicates arbor complete with coolant collar.
*Collar increases outside diameter.
For carbide tipped cutters*
part#
depth
EWAA02
2"
EWAA03
3"
EWAA04
4"
EWBB02
2"
EWBB03
3"
EWBB04
4"
EWCC02
2"
EWCC03
3"
EWCC04
4"
EWDD02
2"
EWDD03
3"
EWDD04
4"
*All EW arbors are #3MT.
17
designed for
Straight shank drive conversion drills, 3/4” shank & coolant inducer
Straight shank drive CT cutters, Thru spindle coolant
Threaded drive conversion drills with pilot
Threaded drive CT cutters, Thru spindle coolant, Threaded shank & Pilot
Industrial arbors
arbor breakdowns
For Slugger cutters with 3/4" shank drives
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17 ia2mt
part#
ia3mt
part#
ia4mt
part#
ia5mt
part#
ia1ssIABR8
part#
part#
Arbor Body
AB2MTP
Spring
IASPG
Piston
IAPIS
Rubber Washer
0151387
Steel Washer
0151385
Internal Retaining Ring
0215067
Set Screw
0010185
Hex Key
0070089
O-Ring
IARGS
Coolant Inducer
IACOL
External Retaining Ring
IASNR
Coupler Fitting
IAFIT
Quick Connect Coupler
IAQCT
Pipe Nipple Fitting
IANIP
Barbed Fitting
IABAB
5/16” - 18 x 8” Threaded Rod IASLB
5/16” - 18 x 1-3/4” Nut
IANUT
AB3MTP
IASPG
IAPIS
0151387
0151385
0215067
0010185
0070089
1ARGS
IACOL
IASNR
IAFIT
IAQCT
IANIP
IABAB
IASLB
IANUT
AB4MTP
IASPG
IAPIS
0151387
0151385
0215067
0010185
0070089
0070079
IACLL
IASNN
IAFIT
IAQCT
IANIP
IABAB
IASLB
IANUT
AB5MTP
IASPG
IAPIS
0151387
0151385
0215067
0010185
0070089
0070079
IACLL
IASNN
IAFIT
IAQCT
IANIP
IABAB
IASLB
IANUT
AB1SSP
IASPG
IAPIS
0151387
0151385
0215067
0010185
0070089
IARGS
IACOL
IASNR
IAFIT
IAQCT
IANIP
IABAB
IASLB
IANUT
ABBR8P
IASPG
IAPIS
0151387
0151385
0215067
0010185
0070089
IARGS
IACOL
IASNR
IAFIT
IAQCT
IANIP
IABAB
IASLB
IANUT
For Slugger cutters with 1-1/4" shank drives
DESCRIPTION
ia3mtw
part#
ia4mtw
part#
ia5mtw
part#
iaBR8WIA1SSW
part#
part#
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
AB3MTWP
IASPR
IAPIS
0151387
0151385
0215067
IASSSW
IAKEYW
0070079
IACLL
IASNRW
IAFIT
IAQCT
IANIP
IABAB
IASLB
IANUT
AB4MTWP
IASPR
IAPIS
0151387
0151385
0215067
IASSSW
IAKEYW
0070079
IACLL
IASNRW
IAFIT
IAQCT
IANIP
IABAB
IASLB
IANUT
AB5MTWP
IASPR
IAPIS
0151387
0151385
0215067
IASSSW
IAKEYW
0070079
IACLL
IASNRW
IAFIT
IAQCT
IANIP
IABAB
IASLB
IANUT
AB1SSWP
IASPR
IAPIS
0151387
0151385
0215067
IASSSW
IAKEYW
0070079
IACLL
IASNRW
IAFIT
IAQCT
IANIP
IABAB
IASLB
IANUT
Arbor Body
Spring
Piston
Rubber Washer
Steel Washer
Internal Retaining Ring
Set Screw
Hex Key
O-Ring
Coolant Inducer
External Retaining Ring
Coupler Fitting
Quick Connect Coupler
Pipe Nipple Fitting
Barbed Fitting
5/16”-18 x 8” Threaded Rod
5/16” - 18 x 1-3/4” Nut
ABBR8WP
IASPR
IAPIS
0151387
0151385
0215067
IASSSW
IAKEYW
0070079
IACLL
IASNRW
IAFIT
IAQCT
IANIP
IABAB
IASLB
IANUT
18
Cutter remanufacturing
cutter remanufacturing program
If you are not sending your cutters to Jancy Engineering for remanufacturing
you are paying too much and compromising on quality.
In addition to Slugger cutters being top of the line, our remanufacturing program puts
new life in used cutters. They are reground on the same CNC machines they were
originally manufactured. In contrast, competitive services typically dry grind by hand,
making it nearly impossible to achieve quality and consistency.
slugger cutter remanufacturing charges
(includes all HSS Slugger cutters, Hougen and Unibor)
diameter of cut
7/16" through 2-1/16"
2-1/8" through 3"
Any size
diameter of shank
list price per tool
3/4"
3/4"
1-1/4" Weldon Shank or others
take advantage of this service today !
• No
set-up fee
minimum quantity
• Two business day service (customer is responsible for freight)
• No
19
Call for pricing
Call for pricing
Call for pricing
FEED & SPEED
starting feed and speed
Cutting speed for HSS cutters in surface feet per minute
Recommended operating feed for HSS cutters in inches per revolution*
drilling material
Freecutting-leaded
Up to 180 Brinell A-36
180/285 Brinell
285/375 Brinell
Steel
375 and up Brinell
Manganese (low)
Stainless-freecutting
Stainless 304-316-320-
320W and tough grades
Inconel, Hastelloy
Inconel-X
Titanium
A-286
Aluminum
Brass
Ordinary
Leaded
Bronze
Ordinary
Hi-tensile
Cast Iron
Soft
Medium
Hard
Chilled
Copper
Magnesium
Malleable Iron
Model
cutter diameter
feed (IPR)
7/16"—9/16"
.002 to .006
5/8"—3/4"
.003 to .007
13/16"—1-1/16"
.004 to .008
1-1/8"—1-7/16"
.006 to .010
1-1/2"—2"
.008 to .012
2"—2-1/2"
.012 to .025
*Recommended starting feed rates based on 2 HP minimum
through 2" diameter; 5 HP minimum through 2-1/16"—2-1/2"
diameter.
hss cutter (SFPM)
tini cutter (SFPM)
100
80-110
45-70
30-45
15-25
15-20
30-60
150
130
80
55
20-40
25-40
20-25
30-40
25-35
150
50
55
35
50
50
250
35
25
70
Recommended operating feed for carbide cutters in inches per revolution*
steel plate
.0031~.0047
stainless steel
cast iron
.0031~.0039
.0047~.0079
*For carbide cutters listed on pages 15 and 16 only.
150
200
250
300
100
70
200
100
100
80
50
25
100
Up to 300
70
40
150
90
70
35
200
400
80
50
Cutting speed for carbide cutters in surface feet per minute*
steel plate
164
stainless steel
cast iron
115
131
*For carbide cutters listed on pages 15 and 16 only.
feed and speed calculators
Recommended for the calculation of feed and speed using suggested cutting speed chart
to find
having
rule
speed and feed formula
Speed of cutter in surface feet
per minute (SFPM)
Revolutions per minute (RPM)
Feed in inches per minute (IPM) or (F)
Feed per tooth in inches (FPT) or (f)
Diameter of cutter (inches) and
revolutions per minute (RPM)
Surface feet per minute (SFPM)
and diameter of cutter (inches)
Feed per tooth (f), number of teeth (T)
and revolutions per minute (RPM)
Feed in inches per minute (IPM),
number of teeth (T) and revolutions per minute (RPM)
(Diameter of cutter multiplied by 3.1416
multiplied by revolutions per minute)
divided by (12)
(Surface feet per minute multiplied by 12)
divided by (cutter diameter multiplied by
3.1416)
(Feed per tooth) multiplied by (number of
teeth) multiplied by (revolutions per minute)
(Feed in inches per minute) divided by
(number of teeth multiplied by revolutions
per minute)
SFPM =
(3.1416 x D x RPM)
(12)
RPM = (SFM x 12)
(D x 3.1416)
F=
(f x T x RPM)
f=
F
(T x RPM)
T = Number of teeth in cutter / D = Cutter diameter in inches / RPM = Revolutions per minute / SFPM = Surface feet per minute
F = Feed in inches per minute / f = Feed per tooth in inches / IPM = Inches per minute
20
CONVERSIONS
SFPM to RPM conversions
Match cutter diameter to cutter speed to determine revolutions per minute (M2 cutters)
Cutter Diameter (in inches)
Cutting Speed (SFPM)
10
20
30
40
50
60
70
80
90
100
120
140
160
180
200
220
240
260
280
300
7/16
1/2
9/16
5/8
11/16
3/4
13/16
7/8
15/16
1
87
175
262
349
437
524
611
699
786
873
1048
1223
1398
1572
1747
1922
2096
2271
2446
2620
76
153
229
306
382
458
535
611
688
764
917
1070
1223
1375
1528
1681
1834
1987
2140
2293
68
136
204
272
339
407
475
543
611
679
815
951
1087
1222
1358
1494
1630
1766
1902
2038
61
122
183
244
305
367
428
489
550
611
733
856
978
1100
1222
1345
1467
1589
1711
1834
55
111
167
222
278
333
389
444
500
555
667
778
889
1000
1111
1222
1333
1444
1556
1667
51
102
153
204
255
305
356
407
458
509
611
713
815
917
1018
1120
1222
1324
1426
1528
47
94
141
188
235
282
329
376
423
470
564
658
752
846
940
1034
1128
1222
1316
1410
44
87
131
174
218
262
305
349
393
436
524
611
698
785
873
960
1047
1135
1222
1309
41
81
122
163
204
244
285
326
366
407
489
570
652
733
814
896
977
1059
1140
1222
38
76
114
153
191
229
267
305
344
382
458
534
611
687
764
840
916
993
1069
1145
decimal conversions
Millimeter to inches equivalents
21
.1
.2
.3
.4
.5
.6
.7
.8
.9
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
.00394
.00787
.01181
.01575
.01968
.02362
.02756
.03149
.03543
.03937
.07874
.11811
.15748
.19685
.23622
.27559
.31496
.35433
.39370
.43307
.47244
.51181
.55118
.59055
.62992
.66929
.70866
.74803
.78740
.82677
.86614
.90551
.94488
.98425
1.02362
1.06299
1.10236
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
1.14173
1.18110
1.22047
1.25984
1.29921
1.33858
1.37795
1.41732
1.45669
1.49606
1.53543
1.57480
1.61417
1.65354
1.69291
1.73228
1.77165
1.81102
1.85039
1.88976
1.92913
1.96850
2.00787
2.04724
2.08661
2.12598
2.16535
2.20472
2.24409
2.28346
2.32283
2.36220
2.40157
2.44094
2.48031
2.51968
2.55905
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
1-1/8 1-1/4 1-3/8 1-1/2
34
68
102
136
170
203
237
271
305
339
407
475
543
611
679
746
814
882
950
1018
30
61
91
122
153
183
214
244
275
305
366
427
488
550
611
672
733
794
855
916
28
55
83
111
139
166
194
222
250
277
333
389
444
500
555
611
666
722
777
833
25
51
76
102
127
153
178
203
229
254
305
356
407
458
509
560
611
661
712
763
2
2-1/2
3
3-1/2
4
19
38
57
76
95
114
133
152
172
191
229
267
305
343
381
420
458
496
534
572
15
30
46
61
76
91
107
122
137
152
183
213
244
275
305
336
366
397
427
458
13
25
38
51
63
76
89
102
114
127
152
178
203
229
254
280
305
330
356
381
11
22
33
43
54
65
76
87
98
109
131
152
174
196
218
240
261
283
305
327
9
19
28
38
48
57
67
76
86
95
114
133
152
171
191
210
229
248
267
286
Fraction to decimal equivalents
2.59842
2.63779
2.67716
2.71653
2.75590
2.79527
2.83464
2.87401
2.91338
2.95275
2.99212
3.03149
3.07086
3.11023
3.14960
3.18897
3.22834
3.26771
3.30708
3.34645
3.38582
3.42519
3.46456
3.50393
3.54330
3.58267
3.62204
3.66141
3.70078
3.74015
3.77952
3.81889
3.85826
3.89763
3.93700
1/64"
1/32"
3/64"
1/16"
5/64"
3/32"
7/64"
1/8"
9/64"
5/32"
11/64"
3/16"
13/64"
7/32"
15/64"
1/4"
17/64"
9/32"
19/64"
5/16"
21/64"
11/32"
23/64"
3/8"
25/64"
13/32"
27/64"
7/16"
29/64"
15/32"
31/64"
1/2"
.015625
.03125
.046875
.0625
.078125
.09375
.109375
.125
.140625
.15625
.171875
.1875
.203125
.21875
.234375
.2500
.265625
.2812
.296875
.3125
.328125
.34375
.359375
.3750
.390625
.40625
.421875
.4375
.453125
.46875
.484375
.5000
33/64"
17/32"
35/64"
9/16"
37/64"
19/32"
39/64"
5/8"
41/64"
21/32"
43/64"
11/16"
45/64"
23/32"
47/64"
3/4"
49/64"
25/32"
51/64"
13/16"
53/64"
27/32"
55/64"
7/8"
57/64"
29/32"
59/64"
15/16"
61/64"
31/32"
63/64"
1"
.515625
.53125
.546875
.5625
.578125
.59375
.609375
.625
.640625
.65625
.671875
.6875
.703125
.71875
.734375
.7500
.765625
.78125
.796875
.8125
.828125
.84375
.859375
.8750
.890625
.90625
.921875
.9375
.953125
.96875
.984375
1.000
SLUGGER ACCESSORIES
tapping heads
Tapping heads are available to mount on
Slugger drills to tap pre-drilled holes.
part#
description
USA5 complete tapping unit
Collet for #10 to 1/2" tap size (included with 0151315)
Collet for 1/2" to 3/4" tap size (included with 0151315)
Backjaws (included with 0151315)
4 x 4 complete tapping unit
Collet for 1/2” to 3/4" tap size (included with 03084)
Collet for 7/8" to 1-1/8" tap size (included with 03084)
JM101 complete tapping unit
Collet #0 to 1/4" tap size (included with 0070255)
Collet 1/4" to 1/2" tap size (included with 0070255)
0151315
0070209
0070210
0070250
03084
03076
03078
03075
0070255
0070221
0070222
0070249
chuck and adapters
Convert Slugger drilling machines into portable drill presses in seconds
Ideal for small and blind hole applications
part#
description
1/2" chuck and adapter for JM101
3/4" chuck and adapter for USA5 and JM5000
3/4" chuck and adapter for 4 x 4 and MT3S
1/2" chuck and adapter for 2 x 2
1/2” chuck and adapter for 2x2 (heavy duty)
1/2” chuck and adapter for Holemaker
70598
10215-3/4
03065
07202
08301 08300
Jancy chuck and adapters modify Slugger
magnetic drills to accept standard twist drill bits.
THE MAGBRUSH™
part #
DT001
DT003
description
Magbrush (15" length)
Super Magbrush (3' length)
Safely remove metal chips and debris from machinery and work
areas using Jancy’s magnetic brushes. The Magbrush’s slide action
lever quickly demagnetizes the tool, which releases chips for
disposal. It features a high grade, rare earth magnet with the
most holding power for its size, outperforming similar magnetic
pick-up tools. The Magbrush is a great time saver for both
industrial use and the home workshop.
chain base
Designed for a variety of pipe and tube drilling applications
The chain base is used to attach your Slugger
magnetic drill to curved surfaces for drilling
operations.
part#
description
054146
054148
054149
Chain base for 2 x 2, JM101, Holemaker
Chain base for 4 x 4, USA5, Magforce
JM901 chain base
22
SLUGGER ACCESSORIES
vac pad
Ideal for drilling on non-ferrous materials.
part#
description
DV110
Pneumatic vacuum pad
Jancy’s Vac Pad is used to secure certain Slugger mag
based drills to non-ferrous materials.
twist drill sets
All twist drills have 3/4" shanks. 2” Depth of cut
part#
description
ST050
ST055
Standard set includes: 1/4", 5/16", 3/8" and 7/16"
Metric set includes: 6mm, 8mm, 10mm and 12mm
Jancy twist drill sets are availible for Slugger
drills to drill holes smaller than an annular
cutter will allow.
countersinks
Give all Jancy magnetic drills the ability to produce a precision chamfer in
pre-existing holes. All countersinks are 82º
part#
description
ST100082
ST150082
ST200082
1" countersink
1-1/2" countersink
2" countersink
Countersinks for chamfering previously drilled
holes in steel.
cutter extensions
Extends the reach of Slugger cutters in drilling applications. Consult the factory
for application information.
23
part#
description
2" arbor extension, 1-5/16" arbor body diameter
AE2000
AE3000
AE4000
AE6000
Cutter extensions expand the reach of
Slugger drills and cutters.
SLUGGER ACCESSORIES
Jancy cutting fluid
Jancy Cutting Fluid, used with Slugger cutters, is a water-based fluid designed
to extend tool life, improve surface finish and reduce heat build-up when
drilling.
part#
description
Pint
Quart
Gallon
5-gallon
55-gallon*
10206W
10207W
10208W
10209W
10210W*
*Check availibility before ordering.
Jancy’s Cutting Fluid for use with
Slugger drills and cutters.
cutting paste
Jancy cutting paste lubricates Slugger cutters when drilling in horizontal and
inverted positions. The heat that is generated while drilling liquifies the cutting
paste, providing coolant and extending cutter life.
part#
description
0010205
10 oz. tube
carrying cases
Case interiors are manufactured to hold drills and saws securely, providing
protection when machines are not in use. Molded from high-impact plastic or
durable steel, Slugger carrying cases provide years of protection inexpensively.
These sturdy cases are built specifically to
protect your Jancy products.
part#
description
Magforce carrying case (plastic)
JM101 carrying case (plastic)
2 x 2 carrying case (steel)
USA5 carrying case (plastic)
4 x 4 carrying case (steel)
Holemaker (Steel)
7” saw carrying case (plastic)
9” saw carrying case (plastic)
06970
70390
05521
04623
05525
080801
MC731514 MC9805 coolant bottle assembly
External coolant bottles
External coolant bottle assemblies for
Slugger magnetic drills.
part#
description
0151511
0151513
Fits 2X2 & 4X4
Fits 4x4 and includes coolant connector
24
SLUGGER Metal Cutting SAW
Faster, cleaner, safer and more affordable than other metal cutting equipment, the innovative Slugger Metal
Cutter saw cuts steel as easily as plywood! Its specially designed cover collects virtually all chips and sparks
and the ability to bevel increases the tools capability in a way no other metal cutter can match. The
Slugger metal cutting saw is an incredible, high quality power tool.
7” Metal Cutter saw
Part #MCSL07 (120V)
Part #MCSL07-2 (240V)
Height
Width
Length
Weight
Motor
RPM
Blade Dia.
Depth of cut
Bevel
9.40" (239mm)
10.59" (269mm)
16.61" (422mm)
13.6 lbs. (6.2Kg)
1200 watt (1.6Hp)
3500 RPM
7" (177.8mm)
2" (51mm)
45˚
Features
Bevel up to 45 degrees.
• Powerful 1200 watt (1.6Hp) motor
• Weighs only 13.6 pounds
• 7" blade diameter
• 2" depth of cut, 20mm arbor bore, overload switch
• Impact resistant carrying case
• Blade options for mild steel, stainless steel and aluminum
• 50/60 Hz and 3500RPM
•
Part #MCSL09 (120V)
Part #MCSL09-2 (240V)
Height
Width
Length
Weight
Motor
RPM
Blade Dia.
Depth of cut
Bevel
10.75” (272mm)
11.75" (298mm)
21.63" (550mm)
19.5 lbs. (8.85Kg)
1400 watt (1.8Hp)
3380 RPM
9" (228mm)
3.25" (82.5mm)
45˚
Features
• Bevel up to 45 degrees.
• Powerful 1400 watt (1.8Hp) motor
• 50-60 Hz
• 3380 RPM
• 9" blade diameter
• 3.25" depth of cut, 25.4mm arbor bore,
overload switch
• Impact resistant carrying case
• Blade options for mild steel, stainless steel and
aluminum 25
SLUGGER Metal Cutting SAW
Part #MCCS14 (120V)
Part #MCCS14-2 (240V)
Height
Width
Length
Weight
Motor
Blade Dia.
RPM
Capacity
Round
Square
Rectangular
24-1/2" (623mm)
13" (330mm)
25" (635mm)
54 lbs. (25Kg)
1800 watt (120V/60Hz/15A)
1800 watt (240V/60Hz/7.5A)
14" (356mm)
1300
45˚ 90˚ 4-1/8”
5-1/8”
3-1/2”
4-3/4”
3-1/2” x 4-3/8”
3-3/4” x 7-1/4”
Features
• Low speed, high tourque, long-life motor
• Powerful 1800 watt motor
• High precision, durable steel construction
• Automatically retracting lower safety guard
• Cuts steel, aluminum, other metals and wood
• UL/CSA approved
• Cuts 0˚ to 45˚
METAL CUTTING BLADES
PART #APPLICATION
7”
MCBL07
MCBL07-ALM
MCBL07-SS
9”
MCBL09
MCBL09-ALM
MCBL09-SS
14”
MCBL14
MCBL14-ALM
MCBL14-SS
MCBL14-TS
Mild steel cutting (solid plate or bar, 5/16" (8mm) maximum)180mm x 2.0mm x 36 teeth
Aluminum cutting (solid plate or bar, 3/8" (9.5mm) maximum)180mm x 2.0mm x 54 teeth
Stainless steel cutting (solid plate or bar, 1/4" (6mm) maximum)180mm x 1.8mm x 48 teeth
Stainless steel cutting (solid plate or bar, 5/16"(6mm) maximum)230mm x 2.0mm x 48 teeth
Stainless steel cutting (solid plate or bar, 5/16" (6mm) maximum)355mm x 2.4mm x 90 teeth
Thin steel cutting (solid plate or bar, 1/4" (6mm) maximum)355mm x 2.4mm x 90 teeth
26
JB2400 BENDER
Jancy Engineering Inc. proudly introduces the new JB2400 Tube and Pipe Bender. The JB2400’s solid
steel construction is balanced on a set of heavy duty wheels and casters and built around a 110v/25A
(220v/15A) 3HP Baldor motor. These features make this a very durable and mobile machine, suitable for
use almost anywhere. The 35 second cycle time for 180 degree bends makes the JB2400 a highly productive machine. The JB2400 has an auto stop feature which allows for repeatable parts production and
decreased scrap. The JB2400 is capable of producing 180 degree single shot bends, with no ratcheting or
pins required. It’s 2” sch. 40 capacity easily satisfies most job requirements.
Height
Length
Width
Weight
Motor
Maximum CLR
Minimum CLR
Maximum bend
Maximum bend speed
Capacity
52" (1321mm)
36" (914mm)
28" (711mm)
625 lbs. (284 Kg)
25A · 110v · 1ph · 60 cycle
15A · 220v · 1ph · 60 cycle
8" (203mm)
1.5" (38mm)
180º
35 seconds at 180º
2" Schedule 40 pipe
Features
• Made in the USA
• All steel construction
• 110v/25A, 220v/15A - 3hp Baldor motor
• 2” sch. 40 pipe capacity, 1.5”–8”CLR (center line radius)
• Auto stop feature for repeatability
• No complicated electronics to program
• 180 degree bend capacity in one shot
• 35 second cycle time for 180 degree bend
• No tooling required to change forming and pressure dies
• Bend pipe, round & square tubing, solid round &
flat stock (easy way)
• On casters for portability
• 18 month warranty
• Patented Tooling & Cam Assembly (Pat# 7,162,905 &
7,100,414, other patents pending.
Jancy Benders include a 18 month warranty. *
*Warranty does not cover normal wear items such as tooling, fluid changes, etc.
Bending capacities of select materials
material
Pipe (I.D.)
Tube (O.D.)
Chromoly
Square tube
Flat stock (easy way)
Solid rod (O.D.)
Aluminum (O.D.)
Stainless (O.D.)
27
maximum capacity
maximum wall thickness
2" (51mm)
2-1/2" (64mm)
2-1/4" (57mm)
2" x 2" (51mm X 51mm)
1/4" x 2" (6.35mm X 51mm)
1" (25.4mm)
2" (51mm)
2" (51mm)
Schedule 40
.095"
.083"
.125"
—
—
.125"
.093"
BENDER TOOLING
JB2400 BENDER TOOLING
Pipe tooling
part# JB0500PR200
JB0750PR250
JB1000PR250
JB1250PR300
JB1500PR400
JB2000PR600
description
1/2" pipe die set, 2" CLR
3/4” pipe die set, 2.5” CLR
1” pipe die set, 2.5” CLR
1-1/4” pipe die set, 3” CLR
2” pipe die set, 6” CLR
Pipe Kit 1 Includes
JB0500PR200
JB0750PR250
JB1000PR250
JB1250PR300
JB1500PR400
JB2000PR600
2” pipe die set, 6” CLR
Pipe Kit 2
Includes
JB0500PR200
JB0750PR250
JB1000PR250
JB1250PR300
JB1500PR400
Part# JB-2P
Pipe Kit 3
Includes
JB1250PR300
JB1500PR400
Part# JB-1P
Part# JB-3P Hand Rail Kit
Custom sized bender tooling is available upon
request. Please contact Jancy for a time and cost
on custom tooling.
Round tube tooling
part# JB0750TR250
JB1000TR300
JB1250TR350
JB1500TR400
JB1750TR550
JB2000TR600
description
3/4" tube die set, 2.5" CLR
1” tube die set, 3” CLR
1-1/4” tube die set, 3.5” CLR
1-1/2” tube die set, 4” CLR
Tube Kit 1 Includes
JB0750TR250
JB1000TR300
JB1250TR350
JB1500TR400
JB1750TR550
JB2000TR600
Part# JB-1T
3/4" tube die set, 2.5" CLR
1-1/2” tube die set, 4” CLR
28
Notching Equipment
Create perfect notches in just seconds using Jancy’s line of pipe and tube notching equipment.
Available in both automatic and manual models, these notchers are ideal for steel and stainless steel
(consult factory) tube and pipe construction, hand railings, gates and fences, race car frames and
roll cages, marine arches and railing, furniture frames and stainless plumbing for restaurant and dairy.
Jancy’s notching equipment requires no costly dies, hole saws, grinding wheels or torch flame cutting.
Contact Jancy for the availability of single phase machines.
NJYAL100
Dimensions
Belt*
Motor
Speed
Belt speed
Grinding capacity
Angle range
Weight
59" x 47" x 19-1/2" (1499mm x 1194mm x 495mm) 4" x 78-3/4" (101.6mm x 2000mm)
4 HP · 220v / 440v · 3ph
3420 RPM
98.4 feet per second
3/4" to 3" O.D. (19mm x 76mm)
0º to 60º
517 lbs. (235 Kg)
*Notchers with serial numbers 0001000-0001300, 9701301-9701650 and
9801651-9801700 require 4" x 77" belts (part #GB4036).
Features
• Notches via adjustments from 0º to 60º in pipe or tube
from 3/4" to 3" diameter in seconds (Consult factory for angle range over 2” Diameter).
• Two axis precision crossfeed table with handwheels.
• Heavy duty frame and base construction.
• Mandrel centerline adjustment.
• One vise holds all pipe and tube sizes.
• Top-mounted deburring surface.
• Vise graduated in degrees for easy set-up.
• 24 mandrels available to ensure correct gap-free fits.
• 10 belts and three mandrels of your choice are included with unit.
• Tool-free belt and mandrel change over.
• Smooth operation with minimal vibration.
NJYAL100U
Belt
Motor
Speed
Belt speed
Grinding capacity
Angle range
Weight
Dimensions
4" x 78-3/4" (101.6mm x 2000mm)
4 HP · 220v / 440v · 3ph
3420 RPM
3/4" to 3"O.D. (19mm x 76mm)
0º to 60º
430 lbs. (199 Kg)
59" x 47" x 19-1/2" (1499mm x 1194mm x 495mm)
Features
• Notches via adjustments from 0º to 60º in pipe or tube
from 3/4" to 3" diameter in seconds (Consult factory for angle range over 2” Diameter).
• Slide bar infeed control with adjustable crossfeed table.
• Produces gap-free fits ready for welding.
• Top mounted deburring surface.
29
Notching Equipment
Jancy Notchers include a 1 year warranty. *
*Warranty does not cover normal wear items such as belts, etc.
NJYAL150
Belt
Motor
Speed
Belt speed
Grinding capacity
Angle range
Weight
Dimensions
6" x 78-3/4" (152mm x 2000mm)
5-1/2 HP · 220v / 440v · 3ph
3420 RPM
3/4" to 4-1/2"O.D. (19mm x 114mm)
0º to 60º
625 lbs. (284 Kg)
59" x 47" x 26-1/2" (1499mm x 1194mm x 673mm)
Features
• Notches via adjustments from 0º to 60º in pipe or tube from 3/4" to 4-1/2" diameter in seconds (Consult factory for angle range from 3” Diameter to 4.5” Diameter.).
• Produces gap-free fits ready for welding.
• Easy setup with vise graduated in degrees.
• Two axis crossfeed table assembly.
• Heavy duty frame and base construction.
• Top-mounted deburring surface.
The NJYAL150 has a 6"
wide grinding belt for large
notching applications.
Top mounted deburring
surface on the NJYAL150,
NJYAL100 and NJYAL100U
for deburring parts.
The hand lever slide system
on the NJYAL100U model
controls table infeed and
traversing.
30
Notching Equipment
Pipe reference chart
nominal pipewall
size in inches
grade #
thickness
Notcher rollers
Pipe Size
roller o.d. **
.787
1/2”
.866
.944
3/4”
1.023
1.102
1.181
1.259
1”
1.338
1.417
1.496
1.574
1-1/4”
1.653
1.732
1.811
1-1/2”
1.898
1.968
2.047
2.126
2.204
2.283
2”
2.362
2.519
2.755
2-1/2”
2.992
3.070
3.149
3.228
3.307
3.385
3.464
3”
3.543
3.622
3.700
3.779
3.937
4.015
3-1/2”
4.094
4.173
4.251
4.330
4.409
4”
4.488
al150
part #
N66220
N66222
N66224
N66226
N66228
N66230
N66232
N66234
N66236
N66238
N66240
N66242
N66244
N66246
N66248
N66250
N66252
N66254
N66256
N66258
N66260
N66264
N66270
N66276
N66278
N66280
N66282
N66284
N66286
N66288
N66290
N66292
N66294
N66296
N662100
N662102
N662104
N662106
N662108
N662110
N662112
N662114
al100
part #
N64220
N64222
N64224
N64226
N64228
N64230
N64232
N64234
N64236
N64238
N64240
N64242
N64244
N64246
N64248
N64250
N64252
N64254
N64256
N64258
N64260
N64264
N64270
N64276
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
AL100U
part #
N64220
N64222
N64224
N64226
N64228
N64230
N64232
N64234
N64236
N64238
N64240
N64242
N64244
N64246
N64248
N64250
N64252
N64254
N64256
N64258
N64260
N64264
N64270
N64276
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
*For notchers with serial numbers 0001000-0001300, 9701301-9701650 and
9801651-9801700, consult factory for available roller sizes and part numbers.
**2mm already added to roller OD to compensate for belt thickness.
31
1/8"
(.405 O.D.)
1/4"
(.540 O.D.)
3/8"
(.675 O.D.)
1/2"
(.840 O.D)
3/4"
(1.050 O.D.)
1"
(1.315 O.D.)
1-1/4"
(1.660 O.D.)
1-1/2"
(1.900 O.D.)
2"
(2.375 O.D.)
2-1/2"
(2.875 O.D.)
3"
(3.500 O.D.)
3-1/2"
(4.000 O.D.)
4"
(4.500 O.D.)
10S
40ST40S
80XS80S
10S
40ST40S
80XS80S
5S
10S
40ST40S
80XS80S
5S
10S
40ST40S
80XS80S
160
XXS
5S
10S
40ST40S
80XS80S
160
XXS
5S
10S
40ST40S
80XS80S
160
XXS
5S
10S
40ST40S
80ST40S
160
XXS
5S
10S
40ST40S
80XS80S
160
XXS
5S
10S
40ST40S
80XS80S
160
XXS
5S
10S
40ST40S
80XS80S
160
XXS
5S
10S
40ST40S
80XS80S
160
XXS
5S
10S
40ST40S
80ST80S
XXS
5S
10S
40ST40S
80SST80S
120
160
XXS
.049
.068
.095
.065
.088
.119
.065
.065
.091
.126 .065
.083
.109
.147
.187
.294
.065
.083
.113
.154
.218
.308
.065
.109
.133
.179
.250
.358
.065
.109
.140
.191
.250
.382
.065
.109
.145
.200
.281
.400
.065
.109
.154
.218
.343
.436
.083
.120
.203
.276
.375
.552
.083
.120
.216
.300
.437
.600
.083
.120
.226
.318
.636
.083
.120
.237
.337
.437
.531
.674
inside diameter
in inches
.307
.269
.215
.410
.364
.302
.710
.545
.493
.423
.710
.674
.622
.546
.466
.252
.920
.884
.824
.742
.614
.434
1.185
1.097
1.049
.957
.815
.599
1.530
1.442
1.380
1.278
1.160
.896
1.770
1.682
1.610
1.500
1.338
1.100
2.245
2.157
2.067
1.939
1.689
1.503
2.709
2.635
2.469
2.323
2.125
1.771
3.334
3.260
3.068
2.900
2.626
2.300
3.834
3.760
3.548
3.364
2.728
4.334
4.260
4.026
3.826
3.626
3.438
3.152
Notching Equipment
ABRASIVE NOTCHER BELTS
Productivity · In most applications, abrasive belt notchers dramatically
increase productivity. Unlike conventional grinding wheels, abrasive belts
are self-sharpening, continuously exposing fresh cutting points. This means
no more dressing or replacing expensive grinding wheels. To accurately
measure productivity, divide [ belt cost plus labor plus overhead ] by [ number of parts
ground ].
Metal Removal · The rate of metal removal is determined by material to be
ground, belt type, belt speed (SFPM) and the amount of pressure applied
during grinding. Grinding belt options are provided in the charts below.
NJYAL100 and NJYAL100U
GRINDING BELTS*
NJYAL150 GRINDING BELTS*
Length
Mineral
Grit
Part #
36 Grit
24 GRit
4" x 78-3/4" (102mm x 2000mm)
Ceramic
36
GB4136
4" x 78-3/4" (102mm x 2000mm)
Ceramic
24
GB4124
*Notchers with serial numbers 0001000-0001300, 9701301-9701650 and
9801651-9801700 require 4" x 77" belts (part #GB4036). All grinding belts
are sold in packages of 10.
Length
Mineral
Grit
Part #
36 grit 24 grit
6" x 78-3/4" (152mm x 2000mm)
Ceramic
36
GB6136
6" x 78-3/4" (152mm x 2000mm)
Ceramic
24
GB6124
*All grinding belts are sold in packages of 10.
NJYAL1, NJYAL2, NJYAL3, NJYALU
part#
NJYAL1 NJYAL2
NJYAL3
NJYALU
model#
capacity
AL1
AL2
AL3
ALU
3/4", 1" and 1-1/4" pipe
1-1/2" and 2" pipe
1-1/4" and 1-1/2" pipe
Vent notch; maximum .155" wall thickness
Features
• Offer efficient and productive pipe notching at low cost.
• Workpiece is quickly and accurately notched to a proper fit,
eliminating costly filing and grinding operations.
• Portable and easy to mount to any stationary surface.
• Notch several diameters up to schedule 40 wall thickness.
• Require no change-over or costly attachments.
• Simply insert a pipe into the die block, utilizing an eccentric shaft and lever system, and pull the handle downward…a
perfect notch every time!
• The vent notching die quickly creates a uniform notch in
round or square workpieces for outflow.
AL2
AL3
AL1
ALU
32
Notching Equipment
Notches are created quickly and accurately the first time with Jancy’s 12E and 12U models.
Because Jancy’s power notchers are dedicated to the notching process, more expensive machines
are freed for other operations.
NJYAL12E
Motor
Weight
Dimensions
3-1/2 HP · 220v / 440v · 3ph
145 lbs. (66 Kg)
25-1/2" x 13-1/2" x 11-1/2" (648mm x 343mm x 292mm)
Features
•Equipped to notch 3/4", 1", 1-1/4", 1-1/2" and 2" pipe.
• Units are available in 3-1/2 horsepower, 220 volts or
440 volts, 3 phase.
CAUTION: Never operate machine without safety
guards in place. Machines are depicted without
safety guards for display purposes only.
NJYAL12U
Motor
Weight
Dimensions
3-1/2 HP · 220v / 440v · 3ph
160 lbs. (73 Kg)
30" x 13-1/2" x 11-1/2" (762mm x 343mm x 292mm)
Features
•Equipped to notch 3/4", 1", 1-1/4", 1-1/2" and 2" pipe.
• Units are available in 3-1/2 horsepower, 220 volts or
440 volts, 3 phase.
• For galvanizing, machine is equipped with a vent notching
die to quickly create a uniform vent-notch in round or square
workpieces for outflow.
Safety guards are standard with the NJYAL12E and
NJYAL12U models to surround and protect notching
dies.
CAUTION: Never operate machine without safety
guards in place. Machines are depicted without safety
guards for display purposes only.
33
BELT GRINDING Equipment
Abrasive belt grinders quickly and safely grind or polish materials to desired dimension, eliminating
costly grinding wheels and time consuming wheel dressing operations. An automatic tracking control
maintains proper belt alignment at all times. Machine design permits tool free belt changes while safety
guards remain in place. Abrasive belts are available in many grits for a number of applications. Units are shipped with 10 grinding belts, tool rest and eye shield.
Features
Top mounted deburring and polishing surface, adjustable operating height, powerful dust extractor system (standard
on S models) collects approximately 70% of dust, low operating noise level, built in motor protection.
Specifications
Contact wheel
Top grinding surface
Weight
Motor
Belt speed
Durometer**
Optional fan motor
GBo750
GBo75S
GBo100
GBo10S
GBo150
GBo15S
8" x 3"
8" x 3"
8" x 4"
8" x 4"
8" x 6"
8" x 6"
3" x 19"
4" x 19"
4" x 19"
6" x 19"
6" x 19"
3" x 19"
187 lbs.
242 lbs.
211 lbs.
268 lbs.
253 lbs.
308 lbs.
220v/440v · 50Hz/60Hz · 3ph · 4.1 HP
································· 220v/440v · 50Hz/60Hz · 3ph · 4.8 HP···························
·············································································· 100 feet per second ·······················································································
····················································································· Standard 70 ···························································································
·························································································· 1/2 HP ······························································································
**Optional contact wheels available with durometers from 40 (soft) to 90 (hard).
Abrasive belt grinder machines
PART #DESCRIPTION
GBO750
3" belt grinder
GBO75S
3" belt grinder with dust extractor
GBO100
4" belt grinder
GBO10S
GBO150
6" belt grinder
GBO15S
GBO750
18 Month Machine Warranty
5 Year Motor Warranty
GBO75S
34
Centerless Grinder
Jancy Engineering Inc. proudly introduces the Centerless Grinder. Jancy Centerless grinding and polishing
machines are supplied with a newly developed attachment which can be mounted on most Jancy belt
grinders with a 3”x 78.75” (75mm x 2000mm) belt and with a large grinding surface on top. The centerless
grinding attachment is easy to operate and grinds/polishes all pipes and round tubes from
3/4”- 4”O.D.
Jancy Centerless grinding and polishing machines are unique compared to other centerless grinders on the
market because it remains a belt grinder when mounting the centerless grinding attachment. It is not necessary
to take off the centerless attachment when using the belt grinder for normal grinding operations. Both the
contact wheel and the flat grinding surface on top are available for normal grinding and deburring even with
the attachment on the machine.
CG Centerless Grinder Specs
Belt Grinder Motor
Pipe and Round Tube Capacity
Drive wheel on attachment
Drive wheel for belt grinder
Centerless Grinder Motor
Features
4.1HP - 3ph. 220V or 440V
3/4” - 4” (19mm - 102mm)
2” x 6” (50mm x150mm)
8” x 3” (200mm x 75mm)
.25kw - 3ph. 220V or 440V
• Grinds and polishes all kinds of pipe and tube surfaces
from 3/4”-4”.
• Available with or without dust extraction.
• Can still grind w/CG attachment installed.
• Different grinding belts can produce a multitude of
different finishes.
• Top mounted deburring and polishing surface.
• Adjustable operating height.
• Powerful dust extractor system (standard on S models).
• Low operating noise level.
• Built in motor protection.
Available as separate attachment for most
Jancy belt grinders with belt 3” x 78.75” belt
and large grinding surface on top.
The Accessory consists of the following parts:
1. Attachment with separate drive motor and gear box.
2. Extraction hose with all necessary fittings for belt grinders with exhaust system.
3. Cover for the top grinding surface - with and without fitting for exhaust.
4. Support table over the motor with nylon surface.
5. Drive wheel for belt grinder with hard rubber surface.
6. Support feeding table.
Complete and detailed instructions for mounting and installation are supplied with the attachment.
35
GRINDING BELTS
Productivity · In most applications, abrasive belt grinders dramatically increase productivity. Unlike conventional
grinding wheels, abrasive belts are self-sharpening, continuously exposing fresh cutting points. This means no more
dressing or replacing expensive grinding wheels. To accurately measure productivity, divide [ belt cost plus labor plus
overhead ] by [ number of parts ground ].
Metal Removal · The rate of metal removal is determined by material to be ground, contact wheel durometer,
belt type, belt speed (SFPM) and the amount of pressure applied during grinding. Grinding belts provided for the
entire grinder line are zirconia alumina.
Performance · Zirconia alumina belts offer optimum performance when grinding mild and stainless steels.
Grinding belts*
grinder part #
GBO750
GBO75S
GBO100
GBO10S
GBO150
GBO15S
40 grit part #
GB3040
GB3040
GB4040
GB4040
GB6040
GB6040
60 grit part #
GB3060
GB3060
GB4060
GB4060
GB6060
GB6060
80 grit part #
120 grit part #
180 grit part #
220 grit part #
GB3080
GB3080
GB4080
GB4080
GB6080
GB6080
GB3120
GB3120
GB4120
GB4120
GB6120
GB6120
GB3180
GB3180
GB4180
GB4180
GB6180
GB6180
GB3220
GB3220
GB4220
GB4220
GB6220
GB6220
*All belt types are zirconia alumina. All grinding belts are sold in packages of 10. Consult factory for grinding belt media.
Rough Grinding: Shaping & Dimensioning : Finishing & Polishing: 24, 36, 40 Grits
50, 60, 80 Grits
120, 180, 220 Grits
36
RadiusMaster
Jancy Engineering Inc. proudly introduces the RadiusMaster. The RadiusMaster is a patented belt grinding
machine which utilizes advanced technology that allows it to convincingly outperform all other general
purpose belt grinders. It offers higher performance, more convenience, added versatility and durability than
general purpose machines. The RadiusMaster is an innovative tool that offers a combination of features
never seen before on one machine.
Jancy RadiusMaster includes a 18 month warranty. *
*Warranty does not cover normal wear items such as belts, etc.
RadiusMaster Specs
Belt size
Belt speed USA
Motor
Weight
Machine
Stand
Height
Machine
Stand
Width
Machine
Stand
Depth
Machine
Stand
Warranty Contains
2” x 48” (51mm x 1220mm)
60 feet per second
1.5HP 110V (overload protected)
Fan cooled constant rated, 1Ph, 60Hz
Operator lock-out switch
73lbs. (33Kg)
44lbs. (20Kg)
16-1/8” (410mm)
37-1/16” (942mm)
16-15/16” (430mm)
12-1/4” (311mm)
16-13/16” (427mm)
12-1/4” (311mm)
18 month commercial use against
manufacturer defects. Normal wear items not covered.
1-RadiusMaster
1-Tilting stand
3-Work tables
1-80 grit belt
Instructions and safety info
5 additional belts
Applications
Industrial uses include aluminum fabrication,
automotive maintenance, blacksmith and boiler
making, ceramic shaping, chamfering, drill
and cutter sharpening, deburring, die cast
trimming, die making, electroplating
preparation, farm equipment maintenance,
foundry use, glass shaping, lock-smithing,
model making, marine maintenance, pattern
making, plastics manufacturing, rubber
grinding, sheet metal shaping and polishing,
template making, tubular steel construction,
weld preparation and finishing.
Workshop uses include custom knife making,
furniture making, garden tool sharpening,
golf club maintenance, jewelry manufacture,
knife sharpening, polishing, rust and corrosion
removal, scissor sharpening, tool sharpening
maintenance and toy making.
37
Features
• No tools needed to change wheels, tilt, swing away guards or change belts.
• 5 work stations.
• 5 contact wheels: 1” (25mm), 1-1/2” (38mm),
2” (51mm), 3-1/2” (89mm) & 8” (203mm)
• Polyurethane wheels ground flat allowing
precision finishing.
• Tilts on the side to be used as a bobbin grinder with a tilting table ideal for pipe notching.
•Teflon used between moving components and
vital pivot parts are tapered and adjustable to
give a “wear out proof” advantage.
•Hardened and ground index pins and bushings.
•Fully sealed bearings.
Rotating small wheel cassette includes 1”
(25mm), 1-1/2” (38mm) & 2” (50mm)
wheels, no tools needed to change sizes.
Inclined position. In this position the RadiusMaster
can also be used for pipe notching.
3-1/2” (89mm) wheel
8” (203mm) wheel
Free strap for contours.
RADIUSMASTER GRINDING BELTS
50 & 80 Grit belts are ceramic mineral with heavy polyester backing. These belts provide the best value when
grinding metal or wood, and deburring metal. The tough mineral in these belts is without equal with it’s aggressive
cut and long life. Belt backing resists splitting when charged with a heavy, sharp burr.
120 & 180 Grit belts are ceramic medium grits without quite as heavy backing. The mineral in these belts will cut
wood and metal well. These belts are designed to shape and finish as well as removing imperfections.
A30 & A16 Grit belts are belts made to put a keen edge on a knife blade. These belts work much better on
metal than wood. When used for polishing the belts are long lasting and produce a consistent, fine finish.
Belt Part #Belt Description
GB248050
Belt, 50 Grit, 2” x 48” Ceramic
GB248080
GB248120
GB248180
GB248A16
Finish Belt, 2” x 48” A16JE equal to 1350 Grit
GB248A30
Finish Belt, 2” x 48” A30JE equal to 900 Grit
Belts come in packages of 5.
38
ROTO-STAR
Looking for a better weld? Roto-Star is a series of precision rotary welding positioners designed to increase weld
productivity and improve weld quality. Standard controls offer smooth forward and reverse movement from 0 to 10
RPM (0 to 8 RPM on Roto-Star III). The work head positions 0º to 90º at 15º increments for increased versatility.
Roto-Star welding positioners are available with three jaw chucks or surface plates.
Features
Foot pedal for hands-free operation, dual grounding system which makes it ideal for aluminum and stainless steel
applications. Heavy-duty construction supports workpieces up to 200lbs. on the ROTO I and 250lbs. on the
ROTO III. They also accommodate any length workpiece up to 1-1/2” Dia. on the ROTO I and 2-1/2" Dia. on
the ROTO III.
Jancy Roto-Star positioners include a 1 year warranty. *
*Warranty does not cover normal wear items.
ROTO-STAR I
Part #ROTO1(120v)
Chuck
Swing at 0º (maximum)
Vertical weight capacity
Horizontal weight capacity
Thru spindle part capacity
Spindle rotation
Spindle speed
Angle adjustment*
Grounding capacity
Voltage**
Shipping weight
Optional rotary table
Fixed rotary table
6”
16"
200 lbs.
100 lbs.
1-1/2" diameter
360º
0 to 10 RPM
0 to 90º
300A
120v 60 lbs.
12" diameter
—
*Adjusts in 15º increments.
**Available in 220 volt, single phase.
ROTO-STAR III
Part #ROTO3(120v)
Chuck
Thru spindle part capacity
Spindle rotation
Spindle speed
Angle adjustment*
Grounding capacity
Voltage**
Shipping weight
Fixed rotary table
8" 20"
250 lbs.
150 lbs.
2-1/2" diameter
360º
0 to 8 RPM
0 to 90º
300A
120v 90 lbs.
16" diameter
—
39
12” Surface Plate
16” Surface Plate
Adjustable arm rest
ROTO-STAR
ROTO-STAR I - P
Part #ROTO1-P(120v)
Chuck
Spindle rotation
Spindle speed
Angle adjustment*
Grounding capacity
Voltage**
Shipping weight
Fixed rotary table
—
16"
200 lbs.
100 lbs.
360º
0 to 15 RPM
0 to 90º
300A
120v 45 lbs.
—
12" diameter
ROTO-STAR III - P
Part #ROTO3-P(120v)
Chuck
Spindle rotation
Spindle speed
Angle adjustment*
Grounding capacity
Voltage**
Shipping weight
Fixed rotary table
—
20"
250 lbs.
150 lbs.
360º
0 to 8 RPM
0 to 90º
300A
120v 65 lbs.
—
16" diameter
OPTIONAL EQUIPMENT
PART #DESCRIPTION
RO501
12" surface plate for ROTO1 with chuck
RO505
16" surface plate for ROTO3 with chuck
RO510
Roto-Star adjustable arm rest
RO540
Variable speed foot pedal with control box
RO550
Roto-Star I purge plug
RO555
Roto-Star III purge plug
RO570
Idler roller assembly
Variable Speed Foot Pedal
Purge Plugs
Idler roller assembly
40
HYdraulic punch
HP7525 HYDRAULIC PUNCH
The Jancy Engineering Slugger Punch is a true uni-body design, combining the electric drive motor, the miniaturized hydraulic
pump and the punch head all into a single ergonomic frame. Specially designed punches and dies provide a larger capacity than standard flat tooling can produce with a given tonnage. Although weighing just over 30 pounds, the Jancy Slugger
Punch is the most powerful unit in its class, producing over 17 tons of true hydraulic ram pressure. The compact size and multihandle configuration allow the puncher to be used on the jobsite as easily as in the shop, since only standard 110 volt power
is required. This machine can produce round (up to 13/16”) holes in mild steel up to ¼ inch thick and stainless up to 3/16
inch thick in 2 seconds. It is well suited to replace hand drilling operations in flat stock and light structurals such as angle iron,
channel and H beam. A special feature allows the punch to be stopped mid-stroke and reversed if needed to provide the most
accurate hole position available.
Features
•
•
•
•
•
•
True uni-body design.
Over 17 tons of hydraulic ram pressure.
Compact size.
110V and only 30.8lbs.
Up to 13/16" Dia. hole in 1/4" steel.
Can be stopped and reversed mid-stroke to reposition.
HP7525 Hydraulic Punch
Part #HP7525
Height
Width
Length
Weight
Motor Power Cord Punching Capacity
Max. Diameter Max. Thickness Max. Depth Punching time* Max Output force Weight 16-1/2" (420MM)
4-9/16" (116MM)
14-1/2" (368MM)
30.8lbs. (14kg)
670W - 220-240V - 3A
670W - 110-120V - 6A
7-3/4' (2.4m)
13/16" (20.6mm)
1/4" (6mm)
2-11/64" (55mm)
(1 way) 2 sec.
147kN (15tf)
31 lbs.(14kg)
* Punching time is for 3/4" in A36 material 6mm thick and will vary according to ambient temperature and
continuous usage conditions.
Available tooling (Call for availability on oblong and square tooling)
41
Round Hole Punch Tooling
"A" style thin steel dies (1/8" and thinner material)
"B" style dies (1/8" - 1/4") "C" style dies
(larger clearance holes for C-channel)
Description
Part #
Description
Part #
Description Part #
Description
1/4" round hole punch
HPP2500
HPP3125
HPP3750
HPP4375
HPP5000 HPP5625
HPP6250
HPP6875
HPP7500
HPP8125
1/4" die
5/16" die
3/8" die
7/16" die
1/2" die
9/16" die
5/8" die
11/16" die
3/4" die
13/16" die
HPA2500
HPA3125
HPA3750
HPA4375
HPA5000
HPA5625
HPA6250
HPA6875
HPA7500
HPA8125
1/4" die
5/16" die
3/8" die
7/16" die
1/2" die
9/16" die
5/8" die
11/16" die
3/4" die
13/16" die
N/A
N/A
3/8" die
7/16" die
1/2" die
9/16" die
5/8" die
N/A
N/A
N/A
HPB2500
HPB3125
HPB3750
HPB4375
HPB5000 HPB5625
HPB6250
HPB6875
HPB7500
HPB8125
Part #
HPC3750
HPC4375
HPC5000
HPC5625
HPC6250
BEVELER
BM20 PORTABLE BEVELER
The BM20 portable beveling machine is designed to bevel any angle between 15º and 60º on plate or pipe. Weighing
only 42 pounds, this unit is ideal for weld prep and finish fabrication work. Its powerful 1-1/2 horsepower, 120 volt
motor easily outperforms more expensive equipment. The unit is fitted with two milling heads, each holding six indexable
inserts, which increase metal removal efficiency and insert life. The BM20 beveler operates at a low noise level.
Features
Safety device prevents motor from starting if cutter head is in contact with material, ergonomic handle to reduce operator fatigue, electronic overload that shuts down machine if forced through material, adjustable depth of cut, no coolant
required.
Includes a 1 year warranty. *
*Warranty does not cover normal wear items.
BM20
Part #BM20 (120v)
Power supply
Beveler nominal amperage
Maximum current load
Start-up current
Nominal operating horsepower
Cutting speed
Angle range
Bevel width (maximum)
Pipe attachment (minimum pipe diameter)
Weight
B
C
120v
14A · 120v
18A · 120v
11A · 120v
1-1/2 HP
1800 SFPM
15º to 60º
3/4" (19.05mm)
6-1/4” (159mm)
42 lbs. (19 Kg)
D
E
A
F
Bevels pipe and tube applications with
the included attachment.
G
A ·Angle adjustment
B ·Motor load sensor lamp
C ·Powerful 1-1/2 horsepower motor
D ·Frame and handle construction surrounding motor and
control panel to reduce accidental damage to machine
E ·Ergonomic handle to reduce operator fatigue
F ·Guide plates fitted with roller system to reduce drag on material surface during bevel cycle
G ·Bevels a mill quality finish up to 3/4" width on plate or pipe in seconds
Dual milling heads hold indexable
inserts to simplify tool changes while
providing a mill quality finish.
Optional equipment
PART #DESCRIPTION
BM100
0º angle beveling set
BM20 indexable inserts
Bevelers and insert holders purchased before 4/16/04 require inserts BMJBEV1,2 or 3.
Bevelers and insert holders purchased after 4/16/04 require inserts BMJBEV4,5 or 6.
PART #DESCRIPTIONAPPLICATIONS
BMJBEV1**
Cermet insert
Mild steel
BMJBEV2**
Carbide TINI coated insert
Aluminum, copper, brass, etc.
BMJBEV3**
Milling grade insert
Tougher alloys
BMJBEV4**
Cermet insert
Mild steel
BMJBEV5**
Carbide TINI coated insert
Aluminum, copper, brass, etc.
BMJBEV6**
Milling grade insert
Tougher alloys
**Order requires a quantity of 12 inserts.
42
ordering and customer service
Please consult Jancy Engineering’s factory trained sales and service staff toll-free at 877.SLUGGER
(877.758.4437)
visit us on the web
To get the latest product information and updates, visit Jancy Engineering Inc. on the world wide web at
www.jancy.com. Our in-depth site offers you insight on all of our machines and accessories, as well as current
technical references, literature and manuals—ready to download and print for your convenience. It is easier now
than ever to locate local distributors, learn about our cutter remanufacturing program, read Jancy press releases,
obtain company information and discover weekly specials. All of this and more is available to you…and it’s just a
click away!
USA / Corporate Headquarters
Canada
Mexico
Jancy Engineering Inc.
2735 Hickory Grove Rd.
Davenport, IA 52804
Jancy Canada
3345 North Service Rd. Unit 105
Burlington, ON
Canada L7N 3G2
Tradermax, S.A. DE CV.
Plan De Ayutla 1720
Col. Terminal
Monterrey, NL, Mexico
Phone: 905-319-9607
Fax: 905-319-9608
Phone: 52(81) 8-374-6446
Fax: 52(81) 8-375-4045
E-mail: [email protected]
[email protected]
Web: www.jancy.com
Web: www.jancy.com
Phone: 563-391-1300
Fax: 563-391-2323
Web: www.jancy.com
Europe
Australia
Asia
Jancy United Kingdom
Unit 30, Newhallhey Business Park
Rawtenstall, Rossendale Lancs BB4 6HR
England U.K.
Jancy Australia
16 Judds Court
Slacks Creek, Queensland, 4127
Australia
Phone: (00 44) 1706.229490
Fax: (00 44) 1706.830496
Phone: (61) (7) 32993744
Fax: (61) (7) 32993822
Jandia Engineering (P) LTD
G7, Vasudevathottam
Annapuram, Podunur
Coimbatore 641 023
Tamil Nadu
India
E-mail:[email protected]
Web: www.jancy.com
E-mail:
Web: www.jancy.com
Phone: 91 0422 267 5320
Web: www.jancy.com
www.jandiaengg.com
LIT001C - 8/08
©2008 Jancy Engineerng Inc.

trusted. tested. tough. - Atlantic Machinery Sales

Transcription

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