Product Catalog

Transcription

Product Catalog

CemstoneProductCatalog_2011_PRINT:Layout 1
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Product Catalog
I N S U L A T I N G
C O N C R E T E
F O R M S
T A B L E
4/5/11
O F
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C O N T E N T S
®
iForm Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 – 3
®
iForm Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 – 5
®
eForm Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
®
eForm Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
More Than Forms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 – 10
®
xLerator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
®
tieKey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Bracing Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Estimating ICFs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Product Manufacturing and Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Why Choose Insulating Concrete Forms? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 – 15
Going Beyond the Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Project Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Pictured above left: Timberlake Lodge – Grand Rapids, MN
Pictured above right: Cascade Meadows – Rochester, MN
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We’re Here For You
F R O M
S T A R T
T O
F I N I S H
Reward Wall System’s goal is to make sure the ICF’s role,
superior results when compared to conventional building
function, and interactions are seamlessly integrated into a
methods. Expect an envelope that keeps out harmful mold, dust
structure being built. We know how important it is for ICFs to
and allergens while resisting sound, fire, and powerful storms.
function and interact properly with the building’s other
components such as the mechanical systems, the context of the
With two product lines and manufacturing locations throughout
exterior environment, and the activities of the people using the
the country, you can be confident that there will be a Reward
building – so you get the building you expect.
ICF perfectly suited for your project, delivered right on schedule.
Whether you’re building a custom home in Florida, a movie
Founded by the Becken family in 1927, and located just outside
theatre in Utah or a multi-family building in Minneapolis, Reward
of Minneapolis, Cemstone offers truly integrated “concrete
is there to make sure your building materials are working
solutions” for Minnesota, western Wisconsin, and northern Iowa.
together to achieve a high level of building performance.
As a Reward distributor, Cemstone provides technical expertise
for ICF construction with the products and services to support
Delivering the blocks to your job site is just the beginning. At
each project.
Reward, we go Beyond the Block to support customers before,
during and after product purchases. With customer services
To get you started, Reward Wall Systems offers two
including technical and engineering assistance, on-site training
performance-proven product lines – iForm® and eForm®.
and innovative product designs, Reward offers everything you
Every form Reward produces has been designed, tested
need to get your project done right.
and manufactured with the closest attention to detail.
Producing the highest-quality structures efficiently and profitably
Reward ICFs create structures that are energy-efficient,
starts with the building materials you use and the product support
environmentally-friendly, sustainable, quiet and comfortable.
delivered. By giving us a call, we’ll prove to you we are the
Our goal is to create a building envelope that gives
premium choice for building envelope solutions.
1-800-CEMSTONE • 651-688-9292 • www.cemstone.com
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Reward led the way in product design by offering the first truly
reversible and universal form, and continues to set new standards in
the ICF industry.
Why Choose iForm?
Reward’s iForm line was the first pre-assembled, fully reversible ICF
product line in the industry. Today we have evolved to offer further
Unique iForm Features
®
improved options and designs, including our patent pending Double
Easy Stacking
H-bracket in the corner form. The corner bracket has sent ICF corner
Stacking is easy with the fully reversible and universal iForm. Even the 90º
performance to new heights, providing the most support and strength
corner is universal, designed to work as both a left and right corner. The
and virtually eliminating blowouts during concrete pours.
1" tooth design allows for a tighter fit and easier stacking.
The iForm product line is the most innovative in the industry, providing the
Quick Rebar Placement
ease of construction you’re looking for. We are continually looking for
With the loose-fit, two-deep tie design, there is no need to tie down the
ways to improve our products, giving our customers the peace of mind that
rebar – making placement of the horizontal rebar a snap. This design
they are receiving the highest quality products available.
feature eliminates the strain placed on the forms in the wall by improperly
bent or crooked rebar, while providing proper rebar placement in a
iForm has been put to the test in various capacities and applications. Even
snap-in design.
in the biggest of commercial jobs, the tight-fitting tooth design will ensure
your walls hold together firmly while the concrete is placed. The interior
Strong
vertical ties and the horizontal tie rods add even more strength, and with
Eight full-length ties, 6" on center, and 2 ½ " of foam on each side provide
normal bracing you can be confident your walls are straight, plumb and
unmatched strength during concrete pours. This is the most open tie design
true, every time.
of any ICF, allowing concrete to flow while reducing the damming effect
caused by poured concrete. A ½ " thick pad on top of each fastening strip
creates additional support for the wall during the concrete pour.
Finish Ease
The raised ladder design, placed in 1" dimensions, allows for efficient
attachment of drywall and exterior finishes. Also, the ties are recessed a
full ½ " for fast TAFS, stucco and other finishing.
Pictured left: Minnetonka, MN
2
9"
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iForm
Specifications
®
11"
13"
17"
Built-In Safety, Efficiency
and Sustainability
Reward’s iForm line offers an extensive
Fire Safety
list of ICF products in an array of sizes
Intertek Testing Services (ASTM E84/ASTM E119)
to match your building needs.
• Toxicity – 24
Five Sizes and
• Flame spread – less than 25
Six Configurations
15"
Page 5
• Smoke development – less than 450
• Self extinguishing
• Straight
• 9-inch fire rating – 1 to 2 hours
• 90º Corner
• 11-inch fire rating – 3 hours
• Taper Top
• Ledge Form
• 45º Corner
• T-Form
• Modified EPS bead, self extinguishing, but when burning,
emits less than half the toxins of burning wood
Building Code Approval
With Reward, you’ll save time beyond the jobsite. We’ve also helped to
streamline the process for acquiring building permits. Reward ICFs have
approvals from all major regional and national code agencies – more than
any other ICF product on the market today.
Storm Safety
• iForm walls can be designed to withstand winds over 200
miles per hour, so they can survive tornado and hurricane
force winds
• Reward ICFs perform well in seismic zones
These include:
Environmental Safety
ICC ES ESR-1552
• No HCFCs or CFCs emitted during the
The ICC ES report complies with the provisions of the UBC, the 2009
manufacturing process
International Building Code (IBC) and the 2009 International Residential
• Forms are recyclable
Code (IRC).
• No off-gassing, fumes, odors, toxins or formaldehyde
These products are covered by U.S. Patent #6,820,384
• Contribute to LEED in 6 topics – up to 36 points
• Sound Transmission Class (STC) of 41-65 for reduction of
Other Evaluations and Associations
outside noises
Miami-Dade County
08-0805.19
Florida Product Approval
FL 1743
Energy Efficiency
City of New York
MEA 116-03-M
• Actual R-value – 22
City of Los Angeles
RR25418
• Dynamic R-value equivalent of 32 or greater when including
Wisconsin
200715-I
the entire wall assembly, calculating the effects of thermal
CCMC
13107-R
mass, low air infiltration and thermal wicking
AIA/CES
Registered Provider #J-143
• Air changes per hour – .04 - .09
ASTM
E119, E84, C578
• Savings on heating and cooling costs – 50% - 80%
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i F O R M
®
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D E T A I L S
Straight iForm Specifications
Sample Detail
9" Straight Form
FORM WIDTH
LENGTH
CONCRETE
WIDTH
RETURN
9" FORM
11" FORM
13" FORM
15" FORM
17" FORM
48"
48"
48"
48"
48"
4"
6"
8"
10"
12"
N/A
N/A
N/A
N/A
N/A
SURFACE AREA
5.33 SQ. FT.
5.33 SQ. FT.
5.33 SQ. FT.
5.33 SQ. FT.
5.33 SQ. FT.
CONCRETE VOLUME
1 YARD FILLS
15.1 FORMS
10.0 FORMS
7.5 FORMS
6.0 FORMS
5.06 FORMS
Extended 90º Corner Form Specifications
Sample Detail
13" Extended
90º Corner Form
1
2
1. H-Bracket Design: Unique H-bracket gives a
horizontal connector for more fastening points
and increased strength. Ties are double stacked
allowing for block to be cut in half and reused.
2. Full Height Fastening Strips: Full height
continuous furring on the corner’s edge for easy
attachment of finishes.
4
FORM WIDTH
LENGTH
CONCRETE
WIDTH
RETURN
9" FORM*
9" FORM
11" FORM
13" FORM
15" FORM
17" FORM
31"
25'
33"
35"
31'
39"
4"
4"
6"
8"
10"
12"
19"
13"
21"
23"
19"
27"
CONCRETE VOLUME
1 YARD FILLS
SURFACE AREA
5.55 SQ. FT.
4.22 SQ. FT.
6.00 SQ. FT.
6.44 SQ. FT.
5.54 SQ. FT.
7.33 SQ. FT.
17.8 FORMS
25.0 FORMS
11.3 FORMS
8.1 FORMS
8.3 FORMS
5.0 FORMS
*Not available with H-Bracket
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45º Corner Form Specifications
Sample Detail
9" 45º Corner Form
FORM WIDTH
LENGTH
CONCRETE
WIDTH
RETURN
9" FORM
11" FORM
13" FORM
22"
22"
22"
4"
6"
8"
10"
10"
10"
CONCRETE VOLUME
1 YARD FILLS
SURFACE AREA
3.55 SQ. FT.
3.55 SQ. FT.
3.55 SQ. FT.
25.5 FORMS
16.5 FORMS
12.2 FORMS
Ledge Form iForm Specifications
Sample Detail
11" Ledge Form
FORM WIDTH
LENGTH
CONCRETE
WIDTH
RETURN
11" FORM
13" FORM
48"
48"
6" + 4-1/2"
LEDGE
8"+ 4-1/2"
LEDGE
N/A
N/A
CONCRETE VOLUME
1 YARD FILLS
SURFACE AREA
5.33 SQ. FT.
5.33 SQ. FT.
7.7 FORMS
6.1 FORMS
Taper Top Specifications
Sample Detail
11" Taper Top Form
WIDTH
LENGTH
CONCRETE WIDTH
SURFACE AREA
CONCRETE VOLUME
1 YARD FILLS
11" FORM
13" FORM
48"
48"
6" + 1-7/8" LEDGE
8"+ 1-7/8" LEDGE
5.33 SQ. FT.
5.33 SQ. FT.
9.1 FORMS
7.0 FORMS
T-Form Specifications
Sample Detail
Short and Long
T-Form
FORM WIDTH
LENGTH
CONCRETE
WIDTH
RETURN
T-FORM SHORT
11" FORM
T-FORM LONG
11" FORM
48"
48"
6"
6"
4"
16"
SURFACE AREA
5.33 SQ. FT.
5.33 SQ. FT.
CONCRETE VOLUME
1 YARD FILLS
8.9 FORMS
7.3 FORMS
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High Performance With Exceptional Value
Reward’s eForm® provides an affordable ICF option with the same strong,
universal design expected from the Reward product line.
Why Choose eForm?
The “e” refers to construction efficiency, and that is exactly what the eForm
delivers – you will use less concrete and the form widths are designed to fit
dimensional lumber. Designed to meet or exceed building code
With eForm, Safety
and Efficiency Are Built In
requirements, eForm offers you the versatility you need to cost-effectively
Fire Safety
achieve maximum results.
An Omega Point Laboratory Listed Product ASTM E84
• Toxicity – 24
®
The eForm provides an en economically efficient product line for any type
• Flame spread – less than 25
of residential application. From custom homes to multifamily complexes,
• Smoke development – less than 450
®
eForm delivers solid wall construction that brings confidence to builders
and owners alike
• Modified EPS bead, self extinguishing, but when burning,
emits less than half the toxins of burning wood
eForm Specifications
Storm Safety
Reward’s eForm® line offers an extensive list of ICF products in sizes to
• Can be designed to withstand winds in the upwards of
®
200 miles per hour
match your building needs.
eForm Comes In Two Widths
• 9.25-inch
• 11.25-inch
And In Four Different Configurations
• Performs well in seismic zones
Environmental Safety
• No HCFCs or CFCs emitted during the manufacturing process
• Forms are recyclable
• Straight
• 45º Corner
• No off-gassing, fumes, odors, toxins or formaldehyde
• 90º Corner
• Ledge Form
• Contribute to LEED in 6 topics – up to 36 points
• Sound Transmission Class (STC) of 41-65 for reduction of
Building Code Approval
• ICC-ES #ESR-1552
• Florida Product Approval: FL1743-R2
• Wisconsin UDC #200715-I
• Miami-Dade County 08.0805.19
outside noises
Energy Efficiencey
• Actual R-value – 16.5
• Dynamic R-value equivalant – 32+ when including the entire
wall assembly, calculating the effects of thermal mass, low air
Note: The ICC ES Report documents compliance to the 2009 International
Residential Code and the 2009 International Building Code. These products are
covered by U.S. Patent #7,409,801.
infiltration and thermal wicking
• Air changes per hour – .04 - .09
• Savings on heating and cooling costs – 50% - 80%
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e F O R M
Page 9
®
D E T A I L S
Straight eForm Specifications
Sample Detail
9 1⁄4" Straight Form
FORM WIDTH
LENGTH
CONCRETE
WIDTH
RETURN
SURFACE AREA
CONCRETE VOLUME
1 YARD FILLS
9.25" FORM
11.25" FORM
48"
48"
5.5"
7.5"
N/A
N/A
5.33 SQ. FT.
5.33 SQ. FT.
11.0 FORMS
8.1 FORMS
Sample Detail
90º Corner Form
FORM WIDTH
LENGTH
CONCRETE
WIDTH
RETURN
SURFACE AREA
CONCRETE VOLUME
1 YARD FILLS
9.25" FORM
11.25" FORM
31"
33"
5.5"
7.5"
19"
21"
5.33 SQ. FT.
5.33 SQ. FT.
13.0 FORMS
9.1 FORMS
Sample Detail
45º Corner Form
FORM WIDTH
LENGTH
CONCRETE
WIDTH
RETURN
SURFACE AREA
CONCRETE VOLUME
1 YARD FILLS
9.25" FORM
11.25" FORM
26"
27"
5.5"
7.5"
14"
15"
4.44 SQ. FT.
4.67 SQ. FT.
14.4 FORMS
10.4 FORMS
Ledge Form eForm Specifications
Sample Detail
Ledge form
FORM WIDTH
LENGTH
CONCRETE
WIDTH
RETURN
SURFACE AREA
CONCRETE VOLUME
1 YARD FILLS
9.25" FORM
48"
5.5"
N/A
5.33 SQ. FT.
8.0 FORMS
7
M O R E
T H A N
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F O R M S
From foundation to finish, Reward Wall Systems’ patented family of products
helps you get the job done more efficiently. Combining industry feedback with
the creativity of the Reward product design team, we offer an impressive
array of ICF product innovations that have been developed including:
®
Reward’s xLerator – the only product of its kind in the industry and first one
to meet ACI 318 guidelines – is a patented ICF ledge reinforcement system
that offers unmatched versatile performance ideal for supporting brick and
stone exterior finishes, as well as slabs, floors and other structural features.
The one-piece wire reinforcement piece simply drops into the pre-formed slot
in Reward’s ledge and taper top form.
There’s never been a faster way to meet deadlines and building code
2
1
requirements, all while significantly reducing labor costs and delays
associated with pre-bent stirrups or in-field rebar reinforcement. Other
benefits include:
• Drop & Go – Fully engineered ledge system allows you to easily
place the ledge form, drop in the xLerator reinforcement piece and
fill with concrete.
• ACI 318 Compliant – ONLY xLerator meets ACI 318
3
guidelines for ICF ledge reinforcement.
• Weather Resistant – Galvanized to protect from
corrosion for lasting durability.
• Fully Engineered – Comes complete with full
engineering details for multiple applications.
• Maximum Strength – Reinforcement in every corbel.
8
• Versatile – Available for both iForm and eForm product lines.
1. Ledge form with xLerator
®
2. xLerator closeup
®
3. Mitered Ledge Corner
Covered by U.S. Patent #7437858
t i e K e y
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®
®
Designed by Reward Wall Systems, the tieKey anchor is the only
patented ICF masonry anchor in the market. The easy-to-install
cast-in-place, adjustable masonry tie anchor embeds into the
concrete wall formed by the Reward ICF. This award winning
product was designed to provide the strength and security
required when installing brick or stone veneer finishes.
See how the tieKey has been put to the test:
• Third party tested for tension and compression strength.
• Simplifies the installation of brick or stone exterior finishes.
• Adjustable wire tie accommodates construction tolerances and
allows for larger differential movement for the brick finish.
• Provides a strong resistance to negative and positive
lateral forces.
• Available in two materials: hot-dipped galvanized steel or
stainless steel.
• The World of Concrete’s Most Innovative
Products Award in 2007.
ding
t Pen
aten
P
.
U.S
®
Pictured below: Hugo, MN
9
B R A C I N G
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S O L U T I O N S
Reward offers two types of bracing solutions to allow the contractor to
build Reward walls fast and straight while ensuring a safe work
environment and a professional job site appearance.
No matter how tall your walls, Reward has a system that is up for the
job. For standard height walls (up to 24 feet), Reward’s rBase® will
offer superior results.
Reward’s rBase Systems Offer:
Tall Wall Bracing:
Convenient Transport – The aluminum and steel bracing systems
In tall wall structures (above 24 feet), our stand-off bracket with the rBase
are easily assembled and disassembled for convenient transport from job
strongback, compatible with masonry scaffolding, is choice among tall
site to job site.
wall professionals.
Speed – Contractors will enjoy faster stacking times – without
compromising the quality of the job.
Quality Performance – With rBase you can be sure your walls are
plumb and aligned at every stage of the project.
Cost-Effective – Adjustable, durable and reusable, rBase saves you
time and money.
Crew Safety – rBase conveniently doubles as scaffolding, maximizing
the safety of your crew.
10
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E S T I M A T I N G
I C F s
For total project estimation either access Reward’s estimating program online
or call Reward’s construction services department at 800-468-6344. For a
quick calculation of the number of forms your project will need, use the ICF
tables in this catalog and the steps shown below. Here are a few items to
consider before estimating.
Wire Hooks
• Wall height, number of stories, grade applications
The wire hook from Reward is available in two sizes, and can be used
• Number of corners, windows, doors, special angles and brick ledge
to secure forms together either vertically or horizontally. The ideal
• Below and/or above grade application
applications are for securing the bottom course to ensure following
courses have a tight base (horizontal) and for locking down ledge
Make The Calculation
forms and the top course before the pour (vertical).
1. Information to obtain from the plans and specifications to estimate.
• 12" and 17" available
• Both hooks can be used with either the Reward eForm or iForm
• Hooks can be easily repositioned or moved
• No tools needed
• Conserve materials and save time on the jobsite
• Reduces hassle and mess of foam glue
LENGTH AND HEIGHT OF WALLS
2. Using the formula below, calculate the total square footage of the
walls (exterior only) to be formed.
LENGTH X HEIGHT = SURFACE SQUARE FOOTAGE
3. Determine the number and dimensions of the window and door openings.
Calculate the total square footage of openings (A).
4. Determine the number of corner forms. Height of the wall (inches) divided
Pictured below: Watertown, MN
by 16 = number of forms per corner. Number of forms per corner x
number of corners = total number of corners.
5. Calculate the square footage of the corners (B) by multiplying the total
number of corners by the square footage of the corner used.
6. Determine the square footage for straight forms (C) by subtracting the
corner square footage (B) and the square footage of the openings (A)
from the total surface square footage.
Total Surface In Sq Ft
— Openings In Sq Ft (A)
— Corners In Sq Ft (B)
Straight In Sq Ft (C)
7. Straight forms needed. Calculate by dividing the surface area square
footage (C) by the square footage of the form you are using.
This table is for general estimating purposes only. Reward Wall Systems, Inc. assumes no responsibility for your
actual overall job costs.
11
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Product Manufacturing
and Distribution
Page 14
iForm
9" iForm
Average Truckload 768 Forms
Typical Truck: 64 Cubes Per Truck
672 — 56 Cubes of Straight Forms (12 Forms Per Cube)
96 — 8 Cubes of Corner Forms (12 Forms Per Cube)
11" iForm
13" iForm
15" iForm
Green = iForm
Purple = eForm
How Does Reward Ensure the
Most Dependable Shipping
in the Industry?
iForm® and eForm® are produced in a number of plants all across the
country – all of which maintain high levels of inventory. Having such a
diverse arrangement of manufacturing sites means our forms can be
delivered to your jobsite quickly and efficiently, no matter where you or
your project may be located.
17" iForm
xLerator
11" and 13" Taper Top
12 Per Bundle
16 Per Bundle
Ships Along with Forms
11" and 13" Ledge Form
9 Per Bundle
Added benefits include:
Corner Dowel
T-Form
11" T-Form
6 Forms Per Cube
• Freight cost savings
• Increased likelihood to meet or exceed your construction schedule
• Use less fuel to deliver your forms
We continually refine our ordering process to increase accuracy and
ensure seamless delivery. Our customer service department staff is
committed to getting the product to you. We understand how
detrimental waiting for forms can be – delaying the construction
schedule, which is exactly why we strive to maintain the quickest
delivery times in the ICF industry.
Quality Products Every Time
Not only do we deliver when you need your product, but we deliver
quality products every shipment. Reward holds its manufacturing
partners to the highest standards with rigorous quality control measures.
12
eForm
9.25" eForm
672 – 56 Cubes of Straight Forms (12 Forms Per Cube)
96 – 8 Cubes of Corner Forms (12 Forms Per Cube)
11.25" eForm
576 – 48 Cubes of Straight Forms (12 Forms Per Cube)
48 – 4 Cubes of Corner Forms (12 Forms Per Cube)
xLerator
9.25" Ledge Form
9 Per Bundle
*Based on trailer size: 53ft long, 102" wide (8.5 ft), 109" high (9 ft). Some products are not
available from all manufacturing facilities. For more details, please inquire with customer
service at 1-800-468-6344.
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Page 15
Why Choose
I N S U L A T I N G
Strength and Safety
ICF homes and buildings are safer than
C O N C R E T E
F O R M S ?
1
conventionally built structures, due to the steel
reinforced concrete. This creates a building
that, above all, provides a safe shelter for
occupants. Reward ICFs have been shown to
withstand hurricanes and tornados with winds
up to 200+ mph as well as projectile debris
traveling over 100 mph. All of Reward's ICFs
are approved for combustible and noncombustible construction, and they have up to
a 4 hour fire rating.
1. Fire Damaged ICF Home:
This fire started in the wood-framed garage
overnight. Luckily, Reward ICFs walls slowed
the fire spread, allowing ample time for the
family to escape and salvage the rest of their
home and belongings.
2. F3 Tornado in Stoughton, WI:
2
A tornado took a direct path through a
neighborhood, demolishing everything in its
path – except a lone standing Reward ICF
home being constructed.
Pictured above: Stoughton, WI
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Why Choose
Page 16
I N S U L A T I N G
Appreciate The Comfort
Feel the difference of an ICF building. With a tight
C O N C R E T E
1 Hotel with ICFs
building envelope, not only will it experience cleaner
air, it will reduce the air changes keeping the inside
temperature at a desired level and eliminating drafts
and hot/cold spots.
Hear the difference of an ICF building. ICFs are
ideal for owners wanting a quiet, distraction free
Stick Built
environment. Our ICF wall assemblies have been
tested to show STC ratings of 41 to 65 depending
upon the ICF form size and interior or exterior finish.
1. Hotel Thermal Imaging:
3rd party imaging estimated a temperature
change to be <2º.
2. 3,500 Square Foot Two-Story Home:
2 ICF Home
The estimated temperature change to be <2º.
The average heating bill is $80.
Stick Built
14
F O R M S ?
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Page 17
Faster Construction Schedules With
Reward’s 5-1 ICF Wall
Faster Construction
Reward ICFs are a 5-in-1 wall assembly,
essentially combining five different trades all
in one system. Reward ICF walls can hasten
the speed construction cycle by completing:
1. Structural Wall: Reinforced Concrete
• On site consulting ensures that crews
are comfortable building with ICFs.
• Reward’s product manuals, detail
• Blocks are stacked course by course
on top of a concrete footing.
• Spaces for doors and windows are
drawings and technical experts are
left open and braced to prepare for
available to help create a building that
concrete
will perform at the level you envision.
2. Insulation: Total of 5" of EPS with an
actual R-Value of 22
3. Air Barrier: Solid monolithic wall has
no air leakage
4. Vapor Retarder: PERM rating
of 0.2 – 0.3
5. Furring: Attachment strips embedded
in the foam
Design Flexibility
Reward ICFs offer the versatility to fit any
floor plan you can imagine. They allow the
• Preparations for floors and other
• The thick concrete core blocks sound,
interior features are made while forms
allergens, and heat transfer for a
are braced for the concrete pour.
more comfortable living environment.
• Concrete is poured in several lifts to
ensure walls stay straight and even.
flexibility to achieve curved walls, archways
and an array of interior and exterior
finishes, all while incorporating the strength
of concrete.
• The strength of the full length furring
strips makes for easy application of
• Any exterior finish can be used, from
brick to stucco.
interior finishes and fixtures.
• Utilities are installed by cutting a
channel into the foam and inserting the
plumbing and electrical components.
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Page 18
Going Beyond The Block
Here at Reward we take pride in our ability to serve our customers before,
help with our library of data, documentation, and prescriptive tables. Our
during and after the sale. Our customer-centered principles of service result
engineering support team is here to help take the mystery out of the
in satisfaction and repeat business. When you build with Reward, you will
technical side of building with ICFs.
get more than versatile, easy-to-use products delivered in a timely fashion –
we will go “beyond the block” to provide you with the best customer care
On-Site Support – At Reward we don’t just sell you the forms and
and support in the ICF industry.
send you on your way. We are proud to have product application
Leadership – For almost 20 years we have worked to develop strong
specialists available as a training resource on-site, on the phone or by
relationships where we can prove our industry expertise and leadership.
Our knowledge and experience have been put to the test allowing our
Building Codes – We will provide you with current code approvals
management team to be refined into a group ready to confront industry
and product ratings, all of which have been documented and verified by
challenges and offer solid solutions.
third-party agencies. Whether your code questions are in the planning or
Design Support – We offer assistance with detailing ICF wall
design stage or at the permit approval stage, our experts will help you
assemblies, meeting R-value objectives, contributing to LEED certification
and designing for building code compliance. Our design support team is
Marketing – Our first-class marketing department attracts and educates
continually working to create new and improved design tools, such as our
your potential customers through media placement in national trade
CAD drawings and BIM objects specially formatted for architects and
publications. Along with strong branding efforts, they provide a wide range
designers to design with Reward ICFs.
of marketing support such as promotional brochures, pre-designed ads,
Technical Services – Reward has 3rd party testing data and reports
access to ICF home plans and home show materials, just to name a few.
to share on all ICF performance issues. We offer a wealth of engineering
16
email to answer your installation questions.
prevail.
P R O J E C T
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Page 19
P R O F I L E
The Passive House in the Woods – North Hudson, WI
The Passive House in the Woods is certified by the US Passive House Institute to a level of
energy efficiency attained by less than a dozen homes in the US and the first of its kind in
Wisconsin. It is designed to be Site Carbon Neutral and incorporate both photovoltaic and
solar thermal systems as well as interior finishes that are sustainable and healthy.
Features and Facts:
• 1,940 sq ft
• 3-bedroom
• Two-story single family home
• Walk-out basement level and a rooftop terrace
• 11" iForm, 5,500 sq ft of ICF Wall
• Envelope includes high insulation
• Slab R-value of 60
• Wall R-value of 70
• Roof R-value of 95
• No furnace or boiler
• PEX tubing loop field
• 3kW electronic in-floor heat mat system
• 4.7 kW photovoltaic system
• 40 ft² solar thermal array
Contact Cemstone for additional project profiles on ICF Structures.
Photos courtesy of Chad Holder Photography.
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Page 20
Your local distributor of Reward Wall Systems
2025 Centre Pointe Blvd.
Suite 300
Mendota Heights, MN 55120
1-800-CEMSTONE • 651-688-9292
www.cemstone.com
New Standards for Sustainability?
Copyright ©2011 Reward Wall Systems, Inc. Product Catalog 2011 Printed in the USA

Product Catalog

Transcription

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