Service and Parts Evolution Electric Manual for ESPEK

Transcription

SERIAL #
MODEL #
EVOLUTION ELECTRIC
MANUAL FOR
ESPEK
IMPORTANT WARRANTY INFORMATION:
For product warranty activation, the Product Registration Form must be submitted to
AccuTemp Products, Inc. after installation of the appliance.
Product Registration Form
These installation instructions have been prepared for qualified electric equipment
installation personnel, who should perform the installation, initial field start-up and
complete the equipment adjustments described in this manual.
SP8017-1007
ACCUTEMP PRODUCTS, INC. · 8415 N. CLINTON PARK · FORT WAYNE, IN 46825 · 800.480.0415 · www.accutemp.net
Table of contents
Table of contents
1
Document history
1
Safety warnings Definitions
2
INSTALLATION
3-4
OPERATION
6-10
BASIC TROUBLESHOOTING
11
SERVICE INFORMATION
12-22
SCHematics
23-30
Service parts
31-39
WARRANTY
40
Document history
CURRENT
REVISION
1007
SP8017-1007
Date
8-31-10
Prior
Revision
N/A
DATE
CHANGE
Initial release of manual
EVOLUTION ELECTRIC STEAMER
PAGE 1
SAFETY WARNINGS
SYMBOL DEFINITIONS
Symbols are used to attract your attention to possible
dangers. They are only effective if the operator uses
proper accident prevention measures. Some of the
symbols are boxed text, while other maybe just
picture icons. Please give this information the respect
they deserve for safe operation.
WARNING TEXT BOXES
Symbols
Below are the definitions of the symbols used in
the manual
ALERT
Notifies the reader of an important message or
warning, usually safety related
Below are definitions of the warning text boxes:
DANGER
Indicates a imminently hazardous situation which,
if not avoided will, result in death or serious
injury
•
INFORMATION
Notifies the reader of an important information.
WARNING
Indicates a potentially hazardous situation which,
if not avoided will, will result in death or serious
injury
Caution - Hot
CAUTION
Indicates a potentially hazardous situation which,
if not avoided will, will result in minor or moderate
injury
NOTE
Caution - HIGH VOLTAGE
EARTH GROUND
Advises reader of information or instructions vital
to the operation or maintenance of the equipment
SP8017-1007
PAGE 2
INSTALLATION
UNPACKING
This appliance was carefully inspected before
shipment from the factory. The transportation
company assumes full responsibility for safe delivery
to the customer until customer acceptance of the
package. Careful inspection of the packaging and the
appliance should be completed before acceptance from
the transportation company.
Only qualified service technicians/electricians should
preform the installation to ensure that all electrical
and safety requirements are met and that all wiring
and plumbing installations is preformed in accordance
with all national, state and local codes.
The installation must conform with local codes, or in
the absence of local codes, with the National Electric
Code.
Location and Placement
The appliance must be placed on the special designed
supplied stand. Clearance must be maintained for
proper operation and access to the circuit breaker
inside the power pack. See Fig. 1 & Fig 2
7”
Fig 2
CAUTION
This appliance is extremely heavy. For safe
handling, the installer should obtain help
as needed or employ appropriate material
handling equipment to remove appliance
from it’s packaging and move it into its final
location.
EQUIPMENT CLEARANCE
1”
1”
Fig 3
LIFTING HANDLES
Appliance LIFTING
Fig 1
SP8017-1007
Appliances are heavy enough to require
additional manpower or powered assistance
when installed on the stand. This model
Evolution Electric appliance incorporates front
and side lifting handles that must be used to
lift the appliance on to the stand. This table
has retaining brackets that the appliance
flanged feet must slide into to secure it to the
table. See Fig 3
PAGE 3
INSTALLATION
WARNING
LEVELING
This appliance must be installed in a level condition. An out of level condition may cause erratic
operation and damage. Damage of this kind is
not covered by the limited warranty.
Only personnel qualified to work with electricity
should install this equipment. Improper
installation can cause personal injury or damage
to the equipment.
ELECTRICAL INSTALLATION
This appliance is designed with a power pack for
The appliance is leveled by screwing in and out
the four flanged feet while using a spirit level front connection to line power or a generator.
If connecting to a generator make sure to
to back and left to right.
unplug the power to the appliance and turn
The flanged feet of the appliance are easier to
off the circuit breaker in the appliance power
adjust if they are not interlocked into the retainpack. The appliance can be plugged back in
ing brackets of the stand. However than can be
adjusted if interlocked into the retaining brackets after the generator power output has stabilized.
Once plugged back in turn the breaker to the on
of the stand
position.
ELECTRICAL REQUIREMENTS
The AccuTemp Evolution Electric appliance has
been designed, manufactured and tested to meet
or exceed the Underwriters Laboratories
safety standards. To ensure safety is
maintained in your installation, it is important that
the following paragraphs are understood before
attempting to apply power to your appliance.
If there is any doubt as to whether your supply
receptacle is of the correct voltage, amperage, or is
properly grounded, consult a qualified electrician
or serviceman.
POWER REQUIREMENTS AC power
requirements are listed on the data plate located
on the left side access panel on all Evolutions.
This appliance should never be connected to a
circuit operating at more than 150 VAC to ground
and should always be connected to an individual
branch circuit. Make sure the voltage at the
supply receptacle is within ±10% of the voltage
listed on the Evolution data plate. Connection
to any other voltage may permanently damage
your appliance or cause premature component
failure. Damage of this type is not covered under
the product warranty. Each Evolution Electric
appliance for ESPEK comes equipped with a
power pack with a internal breaker that is rated
for the power requirements of each appliance.
Damage caused by removal or modification of
pf the power pack is not covered by appliance
limited warranty.
SP8017-1007
DANGER
This appliance Must be properly grounded, in
accordance with all National, State and local
electrical codes.
GROUNDING INSTRUCTIONS
Grounding provides a path for electric current to
reduce risk of shock. This product is equipped with a
power pack. The power pack must be plugged into a
receptacle that is properly installed and grounded in
accordance with all National, State and local electrical
codes or in the absence of local electrical codes with
the National Electric Code, ANSI/NFPA 70, or the
Canadian Code, CSA C22.2 as applicable. Under no
circumstances shall the plugs grounding prong be cut
or bent to fit a receptacle other than the one specified. Do not use any adapters.
DANGER
Any in-field modification made that bypass the
safety features of this appliance will result in
serious injury or death.
WARNING
Any in-field modifications made without written
authorization from AccuTemp Products, Inc. will
void all written and oral warranties.
PAGE 4
OPERATIONS
OPERATING INSTRUCTIONS
Operator display
& Keypad
door latch
drain valve
Front Lift handles
Adjustable flanged feet
SP8017-1007
Side Lift handle
PAGE 5
OPERATIONS
OPERATION
Operator Display
Pre-Heat mode displayed
Timer
Cook or Hold
Increase Time
Display Temperature
Decrease Time
On/Off
Fig. 6
Over
Temperature
Lamp
Low Water
Lamp
Fig. 8
High Water Lamp
EVOLUTION GAS STEAMER OWNERS MANUAL
SP8017-1007
PAGE 6
OPERATIONS
SAFETY WARNINGS
WARNING
When accessing the cooking chamber , be sure to always stand back while slowing opening the door
to allow the chamber to vent off the steam. Never reach into the cooking chamber before it has
completely vent off the steam
Never reach into the cooking chamber or handle hot items without wearing the proper hot gloves.
Steam coming out of the holes on the right side of the cooking chamber is invisible and can cause
severe burns
Never use wet or damp gloves as moisture can conduct heat quickly.
Never reach into the cooking chamber or handle hot items without wearing the proper hot gloves.
Steam coming out of the holes on the right side of the cooking chamber is invisible and can cause
severe burns
Keep the floor in front of the equipment clean and dry. If spills occur, clean immediately to avoid
potential injuries.
CAUTION
Do not manually fill water above the water level mark on the left side of the cooking chamber.
Do not use abrasive materials, such as wire brushes, metal scouring pads or to clean the cooking
chamber bottom.
SP8017-1007
PAGE 7
OPERATIONS
PREHEATING ( Fig 5 )
1. Depress the On/Off Key to turn on the
appliance. The display will indicate PrE.
2. Once the appliance is preheated and ready
to cook, the display will indicate
3. COO (Cook Mode) or HLd (Hold Mode).
4. Depress the DISP TEMP button to display
the current cooking chamber temperature.
Fig 5
COOKING ( Fig 6 )
1. Depress the COOK/HOLD button to select the
Cook Mode (COO).
2. Open the door and place food into the
cooking chamber. Shut the door.
3. Cooking begins immediately.
4. Timer — Depress the TIMER button and
depress the ARROW keys [▲ or ▼]until the
desired time is displayed. The timer starts
automatically. At the end of the timed cycle, a
beeper will sound.
5. Depress the DISP TEMP button to display
the current cooking chamber temperature.
Fig 6
HOLDING ( Fig 7 )
In “Hold” the appliance temperature is set for
180° F from the factory. The hold temperature
can be changed to a single value for
temperatures ranging from150° F to 190° F. See
page 14 for programming this function.
Hold can also be used during downtimes to save
energy and water while keeping the appliance
preheated.
1. Depress the COOK/HOLD button to select the
Hold Mode (HLd).
2. Open the door and place food into the
cooking chamber. Shut the door.
3. Food will be held at the preset holding
temperature. The factory default setting is set
at 180° F.
4. Depress the DISP TEMP button to
display the current cooking chamber
temperature.
SP8017-1007
Fig 7
PAGE 8
OPERATIONS
PARTIAL LOADS
The Evolution is designed to cook quickly with exceptional pan-to-pan uniformity on full loads of food.
Excellent pan-to-pan uniformity can be achieved with partial loads if the pans are optimally placed in
the appliance. For partial loads using 2½” deep pans, the top position in the appliance is used first
followed by the second pan placed in third pan position from the top and then the third pan in the fifth
pan position from the top. Placing the pans in these positions will optimize the cooking time and panto-pan uniformity. See Fig 4
1st PAN
2nd PAN
3rd PAN
Fig 4
DAILY PREPARATION FOR USE - CONNECTIONLESS MODEL
Preparing the Evolution Connection-Less model for use each day requires very little time and effort.
Simply verify that the appliance is clean, the drain valve is in the closed position and the cooking
chamber is filled with approximately 2½ Gallons of tap water. Close the door and push the ON/Off key
on the keypad. The water level will need to be monitored and filled as required. Do not use the low
water warning lamp as the indicator to check the water level as this can damage the appliance over
time.
SP8017-1007
PAGE 9
OPERATIONS
WARNING
CLEANING - CONNECTIONLESS
DAILY CLEANING
1. Turn the appliance off and wait for the
appliance to cool.
2. Open the drain valve and allow the cooking
chamber to drain completely. Remove the
pan rails and steam collector (Fig 9) Wipe
the inside of the cooking chamber, water
sensors, pan rails and steam collector with a
clean cloth. Clean the door gasket, inside of
door and front face of the cooking chamber.
3. Install the steam collector and pan rails.
Once the water in the drain pan has
sufficiently cooled empty the drain pan
wipe down and replace . Leave the door
open overnight.
Warning: Do not use a water jet or
pressure washer to clean the appliance
Pan Rail
WEEKLY CLEANING
1. Close the drain valve and add 1 cup (8
ounces or 0.24 liters) of white vinegar to the
cooking chamber and fill with approximately
2½ Gallons of tap water , shut the door and
turn the appliance on.
2. After 15 minutes, turn the appliance off and
allow the appliance to cool. Open the drain
valve and allow the cooking chamber to drain
completely.
3. To rinse close the drain valve, fill with
approximately 2½ gallons tap water , close
the door and start the appliance Cook Mode.
Let it run for 15 minutes, turn the appliance
off and allow the appliance to cool. Open the
drain valve and allow the cooking chamber
to drain completely.
4. Remove the pan racks, steam collector and
steam distributor for cleaning. Clean the
water sensors with a non-metallic cleaning
pad. Wipe the inside of the cooking chamber,
water sensors, pan rails (Fig 9),steam
distributor (Fig. 9), steam collector (Fig. 9).
Steam Collector
Appliance Distributor
5. Install the steam collector first, resting the
steam distributor on top of the collector align
the retaining fasteners and hand tighten
and then install the pan rails. Leave door
open overnight.
SP8017-1007
Fig 9
PAGE 10
BASIC TROUBLESHOOTING
WARNING LIGHTS
LOW WATER — The appliance is low on water or
the water sensors need to be cleaned.
HIGH WATER (CONNECTED MODELS ONLY)
Not Utilized on this model
OVER TEMP — The appliance has overheated.
It may have run out of water. Carefully open the
door, allowing steam to escape and then check
the water level in the bottom of the appliance
If it is nearly empty, Clean the water level sensor
probes (white buttons) located in the front left
corner and the wall immediately around them
being careful not to get burned (protective
gloves are strongly recommended). Refill the
appliance with 2 1/2 gallons of tap water and
restart
If the appliance has plenty of water, allow it
to cool. This normally takes a few minutes.
When the Over Temp light goes out, restart the
appliance.
Food Is Over Cooked
Check that the proper cook time is being
used.
Food Is Under Cooked
Make sure you are using adequate time
a. Extra time may be required if pans are
covered or if product is left in plastic bags
or similar packaging.
Make sure the door is closed. When the
door opens the heat is turned off until it
is shut
Make sure the appliance is in the Cook
Mode; Push the Display Temperature
button to ensure the appliance is at the
boiling point of water taking into account
your elevation above sea level. If it isn’t
the appliance maybe in the Hold Mode.
Variations in temperature can also be
caused by frozen product just being put in or
with the connected model a fresh measure
of tap water was activated. These will
shortly come up to temperature as long as
the door is closed.
SP8017-1007
Food Is Under Cooked
Try using perforated pans as they allow steam
to penetrate from all directions, maximizing
heat transfer and giving you the shortest
cooking times. Try distributing the product
more evenly within the appliance and or pans,
if possible.
Make sure the water drain valve on the front
of the Evolution is tightly closed.
The appliance may appear to be cooking
normally if the valve is slightly open but
efficiency may be compromised.
Check the door seal for food debris. Food
debris on the face of the door seal or under flap
may cause appliance to appear to be cooking
normally but efficiency may be compromised.
Nicks or cuts in the door seal may also cause
inefficient cooking.
Appliance won’t come on
Verify that the breaker in the power pack is in
the active position
Verify that the power pack is plugged in
Appliance doesn’t heat
If the operator’s display doesn’t light up, See
section“ Appliance won’t come on”.
Verify the appliance door is closed, as the
heat won’t turn on if the door is open.
Steam comes out the door
Verify that the door is completely closed and
latched.
If the appliance was just filled with water,
wait a minute to see if it stops. After the
appliance is refilled with water it is normal
for some steam to come out the door for a
brief amount of time, usually less than one
Appliance Temperature is low
Make sure door is closed
Verify that the low water light isn’t on
Verify the appliance is in the Cook Mode not
the Hold Mode
PAGE 11
SERVICE INFORMATION
SP8017-1007
PAGE 12
TROUBLESHOOTING
SYMPTON
Appliance will not come on
Appliance will not heat
POSSIBLE CAUSE
EVALUATION
Breaker is tripped
Reset breaker
Transformer
Check for proper incoming voltage to the primary
side and 24V on the secondary side.
Fuses
Check for continuity.
Over-temp switch
Check between the common wire, terminal # 6 on
the control relay and the brown wire after the fuse.
Control panel not responding.
Check for 24VAC incoming power at pins J2-1
and J2-2. Check for out put at pins J7-3 & J7-4 24VAC ON/OFF
Door is not shut
Shut the door and make sure the handle is
latched.
Control panel
Check output 1 to solid state relays. 22-32VDC @
40ma. Output 2 = 5 amps.
Contactor
Check for outgoing voltage
Solid state relays
Heating element
Check for output at pins
J7-1 & J7-2
- 24VDC or visually verify green led on solid state
relay is on. If it is on , verify amperage reading on
all three phases.
Check for continuity at the heater leads
Pressure Switch
Presure switch is open. Replace as necessary
Door switch not engaging
Check the door switch for continuity.Check the butt
splices and wire connections for good crimps.
Steam coming out of the door / Pressure Switch
door blowing open.
Make sure there is no moisture in the tube above
the 11 o-clock mark. Ohm out the switch. Remove
the tube and blow into it while checking for
continuity.Check for high ohm reading and make
sure it closes and opens. Replace as needed.
Appliance overfills and shows Hi Water sensors are dirty
Water
Clean sensors with a soapy rag and a nylon
scotch-brite pad.
Poor cooking performance
Use perforated pans whenever possible. See
manual for proper pan placement.
Make sure the lip of the steam collector is behind
the distributor.
Pans
Collector and distributor
Error display on control board
(-1For .-99F)
RTD probe
Appliance settings seem to have Control panel
changed
SP8017-1007
Check for 1000 ohms "385" pins
J3-1 & J3-2.
-1F = open sensor,
-99F = Shorted sensor
Hold the Down Arrow and ON/OFF buttons in
at the same time, release, turn the appliance off
and then back on. This will reset the appliance to
factory defaults.
PAGE 13
SERVICE INFORMATION
Fig 10
PROGRAM MODE
To enter Program Mode for the controller function parameters, depress and hold the Down Arrow
Key and Dispaly Temp Key for 8 seconds.
The control is now in Program Mode for the controller function parameters.
To Reset Appliance, depress and hold On/Off Key, then depress Down Arrow Key. This will force
the appliance to reprogram to default values.
Once the control is in Program Mode, the keypad will operate as follows:
Up Arrow Key - Increase Program Item
Down Arrow Key - Decrease Program Item
Cook/Hold Key - Increase Program Value
Display Temp Key - Decrease Program Value
Timer Key - Exit and Save
See Fig 10
SP8017-1007
PAGE 14
SERVICE INFORMATION
CONTACTOR
The contactor when activated supplies line
voltage to the solid state heater relays.
FUSES
located on the secondary side of
transformer to protect all the control boards
and circuits
Fig 13
Fig 11
1. Unplug the appliance.
2. Remove the sheet metal screws on the left
side panel
3. of the appliance.
4. Remove the red, black and white leads on
both sides of the contactor.
5. Remove coil wires.
6. Remove MOV(s) (Red) noting pin numbers
7. Remove the 6/32” nyloc nuts that secure
the contactor.
8. Reassemble in reverse order.
( See Fig 11)
TRANSFORMER
Is used to stepdown the incoming line
voltage to 24 - 28 vac.
1. Unplug the appliance
side panel of the appliance.
3. Pry the fuses out of the fuse block with a
pocket screw driver.
4. Press new fuse in fuse holder.
CONTROL RELAY
Used only for auto-fill applications.
This relay is activated when the appliance
is power is applied.
Supplies power to the water sense board
and control board.
Fig 14
Fig 12
1. Remove the left side panel.
2. Remove the two mounting nuts and wires.
3. Reinstall the new transformer.
(See Fig 12)
SP8017-1007
2. Remove the 3 sheet metal screws on the
left side panel of the appliance.
3. Mark the wire locations, remove the wire
connections and remove the 6/32” nyloc
nuts that retains the relay in place
PAGE 15
SERVICE INFORMATION
CONTROL BOARD
Human Interface for operation, display and
audio feedback via a off board annuciator.
Sends power (24vac) to the water sensor
board.
Voltage ( 24vac) to the pressure switch and
door switch so they can control the voltage
to the solid state heater relays.
Exclusive control of the solid state relays
when in the Hold mode.
WATER SENSOR BOARD
This board is used in conjunction with the
water sensors to determine water level
so that the correct action can be taken
depending on sensed water level.
Fig 15
1. Unplug the appliance and remove the sheet
metal screws
2. on the left side panel of the appliance.
3. Disconnect the wires and mark the pin
locations.
4. Remove the nylon mounting pins.
(See Fig 15)
Fig 14
1. Remove the left side panel.Remove the
wires leads from the board noting their
locations.
2. Reinstall in reverse order.
(See Fig 14)
Connector
J2-Pin 1&2
J3-Pin 1&2
J7-Pin1
J7-Pin 2
J7-Pin 3
J7-Pin 4
J7-Pin 5
J7-Pin 6
J10 Pin 1
&2
SP8017-1007
Signal
24 vac Control Board Power
RTD Temperature Sensor
Connection
24 VDC
GND (CNTRL)
24 vac
24 vac to water sensor bd
No Connection
No Connection
Off board annuciator connection
WATER SENSOR
Teflon exterior and stainless steel center.
Minerals in the water complete a circuit to
the stainless steel center and appliances
stainless steel cabinet which indicates to
the water sensor board the water level.
Must be kept clean of scale and heavy
grease build up.
Fig 16
2. Remove the 3 sheet metal screws on the
left side panel of the appliance.
3. Open the door and drain all the water from
the chamber.
4. Remove the 8/32” hex nut from the back
side of the sensor with an 11/32” wrench
and remove the wire connection’
5. Use a ¾” wrench to remove the nut on the
sensor. (See Fig 16)
PAGE 16
SERVICE INFORMATION
6. Push the sensor thru the hole from the
backside.
Note: Do not exceed 15 inch pounds when
tightening the sensor mounting nut.
SOLID STATE RELAYS
Turns on the Cast Heater when required
24vdc control signal from the pressure switch
in Cook mode.
In the Hold mode the control voltage is
supplied by the Control board.
Fig 18
RTD SENSOR
Located on the right side of the appliance.
Changes resistance based on temperture to
the control board.
Only used in Hold mode and for temperature
display
side panel of the appliance.
Note. Relays not mounted on a heat sink
should use a heat pad or thermal paste.
(See Fig 18)
DOOR SWITCH (INTERLOCK)
Magnetic reed switch
Fig 17
1. Remove the right, left and top panels.
2. Remove the insulation on the right side.
3. Remove the nut holding the probe end on the
stud.
4. Remove the leads from the Control board.
5. Apply a thermopaste to the probe end.
6. Install new probe making sure the probe end
is flush to the cabinet.
7. Route the wires to the left side in the same
manner as the removed defective probe.
8. Attach the 2 connectors to J3 on the Control
board.
9. Replaced removed panels and test system to
assure displayed temperature matches the
actual water temperature. If not ,offset the
temperture in via programming. (See Page
14 for programming )
SP8017-1007
Turns off the solid state cast heater relay
when the door is opened.
Operates off the ceramic magnet of the
door latch
Wiring in series with the pressure switch
Door Switch
Fig 19
1. Remove the left side panel.
2. Remove the insulation and the two
screws that hold the switch to the cabinet.
(See Fig 19)
3. Reinstall the new switch.
Note: The door switch needs to be
mounted on the same side as the door
handle.
PAGE 17
SERVICE INFORMATION
DRAIN VALVE
Drains water from the cooking chamber.
Manually operated ball valve.
Fig 20
2. Drain all of the water from the chamber.
3. Turn the appliance upside down and
remove the legs and bottom panel.
4. Remove the cover plate by removing the
two self threaded screws.
5. Use a strap wrench to remove the valve.
(See Fig 20)
INNER DOOR REPLACEMENT
Seals the cooking chamber to capture
steam and to build up to 1/2 psi pressure
5. Replace Inner Door
Make sure to slide the door support under
the latch backet on the outer door. Finish by
reversing the instructions above.
DOOR GASKET REPLACEMENT
TOP RETAINER BRACKET
SIDE RETAINER BRACKETS
BOTTOM RETAINER BRACKET
Fig 21
1.Remove Hinge
Covers
3. Remove Bottom
RetainingHinge Screw
SP8017-1007
2. Remove Upper
Hinge Scres
4. Remove Inner Door
1. Remove the inner door (See Inner Door
Removal)
2. Set on a flat surface and remove the 6
retaining brackets by removing the nyloc
nuts.
3. Remove the old gasket.
4. Make sure the new gasket is untangled,
then starting at a corner, stretch the
gasket to the opposite corner. Repeat this
sequence on the other corners until all four
corners are seated. Push the gasket along
the edges to firmly seat onto the inner door.
5. Replace the retaining brackets and replace
the inner door.
(See Fig 21)
PAGE 18
SERVICE INFORMATION
DOOR LATCH REPLACEMENT
4. Check the heating elements for continuity. If
any of the elements are open (no resistance)
the heater needs to be replaced. If none of
them are open, it won’t need to be replaced.
Test the leads labeled 1 and 2. These are
the wires running to the rear of the casting.
Test the leads labeled 3 and 4. These
are the wires running to the center of the
casting.
Test the leads labeled 5 and 6. These are
the wires running to the front of the casting.
Fig 22
1. Remove the inner door (see Inner Door
Replacement)
2. Use a Phillips screw driver and a 3/8” nut
driver to remove the handle from the outer
door
3. Reinstall the new handle making sure the it
is aligned properly with the notches on the
outer door.
4. Tighten nyloc nuts. (See Fig 22)
DOOR REMOVAL
1. Shut the door shut.
2. Remove the hinge covers.
3. Remove the Phillips head screws going
into the cabinet and remove door. (See
Fig 23)
5. Turn the appliance upside down and remove
the bottom cover.
6. Disconnect the wires from the high limit
thermostat and move them out of the way.
7. Remove the insulation covering the bottom
of the appliance.
8. Use a scouring pad to remove insulation
and thread locker from the studs holding the
heater in place.
9. Remove the nuts securing the heater to the
bottom of the appliance and throw them
out. Do not reuse them. Use the new nuts
included in the cast heater kit.
10.Remove the spring washers and fender
washers from the heater. Clean these up to
use later when installing the new cast heater.
11.Swing the heater mounting brackets over the
electrical compartment.They can hang from
the wiring while changing the heater.
12.Cut any wire ties bundling the heater lead
wires with the rest of the appliance wiring.
13.Lift the heater off the appliance. It is easiest
to lift using the lead wire connections. The
heater must be returned to AccuTemp if it is
under warranty.
Fig 23
CAST HEATER REPLACEMENT
1. Turn the appliance off, turn the breaker off
and unplug the power cord and drain all the
water from the appliance.
2. Remove the left side panel on the electrical
compartment.
3. Disconnect the heater lead wires from the
terminal block.
SP8017-1007
14.Clean the bottom of the appliance. All
heat transfer compound must be removed.
When the bottom is clean, check for foreign
material or anything else that would cause
even a tiny gap between the bottom of the
appliance and the heater. Clean it off also.
15.Check the bottom of the appliance with a
machinist rule to assure that the bottom is
flat in the vertical and horizontal planes.
16.Clean the studs so thread locker will adhere
PAGE 19
SERVICE INFORMATION
to them.
17.Lay the new heater on a table with the
smooth side up. Wipe the surface clean and
apply 1.5 ounces of heat transfer compound
to the smooth side of the casting. Use the
paintbrush included with the kit to obtain an
even, uniform coat across the entire surface.
When finished it should look like a heavy
coat of paint, not like a bed of mortar.
Warning: do not pick the heater up by
the lead wires. Doing so may damage the
connections.
18.Set the heater in place on the appliance with
the heat transfer paste in contact with the
appliance bottom. The notch in the heater
casting should be towards the front of the
appliance and the heater wires should be
towards the electrical compartment. Try
not to get paste on the studs when putting
the heater in place. Center the holes in the
casting on the studs.
heater preventing good contact. In this
case, remove the heater and apply more
heat transfer compound.
24. Apply heat transfer compound to the bottom
and stud on the high-limit thermostat and
screw it in the threaded hole on the rough
side of the heater. It should be tight, but only
finger tight. Do not use any tools to tighten
it.
25. Replace the insulation covering the
heater Connect the wires to the high-limit
thermostat. Push the wires into the slit in the
insulation so they don’t rub on the bottom
cover. Push the thermostat connectors down
so they don’t rub either.
26. Reassemble the appliance and connect
the heater wires to the terminal block in the
correct positions.
19.Swing the heater mounting brackets back
over the heater.
20.Place the large fender washers over the
center studs.
21. Place a spring washer over each stud.
Spring washers are conical shaped washers
that flatten out as the nuts are tightened
against them. The spring washers should
point up like a miniature volcano. The
purpose of the spring washer is to allow the
heater to expand and contract with changes
in temperature.
22. Install new nuts on the studs and hand
tighten. Use an inch pound torque wrench
and tighten each nut to 25 inch pounds per
the tightening sequence. (See Fig 24) Do not
over-tighten the nuts! Repeat the tightening
procedure with the torque wrench to check
that each nut is at 25 inch pounds.
23.A bead of heat transfer compound should
have squeezed out around the entire
perimeter of the casting. If it hasn’t, not
enough paste was applied, or there is
something between the appliance and
SP8017-1007
PAGE 20
CAST HEATER
AT1A-3531-X
1
5
CAST HEATER
AT1A-3531-X
2
HEATER MOUNTING BRACKET ASSY.
AT1A-3400-2
WASHER
AT0F-3405-1
3
BELlEVILLE WASHER
AT0F-2663-2
4
NUT, SPECIAL LOCKING
AT0F-3401-1
6
HEATER MOUNTING BRACKET ASSY.
AT1A-3400-1
WARNING:
ALL STUDS MUST BE IN PLACE (24 TOTAL)
ALL THEMOPASTE AND FOREIGN MATERIAL MUST BE
REMOVED FROM BOTTOM OF STEAMER AND THE
TIGHENING SEQUENCE
STUDS.
BOTTON OF STEAMER MUST BE FLAT IN THE HORIZONTAL AND VERTICAL PLANES OR ERRATIC OPERATION CAN OCCUR
WAKEFIELD 120 THERMAL PASTE MUST BE APPLIED
TO THE SMOOTH SIDE OF THE CAST HEATER .
(SIDE TOWARD STEAMER BOTTOM)
21
17
TIGHTEN THE HEATER FASTENERS USING A INCH
POUND TORQUE WRENCH TO 25 INCH POUNDS PER
5
13
THE TIIGHENING SEQUENCE SHOWN ON FOLLOWING PAGE.
AT1T-3534-1
23
15
9
1
3
11
4
2
20
8
12
10
CAST HEATER REPLACEMENT KIT
7
16
14
6
19
24
22
18
Fig 24
OLD LOCATION
OVERTEMP TEMPERATURE THERMOSTAT
SEE NEXT PAGE FOR NEW LOCATION
SP8017-1007
ACCUTEMP PRODUCTS, INC. ■ 8415 NORTH CLINTON PARK DR ■ FORT WAYNE IN 46825 ■ 800.480.0415 ■ www. accutemp.net
PAGE 21
SERVICE INFORMATION
INFORMATION
Conventional Appliances require scheduled maintenance (such as boiler
maintenance) at frequent intervals) The Evolution design doesn’t require this type
of scheduled maintenance. It is recommended that you schedule a yearly review
of the Evolution with a AccuTemp Authorized Service Representative to keep your
appliance in optimal operation.
INFORMATION
GENERAL SERVICE INFORMATION
All service request during the warranty period of this appliance must be
directed to the AccuTemp Products, Inc. Technical Services Department or
the service call may not be covered by the limited warranty.
WARNING
Only an AccuTemp Products Inc. Authorized Service Personnel or Representative
must perform service. Service performed by unauthorized personnel will void all
warranties.
INFORMATION
IMPORTANT SERVICE INFORMATION
AccuTemp Product, Inc. Technical & Customer Support Technician is
available Monday thru Sunday, 7:00am to 7:00pm EST.
800.480.0415 or 260.469.3040
SP8017-1007
PAGE 22
SCHEMATICS
SP8017-1007
PAGE 23
CONTACTOR
ZR5
275V
L3
RED
WHT
RED
Y
Z
WHT
X
G
L2
R2
1
WHT
WHT
R1
WHT
GRN
L1
BLK
2
BLK
BLK
ZR2
275V
3
RED
R3
4
HEATING ELEMENTS
ZR1
30V
5
AT0E-2662-5
440V
YEL
240V
F1
YEL
1.25 A
24V
208V
BLK
6
YEL
480V
F2
BRN
BRN
COM
4
-
T1
THERMAL
LIMIT SW3
SSR 1
L1
BLK
FINAL SELECTION OF
PRIMARY VOLTAGE TO BE
MADE IN FINAL ASSEMBLY
3
+
1.25 A
3
+
RED
WHT/BRN
GRY
GRY
4
-
T1
SSR 2
RED
L1
VIO
ORN
BLK
*H. W. LIMIT SW7
4
2
N.C.
3
1
N.O.
N.C.
8
N.O.
WHT/BRN
6
COM
7
YEL
5
*BLK
COM
*BLK
WHT/BRN
J9
K2
J3
J4
COM
J7
L1
N.C.
J8
K1
COM
J5
*DK BRN
*BLU
J6
AUTO-FILL OPTION ONLY
DOOR SW
PRB 2
N.O.
N.C.
GND
WATER SENSOR BOARD
PRB 1
N.O.
LT BLU
PNK
DK BRN
RED
YEL
HIGH LIMIT
GRN
L2
ORN
J1
J2
LOW LIMIT
VIO
WHT/GRY
*AUTO-FILL ONLY
ZR7 275V
FILL
W. VLV.
1
GRY
YEL
LOW
WATER
HIGH
WATER
BRN
OVER
TEMP
2
1
J2
POWER
INPUT
2
3
4 5 6
J7
1 2
J3
SENSOR
INPUT
+24V
GND ON/
OFF
SP8017-1007
DIGITAL
CONTROLLER
RED
BLK
BLUE-
BLUE+
VIO
ORN
GRY
WHT/GRY
PRTD
1 2
J10
AT1T-3595-2
3 PHASE, 208V - 240V
(ATMOSPHERIC
STEAMER)
PAGE 24
CONTACTOR
ZR5
275V
L3
RED
WHT
RED
Y
Z
WHT
X
G
L2
R2
1
WHT
WHT
R1
WHT
GRN
L1
BLK
2
BLK
BLK
ZR2
275V
3
RED
R3
4
HEATING ELEMENTS
ZR1
30V
5
AT0E-2662-5
440V
YEL
240V
F1
YEL
1.25 A
24V
208V
BLK
6
YEL
480V
F2
BRN
BRN
COM
4
-
T1
THERMAL
LIMIT SW3
SSR 1
L1
BLK
FINAL SELECTION OF
3
+
1.25 A
3
+
RED
WHT/BRN
GRY
GRY
4
-
T1
SSR 2
RED
L1
VIO
ORN
BLK
*H. W. LIMIT SW7
4
2
N.C.
3
1
N.O.
N.C.
8
N.O.
WHT/BRN
6
COM
7
YEL
5
*BLK
COM
*BLK
WHT/BRN
J9
K2
J3
J4
COM
J7
L1
N.C.
J8
K1
COM
J5
*DK BRN
*BLU
J6
DOOR SW
PRB 2
N.O.
N.C.
GND
WATER SENSOR BOARD
PRB 1
N.O.
LT BLU
PNK
DK BRN
RED
YEL
HIGH LIMIT
GRN
L2
ORN
J1
J2
LOW LIMIT
VIO
WHT/GRY
*AUTO-FILL ONLY
ZR7 275V
FILL
W. VLV.
1
GRY
YEL
LOW
WATER
HIGH
WATER
BRN
OVER
TEMP
2
1
J2
POWER
INPUT
2
3
4 5 6
J7
1 2
J3
SENSOR
INPUT
+24V
GND ON/
OFF
SP8017-1007
DIGITAL
CONTROLLER
RED
BLK
BLUE-
BLUE+
VIO
ORN
GRY
WHT/GRY
PRTD
1 2
J10
AT1T-3595-2
3 PHASE, 208V - 240V
(ATMOSPHERIC
STEAMER)
PAGE 24
BLU or ORN
CONTACTOR
GRY
N
L3
L2
G
BLK
L3
L2
ZR5
550V
RED
1
WHT
L1
GRN/YEL
BRN
L1
2
BLK
R3
ZR5
550V
R2
3
RED
R1
4
ZR1
30V
5
6
WHT
AT0E-2662-5
440V
WHT
YEL
240V
F1
YEL
1.25 A
24V
208V
BLK
HEATING ELEMENTS
YEL
480V
F2
BRN
COM
BRN
GRY
GRY
RED
4
3
+
4
-
T1
SSR 2
RED
L1
VIO
ORN
BLK
T1
THERMAL
LIMIT SW3
SSR 1
L1
BLK
3
+
1.25 A
FINAL SELECTION OF
WHT/BRN
*H. W. LIMIT SW7
4
2
N.O.
N.C.
3
1
N.C.
8
N.O.
WHT/BRN
6
COM
7
YEL
5
*BLK
COM
*BLK
WHT/BRN
J9
K2
J3
J4
J7
COM
L1
N.C.
N.O.
J8
*DK BRN
J5
K1
CO M
*BLU
DOOR SW
J6
N.C.
N.O.
PRB 2
GND
WATER SENSOR BOARD
PRB 1
LT BLU
PNK
DK BRN
RED
YEL
HIGH LIMIT
GRN
L2
ORN
J1
J2
LOW LIMIT
VIO
WHT/GRY
*AUTO-FILL ONLY
ZR7 275V
FILL
W. VLV.
1
YEL
BRN
GRY
LOW
WATER
HIGH
WATER
OVER
TEMP
2
1
J2
POWER
INPUT
2
3
4 5
1 2
J3
J7
SENSOR
INPUT
+24V
GND ON/
OFF
SP8017-1007
6
DIGITAL
CONTROLLER
RED
BLK
BLUE-
BLUE+
VIO
ORN
WHT/GRY
GRY
PRTD
1 2
J10
AT1T-3595-3
3 PHASE, 380V - 415V
(ATMOSPHERIC
STEAMER)
PAGE 25
CONTACTOR
Y
Z
RED
X
L3
ZR5
550V
RED
G
WHT
GRN
L2
1
WHT
WHT
BLK
L1
2
BLK
R3
ZR2
550V
R2
3
RED
R1
4
ZR1
30V
5
AT0E-2662-5
6
YEL
480V
440V
YEL
240V
BRN
COM
YEL
1.25 A
24V
208V
BLK
F1
F2
HEATING ELEMENTS
BRN
BLK
4
-
T1
THERMAL
LIMIT SW3
SSR 1
L1
BLK
FINAL SELECTION OF
3
+
1.25 A
3
+
T1
4
-
SSR 2
RED
L1
VIO
ORN
GRY
GRY
WHT/BRN
RED
*H. W. LIMIT SW7
4
2
N.C.
3
1
N.O.
N.C.
8
N.O.
WHT/BRN
6
COM
7
YEL
5
*BLK
COM
*BLK
J9
J7
COM
K2
J3
J4
L1
N.C.
N.O.
J8
*BLU
DOOR SW
J6
K1
COM
*DK BRN
J5
N.C.
N.O.
PRB 2
GND
WATER SENSOR BOARD
PRB 1
LT BLU
PNK
DK BRN
RED
YEL
HIGH LIMIT
GRN
L2
ORN
J1
J2
LOW LIMIT
VIO
WHT/BRN
WHT/GRY
*AUTO-FILL ONLY
ZR7 275V
FILL
W. VLV.
1
BRN
GRY
YEL
LOW
WATER
HIGH
WATER
OVER
TEMP
2
1
2
J2
POWER
INPUT
3
4
5
6
1 2
J3
J7
RED
BLK
BLUE-
BLUE+
VIO
ORN
WHT/GRY
GRY
PRTD
1 2
J10
AT1T-3595-4
3 PHASE, 440V - 480V
(ATMOSPHERIC
STEAMER)
SENSOR
INPUT
+24V
GND
ON/
OFF
DIGITAL
CONTROLLER
-
SP8017-1007
PAGE 26
Z
1
WHT
WHT
Y
CONTACTOR
RED
L3
2
BLK
ZR5
275V
X
G
RED
GRN
3
RED
WHT
L2
WHT
WHT
L1
R2
4
BLK
BLK
R3
BLK
ZR2
275V
5
WHT
6
R1
HEATING ELEMENTS
ZR1
30V
YEL
F2
BLK
BRN
BRN
COM
3
~
4
~
1.25 A
24V
208V
BLK
F1
SSR 1
YEL
240V
T1
440V
L1
YEL
480V
ORN
AT0E-2662-5
4
~
3
~
4
~
WHT/BRN
GRY
GRY
WHT
T1
SSR 3
WHT
L1
VIO
RED
T1
SSR 2
THERMAL
LIMIT SW3
L1
3
~
RED
WHT/BRN
FINAL SELECTION OF
ORN
1.25 A
*H. W. LIMIT SW7
4
2
N.C.
3
1
N.O.
N.C.
8
N.O.
WHT/BRN
6
7
COM
5
YEL
COM
*BLK
*BLK
WHT/BRN
J9
K2
J7
N.O.
COM
N.C.
L1
J3
J4
J8
J5
*DK BRN
*BLU
J6
DOOR SW
COM
K1
N.C.
N.O.
PRB 2
GND
WATER SENSOR BO AR D
PRB 1
LT BLU
PNK
DK BRN
RED
YEL
HIGH LIMIT
GRN
L2
ORN
J1
J2
LOW LIMIT
VIO
WHT/GRY
*AUTO-FILL ONLY
ZR7 275V
FILL
W. VLV.
1
GRY
YEL
LOW
WATER
HIGH
WATER
BRN
OVER
TEMP
2
1
2
J2
POWER
INPUT
4
5
6
1 2
J3
SENSOR
INPUT
+24V
ON/
OFF
DIGITAL
CONTROLLER
BLK
RED
BLUE-
BLUE+
3
J7
GND
SP8017-1007
VIO
ORN
GRY
WHT/GRY
PRTD
1 2
J10
AT1T-3595-5
3 PHASE, 208V 15 – 17KW
(ATMOSPHERIC
STEAMER)
PAGE 27
1
CONTACTOR
2
L3
3
N
ZR2
275V
4
BLU
G
WHT
L1
1
WHT
L2
WHT
GRN/YEL
BRN
5
BLK
L1
2
BLK
R1
R2
R3
3
EMI FILTER
4
ZR1
30V
5
HEATING ELEMENTS
AT0E-2662-5
YEL
480V
YEL
YEL
BLK
F2
BRN
BRN
SSR 1
COM
3
+
24V
208V
FINAL SELECTION OF
GRY
GRY
WHT/BRN
VIO
THERMAL
LIMIT SW3
BLK
T1
1.25 A
4
-
240V
BLK
F1
1.25 A
L1
440V
*H. W. LIMIT SW7
4
2
N.C.
3
1
N.O.
N.C.
8
N.O.
WHT/BRN
6
7
CO M
5
YEL
COM
*BLK
*BLK
DOOR SW
J9
J7
COM
K2
J3
J4
L1
N.C.
N.O.
J8
J5
*DK BRN
*BLU
J6
K1
CO M
N.C.
N.O.
PRB 2
GND
WATER SENSOR BOARD
PRB 1
LT BLU
PNK
DK BRN
RED
YEL
HIGH LIMIT
GRN
L2
ORN
J1
J2
LOW LIMIT
VIO
WHT/GRY
*AUTO-FILL ONLY
ZR7 275V
FILL
W. VLV.
1
BRN
GRY
YEL
LOW
WATER
HIGH
WATER
OVER
TEMP
2
1
2
J2
POWER
INPUT
4
5
6
1 2
J3
SENSOR
INPUT
+24V
ON/
OFF
DIGITAL
CONTROLLER
BLK
RED
BLUE-
BLUE+
3
J7
GND
SP8017-1007
VIO
ORN
GRY
WHT/GRY
PRTD
1 2
J10
AT1T-3595-6
1 PHASE, 230V
(ATMOSPHERIC
STEAMER)
PAGE 28
BLU or ORN
1
2
CONTACTOR
3
GRY
L3
N
L2
G
L1
RED
4
BLK
WHT
ZR5
550V
L3
L2
RED
1
WHT
WHT
GRN/YEL
5
BRN
BLK
L1
2
BLK
BLK
R3
ZR2
550V
R2
3
RED
EMI FILTER
R1
4
ZR1
30V
5
AT0E-2662-5
YEL
480V
HEATING ELEMENTS
YEL
SSR 1
BRN
THERMAL
LIMIT SW3
FINAL SELECTION OF
T1
1.25 A
4
-
F2
BRN
COM
3
+
BLK
208V
BLK
F1
1.25 A
24V
ORN
BLK
GRY
4
-
GRY
T1
SSR 2
VIO
L1
3
+
YEL
240V
L1
440V
WHT
*H. W. LIMIT SW7
4
2
N.C.
3
1
N.O.
N.C.
8
N.O.
WHT/BRN
6
COM
7
YEL
5
*BLK
COM
*BLK
J9
K2
J3
J4
J7
COM
L1
N.C.
N.O.
DOOR SW
J8
*DK BRN
J5
K1
COM
N.C.
N.O.
L2
*BLU
J6
GND
WATER SENSOR BOARD
PNK
DK BRN
RED
YEL
LT BLU
PRB 1
HIGH LIMIT
GRN
J1
J2
ORN
PRB 2
LOW LIMIT
VIO
WHT/BRN
WHT/GRY
*AUTO-FILL ONLY
ZR7 275V
FILL
W. VLV.
1
BRN
GRY
YEL
LOW
WATER
HIGH
WATER
OVER
TEMP
2
1
J2
POWER
INPUT
2
3
4
6
1 2
J3
J7
SENSOR
INPUT
+24V
GND ON/
OFF
SP8017-1007
5
DIGITAL
CONTROLLER
RED
BLK
BLUE-
BLUE+
VIO
ORN
GRY
WHT/GRY
PRTD
1 2
J10
AT1T-3595-7
3 PHASE CE, 380 - 415V
(ATMOSPHERIC
STEAMER)
PAGE 29
SERVICE PARTS
SP8017-1007
PAGE 30
5
11
12
7
7
8
13
4
8
14
3
10
9
8
9
8
1
2
6
15
ITEM
NUMBER
1
2
3
4
5
6
7
8
9
10
SP8017-1007
PART NUMBER
AT0H-3718-2
AT0A-3790-1
AT0H-3785-2
AT0H-3802-1
AT0E-3786-3
at0f-2755-40050
AT0F-2755-40010
AT0f-2666-40000
at0f-2778-40001
at0h-2576-3
DESCRIPTION
ENCLOSURE, HOFFMAN
ASSEMBLY, CIRCULAR CONNECTOR HARNESS
PLATE MOUNTING
FOOT, MOUNTING CIRCUIT BREAKER
Breaker, Circuit
Screw #10-32UNF x 5/8 Phillips round head Machine
SCREW #10-32UNF X 3/8 PHILLIPS ROUNG HEAD MACHINE
washer, #10 internal tooth lock
Nut, #10-23UNC-2B hex machine screw
Grommet, 1 1/2” Nylon
PAGE 31
SP8017-1007
PAGE 32















































SEE PAGES ## & 34 for ITEM LISTING













B





















Do Not Scale Drawing

Unless otherwise specified,
Name
Dimensions: Inches

Drawn
Bends: 90

Checked
Tolerances:
Angular 1°

Project Eng
2 Place Decimal .02
3 Place Decimal .005 Material:
T.I.R .005

√125 Micro Inches
GD&T Per ANSI Y14.5M
Comments:
Finish:


Date




Scale: 1:3 ECN: 445





Sheet 4 of 5
Rev


Size Drawing No.
Title


ITEM NUMBER
PART NUMBER
DESCRIPTION
1
AT1A-3573-1
CHAMBER WELD ASSEMBLY2
2
AT1A-3629-1
ASSEMBLY, TOP PANEL
3
AT1A-3596-1
PANEL, BOTTOM ASSEMBLY
4
AT1M-3588-1
PANEL, BACK
5
AT1M-3587-1
PANEL, SIDE
6
AT1A-3610-2
HEATING MOUNTING BRACKET ASSEMBLY
7
AT1A-3610-1
HEATER MOUNTING BRACKET ASSEMBLY
8
AT1A-3590-1
COMPONENT BRACKET ASSEMBLY
9
N/A
NOT USED
10
N/A
NOT USED
11
N/A
NOT USED
12
N/A
NOT USED
13
N/A
NOT USED
14
N/A
NOT USED
15
N/A
NOT USED
16
AT0P-1456-3
FITTING FEMALE 3/8” NPT X 1/4 BARB
17
AT0P-2628-1
ELBOW 90
18
AT0P-3614-1
TEE, BULLHEAD 1/2x3/4x1/2 NPT
19
N/A
NOT USED
20
N/A
NOT USED
21
N/A
NOT USED
22
AT0H-3623-1
SPACER, ROUND CLEAR HOLE
23
AT)H-3623-2
SPACER ROUND CLEAR HOLE
24
AT1M-3607-1
BRACKET INDICATOR LAMP
25
AT0E-1800-2
INDICATOR LAMP RED INCANDESCENT 28V
26
AT1I-2866-24
INSULATION ,BOTTOM FRONT
27
AT1I-2866-25
INSULATION ,BOTTOM MIDDLE
28
AT1I-2866-26
INSULATION, BOTTOM BACK
29
AT1I-2866-28
INSULATION, TOP
30
AT1I-2866-29
INSULATION, LEFT SIDE WALLS
31
AT1L-2866-23
INSULATION, RIGHT SIDE
32
AT1L-2866-27
INSULATION, BACK WALLS
33
AT1M-2573-3
DRIP EDGE
34
AT1L-3369-1
LABEL, SERIAL NUMBER
35
AT1M-3348-1
COVER , STEAM DRAIN
36
AT0H-3201-1
PIPE THREAD SEALANT
37
AT1L-2624-1
LABEL Appliance LEGS
38
AT1P-2239-1
BALL VALVE
39
AT1L-3357-1
LABEL, SERIAL NUMBER DATA
40
N/A
NOT USED
41
AT0P-3616-1
ELBOW , 90° Hose BARB 1/2x1/4
42
AT0E-3626-1
TEMPERATURE SENSOR, RTD
43
AT1I-2866-31
INSULATION, BACK TOP
44
AT0P-3613-2
BUSHING, 3/8 NPT X 1/4 NPT HEX
45
AT1A-3387-2
LOOSE PIECES
46
N/A
NOT USED
47
N/A
NOT USED
48
N/A
NOT USED
SP8017-1007
PAGE 33
49
N/A
NOT USED
50
AT0P-2841-2
HEX HEAD PLUG CORED
51
AT1P-2555-32012
SILICONE HOSE 1/4 ID X 1 1/2 LG
52
AT1P-2555-32012
SILICONE HOSE 1/4”X22” LG
53
AT1P-2555-62122
SILICONE HOSE 1/2” X 12.5” LG
54
N/A
NOT USED
55
N/A
NOT USED
56
AT0P-2714-1
1/4” HOSE CLAMP
57
AT0P-2714-2
1/2” HOSE CLAMP
58
N/A
NOT USED
59
AT1E-2652
PROBE, WATER SENSOR
60
AT0F-2755-41042
SCREW, # 10-24UNC X 1/2 PHILLIPS ROUND HEAD
61
AT0F-1046-31030
SCREW, #8-32X3/8” PHILLIPS TRUSS HEAD
62
AT0F-1046-41030
SCREW, #10-24X 3/8” TRUSS HEAD
63
AT0F-2777-31030
SCREW, #8 TYPE ABX3/8 TRUSS HEAD
64
AT0F-2061-41080
SCREW, #10-24X 1” FLAT HEAD MACHINE
65
N/A
NOT USED
66
N/A
NOT USED
67
AT0F-2778-11002
NUT, #4-40unc-2B ZINC PLATED HEX MACHINE
68
AT0F-2691-21002
NUT, #6-32 NYLOC
69
AT0F-3621-1
NUT, 36-32UNC-2B UNDER SIZE MACHINE SCREW HEX
70
AT0F-3401-1
NUT, SPECIAL LOCKING 1/4-20UNC-2B
71
AT0F-2632-51006
NUT, 1/4-20 ACORN
72
AT0F-2666-21006
WASHER, #6 EXTERNAL TOOTH LOCK WASHER
73
AT0F-2663-2
WASHER, 0.937 BELLEVILLE
74
AT0F-3405-1
WASHER, ROUND FLAT
75
AT0H-3643-1
PLUG, DOME 1.25 DIA
76
AT0F-1052-410002
WASHER, #10 TYPE B PLAIN
77
AT1L-3608-1
OVERLAY, STEAM CONTROL PANEL
78
AT0P-3615-1
ELBOW, 90° STREET 1/2 NPT
80
AT0P-3811-1
ELBOW, 45° STREET 3/4: NPT
81
N/A
NOT USED
82
N/A
NOT USED
83
AT0E-3625-1
CONTROLLER, QUANTEM SERIES 130
84
AT1A-3605-1
Appliance WIRING HARNESS
85
AT0E-3617-1
SWITCH, AIR PRESSURE
86
AT0L-3659-1
OVERLAY, ACCUTEMP LOGO
87
AT0A-3660-1
SENSOR MAGNETIC PROXIMITY ASSEMBLY
88
AT1L-3658-1
OVERLAY, Appliance OPERATION INSTRUCTIONS
89
AT1A-3663-1
ENCLOSER, STEAM COLLECTOR ASSEMBLY
90
N/A
NOT USED
91
AT0P-3613-1
BUSHING, 1/2 NPTX1/4 NPT HEX
92
AT0F-3620-40032
SCREW, #10-32UNF X 3/8” SWAGEFORM PHILLIPS PAN HEAD
93
AT0F-1017-41002
NUT, #10-24 UNC HEX SERRATED
94
AT0F-2778-21002
NUT, #6/32 UNC -2B MACHINE SCREW
95
AT1M-3606-1
BRACKET REAR SUPPORT
96
AT0F-2666-10006
WASHER, #4 INTERNAL TOOTH
97
AT0H-3412-2
WAKEFIELD THERMAL JOINT COMPOUND 2 OZ
98
AT0F-3405-2
WASHER, ROUND FLAT
SP8017-1007
PAGE 34
8
10
9
12
PAGE 35
DESCRIPTION
C
B
A
REV
472
465
445
ECN
REVISIONS
RELEASED TO PRODUCTION
E
D
479
CHG'D: ITEM# 10, AT0F-2061-21020 WAS AT0F-206132050;
ADDED: (BOM, ITEM 13) AT0F-1922-40000; (BOM, ITEM
14) AT0H-3065-3
CHG'D: (BOM, ITEM #10) AT0F-2061-32050 WAS AT0F2061-21020
CHG'D: (ITEM #3) AT1H-3609-H WAS AT1H-2432-H;
(ITEM #4) AT1H-3609-J WAS AT1H-2432-J
11
514
7
14
G. SEITZ
APPR
LRW/ALB
03-31-09
DATE
G. SEITZ
ALB
GLS/ALB
07-01-09
07-23-09
08-26-09
01-04-10
2
13
6
3
AT1A-3600-3
4
1
AT1A-3600-2
OTHERWISE SAME AS AT1A-3600-1
3
3
1
AT1A-3600-4
AT1A-3600-5
5
5
B
B
E C
D
D
1
14
13
12
11
10
9
8
7
6
5
4
3
2
1
1
1
ITEM
1
1
2
1
1
1
2
1
-
AR
2
2
2
4
1
1
1
1
1
1
2
1
-
1
1
2
1
AR
2
2
2
4
1
1
1
1
1
1
2
1
-
1
1
2
1
-
Dimensions: Inches
Bends: 90
Tolerances:
Angular 1°
2 Place Decimal .02
3 Place Decimal .005
T.I.R .005
125 Micro Inches
Comments:
PART NUMBER
AT0H-3065-3
AT0F-1922-40000
AT0F-2632-41001
AT0F-2061-41080
AT0F-2061-21020
AT0H-3443-3
AT0H-3443-2
AT1M-3670-1
AT1M-3671-1
AT1A-3442-1
AT1H-3609-J
AT1H-3609-H
AT1M-3655-1
AT1A-3645-3
AT1A-3645-2
AT1A-3645-1
Finish:
Drawn
Checked
Project Eng
Material:
N/A
N/A
ALB
3/31/2009
3/31/2009
Date
3/31/2009
ALB
LRW
Name
AT1A-3600
Scale: 1:4 ECN: 445
D
Sheet 1 of 1
E
Rev.
AccuTemp Products, Inc.
8415 N. Clinton Park
Fort Wayne, IN 46825
MODULE, DOOR
CONFIGURATION
Size: Drawing No.:
Title:
DESCRIPTION
THREAD LOCKER 248
WASHER, #10 SS HELICAL SPRING LOCK
NUT, #10-24 ACORN
SCREW, #10-24 x 1" FLAT HD MACHINE
SCREW, #6-32 X ¼" FLAT HEAD MACHINE
CATCH, BALL-STYLE GRAB
CATCH, BALL-STYLE GRAB
PLATE, HOLD OPEN FRONT
PLATE, HOLD OPEN DOOR
CRACK OPEN HINGE ASSEMBLY
LATCH - SPACER
LATCH - STRIKE
SPACER HINGE
DOOR ASSEMBLY
DOOR ASSEMBLY
DOOR ASSEMBLY
AT1A-3600-6
QTY
AT1A-3600-6
14
AT1A-3600-1
2
QTY
AT1A-3600-5
3
QTY
AT1A-3600-4
4
1
QTY
AT1A-3600-3
1
QTY
AT1A-3600-2
2
1
QTY
AT1A-3600-1
SP8017-1007
5
4
3
2
1
6
7
AT1A-3780-1 REV A
SP8017-1007
PAGE 36



















Finish:
Drawn
Checked
Project Eng
Material:





Date



Scale: 1:4 ECN: 445


Rev.
Sheet 1 of 1


Size: Drawing No.:
Title:









Name
 




Dimensions: Inches
Bends: 90
Tolerances:
Angular 1°
2 Place Decimal .02
3 Place Decimal .005
T.I.R .005
√125 Micro Inches
Comments:





















SP8017-1007
PAGE 37
LIMITED WARRANTY
One Year– Parts and Labor
U.S. & Canada Only
AccuTemp Products, Inc. (AccuTemp) warrants that your AccuTemp equipment will be free of
defects in material and workmanship under normal use for a period of twelve (12) months from
installation or fifteen (15) months from date of shipment from AccuTemp, whichever date first
occurs (the Warranty Period). Registration of AccuTemp equipment is required at the time of
installation. Damage to AccuTemp equipment that occurs during shipment must be reported to
the carrier, and is not covered under this warranty. The reporting of any damage during shipment is
the sole responsibility of the commercial purchaser/user of such AccuTemp equipment.
AccuTemp provides an active service department, which should be contacted and advised of
service issues, regardless of the warranty period. During the warranty period, AccuTemp must be
contacted for warranty repairs and agrees to repair or replace, at its option, F.O.B. factory,
any part which proves to be defective due to defects in material or workmanship, provided
the equipment has not been altered in any way and has been properly installed, maintained, and
operated in accordance with the instructions in the AccuTemp Owners Manual. During the warranty
period, AccuTemp also agrees to pay for any factory authorized equipment service agency (within
the continental Applianceed States and Canada) for reasonable labor required to repair or replace,
at our option, F.O.B. factory, any part which proves to be defective due to defects
in materials or workmanship, provided the service agency has received advance approval from
AccuTemp factory service to perform the repair or replacement. This warranty includes travel time not
to exceed two hours and mileage not to exceed 50 miles (100 miles round trip), but does not include
post start-up assistance or training, tightening of loose fittings or external electrical connections, minor
adjustments, maintenance, or cleaning. AccuTemp will not reimburse the expense of labor required
to replace parts after the expiration of the warranty period.
Proper installation is the responsibility of the dealer, owner-user, or installing contractor and is
not covered by this warranty. Improper installation can affect your warranty. Installation is the
responsibility of the Dealer, Owner/User or the Installation Contractor. See the Installation
section of the Owners Manual. While AccuTemp products are built to comply with applicable
standards for manufacturers, including Underwriters Laboratories (UL) and National Sanitation
Foundation (NSF), it is the responsibility of the owner and the installer to comply with any
applicable local codes that may exist.
AccuTemp makes no other warranties or guarantees, whether expressed or implied, including
any warranties of performance, merchantability, or fitness for any particular purpose. AccuTemp
liability on any claim of any kind, including negligence, with respect to the goods and services
covered hereunder, shall in no case exceed the price of the goods and services, or parts
thereof, which gives rise to the claim. In no event shall AccuTemp be liable for special,
incidental, or consequential damages, or damages in the nature of penalties.
This constitutes the entire warranty, which supersedes and excludes all other
warranties, whether written, oral, or implied.
SP8017-1007
PAGE 38
INFORMATION
IMPORTANT SERVICE INFORMATION
AccuTemp Product, Inc. Technical & Customer Support Technician is
available Monday thru Sunday, 7:00am to 7:00pm EST.
800.480.0415 or 260.469.3040
•
•
•
SP8017-1007
Phone - 800.480.0415 or 260.469.3040
Email - [email protected]
Web site - www.accutemp.net
PAGE 39

Service and Parts Evolution Electric Manual for ESPEK

Transcription

Similar documents

Zak McKracken – Mayan Maze Map

Foot Massager Manual

LSP Parkland 27 (8.5x11 South Parkland Estates) 15JAN09.cdr

Rilo Kiley After Hours

instructions and warranty

View PDF File - ConcessionStands.com

SHOWROOM

PSA News - Professional Service Association

R13312A-0 English.indd

4IZke - Krups USA