OSQA, OSQB
Transcription
OSQA, OSQB
OSPB, OSPC, OSPF, OSPD, OSPQ, OSPL Load Sensing Steering Units OLS Priority Valves OSQ Flow Amplifiers Technical Information Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information A Wide Range of Steering Components Revision History Table of Revisions Date Nov 2009 Sep 2010 Feb 2011 Jun 2011 Feb 2012 Page Many 88 4-5, 13 33 80 Changed Steering column deleted New back cover Typos Flow range Max pressure options changed Rev BA BB BC BD BE A Wide Range of Steering Components F500 026 Sauer-Danfoss is the largest producer in the world of steering components for hydrostatic steering systems on off-road vehicles. Sauer-Danfoss offer steering solutions both at component and system levels. Our product range makes it possible to cover applications of all types - ranging from ordinary 2-wheel steering (also known as Ackermann steering) to articulated steering, complicated 4-wheel steering, automatic steering (e.g. by sensor) and remote controlled steering via satellite. We can offer more than 1500 different steering units and 250 different priority valves categorized in types, variants and sizes. T301033 © 2012 Sauer-Danfoss. All rights reserved. Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and other printed material. Sauer -Danfoss reserves the right to alter its products without prior notice. This also applies to products already ordered provided that such alterations can be made without affecting agreed specifications. All trademarks in this material are properties of their respective owners. Sauer-Danfoss, the Sauer-Danfoss logotype, the Sauer-Danfoss S-icon, PLUS+1™, What really matters is inside® and Know-How in Motion™ are trademarks of the Sauer-Danfoss Group. Frontpage: F300 611, F300 612, F300 615, F300 617, F300 620, F300 622, F301 256, F301 470, F300 601. Drawing 151-577 2 11007611 • Rev BE • Feb 2012 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information A Wide Range of Steering Components A Wide Range of Steering Components (continued) For hydrostatic steering systems Sauer-Danfoss offers: • Mini steering units with displacements from 32 to 100 cm3/rev [1.95 to 6.10 in3/rev], flow up to 20 l/min [5.28 US gal/min], steering pressure up to 125 bar [1813 psi]. • Steering units with displacements from 40 to 1200 cm3/rev [2.44 to 73.2 in3/rev], flow up to 100 l/min [26.4 US gaL/min, steering pressure up to 240 bar [3481 psi]. • Priority valves for rated flows at 40, 80, 120, 160 and 320 l/min [10.6, 21.1, 31.7, 42.3 and 84.5 US gal/min], pressure up to 350 bar [5076 psi]. • Pilot operated flow-amplifiers with amplification factors of 4, 5, 8, 10 or 20 for rated oil flows of 240 and 400 l/min [63.4 and 105.7 US gal/min], steering pressure up to 210 bar [3045 psi]. • Pilot operated steering valve with steering flow up to 100 l/min [26.4 US gal/min], steering pressure up to 250 bar [3625 psi] and with integrated priority valve for pump flow up to 120 l/min [31.7 US gal/min]. For electro hydraulic steering systems Sauer-Danfoss offers: • Pilot operated steering valves (pilot operated by hydrostatic steering unit or by electrical signal) with steering flows up to 100 l/min [26.4 US gal/min], steering pressure up to 250 bar [3625 psi]. • Steering units with integrated electrical operated steering valve with steering flow up to 50 l/min [13.2 US gal/min], steering pressure up to 210 bar [3045 psi]. • Electrical operated steering valves with steering flow up to 40 l/min [10.57 US gal/min], steering pressure up to 210 bar [3045 psi]. Characteristic features for steering units: • Low steering torque: From 0.5 Nm to 3 Nm in normal steering situations • Low noise level • Low pressure drop • Many types available: Open center None reaction, Open center Reaction, Closed center None reaction, Load Sensing, Load Sensing Reaction • One or more built-in valve functions: relief valve, shock valves, suction valves, none return valve in P-line and in LS-line • Optional port connections (according to ISO, SAE or DIN standards) Characteristic features for electrohydraulic steering system: • Electrohydraulic steering valve EHPS: High steering pressure requiring smaller cylinders and flow • EHPS: Low pilot pressure and flow giving extremely low noise in the cabin • EHPS: The possibility of manual steering even on very heavy vehicles • EHPS can be combined with Sauer-Danfoss PVG 32 proportional valve • Minimization of side acceleration with articulated steering • Posibility of GPS-, row sensor-, joy stick- steering and vaiable steering ratio Conversion Conversion Factors Factors 1 N•m 1N 1 bar 1 mm = = = = [8.851 lbf•in] [0.2248 lbf ] [14.50 psi] [0.0394 in] 11007611 • Rev BE • Feb 2012 1 cm3 1l °F = = = T301034 [0.061 in3] [0.264 US gal] [1.8°C + 32] T301035 3 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information Contents and Technical Literature Survey Contents A Wide Range of Steering Components.......................................................................... 2 Conversion Factors.................................................................................................................................... 3 Survey of Literature with Technical Data on Sauer-Danfoss Steering Components............... 6 LS Steering Units OSPB, OSPC, OSPF, OSPD, OSPQ, OSPL ............................................ 7 Versions............................................................................................................................................................... 7 Code Numbers and Weights.....................................................................................................................13 OSPB load sensing static non-reaction steering units...............................................................13 OSPB load sensing dynamic non-reaction steering units.........................................................14 OSPC load sensing static non-reaction steering unit.................................................................15 OSPC load sensing dynamic non-reaction steering units.........................................................16 OSPC load sensing dynamic reaction steering units..................................................................17 OSPF load sensing dynamic non-reaction steering units.........................................................18 OSPD load sensing non-reaction steering units...........................................................................19 OSPQ load sensing dynamic non-reaction steering units........................................................20 OSPL load sensing static non-reaction steering units................................................................21 OSPL load sensing dynamic non-reaction steering units.........................................................21 OSPBX and OSPLX load sensing static steering units for OSQ static...................................23 OSPCX load sensing dynamic steering units for OSQ dynamic..............................................23 Specification Table for Non Catalogue Numbers of LS Steering Units.......................................24 Port Thread Versions and Valve Combinations...................................................................................26 Technical Data................................................................................................................................................29 Displacement, flow and pressure: OSPB LS, OSPC LS, OSPC LSR...........................................29 Displacement, flow and pressure: OSPF LS...................................................................................30 Displacement, Flow and Pressure: OSPD LS, OSPQ LS..............................................................31 Displacement, flow and pressure: OSPL LS, OSPBX LS, OSPCX LS, OSPLX LS...................32 Valve functions in OSPC, OSPF, OSPD, OSPQ and OSPL LS steering units..........................33 Port Thread Versions.....................................................................................................................................35 Dimensions......................................................................................................................................................36 OSPB LS for OLS, OSPBX LS for OSQ..................................................................................................36 OSPC LS/LSR and OSPF LS for OLS, OSPCX LS for OSQ..............................................................37 OSPD LS/LSR for OLS..............................................................................................................................38 OSPQ LS/LSR for OLS..............................................................................................................................39 OSPL LS for OLS and OSPLX LS for OSQ...........................................................................................40 OSPL 1200 LS for OLS.............................................................................................................................41 Valve Block OVPL............................................................................................................ 42 Versions.............................................................................................................................................................42 Code Numbers and Weights.....................................................................................................................42 Technical Data................................................................................................................................................46 Installation.......................................................................................................................................................48 Dimensions......................................................................................................................................................49 Angle Block OVR............................................................................................................. 51 Version...............................................................................................................................................................51 Code Numbers and Weight.......................................................................................................................51 Installation.......................................................................................................................................................51 Dimensions......................................................................................................................................................52 4 11007611 • Rev BE • Feb 2012 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information Contents and Technical Literature Survey Contents Priority Valves OLSA and OLS........................................................................................ 53 Versions.............................................................................................................................................................53 System Sizing..................................................................................................................................................56 Code Numbers and Weights....................................................................................................................56 OLS/OLSA static priority valves for load sensing static steering units.................................56 OLS/OLSA static priority valves for load sensing statics steering units...............................57 OLS/OLSA dynamic priority valves for load sensing dynamic steering units....................57 OLS/OLSA dynamic priority valves for load sensing dynamic steering units....................58 OLS dynamic priority valves for OSPF LS dynamic steering units..........................................59 Specification Table for Non Catalogue Numbers of Sauer-Danfoss Priority Valves...............61 Technical Data................................................................................................................................................62 Max. Pressure on Connections.................................................................................................................62 Pressure Drop inPriority Valves.................................................................................................................63 Dimensions......................................................................................................................................................70 OLSA.............................................................................................................................................................70 OLS 40, OLS 80..........................................................................................................................................71 OLS 120........................................................................................................................................................72 OLS 160........................................................................................................................................................73 OLSP 80.......................................................................................................................................................74 OLS 320 in-line..........................................................................................................................................75 Flow Amplifiers OSQA, OSQB and OSQB/OLSQ............................................................ 76 Versions.............................................................................................................................................................76 Code Numbers and Weights.....................................................................................................................78 Specification Table for Non Catalogue Numbers of Sauer-Danfoss Flow Amplfiers ............79 Technical Data................................................................................................................................................80 Flow and Pressure....................................................................................................................................80 Total Displacement of Steering System...........................................................................................80 Installation..................................................................................................................................................80 Valve functions in the flow amplifiers..............................................................................................81 Dimensions......................................................................................................................................................85 OSQA............................................................................................................................................................85 OSQB............................................................................................................................................................86 OSQB with OLSQ......................................................................................................................................87 11007611 • Rev BE • Feb 2012 5 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information Contents and Technical Literature Survey Survey of Literature with Technical Data on Sauer-Danfoss Steering Components Detailed data on all Sauer-Danfoss steering components and accessories can be found in our steering component catalogues, which is divided in to 6 individual sub catalogues: • General information Steering components • Technical data on mini steering units OSPM • Technical data on open center, and closed center steering units OSPB, OSPC, and OSPD • Technical data on load sensing steering units, priority valves and flow amplifiers OSPB, OSPC, OSPF, OSPD, OSPQ, OSPL, OSPBX, OSPLX, OVPL, OLS and OSQ • Technical data on hydraulic and electrohydraulic pilot operated steering valves, electrical actuation modules and appropriate steering units. EHPS, EHPS w. OLS 320, PVE for EHPS and OSPCX • Technical data on combined steering unit/electro hydraulic steering valves and steering wheel sensors OSPE and SASA The most important data on all Sauer-Danfoss steering components is highlighted in a general survey brochure. For technical information on individual variants, please contact the Sauer-Danfoss Sales Organization. T301036 6 11007611 • Rev BE • Feb 2012 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information LS Steering Units OSPB, OSPC, OSPF, OSPD, OSPQ, OSPL Versions Load sensing In load sensing steering systems both the steering system and the working hydraulics can be supplied with oil from the same pump, using a load sensing pump, also delivers the potential for energy saving. Load sensing steering units have an extra connection for load sensing (LS), so that a load pressure signal can be directed via the steering unit to a Sauer-Danfoss priority valve and/or an LS pump. The load sensing signal controls the oil flow from the priority valve (and/or the LS pump) to the steering unit. The LS connection is open to tank when the steering unit is in the neutral position. Load sensing static Load sensing static steering units require load sensing static priority valves and/or load sensing static variable displacement pumps. Load sensing static steering systems have no oil flow in the LS connection when the steering unit is in neutral position. Load sensing dynamic Load sensing dynamic steering units require load sensing dynamic priority valves and/ or load sensing dynamic variable displacement pumps. Load sensing dynamic steering systems have a constant oil flow in the LS connection in the direction of the steering unit even when the steering unit is in neutral position. Reaction With reaction steering units any external forces acting on the steered wheels result in a corresponding movement of the steering wheel when the driver is not steering the vehicle. Non-reaction With non-reaction steering units there is no corresponding movement of the steering wheel when the driver is not steering the vehicle OSPB LS: Steering unit with no valve functions Sauer-Danfoss diagram R L P LS T R L CETOP diagram F300614 OSPB LS (OLS) Load sensing static non-reaction and load sensing dynamic nonreaction P 11007611 • Rev BE • Feb 2012 T LS 150-301.11 7 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information LS Steering Units OSPB, OSPC, OSPF, OSPD, OSPQ, OSPL Versions F300724 F300614 OSPC LS: Steering unit load sensing with integrated valve functions for in line priority valve OLS OSPC LS: Steering unit load sensing with integrated valve functions for flange on priority valve OLSA R L LS P T L P T L P T LS R R L LS P T LS R 150-596.10 150-595.11 OSPC LS (OLS) Load sensing dynamic non-reaction 8 11007611 • Rev BE • Feb 2012 OSPC LS (OLSA) Load sensing dynamic non-reaction Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information LS Steering Units OSPB, OSPC, OSPF, OSPD, OSPQ, OSPL Versions F300617 OSPC LSR: Steering unit load sensing dynamic with integrated valve functions R L OSPF LS : Steering unit full drain load sensing dynamic and with integrated valve functions R L LS P LS P T R L P T LS 150-598.11 OSPC LSR (OLS) Load sensing dynamic reaction 11007611 • Rev BE • Feb 2012 T R L P T LS 150-597.11 OSPF LS (OLS) Load sensing dynamic non-reaction 9 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information LS Steering Units OSPB, OSPC, OSPF, OSPD, OSPQ, OSPL Version OSPD LS: Steering unit load sensing dynamic with 2 rotary meters and with integrated valve functions The OSPD has 2 rotary meters (gear wheel sets). Should the pump supply be lost, only one rotary meter is active for emergency steering. In normal steering situations both rotary meters are active. OSPQ LS: Steering unit load sensing dynamic with flow amplification and with integrated valve functions The OSPQ has incorporated amplification valve. Should pump supply fail or the steering wheel speed be less than approximate 10 rev/min only the rotary meter determines the displacement. In normal steering situations or at higher steering wheel speed, oil is also led to the steering cylinder via the built in amplification valve. F300612 F300615 R L L R LS P T R L P T LS 150-599.11 P LS T L P R T LS 150-600.11 OSPD LS (OLS) Load sensing dynamic non-reaction 10 11007611 • Rev BE • Feb 2012 OSPQ LS (OLS) Load sensing dynamic non-reaction Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information LS Steering Units OSPB, OSPC, OSPF, OSPD, OSPQ, OSPL Version OSPL LS: Steering unit load sensing for high steering flow, displacement larger than 500 cm3/rev [30.5 in3/rev]. F300611 R L R L OSPL LS (OLS) Load sensing static non-reaction OSPL LS (OLS) Load sensing dynamic non-reaction P LS L LS T P T R L R LS P T P LS T 150-601.10 150-301.11 R L OSPL 1200 (OLS) Load sensing dynamic nonreaction LS P T LS R L F301 082 P T LS 150-613.10 11007611 • Rev BE • Feb 2012 11 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information LS Steering Units OSPB, OSPC, OSPF, OSPD, OSPQ, OSPL Versions OSPBX LS, OSPCX LS and OSPLX LS: Steering units load sensing for flow amplifiers. OSPBX LS, OSPCX LS and OSPX LS are load sensing steering units with the L and the R connections open to tank when in neutral position. OSPBX LS, OSPCX LS and OSPX LS can only be used with Sauer-Danfoss flow-amplifiers OSQA or OSQB. OSPBX LS, OSPCX LS and OSPX LS steering units must not be connected directly to the steering cylinder. OSPCX LS is for OSQ dynamic without pilot pressure relief valve. F300614 R L R L LS P LS T R L P T L R LS P T LS P 150-310.12 OSPBX LS, OSPLX LS Load sensing static 12 11007611 • Rev BE • Feb 2012 T 150-602.10 OSPCX LS Load sensing dynamic Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information LS Steering Units OSPB, OSPC, OSPF, OSPD, OSPQ, OSPL Code Numbers and Weights OSPB load sensing static non-reaction steering units OSPB LS Static steering units have no valve functions. OSPB LS in the table below have all standard neutral setting springs, see page 24 Steering unit OSPB 50 LS OSPB 80 LS OSPB 100 LS OSPB 125 LS OSPB 160 LS OSPB 200 LS OSPB 315 LS OSPB 400 LS Code Numbers Connections European version for OLS US version for OLS G 1/2 3/4-16 UNF - O* G 1/4 - S** 7/16-20 UNF - O* + S** 150G6085 150G6086 150G6087 150G6088 150G6089 150-0103 150G6090 150-0104 150-0116 150-0105 150-0117 Weight kg [lb] 5.2 [11.46] 5.3 [11.68] 5.4 [11.90] 5.5 [12.13] 5.6 [12.35] 5.8 [12.79] 6.2 [13.67] 7.0 [15.43] O*: O-ring chamfer on port connections S**: Spot face around port connection Valve blocks OVP and OVR can be mounted on all of the OSPB steering units from the above table. 11007611 • Rev BE • Feb 2012 13 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information LS Steering Units OSPB, OSPC, OSPF, OSPD, OSPQ, OSPL Code Numbers and Weights OSPB load sensing dynamic non-reaction steering units OSPB LS Dynamic steering units have no valve functions. OSPB LS in the table below have all standard neutral setting springs, see page 24 Steering unit OSPB 50 LS OSPB 80 LS OSPB 100 LS OSPB 125 LS OSPB 160 LS OSPB 200 LS OSPB 315 LS OSPB 400 LS Code Numbers Connections US version for OLS 3/4-16 UNF - O* 7/16-20 UNF - O* + S** 150-8204 150-8205 150-8206 150-8207 150-8208 150-8209 150-8210 150-8211 Weight kg [lb] 5.2 [11.46] 5.3 [11.68] 5.4 [11.90] 5.5 [12.13] 5.6 [12.35] 5.8 [12.79] 6.2 [13.67] 7.0 [15.43] O*: O-ring chamfer on port connections S**: Spot face around port connection Valve blocks OVP and OVR can be mounted on all of the OSPB steering units from the above table 14 11007611 • Rev BE • Feb 2012 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information LS Steering Units OSPB, OSPC, OSPF, OSPD, OSPQ, OSPL Code Numbers and Weights OSPC load sensing static non-reaction steering unit OSPC LS Static steering units in the table below incorporate all the following valve functions: • check valve in P-port • pilot pressure relief valve • shock valves • suction valves OSPC LS in the table below have all standard neutral setting springs, see page 24 Code numbers Valve settings Connections Relief Shock European valve valve US version for OLS and 3/4-16 UNF - O* US version 7/16-20 UNF - O* + S** bar [psi] bar [psi] for OLSA 150-1188 150-1222 150-1189 150-1221 150-1190 150-1220 170 225 150-1191 150-1219 [2465] [3263] 150-1192 150-1218 Weight OSPC 80 LS OSPC 100 LS OSPC 125 LS OSPC 160 LS European for OLS G 1/2 G 1/4 - S** 150-1230 150-1231 150-1232 150-1233 OSPC 200 LS 150-1234 OSPC 315 LS 150-1235 - 150G6091 6.2 [13.67] OSPC 400 LS 150-1240 - - 7.0 [15.43] Steering unit kg [lb] 5.3 [11.68] 5.4 [11.90] 5.5 [12.13] 5.6 [12.35] 5.8 [12.79] O*: O-ring chamfer on port connections S**: Spot face around port connections If you require other port connections, valve combinations and/or other valve settings or other displacements, please fill in the order form on page 24 and contact the SauerDanfoss Sales Organization. 11007611 • Rev BE • Feb 2012 15 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information LS Steering Units OSPB, OSPC, OSPF, OSPD, OSPQ, OSPL Code Numbers and Weights OSPC load sensing dynamic non-reaction steering units OSPC LS Dynamic steering units in the table below incorporate all the following valve functions: • check valve in P-port • pilot pressure relief valve • shock valves • suction valves • check valve in LS-line for all OSPC LS Dynamic up to and including 200 cm3/rev OSPC LS in the table below have all standard neutral setting springs, see page 24 Code numbers Connections European European and US version Steering unit version for OLS US version for for OLS G 1/2 - S** OLSA 3/4-16 UNF - O* G 1/4 - S** 7/16-20 UNF - O*+S** Valve settings Relief valve Shock valve Weight kg [lb] bar [psi] bar [psi] 140 [2030] 200 [2900] OSPC 50 LS 150-8233 150-8222 150-8215 OSPC 80 LS OSPC 100 LS OSPC 125 LS OSPC 160 LS 150-8234 150-8235 150-8236 150-8237 150-8223 150-8224 150-8225 150-8226 150-8216 150-8217 150-8218 150-8219 OSPC 200 LS 150-8238 150-8227 150-8220 OSPC 315 LS 150-8239 - 150-8221 6.2 [13.67] OSPC 400 LS 150-8240 - - 7.0 [15.43] 170 [2465] 225 [3263] 5.2 [11.46] 5.3 [11.68] 5.4 [11.90] 5.5 [12.13] 5.6 [12.35] 5.8 [12.79] O*: O-ring chamfer on port connections S**: Spot face around port connections If you require other port connections, valve combinations and/or other valve settings or other displacements please fill in the order form on page 24 and contact the SauerDanfoss Sales Organization. 16 11007611 • Rev BE • Feb 2012 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information LS Steering Units OSPB, OSPC, OSPF, OSPD, OSPQ, OSPL Code Numbers and Weights OSPC load sensing dynamic reaction steering units OSPC LSR Dynamic steering units in the table below incorporate all the following valve functions: • check valve in P-port • pilot pressure relief valve • shock valves • suction valves • check valve in LS-line OSPC LSR in the table below have all standard neutral setting springs, see page 24 Steering unit OSPC 80 LSR OSPC 200 LSR Code numbers Connections European version for OLS G 1/2 - S** G 1/4 - S** 150-8241 150-8242 Valve settings Weight Relief valve bar [psi] Shock valve bar [psi] kg [lb] 170 [2465] 225 [3263] 5.3 [11.68] 5.8 [12.79] O*: O-ring chamfer on port connections S**: Spot face around port connections (can not be used in connection with OVR angular block) If you require other port connections, valve combinations, valve settings and/or other displacements, please fill in the order form on page 24 and contact the Sauer-Danfoss Sales Organization. 11007611 • Rev BE • Feb 2012 17 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information LS Steering Units OSPB, OSPC, OSPF, OSPD, OSPQ, OSPL Code Numbers and Weights OSPF load sensing dynamic non-reaction steering units OSPF LS Dynamic steering units in the table below incorporate all the following valve functions: • check valve in P-port • pilot pressure relief valve • shock valves • suction valves OSPF LS in the table below have all soft neutral setting springs, see page 24 Steering unit OSPF 80 LS OSPF 100 LS OSPF 125 LS OSPF 160 LS OSPF 200 LS OSPF 315 LS OSPF 400 LS Code numbers Connections European version for OLS G 1/2 - S** G 1/4 - S** 150G5079 150G5080 150G5081 150G5082 150G5083 150G5084 150G5085 Valve settings Relief valve bar [psi] 170 [2465] Weight Shock valve bar [psi] kg [lb] 225 [3263] 5.3 [11.68] 5.4 [11.90] 5.5 [12.13] 5.6 [12.35] 5.8 [12.79] 6.2 [13.67] 7.0 [15.43] O*: O-ring chamfer on port connections S**: Spot face around port connections (can not be used in connection with OVR angular block) If you require other port connections, valve combinations, valve settings and/or other displacements, please fill in the order form on page 24 and contact the Sauer-Danfoss Sales Organization. 18 11007611 • Rev BE • Feb 2012 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information LS Steering Units OSPB, OSPC, OSPF, OSPD, OSPQ, OSPL Code Numbers and Weights OSPD load sensing non-reaction steering units OSPD LS Dynamic steering units in the table below incorporate all the following valve functions: • check valve in P-port • pilot pressure relief valve • shock valves • suction valves • check valve in LS-line OSPD LS in the table below have all standard neutral setting springs, see page 24 Steering unit OSPD 70/230 LS OSPD 70/270 LS OSPD 70/385 LS OSPD 125/325 LS OSPD 125/440 LS Code numbers Connections European version G 1/2 - S** G 1/4 - S** 150G8112 150G8113 150G8114 150G8128 150G8129 Valve settings Relief valve bar [psi] 170 [2465] Weight Shock valve bar [psi] kg [lb] 225 [3263] 7.7 [17.00] 7.9 [17.41] 8.4 [18.52] 8.1 [12.79] 8.6 [18.96] S**: Spot face around port connections (can not be used in connection with OVR angular block) If you require other port connections, valve combinations, valve settings and/or other displacements, please fill in the order form on page 24 and contact the Sauer-Danfoss Sales Organization. 11007611 • Rev BE • Feb 2012 19 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information LS Steering Units OSPB, OSPC, OSPF, OSPD, OSPQ, OSPL Code Numbers and Weights OSPQ load sensing dynamic non-reaction steering units OSPQ LS Dynamic steering units in the table below incorporate all the following valve functions: • check valve in amplification valve, act as check valve in P-port • pilot pressure relief valve • shock valves • suction valves • check valve in LS-line OSPQ LS in the table below have all standard neutral setting springs, see page 24 Steering unit OSPQ 80/125 LS OSPQ 125/250 LS OSPQ 160/320 LS Code numbers Connections European version M 18 x 1.5 - O* + S** M 12 x 1.5 - O* + S** 150G8012 150G8011 150G8030 Valve settings Weight Relief valve bar [psi] Shock valve bar [psi] kg [lb] 170 [2465] 225 [3263] 5.3 [11.68] 5.5 [12.79] 5.6 [12.35] O*: O-ring chamfer on port connections S**: Spot face around port connections (can not be used in connection with OVR angular block) If you require other valve combinations, valve settings and/or other displacements, please fill in the order form on page 24 and contact the Sauer-Danfoss Sales Organization. 20 11007611 • Rev BE • Feb 2012 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information LS Steering Units OSPB, OSPC, OSPF, OSPD, OSPQ, OSPL Code Numbers and Weights OSPL load sensing static non-reaction steering units OSPL LS Static steering units have no valve functions. OSPL LS in the three tables below have all strong neutral setting springs, see page24 Steering unit European version for OLS G 1/2 G 1/4 - S** OSPL 520 LS OSPL 630 LS OSPL 800 LS OSPL 1000 LS 150-7169 150-7107 150-7108 150-7110 O*: O-ring chamfer on port connections Code numbers Connections US version for OLS 3/4-16 UNF - O* 7/16-20 UNF - O* + S** 150-7167 150-7164 150-7165 150-7166 Weight US version for OLS and OVPL LS - port 7/16-20 UNF - O* + S** 150-7168 150-7113 150-7114 150-7115 kg [lb] 8.1 [17.86] 8.4 [18.52] 8.8 [19.40] 10.0 [22.05] S**: Spot face around port connection OSPL load sensing dynamic non-reaction steering units OSPL LS Dynamic steering units in the table below have no valve functions. Code numbers Connections US version for OLS 3/4-16 UNF - O* 7/16-20 UNF - O* +S** 150-8243 150-8212 150-8213 150-8214 Steering unit OSPL 520 LS OSPL 630 LS OSPL 800 LS OSPL 1000 LS O*: O-ring chamfer on port connections Weight kg [lb] 8.1 [17.86] 8.4 [18.52] 8.8 [19.40] 10.0 [22.05] S**: Spot face around port connection OSPL LS Dynamic steering units in the table below incorporate all the following valve function: • pilot pressure relief valve Steering unit OSPL 520 LS OSPL 1000 LS Code numbers Connections European version for OLS and OVPL LS: G 1/4 - S** 150-8244 150-8245 Valve settings Weight Relief valve bar [psi] kg [lb] 170 [2465] 8.1 [17.86] 10.0 [22.05] S**: Spot face around port connection If you require other displacements or other valve setting, please fill in the order form on page 24 and contact the Sauer-Danfoss Sales Organization. 11007611 • Rev BE • Feb 2012 21 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information LS Steering Units OSPB, OSPC, OSPF, OSPD, OSPQ, OSPL Code Numbers and Weights OSPL 1200 LS Dynamic steering unit in the table below incorporate all the following valve function: • shock valves • suction valves OSPL 1200 LS in the table below has strong neutral setting springs, see page 24 Priority valve OSPL 1200 LS Code numbers Connections US version for OLS 3/16 - 16 UNF - O* CF: 11/16 - 12 UN 7/16 - 20 UNF - O* + S** 150-7175 Valve settings Shock valves bar [psi] 280 [4061] Weight kg [lb] 11 [24.25] O*: O-ring chamfer on port connections S**: Spot face around port connection If you require other displacements or other valve setting, please fill in the order form on page 24 and contact the Sauer-Danfoss Sales Organization. 22 11007611 • Rev BE • Feb 2012 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information LS Steering Units OSPB, OSPC, OSPF, OSPD, OSPQ, OSPL Code Numbers and Weights OSPBX and OSPLX load sensing static steering units for OSQ static OSPBX LS and OSPLX LS Static steering units in the table below have no valve functions. OSPBX LS in the table below have all standard neutral setting springs, see page 24 OSPLX LS in the table below have all strong neutral setting springs, see page 24 Code numbers Connections European version US version G 1/2 3/4-16 UNF - O* G 1/4 - S** 7/16-20 UNF - O* + S** 150-1082 150-1078 150-1083 150-1079 150-1084 150-1080 150-1085 150-1081 150-7170 150-7173 150-7171 150-7174 150-7172 150-7155 Steering unit OSPBX 160 LS OSPBX 200 LS OSPBX 315 LS OSPBX 400 LS OSPLX 520 LS OSPLX 630 LS OSPLX 800 LS Weight kg [lb] 5.6 [12.35] 5.8 [12.79] 6.2 [13.67] 7.0 [15.43] 8.1 [17.86] 8.4 [18.52] 8.8 [19.40] O*: O-ring chamfer on port connections S**: Spot face around port connection OSPCX load sensing dynamic steering units for OSQ dynamic OSPCX LS Dynamic steering unit in the table below incorporates the following valve function: • pilot pressure relief valve OSPCX LS in the table below has standard neutral setting springs, see page 24 Steering unit OSPCX 160 LS Code numbers Connections European version for OLS and OVPL G ½ - S** G ¼ - S** 150-8188 Valve settings Weight Relief valve bar [psi] kg [lb] 200 [2900] 5.6 [12.35] S**: Spot face around port connection If you require other displacements or other valve setting, please fill in the order form on page 24 and contact the Sauer-Danfoss Sales Organization. 11007611 • Rev BE • Feb 2012 23 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information LS Steering Units OSPB, OSPC, OSPF, OSPD, OSPQ, OSPL Specification Table for Non Catalogue Numbers of LS Steering Units Fill in your company data and place x’s in the table where appropriate, then send to your Sauer-Danfoss Sales Organisation. Name Your company Vehicle OSPC Steering unit type OSPF DP, cm3/rev OSPC LS OSPF LS 40 40 DP, cm3/rev OSPD LS 60/185 60 70 50 60/220 80 100 60 60/260 125 70 70/195 70/230 80/140 80/160 70/270 185 100 70/385 200 100/180 80/160 230 125 OSPCX 250 160 315 400 185 200 100/200 100/260 100/300 125/285 125/325 125/440 70/195 100/160 80/140 160 80 60/220 80/125 DP, cm3/rev OSPQ LSR OSPLX Dynamic 80/125 DP, cm3/rev OSPQ LS OSPL Static (Only OSPC, OSPL, OSPLX, OSPCX) 60/185 DP, cm3/rev OSPD LSR OSPQ Date LSR (Reaction: only OSPC, OSPF, OSPD, OSPQ) 50 DP, cm3/rev OSPC LSR OSPD Completed by LS ( Non-reaction) Reaction type Load Sensing type Potential pcs/year 70/230 100/200 125/200 100/160 100/200 125/250 100/180 160/250 160/320 100/200 125/200 DP, cm3/rev OSPL, OSPLX 520 630 800 1000 1200 (only OSPL) DP, cm3/rev OSPCX 160 200 250 315 400 Port threads OSPC, OSPF G1/2 G1/2- S** M18 × 1.5 - O* + S** 3/4-16 UNF - O* for OLSA (only OSPC) Port threads OSPL, OSPLX Relief valve*** bar Shock valves bar G1/2 3/4-16 UNF - O* 70 80 90 160 Neutral setting springs 3/4-16 UNF - O* For OPVL and without RV (LS = 7/16 - 20 UNF) For OVPL and with RV (LS = G 1/4) 110 120 140 200 170 225 190 200 240 210 no relief valve 280 no shock valves Yes No Yes (Only for OSPC dynamic, OSPD and OSPQ) No (Only for OSPC, OSPF and OSPL) Soft: 0.5 - 1.8 Nm in normal steering situations Standard: 0.8 - 3 Nm in normal steering situations Yes Unit black painted 24 100 180 Suction valves Check valve in LS M18 × 1.5 - O* + S** G1/2- S** Port threads OSPD 11007611 • Rev BE • Feb 2012 Strong: 1.5 - 4 Nm in normal steering situations No Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information LS Steering Units OSPB, OSPC, OSPF, OSPD, OSPQ, OSPL Specification Table for Non Catalogue Numbers of LS Steering Units (continued) DP = Displacement, RV = Pilot pressure relief valve. O*: O-ring chamfer on port connections. S**: Spot face around port connections (can not be used in connection with OVR angular block). RV*** see “Technical data” page 29-30 for limitation in maximum pressure depending on displacements. Port and valve combinations possible: see tables page 26 - 28. Types not mentioned with port connections in the table above, are only available in the version(s) stated in the code number tables. An alternative way to specify a variant is to state an existing code number and add the modifications, you would like to have implemented in the basic steering unit. Code number of basic steering unit: Requested modifications: 11007611 • Rev BE • Feb 2012 25 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information LS Steering Units OSPB, OSPC, OSPF, OSPD, OSPQ, OSPL Port Thread Versions and Valve Combinations The following combinations of port threads and valves are available for OSPC LS/LSR: Housings for low flow: 40 - 200 cm3/rev [2.44 - 12.20 in3/rev] gear wheel set. Threads Valves Main ports (P, T, L, R) LS-port For steering column DIN 3852-2 G 1/2 DIN 3852-2 G 1/4 w. spot face M10 x 1.5 DIN 3852-2 G 1/2 w. spot face DIN 3852-2 G 1/4 w. spot face M10 x 1.5 ISO 6149-1 M18 x 1.5, w. O-ring chamfer and spot face ISO 6149-1 M12 x 1.5, w. O-ring chamfer and spot face ISO 11926-1 7/16 - 20 UNF O-ring boss port and spot face ISO 11926-1 7/16 - 20 UNF O-ring boss port and spot face 3/8 - 16 UNC For OLSA ISO 11926-1 3/4 - 16 UNF, O-ring boss port ISO 11926-1 3/4 - 16 UNF, O-ring boss port For OLSA Pilot pressure relief valve Yes Yes Yes Yes Shock valves Suction valves Yes Yes Yes Yes Yes Yes Yes Yes Check valve in LS (only for LS Dynamic) Yes No Yes No Yes Yes Yes Yes Yes Yes Yes No Yes Yes Yes Yes Yes No No No M10 x 1.5 Yes Yes Yes Yes M10 x 1.5 Yes Yes Yes Yes Yes No Yes Yes No Yes No No M10 x 1.5 The following combinations of port threads and valves are available for OSPC LS/LSR: Housings for high flow: 250 - 400 cm3/rev [15.25 -24.4 in3/rev] gear wheel set. Threads Main ports (P, T, L, R) LS-port DIN 3852-2 G1/2 DIN 3852-2 G 1/4 w. spot face DIN 3852-2 G 1/2 w. spot face DIN 3852-2 G 1/4 w. spot face ISO 11926-1 3/4 - 16 UNF, O-ring boss port ISO 11926-1 7/16 - 20 UNF O-ring boss port and spot face ISO 11926-1 3/4 - 16 UNF, O-ring boss port For OLSA ISO 11926-1 7/16 - 20 UNF O-ring boss port and spot face For OLSA Valves For steering column Pilot pressure relief valve Yes M10 x 1.5 No Yes M10 x 1.5 Yes Yes Yes 3/8 - 16 UNC No No Shock valves Suction valves Yes Yes Yes No Yes No Yes Yes Yes Yes Yes No Yes No Yes No Check valve in LS (only for LS Dynamic) No No No Yes No No No No Yes Yes Yes No Yes No No No Yes Yes Yes No M10 x 1.5 M10 x 1.5 Housings with spot face around port connections on main ports cannot be used in connection with OVR angular block. 26 11007611 • Rev BE • Feb 2012 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information LS Steering Units OSPB, OSPC, OSPF, OSPD, OSPQ, OSPL Port Thread Versions and Valve Combinations (continued) The following combinations of port threads and valves are available for OSPF LS: Threads Main ports (P, T, L, R) DIN 3852-2 G 1/2 DIN 3852-2 G 1/2 w. spot face ISO 6149-1 M18 x 1.5, w. O-ring chamfer and spot face ISO 11926-1 3/4 - 16 UNF, O-ring boss port ISO 11926-1 3/4 - 16 UNF, O-ring boss port LS-port DIN 3852-2 G 1/4 w. spot face DIN 3852-2 G 1/4 w. spot face ISO 6149-1 M12 x 1.5, w. O-ring chamfer and spot face ISO 11926-1 7/16 - 20 UNF O-ring boss port and spot face ISO 11926-1 7/16 - 20 UNF O-ring boss port and spot face Valves For steering column Pilot pressure relief valve Shock valves Suction valves M10 x 1.5 Yes Yes Yes M10 x 1.5 Yes Yes Yes Yes Yes Yes No Yes Yes 3/8-16 UNC Yes Yes Yes M10 x 1.5 Yes Yes Yes M10 x 1.5 The following combinations of port threads and valves are available for OSPD LS/LSR: Threads Main ports (P, T, L, R) DIN 3852-2 G ½ w. spot face ISO 6149-1 M18 x 1.5, w. O-ring chamfer and spot face ISO 11926-1 ¾ - 16 UNF, O-ring boss port LS-port DIN 3852-2 G ¼ w. spot face ISO 6149-1 M12 x 1.5, w. O-ring chamfer and spot face ISO 11926-1 7/16 - 20 UNF O-ring boss port and spot face 11007611 • Rev BE • Feb 2012 Valves For steering column Pilot pressure relief valve Shock valves Suction valves Check valve in LS (only for LS Dynamic) M10 x 1.5 Yes Yes Yes Yes M10 x 1.5 Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No M10 x 1.5 27 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information LS Steering Units OSPB, OSPC, OSPF, OSPD, OSPQ, OSPL Port Thread Versions and Valve Combination (continued) The following combinations of port threads and valves are available for OSPQ LS/LSR: Threads Valves Main ports (P, T, L, R) LS-port For steering column ISO 6149-1 M18 x 1.5, w. O-ring chamfer and spot face ISO 6149-1 M12 x 1.5, w. O-ring chamfer and spot face M10 x 1.5 Pilot pressure relief valve Shock valves Suction valves Check valve in LS (only for LS Dynamic) Yes Yes Yes Yes No Yes Yes Yes Housings with spot face around port connections on main ports cannot be used in connection with OVR angular block. For OSPL, OSPBX, OSPCX and OSPLX only the versions listed in the tables with code numbers are available. 28 11007611 • Rev BE • Feb 2012 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information LS Steering Units OSPB, OSPC, OSPF, OSPD, OSPQ, OSPL Technical Data Displacement, flow and pressure: OSPB LS, OSPC LS, OSPC LSR Common data: Look in sub catalogue: “General Steering Components “ Steering unit OSPC 40 LS Static OSPB/OSPC 50 LS Static OSPC 60 LS Static OSPC 70 LS Static OSPB/OSPC 80 LS Static OSPB/OSPC 100 LS Static OSPB/OSPC 125 LS Static OSPB/OSPC 160 LS Static OSPC 185 LS Static OSPB/OSPC 200 LS Static OSPC 230 LS Static OSPC 250 LS Static OSPB/OSPC 315 LS Static OSPB/OSPC 400 LS Static OSPC 40 LS Dynamic OSPB/OSPC 50 LS Dynamic OSPC 60 LS Dynamic OSPC 70 LS Dynamic OSPB/OSPC 80 LS Dynamic OSPB/OSPC 100 LS Dynamic OSPB/OSPC 125 LS Dynamic OSPB/OSPC 160 LS Dynamic OSPC 185 LS Dynamic OSPB/OSPC 200 LS Dynamic OSPC 230 LS Dynamic OSPC 250 LS Dynamic OSPB/OSPC 315 LS Dynamic OSPB/OSPC 400 LS Dynamic OSPC 40 LSR Dynamic OSPC 50 LSR Dynamic OSPC 60 LSR Dynamic OSPC 70 LSR Dynamic OSPC 80 LSR Dynamic SPC 100 LSR Dynamic OSPC 125 LSR Dynamic OSPC 160 LSR Dynamic OSPC 185 LSR Dynamic OSPC 200 LSR Dynamic Displacement cm3/rev [in3/rev] 40 [2.44] 50 [3.05] 60 [3.66] 70 [4.27] 80 [4.88] 100 [6.10] 125 [7.63] 160 [9.76] 185 [11.29] 200 [12.20] 230 [14.03] 250 [15.25] 315 [19.22] 400 [24.41] 40 [2.44] 50 [3.05] 60 [3.66] 70 [4.27] 80 [4.88] 100 [6.10] 125 [7.63] 160 [9.76] 185 [11.29] 200 [12.20] 230 [14.03] 250 [15.25] 315 [19.22] 400 [24.41] 40 [2.44] 50 [3.05] 60 [3.66] 70 [4.27] 80 [4.88] 100 [6.10] 125 [7.63] 160 [9.76] 185 [11.29] 200 [12.20] *Rated oil flow l/min [US gal/min] 4 [1.06] 5 [1.32] 6 [1.58] 7 [1.85] 8 [2.11] 10 [2.64] 13 [3.43] 16 [4.23] 19 [5.02] 20 [5.28] 23 [6.07] 25 [6.60] 32 [8.45] 40 [10.57] 4 [1.06] 5 [1.32] 6 [1.58] 7 [1.85] 8 [2.11] 10 [2.64] 13 [3.43] 16 [4.23] 19 [5.02] 20 [5.28] 23 [6.07] 25 [6.60] 32 [8.45] 40 [10.57] 4 [1.06] 5 [1.32] 6 [1.58] 7 [1.85] 8 [2.11] 10 [2.64] 13 [3.43] 16 [4.23] 19 [5.02] 20 [5.28] Max. pressure on connections P bar [psi] T bar [psi] L. R bar [psi] 40 [580] 280 [4061] 40 [580] 280 [4061] 40 [580] 280 [4061] 140 [2030] 175 [2538] 175 [2538] 140 [2030] 175 [2538] 210 [3045] 140 [2030] 175 [2538] 210 [3045] *Rated flow at 100 rpm 11007611 • Rev BE • Feb 2012 29 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information LS Steering Units OSPB, OSPC, OSPF, OSPD, OSPQ, OSPL Technical Data Displacement, flow and pressure: OSPF LS Common data: Look in sub catalogue: “General Steering Components “ Steering unit OSPF 50 LS Dynamic OSPF 60 LS Dynamic OSPF 70 LS Dynamic OSPF 80 LS Dynamic OSPF 100 LS Dynamic OSPF 125 LS Dynamic OSPF 160 LS Dynamic OSPF 185 LS Dynamic OSPF 200 LS Dynamic OSPF 230 LS Dynamic OSPF 250 LS Dynamic OSPF 315 LS Dynamic OSPF 400 LS Dynamic *Rated flow at 100 rpm 30 11007611 • Rev BE • Feb 2012 Displacement cm3/rev [in3/rev] 50 [3.05] 60 [3.66] 70 [4.27] 80 [4.88] 100 [6.10] 125 [7.63] 160 [9.76] 185 [11.29] 200 [12.20] 230 [14.03] 250 [15.25] 315 [19.22] 400 [24.41] *Rated oil flow l/min [US gal/min] 5 [1.32] 6 [1.58] 7 [1.85] 8 [2.11] 10 [2.64] 13 [3.43] 16 [4.23] 19 [5.02] 20 [5.28] 23 [6.07] 25 [6.60] 32 [8.45] 40 [10.57] Max. pressure on connections P bar [psi] T bar [psi] L. R bar [psi] 40 [580] 280 [4061] 140 [2030] 175 [2538] 210 [3045] Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information LS Steering Units OSPB, OSPC, OSPF, OSPD, OSPQ, OSPL Technical Data Displacement, Flow and Pressure: OSPD LS, OSPQ LS OSPD and OSPQ steering units in the table below are all Load Sensing Dynamic type. Common data: Look in sub catalogue: “General Steering Components “ Steering unit OSPD 60/185 LS OSPD 60/220 LS OSPD 60/260 LS OSPD 70/195 LS OSPD 70/230 LS OSPD 70/270 LS OSPD 70/385 LS OSPD 100/200 LS OSPD 100/260 LS OSPD 100/300 LS OSPD 125/285 LS OSPD 125/325 LS OSPD 125/440 LS SPD 60/185 LSR OSPD 60/220 LSR OSPD 70/195 LSR OSPD 100/200 LSR OSPQ 80/125 LS OSPQ 80/140 LS OSPQ 80/160 LS OSPQ 100/160 LS OSPQ 100/180 LS OSPQ 100/200 LS OSPQ 125/200 LS OSPQ 125/250 LS OSPQ 160/250 LS OSPQ 160/320 LS OSPQ 80/125 LSR OSPQ 80/140 LSR OSPQ 80/160 LSR OSPQ 100/160 LSR OSPQ 100/180 LSR OSPQ 100/200 LSR OSPQ 125/200 LSR Displacement manual steer mode cm3/rev [in3/rev] 60 [3.66] 60 [3.66] 60 [3.66] 70 [4.27] 70 [4.27] 70 [4.27] 70 [4.27] 100 [6.10] 100 [6.10] 100 [6.10] 125 [7.63] 125 [7.63] 125 [7.63] 60 [3.66] 60 [3.66] 70 [4.27] 100 [6.10] 80 [4.88] 80 [4.88] 80 [4.88] 100 [6.10] 100 [6.10] 100 [6.10] 125 [7.63] 125 [7.63] 160 [9.76] 160 [9.76] 80 [4.88] 80 [4.88] 80 [4.88] 100 [6.10] 100 [6.10] 100 [6.10] 125 [7.63] Displacement *normal steer mode cm3/rev [in3/rev] 185 [11.29] 220 [13.42] 260 [15.87] 195 [11.90] 230 [14.03] 270 [16.48] 385 [23.49] 200 [12.20] 260 [15.87] 300 [18.31] 285 [17.39] 325 [19.83] 440 [26.85] 185 [11.29] 220 [13.42] 195 [11.90] 200 [12.20] 125 [7.63] 140 [8.54] 160 [9.76] 160 [9.76] 180 [10.98] 200 [12.20] 200 [12.20] 250 [15.25] 250 [15.25] 320 [19.53] 125 [7.63] 140 [8.54] 160 [9.76] 160 [9.76] 180 [10.98] 200 [12.20] 200 [12.20] Rated oil flow** l/min [US gal/min] 19 [5.02] 22 [5.81] 26 [6.87] 20 [5.28] 23 [6.07] 27 [7.13] 39 [10.30] 20 [5.28] 26 [6.87] 30 [7.93] 29 [7.66] 33 [8.72] 44 [11.62] 19 [5.02] 22 [5.81] 20 [5.28] 20 [5.28] 13 [3.43] 14 [3.70] 16 [4.23] 16 [4.23] 18 [4.75] 20 [5.28] 20 [5.28] 25 [6.60] 25 [6.60] 32 [8.45] 13 [3.43] 14 [3.70] 16 [4.23] 16 [4.23] 18 [4.75] 20 [5.28] 20 [5.28] Max. pressure on connections P bar [psi] T bar [psi] L. R bar [psi] 210 [3045] 40 [580] 280 [4061] 210 [3045] 40 [580] 280 [4061] 210 [3045] 40 [580] 280 [4061] 210 [3045] 40 [580] 280 [4061] * normal steer mode: OSPQ: at a steering wheel speed higher than approximately 20 rpm, the amplification is fully active, and the displacements in the table are valid. ** Rated flow at 100 rpm 11007611 • Rev BE • Feb 2012 31 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information LS Steering Units OSPB, OSPC, OSPF, OSPD, OSPQ, OSPL Technical Data Displacement, flow and pressure: OSPL LS, OSPBX LS, OSPCX LS, OSPLX LS Common data: Look in sub catalogue: “General Steering Components “ Steering unit OSPL 520 LS Static OSPL 630 LS Static OSPL 800 LS Static OSPL 1000 LS Static OSPL 520 LS Dynamic OSPL 630 LS Dynamic OSPL 800 LS Dynamic OSPL 1000 LS Dynamic OSPL 1200 Dynamic OSPBX 160 LS Static OSPBX 200 LS Static OSPBX 250 LS Static OSPBX 315 LS Static OSPBX 400 LS Static OSPCX 160 LS Dynamic OSPCX 200 LS Dynamic OSPCX 250 LS Dynamic OSPCX 315 LS Dynamic OSPCX 400 LS Dynamic OSPLX 520 LS Static OSPLX 630 LS Static OSPLX 800 LS Static Displacement cm3/rev [in3/rev] 520 [31.73] 630 [38.44] 800 [48.82] 1000 [61.02] 520 [31.73] 630 [38.44] 800 [48.82] 1000 [61.02] 1200 [73.22] 160 [9.76] 200 [12.20] 250 [15.25] 315 [19.22] 400 [24.41] 160 [9.76] 200 [12.20] 250 [15.25] 315 [19.22] 400 [24.41] 520 [31.73] 630 [38.44] 630 [38.44] *Rated oil flow l/min [US gal/min] 52 [13.74] 63 [16.64] 70** [18.49] 70** [18.49] 52 [13.74] 63 [16.64] 70** [18.49] 70** [18.49] 70** [18.49] 16 [4.23] 20 [5.28] 25 [6.60] 32 [8.45] 40 [10.57] 16 [4.23] 20 [5.28] 25 [6.60] 32 [8.45] 40 [10.57] 52 [13.74] 63 [16.64] 70** [18.49] Max. pressure on connections P bar [psi] T bar [psi] L. R bar [psi] 210 [3045] 40 [580] 280 [4061] 240 [3081] 40 [580] 280 [4061] 210 [3045] 40 [580] 280 [4061] 210 [3045] 40 [580] 280 [4061] 210 [3045] 40 [580] 280 [4061] * Rated flow at 100 rpm **Please cantact Sauer-Danfoss Sales Organization for flow higher then 70l/min [18.49 US gal/min]. 70l/min [18.49 US gal/min] results in lower max. speed than 100 rpm on steering wheel for OSPL 800 and OSPL 1000 : OSPL 800 max. speed at 70l/min [18.49 US gal/min] 87 rpm OSPL 1000 max speed at 70l/min [18.49 US gal/min] 70 rpm 32 11007611 • Rev BE • Feb 2012 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information LS Steering Units OSPB, OSPC, OSPF, OSPD, OSPQ, OSPL Technical Data Valve functions in OSPC, OSPF, OSPD, OSPQ and OSPL LS steering units Pilot pressure relief valve; (P - T, Qp) characteristic The pilot pressure relief valve protects the steering unit against excessive pressure. The pilot pressure relief valve in the OSPC LS, OSPF LS, OSPD LS, OSPQ LS and OSPL LS steering unit together with the priority valve limit the maximum steering pressure P-T. The pilot pressure relief valve is set at an oil flow to the priority valve of 25 l/min [6.60 US gal/min]. For OSPC, OSPD, OSPQ and OSPL load sensing dynamic steering units, the setting values are valid at a dynamic flow of 0.6 l/min [0.16 US gal/min]. For OSPF load sensing dynamic steering units, the setting values are valid at a dynamic flow of 1.1 l/min [0.29 US gal/min]. Setting tolerance: </= 170 bar: rated value +5 bar [72.5 psi]. > 170 bar: rated value +10 bar [145 psi]. P-T psi 3000 2500 2000 P-T bar 200 180 A 160 B 140 120 1500 A = 170 + 5 bar [2465+ 73 psi] -0 -0 + 5 B = 140 bar [2030 + 73 psi] -0 -0 1000 100 80 60 0 OSPC/OSPF/OSPD/OSPQ/OSPL LS+OLS 80 0 0 0 10 2 20 4 30 6 8 40 10 50 12 60 14 16 70 18 80 20 Qp l/min Qp US gal/min 152B79.10 Shock valves The shock valves protect the steering unit and reduce external forces on the steering cylinder by limiting the pressure difference from L to T and from R to T. The shock valves are set at 3 l/min [0.792 US gal/min] At higher flow pressure peaks may occur. The shock valves are of the direct acting type, so they react very quickly. Setting tolerance: rated value +20 bar [290 psi]. 11007611 • Rev BE • Feb 2012 33 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information LS Steering Units OSPB, OSPC, OSPF, OSPD, OSPQ, OSPL Technical Data Suction Valves The suction valves allow oil suction to avoid cavitation in the steering cylinder. To provide correct suction, a back pressure valve must be fitted in the tank line from the steering unit. Generally Sauer-Danfoss recommend a back pressure of 2 bar [29 psi], but on vehicles with strong self straightening tendencies and on articulated steered vehicles, we recommend 5-10 bar [72.5 - 145 psi]. For further advice, please contact the SauerDanfoss Sales Organisation. Note: A connection which incorporates a check valve must be established to allow oil flow to by-pass the back pressure valve (and filter) from the tank to steering unit. See diagramme examples in sub catalogue “General Steering Components” page 37 - 39. T-R T-L T-R T-L psi bar 100 7 6 80 5 60 4 3 40 2 20 1 0 0 0 1 0 0.25 2 3 0.50 0.75 4 5 1 1.25 6 7 1.50 1.75 8 9 2 2.25 10 2.50 11 Qp l/min Qp US gal/min 2.75 150-374.10 Check valves The check valve in the P connection of the steering unit protects the driver against steering wheel jerks. The check valve prevents oil from flowing backwards into the pump line when steering against a high pressure on the cylinder side. The pressure drop across the check valve is indicated on the following graph, which assumes the use of port adaptors with 11 mm [0.43 in] minimum bore. ∆p psi 90 75 ∆p bar 6 5 60 4 45 3 30 2 15 1 0 0 0 10 0 20 3 30 6 40 9 50 12 60 15 70 18 Qp 80 l/min 21 Qp US gal/min 150-375.11 The check valve in the LS line of OSPC LS, OSPD LS and OSPQ LS dynamic steering units also protects the driver against steering wheel jerks. The check valve prevents oil from flowing backwards into the LS line to the priority valve when steering against a high pressure on the cylinder side. In OSPF LS oil cannot flow backwards into the LS line, look in sub catalogue: “General Steering Components “ page 26. 34 11007611 • Rev BE • Feb 2012 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information LS Steering Units OSPB, OSPC, OSPF, OSPD, OSPQ, OSPL A B min. Ø21 [0.83] min. Ø28 [1.10] C Ø21.5 [0.846] 30˚ A: G port w. spot face (LS in OSPB and OSPL with no valves) K: DIN 3852-2 - G ¼ B: G port w. spot face (LS in OSPC/F/D/Q and OSPL with valves) L: DIN 3852-2 - G ¼ D M min. 15 [0.59] L min. 12 [0.47] 1 [0.04] K min. 12 [0.47] 30˚ C: G ports (P, T, L, R) M: DIN 3852-2 - G ½ E F min. Ø26 [1.02] min. Ø22 [0.87] D: G ports w. spot face (P, T, L, R) N: DIN 3852-2 - G ½ E: Metric port w. spot face and O-ring chamfer (LS) O: ISO 6149-1 - M12 x 1.5 0.6 [0.024] min. 11.5 [0.453] O 1 [0.04] min. 15 [0.59] N Ø28.6 [1.126] Ø28.3 [1.114] 30˚ P min. 15 [0.59] Ø28.6 [1.126] Ø28.3 [1.114] 0.6 [0.024] F: Metric ports w. spot face and O-ring chamfer (P, T, L, R) P: ISO 6149-1 - M18 x 1.5 G H min. Ø21 [0.83] min. Ø21 [0.83] I Q G: UNF port w. O-ring chamfer (LS in OSPB and OSPL with no valves) Q: ISO 11926-1 - 7/16-20UNF O-ring boss port 11007611 • Rev BE • Feb 2012 R H: UNF ports w. O-ring chamfer (LS in OSPC/ F/D and OSPL with valves) R: ISO 11926-1 - 7/16-20 UNF O-ring boss port S min. 15 [0.59] Ø20.8 [0.819] 30˚ min. 11.5 [0.453] 30˚ min. 11.5 [0.453] Port Thread Versions for OSPB LS, OSPC LS/LSR, OSPF LS, OSPD LS/LSR, OSPQ LS/LSR, OSPL LS, OSPBX LS, OSPCX LS, OSPLX LS 150-603.10 I: UNF ports w. O-ring chamfer (P, T, L, R) S: ISO 11926-1 - ¾-16UNF O-ring boss port 35 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information LS Steering Units OSPB, OSPC, OSPF, OSPD, OSPQ, OSPL Dimensions OSPB 125 OSPB/ OSPBX 160 OSPB/ OSPBX 200 OSPB/ OSPBX 250 OSPB/ OSPBX 315 OSPB/ OSPBX 400 P Ø82 Ø81 .3 [3.2 4 .7 [ 3.2 0] 17] Ø91 [3.58] T 47 [1.85] R max. 87 [3.42] OSPB 100 L 44 [1.73] OSPB 80 LS B A 44 [1.73] OSPB 50 mm mm L1 [in] L2 [in] 126 6.5 [4.96] [0.26] 129 10.4 [5.08] [0.41] 132 13.0 [5.20] [0.51] 135 16.2 [5.31] [0.64] 140 20.8 [5.51] [0.82] 145 26.0 [5.71] [1.02] 151 32.5 [5.94] [1.28] 160 40.9 [6.30] [1.61] 171 52.0 [6.73] [2.05] Ø44.4 [1.748] Ø25.4 [1.000] Type OSPB LS for OLS, OSPBX LS for OSQ 2.8 [0.110] L2 min. 7.1 [0.280] 45˚ 57 [2.24] 7 [0.28] 29 [1.14] 85 [3.35] 44 [1.73] L1 102 [4.02] European version: A: G ½; 15 mm [0.59 in] deep B: M10 × 1.5, 16 mm [0.63 in] deep LS:G ¼ with spot face, 11 mm [0.43 in] deep US version: A: ¾ - 16 UNF O-ring boss; 15 mm [0.59 in] deep B: 3/8 - 16 UNC, 16 mm [0.63 in] deep LS: G 7/16 - 20 UNF O-ring boss, 11.5 mm [0.45 in] deep 36 66 [2.60] LS 64 [2.52] 150-590.11 11007611 • Rev BE • Feb 2012 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information LS Steering Units OSPB, OSPC, OSPF, OSPD, OSPQ, OSPL Dimensions OSPC/OSPF 70 OSPC/OSPF 80 OSPC/OSPF 100 OSPC/OSPF 125 OSPC/OSPF OSPCX 160 OSPC/OSPF 185 OSPC/OSPF OSPCX 200 OSPC/OSPF 230 OSPC/OSPF OSPCX 250 OSPC/OSPF OSPCX 315 OSPC/OSPF OSPCX 400 European version: A: G ½ or G ½ w. spot face or M18 x 1.5 ISO 6149, 15 mm [0.59 in] deep B: M10 x 1.5, 16 mm [0.63 in] deep LS: G ¼ w. spot face or M12 x 1.5 ISO 6149, 11.5 mm [0.45 in] deep Ø8 Ø812.3 [3 .7 [ .240 3.2 ] 17] Ø91 [3.58] P 47 [1.85] T 38 [1.50] R LS max. 87 [3.42] OSPC/OSPF 60 L B 44 [1.73] OSPC/OSPF 50 A 2.8 [0.110] L2 min. 7.1 [0.280] 45˚ 57 [2.24] 7 [0.28] 85 [3.35] 44 [1.73] 29 [1.14] L1 102 [4.02] LS 35 [1.38] OSPC 40 mm mm L1 [in] L2 [in] 126 6.5 [4.96] [0.26] 126 6.5 [4.96] [0.26] 128 9.1 [5.04] [0.36] 128 9.1 [5.04] [0.36] 129 10.4 [5.08] [0.41] 132 13.0 [5.20] [0.51] 135 16.2 [5.31] [0.64] 140 20.8 [5.51] [0.82] 143 24.0 [5.63] [0.94] 145 26.0 [5.71] [1.02] 154 35.1 [6.06] [1.38] 151 32.5 [5.94] [1.28] 160 40.9 [6.30] [1.61] 171 52.0 [6.73] [2.05] Ø44.4 [1.748] Ø25.4 [1.000] Type OSPC LS/LSR and OSPF LS for OLS, OSPCX LS for OSQ 51 [2.01] L R LS T P OSPC LS/LSR for OLSA 150-591.11 US version: A: ¾-16 UNF O-ring boss, 15 mm (0.59 in) deep B: 3/8 - 16 UNC or M10 x 1.5, 16 mm [0.63 in] deep LS: 7/16 - 20 UNF O-ring boss, 11.5 mm [0.45 in] deep OSPC LS/LSR for OLSA: B: M10 x 1,5, 16 mm [0.63 in] deep 11007611 • Rev BE • Feb 2012 37 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information LS Steering Units OSPB, OSPC, OSPF, OSPD, OSPQ, OSPL Dimensions B T P 2.8 [0.110] L3 L2 min. 7.1 [0.280] 7 [0.28] 29 [1.14] Ø8 Ø812.3 [3 .7 [ .240 3.2 ] 17] 45˚ Ø91 [3.58] R LS 47 [1.85] L 38 [1.50] A 44 [1.73] 20.8 [0.82] 26.0 [1.02] 16.2 [0.65] 20.8 [0.82] 26.0 [1.02] 40.9 [1.61] 13.0 [0.51] 20.8 [0.82] 26.0 [1.02] 20.8 [0.82] 26.0 [1.02] 40.9 [1.61] max. 87 [3.42] mm L3 [in] Ø44.4 [1.748] Ø25.4 [1.000] OSPD 60/185 OSPD 60/220 OSPD 70/195 OSPD 70/230 OSPD 70/270 OSPD 70/385 OSPD 100/200 OSPD 100/260 OSPD 100/300 OSPD 125/285 OSPD 125/325 OSPD 125/440 mm mm L1 [in] L2 [in] 195 9.1 [7.70] [0.36] 200 9.1 [7.87] [0.36] 190 9.1 [7.48] [0.36] 195 9.1 [7.70] [0.36] 200 9.1 [7.87] [0.36] 215 9.1 [8.46] [0.36] 191 13.0 [7.52] [0.51] 199 13.0 [7.83] [0.51] 204 13.0 [8.03] [0.51] 202 16.2 [7.95] [0.64] 207 16.2 [8.15] [0.64] 222 16.2 [8.74] [0.64] 57 [2.24] 85 [3.35] 102 [4.02] 44 [1.73] L1 LS 35 [1.38] Type OSPD LS/LSR for OLS 51 [2.01] 150-593.11 European version: A:G ½ w. spot-face or M18 × 1.5 ISO 6149 15 mm [0.59 in] deep B: M10 × 1.5, 16 mm [0.63 in] deep LS:G ¼ w. spot face or M 12 x 1.5 ISO 6149 11.5 mm [0.45 in] deep US version: A:¾ - 16 UNF O-ring boss; 15 mm [0.59 in] deep B:M 10 × 1.5, 16 mm [0.63 in] deep, LS:7/16 - 20 UNF o-ring boss, 11.5 mm [0.45 in] deep 38 11007611 • Rev BE • Feb 2012 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information LS Steering Units OSPB, OSPC, OSPF, OSPD, OSPQ, OSPL Dimensions OSPQ 100/160 OSPQ 100/180 OSPQ 100/200 OSPQ 125/200 OSPQ 125/250 OSPQ 160/250 OSPQ 160/320 European version: A: M18 x 1.5 ISO 6149, 15 mm [0.59 in] deep B: M10 x 1.5, 16 mm [0.63 in] deep LS: M12 x 1.5 ISO 6149, 11.5 mm [0.45 in] deep min. 7.1 [0.280] L2 Ø8 Ø812.3 [3 .7 [ .240 3.2 ] 17] Ø91 [3.58] P 47 [1.85] T 38 [1.50] R LS max. 87 [3.42] OSPQ 80/160 L 44 [1.73] OSPQ 80/140 B A Ø44.4 [1.748] Ø25.4 [1.000] OSPQ 80/125 mm mm L1 [in] L2 [in] 129 10.4 [5.08] [0.41] 129 10.4 [5.08] [0.41] 129 10.4 [5.08] [0.41] 132 13.0 [5.20] [0.51] 132 13.0 [5.20] [0.51] 132 13.0 [5.20] [0.51] 135 16.2 [5.31] [0.64] 135 16.2 [5.31] [0.64] 140 20.8 [5.51] [0.82] 140 20.8 [5.51] [0.82] 2.8 [0.110] 7 [0.28] 57 [2.24] 85 [3.35] 102 [4.02] 44 [1.73] 29 [1.14] 45˚ L1 LS 35 [1.38] Type OSPQ LS/LSR for OLS 51 [2.01] 150-594.12 11007611 • Rev BE • Feb 2012 39 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information LS Steering Units OSPB, OSPC, OSPF, OSPD, OSPQ, OSPL T P 2.8 [0.110] L2 min. 7.1 [0.280] 7 [0.28] European version: A: G 1/2; 15 mm [0.59 in] deep B: M10 x 1.5, 16 mm [0.63 in] deep LS: G 1/4 w. spot face, 11.5 mm [0.45 in] deep 44 [1.73] 29 [1.14] 45˚ 57 [2.24] 85 [3.35] L1 102 [4.02] LS 66 [2.60] US version: A: 3/4-16 UNF O-ring boss, 15 mm [0.59 in] deep or for OVPL B: M10 x 1.5, 16 mm [0.63 in] deep LS: 7/16-20 UNF O-ring boss, 11.5 mm [0.45 in] deep Ø82 Ø81 .3 [3.2 4 .7 [ 3.2 0] 17] Ø91 [3.58] R 47 [1.85] Ø44.4 [1.748] Ø25.4 [1.000] L LS B max. 87 [3.42] A Type 44 [1.73] mm mm L1 [in] L2 [in] 197 67.8 OSPL/OSPLX 520 [7.76] [2.67] 211 82.0 OSPL/OSPLX 630 [8.31] [3.23] 233 104.0 OSPL/OSPLX 800 [9.17] [4.09] 263 134.0 OSPL 1000 [10.35] [5.27] OSPL LS for OLS and OSPLX LS for OSQ 44 [1.73] Dimensions 64 [2.52] OSPL LS with pilot pressure relief valve: 38 [1.50] European version: A: for OVPL B: M10 x 1.5, 16 mm [0.63 in] deep LS: G 1/4 w. spot face, 11.5 mm [0.45 in] deep LS 35 [1.38] LS 51 [2.01] OSPL LS with relief valve P301 030 40 11007611 • Rev BE • Feb 2012 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information LS Steering Units OSPB, OSPC, OSPF, OSPD, OSPQ, OSPL T P 2.8 [0.110] L3 min. 7.1 [0.280] L2 7 [0.28] 29 [1.14] Ø8 Ø812.3 [3 .7 [ .240 3.2 ] 17] Ø91 [3.58] R LS 47 [1.85] Ø44.4 [1.748] Ø44.35 [1.746] Ø25.4 [1.000] 45˚ 57 [2.24] 85 [3.35] 44 [1.73] L1 102 [4.02] LS 35 [1.38] A: 3/4 - 16 UNF O-ring boss, 15 mm [0.59 in] deep B: M10 x 1.5, 16 mm [0.63 in] deep LS: 7/16 - 20 UNF O-ring boss 11.5 mm [0.45 in] deep L B max. 87 [3.42] A Type 38 [1.50] mm mm mm L1 [in] L2 [in] L3 [in] OSPL 288 104 52 1200 LS [10.34] [4.09] [2.05] OSPL 1200 LS for OLS 44 [1.73] Dimensions 51 [2.01] 150-612.10 11007611 • Rev BE • Feb 2012 41 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information Valve Block OVPL Valve Block OVPL OVPL valve blocks can be flanged onto Sauer-Danfoss steering units type OSPL, which are prepared for OVPL mounting. Versions OVPL valve blocks contain shock valves, suction valves, check valve and back-pressure valve. OVPL valve blocks are available with 4, 5 or 7 connections. OVPL with 7 connections have 2 L and 2 R connections, which means that 2 steering cylinders can be connected directly to the valve block. Cylinders P T OVPL, 7 ports L R PP OVPL, 7 ports OSPL LS F300629 Code Numbers and Weights LS 150-685.10 OVPL Valve blocks OVPL in the table below have all the following valve functions incorporated: • Check valve in P-port • Shock valves • Suction valves External connection Sauer-Danfoss steering unit External connection Sauer-Danfoss steering unit L L L OVPL, 5 ports L L R R T PP P R OVPL, 7 ports R R T PP P T P T P 150-628.10 150-629.10 Code numbers Weight Connections European version P, T, L, R: G 1/2-S** PP: G 1/4-S** Number of ports OVPL 24 152-1117 5 240 [3480] 2.0 [4.41] OVPL 28 152-1114 5 280 [4061] 2.0 [4.41] OVPL 28 152-1116 7 280 [4061] 2.0 [4.41] Valve block S** : Spot face around port connections 42 Valve settings 11007611 • Rev BE • Feb 2012 Shock valve bar [psi] kg [lb] Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information Valve Block OVPL Code Numbers and Weights (continued) OVPL in the table below has the following valve functions incorporated: • Check valve in P-port • Shock valves • Suction valves • Backpressure valve, with by-pass to reduce stand-by pressure in neutral position. External connection OVPL, 5 ports and backpressure valve with by-pass Sauer-Danfoss steering unit L L R R T PP P T P 150-630.10 Code numbers Valve settings Connections European version P, T, L, R: G 1/2-S** PP: G 1/4-S** Number of ports OVPL 24 152-1120 5 240 OVPL 28 152-1130 5 280 Valve block Shock valve bar [psi] Weight kg [lb] [3480] 2.0 [4.41] [4061] 2.0 [4.41] S** : Spot face around port connections 11007611 • Rev BE • Feb 2012 43 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information Valve Block OVPL Code Numbers and Weights (continued) OVPL in the table below have all the following valve functions incorporated: • Check valve in P-port • Shock valves • Suction valves • Backpressure valve, without by-pass. External connection External connection Sauer-Danfoss steering unit Sauer-Danfoss steering unit L L L OVPL, 5 ports and backpressure valve L L R R T PP P R OVPL, 7 ports and backpressure valve R R T PP P T P T P 150-632.10 150-631.10 Code numbers Weight Connections European version P, T, L, R: G 1/2 - S** PP: G 1/4 - S** Number of ports OVPL 24 152-1132 5 240 [3480] 2.0 [4.41] OVPL 28 152-1115 7 280 [4061] 2.0 [4.41] Valve block S** : Spot face around port connections 44 Valve settings 11007611 • Rev BE • Feb 2012 Shock valve bar [psi] kg [lb] Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information Valve Block OVPL Code Numbers and Weights (continued) OVPL in the table below has following valve functions incorporated: • Check valve in P-port • Shock valves • Suction valves External connection Sauer-Danfoss steering unit L L R R T T P P OVPL, 4 ports 150-633.10 Code numbers Connections US version 3/4 - 16 UNF O* + S** Valve block OVPL 28 152-1133 Valve settings Number of ports Shock valve bar [psi] 4 280 [4061] Weight kg [lb] 2.0 [4.41] O* : O-ring chamfer on port connections S** : Spot face around port connections External connection OVPL in the table below has the following valve functions incorporated: • Check valve in P-port • Shock valves • Suction valves • Backpressure valve with by-pass to reduce stand-by pressure in neutral position. OVPL, 4 ports and backpressure valve with by-pass Sauer-Danfoss steering unit L L R R T T P P 150-634.10 Code numbers Valve block OVPL 28 Connections US version 3/4 - 16 UNF O* + S** 152-1136 Valve settings Number of ports 4 Shock valve bar [psi] 280 [4061] Weight kg 2.0 [lb] [4.41] O* : O-ring chamfer on port connections S** : Spot face around port connections 11007611 • Rev BE • Feb 2012 45 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information Valve Block OVPL Technical Data Common data Look in sub-catalogue: “General, steering components “ Valve functions The data below come from measurements on a representative sample of valve blocks from production. An oil with a viscosity of 21mm2/s [SUS] at 50°C [122°F] was used during measuring. Max. pressure on connections Max. Oil flow l/min [US gal/min] Valve block P, PP bar [psi] T bar [psi] bar L, R [psi] OVPL 24 100 [26.42] 190 [2756] 15 [218] 240 [3480] OVPL 28 100 [26.42] 225 [3263] 15 [218] 280 [4061] Shock valves The shock valves protect the valve block and steering unit and limit maximum external forces on the steering cylinder. The shock valves in the valve block limit the maximum pressure drop from L to T and from R to T. The shock valves are set at 10 l/min. [2.64 US gal/min]. The shock valves are of the direct acting type, so they react very quickly. Setting tolerance: rated value +/- 10 bar [145 psi] , ex. 240 [3480 psi] +/- 10 bar [145 psi]. Suction valves The suction valves ensure oil suction to avoid cavitations in the steering cylinder. To provide correct suction, a back pressure valve must be fitted in the tank line from the steering unit. The capacity of the suction valves can be increased by building in a back pressure in the valve block. The curve below shows pressure drop across a suction valve ∆p psi ∆p bar 15 200 150 10 100 5 50 0 0 0 0 10 2 20 4 30 6 8 40 10 50 12 60 14 Qp l/min Qp 16 US gal/min 152-150.10 46 11007611 • Rev BE • Feb 2012 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information Valve Block OVPL Technical Data (continued) Check valve The check valve protects the driver against steering wheel jerks. The check valve prevents oil from flowing backwards into the pump line when steering against a high pressure on the cylinder side. The check valve is built into the P connection of the valve block. The curve below shows pressure drop across the check valve in p-connection ∆p psi ∆p bar 60 4 50 3 40 30 2 20 1 10 0 0 0 10 0 2 20 4 30 6 40 8 10 50 12 60 14 70 16 18 80 20 90 22 24 100 26 110 28 Qp l/min Qp US gal/min 152-152.10 Backpressure valve A backpressure valve increases the capacity of the suction valves. The curve below shows pressure drop for backpressure valve without by-pass. ∆p psi 300 ∆p bar 20 250 200 150 15 10 100 5 50 0 Qp 0 0 10 20 0 2.5 5 30 7.5 40 10 50 12.5 60 15 70 17.5 80 20 90 22.5 100 l/min 25 Qp US gal/min 152-151.10 11007611 • Rev BE • Feb 2012 47 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information Valve Block OVPL Technical Data (continued) The curve below shows pressure drop for backpressure valve with by-pass. ∆p psi 300 ∆p bar 20 250 200 150 15 10 100 5 50 0 Qp 0 0 10 20 0 2.5 5 30 7.5 40 10 50 12.5 60 15 70 17.5 80 20 90 22.5 100 l/min 25 Qp US gal/min 152-178.10 Installation Connection P in the valve block must be placed over the connection P in the steering unit, so OVPL is provided with a positioning pin to fit the positioning hole in the steering unit. The valve block is supplied inclusive of 2 mounting screws and 4 O-rings for building onto the steering unit. Tightening torque 65 ±5 N•m [575 ±44 lbf•in]. It is only allowed to mount OVPL blocks on steering units with a flat port flange, no spot face is allowed. 48 11007611 • Rev BE • Feb 2012 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information Valve Block OVPL Dimensions 92 [3.62] OVPL, 5 ports European version: P, T, L and R: G ½ w. spot face, 15 mm (0.59 in) deep PP: G ¼, w. spot face, 11,5 mm (0.45 in) deep X: 30,2 +0,2 Y: 21,3 +/- 0,2 16 [0.63] 51 [2.01] 28 [1.10] B Y X US version: P, T, L and R: ¾ -16 UNF O-ring boss 15 mm (0.59 in) deep X: 30,2 +0,2 44 [1.73] 95 [3.74] OVPL, 4 ports (no PP) 29 [1.14] 44 [1.73] B: Positioning pin premounted in OVPL 102 [4.02] 152-149.10 11007611 • Rev BE • Feb 2012 49 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information Valve Block OVPL Dimensions (continued) 92 [3.62] OVPL, 7 ports European version: P, T, 2xL and 2xR: G ½ w. spot face, 15 mm (0.59 in) deep PP: G ¼, w. spot face, 11,5 mm (0.45 in) deep X: 30,2 +0,2 Y: 21,3 +/- 0,2 16 [0.63] 51 [2.01] 28 [1.10] B Y X 44 [1.73] 92 [3.62] B: Positioning pin premounted in OVPL 21.5 [0.85] 44 [1.73] X 29 [1.14] 50 [1.97] 102 [4.02] 152-148.10 50 11007611 • Rev BE • Feb 2012 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information Angle Block OVR Angle Block OVR OVR angle blocks are especially designed for applications in which pipes and/or hoses must run parallel with the steering column axis, and where space is limited. The valve block can be flanged onto Sauer-Danfoss steering unit OSPB, OSPC, OSPD, OSPF, OSPQ and OSPL, which have no spot face around the ports. Use the angle block makes angle and swivel connections and pipe bends unneccessary. The OVR connections are positioned away from the steering wheel. (see dimensions page 53) Version OVR L L R R T T P P F300 626 150-635.10 Code Numbers and Weight OVR in the table below has no valve functions incorporated. Code numbers Weight Angle block Connections European version P, T, L, R: G 1/2 S** kg [lb] OVR 152-0201 2.0 [4.41] S** : Spot face around port connections Installation The valve block is supplied inclusive of 2 mounting screws and 4 O-rings for building onto the steering unit. Tightening torque 65 ±5 N•m [575 ±44.3 lbf•in]. OVR blocks may only be mounted on steering units with a flat port flange, (no spot facing). For OVR blocks with other thread ore kind of valves mounted, please contact the SauerDanfoss Sales organisation. 11007611 • Rev BE • Feb 2012 51 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information Angle Block OVR 15 [0.59] 91 [3.58] 100 [3.94] 106 [4.17] 38 [1.50] European version: P, T, L and R: G ½, 15 mm (0.59 in) deep 2.5 [0.098] max. Ø29.4 [1.158] Ø29.0 [1.143] OVR rmax. 0.5 [0.20] 140 [5.51] Dimensions 25 [0.98] 46 [1.81] 152-31.10 52 11007611 • Rev BE • Feb 2012 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information Priority Valves OLSA and OLS Versions Sauer-Danfoss priority valves are used in steering systems with load sensing steering units. In such systems steering always has first priority Load sensing static priority valves Load sensing static steering units require load sensing static priority valves. Load sensing static steering systems have no oil flow in the LS connection when the steering unit is in neutral position. Load sensing dynamic priority valves Load sensing dynamic steering units require load sensing dynamic priority valves. Load sensing dynamic steering systems have a constant oil flow in the LS connection from the priority valve to the steering unit even when the steering unit is in neutral position. Ports: P = pump, CF = controlled flow (priority oil flow), EF = excess flow, L = left, R = right, T = tank, LS = load sensing, PP = pilot pressure OLSA 40/80 The OLSA 40 and OLSA 80 “flange on” priority valves are used in load sensing steering systems, built onto OSPC LS (OLSA) steering units. F300625 OLSA static OLSA dynamic LS LS L L CF T R R L L CF T C A P T EF P R R B T EF 152B170.11 152B135.11 A: PP-damping orifice B: LS-orifice C: Dynamic-orifice 11007611 • Rev BE • Feb 2012 53 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information Priority Valves OLSA and OLS Versions The OLS 40, OLS 80 and OLS 120 “in line” priority valves are used in load sensing steering systems together with OSPB LS, OSPC LS, OSPF LS, OSPD LS, OSPQ LS and OSPL LS steering units. OLS 40/80 OLS 120 F300624 CF F300623 EF CF EF LS LS P P 152B134.10 152B171.10 OLS static OLS dynamic The OLS 160 “in line” priority valve is used in load sensing steering systems together with OSPB LS, OSPC LS, OSPF LS, OSPD LS, OSPQ LS and OSPL LS steering units. OLS 160 F300622 CF EF LS CF EF LS PP P T P 152B137.11 OLS static OLS 160 is also available without pilot pressure relief valve. 54 11007611 • Rev BE • Feb 2012 T 152B172.11 OLS dynamic Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information Priority Valves OLSA and OLS Versions (continued) The priority valve OLSP 80 is to be used in connection with e.g. Sauer-Danfoss gear pumps type SNP and steering units type OSPB LS, OSPC LS, OSPF LS, OSPD LS and OSPQ LS in load sensing steering systems, where maximum oil flow doesn’t exceed 80 l/min [21.7 USgal/min]. OLSP 80 priority valves are to be flanged on gear pumps with outlet ports square flange type 35 (35 mm pitch diameter of 4x M6 bolt holes for fixing the priority valve on pump). OLSP 80 F301 266 CF EF CF EF LS LS P P 152B134.10 152B171.10 OLSP static OLSP dynamic The priority valve OLS 320 is to be used in connection with large pumps and steering units type OSPB LS, OSPC LS, OSPF LS, OSPD LS, OSPQ LS and OSPL LS or with EHPS steering valve in load sensing steering systems, where maximum oil flow doesn’t exceed 320 l/min [84.5 USgal/min]. OLS 320 CF F301 470 EHPS steering valve has build in priority valve, but for max. pump flow 120 l/ min [31.7 USgal/min] In systems with EHPS and pump flow between 120 l/ min [31.7 USgal/min] and 320 l/min [84.5 USgal/min] a combination of EHPS and OLS 320 gives a good compact solution to reduce hosing and installation cost compared with stand alone components. For further details of this OLS 320: look in EHPS catalogue 520L0521. 11007611 • Rev BE • Feb 2012 EF P LS T 152B172.11 F301 471 55 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information Priority Valves OLSA and OLS System Sizing The steering system pump is sized so that satisfactory performance is achieved for both steering and working hydraulics - even at idle. Before selecting a priority valve, consider • the type of steering unit (LS static, LS dynamic or OSPF LS dynamic) • the displacement of the steering unit • the pump flow • the application’s requirement for energy optimization, initial steering response time and stability, as these all govern the selection for control spring pressure • whether the priority valve should have internal PP (Pilot Pressure) or external PP-connection depends on the pressure drop in the pump line between the priority valve’s CF-port (Controlled Flow) and the steering unit’s P-port. With normal hose and tube dimensions and less than 5 m distance between priority valve and steering unit, the immediate choice is normally a priority valve with internal PP. The following survey lists the code numbers of the priority valves that are the most frequently used in connection with the above Sauer-Danfoss steering unit types. All priority valves in the code number tables, except OLS 160 static, have internal PP connection. OLS 160 static in the code number table all have external PP connection. Code Numbers and Weights OLS/OLSA static priority valves for load sensing static steering units OLSA 40 static and OLSA 80 static Priority valve OLSA 40 OLSA 40 OLSA 40 OLSA 80 OLSA 80 OLSA80 Code Numbers Connections European version US version T,R,L: G 3/8 T, R, L: 9/16 - 18 UNF P, EF: G 1/2 P, EF: 7/8 - 14 UNF 152B0001 152B0002 152B0122 152B0003 152B0124 152B0016 152B0019 152B0017 152B0020 152B0015 152B0125 Control spring pressure bar [psi] Weight kg [lb] 4 [58] 7 [101.5] 10 [145] 4 [58] 7 [101.5] 10 [145] 2.1 [4.63] 2.1 [4.63] 2.1 [4.63] 2.1 [4.63] 2.1 [4.63] 2.1 [4.63] Control spring pressure Weight OLS 40 static and OLS 80 static Code Numbers Connections Priority valve OLS 40 OLS 40 OLS 40 OLS 80 OLS 80 OLS 80 56 European version LS: G 1/4 P, EF, CF: G 1/2 152B0231 152B0232 152B0233 152B0261 152B0262 152B0263 11007611 • Rev BE • Feb 2012 US version LS: 7/16 - 20 UNF CF: 3/4 - 16 UNF P, EF: 7/8 - 14 UNF 152B0237 152B0238 152B0253 152B0267 152B0268 152B0280 bar [psi] 4 [58] 7 [101.5] 10 [145] 4 [58] 7 [101.5] 10 [145] kg [lb] 1.0 [2.2] 1.0 [2.2] 1.0 [2.2] 1.0 [2.2] 1.0 [2.2] 1.0 [2.2] Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information Priority Valves OLSA and OLS Code Numbers and Weights (continued) OLS/OLSA static priority valves for load sensing statics steering units OLS 120 static Priority valve OLS 120 OLS 120 Code Numbers Connections European version US version LS: G 1/4 LS: 7/16 -20 UNF CF: G 1/2 CF: 3/4 - 16 UNF P, EF: G 3/4 P, EF: 1 1/16 - 12 UNF 152B2232 152B2238 152B2233 152B2239 Control spring pressure bar [psi] 7 [101.5] 10 [145] Weight kg [lb] 2.1 [4.63] 2.1 [4.63] OLS 160 static Priority valve OLS 160 OLS 160 Code Numbers Connections European version US version LS, PP, T: G 1/4 LS, PP, T: 7/16 -20 UNF CF: G 1/2 CF: 3/4 - 16 UNF P, EF: G 3/4 P, EF: 1 1/16 - 12 UNF 152B1005 152B1085 152B1006 152B1086 Control spring pressure Pilot pressure relief valve bar [psi] bar [psi] 7 [101.5] 10 [145] 170 [2465] 170 [2465] Weight kg [lb] 4.4 [9.7] 4.4 [9.7] OLS/OLSA dynamic priority valves for load sensing dynamic steering units OLSA 40 dynamic and OLSA 80 dynamic for OSPC LS dynamic Priority valve OLSA 40 OLSA 40 OLSA 40 OLSA 80 OLSA 80 OLSA 80 Code Numbers Connections European version US version T,R,L: G 3/8 T,R,L: 9/16 - 18 UNF P/EF: G 1/2 P/EF: 7/8 - 14 UNF 152B8001 152B8041 152B8042 152B8046 152B8043 152B8047 152B8048 152B8044 152B8049 152B8045 11007611 • Rev BE • Feb 2012 Control spring pressure bar [psi] 4 [58] 7 [101.5] 10 [145] 4 [58] 7 [101.5] 10 [145] Weight kg [lb] 2.1 [4.63] 2.1 [4.63] 2.1 [4.63] 2.1 [4.63] 2.1 [4.63] 2.1 [4.63] 57 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information Priority Valves OLSA and OLS Code Numbers and Weights (continued) OLS/OLSA dynamic priority valves for load sensing dynamic steering units OLS 40 dynamic and OLS 80 dynamic for OSPB, OSPC, OSPD, OSPQ and OSPL LS dynamic Code Numbers Connections Priority valve OLS 40 OLS 40 OLS 40 OLS 80 OLS 80 OLS 80 European version LS: G 1/4 P, EF, CF: G 1/2 152B8231 152B8232 152B8233 152B8261 152B8256 152B8257 Control spring pressure US version LS: 7/16 - 20 UNF CF: 3/4 - 16 UNF P, EF: 7/8 - 14 UNF 152B8253 152B8254 152B8268 152B8260 bar [psi] 4 [58] 7 [101.5] 10 [145] 4 [58] 7 [101.5] 10 [145] Weight kg [lb] 1.0 [2.20] 1.0 [2.20] 1.0 [2.20] 1.0 [2.20] 1.0 [2.20] 1.0 [2.20] OLS 80 dynamic with low pressure drop (P-EF) spool for OSPB, OSPC, OSPD, OSPQ and OSPL LS dynamic Code Numbers Connections European version LS: G 1/4 P, EF, CF: G 1/2 152B8259 Priority valve OLS 80 Control spring pressure bar [psi] 7 [101.5] Weight kg [lb] 1.0 [2.20] OLS 120 dynamic for OSPB, OSPC, OSPD, OSPQ and OSPL LS dynamic Priority valve OLS 120 OLS 120 Code Numbers Connections European version US version LS: G 1/4 LS: 7/16 -20 UNF CF: G 1/2 CF: ¾ - 16 UNF P, EF: G 3/4 P, EF: 1 1/16 - 12 UNF 152B8132 152B8143 152B8133 152B8144 Control spring pressure bar [psi] 7 [101.5] 10 [145] Weight kg [lb] 2.1 [4.63] 2.1 [4.63] OLS 160 dynamic for OSPB, OSPC, OSPD, OSPQ and OSPL LS dynamic Priority valve OLS 160 OLS 160 OLS 160 OLS 160 OLS 160 58 Code Numbers Connections European version US version LS, T: G 1/4 LS, T: 1/16 -20 UNF CF: G 1/2 CF: 3/4 - 16 UNF P, EF: G 3/4 P, EF: 1 1/16 - 12 UNF 152B8159 152B8154 152B8160 152B8155 152B8105 152B8161 152B8156 152B8162 152B8157 11007611 • Rev BE • Feb 2012 Control spring pressure Pilot pressure relief valve bar [psi] bar [psi] 7 [101.5] 10 [145] 12 [174] 7 [101.5] 10 [145] 170 [2465] 170 [2465] 170 [2465] 210 [3045] 210 [3045] Weight kg [lb] 4.4 [9.7] 4.4 [9.7] 4.4 [9.7] 4.4 [9.7] 4.4 [9.7] Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information Priority Valves OLSA and OLS Code Numbers and Weights (continued) OLS dynamic priority valves for OSPF LS dynamic steering units OLS 40 dynamic and OLS 80 dynamic Code Numbers Connections European version LS: G 1/4 P, EF, CF: G 1/2 152B8031 152B8258 Priority valve OLS 40 OLS 80 Control spring pressure bar [psi] Weight kg [lb] 10 [145] 7 [101.5] 1.0 [2.20] 1.0 [2.20] Control spring pressure Weight OLS 120 dynamic Code Numbers Connections European version LS: G 1/4, CF: G 1/2 P, EF, CF: G 3/4 152B8147 Priority valve OLS 120 bar [psi] kg [lb] 7 [101.5] 2.1 [4.63] Control spring pressure Pilot pressure relief valve Weight bar [psi] bar [psi] 7 [101.5] 10 [145] none none 4.4 [9.7] 4.4 [9.7] Control spring pressure Weight OLS 160 dynamic Priority valve OLS 160 OLS 160 Code Numbers Connections European version LS: G 1/4, CF: G 1/2 P, EF, CF: G 3/4 152B8158 152B8113 kg [lb] OLSP static and dynamic Priority valve OLSP 80 static OLSP 80 dynamic OLSP 80 dynamic for OSPF 11007611 • Rev BE • Feb 2012 Code Numbers Connections European version LS: G¼ CF: G 3/8 EF: G ½ 152B5002 152B5200 152B5201 bar [psi] 4 [58] 7 [101.5] 7 [101.5] kg [lb] 1.0 [2.2] 1.0 [2.2] 1.0 [2.2] 59 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information Priority Valves OLSA and OLS OLS Dynamic Priority Valves for OSPF LS Dynamic Steering Units (continued) OLS 320 dynamic in-line/stand alone with pilot pressure relief valve, black painted Priority valve OLS 320 Code Numbers Connections European version LS, T: G¼ CF: G ½ P, EF: G 1 11006593 Control spring pressure Pilot pressure relief valve bar [psi] bar [psi] 7 [101.5] 170 [2465] Weight kg [lb] 5.9 [13.0] OLS 320 dynamic in-line/stand alone without pilot pressure relief valve, black painted Priority valve OLS 320 Code Numbers Connections US version LS: 7/16 - 20 UNF CF: 11/16 - 12 UN P, EF: 15/16 - 12 UN 11007475 Control spring pressure bar [psi] 10 [145] Weight kg [lb] 5.9 [13.0] OLS 320 for EHPS: look in EHPS catalogue 520L0521 If you require other port connections, other control spring pressure and/or other PP connection, go to the survey on page 50, and tick off the desired specifications, then consult the Sauer-Danfoss Sales Organization. 60 11007611 • Rev BE • Feb 2012 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information Priority Valves OLSA and OLS Specification Table for Non Catalogue Numbers of Sauer-Danfoss Priority Valves Your company Name Your application Pump flow to OLS/OLSA at idle, l/min [USgal/min] OLSA 40 Priority valve type OLSA 80 Standard Spool type Ports, OLS 40/80 Ports, OLS 120 Ports, OLS 160 G: Unit black painted OLS 160 P, EF, T, L, R: Metric 1: M18 • 1.5 -O*** +S** P, CF, EF: G½ - S** LS: G½ - S** Metric: G: P, EF: G¾ - S** G: CF: G½ - S** LS, PP: G¼ - S** 7 10 P, EF: G1 - S** G: CF: G½ - S** LS, PP: G¼ - S** 80 90 100 110 120 12 (only OLS 160) 16 (only OLS 160) P, EF: M22 • 1.5 - O*** +S** P, EF: 7/8 - 14 UNF - O*** Metric 2: UNF: T, L, R: M18 • 1.5 - O*** T, L, R : 9/16 - 18 UNF +S** O*** P, EF: M22 • 1.5 - O*** +S** CF: M18 • 1.5 - O*** +S** LS: M12 • 1.5 - O*** +S** UNF: P, EF: 7/8 - 14 UNF - O*** CF: 3/4 - 16 UNF - O*** LS: 7/16 - 20 UNF - O*** UNF: P, EF: 11/16 - 14 UNF - O*** CF: 3/4 - 16 UNF - O*** LS: 7/16 - 20 UNF - O*** P, EF: 11/16 - 12 UN - O*** UNF 1: CF: 3/4 - 16 UNF - O*** LS, PP, T: 7/16 - 20 UNF O*** P, EF: G1 - S** G 2: CF: G¾ - S** LS, PP, T: G¼ - S** EF: G½ - S** CF: G3/8 - S** LS: G¼ - S** OLS 320 in-line No CF cut-off (only for OLS 320 for flanging on EHPS) P, EF: M27 • 2 - O*** +S** Metric: CF: M18 • 1.5 - O*** +S** LS: M12 • 1.5 - O*** +S** P, EF: G¾ - S** G 1: CF: G½ - S** LS, PP, T: G¼ - S** OLSP 80 External (not OLSP) P, EF: G½ - S** T, L, R: G3/8 - S** Date Dynamic for OSPF steering unit 5.5 (only OLS/OLSA 40/80) RV-bar OLS 160 OLS 320 OLS 120 Internal Ports, OLSP G: 80 (P: square flange 35) Ports, OLS 320 in-line OLS 80 Dynamic 4 (only OLS 80, 120, 160, OLSP 80) Completed by Pump flow to OLS/OLSA at max. engine speed, l/min [USgal/min] Low pressure drop, P-EF (only OLS/OLSA 80 dynamic) PP connection Ports, OLSA Potential, pcs/year OLS 40 Static Load sensing type Control spring, bar Vehicle P, EF:15/16 - 12 UN - O*** UNF 2: CF: 7/8 - 14 UNF - O*** LS, PP, T: 7/16 - 20 UNF O*** Metric: EF: M22 • 1.5 - O*** +S** CF: M18 • 1.5 - O*** +S** LS: M12 • 1.5 - O*** +S** UNF: EF: 7/8 - 14 UNF - O*** CF: 3/4 - 16 UNF - O*** LS : 7/16 - 20 UNF - O*** UNF 1: P, EF: 1 5/16 - 12 UN - O*** CF: 3/4 - 16 UNF - O*** LS, PP, T: 7/16 - 20 UNF - O*** UNF 2: P, EF: 1 5/16 - 12 UN - O*** CF: 1 1/16 - 12 UNF - O*** LS, PP, T: 7/16 - 20 UNF - O*** 140 170 190 200 210 Other settings No relief valve bar Yes 11007611 • Rev BE • Feb 2012 No 61 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information Priority Valves OLSA and OLS Specification Table for Non Catalogue Numbers of Sauer-Danfoss Priority Valves (continued) Ports: PP-port only exists when external PP connection is used. T-port only exists for OLS 160 and OLS 320 with integrated pilot pressure relief vlave (RV) O*: O-ring chamfer on port connections S**: Spot face around port connections An alternative way to specify a variant is to state an existing code number and add the modifications, you would like to have implemented in the basic steering unit. Code number of basic steering unit: Requested modifications: Technical Data Max. Pressure on Connections Priority valve OLSA 40 OLSA 80 OLS 40 OLS 80 OLS 120 OLS 160 OLSP 80 OLS 320 62 Max. pressure on connections Rated flow to P-connection P, EF CF L, R LS T PP l/min [US gal/min] bar [psi] bar [psi] bar [psi] bar [psi] bar [psi] 40 80 40 80 120 160 80 320 [10.57] [21.13] [10.57] [21.13] [31.70] [42.27] [21.13] [84.54] 250 250 250 250 250 350 250 300 [3625] [3625] [3625] [3625] [3625] [5076] [3625] [4351] 210 210 210 210 210 210 210 280 [3045] [3045] [3045] [3045] [3045] [3045] [3045] [4061] 280 280 [4061] [4061] 210 210 210 210 210 210 210 280 [3045] [3045] [3045] [3045] [3045] [3045] [3045] [4061] 20 20 [290] [290] 11007611 • Rev BE • Feb 2012 bar [psi] [3045] [3045] [3045] [3045] [4061] 15 [217] 210 210 210 210 40 [580] 280 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information Priority Valves OLSA and OLS Pressure Drop in Priority Valves Pressure drop in priority valves This data comes from measurements on a representative sample of priority valves from production. Oil with viscosity of 21 mm2/s at 50 °C [102 SUS at 122 °F] was used during measuring. Measurement made when pressure on the LS connection is zero (steering unit in neutral position). The minimum curves apply when the pressure on the EF connection is higher than the actual control spring pressure. The curves for control spring pressure of 4 , 7, 10 or 12 bar [58, 101, 145 or 174 psi] apply when pressure on the EF connection is zero. Pressure drop P-EF for static priority valves OLSA/OLS 40 P-EF P-EF psi bar 200 14 175 12 150 10 125 100 75 50 10 bar 145 psi 7 bar 102 psi 8 4 bar 58 psi 6 4 25 2 0 0 min 0 0 5 1 10 2 15 3 4 20 5 25 6 30 7 8 35 9 Qp 40 l/min Qp US gal/min 10 152B139.11 OLSA/OLS 80 P-EF psi 225 P-EF bar 16 200 14 175 12 150 10 125 100 75 50 10 bar 145 psi 7 bar 102 psi 4 bar 58 psi min. 8 6 4 25 2 0 0 0 0 10 2 20 4 30 6 8 40 10 50 12 60 14 16 70 18 80 20 Qp l/min Qp US gal/min 152B80.11 11007611 • Rev BE • Feb 2012 63 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information Priority Valves OLSA and OLS Technical Data Pressure drop P-EF for static priority valves OLS 120 P-EF P-EF psi bar 16 225 200 14 175 12 150 10 125 10 bar 145 psi 7 bar 102 psi 8 100 6 75 min 4 50 2 25 Qp l/min 0 0 0 10 0 20 30 40 5 50 10 60 70 15 80 90 20 100 110 25 120 Qp US gal/min 30 152B165.11 OLS 160 P-EF psi 275 250 P-EF bar 20 225 16 200 14 175 12 150 10 125 100 75 12 bar 174 psi 18 10 bar 145 psi 7 bar 102 psi min 8 6 50 4 25 2 0 0 0 0 10 20 30 5 40 10 50 60 15 70 80 20 90 100 25 110 30 120 130 35 140 150 40 160 Qp l/min Qp US gal/min 152B166.10 64 11007611 • Rev BE • Feb 2012 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information Priority Valves OLSA and OLS Technical Data (continued) Pressure drop P-EF for dynamic priority valves OLSA/OLS 40 P-EF P-EF psi bar 225 16 200 14 175 12 150 10 125 100 75 50 10 bar 145 psi 7 bar 102 psi 8 4 bar 58 psi 6 4 25 2 0 0 min 0 0 5 1 10 2 15 3 4 20 5 25 30 6 7 8 35 9 Qp l/min 40 Qp US gal/min 10 152B174.10 OLSA/OLS 80 P-EF psi 275 250 P-EF bar 20 225 16 200 14 175 12 150 10 125 100 75 10 bar 145 psi 18 A+B 7 bar 102 psi 4 bar 58 psi A+B min A+B 8 min 6 50 4 25 2 0 0 A B 0 0 10 2 20 4 30 6 8 40 10 50 12 60 14 16 70 18 80 20 Qp l/min Qp US gal/min 152B175.10 A: OLS/OLSA 80 Dynamic for OSPB, OSPC, OSPF, OSPD, OSPQ, OSPL LS Dynamic B: OLS/OLSA 80 Dynamic with low pressure drop (P-EF) spool for OSPB, OSPC, OSPD, OSPQ, OSPL LS Dynamic 11007611 • Rev BE • Feb 2012 65 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information Priority Valves OLSA and OLS Technical Data (continued) Pressure drop P-EF for dynamic priority valves OLS 120 P-EF P-EF psi bar 20 275 10 bar 145 psi 7 bar 102 psi 18 250 16 225 200 14 175 12 150 10 125 8 100 7 bar 102 psi A B A min 6 75 4 50 2 25 A+B 0 0 0 10 0 20 30 40 5 50 60 10 70 15 80 90 20 100 110 25 Qp l/min 120 30 Qp US gal/min 152B176.10 A: OLS 120 Dynamic for OSPB, OSPC, OSPD, OSPQ, OSPL LS Dynamic B: OLS 120 Dynamic for OSPF LS Dynamic OLS 160 P-EF psi P-EF 450 bar 32 400 28 350 24 300 250 200 150 12 bar 174 psi A 20 B A 16 12 100 8 50 4 0 0 10 bar 145 psi 7 bar 102 psi 7 bar 102 psi min A A+B 0 0 10 20 30 5 40 10 50 60 15 70 80 20 90 100 25 A: OLS 160 Dynamic for OSPB, OSPC, OSPD, OSPQ, OSPL LS Dynamic B: OLS 160 Dynamic for OSPF LS Dynamic 66 11007611 • Rev BE • Feb 2012 110 30 120 130 35 140 150 40 160 Qp l/min Qp US gal/min 152B177.10 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information Priority Valves OLSA and OLS Technical Data (continued) Pressure drop P-EF for OLSP static priority valves OLSP 80 P-EF P-EF psi 175 bar 12 150 10 125 7 bar 102 psi 4 bar 58 psi min 8 100 6 75 4 50 25 2 0 0 0 10 0 2 20 30 4 40 6 8 50 10 60 12 70 14 80 Qp l/min Qp 18 US gal/min 16 152-181.10 Pressure drop P-EF for OLSP dynamic priority valves OLSP 80 P-EF P-EF psi 175 bar 12 150 10 125 7 bar 102 psi B 4 bar 58 psi A 8 min 100 6 A 75 50 4 25 2 0 0 A+B 0 10 0 2 20 4 30 6 40 8 50 10 A: OLSP 80 dynamic for OSPB, OSPC, OSPD, OSPQ LS dynamic 60 12 70 14 80 16 Qp l/min Qp 18 US gal/min 152-182.10 B: OLSP 80 dynamic for OSPF LS dynamic 11007611 • Rev BE • Feb 2012 67 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information Priority Valves OLSA and OLS Technical Data (continued) Pressure drop P-EF for OLS 320 static priority valves OLS 320 P-EF psi 250 P-EF bar 18 225 200 14 175 12 150 10 125 8 100 75 50 10 bar 145 psi 16 7 bar 102 psi min. 6 4 25 2 0 0 0 20 40 0 5 10 60 15 80 20 100 25 120 30 140 35 160 40 180 45 200 50 55 220 60 240 65 260 70 280 300 75 80 Qp 320 l/min Qp 85 US gal/min 152B185.10 Pressure drop P-EF for OLS 320 dynamic priority valves OLS 320 P-EF psi 450 P-EF bar 30 10 bar 145 psi 400 350 300 25 7 bar 102 psi 20 250 200 150 100 50 0 15 10 min 5 0 0 20 40 0 5 10 60 15 80 20 100 25 120 30 140 35 160 40 180 45 200 50 55 220 60 240 65 260 70 280 300 75 80 Qp 320 l/min Qp 85 US gal/min 152B186.10 68 11007611 • Rev BE • Feb 2012 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information Priority Valves OLSA and OLS Technical Data (continued) OLS 160, pilot pressure relief valve (P - T, Qp) characteristic OLS 160 with pilot pressure relief valve is used in connection with Sauer-Danfoss steering units without pilot pressure relief valve, normally steering unit type OSPL. The pilot pressure relief valve protects the steering unit against excessive pressure. The pilot pressure relief valve in OLS 160 operates with the priority valve spool in the OLS 160 to limit the maximum steering pressure P-T measured across the steering unit ports. The pilot pressure relief valve is set when an oil flow of 80 l/min[21 US gal/min] is supplied to OLS 160. Setting tolerance: rated value +10 bar [145 psi] OLS 160 P-T psi 2800 P-T bar 190 2700 2600 2500 180 170 2400 2300 2200 160 150 0 0 0 0 10 20 30 5 40 10 50 60 15 70 80 20 90 100 25 110 120 30 130 140 35 150 40 160 Qp l/min Qp US gal/min 152B141.11 Qp = Pump flow OLS 320 HP-HT HP-HT psi 3000 2900 bar 210 200 2800 2700 190 2600 180 2500 2400 2300 2200 2100 0 170 160 150 Qp 0 0 0 40 10 80 20 120 30 160 40 200 50 240 60 280 70 320 l/min 80 Qp US gal/min 152B187.10 11007611 • Rev BE • Feb 2012 69 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information Priority Valves OLSA and OLS Dimensions OLSA European version: P, EF: G ½ w. spot face 14 mm [0.55 in] deep x = 34 mm [1.34 in], max. 1,5 mm [0.06 in] deep or M18 x 1.5 ISO 6149 14,5 mm [0.57 in] deep x = 29 mm [1.14 in], max. 1,5 mm [0.06 in] deep or M22 x 1.5 ISO 6149, 15,5 mm [0.61 in] deep x = 34 mm [1.34 in], max. 1,5 mm [0.06 in] deep 44 [1.73] Y 29 [1.14] Y R L T, L, R: G 3/8 w. spot face 12 mm [0.47 in] deep y = 34 mm [1.34 in], max. 1,5 mm [0.06 in] deep or M18 x 1.5 ISO 6149, 15 mm [0.59 in] deep y = 29 mm [1.14 in], max. 1.5 mm [0.06 in] deep 7 [0.28] 120 [4.72] US version: P, EF: 7/8-14 UNF O-ring boss 16.7 mm [0.66 in] deep x = 34 mm [1.34 in], max. 1.5 mm [0.06 in] deep T, L, R: 9/16 - 18 UNF O-ring boss 12.7 mm [0.50 in] deep y = 25 mm [0.98 in], max. 1.5 mm [0.06 in] deep X 87 [3.43] T P 87 [3.43] EF EF R/CF L 20 [0.79] 55 [2.17] 29 [1.14] 20 [0.79] 40 [1.57] 76 [2.99] 44 [1.73] P T X 70 11007611 • Rev BE • Feb 2012 Y 152B81.12 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information Priority Valves OLSA and OLS Dimensions OLS 40, OLS 80 European version: P, EF: G ½ w. spot face 15 mm [0.59 in] deep x = 29 mm [1.14 in], max. 1.5 mm [0.06 in] deep or M22 x 1.5 ISO 6149 15 mm [0.59 in] deep, x = 34 mm [1.34 in], max. 1 mm [0.04 in] deep G ¼ w. spot face 12.5 mm [0.49 in] deep z = 21mm [0.83 in], max. 1 mm [0.04 in] deep or M12 x 1,5 ISO 6149 12,5 mm [0.49 in] deep, z = 22 mm [0.86 in] 0 mm deep 42 [1.65] 139 [5.47] 19.7 [0.776] 40.3 [1.587] LS: Y 41 [1.61] P PP LS EF 22 [0.87] Z 40.3 [1.587] 25 [0.98] CF: G ½ w. spot face 14 mm [0.55 in]deep y = 29 mm [1.14 in], max. 1.5 mm [0.06 in] deep or M18 x 1,5 ISO 6149 12 mm [0.47 in] deep, y = 29 mm [1.14 in], max. 1 mm [0.04 in] deep X CF Ø8.9 [0.350] Ø8.5 [0.335] 19.7 [0.776] 20.3 [0.799] X US version: P, EF: 7/8 - 14 UNF O-ring boss 15 mm [0.59 in] deep x = 34 mm [1.14 in], max. 1.3 [0.05] deep CF: ¾-16 UNF O-ring boss 14,3 mm [0.56 in] deep y = 30 mm [1.18 in], max. 1.3 mm [0.05 in] deep 39 [1.54] 152B136.11 LS: 7/16-20 UNF O-ring boss 12.5 mm [0.49 in] deep z = 21 mm [0.83 in], max. 1 mm [0.04 in] deep 11007611 • Rev BE • Feb 2012 71 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information Priority Valves OLSA and OLS Dimensions OLS 120 European version: P, EF: G ¾ w. spot face x = 42 mm [1.65 in], max. 2.5 mm [0.10 in] deep or M27 x 2 ISO 6149 x = 40 mm [1.57 in], max. 2.5 mm [0.10 in] deep Ø9.1 [0.358] Ø8.7 [0.343] Z LS P Ø9.1 [0.358] Ø8.7 [0.343] 18.7 [0.736] 66 [2.60] PP 80 [3.15] CF EF Z 10 [0.39] 38.4 [1.512] 114 [4.49] US version: 140 [5.51] P, EF: 1 1/16 - 12 UN O-ring boss x = 41mm [1.61 in], max. 1.5 mm [0.06 in] deep CF: ¾ - 16 UNF O-ring boss y = 30 mm [1.18 in], max. 1.5 mm [0.06 in] deep Y 152B173.11 LS, PP: 7/16 - 20 UNF O-ring boss 11.5 mm [0.45 in] deep z = 19 mm [0.75 in] 0 mm deep 72 X 24 [0.94] 56 [2.20] 96 [3.78] LS, PP: G ¼ w. spot face 12 mm [0.47 in] deep z = 19 mm [0.75 in] 0 mm deep or M12 x 1,5 ISO 6149 11,5 mm [0.45 in] deep, z = 19 mm [0.75 in] 0 mm deep X 53 [2.09] CF: G ½ w. spot face y = 34 mm [1.34 in], max. 2.5 mm [0.10 in] deep or M18 x 1.5 ISO 6149 y = 29 mm [1.14 in], max. 2.5 mm [0.10 in] deep 11007611 • Rev BE • Feb 2012 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information Priority Valves OLSA and OLS Dimensions OLS 160 European version: P, EF: G ¾ w. spot face x = 42 mm [1.65 in], max. 2.5 mm [0.10 in] deep or G 1 w. spot face x = 47 mm [1.85 in], max 2.5 mm [0.10 in] deep CF: G ½ w. spot face y = 34 mm [1.34 in], max. 2.5 mm [0.10 in] deep or G ¾ w. spot face y = 38 mm [1.50 in], max. 2.5 mm [0.10 in] deep X LS, PP, T: G ¼ w. spot face 12 mm [0.47 in] deep z = 22.8 mm [0.89 in], max. 1 mm [0.04 in]deep u = 25 mm [0.98 in] max. 1.5 mm [0.06 in] deep 32 [1.26] 178 [7.01] 75 [2.95] U 23 [0.91] EF Z 125 [4.92] 32 [1.26] 32 [1.26] PP LS 62.5 [2.46] T 35 [1.38] P US version: P, EF: 1 1/16-12 UNF O-ring boss x = 41 mm [1.61 in], max. 2.5 mm [0.10 in] deep or 1 5/16 - 12 UNF O-ring boss x = 49 mm [1.93 in], max. 2.5 mm [0.10 in] deep Y CF 9.1 [0.36] 8.7 [0.34] 9.1 [0.36] 8.7 [0.34] 35 [1.38] 63 [2.48] 130 [5.12] Z 32.5 [1.28] 65 [2.56] CF: ¾-16 UNF O-ring boss y = 32 mm [1.26 in], max. 2.5 mm [0.10 in] deep 7/8 - 14 UNF O-ring boss y = 30 mm [1.18 in], max. 2.5 mm [0.10 in] deep LS, PP, T: 7/16 - 20 UNF O-ring boss 11.5 mm [0.45 in] deep z = 22,8 mm [0.89 in], max. 1.5 mm [0.06 in] deep u = 21 mm [0.83 in], max. 1.6 mm [0.06 in] deep X 152B138.11 11007611 • Rev BE • Feb 2012 73 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information Priority Valves OLSA and OLS OLSP 80 LS: 7/16 - 20 UNF O-ring boss 12.5 mm [0.49 in] deep 31.2 [1.228] 38 [1.50] X 32 [1.26] 19.5 [0.768] Y 38 [1.50] 25 [0.98] Ø11 [0.04] 91 [3.58] CF: ¾-16 UNF O-ring boss 15 mm [0.59 in] deep x = ø29 [1.14 in] max. 1.5 mm [0.06 in] deep EF: 7/8 - 14 UNF O-ring boss 16.7 mm [0.66 in] deep y = ø34 [1.34 in] max. 1.5 mm [0.06 in] deep 84 [3.31] Ø6.5 [0.26] LS: G ¼ w. spot face 12.5 mm [0.49 in] deep or M12 • 1.5 ISO 6149 12.5 mm [0.49 in] deep US version: 24.7 [0.972] CF: G 3/8 w. spot face 15 mm [0.59 in] deep x = ø28, max. 1.5 mm [0.06 in] deep or M18 • 1.5 ISO 6149 15 mm [0.59 in] deep y = ø29, max. 1.5 mm [0.06 in] EF: G ½ w. spot face 15 mm [0.59 in] deep y = ø34, max. 1.5 mm [0.06 in] or M22 • 1.5 ISO 6149 15 mm [0.59 in] deep x = ø34, max. 1.5 mm [0.06 in] Ø24.4 [0.961] 1.88 [0.74] deep 24.7 [0.972] 43.5 [1.713] 33 [1.30] European version: CF 20 [0.89] 52 [2.05] 33 [1.30] Dimensions LS EF 24 [0.94] 152-180.11 74 11007611 • Rev BE • Feb 2012 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information Priority Valves OLSA and OLS OLS 320 in-line European version: 5 [0.20] 59 [2.32] 3xØ20 [0.79] 2xØ16 [0.63] 3xØ8.5 [0.335] 63.5 [2.500] P PP 78 [3.07] CF X CF: 1 1/16-12 UN O-ring boss y = ø41 mm [1.61 in] max 0.2 mm [0.01 in] deep or ¾-16UNF O-ring boss y = ø30 mm [1.18 in] max 0.2 mm [0.01 in] deep 47 [1.85] LS, PP, T: 7/16-20 UNF O-ring boss 14 [0.55] T 22.5 [0.886] 117.5 [4.626] 47.5 [1.870] EF Z 52.5 [2.067] T: G ¼ w. spot face z = ø25 mm [0.98 in] max 1.5 mm [0.06 in] deep P, EF: 1 5/16-12 UN O-ring boss x = ø49 mm [1.93 in] max 0.2 mm [0.01 in] deep 47.5 [1.870] Y LS, PP: G ¼ w. spot face US version: 47.5 [1.870] 48 [1.89] P, EF: G 1 w. spot face x = ø47 mm [1.85 in] max 1 mm [0.04 in] deep CF: G ½ w. spot face y = ø34 mm [1.34 in] max 2.5 mm [0.10 in] deep 236 [9.29] 33 [1.30] 4 [0.16] 7 [0.28] LS Dimensions X 80 [3.15] 150H26.10 11007611 • Rev BE • Feb 2012 75 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information Flow Amplifiers OSQA, OSQB and OSQB/OLSQ Versions OSQA and OSQB static Flow amplifier OSQ is used in steering systems of large vehicles and vessels that need high oil flow for their steering. A steering system of this nature consists of a steering unit and a flow amplifier. F300630 OSQA static OSQB static CR CL CR CL P L P L R T LS R T LS EF EF PP PP HP HP HT HT 150F55.10 150F56.10 CL CR CL L R P CR L R P EF PP T HP LS HT 150F69.10 76 11007611 • Rev BE • Feb 2012 EF PP T HP LS HT 150F54.10 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information Flow Amplifiers OSQA, OSQB and OSQB/OLSQ Versions OSQB dynamic with OLSQ priority valve for emergency steering F301 256 OSQB CL OSQB CR CR CL L P L R T R P EF EF PP PP LS HP min. 7 bar [min. 102 psi] HT LS HP T min. 7 bar [min. 102 psi] HT 4 bar [58 psi] 4 bar [58 psi] P OLSQ P 150F74.11 11007611 • Rev BE • Feb 2012 DR P OLSQ P DR 150F73.11 77 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information Flow Amplifiers OSQA, OSQB and OSQB/OLSQ Code Numbers and Weights OSQA and OSQB static flow amplifiers for load sensing static steering units These flow amplifiers have to be used in connection with steering units type OSPBX LS or OSPLX LS. Flow amplifier OSQA 4 OSQA 5 OSQA 8 OSQB 4 OSQB 5 OSQB 8 OSQB 10 Code Numbers Connections: see “dimensions” European US version version 150F0040 150F0043 150F0041 150F0044 150F0042 150F0045 150F0030 150F0053 150F0031 150F0054 150F0032 150F0055 150F0094 Setting pressures Pilot pressure relief valve bar [psi] Shock valves 170 [2465] 170 [2465] 170 [2465] 170 [2465] 170 [2465] 170 [2465] 170 [2465] 230 [3335] 230 [3335] 230 [3335] 230 [3335] 230 [3335] 230 [3335] 260 [3770] Control spring pressure bar [psi] Weight kg [lb] bar [psi] 7 [101] 7 [101] 7 [101] 7 [101] 7 [101] 7 [101] 7 [101] 29 [64] 29 [64] 29 [64] 29 [64] 29 [64] 29 [64] 29 [64] OSQB/OLSQ dynamic flow amplifier for load sensing dynamics steering units. OSQB with OLSQ has no pilot pressure relief valve. This flow amplifier has to be used in connection with steering unit type OSPCX LS, which has incorporated pilot pressure relief valve Flow amplifier OSQB 8/OLSQ Code Numbers Connections see “dimensions” European version 150F8010 Setting pressures Shockvalves bar [psi] 260 [3770 psi] Control spring pressure bar [psi] 7 [101.5] Weight kg [lb] 32 [70.6] If you require other amplification factors, other valve settings or other control spring pressures, please fill in the order form on page 68 and contact the Sauer-Danfoss Sales Organization. 78 11007611 • Rev BE • Feb 2012 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information Flow Amplifiers OSQA, OSQB and OSQB/OLSQ Specification Table for Non Catalogue Numbers of Sauer-Danfoss Flow Amplfiers Fill in your company data and place x’s in the table where appropriate, then send to your Sauer-Danfoss Sales Organization Your company Name Your application Pump flow to OSQ at idle, l/min [US gal/min] Potential pcs/year OSQA Flow amplifier type Amplification factor Vehicle 5 8 Ports, OSQA Ports, OSQB Back pressure valve Unit black painted 16.5 10 [145] 16 [232] Internal External G: European version HP, EF, HT, CL, CL: G 3/4 P, T, L, R: G 1/2 PP, LS: G 1/4 UNF: US version HP, EF, HT, CL, CR: 1 1/16 - 12 UN P, T, L, R: 3/4 - 16 UNF PP, LS: 7/16 - 20 UNF G: European version HP, EF,: 1 1/4 in SAE flange HT, CL, CR: 1 in SAE flange P, T, L, R: G 1/2 PP, LS: G 1/4 UNF: US version HP, EF: 1 ¼ in SAE flange HT, CL, CR: 1 in SAE flange P, T, L, R: ¾ - 16 UNF PP, LS: 7/16 - 20 UNF G: (European version) HP, EF: 1 1/4 in SAE flange HT, CL, CR: 1 in SAE flange POSQ, POLSQ, T, L, R: G 1/2 PP, LS: G 1/4 Ports, OSQB/OLSQ Shock valves, bar [psi] 9.1 Dynamic 7 [101] PPconnection Pilot pressure relief valve bar [psi] OSQB/OLSQ Static Control spring bar Date Pump flow to OSQ at max engine speed, l/min [US gal/min] OSQB 4 Load sensing type Completed by 100 [1450] 165 [2393] 120 [1740] 140 [2030] 200 [2900] 170 [2465] 230 [3335] 210 [3045] 260 [3770] No relief valve (only OSQB/OLSQ) 270 [3916] Yes (Only OSQB) Yes No No An alternative way to specify a variant is to state an existing code number and add the modifications, you would like to have implemented in the basic flow amplifier. Code number of basic flow amplifier: __________________________ Requested modifications: _____________________________________________________________________________________________________ ___________________________________________________________________________________________________________________________ 11007611 • Rev BE • Feb 2012 79 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information Flow Amplifiers OSQA, OSQB and OSQB/OLSQ Technical Data Flow and Pressure Rated flow to HP-connection l/min [US gal/min] Flow amplifier OSQA OSQB 240 [63.4] 400 [106] Max. pressure on connections LS, PP, P, L, R HT bar [psi] bar [psi] 210 [3045] 15 [217.5] 210 [3045] 10 [145] HP, EF, CL CR bar [psi] 280 [4061] 280 [4061] T bar [psi] 15 [217.5] 15 [217.5] Total Displacement of Steering System Steering unit Flow amplifier Amplification factor OSQA 4 4 OSQA 5 5 OSQA 8 8 OSQA 10 9.1 OSQB 4 4 OSQB 5 5 OSQB 8 8 OSQB 10 9.1 OSQB 20 16.5 160 cm3/rev [in3/rev] 640 [39] 800 [49] 1280 [78] 1456 [89] 2640 [161] OSPBX/OSPCX LS 200 315 cm3/rev cm3/rev [in3/rev] [in3/rev] 800 1260 [49] [77] 1000 1575 [61] [96] 1600 [98] 1820 [111] 3300 [201] 2520 [154] 2865 [175] 400 cm3/rev [in3/rev] 1600 [98] 2000 [122] 520 cm3/rev [in3/rev] 2080 [127] 2080 [127] 2600 [159] 4160 [254] 2000 [122] 3200 [195] 3640 [222] OSPLX LS 630 cm3/rev [in3/rev] 800 cm3/rev [in3/rev] 2520 [154] 3150 [192] 3200 [195] 4000 [244] Installation The flow amplifier has to be mounted on a flat surface. Mounting screw M 10 x 1.5 3/8 - 16 UNC 7/16 - 14 UNC Tightening torque for fittings: Look in sub catalogue “General Steering Components” page 36. 80 11007611 • Rev BE • Feb 2012 Tightening torque, Nm [lbf.in] 30 ±5 [265 ±44] 40 ±5 [354 ±44] 55 ±5 [487 ±44] Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information Flow Amplifiers OSQA, OSQB and OSQB/OLSQ Technical Data Valve functions in the flow amplifiers The datas below come from measurements on a representative sample of flow amplifiers from production. Oil with viscosity of 21 mm2/s [102 SUS] at 50 °C [122 °C] was used during measuring. Priority valve The priority valve is used in load sensing systems where the same pump supplies oil to both the steering system and working hydraulics. The steering system always has first priority. Measurements were made when the pressure on the LS connection is zero. (steering unit is in neutral position). The minimum curves apply when the pressure on the EF connection is higher than the actual control spring pressure. The curves for control spring pressure of 7 bar [101.5 psi] apply when the pressure on the EF connection is zero OSQA HP-EF psi 150 HP-EF bar 10 7 bar 102 psi 125 8 100 6 min. 75 50 4 25 2 0 0 0 20 0 40 60 80 10 100 20 120 140 30 160 180 40 200 Qp 240 l/min 220 50 60 Qp US gal/min 150F64.10 OSQB HP-EF psi HP-EF 200 bar 14 175 12 150 125 100 75 7 bar 102 psi 10 8 6 50 4 25 2 0 0 min. 0 40 0 10 80 20 120 30 160 40 200 50 240 60 280 70 320 80 Qp 360 90 400 l/min 100 Qp US gal/min 150F63.11 11007611 • Rev BE • Feb 2012 81 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information Flow Amplifiers OSQA, OSQB and OSQB/OLSQ Technical Data OSQ pilot pressure relief valve (HP - HT, Qp) characteristic The pilot pressure relief valve protects the steering unit against excessive pressure. The pilot pressure relief valve together with the priority valve limit the maximum steering pressure HP-HT. The pilot pressure relief valve in OSQ is set with an oil flow of 140 l/min [37 US gal/min] supplied to the HP connection. Setting tolerance: rated value +10 bar [+145 psi]. The curves below are valid for rated settings 170 bar [2466 psi]. OSQA HP-HT HP-HT psi 2800 bar 190 2700 2600 2500 180 170 2400 2300 2200 0 160 150 Qp 0 0 40 0 80 10 120 20 160 30 200 40 240 l/min 50 60 Qp US gal/min 150F67.11 OSQB HP-HT HP-HT psi 3000 2900 2800 bar 210 200 2700 190 2600 180 2500 2400 170 2300 160 2200 2100 0 150 0 0 40 0 10 80 20 120 30 160 40 200 50 240 60 280 70 320 80 Qp 360 90 400 l/min 100 Qp US gal/min 150F66.11 82 11007611 • Rev BE • Feb 2012 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information Flow Amplifiers OSQA, OSQB and OSQB/OLSQ Technical Data Back pressure valve The back pressure valve in (OSQB only) increases the capacity of the suction valves. The pressure drop shown applies to the back pressure valve only. ∆p psi 225 ∆p bar 15 200 175 150 10 125 100 75 5 50 25 0 0 0 40 0 80 10 20 120 160 30 40 200 50 240 60 280 320 70 80 Qp 360 90 400 l/min 100 Qp US gal/min 150F68.10 Shock valves The shock valves protect the flow amplifier against shock from external forces on the steering cylinders. The shock valves in OSQA and OSQB limit the maximum pressure drop from CL to HT and from CR to HT. The shock valves are set at 10 l/min [2.64 US gal/ min]. Setting tolerance: rated value +20 bar [290 psi]. Suction valves The suction valves ensure oil suction on the side of the steering cylinder pistons where in unfavorable conditions cavitation might occur. The capacity of the suction valves is increased in OSQB by the built-in back pressure valve. HT-CR HT-CL psi 150 HT-CR HT-CL bar 10 8 100 6 50 4 2 0 0 0 0 10 20 5 30 40 10 50 60 15 70 80 20 90 100 25 110 30 120 130 35 140 150 40 Qp 160 l/min Qp US gal/min 150F35.11 11007611 • Rev BE • Feb 2012 83 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information Flow Amplifiers OSQA, OSQB and OSQB/OLSQ Technical Data Priority valve OLSQ for emergency circuit in OSQB/OLSQ When under normal steering conditions the stand-by pressure in the main circuit (minimum 7 bar [101.5 psi] priority valve spring in OSQ) overrules the spring pressure in OLSQ (4 bar [58 psi] spring), OLSQ’s priority valve will pass oil from the emergency steering pump across OLSQ’s P-connection to the flow amplifier’s HT tank connection. If the oil supply from the main pump should fail, the stand-by pressure of OSQ’s priority valve in the main pump circuit disappears and relocates the spool in OLSQ to enable the oil from the emergency steering pump to enter the pump circuit in the OSQ. The curve shows the pressure drop from OLSQ’s P-connection to OSQ’s HT-connection with an active main pump and neutral positioned steering. The curve solely applies to OSQs without any back pressure valve in the tank line. POLSQHTOSQB psi 90 POLSQHTOSQB bar 6 80 70 5 60 4 50 40 30 20 10 0 3 2 1 Qp 0 0 0 10 20 5 30 40 10 50 60 15 70 80 20 90 100 l/min 25 Qp US gal/min 150F76.10 84 11007611 • Rev BE • Feb 2012 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information Flow Amplifiers OSQA, OSQB and OSQB/OLSQ Dimensions OSQA 165 [6.50] 153 [6.02] G¾ G ½ G¼ 112 [4.41] A: M10 x 1.5, 21 mm [0.83in] deep B: M10 x 1.5, 16 mm [0.63 in] deep 5 [0.20] 120.2 [4.73] 119.8 [4.72] 285 [11.22] 150 [5.91] 17 [0.67] 16 [0.63] A 129 [5.08] 121 [4.76] 56 [2.20] 125 [4.92] 125 [4.92] 86 [3.39] 31 [1.22] 31 [1.22] 68 [2.68] 41 [1.61] 55 [2.17] A: 7 16 / - 14 UNC, 21 mm [0.83 in]deep B: 7 16 / - 14 UNC, 16 mm [0.63 in] deep 47 [1.85] /16 - 20 UNF 7 78 [3.07] B Ø16.018 [0.631] Ø16.000 [0.630] A 75.2 [2.96] 74.8 [2.94] PP, LS: 1 1/16 - 12 UN ¾ - 16 UNF 150.2 [5.91] 149.8 [5.90] US version: HP, EF, HT, CL, CR: P, T, L, R: 5.3 [0.21] 4.7 [0.19] Ø16.018 [0.631] Ø16.000 [0.630] 82 [3.23] min. 21 [0.83] 86 [3.39] European version: HP, EF, HT, CL, CR: P, T, L, R: PP, LS: 150F36.11 11007611 • Rev BE • Feb 2012 85 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information Flow Amplifiers OSQA, OSQB and OSQB/OLSQ Dimensions OSQB 165 [6.50] 153 [6.02] European version: HP, EF: 1 ¼ in SAE flange 7 16 / -14 UNC 18 mm [0.71 in] deep (8) US version: HP, EF: 1 ¼ in SAE flange 7 16 / - 14 UNC 18 mm [0.71 in] deep (8) 17 [0.67] 120.2 [4.73] 119.8 [4.72] 285 [11.22] 47 [1.85] 78 [3.07] A 16 [0.63] A: M10 x 1,5, 21 mm [0.83 in] deep B: M10 x 1,5, 16 mm [0.63 in] deep 30.2 [1.19] P, T, L, R: G ½ PP, LS: G ¼ 58.7 [2.31] 150 [5.91] HT, CL, CR: 1 in SAE flange 3 8 / - 16 UNC 18 mm [0.71 in] deep (12) Ø16.018 [0.631] Ø16.000 [0.630] B 30.2 [1.19] A 150.2 [5.91] 149.8 [5.90] 5 [0.20] 5.3 [0.21] 4.7 [0.19] Ø16.018 [0.631] Ø16.000 [0.630] 82 [3.23] min. 21 [0.83] 75.2 [2.96] 74.8 [2.94] HT, CL, CR: 1 in SAE flange 3 8 / - 16 UNC 18 mm [0.71 in] deep (12) 112 [4.41] P, T, L, R: ¾ - 16 UNF PP, LS: 7/16 - 20 UNF A: 7 16 / - 14 UNC, 21 mm [0.83 in] deep B: 7 16 / - 14 UNC, 16 mm [0.63 in] deep 129 [5.08] 121 [4.76] 56 [2.20] 125 [4.92] 125 [4.92] 86 [3.39] 86 [3.39] 26.2 [1.03] 31 [1.22] 31 [1.22] 26.2 [1.03] 52.4 [2.06] 55 [2.17] 68 [2.68] 41 [1.61] 26.2 [1.03] 52.4 [2.06] 150F37.10 86 11007611 • Rev BE • Feb 2012 Load Sensing Steering Units, Priority Valves and Flow Amplifiers Technical Information Flow Amplifiers OSQA, OSQB and OSQB/OLSQ Dimensions OSQB with OLSQ European version HP, EF: 1 ¼ in SAE flange 7 16 / - 14 UNC 18 mm [0.71 in] deep (8) 196 [7.72] 150 [5.91] 112 [4.41] 5.3 [0.21] 4.7 [0.19] 17 [0.67] 120.2 [4.73] 119.8 [4.72] 58.7 [2.31] 146 [5.75] 150 [5.91] 174 [6.85] 158 [6.22] 285 [11.22] 47 [1.85] 16 [0.63] A Ø16.018 [0.631] Ø16.000 [0.630] 78 [3.07] 108 [4.25] 30.2 [1.19] 30.2 [1.19] 75.2 [2.96] 74.8 [2.94] 150.2 [5.91] 149.8 [5.90] B 129 [5.08] 121 [4.76] 56 [2.20] 27 [1.06] 125 [4.92] 86 [3.39] 86 [3.39] 125 [4.92] 26.2 [1.03] 31 [1.22] 31 [1.22] 26.2 [1.03] 52.4 [2.06] 171 [6.73] 55 [2.17] View X PDR 68 [2.68] 53 [2.09] 41 [1.61] 108 [4.25] A: M10 x 1.5, 21 mm [0.83 in] deep B: M10 x 1.5, 16 mm [0.63 in] deep A View X POSQ, POLSQ, T, L, R: G ½ PP, LS, PDR: G ¼ 5 [0.20] HT, CL, CR: 1 in SAE flange 3 8 / - 16 UNC 18 mm [0.71 in] deep (12) Ø16.018 [0.631] Ø16.000 [0.630] 82 [3.23] min. 21 [0.83] 26.2 [1.03] 52.4 [2.06] 150F75.10 11007611 • Rev BE • Feb 2012 87 Products we offer: • Bent Axis Motors • Closed Circuit Axial Piston Pumps and Motors • Displays • Electrohydraulic Power Steering • Electrohydraulics • Hydraulic Power Steering Sauer-Danfoss is a global manufacturer and supplier of highquality hydraulic and electronic components. We specialize in providing state-of-the-art technology and solutions that excel in the harsh operating conditions of the mobile off-highway market. Building on our extensive applications expertise, we work closely with our customers to ensure exceptional performance for a broad range of off-highway vehicles. We help OEMs around the world speed up system development, reduce costs and bring vehicles to market faster. Sauer-Danfoss – Your Strongest Partner in Mobile Hydraulics. • Integrated Systems • Joysticks and Control Handles • Microcontrollers and Software Go to www.sauer-danfoss.com for further product information. • Open Circuit Axial Piston Pumps • Orbital Motors • PLUS+1™ GUIDE • Proportional Valves • Sensors • Steering Wherever off-highway vehicles are at work, so is Sauer-Danfoss. We offer expert worldwide support for our customers, ensuring the best possible solutions for outstanding performance. And with an extensive network of Global Service Partners, we also provide comprehensive global service for all of our components. • Transit Mixer Drives Please contact the Sauer-Danfoss representative nearest you. Local address: Members of the Sauer-Danfoss Group: Comatrol www.comatrol.com Schwarzmüller-Inverter www.schwarzmueller-inverter.com Turolla www.turollaocg.com Hydro-Gear www.hydro-gear.com Sauer-Danfoss-Daikin www.sauer-danfoss-daikin.com 11007611 • Rev BE • Feb 2012 Sauer-Danfoss (US) Company 2800 East 13th Street Ames, IA 50010, USA Phone: +1 515 239 6000 Fax: +1 515 239 6618 Sauer-Danfoss ApS DK-6430 Nordborg, Denmark Phone: +45 7488 4444 Fax: +45 7488 4400 Sauer-Danfoss GmbH & Co. OHG Postfach 2460, D-24531 Neumünster Krokamp 35, D-24539 Neumünster, Germany Phone: +49 4321 871 0 Fax: +49 4321 871 122 Sauer-Danfoss-Daikin LTD. Shin-Osaka TERASAKI 3rd Bldg. 6F 1-5-28 Nishimiyahara, Yodogawa-ku Osaka 532-0004, Japan Phone: +81 6 6395 6066 Fax: +81 6 6395 8585 www.sauer-danfoss.com
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