drilling rig products cover page - Industrial Equipment Sales and

Industrial EQUIPMENT
I.E.S.S.
sALES & sERVICE
314 42nd St West
Williston, ND 58801
Phone: (701) 572-2393
Fax: (701) 572-2356
www.iessinc.com
Drilling Rig Products
GR I Z ZLY
WIRE ROPE & CHAIN
4324 4th Ave West, Suite 101
Williston, ND 58801
Phone: (701) 774-2320
Fax: (701) 774-2323
STEEL
4324 4th Ave West, Suite 106
Williston, ND 58801
Phone: (701) 774-2231
Fax: (701) 774-2234
Air Chuggers, Hoists & Winches
?
air chuggers - winches
Section 1, Version 1
AIR CHUGGERS / WINCHES
We can supply you with parts for
IR air chuggers, hoists & winches.
Need parts manuals?
Give us a call & we should be
able to e-mail parts manuals
and operating instructions
for most models.
Air Compression
?
air compressor parts & accessories
?
air compressors - Cast Air
?
air compressors - Quincy
?
air compressors - Ingersoll Rand
?
air compressors - Sullivan
?
custom units
?
air treatment / dryers
Section 2, Version 1
AIR COMPRESSOR PARTS & ACCESSORIES
Call us for all or your compression needs.
Cast Air, Hydrovane, Gardner Denver, Quincy,Sullivan Palatek,
Kellogg, Sullair, Champion, Saylor Beall, Ingersoll Rand, etc...
filters
lubricators
regulators
gauges
pop-offs
unloaders
pressure switches
air receiver tanks
1 - 5,000 gallon
vertical or horizontal
custom sizes
availiable
AIR COMPRESSORS - CAST AIR
CASTAIR offers all cast iron
heavy-duty air compressors,
ranging from 3/4 to 200 H.P.
We stock a wide variety of compressors on
hand. Cast Air is excellent middle of the
road compressor, ranging from garage duty
up to light industrial.
For 100% duty heavy industrial
compressors check out the
Quincy line.
AIR COMPRESSORS - QUINCY
We can supply OEM & aftermarket Quincy parts, as
well as pumps, new units & custom packages.
Reciprocating Air Compressors
Rotary Screw Air Compressors
Vacuum Pumps
Natural Gas Compressors
AIR COMPRESSORS - INGERSOLL RAND
Ingersoll Rand compressed air solutions
Sales & Service
small reciprocating
rotary screw
centrifugal
air treatment / dryers
controls & automation
parts & accessories
AIR COMPRESSORS - SULLIVAN
Sullivan Palatek Rotary Screw Compressors
“ The Ul t i mat e Per f or mance Rot ar y Scr ew Ai r Compr essor ”
Give us a call for your replacement
& maintenance parts.
oil filters, air filters,
seperator filters,
compressor oil, etc.
CUSTOM UNITS
Instrumentation Air
Gas Plants
Shop Air
Custom compressor / dryer skid packages
AIR TREATMENT / DRYERS
Dryers, aftercoolers, desiccants, filters, dew point moniters, etc.
Dry air keeps pneumatic
equipment running at peak
efficiency and extends the
service life of air tools, motors,
and cylinders.
Air dryers remove the water
vapor and lower the dew point
temperature of compressed air.
This prevents liquid water from
forming downstream
Save time & money, Prevent air line freeze-ups, Prevent downtime
Why use an aftercooler?
For every 20°F drop in
compressed air temperature,
the moisture holding capacity of
air is reduced by 50%.
Air Starters / Kelly Spinners
?
air starters
Section 3, Version 1
AIR STARTERS / KELLY SPINNERS
TDI, Ingersoll Rand, Startmaster, Pow-R-Quik
TECH DEVELOPMENT INC.
TDI now has a T30 turbine starter
especially designed for kelly spinners.
More torque, less speed
- with a built on valve
Don’t let wet, dirty air shut
you down. Convert your old
Caterpillar vane starter to
the TDI Turbo Twin
engine air starters - kelly spinner motors,
parts & accessories.
Engine Parts - Electric Motors
?
engine parts
?
exchange - rebuilt parts
?
bi-fuel systems
?
IPD - Caterpillar
?
Murphy
?
electric motors
Section 4, Version 1
ENGINE PARTS
Aftermarket Cat Engine Parts
heat shields & air cleaner housings
379 diesel
A5N7970 - outer shield assy, RH
A5N7971 - outer shield assy, LH
A5N7953 - inner shield assy, RH
A5N7952 - inner shield assy, LH
398 diesel
A5N7977 - outer shield assy, RH
A5N7976 - outer shield assy, LH
A5N7948 - inner shield assy, RH
A5N7949 - inner shield assy, LH
399 diesel
A5N7982 - outer shield assy, RH
A5N7983 - outer shield assy, LH
A5N7956 - inner shield assy, RH
A5N7957 - inner shield assy, LH
A5N2669 - air cleaner housing - inner
A5N2969 - air cleaner housing - outer
turbo cores
induction hardened liners
bearings
camshaft & lifters
fuel pumps
pistons
valve parts
and much more
Cat 379, 398, 399, 3408
replacement filters
6L4714 & 8N6309
overhaul kits - sleeve kits - gasket kits - water pump kits
EXCHANGE / REBUILT PARTS
We have a complete machine shop to rebuild
cylinders, heads, connecting rods, heads,
line bore / block work, etc.
·
Cylinder head
resurfacing, mangafluxing,
rebuilding & exchange.
OEM or aftermarket parts.
We have
exchange /
rebuilt turbos
& Woodward
governors
availiable.
DIESEL / NAT GAS BI-FUEL SYSTEM
Operate your diesel engine on natural gas
The Bi-Fuel system can switch the
engine between diesel and gas
automatically while maintaining speed
and load. The Engine Control System
adjusts to the load on the engine & will
automatically switch back to 100%
diesel mode if the gas flow parameters
exceed the allowable programmed
limits. Save up to 70% on fuel.
www.ecoafs.com
IPDPB-03
IPD Products for
CATERPILLAR
353/379/398/399 ENGINES
®
IPD’S EXPERIENCE IN THIS ENGINE RANGE IS EXTENSIVE AND COMPREHENSIVE
WITH MORE PRODUCTS AVAILABLE THAN ANY AFTERMARKET SUPPLIER ALLOWING
COMPETITIVE REBUILDING WITHOUT SACRIFICING ENGINE LIFE
Coverage & Features include:
IPD
offers extensive
anddiesel
uncompromising
quality
forbaffles,
this important
engine.
◆
Complete
range ofcoverage
pistons for
and
and
rocker industrial
arm buttons
and
Coverage
&
Features
include:
bushings.
natural gas/methane applications.
◆ Complete
range
of Pistons including
gallery
◆ OEMpete!
or IPD style gasket sets using the
INDUCTION
HARDENED
cylinder liners.
◆ OEM
or IPD
style gasket
sets
using
for coverage
diesel andofnatural
gas/methane
highest
quality
materials
available
in the
◆ cooled
Extensive
internal
engine bearapplications.
aftermarket.
the best quality materials available in
ings such as rod, main, thrust, pin,
◆ Both
“Thin bushings
& Thick” flange
◆ Headthe
gasket
options offering either original
aftermarket.
camshaft
etc. INDUCTION HARD◆ Many
internalStyle.
bushings
cylinder
“steel”
typemiscellaneous
or IPD “Composite”
◆ ENED
Updated
valve liners.
train components incorporat◆ Heavy-duty
copperdesigns
alloy engine
bearings.
◆ IPD cylinder
ferrules
availablehead
suchwater
as rocker
arm,are
accesing latest material
for diesel,
natural
sory drive, saving
and oilyou
pump
bushings.
◆ Updated
Valve Train
components incorporating
pre-assembled
assembly
costs!
gas and methane
engines.
◆
Over
700
part
numbers
available
◆
Over
500
part
numbers
available
not
designsproducts
for diesel,such
natural
◆ latest
Many material
miscellaneous
as gas and
not including
gaskets
and
methane
engines…and
priced
to help
you comincluding
individualindividual
gaskets and
orings!
lifters, fuel
pumps, fuel
nozzles,
throwers
IPD
www.ipdparts.com
IPD IS ISO9001:2000
CERTIFIED BY
LLOYD'S REGISTER
All manufacturers’ names, numbers, symbols and descriptions are for reference only. It is not implied that any part
is the product of the manufacturer. Caterpillar®‚ and Cat®‚ are registered trademarks of Caterpillar, Inc.
1/08
The Standard for Quality, Innovation, Service and Support Since 1955
IPDPB-03
MURPHY
Murphy Master Distributor
We are the master distributor for
North Dakota, South Dakota & Montana
Murphy manufactures
quality controls, gauges
& instrumentation
Check out the their website for additional info
www.fwmurphy.com
ELECTRIC MOTORS / VFD / MOTOR STARTS
We stock from 1/2hp to 300hp electric motors.
Explosion proof, TEFC, Oil well pumpers, etc.
variable speed drives,
regen pump jack controllers,
motor controls, etc.
We also sell & stock
Allen Bradley
609 series manual
motor starters,
& sliding motor bases.
Grizzly Wire Rope & Chain - Badlands Steel
?
Grizzly Wire Rope & Chain
?
pull testing
?
copy - pull testing
?
copy - cert paper
?
binders & chain
?
bridles & wire rope
?
tow ropes & nylon slings
?
Ridgid Tools
?
Badlands Steel
Section 5, Version 1
GRIZZLY WIRE ROPE & CHAIN
Grizzly is a sister company to IESS &
can help with all your rigging needs.
1/8” to 1-3/8” wire rope
nylon slings
lifting straps
ratchet straps
3/8” to 2” nylon tow ropes / tag lines
225,000 psi pull test machine
grade 100 chain
PRODUCTS FOR BETTER LIFTING
binders
see line card or flyers
for additional info
PULL TESTING
PULL TESTING
With our new 225,000 lb pull test equipment we can inspect,
test, repair & re-certify your sling and rigging products.
(meets OSHA requirements)
Grizzly Wire Rope & Chain
Suite 100
4324 4th Ave West
Williston, ND 58801
(701) 774-2320
CERTIFICATE OF TESTING Test ID: 221
Customer:
Test Date: 6121200910:57:17 AM
Test Duration: 00:02:03
Serial Number: GP060209-1
Size: 2"
Product: POLYESTER SLING
Description:
Length: 16'
Model Number: EE2-902P-ME
WLL: 6,400 LBS
13.250
12 .000
7
/
11.000
10.000
Channel Load
r
Peak
113.116
/
9.000
/
8.000
7.000
6.000
/
/
5.000
4.000
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3.000
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2.000
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Operator NZ
Material LIFT IT POLYESTER SLING X 16'
Notes U-22121
These products have had a load applied to them in conformance with tl1e customer's specmcations. There is no warranty. expressed or implied, by the test machine manufacturer that these goods are suitable for a purpose or use. Dalalesl Software Copyrighl © 2008 Chanl Engineering Co. Inc. Page 1 of Ion 6/21200910:57:18 AM l­
I
Here-Alloy 1000 Chain & Attachments
Certificate ofrtest
Date:_ _ __=___----.::...--_-'--~-=--~------:------'-_:_:_-,---CU$tomer Name: ________________----:-----;._
Customer's Order No:_ _ _ _ _ _ _ _ _ _ _----:-_ _ __
No. of Pieces:~~~-~--~~------------~~--Chain Size:_ _ _ _ _ _ _--'--:--_ _ _-'--_ _ _ _ _ __
Working Load Limit-,--_ _ _ _ _ _ _ _ _ _--,-_
All chain and components in each branch of this sling have been proof
tested in accordance with ASME/ANSI 830,9
.
,
WORKING LOAD LIMITS AT VARIOUS ANGLES
Single Chain Slings
Double Chain Slings
Type Sand C
TypeD
Triple Chain Slings - Type T
Quad Chain Slings - Typ,s ~
c!5~." S"er ~"~'" ~
Working "
Chain
size
Inche's
7/32 :'
9/ 32 "
3 18"
1/2 "
5/8"
3/4"
load limit
pot.lnds
Iworkin
Working load limit in pounds when used
g IQad limit in pounds when used
wiUi·b~anches at aAgle of inclination to with branches at angle.of inclination to
horizontal road as shown
horizontal load as shown
90·,Angle 60· Angle
2 ,700
4 ,700
4,300
7,400
8 ,800
15,200 '
15,000 26 ,000
' 22,600 39,100
35,300 61 , 100
45· Angle ! 30· Angle
3,800
2,700
- 6,100
4 ,300
12,,400 , 8,800
21,200 15,000
32,000 22,600
49,900 35;300
60· Angle 4'5 · Angle
7,000
5 ,700
11 ,200
9,100
22,900 18,760
39,0'00 31,800
58,700 47. 900
' 91,700 74,$00 '
30· Angl,a'
4 ,000
'6,400
13,200
22,500
33,900
53,000
S.e·rial Number_-,----'-..........,.,~_ _
certify
'I'his is 'to
tfiat Co[umfrus .'M.cXinnon
Coryorationhas su6jectea a[[ J{erc-5!I.[foy 1000 Chain &J{erc­
.Jt[foy .Jtttachments of its manufacture to yroof tests. The figures
to the feft specify the "WorRing LoaaLimits apyJica6fe to the items
there set fortF1. .~ ancf are in conformance witii .Jt[foy Chain
sYecifications as yufj[ishecf vy C.'M. Incfustria[ Troaucts Division,
Co[umElus :McXinnon Coryoration,
The VVorfing LoaaLimitoftFie chain & attachments assem6[ea
anaaescrivec! to the [eft is estavfisheaas youndS (shown heron),
with ayy[iea tensi[e force at the indlcatea aegrees from
horizonta[ Troyer moaification of this "Working Loaashoufc{ ve
macfe to comyensate for aC£aeaforce when usea at other ang[es.
1)0 not use sang, howeyer, at ang[e'offess than 30°_
eM In.austria['Proaucts Vivision, Co[umvus JI1cXiit1lOn CO,ryorat~on
Grizzly Yvire 'Roye & Chain
~ (70'1) 774-2320
VVi{{iston, :ND
58801
(Signature)_,-----.'__"""'--'~_--_ _----_:_----­
BINDERS & CHAINS
Chain Binders
&
Load Chains
Chain Slings
&
Hooks
Tire Chains
BRIDLES & WIRE ROPE
Pumping
Unit
Bridles
Custom wire rope slings
up to 1-3/8”
Crane Cable & Winch Line
Drill Line
TOW ROPES & NYLON SLINGS
Lifting Straps, Nylon Slings, Ratchet Straps, etc..
Tow Ropes
We now have 3/8” through 3” nylon rope
for custom tow ropes or tag lines
RIDGID TOOLS
Ridgid Tools
Pressing, Technology, Drain Maintenance, Location And Inspection,
Pipe and Tubing Tools, General Purpose Tools, Wet / Dry Vacs,
Power Tools, Air Tools, Outdoor Power Equipment
BADLANDS STEEL
Badlands is a sister company to IESS & can help
with all your steel & fabrication needs.
FOR ALL YOUR NEW STEEL NEEDS.
We do fabrication
and bending.
We have a shear,
brake & plasma
cutting table.
Located straight
north of the
Wal-Mart super
center.
·
Misc Products
?
generators - light towers
?
heaters
?
Johnson Matthey catalysts
?
specialty parts
?
temporary side walks
?
absorbent products
Section 6, Version 1
GENERATORS / LIGHT TOWERS
We sell generators & light towers from
1 kW units to 500 kW trailer units.
Honda or Wacker
gas powered
portable generators
·
·
Wacker, Cat or Cummins
trailer or skid mounted
mobile units
diesel
or natural gas
custom built units
are aslo availiable
Wacker or Allmand
light towers
HEATERS
We are a factory direct distributor
for Ruffneck Heaters & Wacker Neuson
·
convection heaters
duct heaters
unit heaters
explosion proof / frost resistant
explosion proof exhaust fans
mounting kits
thermostats & more
We stock common
sizes
·
FR1 series
cores, fans & motors
Climate Control
hydronic heat - air heat - drying
Portable 180,00 cfm units up to 770,000
cfm heavy duty indirect fired heaters.
STATIONARY EMISSIONS CONTROL | 400 LAPP ROAD | Suite 200 | MALVERN, PA | 19355 | USA
T +1484-320-2136 | F +1 484-320-2152 | WWW. JMSEC.COM
Case No. 801: Controlling NOx from Gas Drilling Rig Engines
with Johnson Matthey’s Urea SCR System
The state of Wyoming and the Bureau of Land Management (BLM) requested all gas drilling
companies in the Pinedale Anticline to reduce NOx emissions from their drilling rigs. After a
competitor’s SCR systems failed to meet the requirements, Shell Exploration and Production
Company contacted Johnson Matthey for a solution to this challenging application.
Pollutant
NOx
NH3
Targeted Emission Level
90% reduction or 0.70 g/hp-hr
≤10 ppm
Achieved
91 to 99%
Average 2 to 3 ppm
Figure 1. Gas drill rig powered by
three diesel engines
Background
Rapidly expanding natural gas drilling activity in the Pinedale Anticline in Wyoming
has resulted in the need for environmental emissions reduction regulations for all gas
drilling rigs in Southeastern Wyoming.
Shell Exploration and Production Company needed to control NOx emissions from
their natural gas drilling rigs (each equipped with three Caterpillar 3512BDITA
engines). However, the dramatic engine load swings experienced in the drilling
operation coupled with the harsh environment led to the near immediate failure of all
the SCR systems provided by a competitor.
To solve the problem, Johnson Matthey and Shell worked closely together to replace
the competitor’s non-functioning systems with Johnson Matthey equipment and their
more advanced catalyst technology.
Johnson Matthey provided extensive engineering, project management and complete
installation and commissioning support for the project. The modular design of the
Johnson Matthey SCR systems also makes them easy to transport and reassemble at
a new drilling location with minimal effort.
Summary
• Product:
• Application:
• Customer:
• Location:
Urea SCR system
Three 1476 hp Caterpillar 3512 BDITA diesel engines
Shell Exploration and Production Company
Pinedale, Wyoming
• Installed By:
• Date Installed:
• Operation:
• Pollutants:
• Comments:
Johnson Matthey SSEC
Figure 2. Three JM
urea SCR systems
March 2008
installed above the
Drilling rig prime power
engines
NOx
In this harsh environment, the Johnson Matthey SCR
system reduced NOx emissions by >90% and
maintained ammonia slip of <10ppm throughout the
extreme engine load swings of the gas drilling
operation.
SPECIALTY PARTS
Give us a call for any hard to find parts & let us
do the digging for you.
Crown-O-Matic toggle switches & parts
Wabco / Rexroth controls
·
·
TB Woods - motor / shaft couplers
Twin Disc clutch parts
Donaldson filtration & exhaust
gauges, absorbent products & much more.
HYDRAULICS
We now have a source for hydraulic
parts & repairs
pumps, motors, valves & cylinders.
TEMPORARY SIDE WALKS
Available in 5’x5’ or 5’x4’ sections.
(custom sizes available)
Tired of walking in the mud & snow?
Available in different decking options.
From agressive to smooth.
Durable, Reusable, Versatile, Corrosion
Resistant Decks, Hot Dipped Galvanized
Frame, Sections can be bolted together.
Frame
Aggressive Tread
·
Can be installed on snow.
Will simply lay down on the ground when the snow melts.
Sturdy & Rugged
ABSORBENT PRODUCTS
Rags & Spill Response
Absorbent Pads & Rolls
Containment
Booms & Socks
Spill Kits & Refills
Pumps & Parts
?
air diaphragm pumps - Versa Matic
?
misc pumps
?
mud pumps
?
pit pumps
?
small trash pumps
?
specialty pumps
Section 7, Version 1
AIR DIAPHRAGM PUMPS
We are a factory distributor for Versa
Matic pumps. Versa Matic carries the most
complete line of air operated double
diaphragm (AODD) pumps as well as a full
selection of parts & accessories.
Pump out cellars; transfer oil, antifreeze, chemicals, etc..
Air-operated double diaphragm (AODD) pumps offer a number of
advantages that make them perfect for a variety of uses:
* Can easily and efficiently handle anything from water to 90% solids.
* Adjust flow & discharge pressure up to 125psi with air adjustment.
* One pump can be used for numerous applications.
* Able to run dry without damage to pump.
* Capable of pumping as slow as 1 gallon per minute.
We also supply parts for ARO,
Wilden, Graco, Sandpiper,
Warren Rupp & more.
MISC PUMPS
Give us a call for all of your pump needs.
New pumps, parts, fabrication, sizing, etc.
Centrifugal Gear Piston Plunger Diaphragm
Submersible Trash De-watering Chemical
Cat triplex pump
Honda trash pump
Mission centrifugal pump
AMT Arrow Burks Cat Comet Crane Deming General
Gorman Rupp Honda Hypro G&L Goulds Mission Magnum
Roper
Versa Matic
Wacker
Wilden
Wheatley
and many more.
We can supply parts & service
for almost any pump brand.
·
MUD PUMPS
We can supply OEM or aftermarket parts for mud pumps.
Gardner Denver, Geoquip, Emsco, National, Oilwell,
Wheatley, Gaso, Ellis Williams, etc.
·
Liners, valves & seats,
extension rods, piston rods,
modules, filters & more.
PIT PUMPS
We are a factory distributor for Gorman Rupp
& MP Flowmax self priming centrifugal pumps.
PUMPS
2” thru 6” trash pumps
electric or diesel driven
skid or trailer mounted units
·
SMALL TRASH PUMPS
We are a dealer for Honda & Wacker
gas & diesel powered trash, diaphragm,
de-watering & submersible pumps.
Wacker 2”, 3”, 4” & 6” trash
pumps, pump up to 2” solids,
up to 1,300 gpm.
Honda 2”, 3” & 4” trash pumps
pump up to 1-1/16” solids,
up to 433 gpm.
SPECIALTY PUMPS
Arrow methanol
injection pump
Methanol injection pump w/ 5
gallon day tank, 115/230V,
explosion proof motor
Boiler feed centrifugal water
transfer pumps
Burks boiler pump
·
Explosion proof diesel transfer pumps
Gorman Rupp
diesel transfer pump
we also sell filter assemblies for filtering
fuel coming from the day tank
·
Pressure Washers
?
pressure washers
Section 8, Version 1
PRESSURE WASHERS
Pressure Washers & Accessories
Gas - Electric
Hot water (oil, LP, natural gas, all electric)
Cold water
Stationary, portable or trailer mounted units
guns, wands, hose, motors, pumps, nozzles,
unloaders, hose reels, etc.
Replacement pumps & parts for:
Cat, Comet, General, Udor
·
Scaltrol filters
Prevents scale / hard water
build-up in your pressure
washer coils.
custom built units
·
explosion proof motor &
motor start, Cat pump,
cage, cord & wand
·
Drilling Rig Products
Gas Compression Products
Production Products
Industrial EQUIPMENT
I.E.S.S.
GR I Z ZLY
WIRE ROPE & CHAIN
4324 4th Ave West, Suite 101
Williston, ND 58801
Phone: (701) 774-2320
Fax: (701) 774-2323
sALES & sERVICE
314 42nd St West
Williston, ND 58801
Phone: (701) 572-2393
STEEL
4324 4th Ave West, Suite 106
Williston, ND 58801
Phone: (701) 774-2231
Fax: (701) 774-2234