Alman İlaç Sanayi Teknolojileri Türkiye 2013 Sempozyumu
Transcription
Alman İlaç Sanayi Teknolojileri Türkiye 2013 Sempozyumu
Food Processing and Packaging Machinery Alman İlaç German Technology Sanayi Teknolojileri Türkiye 2013 for the Pharmaceutical Industry Sempozyumu 7 Mayıs 2013 Hotel Polat Renaissance, Yeşilyurt, İstanbul May 7, 2013 Hotel Polat Renaissance Yesilyurt, Istanbul 2 ALMAN İLAÇ SANAYİ TEKNOLOJİLERİ SEMPOZYUMU Değerli Katılımcılar Dear Madam / Sir, Alman ilaç sanayi teknolojilerinde „made in Germany“ damgası güvenirliğin, uzun ömürlülüğün ve teknoloji önderliğinin bir sembolü olarak tanınır. Bu ünün kaynağı müşterilerimizle uzun soluklu işbirliklerimize dayanmaktadır. Ürünlerin sürekli geliştirilebilmesinde en önemli etkenlerden biri, piyasadaki trendler ve müşterilerin özel ihtiyaçları üzerine fikir alışverişi yapmaktır. Pharmaceutical technology made in Germany is renowned for its for reliability and durability on the one hand, and on its position of technological leadership on the other. This reputation has grown over many years of cooperation with our customers. A key element here is to share ideas about market trends and specific customer requirements. This is the basis for the continuous development of our products. 7 Mayıs 2013 tarihinde İstanbul’da düzenlediğimiz „Alman İlaç Sanayi Teknolojileri Sempozyumu“ tüm katılımcılara piyasa perspektifleri, pratik çözümler ve teknolojik trendlere ilişkin karşılıklı bilgi ve fikir alışverişi imkanı sunmayı hedeflemektedir. Sunumlar, paneller, molalardaki ve akşam organizasyonundaki enformel sohbetler verimli bir fikir alışverişi için uygun bir ortam sunacaktır. Tüm katılımcılara verimli ve başarılı bir sempozyum diliyorum. The symposium ‚German Pharmaceutical Engineering‘ on 7 May 2013 in Istanbul offers a wealth of information on market opportunities, practical solutions and technical trends. It also offers many opportunities to conduct this exchange which is productive for all parties: during discussions breaks and at the informal gathering in the evening. Seize this opportunity! I wish all participants an inspiring day. Stephan Mies VDMA İlaç ve Kozmetik Sanayi Makine ve Tesisleri İhtisas Departmanı Başkanı Chairman of the VDMA section ‚Machines and plants for the pharmaceutical and cosmetics industry‘ SYMPOSIUM ,GERMAN TECHNOLOGY FOR THE PHARMACEUTICAL INDUSTRY‘ Automatik Plastics Machinery GmbH 63762 Großostheim www.maag.com MediSeal GmbH 33758 Schloß Holte-Stukenbrock www.mediseal.de AZO GmbH & Co. KG 74706 Osterburken www.azo.de KORSCH AG 13509 Berlin (Borsigwalde) www.korsch.de Robert Bosch GmbH Packaging Technology 71332 Waiblingen www.bosch.de/pa Laetus GmbH 64665 Alsbach-Hähnlein www.laetus.com DIOSNA Dierks & Söhne GmbH 49086 Osnabrück www.diosna.de Herding GmbH Filtertechnik 92224 Amberg www.herding.de HOSOKAWA ALPINE Aktiengesellschaft 86199 Augsburg www.alpinehosokawa.com IPS International Packaging Systems GmbH 74564 Crailsheim www.ips-packaging.com Dividella AG Pharma-Verpackungsmaschinen 9472 GRABS SWITZERLAND www.dividella.ch 3 LEISTRITZ Extrusionstechnik GmbH 90459 Nürnberg www.leistritz-extrusion.com GEBRÜDER LÖDIGE Maschinenbau GmbH 33102 Paderborn www.loedige.de M+W Process Industries GmbH 70499 Stuttgart www.pi.mwgroup.net NEUMO GmbH + Co. KG 75438 Knittlingen www.neumo.de OPTIMA pharma GmbH 74523 Schwäbisch Hall www.optima-pharma.com HERMANN WALDNER GmbH & Co. KG 88239 Wangen www.waldner.de 4 ALMAN İLAÇ SANAYİ TEKNOLOJİLERİ SEMPOZYUMU Program Program Konferans dili: Türkçe ve İngilizce. Türkçe-İngilizce simultane çeviri yapılacaktır. 09:30 Kayıt 10:00 Selamlama Konuşmaları S tephan Mies, CEO Korsch AG ve VDMA İlaç ve Kozmetik Sanayi Makine ve Tesisleri İhtisas Departmanı Başkanı Cengiz Celayir, Türkiye İlaç Sanayi Derneği (TİSD) Yönetim Kurulu Başkanı Açış Konuşmaları D r. Philipp Deichmann, Maiyette Başkonsolos, Almanya İstanbul Başkonsolosluğu Dr. Saim Kerman, T.C. Sağlık Bakanlığı, Türkiye İlaç ve Tıbbi Cihaz Kurumu Başkanı Plenum Sunumları 10:45 Türkiye İlaç Sanayinde Siyasi Çerçeve ve Ekonomik Potansiyel Cengiz Celayir, Türkiye İlaç Sanayi Derneği (TİSD) Yönetim Kurulu Başkanı 11:15 Türkiye İlaç Sanayinde Teknolojik Donanım ve Zorluklar Prof. Dr. Ahmet Araman, ISPE Türkiye Başkanı 11:45 Üretim Tesislerinde Modernizasyon Gereksinimi ve Karşılaşılan Zorluklar Dr. Ünsal Hekiman, PharmaVision Yönetim Kurulu Başkanı 12:15 Sabah Oturumunun Özeti, Stephan Mies, CEO Korsch AG Öğleden Sonraki Oturumlar Hakkında Bilgiler, Dr. Peter Golz, VDMA Gıda ve Ambalaj Makineleri Departmanı Genel Müdür Yardımcısı 12:30 Öğle Yemeği Teknik Sunumlar – Bölüm A Oturum Başkanları: D r. Ünsal Hekiman, PharmaVision Yönetim Kurulu Başkanı; Dr. Peter Golz, VDMA 13:30 Endüstriyel eczacılıkta öğütüm sanatı Michael Kuhnen, Senior Sales Manager Pharma & Lab Division, Hosokawa Alpine AG 14:00 Yenilikçi kaplama teknolojileri (Coating) Dirk Ramsbrock, Sales Manager Life Science Technology, Lödige 14:30 Katı ilaç üretiminde emniyetli toz tutma teknolojisi Johannes Götz, Manager International Sales Department (AAD), Herding 15:00 AR-GE çalışmalarında ve üretimde yüksek containment gerektiren örneklere bakış, Ingo Stammnitz, Sales Director, Korsch AG 15:30 Granülasyon, katı formdaki üretimde izolasyon: Risk analizi ve stratejileri Ahmed Ben Abdallah, Area Sales Manager, Diosna 16:00 Kahve Molası 16:30 Solid form ürün blisterleme için kontaminasyon çözümleri Benno Reichert, Area Sales Manager, Mediseal 17:00 Katı dispersiyon üretimi için hot melt extrusion alanındaki son yenilikler ve yeni dozajlama formları Albrecht Huber, Head of Business Unit Pharma Extrusion, Leistritz 17:30 Holtmelt extrusion alanında kesintisiz mikro pelet üretimi Stefan Deiß, Director BU Development & Engineering, Automatik Plastics Machinery 18:00 Ortak Plenum Sunumu 18:30 Ortak Plenum Sunumu: Dr. Michael Weber, Tetragon Consulting 19:00 Öğleden Sonrası Oturumlarından Sonuçlar, Stephan Mies, CEO Korsch AG Ardından Gemi Gezisi ve Akşam Yemeği (Kalkış ve dönüş: Polat Renaissance Oteli‘nin iskelesi), Konuk Konuşmacı: Prof. Dr. Metin Sağmanlı, Alman-Türk Ticaret ve Sanayi Odası Yönetim Kurulu Başkanı SYMPOSIUM ,GERMAN TECHNOLOGY FOR THE PHARMACEUTICAL INDUSTRY‘ Teknik Sunumlar – Bölüm B Oturum Başkanları: Prof. Dr. Ahmet Araman, ISPE Türkiye Başkanı; Namık Yener, General Manager Yener & Yener Engineering Consulting; Dr. Michael Weber, Tetragon Consulting Solid ve likit ilaç imalatında hammadde besleme otomasyonu Thomas Stegmeier, Sales Manager, AZO Vital Moris Alçe, Sales Manager, Alkem Büyük hacimli parenteral dolum tesisi için tasarımdan gerçekleştirmeye kadar bir örnek inceleme Dr. Frank Scholl, Director Projects, Robert Bosch GmbH Packaging Technology, Integrated Systems Pharma Bir biyotek tesisinin gerçekleştirilmesi için somut bir yaklaşım Josef Kriegl, M+W Process Solutions İlaç uygulamaları için paslanmaz çelik borular Harry Jost, Sales Director, Neumo Steril parenteral solusyonların yüksek potentli aktif madde ile hazırlanması Dirk Collins, Product Manager Isolators and Containments, Waldner Process Systems Kahve Molası Optima pharma steril doldurma ve kapatma sistemleri, dondurarak kurutma yöntemi ve izolasyon teknolojisi, Klaus Engele, Sales Manager, Optima Pharma İlaç üretiminde dolum yükseltme ve ambalajlama Karsten Ehrhardt, Sales Manager Pharma / Healthcare, IPS İlaç ambalajlamada sürdürülebilirlik Nicola Vella, Sales Manager, Dividella İlaç Takip Sistemi: Zorlukları ve Avantajları Basel Jawich, Laetus 5 6 ALMAN İLAÇ SANAYİ TEKNOLOJİLERİ SEMPOZYUMU Programme Programme All presentations are held in English will be translated simultaneously into Turkish and vice versa. 09:30 Registration 10:00 Welcome S tephan Mies, CEO Korsch AG and President VDMA section ¸Plants and Machinery for the Pharmaceuticals and Cosmetics Industry‘ Cengiz Celayir, President of Pharmaceutical Industry Association of Turkey (TISD) Greeting addresses Dr. Philipp Deichmann, Deputy Consul General D r. Saim Kerman, President, Turkish Pharmaceuticals and Medical Devices Institution, Ministry of Health of Repuplic Turkey Plenary session 10:45 Turkey‘s Pharmaceutical Industry – Polical environment and economic perspectives Cengiz Celayir, President of Pharmaceutical Industry Association of Turkey (TISD) 11:15 Technical challenges faced by the Turkey‘s pharmaceutical industry Prof. Dr. Ahmet Araman, President ISPE Turkey 11:45 Continous modernisation of production facilities – Necessity and challenges Dr. Ünsal Hekiman, President Pharmavision San. ve Tic. A.S. 12:15 The morning session – a résumé Stephan Mies, CEO Korsch AG The afternoon sessions – what‘s ahead? Dr. Peter Golz, Deputy Managing Director, VDMA Food Processing Machinery and Packaging Machinery 12:30 Lunch break Technical lectures – series A Moderation: Dr. Ünsal Hekiman, President Pharmavision San. ve Tic. A.S.; Dr. Peter Golz , VDMA 13:30 The fine art of milling in pharmaceutical industry Michael Kuhnen, Senior Sales Manager Pharma & Lab Division, Hosokawa Alpine AG 14:00 Innovative coating technology Dirk Ramsbrock, Sales Manager Life Science Technology, Lödige 14:30 Safe dedusting technology for the pharmaceutical production of solida Johannes Götz, Manager International Sales Department (AAD), Herding 15:00 High containment compression in R&D and production - case studies Ingo Stammnitz, Sales Director, Korsch AG 15:30 Containment for solid form process (granulation): Risk assessment and strategies Ahmed Ben Abdallah, Area Sales Manager, Diosna 16:00 Coffee break 16:30 Containment solutions for solid blister packaging Benno Reichert, Area Sales Manager, Mediseal 17:00 Latest innovations in the field of hot melt extrusion for manufacturing of solid dispersions and new dosage forms Albrecht Huber, Head of Business Unit Pharma Extrusion, Leistritz 17:30 Continuous production of micro pellets in the hot melt extrusion Stefan Deiß, Director BU Development&Engineering, Automatik Plastics Machinery 18:00 Plenary session 18:30 Future requirements for pharmaceutical production Dr. Michael Weber, Tetragon Consulting 19:00 The afternoon sessions – a résumé, Stephan Mies, CEO Korsch AG Subsequent Dinner Reception (Bosporus ship cruise), greeting address: Prof. Dr. Metin Sagmanli, President of German-Turkish Chamber of Industry and Commerce Greeting address: Prof. Dr. Sagmanli, President of AHK (Turkish-German Chamber of Industry and Commerce) Istanbul SYMPOSIUM ,GERMAN TECHNOLOGY FOR THE PHARMACEUTICAL INDUSTRY‘ Technical lectures – series B Moderation: Prof. Dr. Ahmet Araman, President ISPE Turkey; Namık Yener, General Manager Yener & Yener Engineering Consulting; Dr. Michael Weber, Tetragon Consulting Material powder handling in the pharmaceutical production of solids and liquids Thomas Stegmeier, Sales Manager, AZO Vital Moris Alçe, Sales Manager, Alkem From concept to realization - A case study for a large volume parenteral filling facility Dr. Frank Scholl, Director Projects, Robert Bosch GmbH Packaging Technology, Integrated Systems Pharma A clear approach to biotech facility realization Josef Kriegl, M+W Process Solutions Stainless steel tubes for pharmaceutical applications Harry Jost, Sales Director, Neumo Compounding of sterile parenterals with highly active substances Dirk Collins, Product Manager Isolators and Containments, Waldner Process Systems Coffee break Optima pharma sterile filling and capping systems, lyophilization and isolation technology Klaus Engele, Sales Manager, Optima Pharma Upgrade filling and packaging in a pharmaceutical company Karsten Ehrhardt Sales Manager Pharma / Healthcare, IPS Sustainabilitty in pharmaceutical packaging Nicola Vella, Sales Manager, Dividella Track & Trace: Challenges and benefits Basel Jawich, Laetus 7 8 ALMAN İLAÇ SANAYİ TEKNOLOJİLERİ SEMPOZYUMU Technical lectures – Series A Teknik Sunumlar – Bölüm A The fine art of milling in pharmaceutical industry Michael Kuhnen, Senior Sales Manager Pharma & Lab Division, Hosokawa Alpine AG [email protected] Endüstriyel eczacılıkta öğütüm sanatı Michael Kuhnen, Senior Sales Manager Pharma & Lab Division, Hosokawa Alpine AG [email protected] Hosokawa Alpine is the market leading supplier of components and turnkey systems to produce powders, granules and bulk materials for the chemical, pharmaceutical, food, minerals, metals and recycling industries. Hosokawa Alpine, kimya, ilaç, gıda, mineral ve metal sektörleriyle geri dönüşümlü alanlar için granül ve toz üretme makine ve sistemlerinin üretiminde ve anahtar teslim projelerinin uygulamasında dünyanın önde gelen firmalarından biridir. İlaç sanayinde tane boyutu, üretilen malzemenin en önemli özelliklerinden birini temsil etmektedir. Hosokawa Alpine her çapta parça üretebilen değişik teknolojilere sahip olduğundan dolayı bu konuda derin bir bilgi ve deneyime sahiptir. Sunumda değişik toz üretme tekniklerinin incelik lerini tartıştıktan sonra, bu sistemlerin ilaç sanayi için geliştirilen, steril imalat ve biyolojik koruma kavramlı uygulamarından örnekler verilecektir. Araştırma ve geliştirme boyutundan başlayıp, yüksek hacim imalat alanını kapsayan sistemlerimiz için doğru ekipman seçimi, sistem tasarımı ve optimizasyonun nasıl yapıldığına değinilecektir. For the pharmaceutical industry, particle size reduction is one of the key processes. After an overview about existing milling technologies we will discuss necessary features for a system design that fulfils pharmaceutical quality standards including special requirements like sterile milling and containment technology. From R&D to production field we will answer the question, how to select the right milling system together with a short guidance, how to design and optimize a milling process. Innovative coating technology Dirk Ramsbrock, Sales Manager Life Science Technology, Lödige [email protected] Since 1980 Lödige produces tailor made tablet coaters for the pharmaceutical industry. Serving a widest range of coating applications (from smallest vegetable seeds to multi- layered tablets or small medical devices having complex shape – from sugar and film coating to sophisticated explosion proof concepts) the classic LHC series is successfully established. Now, the pharmaceutical manufacturers are more and more forced to implement high effective production due to cost reducing measures. By implementing a couple of innovative ideas Lödige can now present a high efficient tablet coater with awesome performance in film coating. This lecture will present the innovations of Lödige LC Series. Yenilikçi kaplama teknolojileri (Coating) Dirk Ramsbrock, Sales Manager Life Science Technology, Lödige [email protected] SYMPOSIUM ,GERMAN TECHNOLOGY FOR THE PHARMACEUTICAL INDUSTRY‘ Safe dedusting technology for the pharmaceutical production of solida Johannes Götz, Manager International Sales Department (AAD), Herding [email protected] Content of the presentation: •Overview of dust generating processes in the pharmaceutical production of solida • Dust properties • Requirements on Dust Collectors • Filtration Efficiency • ATEX •Explosion protection Designs: possibilities and limitations • Handling of adhesive dusts • Safe Change of Filter Elements • Safe Change at Dust Discharge and Disposal • Examples for installed Dust Collectors High containment compression in R&D and production - case studies Ingo Stammnitz, Sales Director, Korsch AG [email protected] The demand for respirator free R&D and production environment is constantly increasing. As a consequence, additional operator protection during manufacturing and cleaning for high potent (e.g. hormones) and highly hazardous actives (e.g. cytotoxics) is required. The different concepts and their requirements for contained tablet presses incl. their specific peripheral equipment will be presented. This will include both contained as well as contained/ wash-in-place tablet presses. In various case studies, solutions for typical R&D and production units will be explained. 9 Katı ilaç üretiminde emniyetli toz tutma teknolojisi Johannes Götz, Manager International Sales Department (AAD), Herding [email protected] •Solida üretiminde toz ortaya çıkaran proseslere genel bakış • Toz özellikleri • Toz filtresi gereksinimleri • Tozsuzlaştırma verimi • ATEX •Patlamaya karşı korumalı dizaynlar : ihtimaller ve limitler • Yapışkan tozlara karşı çözümler • Filtre elemanlarının güvenli olarak değiştirilmesi •Filtre altında toplanan tozun güvenli olarak atılması • Çalışmakta olan toz filtrelerinden örnekler AR-GE çalışmalarında ve üretimde yüksek containment gerektiren örneklere bakış Ingo Stammnitz, Sales Director, Korsch AG [email protected] 10 ALMAN İLAÇ SANAYİ TEKNOLOJİLERİ SEMPOZYUMU Containment for solid form process (granulation): Risk assessment and strategies Ahmed Ben Abdallah, Area Sales Manager, Diosna [email protected] Granülasyon, katı formdaki üretimde izolasyon: risk analizi ve stratejileri Ahmed Ben Abdallah, Area Sales Manager, Diosna [email protected] Due to the current situation in the manufacturing of pharmaceutical drugs (Increasing toxicity of new APIs, increasing number of highly potent APIs released on the market, …), the development and establishing of a containment strategy have to be set to eliminate the risk of contamination during a granulation process. The assessment can be done after mastering the following point: •Signification of the common used designation OEL, OEB, STEL and calculation of the limits as LLTWA and STTWA •Sources of contamination; Risk analysis, evaluation and elimination •Containment strategy for laboratory and production devices • PAT: elimination of sampling during process • Cleaning in place (CIP) İlaç üretiminin bugünkü durumu göz önüne alındığında (yeni aktif maddelerin toksik olma derecelerinin yükselmesi, yüksek potentli API’lerin sayısının artması...) granülasyon sürecinde kontaminasyon riskini elimine etmek için koruma stratejilerinin belirlenmesi gerekiyor. Buna aşağıdaki noktalar değerlendirilerek karar verilebilir. •OEL,OEB, STEL tanımlarının önemi ve LLTWA ile STTWA limitlerinin hesaplanmasi •Kontaminasyon kaynakları: risk analizi, değerlendirme, eliminasyon •Laboratuvar ve üretim cihazları için korunma stratejileri •PAT: proses süresince numune alımının eliminasyonu • Ekipmanların temizliği Containment solutions for solid blister packaging Benno Reichert, Area Sales Manager, Mediseal [email protected] Solid form ürün blisterleme için kontaminasyon çözümleri Benno Reichert, Area Sales Manager, Mediseal [email protected] As a result of new developments, pharmaceutical formulations are becoming more and more potent. The protection of the operator, environment and the product itself is more important than ever. The selection of a containment solution to provide the necessary protective measures depends in particular upon the nature of the product being packaged. Furthermore, current regulations provide little clear guidance. The focus of the presentation is the response to these new challenges for solid dose blister packaging, based upon four examples of technical applications together with an engineering design study. These show the practical implementation of containment solutions for solid dose blister packaging. Yeni yapılan geliştirme çalışmalarının sonucu olarak, farmasötik formülasyonlar toksik etkisi yüksek bir yapıya bürünmekte; böylelikle operatörlerin, çevrenin ve ürünün kendisinin korunması daha da önem kazanmaktadır. Bu tip toksik etkisi yüksek yapıya sahip formülasyonların ve operatörün birbirinden korunabilmesi için gereken kontainment çözümünün hangi seviyede olacağı, ambalajlanacak ürünün doğasına ve özelliklerine bağlıdır. Bunun yanında bu konu hakkında şu an bildiğimiz regülasyonlar çok düşük seviyede rehberlik edebilmektedir. Sunumun odak noktası, katı form ürün blisterleme prosesinde kullanılan kontainment çözümlerini, birbirinden farklı 4 örnek projedeki uygulanan tek nikleri ve mühendislik dizaynlarını size aktarmak olacaktır. Bu 4 farklı uygulama, katı form ambalajlama için pratikte kullanılmakta olan kontainment çözümleri hakkında sizlere bilgi verecektir. SYMPOSIUM ,GERMAN TECHNOLOGY FOR THE PHARMACEUTICAL INDUSTRY‘ Latest innovations in the field of hot melt extrusion for manufacturing of solid dispersions and new dosage forms Albrecht Huber, Head of Business Unit Pharma Extrusion, Leistritz [email protected] Katı dispersiyon üretimi için hot melt extrusion alanındaki son yenilikler ve yeni dozajlama formları Albrecht Huber, Head of Business Unit Pharma Extrusion, Leistritz [email protected] Nowadays more and more drugs have poorly soluble molecules, that have to be developed into dosage forms, which can guarantee high and reliable drug absorption. Different methods are available to overcome solubility and improve bioavailability. One of the common methods is the so-called hot melt extrusion. The advantages of hot melt extrusion are in detail as follows: •Enhancement of the dissolution rate and bio-availibility • Modifying of drug release profiles • Robust process, solvent-free process • Reproducable, continuous process More and more drugs are used, which are regarded as highly active resp. highly hazardous. This means specific requirements for such a plant especially with respect to people protection. Leistritz has built hot melt extrusion plants for OEL level 4 and 5 requirements. The typical technology is here the isolator technology. However, the extruder needs a complete redesign to be operated inside an isolator in order to fulfill cleaning and other procedures. Leistritz has built up a team of qualified people to cope with the demand of this industry. Extruders range from 16 to 50 mm diameter and output rates from 20 g up to 100 kg/h. Continuous production of micro pellets in the hot melt extrusion Stefan Deiß, Director BU Development&Engineering, Automatik Plastics Machinery [email protected] Handling of liquids, melts and bulk solids, as well as portioning materials into small particles with consistent shape and size are some of the prerequisites for successful introduction of innovative technologies into pharmaceutical production. Many people heard about “hot-melt-processing”, or are even performing such. But what is the technology background, especially in terms of material handling? This paper will outline some very recent innovations in the field of pelletizing technology suitable for pharmaceutical applications. 11 Holtmelt extrusion alanında kesintisiz mikro pelet üretimi Stefan Deiß, Director BU Development&Engineering, Automatik Plastics Machinery [email protected] 12 ALMAN İLAÇ SANAYİ TEKNOLOJİLERİ SEMPOZYUMU Technical lectures – Series B Teknik Sunumlar – Bölüm B Material powder handling in the pharmaceutical production of solids and liquids Thomas Stegmeier, Sales Manager AZO Vital [email protected] Moris Alçe, Sales Manager Alkem [email protected] Solid ve likit ilaç imalatında hammadde besleme otomasyonu Thomas Stegmeier , Sales Manager AZO Vital [email protected] Moris Alçe, Sales Manager Alkem [email protected] The requirements for pharmaceutical manufacturing processes differ considerably of those of other industries. Every process and manufacturing step needs to be validated, meaning drugs have to be produced with the same ingredients, machines, parameters and processes in a repeatable manner to ensure the required properties of the end product at all times. If nothing else, by providing automated and IT based operator guided processes AZO does contribute to the achievement of the above requirements and has broken new ground in the production of drugs with its systems. As a medium sized company and a supplier to the pharmaceutical industry AZO is involved in the manufacture of the different dosage forms with the main focus on solids. The key competence and expertise of AZO is based on raw material handling and feeding of the key pharmaceutical processes. For both, the manufacturing of tablets and sterile solutions solid raw materials are essential. By the means of these two typical drugs and their production latest raw material handling and feeding technology should be explained. İlaç sanayinde katı ve sıvı üretimi için otomatik besleme sistemleri İlaç sanayi üretimindeki talepler diğer sanayilere nazaran değişiklik göstermektedir. Her proses ve imalat adımının valide edilmiş olması gerekli olup, ilaç ürünlerinin tekrarlanabilir şekilde, hep aynı hammadde, makina, parametre ve proseslerle üretilmesi durumunda, herzaman aynı son ürün kalitesine ulaşmak mümkündür. AZO otomasyon sistemleri ve İT bazlı operatör kontrollü prosesler sayesinde, sayılan gereksinimlerin yerine getirilmesinde ilaç sanayine önemli katkılarda bulunmuştur. AZO orta ölçekli bir firma ve bir ilaç sanayi tedarikçisi olarak, özellikle katı formlara yönelik olarak değişik ilaç ürünlerinin imalatı konusunda faaliyet göstermektedir. AZO’nun knowhow ve teknolojisi ilaç proseslerindeki hammaddde otomasyonu ve otomatik besleme sistemlerine yöneliktir. From concept to realization - A case study for a large volume parenteral filling facility Written by: P.-C. Rehm, F. Hofmann, Dr. Berthold Düthorn · Presented by: Dr. Frank Scholl, Director Projects, Robert Bosch GmbH Packaging Technology, Integrated Systems Pharma [email protected] Büyük hacimli parenteral dolum tesisi için tasarımdan gerçekleştirmeye kadar bir örnek inceleme Hazırlayan: P.-C. Rehm, F. Hofmann, Dr. Berthold Düthorn · Sunan: Dr. Frank Scholl, Director Projects, Robert Bosch GmbH Packaging Technology, Integrated Systems Pharma [email protected] • People will get an overview about the design of parenteral filling facility from start of early planning and project management to implementation. • A real example will be used to guide the audience through the phases of the project. Based on the evaluation of products, desired production volume and existing infrastructure the facility layout, process requirements and equipment solutions are developed and proposed to the client. • The project management portion addresses the project challenges, the collaboration between planning, equipment provider and customer and the time scheduling till finalization of the project. SYMPOSIUM ,GERMAN TECHNOLOGY FOR THE PHARMACEUTICAL INDUSTRY‘ A clear approach to biotech facility realization Josef Kriegl, M+W Process Solutions [email protected] Bir biyotek tesisinin gerçekleştirilmesi için somut bir yaklaşım Josef Kriegl, M+W Process Solutions [email protected] Should we invest on stainless steel equipment or in single used systems? Should we plan a single room facility or look for a well segregated layout? Should we build new or move into an existing, empty not used structure? Should we built following a classical approach, stick-built, or go for a modular approach? Should we do our own design or purchase a complete facility out of the shelf? These are fundamental question that any biotech company in Asia must ask when is looking to create their production capacity. The presentation will outline how to give an answer to the different alternatives and highlight the rewards of a ready to use facility. Stainless steel tubes for pharmaceutical applications Harry Jost, Sales Director, Neumo [email protected] Stainless steel tubes for pharmaceutical, biotechnological and other high purity applications have always been one of NEUMO’s core businesses. Today NEUMO holds one of Europe’s biggest and most comprehensive stocks for high purity tubing in her home town Knittlingen in South Germany. Other members of NEUMO-Ehrenberg-Group in United States,Turkey,Switzerland and Spain contribute with additional substantial stocks in pharma tubes of all dimensional and material grades used in high purity industries. Our highest quality is based on long term contracts with Europe’s and America’s best tube mills. NEUMO is relying on only a few specialized, accredited and certified mills to produce our special pharma brands NEUMO Pharmatube ECO, NEUMO Pharmatube S, NEUMO Pharmatube XS ,Neumo Pharmalloy and ASME BPE. BioConnect ®, BioConnect Clean Lip®, BioControl® and Connect S® are developments for the pharmaceutical industry worldwide. Details of materials, surfaces and standards are part of the presentation. 13 İlaç uygulamaları için paslanmaz çelik borular Harry Jost, Sales Director, Neumo [email protected] 14 ALMAN İLAÇ SANAYİ TEKNOLOJİLERİ SEMPOZYUMU Compounding of sterile parenterals with highly active substances Dirk Collins, Product Manager Isolators and Containments, Waldner Process Systems [email protected] Steril parenteral solüsyonların yüksek potentli aktif madde ile hazırlanması Dirk Collins, Product Manager Isolators and Containments, Waldner Process Systems [email protected] Content: • What means high potent? • What is the OEL? • Operator protection versus product protection • Newly developed transfer system • Case studies • • • • • Optima pharma sterile filling and capping systems, lyophilization and isolation technology Klaus Engele, Dipl.-Ing. (FH) / Sales Manager, Optima Pharma [email protected] Optima pharma steril doldurma ve kapatma sistemleri, dondurarak kurutma yöntemi ve izolasyon teknolojisi Klaus Engele, Dipl.-Ing. (FH) / Sales Manager, Optima Pharma [email protected] OPTIMA pharma: Sterile Filling to the Highest Standards Filling lines for pre-sterilized nested disposable syringes including secondary packaging machines. Filling lines for vials and bottles including washers, sterilization tunnels, freeze drying technology and isolator technology. OPTIMA pharma’dan yüksek standartlarda steril dolum Sterilize edilmiş tek kullanımlık şırıngalar için dolum hatları. Flakon ve şişeler için yıkama ve sterilizasyon tünelleri, liyofilizatör ve izolatör teknolojileriyle birlikte dolum hatları. Upgrade filling and packaging in a pharmaceutical company Hr. Karsten Ehrhardt Sales Manager Pharma / Healthcare, IPS [email protected] İlaç üretiminde dolum yükseltme ve ambalajlama Hr. Karsten Ehrhardt Sales Manager Pharma / Healthcare, IPS [email protected] The topic “Upgrade Filling and Packaging in a Pharmaceutical Company” relates to the necessary steps from manual / semi-automatic packaging to fully automated packaging by regarding the specific company related needs, requirements, challenges and chances. Companies in the situation for need of more production capacities, quality related needs and to optimize the existing packaging lines for better efficiencies instead to invest into new equipment. Harmonization of packaging materials to reduce number of packaging varieties as well as to upgrade the production related supply chain. Yüksek potent ne anlama gelir? OEL nedir? Operatör koruma ürün korumaya karşı Yeni geliştirilen transfer sistemi Uygulama örnekleri SYMPOSIUM ,GERMAN TECHNOLOGY FOR THE PHARMACEUTICAL INDUSTRY‘ Sustainabilitty in pharmaceutical packaging Nicola Vella, Sales Manager, Dividella [email protected] 15 İlaç ambalajlamada sürdürülebilirlik Nicola Vella, Sales Manager, Dividella [email protected] Maintaining an eco-friendly business often conflicts with driving down costs, but sustainable packaging may provide the solution that pharmaceutical companies are looking for Sustainable packaging design is an increasingly important consideration for pharmaceutical companies. Trends towards increased home administration of therapies drive the need for unit dose and compliant consumer packaging. Approvals for new biopharmaceutical products have dramatically increased the demand for reliable, safe, cost-effective and uniquely identifiable packaging. With the surge and increased acceptance of pre-filled syringes, syringe/vial kits and alternative drug delivery systems, new and innovative packages are being developed, with highly effective patient safety and product protection features. Sustainable packaging is attained by utilising an engineered approach that addresses the entire packaging and product life cycle, not merely the package itself. Paper-based engineered packages can offer significant advantages in achieving an eco-friendly and a high performance package while providing the least total cost of ownership. Topics addressed: • Eco-Friendly and High Performance • Higher Production Efficiencies • Accomplishing Specific Packaging Goals • Eco-Economical Packaging Track & Trace: Challenges and benefits Basel Jawich, Aerea Sales Director EEMEA, Laetus [email protected] İlaç Takip Sistemi: Zorlukları ve Avantajları Basel Jawich, Aerea Sales Director EEMEA, Laetus [email protected] All countries require market authorization for pharmaceuticals to be sold and most countries have a national plan defining which pharmaceuticals can be reimbursed. Turkey took a leading role in addressing fraud in the reimbursement process by mandating new drug traceability processes. Thus, the motivation to push this traceability process forward is tied to the management of fraud in the reimbursement process, as well as to patient safety and further benefits. One major benefit is to prevent counterfeit. The WHO (World Health Organization) estimates that 12% of drugs are counterfeit, with this percentage rising to 65% in developing countries. The international drug counterfeiting market is currently at valued at $40bn and estimated to rise to $78bn by the end of 2013. Bütün ülkeler, satılacak ilaç için ruhsat talep etmektedir ve pek çok ülkede tanımlanan ulusal bir geri ödeme planı mevcuttur. Türkiye, bu zorunlu geri ödeme sürecindeki yolsuzluklarla mücadelede, yeni ilaç izlenebilirlik sistemi (ITS) ile öncü bir rol üstlenmiştir. Bu ileri izlenebilirlik sürecini hızlandırmak için motivasyon, hem hasta güvenliği ve diğer avantajların yanı sıra geri ödemede uygulanan yolsuzluk yönetimine de bağlıdır. En önemli avantajlardan biri sahteciliğin önlenmesıdır. WHO (Dünya Sağlık Örgütü) bu sahte ilaçların oranının %12’ye, gelişmekte olan ülkelerde ise %65’e ulaştığını tahmin etmektedir. Şu anda uluslararası sahte ilaç pazarının 40 milyar dolara ve 2013 yılı sonuna kadar ise 78 milyar dolara yükseleceği tahmin edilmektedir. VDMA Verband Deutscher Maschinen- und Anlagenbau (Alman Makine ve Tesis Üreticileri Birliği) Pharmaceutical and Cosmetic Machinery Section Lyoner St. 18 60529 Frankfurt Germany www.vdma.org İrtibat Dr. Peter Golz [email protected] Destekleyen Kuruluş Türkiye İlaç Sanayi Derneği Yıldız Posta Caddesi, İş Bankası Blokları B Blok Da: 1 34349 Esentepe İstanbul www.tisd.org.tr Organizasyon LinkTurkey PR|Events|Professional Connections Çengelköy Mah. Kaldırım Cad. Kuşluk Çıkmazı 2/2 34680 Kandilli/Üsküdar/İstanbul Phone +90 216 33234 60 Fax +90 216 33234 61 E-Posta [email protected] Web www.link-turkey.com www.vdma.org