4 - Signs 101

Transcription

4 - Signs 101

SERVICE NOTES
PC-60
SERIAL NUMBER
This service note applies directly to the PC-60
with serial numbers ZK60950 and above.
Structure & Spare Parts
1
Electrical Section
2
Replacement of Main Parts
3
Adjustment
4
Supplemental Information
5
Troubleshooting
6
Supplement
7
Contents
1 Structure & Spare Parts
1-1
1-2
1-3
1-4
1-5
1-6
1-7
1-8
COVERS .......................................................................................1
FRAME (1) .................................................................................... 2
FRAME (2) .................................................................................... 4
CHASSIS ......................................................................................6
THERMAL CARRIAGE ................................................................. 7
TOOL CARRIAGE ......................................................................... 7
STAND .......................................................................................... 8
ACCESSORIES ............................................................................ 8
2 Electrical Section
2-1 WIRING MAP ................................................................................ 9
2-2 MAIN BOARD ASS'Y .................................................................. 10
2-3 OTHER CIRCUIT BOARDS ........................................................ 17
3 Replacement of Main Parts
3-1
3-2
3-3
3-4
3-5
3-6
3-7
3-8
3-9
HEAD CARRIAGE ASSEMBLY_QUICK REPLACEMENT ......... 19
HEAD CARRIAGE ASSEMBLY_REPLACEMENT ..................... 22
TOOL CARRIAGE ASSEMBLY_REPLACEMENT ..................... 25
PLATEN DAMPER_REPLACEMENT ......................................... 26
HEAD LEVER_FIXING ............................................................... 27
CARTRIDGE HOLDER ARM_REPLACEMENT ......................... 29
PINCH ROLLER_REPLACEMENT ............................................. 32
WIRE_REPLACEMENT .............................................................. 35
MOTOR_FIXING ......................................................................... 38
4 Adjustment
4-1
4-2
4-3
4-4
Special Tool ................................................................................ 39
Service Mode .............................................................................. 40
Factory Mode .............................................................................. 41
Faunction Mode .......................................................................... 43
4-5
4-6
4-7
4-8
4-9
4-10
4-11
4-12
4-13
4-14
4-15
4-16
4-17
4-18
4-19
HOW TO UPGRADE FIRMWARE .............................................. 45
TOOL HEIGHT ADJUSTMENT ................................................... 46
TOOL PRESSURE ADJUSTMENT ............................................ 48
HEAD VOLTAGE ADJUSTMENT ............................................... 51
AUTO THERMAL HEAD DENSITY ADJUSTMENT ................... 53
MANUAL THERMAL HEAD DENSITY ADJUSTMENT .............. 57
HEAD POSITION ADJUSTMENT 1 ............................................ 61
HEAD POSITION ADJUSTMENT 2 ............................................ 63
PRINT/CUT OFFSET ADJUSTMENT ......................................... 65
CARTRIDGE POSITION ADJUSTMENT .................................... 67
CMYK SENSING CHECK ........................................................... 70
GRIT COMPENSATION ............................................................. 72
WIRE TENSION ADJUSTMENT ................................................. 75
STITCHING ADJUSTMENT ........................................................ 77
GRIT ECCENTRICITY ADJUSTMENT ....................................... 80
5 Supplemental Information
5-1 OPERATIONAL SEQUENCE ..................................................... 85
5-2 SENSOR MAP ............................................................................ 86
6 Troubleshooting
6-1 PRINTING ................................................................................... 87
6-2 CUTTING .................................................................................... 89
6-3 OTHERS ..................................................................................... 91
7 Supplement
7-1
7-2
7-3
7-4
MAINTENANCE CHECK LIST .................................................... 93
USER’S DIP SW SETTING ......................................................... 94
LINE SPACING ADJUSTMENT MODE ...................................... 95
SPECIFICATIONS ...................................................................... 96
Windows is registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
First Edition
PC-60 '98.Jan.DE1
Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.
Copyright © 1998 ROLAND DG CORPORATION
Printed in Japan
R1-980203
To Ensure Safe Work
To Ensure Safe Work
About
and
Notices
Used for instructions intended to alert the operator to the risk of death or
severe injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury or
material damage should the unit be used improperly.
* Material damage refers to damage or other adverse effects caused with
respect to the home and all its furnishings, as well to domestic animals or
pets.
About the Symbols
The
symbol alerts the user to important instructions or warnings. The specific meaning
of the symbol is determined by the design contained within the triangle. The symbol at left
means "danger of electrocution."
The
symbol alerts the user to items that must never be carried out (are forbidden). The
specific thing that must not be done is indicated by the design contained within the circle.
The symbol at left means "Do not touch."
The
symbol alerts the user to things that must be carried out. The specific thing that
must be done is indicated by the design contained within the circle. The symbol at left
means "the power-cord plug must be unplugged from the outlet."
About the Labels Affixed to the Unit@{\tx´¢˜
Turn off the main power SW before
servicing.
Main power SW still supplied even sub
power SW is turned off.
About the Labels Affixed to the Unit
These labels are affixed to the body of this product.
The following figure describes the location.
The wiring terminal intended for
connecetiion of the protective
earthing conductor associated
with the supply wiring.
Do not disconnect the cable of
this terminal except the time of
replacement.
Electric charge.
Do not touch when power is on.
In addition to the
8
kgf•cm
Torque
and
symbols, the symbols shown below are also used.
: Tips and advice before the adjustment.
: Indicates amount for Pen Pressure and Tension.
: Indicates tightening torque.
: Indicates clearance.
-- MEMO --
1-1 COVERS
1
PARTS LIST -Main Parts1
2
3
4
5
6
7
8
9
11
12
13
Parts No.
Parts Name
22095102
22095101
22245101
22025230
22025229
22025227
22025228
22135529
22505284
7435220020
7435217010
22665236
APRON,F PC-60
APRON,R PC-60
COVER DUST PNC-960
COVER,FRONT PC-60
COVER,RAIL PC-60
COVER,SIDE L PC-60
COVER,SIDE R PC-60
GUIDE,CUTTER PC-60
LABEL,COLOR CAMM PRO PC60 #760
PANEL BOARD ASS'Y
PANELKEY BOARD ASS'Y
SHEET,PANEL SW PC-60
14 12369446
PARTS LIST
-Supplemental PartsParts Name
3 LABEL CAMM-1 WARNING
4 LABEL CAUTION PAD,PC-60
No.766
5 LABEL DIP SW PC60
6 SCREW BINDING HEAD
8 SCREW P-TIGHT BINDING HEAD
9 SCREW W-SEMS
0 TAPE 3M ELECTRICAL #1245
{ TAPE TAPE,GUIDE(CUT WHEN USING)
} WASHER OUT SIDE TEETH
Cr 3X8
BC 3X6
BC 3X6
BC 3X6
25X21
L=820MM
Cr M3
CS-2 CLIP
1
1-2 FRAME (1)
1
2
PARTS LIST -Main PartsParts No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
22145206
22145207
22805267
22355648
22355640
22355658
22355638
22175815
12159561
21955106
22175608
22115730
22115731
22805270
22135525
22135528
11899119
22145426
22145425
22145427
12399106
15229705
21535113
21535114
22055337
12179723
21975126
15229506
22145122
22295144
22175149
22175148
22175150
22175151
22035318
22715130
22715129
22715124
22715125
22715128
41 21945115
PARTS LIST
-Supplemental Parts-
Parts Name
ARM,L COVER F TYPE2 PC-60
ARM,R COVER F TYPE2 PC-60
ASS'Y,MOTOR Y PC-60
BASE,COVER F TYPE2 PC-60
BASE,HOLDER CARTRIDGE PC-60
BASE,PRINT-HEAD TYPE2 PC-60
BASE,Y-DRIVE PC-60
BEARING F8-16ZZ
BUSH,80F-0815
DAMPER ROTARY PC-60
DRIVE GEAR
FRAME,F-COVER L PC-60
FRAME,F-COVER R PC-60
ASS'Y,FRAME GUIDE TYPE3 PC-60
GUIDE BOBBIN PC-60
GUIDE,CABLE PC-50
L-BEARING,2RSR9ZMUU+840LM
LEVER CARTRIDGE L PC-60
LEVER CARTRIDGE R PC-60
LEVER RIBBON PC-60
MAGNET,CATCHER SM-911S
PHOTO INTERRUPTER GP1A71A1
PIN LEVER PC-60
PIN,COVER F PC-60
PLATE CARTRIDGE PC-60
PULLEY WITH BEARING 217-723
PULLEY,HD43.44S16(B21C26.5)
SENSOR INTERRUPTER,GP1A05A5
SHAFT STAY NO.1 214-122
SHAFT,PULLEY PC-60
SPRING,CARTRIDGE BACKUP PC-60
SPRING,CARTRIDGE HOLDER PC-60
SPRING,COVER F PC-60
SPRING,SET COVER F PC-60
STAND OF IDLE PULLEY
STAY,FRAME GUIDE PC-60
STAY,HEAD SUPPORT PC-60
STAY,MAGNET PC-60
STAY,SENSOR CARRIAGE PC-60
STAY,SENSOR F COVER PC-60
Parts Name
1 LABEL CAUTION HOT SURFACE
2 LABEL G-ROLLER
3 LABEL G-ROLLER
4 PIPE POLY
5 RING E-RING
6 SCREW FLANGE SOCKET
7 SCREW HEXAGONAL CAP
{ SCREW LONG LOCK
} SCREW W-SEMS
q SCREW W-SEMS
w SCREW W-SEMS
e SCREW HEXAGONAL CAP
r SHEET VINYL(CUT WHEN USING)
t WASHER FIBER
y WASHER FLAT
u WASHER OUT SIDE TEETH
i SCREW HEXAGONAL CAP
o SCREW SEMS
No.778
3X25
3X150
3X6X8
ETW-6
Cr 3X6
BC 4X6
BC 3X6
4X8
BC 4X10
BC 3X8
BC 3X6
Cr 3X8
BC 3X12
BC 4X6
10X50
M10
Cr 4X8X0.5
Cr M4
BC 3x12
Cr 3X6
1
WIRE,Y-DRIVE PC-60
3
1-3 FRAME (2)
1
4
1
2
3
4
5
22805220
22805219
22805221
22805143
22805142
6 22145107SZ
7
8
9
10
11
13
14
15
16
17
18
19
20
22355641
22355642
22145303
22005111
12159508
23505366
21755103
21745102
22025233
21955107
21715104
22115741
22175693
21 22135511
22 22145423
23 22265101
24 21545126
25 21545123
26 15229705
27 22145831
28 22175289
29 22175877
30 22055339
31 22055338
32 22175871
33 15229505
34 22145393
35 22295145
36 22295143
37 21475106
38 22715127
40 12239603
41 22715143
42 22715144
PARTS LIST
Parts Name
ASS'Y,FRAME SIDE L PC-60
ASS'Y,FRAME SIDE R PC-60
ASS'Y,MOTOR X PC-60
ASS'Y,PINCH ROLLER L PNC-960
ASS'Y,PINCH ROLLER R PNC-960
BACK UP STAY
BASE,LEVER PC-60
BASE,X-MOTOR PC-60
BEARING SHAFT 4X7.5
BED,PC-60
BUSH,SHAFT OILES 80F-1206
CABLE-ASSY PAPER-SENS PC-60
CLEANER,PC-60
COLLAR,LEVER PNC-960
COVER,INNER PC-60
DAMPER,PLATEN PC-60
FAN,SCIROCCO 109BF24HA2-10
FRAME,CENTER TYPE2 PC-60
GEAR L
Parts Name
1 BUSH ROLL
4X4
2 PIN PUSH
SUS 2.5X8
3X6X8
ETW-10
ETW-3
BC 3X8
BC 4X15
BC 3X6
BC 3X8
Cr 3X3
BC 3X6
BC 4X8
BC 3X40
BC 3X12
Cr 3X8
3 PIPE POLY
4 RING E-RING
5 RING E-RING
6 SCREW HEXAGONAL CAP + SPW
{ SCREW LONG LOCK
} SCREW SOCKET SET W-POINT
q SCREW W-SEMS
w SCREW W-SEMS
e SCREW W-SEMS
r SCREW W-SEMS
t SCREW W-SEMS
y TIE RT-30SSF5
u WASHER FLAT
Cr 4X10X0.8
GUIDE,LEVER PNC-960
LEVER PC-50
PAD CUTTER
PAD,RUBBER CLEANER PC-60
PAD,RUBBER R PC-60
PHOTO INTERRUPTER GP1A71A1
PIN NO.1 (214-831)
PINCH ROLL SPRING
PINCH ROLLER
PLATE,G-ORIGIN PC-60
PLATE,SHAFT PC-60
ROLLER FD12 S4(B4 C4.0)
SENSOR INTERRUPTER GP2A25
SHAFT,JOINT PNC-960
SHAFT,SQUARE PC-60
SHAFT,WITH G-ROLLER PC-60
SHEET,CUSHION PC-60
STAY,SENSOR SETUP PC-60
X-CUSHION
STAY,SENSOR FRONT PC-60
STAY,SENSOR REAR PC-60
5
1
1-4 CHASSIS
1
1
2
3
4
5
6
7
8
9
10
11
12
14
15
13429746
23465157
23505322
23505323
23475140
22815124
11769106
12399327
12559573
12559570
12559570
12559443
22465115
12189835
16 7435214000
17 13129170
18 22355168
19 7435217030
20 22455112U0
21 23505898
22 23505899
23 23505367
6
PARTS LIST
Parts Name
AC INLET SUP-J3G-E + FILTER
CABLE-ASS'Y JUNBIWIRE A PNC960
CABLE-ASSY JUNBIWIRE D PC-50
CABLE-ASSY JUNBIWIRE E PC-50
CABLE-CARD 26P 180L BB
CHASSIS,PC-60
CLAMP,CLAMP-B
FILTER(E),FRC-46-12
FUSE 4AT
FUSE 5X20 CEE-2AT WICKMANN
FUSE 5X20 CEE-2AT (230,240V)
FUSE 5X20 SB-3.15 (100,110,117V)
HEAT-SINK,PC-60
HOLDER-FUSE BM-SS-1-14
MAIN BOARD ASS'Y
POWER SW AJ7201B
RUBBER FOOT PL-10J65
TRANS BOARD ASS'Y
TRANSFORMER-PW PC-60
WIRE,B GRX-410
WIRE,C GRX-410
CABLE-ASSY MECHA-SENS PC-60
Parts Name
1 LABEL FLASH LIGHTING SEAL
2 LABEL FUSE CAUTION SEAL
3 LABEL FUSE SEAL
4 NUT HEXAGONAL NUT+SPW
6 SCREW OVAL HEAD
7 SCREW SEMS
8 SCREW SEMS
9 SCREW W-SEMS
0 TAPE 3M Y-4945(CUT WHEN USING)
Cr M4
BC 4X4
BC 3X8
Cr 3X10
BC 4X10
BC 3X6
12X45
{ TIE RT-30SSF5
} WASHER OUT SIDE TEETH
Cr M4
1-5 THERMAL CARRIAGE
1
2
3
4
5
21905123
22805218
21655144
22175120
21505107
Parts Name
ADAPTER,P-HEAD HOLDER PC-60
ASS'Y,CARRIAGE THERMAL PC-60
HOLDER,PRINT HEAD 2 PC-60
SPRING,HEAD
ROLLER,PINCH OF HEAD PC-60
PARTS LIST
1
1 BUSH ROLL
3X3.5
BC
BC
BC
BC
3 SCREW W-SEMS
4 SCREW WH NYLOCK
5 SCREW HEXAGONAL CAP NYLOCK
2X4
3X12
3X6
3X16
1-6 TOOL CARRIAGE
22805217
21815101
3 23475138
1
2
4 7435220010
22045399
22205134
7 22285503
5
6
8 7435217020
9
22435320
10 22175122
11 22035122
12 22715123
Parts Name
ASS'Y,CARRIAGE PC-60
BOLT,PENHOLDER
CABLE-CARD 20P 1120L BB HIGH-V
CARRIAGE BOARD ASS'Y
CARRIAGE COVER
HOLDER,PEN
NUT,PENHOLDER
PINCH ROLL SENSOR BOARD ASS'Y
PNC-1000A TDS-LCC-03 H
SPRING,BACK UP PNC-960
STAND,CUT CARRIAGE PC-60
STAY,CARRIAGE BOARD PC-60
PARTS LIST
1 BINDER T-18L
2 CUSHION FELT
3 SCREW W-SEMS
4 TAPE FILAMENT
5 TAPE NITTO #500(CUT WHEN USING)
30X8X3
BC 3X6
12X30
20X30
7
1-7 STAND
4
2
4
5
1
2
1
7
1
6
8
3
6
5
1
3
2
4
7
PARTS LIST
Parts Name
STAND LEG ASS'Y PNS-135
STAY,PNS-135
SHAFT SHEET ASS'Y PNS-135
BRACKET ,MOUNTING FIX.PNS-135
HANGER,L PNS-186
1 7448502000
2
22715142
3 7448503000
4
5
21985114
21665104
21665105
7 11499108
8 22135316
6
8
1 TOOL HEXAGONAL WRENCH 5
4 TOOL HEXAGONAL WRENCH 2.5
5 BOLT HEXAGONAL SOCKET HEAD
BC 6X70
HANGER,R PNS-186
SCREW,STOPPER RETAINING PNS186
STOPPER,PNS-186
8 SCREW HEXAGONAL FLAT HEAD
BC 6X15
BC 4X8
Cr 4X8
1-8 ACCESSORIES
1
2
3
4
5
6
10
11
1
2
7
3
4
5
6
7
8
JAPANESE
ENGLISH
9
9
8
10
11
8
23495124
13499111
13499109
23495214
23495125
13499209
22605249
26015155
26015156
22695102
21475105
Parts Name
AC CORD 3ASL/100 240VA 10A SAA
AC CORD H05VV-F 240VE 10A S
AC CORD SJT 117V 10A 3PVC
AC CORD VCTF 100V 7A 3P-S
AC-CORD H05VV 230V 10A S
ADAPTER PLUG (100V)
CARTON,PC-60(CARTON+PAD SET)
MANUAL,USE EN PC-60
MANUAL,USE JP PC-60
PEN HEAD CLEANER
SHEET,HEAD CLEANER PC-50
SUP-J3G-E
AC INLET
C
A
B
D
POWER SW
AJ7201B
E
FUSE HOLDER
BM-SS-I-14
Y MOTOR
X MOTOR
FAN MOTOR
TRANSFORMER-PW
F
CN14
CN12
CN13
CN11
CN8
DRIVE
2SK973
FAN
MTD 2005 X 5
MOTOR (X,Y,RF,UD)
SOLENOID
DRIVE
POWER SUPPLY
MAIN BOARD ASSY
MTR
VH
MTR
VCC
4Kbit
EEPROM
2Mbyte
DRAM
512Kbyte
FLASHROM
SH7040
CPU
7.175MHz
CN2
CN3
H
K
L
CENTRO
J
RS232C
R
SENSOR INTERRUPTER GP1A71A1
PANEL BOARD
SOLENOID
PINCHROLL
SENSOR
BOARD
M
N
PANELKEY BOARD
GRIT SENSOR INTERRUPTER GP1A71A1
ORG SENSOR INTERRUPTER GP1A05A5
STS
COVER SENSOR INTERRUPTER GP1A71A1
F
PANELSUB BOARD ASSY (PANELKEY + TRANS + PINCHROLL SENSOR)
SUB BOARD ASSY (PANEL + CARRIAGE)
THERMAL CARRIAGE
CN4
CN1
G
G
CARRIAGE BOARD
CN4
CN5
VH
PTCTS0900A
ETCC
32MHz
I/O CONTROLL
BUFFER
DECODER
LATCH
D/A
CENTRO
I/F
RS232C
DRIVER
CN1
CN2
CN3
TRANS BOARD
RS422
CN1
RS422
DRIVER
CN2
CN3
CN9 CN10
CN6
CN6
CN5
CN7
2-1 WIRING MAP
2
9
2-2 MAIN BOARD ASS'Y [7435214000-00]
DESCRIPTION
CPU used on the MAIN BOARD is different depending on the revision number of the board.
It is necessary to select the suitable program for each CPU.
Selection can be done by the DIP SW bit#4 on the MAIN BOARD. (Refer to the table below.)
DIP SW
2
No.
1
2
3
FUNCTION
Reserved
Reserved
Reserved
4
CPU SELECTION
ON
OFF
ALWAYS OFF
ALWAYS OFF
ALWAYS OFF
MAIN BOARD REVISION MAIN BOARD REVISION
2.0 and above
1.9 and below.
Indicates revision of the circuit board.
Electric Maintenance Part
10
IC.No.
Parts No.
Description
Function
IC 1
15199905
DS14C238WM
RS232C
IC 2
15189105
MTD2005
Solenoid Motor Driver
IC 3
15189105
MTD2005
Carriage Motor Driver
IC 4
15189105
MTD2005
Ribbon Winding Driver
IC 14
15189105
MTD2005
Grit Motor Driver
IC 15
15189105
MTD2005
Head UP/DOWN Driver
IC 19
15199111
SI-3050J
+5V Regulator IC
IC 20
15199112
LM2576HVT
+HV Regulator IC
IC 21
15159102
SN75LBC775
RS-422
IC 24
15169146
SN74ACT1284
Centronics
IC 27
15169146
SN74ACT1284
Centronics
Q 11
15139105
2SK973
FANPWM
Q 13
15129444
2SB1551
Motor Power Supply
VCC
CP11
CE0.1u
/CRDY
CDMA
/CTS1
HTEMP
TEMP
VRPF
/EINT
TXD 1
RXD 1
TXD 0
RXD 0
/CTS 0
/DTR 0
/DTR 1
VCC
RESET
/RESET
RST
RST
CT
GND
RSTIN VREF
VCC
SNS
IC29
4
3
2
1
5
6
7
8
/CRDY
CDMA
/CTS1
5
6
7
8
EXBS 8V103J
4
3
2
1
RA 29
TP 1
TP
TP9
TP
TP8 TP3 TP2
TP TP TP
HTEMP
TEMP
VRPF
VCC
/EINT
TXD 1
RXD 1
TXD 0
RXD 0
/CTS 0
/DTR 0
/DTR 1
10u/16V TL 7705CPS-B
+ C43
3
2
8
7
RESET
/RESET
4
1
6
5
6
C48
C47
C46
CE0.1u CE0.1u CE0.1u
10K 1%
10K 1%
R79
R78
CP5
CE0.1u
R62 220
VCC
VCC
C80 CE22p
Y2
7.175MHz
C79 CE22p
VCC
C52 CE470p
R63 3.3K
R81
1K
SN74LS14NS
IC22C
C78
C77
CE0.1u CE0.1u
5
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
3
23
27
33
39
55
61
71
90
101
109
79
78
75
73
100
97
91
92
93
76
43
35
47
48
50
51
31
32
42
1
2
74
83
72
82
80
81
84
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
22
29
30
RD
WRL
WRH
CS0
CS1
CS2
CS3
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
CP14
CE0.1u
VCC
21
37
65
77
103
94
95
96
98
99
105
86
49
85
87
88
102
A4
A5
A4
A5
A6
A4
A5
VCC
4
5
6
1
2
3
1
2
3
15
14
13
F0
F1
F2
F3
F4
F5
F6
F7
MODE
/RD
/WRL
/WRH
/ETCC
Y0
Y1
Y2
Y3
Y0
Y1
Y2
Y3
Y4
Y5
Y6
Y7
SN74LS138NS
E1
E2
E3
A
B
C
IC28
Y0
Y1
Y2
E
Y3
SN74LS139NS
A
B
IC30A
SN74LS139NS
E
A
B
15
14
13
12
11
10
9
7
4
5
6
7
12
11
10
9
8
7
6
5
CDIR
CS
VCC
SK
NU
DI
ORG
DO
GND
93LC66
IC30B
IC17
CPWR
UDPA
UDPB
UDENA
UDENB
RFPA
RFPB
FAN
/RD
/WRL
/WRH
/ETCC
PALCE16V8
I0
I1
I2
I3
I4
I5
I6
I7
I8
I9
CDIR
1
2
3
4
5
6
7
8
9
11
46
1
2
3
4
A19
/CS0
/CS2
/CS3
IC12
CPWR
UDPA
UDPB
UDENA
UDENB
RFPA
RFPB
FAN
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
89
106
107
108
110
111
112
104
24
25
26
28
34
38
36
41
40
45
44
70
69
68
67
66
64
63
62
60
59
58
57
56
54
53
52
CP15
CE0.1u
VCC
VCC
VCC
VCC
VCC
VCC
PF3
PF4
PF5
PF6
PF7
PE7
DRAK 0
DREQ0
PE0
PE2
PE3
PE5
PA5
TIOC 1A
TIOC 3A
TIOC 3B
TIOC 3C
TIOC 3D
TIOC 4A
TIOC 4B
TIOC 2A
RAS
CASL
CASH
RD/WR
VCC
CP13
CE0.1u
VCC
CP12
CE0.1u
VCC
HD6437042E00F
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
MD 0
MD 1
MD 2
MD 3
AVCC
AVSS
AN 0
AN 1
AN 2
NMI
IRQ2
WDTOVF
TXD 1
RXD 1
TXD 0
RXD 0
PB8
PB9
PA9
PE14
PE15
EXTAL
CK
XTAL
PLLVSS
PLLVCC
PLLCAP
RESET
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
IC16
/ST0
/ST1
/ST2
/ST3
/ST4
/ST5
VCC
12
13
14
15
16
17
18 /FROM
19 /CROM
1
2
3
4
/LED0
/LED1
/MTRX
/MTRY
/MTRC
A19
A18
/ST[ 0..5]
/ST[ 0..5]
8MA0
7MA1
6MA2
5MA3
VCC
8 /DWE
1 8
7 /CAS1
2 7
6 /CAS0
3 6
5 /RAS0
4 5
EXBS8V330J
RA20
10K
R56 10K
R55 10K
R80
EXBS8V330J
EXBS8V330J
RA21
8MA8
1 8
7MA9
2 7
6
3 6
5
4 5
EXBS8V330J
RA22
8MA4
1 8
7MA5
2 7
6MA6
3 6
5MA7
4 5
RA23
1 8
2 7
3 6
4 5
/CENTRO /CENTRO
/LED0
/LED1
/MTRX
/MTRY
/MTRC
1
2
3
4
1
2
3
4
A9 1
A10 2
3
4
A5
A6
A7
A8
A1
A2
A3
A4
VCC
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A10
A11
A12
A13
A14
A15
A16
A17
A18
VCC
A1
A2
A3
A4
A5
A6
A7
A8
A9
MA 0
MA 1
MA 2
MA 3
MA 4
MA 5
MA 6
MA 7
MA 8
MA 9
2
33
11
10
9
8
7
6
5
4
42
41
40
39
38
37
36
35
34
3
14
31
30
13
29
17
18
19
20
23
24
25
26
27
28
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
MBM 29F400BA
CE
OE
RY/BY
WE
BYTE RESET
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
IC18
21
20
22
19
23
18
17
24
16
25
15
26
14
27
28
13
29
12
11
30
10
31
9
32
8
33
7
34
6
35
5
36
4
37
38
3
39
2
40
1
(NO-MOUNT)
CN7
HM5118160AJ
RAS
LCAS
UCAS
WE
OE
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
IC13
12
14
43
44
15
17
19
21
24
26
28
30
16
18
20
22
25
27
29
31
D8
D9
D10
D11
D12
D13
D14
D15
D0
D1
D2
D3
D4
D5
D6
D7
2
3
4
5
7
8
9
10
33
34
35
36
38
39
40
41
D[0..15]
A[0..18]
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
/MTX
/CFLAG
/CCLR
/CRD
VCC
VCC
CP16
CE0.1u
CP3
CE0.1u
D[0..15]
A[ 0..18]
/MTX
/CFLAG
/CCLR
/CRD
MAIN BOARD_1/6 Circuit Diagram
2
11
12
VCC
4
2
CP9
CE0.1u
C37 98
CE100p
16
26
35
44
50
63
76
86
96
100
97
PTCTS 0900A
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
XT 2
XT 1
TPI 0
TPI 1
PAEN
PBEN
RMODE
UBEB
MEM
TST
VCC 2
VCC
VCC
VCC
VCC
VCC
VCC
VCC
PC0
PC1
CKM 0/PC2
CKM 1/PC3
CKM 2/PC4
CKM 3
CK 0
PB0/DD12
PB1/DD13
PB2/DD14
PB3/DD15
PB4/DD8
PB5/DD9
PB6/DD10
PB7/DD11
PA0
PA1
PA2
PA3
PA4
PA5
PA6
PA7
75
1
7
25
51
58
87
99
6
8
54
55
56
57
59
88
89
90
91
92
93
94
95
60
61
62
64
65
66
67
70
VCC
C72
CE22p
C73
CE22p
TP 5 TP
TP 6 TP
TP 7 TP
TP 4 TP
CE22p
C71
CE22p
C70
C13
VCC
C9
*
*
C17
*
C11
*
C7
C12
*
C8
1
2
3
4
*
*
CE22p
C69
CE22p
C68
CE22p
C67
8
7
6
5
270
*
C6
1
2
3
4
4
3
2
1
VCC
5
4 5
6
3 6
7
2 7
8
1 8
EXBS8V101J
RA18
RA17
5
4 5
6
3 6
7
2 7
8
1 8
EXBS8V101J
1
2
3
4
5
PSENSF
PSENSR
EXBA10E103J
CVSENS
STSENS
ORGSENS
GRIDSENS
10
9
8
7
6
UDA
UDB
UDC
UDD
SOL-
HTEMP
TEMP
/EINT
RFD
RFC
RFB
RFA
SOL+
RA19
/EINT
VCC
SN74LS14NS
IC22A
2
EXBS8V103J
4
3
2
1
10K
R13
* C6 ~ C17 NO-MOUNT
C10
*
C14
*
RA15
8 1
7 2
6 3
5 4
R21 100
180
R19
R20
C15
C16
1
*
*
EXBS8V101J
C35
CE1000p
8
7
6
5
RA16
8 1
7 2
6 3
5 4
Q3
DTA114EK
2
Q2
DTA114EK
VCC
2
Q1
DTA114EK
VCC
2
RA4
8
1 8
7
2 7
6
3 6
5
4 5
EXBS8V101J
RA5
8
1 8
7
2 7
6
3 6
5
4 5
EXBS8V101J
C33 C34
CE1000pCE1000p
1
2
3
4
1
2
3
4
6
5
EXBS8V101J
3 6
4 5
3
SG531-32MHz
VCC
3
1
2
3
4
5
46
47
52
53
CSB
RDB
WRB
HWR
RTB
AB 0
AB 1
AB 2
AB 3
AB 4
AB 5
AB 6
AB 7
AB 8
AB 9
AB 10
68
69
71
72
24
73
74
85
49
81
82
83
84
77
78
79
80
3
4
1
OUT
NC
VCC
21
22
23
45
48
9
10
11
12
13
14
15
17
18
19
20
ERDY
CYC
PRT
ERR
BRDY
DLB
DEB
DCK
MON
DD0
DD1
DD2
DD3
DD4
DD5
DD6
DD7
10u/16V
+ C36
8
7
3
+5
GND
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
DB 0
DB 1
DB 2
DB 3
DB 4
DB 5
DB 6
DB 7
DB 8
DB 9
DB 10
DB 11
DB 12
DB 13
DB 14
DB 15
IC6
R32
0
1 8
2 7
RA 6
1
Y1
R33
100
CP8
CE0.1u
27
28
29
30
31
32
33
34
36
37
38
39
40
41
42
43
1
1
2
3
/ETCC
/RD
/WRL
/WRH
/RESET
VCC
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
AN 77L035M
GND
IN OUT
R31 (NO-MOUNT)
1
/ETCC
/RD
/WRL
/WRH
/RESET
CP1
CE0.1u
A[ 0..18]
D[0..15]
2
3
IC5
VCC
2
VCC
A[ 0..18]
D[0..15]
VCC
CP7
CE0.1u
VCC
+VH
VCC
UDA
UDB
UDC
UDD
SOL-
RC1TR
RC1LED
RC2TR
RC2LED
HTEMP
RELED
RETR
PRSENS
TEMP
RFD
RFC
RFB
RFA
SOL+
MON
DCK
/DLB
HD0
HD1
HD2
HD3
HD4
HD5
HD6
HD7
/DEB
BLM 21A05
FL 1
53014-0610
CN10
1
2
3
4
5
6
1
2
3
4
5
6
7
8
9
10
11
12
53014-1210
CN9
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
IL-FPC-20ST-N
CN5
IL-FPC-20ST-N
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
CN4
RESET
/MTRC
/MTRY
/MTRX
/RESET
D[0..15]
RESET
/MTRC
/MTRY
/MTRX
/RESET
D[0..15]
D0
D1
D2
D3
D4
D5
D6
D7
D0
D1
D2
D3
D4
D5
D6
D7
D0
D1
D2
D3
D4
D5
D6
D7
1
11
3
4
7
8
13
14
17
18
11
1
3
4
7
8
13
14
17
18
11
1
3
4
7
8
13
14
17
18
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
Q0
Q1
Q2
Q3
Q4
Q5
Q6
Q7
5
6
7
8
5
6
7
8
4
3
2
1
RA 24
2
5
6
9
12
15
16
19
2
5
6
9
12
15
16
19
2
5
6
9
12
15
16
19
4
3
2
1
YPA
YMSA 0
YMSA 1
YMSA 2
YPB
YMSB 0
YMSB 1
YMSB 2
XPA
XMSA 0
XMSA 1
XMSA 2
XPB
XMSB 0
XMSB 1
XMSB 2
EXBS 8V103J
SN74LS374NS
VCC
OE
CLK
D0
D1
D2
D3
D4
D5
D6
D7
IC31
SN74HC273NS
CLK
CLR
D1
D2
D3
D4
D5
D6
D7
D8
IC33
SN74HC273NS
CLK
CLR
D1
D2
D3
D4
D5
D6
D7
D8
IC32
1
2
3
4
5
1
2
3
4
5
1
2
3
4
5
1
2
3
4
5
3
O
O
O
O
/POWER
YPHB
YPHA
YPB
YPA
XPHB
XPHA
POWER
UDPWR POWER
UDPWR
RFPWR RFPWR
MPWR
MPWR
4 /POWER
6 YPHB
6 YPHA
6 XPHB
6 XPHA
SN74LS14NS
IC22B
RKM 6L103F
G
1
2
3
4
RKM 6L103F
RA 28
G
1
2
3
4
RA 27
RKM 6L103F
G
1
2
3
4
RKM 6L103F
RA 26
G
1
2
3
4
RA 25
XPA
XPB
/ST[0..5]
VRPF
/MTX
nAutoFd
nSelectIn
nInit
/LED1
/LED0
3
4
7
8
13
14
17
18
3
4
7
8
13
14
17
18
18
17
16
15
14
13
12
11
/ST[0..5]
VRPF
/MTX
D7
D6
D5
D4
D3
D2
D1
D0
nAutoFd
nSelectIn
nInit
/LED111
1
D0
D1
D2
D3
D4
D5
D6
D7
/LED011
1
D0
D1
D2
D3
D4
D5
D6
D7
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
D1
D2
D3
D4
D5
D6
D7
D8
2
3
4
5
6
7
8
9
2
5
6
9
12
15
16
19
2
5
6
9
12
15
16
19
1
E1
19
E2
SN74LS541NS
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
IC11
CLK
CLR
SN74HC273NS
D1
D2
D3
D4
D5
D6
D7
D8
CLK
CLR
SN74HC273NS
IC9
D1
D2
D3
D4
D5
D6
D7
D8
IC10
/MI 0
/MI 1
/MI 2
/MI 3
LD8
LD9
LD10
LD11
LD12
LD0
LD1
LD2
LD3
LD4
LD5
LD6
LD7
1
2
3
4
/ST4
/ST08
/ST17
/ST26
/ST35
5
3
2
1
R16
100
C28
C27
FMN1
D2
C26
C25
/STB4
/STB0
/STB1
/STB2
/STB3
4
CE22p CE22p CE22p CE22p CE22p
C29
RA12 EXBS8V101J
1
8 1
2
7 2
3
6 3
4
5 4
KSD-04
SW1
8
7
6
5
VCC
5
4 5
6
3 6
7
2 7
8
1 8
EXBS8V223J
/ST5
/MI 0
/MI 1
/MI 2
/MI 3
/MI 04
/MI 13
/MI 22
/MI 31
RA14
/MI 0
/MI 1
/MI 2
/MI 3
LD6
LD7
LD8
LD9
LD10
LD11
LD12
LD0
LD1
LD2
LD3
LD4
LD5
/STB0
/STB1
/STB2
/STB3
/STB4
VCC
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
IL-FPC-26ST-N
CN6
2
13
C82
22u/16V
+
/RESET
/CCLR
CDMA
4
5
20
8
2
3
/CTS017
RXD012
/DTR0 1
TXD010
TXD1
RXD1
/CTS1
/DTR1
C81
22u/16V
/CTS0
RXD0
/DTR0
TXD0
TXD1
RXD1
/CTS1
/DTR1
D0
D1
D2
D3
D4
D5
D6
D7
D0
D1
D2
D3
D4
D5
D6
D7
7
1
11
3
4
7
8
13
14
17
18
2
5
6
9
12
15
16
19
15
RB2
RB1
RA2
RA1
HSKY
DZ
DY
R4
(NO-MOUNT)
R3
(NO-MOUNT)
D0
D1
D2
D3
D4
D5
D6
D7
3
4
7
8
13
14
17
18
Q0
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q
Q
Q
Q
VCC
11
19
9
15
14
16
13
18
7
6
4
13
12
5
2
5
6
9
12
15
16
19
R76
10K
TC74HC123AF
A
B
CLR
Cext
TC74HC123AF
IC25A
RCext
A
B
CLR
Cext
IC25B
RCext
SN74LS374NS
OE
CLK
D0
D1
D2
D3
D4
D5
D6
D7
IC8
1
OE
11
LE
SN74LS373NS
Q0
Q1
Q2
Q3
Q4
Q5
Q6
Q7
IC7
C+
REN
DEN
VCC
GND
VCC
GND
SN75LBC775
VCC
VSS
C-
RY2
RY1
HSKA
DA
IC21
1
2
3
C23
CE100p
VCC
14
VCC R15 1K
9
10
11
C22
CE1000p
VCC
6
VCC R14 3.3K
/CENTRO
/CRD
D[0..15]
/CRDY
/CRDY
/CFLAG /CFLAG
nAutoFd nAutoFd
nSelectIn nSelectIn
nInit
nInit
/RESET
/CCLR
CDMA
/CENTRO
/CRD
D[0..15]
BSY
/ACK
C63
15
1
2
3
5
6
11
10
14
13
4Y
3Y
2Y
1Y
C60
4
3
2
1
4
3
2
1
C1
CE150p
VCC
5
4 5
6
3 6
7
2 7
8
1 8
EXBS8V270J
RA1
R2
(NO-MOUNT)
R1
(NO-MOUNT)
4
3
2
1
5
6
7
8
RA2
Q
Q
D
CLK
5
6
7
8
CD4
CD5
CD6
CD7
6
5
Q
Q
1
2
3
4
5
6
7
8
20
19
18
17
16
15
14
13
12
11
VCC
20
19
18
17
16
15
14
13
12
11
4
3
2
1
8
IC22D
R7
33
EXBS8V330J
9
RA9
8
1 8
7
2 7
6
3 6
5
4 5
EXBS8V330J
RA11
5
4 5
6
3 6
7
2 7
8
1 8
EXBS8V330J
RA8
4
5 4
3
6 3
2
7 2
1
8 1
D1FL20U
CLK
D
3
2
C20
CE1u
C19
CE1u
5
6
18
4
19
22
21
17
15
11
T1IN
R1OUT
T2IN
R2OUT
T3IN
R3OUT
T4IN
R4OUT
V-
V+
SN74LS14NS
IC23A
TC74HC74F VCC
VCC
B1
A1
B2
A2
B3
A3
B4
A4
GND VCC
GND VCC
B5
A5
B6
A6
B7
A7
DIR
HD
SN74ACT1284
IC24
SN74ACT1284
A1
B1
A2
B2
A3
B3
A4
B4
GND VCC
GND VCC
A5
B5
A6
B6
A7
B7
DIR
HD
33
R6
TCS7587-01-401
CN1
SN74LS14NS
11
1
2
3
4
5
6
7
8
9
10
IC22E
1
2
3
4
5
6
7
8
9
10
IC27
C24
CE1000p
CD0
CD1
CD2
CD3
HSKoA1
HSKiA 2
TXDA-3
4
RXDA-5
TXDA+6
7
RXDA+8
11 10
12
IC23B
TC74HC74F VCC
VCC
12
9
7
4
EXBS8V270J
C61
8
9
G
A/B
SN74LS257NS
1A
1B
2A
2B
3A
3B
4A
4B
IC26
CE150p
CE150p
CE150p
CE150p
5
4 5
6
3 6
7
2 7
8
1 8
EXBS8V270JC62
RA3
R5
(NO-MOUNT)
C2
CE150p
4
3
2
1
CD0
CD1
CD2
CD3
CD4
CD5
CD6
CD7
10
SD
CD
13
4
SD
CD
1
D1
10
9
8
7
6
C2-
C2+
C1-
2
7
1
3
24
23
20
16
14
13
12
10
1
2
3
4
5
4
3
2
1
DS14C238WM
T1OUT
R1IN
T2OUT
R2IN
T3OUT
R3IN
T4OUT
R4IN
IC1
C1+
RA7
EXBA10E103J
VCC
1
2
3
4
5
9
VCC
GND
14
+
8
CE1u
CE1u
C21
C18
EXBA10E332J
5
4 5
6
3 6
7
2 7
8
1 8
EXBS8V102J
RA13
10
9
8
7
6
RA10
100
R8
2
VCC
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
nFault
DBLC-J25SAF-20L9
CN2
56364-060-BXE
CN3
1
14
TXDA 2
15
RXDA 3
16
RTS
4
17
CTS
5
18
6
19
7
DTR 20
8
21
9
22
10
23
11
24
12
25
13
1
2
3
4
5
6
7
8
9
nAck 10
Busy 11
PError12
Select13
14
15
16
17
18
nStb
CPWR
CDIR
YPHB
YPHA
YPA
YPB
XPHB
MPWR
XPHA
CPWR
CDIR
YPHB
YPHA
YPA
YPB
XPHB
MPWR
XPHA
XPA
XPB
13
12
9
10
6
5
2
3
-
+
2
7
R65
22K
R66
R36
56K
R35
33K
R11
5.6K
Q7
DTC114EK
14
5.6K
Q4
DTC114EK
R26
56K
IC34C
BA10324AF
R25
8
3.3K
Q10
DTC114EK
BA10324AF
+
IC34D
2
-
+
2
BA10324AF
+
IC34B
2
R49
22K
R48
3.3K
Q8
DTC114EK
1
IC34A
BA10324AF
VCC
4
11
XPA
XPB
Q5
DTC114EK
2
3
1
3
1
3
1
3
1
/RESET
R10
3.3K
R34
10K
R24
10K
R64
10K
R47
10K
C5
CE0.1u
1
2
26
4
6
22
5
23
24
25
3
1K
R45
VSA
VREFA
VREFB
CR
ENA A
ENA B
PHA
PHB
DECAY
IC14
MTD 2005
VCC
ALM
1
2
26
4
6
22
5
23
24
25
3
VSA
VREFA
VREFB
CR
ENA A
ENA B
PHA
PHB
DECAY
VCC
ALM
1K
R22
C4
CE3900p
1K
R9
C3
1
2
26
4
6
22
5
23
24
25
3
+MTR
27
R67
1K
VSB
LG A
LG B
NC
NC
NC
NC
OUT1
OUT2
OUT3
OUT4
VMMA
VMMB
27
VSA
VREFA
VREFB
CR
ENA A
ENA B
PHA
PHB
DECAY
VSB
LG A
LG B
NC
NC
NC
NC
OUT1
OUT2
OUT3
OUT4
VMMA
VMMB
R12
0.68 1W
FL9
1
27
7
21
9
15
16
19
10
12
14
18
8
20
1
1
FL3
FL2
1
FL11
ZJSR5101-222
+MTR
XD
3
CP6
CE0.1u
VCC
SOL-
ZJSR5101-222
3 SOL-
SOL+
ZJSR5101-222
3 SOL+
CP10
CE0.1u
VCC
YD
3
+ C39
22u/63V
+MTR
YC
3
YB
3
ZJSR5101-222
YA
CP17
CE0.1u
VCC
XC
3
+ C30
22u/63V
+MTR
XA
XB
3
ZJSR5101-222
FL8
ZJSR5101-222
3
7
21
9
15
1
16
FL10
19 ZJSR5101-222
10
12
14
18
1
1
FL19
ZJSR5101-222
+MTR
8
20
R37
1K
FL17
1
FL16
ZJSR5101-222
1
3
7
21
9
15
1
FL18
16
19 ZJSR5101-222
10
12
14
18
8
20
C44
R27 R50
CE1000p
0.68 1W
0.68 1W
IC2
MTD 2005
VCC
ALM
CE1000p
VCC
VSB
LG A
LG B
NC
NC
NC
NC
OUT1
OUT2
OUT3
OUT4
VMMA
VMMB
C53
CE1000p
R51 R68
0.68 1W
0.68 1W
IC3
MTD 2005
C64
C65
CE3900pCE1000p
R23
10K
VCC
VCC
C74
C75
CE3900p CE1000p
R77
10K
VCC
C38
CE3900p
C66
CE3900p
C49
CE3900p
VCC
VCC
R46
CE3900p 10K
C76
R30
(NO-MOUNT)
RSA
11
2
2
/RESET
PG
13
PG
13
3
1
RSA
11
RSA
11
PG
13
RSB
17
RSB
17
RSB
17
UDPWR
FAN
RFPWR
CN8
1
RFPA
2
RFPB
3
4
5267-04A
CN11
1
2
3
4
5267-04A
UDPA
UDPB
UDENA
UDENB
R60
1K
R59
56K
R44
1K
R42
56K
VCC
FAN
Q6
DTC114EK
RFPWR
2
RFPA
RFPB
2
R83
100
Q12
DTC114EK
R82
1K
VCC
1K
R39
VSA
VREFA
VREFB
CR
ENA A
ENA B
PHA
PHB
DECAY
IC15
MTD 2005
VCC
ALM
1
2
26
4
6
22
5
23
24
25
3
VSA
VREFA
VREFB
CR
ENA A
ENA B
PHA
PHB
DECAY
VCC
ALM
1K
R17
VSB
LG A
LG B
NC
NC
NC
NC
OUT1
OUT2
OUT3
OUT4
VMMA
VMMB
+
+MTR
27
7
21
9
15
16
19
10
12
14
18
8
20
L1
RCH895-181K
100u/63V
5267-02A
CN13
1
2
C40
CE1000p
1K
R38
27
7
21
9
15
16
19
10
12
14
18
8
20
+MTR
C50
CE1000p
1K
R57
C54
R29
0.68 1W
R28
0.68 1W
Q11
2SK973
+MTR
D3
D1FL20U
VSB
LG A
LG B
NC
NC
NC
NC
OUT1
OUT2
OUT3
OUT4
VMMA
VMMB
R53
0.68 1W
R52
0.68 1W
IC4
MTD 2005
C31
CE1000p
VCC
C32
CE4700p
R18
10K
VCC
1
2
26
4
6
22
5
23
24
25
3
C41
CE1000p
VCC
C45
CE4700p
R40
10K
VCC
C42
CE3900p
C51
CE3900p
10K
10K
R58
R54
R43
3.3K
R61
3.3K
VCCVCC
Q9
DTC114EK
UDPWR
2
UDPA
UDPB
UDENA
UDENB
3
2
2
2
2
2
2
2
2
RSA
11
RSA
11
1
3
1
PG
13
PG
13
VCC
3
1
RSB
17
RSB
17
R41 10K
0
FL7
0
FL6
0
FL5
0
FL4
0
FL15
0
FL14
0
FL13
0
FL12
RFD
RFC
RFB
RFA
CP2
CE0.1u
VCC
RFD
RFC
RFB
RFA
UDD
UDC
UDB
UDA
CP4
CE0.1u
VCC
UDD
UDC
UDB
UDA
2
15
CN14
4
3
2
1
B4P-VH
F1
FS2B
4
-
/POWER
-
4
PFC-5000
PFC-5000 T 2.0A/250V PFC-5000
FS2A
PFC-5000 T4.0A/250V
FS1B
3
2
3
1
1
/POWER
+HEAD
1
D7
C56
4700u/16V
VIN
OUT
C59
CE0.1u
2
R72
10K 1/4W
3300u/63V
+ C57
IC20 D1FL20U
LM 2576HVT
+
D5SBA20-4101
+
D10
D3SBA20-4100
+
D9
2
F2
ON/OFF
5
FS1A
GND
3
5
VI
IC19
SI-3050J
VR 1
10KVR
D8
D5S6M
L2
CL02BE181
R74
1K
R75
18K
SENCE
VO
4
3
2
D5
+MTR
CE0.1u
CP18
CP19
CE0.1u
+ C55
4700u/50V
+VH
VCC
R73
10K 1/4W
+ C58
470u/16V
Q14
ZD3.3
DTC 114EK
R71
10K 1/4W
D1FL20U
Q13
2SB1551
R70
4.7K 1/4W
D1FL20U
D6
R69
10K 1/4W
ON/OFF
2
+HEAD
FB
4
GND
3
16
1
2
1
D4
POWER
5267-03A
2
3
1
CN12
POWER
LIN6
LIN7
LIN8
LIN9
LIN10
LIN11
LIN12
LIN0
LIN1
LIN2
LIN3
LIN4
LIN5
/MI0
/MI1
/MI2
/MI3
IL-FPC-26ST-N
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN1
VCC
/MI0 1
/MI1 2
/MI2 3
/MI3 4
/MI0 5
/MI1 6
/MI2 7
/MI3 8
/MI0 9
/MI1 10
20
19
18
17
16
15
14
13
12
11
4.7K
R1
VCC
VCC
VCC
VCC
VCC
VCC
VCC
C1
C2
FMA9
B1
E
B2
FMA9
Q7
B2
E
B1
FMA9
Q6
B2
E
B1
FMA9
Q5
B2
E
B1
FMA9
Q4
B2
E
B1
C2
C1
C1
C2
C1
C2
C1
C2
C1
C2
B2
C2
E
B1
C1
FMA9
Q3
FMA9
Q2
B2
E
B1
Q1
2
1
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
3
3
3
3
3
DAN202K
D5
DAN202K
D4
DAN202K
D3
DAN202K
D2
DAN202K
D1
PANEL BOARD
5
4
3
3
4
5
3
4
5
3
4
5
3
4
5
3
4
5
3
4
5
VR1
10KVR
RS20M111
SW DIP KSD-10
VCC
SW1
/MI3
/MI2
/MI1
/MI0
LO6
LO7
LO8
LO9
LO10
LO11
LO12
LO0
LO1
LO2
LO3
LO4
LO5
CN3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
53014-15
53014-06
CN2
6
5
4
3
2
1
+VH
IL-404-20S-LW
CN3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
IL-404-20S-LW
CN2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
TH1 103HT
VCC
+VH
C2
+ C4
CE0.1u
47u/63V
CARRIAGE BOARD
C1
+ C3
CE0.1u
47u/16V
VCC
SOL+
SOL-
PRSENS
RETR
RELED
UDA
UDB
UDC
UDD
RFA
RFB
RFC
RFD
RC2LED
RC2TR
RC1LED
RC1TR
/OE
IN8
IN7
IN6
IN5
IN4
IN3
IN2
IN1
/R
CLK
MON
TH1
53015-02
CN6
1
2
52207-1690
CN4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
52207-2290
CN1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
CN5
1
2
IL-S-2P-S2L2-EF
VCC+VH
2-3 OTHER CIRCUIT BOARDS
OTEHR CIRCUIT BOARDS_ Circuit Diagram
2
17
18
CABLE-ASSY LED PC-60
7
6
5
4
3
2
1
15
14
13
12
11
10
9
8
CN2
CABLE-ASSY KEY PC- 60
/MI 0
/MI 1
/MI 2
/MI 3
1
2
3
FRONT
POWER
PIECE
ROLL
SEL-6414E
SEL-6414E
D7
SEL-6414E
D6
SEL-6414E
D5
SEL-6414E
D4
SEL-6414E
D3
SEL-6414E
D2
D1
1SS133
1SS133
D17
330
R13
330
R12
330
R11
330
R10
330
R9
330
R8
EVQ21307K
EVQ21307K
LEFT
SW8
/MI 3
PANELKEY BOARD
4
5
6
BUSY
BASE
COLOR
330
R7
330
R6
330
R5
330
R4
330
R3
330
R2
330
R1
EVQ21307K
EVQ21307K
TEST
SW4
/MI 3
SW7
/MI 2
SEL-6414E
SEL-6414E
D13
SEL-6414E
D12
SEL-6414E
D11
SEL-6414E
D10
SEL-6414E
D9
D8
1SS133
1SS133
D21
1SS133
D20
1SS133
D19
D18
SW 1
RD17BS3040
CABLE-ASSY POWER PC-60
1
2
3
4
TRANS BOARD
TRANS FORM
1
2
3
4
PINCHROLL SENSOR BOARD
CABLE-ASSY PINCH-SENS PC-60
1
2
CN1
2
1
2
3
4
5
6
CN1
1SS133
D16
EVQ21307K
UP
RIGHT
EVQ21307K
BASE
SW3
/MI 2
SW2
/MI 1
SW6
/MI 1
SW5
/MI 0
EVQ21307K
DOWN
POWER D14
EVQ21307K
1SS133
SELECT D15
SW1
/MI 0
Following table describes the necessary adjustment after the replacement of each parts.
Replacement Parts
MAIN BOARD
Necessary Adjustment
Initialization, Head Voltage Adjustment, Cartridge Position Adjustment, Print/Cut
Offset Adjustment, Tool Pressure, Grit Compensation, Thermal Head Density
Adjustment
HEAD CARRIAGE
Head Voltage Adjustment, Head Density Adjustment, Cartridge Position
Adjustment, Head Position Adjustment, Print/Cut Offset Adjustment, Printed Length
Initialization
TOOL CARRIAGE
Tool Height Adjustment, Tool Pressure Adjustment, Print/Cut Offset Adjustment
CARTRIDGE HOLDER
WIRE
Cartridge Position Adjustment
Wire Tension Adjustment
3
3-1 HEAD CARRIAGE ASSEMBLY_QUICK REPLACEMENT
This section explains the procedure for replacing the HEAD CARRIAGE simply and efficiently.
Therefore, there are some screws on the HEAD CARRIAGE which should not be touched. In case
you have touched this screw, fix the HEAD CARRIAGE by refering to 3-2 HEAD CARRIAGE
ASSEMBLY_REPLACEMENT.
1
Remove the RAIL COVER and disconnect the HEAD
CABLEs connected to CARRIAGE BOARD.
19
2
Remove SCREW B and ADJUSTING SCREW B. Then,
remove the HEAD CARRIAGE by pulling it upwards.
ADJUSTING SCREW B
DO NOT TOUCH
SCREW A
ADJUSTING SCREW A
Make sure not to touch the SCREW A and
ADJUSTING SCREW A. In case you have touched
these screws, carry out 3-2 HEAD CARRIAGE
SCREW B
SCREW B
3
3
Remove the HEAD HOLDER together with the ADAPTER
by removing the 3 SET SCREWs shown in the figure.
ADAPTER
HEAD
HOLDER
Do not loosen SCREW C. In case you have loosen
these screws, carry out 3-2 HEAD CARRIAGE
SCREW C
SCREW C
SET SCREW
4
Fix the HEAD HOLDER together with the ADAPTER to
the HEAD CARRIAGE.
HEAD
HOLDER
ADAPTER
5
Put the HEAD CARRIAGE so that the PLATE comes
between the RESIN part and also the HOLE in the HEAD
HOLDER will be positioned to the projected part on the
CARRIAGE BASE. Then tighten the ADJUSTING
SCREW B and SCREW B temporary.
ADJUSTING SCREW B
PLATE
SPRING
SCREW B
Make sure to put the SPRING to the left side of the
HEAD CARRIAGE.
20
SET SCREW
HOLE FOR POSITIONING
RESIN PART
SCREW B
4
Tighten the ADJUSTING SCREW B so that HEAD
CARRIAGE would be parallel to the GUIDE RAIL.
And tighten up SCREW B.
ADJUSTING SCREW B
SCREW B
3
5
Connect the HEAD CABLEs to the CARRIAGE BOARD
and secure them with INSULOCK TIE.
Make sure not to fold the HEAD CABLE
completely. It may cause cut-line.
NG
6
GOOD
Carry out the following adjustments.
1. HEAD VOLTAGE ADJUSTMENT
2. HEAD DENSITY ADJUSTMEJNT
3. CARTRIDGE POSITION ADJUSTMENT (1st)
4. HEAD POSITION ADJUSTMENT 2
5. CARTRIDGE POSITION ADJUSTMENT (2nd)
6. PRINT/CUT OFFSET ADJUSTMENT
7. PRINT LENGTH INITIALIZE
Try printing test. If you have twisted ribbon, carry out
7 HEAD POSITION ADJUSTMENT 1.
21
3-2 HEAD CARRIAGE ASSEMBLY_REPLACEMENT
1
Remove the RAIL COVER and disconnect the HEAD
CABLEs connected to CARRIAGE BOARD.
2
Remove ADJUSTING SCREW B, SCREW A and SCREW
B in order and remove the HEAD CARRIAGE.
3
ADJUSTING SCREW B
SCREW A
SPRING
SCREW B
Be careful not to lose the SPRING located at the left
side of HEAD CARRIAGE.
SCREW B
3
Remove the HEAD HOLDER together with the ADAPTER
by removing the 3 screws shown in the figure.
HEAD
HOLDER
ADAPTER
SET SCREW
4
HOLE FOR
POSITIONING
Fix the HEAD HOLDER together with the ADAPTER to
the HEAD CARRIAGE.
HEAD
HOLDER
ADAPTER
22
SET SCREW
HOLE FOR
POSITIONING
5
Put the HEAD CARRIAGE so that the PLATE comes
between the RESIN part and also the HOLE in the HEAD
HOLDER will be positioned to the projected part on the
CARRIAGE BASE. Then tighten the ADJUSTING
SCREW B and SCREW A & B temporary.
ADJUSTING SCREW B
PLATE
SCREW A
RESIN PART
SCREW B
SPRING
Make sure to put the SPRING to the left side of the
HEAD CARRIAGE.
SCREW B
3
6
Loosen the SCREW C shown in the figure.
SCREW C
7
Adjust the ADJUSTING SCREW A until it makes contact
with the PLATE so that the clearance shown in the figure
will be 9.2 mm—10.6 mm (STANDARD : 9.7 mm).
This adjustment is necessary to make the HEAD come
straight down on the PLATEN DAMPER.It might
cause broken ribbon or twisted ribbon if not adjusted.
8
ADJUSTING SCREW A
Contact part
9.2 mm
~10.6 mm
Tighten SCREW A. Make sure that the PLATE is not
tilting.
SCREW A
PLATE
23
9
Adjust the position of the HEAD CARRIAGE so that the
RESIN part on the HEAD CARRIAGE makes contact with
the PLATE. Then tighten SCREW C.
SCREW C
3
Tighten the ADJUSTING SCREW B so that HEAD
10 CARRIAGE would be parallel to the GUIDE RAIL.
ADJUSTING SCREW B
SCREW B
And tighten up SCREW B.
Connect the HEAD CABLEs to the CARRIAGE BOARD
11 and secure them with INSULOCK TIE.
Make sure not to fold the HEAD CABLE
completely. It may cause cut-line.
NG
12
Carry out the following adjustments.
1. HEAD VOLTAGE ADJUSTMENT
2. HEAD DENSITY ADJUSTMENT
8. PRINT LENGTH INITIALIZE
24
GOOD
3-3 TOOL CARRIAGE ASSEMBLY_REPLACEMENT
1
Remove the RAIL COVER and open the FRONT COVER.
3
2
Disconnect PINCH ROLLER SENSOR WIRE and
SOLENOID WIRE.
SOLENOID WIRE
PINCH ROLLER
SENSOR WIRE
3
Remove the SCREW A and SCREW B in order and remove
the TOOL CARRIAGE.
1 SCREW A
2 SCREW B
4
Tighten up SCREW B and SCREW A in order to fix the
TOOL CARRIAGE. Then, carry out the following
adjustments.
2 SCREW A
1. TOOL HEIGHT ADJUSTMENT
2. TOOL PRESSURE ADJUSTMENT
1 SCREW B
25
3-4 PLATEN DAMPER_REPLACEMENT
1
Remove the RIGHT SIDE COVER.
3
2
Remove the RUBBER MAT and slide out the PLATEN
DAMPER.
PLATEN
DAMPER
3
Put the new PLATEN DAMPER so that there is looseness in
4 directions, front, rear, left and right.
RUBBER MAT
PLATEN DAMPER
26
3-5 HEAD ARM_FIXING
1
Remove the HEAD CARRIAGE.
3
2
3
Move the front part of the HEAD CARRIAGE towards the
front by rotating the WHITE STICK.
WHITE STICK
Put the HEAD ARM as shown in the figure.
HEAD ARM
4
Put the SPRING as shown in the figure.
SPRING
HEAD ARM
27
5
Fold the SPRING as shown in the figure and fix the HEAD
ARM to the HEAD CARRIAGE.
SPRING
Make sure that the HEAD ARM moves
smoothly.
3
6
Carry out the following adjustments after fixing the HEAD
CARRIAGE.
2. HEAD ALIGNMENT ADJUSTMENT
28
HEAD ARM
3-6 CARTRIDGE HOLDER ARM_REPLACEMENT
1
Remove the RAIL COVER and FRONT COVER.
3
2
Open the FRONT COVER BASE and remove the
CARTRIDGE HOLDER.
CARTRIDGE HOLDER
SCREWS
3
Open the LEFT and RIGHT ARM and remove the
CARTRIDGE PLATE together with the RIBBON LEVER.
CARTRIDGE PLATE
ARM
4
FRONT COVER BASE
ARM
RIBBON LEVER
Pull out the PIN and remove the ARM and SPRING.
SPRING
ARM
PIN
29
5
Put the new ARM and SPRING into the PIN and fix it to the
HOLDER BASE.
[ RIGHT SIDE ]
SPRING
• Be careful with the direction of the ARM.
• Make sure to put the ARM and SPRING in
order.
PIN
ARM
HOLDER BASE
3
[ LEFT SIDE ]
ARM
PIN
SPRING
HOLDER BASE
6
Hook the SPRING to the ARM and HOLDER BASE. Put
CEMEDINE SUPER X NO.8008 on top of the PIN.
CEMEDINE SUPER X NO.8008
SPRING
ARM
7
Put the CARTRIDGE PLATE together with the RIBBON
LEVER.
CARTRIDGE PLATE
RIBBON LEVER
30
8
Make sure that both left and right ARM will open equally.
If not, bend the holder slightly downwards to adjust it.
3
HOLDER : Bend slightly downwards.
9
Fix the CARTRIDGE HOLDER to the FRONT COVER
BASE.
CARTRIDGE HOLDER
SCREWS
2nd CARTRIDGE HOLDER BASE from the
right side has the BLACK TAPE put to it to
prevent malfunction of the MEDIA SENSOR.
FRONT COVER BASE
BLACK TAPE
CARTRIDGE HOLDER BASE
10
Adjust CARTRIDGE POSITION.
31
3-7 PINCH ROLLER_REPLACEMENT
1
Remove the RAIL COVER, LEFT&RIGHT SIDE COVER
and REAR APRON.
2
Remove the PINCH ROLLER SPRING and remove the 2
screws shown in the figure.
3
2 SCREWS
1 SPRING
3
Untighten the 4 screws and remove the BRACKET.
SCREWS
BRAKET
SCREWS
4
Remove the INNER COVER.
INNER COVER
32
5
Remove the E-RING which is fixing the PINCH ROLLER
SHAFT.
E-RING
3
6
Remove the BUSH located at the left end of PINCH ROLLER
SHAFT.
BUSH
7
Pull out the PINCH ROLLER SHAFT from the REAR
SIDE of the machine.
PINCH ROLLER SHAFT
8
Remove the STOPPER and replace the PINCH ROLLER
ASSY.
STOPPER
STOPPER
PINCH ROLLER ASSY
PINCH ROLLER SHAFT
33
9
Be careful with the direction of the PINCH ROLLER and the
position of the MAGNET when installing the PINCH ROLLER
ASSY.
MAGNET
PINCH ROLLER
RED MARKING
3
10
Put the STOPPER as shown in the figure.
STOPPER
LEFT END GRIT
34
STOPPER
RIGHT END GRIT
3-8 WIRE_REPLACEMENT
1
Remove the RAIL COVER and LEFT&RIGHT SIDE
COVER.
3
2
3
Detach the WIRE from the CARRIAGE BASE.
WIRE
Loosen SCREW A and SCREW B in order and loosen the
WIRE TENSION.
SCREW
SCREWS A
SCREW B
4
Remove the WIRE as shown in the figure.
WIRE
35
5
Remove the MOTOR BRACKET.
BRAKET
SCREWS
3
6
Remove the DRIVER PULLEY from the MOTOR
BRACKET.
WIRE
SCREW
7
Loosen the 4 screws and pull out the WIRE.
WIRE
8
Put the new WIRE to the DRIVE PULLEY and fix it to the
MOTOR BRACKET.
SCREWS
WIRE
SCREW
36
9
Fix the MOTOR BRACKET to the FRAME.
BRAKET
SCREWS
3
Wind the WIRE around the DRIVE PULLEY from bottom
10 to the top.
DRIVE PULLEY
Make sure the WIRE won't overlap.
WIRE
Rotate the DRIVE PULLEY until the WIRE comes to its
11 center.
WIRE
DRIVE PULLEY
Fix the TOOL CARRIAGE at the center part of the GUIDE
12 RAIL.
WIRE
SCREW
projection
37
Move the TOOL CARRIAGE in a whole distance of the
13 GUIDE RAIL to remove the slack in the WIRE.
GUIDE RAIL
CARRIAGE
3
14
Adjust the WIRE TENSION.
3-9 MOTOR_FIXING
1
Fix the GRIT MOTOR along with the BRACKET so that
there is no looseness or too much load.
[ GRIT SIDE ]
SCREWS
BRACKET
2
Fix the CARRIAGE MOTOR so that there is no looseness
or too much load.
[ CARRIAGE SIDE ]
SCREWS
38
4 Adjustment
4 Adjustment
4-1 Special Tool
Table shows a list of special tools recommended by Roland DG Corp.
Tool No.
ST-002
Tool name
TENSION GAUGE 300g
Tool Pressure Adjustment
Purpose
Tool No.
ST-006
Tool name
WHITE DUMMY PEN
4
Tool Height Adjustment
Purpose
Tool No.
ST-011
Tool name
TENSION METER
Wire Tension Adjustment
Purpose
Tool No.
ST-012
Tool name
DIAL TENSION METER DT-30 (30g)
Purpose
Tool No.
ST-025
Tool name
HEAD VOLTAGE ADJUSTMENT TOOL
Head Voltage Adjustment
Purpose
Tool No.
ST-035
Tool name
RS-422 LOOP BACK CONNECTOR
Serial Interface Check
Purpose
39
4 Adjustment
4-2 Service Mode
[ENTERING]
Turn on the SUB POWER SW while pressing [
], [
] and [
] keys to enter the Service Mode.
[SELECTION]
Each check can be selected by pushing the keys related to them as shown in the table below.
Once you select any check, other checks can not be selected unless you push [SHEET TYPE] key once.
Turn off the SUB POWER SW to finish the SERVICE MODE.
4
CHECK
KEY
DRAM
[BASE POINT]
FUNCTION
OK
Write/Verify Test of DRAM.
[PIECE] LED : ON
[ROLL] LED : ON
[PIECE] LED : BLINK
[ROLL] LED : BLINK
EEROM
[
]
Write/Verify Test of EEROM.
[PIECE] LED : ON
[ROLL] LED : ON
[PIECE] LED : BLINK
[ROLL] LED : BLINK
PANEL KEY
[
]
Push the keys in order from the top key to the bottom key.
[PIECE] LED : ON
[ROLL] LED : ON
[PIECE] LED : BLINK
[ROLL] LED : BLINK
DIP SW
[
]
[PIECE] LED : ON
[ROLL] LED : ON
[PIECE] LED : BLINK
[ROLL] LED : BLINK
Turn off all the DIP SW. Turn on the DIP SW in order from bit#1 to
bit#10.
This mode is to check the SENSORS and FAN. Following LED will light when sensor is ON.
FRONT PAPER SENSOR : [PIECE] LED
REAR PAPER SENSOR : [ROLL] LED
FRONT COVER SENSOR : [FRONT COVER] LED
PINCH ROLLER SENSOR : [CARTRIDGE HOLDER 1] LED
SENSOR
[CUT TEST]
LIMIT SENSOR : [CARTRIDGE HOLDER 2] LED
SHEET LOAD SENSOR : [CARTRIDGE HOLDER 3] LED
GRIT HOME POSITION SENSOR : [CARTRIDGE HOLDER 4] LED
RIBBON END SENSOR : [CARTRIDGE HOLDER 5] LED
RIBBON CARRIAGE 1 SENSOR : [CARTRIDGE HOLDER 6] LED
RIBBON CARRIAGE 2 SENSOR : [COLOR] LED
FAN ON/OFF : It can be selected by pushing [CUT TEST] key.
40
NG
4 Adjustment
4-3 Factory Mode
[ENTERING]
Turn on the MAIN POWER SW while pressing [POWER], [SHEET TYPE] and [BASE POINT] keys to enter the
Factory Mode.
[SELECTION]
Each mode can be entered by selecting the related LED with [ ] and [
Turn off the MAIN POWER SW to finish the FACTORY MODE.
LED
] keys and pressing [SHEET TYPE] key.
MODE
4
[PIECE]
EEROM INITIALIZE
[ROLL]
PRINTED LENGTH INITIALIZE
[CARTRIDGE HOLDER NO.1]
PRINT/CUT OFFSET ADJUSTMENT
TOOL PRESSURE ADJUSTMENT
GRIT COMPENSATION
GRIT ECCENTRICITY ADJUSTMENT
THERMAL HEAD DENSITY ADJUSTMENT
CARTRIDGE POSITION ADJUSTMENT
EEROM INITIALIZE
PRINTED LENGTH INITIALIZE
All data inside the EEROM will
be initialized. Enter the FACTORY
MODE and select EEROM INITIALIZE.
Printed length and cleaning counts will be set to 0.
Enter the FACTORYMODE and
selet PRINTED LENGTH INITIALIZE.
Push [BASE POINT] & [SHEET TYPE] key.
Push [SHEET TYPE] key.
[PIECE] & [ROLL]
LED WILL BLINK
[PIECE] & [ROLL]
LED WILL BE ON
[PIECE] & [ROLL]
LED WILL BLINK
[PIECE] & [ROLL]
LED WILL BE ON
NG
OK
NG
OK
41
4 Adjustment
PRINT/CUT OFFSET ADJUSTMENT
TOOL PRESSURE ADJUSTMENT
This mode is used for adjusting
Print and Cut Offset.
Refer to the ADJUSTMENT SECTION
for details.
This mode is used for adjusting
Tool Pressure.
for details.
GRIT COMPENSATION
GRIT ECCENTRICITY ADJUSTMENT
This mode is used for compensating
Media Feeding rate.
for details.
This mode is used for Adjusting
Grit Eccentricity.
for details.
4
THERMAL HEAD DENSITY ADJUSTMENT
Printing Density.
for details.
42
CARTRIDGE POSITION ADJUSTMENT
Cartridge Position.
for details.
4 Adjustment
4-4 Function Mode
SYSTEM REPORT
Turn on the SUB POWER SW
by pressing [ ] keys.
Lower the Sheet Loading Lever to print.
Set Black Ribbon & Media.
4
Head Temperature
Total Printed Length
Amount set by Print/Cut Offset
Adjustment
Original Amount for Current.
MAX should be smaller MIN.
Eccentric amount for Grit
Eccentricity Adjustment
Serial Number of the HEAD
Environment Temperature
**** PC-60 System Report ****
Version : Firmware= A140
Booter= B100
Temperature: Head= 32cel
Env.= 26cel
Number of cleaning with Cleaning Sheet
Record : Print= 3933m
Cleaning= 2
Amount set by Cartridge Position
*** Factory settings ***
Adjustment
Offset : Head-X= -7step
Head-Y= 14step
Holder= -20step
Tool Force VR : Max= 776
Min= 0
Indicates the position of Slide Volume.
Solenoid Current : Max= 41
Min= 343
MAX should be bigger than MIN.
Grit Distance : +8
Eccentricity : Amount- 0
Number= 0
Head ID : B06-0032
Density Adjust : +1 +1 0 0 0 0 0 0 0 0 0 0 0 0 0
Amount for Grit Compensation
: 0 0 0 0 0 0 0 0 0 0 0 -1 0 0 -1
Stitch Adjust : Upper= 0
Lower= 0
On Board Dip-SW : (1) X0XX (4)
Amount set by Density Adjustment
*** User settings ***
User Dip-SW : (1) XXXXXXXXXX (10)
Amount set by Stitching Adjustment
Line Space : 0dot
User DIP SW settings
DIP SW settings on Main Board
Amount set by Line Space Adjustment
AGING MODE
PRINTING TEST
Turn on the SUB POWER SW by pressing
[ ], [ ] and [ ] keys.
Turn on the SUB POWER SW by
pressing [CUT TEST] keys.
GRIT ROLLER and TOOL CARRIAGE
start to idle.
Turn off the SUB POWER SW to end.
Cuts around C & K.
( : starting point)
C
M
Y
K
B
R
CMY K
43
4 Adjustment
SERIAL INTERFACE CHECK
RS-422 CABLE CONNECTION
Connect the Loop-Back
Connector to serial port.
1 (HskoA (DTR))
3 (TXDA-)
6 (TXDA+)
Turn on the SUB POWER SW
by pressing [ ] key.
RS-232C CABLE CONNECTION
Connection
3 (RxD)
20 (DTR)
2 (TxD)
5 (CTS)
4
RS-422
RS-232C
OK
[PIECE] LED : ON
[ROLL] LED : ON
Connection
2 (HskiA (/CTS))
5 (RXDA-)
8 (RXDA+)
NG
[PIECE] LED : BLINK
[ROLL] LED : BLINK
Push [CUT TEST] to check again,
turn off the SUB POWER SW to end.
TEST PATTERN MODE
Turn on the SUB POWERSW by pressing
[ ], [ ] and [CUT TEST] keys.
Lower the Sheet Loading Lever to print.
Select Test Pattern by pressing
[BASE POINT] or [CUT TEST] keys.
Set the Black Ribbon and Media.
Turn off the sub power SW to end.
TEST PATTERN
NO.1
CARTRIDGE HOLDER LED
NO.2
NO.3
NO.4
NO.5
NO.6
OFF
OFF
OFF
OFF
OFF
OFF
Dithering Test Pattern
ON
OFF
OFF
OFF
OFF
OFF
100% Dithering Pattern
OFF
ON
OFF
OFF
OFF
OFF
Slanting Parallel Line
ON
ON
OFF
OFF
OFF
OFF
Solid Color Test Pattern with
bottom half of Head
ON
OFF
ON
OFF
OFF
OFF
top half of Head
OFF
ON
ON
OFF
OFF
OFF
Checker
ON
ON
ON
OFF
OFF
OFF
3mm pitch straight line
44
4 Adjustment
4-5 HOW TO UPGRADE FIRMWARE
1
Connect PC and PC-60 with the PARALLEL CABLE.
It is necessary to prepare the followings to
upgrade the FIRMWARE.
1. FIRMWARE DISK
2. PC with MS-DOS
3. PARALLEL CABLE
2
3
4
Turn on the MAIN POWER SW while pressing [ ], [ ],
[ ] keys.
It is ready to receive data when [CARTRIDGE HOLDER 1]
LED become ON and [CARTRIDGE HOLDER 2] LED
blinks.
Open the download.bat from MS-DOS. (Type download
and press [RETURN] key.)
Some PCs can not use the BAT FILE. Please
refer to the ReadMe File in the FIRMWARE
DISK.
4
Turn off the MAIN POWER SW to end when all
[CARTRIDGE HOLDER] LEDs blink.
45
4 Adjustment
4-6 TOOL HEIGHT ADJUSTMENT
TOOL HEIGHT ADJUSTMENT is designed to ensure cutting quality by eliminating tool-bouncing as the
tool traverses the media.
This adjustment must be performed after replacement of the TOOL CARRIAGE, BED and GUIDE RAIL.
It is necessary to enter TOOL PRESSURE ADJUSTMENT MODE in the FACTORY MODE to perform
this adjustment.
ROLAND SPECIAL TOOL ST-006 is used for this adjustment.
[TOOL PRESSURE ADJUSTMENT MODE FLOW CHART (in Factory Mode)]
4
TOOL PRESSURE ADJUSTMENT MODE
All [CARTRIDGE HOLDER] LED
will be ON.
After all [CARTRIDGE HOLDER] LED
become ON, it will be turned OFF from 1 to 6 in order.
Then, [PIECE] and [ROLL] LED will be ON.
MAX. MODE
[CUT TEST] key
[
] or [
] key
[SHEET TYPE] key
Save Settings
Adjust Tool Pressure
[
] or [
[BASE POINT] key
Move Tool DOWN
] key
[CUT TEST] key
MIN. MODE
will be OFF.
1
46
Put the PINCH ROLLERs down at both ends of the GRIT
ROLLER.
4 Adjustment
2
Put the WHITE DUMMY PEN (ST-006) to the TOOL
CARRIAGE.
ST-006
CARRIAGE ASSEMBLY
3
Turn on the MAIN POWER SW while pressing [POWER],
[SHEET TYPE] and [BASE POINT] keys and enter the
FACTORY MODE.
Select [CARTRIDGE HOLDER 2] with [ ] or [ ] keys
and press [SHEET TYPE] key to enter the TOOL
PRESSURE ADJUSTMENT MODE.
4
To enter
For selection
4
5
Move the TOOL CARRIAGE to the 3 positions shown in
the figure.
Carry out the procedure mentioned in 5 at the position where
the clearance between the pen tip and the BED is the
smallest among the 3.
Adjust the ADJUSTING SCREW so that the clearance
between the pen tip and the BED would be 2.4—2.6 mm.
ADJUSTING SCREW
BED
47
4 Adjustment
4-7 TOOL PRESSURE ADJUSTMENT
TOOL PRESSURE ADJUSTMENT is for adjusting the voltage supplied to the solenoid of the TOOL
CARRIAGE to ensure that correct pressure would be added to the blade when cutting.
This adjustment must be performed after replacement of the TOOL CARRIAGE, BED and GUIDE RAIL.
It is necessary to enter TOOL PRESSURE ADJUSTMENT MODE in the FACTORY MODE to perform
this adjustment.
ROLAND SPECIAL TOOL ST-002, ST-006 and ST-012 is used for this adjustment.
[TOOL PRESSURE ADJUSTMENT MODE FLOW CHART (in Factory Mode)]
4
TOOL PRESSURE ADJUSTMENT MODE
will be ON.
MAX. MODE
[CUT TEST] key
[
] or [
] key
[SHEET TYPE] key
Save Settings
[BASE POINT] key
Adjust Tool Pressure
[
] or [
Move Tool DOWN
] key
[CUT TEST] key
MIN. MODE
will be OFF.
1
Make sure to adjsut the TOOL HEIGHT before this
adjustment.
Remove the RAIL COVER and put the WHITE DUMMY
PEN (ST-006) to the TOOL CARRIAGE.
ST-006
CARRIAGE ASSEMBLY
48
4 Adjustment
2
FACTORY MODE.
and press [SHEET TYPE] key to enter the TOOL
PRESSURE ADJUSTMENT MODE.
To enter
For selection
3
4
5
4
Select MAX. MODE.
MAX. and MIN. can be selected by pressing the [BASE
POINT] key. Then, move the SLIDE VOLUME for TOOL
PRESSURE at the right side of the machine to MAX.
MAX. MODE : [CARTRIDGE HOLDER] LED ON
MIN. MODE : [CARTRIDGE HOLDER] LED OFF
Move the TOOL CARRIAGE to the position where the
TOOL HIGHT has been adjusted by hand.
Press [CUT TEST] key to move the tool down.
Pull up the TOOL CARRIAGE with the TENSION GAUGE
(ST-002) and measure the TOOL PRESSURE when the pen
tip leaves the BED.
Adjust TOOL PRESSURE so that it will be 195—205gf
with [ ] and [ ] keys.
Press the [SHEET TYPE] key to save the settings.
ST-002
CARRIAGE
ASSEMBLY
BED
49
4 Adjustment
6
4
7
8
Select MIN. MODE.
MAX. and MIN. can be selected by pressing the [BASE
POINT] key. Then, move the SLIDE VOLUME for TOOL
PRESSURE at the right side of the machine to MIN.
MAX. MODE : [CARTRIDGE HOLDER] LED ON
MIN. MODE : [CARTRIDGE HOLDER] LED OFF
Press the [CUT TEST] key to move the pen down.
Pull up the TOOL CARRIAGE with the DIAL CAUGE (ST012) and measure the TOOL PRESSURE when pen tip
leaves the BED. Adjust the TOOL PRESSURE so that it
will be 25—35gf with [ ] and [ ] keys.
Press [SHEET TYPE] key to save the settings.
Turn off the MAIN POWER SW to end.
ST-012
CARRIAGE
ASSEMBLY
BED
50
4 Adjustment
4-8 HEAD VOLTAGE ADJUSTMENT
HEAD VOLTAGE ADJUSTMENT is designed to level the manufacturing tolerance of consumption in
each HEAD by adjusting the voltage.
This adjustment must be performed after replacement of the HEAD CARRIAGE and MAIN BOARD.
ROLAND SPECIAL TOOL ST-025 is used for this adjustment.
1
2
4
Remove the RAIL COVER and FRONT APRON.
Connect the HEAD VOLTAGE ADJUSTMENT TOOL (ST025) to CN12 on the MAIN BOARD.
ST-025
Make sure to use ST-025. If not, it may result in
the breakage of the HEAD.
3
CN12
Turn on the SUB POWER SW and measure the voltage after
the FAN stops.
HEAD VOLTAGE drops down when FAN is
rotating.
CN12
51
4 Adjustment
4
Adjust VR1 on the MAIN BOARD so that the voltage will
be the one written on the top part of the HEAD
CARRIAGE.
VR1
4
5
The HEAD VOLTAGE is written on top of the HEAD
CARRIAGE.
SPRING
SCREWS
29.8V
52
4 Adjustment
4-9 AUTO THERMAL HEAD DENSITY ADJUSTMENT
THERMAL HEAD DENSITY ADJUSTMENT is designed to ensure the printing quality by adjusting the
density in 1 BAND.
THERMAL HEAD is consist of 240 dots. (192 dots are used for printing.)
However, there is slight difference in quantity of consumption on each dots and appears as blurry printing.
This adjustment is to even the density in 1 BAND by deviding the HEAD into 30 groups (8 dots in 1
group), and setting the heating time of each group one by one.
DARK
DENSITY CURVE
HEAD
1 group = 8dots
4
LIGHT
240 dots
There are 2 ways of performing this adjustment.
1. AUTO ADJUSTMENT
2. MANUAL ADJUSTMENT
AUTO ADJUSTMENT can be done by sending the HEAD data file [???-????.TEI] for each HEAD using
special software [PC60SPF.EXE].
Spare HEAD will be supplied with the data file and the software.
MANUAL ADJUSTMENT can also be done by setting 30 parameters manually from the panel.
This adjustment must be performed after replacement of HEAD CARRIAGE and MAIN BOARD.
It is necessary to enter THERMAL HEAD DENSITY ADJUSTMENT MODE in the FACTORY MODE to
perform this adjustment.
53
4 Adjustment
[THERMAL HEAD DENSITY ADJUSTMENT MODE FLOW CHART (in Factory Mode)]
THERMAL HEAD DENSITY
ADJUSTMENT MODE
[POWER] key
[CUT TEST] key
STITCHING
ADJUSTMENT
MODE
[COLOR] LED will be ON.
AUTO. ADJUSTMENT
MODE
Send data from PC.
[POWER] & [FRONT COVER] LED
will blink.
[CUT TEST] key
[
Reset parameters
to default.
[
[SHEET TYPE] key
] key
RESET MODE
MANUAL
ADJUSTMENT
MODE
[BASE POINT] key
SETTING MODE
4
[
] or [
STITCHING ADJUSTMENT
for BOTTOM EDGE.
] or [
] key
] keys
[
GROUP
SELECTION
MODE
[
] or [
Select GROUP to
be adjusted.
[SHEET TYPE] key
Change parameters for TOP
STITCHING ADJUSTMENT.
] keys
[SHEET TYPE] key
[SHEET TYPE] key
Save Settings.
Save Settings.
Connect PC and PC-60 with the PARALLEL CABLE.
It is necessary to prepare the followings to adjust
HEAD DENSITY.
1. DENSITY ADJUSTMENT SOFTWARE
2. PC with MS-DOS
3. PARALLEL CABLE
2
FACTORY MODE.
and press [SHEET TYPE] key to enter the THERMAL
HEAD DENSITY ADJUSTMENT MODE.
To enter
For selection
54
] keys
Change parameters for BOTTOM
Save Settings.
1
] or [
[BASE POINT] LED will
be ON.
] keys
Change parameters
for HEAD DENSITY.
[
[BASE POINT] key
be OFF.
] key
for TOP EDGE.
[
[CARTRIDGE HOLDER 1, 3 & 5] and
[CARTRIDGE HOLDER 2, 4 & 6] will
blink alternately.
[POWER] & [BASE POINT] LED
will blink.
4 Adjustment
3
4
5
Raise the SHEET LOADING LEVER.
Press the [CUT TEST] key to enter the AUTOMATIC
ADJUSTMENT MODE.
All [CARTRIDGE HOLDER] LED will blink.
4
Install the DENSITY ADJUSTING SOFTWARE DISK in
your PC.
The DISK includes the following.
1. Program [PC60SPF.EXE] to download data.
2. Data file for the HEAD [???-????.TEI].
3. README.TXT
Send data file from MS-DOS by typing as below.
PC60SPF /L ???-????.TEI
[???-????] is the serial number of the HEAD. It is also
written on the HEAD as shown in the figure.
Example
PTMTM3207A
719A10
B05-0051
Serial Number : B05-0051
6
When the AUTOMATIC ADJUSTMENT is done properly,
[CARTRIDGE HOLDER] LED will be OFF from 1 to 6 in
order.
If NG, PC-60 repeats the following indication.
1. All LED blink 5 times.
2. [COLOR] and [CARTRIDGE HOLDER 1] LED
blinks once.
55
4 Adjustment
7
4
8
If OK, turn off the MAIN POWER SW to finish the
adjustment.
If NG, turn off the MAIN POWER SW and start from the
beginning.
The parameters for the HEAD DENSITY ADJUSTMENT is
put on the GUIDE RAIL.
Grit Distance
Eccentricity
Head ID
Density Adjust
:
:
:
:
:
Stitch Adjust :
56
+8
Amount- 0
B06-0032
+1 +1 0 0
0 0 0 0
Upper= 0
Number= 0
0
0
0
0
0 0 0 0
0 0 0 0
Lower= 0
0 0
0 -1
0
0
0 0
0 -1
4 Adjustment
4-10 MANUAL THERMAL HEAD DENSITY ADJUSTMENT
The purpose of this adjustment is same as for AUTO ADJUSTMENT.
This adjustment should be performed in case of not having the data file for the HEAD or special program
for sending this data automatically.
All 30 parameters can be set manually through the panel. Parameters for the HEAD being used is
mentioned on top of the RAIL.
[THERMAL HEAD DENSITY ADJUSTMENTMODE FLOW CHART (in Factory Mode)]
ADJUSTMENT MODE
[POWER] key
[CUT TEST] key
STITCHING
ADJUSTMENT
MODE
AUTO. ADJUSTMENT
MODE
Send data from PC.
will blink.
[CUT TEST] key
Reset parameters
to default.
[
[SHEET TYPE] key
] key
RESET MODE
blink alternately.
be OFF.
[BASE POINT] key
SETTING MODE
[
] or [
] keys
Change parameters
for HEAD DENSITY.
MANUAL
ADJUSTMENT
MODE
[
] key
[
] key
for BOTTOM EDGE.
for TOP EDGE.
[
[BASE POINT] key
] or [
will blink.
] keys
[
] or [
] keys
be ON.
GROUP
SELECTION
MODE
[
] or [
Select GROUP to
be adjusted.
[SHEET TYPE] key
] keys
[SHEET TYPE] key
[SHEET TYPE] key
Save Settings.
Save Settings.
Save Settings.
1
FACTORY MODE.
To enter
For selection
57
4
4 Adjustment
2
4
3
4
5
58
Raise the SHEET LOADING LEVER
Keep pressing the [POWER] key until [POWER] and
[FRONT COVER] LED start blinking to enter the
STITCHING ADJUSTMENT MODE.
Press [CUT TEST] key to enter the MANUAL
ADJUSTMENT MODE.
During this mode, [COLOR] LED will be ON.
Reset the settings for THERMAL HEAD DENSITY
ADJUSTMENT to 0.
] key.
To enter the RESET MODE, press [
[CARTRIDGE HOLDER LED 1, 3 & 5] and
[CARTRIDGE HOLDER LED 2, 4 & 6] will blink
alternately.
To carry out, press [SHEET TYPE] key.
Select GROUP SELECTION MODE.
Selection can be done by [BASE POINT] key.
[BASE POINT] LED ON : GROUP SELECTION MODE
[BASE POINT] LED OFF : SETTING MODE
4 Adjustment
6
7
8
Select the GROUP to be adjusted by [ ] or [ ] keys.
GROUP NO. will be indicated by the combination of
[CARTRIDGE HOLDER] LED.
[CARTRIDGE HOLDER] LED
POSITION
NO.
1
2
3
4
0
OFF
OFF
OFF
OFF
1
ON
OFF
OFF
2
OFF
ON
OFF
5
POSITION
NO.
1
2
3
4
5
OFF
15
ON
ON
ON
ON
OFF
OFF
OFF
16
OFF
OFF
OFF
OFF
ON
OFF
OFF
17
ON
OFF
OFF
OFF
ON
ON
3
ON
ON
OFF
OFF
OFF
18
OFF
ON
OFF
OFF
4
OFF
OFF
ON
OFF
OFF
19
ON
ON
OFF
OFF
ON
5
ON
OFF
ON
OFF
OFF
20
OFF
OFF
ON
OFF
ON
6
OFF
ON
ON
OFF
OFF
21
ON
OFF
ON
OFF
ON
7
ON
ON
ON
OFF
OFF
22
OFF
ON
ON
OFF
ON
8
OFF
OFF
OFF
ON
OFF
23
ON
ON
ON
OFF
ON
9
ON
OFF
OFF
ON
OFF
24
OFF
OFF
OFF
ON
ON
10
OFF
ON
OFF
ON
OFF
25
ON
OFF
OFF
ON
ON
11
ON
ON
OFF
ON
OFF
26
OFF
ON
OFF
ON
ON
12
OFF
OFF
ON
ON
OFF
27
ON
ON
OFF
ON
ON
13
ON
OFF
ON
ON
OFF
28
OFF
OFF
ON
ON
ON
14
OFF
ON
ON
ON
OFF
29
ON
OFF
ON
ON
ON
4
Select SETTING MODE.
Selection can be done by [BASE POINT] key.
[BASE POINT] LED ON : GROUP SELECTION MODE
[BASE POINT] LED OFF : SETTING MODE
Set the parameters by pressing [ ] or [ ] keys.
Status of the settings will be indicated by the [CARTRIDGE
HOLDER] LEDs as shown in the table.
1
2
3
4
5
AMOUNT
6
ON
OFF
OFF
OFF
OFF
OFF
-5
BLINK
BLINK
OFF
OFF
OFF
OFF
-4
OFF
ON
OFF
OFF
OFF
OFF
-3
OFF
BLINK
BLINK
OFF
OFF
OFF
-2
OFF
OFF
ON
OFF
OFF
OFF
-1
OFF
OFF
BLINK
BLINK
OFF
OFF
0
OFF
OFF
OFF
ON
OFF
OFF
+1
OFF
OFF
OFF
BLINK
BLINK
OFF
+2
OFF
OFF
OFF
OFF
ON
OFF
+3
OFF
OFF
OFF
OFF
BLINK
BLINK
+4
OFF
OFF
OFF
OFF
OFF
ON
+5
59
4 Adjustment
9
4
Repeat procedure 5 — 8 to set all 30 GROUPS.
Turn off the MAIN POWER SW to finish the adjustment.
The parameters for the HEAD DENSITY ADJUSTMENT is
10 put on the GUIDE RAIL.
Grit Distance
Eccentricity
Head ID
Density Adjust
:
:
:
:
:
Stitch Adjust :
60
+8
Amount- 0
B06-0032
+1 +1 0 0
0 0 0 0
Upper= 0
Number= 0
0
0
0
0
0 0 0 0
0 0 0 0
Lower= 0
0 0
0 -1
0
0
0 0
0 -1
4 Adjustment
4-11 HEAD POSITION ADJUSTMENT 1
HEAD POSITION ADJUSTMENT 1 is designed to ensure the printing quality by aligning the HEAD to
land straight down on the PLATEN. It is necessary to avoid BLURRY PRINT, BROKEN RIBBON and
TWISTED RIBBON.
This adjustment must be performed after replacement of the HEAD CARRIAGE.
1
2
3
4
Remove the RAIL COVER.
Loosen ADJUSTING SCREW A and SCREW B shown in
the figure.
ADJUSTING SCREW A
SCREW B
Loosen the SCREW C shown in the figure.
SCREW C
61
4 Adjustment
7
Adjust the ADJUSTING SCREW A until it makes contact
with the PLATE so that the clearance shown in the figure
will be 9.2—10.6 mm. (STANDARD : 9.7 mm)
ADJUSTING SCREW A
Contact part
9.2 ~
10.6 mm
4
8
Tighten SCREW B. Make sure that the PLATE is not
tilting.
SCREW B
PLATE
9
Tighten SCREW C after setting the HEAD CARRIAGE so
that the RESIN part on the HEAD CARRIAGE makes
contact with the PLATE.
SCREW C
Try test printing. If there is twisted ribbon or broken ribbon,
7 by changing the amount.
10 readjust
62
4 Adjustment
4-12 HEAD POSITION ADJUSTMENT 2
HEAD POSITION ADJUSTMENT 2 is designed to ensure the printing quality by aligning the HEAD to be
vertical to the GUIDE RAIL It is necessary to avoid BROKEN RIBBON and TWISTED RIBBON.
This adjustment must be performed after replacement of the HEAD CARRIAGE.
1
2
3
4
Remove the RAIL COVER and raise the SHEET
LOADING LEVER.
Enter the TEST PATTERN MODE by turning on the SUB
POWER SW while pressing [ ], [ ] and [CUT TEST]
keys.
Select [3 mm pitch straight line] with [BASE POINT] or
[CUT TEST] key.
TEST PATTERN
3mm pitch straight line
NO.1
NO.2
NO.3
NO.4
NO.5
NO.6
OFF
OFF
OFF
OFF
OFF
OFF
Dithering Test Pattern
ON
OFF
OFF
OFF
OFF
OFF
100% Dithering Pattern
OFF
ON
OFF
OFF
OFF
OFF
Slanting Parallel Line
ON
ON
OFF
OFF
OFF
OFF
bottom half of Head
ON
OFF
ON
OFF
OFF
OFF
top half of Head
OFF
ON
ON
OFF
OFF
OFF
Checker
ON
ON
ON
OFF
OFF
OFF
Put the BLACK RIBBON CARTRIDGE to the
CARTRIDGE HOLDER and set the MEDIA.
Other RIBBON CARTRIDGE except the
BLACK can not be used.
63
4 Adjustment
4
4
Lower and SHEET LOADING LEVER and close the
FRONT COVER to start printing 3 mm pitch line.
5
Loosen the SCREW B and adjust the ADJUSTING SCREW
so that the printed lines will be straight.
SCREW B
ADJUSTING
SCREW
6
When the 2 lines shifts as fig.1 turn the ADJUSTING
SCREW clockwise, and turn it counter clockwise for fig.2.
fig1
fig2
FRONT
7
64
Tighten SCREW B after the adjustment.
Adjust the CARTRIDGE POSITION.
FRONT
SCREW B
4 Adjustment
4-13 PRINT/CUT OFFSET ADJUSTMENT
PRINT/CUT OFFSET ADJUSTMENT is designed to ensure the relation of printing and cutting position.
This adjustment must be performed after replacement of the TOOL CARRIAGE, HEAD CARRIAGE and
MAIN BOARD. It is necessary to enter the PRINT/CUT OFFSET ADJUSTMENT MODE in the
FACTORY MODE to perform this adjustment.
[PRINT/CUT OFFSET ADJUSTMENT MODE FLOW CHART (in Factory Mode)]
4
PRINT/CUT OFFSET ADJUSTMENT MODE
[POWER] LED will be ON and
[PIECE] or [ROLL] LED will blink.
Set media and
ribbon cartridge.
[POWER] key
[POWER] LED will blink and
[PIECE] & [ROLL] LED will be ON.
CROP MARK will
be printed.
[
], [
], [
] and [
] keys
[POWER] key
Adjust PRINT/CUT
OFFSET.
[SEET TYPE] key
Save Settings.
1
65
4 Adjustment
2
Set the BLACK RIBBON CARTRIDGE, MEDIA and 0.2
mm CERAMIC PEN on the machine.
BLACK can not be used.
4
3
FACTORY MODE.
and press [SHEET TYPE] key to enter the PRINT/CUT
OFFSET ADJUSTMENT MODE.
To enter
For selection
4
Lower the SHEET LOADING LEVER and close the
FRONT COVER. Keep pressing the [POWER] key until
the [POWER] LED starts blinking.
CROP MARK will be printed and the TOOL CARRIAGE
will move close to the CROP MARK.
CROP MARK
5
Open the FRONT COVER.
Move the TOOL CARRIAGE with the cursor keys so that
the pen tip will come right onto the CROSS of the CROP
MARK when pushing it down with your finger.
CROP MARK
66
4 Adjustment
4-14 CARTRIDGE POSITION ADJUSTMENT
CARTRIDGE POSITION ADJUSTMENT is designed to align the relative positions of HEAD
CARRIAGE and the CARTRIDGE HOLDER for proper cartridge pick when HEAD enters the
CARTRIDGE HOLDER to pick the cartridge.
This adjustment must be performed after replacement of the HEAD CARRIAGE, CARTRIDGE HOLDER
and MAIN BOARD.
It is necessary to enter the CARTRIDGE POSITION ADJUSTMENT MODE in the FACTORY MODE to
perform this adjustment.
4
[CARTRIDGE POSITION ADJUSTMENT MODE FLOW CHART (in Factory Mode)]
CARTRIDGE POSITION
ADJUSTMENT MODE
[PIECE] & [ROLL] LED will be ON
[ROLL] LED will blink.
[PIECE] LED will blink.
[POWER] key
CARTRIDGE
EXCHANGE
TEST
ADJUSTMENT
MODE
[
] or [
CMYK SENSING
TEST
] keys
Close FRONT COVER.
Open FRONT COVER.
Adjust CARTRIDGE
POSITION.
Performs CARTRIDGE
EXCHANGE TEST.
[SHEET TYPE] key
Save Settings.
1
[SHEET TYPE] key
ERROR
Performs CMYK
SENSING TEST.
GOOD
END
Remove the RAIL COVER and open the FRONT COVER..
67
4 Adjustment
2
FACTORY MODE.
and press [SHEET TYPE] key to enter the CARTRIDGE
POSITION ADJUSTMENT MODE.
To enter
For selection
4
3
4
Keep pressing the [POWER] key to enter the
ADJUSTMENT MODE.
During the ADJUSTMENT MODE, [POWER] LED will
blink and both [PIECE] and [ROLL] LEDs will be ON.
Close the FRONT COVER.
Move the HEAD CARRIAGE with [ ] and [ ] keys so
that the white gear comes to the center of the CARTRIDGE
HOLDER.
HEAD
CARRIAGE
CARTRIDGE HOLDER
5
68
Open the FRONT COVER.
Then, press the [POWER] key to return to the TEST
MODE.
During the TEST MODE, [POWER] LED will be ON and
either [PIECE] or [ROLL] LED will blink.
WHITE GEAR
4 Adjustment
6
7
8
Select CARTRIDGE EXCHANGE TEST.
Selection can be done by [SHEET TYPE] key.
[PIECE] LED blinks : CARTRIDGE EXCHANGE
TEST
[ROLL] LED blinks : CMYK SENSING TEST
4
Put the RIBBON CARTRIDGE to the CARTRIDGE
HOLDER 1 and close the FRONT COVER.
CARTRIDGE EXCHANGE TEST will be preformed
repeatedly in a sequence described as the table below.
PASS
EXCHANGED PERFORMED
LED INDICATION
1st
At the position where it is adjusted.
[BASE POINT] LED : OFF
[COLOR] LED
: OFF
2nd
At the position where 8 steps shifted to the left.
[BASE POINT] LED : ON
[COLOR] LED
: OFF
3rd
At the position where 8 steps shifted to the right.
[BASE POINT] LED : OFF
[COLOR] LED
: ON
Repeat 4 — 8 until CARTRIDGE EXCHANGE TEST is
performed without problem.
Turn off the MAIN POWER SW to finish the adjustment.
CARTRIDGE EXCHANGE TEST should be
performed without problem in the all PASS.
69
4 Adjustment
4-15 CMYK SENSING CHECK
CMYK SENSING CHECK is necessary when checking the RIBBON CARRIAGE SENSOR 2 is function
to detect the type of CARTRIDGE being installed.
This check should be performed in case of CARTRIDGE SENSING ERROR.
It is necessary to enter the CARTRIDGE POSITION ADJUSTMENT MODE in the FACTORY MODE to
perform this check.
4
[CARTRIDGE POSITION ADJUSTMENT MODE FLOW CHART (in Factory Mode)]
CARTRIDGE POSITION
ADJUSTMENT MODE
[PIECE] & [ROLL] LED will be ON
[ROLL] LED will blink.
[PIECE] LED will blink.
[POWER] key
CARTRIDGE
EXCHANGE
TEST
ADJUSTMENT
MODE
[
] or [
Adjust CARTRIDGE
POSITION.
Close FRONT COVER.
Performs CARTRIDGE
EXCHANGE TEST.
[SHEET TYPE] key
Save Settings.
70
CMYK SENSING
TEST
] keys
Open FRONT COVER.
1
[SHEET TYPE] key
Remove the RAIL COVER and open the FRONT COVER.
ERROR
Performs CMYK
SENSING TEST.
GOOD
END
4 Adjustment
2
FACTORY MODE.
and press [SHEET TYPE] key to enter the CARTRIDGE
POSITION ADJUSTMENT MODE.
To enter
For selection
3
4
5
4
Make sure that it is in the TEST MODE.
During the TEST MODE, [POWER] LED will be ON and
either [PIECE] or [ROLL] LED will blink.
If not, press the [POWER] key to enter the MODE.
Select CMYK SENSING CHECK.
Selection can be done by [SHEET TYPE] key.
[PIECE] LED blinks : CARTRIDGE EXCHANGE
TEST
[ROLL] LED blinks : CMYK SENSRING CHECK
Put CMYK ribbon in the CARTRIDGE HOLDER and close
the FRONT COVER.
PC60 starts performing CARTRIDGE EXCHANGE in order
of CMYK.
71
4 Adjustment
4-16 GRIT COMPENSATION
GRIT COMPENSATION is designed to ensure the distance accuracy by adjusting the media-feeding rate.
This adjustment must be performed after replacement of the MAIN BOARD, or in case of having GAP
between BANDs or BANDING PROBLEM, or in case you like to improve the distance accuracy.
It is necessary to enter the GRIT COMPENSATION MODE in the FACTORY MODE to perform this
adjustment.
[GRIT COMPENSATION MODE FLOW CHART (in Factory Mode)]
4
GRIT COMPENSATION
MODE
[POWER] key
ADJUSTMENT MODE
PRINTING MODE
[CUT TEST] key
[BASE POINT] key
Indicates setting by
LED.
Change parameters
to default.
[
] or [
] keys
Change parameters
for GRIT
[ ] or [ ] keys COMPENSATION.
[SHEET TYPE] key
1
72
Make sure to check the followings before this adjustments.
1. Put LINE SPACING MODE to default. (P.95)
2. Put the GRIT ECCENTRICITY ADJUSTMENT to
default.
Save Settings.
Test pattern for GRIT
COMPENSATION will
be printed.
4 Adjustment
2
3
4
FACTORY MODE.
and press [SHEET TYPE] key to enter the GRIT
COMPENSATION MODE.
4
Raise the SHEET LOADING LEVER and select the
PRINTING MODE.
Normally, it should be in the PRINTING MODE.
If not, selection can be done by pressing the [POWER] key.
PRINTING MODE : [POWER] LED ON.
ADJUSTMENT MODE : [POWER] LED BLINKS.
Set the MAGENTA RIBBON CARTRIDGE, MEDIA and
the PEN on the machine. The pattern shown in the figure
will be printed when SHEET LOADING LEVER is lowered
and FRONT COVER is closed.
CUT
250mm
MAGENTA can not be used.
PRINT
50mm
5
Calculate the amount to be compensated by using the right
formula.
CA = Compensating amount
CL = Commanded amount (250 mm)
ML = Measured amount
FORMULA
CL - ML
ML
CA =
[FOR EXAMPLE]
250 mm
-
x 100
When ML is 249.9 mm
249.9 mm
249.9 mm
X 100 = 0.04 %
73
4 Adjustment
6
4
7
8
Raise the SHEET LOADING LEVER and select the
ADJUSTMENT MODE.
Keep pressing the [POWER] key until the [POWER] LED
starts blinking to enter the ADJUSTMENT MODE.
PRINTING MODE : [POWER] LED ON.
ADJUSTMENT MODE : [POWER] LED BLINKS.
Current settings can be checked by pressing the [CUT
TEST] key.
And also, settings can be changed back to the default by
pressing the [BASE POINT] key.
Enter the amount to be compensated with [ ] and [
keys.
RANGE :
UNIT :
9
]
-20 STEP — +20 STEP
1STEP = 0.03%
The parameters for the GRIT COMPENSATION is put on
the GUIDE RAIL.
Grit Distance
Eccentricity
Head ID
Density Adjust
:
:
:
:
:
Stitch Adjust :
74
+8
Amount- 0
B06-0032
+1 +1 0 0
0 0 0 0
Upper= 0
Number= 0
0
0
0
0
0 0 0 0
0 0 0 0
Lower= 0
0 0
0 -1
0
0
0 0
0 -1
MEANING
1
OFF : +
ON : -
2
Blinks for amount of the 10th digit.
3
Blinks for amount of the 1st digit.
4 Adjustment
4-17 WIRE TENSION ADJUSTMENT
WIRE TENSION ADJUSTMENT is designed to ensure the movement of the TOOL CARRIAGE and
HEAD CARRIAGE by adding the proper tension to the WIRE.
This adjustment must be performed after replacement of the WIRE and Y PULLEY.
1
2
3
4
Remove the RAIL COVER and LEFT SIDE COVER.
Then, move the TOOL CARRIAGE to the left end of the
machine.
Loosen the SCREW A located at the left end of the machine.
SCREW A
Measure the TENSION at the center of the machine with
TENSION METER (ST-011).
ST-011
TENSION
METER
REAR
SIDE
75
4 Adjustment
4
4
5
6
7
76
Adjust the tension with the SCREW B so that it will be 8—
10 lb.
SCREW B
Make sure to check the tension again after moving the
TOOL CARRIAGE back and forth in a whole distance of
the GUIDE RAIL.
If the tension changes, re-adjust it by following 3 — 4 .
Tighten the SCREW A located at the left end of the
machine.
Check the tension again.
SCREW A
4 Adjustment
4-18 STITCHING ADJUSTMENT
STITCHING ADJUSTMENT SHOULDN'T BE PERFORMED FOR ORDINARY SERVICE.
This adjustment can decrease or increase the printing density of top and bottom edges of the BAND for a
purpose of reducing the BANDING PROBLEM or WHITE LINE between the BANDs.
However, the adjustment procedure has not been established perfectly, yet.
Therefore, this procedure is tentative and should be followed only when BANDING PROBLEM or
WHITE LINE between the BANDs can not be reduced by performing other measures.
WHAT IS STITCHING ADJUSTMENT?
As it is mentioned in THERMAL HEAD DENSITY ADJUSTMENT MODE, heating time for each
GROUP can be adjusted separately by deviding the HEAD to 30 groups.
STITCHING ADJUSTMENT is for changing the heating time of the group used for printing the top and
bottom edge of the BAND.
4
DARK
192 dots (Dots used for printing)
Groups to be adjusted.
1 group = 8dots
HEAD
LIGHT
240 dots
77
4 Adjustment
[THERMAL HEAD DENSITY ADJUSTMENT MODE FLOW CHART (in Factory Mode)]
ADJUSTMENT MODE
[POWER] key
[CUT TEST] key
STITCHING
ADJUSTMENT
MODE
AUTO. ADJUSTMENT
MODE
Send data from PC.
will blink.
[CUT TEST] key
[
Reset parameters
to default.
[
[SHEET TYPE] key
] key
RESET MODE
MANUAL
ADJUSTMENT
MODE
[BASE POINT] key
SETTING MODE
4
[
] or [
for BOTTOM EDGE.
] or [
] key
] keys
[
GROUP
SELECTION
MODE
[
] or [
Select GROUP to
be adjusted.
[SHEET TYPE] key
] keys
[SHEET TYPE] key
[SHEET TYPE] key
Save Settings.
Save Settings.
FACTORY MODE.
To enter
For selection
2
78
] keys
Save Settings.
1
] or [
be ON.
] keys
Change parameters
for HEAD DENSITY.
[
[BASE POINT] key
be OFF.
] key
for TOP EDGE.
[
blink alternately.
will blink.
Raise the SHEET LOADING LEVER
Keep pressing the [POWER] key until [POWER] and
[FRONT COVER] LED start blinking to enter the
STITCHING ADJUSTMENT MODE.
4 Adjustment
3
Select TOP or BOTTOM edge to be adjusted by [ ] and
[
] keys.
[ ] key : TOP edge. [FRONT COVER] LED blinks
[ ] key : BOTTOM edge. [BASE POINT] LED
blinks
PAPER FEEDING
DIRECTION
TOP EDGE
BOTTOM EDGE
4
5
Status of the STITCHING will be indicated by the
[CARTRIDGE HOLDER] LEDs as shown in the table.
Select the amount to be adjsuted by [ ] and [ ] keys.
Press [SHEET TYPE] key to save the settings. Adjust both
the TOP and BOTTOM edges and turn off the MAIN
POWER SW to end.
1
2
3
4
5
AMOUNT
DENSITY
LIGHTER
6
ON
OFF
OFF
OFF
OFF
OFF
-5
BLINK
BLINK
OFF
OFF
OFF
OFF
-4
OFF
ON
OFF
OFF
OFF
OFF
-3
OFF
BLINK
BLINK
OFF
OFF
OFF
-2
OFF
OFF
ON
OFF
OFF
OFF
-1
OFF
OFF
BLINK
BLINK
OFF
OFF
0
OFF
OFF
OFF
ON
OFF
OFF
+1
OFF
OFF
OFF
BLINK
BLINK
OFF
+2
OFF
OFF
OFF
OFF
ON
OFF
+3
OFF
OFF
OFF
OFF
BLINK
BLINK
+4
OFF
OFF
OFF
OFF
OFF
ON
+5
DEFAULT
DARKER
The parameters for the STITCHING ADJUSTMENT is put
on the GUIDE RAIL.
Grit Distance
Eccentricity
Head ID
Density Adjust
:
:
:
:
:
Stitch Adjust :
+8
Amount- 0
B06-0032
+1 +1 0 0
0 0 0 0
Upper= 0
Number= 0
0
0
0
0
0 0 0 0
0 0 0 0
Lower= 0
0 0
0 -1
0
0
0 0
0 -1
79
4
4 Adjustment
4-19 GRIT ECCENTRICITY ADJUSTMENT
GRIT ECCENTRICITY ADJUSTMENT SHOULDN'T BE PERFORMED FOR ORDINARY
SERVICE.
This adjustment is designed to ensure the printing quality by calibrating the eccentric amount of the GRIT
ROLLER. GRIT ROLLER is eccentric due to the manufacturing tolerance.
Sometimes, the eccentricity of GRIT ROLLER could cause dark BANDING or WHITE LINE between
BANDs.
When printing is effected by the eccentricity of GRIT ROLLER, GAP and BANDING appear in every 8
BAND in a cycle.
For example, if there is BANDING in between 1st and 2nd BAND, there will be GAP between 9th and
10th BAND.
However, the adjustment procedure has not been established perfectly, yet,
and also, BANDING and WHITE LINE are caused more by other reasons.
Therefore, this procedure is tentative and should be followed only when
BANDING or WHITE LINE is caused by the eccenctricity of the GRIT
ROLLER.
4
9th BAND
1st BAND
[GRIT ECCENTRICITY ADJUSTMENT MODE FLOW CHART (in Factory Mode)]
GRIT ECCENCTRICITY
ADJUSTMENT MODE
[PIECE] or [ROLL] LED will blink.
[POWER] key
ADJUSTMENT MODE
[
] or [
] keys
Test pattern for GRIT
ECCENTRICITY will
be printed.
Select position to be
adjusted.
[
] or [
] keys
Change parameters for
GRIT ECCENTRICITY
ADJUSTMENT.
[SHEET TYPE] key
Save Settings.
80
PRINTING MODE
GAP
BANDING
4 Adjustment
1
2
Make sure to check the followings before this adjustment.
1. Put LINE SPACING MODE to default. (P.95)
2. GRIT CALIBRATION
3. Turn off the FRONT EDGE SENSE MODE. (P.94)
4
FACTORY MODE.
and press [SHEET TYPE] key to enter the GRIT
ECCENTRICITY ADJUSTMENT MODE.
To enter
For selection
3
Set the CYAN RIBBON CARTRIDGE and MEDIA on the
machine. And then, select ROLL as media type.
Other RIBBON CARTRIDGE except the CYAN
can not be used.
4
Lower the SHEET LOADING LEVER and close the
FRONT COVER.
The pattern shown in the figure will be printed.
17 BANDs
17 BANDs
Because there is no STITCHING TREATMENT,
there will be gap or banding between bands.
30mm
30mm
81
4 Adjustment
5
4
6
Keep pressing the [POWER] key for a while. When
[POWER] key is released [POWER] LED blinks and
[PIECE]&[ROLL] LED become ON and enter the
ADJUSTMENT MODE.
Find the position where the gap between the BANDs is the
biggest.
POSITION NO.16
POSITION NO.15
POSITION NO.14
•
•
•
•
•
•
•
•
•
•
•
POSITION NO.3
POSITION NO.2
POSITION NO.1
7
The condition of the GAP will be displayed by
the combination of the [CARTRIDGE
HOLDER] LED [1] and [2].
Enter the POSITION NO. found in 6 with [
keys. Refer to the table on next page.
] and [
]
POSITION NO. will be displayed by the
combination of [CARTRIDGE HOLDER] LED
[3]—[6].
82
MEDIA FEEDING
DIRECTION
BANDING
Enter the amount of the biggest GAP found in 6 by
referring to the right table with [ ] and [ ] keys.
AMOUNT
8
THE BIGGEST GAP
[CARTRIDTGE HOLDER] LED
1
2
DEFAULT
OFF
OFF
SMALL
ON
OFF
MIDIUM
OFF
ON
LARGE
ON
ON
4 Adjustment
9
POSITION
NO.
3
4
5
6
1
ON
OFF
OFF
OFF
2
OFF
ON
OFF
OFF
3
ON
ON
OFF
OFF
4
OFF
OFF
ON
OFF
5
ON
OFF
ON
OFF
6
OFF
ON
ON
OFF
7
ON
ON
ON
OFF
8
OFF
OFF
OFF
ON
9
ON
OFF
OFF
ON
10
OFF
ON
OFF
ON
11
ON
ON
OFF
ON
12
OFF
OFF
ON
ON
13
ON
OFF
ON
ON
14
OFF
ON
ON
ON
15
ON
ON
ON
ON
16
OFF
OFF
OFF
OFF
4
The parameters for the GRIT ECCENTRICITY
10 ADJUSTMENT is put on the GUIDE RAIL.
Grit Distance
Eccentricity
Head ID
Density Adjust
:
:
:
:
:
Stitch Adjust :
+8
Amount- 0
B06-0032
+1 +1 0 0
0 0 0 0
Upper= 0
Number= 0
0
0
0
0
0 0 0 0
0 0 0 0
Lower= 0
0 0
0 -1
0
0
0 0
0 -1
83
4 Adjustment
-- MEMO --
4
84
5-1 OPERATIONAL SEQUENCE
Main Power SW ON
DRAM CHECK
NG
All LEDs blink 5 times and [ROLL]
and [CARTRIDGE HOLDER 1] LED
blink once.
OK
Copy
firmware to DRAM
from FLASH MEMORY.
NG
All LEDs blink 5 times and [FRONT
COVER]and [CARTRIDGE HOLDER
1] LED blink once.
OK
Firmware program
SUM CHECK.
NG
All LEDs blink 5 times and [FRONT
COVER]and [CARTRIDGE HOLDER
2] LED blink once.
OK
5
Sub Power SW ON
[POWER] LED ON
EEROM CHECK
NG
All LEDs blink 5 times and [ROLL]
and [CARTRIDGE HOLDER 2] LED
blink once.
OK
Initialize THERMAL HEAD.
Detect Limit Position.
Select Sheet Type.
Detects Sheet Loading Lever.
UP
DOWN
NG
Detects Midia
[PIECE] and [ROLL] LED starts
blinking.
Detects FRONT COVER.
OPEN
OK
CLOSE
Detects Pinch Roller Position.
NG
[PIECE] and [ROLL] LED starts
blinking.
[FRONT COVER] LED will be ON.
OK
NG
Detects CARTRIDGE TYPE.
[CARTRIGE HOLDER] LED blinks.
Move to Print Origin to be stand-by.
OK
[CARTRIDGE HOLDER] LED will
be ON.
85
5-2 SENSOR MAP
RIBBON CARRIAGE SENSOR 1
This sensor detects whether the RIBBON CARTRIDGE is installed or not.
Y LIMIT SENSOR
This sensor detects the Y Limit.
RIBBON CARRIAGE SENSOR 2
This sensor detects the type of RIBBON CARTRIDGE which is installed.
SHEET LOAD SENSOR
This sensor detects whether the
SHEET LOADING LEVER is
raised or lowered.
REAR PAPER SENSOR
This sensor detects whether the Media is set or not. And
also, it detects the rear edge of the Media.
Media has to be on this sensor when SETUP.
5
FRONT COVER SENSOR
GRIT HOME POSITION SENSOR
This sensor detects whether the FRONT
COVER is OPENED or CLOSED.
This sensor detects the home position of the
GRIT ROLLER when powered on.
RIBBON END SENSOR
FRONT PAPER SENSOR
This sensor detects the end of the RIBBON.
This sensor detects whether the Media is set or not.
And also, it detects the front edge of the Media.
Media has to be on this sensor when SETUP.
PINCH ROLLER SENSOR
This sensor detects the Pinch Roller position.
It is located behind the HEAD.
86
6 Trouble Shooting
6 Troubleshooting
6-1 PRINTING
SCRATCHY PRINTING/WHITE LINE IN BAND
GAP BETWEEN BANDS
WHITE LINE IN BAND
SCRATCHY PRINTING
YES
Is the Media dirty?
Clean the Media with alcohol.
NO
GAP BETWEEN BANDS
Is the LINE SPACING ADJUSTMENT
for users set to default?
Set the LINE SPACING ADJUSTMENT to
default.
YES
YES
NO
Clean the HEAD.
Is the HEAD dirty?
NO
Set the Media correctly.
Is the Media set correctly?
YES
YES
Is the CLEANING PAD dirty?
Replace the CLEANING PAD.
NO
Has the Media been accommodated in
environment?
NO
Accommodate Media in environment.
YES
NO
Is the PLATEN DAMPER loose?
YES
Fix the PLATEN DAMPER.again.
Is the PINCH ROLLER worn out?
Replace the PINCH ROLLER.
NO
YES
NO
NO
Is the PLATEN DAMPER flat and smooth?
Replace the PLATEN DAMPER.
YES
Is the GRIT COMPENSATION correct?
Adjust GRIT COMPENSATION.
YES
NO
NO
Adjust HEAD POSITION.
Is the HEAD POSITION OK?
YES
Is the HEAD POSITION aligned OK?
Align the HEAD POSITION.
YES
NO
Is the HEAD VOLTAGE OK?
Adjust HEAD VOLTAGE.
Is the GRIT HOME POSITION SENSOR
OK?
NO
Replace the GRIT HOME POSITION
SENSOR.
YES
YES
Is the HEAD DENSITY ADJUSTMENT
OK?
NO
NO
Adjust HEAD DENSITY ADJUSTMENT.
Is the GRIT ECCENTRICITY
ADJUSTMENT OK?
NO
Adjust GRIT ECCENTRICITY.
YES
Life of the HEAD. Replace the HEAD
ASSEMBLY.
87
6
6 Trouble Shooting
CUT SHIFTS FROM PRINTING
BLURRED PRINT
CUT LINE
NO
Is the media set correctly?
Set the media correctly.
YES
6
Has the media been accommodated in
environment?
NO
Is THERMISTOR OK?
YES
NO
NO
Accommodate media in environment.
Adjust HEAD VOLTAGE.
Is the HEAD VOLTAGE OK?
YES
YES
NO
Adjust Print/Cut Offset.
Is the Print/Cut Offset correct?
Is the DENSITY ADJUSTMENT OK?
NO
Adjust HEAD DENSITY.
YES
YES
Is the holder part of TOOL CARRIAGE
loose?
Replace the CARRIAGE BOARD or
HEAD CARRIAGE.
YES
Fix the holder to TOOL CARRIAGE.
CARRIAGE.
NO
Is the TOOL CARRIAGE loose?
YES
Fix the TOOL CARRIAGE.
RAINBOW LINE BETWEEN BANDS
RAINBOW LINE
Is the PLATEN DAMPER flat and smooth?
NO
Replace PLATEN DAMPER.
YES
Is the HEAD DENSITY ADJUSTMENT
OK?
NO
Adjust HEAD DENSITY ADJUSTMENT.
YES
Is the HEAD POSITION adjusted
properly?
YES
ASSEMBLY.
88
NO
Adjust HEAD POSITION.
6 Trouble Shooting
6-2 CUTTING
STITCH CUT
YES
Is the blade worn out?
Replace the blade.
DISTORTED FIGURE/WAVY LINE
Bearing inside Blade Holder rotates
smoothly?
NO
NO
Replace the blade holder.
YES
YES
Is the Blade worn out?
Replace the Blade.
NO
NO
Replace the CARRIAGE ASSEMBLY.
YES
Holder part of the CARRIAGE ASSEMBLY YES
is loose?
YES
Replace Cutter Protection.
NO
Is CARRIAGE ASSEMBLY loose?
YES
Fix the CARRIAGE ASSEMBLY.
6
NO
YES
Fix the Tool Holder.
NO
Is backlash adjusted correctly?
NO
Adjust Backlash.
YES
YES
Fix the CARRIAGE ASSEMBLY.
Is CARRIAGE ASSEMBLY loose?
NO
Is CARRIAGE DRIVE GEAR Broken?
YES
Replace the CARRIAGE DRIVE GEAR.
NO
NO
Is Tool Height adjusted correctly?
Adjust Tool Height.
YES
Is Tool Pressure adjusted correctly?
Fix the holder part of
CARRIAGE ASSEMBLY.
NO
Is there scratch on Cutter Protection?
Is Holder part of CARRIAGE
ASSEMBLY loose?
Replace the Blade Holder.
YES
IBearing in blade holder rotates smoothly?
Does pen move up/down smoothly?
NO
Is WIRE TENSION loose?
YES
Adjust WIRE TENSION.
NO
NO
Adjust Tool Pressure.
Replace the LM GUIDE.
YES
NO
Is MAIN BOARD ASS'Y OK?
Replace MAIN BOARD ASS'Y.
89
6 Trouble Shooting
PEN UP/DOWN ERROR
Is there cut-line or bad contact in
CARRIAGE CABLE?
YES
Replace CARRAIGE CABLE.
NO
NO
Is carraige solenoid OK?
YES
YES
Is there cut-line in solenoid wire?
NO
YES
Is the Solonoid wire connected correctly?
6
Connect the Solenoid wire.
NO
NO
Is SOLENOID DRIVER IC OK?
Replace IC2 on MAIN BOARD ASS'Y.
YES
Is Tool Pressure adjusted correctly?
90
NO
Adjust Tool Pressure.
6 Trouble Shooting
6-3 OTHERS
BROKEN RIBBON
Is the machine used in the correct using
environment?
NO
Use it in the room temperature of 15ºC ~
30ºC.
YES
Is the recommended media being used?
CARTRIDGE EXCHANGE ERROR
Is the HOOK part on the CARTRIDGE
HOLDER distorted or broken?
NO
Use the recommended media.
Is the HOOK part on the HEAD CARRIAGE
broken?
YES
Use the media without wrincle.
NO
Replace the HEAD CARRIAGE.
Is the CARTRIDGE POSITION OK?
NO
Adjust CARTRIDGE POSITION.
YES
YES
Is RIBBON twisted?
NO
Correct the twisted part of RIBBON.
NO
Is RIBBON CARTRIDGE SENSOR OK?
YES
YES
Fix or replace the RIBBON CARTRIDGE.
NO
6
NO
Is HEAD CARRIAGE fixed OK?
Fix the HEAD CARRIAGE again.
YES
NO
Replace HEAD CARRIAGE.
YES
Is CASSETTE POSITION OK?
YES
NO
Is media wrincled?
Is the STRIPPING BAR on the HEAD
holding down the RIBBON OK?
Replace or fix the HOOK for the
CARTRIDGE HOLDER.
NO
YES
Is RIBBON CARTRIDGE rewinded or
disassembled once?
YES
NO
Is RF MOTOR DRIVER IC broken?
Replace IC4 on the MAIN BOARD.
YES
NO
Adjust the CASSETTE POSITION.
NO
Are the HEAD CABLEs OK?
YES
Is THERMISTER OK?
NO
Replace the HEAD CARRIAGE or
CARRIAGE BOARD.
YES
NO
Is RIBBON CARTRIDGE SENSOR OK?
YES
Is HEAD VOLTAGE OK?
NO
Adjust the HEAD VOLTAGE.
91
6 Trouble Shooting
MEDIA SHIFTING
NO
Set vinyl sheet correctly.
Is vinyl sheet set correctly?
YES
TWISTED RIBBON
Is the problem only occur with the specific
RIBBON CARTRIDGE?
YES
Replace the RIBBON CARTRIDGE.
NO
NO
Clean the GRIT ROLLER.
Is GRIT ROLLER clean?
YES
Is RIBBON CARTRIDGE rewinded or
disassembled once?
YES
Fix or replace the RIBBON CARTRIDGE.
NO
Is PINCH ROLLER ASSEMBLIES
worn out?
YES
Replace the PINCH ROLLER
ASSEMBLIES.
NO
Is the ROLLER on the HEAD to hold down
the RIBBON OK?
NO
Replace HEAD CARRIAGE.
YES
Is GUIDE LEVER STOPPER distorted
or broken?
YES
NO
Replace GUIDE LEVER STOPPER.
6
Is the HEAD POSITION OK?
Adjust the HEAD POSITION.
YES
Does the HEAD CARRIAGE wind RIBBON NO
when it is in UP POSITION?
YES
Is the PLATEN DAMPER and Y RAIL
parallel to each other?
FAN REVOLUTION
NO
Is FAN PWM IC OK?
Replace Q11 on MAIN BOARD ASS'Y.
YES
NO
Is FAN MOTOR OK?
Replace FAN MOTOR.
YES
NO
Is MAIN BOARD ASS'Y OK?
92
Replace MAIN BOARD ASS'Y.
NO
Re-fix the Y RAIL.
7 Supplement
7 Supplement
DateÅ :
7-1 MAINTENANCE CHECK LIST
Model
.
.
Serial No.
PC-60
MECHANICAL PARTS
Check Points
Carriage Driving Part
1. Wire
Confirmation
Tension
Foreign substance
Grit Driving Part
Bed/Guide Rail
1. Drive Gear
Cleaning
2. Backlash
Loosen
3. Grit Roller
Foreign substance
1. Pinch Roller
Rotation/Wear down
2. Cutter Protection
Dirty /Scratch
(Replacement depend on the scratch.)
3. Platen Damper
Dirty/Scratch
(Replacement depend on the scratch.)
Head Assembly
1. Head
Cleaning
Life
Cutter Pen
Rotation of the Bearing
7
CONSUMABLE PARTS
Description
Life
Confirmation
HEAD ASSEMBLY
HEAD CLEANER
LUBRICATION
Check Points
Floil G-474C
Confirmation
Carriage Drive Gear
OK/Cleaning & Lubrication
Grit Drive Gear
OK/Cleaning & Lubrication
FUNCTION CHECK
Check Points
Confirmation
1. ROM Version
Replace the ROM to the latest version.
2. Printing Test
• Scratch Printing
• Edges of the bands are not aligned.
• White line between bands.
• White line in one band.
• Space or overlap part between the bands.
3. Panel Switch
4. Demo Test
• Noise & unexpected movement.
• Cutting quality
• Noise
• Pen Pressure
93
7 Supplement
7-2 USER'S DIP SW SETTING
Following table describes the settings of the DIP SW located at the right side of the machine.
DIP SW
Function
SW-1
RS-232C Baud rate
OFF
ON
9600
19200
Disable
Enable
ODD
EVEN
Hardwire
XON/XOFF
SW-2
RS-232C Parity
SW-3
RS-232 Parity
SW-4
RS-232C Handshake
SW-5
RS-422 Baud rate
57.6K
115.2K
SW-6
Front edge sense
Disable
Enable
SW-7
Blade offset
0.25 mm
0.5 mm
SW-8
Prefeed mode
Enable
Disable
SW-9
Ribbon economy mode
Normal
Ribbon economy
SW-10
Auto Power Off function
Enable
Disable
Bit#9 and bit#10 are not announced to the end users.
RIBBON ECONOMY MODE
Ribbon Economy Mode is explained by explaining the way of printing CYAN part of the following figure.
Normally, HEAD will be in DOWN position and the RIBBON will be winded from the beginning to the end of 1
BAND.
When selecting Ribbon Economy Mode, CYAN RIBBON won't be winded at the right margin of MAGENTA part,
and the HEAD will be DOWN only at the CYAN part for printing. However, ribbon will be winded at the left part of
MAGENTA part.
7
CYAN
Ribbon can be saved.
CYAN
MAGENTA
MAGENTA
HEAD is down and RIBBON is winded all the time.
NORMAL MODE
HEAD is down and RIBBON is
winded only at CYAN part.
ECONOMY MODE
ROLAND DG CORPORATION does not guarantee the quality of the printing using the Ribbon
Economy Mode.
The starting point of the printing could be shifted in each BAND.
94
7 Supplement
AUTO POWER OFF MODE
Auto Power OFF function is to turn off the SUB POWER when PC-60 doesn't receive any command for 1 hour. This function can be
disabled by turing bit#10 of the DIP SW.
7-3 LINE SPACING ADJUSTMENT MODE
Following table describes the procedure to adjust the LINE SPACING for users.
How to Correct Line Pitch
1. Hold down the [BASE POINT] key on the panel while you turn the POWER key (sub power) on.
2. Pressing the [
] and [
] keys changes the displayed [CARTRIDGE HOLDER] LEDs.
3. Referring to the table below, use the [ ] and [ ] keys to determine the amount of offset between line.
(Offset can only be used for narrow line pitch than the default value, which is no offset.)
Flashing
Pitch
(corresponding number of dots)
6
Default (no offset)
5
-0.5
4
-1.0
3
-1.5
2
-2.0
1
-2.5
7
* Distance accuracy cannot be guaranteed when line-pitch correction has been performed.
4. The setting is completed when the [POWER] key is used to switch off the sub power.
95
7 Supplement
7-4 SPECIFICATIONS
Specifications
Mechanism .................................................. Media-movement method, Thermal-transfer serial, Automatic cartridge-changing type
Acceptable Media Width ............................. 50 mm—610 mm (2"—24")
Maximum Work Area .................................. 571.6 mm x 24998 mm (22-1/2" x 984-1/8")
Acceptable Media Type .............................. Adhesive vinyl, thickness 0.23 mm—0.06 mm (0.00906"—0.00591")
Tools ........................................................... Cutter: blade & blade holder
Printing ribbon: thermal transfer ribbon cartridge
Number of installed cartridges .................... 6 pieces
Cutter Force ................................................ 30 gf—200 gf
Cutting Speed ............................................. 10 mm/sec.—200 mm/sec. (0.393"/sec.—7.874"/sec.)
Printing Speed ............................................ Max. 130 mm/sec. (5.118")
Cutting Resolution (Software Resolution) ... 0.025 mm/step (0.000984"/step)
Printing Resolution ...................................... 600 dpi
Cutting Accuracy (Distance Accuracy) ........ Less than +/-0.3 % of distance traveled or +/-0.3 mm(0.0118"), whichever is greater
Registration between Printing/Cutting ......... Less than +/-0.3 mm(0.0118")
(Excluding expansion or contraction of the media, and excluding times when material is been reloaded)
Memory ....................................................... 2 Mb
Control switches .......................................... POWER, SHEET TYPE, BASE POINT/CLEAR, CUT TEST,
,
,
,
LED ............................................................. POWER, PIECE, ROLL, FRONT COVER, CARTRIDGE HOLDER, COLOR,
BUSY, BASE POINT/CLEAR
Interface ...................................................... Parallel (Centronics), Serial (RS-232C,RS-422)
(The data received first after switching on the power is used to determine automatically
whether the parallel or serial interface is being used.)
Power consumption .................................... 0.9 A/100 V, 0.8 A/117 V, 0.45 A/220-240 V
Acoustic noise level .................................... Printing/Cutting mode: less than 60 dB (A), Standby mode: less than 40 dB (A)
(According to ISO 7779)
Dimensions ................................................. [Main unit]
1016 mm (W) x 326 mm (D) x 266 mm (H) (40" (W) x 12-7/8" (D) x 10-1/2" (H))
when cover is open: 1016 mm (W) x 326 mm (D) x 355 mm (H) (40" (W) x 12-7/8" (D) x 14" (H))
[With stand]
1016 mm (W) x 326 mm (D) x 1125 mm (H) (40" (W) x 12-7/8" (D) x 44-5/16" (H))
when cover is open: 1016 mm (W) x 326 mm (D) x 1214 mm (H) (40" (W) x 12-7/8" (D) x 44-13/16" (H))
Weight ......................................................... [Main unit] 26 kg (57.3 lb.)
[With stand] 45 kg (99.2 lb.)
Operating Temperature ............................... 15—30ºC (59—86ºF)
Operating Humidity ..................................... 35—70% (non-condensing)
Accessories ................................................. • Power Cord • Thermal transfer ribbon cartridges • Blade (Carbide) • Blade Holder • Material for Test Cuts
• Head Cleaner • User's Manual • PC-60 DRIVER for windows® 95 • PC-60 DRIVER for windows® 3.1
7
Interface Specifications
[Parallel]
Standard
Input signals
Output signals
Level of
input/output signals
Transmission method
In compliance with the specifications of Centronics
STROBE (1BIT), DATA (8BITS)
BUSY (1BIT), ACK (1BIT)
TTL level
Asynchronous
[Serial]
Standard
Transmission method
Transmission speed
Parity check
Data bits
Stop bits
Standard
Transmission method
Transmission speed
Parity check
Data bits
Stop bits
Start bits
Handshake
Recommended Cable
Input signals
RS-232C specifications
Asynchronous, duplex data transmission
9600, 19200 (selected using DIP switches.)
Odd, Even, or None (selected using DIP switches.)
8 bits (fixed)
1 or 2 bits
RS-422 specifications
Asynchronous
115.2 Kbps, 57.6 Kbps (selected using DIP switches.)
None (fixed)
8 bits (fixed)
1 bits (fixed)
1 bits (fixed)
Hardwire (DTR & CTS) (fixed)
Apple System Peripheral-8 Cable
PIN No.
8
7
+ 4
5
2
96
6
1
3
SIGNAL NAME
1
DTR
2
CTS
3
TxD-
4
GND
5
RxD-
6
TxD+
7
N.C.
8
RxD+

4 - Signs 101

Transcription

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