PIPELINE FORWARD - Lube-Tech
Transcription
PIPELINE FORWARD - Lube-Tech
FAST & 4 FORWARD PIPELINE JULY '14 ISSUE Insights and innovations to help you accelerate performance IN T HIS IS SUE: IN T H E S P O T L I G H T Fuel Efficiency F E AT U R E E D I T O R I A L Lube-Tech, Mansfield Purchase Yocum Oil Lube-Tech Opens Shreveport Facility TECH TRACK ER Special Lubricant Needs of Marine Engines S U S TA IN A B L E S U C C E S S The Path of Recycled Oil M A R K E T WAT C H Summer Market Stable, Quiet S H O P TA L K Oil Weights for Summer Use F E AT U R E B R A N D Lube-Tech Sole U.S. Distributor of Motorex Products IN THE SPOTLIGHT SOCIAL ACTION 140 Golf Invitational Benefits CCRF Fuel Efficiency How a Century Old Technology is Driving Us Forward In 2012 the Obama administration announced strict new fuel efficiency standards set to be implemented in 2025. The new regulations will mandate a U.S. auto fleet average of 54.5 miles per gallon and this will come on the heels of 2016 fleet standards that call for 34.5 miles per gallon. These regulations mean U.S. auto fleet averages will have to jump 20 miles per gallon in 10 years, or 2 miles per gallon a year. That begs the question, how do we get cars to travel down the road like we expect them to while using far less energy? The answer may come from the use of clever technologies such as Toyota’s Atkinson Cycle engine. James Atkinson invented the Atkinson Cycle in 1882 to avoid patent conflicts with the Otto Cycle 4-stroke engine. Atkinson’s engine differed from the Otto cycle because it featured all four cycles (power, compression, intake and exhaust) on the same turn of the crank where the Otto cycle spins the crank twice during its four cycles. However, Toyota’s Atkinson Cycle engines aren’t true Atkinson Cycle engines; they are merely modified Otto cycle engines. They use variable valve timing to mimic the varied crankshaft throw and expansion ratio of the Atkinson Cycle engine, leaving the intake valve open during the compression stroke which, like Atkinson’s expansion ratio, reduces compression and minimizes fuel consumption. When the intake valve closing is delayed, part of the exhaust charge gets pushed back into the intake manifold, increasing expansion ratio without increasing compression ratio. Or, to put it another way, intake manifold vacuum is reduced so the engine wants to suck in less air and thus use less fuel. This also reduces pinging and Toyota increases the throttle plate opening via the drive by wire system to control intake losses. While Toyota was already using Atkinson Cycle engines in its Prius model, in April 2014 it introduced two new engines, a 1.0-Liter that Toyota says will get 78MPG and a 1.3-Liter they say will get equally as impressive mileage (though no numbers were released with the engine). While the 1.0-Liter engine is set to power Toyota’s Aygo which won’t see use in the United States, the technology is an indicator of possible future fuel economy numbers. With Atkinson Cycle engines now powering most hybrid models in use today and everincreasing fleet fuel economy numbers it’s a sure bet we will be seeing more technologies like Toyota’s hitting our roads in the future. Back to Top F E AT U R E E D I T O R I A L Lube-Tech, Mansfield Purchase Yocum Oil Fuel Distribution Partnership Formed hBy Eric Jackson Chief Operations Officer at Lube-Tech This past May 5, Mansfield announced it had purchased Yocum Oil’s fuel business (to be delivered by Lube-Tech) and Lube-Tech announced it had purchased Yocum Oil’s lubricant, diesel exhaust fluid, and fuel testing businesses. Four days later Mansfield and Lube-Tech came to an agreement on the sale of Lube-Tech’s fuel business to Mansfield with Lube-Tech maintaining all of its current Regional delivery business. Lube-Tech’s Roseville location will be the combined Mansfield and Lube-Tech regional headquarters for fuel sales, customer service, delivery, and testing. Yocum Oil’s lubricant business will be integrated into Lube-Tech’s St. Paul location. Lube-Tech’s purchase of Yocum Oil makes it the largest commercial and Industrial fuel fleet in the Region and its partnership with Mansfield allows Lube-Tech to service its customers on a National and International scale. This fuel fleet gives LubeTech incredible flexibility and breadth when it comes to our Regional fuel business. With 35 trucks on the road and fuel terminals in Roseville, Cannon Falls, Loretto, St. Cloud, Alexandria and Hudson, Wisconsin, it means a Lube-Tech driver is often just minutes away from any one of our clients at any given time. And since Mansfield has 900 distributors and delivers fuel in every state as well as Canada, Lube-Tech clients don’t have to source a new fuel supplier when working on a National or International scale. This not only means better and simpler service for our customers since they will be using one supplier and one set of invoices, it means Lube-Tech can be more aggressive in expanding its fuel supply services. The Mansfield partnership also means consistent fuel pricing management for Lube-Tech customers wherever they are since they are now effectively being serviced by a single supplier. In addition to fuel, combining Yocum Oil’s lubricants and solutions businesses with Lube-Tech will result in an expanded product portfolio and a larger geographic footprint for Lube-Tech. Already a distributor of Mobil, Chevron, and CAT lubricants, Lube-Tech will continue to provide the same high-quality products and services that Yocum Oil customers have come to expect. In addition, Lube-Tech will support Yocum Oil customers with its broad product portfolio of custom-blended lubricants, chemicals, and recycling and equipment services. We are excited to add further scale to our market-leading lubricants business and believe operating our fuel transportation assets in conjunction with Mansfield’s national supply and marketing system will enable us to deliver increased customer value. Back to Top Pictured: (Back Row) Dave Hoiland, Jeff Peterson, Eric Jackson, Tony Yocum V, Joe Campbell. (Front Row) Jon Yocum, Tony Yocum IV, Chris Bame, John Bryd, Tim Yocum. “ WITH 35 TRUCKS ON THE ROAD AND FUEL TERMINALS IN ROSEVILLE, CANNON FALLS, LORETTO, ST. CLOUD, ALEXANDRIA AND HUDSON, WISCONSIN, IT MEANS A LUBE-TECH DRIVER IS OFTEN JUST MINUTES AWAY FROM ANY ONE OF OUR CLIENTS AT ANY GIVEN TIME. “ F E AT U R E E D I T O R I A L Lube-Tech Opens Shreveport Facility Poised to Become Leader in Flex Packaging Distribution h By Pete Carlson, General Manager, Lube-Tech Custom Brands Lube-Tech adds state of the art capabilities and future capacity On February 10, Lube-Tech announced the acquisition and planned build-out of a quarter-million square foot blending and distribution operation in Shreveport Louisiana. The Shreveport facility will complement Lube-Tech’s expanding base of facilities in the upper Midwest and provide added capabilities in precision blending, unique flexible packaging, and high volume packaging. The facility will come online in the late summer and be fully operational by fall. Strategic Investment to Enable Customer Growth Lube Tech offers a unique value proposition and a tremendous commitment to the customer which results in Lube-Tech being the primary source for our customers’ lubrication and fluid needs. We take this strategic sourcing partnership very seriously and this investment demonstrates a commitment to stay ahead of our partners’ requirements for technology, quality, cost, and supply. The estimated $16M project will more than double Lube-Tech’s blending and packaging capacity and provide added flexibility to react to upside demand, unique distribution needs, and support our customers’ rapidly expanding global needs. Strategic Locations to Optimize Supply Chain Requirements The addition of southern blending and distribution operations to our northern capabilities will enable a cost-optimized and extremely flexible supply chain across North America. Lube-Tech will be able to optimize blend location and distribution points to minimize lead-times and logistics costs to our customers’ manufacturing locations, distribution centers, and dealer and distributor networks. The added southern capabilities will also strengthen supply assurance through redundant manufacturing and distribution locations. Technology Investments to enable Customer differentiation Lube-Tech is investing heavily in state of the art blending and packaging technologies to support the rapidly growing needs for unique lubrication products. Precision blending will be able to deliver the tightening blend specifications and quality levels for the next generation of OEM and Industrial fluids and do this cost effectively for both low volume and high volume demand. The addition of unique flexible packaging capabilities will provide a more sustainable alternative to traditional bottles and support the next generation of multi-channel products. Lube-Tech greatly appreciates our customer partnerships and the opportunity to support their global growth plans. Our investment in the Shreveport facility demonstrates our commitment to ensure they will always have access to the leading technology, most robust supply chain, and the lowest total costs. Back to Top The new 226,000-square-foot Lube-Tech facility occupies a space once used by a supplier to the General Motors assembly plant that used to operate in Shreveport. Shreveport was founded in 1836 at the juncture of the Red River and Texas Trail and has been a center of trade and transport ever since. TECH TRACK ER Special Lubricant Needs of Marine Engines Tackling Shear, Moisture and Intermittent Use h By Todd Matvick, Technology Director at Lube-Tech Boating can be one of the most enjoyable and memorable summer activities anyone will experience. However, that marine engine that powers your good times leads one of the most difficult lives of any powersport application and it needs a specifically- formulated oil in order to keep it running as it was designed. • Unlike most liquid-cooled engines that use an enclosed, pressurized cooling system, most marine engines use the lake, river or sea water for cooling; this means they run cooler. The cooler temperatures when combined with typical marine RPM and fuel mapping schemes leads to high fuel dilution scenarios. • Damp and/or salt water conditions are one of the most damaging environments imaginable for an internal combustion engine. • Intermittent use and long periods of storage can lead to internal moisture problems. • Since they operate partially in a liquid environment, water intrusion is always a danger. • High RPM and constant load put a huge strain on marine engines. Properly formulated marine lubricants contain special ingredients to address all of the areas mentioned above. On the other hand, your car’s operating environment is almost a complete 180 from your boat engine. Automotive oils aren’t designed to protect in marine engine environments so boat owners should avoid using them. Instead, look for marine oil that has these qualities: • Proper viscosity grade (per owner’s manual) and resistance to shear to combat fuel dilution and high RPMs and constant loading. • Corrosion inhibitors to help keep the engine from becoming damaged from internal and/or external moisture • Anti-wear additives to fight internal parts wear from moisture and the unique vertical engine layout • Stick with OEM engine oils and avoid using passenger car motor oil if at all possible Using good quality marine oil in your boat engine will help keep it running like new and pay off with many years of fun on the water. Back to Top NMMA has two main oil ratings: TC-W3 is for 2-stroke engines and is a performance-based certification based on various bench tests for rust, miscibility, fluidity etc. and engine tests to measure ring sticking and carbon buildup on engine parts. FC-W is for 4-stroke marine engines and includes bench tests for viscosity, foaming and aearation as well as a 100-hour run test and a rust test. S U S TA IN A B L E S U C C E S S The Path of Recycled Oil Giving Used Oil a New Lease On Life h By Rich Wertenberger, Lube-Tech Liquid Recycling Business Manager In 1992 the EPA classified used oil as a hazardous waste and released whole set of rules and regulations regarding its proper handling and disposal. “Recycling” used oil generally means collecting it and re-using it or converting it for some sort of reuse. Today, a billion gallons of waste oil is collected every year and 4-Million of that is collected by Lube-Tech. Here’s what happens to it. CO L L E C T A. Truck tech goes to the used oil generator and proposes a price. If accepted, Lube-Tech gets the account and arranges pickup. Oil is collected and one of two recycling processes begins. PR O CE S S A. A “light process” is where the oil is filtered of non-soluble contaminants and de-watered in preparation for use as burner fuel. B. “Re-refining” turns the oil into usable engine oil, a process that includes vacuum distillation to remove volatile contaminants (fuel) and hydrotreatment to remove impurities SELL A. Burner fuel is rated at 135,000 BTU per gallon, about the same as diesel fuel. It is sold in bulk and is used to heat aggregate to produce asphalt. Aggregate is the asphalt cement bottoms from refining crude and it becomes the asphalt mix for paving roadways. B. Re-refined oil can be as good as the original oil and can be rated as high as API Group II. Re-refining uses one-third the energy it takes to refine a barrel of crude oil. One gallon of used oil typically results in a half-gallon of base stock Back to Top Sometimes an auto service shop or other used oil generator will burn oil onsite to heat their facility. Drain oil can be burned as heating oil as it comes out of the vehicle but without filtering or de-watering the user will often run into problems with the heating system. Aggregate is made using a rotary kiln which is basically a blast furnace. Rotary kilns can operate at temperatures of 2,000F or higher. M A R K E T WAT C H Summer Market Stable, Quiet Chevron’s Activity Yet To Be Felt h By Brooke Sunde, Commodity Sourcing Manager at Lube-Tech The market has been fairly quiet throughout June and July. U.S. base oil demand is healthy, with tightness on the Group I heavy grades. While refiners are said to be catching up on the Bright Stock backlog that has plagued the market over the last couple of months, there is still limited interest from refiners in the Group I spot market for the heavy neutrals. Amid the tight supply, Group I pricing lifted through backto-back increases in April and May and we have seen recent TVA adjustments further increasing pricing. The Group II market continues to be watchful of how Chevron’s Pascagoula plant, which is now officially producing product, will affect the market. Chevron will begin shipping to customers in early August and initially will only have light viscosity grades available, but will begin producing heavy grades later in the year. While the ongoing 60-day turnaround at the Excel Paralubes refinery (Conoco/Flint Hills joint refinery) is expected to keep Group II base oil supply balanced through early September, the market anticipates future downward pressure on pricing as the Chevron capacity enters the market and sellers jockey for position. Group II pricing, which was relatively flat across 2013, experienced a decrease in January and then a minimal correction in March. Pricing is currently slightly below January 1 pricing and seems to be holding, even with the current turnarounds that are keeping supply in balance and crude pricing that has hovered around $100/bbl since February. Both Chevron and Calumet announced Group II increases in late May/early June but as of mid-July the rest of the market has not followed suit. In other news, additive marketers implemented a 3-7-percent increase across the board over a two-month time span from April to June. This, combined with other fundamentals, led to a 3-5-percent finished lube increase from the Majors that became effective during June and July. Back to Top “ ADDITIVE MARKETERS IMPLEMENTED A 3-7-PERCENT INCREASE ACROSS THE BOARD OVER A TWO-MONTH TIME SPAN FROM APRIL TO JUNE “ S H O P TA L K Oil Weights for Summer Use The Old Rules Don’t Always Apply h By Todd Matvick, Technology Director at Lube-Tech Summer means hot weather and if you are following your grandfather’s footsteps you are probably reaching for heavier weight oil to protect your car, truck, ATV, UTV or anything else requiring a four stroke lubricant. Lubricants are naturally thinner in hotter weather, so logic would tell us heavier weight oil is needed to provide the same engine protection you get from thinner oil in cooler weather. This logic holds true in some cases, but not for the reasons you would think. Since your Grandfather’s time, EPA fuel economy mandates have motivated automobile manufacturers and oil formulary scientists to adopt lower engine oil viscosity grades. Fuel economy is a major consideration in much of the engineering that goes into new cars. The new engine lubricants of today are designed to protect automobile engines over a wide temperature range, often with lower viscosity schemes. One of the major contributors to increased fuel economy is achieved through the lowering of viscous drag that heavier engine oils can create. Manufacturers have learned they can gain a fuel mileage advantage with thinner oil and protect their engines at the same time. Honda has capitalized on this by using 0W-20 oil and more recently have received API certification for its 0W-16 oil. Thinner oils have arguably played a bigger role in reducing EPA fuel mileage numbers than other technologies such as direct injection or CVT transmissions (comparing like models and gross vehicle weights). Automobile manufacturers go to great lengths to assure that the recommended lubricant is of the proper viscosity grade to optimize both fuel economy and engine protection. There is really no need to go outside of the recommended viscosity grade to protect your engine when it gets hot. Turning to heavier weight oil is still important when it comes to ATVs, UTVs and other off-road vehicles (ORVs). One of the main reasons is fuel dilution which thins the oil. Typical fuel dilution in passenger cars is under 1 percent. Fuel dilution in recreational vehicles can be as high as 7 percent with 3 to 5 percent being quite common. Using the manufacturer’s recommended lubricant assures that the engine will be protected in the face of high fuel dilution. ORVs and many motorcycles also run at higher RPMs (8,000 or more) and use a common sump for the engine and transmission which can introduce the oil to a lot more heat and shear forces, all of which require heavier weight oil to provide proper lubrication. Finally, ORVs aren’t built for mileage, they are built for work or play and they often see intermittent use putting even more responsibility on the oil to stand up to moisture, fuel dilution and other contaminants. While heat can be a real danger to internal combustion engines, modern automobiles have been engineered to run optimally on thinner oils no matter what the ambient temperature. Though they are designed and driven much differently than automobiles, ORVs can typically get by on an all-season oil as well but they are typically heavier in viscosity due to the factors listed above. Recently, manufacturers of ATVs have put more emphasis on special lubricants designed for extreme summer or hot weather use. If you work your ATV or other ORV hard by using it to do such things as pull implements, race or use it in hot climates, using these special lubricants will assure you are doing all you can to protect your investment. Back to Top Beginning in 2008, three new fuel mileage tests were added to the standard City/ Highway tests: High Speed, Air Conditioning and Cold Temperature. City and Cold Temperature tests are both performed starting with a cold engine. Thinner oils such as Honda’s 0W-16 result in better mileage since there is less power losses from the viscous drag that the thicker lubricant introduces to the engine. F E AT U R E B R A N D Lube-Tech Sole U.S. Distributor Of Motorex Swiss Brand Supports Racing, Events h By Boris Mahlich, Sales Manager at Motorex USA Motorex produces everything from car and motorcycle oil to fluids that are used in applications ranging from heavy industrial machining to more precise applications such as CNC machining of Swiss watch pieces. Based in Langenthal, Switzerland, Motorex standards are among the highest in the world and this has resulted in the company producing some of the best fluids and lubricants money can buy. All are made from high-grade synthetics or mineral oils and put through rigorous quality assurance. Here in the United States, Lube-Tech is the sole distributor of Motorex products and, while Motorex’s U.S. product line is not as wide-ranging as its European line, they are the exact same high-quality fluids found overseas. Motorex is also heavily involved in racing and uses competition to help develop and prove its fluids in order to provide a better product to the consumer. In the United States Motorex is best known in motocross, Supercross and Superbike racing. Motorex riders include James Stewart and Yoshimura Suzuki in motocross and Supercross and the KTM Factory Motocross Team that includes Ryan Dungey and Ken Roczen. The Motorex USA Race Support van can often be seen at Regional and National events where Motorex reps support sponsored riders and talk to fans and consumers. Here are a few of the upcoming events where the Motorex USA Race Support van will appear: Sept 14 Millville, MN Hare Scramble Sept 21 Trollhaugen Hare Scramble Oct 5 Staples, MN Hare Scramble Oct 12 Mazeppa, MN Hare Scramble October 15-19: AIM Expo, Orlando, Florida View products at www.motorexusa.com. Find a Motorex dealer at http://motorexusa. com/dealers. Back to Top Most recently Motorexsponsored riders finished second, third and fourth in Supercross season points. KTM Motorex rider Ryan Dungey was the highest Motorex-backed points finisher in second place. Motorex riders won 8 of 17 Supercross races in 2014 and second place points rider Ryan Dungey along with teammate Ken Roczen are favorites to win the AMA outdoor motocross championship this summer. SOCIAL ACTION Lube-Tech 140 Golf Invitational Benefits Children’s Cancer Research Fund One of Twin Cities Top 25 Charity Golf Events h By Randy Jensen Lube-Tech’s 11th annual 140 Invitational Golf Tournament took place this past August 16, 2014, at Edinburgh Golf Course in Brooklyn Park, Minnesota. Ranked in the Top 25 Charity Golf Tournaments in the Twin Cities, the 140 has raised over $800,000 dollars over the past decade benefiting Children’s Cancer Research Fund. This year the 140 added $190,000 to that total, the highest 140 event earnings to date. Attendees enjoyed a day of golf, dinner, live and silent auctions and music by the Deuces Wild band. Dr. Logan Spector gave a featured speech on new research that raised money for the Fund In Need portion of the event. A total of 246 people were in attendance including golfers, guests of golfers, volunteers and paid attendees. All proceeds went to benefit Children’s Cancer Research Fund. At Lube-Tech, we believe in being a part of the community in which you do business. That’s why, every year, Lube-Tech employees donate their time and money to help various charities and organizations around the Twin Cities and around the globe. Our company supports these efforts and countless volunteering hours by donating over 5-percent of annual profits to both local and national charities. Some of the charities in which Lube-Tech participates include: Children’s Cancer Research Fund Social Venture Partners Little Brothers Autism Society of Minnesota Ducks Unlimited Greenwings Global Action Project Humor to Fight the Tumor High School for Recording Arts Homes for Wounded Warriors Second Mile Haiti Paul Adelman Children With Disabilities Camp Courage and True Friends Breakthrough Twin Cities Bobby & Steve’s Youth Foundation Fred H. Bame Foundation To learn more about Lube-Tech, visit lubetech.com.