World Cargo News
Transcription
World Cargo News
WorldCargo news APRIL 2007 HPH wins Australian foothold Hutchison Port Holdings (HPH) has secured an important beachhead in Australasia after being named as preferred operator for Brisbane’s new Fisherman Islands berths 11 and 12. HPH, which tried and failed to gain an Oceania foothold via part-ownership and management of the South Island New Zealand port of Lyttelton, will be much happier with its success in Brisbane, which not only has container trade many times that of Lyttelton but is also regarded as the Australian port with best growth prospects. The Queensland government’s choice of HPH will add further intrigue to its New South Wales counterpart’s plans for the third Port Botany terminal (PB3T). NSW Ports Minister Joe Tripodi, who unexpectedly retained his portfolio during a post-election ministerial re-shuffle at the end of March, has publicly stressed his intention to seek “new blood” for PB3T by excluding incumbents DP World and Toll/Patrick from bidding for operating rights. The Port of Brisbane Corporation (PBC) pointedly welcomed existing operators during its EOI process for Fisherman Islands 11 HPH has been named preferred operator for Fisherman Islands berths 11 and 12 and 12, but never publicly identified any of the seven shortlisted parties, although HPH was nominated by local sources as a contender, as was APM Terminals. In announcing HPH’s success, Queensland premier Peter Beattie said,“HPH has interests in 23 countries throughout Asia, the Middle East,Africa, Europe and the Americas. In percentage terms, the Port of Brisbane is Australia’s fastest growing container port and having a global player like HPH on board is a welcome addition dur- ing this time of rapid expansion. “The government has invested A$300M in port and related infrastructure at the Port of Brisbane precincts in 2005/06 and 2006/ 07. We will invest a further A$200M over five years in Berths 11 and 12 and associated terminals, which will increase Brisbane’s container-handling capacity by 25% and take the number of dedicated container wharves at the port to nine,” Beattie said. Preliminary construction has already begun, with Berth 11 ex- Fortress to buy Interpool In a surprise move, container and chassis lessor Interpool has announced that it has entered into a definitive agreement “to be acquired by certain private equity funds managed by affiliates of Fortress Investment Group LLC pursuant to a merger in which all Interpool stockholders would receive US$27.10 in cash for each share of Interpool common stock that they hold.” The total transaction value, in- cluding assumed debt, is approximately US$2.4B, Interpool said. Fortress, the first US hedge fund manager to list on the NYSE, made its move for Interpool after a Special Committee of Independent Directors, set up to review a management buyout proposal from Interpool chairman and CEO Martin Tuchman, solicited competing offers. Backed by other significant Interpool shareholders and an in- vestment fund affiliated with Fortis Merchant Banking, Tuchman had offered to buy all of Interpool’s outstanding common stock for US$24 per share in cash. Observers say Fortress is paying a high price given that over 70% of Interpool’s container fleet on operating lease is owned by P&R Equipment Finance Corp, a subsidiary of German container investment fund manager Pfeiffer & Roth, although the company’s pected to be operational by mid2012 and Berth 12 in mid-2014. Construction is also well underway on Berth 10, which is expected to be operational by July 2008. HPH Group managing director, John Meredith, welcomed HPH’s selection and indicated that the company would employ a unionised workforce. “In HPH we recognise that good labour relations are key to any business success.We are committed to collective bargaining and will seek to enter into an enterprise agreement with the Maritime Union of Australia for our Brisbane operations,” he said. ● The Fremantle Port Authority (FPA) has indefinitely deferred plans to return the Inner Harbour’s original container terminals, Berths 11 and 12, to container operations under the management of Mediterranean Shipping Co (MSC), after deciding there is greater need for the existing breakbulk and general cargo use. The FPA was scathingly criticised after naming MSC as preferred tenderer for the project, described by (then) stevedores Patrick and P&O Ports as completely unnecessary in a port with the country’s lowest terminal utilisation. container finance lease portfolio and 230,000 plus chassis fleet operated by Trac Lease - are clearly an attraction. Significantly, Fortress also controls reefer leasing specialist Carlisle Leasing, which has also now entered the dry freight operating lease market. A merger of the two operations could well be on the cards. The Interpool Board has unanimously approved the Fortress deal. Subject to the approval of Interpool stockholders and other customary closing conditions, the transaction is expected to close in the third quarter of 2007 (see also p47). The Port of Gothenburg WiikHall 10 x 600 m The Port of Oslo WiikHall 25 x 72 m Dry Goods Store WiikHall 20 x 36 m Bulk Storage WiikHall 40 x 44 m Warehouse WiikHall 40 x 150 m O.B.Wiik was established in 1912. WiikHalls have been installed in more than 50 countries. The steel construction is hot dipped galvanised. Choose between our 12 standard colours to match existing environment. Beverage industry logistics service provider, J F Hillebrand Group, has acquired 100% of the shares of flexitank operator and manufacturer Trans Ocean Distribution Ltd (TOD).Terms of the deal were not disclosed. The takeover combines the flexitank expertise of TOD with J F Hillebrand’s freight forwarding capabilities and global network of 36 offices to create a market leader geared to the provision of a full range of logistics service solutions. J F Hillebrand will retain the TOD brand, staff and service network and establish it as its bulk liquids division. Brendan McKenna, TOD president, will join the executive board of J F Hillebrand, with responsibility for the bulk liquids division, based at TOD’s Houston office. Hillebrand has made use of tank containers and flexitanks for the carriage of wine in bulk for several years. Most recently, the emphasis has been on flexitanks, as wine marketers respond positively to the improvements that have been made in the quality of both the flexitanks themselves and flexitank logistics services. Against this background, the acquisition of TOD by Hillebrand Doosan for Damietta Relocatable buildings The Port of Djibouti WiikHall 25 x 69 m Hillebrand bags TOD Durable PVC coated fabric covers on clearspan steel frames 9-40 metre O.B.Wiik AS Industriveien 13 2020 Skedsmokorset Norway Tel: +47 64 83 55 00 Fax: +47 64 83 55 01 e-mail: [email protected] www.obwiik.no Korea’s Doosan Heavy Industries has won a contract to deliver 14 quayside container gantry cranes to Damietta International Port in Egypt for US$123M (US$8.78M per crane). Doosan has said that it expects more orders to follow. It could be that this remark is a guarded reference to optional quayside cranes or, more obliquely, to the 40-plus RMGs that the port is understood to be negotiating for. This is the second large order for quayside ganty cranes placed recently that has not been won by ZPMC, following South African port operator SAPO’s recent contract with Liebherr Container Cranes. Damietta is around 70 km from Port Said and the new container terminal is being developed by KGL PI, a private port developer that is itself a subsidiary of Kuwait-listed Gulf Link Holding Company KSCC. KGL has a 40 year concession to build and operate a container terminal with a capacity of 2.5M TEU/year in 2009 extending to 4M TEU/year in the second phase. TOD’s VinBulk flexitank has proved to be popular with the New World wineries is seen as a “good fit” in the marketplace.TOD brings its strengths in the flexitank services it provides not only to the wine producers of Australia, South Africa, South America and the US West Coast, but also to non-beverage shippers of bulk liquids in the pharmaceutical, industrial, latex and foodgrade sectors. To this can be married J F Hillebrand’s global presence and expertise in freight forwarding, the development of tracking tools and ocean freight management. The global flexitank market, covering all types of products, has been growing at a rate of 25% per annum of late. The management teams at J F Hillebrand and TOD aim to combine their organisational skills and complementary services to maximise future potential growth. IN THIS ISSUE NEWS Gaussin trailer order ICTSI wins Ecuador deal Dublin’s Indonesia move Freightliner into Oz Singamas tank plant open CIMC bulker hatch licence 3 7 10 16 18 20 PORT DEVELOPMENT Spain sets fast pace Ambitious in Galicia Mota-Engil in Portugal Trenitalia for Italian ports? 23 26 27 28 CARGO HANDLING Lift truck makers busy 31 New tractor transmission 33 ROLL-ON/ROLL-OFF Ship orders roll in 37 Russians target new cars 38 INTERMODAL Enter Lorry-Rail 41 REEFER INDUSTRY New reefer from MCI 42 CONTAINER INDUSTRY Leaseco manoeuvres 43 TANK CONTAINERS Lessors fill orderbooks 44 Common codes for tanks? 46 Section 1 14/5/07 10:28 am Page 2 WorldCargo news CARGO HANDLING NEWS Six for Sea-Invest from Gottwald New overheight from Bromma Belgium-based port operator and logistics service provider Sea-Invest has taken delivery of six Generation 5 G HMK 6407B fourrope grabbing harbour mobile cranes from Gottwald Port Technology at various terminals in Belgium and France. Two cranes for coal, scrap and various bulk products have been supplied to Compagnie Belge de Manutention (CBM) in Gent, two cranes for minerals handling have gone to Antwerp Bulk Terminal (ABT Antwerp) and one crane each for various bulk handling duties have gone Sogema Rouen and Carfos Marseille Caronte. The cranes, which have recently entered commercial operations or are in various stages of assembly, are the first Generation 5 cranes that the Belgian company has ordered from Gottwald. According to Eddy Haerens, chief engineer of Sea-Invest, the deciding factors in selecting them were centred around the excellent experience gathered with Gottwald A Gottwald G HMK 6407B in operation with Sea-Invest in Gent mobile harbour cranes of previous generations, complemented by technical expertise, outstanding service and short delivery times. “When choosing new equipment to modernise our cargo handling fleet, the long mutually beneficial relationship with Gottwald was important,” said Haerens. “Sea-Invest has a long tradition in cargo handling and as a logistics service provider. We are committed to offering the highest quality standards and that demands a strong partner. “We trust that the new cranes will help our terminals to handle even greater volumes of cargo, lower costs and deliver the best possible service to our customers,” he said. The G HMK 6407 B 4-rope grab mobile harbour crane is one of the numerous versatile variants of Gottwald’s new Generation 5 launched in spring 2006. ● Tartous International Container Terminal (TICT), the new affiliate set up by International Container Ter minal Services Inc (ICTSI) to run the 10-year container ter minal concession awarded by the Syrian government last November, has ordered two LHM 400 harbour mobile cranes from Liebher r-Werk Nenzing. Operations at TICT are slated to begin next month and the new harbour mobiles are slated to arrive in July. Rated at 41t SWL out to 13-wide Panamax outreach, the new cranes are part of a US$39M investment commitment by ICTSI over the life of the concession. Bromma Group has added a fully automatic overheight frame, designated OSX45, to its comprehensive range of spreaders and ancillary products. The fact that the frame is fully automated, says Bromma, gives it a significant operating advantage over partially automated or manual overheight frames. It is capable of handling a wide range of typical overload scenarios and has been designed for easy access, since terminals can locate the OSX45 closer to the operator by parking it wherever they wish. All functions are managed using simple control levers from the crane cabin, so no employees are necessary on the ground. Crane operators can easily check that everything is where it is supposed to be by looking at the twistlock indicator that is clearly visible from various directions. Only the (un)locking of the twistlocks is required for its simple operation. It can be fitted onto all existing crane spreaders and has no hydraulic system, so it is easy to service and has low life cycle costs. Bromma also reports “surging demand” for its Marthon all-electric yard crane spreaders from OEMs and terminal operators alike. Konecranes has ordered eight in connection with an order for RTGs in Abidjan, while nine are going to SRC Cartagena for service on Kalmar RTGs. Liebherr has ordered six in connection with its new RTG contract from Portroe Stevedores, Dublin and nine are going to Madras and SAPO (in Durban) for service on Kalmar RTGs. Other recent orders include 18 for Saudi Arabia from ZPMC, 10 for APM Terminals in Algeciras, nine for Massport from Konecranes, 19 for Santos and Valparaíso from Kalmar, 12 to Laem Chabang from ZPMC, 14 toYilport from Mitsui-Paceco and 10 for Marport from Gulf Piping (IMCC). ABB’s new orders worth US$65M ABB has provided more information on the scope of its new contracts to supply automation and electrical systems for a total of 74 cranes to be installed in ports in Asia by ZPMC in 2008 and 2009 (see WorldCargo News March 2007, p2). Its orders, worth US$65M, cover full crane automation and support systems, including controllers and software, low voltage AC motors and drives, electrical transformers and switchgear. It will also carry out project management, engineering, customer training and commissioning. As previously reported, the new projects concer n 20 unmanned RMGs for Taipei Port Container Terminal Corporation in Taiwan, 42 similar RMGs and 12 twin 40ft ship- to-shore cranes for Hanjin Shipping in Busan. “These projects make excellent use of standard ABB products and application expertise,” said Veli-Matti Reinikkala, head of ABB’s process Automation division. “By combining safety, reliability and energy efficiency, we are helping customers meet the strong demand for quality investment in port facilities.” Building on its extensive experience in crane systems and the success of similar projects in Hamburg, Rotterdam, Singapore, Tokyo and Kaohsiung, ABB will also apply a range of innovative sensors, control and vision systems and optimum motion algorithms that offer maximum productivity for automated terminals. C r é d i t p h o t o s : B X L F ra n c e , Liebherrs for Sharjah “We have chosen B O XL O A D E R © 2/2007 - the excellent reference.” www.boxloader.com Side loaders for containers Tél. +33 (0) 251 21 21 21 BO OADER Our clients are our best ambassadors. 2 Liebherr Container Cranes Ltd has further strengthened its position in the Gulf region of the Middle East with an order for two superpost-Panamax cranes for Port Khalid, Sharjah, UAE. The contract was placed with Liebherr by the Department of Seaports and Customs and are scheduled for delivery during the second quarter of 2008. Waterside outreach is 48m, rail span is 30.48m, backreach is 15m and lift height above rail is 37m. SWL is 60t under twin lift spreader and 70t under hookbeam. Maximum hoist speeds are 60 and 150 m/min and trolley speed is 180 m/ The new cranes for Port Khalid will be similar to those supplied by Liebherr to Exólgan in Buenos Aires min. Crane travel speed is 45 m/ min. Crane drives are Liebherr DC and the cranes will be equipped with Liebherr’s Visuscan crane management system. The cranes will work alongside the existing Liebherr equipment that currently operates at the terminal, consisting of two quayside cranes and four RTGs. Port Khalid’s sister port Port of Khorfakkan has a total of 10 Liebherr ship-to-shore gantry cranes and 12 RTGs installed. April 2007 Section 1 8/5/07 1:24 am Page 3 WorldCargo news CARGO HANDLING NEWS Brigantine expands services More hybrid drive RTGs Brigantine Group, a subsidiary of Maersk (Far East), is expanding its service offerings in the marine and container terminal equipment markets to include specialist equipment overhaul and refurbishment and “riding teams” for the overhaul of auxiliary engines at sea. Hong Kong-based Brigantine has a long history in the container repair and refurbishment industry with container depots, container repair facilities and ship repair and parts refurbishment workshops in Hong Kong, Shenzhen, Shanghai, Qingdao and Ningbo in China, Tanjung Pelepas in Malaysia and Kaoshiung in Taiwan. It is now extending those operations to include the service and repair of marine and container terminal equipment, offering services including general yard equipment maintenance, such as wire rope changes, preventive inspections and more comprehensive overhauls, such as complete diesel genset and spreader overhaul. The move into port services coincides with Brigantine’s intention to offer vessel operators “riding teams for the overhaul of auxiliary engines” from July 2007. Brigantine’s head of marine services, David Schaus, explains that optimallymanned vessel crews that are prevalent in today’s environment often do not have the experience, or the time, to perform major 15,000-20,000 hour overhauls on auxiliary engines. “Using Brigantine’s considerable expertise in four stroke engine repair and overhaul as a base, we are investing in comprehensive OEM sponsored training, specialised OEM tools and afloat apprenticeships in order to build a complete four stroke engine maintenance solution. As the name implies, the Riding Teams will embark on ships worldwide at the designated port and ride the ships in or- der to overhaul the auxiliary engines,” said Schaus. The service will begin with one team in July and expand to four teams by the end of the year. Schaus says Brigantine’s commitment to service from an Asian base will give it a considerable advantage over other overhaul options. Demand for marine-related service work such as engine overhauls fluctuates significantly. By combining marine work with terminal services, Brigantine considers it will be able to achieve a higher utilisation of skilled labour and offer a more cost effective service to both markets. K-Line subsidiary Daito Corp has ordered three hybrid drive RTGs from TCM Corporation and Mitsui Engineering & Shipbuilding Co for the Ohi Terminal in Tokyo and Honmoku Terminal in Yokohama. K-Line says they will be the first 1 over 5 hybrid drive RTGs to operate at Japanese terminals. The first crane, built by TCM, is scheduled for delivery to Honmoku in August and the other two, built by TCM and Mitsui, are expected to arrive at Ohi Terminals One and Two in October and November this year. The new RTGs feature a regenera- tive drive package designed to reduce fuel consumption by reusing energy generated during the lifting process. Compared to conventional designs, the hybrid model is expected to lower fuel consumption by 40-50%, and cut carbon dioxide emissions by the same amount. If the performance of the RTGs meets expectations, Daito plans to order two more for Ohi Terminal and one for Honmoku in 2008. As reported in the September 2006 issue of WorldCargo News (p7), NYK is also trialling a 1 over 4 version of TCM’s hybrid drive RTG at the Ohi Terminal. www.gottwald.com DPW trailer order for Gaussin France-based Gaussin Manugistique, part of Gaussin SA, has provided detals of the 129 in-terminal container trailers it will be supplying to DP World in Jebel Ali. As reported in last month’s WorldCargo News (p6), the trailers are being sourced for the new terminal currently under construction in Jebel Ali, to which Kalmar is supplying 84 PT122 terminal tractors. All the ground-handling equipment is slated for delivery in the summer. The trailers are Gaussin High Wheel Trailers type HW 45ft/60t and, says Gaussin, feature a very robust chassis that can support loads up to 60t with very low bending, thus minimising delays to (un)loading containers particularly during twinlift operations. The design, which has been patented by Gaussin, was specially developed for DP World Jebel Ali and customised to its requirements following testing and approvals of two prototypes by the operator. Gaussin says its main objective is to stay close to customers and respond quickly to their requirements for customised products. The trailers will be fabricated in the Jebel Ali Free Zone. The order strengthens the old relationship between Gaussin and DP World (then Dubai Ports Authority) that goes back to the early 1980s when it delivered its first terminal trailer to Jebel Ali. Since then many trailer have been delivered to terminals now operated by DP World. As previously reported (see WorldCargo News July 2006, p2), last year Gaussin was listed on the “free market” section of the Euronext stock exchange in Paris and it says that is has now built up a strong financial position that will help it achieve its ambitious development plan. The company states that all its main market segments for trailer designs - seaports, intermodal, airports and various industrial sectors (automotive, steel, paper, airports, shipbuilding, nuclear plants and aerospace), with designs ranging from 1t to 500t SWL, are progressing well. Further orders for multiple deliveries of port trailers are believed to be close to finalisation. The company is also developing a range of value-added services including trailer rental, trailer refurbishment, after sales services and maintenance contracts. “Gaussin offers a complete range of services from analysing customer needs to designing new products,” says marketing and sales director André Ishac.“Environmental, regulatory, technical and economical constraints are taken into consideration and followed up whenever change occurs.” April 2007 The New Generation 5 – Mardas¸ Knows Why 07 une 20 19-21 J B27 Stand With the new Crane Generation 5 from Naturally with diesel-electric drive. Customised Gottwald Port Technology, port handling for professional container handling to serve is advancing into new dimensions at the ships up to post-Panamax vessels. An example Port of Mardas¸ in Istanbul, Turkey, for example. of customer oriented, efficient solutions. An Recently, two new Generation 5 G HMK 7408 example taken from the many different variants Mobile Harbour Cranes with lifting capacities of the new Generation 5 from Gottwald. For all of 100 tonnes were added to the fleet now types of handling, all ship sizes and terminals comprising seven Gottwald Harbour Cranes. of every size. Gottwald Port Technology GmbH • Postfach 18 03 43 • 40570 Düsseldorf, Germany Phone: +49 211 7102-0 • Fax: +49 211 7102-3651 • e-mail: [email protected] • www.gottwald.com . . ¸ ¸ • Ambarli Liman Tesisleri; Yakuplu Beldesi, Mardas¸ Iskelesi • 34524 Istanbul, Turkey Mardas¸ Marmara Deniz Isletmeciligi ˇ A.S. Phone: +90 212 875 27 32 (pbx) • Fax: +90 212 875 27 38-39 • e-mail: [email protected] • www.mardas.com.tr Generation 5 – You Name it, We Crane it 3 Section 1 14/5/07 10:38 am Page 4 WorldCargo news CARGO HANDLING NEWS Jade TOS for DCT DCT Gdansk in Poland has become the first customer in Europe for New Zealand-based Jade software Corporation’s Jade Master Terminal (JMT) Terminal Operating System (TOS). Backed by Australia’s Macquarie Global Infrastructure Fund II, DCT is building a deepwater terminal in Gdansk with a capacity of 500,000 TEU/year in Phase I, including a 150,000 TEU ro-ro berth. A logistics park is being developed close to the terminal and further land is available to expand annual capacity to 1M TEU. The terminal is scheduled to open this summer Jade has its JMT application running at several New Zealand ports (South Port, Port Otago, Port Nelson, CentrePort (Wellington), Port of Tauranga and Northport), two locations at Long Beach in the US and is about to go live at its first site in Australia. DCT will be its biggest customer by throughput but Jade’s Dave Quenell says the company has plenty of experience with JMT in other high volume applications. In New Zealand, for example, the largest log handler, Toll Owens, uses JMT to manage several terminals with an integrated system. “The log system puts through between 12 and 18M individually tracked items every year, and has been doing so since 2002. Each of these items is treated in exactly the same way we treat a container or item of general cargo.They are received at the gate, processed, automatically planned and located into the terminal, placed aboard vessels and exported,” Quenell said. Furthermore, to demonstrate that JMT can support a high-volume container operations, Jade has run benchmarks on the system receiving through gate, placing into yard and exporting containers at over 3M TEU constantly for days on end. “We are confident about handling a larger terminal, with full control over the software including the database engine itself ” Quennell added. DCT’s technical manager Siemens secures military contract Artist’s impression of DCT Gdansk, which is scheduled to open this summer Robin McLeod (for merly of Thamesport) said, “After looking at many alternatives, DCT selected Jade as our TOS partner because of the innovative nature of its basic concepts, its clear development road map and value for money.We have been very encouraged by the level of cooperation so far and we look forward to successful implementation.” JMT is a fully integrated system that runs in a fully object-oriented environment that allows a terminal to handle containers, logs, bulk, break bulk, ro ro and harbour management from a single database; in this case enabling DCT to handle its ro-ro and lo-lo containers with the same system. JMT operates on Windows/ Intel and Linux hardware and terminals that need to add more users can add an application server that manages the load between the clients and the database. For very large systems, JMT scales by adding in additional CPUs or migrating to a larger server. Other DCT-specific requirements include a Polish user interface, and integration with Polish Customs and DCT’s financial system. Siemens is working on a contract to provide an electric winch motor control system and energy storage system for a crane designed to move shipping containers on US Navy (USN) ships while they are at sea. The contract was awarded by Oceaneering Advanced Technologies (OAT), a division of Oceaneer ing Inter national (OII), which was selected by the US Office of Naval Research to conduct technology research in support of the USN’s HiCASS Concept, a key component in its offshore floating port Sea Base Project. Sea Base ships would eliminate the need for the navy to secure foreign ports for supply lines. OAT will use the Siemens equipment to test theories for moving containers between ships while they are at sea. The scope of the contract includes the delivery of all drives and PLC controls and an energy WorldCargo news VOLUME 14 NUMBER 4 • ISSN 1355-0551 EDITORIAL: CHRIS MUNFORD • PUBLISHING DIRECTOR E-Mail: [email protected] VINCENT CHAMPION • EDITORIAL DIRECTOR E-Mail: [email protected] PAUL AVERY - ASSOCIATE EDITOR E-Mail: [email protected] JOHN BANKS - CONSULTING EDITOR E-Mail: [email protected] ADVERTISING: SIMON PESKETT • ADVERTISEMENT DIRECTOR E-Mail: [email protected] MIKE FORDER • COMMERCIAL DIRECTOR E-Mail: [email protected] STEPHEN CATCHPOLE • BUSINESS DEVELOPMENT MANAGER E-Mail: [email protected] JAYANA AUSTIN • ASSISTANT ADVERTISEMENT MANAGER E-Mail: [email protected] ADMINISTRATION & CIRCULATION: GILL TILBURY • SALES & MARKETING COORDINATOR E-Mail: [email protected] NICCI VIGORITO • MARKETING ASSISTANT E-Mail: [email protected] ITALY AGENT: GENERAL ADVERTISING MEDIA & EXHIBITIONS SRL Telephone: +39 010 589752 Fax: +39 010 562193 E-Mail: [email protected] JAPAN AGENT: HIDEO NAKAYAMA, NAKAYAMA MEDIA INTERNATIONAL INC. Telephone: +81 3 3479 6131 Fax: +81 3 3479 6130 E-Mail: [email protected] KOREA AGENT JO, YOUNG-SANG, BUSINESS COMMUNICATIONS INC. Telephone: +82 2 739 7840 Fax: +82 2 732 3662 E-Mail: [email protected] SPAIN AGENT ANDREW DOUGALL, COMUNICADO SL Telephone: +34 942 52 86 62 Fax: +34 942 52 86 77 E-Mail: [email protected] ./6!4%#( storage system as an integrated package in a 30ft ISO container. Siemens will also provide the motors, brakes and gearboxes and be responsible for the mechanical integration of the system with the winch drum. “Siemens’ ability to simulate the complete system operation provided us with the confidence that each component was sized to meet the needs of the application,” said Ed May, OII’s program manager. “The energy storage capabilities of the new system will provide the large amounts of power required to move large containers at sea, while reducing the draw from the ship’s grid.” Luis Illan, manager of Siemens Marine Solutions in the US added: Through our ability to deliver solutions that fit our customers’ needs and prompt turn times, Siemens has developed a strong working relationship with OII.” Konecranes books RTGs for Odessa Konecranes has reported an order for four RTGs from HPC Ukraina, in Odessa. HPC Ukraina, an affiliate of HPC Hamburg Port Consulting GmbH is a new customer for Konecranes and has ordered 40t SWL, 16-wheel machines stacking 6+1/1 over 5.The order is worth around E5M and the machines are slated for delivery by next January. HPC Ukraina has been handling containers in Odessa since 2001 and, as reported in the February 2007 issue of WorldCargo News (p31), has permission to codevelop, with the Merchant Seaport of Odessa, a new container terminal. As also previously reported, the company is due to take delivery of a post-Panamax quayside gantry crane from Liebherr shortly. Konecranes has also reported new orders for RTGs from new and existing customers in Spain (see p23 this issue). ● Konecranes has come up with a way to release capital for its rapidly growing core business by selling a substantial share of its Finnish real estate in Hyvinkää and Hämeenlinna. It has signed a letter of intent regarding their sale to and lease back by the Swedenbased property company Sagax AB.The deal, worth €30B, is subject to approval by the two municipalities concerned, but it is expected that they will waive their pre-emption rights in the near future.Transaction costs and taxes will amount to around €12.8B, allowing some €17.2B to be invested in the business. PUBLISHED BY WCN PUBLISHING Northbank House, 5 Bridge Street, Leatherhead, Surrey KT22 8BL, England. Telephone: +44 1372 375511 Fax: +44 1372 370111 SUBSCRIPTIONS Subscriptions are available from the address above or via our website: www.worldcargonews.com WorldCargo News/ISSN 1355-0551 is published monthly for US$155 per year by WCN Publishing. Periodicals postage paid at Rahway, NJ. Postmaster: Send address changes to WCN Publishing c/o Mercury Airfreight International Ltd, 365 Blair Road, Avenel, NJ 07001 Entire contents © WCN Publishing 2007 4 April 2007 Section 2 8/5/07 1:34 am Page 5 CAN YOU NAME ONE THING THEY ALL HAVE IN COMMON? XXL XL L M S WE CAN THINK OF MANY... MADE BY A TRUSTED ACTOR IN THE MARKET PROVEN & RELIABLE EQUIPMENT SERVICEABLE 24/7 WORLDWIDE INTEGRATED INTELLIGENCE & AUTOMATION OPERATING IN 140 COUNTRIES KALMAR CONTAINER HANDLING SYSTEMS PRODUCTS ARE JUST PART OF THE SOLUTION! You can trust Kalmar to get things turning around faster. Our unmatched industry expertise, full portfolio of port machines, system integration experience and outstanding service and parts support is designed to come seamlessly together to make your business more responsive, flexible and productive. Use an innovative, trustworthy Kalmar ship-toshore crane, rubber tyred gantry crane, automated stacking crane, straddle carrier, shuttle carrier or reach stacker to sharpen your competitive edge. All backed by guaranteed service support and assured parts availability 24/7, year after year, anywhere in the world. Kalmar products are trusted by many, but our solutions make us the preferred partner in the industry. www.kalmarind.com Section 2 14/5/07 10:59 am Page 6 WorldCargo news CARGO HANDLING/PORT NEWS Portroe Stevedores opts Adelaide tastes big benefits... for Tideworks software Tideworks Technology Inc has won a contract to install its terminal management software at the Portroe Stevedores facility in Dublin, Ireland. Portroe is moving to an RTG yard system and has ordered new machines from Liebherr equipped with DGPS as part of a series of changes designed to lift annual capacity from 200,000 to 350,000 TEU by 2008. The terminal currently operates a container terminal management system from Softpak of the Netherlands but will replace this with the Tideworks Mainsail Terminal Management System, Spinakker planning system and Traffic Control, Forecast and GateVision products. Tideworks has a number of European customers using the multi-purpose terminal software developed by Sonu Software Solutions, which Tideworks pur- chased in 2004, but Portroe will be only the second European installation of Tideworks’ US-developed container terminal software, following ICTSI’s Baltic Container Terminal (BCT) in Gdynia, Poland. Installation will be managed between Tideworks’ office in Rotterdam and headquarters in Seattle. Portroe evaluated several systems before deciding on Tideworks. “We chose Tide-works,” said CEO Eamonn O’Reily,“because it is a leader in the industry with proven, best of class solutions and an experienced team that truly understands our business and operational objectives.” Tideworks’ president Michael Schwank added that Portroe’s “operations and technology goals mesh nicely with our business model, so we’re extremely pleased to be selected from the many software providers considered.” First all-electric Siag spreaders Italy-based crane components specialist Siag SpA is scheduled to deliver this month the first three of seven all-electric, ship-to-shore crane spreaders it is building for US shipping line Horizon Lines. As previously reported (see WorldCargo News June 2006, p1), these orders were taken over by Siag when it purchased the production rights, designs and intellectual property of Bubenzer Systems, after the latter company was 6 forced to withdraw from the market in January 2006. Siag is now producing the spreaders at its factory near Milan and the first three units will go into service with Horizon Lines in Puerto Rico. It is not known whether other known orders in hand that Bubenzer Systems had (eg for Felixstowe, VTE Genova and a customer in South Korea) were retained by Siag. South Australia has tasted the first fruits of the economic benefits to flow from Port Adelaide’s A$45M channel deepening project with the arrival of the 4,250 TEU ANL WARRINGA, the largest container ship to ever enter the port on a regular service. The new ship berthed at Outer Harbour and was able to load to its 12.6m maximum draught after the main shipping channel was deepened by 2m last year under a private-public sector partnership between Flinders Ports and the State Government. Flinders Ports CEO Vincent Tremaine said for many years South Australia had been “the poor cousin” to mainstream shipping trade routes, so “the advantages of having these larger, faster ships include Adelaide on their schedules cannot be understated. The ANL WARRINGA is the largest containership ever to enter Port Adelaide “We are confident that the arrival in Adelaide of larger ships is just the tip of the iceberg in attracting further improved shipping services,” Tremaine said. The new ship’s arrival followed an announcement from ANL and its parent company, CMA CGM, of a new service (NEMO) that would link Adelaide to North Europe and the Mediterranean. “The arrival of ANL WARRINGA further highlights the need for the Port of Melbourne to complete the deepening of its main channel at Port Phillip Bay as a deepened Melbourne port will allow these larger ships to full-load at all ports on the Australian coast,” Tremaine said. ...as critics pan Melbourne SEES TheVictorian government has released the Port of Melbourne Corporation (PoMC)’s remarkable 15,000-page supplementary environmental effects statement (SEES) into the proposed deepening of the Port Phillip channel, but the move appears to have inflamed rather than mollified environmentalists’ opposition. Almost exactly two years after the government accepted the findings of an independent panel review and halted the channel deepening project pending new investigations, the unveiling of the SEES saw a resumption of hostilities between the pro and anti camps.This time the pro position is more unequivocal after the PoMC spent A$114M up until the end of 2006 on the original EES, a trial dredging programme, and the SEES. “The SEES into proposed channel deepening indicates that the project will not have longterm environmental effects on Port Phillip Bay,” the PoMC said. “It also shows that the economic case for the project is very strong. The project will ensure Melbourne remains Australia’s most cost-effective port per container.” I n l a u n c h i n g t h e S E E S, CEO Stephen Bradford said extensive scientific environmental investigations show there would be only short-term effects on sections of the bay and that the channel deepening project would be limited to around one per cent of the bay area. The SEES showed the use of larger more efficient cargo ships would reduce transport costs and see savings passed on to exporters and consumers. This would be ac- companied by a reduction in fuel consumption and subsequently lower greenhouse gas emissions. “While dredging will have some visible short-term effects, our studies show they can be managed and any effects will be temporary,” Bradford said. The total project cost is now estimated at A$763M.“While the SEES contains a range of potential costs for the project, the final cost is subject to an evaluation process for the SEES and the government’s final decision on the way forward,” the PoMC said. “The project would primarily be funded by port users (ie cargo owners and shipping lines), and pending the necessary approvals, PoMC would hope the project could start in early 2008 and be completed by the end of 2009.” New port for India Krishnapatnam Port Co (KPC), a family-owned start-up on India’s east coast, will invest US$1.6B in a new container and bulk port in a move designed to profit from the country’s growing trade with China. The port, close to the sea lanes linking Asia with the Arabian Gulf and Europe, is due to open for containerships in June 2008 and will be completed by 2011. Initial annual container handling capacity will be 1M TEU, Mahesh Goel, head of KPC’s container business, said. The port expects to handle around 200,000 TEU in the first year of operation and 450,000 TEU in the second year. KPC, owned by Hyderabadbased businessman CV Rao and his sons, aims to compete with Chennai port, 180 km to the south, for the container business. Chennai has predicted its traffic will rise to 1.5M TEU by 2010. “Lines are telling us they want a port with better facilities. Charges at Krishnapatnam will definitely be lower than at Chennai,” Goel said. The port, which has a 50-year licence, is adjacent to the 4,000 hectare Andhra Pradesh special economic zone, a duty-free manufacturing enclave. Goel said that research by London-based Drewry Shipping Consultants has shown that by 2019 KPC could handle 5.6M TEU a year. “There is just not enough capacity on India’s east coast. Container trade between the east coast of India and China is growing at 8% a year and existing ports can’t cope,” he said. April 2007 Section 2 8/5/07 1:41 am Page 7 WorldCargo news PORT NEWS ICTSI wins Ecuador concession CMHI into Vietnam Philippine port operator International Container Terminal Services Inc (ICTSI) has decided not to form a strategic alliance with Singapore’s PSA International to operate container and multipurpose terminals at Ecuador’s Guayaquil port. “We are going solo on the Guayaquil container terminal,” ICTSI spokeswoman Narlene Soriano told WorldCargo News after the Guayaquil Por t Authority(APG) said it had decided to award a 20-year concession to the Manila-based company. Soriano said talks with PSA regarding a strategic alliance at Guayaquil port had been abandoned. A PSA spokesman declined to comment. Ecuador aims to make Guayaquil - TLF calls for port reform On the back of a 15-day strike that has brought chaos to the Port of Marseilles, France’s federation of transport and logistic operators (TLF) has joined forces with port and shipping employers’ organisations to call for root and branch port reforms. The Marseilles port authority (PAM) came under pressure from the government in Paris to do all in its power to resolve the dispute, to avoid political embarrassment during the Presidential election campaign . To many observers, this was tantamount to caving in to unreasonable demands that will continue to put France on the back foot as far as port investments are concerned, and the country will continue to lose out to its neighbours. Only 36% of French o/d container traffic passes over French ports and TLF’s president Alain Bréau says the blame for this lies firmly with the unreliability of the ports themselves, as conditions and costs of inland transport are internationally competitive. Most private investors are still required to exercise “responsibilty without power.” For example, they are required to invest in new cranes but their drivers and maintenance teams remain employees of the port authorities, just as if they were still buying the cranes themselves and leasing their operation to stevedoring firms. The Marseilles’ strike was triggered when Gaz de France obtained approval to employ its own trained personnel for ship handling and unloading operations at its planned new LNG terminal in the port, as is already the case at its LNG terminal in Saint Nazaire.This move would affect the status of just five PAM employees, but nevertheless was judged by the unions as unacceptable and the image of the port has again been dragged through the mud. the 11th largest port in Latin America one of the region’s top gateways through expansion and modernisation, as it seeks to tap growing cargo flows from China and within the region. ICTSI will invest about US$150M to upgrade the port, which handles 70% of Ecuador’s foreign trade cargo and 93% of its containerised cargo. The existing container terminal at Guayaquil has four berths of 600ft each, handling nearly 450,000 TEU annually. The port also has a multipurpose terminal, equipped with five berths, and a bulk terminal. ICTSI agreed to pay the APG a roy- alty of US$10.43 per TEU handled, around 73% higher than the US$6 minimum set in the bidding rules. The bid was also much higher than what Hong Kong-based Hutchison Port Holdings recently agreed to pay under a 30-year concession to build and operate Terminales Internacionales de Ecuador at the Port of Manta. ICTSI had initially agreed to form a strategic alliance with PSA to bid for the concession at Ecuador’s largest port in a process that began last year. Of the 10 bidders expressing interest in the port project, seven were prequalified but only ICTSI submitted a bid. In its first overseas port venture, Hong Kong-based China Merchants Holdings International (CMHI) will build a sixberth container terminal in Vietnam with Vietnam National Shipping Lines at a cost of US$1B. CMHI’s parent, China Merchants Group, has signed an agreement with Vietnam’s largest shipping line to build the terminal and a logistics centre at the greenfield Ben Ding Sao Mai Seaport, 90 km south of Ho Chi Minh City. CMHI chairman FuYuning said two berths will be built in Phase I over the next two years at a cost of US$300M, with the remaining four coming online in Phase II.Total handling capacity will be 3M TEU/year. “We hope to obtain the majority stake from our parent. However, details will be announced only after the parties have signed the final agreement,” Fu said.“This represents our first attempt to invest outside of China in a significant way,” Fu said. Fu was speaking after CMHI announced that its 2006 profit rose 7% to HK$2.54B(US$326M) on turnover of HK$4.36B, which was up from HK$2.97B in 2005. Increase your global business by using the new Yard Tractor MT 25 YT APMT/ZPMC sign new deal APM Terminals has signed another main purchase agreement with ZPMC for shipto-shore container gantry cranes and other terminal equipment. Terms of the deal were not disclosed. APMT, which operates over 45 container terminals worldwide, has purchased more than 200 cranes from ZPMC. “ZPMC has clearly played an important strategic role in the development of our container ports around the world,” commented Eric A Sisco, president,APM Terminals North America, at the signing ceremony in Shanghai. “They have consistently kept pace with our growth, our timelines, our budgets and our operational expectations.” ZPMC’s president Guan Tongxian stated,“Our products have been supplied to customers all over the world,and in this way we are pleased to have also created strong friendships all over the world. It is our goal to provide our customers with only the best, world-class manufactured products.” April 2007 ● cost efficient ● powerful and robust ● fast and flexible simply: the best choice for your fleet For more details: www.mafi.de - [email protected] 7 Section 2 8/5/07 1:42 am Page 8 Cavotec in action. Mooring with ropes is a time consuming and risk-laden business often resulting in a dangerous and inefficient operation. The Cavotec Group now offers a solution to all traditional mooring problems; The MoorMaster® automated mooring system. The system operates at the push of a button, allowing automatic mooring and unmooring of ships in less than 12 seconds. Thanks to its innovative design and programming, the MoorMaster® can actively control ship motion alongside a quay, ensuring an efficient loading and unloading process. Furthermore, MoorMaster® has shown to be the proven solution for ports exposed to swell and long waves, for ships of any size. Fast, safe and secure. The Cavotec Group is an internationally operating group consisting of 7 manufacturing Centres of Excellence, 5 local manufacturing units and 25 national sales companies. Locally present throughout the world, the Cavotec Group is a world leader in supplying innovative power and control systems to mobile equipment. For more information, please email us at [email protected] or visit our website www.cavotec.com IN ACTION 36 Section 3 8/5/07 2:28 am Page 9 WorldCargo news PORT NEWS Israel master plan In anticipation of receiving governmental approval for its newly-completed, 50year strategic development master plan, the Israel Ports Company (IPC) has announced an international tender for design, consulting and general supervision services required for the development of the first phase terminal that should be completed and ready for operations by 2015. The design services include breakwater, quay, dredging, land reclamation and terminal development. The plan, developed over the last 18 months by IPC together with experts from Royal Haskoning and other consultancies, has already been approved by the Ministry of Transport. It includes programmes for the further development of Haifa and Ashdod ports in a phased approach based on demand growth, with special emphasis on introducing increased competition and participation of the private sector in the Israeli port industry. The plan highlights include the potential to develop a number of independent container terminals with a minimum quay length of 1000m and a terminal depth of 450-500m, to accommodate vessels up to Suexmax size (14-15,000 TEU). It considers the potential to attract more transhipment as well as transit traffic, as changes in the geopolitical situation may allow. Road and rail improvements that will improve inland cargo delivery times are also covered. Auckranga off, for now As anticipated in last month’s issue of WorldCargo News (p13), the proposed merger between the ports of Auckland and Tauranga is off after the latter withdrew from formal discussions last month. Port of Tauranga chairman John Parker said that while both ports had invested a significant amount of time and money considering the merits of the merger, after some 12 months Auckland Regional Council (ARc), the owners of Ports of Auckland Ltd, had been “unable to decide whether the merger is worth undertaking, or the terms on which they would be prepared to pursue a merger. So reluctantly, the Port of Tauranga has withdrawn from the discussions.” Port of Tauranga chief executive Mark Cairns commented that economic and financial modelling demonstrated the merger would generate significant financial benefits to be shared with customers and shareholders alike. “The merger would also generate substantial public benefits; reducing CO2 emissions, facilitating better opportunities for coastal shipping, and making a start on the inevitable port rationalisation that needs to occur in New Zealand in the future with the advent of larger, faster container vessels,” he said. Local commentators say municipal politics played a major part in the failure of the merger to get off the ground. It has emerged that it was Auckland that originally proposed the plan, although some believe interest was keenest when Auckland believed it would lose Maersk’s North Island traffic to Tauranga. However, when Maersk opted for Auckland over Tauranga in December 2006, ARC indicated that it believed Auckland should command a bigger share of the “megaport,” a proposal unacceptable to Tauranga - and, as commentators have pointed out, an unworkable proposition if stakes were to change every time a service was won or lost.This was underlined shortly after the merger was abandoned when Hamburg Sud announced it was shifting its southbound Trident service calls from Auckland to Tauranga. While some consider the North Island megaport proposal is not completely dead, negotiations between the South Island’s Lyttelton Port Company and Port Otago Ltd (Port Chalmers/Dunedin) are said to be well-advanced, away from the glare of publicity. April 2007 IPC’s CEO Shlomo Brieman explained that “a long term port development plan is necessary in light of the competition between various shoreline users such as the military, power plants, ports, desalination plants, recreational and urban development for Israel’s limited coastline. “Considering that over 98% of Israel’s international commerce moves via its seaports and that container traffic has been and is expected to continue to double every 10 years, failure to plan ahead and dedicate coastline for seaport development will inhibit the country’s economic development and competitiveness in the global marketplace.” Four new ZPMC container cranes at the Port of Wilmington were put into operation earlier this month, loading and unloading containers from theYang Ming Marine Transport vessel YM SHANGHAI. Bought at a cost of US$33.2M, the 100ft guage cranes can handle an 18 container-wide deck stow compared to a maximum of 13 for the four existing container cranes. and are the key components of Wilmington’s five-year, US$143M container terminal expansion programme.“With the 42ft shipping channel, berth improvements, new reach stackers and new cranes, the Port of Wilmington’s expansion programme over the next three years will nearly triple our capacity based on current volumes. Additional improvements in terminal operations and more open paved storage areas will boost the capacity of Wilmington’s container terminal to 400,000 TEU annually,” said Thomas J Eagar, CEO of the North Carolina State Ports Authority Drive Technology \ Drive Automation \ System Integration \ Services There is no finer tuning of industrial gear units: The new X series from SEW-EURODRIVE. 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All the benefits arising from SEW-EURODRIVE’s logistic leadership also apply, of course, to the new X series: worldwide availability, short delivery times, local assembly and comprehensive service during all phases of the product life cycle. SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG P.O.Box 30 23 · D-76642 Bruchsal/Germany Phone +49 72 51 75-0 Fax +49 72 51 75-1970 j www.sew-eurodrive.com 9 Section 3 8/5/07 2:37 am Page 10 WorldCargo news PORT NEWS Dublin in APMT eyeing Ports of Auckland?... MTL signs Dalian deal Indonesia Port of Dublin Ltd has signed a Memorandum of Understanding to form a joint venture to develop a new container port in Sabang in the Indonesian province of Aceh. It will be the Irish port operator’s first investment overseas. Already involved in reconstruction projects in the Indonesian province devastated by the Asian tsunami in 2004, Port of Dublin is teaming up with Indonesian state port operator, Pelindo I, to develop Sabang as international hub port. Investment in the facility is put at over US$400M. The joint venture, Sabang Hub International Port, will be owned by Port of Dublin and the Sabang Zone Management Agency (BPKS), which manages the area under consideration for the port. “We have already started fixing the existing facilities. By the first quarter of next year, we will start upgrading the port,” said Bernardus R Djonoputro, Dublin’s representative in Indonesia. Sabang is located on the north west side of the mouth of the Malacca Strait, and, with its strategic location on one of the world’s busiest shipping lanes, the Indonesian authorities believe it can be transformed into a major hub, negating the need for large vessels from Europe to transit the Strait to Singapore. The plan calls for the extension of the existing 180m quay at Sabang to 2,500m over the next five years and the installation of 15-25 ship-to-shore cranes.. “We will build the port gradually, and expect to complete the whole complex in three to five years,” Bernardus said. 10 Not long after Ports of Auckland pulled out of merger talks with rival Port of Tauranga (see p9), it is being reported in New Zealand that the AP Moller-Maersk Group/APM Terminals (APMT) is interested in buying terminal(s) in New Zealand. Maersk officials in NZ have declined to comment, but local media are speculating that Maersk, which after acquir ing P&O Nedlloyd (P&ON) has as much as a 60% share of the local market, would be better off with its own facilities in Auckland. After the acquisition of P&ON, Maersk went through a lengthy review while it considered whether to consolidate its North Island volume at Auckland or Tauranga, prompting the ports to enter into merger discussions in a bid to combat its bargaining power. Maersk pre-empted the talks by announcing it would move the bulk of its volume to Auckland, but the whole process changed the political climate of the ownership debate as it became clear that NZ has too many container terminals As it has a 60% share of the NZ market following the takeover of P&ON, analysts say that Maersk would be better off with its own facilities in Auckland and is spreading capital too thinly. When exporting giant Fonterra said it had more to gain by working with Maersk than having two competing suppliers, some politicians applied this thinking to the port level and said they would support port mergers, which would have previously been unacceptable on competition grounds. It is understood that Auckland has been in negotiations for sale before, with Patrick Stevedores before it was acquired by Toll, but the asking price at that time was thought too high. Prices now are even higher, but local analysts are touting the theory that NZ exporters would receive better service if Maersk did not have to share a terminal with other services. This is completely contrary to the image of an “independent” terminal op- ...mulling west coast site APMT is reportedly considering Coos Bay in Oregon, a port in British Columbia and another in Mexico as it looks for a North American new west coast gateway. All the ports have reportedly signed confidentiality agreements with APMT, but Coos Bay Senator Joanne Verger showed APMT documents to local press and the story spread quickly over the Internet. APMT has told Coos Bay it needs 275 acres and 4,000ft of berthing space for a 2M TEU/year terminal.Verger is sponsoring a Bill to use US$60M of Oregon Lottery money to fund dredging and widening of Coos Bay’s shipping channel and other requirements as part of the Oregon Gateway project. For its part, the Port of Coos Bay has contracted BST Associates to develop an impact study. In briefing Coos Bay Commissioners, BST’s Paul Sorenson said a cargo study it carried out in 2002 did not consider containers for Coos Bay, but the market then changed significantly with a sustained period of double digit container growth. “As a result, the ability and availability of cargo facilities along the west coast has been stretched. Shippers and ocean carriers realised this erator APMT works hard to foster. A sale could allow some of Auckland’s key waterfront land holdings to be separated from port operational areas. This is another issue in the spotlight after the Government attempted to persuade Auckland regional bodies to build a rugby stadium partially on port land, lending credence to the argument that the port does not need all the prime waterfront estate it currently occupies. Regardless of any sale, Auckland has struggled to cope with the increase in volume since Maersk chose it over Tauranga and has suffered from congestion on both the quayside and landside. The port has taken steps to improve the situation, including hiring more staff, bringing forward its reclamation programme, extending the reefer area at Bledisloe by 20% and sharing vessels across its two terminals. It is trying to encourage more truckers to deliver containers to its inland terminals for draying to the port at night and, for the longer term, is negotiating with truckers to implement a booking system. so they are looking for new opportunities.What we know now is different from what we presented in 2002 when we took a very brief look at containers and suggested it may not be the best opportunity for the port. So much has happened to the industry in the intervening five years; we admit that we missed that one,” Sorenson said. Sorenson estimated that a new terminal would cost US$400700M. Dredging, however, is a significant obstacle as the channel needs to be taken from 37ft to 51ft deep. Modern Terminals (MTL) of Hong Kong has signed an agreement with Dalian Port Co (DPC) and the city’s government to develop a container terminal at Dayao Bay north harbour at China’s eighth largest container port. If the project is approved by Beijing, the two companies will form a joint venture and complete two berths by the end of 2010, making Dalian the third Chinese port, after Shenzhen and Taicang, where MTL will have operations. MTL and Hong Kong-listed DPC also signed a framework agreement with the Dalian government for “strategic cooperation” to develop more container terminals at Dayao Bay. DPC said it will work with MTL to take the lead role in developing the phase three project, while the city government will provide the partners with “preferential treatment policies and support.” The agreement covers the development of the middle section of the 7 km north shore area.The entire Dayao Bay complex is expected ultimately to have 21 berths with a combined annual handling capacity of 10.5M TEU. The north harbour development faces the south harbour terminals where Phase I has been developed by DPC and Singapore’s PSA International.The two are also investors in the four-berth Phase II terminal with APM Terminals and Cosco Pacific. DPC also plans to go ahead with Dayaowan Container Terminal’s Phase II, which will involve the construction of up to seven berths on the south shore. April 2007 The Bromma Tandem™ spreader is a new productivity tool for terminals hungry for higher throughput. Bromma Tandem™ is extremely versatile - it can handle a single container, two 40' or 45' containers, or even simultaneously lift four 20' containers. With tilt, lift and skew capabilities, Bromma Tandem™ can handle all container handling scenarios. The Bromma Memory Positioning System lets the crane driver automatically return the spreader to a pre-set position, thus boosting cycle speed. Plus, with design simplicity, known technology, and standard spreaders, Bromma Tandem™ is a model of reliability. Currently in service in Asia, Europe, and the Middle East, Bromma Tandem™ has been putting up strong numbers – peak performance of 30 moves/60 containers per hour, and average performance of 20 moves and 40 containers per hour. Handling is stable in all scenarios. Terminals with a large number of empties are finding Tandem™ particularly useful, with Tandem™ performing reliably today on existing and new container cranes around the world. Bromma Tandem™, designed and supported by the world leader in spreaders, is the right product, at the right time, for growing terminals eager to boost lift cycle productivity. Bromma Tandem™ – think twice … twice as productive. A Tradition Of Innovation www.bromma.com Section 3new 15/5/07 10:48 am Page 12 WorldCargo news PORT NEWS Charleston sets emission goals The South Carolina State Ports Authority (SCSPA) has signed a voluntary agreement with the South Carolina Department of Health and Environmental Control (DHEC) aimed at reducing emissions at Charleston’s existing and future port facilities and improving air quality in the Charleston region. DHEC will appoint an official to coordinate air quality consultation meetings and develop and conduct training for SCSPA personnel on an annual basis, while SCSPA will carry out an emissions inventory of existing facilities within the next 18 months. SCSPA will also fund the purchase, installation and utility costs Tuapse for sale for a particulate matter monitoring station to be owned and operated by DHEC, purchase cleaner equipment for the Navy Base Ter- Charleston is replacing older, dieselelectric powered cranes with power cable-fed equipment. These four ZPMC units, seen arrving last month, will be operational by the end of June minal, use cleaner engines when rebuilding existing equipment or replacing retired equipment, evaluate the use of cleaner fuels, such as biodiesel and ULSC, evaluate the future use of “cold ironing” ships at berth, carry out “anti-idling” initiatives and include contractor guidelines in construction bid documents to minimise air impacts. In the past few years SCSPA has replaced a large number of older RTGs with modern, fuel-efficient designs from Konecranes and is also replacing older, diesel-electric container cranes with all-electric models. These include the four superpost-Panamax cranes from ZPMC that arrived only last month, two for Wando Welch Terminal and two for North Charleston Terminal. Eastern Landbridge plan to sell the state’s 20% stake in the Merchant Seaport of Arkhangelsk (AMTP). February’s public sale offer attracted no bids. Vladislav Kochetkov, an analyst with Finnam Investment, said the asking price was seen as fair, even though, counter-intuitively, it actually went up to US$3.8M from the US$2.6M originally sought by the government in the first offer in 2004. He said that Norilsk Nickel, a key customer and majority owner of the port, saw no point in buying additional shares and, by the same token, a 20% stake would not mean much for third parties as they would not be able to influence the decision-making process, nor obtain substantial dividends. AMTP’s deputy director general Viktor Vorobyov said the port is determined to retain its present niche role handling Arctic supplies and ex/im cargoes, irrespective of the share issues. As previously reported in WorldCargo News (February 2007, p32), containerised automotive parts from Korea are now being feedered to Arkhangelsk from Hamburg by CMA-CGM/F E Trans for onward rail shipment to the Kia assembly plant in Izhevsk, as a complement to the main TSR intermodal landbridge routing. Canadian security slammed Canada’s Standing Senate Committee on National Security and Defence has released a damning report on the state of the country’s port security, entitled An Update of Security Problems in Search of Solutions. Four years ago the same committee made a number of recommendations on port security that it says the government responded to largely with “weasel words... designed to create the illusion that something is being done to solve a problem, when it isn’t.” The new report deals with six problems at Canadian ports related to security, the first of which is organised crime. The committee states: “It is no secret that Canada’s ports are riddled with organised crime, and nobody seems to be doing much about it. The problem with widespread JST SERVICES Novolipetsky Metallurg ical Works (NLMK), one of Russia’s leading steel makers, has put its 69.4% shareholding in the Merchant Seaport of Tuapse (TMTP), the largest stevedoring company in Russia’s second largest Black Sea port, up for sale. Last year the company handled 14 mt of oil and oil products and 6.9 mt of dry cargoes. Negotiations are under way with RosNeft, Russia’s second largest oil company, which owns and operates TuapseNefteProdukt (TNP), the port’s US$100M oil terminal. Last year TMTP declared its highest ever dividends on record. NLMK acquired TMTP from SeverStalTrans for over US$100M, but has decided to dispose of this non-core asset, as metals make up just 10%-20% of Tuapse’s overall volume. However, some analysts doubt whether NLMK, controlled by Vladimir Lisin, would want to sell up completely. The port sector in Russia remains extremely profitable and the ports are a vital link in the steel maker’s production and sales chain, said one analyst. Russia’s Federal Property Management Agency owns 25% of TMTP. ● For the second time, the Russian Federal Proper ty Fund (RFFI) has had to withdraw its criminality, of course, is that it requires holes in the security system to be successful.And any hole a criminal can take advantage of, a terrorist can take advantage of.” In 2002, the committee noted that Canada’s ports are used to move contraband in and out of Canada and recommended compulsory screening of all port employees and candidates for security risks. This could remove a large percentage of the current workforce as the committee heard testimony that 15% of longshoremen and 36% of checkers at Montreal, 39% of 500 longshoremen at Halifax and nearly 54% of the workforce at Charlottetown had cr iminal records. Since 2002 the government has introduced a Marine Transport Security Clearance Program, but the committee found that the agency responsible for assessing criminal history made no recommendations to Transport Canada, the body that administers security clearances. It also said that requiring only workers in so-called “secure areas” to have a clearance was impractical. In calling for a full public enquiry on port security and the introduction of security cards similar to the US TWIC programme the committee noted: “There seems to be a level of comfort among labour unions, the business community and port authorities with the way things are done now. None of them are anxious to reform a system that is currently providing plenty of income for everyone - including crooks. WANTED! Container Gantry Cranes Any Condition CONTACT: LIHAMIJ Leende / Holland Tel : 0031 40 2061440 Fax: 0031 40 2062158 Email: [email protected] 12 April 2007 Section 4 8/5/07 6:35 pm Page 13 WorldCargo news PORT NEWS WCT-ZP row deepens Maria Le Roy has resigned her position as chairwoman of Zeeland Seaports (ZP) as the political row with the Port of Rotterdam (HbR) over the Westerschelde Container Terminal (WCT) inVlissingen deepens (see WorldCargo News January 2007, p6 and February 2007, p10). Mrs Le Roy, a former Economics Minister for the Province of Zeeland, resigned after the ZP Works Council passed a vote of “no confidence,” reflecting her clash over WCT with ZP’s managing director Hans van der Hart. Viewed as far too sympathetic to HbR’s aims and ambitions, she had already been accused in the Zeeland Parliament of failing to back van der Hart. As previously reported, HbR wants ESM (its joint venture with ZP) to cover the development and marketing of container ter minals in the whole of Vlissingen, whereas ZP, which suspects that HbR wants to kill off WCT, wants to involve HbR only in that project. From HbR’s perspective this is crazy projects in the existing port area include a 53-hectare 600,000 TEU/year facility planned by Sea-Invest (with Zuid-Natie as a minority partner) and a 2.5M TEU/ year facility planned by Verbrugge. Restricting ESM to WCT would cut Rotterdam off from the real action at ZP and limit it to the costly and uncertain WCT project that would in any case compete directly with Maasvlakte II. Martin Verbrugge, the CEO ofVerbrugge Terminals, deliberately announced his company’s project just one week before the provincial parliament was due to debate WCT, which has already had to go back to the drawing board once because it breached environmental regulations. The Verbrugge project is much less expensive as the company already operates more than 80 hectares in the port, while WCT would require ZP to invest in an entirely new, 1800m deep water quay wall. It is estimated that Verbrugge’s 1800m container quay wall would cost ZP just €80M to build, compared to €330M for the same length at WCT. However, the point is that the Verbrugge ter minal site is already owned by Verbrugge, so ZP would be deprived of any ground sale income to earn back its investment in the quay wall. (Surely this begs the question why Verbrugge should not pay for the quay wall itself). The ZP works council has now accused HbR of orchestrating Verbrugge’s “publicity stunt,” while the provincial government is trying to buy time by delaying a decision on the rural planning laws that scuppered the first WCT planning application until October. One Opposition MP has suggested that a political majority for WCT no longer exists in Zeeland, but to avoid loss of face it would be better for the Dutch high court to kill another planning permission bid, rather than for the Zeeland government to withdraw the project itself.This would also constitute “force majeure” and release ZP of any obligation to pay compensation to HbR for its contributions to the preparation project for the development.. Meanwhile, PSA-HNN, which inherited the WCT operating concession from Hessenatie, is sitting on the sidelines. PSA-HNN has stated that it is still interested in pursuing the project. However,WCT has roughly the same timeline as the first phase of Maasvlakte II, for which PSA-HNN is one of the shortlisted candidates. Vuosaari operator deals The Port of Helsinki has signed agreements with two of Finland’s leading common user port operator groups for the new harbour at Vuosaari. An agreement for the eastern section of the new port was signed with Finnsteve Oy Ab in February and this has been followed by an agreement covering an area occupying 21 hectares in the western section with Niinisaaren Kehitysyhti Oy, a joint venture of Steveco Oy and Multi-Link Terminals Ltd Oy (Containerships). Both agreements cover ro-ro services and lo-lo services for containers and general cargo. The port has also reached the necessary agremeents with the relevant customs authorities, the National Board of Customs and the Southern Customs District, on customs operations and facilities at Vuosaari. Inspection buildings occupying 1800 m2, 1000 m2 and 800 m2 will be built respectively in the inspection area adjacent to the gate, in the gatehouse and in the passenger terminal, and there will also be a 1000 m2 customs office. Construction work on the new gatehouse complex and passenger terminal has started, along with other foundation works, provision for utilities, etc. Privatisation at last for Cape Verde? After many years of inactivity, the government of Cape Verde is again keen to reform and privatise its port sector. An IMF-backed plan to privatise the main ports in the archipelago was shelved in 1999 when the government decided to include its plans for port reform within a wider strategy of developing the country as a transhipment centre. Little progress has been made on either front in the intervening eight years, but the government has revealed plans for a major shake up of the port sector. At present, two state owned companies dominate the sector. Empresa Nacional de Administração dos Portos (Enapor) manages a string of ports on different islands, but the only port facilities of international importance are located at Mindelo on São Vicente and Praia on Santiago. The other company, Arca Verde, is responsible for inter-island shipping. The Minister of Infrastructure and Transportation, Manuel Inocencio Sousa, says that the government plans to privatise both companies by the end of this year. Plans have also been drawn up to increase capacity of the Praia container terminal from 15,000 to 80,000 containers/year by 2010.This would help tackle delays at the port. However, it is not clear whether this expansion programme will form part of the contract that will be awarded to companies bidding to take over Enapor. At the same time, the government hopes that Mindelo can be turned into a transit port for the entire region, although the plan is more of an aspiration than a concrete proposal at present. April 2007 13 Section 4 8/5/07 6:35 pm Page 14 Section 4 14/5/07 11:41 am Page 15 WorldCargo news PORT NEWS African ports need private participation Some form of private sector participation in terminal operations is essential if Africa’s ports are to become more efficient, according to a senior Maersk Line manager. Speaking at the 5th Intermodal Africa Conference in Durban last month, Jan Scheck, Maersk Line’s area line and operations manager in South Africa, said productivity had improved wherever some private partnership in terminal operations had been introduced. Scheck said very little infrastructure development has taken place in Africa despite the 10-25% year-on-year volume growth already experienced and despite an expected doubling of container throughput over the next eight years. “The majority of terminals in Africa are still managed by parastatal organisations and there has been little involvement of the private sector, while customs procedures remain outdated and unable to cope with increased container flows,” he said. “Container handling in Africa costs the African manufacturer a staggering 290% more than his European competitor and lack of infrastructure is clearly an inhibitor to accelerated trade growth,” he added. In 2005, Africa (including the Indian Ocean islands) had seven terminal bottlenecks - Apapa in Nigeria, Matadi in Congo, Luanda in Angola, Cape Town and Durban in South Africa, Mombasa in Kenya and Port Sudan in Sudan, said Scheck. Last year, the number of bottlenecks had increased to 15, and included Dakar in Senegal, Conakry in Guinea, Tema in Ghana, Cotonou in Benin, Pointe Noire in Congo, Walvis Bay in Namibia, Dar es Salaam in Tanzania and Port Louis in Mauritius. Carl Robert Eckelmann AG is extending its so-called “container taxi” barge service that links terminals within the port of Hamburg, with the introduction of a second barge that should become operational in May. “By utilising existing waterways for the booming container business we reduce truck congestion and cut CO2 emissions,” stated Robert Eckelmann, chairman of the Eckelman group. “Road transport within the port has almost reached its limit; the Köhlbrandbrücke, in particular, is often congested and needs to be relieved by more ecological means of transport.”The second container taxi measures 76.50m x 11.18m and can accommodate 54 20fts or 24 x 40ft, equivalent to around 50 truck loads DBFT on schedule The Port of Rotterdam and ECT have stated that work on the new new Delta Barge Feeder Terminal (DBFT) at the Maasvlakte, to cater for inland navigation vessels, coasters and and other small container vessels, is proceeding as planned. The quay wall is about 800m long, almost the width of the Delta Peninsula. Around 700,000 m3 of spoil from the Yangtze harbour dredging project has been dumped in the area. After a settling period, cables and pipe lines will be laid and the terrain will then be hard-surfaced. ECT expects to receive the first three quay cranes in March next year and they should start operations in the middle of the year.The terminal has a slated annual capacity of 300,000 TEU during the first phase, increasing to 900,000 TEU on build-out. Total investment is €145M, of which one third has been spent on the quay wall and other basic infrastructure. Meanwhile, test calls have already started at Kramer’s new 500,000 TEU Rotterdam Container Terminal, which has the same vocation as DBFT.The terminal should be officially inaugurated next month. ZPMC’s ZHEN HUA 5 has delivered 12 more automated RMGs for ECT’s Euromax Terminal, under construction in Rotterdam. The first phase of the new terminal, with a capacity of 2.3M TEU, will come into operation next year, comprising 58 robotised RMGs in the CY (of which 16 have already arrived), 16 quayside gantry cranes - 12 23-wide (64m outreach) superpost-Panamax cranes and four 36m outreach cranes for barges and feeder ships - two RMGs for the IY, all from ZPMC/ABB, and 96 diesel-electric AGVs from Gottwald Port Technology April 2007 15 Section 4 14/5/07 11:30 am Page 16 WorldCargo news INLAND/INTERMODAL NEWS New crane for Mulhouse France’s Upper Rhine Port of Mulhouse-Rhin, operated by CCI Sud Alsace Mulhouse, has commisioned a new barge-toshore, trimodal gantry crane for its Ottmarsheim container terminal, where river-borne container traffic reached almost 50% of total throughput of 135,000 TEU last year. Built by Joseph Paris and fitted with Siemens drive controls, the widespan crane cost €4.5M and was co-financed jointly by the CCI, Voies Navigables de France and local and regional government bodies. It is rated at 45t under hook and 40t under Elme spreader. Waterside outreach of 35m allows two barges to berth alongside each other, while rail span of 50m provides exceptional stability as well as service for one truck lane and one rail line and several container rows (1 over 5 under the 23.4m lift height). Another truck lane is provided under the 15m backreach. The crane is of a double girder design and, for maximum flexibility, the trolley can be rotated up The new widespan, trimodal crane represents an investment of €4.5M to 210deg. Rated load hoist speed is 60 m/min, and trolley speed and long travel speeds are both 120 m/ min.With its long travel of 300m, the crane covers an area of 19,500 m2, compared to 4000 m2 for the smaller Noell crane (the first trimodal crane at Otmarsheim), which is now showing signs of fatigue after 10 years of service. To improve container handling services further, bulk traffic, which was previously handled nearby has been transferred elsewhere. Together the three port sites of Mulhouse-Rhin - Otmarsheim, Ile-Napoléon and Huningue - represent France’s third biggest river port complex (after Paris and Strasbourg), with Ottmarsheim alone accounting for 6 mt in 2006, more than half of which (3.6 mt) was moved by river.Total non-river traffic handled at Mulhouse-Rhin came to 3 mt, split roughly equally between road and rail. B-Cargo’s Freightliner in Oz iron will SNCB’s B-Cargo has run the first train in many years on the “historic” Iron Rhine route between Antwerp and the Ruhr.The “symbolic” train was booked on a “spot” basis, to take advantage of the recently completed renovation of a stretch of track in Holland between Budel and Weert. However, because the Dutch are still refusing access to the stretch between Roermond and Dalheim, ostensibly to protect the Meinweg nature reserve, the train had to go via Venlo and onto Viersen and Duisburg.This circuitous route meant the journey took 6 hours instead of the 3 hours it would take via Meinweg. However, B-Cargo has effectively put the Iron Rhine back on the agenda and is lobbying for the Meinweg path to be opened. It is understood that German forwarders are particularly interested in conventional wagon trains for shipments via the Iron Rhine over the Port of Antwerp. The UK’s Freightliner has established an Australian subsidiary and flagged its intentions to enter the local rail freight market, but industry insiders are puzzled about a logical entry point. Company searches show that two directors of Freightliner Australia Pty Ltd were formerly linked to NSW-based shorthaul operator, Silverton Rail, which was last year taken over by and merged with Western Australia’s South Spur Rail to trade as Southern and Silverton. Freightliner is said to have 20% of the UK rail freight market but it is not clear how it might break into the Australian sector, where Toll’s Pacific National controls most national intermodal services and Toll’s own forwarding arms are major users. Other significant players are SCT, Linfox/FCL and QR National, while a number of smaller operators (such as S&S) cover regional services.The UK company would have to buy an existing operation to achieve any feasible momentum, observers say. Raising the degree of difficulty, the Freightliner name is almost exclusively known in Australia as a DaimlerChrysler heavy truck brand and has no rail associations. Berlin targets rail intermodal growth Port of Berlin operator Behala plans to double intermodal rail traffic volumes within the next two years to 80-90,000 shipments/year by promoting new connections with Poland, other Baltic destinations and the Mediterranean. Rail intermodal links started up in Berlin-Westhafen just two years ago and there are now regular connections with Unna/ Bönen (for DHL) and the container terminals in Bremerhaven (Konrad Zippel Spedition) and Hamburg, Behala wants to encourage new links with Lübeck and Sczeczin and the rail terminal is to be enlarged to allow access for trains up to 700m long. A new train formation area will be provided and an RMG equipped Behala is aiming to build up rail intermodal volumes with combi-attachment for swap bodies and containers will be acquired, as part of an €5-6M investment programme Behala has also applied for a rail operating licence and negotiations are tunder way with DB Netz AG to improve the infrastructure of the BHUL and Moabit (BMOA) rail freight terminals. Container barge traffic is also on the agenda. Infrastructure improvements are required to increase traffic on the barge links with Hamburg and Sczeczin. Bridge clearances on the waterway approaches to Westhafen currently rule out any progress and are a matter of urgent attention. Forklift trucks, reachstackers and terminal equipment Cap. Type 9 t. SMV SL6/7ECB90 12 t. Clark DPL120 12 t. Svetruck 1260-30 15 t. Hyster H16.00XM-6 16 t. Svetruck 16120-38 32 t. SMV SL32-1200 Reachstackers 10 t. SMV SC108TA 41 t. Sisu RSD4118 4TL 41 t. Kalmar DC4160RS4 42 t. Linde C4230TL5 45 t. Linde C4535TL5 Terminal tractors 25 t. Mafi MT25 4x2 30t. Sisu TR182 4x4 35 t. Terberg RT28 4x4 Year 06 94 02 05 99 05 Liftheight 19000 mm 4000 mm 4000 mm 3750 mm 5000 mm 4000 mm 03 96 93 02 04 15800 mm 12100 mm 12400 mm 15900 mm 16000 mm 97 03 97 1000 mm 1000 mm 1000 mm N.C.NIELSEN A/S · DK-7860 BALLING · DENMARK TEL. +45 99 83 83 83 · FAX +45 97 56 46 24 w w w. n c - n i e l s e n . d k · l i n d e @ n c - n i e l s e n . d k 16 April 2007 Section 5 8/5/07 6:40 pm Page 17 WorldCargo news INLAND/INTERMODAL NEWS Railion in new joint ventures Railion Deutschland has set up new joint ventures with operators in Poland and Sweden to reduce the number of interfaces in cross-border traffic. East West Railways Sp zoo, based in Wroclaw, is a joint venture with PCC Rail SA (an affiliate of Duisburg-based PCC SE), which already operates 105 locos and some 3600 wagons in Poland. Subject to regulatory approvals, planned start-up is in the second half of this year and, by the end of the year, the new operation should have a fleet of 20 class 232 diesel locomotives that have been specially adapted to the requirements of the Polish network. The company will focus on freight transport within Poland and cross-border operations to Germany but, according to Railion AG’s chairman Dr Klaus Victoria buys back rail The Victorian government has honoured its November 2006 election pledge and bought back the lease of the state’s rail freight network, paying Toll-controlled Pacific National A$133.8M. “The original 45-year lease signed by the Kennett government with Freight Australia was fundamentally flawed in that it did not promote competition, allowed parts of the rail network to deteriorate and hindered the government from accessing the track to carry out infrastructure upgrades,”Transport Minister Lynne Kosky said. “The new arrangements will allow the Bracks government to proceed with investments in major rail projects and upgrades.” Projects now on the government’s agenda include the upgrade of the important Mildura line to improve links to the port of Melbourne from important grain, wine and fruit-producing areas, and a rail bypass of the city of Wodonga to speed transit on the main north-south east coast line. The government has immediately committed A$25M for urgent maintenance but industry regards this as less than a third of the spend required to bring the rail freight network up to standard. State-owned regional rail operator V/ Line will take on responsibility for the network and will conduct a full operational review and safety assessment. Completion of the deal and the formal transfer will take place in early May. New logistics centres in Oz Kuehne & Nagel (K&N) has opened a A$40M logistics facility in Melbourne as part of a strategy to expand in Australia and across the Asia-Pacific region. The largest single consignor through the port of Melbourne, K&N said its decision to locate its new warehousing and distribution facility in Melbourne was the site’s proximity to Australia’s largest container port, the city’s international airport and the arterial Metropolitan Ring Road. Located on 47,000 m2, the new centre provides 20,000 m2 of warehouse space and 23,000 pallet positions. The facility has RFID capability, hydraulic loading docks, and a vertical carousel system for spare parts storage and easy picking. In a next phase of construction, warehouse space at the site can be extended to a total of 30,000 m2. The new facility also houses K&N’s national head office as well as administration, sales and contract logistics departments. Meanwhile, Toll Group has opened a new Logistics Optimisation Centre (LOC) in the northern Melbourne suburb of Campbellfield to service automotive customers in Australia. The 17,500 m2 centre will provide a wide range of automotive logistics services to companies such as Ford, Toyota, Holden and a number of domestic and international component manufacturers and suppliers. April 2007 Kremper, it will complement Railion’s “cooperative relationship” with Polish national railroad PKP rather than compete against it, as the object is to secure new cargoes for rail that currently go by other modes. He added that Railion and PKP Cargo are pressing ahead with a number of projects aimed at boosting rail freight between Germany and Poland. The second joint venture is with Swedish operator Green Cargo (ex-SJ Gods), whereby Green Cargo will acquire a significant shareholding in Railion Danmark. The entire Scandinavian corridor can thus be served by a single company and its fleet of multi-system loco- motives will be increased in the mid-term. ● The rail ferry VILNIUS is now calling weekly, as planned, at Baltiysk, near Kaliningrad, as an extension to the twice/ weekly service between Sassnitz (Mukran) and Klaipeda introduced last July. As previously reported, the rail ferry is operated as a joint venture of Railion Deutschland, DFDS and Russian Railways, with a weekly capacity of 85 and 49 Russian freight cars to Klaipeda and Baltiysk respectively. The crossing to Baltiysk takes around 16 hours. Railion has set up new joint venture operations in Poland and Sweden The best international railway partner has much to offer! * ) ■ Tailor made transport solutions ■ Container block trains to / from Moscow and China ■ Modern and fast border crossing facilities ■ Services in terminals near the border and ports ■ Ports of high technical standard ■ Good sea connections to western Europe Ask more about the advantages of VR Cargo transport solutions. We speak Russian. RZD presents the International Partner of the Year award *for) OAO dynamic development in joint freight transport, organising of new transport systems and developing of infrastructure in border areas. www.vrcargo.fi VR Cargo, Finnish Railways, P.O.Box 488, 00101 Helsinki, Finland, tel. +358 307 22 350, fax +358 307 21 322, sales@vrcargo.fi Representative office of the Finnish Railways in Moscow, Russia, tel. +7 495 262 7667, fax +7 495 262 2843 17 WorldCargo news INLAND/INTERMDAL/TANK CONTAINER NEWS Toll split gets ACCC nod The Australian Competition and Consumer Commission (ACCC) is set to approve Toll Holdings’ split into separate operating and infrastructure companies, after the company agreed to an explicit list of conditions (see WorldCargo News December 2006, p6). “The revised variation offered by Toll incorporates a series of changes that respond to concerns arising from the ACCC’s market inquiries on the variation initially proposed by Toll in December 2006,” the Commission said. Under the proposed variation, Infrastructure Co will be entitled to retain 100% of railco Pacific National and Toll will retain its vehicle transport business and its interest in PrixCar. The variation will also involve Toll and Infrastructure Co giving various undertakings to ensure effective separation between the two companies.These include that, until 31 March 2011,Toll and Infrastructure Co will each have separate and independent boards of directors and neither company will have a shareholding in the other; all current directors of Toll will be required to sell their shareholdings in Infrastructure Co within an agreed timeframe; and all directors of Infrastructure Co will be required to sell their shareholdings in Toll. There will also be restrictions on the ability of Toll or Infrastructure Co to employ or second senior management of the other company and all contracts between Toll and Infrastructure Co must be on arm’s length and nonexclusive terms. Toll anticipates that after the variation to the undertakings is formally accepted by the ACCC, the company will proceed to put the scheme proposal to shareholders. If approved by shareholders and the Supreme Court of Victoria, the restructure will be effective towards the end of June 2007. The ACCC’s likely acceptance of the Toll plan has been roundly criticised by a number of competitors, including former Patrick managing director Chris Corri- gan, now chairman of Kaplan Funds Management’s KFM Diversified Infrastructure & Logistics Fund, which in January led a A$200M acquisition of 75% of DP World’s Australian bulk and auto stevedoring operations and 50% of its container logistics business. “The two [Toll] companies will have an intimate knowledge of each other’s plans and objectives,” Corrigan said. “No doubt they’ve managed to structure things in a way that is supportive of each other’s aims. I think the whole thing is just a charade.” Kaplan has announced further acquisitions from DP World, reaching agreement to buy an effective 24.5% interest in Australian Amalgamated Terminals (originally a joint venture between P&O Ports and Patrick), as well as a 25% effective interest in Northern Shipping & Stevedoring. AAT provides berth and port facilities in Brisbane, Sydney, Melbourne, Tasmania and Adelaide, while NSS has operations in Townsville, Cairns and Mackay. To Rupert by George Canada’s CN Rail has announced it will spend C$20M on a new transload operation and intermodal rail terminal in Prince George, British Columbia. The new container terminal being developed by Maher Terminals at Prince Rupert, 500 miles to the west, is expected to provide opportunities for CN and shipping lines to attract backhaul loads from Prince George. “The Prince George facility is ideally located to tap backhaul export opportunities, filling empty containers moving to Asia via Prince Rupert with lumber, panels, woodpulp and paper, as well as ores, plastics and metal products,” said Peter Marshall, CN senior vice president,Western Region.” The new facility will have an 84,000 ft2 warehouse and 10 acres of outdoor storage adjacent to a new intermodal yard. CN is planning a daily service to Prince Rupert when the terminal opens in autumn this year. Consent Equipment AB The specialist in operational leasing of Terminal, Transport and Cargo Handling Equipment www.consent.se Singamas opens new tank plant The new Singamas tank container manufacturing plant in south China officially opened for business at the end of last month. Over 300 guests, including local governmental dignitaries, representatives of major tank container operators and lessors, component suppliers and inspection companies attended the opening ceremony and viewed the facilities at Shunde in Guangdong Province first hand. Developed with technical assistance from Netherlands-based Flaxfield Trading BV, which was set up by a number of former Consani personnel, capacity at the new plant will be ramped up to an optimum, 5,000 units per year. With orders for 750 tanks already received, output in the first year of operation is expected to be over 1,000 units. To ensure consistency of production quality, UK-based Davlis was contracted to supply the most up to date Quality Control Manual and in depth QC training. Tanks are built on a flexible production line, which allows the simultaneous production of different tank types, including 20ft T11 (IMO 1) frame and beam tanks, European swap tanks and 30ft units, all built to designs developed by Flaxfield. Production at the new Singamas tank plant will be ramped up to 5,000 units/year Four newbuild tanks were on display at the opening ceremony and were delivered to customers immediately following the event. Orders in hand are for 24,000, 25,000 and 26,000 litre T11 units, prototypes of which have successfully undergone static, dynamic and full cycle testing by Biomar Systems, located in Stellenbosch, South Africa Two recently completed prototypes were also on show, which will increase capacity options from16,000 through to 26,000 litres.An order for refrigerated tanks will be built in the near future, while baffled and compartmented tanks can also be offered. Coinciding with the official opening of the new plant, Singamas president and CEO SS Teo also announced the opening of Singamas’s new Group Technology Centre, which is housed on one floor of the tank plant’s administration building. Forty experienced engineers and technicians will carry out research, design, development and testing at the new centre, which also includes a materials testing laboratory. München Neue Messe 7 June 15th 200 June 12th — ll B5, Stand 411 Ha in us Please visit * rolltrailers * 13.6m & 45’ palletwide box units * 40’ palletwide containers Consent Equipment AB PO Box 4143, SE-400 40 GOTHENBURG, Sweden Phone: +46 31 12 42 45, Telefax: +46 31 42 86 59 UK Office: Consent Equipment UK Ltd, Prince Henry House, Kingsclere Business Park, KINGSCLERE, Hampshire, RG20 4SW Phone: +44 1635 299999, Telefax: +44 1635 299993 18 The 45ft curtain side is one of many specials, including The 45ft curtain side 45ft pw, Bulkers, Flatracks and is one of many specials Refrigerated, that we design that we design and supply together and supply together withfinance finance options. with equipment options. Dyrehavegårdsvej 18, DK-2800 Kgs., Lyngby, Denmark April 2007 Section 5 14/5/07 12:02 pm Page 19 WorldCargo news TANK CONTAINER NEWS ITCO wins Fort Vale upgrades Highlift footvalve Canadian exemption Transport Canada has issued a permit to a number of named members of the International Tank Container Organisation (ITCO), allowing the entry into and use within Canada of certified UN portable tanks owned or operated by the companies concerned. Transport Canada issued the Permit for Equivalent Level of Safety after consultations with ITCO in which the organisation explained that portable tank containers designed, manufactured, inspected, tested, marked and repaired in accordance with the provisions of the 14th Edition of the UN Recommendations on the Transport of Dangerous Goods Model Regulations are transport units which are as safe in operation as those which are in compliance with the Canadian regulations. The Permit for Equivalent Level of Safety is valid for a period of two years for all those ITCO members who applied for the exemption and showed their tank containers to be in compliance with the UN Recommendations. In general terms,Transport Canada’s Transportation of Dangerous Goods Regulations are aligned closely with those provisions in the UN Recommendations governing portable tanks. However, there are variances, such as those in Sections 5.10 and 5.14. ITCO is currently participating in a Transport Canada portable tank working group, which is reviewing those areas where the domestic and international portable tank provisions differ, with the aim of aligning them fully. ITCO is confident that such alignment can be achieved before March 2009 when the Permit for Equivalent Level of Safety that Transport Canada has issued to its members is due to expire. Fort Vale has introduced a new, modified version of its established Highlift footvalve for tank containers. The same valve design features incorporated in Fort Vale’s new 3in, 90° Tankstream footvalve for the road tanker market have been applied across its full range of internal Highlift footvalves for tank containers, which, the company says, offers a number of advantages: The cast construction of the valve’s new “opencage” design renders this part stronger and more robust in operation and less prone to damage in transit; the cam pickup design feature ensures that the lifting finger stays central to the poppet and relocates with 100% accuracy when the seal or spring has been replaced, thus saving repair and maintenance time; and the cast body construction ensures clean internal lines, reducing potential product trap. A Fortyt seal is fitted for maximum cargo compatibility and resilience, while a Hastelloy seal face or replaceable seat kit can be supplied to ensure increased protection against crevice corrosion, greater product compatibility and improved valve longevity. It is also possible to supply the Highlift footvalve with a fusible crank for automatic valve closure in the event of fire engulfment. The new package includes a 3in footvalve, which can be reduced to 2in specifically for fitting to offshore tanks. ● Fort Vale has opened new parts centres in Russia, Spain and Indonesia.The company’s long-established Moscow-based sister company has been expanded to become a distribution centre for tank container components for the Russian market, while in Spain, Fort Vale’s new distribution partner is Equipos Vehiculos Ind Sole SL in Barcelona, where spare parts and consumables for the road tanker and tank container markets will be available. In Indonesia, CPR Jakarta is the latest addition to Fort Vale’s list of Asian distribution centres. The latest version of Fort Vale’s Highlift Footvalve for tank containers Experience the progress. New Talke depot ready The Talke name continues to spread worldwide The Talke group will open its new Zwijndrecht Liquid Logistics Centre close to the Antwerp port area in the next few weeks. The facility has been developed in conjunction with Transport De Jongh, Talke’s Belgian subsidiary, to provide a full portfolio of liquid logistics services across the Benelux region and to serve as an import/export interface point. The new Zwijndrecht depot covers an area of 30,000 m2, some 12,000 m2 of which is covered storage and warehouse space. Divided into four separate fireproof sections, the facility offers four drumming lines, temperature-controlled storage and the ability to handle all classes of dangerous goods with the exception of explosives and radioactives. The services on offer at Zwijndrecht include inventory management, packing and repacking of bulk dangerous goods, labelling, sampling and shipping, tracking and tracing, drumming and dedrumming, customised product treatment and customs services. Talke established its first international branch in Antwerp in 1987, since which time the group has gone on to pioneer the formation of large-scale chemical logistics sites at many locations worldwide. April 2007 Liebherr-Werk Nenzing GmbH P.O. Box 10, A-6710 Nenzing / Austria Tel.: +43 50809 41-725 Fax: +43 50809 41-447 [email protected] www.liebherr.com The Group 19 Section 5 14/5/07 11:52 am Page 20 WorldCargo news CONTAINER INDUSTRY NEWS IAS launches InterTurn Smart box update International Asset Systems (IAS) has launched a new, webbased service that allows container operators to make quick and easy street turns of their empty equipment. Called InterTurn, the service is claimed to be the first available to automate the much-talkedabout “virtual container yard” (VCY) concept, in which empty containers are moved directly to the next loading point instead of first being drayed back to a terminal or rail ramp. IAS estimates that at any given moment, 30-40% of intermodal trucks are hauling empty boxes in the US - the result of an inefficient system in which containers are routinely returned to port terminals or container depots after being unloaded. InterTurn eliminates those empty trips by matching available containers “on the street” with shippers’ needs for equipment. Because of the current difficulties in arranging street turns - numerous faxes, phone calls Further details have been released concerning the development by Maine Secure Composites LLC of a next generation “smart” container under a contract placed by the US Department of Homeland Security as part of the Safe Container (Safecon) programme (see WorldCargo News February 2007, p21). The so-called Composite Anti-Tamper Material (CATM) maritime container features a standard steel ISO frame with thermoset composite sidewalls, roof, base and endwall into which a series of sensors is embedded. In the event of an intrusion through any part of the container, the sensors send an alarm to a communications/tracking system of the type developed by Savi Technology, GE Security and others. The intrusion detection system, dubbed COBRa, has been extensively tested under laboratory conditions and been shown to be highly robust and capable of withstanding static and dy- and emails - IAS estimates that only around 2% of street-turn opportunities are currently being realised. The first virtual container yard programme is being sponsored by the ports of Los Angeles and Long Beach together with the Alameda Corridor Transportation Authority in Southern California. In the programme, IAS is working in partnership with eModal LLC, which is responsible for contact with the Southern California trucking community. A central feature of InterTurn is the ability to integrate it with ocean carriers’ equipment management systems. As the carrier’s system updates the status of each container, the information is transferred to InterTurn and made available to approved trucking companies via the InterTurn website. Four major shipping lines, including CMA CGM, Mediterranean Shipping Co and US Lines have already signed up for the InterTurn service. namic forces well beyond those required by ISO standards for marine containers. The fact that the security system is totally hidden also means that it is completely tamper-proof and anyone trying to access the container illegally would be unaware of its presence. A prototype 20ft unit built by Maine Secure Composites, a business spin-off of the University of Maine’s Advanced Engineered Wood Composites (AEWC) Center, was subjected to full scale testing last month and fully met or exceeded ISO requirements. The prototype unit had two different sidewall configurations – one heavier than the other – to determine optimum strength/ weight combinations. It is estimated that the final design will have a tare weight 15-20% less than that of a standard steel container, while TCO should also be lower. Security aspects aside, considerable effort has been devoted to developing a container design How can Rental4000 help Container Leasing Organisations? that is durable, easy to manufacture and repair and will not require a price premium, in order to make it attractive commercially. According to Professor Habib Dagher, who is heading up the project, it will be possible to manufacture the CATM container on existing container production lines.The composite panels of the CATM container are corrugated in much the same way as a standard steel container and outwardly it resembles a standard steel box. At least two major container operators are reported to have expressed interest in the design. Servers in boxes Two US companies are now offering data centres housed inside shipping containers as alternatives to traditional buildings. Demand for data centres and server farms has spiked after Hurricane Katrina and new regulations requiring many companies and government agencies to keep more detailed and secure records in the wake of large accounting scandals. Last year Sun Microsystems unveiled its “Project Blackbox,” a mobile data centre housed in a 20ft container that it plans to begin producing this summer, while last month another company, Rackable Systems Inc, announced the first sale of its containerised solution, called Concentro, to a leading Internet company. Concentro is housed in a 40ft container and can hold up to 1,200 DC powered servers. Rackable Systems and Sun consider there is a growing market for containerised server banks as building traditional “bricks and Rackable Systems has sold its first Concentro data centre, housed in a 40ft container, to a leading Internet company mortar” facilities is costly, slow and inflexible. Containerised solutions allow companies to add capacity as needed and quickly deploy infrastructure to regions with comparatively low labour and energy costs and move them around as those markets change. Container makers hit by excess capacity Ask the people using it Waterfront Container Leasing Co., Inc., a leading marine transportation leasing services company headquartered in San Francisco, has recently purchased the Rental4000 solution from Real Asset Management (RAM) to manage its fleet. Waterfront, established in June 1983, buys, sells, owns, manages and leases marine dry cargo containers, refrigerated containers, open tops, flatracks and chassis to ocean carriers worldwide. In addition to the USA, it also has representation in Europe, South America, Australia, Taiwan, Vietnam, The Philippines, South Korea, Hong Kong and China. ‘ Enquiries amongst known industry users revealed a high level of satisfaction with the Series4000 software. Subsequent discussions with the RAM management team confirmed the similarities between Rental4000's functionality and Waterfront's requirements. The fact that it has been specifically designed for the container industry deemed it superior to other offerings which would have required a significant amount of customisation. ’ Alan Wong, Waterfront's VP of Operations To find out more visit: www.realassetmgt.co.uk Real Asset Management Plc Central Court Knoll Rise Orpington Kent BR6 0JA Telephone: +44 (0)1689 892111 Fax: +44 (0)1689 898434 Email: [email protected] 20 China International Marine Containers (CIMC), the world’s largest container manufacturer, has reported a 1% increase in profit in 2006 to Yuan2.83B (US$363M) on sales of Yuan33.2B, up 7.3%, as excess supply hit prices and profit margins. But Singamas Container Holdings, the second largest container maker, posted a worsethan-expected 60% drop in 2006 profit to US$18.1M, although its revenues rose 9.6% to US$924M. Singamas chief executive Teo Siong Seng said the bottom line was badly dented by substantial start-up losses from the delay in securing full operating licences for three new factor ies in Ningbo,Tianjin and Huizhou in China, which missed the peak production season. CIMC built 1,564,100 TEU in 2006, up 20%, and sold 1,568,900 TEU, up 15.2%. The company said global orders for containers totalled 3M TEU last year, up 20%, but annual production capacity of dry freight containers increased to 5.8M TEU, while the supply of steel and wooden floors remained tight. The fluctuation in international oil prices also caused paint prices to rise significantly, resulting in a large decline in gross profit margins for the industry, CIMC said. Singamas produced 583,543 TEU in 2006, up 18%, and sold 569,823 TEU, up 1.7%. Container sales netted US$890.4M, up 10%, but the container division’s pre-tax profit fell 80% to US$10M. The three new factories have boosted Singamas’s annual production capacity at 11 facilities to 1.25M TEU from 850,000 TEU in 2006. To pave the way for future growth, Singamas has implemented a three-pronged development strategy. In March 2006, it sold a 20% stake in subsidiary Ningbo Pacific to China Shipping Investment Co to allow the two companies to tap the fastg rowing Ningbo/Zhejiang market. In May, it acquired an additional 40% stake in Qingdao Pacific, making it a 95%-owned subsidiary. And in September, it sold a 20% stake in subsidiary Huizhou Pacific to China Shipping and 9% to Japan’s Mitsubishi group. It also signed an agreement with Mitsubishi to cooperate in the sales and marketing of Singamas containers in Japan. Singamas also started producing higher value 45ft, 48ft and 53ft containers and chassis at its Qingdao factory for the US market, and has this year started building tank containers at a new plant in Guangdong (see page 19). April 2007 WorldCargo news CONTAINER INDUSTRY NEWS CIMC secures bulker roof hatch licence China International Marine Containers (CIMC) has signed a technology transfer and technical assistance contract with Unfor mtechnik Stade GmbH (UTS), which allows it to manufacture UTS bulk container roof hatch panel designs at Nantong CIMC-Special Transportation Equipment Manufacture Co Ltd in Nantong. UTS is a European leader in the manufacture of bulker roof hatch panels and other types of specialised panels for containers and owns advanced and proprietary technical know-how related to their design and manufacture. The German company has granted CIMC Nantong an exclusive, non-transferable licence to use its know-how to manufacture and sell bulk roof hatch panels worldwide except in certain areas and to certain customers. All major equipment, dies, jigs and fixtures for producing the panels have been supplied by UTS and CIMC Nantong technicians have undergone a training programme at UTS’s German factory. Trial production was launched under UTS supervision in January this year and the first commercial production of 300 roof panels started this month for Jindo Guangzhou. Another 300 pieces will be delivered from CIMC Nantong next month and it is anticipated that a further 4,000 panels will be produced this year. CIMC Nantong, which has the capacity to build 45,000 TEU/year of various special container designs, started to build 30ft bulk containers in 2001 through Container Leasing UK for Van Den Bosch and other customer including Bertschi AG. The company has also developed a 20ft bulk container design for China Railways in 2002 and to date has built 3,000 units. Production of roof hatch panels onsite, says CIMC, will make the company more competitive in the bulk container market, particularly in view of the shorter lead time for the delivery of panels, which were previously imported from Germany. A prototype 30ft bulk container with six roof hatches built by CIMC Nantong via Container Leasing UK for Karl Schmidt Spedition will be exhibited at the Transport & Logistics Exhibition in Munich in June. Production of bulker roof hatch panels has already started at CIMC Nantong New equity for SCF Private equity manager Archer Capital has taken a major stake in Adelaide-based specialist container leasing company SCF Containers.The new partnership will facilitate the further expansion of SCF Containers International as one of Australia’s leading container leasing companies, the company said. SCF director Lindsay Carthew said the company had experienced rapid growth over the past 15 years “based on our ability to respond to our customers’ need for flexible and innovative container solutions. “In order to maintain that growth and ‘go the next step’, the directors knew that they had to partner with an equity investor,” he said. “The domestic freight market in Australia is growing rapidly and is estimated to double over the next decade.This will create increased demand in the container leasing market, both domestically and internationally,” Carthew added. “This growth will be compounded by the continuing need for specialised container types for individual customers.” Last year, SCF added 2,100 new containers to its fleet and expects to exceed that build in 2007, with a full-range of 20ft and 40ft sidedoor, 20ft bulk and 40ft and 48ft palletwide containers. Cosco Pacific profit dips Cosco Pacific saw its 2006 profit fall 13% because of expenses related to the share reform of box builder China International Marine Containers (CIMC) and high start-up costs at newly acquired container terminals in China. Profit fell to US$291.1M from US$334.9M in 2005 and revenues dropped 14% to US$253M following the sale of 600,082 TEU from subsidiary Florens Container Corporation’s leasing fleet to Buss Capital in June and the US$55.18M cost of CIMC’s share reform. The box sale generated a profit of US$50M and a finder fee of US$15M for the Hong Kong-based company. Florens increased its container fleet, including managed boxes, by 20% last year to more than 1.25M TEU, with utilisation reaching 96.2%, up from 95.5% in 2005 and well above the industry average of 91.8%. Of the total, 456,877 TEU were leased to affiliate Cosco Container Line, up from 377,324 TEU in 2005, and 163,851 TEU to third parties, down from 630,925 TEU in 2005 following sale of the boxes, which it now manages. Cosco Pacific’s terminals in China, Singapore and Belgium handled 32.7M TEU in 2006, up 25.7% and contributing US$90.5M of the profit. Cosco-HIT, its joint venture with Hongkong International Terminals, saw throughput fall 8.3% to 1.7M TEU, while its profit contribution fell 15.1% to US$23.75M. The reshuffle of Asia-Europe services from Shanghai’s Waigaoqiao port to Yangshan also dragged profit down, said vice-chairman Xu Minjie. Its Antwerp terminal, which opened last year, remained in the red, but is expected to make a profit next year, when Phase II of Nansha terminal in south China will also start contributing. April 2007 21 WorldCargo news SHIPPING NEWS Record ship crane orders for Cargotec Cargotec’s MacGregor business unit received a record number of ship crane orders in the first quarter of 2007 from various shipyards in China, Korea, Poland, Romania and Croatia. The cranes, valued at €63M, will be delivered during 20072010 and are for bulkers, general cargo ships, containerships and tankers (hose-handling cranes). The list includes an order from Emirates Trading Agency in Dubai for four heavy duty grab cranes on board each of two Panamax transloading stations, primarily for the handling of iron ore. The complete installation will be capable of handling ore at the rate of 2500 tph. MacGregor also recently won a €13M order from Aker Yards in Germany for hatch covers for the four super ice class, 14,500 dwt container ships under construction for Russia’s Norilsk Nickel. The first ship, NORILSKIY NICKEL, was successfully delived by Aker Finnyards in Helsinki last year. As previously reported in WorldCargo News, the ships exploit the double-acting icebreaking principle, in conjunction with electric pod propulsion, to transport nickel exports from Northern Siberia without assistance from icebreakers. Container capacity of 648 TEU is arranged in three holds (389 TEU) and on deck (259 TEU). In another development, MacGregor and Vietnam Shipbuilding Industr y Group (Vinashin) have established a 49:51 joint venture, MacGregor Vinashin Marine Equipment Ltd. The new company will initially focus on hatch cover production for shipyards within Vietnam, to be followed by produc- tion and assembly of marine cranes and ro-ro access equipment. In line with Cargotec’s overall expansion plans, MacGregor has made an agremeent (subject to regulatory approvals) to buy 90% of Norway-based Hydramarine AS, which specialises in “high-end” cranes, davits, winches and subsea load handling equipment for offshore supply vessels and rigs, including a popular line of large, active heave-compensated cranes. Hydramarine has an assembly plant in Kristiansand but has outsourced the manufacturing of components. An ag reement was also signed recently to acquire 90% of Singapore-based Plimsoll Corporation Pte Ltd, a leading supplier of deck machinery for the offshore oil and gas and marine industries in the Asia Pacific region. Plimsoll has assembly plants in Singapore and Indonesia but has outsourced the manufacturing of components. A new assembly plant is under construction in China. New heavy lift operator Mediterranean Project Chartering Srl (MPC) is the name of a new joint venture for shipments of project cargo and heavy lift contracts formed by Germany-based BBC Chartering and Logistic and Genoa-based ship agency Intermare. The new company is run by Matteo Fortuna and Mauro Morasso from Intermare together with BBC’s CEO Svend Andersen. It will manage and develop BBC’s business in the Mediterranean as well as some projects for Italian customers outside the Mediterranean. BBC operates a fleet of around 100 ships worldwide and is undertaking a major expansion programme. It will take delivery of around 40 geared vessels of 400012,000 dwt in 2008 and 2009, each equipped with two 400t cranes able to make tandem lifts up to 800t. BBC has formed similar joint ventures with strong local players in South East Asia and the Middle East, respectively Asia Project Chartering in Singapore and Arab The new joint venture will market BBC’s services in the Mediterranean and to some Italian customers outside the Mediterranean area Project Chartering in Dubai. ● Last month BBC INDIA arrived in the Port of Longview (Wa) from Esbjerg with turbine components for the Klondike III Wind Farm owned by PPM Energy in Sherman County, Oregon, as part of a dedicated contract between the port and Siemens that also includes tower and turbine components for the White Creek Wind Project in Washington. Profit jump for Stena Stena Line, Europe’s biggest ferry operator, doubled its profit last year compared to 2005 to SEK450M (€49.5M), its best performance since the mid-1990s, reflecting stable growth on the passenger side, continued strong development for freight and the ongoing effects of cost-cutting activities. “The strength of our business is the combination of passenger and freight business,” said CEO Gunnar Blomdahl. “We take this into account when rebuilding vessels and investing in new ones.” He mentioned the lengthening of STENA BRITANNICA and STENA HOLLANDICA and the two 62,000 gt superferries costing SEK4B being built by Aker Yards in Germany (see WorldCargo News December 2006, p18). Other examples are STENA TRADER, which has operated on the Hoek van HollandKillingholme route since last autumn, and its sister ship STENA TRAVELLER, which will be introduced on the route this June. NZ tightens entry Import entries for containers arriving in New Zealand will have to contain details of the approved transitional facility (ATF) they are bound for under new biosecurity recommendations from the country’s Office of the Auditor General. The auditor general’s report on managing container bio-security risks recommended that the Ministry of Agriculture and Forestry (MAF) “enforce the requirements of the Import Health Standard for Sea Containers from All Countries for importers to provide information on the destination of a container once it leaves the wharf,” New Zealand Customs Service has advised. “This declaration will be made via NZ Customs Service import entries through the use of the ATF abbreviation in the Other Information data fields,” Customs said. “MAF will be asking NZ Customs Service to reject all import entries where a valid ATF code is not submitted.” From April 1, any container covered by an import entry that does not include the destination transitional facility information will be stopped at the port of arrival, Customs said.The importer will be required to resubmit the import entry declaring the destination transitional facility. 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Call +46 31 725 79 00 www.tts-marine.com auto mooring | container terminal technology | heavy load handling | material handling systems | linkspans | port and terminal equipment | production systems | after-sales service and support 22 cap. 45 to 45 to 45 to 45 to 41 to 42 to 42 to 30 30 to to 30 30 to to 25 25 to to 16 to to 16 15 to to 15 8 to 10 to 7 to 9 to make CVS Ferrari CVS Kalmar Kalmar Kalmar Belotti Belotti Kalmar Hyster Mafi Mafi Kalmar Sisu Kalmar Kalmar Svetruck Svetruck Svetruck Kalmar SMV Kalmar type Reachstacker Reachstacker Reachstacker Reachstacker Reachstacker Reachstacker Reachstacker RoRo tractor Forklift truck Tugmaster Tractor Tugmaster RoRo tractor Forklift truck truck Forklift Forklift truck truck Forklift Containerlifter Reachstacker Containerlifter Containerlifter year 1996 1996 1998 2000 1995 1992 1992 2002 1992 2002 2002 1999 1988 2002 2002 1996 1992 1990 1998 1996 2002 features 5-high 5-high 5-high 5-high 4-high 4-high 4-high 4x4 5,5m lift 4x2 4x2 4x2 4x4 5,5m lift 5,5m triplex triplex 4-high 6-high 6-high 6-high more details: www.hanse-maschinen.com e-mail: [email protected] Tel: +49-40-51 51 50 O Fax: +49-40-511 31 04 April 2007 Section 7 8/5/07 6:47 pm Page 23 WorldCargo news SPAIN: PORT DEVELOPMENT Run to keep up with the pace setters Spain’s commercial seaports reported sustained growth in 2006 with overall trade rising at an average rate of 4.7%. Around 460 mt of goods were moved last year across Spain’s 46 ports with container traffic increasing 8.9% to more than 12.1M TEU, according to the national ports agency Puertos del Estado. General cargo traffic increased 10% to 184.3 mt. The Mediterranean ports of Barcelona, Valencia and Algeciras are among Europe’s top 10 container ports in terms of containers moved and account for two thirds of all Spanish container traffic and close to half of all traffic. Throughput at Algeciras rose 2.1% to 3.2M TEU, nearly all transhipment. The growth rate slowed both because the port is nearly reaching full capacity and because of logistical changes arising from Maersk’s absorption of P&ONL. These factors enabled the nearby Port of Málaga to consolidate its position as a transhipment port for Maersk. Container traffic at Valencia and Barcelona increased respectively 8.4% to 2.6M TEU and by 11.9% to 2.3M TEU. Barcelona remains Spain’s wealthiest port, due to the relatively high value of imp/ ex moves and its low dependence on transhipment. Container throughput at Las Palmas, Canary Islands increased by over 10% to 1.4M TEU. Container traffic has continued to grow at a fast rate in Spanish ports, prompting sustained investment programmes the 5100 TEU MSC ELENI followed by the 5600 TEU MSC MARTA. The port authority (PABi) invested €33M, including the completion of a new border inspection post. The new facility is much bigger than the one it replaces and has 16 inspection docks. This March PABi awarded Binaria 21 SA the concession to manage and operate a 111,500 m2 plot of developed land for cargo handling and multi-modal distribution. The investment requirement is €20.8M. Due to growing demand for space near the docks to carry out different logistics operations, PABi is also developing a new storage and distribution facility on new land reclaimed from the sea in Santurtzi and Zierbena. The first part of this zone was to Zierbena Bizkaia 2002 AIE several years ago. In container traffic terms Bilbao is essentially a short sea/feeder port and PABi is taking part in a project to analyse the viability of setting up a short sea shipping service based on 45ft containers, allowing shipping to compete directly with road trailer distribution in terms of europallet and load cube capacity. The service would cover the Atlantic arc from Lisbon to Rotterdam, passing through Bilbao and another port in France. The study is slated for compleDragados-SPL’s TdS Málaga terminal is now firmly established as Maersk’s second transhipment centre in Spain North star Bilbao’s container traffic increased 4% last year to 523,114 TEU (or 5.6 mt), with UK and Spanish cabotage o/d traffic being the main segments. In November and December MSC made calls with the biggest vessels ever to be handled in the port, Major equipment purchase orders Paceco España SA and Konecranes have reported major new orders from Spanish container terminal operators, for quayside cranes and RTGs respectively. In total, Paceco España has reported orders for a total of 11 Paceco Portainers. In addition to the €9.5M order for two post-Panamax units recently placed by Contenemar for its terminals in Las Palmas and Valencia (WorldCargo News, February 2007, p6), Dragados-SPL group has ordered five cranes for terminals in Las Palmas,Valencia (MarítimaValenciana), Málaga (Terminales del Sureste) and the Portuguese Port of Setúbal. Finally, four cranes, with a monobox boom, have been ordered by Boluda Corporacion Marítima (Boluda Shipping), part of Naveira Pinillos, for its terminals in Alicante (Terminales Maritímas del Sureste) and Las Palmas (La Luz). Boluda recently acquired a majority stake in the La Luz terminal from Acciona and is concentrating its Canaries’ traffic there instead of moving some of it through the Opcsa terminal. Paceco España may also be in the running for a new container crane that MotaEngil, which now owns Tertir, has said it will acquire for its Sadoport multi-purpose terminal operation in Setúbal. Konecranes has booked new orders for RTGs worth around €15M from existing customer Dragados SPL and new customer Boluda Shipping. Dragados has placed an order for six more RTGs for Marítima Valenciana. Dragados received its first Konecranes RTGs in 2005 and has since then made five repeat orders. Boluda has ordered eight RTGs - five for Terminales Maritímas del Sureste, Alicante and three for La Luz. “Konecranes is now the leading supplier of RTGs to Spain and we look forward to a successful partnership with Grupo Boluda,” says Aku Lehtinen, Konecranes’ director, RTGs. Finally, Konecranes has booked two RTGs from Capsa, Tenerife. Capsa, a Grup TCB affiliate, is a new customer, although another affiliate, TCV Valencia, is an existing customer. All the RTGs are slated for delivery next January. They are of the 8-wheel type, have an SWL of 50t and stack 6 + 1 and 1 over 5 x 9ft in high.cranes. ❏ April 2007 23 Section 7 14/5/07 12:27 pm Page 24 WorldCargo news tion this June. Last December the European Commission abandoned its previous efforts to outlaw use of 45ft containers, and EU member-states can therefore continue to authorise their use. There is also a project to develop a new ro-ro service between France and Spain within the ambit of the EU’s Marco Polo programme (“motorways of the sea.”) Tenders are due out very shortly and several Atlantic Arc ports in both countries are expected to take part in the bidding. Bilbao remains a significant port for non-containerised general cargo. Last year throughput SPAIN: PORT DEVELOPMENT increased 18% to 3.8 mt, and this figure does not include steel products traffic, which increased 17% to 3.9 mt, or 25% of all dry cargo moved through the port last year. Finally, PABi has a new managing director, with José Pico Hor meño replacing Jesús Villanueva Fraile on the latter’s retirement last September. TCB secures finance Barcelona’s leading container operator Terminal de Contenidors de Barcelona (Grup TCB) has secured a €118.5M loan to finance the expansion of its terminal up until 2028. Spanish and French banks Banesto Banco Sabadell, BNP Paribas and Société Générale gave the green light to the finance loan in late February. In the same month the Barcelona Port Authority (APB) agreed in February to extend TCB’s container terminal concession by five years until 2028, to enable TCB to amortise its new financial commitments. The investment will go on new container handling equipment and the creation of new space that will almost double TCB’s capacity from 1.4M TEU to 2.3M TEU. Already last December TCB signed a contract worth €27M with ZPMC for Tenerife: Darsena Este and (below) schematic of the ambitious Granadilla port project three superpost-Panamax cranes able to work 22-wide ships up to 12,000 TEU. They are scheduled to be delivered this year and be operational by year end. In the meantime TCB’s existing terminal on Muelle Sur will be connected to newly-designated areas bringing the company’s total container handling space to 86 hectares.A re-organisation of port space was approved by APB last October to create more room for container storage. Equal footing The enlargement and extension of its concession puts TCB on an equal footing with the HutchisonGrupo Mestre consortium that will operate the future Prat Wharf container terminal. The agreements follow TCB’s unsuccessful bid for the Prat Wharf concession. Under the revised TCB concession, both terminals will operate under the same terms and conditions. “This will provide Barcelona with two large container terminals that will compete between themselves for traffic on equal terms,” said APB. TCB’s managing director Miguel Duro said that the enlargement of the company’s facilities means that the issue of Barcelona’s shortage of space for storing and managing containers would be resolved. It will also provide TCB with 1924m of berthing, compared to 1380m today. Duro added that the intermodal rail (un)loading tracks serving the facility should be increased from 450m to 750m. Last year TCB opened its own rail service,TCB Rail, to the outskirts of Madrid.“We are looking to operate further rail services in the future,” he said, including services to Zaragoza and France. In 2009, TCB will be connected to new European gauge rail tracks to the French border, obviating the need to transload containers between wagons. Prat repairs Meanwhile, repairs to 500m of quay wall at the Prat wharf development are likely to continue into this summer. Work to fix the displaced concrete blocks will not start until an APB geotechnical investigation reports its findings, and that is expected this month. As previously reported, the in- cident, which occurred on January Ist this year, raised serious concerns that the opening of the terminal may be delayed by at least six months. It is now thought that sand used to fill in space for the foundation of the terminal may have provoked the displacement of the concrete blocks 120m out to sea. Hutchison and Grupo Mestre, the operator of the port’s second biggest container terminal,Terminal de Catalunya (Tercat) won a 30 year concession to operate the new container terminal last year and it was expected to become operational in 2008. However Mestre has admitted that the new terminal is unlikely to be operational until at least January 1st 2009. Hutchison and Mestre have already postponed an order for eight, 22-wide gooseneck quayside cranes (a gooseneck profile is required because of proximity to Barcelona’s international airport). Meanwhile, APB has shifted construction work to the southern side of the Prat Wharf terminal, behind the 900m of quay line that remained in place. This was initially to be the second phase of the terminal, but the intention now is to reverse the construction phases in order to minimise delays. On completion, the terminal will occupy 93 hectares and have 1500m of quay line with a draught of up to 16.5m alongside. It will be able to handle 2.5M TEU/year. Marval invests Ahead of a €53M enlargement plan, Dragados-SPL’s Marítima Valenciana (Marval) flagship terminal in Valencia is investing €30M in new container handling equipment. Marval has already placed orders worth €22M for two superpost-Panamax Portainers from Paceco España, eight RTGs from Konecranes and new tractor heads. In the light of further growth forecasts, Marval said last month that it would invest a further €8M in six more RTGs and extra tractors. (These orders have now been confirmed - see p19). Marval posted throughput of 1.88M TEU last year, up 10.6% on 2005. Overall, 1.283M containers passed through the terminal, 98,934 more than the previous year. Growth was partly due to the arrival of five new services, which boosted the overall number of calls by 2% to 1557. 24 The average exchange per call grew from 794 to 827 moves, while the average monthly number of road vehicles accessing the terminal grew to 50,283. The new rail service to Madrid boosted rail intermodal distribution by 9.94% to 54,758 TEU. The surge of traffic comes despite operational delays provoked by the installation of a new information technology system, Catos, at the terminal last year and a road haulier labour conflict. Further expansion Marval has submitted further plans to the port authority (APV), reasoning that the opening of Mediterranean Shipping Company’s dedicated terminal last autumn has not affected its own growth prospects. MSC is the port’s leading single client and operations at its new terminal are expected to come into full operation this June. Last year local industry raised concerns that MSC would move all its shipments to its own terminal. MSC has been holding talks with dockers and road hauliers in a bid to implement new labour management schemes to increase productivity. In January MSC stated that subject to agreements being reached it planned to increase shipments through Valencia by about 30% this year. MSC increased its traffic over the port by 6% last year to around 1.4M TEU, but this was 100,000 TEU less than forecast, as up to 70 ship calls were switched to Barcelona and other Mediterranean ports due to labour conflicts involving road hauliers, terminal operators and APV. Bidding again A P Møller-Maersk has not ruled out making a bid for a concession to run a vast new container terminal at Algeciras - Spain’s and the Mediterranean Sea’s leading container transhipment port. However, ahead of the opening of A P Møller-Maersk’s new Tangiers-Med container facility in Morocco, Algeciras Port Authority (APBA) is drawing up conditions for the concession that will enable other leading players to obtain a “foot in the door,” as it is concerned about Maersk’s monopoly on transhipment container trade in the port. Maersk recently told a Spanish transport journal that it is not “optimistic” about any April 2007 Section 7 8/5/07 6:52 pm Page 25 WorldCargo news SPAIN: PORT DEVELOPMENT bid for the new facility. All the same, APBA itself has said that Maersk will need more capacity. Massive spend APBA is investing €400M in the new terminal that is part of the port’s 100 hectare Isla Verde land expansion project. Despite competition from Tangiers-Med and the growth of transhipment trade at the nearby port of Málaga, APBA says market studies show there will be further demand for container cargoes in the Mediterranean Sea. APBA says it will open a tender for the deep water facility by July. Bidders will fight for a 35 year concession to operate the terminal that will have 1.5M TEU capacity by mid-2009. The operator of the winning bid will have first refusal on a second terminal area of 1.5M TEU/year facility. In a bid to reduce dependence on transhipment and earn more revenue, APBA has said it will favour bids that promise to take steps to generate imp/ex traffics and use rail transport, to access a bigger hinterland.The new terminals will be linked directly to the rail line to Madrid and have on-dock IY facilities. The expansion project is financed by APBA, EU cohesion funds and a maximum loan of E180M from the European Investment Bank. A massive, 34m high/ deep breakwater is already under construction.The stakes are also very high as a concession for a second container terminal at Tangiers was awarded to a consortium including Eurogate-Contship, MSC, and CMA CGM. Last year Maersk España, A P MøllerMaersk’s Spanish subsidiary, invested €48M in new cranes and container handling equipment for Algeciras. It purchased five superpost-Panamax cranes at a cost of E28M, three from Impsa and two from ZPMC, and these were installed earlier this year. The investments are aimed at catering for Maersk’s latest 12,000 TEU Emma-class ships. With the new equipment in place and operational, the company hopes to increase annual capacity at Algeciras to around 4.1M TEU, so once APBA’s new container facility is operational, capacity at Algeciras will exceed 6M TEU. TCA is also being expanded to accommodate future demand. Muelle 11 is being extended up to where it meets Muelle 9. Backfilling of this area will produce 200m of additional quay and a further 45,600 m2 of overall working area. Alongside draught is being deepened from 10m to 12m through a programme of dredging and quay reinforcement. Reading palms Boluda has also invested close to €20M in container handling equipment at Las Palmas, after the company purchased from Spanish construction giant Acciona a majority stake in the La Luz container terminal in January this year. Boluda ordered two superpost-Panamax Portainers from Paceco España as well as five RTGs from Konecranes, and four terminal tractors and two reach stackers from Kalmar. The enlargement area of the container terminal is due to be opened at the end of this month and will provide 385m of berth line with a draught alongside of 14.5m. Boluda expects to more than double handling capacity to 300.000 TEU. “Most traffic will be to and from the mainland, but trade with West Africa is playing an increasingly strong role,” said Frank Naranjo, general manager of the terminal. “The Boluda Group will move around 150,000 TEU at La Luz with its own ships once the cranes are delivered Port of Tarragona container terminal operator Contarsa recently received its first call by an MSC vessel. MSC SELMA, deployed in the line’s western Mediterranean/North Africa service, exchanged 400 containers Huge jump Container traffic handled by DragadosSPL’s Terminales del Sureste Málaga (TdS Málaga) increased a massive 82% to 450,694 TEU, achieved on just 360m of active berthing line equipped with four superpost-Panamax Portainers from Paceco España. As noted, the terminal is used almost exclusively by Maersk, for transhipment of Far East/Middle East containers to destinations in West Africa. This year the entire 400,000 m2 area of the terminal will become available, including a 40m berth extension in the first part of the year and a further 320m in the last quarter, bringing the quay length to 720m.This will boost annual throughput to between 600,000 TEU and 675,000 TEU. Maersk signed an agreement to bring traffic to the port at least until 2010 and, a fifth Portainer is on order from Paceco España. As well as containers, the terminal handled 15,463 new vehicles in 2006 and traffic is expected to reach 30,000 new vehicles this year. More in Alicante Terminales Marítimas del Sureste (TMS), owned by Boluda Shipping Group (Naviera Pinillos) and Spanish construction company OHL, will operate the new container terminal in the Port of Alicante Darsena Oeste expansion area. TMS has ordered front line equipment worth E11M for this operation, two 55t SWL Portainers from Paceco España and three RTGs from Konecranes. Other purchases included three reach stackers, eight terminal tractor/trailer sets, one mobile harbour crane and an ECH mast truck. Operations are due to commence in the middle of this year. Last year Alicante’s existing container ter minal, operated by Ter minal de Contenedores de Alicante (TCA), nowadays co-owned by Contenemar and Consignataria Herrera (together they acquired Marval’s 33% stake) handled almost 152,000 TEU, 10% up on 2005. April 2007 25 Section 7 14/5/07 12:21 pm Page 26 WorldCargo news SPAIN: PORT DEVELOPMENT next February.” Boluda’s purchase of the La Luz terminal will raise competition between it and its rival at Las Palmas, the Opcsa terminal. Naranjo confirmed that Boluda would switch all calls from Opcsa to La Luz when the new equipment is up and running. Tenerife projects Elsewhere in the Canaries, TCB Group company Capsa handled 276,000 TEU (+5.1%) last year at its Tenerife terminal, which is split into two parts, Bufadero quay and Dique del Este. Next January a further 50,000 m2 will be added to the latter area that currently occupies 66,000 m2, to be followed by an extension of its quay line from 435m to 698m, to provide a combined quay length of 1238m and a contiguous area of 21.6 hectares. This has been made possible by the port authority’s decision to buy out the Interburgo España dry dock ship repair yard on Darsena del Este that separated the two parts of Capsa’s operation. New investments by Capsa this year are understood to include two Konecranes’ quayside gantry cranes, along with two reach stackers to ease landside congestion, which has resulted in sporadic “boycotts” by road hauliers. To overcome the problems, Capsa is implementing a booking programme that will allow it to know 24 hours in advance when a haulier plans to retrieve or deliver a particular container. The terminal’s physical constraints have confined it to mainland cabotage and other short sea services (mainly Naviera Pinillos, Contenemar and Transatlántica) , but Capsa is also eyeing the Granadilla development aimed at deep sea transhipment traffic announced by Puertos de Tenerife. The port authority recently awarded a €114M contract to build the outer retaining dyke for the new port to a joint venture composed of FCC, Sato and Promotora Punta Larga.The work is slated for within 37 months. The project is unusual in that the EU agreed to override its negative environmental impacts on the ground that local economic development was more pressing.The proposed terminal would occupy 260,000 m 2 and have 650m of quay with a draught alongside of 16m. ❏ Galicia goes into overdrive The ports of Galicia are not traditionally associated with container traffic and have tended to occupy themselves with niche roles. A number of new projects have been unveiled, but they do not all appear to be demand-led. One port that has been experiencing capacity shortfalls isVigo. The container terminal operator Termavi, the Contenemar/Davila Group joint venture, has already expanded into all areas on Muelle Guixar in an attempt to keep up with demand and is fast running out of storage space. Throughput last year rose another 12% to 192,000 TEU, placing increasing strain on available resources. The ports in Spain’s north western corner have ambitious ongoing development plans More available cently awarded a further 12,000 m 2 by APV. Combined, the new areas will allow the operator to handle up to another 40,000 TEU/year. At the same time, a plan has been implemented to reduce the time that empty containers remain within the terminal, clogging up where there will be 200m of quay and alongside water depth of 13m. This will be operated by Contenemar subsidiary Terminales de Contenedores de Vilagarcía (Tercovi) and cost €6M, part of which will be spent on acquiring two cranes. Although only two services will initially move to Vilagarcía, Contenemar is apparently looking at developing a third. This should result in throughput of around 20,000 TEU during the first year of operation. New customer Peugeot Citroën says it needs the whole of Vigo’s Bouzas expansion area for new cars, including the parts earmarked for a new container terminal However,Adif, the national rail infrastructure body, has reached an agreement with the port authority (APV) to free up 20,000 m2 at its own ter minal for use by Termavi, whose own concession area will thereby grow to 152,000 m2. In addition, Termavi was re- precious ground slots. For January alone, the policy of removing empties as fast as possible reduced their numbers by 38.5%, and APV president Abel Caballero remarked that the initiative had been “extraordinarily effective.” Time for Bouzas These short term measures provide stopgap capacity until the planned second container terminal on Muelle de Bouzas enters service.The go ahead was received in January last year and will result in a new 300,000 m2 facility capable of handling 450,000 TEU/ year. Around 70,000 m2 of the total area will be reclaimed land, allowing the terminal to accommodate vessels drawing up to 20m of water, while the remaining 230,000 m2 is currently used for parking new vehicles.As such, says Caballero, it is poorly-utilised. Thank you for... 2000 Dilemma The cost of the project, due for completion in 2009, has been put at €70M Once both container terminals are fully operational, Vigo will be able to handle around 630,000 TEU/year. However, following the publication of the port’s expansion plans, Caballero was almost immediately presented with an interesting dilemma. As previously reported (WorldCargo News, Februar y 2007, p12), Peugeot Citroën group, the port’s biggest customer, claims that it will need the whole of Muelle Bouzas to absorb increased output from its local car plant. Meanwhile Contenemar is to transfer its Canaries’ and Morocco service calls from Termavi (which, as noted, it co-owns) to the nearby Port of Vilagarcía, in order to free up more space to accommodate a higher level of container throughput from key client Maersk. ...RTG/RMG Cranes Making way Lower cost and longer life have been achieved for over 2000 RTG/RMG cranes with igus® E-ChainSystems®. Thank you for your confidence in igus®! What's next? New generations of polymer E-Chains®, Chainflex® cables – from fibre optical to 6/10 kV cables – and accessories for faster, longer, yet more reliable cranes. Plus a standard Condition Monitoring System. Reduce costs, increase service life. Proven over 2000 times. Visit us: TOC2007 Europe, Istanbul - Booth D45 Having returned to Vigo some 12 months ago, Maersk is seeking to consolidate traffic flows there on services between Africa and North Europe and had apparently threatened to pull out of Vigo all together unless some moves were made to accede to its wishes. The Vilagarcía port authority has made 50,000 m2 available for the construction of a container ter minal on Muelle Ferrazo, Elsewhere in the region, the small Port of Marín, which inaugurated a 48,500 m2 container terminal in 2005, operated by Pérez Torres, has finally attracted a new shipping line customer. Chilean operator CCNI is to transfer its fortnightly service linking WCSA, Central America/Caribbean and North Europe from Vigo to Marín. The switch was prompted by the lack of congestion at the new port of call, as well as the added prospects that Marín provides for non-container ised general cargo and project cargo. Marín handled 35,424 TEU last year, which represented growth of 16.2%, while forecasts for the present year are for a further increase of 12%-14%. The terminal has 250m of quay, with alongside water depth of 12m. Equipment consists of two refurbished Panamax cranes and four reach stackers. Further north, at La Coruña, the 10,000 m2 Terminal Rías Altas, which belongs to Terminales Marítimos de Galicia, is to expand its operating area by 20,000 m2 in line with traffic build-up, despite the fact that it handled only 1355 TEU last year. However, in September 2006, OPDR Hamburg commenced calls on its weekly North Europe service, resulting in throughput forecasts for the present year of between 8000 TEU and 10,000 TEU. The terminal has 407m of quay and draught of 13m. Equipment consists of a mobile harbour crane, two reach stackers and a fleet of 15 FLTs. Ferrol plans At nearby El Ferrol, Pérez Torres has acquired a 100% stake in Terminal Polivalente de Ferrol (TPF), which is to build the port’s new container handling facility. TPF was originally a joint venture of Pérez Torres and giant construction group Acciona, but Pérez Torres acquired its partner’s 51% when Acciona decided to pull out of port terminal ownership. The proposed terminal will occupy a 230,000 m2 area in El Ferrol’s Outer Harbour development.The new facility, which will have a draught of 20m alongside its 600m quay, is costing €120M, with construction scheduled to start later this year. Pérez Torres is confident that it can handle traffic of 500,000 TEU/year at the port, whose throughput last year was a meagre 1172 TEU. ❏ Vilagarcía: a new container terminal will be built on Muelle Ferrazo (foreground) -cranes.com igus® GmbH Spicher Str. 1a D-51147 Cologne [email protected] phone fax +49-22 03-96 49-0 +49-22 03-96 49-222 Please phone our offices: Austria Belgium Brazil Canada China Denmark 26 +43-7675-40 05-0 +32-16-31 44 31 +55-11-35 3144 87 +1-905-760 84 48 +86-21-63 86 94 30 +45-86-60 33 73 France Great-Britain India Italy Japan Mexico +33-1-49 84 04 04 +44-1604-67 72 40 +91-80-851 50 06 +39-938-69 06 1 +81-3-38 46 94 21 +52-722-271 42 73 Netherlands Poland Portugal Singapore South Africa South Korea +31-346-35 39 32 +48-22-863 57 70 +351-22-832 83 20 +65-64 87 14 11 +27-31-461 48 24 +82-32-821 29 11 Spain Sweden Switzerland Taiwan USA +34-93-647 39 50 +46-42-32 72 70 +41-62-388 97 97 +886-4-23 58 10 00 +1-401-438 22 00 April 2007 Section 7 14/5/07 12:24 pm Page 27 WorldCargo news PORTUGAL: PORT DEVELOPMENT Ports consolidated by major new investor Construction giant Mota-Engil purchased Tertir Group, the country’s largest port terminal operator last October and now runs an enterprise that includes port operations in Lisbon, Leixões, Aveiro, Lisbon, Maputo in Mozambique and road haulage and forwarding businesses. And it coowns with ACS multi-purpose terminals in Setúbal. Mota-Engil bought 100% of Rodrigo Leite, which has a 67% share in Tertir, and then the rest of Tertir’s shares at €11.37 each. The company operates motorway concessions in Portugal and Spain and has construction and environmental business interests in Angola, the US and Central Europe. In 2005 it had net profits of €30.4M on a turnover of €1.38B. Growth target Throughput at the Mota-Engil terminals was stable last year, but the company is targeting increases of at least 5% a year over the next two years. It says it will introduce new information systems and carry out modernisation works and, specifically with regard to Lisbon, improve services provided to ships and increase hinterland connections in order to compete with Sines. Two years ago MSC switched calls from Lisbon to PSA International’s Terminal XXI concession at Sines, sparking major growth there. Mota-Engil has also stated that it will order this year a second ship-to-shore gantry crane for Sadoport, where throughput has increased since last August when Maersk transferred a regular weekly feeder/short sea service from Lisbon. The service now calls at Setúbal, Algeciras, Barcelona, Fos, Málaga, Algeciras and returns to Setúbal. the second phase construction by mid2008. It has been holding talks over the purchase of more cranes, with a view to doubling capacity to 550.000 TEU under phase 2. The berth line will be extended from 320m to 620m in length. In effect PSA wants to accelerate progress as, under the concession agreement with the port authority (APS), the facility would be enlarged once it reached the 250,000 TEU/year mark. However growth forecasts called for a rethink, said Jorge D’Almeida, director of PSA Sines. As noted, throughput has shot up dramatically The third expansion phase of the terminal is slated for completion in 2012 when Terminal XX1 should be directly linked by shuttle rail services to a transport logistics centre in Badajoz, just inside the Spanish border (see below). Main driver The 8.6% traffic increase at Sines to 27.2 mt was the main reason for a 1.9% rise in overall growth at Portuguese ports in 2006. Sines handled no less than 43% of the 63.4 mt of trade moved at Portugal’s ports last year. Liquid bulk imports increased 6%. Throughput at Leixões remained stable, while Lisbon and Setúbal both logged lower throughputs. Other than Sines, only Aveiro managed increased traffic, but its figure of 3.35 mt of general cargo was just 0.6% ahead of 2005. The government announced in February that it would invest €840M (US$1.2B) over the next five years to improve rail approaches and links to the Spanish market. Some €80M has been earmarked to connect Aveiro to the national rail network but most of the funds (€760M) will go on a new rail corridor to connect Sines with Badajoz by 2012. From Badajoz a future rail route will be connected to Madrid to provide a high speed freight service. The investment is part of a government “rethink” of ports policy that is ex- pected to lead to a new ports’ law affecting port tariff rates and the collection of VAT on non-EU goods 45 days after they have entered Portugal. Transport Minister Ana Paula Vitorino also stated that it no longer makes sense for domestic ports to continue to receive any direct subsidies, prompting speculation that they will cease this year. Meanwhile, the government has denied reports that it has exerted influence over port policy at Sines since 2005, even though, for strategic reasons, it still holds a 100% equity stake in the country’s leading “energy port.” It is the case that the government has not made any public comment on the port’s investment plans since then, but sceptics are still not convinced that APS officials are in charge. ❏ EFFICIENT CONTAINER HANDLING Lisbon preferred? Maersk, however, has indicated that Lisbon is its first preference for the container terminal that it says it wants to manage and operate in Portugal, through APM Terminals. Representatives of the shipping line have already met senior officials of the port authority (APL), which is aiming to open the port’s third container terminal on the South Bank of the Tagus at Trafaria, adjacent to the Silopor grain silos, sometime in the near future. Meanwhile,APL has awarded a €14M contract to construction companies Somague and SETH to reinforce and upgrade the quay between Santa Apolónia and Jardim do Tobaco. The work, which is part of a multi-phase programme, should begin this month and is scheduled to last 12 months. The new cruise terminal here will replace the existing cruise facility at Alcântara Dock and free the space for use by the deep water container terminal operator, Liscont. Brought forward Rapid growth at Terminal XXI in Sines has prompted PSA to go ahead with a €40M enlargement of the terminal, which opened in 2004. Container movements increased 124% last year to more than 122,000 TEU and PSA wants to conclude Ro-ro plans The Setúbal port authority (APSS) plans to offer for concession a new ro-ro terminal next year. The port is already attractive for car shippers and APSS believes there are further opportunities to tap into the Madr id market. APSS has also launched a competition to find the best way to organise regular block trains with Madrid. Five entries will be judged, with the remit to look at a variety of different cargo flows and find the fastest and cheapest way of getting them to market. The studies will be funded jointly by APSS and port concessionaires. APSS is keen to ensure that the new multi-purpose terminal in Zone 2 will be able to function as a gateway for Madrid. This new 200,000 m2 facility has 725m of quay with a draught of up to 15m alongside. Another study will look at ways of improving access to the port for Panamax ships under all tidal states. ❏ Konecranes is your partner to handle containers: Straddle Carriers, STS Cranes, RTGs, RMGs, Reach Stackers, Container Trucks, Fork Lift Trucks and Positioning systems. Providing tailored equipment and services to meet your unique requirements is our speciality. Konecranes (Ports), P.O. Box 662, Koneenkatu 8, FIN-05801 Hyvinkää, Finland Tel: +358 20 427 11 Fax: +358 20 427 2599 www.konecranes.com Konecranes (Straddle Carriers), Daimlerstraße 4, D-97209 Veitshoechheim, Germany Tel: +49 9 31 / 99 14-112 Fax: +49 9 31 / 99 14-301 Konecranes (Lifttrucks), P.O. Box 103, SE-285 23 Markaryd, Sweden Tel: +46 433 733 00 Fax: +46 433 733 10 www.smvlifttrucks.se April 2007 27 WCN_March_07.indd 1 30.3.2007 15:50:19 Section 7 14/5/07 12:28 pm Page 28 WorldCargo news ITALY: PORT DEVELOPMENT/INTERMODAL Ports to get railroaded into shape? Trenitalia (FS Cargo) has put the cat among the pigeons. Managing director Mauro Moretti said at a forum organised by the Italian association of port authorities that his organisation wants to take a direct stake in port operations and compete with major international players such as Contship-Eurogate and PSA International that enjoy the lion’s share of the country’s container traffic. Moretti argued that in today’s liberalised freight environment FS cannot afford to sit back on the sidelines and just be a passive carrier for a part of the logistic chain, always at somebody else’s beck and call, but had to become more involved in the port-to-door process.This is the same reasoning that is driving Railion’s designs on strategic port stakes and is no less controversial. This is not because, as in Railion’s case, it is too strong and “monopolistic,” however. On the contrary, the argument is that FS is financially too weak to do a credible job in the ports. But Moretti says that FS is the only national organisation with the scale to match foreign-owned terminal operators on an equal footing and retain the full value within the Italian economy. The four ports that have been targeted initially are hinted to be Genova, Trieste, Táranto and Gioia Tauro. As regards Trieste, Moretti stated that FS wanted to become “involved in logistics activities inside the port. Our interest lies not in just being a transport operator, but in managing the logistics and organising integrated services. Eastern Europe represents a reference point for cargo flows and Trieste is a key node.” Sixth deal? Apart from that, no real details of FS’s tactics or strategy have been divulged, but it has been mooted that it is talking with PSA Sinport about co-management of VIth Module at VTE Genova. This development is in limbo because of the protracted dispute between Contship Italia and PSA Sinport and a tie-up with FS could give PSA Sinport the opportunity to force the issue. It would also give PSA Sinport a hand in intermodal shuttle services that are planned between Genoa and a designated inland hub at Alessandria, behind the mountains and strategically located on the Torino-Milano rail corridor. Another joint operation could perhaps be a new container shuttle that is being planned between Interporto di Parma, operated by Cepim, and the Port of La Spezia. However, it is not clear how that could work out as most of the port’s container traffic here is handled by Contship Italia (LSCT). New company Cepim’s marketing director Nicola Paradiso says that the new shuttle service will be operated by a dedicated new company involving La Spezia port interests and Cepim and is expected to move 100,000 TEU of shipping containGrendi’s Antonio Musso says that Genoa port authority can readily solve the problems at the Sampierdarena Crossrail’s Italian job Crossrail Italia Srl, an affiliate of Swiss-based rail freight operator Crossrail AG (which, as previously reported in WorldCargo News, was acquired by Babcock & Brown last year), has obtained an operating license and safety certificate to operate its own trains on the Italian network. It intends to enter the market with its own traction by the second half of this year. Train drivers have already started their training, but already Crossrail has been offering customers the opportunity to serve Italy through a partnership with Serfer (Trenitalia group). Seven train pairs/week connect Novara with Benelux. The Crossrail direct train, connecting Domodossola (a terminal owned by Crossrail) with Duisburg, runs four times a week, increasing to six times/ week by June, runs at an average of 90% capacity in both directions, claims the company. On the Swiss path it carries new Ford automobiles, on behalf of Trenitalia, on double-deck wagons from Dillingen to Carimate and Civitavecchia via the Gotthard route. Thanks to its relationship with rolling stock leasing firm CBRail, (another Babcock & Brown subsidiary), Crossrail will have 14 multi-system locomotives added to the existing fleet by mid-2008. Once these locomotives have been delivered, Crossrail will be able to provide ers a year as well as around 60,000 swap bodies. LSCT handled 996,000 TEU last year (+ 14.1%), all imp/ex traffic. Meanwhile, rail handling capacity at the Interporto is being expanded, co-funded by Cepim and national network manager RFI, and on completion the intermodal facility will have 4 x 750m long (un)loading tracks.This could be enough to attract Hupac. Cepim is owned 35% by ENI (cf Agip Petroli), 29% by local entities and 24% by credit institutions. It already accounts for around 5 mtpa of cargo, of which rail accounts for 30% (Trans-waggon, Railion, Railog). Its customers include Nestlé, Railion company Hangartner (Euroshuttle), Barilla’s 3PL services provider Number One, ENI and Fiat New Holland. It boasts 60,000 m2 of dry goods warehousing, 120,000 m2 of chill/cold rooms and 42 hectares of paved, open storage and parking. There is still plenty of space available as Cepim’s concession covers 2.5M m2. Got a point? Moretti’s intervention has not proved popular with the port community, but it could be argued that the container handling sector, beset by squabbles and legal disputes, has taken its eye off the ball. Nationwide, container traffic, including transhipment, grew just 3.9% last year to 9.044M TEU. Many Italian o/d containers in deepsea traffic still move through the Alps to the Rhine seaports. One port to watch is Naples, where traffic increased 21.% last year to 428,000 TEU, to some extent at the expense of Salerno due to some calls being switched. CoNaTeCo’s traffic increased 33% to 382,000 TEU, but local shippers and forwarders remain dissatisfied with the delays they exper ience due to customs and phytosanitary rules practised in the port. Gennaro Murolo, president of the Campania shippers’ association, complained that it takes up to 10 days to move a container 28 an uninterrupted service between Germany and Italy, offering at least 20 pairs of international trains/day (beyond the Swiss national trains). Mauro Pessano, previously with Hannibal, the Contship Italia/Trenitalia joint venture, is CEO of Crossrail Italia and group manager, intermodal business. Walter G Finkbohner is president and Hanspeter K Schurter is general manager. Sicily service In another development in Italy, Logistica e Servizi Intermodali Srl (LSI), an affiliate of Italybased international transport operator GMC Group, is launching a new rail intermodal service between Sicily and Alessandria in north west Italy. The service, will link the Sicilian ter minals at Alcamo Diramazione (Trapani) and Cannizzaro (Catania) with the intermodal railhead at Tortona, which is operated by Gavio affiliate Euromodale Srl. LSI itself operates the Catania terminal, under an agreement with FS. There will be one train pair/ week, with northbound departures leaving Alcamo on Fridays for arrival in Tortona on Sundays, and southbound trains leaving Tortona on Tuesdays and reaching Alcamo on Thursday and Catania on Friday. LSI is planning a second, direct service between Tortona and Catania to reduce transit time. ❏ through the port, double accepted practice elsewhere. Traffic at TCT Táranto increased 24.55% to 892,000 TEU Enter Vector Andrea Nigulis, who ranks among the top container terminal operations experts in Europe, has set up his own port consulting business,Vector Port & Transport Solutions, operating from Italy but based in Folkestone, England. Vector is a “one man band” but Nigulis now often works in close collaboration with Seaport Innovations Ltd, run by Kent Busk, a Dane who was previously with Maersk. Between them they have a wealth of knowledge that is now being offered on a neutral basis to shipping lines, terminal operators and port authorities worldwide. Nigulis himself has over 25 years container terminal operating experience with companies such as Eurokai/Contship Italia, PSA Sinport, P&O Ports and SECH in various ports in Italy (La Spezia, Gioia Tauro, Genova and Cagliari) and elsewhere in Europe (Hamburg, Dortmund and Lisbon). ❏ Andrea Nigulis April 2007 Section 7 8/5/07 7:03 pm Page 29 WorldCargo news ITALY: PORT DEVELOPMENT/CARGO HANDLING/SHIPPING and the operator has offered MSC a 3year tariff package to be its regional transhipment centre for Far East traffic. Looking for alternatives to Piraeus, which was beset by strikes, MSC made some test calls, but TCT has complained that, due to the inactivity of the port authority, it is having to finance necessary dredging and other infrastructure works itself. TCT’s EVP Giancarlo Russo says that MSC informed the port authority that it requires a depth of 14.5m at three berths at all states of the tide if it is to make regular calls, but nothing was done. TCT’s existing berth line of 1500m is insufficient, he added, as MSC will not Ecobonuses are confirmed With the “green light” signalled by the European Commission, Italian transport minister Alessandro Bianchi has set out a definitive cartography of 30 coastwise and other shortsea ferry routes that could qualify for “ecobonuses” by reducing truck miles, within the overall framework of Italy’s long-standing Sea Motorways project goals and those of the EU’s Marco Polo modal shift programme. A budget of €240M, spread equally as €80M/year between 2007 and 2009, has been allocated to road hauliers or forwarders that opt for ferries instead of all-road. This is to cover a rebate of 20% on ferry tariffs for hauliers that make at least 80 truck trips/year per line of route, or 30% in the case of new shipping links. Payments for Spanish and/or French origin/destination cargoes, measured over links to Algeciras, Barcelona, Tarragona, Valencia and Toulon, will be calculated in proportion to the truck miles removed from Italian roads. The government has also taken steps to ensure that the benefits regime supports existing coastwise and intra-Med ferry traffic, and does not cannibalise it but builds on it. In an effort to bypass the problems faced by combi-transport arising from the excessive fractionalism of the road haulage industry (“one man bands”) - Rome has also allocated extra funds for haulier groups making * 1600 truck trips/year on any link. Rome wants Madrid to adopt a similar programme, as Spanish support could bring cumulative benefits to its initiative. Meanwhile, Genoa-based RAM (Mediterranean Sea Motorways Network) is working on ways to restart coastwise services between Venice and Catania. ❏ accept a berthing windows regime for feeder ships. TCT, he added, cannot get access to another 550m of quay wall, even though it is included in its 1998 concession agreement (ie 2050m). MSC also made a test call at MCT Gioia Tauro with the 8100 TEU MSC TORONTO and exchanged 3106 containers in 24h, with maximum productivity reaching 140 moves/h. However, the terminal was then disrupted by strikes that cost it 120,000 TEU of throughput in the last weeks of the year. Contship Italia’s CEO Cecilia Battistello even threatened to “pull the plug” on the whole thing. Another Genoa headache Finally, the Port of Genoa, already “in the wars” over the vexed question of the Sixth Module at Voltri (for last report see WorldCargo News, February 2007, p8), is faced with another legal headache. The Liguria regional court (TAR Liguria) has ruled in favour of a complaint by Grendi that the procedures adopted by the port authority (APG) for the concessions of the Multipur pose Ter minal at Sampierdarena were incorrect. Concessions for the designated area between Ponte Canepa and Ponte Libia were awarded by APG in November 2004 to Messina,Tirrenia,Terminal San Giorgio (Scerni and Gavio) and Derna (Spinelli). TAR Liguria concluded that Tirrenia should not have been included in the concessions as it had no traffic relevant to the terminal’s vocation. As if to defend itself against charges that is spoiling things for its neighbours, Grendi stated that its sole aim has been to protect its own right to increase operations in Genoa. Grendi’s CEO Antonio Musso says that APG has known the solution for some time, as an agreement signed with Tirrenia last August resolves the problem without injuring the interests of the other concessionaires. Grendi has a temporary arrangement with Spinelli that allows it to operate the latter’s area and its traffic last year increased by 25%, to 40,000 TEU of containers and 150,000t of general cargo. However, this arrangement expires next year. Grendi has stated that if the agreement with Tirrenia is ratified, it will withdraw its application for the whole of the Multipurpose Terminal area to be reassigned. ❏ Could Trenitalia’s involvement help solve the Module 6 problem at VTE Genova? A POWERFUL RANGE OF PREMIUM TRUCKS Cyprus job for OMG Padova-based Officine Mecchanice Galileo Srl has won another contract to repair a container crane - in this case one that was damaged in a ship collision incident in the Port of Limassol. The flared bow of a ship caught one of the waterside legs and, because the diagonally opposite landside leg happened to be locked in position by its anti-storm block inserted in the pit, the impact caused the non-contact waterside leg to be lifted and pushed out of the rail. As a result, the bogie wheel centre line ended up 550mm far away from the railway and misaligned by 800mm with respect to the above-mentioned landside leg. As the crane was out of service at the time, the boom was stowed in the upright position. OMG is responsible for all necessary repairs, including replacing the damaged leg sections, new fitments, etc. The new leg sections will be positioned, aligned and welded to the sill beam on the lower side and to the leg/cross girder on the upper side. Temporary structures will be added to connect the right leg to the left leg of each side of the crane The upper part of the crane will be secured to the ground with the installation of four temporary pipes connected to a rack rail at ground level. OMG is also responsible for recommissioning the crane. ❏ April 2007 SMV Fork Lift Trucks (10 to 60 tons) Your complete cooperation partner The market’s most extensive series of big fork lift trucks. Strong trucks that provides an effective handling of wood, paper, steel, concrete, rock, machines and containers. For over 50 years Konecranes Lifttrucks have worked closely together with the industry to be able to offer unique, powerful and customised trucks and stackers. Our trucks are optimally adapted to Your business. This is one of the factors that make us to a leading manufacturer when you have high demands on performance, productivity and quality, with lowest low life-cycle cost and environmental impact. SMV Container Trucks (8 to 45 tons) Few manufacturers can offer the same high performance and such a wide range of specialised trucks as we do: from speedy empty-container trucks to strong full-container trucks and compact RoRo trucks. SMV Reach Stackers (10 to 45 tons) The SMV trucks have many innovative solutions as standard: unique “box-type” chassis, load-sensing hydraulics (power-on-demand), efficient low-emission engines (high torque / low fuel consumption) and a new generation of driver cabins with improved ergonomics and lowered noise level. For optimal handling of empty and loaded container and trailers in terminals and ports, at multi-track railways and on barges and for industrial handling of steel, concrete and other heavy loads. Konecranes Lifttrucks, part of Konecranes, a globally leading supplier of lifting equipment, cranes, servicing and maintenance services, appr. 7,500 employees, with operations in over 70 countries. Konecranes Lifttrucks AB, P.O. Box 103, SE-285 23 Markaryd, SWEDEN Phone +46 433 733 00 Fax +46 433 733 10 E-mail [email protected] www.smvlifttrucks.se 29 Section 7 8/5/07 7:03 pm Page 30 The power of innovation. The visionary new Reachstacker from Linde. With its outstanding agility, superb precision and smooth control the new Reachstacker from Linde embodies all the finest qualities of refined power. Much more than just the sum of its parts, here is Man and machine in harmonious action. The fully integrated, versatile and responsive control and operating system is a visionary concept designed to make life easier. Combine this with Linde’s truly global service, spares and technical back-up and you can understand why we are world leaders. The visionary new Reachstacker from Linde: the next generation of working solutions delivering greater productivity and efficiency. Linde Heavy Truck Division Ltd Linde Industrial Park, Merthyr Tydfil CF48 4LA, GB Phone +44 (0) 1443 624200, Fax +44 (0) 1443 624302 E-mail [email protected], www.linde-htd.com Head Office Linde Material Handling Division, PO Box 62, 63736 Aschaffenburg, Germany Phone +49 6021 990, Fax +49 6021 99 1570 E-mail [email protected], www.linde.com/linde-forklifts Linde Material Handling Section 6 8/5/07 7:08 pm Page 31 WorldCargo news CARGO HANDLING Trucking on at a good speed The heavy lift truck market seems to be still running at high levels, even if the peak of 2005-6 is unlikely to be matched in the main container and industrial handling segments. Customers generally are increasingly aware of life cycle costs and this helps protect suppliers to the extent that the key is not price but the balance of price with performance. Rental companies are sometimes prepared to pay more than end users if they feel they can recoup the extra outlay through being able to deliver lower downtimes and reduce their servicing costs. Breaking the mould Generally speaking, this is a “conservative” industr y, but there is also room for product innovation. It is tr ue that Liebherr did not set particularly ambitious sales targets for its unusual LRS 645 with the distinctive curved boom, but these targets have been met and the availability of new capacity at Rostock has enabled the company to raise them going forward. The machine is also unusual for having hydrostatic drive and Liebherr has developed this by introducing individual dr ive wheel drive.This means that steering is partly effected by the front axle and this reduces wear and tear on all the tyres. In addition, says Liebherr, side forces on the steering and drive axles are reduced, thus extending the life of the steering components. The LRS 645 has a capacity of 45t up to 6 x 9ft 6in high in the first row, 38t up to 5-high in the second row and 23.5t up to 4-high in the first row. For machines fitted with a combi-attachment, capacity is 45t up to 5-high in the first row, 34t up to 5-high still in the second row and 19.5t up to 4-high in the third rows. Into 2008 already From Sweden Svetruck reports that 2007 is basically booked out and the company is already planning schedules for 2008, which has already shaped up to be another Liebherr now has more production capacity to cater for LRS 645 demand good year. Svetruck has been enjoying buoyant demand from a number of industrial sectors, not least the Norwegian oil and gas supply industry, mainly for 15tonners but also for 37t and 42t FLTs to handle heavy pipes. Svetruck is also currently dealing with an enquiry for two more dedicated laden container handlers that are equivalent to 60t SWL in an FLT application. Takeover delay? There is still no news on Cargotec’s takeover of CVS Ferrari.The approval of the competition authorities is still awaited; originally it was thought that this would have been received by March/April, but this target seems to have slipped. Meanwhile there is market gossip that the deal has been delayed for other reasons (pertaining to the valuation), but there is no evidence that this is affecting customer confidence in either CVS or Kalmar. For example, through its longstanding German distr ibutor Mafo, CVS has received an order from Buss Hansa Terminal (BHT) in Hamburg for eight new, series 4 reach stackers, type F479.5. These machines, fitted with a 340 hp Volvo Tier 3 engine and Clark transmission, stack 5 x 9ft 6in high up to 45t SWL in the first row and 4-high, 35t SWL in the second row. BHT previously “standardised” on CVS Ferrari reach stackers and, although the deal for renting the new machines from Mafo predated the announcement that CVS was to be acquired by Cargotec and be controlled by Kalmar, it shows that the customer is confident that its good relationships with Mafo as the Italian OEM’s dealer Mafo will be allowed to continue, as indeed has bene promised by Cargotec to all CVS’s dealers. “The new equipment is part of our concept to increase the efficiency of our container handling,” said BHT’s managing director Heinz Wasser. Buss Ports is modernising the terminal while operations continue normally. Shed 81 has been demolished to provide more open storage space for containers and IT systems and operational procedures are being improved. Buss is investing several million Euros in this modernisation programme and it should be finished by mid-2007. The first two F479.5s have already been delivered and the remaining six are due this month. The machines have a self-weight of 78.2t and their laden travel speed is 25 kph. The fact that BHT is such an important “northern” customer underscores the point that the notion that a Kalmar and CVS Ferrari tie-up matches “north and south” is too simplistic. As previously noted in WorldCargo News, Germany is CVS Ferrari’s most important market outside Italy for reach stackers.According to Mafo’s CEO Robert Hutlof, no less than 23 of the 60 reach stackers supplied in Germany during 2006 were made by CVS Ferrari, a market share of 38%. ordered a total of 14 reach stackers, masted container handlers and FLTs. Fantuzzi also says it received an order from an undisclosed customer in Latin America for three reach stackers and 13 dedicated ECH mast trucks. According to Fantuzzi’s sales and marketing manager Rosanna Gennari, the Lentigione plant is currently turning out 550 machines a year, including sideloaders as well as FLTs, dedicated container handling lift trucks and reach stackers. The plant has almost reached saturation point and serious consideration is being given to another extension. As previously reported (WorldCargo News, February 2007, p2), Fantuzzi Group has been restructured into four divisions, with the Fantuzzi product line run by Mario Corsi. The group has set a target of going public within a few years. Last year, says Gennari, group turnover was provisionally around €418M. Steel handlers Russian job Orders received by Fantuzzi for heavy FLTs include one from Italian steel logistics company Gruppo Riva for 17 FLTs from 32t to 48t SWL, with special lifting equipment (vacuum or magnet) to handle coils and slabs. Misurata Free Zone in Libya Kalmar Industries has received an order from JSC Sea Port of Saint Petersburg (MTPSP) for 24 machines for delivery from May to September this year. The order comprises 12 FLTs with lifting capacities ranging between 10t and 32, three reach stackers and New F479.5 reach stackers from CVS Ferrari at Buss Hansa Terminal one dedicated EC mast truck, along with eight TRX182 terminal tractors. MTPSP is the holding for a number of stevedoring companies that together account for about 20% of all the cargo handled in the Big Port of Saint Petersburg amounting to some 11.8 mt in 2006, comprising metals, coal, chemical, timber and containers. Last year it was acquired by Novolipetsk Metallurgical Works, Russia’s third largest steel maker and some US$50M was allocated towards renewal of cargo handling equipment and ground transport fleet (WorldCargo News, February 2006, p36 and August 2006, p28). Equipment acquired last year included a 28t ro-ro FLT from Konecranes Lifttrucks (ex-SMV Lifttrucks) and two Volvo L60E wheel loaders. The group’s existing fleet from Kalmar comprises more than 80 machines, made up of FLTs up to 42t, reach stackers and terminal tractors. The new FLTs on order from Kalmar will replace some older equipment and will be used for handling steel, aluminium products and containers. The remaining equipment will be largely engaged in handling the growing number of containers at the port. The Setra Group, Sweden’s largest timber products company, Need A Used One? VISIT www.ieeforklift.com FORKLIFT TRUCKS CONTAINER HANDLERS REACHSTACKERS Heavy Duty FLT's with Forks, Rams, Sideshifters and Attachments FLT's equipped w/ 20-40 Top Picks for Handling Full or Empty Containers Top Picks with 20-40 Spreaders for Container Handling & Intermodal INTERNATIONAL EQUIPMENT EXCHANGE 230 Palmer Way • Wilmington, NC 28412 RUBBER TIRE GANTRY TERMINAL TRACTORS RTG's for Container Handling, Intermodal, Concrete and Industrial Applications Yard Tractors, Trailer Jockeys, Bomb Carts and Chassis for Container Transport CRANES Lift Cranes for Container Handling, Cargo, Construction and Industrial Job Sites Fax: (910) 798-8002 • E-mail: [email protected] Toll Free: 800-627-4007 • Ph: (910) 798-8001 April 2007 31 Section 6 9/5/07 12:43 pm Page 32 WorldCargo news CARGO HANDLING A Fantuzzi reach stacker in Kallo, Belgium. A model CS45 KM reach stacker, fitted with a Volvo TAD 952 VE engine and a type SPR45L spreader, has just been supplied to Grup TCB’s operation in Gijón in Spain is to standardise its handling activities through a multi-year rental contract with Kalmar for 31 specially developed FLTs, each with a lifting capacity of 15 tonnes. The announcement is the culmination of an exhaustive search for the “perfect” FLT initiated by Setra almost two years ago. Most of the new trucks are scheduled to be in place this month and next. Kalmar will provide service, maintenance and financing of the vehicles and guarantee their performance at an agreed cost for the entire contractual period. “Our rental concept represents a cost- effective total solution for customers, whereby we integrate development, maintenance and financing,” said Jan Ohlsson, MD of Kalmar Sweden. Setra has been looking for new equipment to operate in its 12 sawmills located across Sweden, from Seskarö near Haparanda in the north to Vimmerby in the south. The company’s site managers were joined by more than 90 drivers to look for a machine that combines efficient and accurate handling with good ergonomic and environmental credentials. “We came up with very clear specifications for our new sawmill trucks,” said Jerker Nyström, the company’s production manager. “Our joint development work with Kalmar has now evolved into a multi-year rental contract.” In line with the drivers’ wishes, the new FLTs feature a range of additional equipment compared to standard trucks. Piling holders, an anti-skid device on the wings, splash protection on the drive and steering wheels are all crucial to the design and positioning of the equipment. The cabin features adjustable armrests, mini-wheel steering and a hydraulic joystick, all of which reduce the strain on the driver. Sun-protection curtains and a raised roof reduce the risk of the driver being dazzled while steps have been taken to reduce noise levels. All trucks are equipped with an automatic stop function and a short-term parking heater that starts automatically. To reduce energy consumption and subsequently alleviate the burden on the environment, the contract between Setra and Kalmar includes training in “eco driving” for all drivers. The trucks display hourly fuel consumption rates. Finally, the US Army Tank-Automotive and Ar maments Command (TACOM) in Warren (Mi) has awarded Kalmar RT Center LLC a US$5.2M contract, on a sole source basis, to perform reset work on the federal government’s Rough Terrain Cargo Handler Vehicles in the Middle East. The RTCH reach stackers were developed by Kalmar and TACOM with the ability to drive over unimproved, rough terrain surfaces while handling 20ft or 40ft containers. Employees of Cibolo-based Kalmar RT Center will perform the work in Ahmadi, Kuwait and the work will be complete by the end of July. More competition Corbis/ TCS The European market for medium FLTs is facing more competition from China. Samuk Lift Trucks Ltd, the company run by Sir Neville Bowman-Shaw, is now importing several models of FLTs built by Hangcha into the UK. On a 1200mm load centre there is a 14-tonner with a 3.35m wheelbase (RY1412) and a 16tonner (RY1612) and 18-tonner (RY1812) with a 3.65m wheelbase. The last truck can be upscaled to 21t on a 900mm load centre (RY2109). There are general purpose fork trucks that can be used to handle empty/light load containers, stacking up to 2-high, and Samuk believes that there is a platform to start importing a dedicated EC range with taller masts.The trucks for Europe are fitted with Cummins QSB6.7 (205 hp) engines, ZF 3WG171 transmissions and Kessler drive axles with wet disc brakes. New Hyster trucks Do you need to get it there fast? Get exactly what you need from Hyster When it comes to moving heavy cargo or containers fast, you want more than top-quality materials handling equipment. You also want a partner who understands your operation and how to optimise it with the right handling solution. This is exactly what you get from your Hyster dealer. In addition to providing strong and reliable lift trucks, container handlers and reach stackers, our dealers offer flexible financing, rental schemes, fast service, accessories programmes and a whole lot more. So when you have to think big and fast, visit us at www.hyster.co.uk or call 0031 24 374 2555. 32 Later this year Hyster is introducing new, Tier 3 medium capacity FLTs, the 16-18 XM12 series (ie 1200mm load centre), with an option for a shorter wheelbase when compactness is needed for tight manoeuvring. It has also just started production of Tier 3 FLTs in the 8-16t range on a 600mm load centre (8-16 XM6). This features a new counterweight design and a new cooling system. A 12-tonner in this series has just been supplied as an EC handler for empty tank containers weighing up to 4t. It has a specially adapted, container stacking frame attached to the carriage. It is fitted with 10.00-20 tyres all-round. Hyster is continuing its programme of introducing new reach stackers and the front stabiliser models S-CH and S-IH with additional capacity for third container row and second rail handling will be introduced later this year. Three new RS series container handlers were introduced last September, followed by three combi-handlers in November and the front stabiliser models are the last to be rolled out. They include a long wheelbase machine for third row container barge operations. In the UK Barloworld has just supplied DFDS Tor Line in Immingham with a new RS46-36 CH, including the new standard feature whereby the cab can be moved all the way forward (2.6m) to sit over the drive axle. Normally, this is considered essential for combi-handlers, to see the grapple feet at ground level when handling trailers and swap bodies, but is far less common with top handlers. Forward-looking Barloworld, which represents Hyster in several parts of the world (eg USA, South Africa, Belgium, Great Britain) explains April 2007 Section 5 9/5/07 1:09 pm Page 33 WorldCargo news CARGO HANDLING Tractors pull ahead on emissions General purpose, Chinese-built 16-1200 from Samuk with European main componentry. Could this new RY series be the basis of a dedicated ECH range? that drivers appreciate the full forward position for long travel as they have much better forward visibility. It is also useful when (un) picking a container, as the driver is closer to the twistlocks, provided of course the stacking height is not too high, in which case the rearward position is more suitable. Barloworld points out that the FLT market in the UK has moved increasingly towards rental. The ports industry is no exception and many operators have outsourced service and spare parts. Barloworld alone employs 600 service engineers in the UK (all Hyster customer segments) and all service vehicles are tracked in real-time. Short and sweet It short-term rental market includes three 2.5 year old reach stackers (which have just come out of Tilbury when two new IHs and one new CH were supplied) and two 48t dedicated container handling mast trucks and various medium (10-16t) FLTs. It wants to build this up as most of the heavy lift plant available to port operators is 7-8 years old and often in poor condition and, even then, it is in short supply. Like CVS Ferrari’s UK dealer Shad Equipment, Barloworld has a low bed, multi-wheel road trailer so it can move reach stackers around the country in one piece. This obviates the need for special travel permits and shortens commissioning time as the boom doers not have to be removed for the transport. SMV UK, the UK distributor for Konecranes Lifttrucks, has also identified the need for short-term rental equipment and says it has been “frustrated at the lack of available supply within the market” and, where machines are available, they tend to be almost beyond their self-life and their “poor condition often means that driver acceptance, environmental and reliability issues pose a serious problem for the user.” The company has set up a new business venture SMV Rentals Ltd, dedicated to short-term hire of lift trucks above 10t capacity up to the heaviest reach stackers. This company is already investing in brand new Konecranes’ equipment, mostly of the new style, ‘B’ generation and its policy is to maintain an average fleet age of no more than five years. Magnetic touch New orders for SMV UK include an SMV 4531 reach stacker for Nor-Cargo in Aberdeen. The spreader from Elme is fitted with lifting eyes to handle sling loads. The company has also supplied MultiServ Group in Port Talbot (for Corus) with a reach stacker for steel slabs that is fitted with hydraulic powered units fed from the truck’s main hydraulic pump. The result is a small, compact power pack conveniently located under the bonnet that offers full magnet capability without the vision problems associated with fitting an engine-powered generator on the counterweight. Other recent deals for Konecranes include eight 42-1200 FLTs to Porto di Carrara in Italy to handle stone, eight 16-1200s to the Swedish Army and a 25-1200, a dedicated EC truck and a reach stacker for Maersk in Morocco. The company has just shipped a 41-1200 FLT, three 16-1200 FLTs and a dedicated laden container handling mast truck (42 G4 gantry truck) to Esperance Port Authority in Australia. These are all fitted with Tier 2 engines from Volvo and the heavy trucks feature the new, high-mount centrally-located cab position. New products in the range are the SMV 5/6 EC and SMV 6/7 EC DS mast trucks (ie double stacking) using Elme 1 over 1 attachments.These have an SWL of 10t. All new machines from Konecranes Lifttrucks are now available with a built-in breathalyser that prohibits machine ignition in the event of a positive result. Some customers have been asking for other substance abuse detectors (drugs). Piling it on Linde HTD’s 40t SWL gantry trucks can stack 9ft in high containers 3-, 4- or 5-high (38t SWL at 5-high) and they can be fully adapted to the requirements of the company’s US distributor, MiJack, including slope pile for the spreader. Mi-Jack is particularly strong in the US rail intermodal sector and Linde HTD is developing with Mi-Jack a new reach stacker for intermodal duties. A key requirement is an SWL under toplift of 35t (77,000 lbs) at 7m (23ft 4ins) load centre to allow not only for the usual distance to the second track but also the wider “stand-off ” between the front of the machine and the near track than is practised in Europe. The design features a 7m wheelbase and will also be fitted with front support jacks. A Linde C4531 reach stacker was ordered recently by the Port of Felixstowe - the first time in a number of years that a new Line reach stacker has been supplied to the UK’s biggest container handler. ❏ Germany’s ZF Friedrichshafen AG has introduced a new transmission for terminal tractors that, it reports, cuts fuel consumption by between 15 and 20%, called the ZF AS-Tronic Mid. ZF is wellknown in the ports industry. Its ZF WG powershift transmissions are already common in heavy duty 4x4 ro-ro terminal tractor applications and are also used on some lighter duty tractors. For example, when Mafi introduced its MT 25YT 4x2 tractor in 2005, it offered it with a 3WG161 transmission as standard. Terberg first introduced the ZF WG201 powershift transmissions in heavy duty, 4x4 ro-ro tractors back in 1994. Since then all Terberg 4x4 models have been fitted with ZF powershift transmissions and they have been offered as an option in the 4x2 models. Currently Terberg is installing ZF Ergopower transmissions including the 3WG161, 6WG211 and the 6WG260 model. Yard choices Generally speaking, however, in the lighter duty, 4x2 tractor segment Allison 3000 series transmissions dominate the market. ZF is targeting this application with its ZF AS-Tronic technology. It features a countershaft transmission with a dry clutch instead of a torque converter. The concept was originally developed for heavy duty commercial applications, but more recently ZF developed lighter weight versions aimed at applications such as distribution vehicles in urban environments that tend to be characterised by constant stop/start work. The AS-Tronic mid model is suited to the torque requirements of terminal tractors and comes in two models 840mm (SAE2 clutch housing) and 910 mm (SAE1 clutch housing) in length and with masses in the 190-205 kg range. By eliminating the torque converter ZF has been able to cut weight significantly and, it claims, the transmission is quieter and more fuel efficient, and delivers more power to the drive wheels. Software control The new transmission is not only a gearbox, but includes a harness, shift lever and a display. Gears can Terminal tractor operators are showing interest in a new transmission that is claimed to offer significant fuel savings and, meanwhile, other fuel saving and emissions reduction initiatives are taking shape be selected manually but in automatic mode the transmission is controlled by software that manages shifting to keep the engine in the optimum operating range. Sophisticated software governs the shifting and the operation of the clutch to maintain driver comfort and respond appropriately to shift-up, shift-down conditions and whether the vehicle is coasting or pulling. The gearbox also selects the appropriate gear and time to change gears. While power shift transmissions with torque converters have four or five gears the ZF-AS Tronic mid has 12 speeds Versatility for material handling Meclift Variable Reach Trucks Your choice for industrial applications such as handling of • sawn timber • steel coils • other heavy loads More speed and performance for container handling and heavy lifts. Superior solution for heavy lifts in confined places. Oy Meclift Ltd Lentolantie 2 • 36220 Kangasala • Finland Tel. +358 20 743 1120 • Fax +358 20 743 1121 www.meclift.fi • e-mail: [email protected] This Hyster RS 46-36 CH has just gone to DFDS in Immingham April 2007 33 Section 5 8/5/07 7:22 pm Page 34 WorldCargo news CARGO HANDLING Another cost advantage is that no transmission cooler is required. The large gear range and selection software keeps the transmission temperature lower and no cooler is needed in operating temperatures less than 40 deg. The oil change interval is longer than with powershift transmissions and Witte says the recommended oil change interval for a terminal tractor application is 3 years, using ZF Ecofluid M. The oil change volume is “only around 8.7l,” he added.Another benefit is the control algorithm prevents misuse by drivers and subsequent driveline damage. Terberg Benschop bv installed the first AS- Tronic Mid transmission in combination with a Cummins Tier 3 engine in October 2006 and has since done extensive testing with the ZF ASTronic Mid transmission with several customers. “These tests have shown in realistic, real life operation fuel consumption benefits of about 15%,” Witte added. Other touted benefits include extended oil drain intervals; the transmission fluid has to be changed only once every three years. in forward and 2 speeds in reverse. ZF’s application manager Cornelius Witte explains that when to shift and into which gear is controlled by the “driving strategy.” In a port application this means that a tractor without a trailer will take off in higher gear, whereas a loaded tractor might start in lower gear. Any incline is detected by measuring “driving resistance” and lower gears are selected as appropriate. Cost savings Terberg raises the roof Terberg Benschop is now offering a taller cab as a standard option on all its TT/RT range of terminal/ro-ro tractors.The cab has been given a “facelift” and roof height has been raised by 350mm, which provides a number of benefits. These include easier entry and exit to and from the cab, improved upward vision with the optional roof window installed, better storage facilities in the cab for items such as safety helmet, safety package, gloves, lunch box, etc and, of course, more room for the driver . Standing headroom in the cab is now 1.84m.The spacious interior enables the driver to carry out his work in greater comfort and that results in improved safety, says Terberg. The picture above shows an RT282 with the tall cab in a 4trailer MTS application at Rail Service Center Rotterdam, approved for GCWs up to 275t. ❏ The main benefit of keeping the engine operating in the optimum range is reduced fuel consumption and, claims ZF, depending on the application, fuel consumption can be reduced by 15-20%. Actual savings depend on several factors including the engine, the terminal topography and the time spent idling. Even so, as regards the last point, Witte says normal fuel consumption when idling is much reduced with the AS Tronic because of its reduced drag torque. This is particularly useful in a port application where terminal tractors spend a significant amount of time idling waiting in line for cranes. Our innovative trailers and grabs The AS-Tronic “family” covers a range of applications from 6 to 12 speeds and with torques up to 3000 N/m.This picture from ZF shows the “mid” model The transmission is now being offered as an option on the YT182 andYT222 model.Terberg states that the higher initial purchase cost of the ZF AS Tronic Mid will be amortised very quickly by the reduced fuel consumption. CAN requirements The AS-Tronic uses CAN for communication between the transmission and the engine, meaning the terminal tractor needs to operate on CAN for it to be fitted. Last year Kalmar launched the i-series of “intelligent” terminal tractors as “the first ever series of tractors to use CANbus control technology.” The i-series uses CANbus for integration of the engine, transmission, hydraulic system and other functions of the tractor. However, a full CANbus communication system is not required to fit the AS-Tronic transmission. The 247 terminal tractors contract that an PSA Singapore has ordered from Kalmar (WorldCargo News, January 2007, p2) will be fitted with the ZF AS-Tronic transmission, but CAN will be used only for communication between the engine and the transmission. This order is a significant milestone for ZF. Kalmar is now testing the AS-Tronic. It is understood that the transmission will be matched to Mercedes OM90/92 6LA engines in the tractors for Singapore. Already on the bus Although Kalmar is claiming a first with its use of CANbus on the new i-series, Capacity of Texas, Inc, part of special vehicles manufacturing group Collins Industries, built more than 400 tractors with CANbus technology last year and it has now standardised on it. Capacity’s Heath Parsons says the level at which CANbus technology is utilised is a key point. At the simplest level CANbus is often used to communicate between an electronic engine and gearbox, but Capacity has gone further than this and is using CANbus J1939 technology as the main communication link that drives data to the cab. The benefits are simplified wiring, less maintenance and improved troubleshooting through downloading of diagnostic information - the same benefits as Kalmar cited when it launched the i-series. Parsons says that Capacity has We are one of the world’s leading specialists in grab- and trailersolutions. This fact, of course, is largely due to our construction experience, innovation and worldwide supply through matching the bulk-, container- and industrial requirements. Let us prove that our solutions match with your highest demands. From within our group of companies we can supply Dump trailers Earth moving machine-equipment Beco Boforce Booms and Fronts 34 Programme: • • • • • • Multi trailer systems Skeletal Trailers Roll Trailers Goosenecks Industrial Trailers Custom made trailers and concepts • Mechanical clamshells • Hydraulic clamshells • Electro-hydraulic clamshells • Electro-hydraulic Orange Peel grabs • Booms and Fronts enjoyed a period of strong growth in recent years and is hoping to build more than 1500 tractors this year. As previously reported (WorldCargo News, November 2006, p42), Capacity has new owners after Collins Industries was acquired by New York-based private equity group American Industrial Partners (AIP). AIP looks for opportunities where it sees potential to improve a business through operating improvements and investments in technology in particular. At Capacity it has purchased new CNC machines, implemented quality initiatives and boosted aftermarket service. A new parts warehouse and fully automated data collection service have been set up. Capacity’s US dealers now have on-line ordering and the company is working bring its overseas agents on-line as well. Parsons adds that Capacity has managed to more than double its volume over the last few years without a significant increase in lead times. While lead times are mostly dependant on component suppliers, Capacity is currently quoting 120-150 days for specified machines. Training disciplines Stock tractors are available within weeks. A very large order for 378 units for the United States Postal Service (USPS) was completed last year and, he says, the training requirements under the contract were more difficult to supply than the machines themselves. USPS required all of its 100-plus technicians to undergo a two week course consisting of classroom and hands-on instruction. In May Capacity is bringing together all its dealers for training in the new regeneration technology on the 2007 Cummins ISB series engines. These feature an exhaust after treatment system consisting of a diesel oxidation catalyst (DOC) - which some US ports have been retrofitting to existing equipment - and a catalysed particulate matter filter. Alternatives The interest in alternative fuel terminal tractors in the US has never been higher than at present, especially on the west coast. Last year the San Pedro Bay ports of Los Angeles and Long Beach released a clean air action plan and LA executive director Dr Geraldine Knatz Hybrid drive technology is firmly on the agenda of terminal tractor manufacturers, particularly in the US. (Photo: Kalmar, Ottawa) Beco Bleijenberg Grab-equipment P.O. box 158, 4130 ED Vianen, Holland • De Limiet 18, 4131 NR Vianen, Holland Tel. +31 (0)347 - 323100 • Fax +31 (0)347 - 377780 E-mail: info@ buiscar.com • [email protected] • [email protected] Internet: www.buiscar.com • www.bleijenberg.nl • www.beco-vianen.com April 2007 Section 5 8/5/07 7:25 pm Page 35 WorldCargo news CARGO HANDLING recently stated that, regardless of state and federal standards, the port expects its tenants to comply with it. In an emissions inventory performed at Long Beach in 2002, cargo handling equipment was identified as the largest source of non-marine emissions and tractors, or yard hostlers, were the largest source of all equipment emissions - responsible for 64% of PM emissions and 59% of NOx emissions from handling equipment. US ports have been adopting various measures to reduce emissions from terminal tractors. At Massport, Boston some terminal tractors have been fitted with DOCs while the Port of Virginia has for some time been fitting on-road diesel engines to terminal tractors because they meet tougher emissions standards and offer improved efficiency.Virginia has replaced around 100 engines and programmed the new units to shut off after idling for 15 minutes. The ports of Los Angeles and Long Beach, the EPA West Coast Collaborative and a number of industry bodies are currently involved in projects to assess LNG and hybrid tractors in port operations. On the LNG side, the results of a 6-month tractor pilot project are not yet available as the emissions testing has been delayed.The tractors were to be tested in a steady state on a dynamometer and in testing at Long Beach Container Terminal, but in December the contract for the dynamometer testing was still being finalised and the live use test plan still being reviewed. As noted above, Capacity is a major supplier to USPS and Parsons says it is in discussions about hybrid technology for terminal tractors. Developing the technology is, however, going to take some time. The LA project aims to select suppliers this year, evaluate a prototype in 2008 and complete testing by early 2009. As also previously reported in WorldCargo News, another technology that is being examined in parallel to hybrids is an all-electric tow tractor for drayage between the three main terminals at LA and the off-dock Intermodal Container Transfer Facility operated by Union Pacific Railroad. Balqon Corporation has been part-funded to develop an electric towing tractor with a towing capacity of 60,000 lbs, top speed of 25 mph and range of 40 miles per charge. This is understood to be the first Terberg terminal tractor to be fitted with the ZF ASTronic Mid transmission in a commercial application. The new transmissions from ZF were extensively tested by Terberg in customer trials with the YT 182/222 models over a two-year period before being adopted In approving its share of the funding the Board of the South Coast Air Quality Management District noted that “...there is potential to transfer such technology to yard hostlers, airport uses and other low-speed tow type operations, resulting in potential emission reductions beyond 2010 standards for on-road and off-road uses.” These are fairly ambitious applications for allelectric mobile plant , but clearly the political momentum is there to bring about change. ❏ Different benchmarks The LNG tractors have been in use since June 2006 and will be compared against four other tractors with the following fuel/engine options: LNG with 2005 onroad engine; diesel with Tier 1 off-road engine; diesel with Tier 2 off-road engine; and diesel with 2005 on-road engine. Results are expected this summer. One terminal operator has already decided to convert its entire tractor fleet to LNG. In February, SSA Mar ine (SSAM) announced that it had achieved a 77% reduction in NOx and a 93% reduction in PM by converting terminal tractors at its Terminal A in Long Beach to LNG. SSAM’s EVP Andy McLauchlan said “the fuel conversion and resulting emissions reductions are working beyond our expectations. We intend to convert the rest of our fleet starting in Southern California and moving to our other US operations.” SSAM is working worth Prometheus Energy Company on equipment conversions and refuelling infrastructure. Kalmar currently offers an LNG machine and Capacity is set to show a new LNG terminal tractor to leading customers over the next two months. Hybrid option As well as LNG there is strong interest in hybrid terminal tractors because they have the potential to offer significant emissions benefits without requiring involving major changes to existing fuelling infrastructure as has to be put in place for LNG. As previously reported a hybrid evaluation project is under way in which Kalmar, along with the environmental agencies, is involved.The first stage of the project it to develop and integrate a hybrid drive train before it is tested in a 6month study similar to the LNG project. The four comparison vehicles for the hybrid test project will be diesel models with Tier 1, 2 and 3 off-road engines and a 2005 or later on-road engine. LA officials have may given the impression that a hybrid terminal tractor will use a diesel electric system by referring to it as a “Prius-like” vehicle - a Prius being Toyota’s diesel electric hybrid passenger car. However, in a truck/terminal tractor application a diesel hydraulic option is another option. Testing hydraulics Last year the USPS began testing a diesel hydraulic delivery vehicle in working conditions. A high pressure accumulator stores regenerative energy and drive three hydraulic motors incorporated into the rear axle.The engine can be switched off completely when not required.The USPS has tested one prototype and a second is to be tested this year. April 2007 35 Section 5 8/5/07 7:27 pm Page 36 Trust. Strength. Performance. True Quality. 1977-2007 30 years of True Quality Strength. We control the strength of a Svetruck, customized for your needs with our expertise. A strong machine designed for its purpose. In our manufacturing plant we control all of the processes from construction, fabrication, welding, painting and assembly using modern techniques and equipment. We are all at your disposal, anytime for your control and contact. Forklifts 10-52 t • Logstackers 9-28 t Svetruck AB Box 321, Långgatan 29, SE-341 26 Ljungby, Sweden Telephone +46 372 866 00 Telefax +46 372 824 50 www.svetruck.com True Quality Section 4 14/5/07 2:06 pm Page 37 WorldCargo news ROLL-ON/ROLL-OFF Ro-ro shipping activity on a roll Fuelled by capacity shortages, ro-ro newbuilding activity is brisk. New orders include one placed by the privately-owned Finnish Rettig group for two (plus two) “RoFlex” multi-purpose, ro-ros with Flensburger Schiffbau Gesell-schaft in Germany, worth €100M. Slated for delivery in the second and third quarters of 2001, the Super IA ice class ships will be powered by 12,000 kW engines and have a service speed of 19 knots. They are 195.4m long and will have 2900 lane-metres. Rettig is also expanding by acquisition and last year acquired another privately-owned Finnish shipping company, Engship, based in Turku. All the ships are managed by Rettig’s Bore arm. Polish operator Unity Line has ordered two 3000 lane-metre ro- Rettig’s latest ro-ros will have 2900 lane-metres for freight ros for its new SwinoujscieTrelleborg service from the SSN Szczecin yard, for delivery in 2010-11. Unity opened this new route in February this year. Its established Swinoujscie-Ystad service carried 142,000 trailers last year, 13% more than in 2005. Britanny Ferries has experienced strong freight growth and carried 250,000 HGVs last year between Cherbourg and Port- There is still no firm information on why Grimaldi’s deepsea con-ro ship REPUBBLICA DI GENOVA heeled and capsized in Antwerp whilst loading cars and tractors through the stern ramp for Luanda (last month’s WorldCargo News, p1). According to cargolaw.com the cause of the capsize is known but has not been released.The ship had finished loading top deck containers and all possible corrections to the listing were carried out according to standard procedures, but for some reason they did not work and it has been speculated that there was a malfunction in the self-heeling sytem. It has also been stated that the vessel was still bunkering smouth/Poole. The company has ordered a new freight-only ro-ro from Aker Finnyards with a capacity for 120 accompanied trailers and sufficient cabin space for their drivers, and will also be introducing another ro-pax into the service next year. It also intends to start a weekly service between GB and Spain (Portsmouth or Poole and Gijón or Santander). Grimaldi Holding SpA has taken delivery of CORRAGIO, the first of a series of four (plus four options) stern ramp, ro-pax ferries from the Nuovi Cantieri Apuania shipyard in Marina di Carrara.The second ship, AUDACIA, will be de- livered this October, with TENACIA due next spring. In total the order is worth around €450M and the first three ships have already been chartered to Grandi Navi Veloci (GNV) run by Grimaldi Genova, as part of its expanding Motorways of the Sea programme. Although described as cruise ferries, the first three ships have more capacity for freight than previous Grimaldi ships of this type, even though they can each cater for up to 500 passengers. The 25,000 dwt ships have an loa of 200m, a beam of 27m and a service speed of 25 knots. They have seven decks, of which four have their own access and the others are accessed by movable ramps. They have 3000 lane-metres for freight or cars and slots for up to 30 cars with campers/caravans. Grimaldi has obtained “Green Passport” status for CORAGGIO, a voluntary code aimed at reducing pollution and wastage. The vessel is deployed in GNV’s GenovaMalta-Tunisia service, which is CORAGGIO is the first of a new series of four (plus four) ro-paxes for Grimaldi important for shipments of textiles, agri-food products, pharmaceuticals. Frequency varies between weekly and three times/ week according to the season. Aldo Grimaldi has already confirmed that the option for four more ships will be exercised, but the fourth ship in the initial order and the four option ships will be somewhat bigger than the first three ships and will be able to cater for up to 900 passengers. GNV is one of Italy’s leading ship operators and is focused on national and intra-Mediterranean cabotage services. Last year it accounted for shipments of 435,000 cars, 2.3M lane-metres of trailers and other rolling freight and 1.3M passengers. Shareholders include Investitori Associati, De Agostini and Charme, through the Private Equity Permira fund. Turkish deal To increase load factors in the Western Mediterranean, GNV has made agreements with the Turkish UN Ro-Ro group, regarding on-shipment of Turkish trailers from Livorno and Civitavecchia. UN Ro-Ro (ex-UND Ro-Ro) is now shipping some 240,000 trailers/year for various European destinations into Trieste and has transit agreements with the Italian government that allows its drivers to pick up trailers there bound for the Iberian peninsula Access deals abound Cargotec’s MacGregor business unit has received significant ro-ro access equipment orders worth around €19M from different ship yards in connection with various newbuildings. Japan’s Kyokuyo Shipyard Corporation has ordered equipment for four PCTCs being built for Norwegian owner Gram, comprising a stern ramp, a quarter ramp, two ramp covers, three inter nal ramps and 10 hoistable car deck panels. All the internal equipment will be operated fully by electric drive as an environment-friendly solution for operations that also avoids problems of oil leakage and damage to cargo. The vessels will be delivered in 2009 and onwards. MacGregor will deliver ro-ro equipment for the world’s two largest ropax ferries, being built by Aker Yards in Germany. The order from Aker Yards includes design, fabrication and installation of 800t of ro-ro equipment. As previously reported (WorldCargo News, December 2006, p18), Aker won the order, worth €440M, from Stena Line for two 62,000 gt ropax ferries, with an option for two more, each with an unprecedented 5500 lane-metres for trailers (up to 400) and 700m of car lanes, as well a capacity for 1200 passengers The ships are due for delivery in 2010 and will be built at ¨two yards - Warnemünde (forebodies and deck houses) and Wismar (aft parts). They have an loa of 240m, beam of 32m and accommodation for 1200 passengers in 540 cabins. Service speed is 22 knots. Finally, in collaboration with steel equipment manufactor Radez, MacGregor will provide the access equipment for two (plus one option) 2.4m long, symmetrical, double-ended ferries being built by Brodogradiliste Kraljevica in Croatia for British ferry operator Wightlink.These will carry up to 360 passengers and 65 cars at 10-12 knots across the Solent between the Isle of Wight and the English south coast, as replacements for the existing ships. TTS on the job In 2007-8 the Gdynia Shipyard is due to deliver two 2100 CEU PCTCs to Ray Shipping with access equipment from TTS Ships Equipment AB comprising quarter and stern ramps, internal ramps and covers, liftable car decks, and doors.TTS will deliver the design and parts, and supervise the installation. Six more ships are due for delivery to Ray Shipping in 20089, for which TTS will supply quarter and side ramps, internal ramps and covers, liftable car decks, doors and hatch covers. The orders, totalling 14,000 gt of ro-ro access equipment, brought the number of newbuildings for which TTS is supplying equipment to Gdynia Shipyard to more than 30 and to around 40 the new ships it has equpped for Ray Shipping. ❏ The 62,000 gt ro-paxes will be the biggest in the world, with 5500 lanemetres for freight and 700m of car lanes April 2007 37 Section 4 14/5/07 11:46 am Page 38 WorldCargo news ROLL-ON/ROLL-OFF The new ramp at the Mercatordok multimodal facility was designed by Antwerp-based Catracom or the Maghreb and drive them to the Italian west coast. Intensive stuff The intensity of European ro-ro operations is exemplified by DFDS Tor Line’s Eurobridge service, which provides six sailings/ week in each direction between Gent and Gothenburg as well as a weekly service between Brevik and Gent (for Oslo Fjord cargoes). The service is now operated by three of the newly-built, 22.5 knot Flower-class ships and DFDS Tor Line has achieved its target of 95% schedule reliability.The ships have 3830 lane-metres and capacity on the route exceeds 125,000 trailers/year. The reliability and frequency of Eurobridge has won it a new cargo - steel coils from Arcelor, used for car body panels by Volvo and Saab in Sweden. Previously this cargo was moved overland, but it is now shipped on ro-ro cassettes that are loaded at the Mercatordok Multimodal Terminal in Gent. To ensure full weather protection for this sensitive cargo, the cassettes are loaded in the shed adjacent to the terminal and then transferred into the ship using TTS Liftec translifters. In Gothenburg the coils are transloaded from cassettes to road trailers by DFDS Tor Line itself in the former shipbuilding hall adjacent to the Arendal terminal. New quay ramp The main cargo accessment arrangements of the Flower-class vessels comprise fixed ramps from the main deck to the lower hold and upper deck, a fixed ramp from the upper deck to the weather deck, a hoistable ramp from the main deck to the upper deck and two hoistable car decks (occupying 3800 m2) serving two levels. However, in addition, the Eurobridge ships, MAGNOLIA, PETUNIA and PRIMULA (the first three of the six-ship Flower-class series), are also provided with side port access to the car decks, in anticipation of loading cars to provide a faster overall turnaround. Volvo Logistics, which operates the Mercator MultiModal Terminal, has now taken advantage of the ships’ extra loading flexibility by installing a steel structure ramp on the quay. Outbound sailings from Gent regularly take 300-400 new cars for the Scandinavian market and these no longer have to be loaded through the stern ramp along with trailers, containers and other cargoes on rolltrailers or cassettes, thus saving time and improving safety and reducing the risk of damage. The quayside ramp, located in the centre of the terminal for maximum flexibility, was designed and installed, in a joint project from Volvo Logistics and DFDS Tor Line, by Antwerp-based engineering company Catracom, which is now part of Kalmar. The ramp, which is fixed to the ground with bolted anchors, has News of the world • Dramatical cost cut for stevedoring work • Faster loading/unloading i.e. reduction in turnover time. • Flush deck which can accommodate any type of Ro-Ro cargo. • The minute the tug has positioned the trailer in its position it has been secured. Further information is given by Mr. Mats Johansson www.ro-roconstruction.se 38 Address: Indiska Oceanen S-418 34 Gothenburg, Sweden Telephone:+46 (0)31-54 90 16 Telefax: +46 (0)31-54 64 30 E-mail: [email protected] a maximum 8 deg slope and serves the lower car deck. In terms of capacity and turning radius it is suitable for cars up toVolvo XC90 size.To prevent slippage, the driving surface has a heavy duty grating and tear plate and a stairway is provided for the car crew. It is folded and positioned electro-hydraulically either automatically or manually equipped and is also with automatic height adjustment, based on sensors, to compensate for changes in ship’s draught and movements during (un)loading operations. Volvo Logistics is a key customer for DFDS Tor Line in both the Eurobridge and Anglobridge (Gothenburg-Imingham/Tilbury services. At the start of this year the cooperation between the two companies was renewed for two more years, with an option to extend it to the end of 2011. Kiel haul TTS Port equipment AB has carried out repairs to the ro-ro ramp at the Port of Kiel, which serves Stena Line Scandinavia, with zero downtime to nor mal operations.The ramp was designed for the ro-paxes SCANDINAVIA and GERMANICA that operate between Gothenburg and Kiel. A protruding ramp knuckle presented an obstacle to trailers and they were being scraped underneath as they passed over it. Flow of traffic over the ramp was impeded, causing delay. TTS recommended changing the transition angles for the trailers by lowering the ramp and making other alterations to the ramp’s geometry to improve traffic flow. The modifications have halved unloading time. TTS also installed a new support structure for the passenger gangway on the vessels’ shell, to improve safety. More trestles TTS also recently signed a contract with Gothenburg-based TranLumi Line for 150 trailer trestles.The IPSI clip on trailer (COT) type trestle will serve the route from Ajos/Oulo in northern Finland to Travemünde in Germany. Existing customers for this type of trestle include Transfennica in Finland and Colorline in Norway. The COT trestles have also been deployed in the terminal handling system for Foodtankers in Karlshamm, Sweden. TTS had already supplied the cargo access equipment for Transatlantic’s three dedicated con-ros TRANSPAPER , TRANSPULP and TRANSTIMBER that Transatlantic’s affiliate Translumi operates under long-term charter to StoraEnso for the shipper’s NETSS 2 (northern Finland) SECU programme. The programme was recently completed with the delivery of the third ship (TRANSTIMBER) and the conversion of exports to Germany to SECUs over Lübeck. The vessels are discharged at Lübeck’s Nordlandkai terminal. The triangular service calls Kemi/Oulu, Gothenburg and Lübeck. 60% of the capacity is used for StoraEnso base cargo on the inbound leg to Germany and the remaining 40% for third party trucks, trailers and containers. Lübecker Hafen Gesellschaft (LHG) has installed a cross-dock f acility at Nordlandkai to transload the paper and board products directly from SECUs to rail cars, while product for temporary storage in the port is transferred to another warehouse. LHG has invested more than €5M to handle the SECU business, including LTH90 translifters from TTS-Liftec and four heavy duty MT45 ro-ro tractors from Mafi. More know-how Finally, in an important development, TTS Port Equipment AB has signed a contract with Scotland-based engineering and construction specialist, Marine Development Ltd (MDL) in an agreement to take over the total of its know-how and expertise. As part of the agreement, John Rose, the former owner of MDL, will join TTS on a consultancy basis. MDL originally patented the semi-submersible linkspan and has a long and proven record of providing flexible, safe and economic means for the transfer of ro-ro cargoes.To date, some 60 linkspans and passenger gangways have been designed and supplied. ❏ Russians step up the pace on cars A special commission headed by Russia’s minister for economic development German Gref has authorised a support package of R2.14B (US$78M) towards the construction of the planned Yug-2 multi-purpose cargo terminal in the Port of Ust-Luga. As previously reported, the terminal, with a slated capacity for 4.5 mtpa, is one of several to be developed by Ust-Luga Company (KUL) and total construction cost is estimated at R8.4B (US$300M), mostly to be financed by own resources and commercial loans, according to KUL’s spokeswoman Tatyana Pauk. Last year KUL issued debentures valued at R600M, underwr itten by the Saint Petersburg regional government. TheYug-2 project covers more than 100 hectares not counting road and rail approaches and is due to be completed in the next three years. KUL’s deputy director general Aleksandr Goloviznin has previously indicated that imports of new cars and containerised parts for Russia’s growing car assembly plant business are key targets. First car carrier The first car carrier is expected to call in November or Decem- ber this year, when phase one of the project occuping 25 hectares of land and having a capacity for 60,000 cars/year comes on stream. Capacity is forecast to reach 360,000 cars/year by 2010. KUL has signed a co-operation agreement with RailTransAuto (RTA), a new joint venture of Russian Railways (RZD) and TransGroup AS (TGAS), Russia’s third largest rail forwarder (see below). Sixth car terminal KUL is the sixth company in Baltic Russia to declare plans to develop ro-ro facilities aimed largely at imports of new and used cars, after Oslo Marine Group (OMG) in Saint Petersburg, Arktur Travel, RosEuroTrans, Russian Transport Lines (see WorldCargo News, December 2006, pp23-24) and TGAS, which is co-developing a ter minal at Cher nyakhovsk, Kaliningrad region. Designed to handle 100,000 automobiles/year, the terminal handled 2500 cars late last year when its was commissioned and is set to handle 20,000 this year. Handling and storage rates for new cars over Russian ports are attractive at US$20/CEU and US$10/CEU respectively.Around 340,000 new cars/year, or 75% of April 2007 WorldCargo news ROLL-ON/ROLL-OFF current new car imports worth US$6B, are currently moved overland from the Finnish ports of Hanko,Turku and Kotka. Russia’s import volumes are forecast to increase by 20-30% annually at least until 2010, by when largescale assembly production in Russia is expected to reach as much as 1.5M cars/year. OMG’s plans are the most advanced and in February it obtained approval to build a new roro berth in Saint Petersburg. This is estimated to cost US$10M out of a total project cost of US$100M.As previously reported, OMG has already laid on open parking for 600 cars and rebuilt two sheds for covered storage at its new Onega terminal, and in December handled its first shipment - 606 UK-built Nissan cars shipped to Saint Petersburg on NECKAR HIGHWAY. Pending completion of its own quay, ships have to dock at one of the six adjacent berths operated by Saint Petersburg Fishing Port. Car carriers have been making fortnightly calls with shipments of 650-750 cars and in the first quarter of this year Onega handled 5450 Nissan automobiles. Frequency is now weekly and the terminal is expected to handle 60,000 cars on an annualised basis. “If we manage to start construction of the new berth this year, then by the end of 2008 Onega will be able to receive up to two ships a day,” said OMG’s manager Vitaliy Arkhangelsky. Coupled with two 6-storey garages to be added under the project’s final stage, Onega will be able to handle 120-150,000 cars/ year. In addition, Nissan has signed a contract with Frans Maas for delivery of car assembly units from Amsterdam to Russia, so Onega will be equipped to handle containers on mafis and as lo-lo cargo. Nissan sold 47,000 cars in Russia in 2006 but is now shipping 10,000 cars/month into this growing market. Prior to Onega opening, the cars were shipped over the Finnish Port of Hanko. Less expensive The “selling point” for Russia (and for Silport in Sillamae, Estonia) is that Finnish terminals are reaching capacity and the road border crossing with Russia is saturated, with the results that shipments can be delayed for hours. Furthermore, the strike record in Finnish ports has been getting worse. It is claimed that the high costs Importing via Finland means that Russian motorists are paying an extra US$500M/year for their cars, claim Russian port interests of importing via Finland means that Russian motorists are paying an extra US$500M/year for new cars and, with the market growing so fast (by 30% this year alone, according to Sergey Petrov of Rolf Logistics, Russia’s largest car importer), local facilities are sorely needed. Furthermore, they will be needed for exports as much as imports because car assembly in Russia is also booming. Nissan Manufacturing Russia is, says its managing director Fujio Hosaka, investing US$200M in 2006-2009 to build a new assembly plant in the outskirts of Vyborg, some 130 kms north west of Saint Petersburg, with a final capacity for up to 150,000 units/year. Ford and Toyota are about to increase capacity of their Vsevolozhsk and Shushary assembly plants from 72,000 to 150,000 and from 20,000 to 200-300,000 units/year respectively. Due to capacity constraints at the Port of Saint Petersburg, Ford has announced that it will redirect the logistics stream to Ust-Luga. The Yug-2 site has also been checked out by Mitsubishi Motors. Meanwhile, GM has upscaled its Shushary car plant, due to be commissioned next year, from 25,000 to 70,000 automobiles a year. GM Europe’s president CarlPeter Forster said the decision was dictated by the soaring demand for Chevrolets in Russia and Europe. And DaimlerChrysler is planning to assemble Mercedes cars in the Saint Petersburg area. Pacific view cus for cars and car parts, there are increasing signs that Japanese and Korean car makers are targeting Russian Pacific Seaboard (RFE). Last November, TGAS launched phase one of a new car import terminal at the Port of Saint Trinity Bay (formerly known as the Port of Zarubino), the southernmost harbour in the RFE. The facility is currently handling 2000-4000 cars/month, and volume is expected to rise to 10,000 cars/month. Absorption of just 20% of present day ocean shipments of Japanese and South Korean cars could bring RTA up to US$150M in carriage payments. Granting the import terminals free port status would also contribute to eliminating red tape. Three-fold increase Toyota is building an assembly plant in the RFE and, meanwhile, imports of new and used cars through Vladivostok have grown almost 3-fold in the past five years to reach 250,000 units last year. Berths Nos. 3 and 4 have been converted into a dedicated automobile terminal, which also ca- ters for heavy, rolling construction equipment such as Hitachi dump trucks, Komatsu bulldozers, Daewoo excavators and Kato mobile cranes. New garages Port operator VMTP (Vladivostock Commercial Seaport) has built a five-storey and a 10-storey garage, as well as a new open car park with aggregate storage capacity for 1600 cars. Based on average dwell time of seven days, capacity at Berths 3/4 has risen to 112,000 units/year. New rail approaches have been installed and berthing facilities for large ro-ros have been improved. In a further boost for the port’s credentials with leading Asian car makers, Russian Railways is to build a new intermodal container terminal for operation by Russian Troika, its joint venture with Fesco Transport Group. As previously reported,Troika cur rently operates three intermodal services over the port of Nakhodka - to Taganrog, for the Hyundai car assembly plant, 2-3 times/week; to Izhevsk, for the KIA car assembly plant), twice/week; and to Moscow, for LG consumer goods, once a week. According to Troika’s director general Vladimir Chisnakov, the new inter modal platfor m at Vladivostock will provide these key shippers with a dedicated delivery channel linking the sea and rail route segments in a single procurement chain. Construction of the US$80M terminal is planned to start in the third quarter of this year, with the 120.000 TEu/year capacity phase one launch scheduled for 2010. Phase two will be put in operation in 2011 and throughput is expected to reach 250,000 TEU/ year in 2014. Ro-rail joint venture Finally, as noted earlier, RTA is a new joint venture of RZD (51%) and TGAS (49%). TGAS transported around 161,000 motor cars last year and is budgeting for 327,000 units this year. RTA is based on the premise that it will benefit from a competitive rate policy, purpose-built car carrier wagons and dedicated paths for fast trains running from seaports to inland terminals, to ensure timely and safe delivery of automobiles to dealers. Damage during rail transport has been a major issue and car shippers have complained that it is almost impossible to prove RZD’s liability to underwriters. RZD and TGAS control 51% and 49% in the new company respectively. The chairman is Salman Babayev (an RZD vice president) and TGAS’s chairman Maksim Liksutov is vice-chairman. Initially the fleet will include 1583 dedicated boxcars able to transport 10 CEU, with the goal of growing the fleet to 5000 and 10,500 by 2010 and 2012 respectively. This year alone 1000 autocarriers worth US$100,000 each (or US$100M totally) will be acquired from Germany’s Fahrzeugtechnik Dessau AG, able to transport 16 CEU. RTA expects to transport 400,000 cars this year, 890,000 in 2008, 1M in 2009 and 1.7M in 2012.This would account for 75% of Russia’s car transports by rail and at least 25% of the overall market for car transport. This means that RTA is targeting “short haul” destinations (ie defined as a haul of less than 2000 kms from the seaport of import or Russian car plant), from which rail is totally absent at present. ❏ Enhance Your Port operations with fully/semiautomated attachements! Stevenel for • • • • • pulp units sawn timber, plywood, chipboard paper reels, big bags steel bars dry bulk, etc.... Head Office: Stevenel Oy, Juhlatalonkatu 6 C 45 FIN-33100 Tampere, Finland Tel. +358 40 5037 616 Fax +358 3 2225 339 [email protected] www.stevenel.com While the Baltic is the main fo- Forklift trucks, reachstackers and terminal equipment Kalmar DC13,6 Linde C4130TL5 year 1983, lift height 5000 mm, forkpositioner, sideshift year 1998, lift height 15900 mm, 20-40” spreader PRICE EUR 21.200,00 as-is PRICE ON REQUEST Rauma - Finland's leading paper port Kalmar DC1050RS6 Terberg TT222 - 4x2 year 1996, lift height 13500 mm, 20-40” spreader year 2005, turnable drivers seat, rear door, air suspension on rear axle, central greasing, steel mudguards PRICE ON REQUEST ! PRICE ON REQUEST N.C.NIELSEN A/S · DK-7860 BALLING · DENMARK TEL. +45 99 83 83 83 · FAX +45 97 56 46 24 w w w. n c - n i e l s e n . d k · l i n d e @ n c - n i e l s e n . d k April 2007 39 Section 4 8/5/07 8:04 pm Page 40 TEREX NEW SUPERSTACKER. New TEREX Superstacker: the ultimate solution for moving containers safe and fast. What makes the new TEREX Superstacker so valuable for you: Complete range of products to serve your handling needs Groundbreaking design and high-grade materials to build a high-value product Reliability from TEREX, the no. 3 construction equipment manufacturer in the world Sturdy drivelines to cover rough working conditions TEREX Superstacker delivers uptime, supported by a reliable service organization Versatile attachments to provide more flexibility to your daily business Highest value for your investment TEREX CRANES FRANCE · Z.I. La Saule - B.P. 106 · 71304 Montceau-les-Mines Cedex France · 00 33 38567 3858 · www.terex-ppm.com · [email protected] Section 3 14/5/07 11:21 am Page 41 WorldCargo news INTERMODAL Lorry-Rail enters the combi-field Marseille project The Port of Marseilles Authority (PAM) has announced plans to install a terminal at its southern roro ter minal (TRS Ter minal Roulier Sud), where ro-ro services for Morocco and Tunisia are handled. PAM’s prognosis is that an average of 60,000 trailers/year could be shipped over the port by rail. It will present technical and financial proposals before the end of this year, in conjunction with Lohr Industrie and Marseille Manu-tention, the company that operates TRS. TVH - GROUP THERMOTE & VANHALST BRABANTSTRAAT 15 • 8790 WAREGEM • BELGIUM TEL +32 56 43 42 11 • FAX +32 56 43 44 88 • E-MAIL [email protected] • WEB www.tvh.be 3 an rt pa s n et. M ore t h The sideloader specialist 0 y e ar s e xp er ie No.1 in sold w o N es untri 80 co id e April 2007 The terminals in Bettembourg and Le Boulou have the same layout. Using a shunt loco the train is split into two equal parts of 10 Modalohr wagons and there are chevron slots for up to 109 trailers, aligned with the angles of the load beds when they pivot out from the wagon centre lines. Trailer jockeys (un)load the train, using simple mobile ramps as dock levellers.This is much less expensive than running the rail track in a trench. Of course the road tractor can also be used to (un)load the trailer if required. The Modalohr system has its critics.The wagons are heavy and the trains have a high deadweight to liveweight ratio, even allowing for the intended Lorry-Rail practice of moving unaccompanied trailers, as distinct from the relatively short Alpine route where some operators prefer to ship the complete HGV, similar to the conventional Alpine RoLa services. With their pivoting load beds and movable side frames, the wagons are complex structures and inevitably this entails relatively high maintenance costs. However, they are not as expensive to run as “classic” RoLa wagons, whose small wheels have high wear costs. On the “plus” side, as Modalohr is a horizontal, or roro system, the terminal infrastructure costs are relatively low.There is no need for expensive handling equipment, or the high civil en- All parts, All makes ith w orld w They can also benefit from 4t higher payloads, as they will be authorised to operate at up to 44t all-up weight for origin/destination points within 150 kms radius of either of the terminals. The one-way tariff, depending on load and frequency of use, will Irún) with Bordeaux and the southern part of the Paris region. Preparation works are costed at €170M and they have moved up the “pecking order” in the proposals for public expenditures in the next two years or so. ❏ ew Higher load factors 4.03m high trailers, thanks to clearance work in Mont-Cenis, greatly extending its appeal. Furthermore, an “Atlantic Pyrenees” service is planned, to link Bayonne in south western France (close to the Spanish border at nc While this service is limited by restricted tunnel clearances to tank trailers and road tankers, LorryRail will cater for semi-trailers with a corner height of 4.03m and width of 2.55m (2.6m for reefer/ insulated trailer), according to UIC 506 (GB1 gauge). This is the smallest possible structure gauge in which it is technically possible to transport a 4m high trailer, meaning that the system can be used on the principal rail axes in France. The transit time of 14h 30m between the Bettembourg and Le Boulou terminals is highly competitive, as road transport can take anything between 17 and 22h depending on the level of congestion.The service will also operate on a 7/7 basis, enabling transport operators to get round weekend restrictions on HGVs. Simple terminals gineering costs associated with ground support and paving to cope with crane rails or the axle loads of mobile handling plant. Much has been made of the potential for various horizontal rail-road transport systems, but the bottom line is that at present only Modalohr is a reality and the French are clearly going to back it and use it to put some beef back into combined transport. Even FNTR, the French road hauliers’ organisation, has welcomed Lorry-Rail as a way of decongesting the A7 motorway and providing a competitive alternative for its members. There are plans to branch the service over Avignon and the industrial and port poles of Marseille, which will provide a potential rail capture for ro-ro traffic in the Mediterranean. re GB1 gauge be between €900 and €1000, or about 10% less than the average cost of road transport on the A7 motorway corridor. Access to the service is simple and transparent. It is necessary only to book a slot (or slots) by the cut-off time (in the case of a southbound departure, this is 15.00h). On arrival the trailer is given a safety check and the truck driver is allocated a parking slot. This gives operators a chance to optimise the transport chain by dropping one trailer off and picking another one up. Each Lorry-Rail train will be made up of 20 Modalohr double wagons (ie 40 trailer) and will be 680m long, including loco.All the wagons will be fitted with GPS tags, allowing the transport operator to follow his consignment in real-time in the same way as he can now do with road transport. To start there will be one daily departure, but extra and longer train sets can be added as demand picks up. Initially it is thought that traffic will rise quickly to 30,000 shipments on an annualised basis, but could eventually rise to as much as 300,000/year. e a nd spa The new service will be operated by Lorry-Rail SA that, as previously reported in WorldCargo News, is a joint venture of Caisse des Dépôts et Consignations, with 42.6%,Vinci Concessions (Autoroutes du Sud de France, Escota, Cofiroute), with 19.9%, French and Luxembourg Railways (SNCF and CFL) and Modalohr, each with 12.5%. It is run by Nicolas Welsch. The cost of setting up the new service is relatively modest at €56M, most of which (€36M) has been provided by the state, (through network manager Réseau Ferré de France) to modernise the rail route and provide the structure gauge. This has mostly been achieved by repositioning point boxes and groundbased signalling equipment to provide sufficient clearance under the wagon floors. The rest of the funding has come from the Lorry-Rail consortium, with the bulk of it (€17M) going on 45 Modalohr wagons. This pivoting centre, low bed, double wagon was developed by Lohr Industrie several years ago and has already been in service for two years between Aiton (Lyon) and Orbassano (Torino). The first train arrived a few minutes ahead of schedule in Le Boulou (Perpignan) The red lines denote existing services (Perpignan-Bettembourg starts commercially in July). Blue route plans are advanced and the green links are under study r v ic Consortium Links to Paris and Lille are also planned, along with a steel wheel interchange over the facility serving Lyon (it would have to be enlarged). All this could be in place by 2010. A link to Lille (Dourges) could in turn provide a stage for onward services to London, via the Channel tunnel and the CTRL, although tariff issues and access problems would have to be resolved first. As of 2008, meanwhile, the Lyon-Torino service will also be open for normal, se A new autoroute ferroviaire (rail motorway) service will start commercial operations this July between Bettembourg, in Luxembourg and PerpignanLe Boulou, near the FrancoSpanish border - a rail distance of 1060 kms. The first of a series of technical trials and test runs slated to run until July was carried out last month, with the first departure being marked by a ceremony attended by French transport minister Dominique Perben and his Luxembourg counterpart Lucien Lux. The first trial consist left Bettembourg at 17.30h on 29 March and arrived at Le Boulou five minutes ahead of schedule at 08.00h the next morning. Schedule integrity is an important message for Lorry-Rail to get across. Denis Petitmengin, the director of SNCF Fret’s combidaughter Novatrans, said in January that on average one of the 38 dail combi-trains operated by his company is subject to severe delay, for reasons beyond its control. Hammar Maskin AB, Sweden Tel: (+46) 33 29 00 00 Fax: (+46) 33 29 00 01 E-mail: [email protected] Website: www.hammarmaskin.se 41 CAN YOU NAME ONE THING THEY ALL HAVE IN COMMON? XXL XL L M S WE CAN THINK OF MANY... MADE BY A TRUSTED ACTOR IN THE MARKET PROVEN & RELIABLE EQUIPMENT SERVICEABLE 24/7 WORLDWIDE INTEGRATED INTELLIGENCE & AUTOMATION OPERATING IN 140 COUNTRIES KALMAR CONTAINER HANDLING SYSTEMS PRODUCTS ARE JUST PART OF THE SOLUTION! You can trust Kalmar to get things turning around faster. Our unmatched industry expertise, full portfolio of port machines, system integration experience and outstanding service and parts support is designed to come seamlessly together to make your business more responsive, flexible and productive. Use an innovative, trustworthy Kalmar ship-toshore crane, rubber tyred gantry crane, automated stacking crane, straddle carrier, shuttle carrier or reach stacker to sharpen your competitive edge. All backed by guaranteed service support and assured parts availability 24/7, year after year, anywhere in the world. Kalmar products are trusted by many, but our solutions make us the preferred partner in the industry. www.kalmarind.com WorldCargo news CONTAINER INDUSTRY Private moves and public gestures As reported on page 1 of this issue, the Interpool Board of Directors has unanimously approved a deal that would see the world’s sixth largest container lessor, with a fleet of around 760,000 TEU, acquired by private equity funds managed by affiliates of Fortress Investment Group LLC. The deal, which would see Interpool delist from the New York Stock Exchange, is valued at US$2.4B, or US$27.10 per share, including assumed debt. Meanwhile, Cronos, which ranks ninth in the leasing company league table with a fleet of 440,000 TEU, is planning to come off the NASDAQ exchange through a management-led buyout supported by FB Transportation, an affiliate of Fortis Merchant Banking, in a deal valued at US$133.7M, or US$16 per share. Two of the world’s largest container lessors are going private, while two more are set to be listed have built into Interpool over many years, and along with the rest of our Board, I am supportive of this transaction,” he said. Subject to shareholder approval and the usual closing conditions, both the Cronos and Interpool transactions are expected complete in the third quarter of this year. But while Cronos’s independence now seems assured, speculation is growing that another merger could be the natural outcome of Fortress Investment’s move for Interpool. In early 2006, Fortress took over reefer leasing specialist Carlisle Leasing and one of its first moves was to launch the company into the dry freight box leasing arena.Assuming the Interpool deal goes through, a merger of Carlisle and Interpool would be logical, all the more so in the wake of the parting of the ways last year of Interpool and its former 50% owned affiliate Container Applications International (CAI). Interpool bought into CAI in 1998, primarily as it needed a means of remarketing containers coming off term lease. In early 2006, Interpool sold 273,200 standard boxes (around 400,000 TEU) representing over 70% of its operating lease fleet and most of the containers managed on its behalf by CAI to P&R Equipment Finance Corp, a newly formed subsidiary of German container investment scheme manager Pfeiffer & Roth. Last October, CAI repurchased Inter pool’s 50% interest for US$40M in cash and a four-year US$37.5M note and though Interpool has an option to continue to use CAI as a container manager, commentators say it may make better sense to use Carlisle for that purpose if both end up in the same stable. Textainer on top diately prior to the company’s absorption of the Gateway fleet, but is rising again as an increased number of former Gateway containers are converted from shortterm to leases of longer duration. The 32% of the fleet assigned to master lease thus remains in decline, with an ever-growing share tied to the company’s own version of “hybrid” master lease, serving intra-Asia and other more localised sectors. ❏ Merger moves? Interestingly, it was Netherlandsbased Fortis, which already has a close relationship with Cronos through the CF Leasing joint venture container acquisition programme, that was behind an earlier buyout offer for Interpool proposed by Interpool chairman and CEO Martin Tuchman, at US$24 per share. Not surprisingly, the move prompted speculation that a merger between Interpool and Cronos could be on the cards. In the event, a Special Committee of Independent Directors, set up to review Tuchman’s proposal, solicited competing offers for Interpool and Fortress came up with a better deal, which Tuchman immediately got behind. “All along our goal has been to achieve the best possible result for all Interpool stockholders. The transaction proposed by Fortress…captures the value we Regardless of whether or not it proceeds with an IPO, Textainer Group, now ranked as the world’s largest lessor in TEU terms, has started 2007 on an upbeat note following the placing of a substantial run of new box orders. The Textainer fleet was boosted to over 1.5M TEU in the wake of its management takeover of the Gateway fleet in July 2006, which represented a new high and distanced the company from its nearest competitor,Triton Container, by over 100,000 TEU. Textainer currently controls around 15% of all containers on operating lease and an even greater share of the standard dry freight component. In addition to the 315,000 TEU acquired from Gateway, Textainer purchased 95,000 TEU of dry freight newbuilds in 2006, including 26,000 TEU during November/December, when demand took a turn for the better.This was followed by orders for a further 19,500 TEU for delivery in January 2007 and almost 12,000 TEU each for February and March. The combined first quarter delivery comprised 20,500 x 20ft, 10,200 x 40ft high cube and just 1200 x 40ft (8ft 6in) standard units. The production split in 2006 was similar, as it divided to give 45,000 x 20ft, over 20,000 x 40ft high cubes and 4,800 x 40ft standards. The company’s overall purchase for the coming year is now expected to top its output in 2006, with 20ft and 40ft high cubes again accounting for the vast majority of deliveries. Textainer’s planned disposal of April 2007 equipment in 2007 will also likely be comparable to 2006, when almost 90,000 TEU were cleared from its fleet and traded through its dedicated secondary sales division. In line with most of its competitors, Textainer has been keen to take advantage of the continued strength of used box prices, which are still close to US$900 per 20ft and over US$1100 per 40ft at many locations. Newbuild prices have also recovered in recent months to hold at around US$2000 per 20ft throughout the opening quarter of 2007. This has, in turn, forced the average 20ft per diem back towards US$0.70, although the initial cash return on investment remains at an historic low. Textainer’s stronger investment was prompted by a much improved uptake of equipment from late 2006, and the company reported over 58,000 TEU (including new and depot units) fixed on lease during the opening two months of 2007. This compared with just 12,500 TEU on-hired during the corresponding period of 2006, when the market was far weaker and lease rates were last at rock bottom. Utilisation has also strengthened again in recent months and stood at around 92% in February/ March 2007.This was close to the industry average, and increased to 94% when all new equipment, pending delivery, was excluded. The proportion of Textainer’s fleet fixed on long-term lease is currently put at 60%, which is down on the situation a year ago, imme- Going public Perhaps mindful that it may not be able to rely on Interpool as a provider of managed equipment in the longer term, CAI (now reincorporated under the name CAI International) filed a Form S1 Registration Statement with the Securities and Exchange Commission on March 21 this year as a prelude to an Initial Public Offering (IPO) on the New York Stock Exchange (NYSE). Currently the world’s seventh largest container lessor with a fleet of around 675,000 TEU, CAI plans to use the proceeds of the IPO to repay the US$37.5M converted subordinated note issued to Interpool, a US$17.5M term loan outstanding under its senior secured credit facility and other indebtedness in order to increase its borrowing capacity to fund future fleet acquisitions. Details of the volume of shares to be offered are not known, but CAI founder Hiro Ogawa, who sold a 14.9% interest in CAI in February this year to an entity affiliated with the Development Bank of Japan, will remain the majority shareholder in the company after the IPO. “We plan to increase both the number of owned containers as well as the number of managed containers in our fleet. As a result of this offering, and the resulting incremental borrowing capacity under our senior secured credit facility, we expect to purchase approximately US$150-200M of new containers in 2007. We believe it is important to maintain a balance between the size of our owned fleet and our managed fleet to preserve our strength of having multiple sources of revenue,” CAI said in its registration statement. Value enhancement An even bigger fish - Textainer, the world's largest lessor with a fleet of over 1.5M TEU - is also considering an IPO. Announcing its 2006 results, Neil Jowell, chairman of Textainer’s parent company, South Africa-based Trencor, said,“Investigations into value enhancement initiatives at the op- erational level indicated that an appropriate opportunity may be the listing of Textainer on an international stock exchange.” Though no announcement to that effect had been made at the time of writing, an IPO was said to be more likely than not. Observers say that any such move would be welcomed by listed TAL International. While both Interpool and Cronos have both been “thinly traded,” having two more strongly traded companies on the NYSE would provide analysts with a better means of comparing performance in the container leasing sector. ❏ Lift off for new opportunities SEE ANIMATION ON OUR WEBSITE DOMINO Flatracks WORLD LEADERS IN INNOVATIVE DESIGN AND MANUFACTURE Unlock the end wall and lift it off in 1 minute - it is a low cost option and opens up the flatrack to overwidth rolling vehicles, cargo loading bays as well as providing a ramp for light vehicles. Add the Post Extenders and you can truly appreciate the low cost versatility of the Domino XL. Tel: +44 (0)1926 863 140 E-mail: [email protected] Web: www.dominoflatracks.com w w w. s t e e l b r o . c o m 43 WorldCargo news TANK CONTAINERS Tank lessors fill their orderbooks Tank container leasing companies are buoyed by the fact that the high demand for tank containers they reported 12 months ago has continued into 2007 and shows no sign of abating. The strong market is reflected in the 90% plus fleet utilisation rates that most lessors are achieving. Healthy world trade and the rapid growth of the Chinese and other Asian economies are underpinning the demand for tanks. Despite high newbuild prices and long lead times, the strong demand for tank containers is prompting lessors to book orders for new units into 2008 The downside for tank lessors is that the price of a newbuild tank container has shot up by over 25% in the last 12 months while lease rates remain under pressure and margins tight. In early 2006, a standard IMO 1/T11 portable tank could be ordered for approximately US$22,000. Twelve months later that figure had leapt up to US$29,000. Now, with summer approaching and tank manufacturers quoting lead times of up to eight months for a new tank container, the cost of a new unit continues to r ise and is approaching US$30,000, the highest ever paid ancillary revenue than term leases. The spread of the tank container market into new regions and the wide range of players involved in the market, along with their varying needs, means that the flexible master lease arrangement has been gaining in popularity in recent years. Master leases entail more work for lessors but the majority of companies now employ sophisticated software packages to harness computer power in the smooth running of master lease arrangements.The IT packages bring the added benefit of being able to monitor the real-time status and location of individual units. Strength in numbers Strong performances globally in all product lines meant a record utilisation for the EXSIF Worldwide fleet in 2006 for a standard tank. The rising price of stainless steel and the difficulties faced by tank manufacturers in securing sufficient raw materials are helping to push up tank costs and delivery times. At the same time, lessors have had to contend with higher operating costs, strengthening interest rates and revenues in dollars - a currency that has been depreciating against most others in recent years. Tough choice In this new set of market conditions, lessors are left with a difficult choice. They can either book as many newbuild slots as they can now, and hope that lease rates will strengthen enough to provide a suitable return on investment, or pass up on any newbuilding opportunities that might arise and risk disappointing customers, losing market share and having to pay even higher tank newbuild prices next year. The bottom line is that most lessors are prepared to take the risk and are ordering as many tanks as they can. In some cases that is not enough; lessors would like to order more tanks but the limited availability of newbuild slots - especially at CIMC, Welfit Oddy and Singamas, the only manufacturers capable of building more than 1,500 standard tanks per annum - has forced them to curtail their fleet expansion plans. A major supplier of freight containers, Singamas has just launched its tank manufacturing division (see news pages), thus opening up an important new source of tanks for the industry. It is likely that tank output at Singamas will rise quickly but, here again, the builder will be subject to the same material shortages as the other manufacturers. For lessors, an important advantage of new tanks is the higher lease rates they are able to obtain for such units compared to older tanks. Some sources point out that the high demand for new tanks is supporting rates of US$13.50 per day, as opposed to US$8.50 per day for older tanks fixed on standard term leases, typically three to five years. Stronger revenues In general, lessors have been keen in recent years to build up their direct financing lease business. Requiring relatively low levels of customer service, direct financing leases are usually long-term in nature, typically ranging from three to seven years, and call for customers to make fixed payments over the agreed period. The customer is provided with an option to purchase the tank container at the end of the lease term and, because per diem rates include an element of repayment of capital, they are higher than rates charged under operating term leases. Tank container operators are increasingly making use of the direct finance lease option as they exercise the right to purchase and build up their owned fleets of tanks.Although lessors are anxious to meet their needs, to provide customers with the tanks they require under such arrangements, they must secure as many tanks as they can get their hands on. As mentioned, the lack of newbuild slot availability at the tank manufacturing plants means that lessors are unable to order as many tanks as they would like. Flexible masters The other service option available from lessors is the master lease arrangement. Due to their flexible nature master leases command higher per diem rates than term leases but the yields are still below the daily direct financing lease rates. Under master leases, which are generally negotiated or renewed annually, customers are able to pick up and drop off containers where and when needed, subject to restrictions and availability, on pre-agreed terms. Master leases also define the number of containers that may be returned within each calendar month, the permitted return locations and applicable drop-off charges. Also, the charges associated with pick-up, drop-off, handling and off-hire operations mean that master leases generate more 44 The mix of tank container equipment held under master, term and direct financing leases varies from lessor to lessor. The lease rates themselves will depend on a number of factors besides market conditions and the lease type and term, including customer credit rating, equipment type, age and replacement cost, interest rates and maintenance requirements. In general, those tank container lessors currently enjoying greatest success in meeting the needs of an increasingly diversified market are those who have made a global commitment, in terms of infrastructure and fleet size and diversity, and are able to back this up with the necessary financial resources. Additionally, the favoured lessor is the one offering a high degree of flexibility and the ability to meet varying customer needs in terms of lease structures, rates, pick-up and drop-off locations and tank container availability. In terms of overall fleet size, EXSIF Worldwide, with over 34,000 tanks, and Eurotainer, with 20,000-plus, operate the largest lessor fleets and are optimally placed to meet the full range of customer requirements. However, a range of mid-size lessors, including Trifleet, GE SeaCo and Cronos, operate global networks and continue to refine and improve them to meet industry’s increasing demands. Utilisation record The EXSIF fleet now stands at 34,900 tanks, following the acquisition of 2,400 new units in 2006 and the disposal of 380. Furthermore, the manager of the world’s largest leased fleet of tank containers reports that it has managed to book large blocks of newbuilding slots for this year, with the end result that 2,700 further new tanks will be added in 2007. The new stock comprises a mix of gas, swaps, specials, offshore and standard tank containers. EXSIF achieved a record utilisation for its fleet in 2006 as a result of strong performances globally in all product lines.The momentum generated during the year has been carried over into 2007 and the lessor is confident that the current double digit growth in demand for tanks will be maintained. Like all tank lessors, EXSIF is having to cope with the twin challenges of continued pressure on rates and the reduced availability of tanks, which are increasing in price, although the company notes that an upward correction in lease rates is now, finally, becoming evident. Newbuild trail The net effect of the addition of 500 new tanks to its fleet in 2006 and the disposal of 50 units is that the GE SeaCo tank fleet now stands at 8,300.There is no let-up in the London-based lessor’s newbuilding activities, as 750 new tanks will be added in 2007. Long April 2007 WorldCargo news TANK CONTAINERS lead times mean that the majority of these units have already been ordered. GE SeaCo has implemented a new SAP computer operating system over the past year, providing the capability to manage, organisation-wide, a full range of activities, including financial, asset and cost accounting, operations, personnel, equipment, online documentation and archived documents.The package also incorporates customer relationship and supply chain management. Over the past year GE SeaCo has been distancing itself from Sea Containers, one of its shareholders, which has filed for Chapter 11 bankruptcy protection in the US while it implements a financial restructuring programme. GE Capital, the other major shareholder, has enquired about purchasing Sea Containers’ stake in GE SeaCo but without success, as yet. GE SeaCo is self-funded, operated as an independent company and will shortly be moving its headquarters from offices rented in the Sea Containers building on the River Thames to new premises at London Bridge. the present booming transport market cools down. Of course, the flipside of the coin is that this evolving market scenario will offer opportunities to those parties ready and willing to take advantage of them.” Cronos upward spiral One of the fast-growing tank leasing fleets, in relative terms, in recent years has been that of Cronos. In the space of three years the Cronos tank fleet has doubled in size to 6,500 units, including 1,500 new tanks added in 2006 alone. Investments in new tanks topped US$30M for the second year running last year.The Cronos tank focus is on standard, 20ft IMO 1/ T11 portable tanks. Cronos is active in the leasing of dry freight, tank, refrigerated and other spe- cial intermodal containers, with an owned and managed fleet of over 440,000 TEU. The lessor increased its overall fleet utilisation to 92.1 per cent at the end of 2006, up from 90.8 per cent a year earlier. The investment emphasis in recent years has been on tanks, reefers and other specials. The company was prepared for another aggressive tank newbuilding programme in 2007, and there will no doubt be numerous additions. However, the current inability of tank manufacturers to meet the high worldwide demand with enough new tanks quickly enough means that the number of new tanks joining the Cronos fleet this year will fall somewhat short of management’s aspirations. ❏ With the 500 new units added in 2006, Trifleet now has 9,000 tanks in its fleet Girard Equipment, Inc. Trifleet grows Despite the influx of 500 new tanks in 2006, boosting its total fleet size to 9,000 units, Trifleet Leasing still managed to boost average fleet utilisation, calculated on the basis of paid rental days, by 6% during the course of the year. “We experienced a very strong market demand for our services worldwide last year,” states Philip van Rooijen, Trifleet’s managing director. “Although the US market slowed during the summer, picking up again slightly at the end of the year, European and Asian customers continued to show a high interest in leasing tank containers. One exception, however, has been the demand for gas tanks which sharply declined during 2006, with major companies offhiring most of their tanks of older design.” Last year was eventful in other ways for Trifleet. After intensive discussions with majority shareholder ING Lease, a management buyout (MBO) was effected in October 2006, with support from investors in tank containers managed by the company and several financial institutions. As a result of the transaction the management team, led by van Rooijen, acquired the majority of the shares in the company. After taking into account corrections relating to the MBO, Trifleet achieved normalised gross revenues of €23.5M in 2006. Looking to the year ahead, the lessor anticipates continued strong demand for its services. However, Trifleet is being less aggressive on the tank container newbuilding front than some of its competitors. “In view of the fact that leasing rates have still not picked up to a level that reflects the current increased cost of a new tank container, we have reduced the inflow of new tank containers to approximately 150 for 2007,” explains van Rooijen. “Going forward, we are reacting to meet changing customer needs in various ways. In response to the ever-increasing requirement for fast, electronic information, Trifleet Leasing provides its customers worldwide with access to real-time information on leased tanks and contracts through a modern extranet service.We are also adapting our operation to cope with the increasing number of enquiries for special tanks that leasing companies are now receiving.This business is posing challenges to lessors, as the remarketability of specials is generally lower.” Fresh challenge The major challenge for all tank container lessors is to achieve returns that justify further investment. The fact that the recent rapid escalation in the price of a new tank has not been matched by upward pressure on rates to anywhere near the same extent makes the challenge that much greater. Furthermore, lessors are facing competition not only from fellow leasing companies, but also, increasingly, some of the major tank operators who are currently investing heavily in orders for new tanks. “We believe that one outcome of the current high-demand, competitive market is increasing pressure for further consolidation in the tank leasing sector,” concludes van Rooijen,“especially when April 2007 Recognized globally since 1952, Girard Equipment, Inc. builds superior products for the road tanker transport industry. Girard Equipment, Inc. ensures peace of mind with each loaded mile to customers who value our unequaled reliability, durability and value. Each part is made from heavy-duty castings and machined with care by our dedicated professional staff. Girard Equipment, Inc. specializes in the design and production of relief valves for all types of containers and road tankers including: • Pressure relief Vents • Magnetic Vacuum Breakers • Remote Controlled valves for Road Tanker Vapor Recovery • Intermodal Tank Container Equipment • Intermediate Bulk Container (IBC) Equipment • GEILINER™ - Teflon® Lined Pressure/Vacuum Relief Vents for aggressive Chemical (ACID) Transportation • Customer Designed Road Tanker Equipment Girard Equipment is now actively seeking dealers for the European road tanker market. Interested firms should send a request to: [email protected] Girard Equipment, Inc., 3301-A Tremley Point Road, Suite 7 Linden, NJ 07036 001 908 862 6300 www.girardequip.com ® Teflon is a Registered Trademark of Dupont. 45 WorldCargo news TANK CONTAINERS Tank repair - time to speak a common language? Would a common approach to repair estimate coding bring benefits to the tank container industry as it has already done for the dry freight sector? container community, helping to automate the transfer and authorisation of repair estimates and reducing duplication of data entry and human errors. Because container owners now compare “apples with apples” through a common repair estimate for mat, proponents say that CEDEX has reduced the need for inspectors to manually sample estimates and enabled the development of more automated tariff checking. As well as streamlining day-to-day operations, the industry’s decision to adopt this common language has also allowed container owners to improve their control and understanding of estimate pricing, with larger business benefits. Tank benefits But although CEDEX codes already exist for tank containers, this sector of the industry has so far failed to adopt any common approach to repair coding. Why is this and is it now time to revisit the issue of a universal coding system for tank containers? Intermodal asset software provider Real Asset Management (RAM) is one supplier that believes the tank container industry would benefit from moving more to a common coding approach. The company, which supplies business management software both to the dry freight and tank industries, says that it sees a large discrepancy between the two sectors over the coding issue, with cost and efficiency implications. “At present, we feel that the lack of standard coding is hindering some customers when it comes to the maintenance and repair of tanks,” says RAM’s managing director Keith Dolby. “Unless the client pays for bespoke EDI links with all the relevant depot systems, repair data has to be entered manually, which, of China Contech International Ltd is your reliable trading partner in Asia with expert knowledge of the Chinese market, specialising Pelican Worldwide - The Netherlands in the world-wide supply of corner castings For further details, please contact: Phone: +31 (0) 186 656 230 Pelican Worldwide - USA - Houston Phone: +1 713 862-5557 Pelican Worldwide - Asia - Singapore Phone: +65 6278 9980 www.pelicanworldwide.com [email protected] L o t s o f R o - R o t r a n s p o r t a n d n o j e t t y ava i l a bl e ? R e n t , l e a s e o r bu y o n e f ro m J a n s o n ! BRIDGING Janson Bridging B.V. Veerdam 7, 5308 JH Aalst (Zaltbommel) Tel: +31 (0) 418 67 77 00 Fax: +31 (0) 418 67 77 09 E-mail: [email protected] ISO 9001 http:\\www.jansonbridging.com Accredited by the Dutch Council for Accreditation N o D e l ay ! D e l i v e r y D i r e c t F ro m S t o ck European network Clean inside. Service outside. Safety all around. cleaning facilities transport logistic 2007, Munich, 12-15 June 2007 Area B5, ITCO village/Stand 223/324 maintenance & repair Central European contact: cotac europe GmbH, Holländer Str. 1-7, 68219 Mannheim, Germany Phone: +49 (0)621/8998-101, [email protected], www.cotac-group.com 46 Innovation in Valves and Sealing tm In the late 1980s, the ISO CEDEX (Container Equipment Data Exchange) codes were established as a common electronic language for container operators, lessors, surveyors and depots. The launch of CEDEX created a universal “dictionary” to translate different items on a repair estimate, as well as the movement of equipment into and out of depots, into a standard format, enabling data to be transferred by EDI between the different parties and their varying computer applications. The concept was that anyone receiving a coded estimate could easily understand exactly what the damage was to which part of the container, along with the estimated cost and time of repair. With a few notable exceptions, CEDEX has since been widely adopted by the global dry freight Tank containers have around 1,000 individual components, but CEDEX could generate enough codes to cover all the requirements course, results in errors when large amounts of data are involved. “While RAM is happy to provide this bespoke development, the reality is that many smaller tank organisations will put this issue on the back burner and miss out on key benefits. This is not what we want for our customers, but unfortunately the issue is out of our hands.” “RAM’s Repair4000 system produces valuable data, such as how often repairs are carried out, the average cost of each repair type and which depots are the most cost effective.We would like to see our tank customers get the same benefits from Repair4000 as our container customers and believe that the lack of a common coding platform is currently hindering this,” says Dolby. He argues that the industry as a whole would benefit if it could work together to define and agree upon universal tank coding.“It would enhance the flow of data, not just for our customers, but all tank operators, lessors and depots.” Complex issue One of the issues that inevitably crops up when broaching this subject is the greater complexity of tank containers compared with dry freight boxes, particularly in the area of valve design.Valves have a large number of replaceable components which would all have to be given a unique character or numerical reference. Moreover, universal coding would have to include information on valve type (top and bottom valves are not interchangeable), manufacturer and spares cost according to make of valve. This is not something that CEDEX has to do for dry freight boxes, where there is no differentiation between manufacturers - a panel is just a panel. But none of this presents an insurmountable problem, observes John Evans, managing director of John Evans International (JEI). His company offers a number of different computer-based solutions for managing repairs and surveys, including hand-held units for inputting data in the field. “While tanks are of course more complex than dry freight boxes, averaging up to around 1,000 individual components, CEDEX could generate enough codes to cover all the requirements,” Evans says. And the complexity of tanks pales into insignificance next to reefer containers, which have up to 35,000 individual components differing from manufacturer to manufacturer, making it simply impossible to uniquely identify all the parts. “From a mathematical perspective, there are certainly enough combinations in CEDEX to uniquely identify all tank container components and damage codes required,” confirms Evans. Whether these can all be presented in a mnemonic way, however, is not quite so clear.As Evans points out, many of the dry freight CEDEX codes can be interpreted pretty easily by a layman (PNL for panel, for instance), improving the system’s ease of use. Could the same be achieved with a component on a Fort Vale footvalve? There are also some common practices in tank estimate reporting that do not exist in the dry freight sector, such as the use of the “clock face” diagram to indicate location and type of damage on dished ends. Whether such an established and practical approach could continue to run alongside a universal code is another question. Some tank companies, particularly those with mixed leasing fleets, have already decided to adopt CEDEX. Says Colin Rubery of leasing company GE SeaCo. “We pretty much use CEDEX. Some years the odd tank slips through, but generally the system works just fine,” he says. CEDEX can be quite complex, he confirms, and depends on the ability of the estimator to use the right codes. GE SeaCo uses a combination of 30 damage codes and 30 repair codes. All estimates are about money, of course.“What we are interested in is the total cost and who is paying. These codes help determine where the costs are going to be allocated,” adds Rubery. Lack of agreement But while CEDEX is used by some individual companies, it is the lack of common agreement to use this (or any other) coding system as an industry standard that is the real issue. Some observers maintain that the higher margins that have been enjoyed in the tank container sector as a whole, from depots upwards, have helped to accommodate the status quo, with less financial and operational pressure to tackle this as an industry-wide issue. By contrast, the dry freight sector had more of an incentive to weed out fundamental process inefficiencies. As Evans points out, computer technology when CEDEX was first launched was far less advanced than now, so there was a real benefit in minimising the amount of data being transferred by using common codes. This is not such an issue today. But leading players like Stolt Tank Containers (STC) will need some persuasion to move away from their dedicated systems, in STC’s case its Webhub network. “We work with 120 depots globally and they all use our system; we are not considering changing,” the company says. RAM, for one, argues that a distinction needs to be made between the coding issue and the systems issue. It says that moving to a common coding platform would not preclude individual companies from using their own management systems. However, it would enable the development of a clear common language, rather than the current lingua franca, that could support the creation of a common EDI platform or be inApril 2007 WorldCargo news TANK CONTAINERS tegrated within bespoke management systems. Depot difficulties Where do the depots stand on this? Because there is no common coding system, repair depots often have to run multiple systems - their own, plus their customers’. Chris Preston, director of UKbased Haztank comments, “Depots have their own systems that they have developed individually. These don’t integrate with the owners’ systems and so every tank is entered twice.” Haztank has a basic DOS-based system that, says Preston, “does what it does,” that is, to show where the tank container is in the depot and allow invoices to be created. Haztank finds the double-entry approach an annoyance and would prefer to have one system, but wonders whether a single system could manage both the simplified information needed by the repair depots and the often quite detailed data demanded by leasing companies. “Leasing companies’ software is often complex and can be slow, especially when you are dealing with the USA or China,” he notes. Koen van den Broeck, head of Van Loon’s repair department in Antwerp, argues that one of the main challenges is that staff are increasingly being eliminated through redundancy. “In the past, we used our own estimates and faxed them to the owners,” he states. Now, however,Van Loon is required to go into other companies’ bespoke systems. But for any system to work properly, each individual who deals with it must be capable of entering and deciphering the data. Van den Broeck believes that technical competency has declined in many companies, leading to an increased lack of understanding regarding tank repair issues. Because the operators are no longer updating their data, he argues, interpretation of tank repair codings has declined, leading to delays in getting authorisation for any required work. As van den Broeck notes, costs to repair depots have also risen because they are now responsible for entering details into their customers’ systems. “This is an added cost to us,” he says. And inaccuracies can easily occur with, for example, more containers actually located in a depot than are indicated on the operators’ software when different people are using different systems to try and enter the same data. From the repair depot’s perspective, accurate pre-advice is also needed to ensure that any tank container gets properly placed since demurrage charges can apply if a container gets put in the wrong stack. A good way of working, feels van den Broek, is to have a baseline estimate and a lump sum price agreed in advance. Then any repairs up to that baseline price could be agreed and repaired without any further action.“This approach works well and can speed things up,” he comments. “There is a need for change but we cannot just destroy our own system since our invoicing passes through it,” notes van den Broeck. Preston agrees: “Depots would want to know who is going to pay and not everyone is bothered. We could make more use of an integrated system. But for it to be effective it would probably be expensive.” Many systems today are based on the old Sea Containers approach, where there was a 47 point repair estimate. For example, code 17 means “corroded” and since estimation needs to be quick, this works very well.“As long as everyone knows that code 17 means ‘corroded’ we are nearly there.What we don’t want is a system that has code 21 as ‘corroded’ because that’s where mistakes and confusion arise.” Data presentation The other challenge facing any system whether bespoke or off-the-shelf - is how the data should be presented. The use of “shorthand” codes undoubtedly speeds up a surveyor’s work when estimating damage in the field. However, the increased lack of detailed technical knowledge highlighted by Van Loon would seem to indicate a danger that numerical codes could be misinterpreted, leading to queries and misunderstanding over estimated costs to repair any damage. From this perspective, any unified approach to coding could only benefit the April 2007 tank container repair system as a whole provided it enabled data to be input in clearly understood and agreed codes that could be translated on estimates and reports into brief plain language statements for use and authorisation by non-technical staff. To meet the diverse needs of all parties, any universal system would also have to be capable of providing detailed data for the operators and lessors that could be hidden and not accessed by the repair depots, since they need more limited data combined with the ability to properly invoice clients. It would also need to provide a high level of security to ensure data integrity and may need to be web-based. However, the current reliance on bespoke systems may carry the seeds of its own destruction because the original computer coding and programming that goes into these systems is designed to meet individual needs that may no longer be relevant. The high cost of maintaining bespoke systems, especially as the size of any connected database grows, increases rapidly in terms of updating and maintaining the hardware and software and also in terms of staff training. Ultimately, this may be a key driving factor behind a change from individual bespoke systems using their own coding, duplicated at every tank repair depot, into a single unified code structure.The process would definitely need to be facilitated by one or more industry organisations, such as the International Tank Container Organisation (ITCO) or the Container Owners Association (COA). Certainly, the backing of the Institute of International Container Lessors (IICL) was a key factor in creating industry unanimity to get CEDEX up and running in the dry freight sector. But two other key factors also drove the rise of CEDEX for the dry freight industry. The first was a champion, in the shape of Transamerica Leasing.The second was a clear commercial opportunity, in the shape of the industry EDI communications system created by Mark North through Cedex Services International. The question now is: will a similar combination come together to further the cause of a common language for tank container repairs? ❏ Tank repairers could derive major benefits from a common approach to component and damage coding (Picture courtesy Hoyer) 䊴 Goosenecks, up to 45 tonnes 䊱 Self-loading lifting trailers with cassettes, up to 120 tonnes 䊱 Roll trailers with safety hooks Other equipment: 䊱 Roll trailer with fixed gooseneck 䊴 Skeletal trailers with container guides, up to 60 tonnes Multi-trailer systems, up to 60 tonnes 䊳 䊴 Skeletal trailer with Rockerbeams, up to 70 tonnes Cornerless "bumpcar" with "Rockerbeams" 䊳 䊴 Cassettes for self-loading lifting trailers Used equipment available!! Ask for details. 47 Section 1 8/5/07 9:11 pm Page 49 WorldCargo news TANK CONTAINERS lead times mean that the majority of these units have already been ordered. GE SeaCo has implemented a new SAP computer operating system over the past year, providing the capability to manage, organisation-wide, a full range of activities, including financial, asset and cost accounting, operations, personnel, equipment, online documentation and archived documents.The package also incorporates customer relationship and supply chain management. Over the past year GE SeaCo has been distancing itself from Sea Containers, one of its shareholders, which has filed for Chapter 11 bankruptcy protection in the US while it implements a financial restructuring programme. GE Capital, the other major shareholder, has enquired about purchasing Sea Containers’ stake in GE SeaCo but without success, as yet. GE SeaCo is self-funded, operated as an independent company and will shortly be moving its headquarters from offices rented in the Sea Containers building on the River Thames to new premises at London Bridge. the present booming transport market cools down. Of course, the flipside of the coin is that this evolving market scenario will offer opportunities to those parties ready and willing to take advantage of them.” Cronos upward spiral One of the fast-growing tank leasing fleets, in relative terms, in recent years has been that of Cronos. In the space of three years the Cronos tank fleet has doubled in size to 6,500 units, including 1,500 new tanks added in 2006 alone. Investments in new tanks topped US$30M for the second year running last year.The Cronos tank focus is on standard, 20ft IMO 1/ T11 portable tanks. Cronos is active in the leasing of dry freight, tank, refrigerated and other spe- cial intermodal containers, with an owned and managed fleet of over 440,000 TEU. The lessor increased its overall fleet utilisation to 92.1 per cent at the end of 2006, up from 90.8 per cent a year earlier. The investment emphasis in recent years has been on tanks, reefers and other specials. The company was prepared for another aggressive tank newbuilding programme in 2007, and there will no doubt be numerous additions. However, the current inability of tank manufacturers to meet the high worldwide demand with enough new tanks quickly enough means that the number of new tanks joining the Cronos fleet this year will fall somewhat short of management’s aspirations. ❏ With the 500 new units added in 2006, Trifleet now has 9,000 tanks in its fleet Girard Equipment, Inc. Trifleet grows Despite the influx of 500 new tanks in 2006, boosting its total fleet size to 9,000 units, Trifleet Leasing still managed to boost average fleet utilisation, calculated on the basis of paid rental days, by 6% during the course of the year. “We experienced a very strong market demand for our services worldwide last year,” states Philip van Rooijen, Trifleet’s managing director. “Although the US market slowed during the summer, picking up again slightly at the end of the year, European and Asian customers continued to show a high interest in leasing tank containers. One exception, however, has been the demand for gas tanks which sharply declined during 2006, with major companies offhiring most of their tanks of older design.” Last year was eventful in other ways for Trifleet. After intensive discussions with majority shareholder ING Lease, a management buyout (MBO) was effected in October 2006, with support from investors in tank containers managed by the company and several financial institutions. As a result of the transaction the management team, led by van Rooijen, acquired the majority of the shares in the company. After taking into account corrections relating to the MBO, Trifleet achieved normalised gross revenues of €23.5M in 2006. Looking to the year ahead, the lessor anticipates continued strong demand for its services. However, Trifleet is being less aggressive on the tank container newbuilding front than some of its competitors. “In view of the fact that leasing rates have still not picked up to a level that reflects the current increased cost of a new tank container, we have reduced the inflow of new tank containers to approximately 150 for 2007,” explains van Rooijen. “Going forward, we are reacting to meet changing customer needs in various ways. In response to the ever-increasing requirement for fast, electronic information, Trifleet Leasing provides its customers worldwide with access to real-time information on leased tanks and contracts through a modern extranet service.We are also adapting our operation to cope with the increasing number of enquiries for special tanks that leasing companies are now receiving.This business is posing challenges to lessors, as the remarketability of specials is generally lower.” Fresh challenge The major challenge for all tank container lessors is to achieve returns that justify further investment. The fact that the recent rapid escalation in the price of a new tank has not been matched by upward pressure on rates to anywhere near the same extent makes the challenge that much greater. Furthermore, lessors are facing competition not only from fellow leasing companies, but also, increasingly, some of the major tank operators who are currently investing heavily in orders for new tanks. “We believe that one outcome of the current high-demand, competitive market is increasing pressure for further consolidation in the tank leasing sector,” concludes van Rooijen,“especially when April 2007 Recognized globally since 1952, Girard Equipment, Inc. builds superior products for the road tanker transport industry. Girard Equipment, Inc. ensures peace of mind with each loaded mile to customers who value our unequaled reliability, durability and value. Each part is made from heavy-duty castings and machined with care by our dedicated professional staff. Girard Equipment, Inc. specializes in the design and production of relief valves for all types of containers and road tankers including: • Pressure relief Vents • Magnetic Vacuum Breakers • Remote Controlled valves for Road Tanker Vapor Recovery • Intermodal Tank Container Equipment • Intermediate Bulk Container (IBC) Equipment • GEILINER™ - Teflon® Lined Pressure/Vacuum Relief Vents for aggressive Chemical (ACID) Transportation • Customer Designed Road Tanker Equipment Girard Equipment is now actively seeking dealers for the European road tanker market. Interested firms should send a request to: [email protected] Girard Equipment, Inc., 3301-A Tremley Point Road, Suite 7 Linden, NJ 07036 001 908 862 6300 www.girardequip.com ® Teflon is a Registered Trademark of Dupont. 49 Section 1 8/5/07 9:50 pm Page 50 WorldCargo news TANK CONTAINERS Tank repair - time to speak a common language? Would a common approach to repair estimate coding bring benefits to the tank container industry as it has already done for the dry freight sector? container community, helping to automate the transfer and authorisation of repair estimates and reducing duplication of data entry and human errors. Because container owners now compare “apples with apples” through a common repair estimate for mat, proponents say that CEDEX has reduced the need for inspectors to manually sample estimates and enabled the development of more automated tariff checking. As well as streamlining day-to-day operations, the industry’s decision to adopt this common language has also allowed container owners to improve their control and understanding of estimate pricing, with larger business benefits. Tank benefits But although CEDEX codes already exist for tank containers, this sector of the industry has so far failed to adopt any common approach to repair coding. Why is this and is it now time to revisit the issue of a universal coding system for tank containers? Intermodal asset software provider Real Asset Management (RAM) is one supplier that believes the tank container industry would benefit from moving more to a common coding approach. The company, which supplies business management software both to the dry freight and tank industries, says that it sees a large discrepancy between the two sectors over the coding issue, with cost and efficiency implications. “At present, we feel that the lack of standard coding is hindering some customers when it comes to the maintenance and repair of tanks,” says RAM’s managing director Keith Dolby. “Unless the client pays for bespoke EDI links with all the relevant depot systems, repair data has to be entered manually, which, of China Contech International Ltd is your reliable trading partner in Asia with expert knowledge of the Chinese market, specialising Pelican Worldwide - The Netherlands in the world-wide supply of corner castings For further details, please contact: Phone: +31 (0) 186 656 230 Pelican Worldwide - USA - Houston Phone: +1 713 862-5557 Pelican Worldwide - Asia - Singapore Phone: +65 6278 9980 www.pelicanworldwide.com [email protected] European network Innovation in Valves and Sealing tm In the late 1980s, the ISO CEDEX (Container Equipment Data Exchange) codes were established as a common electronic language for container operators, lessors, surveyors and depots. The launch of CEDEX created a universal “dictionary” to translate different items on a repair estimate, as well as the movement of equipment into and out of depots, into a standard format, enabling data to be transferred by EDI between the different parties and their varying computer applications. The concept was that anyone receiving a coded estimate could easily understand exactly what the damage was to which part of the container, along with the estimated cost and time of repair. With a few notable exceptions, CEDEX has since been widely adopted by the global dry freight Clean inside. Service outside. Safety all around. cleaning facilities transport logistic 2007, Munich, 12-15 June 2007 Area B5, ITCO village/Stand 223/324 maintenance & repair Central European contact: cotac europe GmbH, Holländer Str. 1-7, 68219 Mannheim, Germany Phone: +49 (0)621/8998-101, [email protected], www.cotac-group.com 50 Tank containers have around 1,000 individual components, but CEDEX could generate enough codes to cover all the requirements course, results in errors when large amounts of data are involved. “While RAM is happy to provide this bespoke development, the reality is that many smaller tank organisations will put this issue on the back burner and miss out on key benefits. This is not what we want for our customers, but unfortunately the issue is out of our hands.” “RAM’s Repair4000 system produces valuable data, such as how often repairs are carried out, the average cost of each repair type and which depots are the most cost effective.We would like to see our tank customers get the same benefits from Repair4000 as our container customers and believe that the lack of a common coding platform is currently hindering this,” says Dolby. He argues that the industry as a whole would benefit if it could work together to define and agree upon universal tank coding.“It would enhance the flow of data, not just for our customers, but all tank operators, lessors and depots.” Complex issue One of the issues that inevitably crops up when broaching this subject is the greater complexity of tank containers compared with dry freight boxes, particularly in the area of valve design.Valves have a large number of replaceable components which would all have to be given a unique character or numerical reference. Moreover, universal coding would have to include information on valve type (top and bottom valves are not interchangeable), manufacturer and spares cost according to make of valve. This is not something that CEDEX has to do for dry freight boxes, where there is no differentiation between manufacturers - a panel is just a panel. But none of this presents an insurmountable problem, observes John Evans, managing director of John Evans International (JEI). His company offers a number of different computer-based solutions for managing repairs and surveys, including hand-held units for inputting data in the field. “While tanks are of course more complex than dry freight boxes, averaging up to around 1,000 individual components, CEDEX could generate enough codes to cover all the requirements,” Evans says. And the complexity of tanks pales into insignificance next to reefer containers, which have up to 35,000 individual components differing from manufacturer to manufacturer, making it simply impossible to uniquely identify all the parts. “From a mathematical perspective, there are certainly enough combinations in CEDEX to uniquely identify all tank container components and damage codes required,” confirms Evans. Whether these can all be presented in a mnemonic way, however, is not quite so clear.As Evans points out, many of the dry freight CEDEX codes can be interpreted pretty easily by a layman (PNL for panel, for instance), improving the system’s ease of use. Could the same be achieved with a component on a Fort Vale footvalve? There are also some common practices in tank estimate reporting that do not exist in the dry freight sector, such as the use of the “clock face” diagram to indicate location and type of damage on dished ends. Whether such an established and practical approach could continue to run alongside a universal code is another question. Some tank companies, particularly those with mixed leasing fleets, have already decided to adopt CEDEX. Says Colin Rubery of leasing company GE SeaCo. “We pretty much use CEDEX. Some years the odd tank slips through, but generally the system works just fine,” he says. CEDEX can be quite complex, he confirms, and depends on the ability of the estimator to use the right codes. GE SeaCo uses a combination of 30 damage codes and 30 repair codes. All estimates are about money, of course.“What we are interested in is the total cost and who is paying. These codes help determine where the costs are going to be allocated,” adds Rubery. Lack of agreement But while CEDEX is used by some individual companies, it is the lack of common agreement to use this (or any other) coding system as an industry standard that is the real issue. Some observers maintain that the higher margins that have been enjoyed in the tank container sector as a whole, from depots upwards, have helped to accommodate the status quo, with less financial and operational pressure to tackle this as an industry-wide issue. By contrast, the dry freight sector had more of an incentive to weed out fundamental process inefficiencies. As Evans points out, computer technology when CEDEX was first launched was far less advanced than now, so there was a real benefit in minimising the amount of data being transferred by using common codes. This is not such an issue today. But leading players like Stolt Tank Containers (STC) will need some persuasion to move away from their dedicated systems, in STC’s case its Webhub network. “We work with 120 depots globally and they all use our system; we are not considering changing,” the company says. RAM, for one, argues that a distinction needs to be made between the coding issue and the systems issue. It says that moving to a common coding platform would not preclude individual companies from using their own management systems. However, it would enable the development of a clear common language, rather than the current lingua franca, that could support the creation of a common EDI platform or be inApril 2007 Section 1 8/5/07 9:53 pm Page 51 WorldCargo news TANK CONTAINERS tegrated within bespoke management systems. Depot difficulties Where do the depots stand on this? Because there is no common coding system, repair depots often have to run multiple systems - their own, plus their customers’. Chris Preston, director of UKbased Haztank comments, “Depots have their own systems that they have developed individually. These don’t integrate with the owners’ systems and so every tank is entered twice.” Haztank has a basic DOS-based system that, says Preston, “does what it does,” that is, to show where the tank container is in the depot and allow invoices to be created. Haztank finds the double-entry approach an annoyance and would prefer to have one system, but wonders whether a single system could manage both the simplified information needed by the repair depots and the often quite detailed data demanded by leasing companies. “Leasing companies’ software is often complex and can be slow, especially when you are dealing with the USA or China,” he notes. Koen van den Broeck, head of Van Loon’s repair department in Antwerp, argues that one of the main challenges is that staff are increasingly being eliminated through redundancy. “In the past, we used our own estimates and faxed them to the owners,” he states. Now, however,Van Loon is required to go into other companies’ bespoke systems. But for any system to work properly, each individual who deals with it must be capable of entering and deciphering the data. Van den Broeck believes that technical competency has declined in many companies, leading to an increased lack of understanding regarding tank repair issues. Because the operators are no longer updating their data, he argues, interpretation of tank repair codings has declined, leading to delays in getting authorisation for any required work. As van den Broeck notes, costs to repair depots have also risen because they are now responsible for entering details into their customers’ systems. “This is an added cost to us,” he says. And inaccuracies can easily occur with, for example, more containers actually located in a depot than are indicated on the operators’ software when different people are using different systems to try and enter the same data. From the repair depot’s perspective, accurate pre-advice is also needed to ensure that any tank container gets properly placed since demurrage charges can apply if a container gets put in the wrong stack. A good way of working, feels van den Broek, is to have a baseline estimate and a lump sum price agreed in advance. Then any repairs up to that baseline price could be agreed and repaired without any further action.“This approach works well and can speed things up,” he comments. “There is a need for change but we cannot just destroy our own system since our invoicing passes through it,” notes van den Broeck. Preston agrees: “Depots would want to know who is going to pay and not everyone is bothered. We could make more use of an integrated system. But for it to be effective it would probably be expensive.” Many systems today are based on the old Sea Containers approach, where there was a 47 point repair estimate. For example, code 17 means “corroded” and since estimation needs to be quick, this works very well.“As long as everyone knows that code 17 means ‘corroded’ we are nearly there.What we don’t want is a system that has code 21 as ‘corroded’ because that’s where mistakes and confusion arise.” Data presentation The other challenge facing any system whether bespoke or off-the-shelf - is how the data should be presented. The use of “shorthand” codes undoubtedly speeds up a surveyor’s work when estimating damage in the field. However, the increased lack of detailed technical knowledge highlighted by Van Loon would seem to indicate a danger that numerical codes could be misinterpreted, leading to queries and misunderstanding over estimated costs to repair any damage. From this perspective, any unified approach to coding could only benefit the April 2007 tank container repair system as a whole provided it enabled data to be input in clearly understood and agreed codes that could be translated on estimates and reports into brief plain language statements for use and authorisation by non-technical staff. To meet the diverse needs of all parties, any universal system would also have to be capable of providing detailed data for the operators and lessors that could be hidden and not accessed by the repair depots, since they need more limited data combined with the ability to properly invoice clients. It would also need to provide a high level of security to ensure data integrity and may need to be web-based. However, the current reliance on bespoke systems may carry the seeds of its own destruction because the original computer coding and programming that goes into these systems is designed to meet individual needs that may no longer be relevant. The high cost of maintaining bespoke systems, especially as the size of any connected database grows, increases rapidly in terms of updating and maintaining the hardware and software and also in terms of staff training. Ultimately, this may be a key driving factor behind a change from individual bespoke systems using their own coding, duplicated at every tank repair depot, into a single unified code structure.The process would definitely need to be facilitated by one or more industry organisations, such as the International Tank Container Organisation (ITCO) or the Container Owners Association (COA). Certainly, the backing of the Institute of International Container Lessors (IICL) was a key factor in creating industry unanimity to get CEDEX up and running in the dry freight sector. But two other key factors also drove the rise of CEDEX for the dry freight industry. The first was a champion, in the shape of Transamerica Leasing.The second was a clear commercial opportunity, in the shape of the industry EDI communications system created by Mark North through Cedex Services International. The question now is: will a similar combination come together to further the cause of a common language for tank container repairs? ❏ Tank repairers could derive major benefits from a common approach to component and damage coding (Picture courtesy Hoyer) 䊴 Goosenecks, up to 45 tonnes 䊱 Self-loading lifting trailers with cassettes, up to 120 tonnes 䊱 Roll trailers with safety hooks Other equipment: 䊱 Roll trailer with fixed gooseneck 䊴 Skeletal trailers with container guides, up to 60 tonnes Multi-trailer systems, up to 60 tonnes 䊳 䊴 Skeletal trailer with Rockerbeams, up to 70 tonnes Cornerless "bumpcar" with "Rockerbeams" 䊳 䊴 Cassettes for self-loading lifting trailers Used equipment available!! Ask for details. 51 Section 1 8/5/07 9:55 pm Page 52