owners manual

Sears
owners manual
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MODEl NO.
507.459820
507.459830
CAUTION:
Read Rules for
Safe Operation
and Instructions
Carefully
SCREAMER
SPYDER
/
.. Operating
Assembly
. Maintenance
. Repair Parts
.
---~~
SPYDER
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Printed in U.S.A.
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ASSEMBLY
TOTE-CYCLE
1. HANDL EBAR AND STEM
A.
Loosen
stem
(FIGURE
stem to point
forward
or more.
The stem must
Tighten
stem bolt securely.
Insert
tion,
AND SADDLE
A. Place saddle
securely.
-
on post,
it into locknut
at least
3"
this
far to hold securely.
and adjust
handlebar
to
and put grips on handlebar
suitable
ends.
posi-
and tighten
clamp
adjust
to level
position
in bike frame and adjust
then tighten lever.
NOTE:
2W'
Seat
post
must
(FIGURE
A. Look for «R"
spindle nut.
B.
Clamp Screw I
Lock Nut
I
POST
B. Loosen
saddle post quick-release
lever
height of saddle to comfortable
position,
3. PEDALS
.
and lower
be lowered
handlebar
in stem
tighten
clamp
screw
2. SADDLE
1)
bolt.
B. Turn
C.
Stem
be lowered
at least
into
frame.
2)
and "L"
stamped
on end of pedal
spindle
or on
Screw
pedal
marked
"R"
into right-hand
crank
eye which
is on
sprocket
side
of bicycle.
CAUTION:
Threads
may fit a little
snugly
at first,
so be sure
they
are correctly
started
before
tightening.
This pedal screws
in clockwise.
direction.
"':S
C.
Screw pedal
cycle.
This
C(L"
marked
pedal screws
into other
crank
in counter-clockwise
4. REAR CARRI ER FRAME
frame on rear
the front.
(FIGURE
of bicycle
with
eye
on left side of bidirection.
~
3)
A.
Place
wards
the
open
end
of the
B.
Locate
the four thread-forming
screws
(No. 10 x 1/2"
with round
slotted
head).
Since these
are self-threading
screws,
use a good
screwdriver
and exert. a little extra steady pressure
to help the
screw form the threads.
Tighten
the two rear screws
first.
C.
Fasten the front end of the carrier
screws.
frame with the remaining
5. HOW TO DISASSEMBLE. YOUR TOTE.CYCLE
WITH THE FRAME ASSEMBLED
A.
Study illustration
by the kickstand.
. B. Remove
wing
to the plastic
at right.
screws
tether.
frame
to-
two
IS PACKAGED
S~t up bicycle on the floor, supported
from threaded
holes
but leave them attached
C. Grip frame on each side of joint and lift the joint upwards to disengage the two special positioning tabs.
The bike now is in two
pieces. See illustration.
D. Re-assembly
is accomplished
by reversing
Steps A throughC.
6. LOCATION OF SERIAL NUMBER (FIGURE 4)
CD
The Serial
Number and Model Number are stamped
side of the, crank hanger tube. See illustration.
2
on the under-
7. TIRES
Never ride on under-inflated
kept inflated to the pressure
CALI PER BRAKE
tires.
Tires should
marked on the tire.
be
ADJUSTMENT
Make sure the brake releases evenly on each side.
return spring on the side which releases too far.
8. FRONT
A. Place
CALIPER
handlebar
S. Remove screw
If not, tap the
BRAKE
grips on handlebar.
from hand brake lever clamp.
C. Place" hand brake lever on left side of handlebar (as illustrated).
Reassemble
clamp and screw and tighten: securely.
9.
INSTALL
REFLECTOR
Remove reflector and pal nut from hardware packageo
Assemble to rear fender.
NOTE: DAMAGED REFLECTORS SHOULD BE PROMPTLY REPAIRED OR
REPLACED.
3-SPEED MODEL
1. ASSEMBL
Assemble
2.
C.
Y
3-speed
ADJUSTMENT
models
in 1 through 8.
as outlined
OF 3.SPEED
HUB
The rear hub must be properly adjusted at all times.
Check for proper adjustment after the first few weeks
of operation,
after tightening
chain or after rear
wheel has been removed.
If the crank fails to drive
the bicycle, the hub needs adjusting.
A. Place
shift lever in high speed
B. Move crank slightly forward
sure that gear is engaged.
position.
and backward
Move lever to neutral and hold in this position.
The crank should be able to move freely forward
and backward.
D. If the crank will not move freely, loosen Nut
(Key No. 52) on Pull-Rod
Assembly (Key No.
40). See Hub Parts Illustration.
Rotate knurled
cable nut several turns and tighten nut.
E. Check for proper adjustment as outlined in paragraph 3. If hub is still out of adjustment,
repeat
procedure in paragraph 4.
to in-
MAINTENANCE
WHEELS
Eliminate
ings.
wobble.
SPOKES
COASTER
-
NOTE:
If wheels are removed for any reason, be
sure to replace spacer washers in original location.
Tighten wheel Nuts and oil bearReplace broken. ones promptly.
PEDALS
BRAKE
Unless you're
Iceman.
an expert,
Lubricate
have it adjusted
by a serv-
pedal
bearings
and spindle.
CRAN K '- Keep clean and greased.
have serviceman make adjustments.
If it wobbles,
TIRES
CHAIN
Check for damaged links.
and lubricate frequently.
and tighten
Secure
snug
fit.
Inflate to correct
metal, glass, etc.
leaks.
Clean
,
.,i
air pressure.
TIRE VALVE
-
Remove imbedded
Inspect often for
I.
3
-
OWNER'S RESPONSIBILITY
AND
SELECTION
TIRES - Should be inspected frequently for wear. Pressure should be checked frequently.
WHEEL ALIGNMENT - Wheels should rotate smoothly
without wobbling from side to side.
If necessary,
they
should be realigned.
Axle nuts should be kept tight.
HANDLEBARS
Should be adjusted frequently
for comfort and growth. At least 2~ inches of handlebar stem and
seat post should be kept down in the frame. They should
be securely tightened.
Handlebar grips should fit snugly,
and worn ones replaced.
BRAKES
When the bicycle leaves the manufacturer,
the
brakes have been checked and adjusted.
The purchaser
should periodical/y
inspect and maintain the brakes.
The
coaster brake arm must be securely fastened to the frame.
PEDALS - It is imperative
that the shoulder
of the pedal
axle be securely tightened against the crank arm. Worn or
damaged pedals should be replaced.
CHAIN - Chain should be checked
frequently
for damage
and stretch, and be readjusted if necessary.
It should be
lubricated frequently with light oi/.
The bicycle should be inspected twice a year by a competent person.
BfCYCLE
AND PURCHASE
This bicycle conforms with the requirements
of Bicycle
Manufacturers
Association
Standard BMA6.
The purchaser should assure this bicycle fits the intended
rider. Bicycles
come in several sizes.
Personal adjustment of saddle and handlebars
are necessary
to assure
maximum safety and comfort.
The pu~chaser should be instructed
on the operation of
accessories
and equipment, and be sure the intended rider
can operate them.
-
-
PREPARATION
ASSEMBL Y
-
The manufacturer's
instructions
for assembly should be fol/owed, and the assembler
should insure
that al/ nuts, bolts and screws are tightened.
FITTING
THE BICYCLE..
To ride safely and comfortably, the bicycle
must FIT the rider.
The assembler
should check the saddle position, adjusting it up or down
so that with the bal/ of the rider's foot on the pedal in its
lowest position,
the rider's knee is slightly bent.
At least 2~ inches of seat post and handlebar stem should
remain in the frame. Seat post, nuts and handlebar stem
shql/ then be securely tightened.
TIRES - Tires should not be over-inflated,
and should be
kept at the specified pressure.
BRAKES - The rear caliper
brake lever which is marked
"R" should be assembled
to the right-hand side of the
handlebar.
The front caliper brake lever which is marked
"P" should be assembled
to the left side of the handlebar. Brakes should be in good operating condition.
REFLECTORS
AND LIGHTS
-
Reflectors
Obey al/ traffic instructions,
traffic lights, stop signs,
one-way streets, etc.
Keep right and ride single file. Don't weave in and out,
swerve or stunt in traffic.
Never hitch a ride on another
vehicle.
For dusk or night riding, the bicycle should be equipped
with a white light in front and a reflector in the rear.
Take special precautions
at al/ intersections.
Look both
ways; be sure to use proper hand signals to indicate stopping and turning.
Always give pedestrians
the right of way.
Watch out for cars pul/ing into traffic, and for doors opening on parked cars.
Don't carry passengers.
Never carry packages
that obstruct vision, or interfere with the proper control of the
bicycle.
are in-
MAINTENANCE
The bicycle
should
REFLECTORS
and at night.
or rep laced.
be inspected
AND LIGHTS
Damaged
units
1
RULES OF THE ROAD
should be se-
curely fastened and visible from the rear. If lights
stal/ed, they should be in good operating condition.
RULES FOR RIDING
and lubricated frequently.
Should be visible at dusk
should be promptly repaired
-
.,
I
4
5
PARTS LIST FOR HEAD
FITTINGS
PARTS LIST FOR HANGER FITTINGS
Key
Key
Part
No.
*
1
2
3
4
5
6
Head
Head
Head
Head
Head
Head
Head
Name
Fitting
Set
Lock Nut
Key Washer
Adjustable
Cone
Bearing
(2 required)
Bearing
Cup (2 required)
Fixed
Cone
* Sold as Assembly
Part No.
Part
No.
5507-B
*
1
2
3
4
5
6
Only
Hanger
Hanger
Hanger
Hanger
Hanger
Hanger
Hanger
Part
Name
Fitting
Set
Fixed
Cone w/dust
Bearing
(2 required)
Cup (2 required)
Adjustable
Cone
Key Washer
w/dust
Lock Nut
* Sold as Assembly
No.
5506-B
cap
cap
Only
PARTS LIST FOR FRONT
HUB FITTINGS
Key
2
No.
*
6
1
2
3
4
5
6
5
Part
Front Axle Set
Axle
Hub Shell
- 28 Hole
Bearing
& Retainer
(2 required)
Lock Nut (2 requ ired)
Nut (2 required)
Cone & Dust Cap (2 required)
Axle Set Complete
- (Less
Hub Shell)
* Sold as Assembly
5
Name
Only
Part
No.
2496-B8
1
rr
II
Ilf
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SEARS
20"
TOTE-CYCLE
& 507.459830
507.459820
8
4
7.
12
13
/
/
/
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I
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'10
\
11
NOTE: Thi sill ustration shown for parts identi fication on \y.
Key
No.
507.459820
Part No.
507.459830
Part No.
11650
14833.3
14745-3
24425
7797-B3
5158-B2
848S-B3
51S8-B2
10228
8410-B3
897S-B
2996-BL
10200
16221
11396
8410.B3
897S.B
2997 -BD
10200
11650
14833.3
14745.3
24425
7797 -B3
51S8-B2
848S.B3
5158-B2
10228
8410.B3
8975-B
2996-BL
13636
11669
12641-2
9812-B2
8513.B
12157
19352-3
24513
2105.53
11669-3
12641-2
9812-B2
8513-B
12157
19352-3
24513
2105-53
11962.3
11666
11678
23882
1
2
3
4
5
6
7
8
9
10
'"
I"
III
II!
MODELS
11
-
12
13
14
15
16
17
18
19
--
*
**
t
Standard
purchased
Hardware
Accessories,
from any
color
on all enameled
nuts,
bolts
and
Items
t Rear
t Rear
parts.
and
-
Tire
Tube
20 x 1.75
*Cha inguard
Kickstand
Seat Po st
Seat Post Clamp
Quick Release Clamp
Handlebar
Stem
t Chain
(106 Links
- 52.1/2")
Luggage Carrier - Front
Luggage Carrier - Rear
Plastic Tether
Refl ector
FrontCaliper
Brake (See Page 7)
in chrome only
in complete sets only
-
such as
Sears
Retail
washers
tire)
Rear Rim - 28 Hole
tSpokes - 28 (7-9/16")
Rear Brake (See Page 8)
11843
Not illustrated
Replacements
available
Replacements
available
Standard
Tube
Rear Wheel (without
16221
11666
11678
23882
20
t Front
16221 -
--
Name
F ra me
Sprocket
Cran k
*Fork
** Front Fender
Front Brace
**Rear Fender
Rear Brace
Front Wheel (without tire)
Front Rim - 28 Hole
t Spokes - 28 (7-9/16")
Front Hub (See Page 5)
t Front Tire - 20 x 1.75
11838
8410.B3
8975.B
11839
13636
16221
-
Part
May be purchased
Saddles,
Pedals
NOTE:
where
6
and Grips,
may be
Sales Store.
Specify
If unavailable
locally,
order
or Catalog
note
locally
used.
.EXCEL
FRONT CALIPER BRAKE PART NO. 11843
~
7
Ir>--
Key
Key
Part Name
No.
1
2
3
4
5
Pivot
Brake
Brake
Brake
Cable
Bolt, Front, Complete
Spring
Arm - Left
Arm - Right
Anchor Bolt, Complete
Part No.
No.
A-O
A.S
A-9
A.10
A.ll
6
Part Name
Brake Shoe Complete with
Rubber
Adjusting Barrel, Complete
Hand Lever, Complete
Cab Ie Complete - 34%" /30%"
7
8
9
Part No.
A-19
A-25
A.43
A.62
BENDIX COASTER BRAKE PART NO. 2997 -BD
-
--- .---
7
Key
No.
1
1
2
3
4
5
6
7
8
6
5
2 3 4
Part Name
Axle Nut, 3/8" thick
Axle Nut, 5/16" thick
Axle Washer
Locknut
Arm Clip Assembly with
Screw and Nut
Brake Arm
Arm Side Dust Cap
Retainer (9 - 1/4" balls)
Anchor~End Expander
13
8
7
14
15
3
10
16
17
Key
No.
Part No.
B8.13
BB.13A
B B. 14A
BB.1S
BB.11
9
10
11
12
13
14
15
16
17
18
BB.510
BB'.S32
BB-516
B B.533
7
12
11
9
18
2
Part Name
Part No.
BB.22
Brake Shoe
BB.1S9
Retainer Sub.Assembly
BB-4
Axle, 6.3/8" long
Hub Shell - Not sold as Spare Part
B B-502
Drive Screw
BB.20
Retainer (7 -1/4"
balls)
BB.7
Adjusting Cone
BB.SS8
Sprocket Dust Cap
BB.142
Sprocket - 15 Teeth
BB.155
Sprocket Retaining Ring
1
I
REAR HUB FOR 3-SPEED MODEL
F&S - TORPEDO
BRAKE
PART NO. 11839
1
I~
~,
5
9
17
10
12
15
21
22
24
34
38
31
28
39
49
45
2
51
52
,
r,
4
I
2
3
3
7
6
18
16
11 14 20 19 26 33 36m
Key
No.
1
2
3
4
5
6
7
8
9
10
11
12
14
15
16
17
18
19
Part Name
Axle Nut
Serrated Washer (two)
483072
483073
Lock Nut (three)
483074
Lock Washer
483075
Mounting Assembly
483190
Brake Arm & Cone Assembly
483077
Dust Cap
483078
Brake Arm (Bend ix. Torpedo)
483079
Ball Retainer
483080
Brake Shoe
483081
Braking Cone Assembly
483082
Friction Spring on Braking Cone 483083
Pawl (four)
483085
Pawl Spring Ring
483086
Hub Shell
Not sold as Spare Part
Lock Washer on Axle
483089
Thrust Washer
483090
Planet.Wheel Carrier Assembly
483091
483092
21
22
24
26
28
Locating Sleeve
Journal Pin (three)
Planet Pinion (three)
Gear Ring w/friction
spring
Gear.Change
Plate
483093
483094
483096
483098
483099
BENDIX-
TORPEDO
2
Sproc ket
Part No.
483136
3
4
483138
8
-
46 3
Part No.
Assembly
483101
483103
483104
483105
483106
483107
483108
483109
483110
483 111
483112
483 113
483114
483123
483124
483125
483126
483127
15 Tooth
483119
483128
483129
483130
483131
Spring Ring
Chain.Guide
Nut
Knurled Nut
CONTROL
Key
No.
50
Washer (two)
~
2
Trigger Gear Control Assembly
w/screw, 1.1/8" Clamp
Control Wire Assembly w/two
fixed nipples, 9" sheath,
31~" cable
Pawl.Carrier
49
50
51
52
TRIGGER
48
Pawl Spring Ring
Compression Spring
Dog Ring
Bearing Collar
Ball Retainer S 1020
Axle, Length 6.06"
Axle, Length 6.57"
Clutch Gear
Sliding Block
Pull-Rod Assembly
Compression Spring
Driver Assembly
Ball Retainer S 2048
Dust Cap in Driver
Fixed Cone
Dust Cap on Fixed Cone
Dust Cap on Driver
47
48
I
Part Name
41 32 35 47
Part Name
29
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
-
Spring Ring
14
Key
No.
Part No.
20
29
(3-Speed)
==
:<JQ
3
4
Part No.
Part Name
Stop Assembly for Control
Sheath
for 1-1/8"
Frame
Pulley Mounting
Frame Tube
for 1.1/8"
Wire
483141
Tube
483139
40
owners manual
Sears
,
\
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MODEl NO.
507.459820
507.459830
The Model Number of your bicycle
frame under the Crank Hanger.
ber when communicating
with
ordering repair parts.
will be found stamped on the
Always mention this Model Num.
us regarding
this bicycle
or when
All parts listed herein may be ordered through SEARS, ROEBUCK
AND CO.
When ordering
ports by mail, sel!ing
prices will be
furnished
on request or parts will be shipped at prevailing
prices
and you will be billed accordingly.
HOW TO ORDER
REPAIR PARTS
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOL.
LOWING INFORMATION AS SHOWN IN THIS LIST:
1. The PART NUMBER
2. The PART DESCRIPTION
3. The MODEL NUMBER
4. The NAME of ITEM
SEARS SER VICE
IS AT YOUR SERVICE
WHEREVER YOU LIVE
OR MOVE IN THE U.S.A.
Your Sears merchand i se takes on added va lu e when youdi scover
that Sears has over 2,000 Service Units throughout
the country.
Each is staffed by Sears.trained,
professional
technicians
using
Sears.a pproved parts and methods.