parts catalog heavy duty sweeper models
Transcription
parts catalog heavy duty sweeper models
PARTS CATALOG FLORY HEAVY DUTY SWEEPER MODELS: 7033-8033-9033 70633-80633 6633-7633-8633 As much as possible, parts are arranged in groups of related parts. Parts are illustrated and identified by reference numbers that correspond to the parts list. UAR in “Quantity” column indicates that this part is “Used As Required.” NSS in “Part No.” column indicates that this part is “Not Sold Separately.” Serial Number breaks are noted by “~”. (For Example “s/n 101~” indicates “serial number 101 and after.”) TERMS “RIGHT-HAND” AND “LEFT-HAND” “Right-hand” and “Left-hand” sides of this machine are determined by standing at the rear of the unit and facing the direction of forward travel. ORDERS Orders should plainly specify correct part number, full description, quantity requested machine model and serial numbers, method of shipping, and shipping address. PHONE (209) 545-1167 FAX (209) 545-4924 FLORY INDUSTRIES, INC. 4737 TOOMES RD PO BOX 908 SALIDA CA 95368 Revised 10/3/16 33 SERIES SWEEPER SERIAL NUMBER: _____________________ DATE OF PURCHASE: _________________ 33 SERIES PARTS MANUAL TABLE OF CONTENTS MODEL 7033, 8033 & 9033 REEL COVER AND CURTAINS 4-7 MODEL 7033, 8033 & 9033 REEL ASSEMBLY 8-13 MODEL 6633, 7633 & 8633 REEL COVER AND CURTAINS 14-15 MODEL 6633, 7633 & 8633 REEL ASSEMBLY 16-21 MODEL 70633, 80633 PECAN REEL ASSEMBLY 22-29 MODEL 8633Z BACKSWEEP HEAD 30-35 FRONT AXLE 36-37 LOWER CAB AND CONTROL CONSOLE 38-41 UPPER CAB 42-47 RADIATOR, TANKS & COVERS 48-51 ENGINE AND AIR CLEANER 52-55 BLOWER FAN 56-61 REAR AXLE 62-63 BRAKE BREAKDOWN 64-65 TORQUE HUB BREAKDOWN 66-67 REVERSIBLE FAN & CONTROL BOX BREAKDOWN 68-69 ELECTRICAL SCHEMATIC 70-75 HYDRAULIC SCHEMATIC 76-80 A/C AND HEATER SCHEMATIC 82-83 OPTIONS / KITS 84-85 Back To The Table Of Contents 4 1 2 5 3 6 7 23a 10a 23b 34 35 23c 8 10b 35 11 34 9 12 24 25 14 13 21 15 26 22 20 27 28 29 30 31 17 18 19 16 33PB001 32 STANDARD HEAD (MODEL 70/80/90) 4 FLORY INDUSTRIES, INC. MODEL 33 SERIES Back To The Table Of Contents REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 10a 10b 11 12 13 14 15 16 17 18 19 20 21 22 23a 23b 23c 24 25 277A80 66D638 028562 T35005 T20163 T20173 T20183 T60283 T31203 T60273 T67183 64181 LT6035 T67093 T67193 T67293 T30663 T30673 T30683 T12975 PN2003 T61123 T30513 T60503 T60513 T30533 T30523 T60523 T11015 T67463 T67453 T67473 T64063 T64063-E T64073 T64073-E T64083 T64083-E T30063 T30063-E T30073 DESCRIPTION QTY. ANCHOR, rubber hook HOOK, rubber LATCH, rubber hook BUMPER, rubber COVER, reel (7033) COVER, reel (8033) COVER, reel (9033) CLAMPSTRIP, cover seal SEAL, reel cover (left) CLAMPSTRIP, cover seal CLAMPSTRIP, cover seal LIGHT (sn ~5207) LIGHT, LED (sn 5208~) CLAMPSTRIP, dust curtain (7033) CLAMPSTRIP, dust curtain (8033) CLAMPSTRIP, dust curtain (9033) CURTAIN, dust (7033) CURTAIN, dust (8033) CURTAIN, dust (9033) PIN, delivery chute HAIR PIN, chute pin (3/16”) CHUTE, windrow delivery (std) (~4970) CURTAIN, windrow chute CLAMPSTRIP, chute curtain CLAMPSTRIP, chute and side curtain CURTAIN, chute (side) CURTAIN, chute (rear) CLAMPSTRIP, chute curtain REDI BOLT, chute stop BRACKET, light (sn ~5207) BRACKET, right light (sn 5208~) BRACKET, left light (sn 5208~) CLAMPSTRIP, dust seal (7033) (sn ~5207) CLAMPSTRIP, dust seal (7033) (sn 5208~) CLAMPSTRIP, dust seal (8033) (sn ~5207) CLAMPSTRIP, dust seal (8033) (sn 5208~) CLAMPSTRIP, dust seal (9033) (sn ~5207) CLAMPSTRIP, dust seal (9033) (sn 5208~) SEAL, dust (7033) (sn ~5207) SEAL, dust (7033) (sn 5208~) SEAL, dust (8033) (sn ~5207) 1 1 1 2 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 FLORY INDUSTRIES, INC. MODEL 33 SERIES SWEEPER 33PB001 5 Back To The Table Of Contents 4 1 2 5 3 6 7 23a 10a 23b 34 35 23c 8 10b 35 11 34 9 12 24 25 14 13 21 15 26 22 20 27 28 29 30 31 17 18 19 16 33PB001 32 STANDARD HEAD (MODEL 70/80/90) 6 FLORY INDUSTRIES, INC. MODEL 33 SERIES Back To The Table Of Contents REF. NO. PART NO. 26 27 28 29 30 31 32 33 34 35 T30073-E T30083 T30083-E T60583 T30563 T61143 T30573 T60593 T60573 T30583 T830 RB7208 LT3025 DESCRIPTION QTY. SEAL, dust (8033) (sn 5208~) SEAL, dust (9033) (sn ~5207) SEAL, dust (9033) (sn 5208~) CLAMPSTRIP, chute (rear) (std) CURTAIN, chute (rear) (std) CHUTE, windrow delivery (std) (5016~) CURTAIN, chute (side, thick) (std) CLAMPSTRIP, chute (side) (std) CLAMPSTRIP, chute (front) (std) CURTAIN, chute (side, thin) (std) KIT, decal (NOT SHOWN) GROMMET, 2.5" LIGHT, 2.5" amber turn 1 1 1 1 1 1 1 1 1 1 1 2 2 FLORY INDUSTRIES, INC. MODEL 33 SERIES SWEEPER 33PB001 7 Back To The Table Of Contents 2 1 20 2 4 5 3 10 11 12 13 30 6 1 21 16 18 14 15 22 26 7 8 25 9 19 19 17 33PB002 28 23 STANDARD HEAD (MODEL 70/80/90) 8 29 26 24 27 FLORY INDUSTRIES, INC. MODEL 33 SERIES Back To The Table Of Contents REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30A 30B DESCRIPTION QTY. T61503 PLATE, reel end T69525 STAND, reel support (right side)(optional) T69505 STAND, reel support (left side)(optional) CV0690 COVER, reel bearing (tine bar side) BR1690 BEARING, reel tine bar SE2689 COVER, reel bearing (plate side) T31003 MOUNT, rubber T14303 SPACER, rubber mount PBC2104 BEARING, pillow block T62863 BAR, tine (7033) T62873 BAR, tine (8033) T62883 BAR, tine (9033) T3033 FINGER, rubber (7033) T3033 FINGER, rubber (8033) T3033 FINGER, rubber (9033) T61003 CLAMPSTRIP, tine bar (6033) T61013 CLAMPSTRIP, tine bar (7033) T61023 CLAMPSTRIP, tine bar (9033) T30163 TINE (7033) T30173 TINE (8033) T30183 TINE (9033) 23399 HUB, reel drive (s/n ~5045 qty 1, s/n 5076~ qty 3) SF0033 SHAFT, right end plate (sn 5076~) 106248 NUT, (sn 5076~) T61753 WHEEL, paddle (sn 5076~) TM3043 PADDLE, end (sn 5076~) T6114 CLAMPSTRIP, paddle T61043 COVER, tine bar T60333 DEFLECTOR, nut T61055 CLAMPSTRIP, deflector T30555 FLAP, deflector T50003* SHAFT, right end plate (s/n ~5045) TM3042* PADDLE, end (s/n ~5045) SDS104* BUSHING, taperlock (s/n ~5045) T63023* WHEEL, paddle (s/n ~5045) 1/2X2-F SAE BOLT, hub T62003* HUB, reel end plate (s/n ~5045) 3/4 X 2 1/2" BOLT, tine bar 3/4" LOCKNUT, tine bar *Obsolete; replace 24, 25, 26, 27, 29 with 14 (2x), 15, 16, 17, 18. 2 2 1 10 10 10 1 1 2 5 5 5 235 275 315 5 5 5 5 5 10 * 1 2 1 10 10 5 1 1 1 1 10 2 1 5 1 10 10 FLORY INDUSTRIES, INC. MODEL 33 SERIES SWEEPER 33PB002 9 Back To The Table Of Contents 15 18 22 23 19 27 14 13 21 28 16 20 21 17 30 33 29 17 24 32 25 31 20 1 33 24 32 1 25 2 12 2 31 3A 26 11 3B 6 33PB017 16 STANDARD HEAD (MODEL 70/80/90) 10 3A 4 10 9 8 7 4 5 3B FLORY INDUSTRIES, INC. MODEL 33 SERIES Back To The Table Of Contents REF. NO. PART NO. DESCRIPTION 1 2 MOUNT, depth wheel ROD, depth wheel adjustment, (s/n ~4970) T64423 T50283* QTY. 2 2 *When replacing T50283: use T50293, BU1108 machinery bushing and PN1420 roll pin. 3A 3B 4 5 6 7 8A 8B 9A 9B 10 11 12A 12B 12C 13A 13B 13C 13D 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 T50293 BU1108 BU1210 BU3130 T62453 16860 15529 L68149 L68111 L44649 L44610 7977 14286 TW2100 WH1030 20X100010 HM1152 HM1152-K SF3152 025113 23399 T61503 T62133 T1102 T64009 PN6030 12449 12623 12427 T60763 T60773 T60783 T64133 T69127 T67123 T14133 T64233 T30133 ROD, depth wheel adjustment, (s/n 5016~) BUSHING, depth wheel, (s/n 5016~) BUSHING, depth wheel (bottom only) BUSHING, yoke (brass) YOKE, depth wheel HUB, depth wheel (includes ref. # 7-9 & 11) SEAL, wheel CONE, inner bearing CUP, inner bearing CONE, outer bearing CUP, outer bearing NUT, axle CAP, hub dust ASSEMBLY, tire and wheel (includes 12B & 12C) WHEEL, depth wheel TIRE, depth wheel MOTOR, reel drive SEAL KIT, motor SHAFT, motor NUT, motor HUB, reel drive (s/n ~5045 qty 1, s/n 5076~ qty 3) PLATE, reel end ARM, lift BUSHING, lift arm BRACKET, top link LINK, adjustable top PIN, lift PIN, linch (7/16”) PIN, top link FRAME, reel (7033) FRAME, reel (8033) FRAME, reel (9033) BRACKET, keeper HANDLE, adjustable MOUNT, depth chain SPACER, reel plate (optional) BRACKET, windrow rolloff arrestor (optional) FLAP, rolloff arrestor (optional) 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 * 2 2 2 1 1 2 2 2 1 1 1 3 2 1 1 1 1 FLORY INDUSTRIES, INC. MODEL 33 SERIES SWEEPER 33PB017 11 Back To The Table Of Contents 15 18 22 23 19 27 14 13 21 28 16 20 21 17 30 33 29 17 24 32 25 31 20 1 33 24 32 1 25 2 12 2 31 3A 26 11 3B 6 33PB017 16 STANDARD HEAD (MODEL 70/80/90) 12 3A 4 10 9 8 7 4 5 3B FLORY INDUSTRIES, INC. MODEL 33 SERIES Back To The Table Of Contents REF. NO. PART NO. DESCRIPTION 30 31 32 33A 33B CLAMP, flap (optional) PIN, roll PIN, Linch BOLT, grade 8 NUT, lock T61333 PN1420 PN2003 5/8 X 3-1/4 5/8 QTY. 1 2 2 2 2 FLORY INDUSTRIES, INC. MODEL 33 SERIES SWEEPER 33PB017 13 Back To The Table Of Contents 2 1 3 31 32 4 33 12 9 13 11 14 10 5 7 8 6 20 10 21 23 15 11 19 9 22 18 16 25 17 24 28 26 29 27 30-33PB001 STDANDARD HEAD (MODEL 66/76/86) 14 FLORY INDUSTRIES, INC. MODEL 30/33 SERIES SWEEPER Back To The Table Of Contents REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 T20063 T20073 T20083 T35005 T19063 T19073 T19083 T60263 T31205R T60163 T67183 LT6035 T67523 LT3025 RB7208 T67085 T67095 T67105 T19053 T19043 T67503 T60353 T30555 T61055 T30665 T30685 T30695 T11015 T12975 PN2003 T60195 T30535 T61113 T60185 T30485 T60175 T30503 T830 277A80 66D638 028562 DESCRIPTION QTY. COVER, reel (6633) COVER, reel (7633) COVER, reel (8633) BUMPER, rubber RACEWAY, wire (6633) RACEWAY, wire (7633) RACEWAY, wire (8633) CLAMPSTRIP, cover seal SEAL, reel cover (left) CLAMPSTRIP, cover seal CLAMP, front curtain LIGHT MOUNT, light (left) LIGHT, 2.5" amber GROMMET, light CLAMPSTRIP, dust curtain (6633) CLAMPSTRIP, dust curtain (7633) CLAMPSTRIP, dust curtain (8633) RACEWAY, wire (corner) RACEWAY, wire (right) MOUNT, light (right) DEFLECTOR, nut FLAP, deflector CLAMPSTRIP, deflector flap CURTAIN, dust (6633) CURTAIN, dust (7633) CURTAIN, dust (8633) REDI BOLT, chute stop PIN, delivery chute HAIR PIN, chute pin (3/16”) CLAMPSTRIP, chute curtain CURTAIN, chute (rear) CHUTE, windrow delivery CLAMPSTRIP, chute and side curtain CURTAIN, chute (side) CLAMPSTRIP, chute curtain CURTAIN, windrow chute KIT, decal (NOT SHOWN) ANCHOR, rubber hook HOOK, rubber LATCH, rubber hook 1 1 1 2 1 1 1 1 1 1 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 FLORY INDUSTRIES, INC. MODEL 30 SERIES SWEEPER 30-33PB001 15 Back To The Table Of Contents 1 3 8 2 9 12 10 7 11 13 14 15 16 17 4 5 20 6 5 20 19 21 19 18 24 22 23 23 24 25 26 27 28 29 18 30 31 54 32 52 37 33 34 38 53 39 40 35 50 47 45 46 STANDARD HEAD (MODEL 66/76/86) 44 36 30-33PB002 51 43 42 41 16 48 49 FLORY INDUSTRIES, INC. MODEL 30/33 SERIES SWEEPER Back To The Table Of Contents REF. NO. PART NO. 1 2 3 4 5 6 7 8 9A 9B 10A 10B 11 12 13A 13B 13C 14A 14B 14C 14D 15 16A 16B 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 T64423 T69127 T50293 BU1210 BU3130 T62453 16860 15529 L68149 L68111 L44649 L44610 14286 7977 TW2100 WH1030 20X100010 HM1152 HM1152-K SF3152 025113 T67137 1/2X1-F 1/2LW-C 23399 T61505 T1102 T62133 T64009 12427 12449 12623 PN6030 T60663 T60673 T60683 T69525 T69505 T69515 CV0690 BR1690 DESCRIPTION QTY. MOUNT, depth wheel HANDLE, adjustable SHAFT, pivot BUSHING, depth wheel BUSHING, yoke (brass) YOKE, depth wheel HUB, depth wheel (includes ref. # 8-11) SEAL, wheel CONE, inner bearing CUP, inner bearing CONE, outer bearing CUP, outer bearing CAP, hub dust NUT, axle ASSEMBLY, tire and wheel (includes 13B & 13C) WHEEL, depth wheel TIRE, depth wheel MOTOR, reel drive SEAL KIT, motor SHAFT, motor NUT, motor MOUNT, reel drive motor SAE BOLT, hub LOCK WASHER, hub HUB, reel drive PLATE, reel end BUSHING, lift arm ARM, lift BRACKET, top link PIN, top link PIN, lift PIN, linch (7/16”) LINK, adjustable top FRAME, reel (6633) FRAME, reel (7633) FRAME, reel (8633) STAND, reel support (left rear)(optional) STAND, reel support (right rear)(optional) STAND, reel support (left front)(optional) COVER, reel bearing (front) BEARING, reel tine bar (includes ref. # 30, 32) 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 5 1 2 2 2 1 2 2 2 1 1 1 1 1 1 1 10 10 FLORY INDUSTRIES, INC. MODEL 30 SERIES SWEEPER 30-33PB002 17 Back To The Table Of Contents 1 3 8 2 9 12 10 7 11 13 14 15 16 17 4 5 20 6 5 20 19 21 19 18 24 22 23 23 24 25 26 27 28 29 18 30 31 54 32 52 37 33 34 38 53 39 40 35 50 47 45 46 STANDARD HEAD (MODEL 66/76/86) 44 36 30-33PB002 51 43 42 41 18 48 49 FLORY INDUSTRIES, INC. MODEL 30/33 SERIES SWEEPER Back To The Table Of Contents REF. NO. PART NO. 32 33 34 35 36 37 38 39 40A 40B 40C 40D 40E 41 42 43 44 45 46 47 48 49 50 51 52 53 SE2689 T63027 T64007 TM3042 T6114 4159 106248 T14205 FS-12842 LM67048 LM67010 CR14975 1FW-F 1/2X2-F 1/2LW-C 1/2N-F T67707 J542515 T65015 TM3001 T3033 T3033 T3033 T6072-R1 T6074-R1 T6076-R1 T6091 T6093 T6098 T3018 T3019 T3020 T3030 T3031 T3032 T6081 T6085 DESCRIPTION QTY. COVER, reel bearing (rear) DRUM, paddle (half) BRACKET, paddle drum PADDLE, end CLAMPSTRIP, paddle CAP, hub dust NUT, spindle SPACER, hub and plate HUB, reel (includes ref. nos. 40A-E & 37) CONE, bearing CUP, bearing SEAL, hub dust SAE FLATWASHER, spindle (not shown) SAE BOLT, hub USS LOCKWASHER, hub SAE NUT, hub BRACKET, rubber mount MOUNT, rubber SPINDLE, reel hub MOUNT, rubber FINGER, rubber (6633) FINGER, rubber (7633) FINGER, rubber (8633) HOLDER, rubber finger (6633) HOLDER, rubber finger (7633) HOLDER, rubber finger (8633) RISER, 6.5' tine bar 5" (6633) RISER, 7.5' tine bar 5" (7633) RISER, 8.5' tine bar 5" (8633) TINE (6633) TINE (7633) TINE (8633) SWEEP (6633)(optional) SWEEP (7633)(optional) SWEEP (8633)(optional) BAR, tine (6633) BAR, tine (7633) 10 2 2 10 10 1 1 1 1 2 2 1 1 5 5 5 1 2 1 1 * * * 5 5 5 5 5 5 5 5 5 5 5 5 5 5 * T6072 uses 36 fingers (180 total), T6072-R1 uses 41 fingers (205 total) * T6074 uses 41 fingers (205 total), T6074-R1 uses 47 fingers (235 total) * T6076 uses 48 fingers (240 total), T6076-R1 uses 55 fingers (275 total) FLORY INDUSTRIES, INC. MODEL 30 SERIES SWEEPER 30-33PB002 19 Back To The Table Of Contents 1 3 8 2 9 12 10 7 11 13 14 15 16 17 4 5 20 6 5 20 19 21 19 18 24 22 23 23 24 25 26 27 28 29 18 30 31 54 32 52 37 33 34 38 53 39 40 35 50 47 45 46 STANDARD HEAD (MODEL 66/76/86) 44 36 30-33PB002 51 43 42 41 20 48 49 FLORY INDUSTRIES, INC. MODEL 30/33 SERIES SWEEPER Back To The Table Of Contents REF. NO. PART NO. 54 TM6079 T6102 T6103 T6104 DESCRIPTION QTY. BAR, tine (8633) CLAMPSTRIP, tine bar (6633) CLAMPSTRIP, tine bar (7633) CLAMPSTRIP, tine bar (8633) 5 5 5 5 FLORY INDUSTRIES, INC. MODEL 30 SERIES SWEEPER 30-33PB002 21 Back To The Table Of Contents 14 15 6 2 8 4 3 1 10 7 5 25 55 34 32 8 9 12 9 22 24 30 28 16 17 11 13 18 19 20 21 23 3 26 35 57 56 33 31 29 53 27 36 58 37 59 60 38 1 55 54 56 61 60 59 43 46 37 2 58 41 44 45 40 39 47 50 48 51 49 17 52 33PB014 PECAN HEAD 22 14 18 16 42 19 FLORY INDUSTRIES, INC. MODEL 33 SERIES SWEEPER Back To The Table Of Contents REF. NO. PART NO. 1 2 3 T64423 T69127 T50283 T50293* DESCRIPTION QTY. MOUNT, depth wheel HANDLE, depth wheel adjustment ROD, depth wheel adjustment ROD, depth wheel adjustment 2 2 2 2 *If replacing T50283, add a BU1108 machinery bushing at the fillet to prevent binding and secure with a PN1420 roll pin instead of a socket head cap screw. 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27A 27B 27C 28 29 30A 30B 31 32A 32B 33 34 T6501 J542515 TM3001 CR14975 LM67048 LM67010 FS-12842 1FW-F 106248 4159 T6164 D3055 T61537 CV0690 BR1690 SE2689 T61277 TM3043 T6114 T1102 T62133 12623 12449 TW2100 WH1030 20X100010 14286 7977 L44649 L44610 16860 L68149 L68111 15529 BU3130 SPINDLE, endplate MOUNT, rubber MOUNT, rubber SEAL, hub dust CONE, bearing CUP, bearing HUB, reel (includes ref. nos. 7-10, 15) SAE FLATWASHER, spindle NUT, spindle CAP, hub dust HUB, endplate NUT, lug ENDPLATE, reel COVER, reel bearing (front) BEARING, reel tine bar COVER, reel bearing (rear) BRACKET, end paddle PADDLE, sweeper CLAMPSTRIP, paddle BUSHING, lift arm ARM, lift PIN, linch (7/16”) PIN, lift ASSEMBLY, tire and wheel (includes 27B & 27C) WHEEL, depth wheel TIRE, depth wheel CAP, hub dust NUT, axle CONE, outer bearing CUP, outer bearing HUB, depth wheel (includes ref. # 28, 30-33) CONE, inner bearing CUP, inner bearing SEAL, wheel BUSHING, yoke (brass) 1 2 1 1 2 2 1 1 1 1 2 5 2 12 12 12 12 24 24 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 2 FLORY INDUSTRIES, INC. MODEL 33 SERIES SWEEPER 33PB014 23 Back To The Table Of Contents 14 15 6 2 8 4 3 1 10 7 5 25 55 34 32 8 9 12 9 22 24 30 28 16 17 11 13 18 19 20 21 23 3 26 35 57 56 33 31 29 53 27 36 58 37 59 60 38 1 55 54 56 61 60 59 43 46 37 2 58 41 44 45 40 39 47 50 48 51 49 17 52 33PB014 PECAN HEAD 24 14 18 16 42 19 FLORY INDUSTRIES, INC. MODEL 33 SERIES SWEEPER Back To The Table Of Contents REF. NO. PART NO. 35 36 37 38 39 40 41 42A 42B 42C 42D 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 T62453 T67433 64181 T63673 T63683 TM6712 23399 15253 MAB24003 SK000092 MB019000 025113 T67403 T19773 T19783 T19023 T6074-R1 T6076-R1 T3034 T3034 T6085 TM6079 T3019 T3020 T60963 T6098 T6130 T61307 T3105 T31097 T64133 T67123 BU1108 BU1210 T67903 RB7208 LT3025 LT6035 T67923 DESCRIPTION QTY. 1 1 2 1 1 1 1 5 1 1 1 1 1 1 1 1 6 6 * * 6 6 6 6 6 6 1 1 1 1 1 1 1 1 1 2 2 2 1 YOKE, depth wheel MOUNT, head light (s/n ~ 5165) LIGHT (s/n ~ 5165) FRAME, reel (7') FRAME, reel (8') MOUNT, reel drive motor HUB, reel drive BOLT, hub MOTOR, reel drive SEAL KIT, motor SHAFT, motor NUT, motor MOUNT, head light (s/n ~ 5165) RACEWAY, wire (7') RACEWAY, wire (8') RACEWAY, wire HOLDER, rubber finger (7') HOLDER, rubber finger (8') FINGER, rubber (7') FINGER, rubber (8') BAR, tine (7') BAR, tine (8') TINE, sweeper (7') TINE, sweeper (8') RISER, tine bar (7') RISER, tine bar (8') CLAMPSTRIP, ground seal (7') CLAMPSTRIP, ground seal (8') SEAL, ground (7') SEAL, ground (8') BRACKET, keeper MOUNT, depth chain BUSHING, depth rod (s/n 5016~) BUSHING, depth rod (bottom only) MOUNT, headlight right ( s/n 5208 ~) GROMMET, turn light (s/n 5208 ~) LIGHT, turn signal (s/n 5208 ~) LIGHT, headlight (s/n 5208 ~) MOUNT, headlight left (s/n 5208 ~) Note: T6074 uses 41 fingers (246 total), T6074-R1 uses 47 fingers (282 total) T6076 uses 48 fingers (288 total), T6076-R1 uses 55 fingers (330 total) FLORY INDUSTRIES, INC. MODEL 33 SERIES SWEEPER 33PB014 25 Back To The Table Of Contents 4 5 6 3 1 2 8 9 7 10 11 12 13 7 PECAN - (GA) & HAZELNUT 4 3 14 15 5 6 9 10 12 11 33PB015 7 7 PECAN - (AZ, NM & TX) 26 FLORY INDUSTRIES, INC. MODEL 33 SERIES SWEEPER Back To The Table Of Contents REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 T60603 T60613 T67195 T67197 T1105 T60433 T60633 T30477 T60285 T60465 T60533 T60735 F64810 T30577 T30657 T30667 T29325 T29313 T29323 DESCRIPTION QTY. FRAME, front curtain FRAME, front curtain CLAMPSTRIP, front curtain CLAMPSTRIP, front curtain REDI-BOLT, hinge FRAME, side curtain FRAME, side curtain CURTAIN, side CLAMPSTRIP, side curtain (bottom) BRACE, curtain frame FRAME, side curtain FRAME, side curtain CLAMPSTRIP, side curtain (top) CURTAIN, windrow CURTAIN, front (7') CURTAIN, front (8') DEFLECTOR, right leaf DEFLECTOR, left leaf (7') DEFLECTOR, left leaf (8') 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 FLORY INDUSTRIES, INC. MODEL 33 SERIES SWEEPER 33PB015 27 Back To The Table Of Contents 1 2 4 9 3 5 10 7 11 12 8 13 14 6 15 WALNUT - (CA) 16 17 18 19 33PB016 HAZELNUT - STANDARD HEAD 28 FLORY INDUSTRIES, INC. MODEL 33 SERIES SWEEPER Back To The Table Of Contents REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 T60475 T60455 T60473 T60603 T60613 T67195 T67197 T30657 T30667 T60055 T30487 T60623 T60105 T30497 T60295 T61185 T61195 T30715 T69193 T69293 T39293 T69595 DESCRIPTION QTY. BRACE, curtain frame BRACE, curtain frame BRACE, curtain frame FRAME, front curtain FRAME, front curtain CLAMPSTRIP, front curtain CLAMPSTRIP, front curtain CURTAIN, front (7') CURTAIN, front (8') CLAMPSTRIP, front windrow curtain CURTAIN, front windrow FRAME, side curtain CLAMPSTRIP, left windrow curtain CURTAIN, left windrow CLAMPSTRIP, side chute (rear) CLAMPSTRIP, side chute (center) CLAMPSTRIP, side chute (front) CURTAIN, side chute BRACKET, windrow frame FRAME, windrow curtain frame CURTAIN, windrow CLAMPSTRIP, windrow curtain 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 FLORY INDUSTRIES, INC. MODEL 33 SERIES SWEEPER 33PB016 29 Back To The Table Of Contents 1 8 3 2 9 7 6 10 5 4 12 11 29 17 19 30 13 21 20 14 18 15 22 16 23 26 27 28 24 25 30PB017 BACKSWEEP HEAD 30 FLORY INDUSTRIES, INC. MODEL 30 SERIES SWEEPER Back To The Table Of Contents REF. NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 FLAP, deflector CLAMPSTRIP, deflector flap DEFLECTOR, nut RACE WAY, wire (8.5') BUMPER, rubber RACE WAY, wire LATCH, rubber hook HOOK, 8" rubber ANCHOR, rubber hook RACE WAY, wire COVER, reel (8') CLAMPSTRIP, curtain CURTAIN, dust LIGHT, front MOUNT, light MOUNT, light CLAMPSTRIP, delivery chute CHUTE, delivery PIN, delivery chute SEAL, reel cover LOOM, wire CLAMPSTRIP, reel cover CLAMPSTRIP, cover seal CURTAIN, dust CURTAIN, side CLAMPSTRIP, delivery chute CLAMPSTRIP, delivery chute CURTAIN, chute REDI BOLT, stop PIN, linch (3/16") T30555 T61505 T60355 T19383 T35005 T19253 28562 66D638 277A80 T19153 T20087 T67105 T30695 64181 T67403 T69423 T60195 T61135 T12975 T31205R T69263 T60163 T60155 T30535 T30485 T60185 T60175 T30505 T11015 PN2003 QTY. 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 FLORY INDUSTRIES, INC. MODEL 30 SERIES SWEEPER 30PB017 31 Back To The Table Of Contents 1 37 38 39A 3 41 6 7 11 40 39B 15 16 14 10 45 40 4 9 48 46 47 5 8 49 36 2 43 35 17 44 42 20 19 21 13 12 24 22 23 29 27 18 6 24 13 28 27 26 25 31 32 29 33 30 33PB019 34 BACKSWEEP HEAD 32 FLORY INDUSTRIES, INC. MODEL 33 SERIES SWEEPER Back To The Table Of Contents REF. NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18A 18B 18C 18D 18E 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 ARM, lift BRACKET, top link PIN, lift PIN, linch (7/16") PADDLE CLAMPSTRIP, paddle BRACKET, paddle BOLT, lug HUB, plate PLATE, rear paddle HUB, reel drive MOUNT, hydraulic motor MOTOR, hydraulic PLATE, reel end DRUM, half paddle CLAMPSTRIP, drum SPACER, plate HUB, reel (includes ref. nos. 31A-E) SAE FLATWASHER, spindle CONE, bearing CUP, bearing SEAL, hub dust MOUNT, rubber SPINDLE, reel MOUNT, rubber MOUNT, reel rubber PADDLE FRAME, reel (8.5') COVER, bearing (front) BEARING, tine COVER, bearing (rear) MOUNT, hydraulic motor CLAMPSTRIP, tine bar (8.5') BAR, tine (8.5') SWEEP, tine (8.5') TINE, wire (8.5') RISER, tine (8.5') MIRROR NUT, spindle MOUNT, depth wheel HANDLE, adjustable T62133 T64009 12449 12623 TM3043 T6114 TM6127 15253 T6164 T69533 23399 T69453 HM1152 T61505 T63027 T64007 T14205 FS-12842 1FW-F LM67048 LM67010 CR14975 TM3001 T65015 J542515 T67707 TM3042 T69683 CV0690 BR1690 SE2689 T67137 T6104 TM6079 T3032 T3020 T6098 GL5077 106248 T64423 T69127 QTY. 2 1 2 2 24 34 12 5 1 1 1 1 2 2 2 2 1 1 1 2 2 1 1 1 2 1 10 1 10 10 10 1 5 5 5 5 5 1 1 1 1 FLORY INDUSTRIES, INC. MODEL 33 SERIES SWEEPER 33PB019 33 Back To The Table Of Contents 1 37 38 39A 3 41 6 7 11 40 39B 15 16 14 10 45 40 4 9 48 46 47 5 8 49 36 2 43 35 17 44 42 20 19 21 13 12 24 22 23 29 27 18 6 24 13 28 27 26 25 31 32 29 33 30 33PB019 34 BACKSWEEP HEAD 34 FLORY INDUSTRIES, INC. MODEL 33 SERIES SWEEPER Back To The Table Of Contents 38 T50283 T50293* ROD, depth wheel adjustment ROD, depth wheel adjustment 1 2 *If replacing T50283, add a BU1108 machinery bushing at the fillet to prevent binding and secure with a PN1420 roll pin instead of a socket head cap screw. 39A 39B 40 41 42 43 44A 44B 45A 45B 46 47 48A 48B 48C 49 BU1108 BU1210 BU3130 T62453 16860 15529 L68149 L68111 L44649 L44610 14286 7977 TW2100 WH1030 20X100010 T14023 BUSHING, depth wheel, (s/n 5016~) BUSHING, depth wheel (bottom only) BUSHING, yoke (brass) YOKE, depth wheel HUB, depth wheel (includes ref. # 59-62) SEAL, wheel CONE, inner bearing CUP, inner bearing CONE, outer bearing CUP, outer bearing CAP, hub dust NUT, axle ASSEMBLY, tire and wheel (includes 64B & 64C) WHEEL, depth wheel TIRE, depth wheel SPACER, depth wheel mount 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 FLORY INDUSTRIES, INC. MODEL 33 SERIES SWEEPER 33PB019 35 Back To The Table Of Contents 1 2 3 12 5 4 9 1 2 8 6 3 7 10 11 13 16 14 15 18 17 21 20 9 23 18 18 18 19 24 25 18 27 29 30 22 18 33 35 26 28 31 32 34 FLORY INDUSTRIES, INC. MODEL 33 SERIES 33PB003 36 Back To The Table Of Contents REF. NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10A 10B 11 12 13 14 15 16 17 18 19 20A 20B 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36A 36B 36C ROD END, steering rod SPACER, stop SPACER, tie rod ARM, steering (right) ROD, steering ARM, steering (left) SHAFT COLLAR, spindle (1-3/4”) BRACKET, steering cylinder PIN, clevis CYLINDER, steering SEAL KIT, cylinder ROD END, steering cylinder INSULATION, right front INSULATION, center front INSULATION, left front MAT, front floor BUSHING, spindle (brass) SHAFT, reel lift CLEVIS, double CHAIN, lift (5 links, 2 per mach) CYLINDER, lift SEAL KIT, cylinder FRAME, main CHAIN, depth (12 links, 1 per mach) WASHER, spindle thrust SPINDLE ASSEMBLY SPINDLE (welded) SEAL, hub CONE, bearing (inner) CUP, bearing (inner) HUB, wheel (front)(includes ref. nos. 28-31, 33-35 & 37) BOLT, wheel lug CUP, bearing (outer) CONE, bearing (outer) WASHER, spindle NUT, spindle CAP, hub dust ASSEMBLY, tire and wheel (includes 38B & 38C) TIRE, front WHEEL, front SPM10 T10003 T10153 T61683 T10303 T61893 C112 T60053 66166 HC2008-3 MK2006 SPF10 T38353 T38373 T38363 T38343 BU3030 T51783 PN4055 516C-1 HC2006 HC2008K T66183 516C-1 T14233 T62243 106169K CR20044 LM501349 LM501310 106686 105144 LM67010 LM67048 104581 103289 103969 TW2120-7 26X120012TL 12707 QTY. 2 2 2 1 1 1 2 1 3 1 1 1 1 1 1 1 4 1 6 2 1 1 1 1 2 2 2 2 2 2 2 12 2 2 2 2 2 2 2 2 FLORY INDUSTRIES, INC. MODEL 33 SERIES SWEEPER 33PB003 37 Back To The Table Of Contents 1 4 3 48 5 8 49 2 6 7 10 9 11 13 12 15 16 45 17 54 52 53 19 21 18 22 46 26 25 27 20 26 37 38 47 23 14 40 43 24 28 29 42 35 44 41 36 30 31 39 32 51 50 34 33PB004 38 33 FLORY INDUSTRIES, INC. MODEL 33 SERIES Back To The Table Of Contents REF. NO. PART NO. 1 2 3 4 5 6 7 8 9A 9B 10 11 12 13 14A 14B 15 16 17 18 19 20 21 22 23A 23B 23C 23D 23E 23F 23G 24 25 26 27 28 29 30 31 32 T38323 T38333 T38243 T38313 T38053 T38093 T38063 T38253 VL3850 MK2190 B-4 T64975 T62025 T62015 SU2760 SU1153-K CT3003 209-112 NT3013 T67203 CT3116 MC0902 T20383 T20393 T20693 CT6077 CT6177 SW4077 SW2577 SW2377 RB4077 ME5177 CT5033 C1732L81 SPF4 T20553 T20683 T38003 T20873 T20563 T64023 DESCRIPTION QTY. INSULATION, rear INSULATION, right rear INSULATION, right side INSULATION, roof MAT, floor (upper right) MAT, floor (lower) MAT, floor (upper left) INSULATION, left side VALVE, flow control SEAL KIT, flow control KNOB, control LEVER, flow control TAB, flow control lever stop GUIDE, flow control lever MOTOR, steering SEAL KIT, motor COLUMN, steering SEAL, steering column NUT, steering column MOUNT, hyd. steering STEERING WHEEL CAP, steering wheel PANEL, instrument (sn ~5105) PANEL, instrument (sn 5136~) CONSOLE, control (top front) CONTROL, hydrostat HANDLE, control (pre-wired) SWITCH, neutral start SWITCH, push-button SWITCH, rocker CAP, switch HARNESS, wire (hydrostat) CONTROL, throttle CABLE, hydrostat ROD END MOUNT, arm rest CONSOLE, control (top rear) PAD, arm rest CONSOLE, control (side) COVER, arm rest BRACKET, a/c (right) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 FLORY INDUSTRIES, INC. MODEL 33 SERIES SWEEPER 33PB004 39 Back To The Table Of Contents 1 4 3 48 5 8 49 2 6 7 10 9 11 13 12 15 16 45 17 54 52 53 19 21 18 22 46 26 25 27 20 26 37 38 47 23 14 40 43 24 28 29 42 35 44 41 36 30 31 39 32 51 50 34 33PB004 40 33 FLORY INDUSTRIES, INC. MODEL 33 SERIES Back To The Table Of Contents REF. NO. PART NO. 33A 34 35 36 37 38 39 40 41 42 43A 43B 44 45 46 47 48** 49** 50 51 52 53 54 DESCRIPTION QTY. AR1033 ASSEMBLY, evaporator fan (see a/c break down) T64043 BRACKET, a/c (left) SW3-R1 SWITCH, solenoid FS-SW3012 SWITCH, relay RB7104 GROMMET, 1-1/4" rubber ME3012 BLOCK, fuse T21033 MOUNT, seat T67283 MOUNT, seat/ac (right side) T67283 MOUNT, seat/ac (left side) (sn ~4970, 5208~) T67383 MOUNT, seat/ac (left side) (sn 5016-5165) T67293 MOUNT, seat/ac (top) ST1033 SEAT, complete MK0033 KIT, seat belt VL0911-R1 VALVE, heater (s/n ~5165) CM5033 MODULE, input expansion CABLE, throttle C1733L108 PLATE, water valve (sn 5016-5165) T67253 MM1027 MONITOR BA1027 PEDESTAL VL0133 VALVE, heater (s/n 5208~) DECAL PLATE, water valve (s/n 5208~) T64203 MOUNT, turn signal switch T67227 SWITCH, turn indicator SW0010 MODULE, flasher ME0010 **NOTE: These parts are available in kit MK4024 (with the camera and cable) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 FLORY INDUSTRIES, INC. MODEL 33 SERIES SWEEPER 33PB004 41 Back To The Table Of Contents 4 5 7 12 9 13 14 11 17 2 6 8 10 15 18 16 22 21 54 3 52 20 19 47 1 46 48 23 53 24A 44 43 45 24B 2 25 49 42 37 36 35 50 34 33 38 39 41 40 24B 24A 34 33 51 26 32 52 31 30 33PB005 42 27 28 29 FLORY INDUSTRIES, INC. MODEL 33 SERIES Back To The Table Of Contents REF. NO. PART NO. 1 2 3 4 5 6 7A 7B 7C 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22A 22B 22C 22D 23 24A 24B 24C 25 26 27 28 29 30 31 32 T29013 T29013-R1 AS987-1 T21133 LT5900 T29453 T29463 T29777 AR7010 ME9110 FN2010 CA2300 705-1064 NP1060 AC1010 GAX001966 P002348 FL7011 P101870 P002904 CV1010 NP4055 T61233 T31033 W29207 T80003 64099 64089 0205348 RB1033-1 T27013 T27023 WS0100 T29573 T27083 T38263 T38293 T38303 MM3077 T19143 CA6006 DESCRIPTION QTY. CAB, frame (sn ~5136) CAB, frame (sn 5136~) TRIM, window COVER, hydraulic line LIGHT, dome GUARD, right side (s/n ~5165) GUARD, right side (s/n 5208~) GLASS, window (rear) BLOWER, cab MOTOR, blower FAN, blower CLAMP, hose CLAMP, hose ELBOW, reducer ASSEMBLY, air cleaner CAP, intake CLAMP, band ELEMENT, filter WING NUT, element CLAMP, cover COVER, air cleaner DUMPER, air cleaner FILLER, (high cab only) GASKET, neoprene (standard cab only) COVER, weed sprayer outlet TOOL, depth wheel adustment PIN, roll PIN, roll SOCKET, 15/16" TRIM, door HINGE, mounted (female) HINGE, mounted (male) WASHER, hinge (not shown) GLASS, window (door) DOOR, cab PANEL, insulation (rear) PANEL, insulation (center) PANEL, insulation (front) CASE, manual LINES, 3/8" steel CLAMP, hose block 3/8" 1 1 UAR 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 UAR 2 2 2 1 1 1 1 1 1 2 3 FLORY INDUSTRIES, INC. MODEL 33 SERIES SWEEPER 33PB005 43 Back To The Table Of Contents 4 5 7 12 9 13 14 11 17 2 6 8 10 15 18 16 22 21 54 3 52 20 19 47 1 46 48 23 53 24A 44 43 45 24B 2 25 49 42 37 36 35 50 34 33 38 39 41 40 24B 24A 34 33 51 26 32 52 31 30 33PB005 44 27 28 29 FLORY INDUSTRIES, INC. MODEL 33 SERIES Back To The Table Of Contents REF. NO. PART NO. DESCRIPTION QTY. 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 CLAMP, hose block 5/8" CLAMP, hose block 1/2" LINE, 5/8" steel (lower) LINE, 1/2" steel (lower) LINE, 1/2" steel (upper) LINE, 5/8" steel (upper) STRIKER, cab door PIN, cab door striker HANDLE, outside GASKET, handle SCREW, cab GASKET, cap screw HANDLE, inside COVER, door latch MOUNT, rubber cab (rear) MOUNT, rubber cab (front) SPACER, cab (high cab only) SPACER, cab (high cab only) BRACKET, hose clamp mount (high cab only) BRACKET, hose clamp mount (high cab only) SHIM, Cab door 1/2" Grommet 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 UAR 1 CA6010 CA6008-3 T19103 T19123 T19133 T19113 T23013 T15207 LC5060 GS0060 BT0160 GS0160 LC5160 V2045 T31023 T31013 T19003 T19013 T64033 T64333 T10713 RB7008 FLORY INDUSTRIES, INC. MODEL 33 SERIES SWEEPER 33PB005 45 Back To The Table Of Contents 1 2 3 4 5 4 6 7 8 9 FLORY INDUSTRIES, INC. MODEL 33 SERIES 33PB021 46 Back To The Table Of Contents REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 DESCRIPTION QTY. T29903* HEHR WINDOW, right (s/n 5208~) 1 RB1133-1* GASKET, Hehr window (104 in.) UAR T69903* SPACER, bolt on right Hehr window (s/n ~5165) 1 NOTE: apply silicone between cab and spacer to seal cab. T29443 GUARD, right window (optional) 1 NOTE: not used with T29903 Hehr window. AS987-1 TRIM, window (used only with T29103ST and T29717) UAR T29103ST GLASS, right window (s/n ~5165) 1 T29717 GLASS, front window (s/n ~5165) 1 T29913** HEHR WINDOW, front (s/n 5208~) 1 RB1133-1** GASKET, Hehr window (82 in.) UAR T60377 GUARD, branch 1 T69133** MOUNT, camera screen (s/n ~5165) 1 NOTE: used only if front Hehr window is desired on machine with s/n ~5165 * If desired on machine with s/n ~5165, all * parts are needed. ** If desired on machine with s/n ~5165, all ** parts are needed. FLORY INDUSTRIES, INC. MODEL 33 SERIES SWEEPER 33PB021 47 Back To The Table Of Contents 1 4 3 7 2 36 5 38 12 8 13 36 37 9 15 14 38 8 11 10 18 17 22 23 24 19 20 21 25 26 29 30 31 16 29 27 31 28 29 32 33 34 35 FLORY INDUSTRIES, INC. MODEL 33 SERIES 33PB006 48 Back To The Table Of Contents REF. NO. PART NO. 1 2 3 4 5* 6* 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 DESCRIPTION QTY. T20543 HOOD, engine & radiator (sn ~5165) 1 T20643 HOOD, engine & radiator (sn 4890, 5208~) 1 T24123 GRILLE, radiator 1 CT5901 HANDLE, hood 1 T68673 ELBOW, exhaust tip 1 MM1127 CAMERA 1 CB0033 CABLE, Not shown 1 T29303 GUARD 1 *NOTE: These parts are available in kit MK4024 (along with the monitor and stand). ME7110 LAMP, amber signal (sn ~5165) 2 LT3040 LIGHT, 4" amber turn (sn 4890, 5208~) 2 101105 SIGN, SMV 1 112409 SPADE, SMV mount 1 112201 MOUNT, SMV 1 708759 CLAMP, hose 3 RB1030-1 SEAL, rear hood (13" ea.) 2 T67633 MOUNT, engine hood (left) 1 T67613 MOUNT, engine hood (right) 1 T64153 BRACKET, oscillation shaft support (sn ~4970) 1 T64153-R1 BRACKET, oscillation shaft support (sn 5016~) 1 T69733 BRACKET, radiator (sn 5016~) 1 BA3133 ISOLATOR, rubber (sn 5016~) 1 T69633 BRACKET, radiator (sn 5016~) 1 T68537 SHROUD, radiator 1 T68033 STRAP, shroud 2 T68547 SHROUD, radiator 1 MC3010 CAP, radiator 1 RD7830 RADIATOR 1 175-220 CONDENSER, a/c 1 T64103 TAB, condenser mount 2 T67673 MOUNT, radiator saddle 1 HS6022 HOSE, radiator (upper) 1 CA2200 CLAMP, hose 6 T19333 PIPE, radiator (lower) 1 HS6907 ELBOW, radiator pipe (lower) 2 CA3208 CLAMP, ac drier (s/n ~ 4849) 1 CA3212 CLAMP, ac drier (4931 ~ s/n) 1 T31063 PAD, radiator mount 2 T39103 SEAL, rubber 1 T69393 CLAMP, dust seal 1 ME0110 GROMMET, taillight 4 PG6110 PIGTAIL, taillight 4 LT3140 LIGHT, 4" red s/t/t (sn 4890, 5208~) 2 FLORY INDUSTRIES, INC. MODEL 33 SERIES SWEEPER 33PB006 49 Back To The Table Of Contents 3 2 4A 4B 15 8 5 1 16 4A 10 4B 6 7 8 15 9 13 12 10 14 11 FLORY INDUSTRIES, INC. MODEL 33 SERIES 33PB018 50 Back To The Table Of Contents REF. NO. PART NO. 1 2 3 4A 4B 5 6A 6B 7A 7B 8 9 10 11 12A 12B 13 14 15 16 T65293 CSL222 222-6 MC6113 MM0113 T14103 LX0510 25010 FL5533 FL110 P6373B T67363 T67563 T64223 PG7104 FL5633 DMS07AN C27-XHD CV0085 701 T20003 DESCRIPTION QTY. TANK, fuel TANK, overflow CAP, overflow tank CAP, filler STRAINER, filler SPACER, tank mount GAUGE, oil tank O RING, gauge BASE, oil filter FILTER, element BOLT, short poly TANK, oil (sn ~5135) TANK, oil (sn 5136~) STRAP, tank PLUG, magnetic drain (Fuel and oil tank) FILTER AND BASE, oil suction (includes 12B) FILTER, element BATTERY BOX, battery LATCH, hood COVER, axle 1 1 1 2 2 4 1 2 1 1 2 1 1 2 2 1 1 1 1 2 1 FLORY INDUSTRIES, INC. MODEL 33 SERIES SWEEPER 33PB018 51 Back To The Table Of Contents 6 5 3 8 7 10 1 4 12 1 14 15 1 16 42 27 28 18 20 21 23 22 17 41 69 43 25 26 46 71 24 11 13 2 19 9 40 29 47 45 31 32 33 30 44 48 34 38 35 68 67 36 72 66 65 37 39 57 60 59 54 62 51 59 49 50 52 64 33PB007 60 63 59 52 56 53 54 55 FLORY INDUSTRIES, INC. MODEL 33 SERIES Back To The Table Of Contents REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23A 23B 24A 24B 25 26 27A 27B 28 29 30 31 32A 32B 33 34A 34B 34C DESCRIPTION QTY. CA2108 CLAMP, hose HS0110-1 HOSE, exhaust ejector HS0110-1 HOSE, exhaust ejector VL6131 VALVE, exhaust check XP1078 ADAPTER, ejector hose CA2200 CLAMP, hose P105529 ELBOW, a/c XP3775 TUBE, turbo exhaust RE40048 CLAMP, turbo 4114 CLAMP, band XP3733 ELBOW, exhaust CA3300 CLAMP, muffler T10503 ELBOW, exhaust ejector CA3108 CLAMP, muffler AC7030 EJECTOR, exhaust T67073 MOUNT, HIC manifold T17403 BRACE, pump T67033 MOUNT, exhaust T64273 MOUNT, hydrostat cable T64183 MOUNT, throttle cable T64773 ARM, throttle control T64777 ARM, transmission control HP2155-R1 PUMP, aux OR9044 O RING- aux to hydrostat SSPV4620214 PUMP, hydrostat HP6280-K KIT, seal T18075 FITTING, lube line 4045T-5-S ENGINE, John Deere FL2078 ELEMENT, fuel filter (final) R113565 O-RING, fuel filter SA3078 STARTER RE533653 ALTERNATOR (95 amp) R128658 PULLEY, fan RE518097 ARM, belt tensioner PL4075 PULLEY, engine idler CV9075 COVER, engine idler pulley R121038 PULLEY, water pump RE505981 PUMP, water (NOT SHOWN) RE515314 REPAIR KIT, water pump Note: RE515314 does not include R123226 seal (Qty 2 required) R123417 GASKET, water pump 4 38in 11in 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 FLORY INDUSTRIES, INC. MODEL 33 SERIES SWEEPER 33PB007 53 Back To The Table Of Contents 6 5 3 8 7 10 1 4 12 1 14 15 1 16 42 27 28 18 20 21 23 22 17 41 69 43 25 26 46 71 24 11 13 2 19 9 40 29 47 45 31 32 33 30 44 48 34 38 35 68 67 36 72 66 65 37 39 57 60 59 54 62 51 59 49 50 52 64 33PB007 60 63 59 54 56 53 54 55 FLORY INDUSTRIES, INC. MODEL 33 SERIES Back To The Table Of Contents REF. NO. PART NO. DESCRIPTION 34D 35 36A 36B 37 38 39 40 41 42 43 44 45 46 47 48 49 50A 50B 51 52 53 54 55 56 57 59 60 62 63 64 65 66 67 68 69 70 71 72 SEAL, water pump PULLEY, crankshaft THERMOSTAT (NOT SHOWN) SEAL, thermostat PUMP, fuel injection DIPSTICK, oil CAP, oil filler CABLE, ground COOLER, oil MOUNT, oil cooler MOUNT, oil cooler FILTER, air (primary) FILTER, air (secondary) CUP, air cleaner CLAMP, cap BAND, air cleaner mount PRE CLEANER INDICATOR, air cleaner FITTING, 90 deg. indicator AIR CLEANER, complete ELBOW, intake TUBE, intake CLAMP, hose HUMP, hose CLAMP, hose MOUNT, engine (front ) MOUNT, engine (rubber) MOUNT, engine (rear) FILTER, oil (remote mount) COMPRESSOR, a/c FAN, clean fix (see break down for detail) FITTING, engine oil drain hose FITTING, engine oil drain hose CAP, engine oil drain hose HOSE, engine oil drain PUMP, fuel transfer BELT, fan (NOT SHOWN) SHIELD, heat FITTING, engine oil drain hose R123226 R505567 RE522076 R502814 EP4033 RE69243 RE535560 CB2012 OC1242 T67053 515A FL7078 FL8078 CV1078 CA4085 CA4185 AC3078 GA7056 3400X2 AC2078 NP1033 T10253 CA7400 NP3078 CA2304 T67023 BA3060 T67063 FL4003 AR3175 FN4033 3903-10-10 10010B610 06CP-10 F831-10 RE68345 BL4098 T22117 FT3188 QTY. 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 3 1 1 2 4 2 1 1 1 1 2 1 14in 1 1 1 1 FLORY INDUSTRIES, INC. MODEL 33 SERIES SWEEPER 33PB007 55 Back To The Table Of Contents 2A 6 2B 4 1 8 5 9 3 12 7 2A 10 11 13 20 21 22 14 23 6 18 19 16 30 35 24 17 36 15 33 32 34 39 37 38 26 40 31 30 27 25 33PB008 28 29 27 56 FLORY INDUSTRIES, INC. MODEL 33 SERIES Back To The Table Of Contents REF. NO. PART NO. DESCRIPTION QTY. 1 2A 2B 3 4 5A 5B 6A 6B 7 8 9 10 P6372B BOLT, poly (PECAN only) 1 88176 LIGHT, round (s/n ~5165)(light on door is optional) 2 LT1033 LIGHT, LED (s/n 5208~)(light on door is optional) 2 T27113 DOOR, blower housing 1 T67013 MOUNT, cylinder 1 WFC1504 CYLINDER, damper 1 LD108RK SEAL KIT, cylinder 1 87462 PIN, cylinder 4 RN8050 RUE RING, cylinder pin 4 T29433-R1 GUARD, branch (s/n ~5165) 1 T22013 SHIELD, cylinder (s/n ~5165) 1 T21013 GUARD, branch (s/n 5208~) 2 T66273 HOUSING, blower fan (s/n ~5165) 1 T66273-R1 HOUSING, blower fan (s/n 5208~) 1 11 T63947 SPIDER, fan 1 12 T34953 SET, fan blade (UHMW) 1 Note: Fan blades are not sold individually, they are sold as a balanced set of 6. 13 T61157-R1 CLAMPSTRIP, blade 12 14 T52037-R1 SHAFT, fan 1 15 T66663 SPOUT, short berm (optional) 1 16A T12957 PIN, spout 1 16B RN8050 RUE RING, spout pin 1 17 T67533 MOUNT, spout 1 18A WFC1508 CYLINDER, spout 1 18B LD108RK SEAL KIT, cylinder 1 19 T40127 CHAIN, spout (26 links) 1 20A T12933 PIN, spout 1 20B RN8050 RUE RING, spout pin 1 21 T67443 MOUNT, spout 1 22 T66423 SPOUT, blower (front)(9033) 1 23 T66363 SPOUT, blower (front)(7033, 8033, 9033) 1 24 T66533 SPOUT, blower (rear)(7033 & 8033) 1 25 T66543 SPOUT, blower (rear)(9033) 1 26 T66643 SPOUT, berm (rear)(std)(7033, 8033, 9033) 1 27 T65933 VANE, spout 2 28 T66523-R1 NOSE, spout (rear) 1 29 T65923 VANE, spout 1 30 T31817 HINGE, spout extension 2 31 T31127 SEAL, spout (rear) 1 32 5/16X1C-C USS BOLT 2 33 5/16TN-C USS THUMBNUT 2 FLORY INDUSTRIES, INC. MODEL 33 SERIES SWEEPER 33PB008 57 Back To The Table Of Contents 2A 6 2B 4 1 8 5 9 3 12 7 2A 10 11 13 20 21 22 14 23 6 18 19 16 30 35 24 17 36 15 33 32 34 39 37 38 26 40 31 30 27 25 33PB008 28 29 27 58 FLORY INDUSTRIES, INC. MODEL 33 SERIES Back To The Table Of Contents REF. NO. PART NO. DESCRIPTION 34 35 36 37 38 39 40 CLAMPSTRIP, deflector (front) CLAMPSTRIP, deflector (front) DEFLECTOR, spout (front) SEAL, spout (front) NOSE, spout (front) VANE, spout VANE, spout T61167 T60123 T31137 T31117 T66413 T65943 T65903 QTY. 2 2 1 1 1 1 1 FLORY INDUSTRIES, INC. MODEL 33 SERIES SWEEPER 33PB008 59 Back To The Table Of Contents 3 5 4 7 6 9 8 9 12 10 2 13 12 1 11 15 13 14 FLORY INDUSTRIES, INC. MODEL 33 SERIES 33PB020 60 Back To The Table Of Contents REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 T31243 T68273 T14213 T31233 T68283 T10117 CT4106 T11453 C008 T51593 T51593-R1 T51563 T51563-R1 T1180 T6480 T65633 T65613 DESCRIPTION QTY. DEFLECTOR, air INLET, air SPACER DEFLECTOR, air INLET, air (with guard) SPACER, damper cable (s/n ~5165) ROD END ROD, damper link COLLAR, set SHAFT, damper (rear) (s/n ~5165) SHAFT, damper (rear) (s/n 5208~) SHAFT, damper (front) (s/n ~5165) SHAFT, damper (front) (s/n 5208~) U BOLT, damper shaft CLAMP, damper u-bolt DAMPER, spout (rear) DAMPER, spout (front) 1 1 UAR 1 1 1 2 1 2 1 1 1 1 4 4 1 1 FLORY INDUSTRIES, INC. MODEL 33 SERIES SWEEPER 33PB020 61 Back To The Table Of Contents 12 2 13 3 16 15 14 1 4 5 6 7 8 9 10 11 FLORY INDUSTRIES, INC. MODEL 33 SERIES SWEEPER 33PB009 62 Back To The Table Of Contents REF. NO. PART NO. 1 2 3 4A DESCRIPTION QTY. T66193 T14053 T14063 HM6183 HM6183-2 HM6183-K SS4601 1/2X4-1/2-C BK1030-R1 FRAME, rear axle WASHER, thrust (front) WASHER, thrust (rear) MOTOR, wheel (left)(Replace with HM6183-2) MOTOR, wheel (right) 4B SEAL KIT, wheel motor (includes SS4601) 4C SEAL, input shaft 5 USS BOLT, wheel motor through brake to torque hub 6* BRAKE See "Brake Breakdown" page for details 7 28426 GASKET 8 5/8X1-1/2-C USS BOLT, torque hub to frame 9 TH2158 TORQUE HUB See "Torque Hub Breakdown" page for details 10A TW2150 ASSEMBLY, tire and wheel (includes 10B & 10C) 10B 29X140015 TIRE, rear 10C WH1578 WHEEL, rear 10D TW2150-3-L ASSEMBLY, left traction tire/wheel (inc. 10E & 10F) TW2150-3-R ASSEMBLY, right traction tire/wheel (inc. 10E & 10F) 10E 29X125015T TIRE, traction, rear 10F WH1578 WHEEL, rear 11 NT1009 NUT, lug 12 T10213 TUBE, oscillation 13 T13029 BUSHING, oscillation tube (sn ~5165) BU3133* BUSHING, oscillation tube (sn 5208~) *One BU3133 can be used to replace two T13029 bushings. 14 HS0018 LINE, lube 15 V1430 SHIM, rear axle 16 T10103 SHIM, rear axle 1 1 1 1 1 1 1 4 2 1 12 2 2 2 2 1 1 2 2 18 1 4 2 2 UAR UAR * BK1030-R1 is a wet brake and requires 5.5 fl.oz Chevron Clarity AW ISO68 oil at time of assembly FLORY INDUSTRIES, INC. MODEL 33 SERIES SWEEPER 33PB009 63 Back To The Table Of Contents 64 Back To The Table Of Contents REF. NO. PART NO. DESCRIPTION 1 2 3* 4* 5* 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 HG1075 GS1075 34574 RN1075 37144 RN8075 28962 28963 SF1110 PN8075 DC1075 DC1175 DC1275 PS1075 27967 27808 27966 27777 29035 DC1330 WS8075 BT1075 28426 HOUSING GASKET, housing BEARING, ball RING, retaining SEAL RETAINER, spring SPRING, compression (small) SPRING, compression (large) SHAFT, splined PIN, torque DISC, primary DISC, rotating DISC, stationary PISTON RING, backup O RING RING, backup O RING SCREW, bleeder PLATE, power WASHER BOLT GASKET 1 1 1 1 1 1 9 8 1 2 1 4 4 1 1 1 1 1 1 1 4 4 1 BK1110-K3 KIT, bearing 1 * QTY. FLORY INDUSTRIES, INC. MODEL 33 SERIES SWEEPER 33PB010 65 Back To The Table Of Contents 66 Back To The Table Of Contents REF. NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 SPINDLE COUPLER SEAL-oil CONE-bearing CUP-bearing SHAFT-input CONE-bearing BOLT-wheel PIN-coiled spring WASHER-thrust RING-retaining CARRIER-secondary GEAR-ring RING-retainer PLUG-magnetic CARRIER-primary BOLT COVER-disengage PLUNGER-disengage O RING GEAR-sun WASHER-thrust RING-retainer WASHER-thrust COVER O RING SPRING-disengage BOLT SN4078 CP4009 SL4078 BR4310 BR3310 SF4030 BR4410 BT4078 PN1110 BU7310 RN1209 HG4230 GR4030 RN1110 PG4010 HG4130 BT4110 CV4110 CT7010 OR4139 GR4110 WS5310 RN1210 WS5210 CV4010 OR4078 SG1110 BT4210 QTY. 1 1 1 1 2 1 1 9 4 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 6 FLORY INDUSTRIES, INC. MODEL 33 SERIES SWEEPER 33PB011 67 Back To The Table Of Contents 68 Back To The Table Of Contents REF. NO. PART NO. 1 2 3 4 5 6 7 8A 8B 8C 8D 8E 8F 9 10 11 12 13 14 15 16 17 DESCRIPTION QTY. FN4033 ASSEMBLY, fan (includes numbers 1-6) FN4033K KIT, bearing and seal NSS HOUSING, fan FN3033 BLADE, fan (set of 2) SPRING, fan piston SG5900 GR6033 RACK, gear CT2890 INSERT, spring BA5033 FLANGE, adapter ME0933 BOX, fan control ME8033 TIMER, fan (10 Sec.) ME0133 COMPRESSOR, air VL5980 VALVE, solenoid HS0078-1 AIRLINE, control box to b/h (3/16")(black rubber) HS0078-1 AIRLINE, b/h to fan CA2000 CLAMP, zip (airline to radiator core) ATC-20 FUSE, 20 amp (not shown) FT2075 FITTING, bulkhead (not shown) used with blue hose) FD252 DECAL, cooling fan (not shown) FT2275 FITTING, tee (not shown) used with blue & black hose) FT3075 FITTING, coupling (not shown) used with blue hose) FT0075 FITTING, compression (not shown) used w/blue hose) SW2533 SWITCH, fan purge (included w/ FN4033) (not shown) HOSE NOTE: When replacing blue poly hose remove 10,13,& 14 and replace with black rubber hose 8E-F, 16 & 17 RB7078 GROMMET, rubber (not shown) used with black hose) FT3078 FITTING, hose to compressor tee (not shown) (used with black hose) 1 1 1 4 12 8 12 1 1 1 1 1 122" 7" 1 1 1 1 1 1 1 1 1 1 FLORY INDUSTRIES, INC. MODEL 33 SERIES SWEEPER 33PB012 69 Back To The Table Of Contents Back To The Table Of Contents 70 Back To The Table Of Contents Back To The Table Of Contents 71 Back To The Table Of Contents REF. NO. PART NO. 1 2 3 4 5A 5B 5C 5D 5E 6 7 8 9 10 11A 11B 12 13 14A 14B 14C 14D 14E 14F 15 16 17 18 19 20A 20B 20C 21 22 23 24 25 26 27 28 CM3030 ME0933 64181 NSS CT6077 CT6177 SW2577 SW2377 NSS SW3-R1 FS-SW3012 SW4077 LT5900 95612 117 SFE-14 N/A N/A ME3012 ATC-5 ATC-7.5 ATC-20 ATC-25 ATC-30 S208C S2098 SW2426 FS-SW2410 SW2533 SW2212 AR7010 ME9110 FN2010 PG6010 ME7210 ME7030 AR1033 CT5033 VL5030 33-0012A SW1070 DESCRIPTION QTY. SCREEN, display BOX, fan control LIGHT, front PLUG, connector CONTROL, hydrostat HANDLE, control (pre-wired) SWITCH, push-button SWITCH, rocker CONNECTOR, plug SOLENOID, relay RELAY, neutral start switch SWITCH, neutral start (on hydrostat control) LIGHT, dome SWITCH, ignition SWITCH, magnetic relay FUSE, switch (1/4 amp) HARNESS, cab wire (special order only, use mach. s/n) HARNESS, eng wire (special order only, use mach. s/n) BLOCK, fuse FUSE, 5 amp FUSE, 7.5 amp FUSE, 20 amp FUSE, 25 amp FUSE, 30 amp SWITCH, spout SWITCH, toggle (shift, running & warning lights) SWITCH, foot (optional 4X4) (s/n~5165) SWITCH, foot (optional 4X4) (s/n 5208~) SWITCH, manual purge SWITCH, brake BLOWER, cab MOTOR, blower FAN, blower PLUG, power point FLASHER LIGHT, indicator EVAPORATOR, a/c CONTROL, throttle VALVE, traction control (Optional 4WD) RECEIVER/DRYER, air conditioner SWITCH, binary pressure 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 3 4 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 FLORY INDUSTRIES, INC. MODEL 33 SERIES SWEEPER 33ELC001 72 Back To The Table Of Contents REF. NO. PART NO. 29 30A 30B 31 32A 32B 33 34 35 36 37 38A 38B 38C 39 42B ME7130 ME7110 PG6110 SA3078 RE533653 AR55283 4045T-5-S AR3175 C27-XHD CB3238 CB4232 VL5285 VL4185 VL5912 88176 LT1033 SW9030 ME7233 SD2416 SD2033 51M7041 43 44 45 46 47 48 49 50 360003 SW1078 SW6075 EP4033 ME7333 GS0033 SW0010 ME0010 40 41 42A DESCRIPTION QTY. SENSOR, speed LAMP, amber signal PLUG, lamp STARTER ALTERNATOR (95 amp) CONNECTOR, alternator wire ENGINE, John Deere COMPRESSOR, air conditioner BATTERY CABLE, battery (positive) CABLE, battery (negative) VALVE, solenoid (complete assy., includes 31B&C) VALVE, damper, spout, & head lift VALVE, break & shift LIGHT, round (sn ~4788) LIGHT, LED work (sn 5208~) RELAY, 10 sec brake delay SENSOR, air filter SENDER, water temperature (s/n ~4920) SENDER, water temperature (s/n 4926-4936, 4941~) O-RING, temperature sender (s/n ~4920) NOTE: O-rings installed on s/n 4926-4936 to be replaced with GS0033. SENDER, oil pressure SWITCH, water temperature SWITCH, low oil engine shutdown PUMP, fuel injection SENDER, fuel level GASKET, temperature sender (s/n 4926-4936, 4941~) SWITCH, turn signal (s/n 5208~) MODULE, turn signal (s/n 5208~) 1 2 2 1 1 1 1 1 1 1 1 1 3 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 FLORY INDUSTRIES, INC. MODEL 33 SERIES SWEEPER 33ELC001 73 Back To The Table Of Contents 74 Back To The Table Of Contents REF. NO. PART NO. DESCRIPTION 1 2 3 4 5 6 HARNESS, front lights LIGHT, 2.5" amber turn LIGHT, headlight HARNESS, rear lights LIGHT, 4" amber turn LIGHT, 4" red tailight ME5333-1_A-01 LT3025 LT6035 ME5433-1_A-01 LT3040 LT3140 QTY. 1 2 2 1 2 2 FLORY INDUSTRIES, INC. MODEL 33 SERIES SWEEPER 33ELC002 75 Back To The Table Of Contents 76 Back To The Table Of Contents 77 Back To The Table Of Contents REF. NO. PART NO. DESCRIPTION 1A 1B 1C 1D 2 3A 3B 4A 4B 5A 5B 6 7A 7B 7C 8A 8B 8C 9A 9B 9C 10A 10B 11A 11B 12A 12B 13 14A 14B 14C 14D 14E 15A 15B 15C 16A 16B 17 18 19A MOTOR, reel drive SEAL KIT, motor SHAFT, motor NUT, motor VALVE, flow control CYLINDER, lift SEAL KIT, cylinder MOTOR, steering SEAL KIT, motor CYLINDER, steering SEAL KIT, cylinder HUB, torque (See "breakdown" page for detail) MOTOR, wheel (right) SEAL KIT, motor (includes SS4601) SEAL, input shaft VALVE, solenoid (complete assembly, includes 8B&C) VALVE, damper, spout, & head lift VALVE, break & shift MOTOR, wheel (left)(Replace with HM6183-2) SEAL KIT, motor (includes SS4601) SEAL, input shaft FILTER AND BASE, oil suction (includes 10B) FILTER, element BASE, oil filter FILTER, element COOLER, oil MOUNT, oil cooler VALVE, orifice PUMP, propulsion SEAL, input shaft VALVE, high pressure relief O RING, pump mount BEARING, input shaft PUMP, auxiliary systems SEAL KIT, pump O RING, pump mount CYLINDER, spout SEAL KIT, cylinder BRAKE (See "breakdown" page for detail) TANK, oil CYLINDER, damper HM1152 HM1152-K SF3152 025113 VL3850 HC2006 HC2008K SU2760 SU1153-K HC2008-2 HC2008K TH2158 HM6183-2 HM6183-K SS4601 VL5285 VL4185 VL5912 HM6183 HM6183-K SS4601 DS13AJ DMS07AN BA9110 FL110 OC1242 515A VL6077 SSPV4620214 SS4601 SS4605 OR9044 BR1010 HP2155-R1 HP2155-K OR9044 WFC1508 LD108RK BK1030-R1 T67263 WFC1504 QTY. 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 3 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 FLORY INDUSTRIES, INC. MODEL 33 SERIES SWEEPER 33HYD001 78 Back To The Table Of Contents REF. NO. PART NO. DESCRIPTION 19B 20 SEAL KIT, cylinder VALVE, relief 1 1 HOSE LIST HOSE, suction filter to hydrostat inlet HOSE, tank to gear pump inlet HOSE, hydrostat port 'B' to Lt motor port 'A' HOSE, hydrostat port 'A' to Lt motor port 'B' HOSE, Lt motor port 'B' to Rt motor port 'A' HOSE, Lt motor port 'A' to Rt motor port 'B' HOSE, gear pump main port to top 1/2" steel line HOSE, bottom 1/2" steel line to oil cooler rt. side tee HOSE, oil cooler left side to return filter HOSE, gear pump main port tee to relief valve port 1 HOSE, top 1/2" steel line to flow control 'IN' HOSE, flow control 'EX' to bottom 1/2" steel ine HOSE, gear pump priority port to control man. port 'P1' HOSE, control man.port 'T1' to bottom 3/8" steel line HOSE, top 3/8" steel line to tank bottom rear port HOSE, bottom 3/8" steel line to SCU port 'P' HOSE, SCU port 'T' to top 3/8" steel line HOSE, SCU port 'R' to steering cylinder base end HOSE, SCU port 'L' to cylinder rod end HOSE, control manifold ports 'A' & 'B' to 1/4" steel lines HOSE, bott. 1/4" steel line to head lift cylinder base end HOSE, head lift cylinder rod end to top 1/4" steel line HOSE, control man. port 'C' to spout cylinder rod end HOSE, control man. port 'D' to spout cylinder base end HOSE, control man. port 'E' to damper cylinder rod end HOSE, control man. port 'F' to damper cyl. base end HOSE, hydrostat charge port to control man. port 'P2' HOSE, control manifold port 'BRK' to right brake tee HOSE, right brake tee to left brake HOSE, control manifold port '2SP' to right shift port tee HOSE, right shift port tee to left shift port HOSE, left motor case port to right motor case port tee HOSE, right motor case port to tank bottom front port tee HOSE, control man. port 'T2' to tank bottom front port HOSE, hydro.orifice valve to heat exchanger right side HOSE, hydrostat case drain port to tank rear port HOSE, Control manifold port 'T2' to tank bottom front tee HOSE, Reel motor left port to flow control 'EX' tee HOSE, Flow control 'CF' to reel motor right port 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 LD108RK VL7200 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 QTY. FLORY INDUSTRIES, INC. MODEL 33 SERIES SWEEPER 33HYD001 79 Back To The Table Of Contents REF. NO. PART NO. DESCRIPTION 21 22A 22B 23A 23B 23C 24A 24B 24C COMPONENTS (OPTIONAL 4WD) VALVE, traction MOTOR, wheel (front) SEAL KIT, motor MOTOR, wheel (right rear) SEAL KIT, motor (includes SS4601) SEAL, input shaft MOTOR, wheel (left rear) SEAL KIT, motor (includes SS4601) SEAL, input shaft 1 2 2 1 1 1 1 1 1 HOSE LIST (OPTIONAL 4WD) HOSE, hydrostat port 'A' to traction valve port 'A' HOSE, traction valve port 'M2' to front right B/H Tee HOSE, front left B/H tee to hydrostat port 'B' tee HOSE, left B/H tee to left front motor port 'A' HOSE, left B/H tee to right front motor port 'B' HOSE, right B/H tee to left front motor port 'B' HOSE, right B/H tee to right front motor port 'A' HOSE, lower B/H tee to left front motor case port HOSE, lower B/H tee to right front motor case port HOSE, traction valve port 'M1' tee to left rear motor port 'B' HOSE, traction valve port 'M1' tee to right rear motor port 'A' HOSE, lower B/H tee to tank bottom middle port tee HOSE, traction valve port 'T' to tak bottom middle port tee 1 1 1 1 1 1 1 1 1 1 1 1 1 VL5030 HM1154 HM6242-K HM7183-2 HM6183-K SS4601 HM7183-2 HM6183-K SS4601 90 91 92 93 94 95 96 97 98 99 100 101 102 QTY. FLORY INDUSTRIES, INC. MODEL 33 SERIES SWEEPER 33HYD001 80 Back To The Table Of Contents PAGE INTENTIONALLY LEFT BLANK 81 Back To The Table Of Contents 82 Back To The Table Of Contents REF. NO. PART NO. 1A 1B 1C 1D 1E 1F 1G 1H 2 3 4 5 6 7 8A 8B 9 10 11 12 13 14 AR1033 AR1133 AR7111 FL0030 SW1033 SW8900 CT1900 SW2033 HS9048 HS9087 AR3175 HS9851 175-220 HS9620-4 33-0012A AR4020 SW1070 HS9679 HS9648-4 AR6010 FT8006 FT8010 VL0911-R1 DESCRIPTION QTY. ASSEMBLY, evaporator fan (includes 1B-1H & 11) COIL, heat/cool ASSEMBLY, fan wheel and motor FILTER, evaporator THERMOSTAT, evaporator SWITCH, fan speed KNOB, switch (fan speed & thermostat) SWITCH, toggle HOSE, evaporator to cab bulkhead HOSE, cab bulkhead to compressor COMPRESSOR, ac HOSE, compressor to condenser CONDENSER HOSE, condenser to receiver / drier RECEIVER / DRIER (s/n ~ 4849) RECEIVER / DRIER (4931 ~ s/n) SWITCH, pressure HOSE, receiver / drier to cab bulkhead HOSE, cab bulkhead to evaporator VALVE, expansion Fitting, cab bulkhead (HPL) Fitting, cab bulkhead (LPG) VALVE, heater 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 FLORY INDUSTRIES, INC. MODEL 33 SERIES SWEEPER 33AC001 83 Back To The Table Of Contents Optional Receiver Hitch 1 Optional 4-Wheel Drive 2 4 3 5 6 7 FLORY INDUSTRIES, INC. MODEL 33 SERIES SWEEPER 33PB013 84 Back To The Table Of Contents REF. NO. PART NO. DESCRIPTION 1 OPTIONAL RECEIVER HITCH HITCH, receiver W69163-R1 2 3 4 5A 5B 6A 6B 6C 7A 7B 7C 7D T14233 T69243 T67603 HM1154 HM1154K FS-HB5451 P151401 D3055 TW2120-8 26X1200TL 9965 TW5120-(L&R) 7E 7F 26X120012T 9965 QTY. 1 OPTIONAL 4 WHEEL DRIVE WASHER, spindle thrust SPINDLE ASSEMBLY MOUNT, traction switch (s/n~5165) MOTOR, front wheel KIT, seal HUB, wheel STUD, front wheel NUT, lug ASSEMBLY, tire and wheel (includes 7B & 7C) TIRE, front WHEEL, front ASSEMBLY, optional traction tire and wheel (includes 7E & 7F) TIRE, traction, front WHEEL, traction, front 2 2 1 2 2 2 10 10 2 2 2 2 2 2 FLORY INDUSTRIES, INC. MODEL 33 SERIES SWEEPER 33PB013 85 Operators Manual __________________________ Flory 33 SERIES Diesel Sweeper Flory Industries, Inc. 4737 Toomes Road P.O. Box 908 Salida, California 95368 (209) 545-1167 86 Harvest / Safety Stewardship ————— Flory Industries, Inc. encourages the owners and operators of all equipment to be safe and courteous. Some equipment will generate dust and /or flying debris. Please be aware of near by traffic and road conditions. Be especially careful when maneuvering at row ends and turning onto public roads. Operators should always take great care so as not to obscure drivers’ vision on public roads with dust discharge. All operators should be informed about safe and courteous operation, especially in highly populated and urban areas. Operators should also consider such things as wind speed, wind direction, etc. Here are some suggestions that will help to reduce risk and allow you to have a safe and friendly harvest: • • • • • • When sweeping, try to keep from blowing dust onto the roadway whenever possible. When harvesting or conditioning parallel to a road, keep fan discharge pointed toward the orchard. This might mean making several deadhead passes. Do the first three rows this way if possible. When harvesting or conditioning in a traffic area, slow down forward speed and the engine RPM. These two items will greatly reduce the dust generated. The product will have a little more trash but it will be hardly noticeable. When working along a roadway put up CAUTION signs warning drivers of dust in the area. When moving equipment on the road, install yellow flashing lights that warn other drivers of a slow moving vehicle. Always display the SMV (Slow Moving Vehicle) sign when traveling on public roads. The law requires this to be displayed when moving at speeds below 25 MPH. This sign is to be removed when the machine is being transported on a trailer, if the sign is visible from behind. Environmental Stewardship ————— Flory Industries, Inc. is aware that harvesting of tree nuts can be a very dusty operation. In an effort to be as friendly as possible to our neighbors and environment, we recommend a few dust control measures: SWEEPER: Always make sure that the sweeping head is adjusted properly so as to sweep the nuts, but not put excessive dirt in the windrow that must be picked up later by the harvester. It is not necessary to run the sweeper engine at full throttle if satisfactory blowing results can be obtained at reduced engine speed. Lower engine RPM means less dust being generated. Use a minimum number of sweeping and blowing passes. Sometimes an extra pass for a few nuts costs more in labor and fuel than the value of the nuts, plus the additional dust that was made. HARVESTER: While the harvester will pick up nuts at a very fast ground speed, it has been demonstrated that a reduced ground speed will produce less dust and deposit a cleaner product in the cart, with only a small overall increase in elapsed time, mainly because the harvester does not have to wait on an empty cart or Shuttle. CARTS: It is always advisable to keep the frequently traveled roadways sprinkled by a water truck to minimize the dust when transporting nuts out of the field to the road side elevator. 87 TO THE OWNER This manual contains information concerning the safety, operation, adjustment, and maintenance of your Flory 33 Series Sweeper. You have purchased a dependable product, but only by proper care and operation can you expect to receive the performance and long service built into this sweeper. Please have all operators read this manual carefully and keep it available for ready reference. We at Flory Industries welcome you to the growing number of quality conscious people who own and operate Flory equipment. We take great effort to manufacture the finest quality machinery with the superior value that the Flory name represents. You will notice that we have sought to anticipate your needs with respect to safety, engineering, and environmental conditions. Thank you for joining the large group of FLORY satisfied customers! Identification ————— The model and serial number plate is located on the left front axle facing the rear of the machine. Terms ————— The terms “right hand” and “left hand” are in reference to sitting in the operator’s seat, facing forward. Improvements ————— Flory Industries, Inc. is continually striving to improve its products. We reserve the right to make improvements or changes when it becomes practical and possible to do so, without incurring any obligation to make changes or additions to the equipment previously sold. Safety ————— Make sure all operators are familiar with the required safety practices of this machine. Operator is to remain seated at all times while operating this machine. This symbol is used throughout this book whenever personal safety is involved. Take time to read and follow the instructions. Be careful! 88 PERSONAL SAFETY Pictures in this manual may show protective shielding open or removed to better illustrate a particular feature or adjustment. Be certain, however, to close or replace all shielding before operating the machine. Throughout this manual and on machine decals, you will find precautionary statements such as “Caution,” “Warning,” and “Danger” followed by specific instructions. These precautions are intended for the personal safety of you and those working with you. Please take the time to read them. Caution: Hazards or unsafe practices which could result in minor personal injury or property damage. Warning: Hazards or unsafe practices which could result in severe personal injury or death. Danger: Immediate hazards which will result in severe personal injury or death. Never allow children to play on or around this equipment at any time. Failure to follow the “Caution,” “Warning,” and “Danger” instructions may result in serious bodily injury or death!! Always remember that behind safety shields where adjustments are made there are moving parts that demand respect and care. Before operating the machine check to make sure that it has been serviced and that all adjustments have been properly made. Always replace and secure all safety shields before starting the machine. Never attempt to service or adjust the machine while the engine is running!! The Flory Sweeper is designed for simple, fast, one man operation, so never allow more than one person on the sweeper at one time. Under no circumstances should anyone be allowed to ride on the machine! The operator must never allow anyone within 100 feet of the blower fan outlet while the machine is in operation. This sweeper is capable of sweeping faster than ground or tree conditions may safely allow. Use good judgment, always start sweeping slowly and be aware of potential hazards (i.e., low tree limbs) IT IS VERY IMPORTANT FOR THE OPERATOR TO INSPECT AND CLEAN ALL FOREIGN MATERIAL FROM THE MACHINE, ESPECIALLY THE ENGINE AND ENGINE COMPARTMENT. ALL DEBRIS MUST BE REMOVED FROM THE TOP OF THE ENGINE AND SURROUNDING AREA TO AVOID ENGINE FIRES! IN CERTAIN CONDITIONS THIS MAY NEED TO BE DONE SEVERAL TIMES A DAY. 89 WARNING Failure to heed these warnings may result in personal injury or death!! 1. Before operating this machine, read the operators manual carefully. 2. Operator is to remain seated at all times while operating this machine. 3. Use eye, ear, and head protection to protect operator from any flying debris and noise. 4. Always shut off engine, allowing all movement to stop before leaving the operators position to adjust, lubricate, or unclog the machine. 5. All personnel should be clear of machinery before starting or operating it. 6. Keep hands and loose clothing away from any power driven parts. 7. Do not operate this machine without all guards being in good condition and firmly in place. 8. Stop the operation of this machine when people or vehicle drivers vision becomes obscured, caused by the discharge of materials or dust. 9. Before working on or underneath the sweeper, engage the parking brake and place blocks or safety stands underneath each side of the sweeper to prevent accidental lowering of the machine. Allow all movement to stop before beginning work. 10. Do not modify or alter this machine from its original intended use. 11. Be sure parking brake is engaged when sweeper is not in motion. 12. Never remove or bypass the neutral start safety switch in any manner. 13. Always start the engine from the operators’ position. 14. Never allow children to play on or around this equipment at any time. 15. Always use wheel chocks for added safety when transporting or servicing this machine. 16. Always display the SMV (Slow Moving Vehicle) sign when traveling on public roads. The law requires this to be displayed when moving at speeds below 25 MPH. This sign is to be removed when the machine is being transported on a trailer, if the sign is visible from behind. 17. It is recommended to also use the flashing caution lights when traveling on public roads. MACHINE SAFETY Additional precautionary statements: “ATTENTION” and “IMPORTANT” are followed by specific instructions. These statements are intended for machine safety. ATTENTION: The word “Attention” is used to warn the operator of potential machine damage if a certain procedure is not followed. IMPORTANT: The word “Important” is used to inform the reader of something they need to know to prevent minor machine damage if a certain procedure is not followed. 90 WARRANTY DETAIL 1. For a period of twelve months dating from delivery of machine to original purchaser, Flory Industries warrants that each piece of new equipment manufactured by it shall be free from defects in material and workmanship under normal use and service. Flory’s obligation under this warranty being limited to making good at it’s factory any part or parts thereof which shall, within or during the first twelve months from date of delivery to original purchaser, be returned to Flory and which at Flory’s examination shall disclose to it’s satisfaction to have been defective. This warranty being expressly in lieu of all other warranties expressed or implied and all other obligations or liabilities on Flory’s part. Flory neither assumes nor authorizes any other person to assume for it any other liability in connection with the sale of this equipment. This warranty shall not apply to any equipment which may have been repaired or altered outside of its factory. Flory makes no guarantee whatsoever in respect to tires, rims, motors, controls, clutches or other trade accessories inasmuch as they are guaranteed separately by their respective manufacturers. 2. Flory Industries will allow credit for removing and replacing defective parts covered by warranty. The time allowed will be based on our knowledge of the time required. No allowance will be made for travel time. 3. All claims must be completed and filed with Flory Industries within 30 days after date of failure. 4. Parts claimed to be defective must be returned, transportation prepaid to Flory Industries, and accompanied by the completed Warranty Claim and proper identification. 91 SAFETY DECALS The decals shown below and on the following pages have been placed on your machine for the safety of you, and those working with you. Please take this manual and walk around your machine, and note the content and location of these warning signs. Review these decals and the operating instructions in this manual with your machine operator(s). Keep the decals legible. If they are not, obtain replacements from your Flory dealer or from the factory. Qty. - 4 Location – One on each side of engine cover, one on the front of reel cover, and one on the left side of the delivery chute Flory P/N: FD170 Qty. - 1 Location – Inside of Door on Operators Manual holder Flory P/N: FD71 Qty. - 1 Location – Control Console side panel Flory P/N: FD173 92 OPERATION Qty. - 1 Location – Inside cab on seat mounting bracket. Flory P/N: FD240 Qty. – 1 Location – Fuel Tank – right side Flory P/N: FD172 Qty. - 1 Location – Blower housing – left side Flory P/N: FD239 93 OPERATION Pre-start Inspection ————— Although adjustments are not necessary daily, IT IS VERY IMPORTANT for the operator to inspect and clean all foreign material from the machine and engine compartment. All debris must be removed from the top of the engine and surrounding area to avoid engine fires. This must be done as often as needed. Always replace and secure all safety shields before starting the machine. Never attempt to service or adjust the machine while machine is running. Engine Check - Daily ————— ATTENTION: Refer to the Operator’s Manual provided by JOHN DEERE for specific instructions on engine break-in, lubrication, and maintenance. See Specifications and Fluids page at the back of this manual for recommended oils and coolant. 1. 2. 3. 4. 5. 6. 7. Make sure radiator core is free of trash. Oil levels: engine and hydraulic reservoir. Fuel supply. Coolant level. Air cleaner. Check for cracks in housing and air inlet tube assemblies. Clean the element when restriction indicator indicates this is necessary. Fan belt: tension and condition. (Fan belt drive pulleys will get worn due to abrasion, (the V groove becomes a U shape) and may need to be replaced every 500 hrs or so to avoid overheating of engine.) (Weekly) Inspect the fuel - water separator and drain if needed. Starting the Engine ————— Note: Speed control lever must be in neutral position, before engine will start. 1. Be sure parking brake is engaged, (switch up) 2. Be sure speed control lever is in neutral position. 3. Move throttle lever forward to approximately 1/4 open. 4. Depress and hold engine shutdown switch and then turn ignition switch fully clockwise to engage starter. 5. After engine starts, release the ignition switch allowing it to remain in the “on” position. Continue holding engine shutdown button until engine oil pressure is established. ATTENTION: To assure proper lubrication of a cold engine, operate at or below 1,200 R.P.M. with no load for 1-2 minutes. Extend this period 2-4 minutes when operating at temperatures below freezing. 94 OPERATION Stopping the Engine ————— 1. 2. ATTENTION: Before stopping an engine that has been operating at working load, idle the engine for at least two minutes at 1,000-1,200 R.P.M. to cool hot engine parts. Move throttle lever to idle position. Turn ignition switch counter-clockwise to “off” position. Propulsion ————— Never jerk the speed control lever quickly from one direction to the other, as this creates severe loads and may shorten the life of hydraulic components. Complete speed control of the machine is accomplished through the use of the Speed Control Lever. The further forward from neutral, the faster the forward speed, and the further back from neutral the faster the reverse speed. (It is not necessary to run the engine at full RPM if satisfactory blowing results can be obtained at a lower engine speed. Lower engine RPM will result in less dust being generated by the blowing process.) When ground speed is reduced due to increased loads, the Speed Control Lever should be moved toward the neutral position. For example, when encountering a hill it may be necessary to move the speed control lever toward neutral rather than full speed. This is the same as down shifting with a typical mechanical transmission. This sweeper is capable of road speeds of approx 14 MPH. To obtain this speed, select “ROAD” on the electrical switch for speed range and then move the Speed Control Lever forward. The electric switch to select the speed range: “ROAD” or “FIELD” can be used at any time. However, the change in vehicle speed will be more violent and abrupt at high engine RPM and high speed. It is good to throttle the engine down a bit to make the speed shift change, and then throttle back up. IMPORTANT: Sweeping in “ROAD” range may cause over-heating of the hydraulic oil and can lead to serious damage of hydraulic components! USE “ROAD” RANGE ONLY FOR TRANSPORT ON HARD DIRT OR PAVED ROADS. Braking ————— To slow the sweeper, move the speed control lever towards neutral (or beyond) for desired deceleration by means of dynamic braking. The parking brake is located on the control console. Move the switch to the “on” position to engage the brakes. NOTE: The parking brake is a “wet brake” and requires the addition of approx 5.5 fl oz of oil. See Specifications and Fluids page at the back of this manual for proper oil recommendation. The parking brake is not intended to be used as a method of slowing the sweeper during normal operation. The brake is intended for parking purposes only. Make sure the brake is released before attempting to drive the machine. 95 OPERATION 4 Wheel Drive Option ————— When the 4 wheel drive option is installed on a machine, there are no switches required to activate it, the machine is always in 4 wheel drive mode as long as it is in Low Range (Field). The 4 wheel drive mode will not work in High Range (Road) as this speed is intended for High speed transport only. If traction is lost at any time with either the front or rear tires, operator should depress the switch located on the floor near the operators right foot. This makes a temporary “posi-traction” link between the front and the rear. When the difficult spot is cleared, release the switch and continue on. It is not intended for the “posi-traction” switch to be depressed for long periods of time, or when the machine is making a sharp turn. Electronic Digital Display ————— 1. The Electronic Digital Display has 2 different screens that show critical values and the status of different systems on the 33 Series Sweeper. a. The first screen will display the following: (This is the default screen upon start-up) i. Engine Oil Pressure (psi) ii. Coolant Temperature (deg F) iii. Battery Voltage (V) iv. Engine Hours (hrs) b. The second screen will display the following: (This screen is accessed by pushing [2 times] either one of the 2 center Soft Keys.) i. Vehicle Speed (mph) ii. Engine RPM (rpm) 2. The Digital Display also has a warning screen to alert the operator of a potentially harmful situation. This warning screen display is: a. Do Not Sweep in High Gear i. This screen will flash once every 5 seconds when in high gear. 3. Other functions of the Digital Display unit are as follows: a. The Left Soft Key (push 2 times) allows you to adjust the brightness and contrast by following the + or – symbols above the Soft Keys. i. When finished with the adjustment this screen will revert back to the Home Screen. b. The Right Soft Key (push 2 times) brings up the Main Menu. i. This screen is primarily for programming and requires the use of a PIN number to make any changes in the program. Flory Industries retains possession of all programming information. ii. Press the Left Soft Key to EXIT this screen and return to the Home Screen. Blower ————— The blower air stream (ON-OFF) is controlled with a “damper” that is hydraulically actuated by the electrical “rocker switch” switch located on the top of the Speed Control Lever. The volume of air may be varied from full “ON” to full “OFF” by the use of this control. Press on the right side of the switch to turn the blower ON, and press on the left side of the switch to turn the blower OFF. The blower spouts may be adjusted vertically to accommodate different field conditions, such as blowing up hill, down hill, or when trees are planted on borders. The rear spout is adjusted with a hydraulic cylinder, and the front spout is linked to the rear spout with a chain, so that they will operate together. The electrical switch for the hydraulic cylinder valve is located on the control console. Press the switch up to raise the spouts, and press the switch down to lower the spouts. The deflector vanes in either spout may be adjusted both vertically and horizontally for maximum air control. It is not necessary to run the engine at full RPM if satisfactory blowing results can be obtained at a lower engine speed. Lower engine RPM will result in less dust being generated by the blowing process. 96 OPERATION Controls/Gauges ————— 1. 2. 3. 4. Reel Control (on-off and speed) A/C – Temperature Control A/C – Heater Switch Hi/Low Shift (Becomes 2WD/4WD with Optional 4WD kit) 5. Cooling Fan Manual Purge 6. Parking Brake 7. Ignition Switch 8. 12 Volt Power Point 9. Engine and Systems Display - (ESD) 10. Blower Spout Control (up – down) 11. Lights 12. 13. 14. 15. 16. 17. 18a. 18b. 19. 20. 21. 97 Caution Light Switch Caution Light Indicator Murphy switch Blower Damper Control Speed Control Lever (F – N – R) Engine Throttle A/C Blower Control (on A/C unit – Rt front) A/C Temp Control (on A/C unit – Rt front) Reel Lift (front push-buttons, up – down) Heater Control (optional, when installed) Traction control switch with optional 4WD (Not shown, on floor at right heel) ADJUSTMENTS Sweeping Reel ————— The control to operate the reel is located to the left, and forward of the operator, on the dashboard. To engage the reel, move the handle in a clockwise direction from the “off” position. This valve controls the “on and off” condition of the reel assembly and also the speed of the reel by moving the swing arm to the full on position. It is not necessary to run the reel at full speed all the time. Choose the speed that works best for the conditions that you are in. The reel assembly is raised and lowered by means of an electric solenoid valve in the hydraulic system. The switches for this valve are located on the front side of the hydrostat control lever. Press the top button to raise the header, and press the bottom button to lower the header. Reel Speed ————— Reel speed is variable from 0-145 R.P.M. To increase speed, move the handle clockwise away from the “off” position. To decrease speed, move the handle counter-clockwise toward the “off” position. Reel Depth ————— The sweeping depth for all widths of reels is controlled by a depth wheel on the right side, and a depth control crank on the left side. To adjust the sweeping depth, raise the reel enough to “un-weight” the depth crank and wheel, then make the adjustments as needed to achieve desired sweeping depth. Required sweeping depth is determined by the ground conditions at hand. The depth wheel is easily adjusted by means of turning the threaded stem. First, remove the click pin and the “L shaped” locking handle from the top of the threaded stem. Then use the special “T handle” (hanging inside the cab) with a 15/16” socket on the lower end to adjust the height of the wheel assembly. When finished with the adjusting process, re-install the L shaped locking handle with the click pin in the top of the threaded stem, to keep the adjustment from changing over a period of time due to vibration, etc. Recommended settings for the sweeping heads: (NOTE: These settings should be established on hard dirt, or on a concrete floor.) Make sure sweeping head is parallel to the ground surface, right side to left side. HARD SOIL: Set the sweeping head height for the wire tines to be ¼ inch above the ground. SOFT SAND: Set the sweeping head height for the wire tines to be ¾ inch above the ground. Additional options for sand: 1) Reel speed can be reduced to approx 75% of normal, 2) Tire pressure can be reduced somewhat to provide more flotation. NOTE: If sweeper tends to “bounce” at preferred sweeping speed, please refer to above settings. If necessary, raise the sweeping head several turns on the adjustments until you skip over a few nuts – then gradually lower the head a turn at a time, until you achieve proper results, and the bouncing should by now be minimized. Sometimes leaning the head forward a small amount by lengthening the top link will also help reduce bouncing. Windrow Delivery ————— The reel assembly is equipped with a hinged cover on the left side which allows the operator to vary the size and shape of the windrow. It may be raised or lowered by means of an adjustment bolt to achieve the desired effect. It may also be folded up or removed entirely in heavy crop conditions, or when transporting the sweeper. 98 MAINTENANCE Engine ————— Please refer to the enclosed engine manual provided by JOHN DEERE when ordering parts or if you have questions about the engine. Always use clean fuel and keep the tank full to minimize water condensation. The engine fuel filter and water separator canisters are located on the left side of the engine and must be serviced periodically, (see engine manual). Water should be drained from the water separator, (periodically) and the fuel filter should be replaced when needed. Initial fuel filter replacement should be at 50-100 hrs and then John Deere recommends fuel filter replacement every 600 hours of operation, or at the beginning of each season. (Whenever an in-line fuel filter is used, it is located between the tank and the engine, and should be replaced after the first 50 hrs of operation of a new machine. After that, the service interval should be at the beginning of each season.) See Specifications and Fluids page at the back of this manual for diesel fuel recommendations. Always stop the engine before re-fueling and be careful not to overfill the tank. Do not smoke when re-fueling, or servicing the fuel system due to potential fire hazard. It is recommended to change the engine oil and filter at 100-150 hour intervals. See Specifications and Fluids page at the back of this manual for engine oil recommendations. Radiator ————— When adding or changing coolant / antifreeze in the radiator, refer to the engine manual provided by JOHN DEERE to determine proper mixing ratios and quantities to protect against freezing and overheating. See Specifications and Fluids page at the back of this manual for engine coolant recommendation. Explosive release of fluids from the cooling system may cause serious burns. Shut off the engine, and remove the filler cap only when cool enough to remove with bare hands. Slowly loosen cap to relieve pressure before removing completely. Check the condition of the fan drive pulleys and belt frequently to see if they are getting worn and in need of replacement. To clean the radiator, open the engine compartment hood. Using compressed air, blow thoroughly between the fins and tubes to remove debris. Do not allow the air nozzle to contact the cooling fins on radiator or condenser. This will damage the fins and restrict air flow. Blow off the grille. It is the operators’ responsibility to keep the radiator clean! Failure to do so may cause overheating and void the engine warranty. This sweeper is equipped with a coolant overflow tank to capture coolant in the event of overheating. Always maintain the coolant level at approximately 1/3 capacity of recovery tank. The engine is equipped with a reversible fan to help keep the radiator clean during operation. A programmed electronic timer reverses the blades approximately every 8-10 minutes to blow trash from the radiator core. If the operator observes the engine temperature rising beyond normal range, this may indicate excessive trash in the radiator. An “override button” located on the control console allows the fan to be reversed as needed, in between “program cycles” providing additional radiator cleaning. For information about service, adjustments, etc. pertaining to the fan system, refer to the literature provided by Cleanfix in this manual. 99 MAINTENANCE Battery and Electrical System ————— To achieve maximum life and service from the battery, maintain the proper water level in cells and keep terminals clean and free of corrosion. During the off season, remove battery from the sweeper and keep charged. Fumes given off by the battery are explosive! Keep sparks and flames away from battery. TO AVOID WELDER DAMAGE TO SENSITIVE ELECTRONIC COMPONENTS YOU MUST ALWAYS: 1. Disconnect both Positive and Negative battery cables from the battery. 2. Disconnect the ground wire that attaches the ECM to the frame. 3. Attach welding ground clamp in close proximity to area being welded. The electronic components on this engine and machine are very sensitive to stray electrical currents and can incur serious damage if proper pre-cautions are not observed. Air Cleaner ————— The air cleaner must be serviced periodically, depending on the dust conditions in which the engine is being operated. The exhaust ejector removes a considerable amount of dirt from the air cleaner, and reduces the frequency of service intervals. Always refer to the restriction indicator on the inlet side of the air cleaner as a guide to determine service intervals. This “Informer” restriction indicator records the amount of restriction in the element due to dirt inclusion. It is not recommended to service or replace the air cleaner element until the restriction indicator shows an inlet restriction of 20 inches H2O. When cleaning this (conventional style) element, use caution so as not to damage the paper media or sealing area, which could result in a “dusted” engine. Flory Industries recommends replacing the element rather than servicing it. According to Donaldson, the filter dirt holding capacity is reduced 20-40% with each cleaning, and Donaldson, like other heavy duty filter manufacturers, does not warrant the air filter once it has been cleaned! Flory Industries recommends Donaldson only for replacement elements! Warranty cannot be considered for engine damage due to dust ingestion if a non-recommended element has been used in the air cleaner assembly! Hydraulic System ————— It is recommended to change the hydraulic oil once every 500 hours or once per season. Change the suction filter, located on the inside front of the oil tank, and the return filter located on the rear of the tank every 500 hours also. See the Specifications and Fluids page at the back of this manual for hydraulic oil recommendation to provide the best performance and life. Maintain the oil level within the sight gauge at all times. Escaping hydraulic oil under pressure may penetrate the skin causing personal injury. Before disconnecting any hydraulic lines, be sure to relieve the pressure. Periodically check all lines and hoses to be sure they are not damaged. 100 MAINTENANCE Wheel Torque Hubs ————— The Torque Hub fluid level should be maintained at 1/2 full at all times. To add fluid to the Torque Hubs, rotate the hub so that the plug is directly to the right or left of center. Remove the plug, (see illustration below) and add fluid until it runs out of the hole positioned at 3:00 or 9:00. It is recommended to change fluid after 50 hours of initial operation, and every 500 hours thereafter. See the Specifications and Fluids page at the back of this manual for gearlube recommendation to provide best performance and life when filling or replacing the lubricant. Capacity is approximately 27 oz. of oil. The Torque Hubs are equipped with hydraulic brake units attached on the backside. The brakes will actuate should the engine stop or loss of hydraulic pressure occur. It may become necessary to bleed air from the brakes or brake lines after doing maintenance or service work. The bleeder port is located on the top, inside area of the brake units. To disengage the Torque Hubs for towing or freewheeling, remove the two cap screws and the end caps. Then turn end caps over, and depress the button in the center of the hub by bolting the end caps back in place, in the reversed position. (See illustration below) Note: The sweeper propulsion and braking systems will not operate until the end caps have been returned to their original (operating) position, with the center button out. To avoid damaging planetary gears, do not tow for long distances or faster than 15 M.P.H. 101 MAINTENANCE Fan Wheel/Fan Shaft ————— Should it become necessary to remove the blower fan shaft from the engine flywheel, it is very important that the shaft be removed and re-installed using the following procedure, to ensure that the shaft runs straight and does not vibrate. Removal: 1. 2. 3. After removing fan wheel from shaft assembly, install (2) 1/2” SAE bolts in the holes provided in the drive plate, to assist in removal. Remove the (8) mounting bolts from the drive plate. CAUTION! Some machines may have shims on the mounting bolts, between the drive plate and flywheel. It is important that the shim(s) be kept on the same bolts, and that they are re-installed in the same holes from which they were removed. It is recommended to number each bolt, and corresponding mounting hole, to ensure proper re-assembly. Turn 1/2” bolts inward on the drive plate to loosen shaft assembly from flywheel. Installation: 1. 2. 3. 4. 5. 6. Clean the mating surfaces of the flywheel and the shaft assembly thoroughly. Apply “Loctite 242” thread locker to the (8)-3/8”x 1-1/4” mounting bolts. Using (4) 3/8” x 1” countersunk flathead bolts (@ 90 degrees apart) and (4) 3/8” x 1-1/4” bolts, loosely reinstall the shaft assembly with witness marks lined up, and shims (if used) installed on proper bolts. Tighten countersunk bolts evenly, to center the shaft on bolt holes. Tighten the (4) 3/8” x 1-1/4” bolts to 30 ft. Lbs. Remove the (4) flathead countersunk bolts, and replace with the remaining 3/8”x 1-1/4” bolts, and torque to 30 ft. lbs. Using a dial indicator, check run-out of shaft between keyway and shoulder area on shaft. Run-out should not exceed 0.010”. IMPORTANT: In order to maintain a balanced fan wheel; never replace individual blades on the wheel. Always replace as a complete set, and re-balance complete fan assembly, prior to re-installing on fan shaft. Flywheel Fan Shaft Drive Plate Removal Bolt Holes Witness Marks (Locate before removal to insure proper reassembly) 102 MAINTENANCE Tires/Wheels ————— See Specifications and Fluids page at the back of this manual for proper tire inflation pressures. Front wheel bearings should be re-packed once per season. Wheel lug nuts should be inspected after 10 hours of initial operation, then once per season, or every 200 hours. Tighten as needed. Bearing Lubrication ————— For maximum bearing and component life, it is recommended to follow the intervals listed below. 1. Grease steering yoke shafts every 15 hours with one pump. 2. Grease all other fittings weekly. Sweeping Reel ————— The sweeping reel is equipped with wire teeth installed on the front of the tine bars, and rubber fingers on the backside of the tine bars. The wire teeth should be replaced when worn to a length of 2-1/2”. (New length is 3-1/4”) Replace the rubber fingers when they begin to show substantial wear. The right end plate spindle utilizes a wheel hub with tapered roller bearings. These bearings should be removed and re-packed once per season. 103 AIR CAB SPECIAL SAFETY NOTICE: If it ever becomes necessary to exit the cab and the door is blocked or not useable, there is a RED PULL TAG attached to the window molding “key”. PULL ON THIS TAG TO REMOVE THE ENTIRE RUBBER KEY, and then the window can be kicked out allowing exit from the cab. Kick the window at one of the corners first – to get the window started out of the rubber molding. Heater - A/C Evaporator Unit ————— The evaporator unit is located under the operators’ seat and is used for cooling and heating. This unit requires minimal service; however it is very important to keep the cooling fins clean and free of dust and dirt. Dirt accumulation may occur on the damp cooling fins due to condensation and will eventually restrict the air flow through the unit, causing inadequate performance. There is a rectangular filter on the back side of the evaporator unit that is intended to filter the air that passes through the evaporator coils. This filter can be removed and cleaned when necessary. NOTE: If cooling performance deteriorates, it may become necessary to remove the sheet metal face plate of the evaporator unit and clean the “mud” build-up off the coils. This will restore proper performance to the unit. IMPORTANT: The drain hose for the evaporator condensation goes through the cab floor at two locations in the rear of the evaporator unit. It is necessary to inspect this hose and fitting occasionally to make sure it is not plugged due to moisture and dust which creates mud. When the hose or fitting becomes plugged, water accumulates in the evaporator pan and overflows onto the cab floor. IMPORTANT: To help assure proper service from the evaporator unit, it is recommended to keep the interior of the cab as clean as possible. Do not operate the sweeper with the door open or ajar. A/C Compressor ————— The compressor is located on the right rear side of the engine, above the injector pump. To assure proper performance from the air conditioning system, it is recommended to inspect the compressor, belts, and other components at the beginning of each season. Maintain proper belt tension. Should it become necessary to re-charge the system, this must be done at an E.P.A. certified recovery station. See the Specifications and Fluids page at the back of this manual for refrigerant recommendation. A/C Condenser Coil ————— The condenser coil is located at the rear of the radiator and should be cleaned on a daily basis along with the radiator. Cab Air Filter/Blower ————— A small blower is located on the inside, lower right part of the cab. This blower maintains interior cab pressure to eliminate dirty outside air from entering the cab while the air conditioning system is operating. The air filter for this blower is mounted on the right side, outside of the cab. This element must be removed and serviced occasionally to maintain a positive flow of “make-up” air inside the cab. If there is little or no “make-up” air entering the cab with the blower on, and the cab door open, it may be necessary to service the filter element. 104 SPECIFICATIONS & FLUIDS John Deere 4045TF290 (approx 74 hp) Set at 2200 R.P.M. (No Load) Engine Fuel Capacity 34 Gal. Cooling System Capacity 4 Gal. Hydraulic Oil Capacity 30 Gal. Front: 20 P.S.I. Tire Inflation Rear: 25 P.S.I. Depth Wheel assembly on header …………...…………20 x 10.00-10 6 ply tubeless …….…. Inflate to 15-20 P.S.I. Weight 5,680 Lbs. Length 15’-4” Height 58” Front: 26 x 12.00-12 10 ply tubeless Tires Rear: 29x14.00-15 6 Ply tubeless Sweeping widths……………………………………………………………………………… Model 7033 = 7 ft Model 8033 = 8 ft Model 9033 = 9 ft Model 70633 = 7.0 ft (Pecan head with large dia. reel) Model 80633 = 8.0 ft (Pecan head with large dia. reel) Speed………………………………………………….Low range – 0 to 7.5 MPH ----- High range – 0 to 14 MPH MISCELLANEOUS FLUIDS: Fuel type --------------------- #2 Diesel fuel – Ultra Low Sulfur (Note: The use of “Low Sulfur” fuel may shorten the life of exhaust system after-treatment components where applicable.) Engine oil -------------------- Chevron Delo 400 LE 15w-40 – (or equivalent) Hydraulic oil ---------------- Chevron 1000 THF – (or equivalent) Engine coolant -------------- Chevron ELC – Extended Life Coolant – (or equivalent) Gearlube --------------------- Chevron Gear Lubricant ESI 80w-90 – (or equivalent) Brake oil (wet brakes) ----- Chevron 1000 THF – (or equivalent) Refrigerant ------------------ Use #134A refrigerant in the AC system 105 SPECIFICATIONS & FLUIDS HYDRAULIC SYSTEM RELIEF PRESSURE SETTINGS: Reel drive flow control relief ----- 1500 psi Steering priority relief ----- 2000 psi Hydrostat high pressure reliefs ----- 4350 psi Hydrostat charge pressure relief ----- 320 psi Header lift, spout and damper relief ----- 1800 psi 106 NOTES 107 Cleanfix® Fans INTRODUCTION FAN SPECIFICATIONS This manual is produced to assist in the installation, ® operation and maintenance of the Cleanfix Reversible fan system. The following needs to be considered prior to the ® installation of the Cleanfix Reversible Fan system. If your situation is listed in this section, do not install the fan. Damage and/or injury may occur. IMPORTANT SAFETY INFORMATION A. MOUNTING The safety information in this publication is to be used in conjunction with the safety information supplied from the original machine manufacturer. Please refer to all safety information supplied, prior to doing any work on the Fan Assembly or any other component(s) to assure total safety. Warning: This fan is not designed to be mounted onto a crank shaft or crank shaft pulley. Torsional vibration from crank shafts will damage the fan and could result in machine damage and serious injury. Cleanfix® Reversible Fan Improper operation, maintenance or repair of this product can be dangerous and could result in injury or death. Always use Cleanfix approved parts and components. Failure to do so will result in voiding the 1-year parts warranty for the fan. Do not operate or perform any maintenance on this product, until you have read and understood the operation and maintenance information. Please contact Flory Industries or their approved dealer for any information that you may require. The person(s) servicing the product may be unfamiliar with many of the systems or components on the product. This makes it important to use caution when performing any type of service work. A knowledge of the product and/or its components is important before the removal or disassembly of any component. Cooling Mode Cleaning Mode Cleanfix® REVERSIBLE FANS 108 How the Cleanfix® Reversible Fan works: B. ® The Cleanfix fan is a pneumatically actuated variable pitch fan. The blades are held in full pitch by spring pressure. As air pressure builds, the pitch of the blade changes to the reverse direction. When the pressure is released, the fan blades return to their default cooling ® position. The Cleanfix fan has a number or inherent features: - Fail Safe: The blades are spring loaded into the cooling position. If air pressure is lost the fan will default to cooling position and act just like a fixed pitch fan giving maximum cooling. - No oil or hydraulics that may cause messy leaks that may clog your radiator and cooling system CONTROL KITS LUBRICATION To keep our fan in peak operating condition it is recommended that the internal components are greased on the following intervals. Note: Frequency may vary with harshness of environment -cycle frequency of 20-min.or less grease every 2500 hrs. -cycle frequency of 20-min. or more grease every 4000 hrs. MAINTENANCE CHECK LIST CHECK Does fan rotate from the Cooling mode to Cleaning mode without obstruction? Machines with on- board air supply: - Manual push button control system - Multi-timer control system Are any of the blades damaged? Are blades installed in the correct orientation for your application? (clockwise/counter clockwise) All of these control kits are available in 12V and 24V configurations. PNEUMATIC SPECIFICATION Are correct blades installed? Suction Fan - Blue Blades Blower Fan - Black Blades VP-Series Fan- Red Blades ® The Cleanfix fan can be operated using any air source that meets the general specifications listed below. If your machine has on-board air then this source will be available. If not , then a compressor kit will be required. Are all screens and guards secure? General Specifications Are all air lines secure? 0 psi 70-90 psi 120 psi 100 psi SERVICE AND MAINTENANCE A. C. This check list is to provide some basic information to be used at time of machine delivery and at regular maintenance intervals. Machines without on- board air supply: - Manual push button control system (SD compressor) - Manual push button control system (HD compressor) - Multi-timer control system (HD compressor) Full Pitch (default cooling position): Reverse pitch (purge position): Max intermittent pressure: Max continuous pressure: The fan blades are designed to provide thousands of hours of life and typically will last for the life of the fan. Blade wear is largely dependant upon operating conditions. In highly abrasive environments increased blade war will occur. D. ® Due to the variability of machines that the Cleanfix fan can be installed on, there are several control possibilities including: FAN BLADES VISUAL INSPECTIONS Under normal operating conditions, Cleanfix fans do not require any scheduled maintenance and are built to provide thousands of hours of trouble free service. In moderate to extreme operating conditions a visual inspection of the moving parts is recommended from time to time to safeguard against fan blade damage which could lead to equipment and/or other damage. Cleanfix® REVERSIBLE FANS 109 YES NO ! CAUTION ! ! CAUTION ! ! CAUTION ! BEFORE STARTING THE MACHINE CHECK THE FOLLOWING: 1. CHECK THE AIR TUBE INLET on the front of the fan to ensure that it has proper amount of clearance to allow for a non restricted rotation of the fan blades during the pitch change of the fan from Cooling Mode into Cleaning Mode. This can be done with the fan belt still loose. Use the shop air to turn the fan blades into the cleaning mode position. Slowly release the air from the fan hub until the fan blades are exactly half way back to the cooling mode. With the fan blades in this mid position, rotate the fan blades and makes sure that there is at least 5/8” (15-mm) clearance between the air tube inlet and the base of the fan blades (maximum width of blades). If the clearance is less than 5/8” (15mm) remove the fan from the mounting flange and bend the air tube assembly to provide the clearance required. NOTE: THE AIR TUBE INLET MAY BECOME BENT DURING SHIPPING AND WILL NEED TO BE EXAMINED BEFORE INSTALLATION TO ENSURE THAT CLEARANCE IS AVAILABLE. PLACE THE DRAWING OF THE AIR TUBE INLET ON TOP OF THE FAN HUB AND CHECK TO SEE THAT THE AIR TUBE MATCHES THE PROFILE OF THE DRAWING. 2. MAKE SURE ALL ELECTRICAL WIRES, RADIATOR OVERFLOW TUBES, HYDRAULIC HOSES, ETC. are firmly secured with tie straps and ® cannot come in contact with the Cleanfix Fan or operating area. 3. MAKE SURE THE AIR TUBE SUPPLY LINE is secured where it enters into the fan shroud. It should not be possible for additional lengths of air tube to enter into the fan shroud where it can be sucked into the rotating fan. If necessary, clamp or tie strap the air supply tube to the shroud. 5. MAKE SURE ALL TOOLS HAVE BEEN REMOVED from engine compartment including the topside of the radiator and inside of the shroud before the fan guards are installed. Obstacles in the path of rotation can interfere with the movement of the fan and can result is damage to the fan blades, fan hub and/or the radiator core. 6. CHECK THE WATER PUMP BEARING OR FAN MOUNTING BEARING. Check to ensure that this bearing is in good condition. If the bearing does not turn freely or if there is transverse movement of the ® bearing, it should be replaced before the Cleanfix Fan is installed to prevent any out of balance of the fan during operation. 7. CHECK THE RADIATOR MOUNTING BOLTS AND SHROUD MOUNTING BOLTS to ensure that the radiator and shroud are firmly secured and unable to move during the operation of the machine. Loose shroud bolts can allow the fan shroud to move into the path of the rotating blades and loose radiator mounting bolts can allow the radiator to flex in position allowing the shroud to come into contact with the rotating fan blades. 8. MAKE SURE ALL FAN GUARDS HAVE BEEN INSTALLED and firmly secured into place. The ® Cleanfix Reversible fan creates a lot of airflow in both the cooling and cleaning mode operation. The result of this airflow is a strong vacuum effect that can suck items/obstacles that are located inside or around the engine compartment or fan. 9. CHECK TO ENSURE THE CONTROL BOX IS CONNECTED TO A DEDICATED (SEPARATE) POWER SOURCE and correct amperage & voltage is available. (9-11 amps 24-volt sys., 16-18 amps 12-volt sys.) 4. MAKE SURE THAT THE COMPRESSION FITTING IS INSTALLED CORRECTLY onto the steel air tube inlet by giving it a strong pull. The compression fitting when installed correctly will not come back off of the air tube inlet because the steel ring inside the compression fitting will bite into the steel tube. ALSO, CHECK TO ENSURE THAT THE BRASS TUBE INSERT was installed in the air tube supply line where it connects into the opposite side of the compression fitting. If the tube support is not used, the air supply tube will not stay inside the compression fitting and may become entangled in the rotating fan during operation. Cleanfix® REVERSIBLE FANS 110 Assembly Instructions The Cleanfix Fan Kit includes the following components required to install or replace the original equipment fan (refer to figure 1): Control Box and 10 feet of 2-wire, 14 gage electrical cord (with or without automatic timer), 20 feet of 6-mm air tube, 1 x brass tube support, 1x compression fitting (steel-to-plastic), 1x compression fitting (steel to steel if required), 1 x rubber grommet, 1 x 12-inch air tube extension (if required), 6 x M8-1.25 hex bolts, flange mounting bolts (if supplied), adapter flange to suit fan drive pulley or jack shaft, 5 tie straps and one push button. (Note: components may vary depending on machine & application. It is important to check the condition of your equipment’s fan belt prior to installing the Cleanfix Fan. Worn or damaged fan belts should be replaced at this time for ease of access during assembly. Figure 1 – Components required for installing the Cleanfix Reversible Fan FAN POSITION The ideal fan position for the Cleanfix Reversible fan is listed below: - Suction Fan: 2/3 of blade tip into shroud & 1/3 out of shroud. -Blower Fan: 1/3 of blade tip into shroud & 2/3 out of shroud. This may vary depending on the application STEP 1 - Before installing the fan, be sure that the engine is turned off and the positive battery terminal is disconnected. FIGURE 2 STEP 4 - Place the adapter flange onto the fan drive pulley locating it using the center pilot hole (Figure 3). STEP 2 - Remove the original OEM fan. Refer to the manufacturer’s equipment manual. Check the water pump or fan mounting bearing to ensure that it is in good condition, replace it if necessary. STEP 3 - Clean the pulley surface if necessary with sandpaper to create a smooth and clean mounting surface for the Cleanfix Fan adapter flange. NOTE: There should be not dirt or debris remaining on the pulley including inside the center mounting stud as shown (Figure 2). Cleanfix® REVERSIBLE FANS 111 FIGURE 3 STEP 5 – Set up dial indicator gauge to measure axial and radial deviation. Rotate the flange clockwise taking readings from both the front face and the top edge of the flange (Figure 4). The maximum variance must not exceed 0.004 inch. or 0.10 mm. If you are unable to obtain suitable results remove the flange and clean the pulley surface with sandpaper again. Repeat STEPS 3 to 5 again until correct. STEP 8 - Connect the supplied steel to steel compression fitting to the air tube inlet on the fan. NOTE: Small diameter fan will not require an air tube extension or the steel to steel compression. IMPORTANT - This compression fitting must not be confused with the compression fitting used to connect the plastic air tube to the steel air tube extension. You can tell the difference between the two compression fittings by inspecting the internal furl. The steel to steel compression fitting does not contain a rubber seal. STEP 9 - Connect the steel air tube extension to the air tube inlet using the steel to steel compression fitting. The air tube extension should be used to extend the inlet tube far enough to reach the outer diameter of the fan but must remain at least 1-inch from the inside surface of the radiator shroud (i.e. not to penetrate or touch the shroud). FIGURE 4 STEP 6 – Install the adapter flange to the pulley, using bolts supplied with kit. Tighten to the maximum torque as indicated in the manufacturers' equipment manual. NOTE: Use Blue Loctite on each bolt to fasten the flange to the fan drive pulley, to prevent the bolts from coming loose during operation. STEP 7 – Check the curvature on the air tube supply line. Using the gauge supplied, follow the directions to ensure that the fan inlet has not been bent during shipping (Figure 5A). NOTE: The air inlet tube must match or exceed the minimum curvature shown for safe operation of the Cleanfix Fan. In the event that the curvature is less than the curvature shown on the gauge, carefully grasp the tube with both hands while securing the base of the air tube inlet with your palm at the center of the fan hub (Figure 5B). Apply force to bend the tube to the required curvature. Re-check the curvature with the gauge until correct. STEP 10 - Inspect the air tube inlet to determine where you plan to have the plastic air tube penetrate through the fan shroud. Drill a hole through the shroud which is large enough for the supplied grommet, where the plastic air tube will penetrate. This location is best set at either 3, 6 or 9 o’clock positions in order to allow for ease of installation. Ensure that the hole is large enough to allow the air tube to move freely into the shroud when the engine is torqued without getting caught. NOTE: The plastic air tube should be secured with tie straps such that it cannot be pulled into the shroud where it will become entangled with the rotating fan (see STEP 17). STEP 11 - Cut the end of the plastic air tube to make it flat if necessary. Insert the brass tube support into the plastic air tube. Note this may have been completed at the factory (Figure 6). FIGURE 6 FIGURE 5A STEP 12 - Connect the air-supply tube to the air tube assembly using the supplied steel to plastic compression fitting (Figure 7). NOTE: For small diameter fans, the steel to plastic compression fitting will connect directly to the air tube inlet. The hose end with the brass tube support must be placed into the compression fitting to prevent the tube from collapsing inside. FIGURE 5B Cleanfix® REVERSIBLE FANS 112 STEP 16 - Connect the air tube to the quick connect on the side of the control box and test the connection by pulling on the air tube to make sure that it does not come out. To release the air tube from the control box, press the plastic ring on the connector towards the box and then pull the air tube away from the box with your other hand. The air tube should release. If it will not release there may still be air pressure in the line. Release the air pressure from the air tube and repeat the above steps. FIGURE 7 Warning: Do not secure the air lines in any way that will cause a side load or leverage to be applied to the steel inlet line of the fan. Bearing failure may result is the precaution is not followed. STEP 13 - Mount the Cleanfix Fan onto the adapter flange using the 6- M8 hex bolts that are supplied while ensuring that the plastic air tube penetrates through the shroud in the hole that was previously made in STEP 10. IMPORTANT - Be sure to install the mounting bolts using Blue Loctite, and be sure the belt(s) are in place before mounting the fan. STEP 14 - Drill a hole in any shields that may prevent you from running the air tube to the control box. The hole should be large enough to fit the rubber grommet that is supplied. Insert the rubber grommet into the hole that you have drilled. Insert the hose through the rubber grommet to prevent the hose from wearing through the surface where it contacts the shield. STEP 15 - Mount the control box as shown in the engine compartment where room will allow using the 4 mounting clips on the backside of the box. The location chosen should not be close to the exhaust manifold from the engine in order to prevent excessive temperatures from developing inside the control box. If room is unavailable in the engine compartment, it may be necessary to mount the control box inside of the operator’s compartment or in a convenient location (Figure 8). The location chosen should be solid to prevent unnecessary vibration and allow for good connection of the control box to the surface. Use Blue Loctite on each of the mounting bolts to help ensure that the bolts do not come loose during operation. STEP 17 - Secure the air tube with the supplied tie straps. All air lines, hydraulic hoses, radiator overflow tubes and electrical wires that are in the area of the fan must be secured in order to prevent them from being sucked into the fan blades when the fan reverses the airflow direction. Failure to do so, may result in damage to the Cleanfix Fan or the equipment’s cooling system. STEP 18 - Run the power supply wire into the operator's compartment and connect the supply to the ignition switch using a fused circuit. (see electrical diagram for proper circuit size). (Ensure the power supply is connected to a dedicated (separate) key powered source & correct amperage and voltage is available during operation). Using the same electrical wire, connect the override push button as shown in the supplied electrical schematic. STEP 19 - Before tightening the fan belts or starting the engine, cycle the fan to ensure that it will operate without restrictions or interference from the surrounding components. Obstacles such crankshaft dampener, belt tension pulley, or the air tube inlet on the front of the fan may create interference and prevent the fan from rotating into the cleaning position. Connecting the air inlet tube to the shop air supply can allow you to move the blades back and forth through the cleaning and cooling position. With the fan belt(s) loose, rotate the fan with the blades in the mid position to ensure that no obstacles will come in contact with the fan blades during the pitch change from the cooling position into the cleaning position. There should be a minimum of 5/8” (15-mm) clearance between the fan blades in mid position and any obstacles for safe operation of the Cleanfix Fan (Figure 9). FIGURE 9 FIGURE 8 Cleanfix® REVERSIBLE FANS 113 STEP 20 - Also check to see that the timer is functioning correctly by waiting for a cycle to occur. Re-connecting the battery terminal and turning the ignition key to the accessory power position only can do this check. DO NOT START THE ENGINE until all fan shields and guards have been replaced and the fan is securely installed. All tools should be removed from the fan shroud and engine compartment. If the timer is not functioning correctly, check the installation of the push button again and make the appropriate corrections. Repeat until you have a correctly working installation. Standard settings on the automatic timer are purge cycles approx. 27 minutes and purge cycle duration is approx. 30 seconds. INSTALLATION CHECKLIST Check flange with dial indicator for radial & axial deviation. (Step 5) Check air intake tube for correct curvature & clearance. (Step 7) Check to make sure plastic air line comes through the shroud using the supplied rubber grommet. (Step 10) Check that all bolts are installed using blue loctite. (Step 13) Check that control box is mounted in a position that will not cause it to overheat. (Step 15) Check that all airlines, hoses, wires and hydraulic hoses are tied down to prevent them from being sucked into the rotating fan. (Step 17) Check to ensure the control box is connected to a dedicated (separate) power source and correct amperage & voltage is available (911amps 24-volt sys., 16-18 amps 12-volt sys. (Step 18) Check for min. of 5/8" clearance between the fan blades in mid position & closest obstacles (Step 19) Cleanfix® REVERSIBLE FANS 114 33 SERIES SWEEPER