Cavalli Turbo Catalog
Transcription
Cavalli Turbo Catalog
OEM TURBO REPLACEMENTS/UPGRADES CUSTOM TURBOS Triplex Ceramic™ Ball Bearing System 18 Month Unlimited Mileage Warranty Fully Rebuildable and Upgradeable Direct Drop-In Design in Factory Location Billet CHRA and 7/14 Compressor Wheel Custom OEM Modifications Available 1 - 855 - 50 TURBO AFTERMARKET TURBO REPLACEMENTS/UPGRADES MANUFACTURED IN THE USA BY WWW.CAVALLITURBO.COM WHOLESALE/RETAIL SALES - [email protected] OEM TURBO REPLACEMENTS/UPGRADES CUSTOM TURBOS AFTERMARKET TURBO REPLACEMENTS/UPGRADES Cavalli Turbo Inc. has partnered with Comp Turbo Techonologies Inc. to bring their patented Triplex Ceramic Ball Bearing (CT3B) bearing system to the OEM Turbo Replacement/Upgrade market. We also utilize their lightweight 7/14 CT X-HF Billet Compressor Wheel and Billet Bearing Housings. Cavalli Turbo Inc. identifies a vehicle that would benefit from our Direct Drop-In Replacement Billet CT3B turbo based on the vehicles current drivetrain and overall potential. We design the compressor, turbine and bearing housing, compressor wheel and turbine for each new vehicle in-house at the Pomona, California manufacturing facility of Comp Turbo. Every one of our OEM Drop-in Turbos, Aftermarket Replacement Turbos (to replace an existing Garrett or Precision turbo for instance) and our custom turbo builds benefit from the patented technology of Comp Turbo. They also benefit from a turbo that is built in the USA and is comprised of the highest quality components on the market. We even include a Turbosmart IWG actuator on our OEM Drop-in turbo. Our turbos are balanced with a Schenck balancer before they are shipped to ensure perfect operation for years to come. We even back our OEM Drop-in turbo with an 18 month limited warranty. If you are looking for the highest quality OEM Drop-in, Aftermarket Replacement or Custom Built Turbo, you will be highly satisfied with Cavalli Turbo Inc. as we work hard to exceed your expectations. Compressor Wheel Design • 20% more air flow • 5 axis machined • Low inertia • Lightweight • Proprietary design by Comp Turbo Technology Inc. After intense research and development the X-HF billet compressor wheel design flows 15-20% more air flow than prior impeller designs. The X-HF line is machined from high grade billet aluminum for durability and lower inertia. Comp Turbo X-HF line is the most advanced compressor wheel design and was engineered for maximum performance output. Triplex Ceramic™ Ball Bearing System Staged Turbos For Most Applications 18 Month Unlimited Mileage Warranty Fully Rebuildable and Upgradeable Direct Drop-In Design in Factory Location Billet CHRA and 7/14 Compressor Wheel No Core Charge Required For Many Applications Custom OEM Modifications Available 1 - 855 - 50 TURBO MANUFACTURED IN THE USA BY [email protected] WWW.CAVALLITURBO.COM OEM TURBO REPLACEMENTS/UPGRADES CUSTOM TURBOS AFTERMARKET TURBO REPLACEMENTS/UPGRADES Triplex Ceramic Ball Bearing Technology • Fully rebuildable and upgradable • Complete aluminum center section • High speed ceramic ball bearings • Rapid acceleration • Up to 99% mechanical efficiency • Utilized in every Cavalli OEM Drop-in The TRIPLEX CERAMIC™ bearing system is a proprietary design that is unique in the industry. It utilizes full compliment, angular contact ball bearings with ceramic balls. Compared with steel balls, ceramic balls in ball bearings have a number of advantages. Bearing service life is two to five times longer. They run at lower operating temperatures and allow running speeds to be as much as 50% higher. The surface finish of ceramic balls is practically smooth, producing lower friction losses and lower vibration levels. There is less heat buildup during high speed operation, they exhibit reduced ball skidding and have a longer fatigue life. All of these characteristics make ceramic ball bearings ideal for use in turbochargers where they must operate at very high speeds and survive in a high temperature environment. The full compliment bearings use a cage to position the balls and this additional feature, combined with the ceramic material provides a combination that has minimal friction losses. The mechanical efficiency of the TRIPLEX CERAMIC™ turbo can approach 99%, and this contributes to rotor acceleration rates that have been shown to be faster than competition. In street applications, the acceleration rate of a vehicle equipped with a TRIPLEX CERAMIC™ turbocharger is enhanced and moves the engine into its efficient operating range more rapidly. An improvement in the number of gallons of fuel used is the usual result when a vehicle is accelerated faster. Under steady-state operation, the lower HP losses in the TRIPLEX CERAMIC™ ball bearing system means power is available to the turbocharger compressor which results in higher intake manifold pressure. In most cases, higher boost can make an additional contribution to improving engine fuel consumption. Cavalli Turbo turbochargers use a ball bearing system that does not need a separate thrust bearing since the ball bearings carry both the radial load and the axial thrust loads. Cavalli Turbo turbochargers accelerate much faster than conventional turbochargers that use sleeve bearing systems. In the proprietary Cavalli Turbo ball bearing system, the angular contact bearings are mounted in an elongated steel cylinder that is free to rotate in the bearing housing. The outside diameter of the cylinder is fed with lube oil and this outer oil film provides a cushion against shock and vibration. Two angular contact bearings are mounted in tandem on the compressor end of the cylinder in an arrangement that carries rotor thrust in both axial directions. A single angular contact bearing is mounted under pre-load on the turbine end of the cylinder and is free to move axially with shaft elongation when heat is conducted down the shaft from the hot turbine wheel. The elongated steel cylinder containing the angular contact bearings represents the complete bearing system and can be inserted and/or removed as an assembly, making the Cavalli Turbo turbocharger fully serviceable and rebuildable. 1 - 855 - 50 TURBO [email protected] WWW.CAVALLITURBO.COM OEM TURBO REPLACEMENTS/UPGRADES CUSTOM TURBOS AFTERMARKET TURBO REPLACEMENTS/UPGRADES 2008-2015 Mitsubishi Evo X Turbosmart Wastegate Actuator Included STAGE 1 - CTB30EVOX 53 56 - 540 HP* - $2095 STAGE 2 - CTB32EVOX 58 56 - 600 HP* - $2149 STAGE 3 - CTB35EVOX 58 62 - 630 HP* - $2195 Triplex Ceramic™ Ball Bearing System 18 Month Unlimited Mileage Warranty 1996-2006 Mitsubishi Evo 4-9 Turbosmart Wastegate Actuator Included STAGE 1 - CTB30EVO 53 56 - 540 HP* - $1999 STAGE 2 - CTB35EVO 58 62 - 630 HP* - $2095 100% New Turbos and Built in the USA Billet CHRA and 7/14 Compressor Wheel 2004-2007 Volvo S60R/V70R Turbosmart Wastegate Actuator Included STAGE MAX - CTB30VR 55 58 - 550 HP* - $2599 MANUFACTURED IN THE USA BY 1 - 855 - 50 TURBO [email protected] WWW.CAVALLITURBO.COM OEM TURBO REPLACEMENTS/UPGRADES CUSTOM TURBOS AFTERMARKET TURBO REPLACEMENTS/UPGRADES 2008-2014 Subaru WRX 09-13 Forester/05-09 Outback/05-09 Legacy GT 2015 Subaru WRX 2.0 Coming 3rd quarter of 2015 Turbosmart Wastegate Actuator Included STAGE 1 - CTB28WRX08 51 47 - 500 HP* - $1699 Fully Rebuildable and Upgradeable Direct Drop-In Installation 2004-2015 Subaru STI 2002-2007 WRX Turbosmart Wastegate Actuator Included STAGE 1 - CTB28WRX 51 47 - 500 HP* - $1699 STAGE 2 - CTB30WRX 53 56 - 530 HP* - $1799 STAGE 3 - CTB32WRX 58 56 - 580 HP* - $1899 STAGE 4 - CTB35WRX 62 62 - 660 HP* - $1999 ** Stage 1-4 will fit the 2008-2014 WRX when a FMIC is used with a compressor outlet conversion kit Correct Factory Rotation and Port Locations 100% New Turbos and Built in the USA 2011-2015 Ford F150 Ecoboost 2015 Expedition/Navigator Available January 2015 STAGE MAX - CTB22F150 41 43 - 650 HP* - $3995 set Turbosmart Wastegate Actuators Included *Maximum horsepower and torque for all applications will depend on modifications performed on each vehicle such as an air intake system, intercooler and exhaust. The available fuel systems and upgrades will be the limiting factor on direct injection vehicles. Tuning is required for all upgrades to ensure correct air, fuel and ignition settings. Crank Horsepower ratings are based on billet compressor wheel flow and turbine design. 1 - 855 - 50 TURBO [email protected] WWW.CAVALLITURBO.COM OEM TURBO REPLACEMENTS/UPGRADES CUSTOM TURBOS AFTERMARKET TURBO REPLACEMENTS/UPGRADES 2009-2015 Nissan GTR We have developed a Billet Triplex Ceramic Ball Bearing center housing using our own billet compressor and turbine wheels. We modify the stock compressor housings and turbine housings/manifolds to work with our larger wheel combo and center housing. All factory lines can be reused for installation. STAGE 1 – CTB28GTR 51 47 - 950 HP* - $5795 STAGE 2 – CTB32GTR 55 56 - 1100 HP* - $5895 STAGE 3 – CTB30GTR 58 56 - 1250 HP* - $5995 Turbosmart Actuators Upgrade is $400 / Turbocharger cores are required for this upgrade Triplex Ceramic™ Ball Bearing System 18 Month Unlimited Mileage Warranty 2013-2015 Ford Focus ST Fits 2013-2015 Ford and Lincoln 2.0 Ecoboost Vehicles Available First Quarter 2015 Turbosmart Wastegate Actuator Included STAGE 1 - CTB28ECO2 51 47 - 500 HP* - $2195 STAGE 2 - CTB30ECO2 53 56 - 540 HP* - $2295 100% New Turbos and Built in the USA Billet CHRA and 7/14 Compressor Wheel 2015 Ford Mustang Ecoboost Turbosmart Wastegate Actuator Included During November 2014, we are completing our design of the Ecoboost 2.3 turbocharger for the 2015 Mustang Ecoboost. We plan on offering 2 to 3 stages depending on the tuning capabilities at the time of release. This will be a direct drop-in upgrade made with our Triplex Ceramic Ball Bearing system. Estimated retail pricing will be $2195 to $2495. 1 - 855 - 50 TURBO [email protected] WWW.CAVALLITURBO.COM OEM TURBO REPLACEMENTS/UPGRADES CUSTOM TURBOS AFTERMARKET TURBO REPLACEMENTS/UPGRADES 2003-2007 Ram Cummins 5.9 Available January 2015 Turbosmart Wastegate Actuator Included STAGE 1 - CTB32CMG 62 62 - 70lbs/min - $2099 STAGE 2 - CTB35CMG 64 65 - 80lbs/min - $2199 Fully Rebuildable and Upgradeable Direct Drop-In Installation 1996-2005 Audi A4 1.8T 1998-2005 VW Passat 1.8T Available January 2015 STAGE MAX - CTB28AUDI 51 47 - 450 HP* - $1699 Correct Factory Rotation and Port Locations 100% New Turbos and Built in the USA Please contact us about your Custom OEM projects. We will create custom tooling for projects that meet a minimum order requirement. We can also modify your own core to fit our Triplex Ceramic Ball Bearing System, Billet Compressor Wheel and Billet Bearing Housing. We can also upgrade your stock turbo with our Billet Compressor wheel only along with a full rebuild. *Maximum horsepower and torque for all applications will depend on modifications performed on each vehicle such as an air intake system, intercooler and exhaust. The available fuel systems and upgrades will be the limiting factor on direct injection vehicles. Tuning is required for all upgrades to ensure correct air, fuel and ignition settings. Crank Horsepower ratings are based on billet compressor wheel flow and turbine design. 1 - 855 - 50 TURBO [email protected] WWW.CAVALLITURBO.COM OEM TURBO REPLACEMENTS/UPGRADES CUSTOM TURBOS AFTERMARKET TURBO REPLACEMENTS/UPGRADES Billet Upgraded Certified Turbochargers We are now stocking our upgrades for the following factory turbos with our 7/14 Billet Compressor wheel upgrades and in some cases a turbine wheel upgrade as well. We completely rebuild these units using the highest quality components available and VSR balance the units. Core charges are included in most pricing and a core fee will be credited if you choose to send us your seasoned turbo in upgradeable condition. We will generally have these units built and on the shelf ready for shipment. A Billet compressor wheel upgrade will provide more air flow for better performance and a quicker spool as our billet compressor wheels are lighter than he stock cast wheels. We even offer the opportunity for you to purchase an extended warranty for 12 additional months coverage. Billet 7/14 Compressor Wheel No Core Charge ** 12 Month Unlimited Mileage Warranty All prices include Billet Compressor Wheel, fully rebuilt turbo, 12 month warranty, 48 state ground shipping and core charge RAM/CUMMINS DIESEL TURBOCHARGERS 2007.5-2014 - 6.7L - CTS-RAM67-14X - 62mm Billet Wheel - $829 2004.5-2007 - 5.9L 24v - CTS-RAM59-07X - 62mm Billet Wheel - $829 2003-2004 - 5.9L 24v - CTS-RAM59-04X - 62mm Billet Wheel - $829 1998.5-2002 - 5.9L 24v - CTS-RAM59-02X - 62mm Billet Wheel - $829 1994-1998 - 5.9L 12v - CTS-RAM59-98X - 62mm Billet Wheel - $829 GM DURAMAX DIESEL TURBOCHARGERS 2011-2014 - 6.6L - CTS-DUR66-14X - 67mm Billet Wheel - $829 2007.5-2010 - 6.6L - CTS-DUR66-10X - 67mm Billet Wheel - $829 2004-2007 - 6.6L - CTS-DUR66-07X - 67mm Billet Wheel - $829 2001-2004 - 6.6L - CTS-DUR66-04X - 67mm Billet Wheel - $829 EXTENDED WARRANTY Additional 12 Month Extended Warranty - $175 ** Unless otherwise noted their are no core charges for the listed turbos. We will accept cores for a $50 to $100 refund depending on the model. If a core is not available, we will pay for your core to be shipped to us to be upgraded and rebuilt. 1 - 855 - 50 TURBO [email protected] WWW.CAVALLITURBO.COM OEM TURBO REPLACEMENTS/UPGRADES CUSTOM TURBOS AFTERMARKET TURBO REPLACEMENTS/UPGRADES Billet Upgraded Certified Turbochargers Billet 7/14 Compressor Wheel No Core Charge ** 12 Month Unlimited Mileage Warranty All prices include Billet Compressor Wheel, fully rebuilt turbo, 12 month warranty, 48 state ground shipping and core charge FORD POWERSTROKE DIESEL TURBOCHARGERS 2007.5-2010 - 6.4L (core required for 6.4L upgrades) CTS-POW64-10X - 58mm hp/70mm lp Billet Wheels only - $1599 CTS-POW64-10XT - 58mm hp/70mm lp Billet Wheels - 68mm hp turbine wheel - $2249 HP Stage (requires larger 3.5” Intake pipe for low pressure turbo) CTS-POW64-10X-HP - 60mm hp/74mm lp Billet Wheels only - $2249 CTS-POW64-10XT-HP - 60mm hp/74mm lp Billet Wheels - 68mm hp turbine wheel - $2899 2003-2007 - 6.0L CTS-POW60-07X - 67mm Billet Wheel only - $829 2000-2003 - 7.3L 2000-2003 - 7.3L - CTS-POW73-03X - 67mm Billet Wheel only - $829 2000-2003 - 7.3L - CTS-POW73-03XT - 67mm Billet Wheel -69mm turbine wheel - $999 1998-1999 - 7.3L 1998-1999 - 7.3L - CTS-POW73-99X - 67mm Billet Wheel only - $829 1998-1999 - 7.3L - CTS-POW73-99XT - 67mm Billet Wheel -69mm turbine wheel - $999 1994-1997 - 7.3L 1994-1997 - 7.3L - CTS-RAM73-97X - 67mm Billet Wheel - $829 PASSENGER VEHICLE TURBOCHARGERS Audi/VW - ALL K03/K04 - Billet Wheel - $599 Volvo S60/V70/850/S40 - Billet Wheel - $599 2003-2005 - NEON SRT4 - 2.4L - CTS-SRT4-05X - Billet Wheel - $599 2003-2006 - PT CRUISER GT -2.4L - CTS-PTGT-06X - Billet Wheel - $599 1987-1992 -Toyota Supra - 3.0L - CTS-MK3-92X - Billet Wheel/Turbine Wheel mod - $699 1990-1994 - Mitsubishi Eclipse - CTS-ECL-94X - Billet Wheel - $599 1995-1999 - Mitsubishi Eclipse - CTS-ECL-99X - Billet Wheel - $599 All passenger vehicle Billet Compressor Wheel upgrades are 2mm to 4mm larger If your turbocharger is not on the list, please give us a call. We can upgrade most turbos with a Billet Compressor wheel. Most passenger vehicle turbo upgrades/rebuilds will be $599 and most diesel upgrades/rebuilds will be $829. We can quote you on the core charge as well. ** Unless otherwise noted their are no core charges for the listed turbos. We will accept cores for a $50 to $100 refund depending on the model. If a core is not available, we will pay for your core to be shipped to us to be upgraded and rebuilt. 1 - 855 - 50 TURBO [email protected] WWW.CAVALLITURBO.COM OEM TURBO REPLACEMENTS/UPGRADES CUSTOM TURBOS AFTERMARKET TURBO REPLACEMENTS/UPGRADES NEW COMP TURBO OIL-LESS V2 TURBOS AND STAINLESS STEEL V-BAND TURBINE HOUSINGS NEW V2 OIL-LESS TURBOCHARGER HIGHLIGHTS Increased Cooling Capacity Built-In Serviceable Zerk Fitting Add grease with each oil change Patented Comp Turbo Technology Designed for remote mounting Available from 150hp to 1500hp NEW STAINLESS STEEL TURBINE HOUSING HIGHLIGHTS 2.25” V-Band Inlet/3” V-Band Outlet 6 Available turbine wheel sizes Lightweight Design 47mm - .64, .86 ar Made in the USA 56mm, 58mm - .63, .82, 1.06 Fits CT2, CT3, CT4 and CT43 series 62mm, 65mm, 67mm - .63, .82, 1.06 Call us with your needs. We can build you a new turbo from our standard line or build you a custom turbo to adhere to your class rules and guidelines. MANUFACTURED IN THE USA BY 1 - 855 - 50 TURBO [email protected] WWW.CAVALLITURBO.COM OEM TURBO REPLACEMENTS/UPGRADES CUSTOM TURBOS AFTERMARKET TURBO REPLACEMENTS/UPGRADES AFTERMARKET TURBO REPLACEMENTS AND UPGRADES Our model # CT2 4747 TBB CT2 4947 TBB CT2 5147 TBB CT4 5347 TBB CT3 5356 TBB CT3 5558 TBB CT4 5558 TBB CT3 5858 TBB CT4 5858 TBB CT3 6262 TBB CT4 6262 TBB CT43 6467 TBB CT43 6767 TBB CT43 6467 JB360 CT43 6767 JB360 CT5 7083 TBB CT5 7083 TBB CT5 7083 TBB CT5 7483 TBB CT5 7783 TBB CT6 8087 TBB CT6 8087 TBB CT6 8087 TBB CT6 8894 TBB CT6 8894 TBB CT6 88112 TBB CT6 88112 TBB CT6 91112 TBB CT6 94112 TBB CT6 94112 TBB CT6 106112 TBB Garrett Model# GT2860RS (GT28RS) Disco Potato GT28RS / GT2871R (49mm)/GT2876R GT2871R (51mm) GT2876R (2540R HKS) GT3071R GT3076R (GT30R/GT3037) GT3076R (GT30R/GT3037) GT3076R (GT30R/GT3037) GT3076R (GT30R/GT3037) GT3582R (GT35R-GT35) GT3582R (GT35R-GT35) GT4088R GT4094R GT4088 GT4094 GT4294 GT4294R GTX4294R GT4202R GTX4202 GT4508R GTX4508R GT4708R GT4718R GTX4718R GT5518R GTX5518R GT5533R GT5533R GTX5533R GT5541R Precision Model # PTB225-4828B PTB225-5128B PTB225-5128B N/A PTB225-5130B PTB305-5530B PTB405-5530B PTB305-5830B PTB405-5830B PTB305-6235B PTB405-6235B PT6466 CEA PT6766 CEA PT6466 CEA PT6766 CEA PT7175 CEA PT 7175 CEA PT 7175 CEA PT7675 GT42 PT7685 GT42 CEA PT8285 GT42 CEA PT8284 CEA PT8285 GT42 CEA PT8685 GEN2 CEA PT8891 GEN2 CEA GEN2 Pro Mod 88 CEA GEN2 Pro Mod 88 CEA GEN2 Pro Mod 91 CEA PT94 CEA GEN2 Pro Mod 94 CEA PT106 CEA All Billet Wheels X=Billet Wheel CEA= Billet wheel Turbonetics # TN 400 TN 450 TN 500 TN Hi-Fi 550 Billet GT-K 600 Billet GT-K 700 Billet GT-K 750 Billet GT-K 700 Billet GT-K 750 HP-72 HP-72 HP-72 HP-76 HP-78 TNX80-91 Y2K TNX80-91 Y2K TNX80-91 Y2K TNX8889 TNX8889 TNX8801 TNX8801 TNX 91-106 TNX0606 Comp Turbo Compressor Housings Comp Turbo Turbine Housings CT3/CT4/CT43 - T4 Turbine housing options CT2 - T2 turbine housing options CT2 - 3" inlet/ 2" outlet Divided .70 .84 1.15 1.32 1.52 V-band 3",3.5" or 4" .64 .86 Internal gate 5 bolt discharge CT3 - 3" inlet/ 2" outlet Undivided .68 .81 .96 V-band 3",3.5" or 4" .64 .86 Tial V-band SS housing CT4 - 4" inlet/ 2.5" outlet Comp Turbo Stainless Turbine Housing - .63 .82 or 1.06 CT43 - 4" inlet/ 3" outlet CT2/CT3 - T3 Turbine housing options Tial SS V-band in and out .63 .82 or 1.06 CT5 - 5" inlet/ 3.5" v-band outlet .36 .48 .63 or .82 4 bolt/5 bolt CT6 - 6" inlet/ 3.5" v-band outlet CT5/CT6 - Mid Frame T4 Turbine options or V-band 2.5" 3" or 3.5" Tial SS V-band in and out .63 .82 1.06 .90 1.0 1.10 1.25 Divided V-band 4” Tial SS V-band in and out 1.02 1.16 1.30 If you do not see your Turbo on this chart, we can custom build CT5/CT6 - T6 Large frame turbine housing options a direct upgrade for you with a Triplex Ceramic Ball Bearing .96 1.08 1.23 1.39 Open V-band 5” System and Billet Compressor with a fast turn-around time. Tial SS V-band in and out 1.15 1.30 1 - 855 - 50 TURBO [email protected] WWW.CAVALLITURBO.COM OEM TURBO REPLACEMENTS/UPGRADES CUSTOM TURBOS AFTERMARKET TURBO REPLACEMENTS/UPGRADES Cavalli Turbo Inc. is the OEM division for turbochargers manufactured by Comp Turbo Technologies Inc. Our primary focus is on developing and delivering the finest turbochargers available. We base our success on our reputation, our dedication to excellence and our customer’s complete satisfaction. Triplex Ceramic™ Ball Bearing System 18 Month Unlimited Mileage Warranty Fully Rebuildable and Upgradeable Direct Drop-In Design in Factory Location Billet CHRA and 7/14 Compressor Wheel Custom OEM Modifications Available 1 - 855 - 50 TURBO MANUFACTURED IN THE USA BY WWW.CAVALLITURBO.COM WHOLESALE/RETAIL SALES - [email protected] CAVALLI TURBO INC. 121 WILLIS AVE MINEOLA, NY 11501 November 2014