Service MachineS 2014/2015

Transcription

S erv i c e M a c h in e s 2014/2015
M O N TANA Service st e p s
1
BASE REPAIR
We recommend the automatic base resoler P-TEX SPEEDMASTER or MRS.
Both machines create a positive resoling of base defects as well as a
high capacity per hour for skis and snowboards. For manual repairs,
1
2
1
2
3
2
3
4
3
1
4
5
4
2
5
F
F
F
N
N
NF
F
BASE REPAIR
STONE GRINDING
SIDE EDGE TUNING
STONE GRINDING
SIDE EDGE TUNING
BASE EDGE TUNING
SIDE EDGE TUNING
BASE
REPAIR
BASE
EDGE
TUNING
WAXING + POLISHING
BASE EDGE TUNING
STONE GRINDING
WAXING + POLISHING
we recommend the use of the MONTY base extruder.
Using the MONTANA stone grinding system, many different structures
can be produced: from simple linear structures up to complex vario
structures. MONTANA-stone grinding means absolutely fiber free
grinding of the ski base.
The unique MONTANA Side Edge System grinds the side edge in
an exact angle. The specially developed ceramic sanding belts are
guided in an exact angle over the ceramic sliding block, the result
for the edge is:
Exact side edge angle over the total length of the ski
Excellent surface quality
Long-lasting sharpness of the edge
Material saving procedure
5
3
WAXING
+ POLISHING
SIDE EDGE
TUNING
1
4
BASE REPAIR
BASE EDGE TUNING
2
5
3
N
BASE REPAIR
STONE GRINDING
High productivity
The unique MONTANA-HTT-Tuning System polishes the base edge.
The burrs which have been produced during the grinding of the
side edge will be removed.
STONE GRINDING
WAXING + POLISHING
SIDE EDGE TUNING
The specially developed grinding stones will be shaped in an exact
angle, the result for the edge is:
Defined base edge angle over the entire length of the ski
with RADIAL TUNING
High-polish result
Long-lasting sharpness of the edge
N
Material saving procedure
4
BASE EDGE TUNING
5
WAXING + POLISHING
High productivity
Some MONTANA robots are equipped with an integrated wax and
polishing unit. An additional tuning by hand is not necessary, the
customer gets a ski or board ready to use. For manual waxing and
polishing operations, there are additional MONTANA technologies
available.
2
Service STEPS
1
BASE REPAIR
2
STONE GRINDING
3
SIDE EDGE TUNING
4
BASE EDGE TUNING
5
WAXING + POLISHING
P-Tex Speedmaster
1
2
3
4
5
10
1
2
3
4
5
MRS11
Monty Extruder
1
2
3
4
5
12
Saphir Pro
1
2
3
4
5
14-23
Challenge Max / Challenge
1
2
3
4
5
24-31
Snow Star
1
2
3
4
5
32-35
Crystal Inline
1
2
3
4
5
37-39
Crystal S / SR
1
2
3
4
5
40-41
Crystal Edge
1
2
3
4
5
43-45
HTT 3-D Finish
1
2
3
4
5
47
Race Edge
1
2
3
4
5
48
3
4
1
2
5
MCS49
Monty Edger
1
2
3
4
5
50
Tuning Master
1
2
3
4
5
51
Monty Belt
1
2
3
4
5
53
5
1
2
3
4
Waxmaster54
1
2
3
4
5
55
Wax Future / Wax Future Speed 1
2
3
4
5
56
KT-Waxer / Maxima
Jetbond58-63
Rental Shops
64-65
Chip-Technologie66-67
3
W H Y D O LEADING
S K I & BO A RD SERVICE S HOPS
D ECI DE O N MONTANA?
1. Forward looking technology
Extremely smooth and consistent base and edge finishes
Perfectly prepared and ready to use: best structures from
the developer of the first service stone grinding machine
Highest service quality, also used in the world cup
Very efficient noise control
2. Highest performance
Machines for the small (some 100 service)
to the large shop (several 10’000 service / season)
High capacity per hour
Cheapest consumables per service
Efficient service network
High resale value
High longevity
3. Best service
Efficient service network
Competent, experienced service technicians
Fast solutions of problems
Fast consumable and part supply
4. Competent planning
Professional advice for the best machine according to service volume
Practical experience from more than 1000 MONTANA service shops
Comprehensive economic analysis incl. consumables and service costs
Solutions made to the specification of the customer
5. Happy customers
Optimal riding experience
Full carving effect
Increased safety
Optimal turning properties
4
T H E B E ST FITTIN G INSTALLATION
F O R EVERY WO RKS HOP S IZE
Manual and automatic MONTANA
best solution. For outstanding results
installations for every workshop size:
and happy winter sportsmen we have
Whether you have several 100 or
more than 950 robots worldwide
over 10'000 services per season –
(matches over 2,850 aggregates for
MONTANA will provide you with the
robots).
Season
1986-2014
more than 950 robots
Paar-Pairs-Paires Service / Saison
>13.000
12.000
SAPHIR II W PRO
11.000
SAPHIR II PRO
8.000
7.000
6.000
SAPHIR I PRO
5.000
SAPHIR B I W PRO
SAPHIR B I PRO
4.000
SAPHIR B PRO
CHALLENGE MAX
3.000
CHALLENGE
2.000
SNOW STAR
1.000
Paar-Pairs-Paires Paar / h
5
10
15
20
25
30
35
40
45
50
55
5
T H E MO N TANA QUALITY SEAL
CRYS TA L GLID E FINIS H
As a sign for outstanding quality in
quality sign is the operation
ski and board service we have the
of a MONTANA stone grinding
MONTANA CRYSTAL GLIDE FINISH.
installation and a MONTANA
Minimal requirement for this
tuning installation.
6
T h e M O N TANA
3 S T EP promise:
bas e – edge – tuning
A ski or board is only perfectly prepared when the service steps in all operation processes
from base via the edges up to the beveling are made in good quality and high precision.
Step 1:
Step 2:
Step 3:
A fiber free, absolutely plane
Side edges are being grinded
Absolutely polished base edges,
surface with a structured base
over the entire length in an
tuned by about 0.5-0.8°
exactly defined angle (87°, 88°
or 89°)
First base and edges are brought to
For an optimal grip and best carving
On one side the tuning removes the
one flat surface to prepare the base
properties you need an edge angle of
burr that is given by the side edge
for an optimal edge angle. Then you
less than 90°. Thanks to the MONTANA
grinding, on the other side the base
give the base the best suitable
ceramic belt technology the sport
edge is being polished and slightly
structure in order to get a fast ski or
device is ground smoothly.
made hanging by about 0.5° in the
board on various snow conditions.
binding section and 0.8° in the shovel /
end section without impact on the
already finishe base. The shiningly
polished edge improves the gliding
properties.
By the application of the 3 steps with MONTANA technology, MONTANA promises an optimally prepared sport device
with impressing driving properties. It is crucial that the 3 steps are followed in harmony.
7
M O N TANA STRuc ture s
The legendary stone grinding system
The most commonly used
The MONTANA Vario Structure
allows precisely cut structures.
structures are used as standard
allows different structure pictures
in the software.
over the width of the ski or board.
M O N TANA Rad ial T un ing
With this special procedure the
edge that goes smoothly along
better to handle and have an
skis are stronger tuned in the
with the radius of the ski on
improved grip under the bin-
shovel and in the end, that
the snow.
dings. You are in the drivers seat
means the base edges are more
and you can interrupt a turn any
hanging then in the centre. The
Because of radial tuning skis and
result is a perfectly tuned base
snowboards turn easier, are
Ski tip: wider angle
Ski middle: smaller angle
8
time without risking any injuries.
Ski end: wider angle
m O N TAN A stO N E PRES S URE CURVE
To get a regular and smooth stone
grind you can program 10 segments
with different pressure. This
pressure curve can be varied in
both directions.
montA N A SIDE EDGE PRES S URE CURVE
Pressure curve is also possible with
the side edge grinding procedure.
This feature is especially important
for carving skis where you need
different pressure according to the
geometry of the ski.
montA N A Tuning PRES S URE CURVE
Base edge tuning pressure can also
be varied in 10 segments, so you
can for example have less pressure
in the binding area.
9
P -T e x SPEEDmast er
Automatic base resoler with highest capacity
Advantages
For the base repair of skis and
ted variably. The capacity of > 60
snowboards. They can be repaired
per ski per hour is possible thanks
Loading with pivoting technology
in one working operation without
to a genius loading system and no
to avoid non operating times
templates. P-Tex SPEEDMaster is a
waiting times in the process.
Rebase- and material transport-time
very efficient and economic soluti-
and pressure can variably be regulated
on because resole speed, material
Low melting temperature i.e.
supply and pressure can be regula-
no damage to base material
Integrated smoke deductor with
ventilation
TECHNICAL SPECIFICATIONS
P-TEX SPEEDMASTER
Rated power:
4.8 kW
Voltage:
400 volt, special voltage via trafo
Fuses:
12 A
Compressed air:
6 bar, 50 l/min
Total weight:
480 kg
Positive resoling for best repair
results
5-fold wire transport
Electronic change of colors black /
transparent
Easy operation via touch panel
Programs can be stored for ski and
board resulting in easy handling
DIMENSIONS
Option
1584
Compressor
2970
3094
10
196
935
1298
M Rs
The space saving
automatic base resoler
The machine for workshops with
be folded up and pushed together.
minimum space availability. The
Space saving. Speed of resoling,
Positive filling makes sure that you
MRS is an efficient and economic
material quantity and pressure
always have enough material on the
solution for the repair of skis and
setting is variably adjustable.
base
Advantages
snowboards. The MRS is very
Continuously adjustable feed speed
handy. When the machine is not
Variable speed of wire-feed especially
used, the support extensions can
good for carving skis to save material
Adjustable pneumatic pressure
up to 60 kg
MRS
Low melting temperature i.e. no
Rated power:
2.3 kW
damage to base material, saves energy
Voltage:
1 x 230 volt
Fuses:
10 A
Compressed air:
6 bar, 20 l/min
Total weight:
195 kg
Ventilation system included
Double wire feed means higher capacity
Use of 5 mm P-tex wire
For all skis such as telemark to wide
skis and carving skis as well as
snowboards
DIMENSIONS
Option
2941
789
Automatic unloading
1440
Compressor
666
11
monty e x trud er
Base repairs made quick and easy
The MONTY ski base extruder is
Advantages
used for recoating small areas of
The fast and handy repair system
damaged running surfaces. The
Easy to use
heated nozzle is 40 mm wide. Half
High precision temperature control
width coating is possible. Built-in
Best possible resole quality thanks to
temperature control for correct
electronically controlled temperature
setting of nozzle/pre-heating zone
For 3 mm P-Tex wire
to achieve good bond with the
The ideal addition to the MONTANA
repair material. The P-Tex wire is
automatic resolers
automatically transported.
Option
Use of 5 mm P-tex wire
12
MONTY EXTRUDER
Rated power:
450 watt
Voltage:
1 x 230 volt / 110 volt
Total weight:
3 kg
Season
1986-2014
boards with various top surfaces
are transported safely and smoothly and will be guided precisely
more than 950 robots
throughout the grinding process.
Thanks to this specialized suction
MONTANA robots are unsurpassed
system, MONTANA is also able to
because of the high capacity, low
grind utilizing a pressure curve.
cost of consumables, high longevity
That means the grinding process is
and a high resale value. All robots
based on a controlled and saved
are equipped with PowerVac, a high
pressure program which applies
power vacuum suction system. The
exactly the correct pressure in each
advantage of PowerVac: skis and
area along the ski or board length.
Photo: STÖCKLI
13
14
sa p h i r PR O
Best performance – Technology at the top
This high tech service robot is a real
The PRO-technology means highly
Automatic side edge grinding with
beauty. Service on the highest level,
precise grinding controlled by CNC
pressure curve
thanks to the wide stone skis and
technology for the latest ski and
Automatic base-beveling with
snowboards can be processed.
board developments such as rocker,
High Tech Tuning (HTT) for skis
twin tip and rocker board. It is also
and snowboards
SAPHIR PRO comes in 6 basic
possible to grind the shovel and ski
Radial Tuning
models and in several versions
ends. The technology has been
Racing ski mode with speed curve
allowing it to be adjusted to the
successfully used in ski production
meets world cup standards
customer's needs. SAPHIR PRO is for
and is delivered as standard for the
Integrated remote service module
example available with
SAPHIR PRO ski- & board service
Efficient and space saving
2 stones and a waxing and polis-
robots.
Touch screen display with new,
hing unit, hence you receive a fully
intuitive navigation
automatic service station. Of
The machine is delivered with
course the MONTANA SAPHIR PRO
MONTANA Radial Tuning.
Option
meets the CRYSTAL GLIDE FINISH
Belt filter system
quality standard.
Compressor with drying system
Oil mist suction system
The high capacity machine for skis
Advantages
RACE EDGE unit for perfect polishing
and snowboards was designed for
Automatic ski length detection
of the side edges
workshops with medium to high
Automatic stone grinding with pressure
Step motor to control wheel dressing
service needs. It is a real multifunc-
curve for 1 pair of skis or 1 snowboard
and tuning
tional robot since you can process
with servo pressure control
Waxing and polishing unit
any kind of skis from children to fat
PRO-technology for grinding with the
skis and snowboards as well as
highest possible precision – it is
skwalls, cross country and jumping
possible to grind the shovel as well as
skis.
the end of the ski.
Base grinding
Side edge grinding
Side edge polishing (option)
100 grinding programs with
2 side edge grinding units with
Race Edge unit with polishing
online-access for changing
full ceramic sliding blocks for pre-
discs for skis
grinding parameters
cise grinding of the side edges
Programmable closing times
Variable program selection for all
for skis and snowboards
of the grinding units
vario structures with speed curve
Easy change of various steel edge
Programmable pressure curves
High Precision Pressure Point
angles from 87°– 89°
for defined pressure at the
System (HPPS). Independent of
pressure point
ski length or width due to an
electronically controlled pressure
Rpm are automatically adapted
curves
to the wear of the belts
Second side edge grinding unit
Reproducible grinding results
(option)
thanks to a fully automatic rpm
adaption calculated on the
pressure point
diameter of the disc
Vario structures with speed curve
10 steps dressing tool advance
of 0.5/100 - 6/100 mm,
pneumatically controlled
The additonal unit allows to grind
the side edges with two different
grain sizes.
16
Tuning
Automatic waxing (option)
Beladung, vollautomatische Ausgabe
The HTT-beveling system assures
2-step wax system:
Automatic ski length recognition
accurate polished base edge
• Wax application with heated
Automatic self adjust for vacuum
angles and provides optimum
gliding and turning capabilities
waxing roll
• Polishing with separate brush
plates
Automatic centering system
of the skis and snowboards
Automatic loading and unloading
Radial Tuning
with storage for 7 skis with
Electronically adjusted cutting
bindings
speed
PowerVac high performance
Constant beveling speed
multi-vacuum system
Programmable pressure curve for
defined pressure at the pressure
point
Colour, touch screen graphic
display with new, intuitive navigation to access all features quickly and
simply
SAPHIR II W with two stones, RACE EDGE
unit, waxing unit, automatic ski drying
and PRO-technology
17
PR O -Technology OF S aphir PRO
With this technology the abrasion can
PRO-technology advantages:
CNC - technology for the dresser
be controlled with the highest possib-
High-precision pressure curve for
with stepper motors for grinding
le precision – it is possible to grind the
the latest ski and board models
and tuning disks. The dressing is
shovel as well as the end of the ski. The
such as rockers, twin tips and
thus even more precise
result for structures is excellent.
rocker boards. Thanks to CNC -
Large 15" touch screen with simp-
technology the pressure can be
lified and clear operation
regulated individually and precisely
Network-enabled PC control with
for each stone.
Windows Embedded 7
SAPHIR with PRO-technology
Twin tip grinding of shovel and
Optimal for Rocker
ski end
SAPHIR mit PRO-Technologie in Aktion
R A CE EDGE Unit
This optional unit was developed for the
Advantages for
perfect race finish of the side edges. The
RACE EDGE technology
for defined pressure at the pressure
side edges are polished using polishing
Burr-free polishing
discs at 15.000 rpm and by pressure
Ski is ready for racing
curve. This side edge fascinates all skiers
Angle adjustment in steps of 0.5˚
having highest demands.
Function areas of the ski are
polished as well
Uniform polishing result
SAPHIR with
RACE EDGE technology
For Race Finish
18
Revolution 15.000 rpm
point
sa p h i r PR O
Technical data and features at a glance
FEATURES
SAPHIR
II W PRO
SAPHIR
II PRO
SAPHIR
I PRO
SAPHIR
B I W PRO
SAPHIR
B I PRO
SAPHIR
B PRO
Loading
automatic
automatic
automatic
automatic
automatic
manuell
Adjust for
vacuum plates
automatic
automatic
automatic
automatic
automatic
via display
Stones:
2
2
1
1
1
1
PRO-technology
•
•
•
•
•
•
ceramic belt
ceramic belt
ceramic belt
ceramic belt
ceramic belt
ceramic belt
RACE EDGE unit
optional
optional
optional
−
−
−
Second
ceramic belt unit
optional
optional
optional
−
−
−
•
•
•
•
•
•
optional
optional
optional
optional
optional
optional
Waxing / Polishing
•
−
−
•
−
−
Ski blow off unit
•
•
•
optional
optional
−
max. 22 kW
max. 17 kW
max. 13 kW
max. 17 kW
max. 13 kW
max. 13 kW
Side edge
HTT-Tuning:
Step motor to control
wheel dressing and
tuning
TECHNICAL DATA
Rated power:
Voltage:
3 x 400 volt / 50/60 Hz, special voltage via trafo
Fuses:
3 x 35 A
3 x 30 A
3 x 25 A
3 x 30 A
3 x 25 A
3 x 25 A
Coolant tank
volume:
550 liters
550 liters
250 liters /
425 liters *
250 liters /
425 liters *
250 liters /
425 liters *
250 liters /
425 liters *
Stone width:
320 to 340 mm
Stone speed:
300 to 1.900 u/min
Cutting speed:
6 to 32 m/s
Feed::
Compressed air:
Total weight:
5 to 30 m/min
min. 6 bar,
1.100 l/min
1.200 l/min **
min. 6 bar,
600 l/min
1.200 l/min **
min. 6 bar,
600 l/min
1.200 l/min **
min. 6 bar,
1.100 l/min
min. 6 bar,
600 l/min
min. 6 bar,
600 l/min
4.560 kg
incl. coolant
mixture
4.020 kg
incl. coolant
mixture
3.200 kg
incl. coolant
mixture
3.720 kg
incl. coolant
mixture
3.200 kg
incl. coolant
mixture
2.800 kg
incl. coolant
mixture
• standard
* depending on specification
− not available
** with RACE EDGE unit
19
sa p h i r PR O
All variations in full view – PRO-technology as standard
Saphir II W PRO with 2 stones, RACE EDGE unit and waxing / polishing unit *
Saphir II W PRO with 2 stones and waxing / polishing unit *
Saphir II PRO with 2 stones without waxing / polishing unit (with RACE EDGE unit length + 450 mm) *
* Robots are equipped with automatic loading and ski length recognition
20
SAPHIR II W PRO with 2 stones, RACE EDGE or second belt unit and waxing / polishing unit
8270
2047
160
1934
SAPHIR II W PRO with 2 stones and waxing / polishing unit
7819
2047
160
1934
1934
2047
7019
160
Saphir II PRO with 2 stones without waxing / polishing unit
21
sa p h i r PR O
All variations in full view – PRO-technology as standard
Saphir B I W PRO with 1 stone and waxing / polishing unit *
Saphir I PRO (with RACE EDGE unit length + 450 mm) /
Saphir B I PRO with 1 stone without waxing / polishing unit *
Saphir B PRO with 1 stone without waxing / polishing unit without ski length recognition
* Robots are equipped with automatic loading and ski length recognition
22
SAPHIR B I W PRO with 1 stone and waxing / polishing unit
160
1934
2047
7003
SAPHIR I PRO / SAPHIR B I PRO with 1 stone without waxing / polishing unit
160
1934
2047
6220
1305
2047
6076
160
SAPHIR B PRO with 1 stone without waxing / polishing unit
23
24
Chall enge Max / Challe ng e
Allround robot for small or medium workshops
MONTANA CHALLENGE is the best
The medium capacity machine is
choice for smaller and medium
a real multifunctional robot since
workshops. Skis and snowboards
you can process any kind of skis
multi-vacuum system
can be processed thanks to the
from children to fat skis and snow-
Automatic pre- and finish stone
wide stone. With additional fea-
boards as well as skwalls, cross
grinding with pressure curve for
tures such as loading unit, waxing
country and jumping skis. The
1 pair of skis or 1 snowboard
and polishing unit the CHALLENGE
machine is delivered with MONTANA
Automatic side edge grinding for
can be turned into a fully automa-
RADIAL TUNING.
1 pair of skis or 1 snowboard
Advantages
tic service robot (CHALLENGE
Automatic base-beveling with
MAX). Of course the CHALLENGE
HTT-Tuning for skis or snowboards
meets the CRYSTAL GLIDE FINISH
Racing ski mode with speed curve
standard.
meets world cup standard
Integrated remote servicing module
Option
Compressor with drying system
Oil mist suction system
Belt filter system
Radial Tuning
Waxing and polishing unit
25
Base grinding
Grinds all skis such as Carving,
2 side edge grinding units with
short skis, XC-skis as well as wide
full ceramic sliding blocks for pre-
or fat skis and snowboards
cise grinding of the side edges
Variable program selection for all
for skis and snowboards
vario structures with speed curve
Easy change of various steel
High Precision Pressure Point
edge angles from 87°– 89°
System (HPPS). Independent of
ski length or width due to an
electronically controlled pressure
curve
pressure point
thanks to a fully automatic rpm
adaption calculated on the
diameter of the disc.
Vario structures with speed curve
26
Side edge grinding
Tuning
Automatic waxing (option)
Automatic loading (option)
The HTT-beveling system assures
2-step wax system:
Interactive graphic color-display
accurate polished base edge
• Wax application with heated
Automatic ski length recognition
angles and provides optimum
gliding and turning capabilities
of the skis and snowboards
waxing roll
• Polishing with separate brush
Automatic loading and unloading
with storage for 5 skis with
Radial Tuning
bindings
multi-vacuum system
point
Manual loading
Interactive color touch screen
PowerVac vacuum system
operates independently from
binding plates
27
Challenge Max / Challeng e
CHALLENGE MAX W
CHALLENGE MAX
CHALLENGE
Product variations:
automatic loading with
waxing and polishing unit
automatic loading without
manual loading without
Rated power:
max. 17 kW
max. 14 kW
max. 11 kW
Voltage:
Fuses:
3 x 400 volt 50/60 Hz or 3 x 220 volt 50/60 Hz, special voltage via trafo
3 x 30 A
Coolant tank volume:
3 x 25 A
3 x 16 A
250 liters
Stone width:
320 to 340 mm
Stone speed:
300 to 1.900 rpm
Cutting speed:
6 to 32 m/s
Feed:
5 to 30 m/min
Compressed air:
min. 6 bar, 1.100 l/min
min. 6 bar, 600 l/min
Total weight:
2.880 kg
incl. coolant mixture
2.390 kg
2.240 kg
28
29
Challenge Max / Challenge All variations in full view
challenge max W
automatic loading with waxing and polishing unit
challenge max
automatic loading without waxing and polishing unit
challenge manual loading
30
challenge max W
2096
6525
1598
challenge max
2096
5724
1598
challenge
2096
5676
1377
31
SNOW STAR
SNOW STAR S
Rated power:
max. 11 kW
max. 8 kW
Voltage:
3 x 400 Volt / 50/60 Hz, special voltage via transformer
Fuses:
3 x 16 A
250 litres
Stone width:
Stone revolutions:
320 to 340 mm
300 to 1.900 rpm
Cutting speed:
6 to 32 m/s
Feed:
Compressed air:
Total weight:
2.240 kg incl. emulsion
1.700 kg incl. emulsion
DIMENSIONS
(SNOW STAR S 4930)
32
5 to 30 m/min
snow sta r
Robot with manual loading
With its wide grinding stone, the
Advantages
Optional
MONTANA SNOW STAR is the most
• PowerVac system for applying
• Compressor with drying system
efficient model available for small
suction to all kinds of ski and board
• Oil mist suction system
workshops in which manual machi-
surfaces
• Filter system controlled by gravity
nes have usually been operated.
However, it is also an ideal model
since both skis and snowboards can
be prepared using it.
• A
utomatic stone grinding for 1 pair
of skis or 1 snowboard with pressure
• SNOW STAR S version without side
edges and tuning parts
curve
• C
omputer-operated racing ski mode
with speed curve
For workshops where only the base
of the skis are bevelled, the SNOW
STAR S version can be delivered
without side edges and tuning
parts.
• D
ouble-sided edge grinding with
pressure curve
• B
evelling the side edges using High
Tech Tuning (HTT)
• R
adial tuning
• Integrated remote servicing module
33
Base grinding
Bevel all types of ski models and
Side edge grinding units with
snowboards, including snowbla-
ceramic sliding blocks for grinding
de, cross country skis and touring
skis and snowboards.
equipment with all kinds of
Angle of the edge can be easily
bindings.
adjusted between 87° and 89°.
Computer-operated grinding
Units can be programmed with
programmes with direct access to
different clamping positions.
the internet for adjusting the
Electronically controlled pressure
main parameters to each individu-
curves enable the pressure to be
al set of skis.
fine-tuned to the area being
ground.
ground.
thanks to the rpm setting which is
automatically adjusted to the
diameter of the disc.
Vario structures
34
Side edge grinding
Tuning
Manual loading
HTT tuning allows the edge to be
Colour touch screen display
ground with the smallest of
Automatic centring
tuning angles to make skis and
PowerVac vacuum system
snowboards glide and turn with
operates on all kinds of skis and
optimal effect.
snowboards
Radial tuning.
Electronically programmed
cutting speed.
ground.
35
Manual machines
With manual machines you can get an individual
solution for any workshop size. MONTANA technology
guarantees full satisfaction and joy on the slopes with
stone grinding machines, side edge preparation,
tuning devices, wax and polishing machines.
36
crystal inline
The universal combi machine for ski and snowboards
The professional machine for
Advantages
smaller and medium workshops for
Small space requirement
skis and snowboards.
9 grinding programs available
for additional parameters
Simple and fast belt exchange for
Variable stone grinding speed
pre-sanding, base sanding, base
Available structuring programs
edge beveling as well as waxing,
for all structures
polishing and deburring.
Pneumatic pressure system
Easy belt change
Stone grinding and belt sanding
Pneumatic swiveling feed unit
with minimum space requirement.
2 programmable belt speeds
The pressure system is pneumatical-
Stone dimension:
ly adjustable from 10 to 40 kg.
300 x 340 x 125 mm
The swiveling feed system can be
used on the stone and the belt side.
Programming is easy to use as on
Option
Compressor
our robots.
37
38
CRYSTAL INLINE
Rated power:
7 kW
Voltage:
3 x 400 volt / 50 Hz
or 3 x 220 volt / 50 Hz
Fuses:
3 x 16 A
90 liters
Stone speed:
300 to 1.700 rpm
Belt speed:
300 to 1.500 rpm
Cutting speed:
8 to 20 m/s
Feed speed:
5 to 25 m/min
Compressed air:
Total weight:
750 kg incl. coolant mixture
1484
DIMENSIONS
3201
930
39
crystal S /sr
The stone grinder for ski and snowboards
Professional stone grinding machine
Advantages
for smaller work shops for skis and
Variable controlled stone speed
snowboards available in 2 models:
Variable pneumatic pressure system
S = Standard stone grinding,
Variable controlled dressing tool
SR = Race stone grinding.
advance 1/100 mm - 6/100 mm
High precision linear dressing system
The SR is used by several world cup
Pneumatic lift off cylinder for
teams because of an almost endless
feed unit
number of vario structures can be
Variable feed speed
grinded and also saved to a chip
Vario structures (Crystal SR)
card.
Chip card (Crystal SR)
Pro memory card with 9 program-
The machine is user friendly. The
mable grinding programs (CRYSTAL SR)
pressure system is pneumatically
Stone dimension:
controllable from 10 to 40 kg.
300 x 340 x 125 mm
Option
Compressor
40
CRYSTAL S/SR
Rated power:
7 kW
Voltage:
3 x 400 volt / 50/60 Hz
or 3 x 220 volt / 50/60 Hz
Fuses:
3 x 16 A
90 liters
Stone width:
340 mm
Stone speed:
300 to 1.700 rpm
Cutting speed:
8 to 20 m/s
Feed:
5 to 25 m/min
Compressed air:
Total weight:
DIMENSIONS
1462
2591 / 2611
928
41
42
crystal EDGE
Automatic edge preparation
This automatic edge preparation
The semi automatic procedure
machine works with well esta-
makes it possible that other work
For ski and snowboard
blished technology taken from our
can be done while the machine is
Simultaneous grinding of both edges
robots. Ceramic belts guided by
grinding. Economically this machi-
including pressure curve
full ceramic gliding blocks gua-
ne is most interesting thanks to
Base edge High Tech Tuning (HTT)
rantee precise and sharp edges
fast and reproducible results, low
including pressure curve
from the shovel to the end of the
costs for consumables and a long
Precise and reproducible results
skis or boards. During the next step
life.
thanks to robot technology
the base edges are polished and
Advantages
High capacity
precisely bevelled by Radial Tuning.
Silent procedure
Optimum gliding and turning
Radial Tuning
capabilities are achieved by using
Race Finish mode
our unique Radial Tuning and the
Conserving grinding method
Race Finish mode allows high
guarantees a long life for the
performance skiers and boarders
skis or boards
to have very sharp edges.
New base side vacuum system
makes templates obsolete
43
Loading manually
Tuning
Side edge sanding
Color touchscreen display
HTT-Tuning allows a polished
Side edge units with full ceramic
Centering manually
base edge with minimal tuning
gliding shoes for skis and snow-
PowerVac vacuum system is
angle for best gliding and turning
boards
independent from ski and board
capabilities for ski and snowboards
Easy switching of the edge angle
shapes
The tuning angle remains
from 87°– 89°
constantly over the full length
Programmable closing position of
of the ski or board
the units
Radial Tuning
Conserving sanding from tip to
Programmable pressure curve
end of the ski or board
point
44
For skis and snowboard
CRYSTAL EDGE
Rated power:
7.0 kW
Voltage:
400 volt, special voltage via trafo
Fuses:
3 x 16 A
90 liters
Compressed air:
6 bar
Total weight:
DIMENSIONS
946
1119
967
1534
1357
1093
2296
790
1976
5062
45
46
Photo: HEAD
htt 3 -d finish
Perfect side edge finish
for ski and snowboards
The finish machine for smaller
HTT 3-D FINISH
Rated power:
1.5 kW
Voltage:
3 x 400 volt 50/60 Hz
or 3 x 230 volt / 50/60 Hz
grinding and beveling. This machi-
Fuses:
10 A
ne functions with the same HTT
30 liters
disks that are used on the grinding
Total weight:
160 kg
workshops for skis and snowboards
for side edge sharpening, edge
beveling and edge polishing. Edge
angles are adjustable for side edge
robots. Three easy steps produce
smoothly beveled base edges and
DIMENSIONS
accurately sharpened and polished
Advantages
Precision base edge beveling angle
950
780
1440
side edges.
adjustable from 0.5° –1.5°
Angle adjustment from 85° - 89°
Easy side edge sharpening and polishing
1 unit with 3 positions
47
R A CE EDGE
Race Finish of the side edges for ski
This compact finishing equipment is
RACE EDGE
an automated machine perfect for
Rated power:
1.4 kW
Voltage:
3 x 400 volt
Fuses:
10 A
5 liters
Speed polishing disc:
up to 16.000 rpm
RACE EDGE operates using the same
Compressed air:
min. 6 bar
finishing technology as the SAPHIR
Total weight:
polishing the side edges so that they
are fit for racing. The polished side
edge inspires all skiers with highest
standards.
servicing robot.
DIMENSIONS
Advantages for
Burr-free polishing
Ski is ready for racing
1353
Angle adjustment in steps of 0.5˚
Function areas of the ski are
polished as well
Uniform polishing result
Programmable pressure curves for
defined pressure at the pressure point
48
2823
440
587
773
mcs
Space saving side edge
grinding machine
A compact, easy to use side edge
grinder using a ceramic plate with
belt which can be used for grinding
snowboards or skis. This machine
functions with the same technology
that is used on the grinding robots.
Edge angles are adjustable.
Advantages
MCS
Rated power:
0.8 kW
Voltage:
3 x 400 volt / 50 Hz or
3 x 220 volt / 50/60 Hz
Fuses:
3 x 10 A
25 liters
Total weight:
82 kg
Compact size
Easy angle adjustment from
87°- 89° degrees
Extremely precise with minimum
use of material – especially important
for all snowboards and skis
Ceramic grinding plate
Grinding support adjustable in
height
DIMENSIONS
490
950
650
49
mONT Y EDGER
For manuell polishing of the side edges
This mobile manuell machine
Advantages
produces a perfect finish of the
Fast more precise than using files
side edges. It is the ideal tool for
Easy handling
shops which wish to round up the
No further treatment required
race service with a special feature.
No brows
No hardening of the edge
The machine fascinates with easy
Different grains available:
handling and adjustability of
− 120 and 240 standard
different angles.
− 80, 320 and 500 upon request
MONTY EDGER
Rated power:
260 watt
Voltage:
1 x 230 volt
Dimensions
50
Length:
152 mm
Width:
82 mm
Height:
186 mm
Total weight:
1,2 kg
tuni ng master
Space saving High Tech Tuning
The correct single machine for high
precision base beveling for skis.
The result of the high-tech-tuning:
beveled edges, steel edges polished.
The tuning system adapts flexible
to the ski construction and the edges
with minimal abrasion. This machine
corresponds to the HTT-system
installed in the grinding robots and
bevels and polishes the steel edges
at the same time.
Advantages
Self-centering system
TUNING MASTER
Rated power:
3.0 kW
Voltage:
3 x 400 volt / 50 Hz
or 3 x 230 volt / 50/60 Hz
Fuses:
3 x 10 A
25 liters
Total weight:
250 kg
Beveling angle about 0.5º – 0.7°
High precision dressing system
Excellent results in MONTANA robots
HTT-Tuning of the steel edges on the
whole length including the shovel
section – especially important for
Carving skis
Water drain
DIMENSIONS
1438
Radial Tuning
747
793
51
52
M onty Belt
Snowboard and ski belt sanding machine for general use
Simple and fast belt exchange for
pre-sanding, base sanding, base
edge beveling as well as waxing,
polishing and deburring.
Advantages
2 grinding speeds, via frequency
converter freely adjustable
Closed coolant circuit
Easy belt change
Belt tensioning system
Space saving
Machine on casters with brake
Option
Feed unit (V)
Side edge grinding unit (SK)
MONTY BELT
Rated power:
3.45 kW
Voltage:
3 x 400 volt / 60 Hz
3 x 230 volt / 50/60 Hz
10 A
16 A
Fuses:
40 Liter
Versions
B
B/V
B/V/SK
Length:
820 mm
1.200 mm
1.200 mm
Width:
620 mm
620 mm
880 mm
Height:
980 mm
1.400 mm
1.400 mm
Total weight:
255 kg
305 kg
340kg
53
wax maste r
Waxing and polishing in one working process
A universal machine for washing
and polishing skis and boards.
The machine is space saving and
works odorless and environmental
friendly.
Advantages
Extra large heated waxing roll
Extra large polishing roll
Extremely quiet when in operation
thanks to mineral casting technology.
For ski and snowboard
Constant thin wax coat
Small space required
Not harmful to
the environment
Odorless
Adjustable temperature
with thermostat
Roll width: 350 mm
Roll diameters: 150 mm
Option
Table with casters
WAXMASTER
Rated power:
2.3 kW
Voltage:
3 x 400 volt / 50 Hz
or 3 x 220 volt / 50/60 Hz
Fuses:
3 x 10 A
Dimensions
54
Length:
500 mm
Width:
524 mm
Height:
270 mm
Weight WAXMASTER:
82 kg
Weight table with casters:
23 kg
Total weight:
105 kg
KT-Wa x er / MAXIM A
The hot waxing machines for professionals
The ideal liquid and hot wax
geable, so different kinds of wax
machines for ski and snowboards.
can be used. A compact and porta-
The amount of wax is adjustable at
ble solution.
variable speed. The wax tub is chan-
MAXIMA
KT-WAXER
brushing machine
Advantages
Heated wax container
Motor driven wax application drum
Wax application adjustable
Built-in-thermostat
KT-WAXER
MAXIMA
Rated power:
1.7 kW
0.75 kW
Voltage:
1 x 230 volt
1 x 230 volt
Fuses:
16 A
16 A
Adjustable temperature
Dimensions
Compact portable design
Length:
700 mm
650 mm
Width:
300 mm
300 mm
Height:
300 mm
300 mm
Total weight:
26 kg
32 kg
Option
Table with or without casters
55
wa x future EAS Y RACE /
wa x future SPEED
The race waxing technology
The latest race proven waxing techno-
allows the wax to penetrate deep into
application you will get a higher wax
logy with the highest requirements for
the polyethylene base. The application
penetration and absorption which
far better gliding and protection
is independent of the outside tempera-
results in long lasting sliding capacity
properties. Without any ski-contact or
ture (no condensation as normal when
of the ski bases especially with hard
temperature shock the WAX FUTURE
using the iron). Wax saving compared
waxes. The even distribution of the
EASY RACE / WAX FUTURE SPEED glides
with conventional wax methods up to
temperature over the whole ski leads
at variable speed over the base and
90 %. Based on an optimized wax
to a homogeneous wax penetration.
WAX FUTURE SPEED
WAX FUTURE EASY RACE
with double infrared heating
system for faster waxing
Advantages
Any wax can be applied
TECHNICAL
SPECIFICATIONS
The application is independent of the
Dimensions
outside temperature (no condensation)
Higher wax penetration and
absorption
Highly improved gliding capacity
that lasts much longer
WAX FUTURE EASY RACE
WAX FUTURE SPEED
Width:
250 mm
300 mm
Height:
1.100 mm (incl. base frame)
210 mm
Depth:
650 mm
700 mm
Weight:
3,8 kg
8 kg
Wax saving up to 90 %
Mounting rail
Reduction of the working hours
Height:
160 mm
210 mm
of your service staff
Length:
2.500 mm
2.500 mm
Weight:
7,5 kg
15 kg
Option
Wall mounting
Voltage
Europe:
230 volt / 50/60 Hz
USA:
120 volt / 50/60 Hz
Fuses:
56
7A
14 A
Jetbond
The fast and automatic binding adjustment device is the
right machine for every professional ski and rental shop.
The data input is done by touch screen on a color LCD
Screen with intuitive user guidance or with a card reader.
JETBOND helps to prevent your customers from accidents
Photo: HEAD
and increases their safety.
57
J e tbond ST / SK
JETBOND is a very modern
Binding adjustment made fast
without strain and with implemen-
development in the area of ski
and easy:
ting the data over a colour touch-
binding adjustment devices. Now
In less than two minutes the
screen with intuitive user guidance
even faster with new, intuitive
JETBOND calculates and proofs the
or with a card reader.
operator guidance.
optimal adjustment, very precise,
58
Leg simulator
Fully automatic latching
Touch screen
Norm sole
with new operator guidance
Fast
Advantages
The unique and patented JETBOND
The flexible JETBOND quick release
The simulating leg simulates the free
system which automatically closes and
system allows a fast and problem
torque perfectly and allows a very
snaps in the boot makes it possible to
free spanning of all different kinds
accurate and close to reality check
have all the required data in less than 2
of binding and skis
Remote service via Internet
minutes, including detection, adjust-
The leg simulator is fixed permanently
ment and checking of the bindings
and the bringing in of the arm is fast
settings.
and problem-free.
Card printer
Option
The simulating leg adjusts automatically
Scanner holder
Easy
The binding is closed automatically
Table with wheels, scanner holder
JETBOND can be used without any
The binding can be readjusted during
and card deposit
effort. The leg simulator is fixed to the
the measuring procedure
Norm boot sole for a fast pre-season
device and has to be put into the boot.
No height adjustment needed
check in the rental business
After that the measuring procedure
PC with Windows XP embedded
Interfaces with rental software
starts and runs completely automatic.
Thanks to the interface to the rental
(SPORTS RENTAL)
system the prescribed ISO checking
Interfaces with Jetbase data base
Precise
is made easy
for correction factors in the rental
JETBOND is simulating the real stress
Client data is compatible with
business
very accurately. Thanks to a real
other ERP systems
Electronic data saving of measure
torque measuring around the front
Precise calculation of the adjustment
and clients data
binding, highest accuracy of the
numbers after ISO 11088 and ISO
results is achieved.
8061. You can choose between the
tibia or weight method.
59
J e tbond M
Especially for clients who do not
With the semi-automated measure-
require a fully automatic operati-
ment and the unique leg simulator,
on. Now even faster with new,
the same precision is achieved as in
intuitive operator guidance.
the fully automatic JETBOND ST / SK.
60
Leg simulator
Manual closing system
Touch screen
Norm sole
with new operator guidance
Fast
Advantages
Option
All required data of the binding
Fast and problem free spanning of all
Scanner
adjustment and checking are available
different kinds of binding and skis
Table with casters, scanner holder
in less than 2 minutes.
The leg simulator imitates the free
and card deposit
torque perfectly and allows a very
Norm sole for a fast pre-season
Easy
accurate and close to reality check
check
The handling of JETBOND is very easy
The bringing in of the leg simulator via
Interfaces with rental software
and without any effort. The leg
the swivelling arm is fast and easy
Interfaces with Jetbase data base
simulator is fixed to the device and only
No height adjustment needed
Electronic data saving of clients data
needs to be inserted into the boot.
Client data can be issued as pdf files
Can be ordered with Laptop
Electronic saving of measurements
or Touch-PC
Precise
and customer data to external
JETBOND is simulating the real stress
devices possible
in a very realistic way. Thanks to a real
torque measuring around the front
binding, the test results are highly
accurate.
61
Jetbond TypE ST
Jetbond TypE SK
Jetbond TypE M
62
JETBOND (TYPE ST/SK)
JETBOND (TYPE M)
Voltage:
230 volt / 50/60 Hz or
115 volt 50/60 Hz
230 volt / 50/60 Hz or
115 volt 50/60 Hz
Rated power:
400 watt
400 watt
Fuses:
4A
4A
Length:
1.030 mm
1.030 mm
Width:
537 mm
537 mm
Height:
904 mm
904 mm
Total weight:
104 kg
100 kg
Weight table:
47 kg
47 kg
Dimensions
904
DIMENSIONS TYPE ST / SK
893
537
1030
904
DIMENSIONS TYPE M
893
1030
537
63
Rental Shops, depots, workshops
MONTANA likes to help you with the planning and realisation of rental
shops, depots and workshops. With the rental software of SPORTS RENTAL,
JETBOND, self terminal and ski depot will be linked for an efficient operation
in ski- and board rental. You will find many layouts in our brochure ”storage
systems“. In our brochure ”MONTANA repair material“ you will find a great
selection of accessories for the workshop.
64
65
THE NETWORK OF INDIVIDUAL COMPONENTS
ENABLES A CENTRAL ADMINISTRATION
Storage of the data directly
on the sport-appliance
Communication between software,
binding tester and material
Communication between chip,
service-machine and software
Saves the intensity and frequency
of the services
This allows aimed measures
to the profit maximization
Online Service
Direct order-release of the needed
consumables over the on-lineconnection
Software-adaptations and optimizations of the attitudes over the
network
Problem-analysis over
on-line-connection
Rental Center
Access to machine data and
Reduction of time for booking-in of materials
parameters
at the start of the season.
66
Machine Management System (MMS)
Message to meet the demand of
consumption material
Direct online order release of the
consumption materials
Error information
Binding tester
Storing of calibration data
according to ISO.
67
68
N otE S
69
MONTANA SPORT INTERNATIONAL AG
Mühlebachstrasse 3 · CH-6370 Stans
Phone +41 (0) 41 619 16 62 · Fax +41 (0) 41 610 80 67
e-mail: info @ montana-international.com · www.montana-international.com
MONTANA SPORT North America Inc.
8 Federal Way · Groveland · MA 01834
Phone +1 978-420-1700 · Toll Free 888-667-0153 · Fax +1 978-420-1701
e-mail: bcadmus @ montanasportna.com · www.montanasportna.com

Service MachineS 2014/2015

Transcription

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