Calibration Chart Guide For Mahindra Tractors

Transcription

Calibration Charts
(All Models Including Arjun NOVO and 245 DI Orchard)
Copyright © 2012 Mahindra & Mahindra Ltd. All rights reserved.
1
INDEX (Move the Cursor over the Model to fetch Chart)
Mahindra YUVO
265 DI YUVO
275 DI YUVO
415 DI YUVO
575 DI YUVO
REGULAR BS3
265 DI
275 DI TU
295 DI
475 DI
575 DI (1900 RPM)
575 DI (2300 RPM)
ARJUN NOVO
595 DI
REGULAR BS3A
555 DI
245 DI Orchard
445 DI
255 DI PP
605 DI (Rotary with 022 Injector Test Bench)
255 DI
605 DI (Rotary with 114 Injector Test Bench)
265 DI
605 DI (Inline Pump)
ARJUN NOVO 605 DI - i (52 HP)
ARJUN NOVO 605 DI-i (57HP)
275 DI /265 DI PP
ARJUN BS3A
ARJUN BS3
275 DI TU
555 DI
295, 395 & 405 DI Turbo
445 DI
415 DI
605 DI
475 DI
575 DI
585 PP
595 DI
Mahindra YUVO
Main Menu
REFERENCE NO
265 DI YUVO
Test Specifications
(subject to alternations)
For Field Service only
Edition
Replaces(edition)
Test oil
Revision
: TSS-TS-MML-F..
A2ZA00
: 02.2016
:: 9 916 034 004
:2
Combination No.
: F002A2ZA00
REFERENCE NO
(B) ADJUSTMENT OF PUMP AND
GOVERNOR
GUIDE SLEEVE
TRAVEL
Control lever position : Free
: 800
Speed-min-1 (rpm)
Control rack travel in
: 0.3-0.7
mm
1.MAXIMUM SPEED CONTROL (RATED
SPEED)
(without supplementry idling spring)
Control lever position
Speed-min-1 (rpm)
: PES 3 A 85 D 320 RS Boost pressure in bar
Injection pump
2000
: RSV 400...1000 A 5 C mm
Governor
1793 R
Speed-min-1 (rpm)
Customer
: MAHINDRA
Boost pressure in bar
Engine model
: MDI1785 3AD
Engine code
:mm
Application
: 31hp
Speed-min-1 (rpm)
TEST BENCH REQUIREMENTS
mm
Test oil inlet
: 38°-42°C
temperature
Speed-min-1 (rpm)
Overflow valve
: F002A10627
Inlet pressure in bar
: 1.5
Test injector
: 0681343009
mm
Opening pressure in bar : 172.0-175.0
Speed-min-1 (rpm)
High pressure pipe
: 6X2X600
(ODXIDxlength) in mm
mm
: 51.0±4.0°
: 500
:: 11.2-11.4
: 1000
:: 10.45-10.55
: 1055-1065
:: 9.5
: 1115-1145
:: 4.0
: 1250
:: 0.3-1.4
REFERENCE NO
(A) CALIBRATION OF PUMP WITHOUT
GOVERNOR ACTION
Direction of rotation
Prestroke in mm
Control rack position in
mm
Cam sequence
Cam displacement
Tappet clearance in mm
Injection Timing
locking
BASIC SETTING
Speed-min-1 (rpm)
mm
Delivery quantity(x )
in cm³/100 strokes
Maximum spread in cm³
Speed-min-1 (rpm)
mm
in cm/100 strokes
: Clockwise
: 3.45-3.55(3.4-3.6)
: 9.0-12.0
: 1- 3 - 2
: 0-120-240° ±0.5°
: min 0.2
:-
: 1000
: 10.45-10.55
: 5.25-5.55
: 0.3(0.7)
: 400
: 7.2-7.4
: 0.95-1.35(0.75-1.55)
: 0.5(0.7)
2.FULL LOAD
DELIVERY
Speed-min-1 (rpm)
mm
in cm³/500 strokes
3.TORQUE
CONTROL
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
: 1000
:: 10.45-10.55
: 26.75-27.25(25.7528.25)
: 1.5(3.5)
: 500
:: 11.2-11.4
: 650
::11.2-11.4
: 500
:: 11.2-11.4
: 650
:: 11.2-11.4
:::: 1000
:: 10.45-10.55
Contd...2
TSS-TS-MML-F..A2ZA00
REFERENCE NO
4. COURSE OF
DELIVERY
Speed-min-1 (rpm)
: 500
:: 21.25-22.75(20.2523.75)
in cm³/500 strokes
Maximum spread in cm³ : 2.0(4.0)
: 650
Speed-min-1 (rpm)
:: 24.75-26.25(23.75Delivery quantity(x )
27.25)
in cm³/500 strokes
: 850
Speed-min-1 (rpm)
::Delivery quantity(x )
in cm³/500 strokes
Maximum spread in cm³ : :Speed-min-1 (rpm)
:mm
:Delivery quantity(x )
in cm³/500 strokes
Maximum spread in cm³ : 5. IDLING SPEED CONTROL (RATED
SPEED)
Control lever position : 27.0±4.0°
: 400
Speed-min-1 (rpm)
: 7.2-7.4
mm
: 100
Speed-min-1 (rpm)
: Minimum 19.0
mm
: 400
Speed-min-1 (rpm)
: 7.2-7.4
mm
: 520-580
Speed-min-1 (rpm)
SPEED)
(with supplementary idling spring)
Speed-min-1 (rpm)
mm
::-
7. GOVERNOR CUTTING IN SPEED
: 1055-1065
Speed-min-1 (rpm)
:Control rack travel in
: 9.5
mm
While over checking ,if the cutting speed is above
the rated speed and if,
-the delivery values are within the overchecking
tolerance
-control rack remains at full load position even at
50 min
(rpm) less than the rated speed
the cutting-in speed should be declared OK.
8. DEGREE OF IRREGULARY
: 1125-1155
Speed-min-1 (rpm)
: 4.0
mm
No of notches
: 20.0
9. STARTING
TRAVEL
:Speed-min-1 (rpm)
:mm
in cm³/500 strokes
REFERENCE NO
mm
OTHER
INFORMATION
Element
Delivery valve
Flyweight assembly
Governor spring
: 2.0
::::-
10.STARTING FUEL DELIVERY
: 100
Speed-min-1 (rpm)
: 16.25-16.75
mm
in cm³/100 strokes
Adaption capsule
:-
Nozzle
:Opening pressure in bar : -
Note:
1. Sl.No.of the operations indicate the sequence of
3.(x):Average of the cylinders
operations.
2. Values given in brackets are overchecking
values
-
Applicable only for BOSCH and MICO Test benches
These Test specifications should not be copied or transmitted to a
third party without our written permission.All rights reserved.
210116
REFERENCE NO
275 DI YUVO
Test Specifications
Edition
Replaces(edition)
Test oil
Revision
: TSS-TS-MML-F..
A2ZA14
: 04.2016
:: 9 916 034 004
:3
Combination No.
: F002A2ZA14
REFERENCE NO
GOVERNOR
GUIDE SLEEVE
TRAVEL
: 800
Speed-min-1 (rpm)
: 0.3-0.7
mm
SPEED)
Speed-min-1 (rpm)
Injection pump
2000
: RSV 400...1000 A 5 C mm
Governor
1839 R
Speed-min-1 (rpm)
Customer
: MAHINDRA
Engine model
: DHE2235NA3A
Engine code
:mm
Application
: DHRUV
Speed-min-1 (rpm)
mm
Test oil inlet
: 38°-42°C
temperature
Speed-min-1 (rpm)
Overflow valve
: F002A10627
: 1.5
Test injector
: 0681343009
mm
Speed-min-1 (rpm)
High pressure pipe
: 6X2X600
mm
: 44.0±4.0°
: 500
:: 11.8-12.2
: 1000
:: 10.95-11.05
: 1040-1050
:: 10.0
: 1080-1110
:: 4.0
: 1250
:: 0.3-1.4
REFERENCE NO
GOVERNOR ACTION
Prestroke in mm
mm
Cam sequence
Cam displacement
Injection Timing
locking
BASIC SETTING
Speed-min-1 (rpm)
mm
in cm³/100 strokes
Speed-min-1 (rpm)
mm
in cm/100 strokes
: Clockwise
: 3.65-3.75(3.6-3.8)
: 9.0-12.0
: 1-3-2
: 0-120-240° ±0.5°
: min 0.2
:-
: 1000
: 10.95-11.05
: 6.25-6.55
: 0.3(0.7)
: 400
: 7.1-7.3
: 0.75-1.15(0.55-1.35)
: 0.5(0.7)
2.FULL LOAD
DELIVERY
Speed-min-1 (rpm)
mm
in cm³/500 strokes
3.TORQUE
CONTROL
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
: 1000
:: 10.95-11.05
: 31.75-32.25(30.7533.25)
: 1.5(3.5)
: 500
:: 11.8-12.2
: 700
::11.6-12.0
: 500
:: 11.8-12.2
: 700
:: 11.6-12.0
:::: 1000
:: 10.95-11.05
Contd...2
REFERENCE NO
4. COURSE OF
DELIVERY
Speed-min-1 (rpm)
in cm³/500 strokes
Speed-min-1 (rpm)
SPEED)
: 500
:: 28.5-30.0(27.5-31.0)
: 2.0(4.0)
: 700
:: 30.25-31.75(29.2532.75)
in cm³/500 strokes
: 800
Speed-min-1 (rpm)
in cm³/500 strokes
:mm
in cm³/500 strokes
SPEED)
: 400
Speed-min-1 (rpm)
: 7.1-7.3
mm
: 100
Speed-min-1 (rpm)
: Minimum 19.0
mm
: 400
Speed-min-1 (rpm)
: 7.1-7.3
mm
: 485-545
Speed-min-1 (rpm)
Speed-min-1 (rpm)
mm
::-
: 1040-1050
Speed-min-1 (rpm)
: 10.0
mm
tolerance
50 min
: 1090-1120
Speed-min-1 (rpm)
: 4.0
mm
No of notches
: 12.0
9. STARTING
TRAVEL
:Speed-min-1 (rpm)
:mm
in cm³/500 strokes
REFERENCE NO
mm
OTHER
INFORMATION
Element
Delivery valve
Flyweight assembly
Governor spring
: 2.0
::::-
: 100
Speed-min-1 (rpm)
: 16.0-16.5
mm
in cm³/100 strokes
Adaption capsule
:-
Nozzle
Note:
operations.
values
-
130416
REFERENCE NO
415 DI YUVO
Test Specifications
Edition
Replaces(edition)
Test oil
Revision
: TSS-TS-MML-F..
A2ZA10
: 04.2016
:: 9 916 034 004
:4
Combination No.
: F002A2ZA10
REFERENCE NO
GOVERNOR
GUIDE SLEEVE
TRAVEL
: 800
Speed-min-1 (rpm)
: 0.3-0.7
mm
SPEED)
Speed-min-1 (rpm)
Injection pump
: RSV 400...1000 A 5 C Control rack travel in
Governor
mm
1770 R
Speed-min-1 (rpm)
Customer
: MAHINDRA
Engine model
: MM2730N3AD
Engine code
:mm
Application
: TRACTOR
Speed-min-1 (rpm)
Test oil inlet
mm
: 38°-42°C
temperature
Speed-min-1 (rpm)
Overflow valve
: F002A10627
: 1.5
Test injector
: 0681343009
mm
Speed-min-1 (rpm)
High pressure pipe
: 6X2X600
mm
: PES 4 A 85 D 320 RS
2000
: 51.0±4.0°
: 500
:: 11.3-11.5
: 1000
:: 9.95-10.05
: 1035-1045
:: 9.0
: 1095-1125
:: 4.0
: 1250
:: 0.3-1.4
REFERENCE NO
GOVERNOR ACTION
Prestroke in mm
mm
Cam sequence
Cam displacement
Injection Timing
locking
BASIC SETTING
: Clockwise
: 3.65-3.75(3.6-3.8)
Speed-min-1 (rpm)
mm
in cm³/100 strokes
: 1000
Speed-min-1
(rpm)
mm
in cm/100 strokes
: 9.0-12.0
: 1-3-4-2
: 0-90-180-270° ±0.5°
: min 0.2
:-
: 9.95-10.05
: 4.8-5.1
: 0.3(0.7)
: 400
: 7.1-7.3
: 0.7-1.1(0.5-1.3)
: 0.5(0.7)
2.FULL LOAD
DELIVERY
Speed-min-1 (rpm)
mm
in cm³/500 strokes
3.TORQUE
CONTROL
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
: 1000
:: 9.95-10.05
: 24.5-25.0(23.5-26.0)
: 1.5(3.5)
: 500
:: 11.3-11.5
: 700
::11.15-11.35
: 500
:: 11.3-11.5
: 700
:: 11.15-11.35
:::: 1000
:: 9.95-10.05
Contd...2
REFERENCE NO
4. COURSE OF
DELIVERY
: 500
Speed-min-1 (rpm)
:: 22.0-23.5(21.0-24.5)
in cm³/500 strokes
: 700
Speed-min-1 (rpm)
:: 25.0-26.5(24.0-27.5)
in cm³/500 strokes
: 800
Speed-min-1 (rpm)
in cm³/500 strokes
:mm
in cm³/500 strokes
SPEED)
: 400
Speed-min-1 (rpm)
: 7.1-7.3
mm
: 100
Speed-min-1 (rpm)
: Minimum 19.0
mm
: 400
Speed-min-1 (rpm)
: 7.1-7.3
mm
: 510-570
Speed-min-1 (rpm)
: 2.0
mm
SPEED)
Speed-min-1 (rpm)
mm
::-
: 1035-1045
Speed-min-1 (rpm)
: 9.0
mm
tolerance
50 min
: 1105-1135
Speed-min-1 (rpm)
: 4.0
mm
No of notches
: 20.0
9. STARTING
TRAVEL
:Speed-min-1 (rpm)
:mm
in cm³/500 strokes
REFERENCE NO
: 100
Speed-min-1 (rpm)
: 16.0-16.5
mm
in cm³/100 strokes
OTHER
INFORMATION
Element
Delivery valve
Flyweight assembly
Governor spring
::::-
Adaption capsule
:-
Nozzle
Note:
operations.
values
210116
REFERENCE NO
575 DI YUVO
Test Specifications
Edition
Replaces(edition)
Test oil
Revision
: TSS-TS-MML-F..
A2ZA13
: 04.2016
:: 9 916 034 004
:3
Combination No.
: F002A2ZA13
REFERENCE NO
GOVERNOR
GUIDE SLEEVE
TRAVEL
: 800
Speed-min-1 (rpm)
: 0.3-0.7
mm
SPEED)
Speed-min-1 (rpm)
Injection pump
2000
: RSV 400...1000 A 5 C mm
Governor
1770 R
Speed-min-1 (rpm)
Customer
: MAHINDRA
Engine model
: DHE3045NA34
Engine code
:mm
Application
: Tractor
Speed-min-1 (rpm)
mm
Test oil inlet
: 38°-42°C
temperature
Speed-min-1 (rpm)
Overflow valve
: F002A10627
: 1.5
Test injector
: 0681343009
mm
Speed-min-1 (rpm)
High pressure pipe
: 6X2X600
mm
: 51.0±4.0°
: 500
:: 11.7-12.0
: 1000
:: 10.95-11.05
: 1050-1060
:: 10.0
: 1110-1140
:: 4.0
: 1250
:: 0.3-1.4
REFERENCE NO
GOVERNOR ACTION
Prestroke in mm
mm
Cam sequence
Cam displacement
Injection Timing
locking
BASIC SETTING
Speed-min-1 (rpm)
mm
in cm³/100 strokes
Speed-min-1 (rpm)
mm
in cm/100 strokes
: Clockwise
: 3.65-3.75(3.6-3.8)
: 9.0-12.0
: 1-3-4-2
: 0-90-180-270° ±0.5°
: min 0.2
:-
: 1000
: 10.95-11.05
: 5.95-6.25
: 0.3(0.7)
: 400
: 7.4-7.6
: 0.7-1.1(0.5-1.3)
: 0.5(0.7)
2.FULL LOAD
DELIVERY
Speed-min-1 (rpm)
mm
in cm³/500 strokes
3.TORQUE
CONTROL
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
: 1000
:: 10.95-11.05
: 30.25-30.75(29.2531.75)
: 1.5(3.5)
: 500
:: 11.7-12.0
: 700
::11.7-11.9
: 500
:: 11.7-12.0
: 700
:: 11.7-11.9
:::: 1000
:: 10.95-11.05
Contd...2
REFERENCE NO
4. COURSE OF
DELIVERY
: 500
Speed-min-1 (rpm)
:: 26.0-27.5(25.0-28.5)
in cm³/500 strokes
: 700
Speed-min-1 (rpm)
:: 29.0-30.5(28.0-31.5)
in cm³/500 strokes
: 900
Speed-min-1 (rpm)
in cm³/500 strokes
:mm
in cm³/500 strokes
SPEED)
: 400
Speed-min-1 (rpm)
: 7.4-7.6
mm
: 100
Speed-min-1 (rpm)
: Minimum 19.0
mm
: 400
Speed-min-1 (rpm)
: 7.4-7.6
mm
: 520-580
Speed-min-1 (rpm)
: 2.0
mm
SPEED)
Speed-min-1 (rpm)
mm
::-
: 1050-1060
Speed-min-1 (rpm)
: 10.0
mm
tolerance
50 min
: 1120-1150
Speed-min-1 (rpm)
: 4.0
mm
No of notches
: 20.0
9. STARTING
TRAVEL
:Speed-min-1 (rpm)
:mm
in cm³/500 strokes
REFERENCE NO
: 100
Speed-min-1 (rpm)
: 16.0-16.5
mm
in cm³/100 strokes
OTHER
INFORMATION
Element
Delivery valve
Flyweight assembly
Governor spring
::::-
Adaption capsule
:-
Nozzle
Note:
operations.
values
-
130416
Arjun NOVO
Main Menu
REFERENCE NO
Page 1 of 2
Test Specifications
REFERENCE NO
: TSS-TS-MML-F..A3Z007
(B) ADJUSTMENT OF PUMP AND GOVERNOR
Edition
: 09.2014
GUIDE SLEEVE TRAVEL
Replaces(edition)
:-
: Free
: 800
: 0.3-0.7
Test oil
: F 002 S3E 001
Speed-min-1 (rpm)
Revision
:2
Control rack travel in mm
Combination No.
: F002A3Z007-EB40289300
1.MAXIMUM SPEED CONTROL (RATED SPEED)
Injection pump
: PES4A85D320RS3500
Governor
: RSV400…1050A2C1742R
Customer
: Mahindra & Mahindra, AFS
Engine model
: NE4523A
Engine code
:-
Application
: TRACTOR
: 46.0±4.0°
Speed-min-1 (rpm)
: 500
:-
: 12.3-12.5
Speed-min-1 (rpm)
: 1050
:-
: 11.95-12.05
Speed-min-1 (rpm)
: 1100-1110
:-
Test oil inlet temperature
: 38°-42°C
: 11.0
Overflow valve
: F002A10627
Speed-min-1 (rpm)
: 1175-1205
: 1.5
:-
Test injector
: 0681343009
: 4.0
Opening pressure in bar
: 172.0-175.0
Speed-min-1 (rpm)
: 1275
High pressure pipe
: 6X2X600
:-
: 0.3-1.4
2.FULL LOAD DELIVERY
(A) CALIBRATION OF PUMP WITHOUT GOVERNOR ACTION
Speed-min-1 (rpm)
: 1050
:-
: Clockwise
: 11.95-12.05
Prestroke in mm
: 4.65-4.75(4.6-4.8)
: 27.0-27.5(26.0-28.5)
Control rack position in mm
: 18.0-21.0
in cm³/500 strokes
Cam sequence
: 1- 3- 4- 2
Cam displacement
: 0-90-180-270° ±0.5°
3.TORQUE CONTROL
: min 0.2
Speed-min-1 (rpm)
: 500
Injection Timing locking
:-
:-
BASIC SETTING
: 1.5(3.5)
: 12.3-12.5
Speed-min-1 (rpm)
: 650
Speed-min-1 (rpm)
: 1050
:-
: 11.95-12.05
:12.0-12.2
: 5.3-5.6
Speed-min-1 (rpm)
: 500
:-
: 12.3-12.5
Speed-min-1 (rpm)
: 650
:-
in cm³/100 strokes
: 0.3(0.7)
Speed-min-1 (rpm)
: 400
: 12.0-12.2
: 8.6-8.8
Speed-min-1 (rpm)
:-
: 1.3-1.7(1.1-1.9)
in cm/100 strokes
: 0.5(0.7)
:-
:-
Speed-min-1 (rpm)
: 1050
:-
: 11.95-12.05
Contd...2
file://\\banap61724\MSI\PDF\back up\F 750\New folder\TS-TSS-TS-MML-F..A3Z007-09.2014.htm
9/19/2014
REFERENCE NO
TSS-TS-MML-F..A3Z007
Page 2 of 2
4. COURSE OF DELIVERY
Speed-min-1 (rpm)
: 500
:-
: 21.75-23.25(20.75-24.25)
in cm³/500 strokes
Speed-min-1 (rpm)
:-
:-
: 2.0(4.0)
Speed-min-1 (rpm)
: 650
:-
Speed-min-1 (rpm)
: 1100-1110
: 22.0-23.5(21.0-24.5)
:-
: 11.0
in cm³/500 strokes
: 2.0(4.0)
Speed-min-1 (rpm)
:-
While over checking ,if the cutting speed is above the rated speed and if,
:-
-the delivery values are within the overchecking tolerance
:-
-control rack remains at full load position even at 50 min
in cm³/500 strokes
:-
Speed-min-1 (rpm)
:-
:-
Speed-min-1 (rpm)
: 1190-1220
:-
:-
:-
No of notches
: 4.0
: 16.0
in cm³/500 strokes
9. STARTING TRAVEL
5. IDLING SPEED CONTROL (RATED SPEED)
: 23.0±4.0°
-1
: 400
Speed-min (rpm)
Speed-min-1 (rpm)
:-
:-
: 8.6-8.8
:-
Speed-min-1 (rpm)
: 100
in cm³/500 strokes
: Minimum 19.0
Speed-min-1 (rpm)
: 400
: 8.6-8.8
Speed-min-1 (rpm)
: 540-600
: 2.0
Speed-min-1 (rpm)
: 100
: 19.75-21.25
:-
in cm³/100 strokes
OTHER INFORMATION
Note:
1. Sl.No.of the operations indicate the sequence of operations.
2. Values given in brackets are overchecking values
-
-
170714
These Test specifications should not be copied or transmitted to a third party without our written permission.All rights reserved.
file://\\banap61724\MSI\PDF\back up\F 750\New folder\TS-TSS-TS-MML-F..A3Z007-09.2014.htm
9/19/2014
Test Specifications
REFERENCE NO
: TSS-TS-MML F..969
Edition
: 07.2013
GUIDE SLEEVE TRAVEL
Replaces(edition)
: 05.2013
: Free
Test oil
: 9 916 034 004
Speed-min-1 (rpm)
: 800
Revision
:4
: 0.3-0.7
Combination No.
: F002A0Z969-EB40.272.100
: 46.0±4.0°
Speed-min-1 (rpm)
:-
:-
:-
Speed-min-1 (rpm)
: 1050
:-
: 12.95-13.05
Speed-min-1 (rpm)
: 1095-1105
:-
: 38°-42°C
: 12.0
Overflow valve
: F002A10627
Speed-min-1 (rpm)
: 1180-1210
: 1.5
:-
Test injector
: 0681343009
: 4.0
: 172.0-175.0
Speed-min-1 (rpm)
: 1300
High pressure pipe
: 6X2X600
:-
: 0.3-1.4
Injection pump
: PES 4 A 85 D 320 RS 3500
Governor
: RSV 400...1050 A 2 C 1742 R
Customer
: Mahindra & Mahindra Ltd.
Engine model
: NE 457 3A
Engine code
:
Application
: TRACTOR (605 DI)
Speed-min-1 (rpm)
: 1050
:-
: Clockwise
: 12.95-13.05
Prestroke in mm
: 4.65-4.75(4.6-4.8)
: 31.75-32.25(30.75-33.25)
: 18.0-21.0
in cm³/500 strokes
Cam sequence
: 1- 3- 4- 2
Cam displacement
: 0-90-180-270° ±0.5°
: min 0.2
Speed-min-1 (rpm)
:-
:-
:-
:-
BASIC SETTING
: 1.5(2.5)
3.TORQUE CONTROL
Speed-min-1 (rpm)
:-
: 1050
:-
: 12.95-13.05
:-
: 6.25-6.55
Speed-min-1 (rpm)
: 500
: 13.5-13.7
Speed-min-1 (rpm)
: 650
:-
Speed-min-1 (rpm)
in cm³/100 strokes
: 0.3(0.5)
:-
Speed-min-1 (rpm)
: 400
: 13.1-13.3
: 8.3-8.5
Speed-min-1 (rpm)
:-
: 1.05-1.45(1.0-1.5)
in cm/100 strokes
: 0.4(0.6)
:-
:-
Speed-min-1 (rpm)
: 1050
: 12.95-13.05
:-
Contd...2
TSS-TS-MML F..969
Speed-min-1 (rpm)
: 500
:-
: 26.75-28.25(26.0-29.0)
Speed-min-1 (rpm)
in cm³/500 strokes
::-
: 1.75(3.0)
Speed-min-1 (rpm)
: 650
:-
Speed-min-1 (rpm)
: 1095-1105
: 25.25-26.75(24.5-27.5)
:-
: 12.0
in cm³/500 strokes
:1.75(3.0)
Speed-min-1 (rpm)
:-
:-
:-
in cm³/500 strokes
:-
Speed-min-1 (rpm)
:-
:-
Speed-min-1 (rpm)
: 1195-1225
:-
:-
No of notches
: 4.0
: 16.0
in cm³/500 strokes
:-
: 22.0±4.0°
: 400
Speed-min-1 (rpm)
9. STARTING TRAVEL
Speed-min-1 (rpm)
:-
: 8.3-8.5
:-
Speed-min-1 (rpm)
: 100
in cm³/500 strokes
: Minimum 19.0
Speed-min-1 (rpm)
: 400
: 8.3-8.5
Speed-min-1 (rpm)
: 525-585
: 2.0
:-
Speed-min-1 (rpm)
: 100
: 19.75-21.25
:-
in cm³/100 strokes
OTHER INFORMATION
Element
:-
Delivery valve
:-
Adaption capsule
:-
Flyweight assembly
:-
Nozzle
:-
Governor spring
:-
:-
Note:
-
160513
REGULAR BS3A
Main Menu
Test Specifications
245 DI Orchard
REFERENCE NO
: TSS-TS-MML F..835
Edition
: 11.2011
GUIDE SLEEVE TRAVEL
Replaces(edition)
:-
: Free
Test oil
: F 002 S3E 001
Speed-min-1 (rpm)
: 800
Revision
:3
: 0.3-0.7
Combination No.
: F 002 A0Z 835-EB40.244.000
Injection pump
: PES 2 A 85 D 320 RS 3500
Governor
: RSV 325...900 A 1 C 1601 R
Customer
: M&M Ltd. (FES)- Swaraj Division
Engine model
: RV2XM+ - BS(Trem)IIIA
Engine code
:-
Application
: TRACTOR
: 44.0±4.0°
Speed-min-1 (rpm)
:-
:-
:-
Speed-min-1 (rpm)
: 900
:-
: 12.45-12.55
Speed-min-1 (rpm)
: 940-950
:-
: 38°-42°C
: 11.5
Overflow valve
: F002A10627
Speed-min-1 (rpm)
: 965-995
: 1.5
:-
Test injector
: 0681343009
: 4.0
: 172.0-175.0
Speed-min-1 (rpm)
: 1150
High pressure pipe
: 6X2X600
:-
: 0.3-1.4
Speed-min-1 (rpm)
: 900
:-
: Clockwise
: 12.45-12.55
Prestroke in mm
: 3.15-3.25(3.1-3.3)
: 36.5-37.0(35.5-38.0)
: 18.0-21.0
in cm³/500 strokes
Cam sequence
: 1-2
Cam displacement
: 0-90° ±0.5°
3.TORQUE CONTROL
: min 0.2
Speed-min-1 (rpm)
:-
:-
:-
BASIC SETTING
: 1.5(3.5)
:-
Speed-min-1 (rpm)
:-
Speed-min-1 (rpm)
: 900
:-
: 12.45-12.55
:-
: 7.2-7.5
Speed-min-1 (rpm)
: 550
:-
: 0.3(0.7)
: 12.6-12.8
Speed-min-1 (rpm)
: 800
:-
in cm³/100 strokes
Speed-min-1 (rpm)
: 325
: 12.4-12.6
: 6.4-6.6
Speed-min-1 (rpm)
:-
: 0.85-1.25(0.65-1.45)
in cm/100 strokes
: 0.5(0.7)
:-
:-
Speed-min-1 (rpm)
: 900
:-
: 12.45-12.55
Contd...2
TSS-TS-MML F..835
Speed-min-1 (rpm)
: 550
:-
: 30.75-32.25(29.75-33.25)
in cm³/500 strokes
Speed-min-1 (rpm)
:-
:-
: 2.0(4.0)
Speed-min-1 (rpm)
:-
:-
Speed-min-1 (rpm)
: 940-950
:-
:-
: 11.5
in cm³/500 strokes
:-
Speed-min-1 (rpm)
:-
:-
:-
in cm³/500 strokes
:-
Speed-min-1 (rpm)
:-
:-
Speed-min-1 (rpm)
: 970-1000
:-
:-
:-
No of notches
: 4.0
: 10.0
in cm³/500 strokes
: 17.0±4.0°
: 325
Speed-min-1 (rpm)
9. STARTING TRAVEL
Speed-min-1 (rpm)
:-
:-
: 6.4-6.6
:-
Speed-min-1 (rpm)
: 100
in cm³/500 strokes
: Minimum 19.0
Speed-min-1 (rpm)
: 325
: 6.4-6.6
Speed-min-1 (rpm)
: 365-425
: 2.0
Speed-min-1 (rpm)
:-
:-
:-
in cm³/100 strokes
OTHER INFORMATION
Note:
171111
REFERENCE NO
1 of 3
255 DI PP
: TSS-TS-MML F..927 (B) ADJUSTMENT OF PUMP AND GOVERNOR
REFERENCE NO
GUIDE SLEEVE
Edition
: 11.2012
TRAVEL
Replaces(edition)
:Control lever position
: Free
Test oil
: 9 916 034 004
-1
Revision
:5
: 800
Speed-min (rpm)
: F002A0Z927Control rack travel in mm : 0.3-0.7
Combination No.
E040.282.100
: PES 2 A 90 D 320 RS SPEED)
Injection pump
2000
: RSV 400...1050 A 5 C
: 48.0±4.0°
Governor
1713 R
-1
:Speed-min (rpm)
: Mahindra & Mahindra
:Customer
Ltd.
Control rack travel in mm : : 255ELS – MDI 1500 3A
Engine model
: 1050
Speed-min-1 (rpm)
(BSIII A)
:Engine code
:Control rack travel in mm : 10.95-11.05
Application
: TRACTOR
: 1090-1100
Speed-min-1 (rpm)
:Test oil inlet temperature : 38°-42°C
Control rack travel in mm : 10.0
Overflow valve
: F002A10627
: 1145-1175
Speed-min-1 (rpm)
: 1.5
:Test injector
: 0681343009
: 1340
Speed-min-1 (rpm)
High pressure pipe
: 6X2X600
:Control rack travel in mm : 0.3-1.4
2.FULL LOAD
GOVERNOR ACTION
DELIVERY
: 1050
Speed-min-1 (rpm)
: Clockwise
:Prestroke in mm
: 2.95-3.05(2.9-3.1)
: 10.95-11.05
mm
: 9.0-12.0
mm
: 32.25-32.75(31.25-33.75)
Cam sequence
: 1-2
in cm³/500 strokes
Cam displacement
: 0-90° ±0.5°
Tappet clearance in mm : min 0.2
3.TORQUE CONTROL
Injection Timing locking : :Speed-min-1 (rpm)
BASIC SETTING
:Control rack travel in mm : : 1050
Speed-min-1 (rpm)
:Speed-min-1 (rpm)
Control rack travel in mm : 10.95-11.05
:: 6.35-6.65
Control rack travel in mm :in cm³/100 strokes
: 500
Speed-min-1 (rpm)
6/11/2013 5:41 PM
REFERENCE NO
2 of 3
file:///C:/Documents and Settings/jgg2ban/Local Settings/Temporary Intern...
Speed-min-1 (rpm)
in cm/100 strokes
: 400
: 7.2-7.4
: 0.7-1.1(0.5-1.3)
: 0.5(0.7)
Speed-min-1 (rpm)
Speed-min-1 (rpm)
Speed-min-1 (rpm)
:: 11.4-11.6
: 650
:: 11.4-11.6
:::: 1050
:: 10.95-11.05
Contd...2
TSS-TS-MML F..927
4. COURSE OF
DELIVERY
SPEED)
-1
:Speed-min (rpm)
::Speed-min-1 (rpm)
Control rack travel in mm : in cm³/500 strokes
Maximum spread in cm³ : 7. GOVERNOR CUTTING IN SPEED
: 650
Speed-min-1 (rpm)
: 1090-1100
Speed-min-1 (rpm)
::: 28.75-30.25(27.75-31.25) Boost pressure in bar
in cm³/500 strokes
Maximum spread in cm³ : 2.0 (4.0)
:Speed-min-1 (rpm)
:-the delivery values are within the overchecking
tolerance
in cm³/500 strokes
-control rack remains at full load position even at 50
Maximum spread in cm³ : min
:Speed-min-1 (rpm)
the
cutting-in speed should be declared OK.
:mm
: 1175-1205
Speed-min-1 (rpm)
in cm³/500 strokes
:Maximum spread in cm³ : Control rack travel in mm : 4.0
5. IDLING SPEED CONTROL (RATED SPEED) No of notches
: 16.0
: 22.0±4.0°
9. STARTING TRAVEL
-1
:
400
Speed-min (rpm)
:Speed-min-1 (rpm)
Control rack travel in mm : -1
:
100
:Speed-min (rpm)
in
cm³/500
strokes
Control rack travel in mm : Minimum 19.0
: 400
Speed-min-1 (rpm)
: 100
Speed-min-1 (rpm)
: 550-610
Speed-min-1 (rpm)
6/11/2013 5:41 PM
REFERENCE NO
3 of 3
file:///C:/Documents and Settings/jgg2ban/Local Settings/Temporary Intern...
OTHER
INFORMATION
Element
Delivery valve
Flyweight assembly
Governor spring
::::-
Note:
operations.
in cm³/100 strokes
Adaption capsule
:-
Nozzle
::-
These Test specifications should not be copied or transmitted to a third party without our written
permission.All rights reserved.
211112
6/11/2013 5:41 PM
REFERENCE NO
Page 1 of 3
255 DI
Test Specifications
REFERENCE NO
Edition
Replaces(edition)
Test oil
Revision
: TSS-TS-MM F..743
: 05.2010
:: 9 916 034 004
:2
: F002A0Z743Combination No.
EA40.227.900
: PES 2 A 90 D 320 RS
Injection pump
2000
: RSV 400...1050 A 5 C
Governor
1602 R
Customer
Ltd.
: MDI 1365N 3A (BSIII
Engine model
A)
Engine code
:Application
: Tractor - (255 DI)
Test oil inlet
temperature
Overflow valve
Test injector
High pressure pipe
: 38°-42°C
: F002A10627
: 1.5
: 0681343009
: 172.0-175.0
: 6X2X600
GOVERNOR ACTION
Prestroke in mm
mm
Cam sequence
Cam displacement
Injection Timing
: Clockwise
: 2.95-3.05(2.9-3.1)
: 9.0-12.0
: 1-2
: 0-90° ±0.5°
: min 0.2
GOVERNOR
GUIDE SLEEVE
TRAVEL
: 800
Speed-min-1 (rpm)
: 0.3-0.7
mm
SPEED)
:Speed-min-1 (rpm)
:mm
: 1050
Speed-min-1 (rpm)
: 11.85-11.95
mm
: 1090-1100
Speed-min-1 (rpm)
: 10.9
mm
: 1155-1185
Speed-min-1 (rpm)
: 4.0
mm
: 1350
Speed-min-1 (rpm)
: 0.3-1.4
mm
2.FULL LOAD
DELIVERY
: 1050
Speed-min-1 (rpm)
: 11.85-11.95
mm
: 26.5-27.0(25.5-28.0)
in cm³/500 strokes
3.TORQUE
CONTROL
file://C:\Documents and Settings\smn7ban\Local Settings\Temporary Internet Files\OLK...
12/28/2011
REFERENCE NO
Page 2 of 3
locking
BASIC SETTING
:-
Speed-min-1 (rpm)
mm
in cm³/100 strokes
: 1050
Speed-min-1 (rpm)
mm
in cm/100 strokes
: 400
: 11.85-11.95
: 5.2-5.5
: 0.3(0.7)
: 8.5-8.7
: 0.55-0.95(0.35-1.15)
: 0.5(0.7)
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
::::::: 500
:: 12.1-12.3
: 700
:: 12.1-12.3
:::: 1050
:: 11.85-11.95
Contd...2
TSS-TS-MM F..743
4. COURSE OF
DELIVERY
Speed-min-1 (rpm)
in cm³/500 strokes
Speed-min-1 (rpm)
in cm³/500 strokes
Speed-min-1 (rpm)
in cm³/500 strokes
Speed-min-1 (rpm)
SPEED)
: 500
:: 17.75-19.25(16.7520.25)
: 2.0(4.0)
: 700
:: 23.0-24.5(22.0-25.5)
: 2.0(4.0)
:::::-
Speed-min-1 (rpm)
mm
::-
: 1090-1100
Speed-min-1 (rpm)
: 10.9
mm
tolerance
50 min
12/28/2011
REFERENCE NO
:mm
in cm³/500 strokes
SPEED)
: 400
Speed-min-1 (rpm)
: 8.5-8.7
mm
: 100
Speed-min-1 (rpm)
: Minimum 19.0
mm
: 400
Speed-min-1 (rpm)
: 8.5-8.7
mm
: 545-605
Speed-min-1 (rpm)
: 2.0
mm
OTHER
INFORMATION
Element
:Delivery valve
:Flyweight assembly
:Governor spring
:Note:
operations.
values
Page 3 of 3
: 1180-1210
Speed-min-1 (rpm)
:Boost pressure in bar
: 4.0
mm
No of notches
: 16.0
9. STARTING
TRAVEL
:Speed-min-1 (rpm)
:mm
in cm³/500 strokes
: 100
Speed-min-1 (rpm)
: 14.0-14.5
mm
in cm³/100 strokes
Adaption capsule
:-
Nozzle
:Opening pressure in bar : 3.(x):Average of the cylinders
These Test specifications should not be copied or transmitted to a third party without our
written permission.All rights reserved.
190410
12/28/2011
Test Specifications
265 DI
REFERENCE NO
: TSS-TS-MM F..736
Edition
: 03.2011
GUIDE SLEEVE TRAVEL
Replaces(edition)
: 04.2010
: Free
Test oil
: F 002 S3E 001
Speed-min-1 (rpm)
: 800
Revision
:2
: 0.3-0.7
Combination No.
: F 002 A0Z 736-EA40.227.800
Injection pump
: PES 3 A 85 D 320 RS 2000
Governor
: RSV 400...950 A 5 C 1598 R
Customer
Engine model
: MDI 1785 N 3A (BSIII A)
Engine code
:-
Application
: Tractor-265 DI
: 40.0±4.0°
Speed-min-1 (rpm)
:-
:-
:-
Speed-min-1 (rpm)
: 950
:-
: 9.95-10.05
Speed-min-1 (rpm)
: 990-1000
:-
: 38°-42°C
: 9.0
Overflow valve
: F002A10627
Speed-min-1 (rpm)
: 1025-1055
: 1.5
:-
Test injector
: 0681343009
: 4.0
: 172.0-175.0
Speed-min-1 (rpm)
: 1200
High pressure pipe
: 6X2X600
:-
: 0.3-1.4
Speed-min-1 (rpm)
: 950
:-
: Clockwise
: 9.95-10.05
Prestroke in mm
: 3.65-3.75(3.6-3.8)
: 25.75-26.25(24.75-27.25)
: 18.0-21.0
in cm³/500 strokes
Cam sequence
: 1-3-2
Cam displacement
: 0-120-240° ±0.5°
3.TORQUE CONTROL
: min 0.2
Speed-min-1 (rpm)
:-
:-
:-
BASIC SETTING
: 1.5(3.5)
:-
Speed-min-1 (rpm)
:-
Speed-min-1 (rpm)
: 950
:-
: 9.95-10.05
:-
: 5.05-5.35
Speed-min-1 (rpm)
: 500
:-
: 0.3(0.7)
: 10.8-11.0
Speed-min-1 (rpm)
: 700
:-
in cm³/100 strokes
Speed-min-1 (rpm)
: 400
: 10.8-11.0
: 6.6-6.8
Speed-min-1 (rpm)
:-
: 0.6-1.0(0.4-1.2)
in cm/100 strokes
: 0.5(0.7)
:-
:-
Speed-min-1 (rpm)
: 950
:-
: 9.95-10.05
Contd...2
TSS-TS-MM F..736
Speed-min-1 (rpm)
: 500
:-
: 20.25-21.75(19.25-22.75)
in cm³/500 strokes
Speed-min-1 (rpm)
:-
:-
: 2.0(4.0)
Speed-min-1 (rpm)
: 700
:-
Speed-min-1 (rpm)
: 990-1000
: 24.75-26.25(23.75-27.25)
:-
: 9.0
in cm³/500 strokes
: 2.0(4.0)
Speed-min-1 (rpm)
:-
:-
:-
in cm³/500 strokes
:-
Speed-min-1 (rpm)
:-
:-
Speed-min-1 (rpm)
: 1040-1070
:-
:-
:-
No of notches
: 4.0
: 12.0
in cm³/500 strokes
: 19.0±4.0°
: 400
Speed-min-1 (rpm)
9. STARTING TRAVEL
Speed-min-1 (rpm)
:-
:-
: 6.6-6.8
:-
Speed-min-1 (rpm)
: 100
in cm³/500 strokes
: Minimum 19.0
Speed-min-1 (rpm)
: 400
: 6.6-6.8
Speed-min-1 (rpm)
: 480-540
: 2.0
Speed-min-1 (rpm)
: 100
: 15.75-16.25
:-
in cm³/100 strokes
OTHER INFORMATION
Note:
250211
REFERENCE NO
Page 1 of 3
275 DI / 265 DI PP
Test Specifications
GOVERNOR
GUIDE SLEEVE
TRAVEL
: 800
REFERENCE NO
: TSS-TS-MML F..748 Speed-min-1 (rpm)
Edition
: 09.2011
: 0.3-0.7
mm
Replaces(edition)
: 05.2010
Test oil
: 9 916 034 004
SPEED)
Revision
:3
: F002A0Z748Combination No.
E040.236.200
:: PES 3 A 85 D 320 RS Speed-min-1 (rpm)
Injection pump
2000
:: RSV 400...950 A 5 C
Control
rack
travel
in
Governor
:1605 R
mm
: 950
: Mahindra & Mahindra Speed-min-1 (rpm)
Customer
Ltd.
:: MDI 1895 N 3A (BSIII Control rack travel in
Engine model
: 11.65-11.75
A)
mm
Engine code
:: 990-1000
Speed-min-1 (rpm)
Application
: Tractor-275 DI
:TEST BENCH REQUIREMENTS
: 10.7
mm
Test oil inlet
: 1035-1065
Speed-min-1 (rpm)
: 38°-42°C
temperature
:Overflow valve
: F002A10627
: 4.0
: 1.5
mm
Test injector
: 0681343009
: 1220
Speed-min-1 (rpm)
:High pressure pipe
: 6X2X600
: 0.3-1.4
mm
2.FULL LOAD
DELIVERY
GOVERNOR ACTION
: 950
Speed-min-1 (rpm)
:Direction of rotation
: Clockwise
: 11.65-11.75
Prestroke in mm
: 3.45-3.55(3.4-3.6)
mm
: 28.75-29.25(27.75: 9.0-12.0
mm
30.25)
Cam sequence
: 1- 3 - 2
in cm³/500 strokes
Cam displacement
: 0-120-240° ±0.5°
3.TORQUE
m orary
t
...
REFERENCE NO
Injection Timing
locking
BASIC SETTING
Page 2 of 3
:-
Speed-min-1 (rpm)
mm
in cm³/100 strokes
: 950
Speed-min-1 (rpm)
mm
in cm/100 strokes
: 400
: 11.65-11.75
: 5.65-5.95
: 0.3(0.7)
: 7.2-7.4
: 0.65-1.05(0.45-1.25)
: 0.5(0.7)
CONTROL
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
::::::: 500
:: 11.85-12.05
: 700
:: 11.85-12.05
:::: 950
:: 11.65-11.75
Contd...2
TSS-TS-MML F..748
4. COURSE OF
DELIVERY
Speed-min-1 (rpm)
in cm³/500 strokes
Speed-min-1 (rpm)
in cm³/500 strokes
Speed-min-1 (rpm)
in cm³/500 strokes
SPEED)
: 500
:: 20.25-21.75(19.2522.75)
: 2.0(4.0)
: 700
:: 24.0-25.5(23.0-26.5)
: 2.0(4.0)
::::-
Speed-min-1 (rpm)
mm
::-
: 990-1000
Speed-min-1 (rpm)
: 10.7
mm
tolerance
50 min
12/28/2011
REFERENCE NO
:Speed-min-1 (rpm)
:mm
in cm³/500 strokes
SPEED)
: 400
Speed-min-1 (rpm)
: 7.2-7.4
mm
: 100
Speed-min-1 (rpm)
: Minimum 19.0
mm
: 400
Speed-min-1 (rpm)
: 7.2-7.4
mm
: 490-550
Speed-min-1 (rpm)
: 2.0
mm
OTHER
INFORMATION
Element
:Delivery valve
:Flyweight assembly
:Governor spring
:Note:
operations.
values
Page 3 of 3
: 1055-1085
Speed-min-1 (rpm)
: 4.0
mm
No of notches
: 12.0
9. STARTING
TRAVEL
:Speed-min-1 (rpm)
:mm
in cm³/500 strokes
: 100
Speed-min-1 (rpm)
: 16.0-16.5
mm
in cm³/100 strokes
Adaption capsule
:-
Nozzle
141010
12/28/2011
REFERENCE NO
275 DI TU
Test Specifications
REFERENCE NO
Edition
Replaces(edition)
Test oil
Revision
: TSS-TS-MM F..734
: 02.2010
:: 9 916 034 004
:1
Combination No.
: F002A0Z734EA40.227.800
: PES 3 A 85 D 320 RS
2000
GOVERNOR
GUIDE SLEEVE
TRAVEL
: 800
Speed-min-1 (rpm)
: 0.3-0.7
mm
SPEED)
Speed-min-1 (rpm)
: RSV 400...1050 A 5 C
Governor
1596 R
mm
: Mahindra & Mahindra Speed-min-1 (rpm)
Customer
Ltd.
: MDI 1895 BN 3A
Engine model
(BSIII A)
mm
Engine code
:Speed-min-1 (rpm)
Application
: Tractor -275 DI TU
mm
Test oil inlet
: 38°-42°C
Speed-min-1 (rpm)
temperature
Overflow valve
: F002A10627
: 1.5
mm
Test injector
: 0681343009
Speed-min-1 (rpm)
High pressure pipe
: 6X2X600
mm
Injection pump
: 43.0±4.0°
:::: 1050
:: 10.65-10.75
: 1090-1100
:: 9.7
: 1125-1155
:: 4.0
: 1310
:: 0.3-1.4
REFERENCE NO
GOVERNOR ACTION
Prestroke in mm
mm
Cam sequence
Cam displacement
Injection Timing
locking
BASIC SETTING
Speed-min-1 (rpm)
mm
in cm³/100 strokes
Speed-min-1 (rpm)
mm
in cm/100 strokes
: Clockwise
: 3.15-3.25(3.1-3.3)
: 18.0-21.0
: 1- 3- 2
: 0-120-240° ±0.5°
: min 0.2
:-
: 1050
: 10.65-10.75
: 6.15-6.45
: 0.3(0.7)
: 400
: 7.2-7.4
: 0.8-1.2(0.6-1.4)
: 0.5(0.7)
2.FULL LOAD
DELIVERY
Speed-min-1 (rpm)
mm
in cm³/500 strokes
3.TORQUE
CONTROL
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
: 1050
:: 10.65-10.75
: 31.25-31.75(30.2532.75)
: 1.5(3.5)
::::::: 500
:: 11.4-11.6
: 700
:: 11.4-11.6
:::: 1050
:: 10.65-10.75
Contd...2
TSS-TS-MM F..734
REFERENCE NO
4. COURSE OF
DELIVERY
Speed-min-1 (rpm)
: 500
:: 23.75-25.25(22.7526.25)
in cm³/500 strokes
: 700
Speed-min-1 (rpm)
30.25)
in cm³/500 strokes
:Speed-min-1 (rpm)
in cm³/500 strokes
:mm
in cm³/500 strokes
SPEED)
: 400
Speed-min-1 (rpm)
: 7.2-7.4
mm
: 100
Speed-min-1 (rpm)
: Minimum 19.0
mm
: 400
Speed-min-1 (rpm)
: 7.2-7.4
mm
: 490-550
Speed-min-1 (rpm)
SPEED)
Speed-min-1 (rpm)
mm
::-
: 1090-1100
Speed-min-1 (rpm)
: 9.7
mm
tolerance
50 min
: 1140-1170
Speed-min-1 (rpm)
: 4.0
mm
No of notches
: 12.0
9. STARTING
TRAVEL
:Speed-min-1 (rpm)
:mm
in cm³/500 strokes
REFERENCE NO
mm
OTHER
INFORMATION
Element
Delivery valve
Flyweight assembly
Governor spring
: 2.0
::::-
: 100
Speed-min-1 (rpm)
: 16.0-16.5
mm
in cm³/100 strokes
Adaption capsule
:-
Nozzle
Note:
operations.
values
300909
REFERENCE NO
Page 1 of 3
295,395 & 405 DI TC
Test Specifications
GOVERNOR
GUIDE SLEEVE
TRAVEL
REFERENCE NO
: TSS-TS-MM F..735
: 800
Speed-min-1 (rpm)
Edition
: 03.2011
: 0.3-0.7
Replaces(edition)
: 02.2010
mm
Test oil
: 9 916 034 004
Revision
:3
SPEED)
: F002A0Z735(without supplementry idling spring)
Combination No.
E040.238.300
: PES 3 A 85 D 320 RS
:Injection pump
Speed-min-1 (rpm)
2000
:: RSV 400...950 A 5 C
Governor
1597 R
:mm
: 950
Customer
Speed-min-1 (rpm)
Ltd.
:: MDI 2050 N 3A (BSIII Boost pressure in bar
Engine model
A)
: 12.35-12.45
mm
Engine code
:: 990-1000
Speed-min-1 (rpm)
Application
: Tractor-275 DI TC
:TEST BENCH REQUIREMENTS
: 11.4
mm
Test oil inlet
: 38°-42°C
: 1040-1070
Speed-min-1 (rpm)
temperature
Boost
pressure
in
bar
:Overflow valve
: F002A10627
: 1.5
: 4.0
mm
Test injector
: 0681343009
: 1220
Speed-min-1 (rpm)
:High pressure pipe
: 6X2X600
: 0.3-1.4
mm
2.FULL LOAD
DELIVERY
GOVERNOR ACTION
: 950
Speed-min-1 (rpm)
:Direction of rotation
: Clockwise
Control
rack
travel
in
Prestroke in mm
: 3.45-3.55(3.4-3.6)
: 12.35-12.45
mm
: 9.0-12.0
: 28.0-28.5(27.0-29.5)
mm
in
cm³/500
strokes
Cam sequence
: 1- 3 - 2
Cam displacement
: 0-120-240° ±0.5°
3.TORQUE
CONTROL
Injection Timing
12/28/2011
REFERENCE NO
Page 2 of 3
locking
BASIC SETTING
:-
Speed-min-1 (rpm)
mm
in cm³/100 strokes
: 950
Speed-min-1 (rpm)
mm
in cm/100 strokes
: 400
: 12.35-12.45
: 5.5-5.8
: 0.3(0.7)
: 7.8-8.0
: 0.75-1.15(0.55-1.35)
: 0.5(0.7)
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
::::::: 500
:: 13.2-13.4
: 700
:: 13.2-13.4
:::: 950
:: 12.35-12.45
Contd...2
TSS-TS-MM F..735
4. COURSE OF
DELIVERY
Speed-min-1 (rpm)
in cm³/500 strokes
Speed-min-1 (rpm)
in cm³/500 strokes
Speed-min-1 (rpm)
in cm³/500 strokes
Speed-min-1 (rpm)
SPEED)
: 500
:: 24.5-26.0(23.5-27.0)
: 2.0(4.0)
: 700
:: 28.25-29.75(27.2530.75)
: 2.0(4.0)
:::::-
g
Speed-min-1 (rpm)
mm
::-
: 990-1000
Speed-min-1 (rpm)
: 11.4
mm
tolerance
50 min
s\
p
y
t Files\OLK...
REFERENCE NO
:mm
in cm³/500 strokes
SPEED)
: 400
Speed-min-1 (rpm)
: 7.8-8.0
mm
: 100
Speed-min-1 (rpm)
: Minimum 19.0
mm
: 400
Speed-min-1 (rpm)
: 7.8-8.0
mm
: 500-560
Speed-min-1 (rpm)
: 2.0
mm
OTHER
INFORMATION
Element
:Delivery valve
:Flyweight assembly
:Governor spring
:Note:
operations.
values
Page 3 of 3
: 1060-1090
Speed-min-1 (rpm)
: 4.0
mm
No of notches
: 12.0
9. STARTING
TRAVEL
:Speed-min-1 (rpm)
:mm
in cm³/500 strokes
: 100
Speed-min-1 (rpm)
: 16.0-16.5
mm
in cm³/100 strokes
Adaption capsule
:-
Nozzle
...
010311
415 DI
Test Specifications
Edition
Replaces(edition)
Test oil
Revision
: TSS-TS-MMLF..A2ZA09
: 11.2015
:: 9 916 034 004
:4
Combination No.
: F002A2ZA09
REFERENCE NO
: PES 4 A 85 D 320
RS 2000
: RSV 400...950 A 5
Governor
C 1592 R
Customer
: MAHINDRA
Engine model
: 415DI TREM IIIA
Engine code
:
Application
: TRACTOR
Injection pump
Test oil inlet
temperature
Overflow valve
Test injector
Opening pressure in
bar
High pressure pipe
(ODXIDxlength) in
mm
: 38°-42°C
: F002A10627
: 1.5
: 0681343009
: 172.0-175.0
: 6X2X600
(A) CALIBRATION OF PUMP
WITHOUT GOVERNOR ACTION
Prestroke in mm
Control rack position
in mm
Cam sequence
Cam displacement
Tappet clearance in
mm
Injection Timing
locking
BASIC SETTING
: Clockwise
: 3.65-3.75(3.6-3.8)
: 9.0-12.0
: 1-3-4-2
: 0-90-180-270°
±0.5°
: min 0.2
:-
GOVERNOR
GUIDE SLEEVE
TRAVEL
Speed-min-1 (rpm) : 800
: 0.3-0.7
mm
1.MAXIMUM SPEED CONTROL
(RATED SPEED)
Boost pressure in bar : Control rack travel in
: 11.0-11.2
mm
: 9.95-10.05
mm
Speed-min-1 (rpm) : 990-1000
: 9.0
mm
Speed-min-1 (rpm) : 1035-1065
: 4.0
mm
: 0.3-1.4
mm
2.FULL LOAD
DELIVERY
: 9.95-10.05
mm
Delivery quantity(x ) : 25.0-25.5(24.0-26.5)
in cm³/500 strokes
Maximum spread in
: 1.5(3.5)
cm³
-1
Speed-min (rpm)
mm
in cm³/100 strokes
Maximum spread in
cm³
Speed-min-1 (rpm)
mm
in cm/100 strokes
Maximum spread in
cm³
: 950
: 9.95-10.05
: 4.9-5.2
: 0.3(0.7)
: 400
: 6.9-7.1
: 0.7-1.1(0.5-1.3)
: 0.5(0.7)
3.TORQUE
CONTROL
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
: 500
:: 11.0-11.2
: 700
::11.0-11.2
: 500
:: 11.0-11.2
: 700
:: 11.0-11.2
:::: 950
:: 9.95-10.05
Contd...2
4. COURSE OF
DELIVERY
Boost pressure in bar : Delivery quantity(x ) : 21.5-23.0(20.5-24.0)
in cm³/500 strokes
Maximum spread in
: 2.0(4.0)
cm³
Boost pressure in bar : : 25.25-26.75(24.25Delivery quantity(x )
27.75)
in cm³/500 strokes
Maximum spread in
: 2.0(4.0)
cm³
Boost pressure in bar : Delivery quantity(x ) : in cm³/500 strokes
6.MAXIMUM SPEED CONTROL
(RATED SPEED)
Speed-min-1 (rpm) : Control rack travel in
:mm
Speed-min-1 (rpm) : 990-1000
: 9.0
mm
While over checking ,if the cutting speed is
above the rated speed and if,
-the delivery values are within the
overchecking tolerance
Maximum spread in
cm³
Speed-min-1 (rpm)
mm
in cm³/500 strokes
Maximum spread in
cm³
-control rack remains at full load position
even at 50 min
:(rpm) less than the rated speed
:8. DEGREE OF IRREGULARY
:Speed-min-1 (rpm) : 1045-1075
:: 4.0
mm
No of notches
: 16.0
5. IDLING SPEED CONTROL (RATED 9. STARTING
SPEED)
TRAVEL
Speed-min-1 (rpm) : Speed-min-1 (rpm) : 400
:mm
: 6.9-7.1
mm
Delivery quantity(x ) : -1
Speed-min (rpm) : 100
in cm³/500 strokes
: Minimum 19.0
mm
-1
Speed-min (rpm) : 400
: 16.0-16.5
mm
: 6.9-7.1
mm
Delivery quantity(x ) : Speed-min-1 (rpm) : 495-555
in cm³/100 strokes
: 2.0
mm
OTHER
INFORMATION
Element
Delivery valve
Flyweight assembly
Governor spring
:-
:
:
:
:
Adaption capsule
:
Nozzle
Opening pressure in
bar
:
:
Note:
1. Sl.No.of the operations indicate the
sequence of operations.
values
091115
These Test specifications should not be copied or transmitted to a third party without
our written permission.All rights reserved.
Test Specifications
475 DI
REFERENCE NO
: TSS-TS-MML F..728
Edition
: 10.2010
GUIDE SLEEVE TRAVEL
Replaces(edition)
: 06.2010
: Free
Test oil
: F 002 S3E 001
Speed-min-1 (rpm)
: 800
Revision
:5
: 0.3-0.7
Combination No.
: F 002 A0Z 728-E040.229.200
Injection pump
: PES 4 A 85 D 320 RS 2000
Governor
: RSV 400...950 A 5 C 1592 R
Customer
Engine model
: MDI 2385 N 3A
Engine code
:-
Application
: TRACTOR-475DI
: 45.0±4.0°
Speed-min-1 (rpm)
:-
:-
:-
Speed-min-1 (rpm)
: 950
:-
: 10.35-10.45
Speed-min-1 (rpm)
: 990-1000
:-
: 38°-42°C
: 9.4
Overflow valve
: F002A10627
Speed-min-1 (rpm)
: 1040-1070
: 1.5
:-
Test injector
: 0681343009
: 4.0
: 172.0-175.0
Speed-min-1 (rpm)
: 1225
High pressure pipe
: 6X2X600
:-
: 0.3-1.4
Speed-min-1 (rpm)
: 950
:-
: Clockwise
: 10.35-10.45
Prestroke in mm
: 3.65-3.75(3.6-3.8)
: 27.0-27.5(26.0-28.5)
: 9.0-12.0
in cm³/500 strokes
Cam sequence
: 1-3-4-2
Cam displacement
: 0-90-180-270° ±0.5°
3.TORQUE CONTROL
: min 0.2
Speed-min-1 (rpm)
:-
:-
:-
:-
Speed-min-1 (rpm)
:-
BASIC SETTING
: 1.5(3.5)
Speed-min-1 (rpm)
: 950
:-
: 10.35-10.45
:-
: 5.3-5.6
Speed-min-1 (rpm)
: 500
:-
: 0.3(0.7)
: 11.4-11.6
Speed-min-1 (rpm)
: 700
:-
in cm³/100 strokes
Speed-min-1 (rpm)
: 400
: 11.4-11.6
: 6.9-7.1
Speed-min-1 (rpm)
:-
: 0.7-1.1(0.5-1.3)
in cm/100 strokes
: 0.5(0.7)
:-
:-
Speed-min-1 (rpm)
: 950
:-
: 10.35-10.45
Contd...2
TSS-TS-MML F..728
Speed-min-1 (rpm)
: 500
:-
: 22.25-23.75(21.25-24.75)
in cm³/500 strokes
Speed-min-1 (rpm)
:-
:-
: 2.0(4.0)
Speed-min-1 (rpm)
: 700
:-
Speed-min-1 (rpm)
: 990-1000
: 26.75-28.25(25.75-29.25)
:-
: 9.4
in cm³/500 strokes
: 2.0(4.0)
Speed-min-1 (rpm)
:-
:-
:-
:-
Speed-min-1 (rpm)
:-
:-
Speed-min-1 (rpm)
: 1055-1085
:-
:-
:-
No of notches
: 4.0
: 16.0
in cm³/500 strokes
in cm³/500 strokes
: 23.0±4.0°
: 400
Speed-min-1 (rpm)
9. STARTING TRAVEL
:-
: 6.9-7.1
:-
Speed-min-1 (rpm)
: 100
in cm³/500 strokes
: Minimum 19.0
Speed-min-1 (rpm)
: 400
: 6.9-7.1
Speed-min-1 (rpm)
: 490-550
: 2.0
Speed-min-1 (rpm)
Speed-min-1 (rpm)
:-
: 100
: 16.0-16.5
:-
in cm³/100 strokes
OTHER INFORMATION
Note:
041010
Test Specifications
575 DI
REFERENCE NO
: TSS-TS-MML F..729
Edition
: 09.2010
GUIDE SLEEVE TRAVEL
Replaces(edition)
: 08.2010
: Free
Test oil
: F 002 S3E 001
Speed-min-1 (rpm)
: 800
Revision
:8
: 0.3-0.7
Combination No.
: F 002 A0Z 729-EA40.215.700
Injection pump
: PES 4 A 85 D 320 RS 2000
Governor
: RSV 400...950 A 5 C 1591 R
Customer
Engine model
: MDI 2500 N 3A
Engine code
:
Application
: Tractor-575 DI
: 43.0±4.0°
Speed-min-1 (rpm)
:-
:-
:-
Speed-min-1 (rpm)
: 950
:-
: 9.95-10.05
Speed-min-1 (rpm)
: 990-1000
:-
: 38°-42°C
: 9.0
Overflow valve
: F002A10627
Speed-min-1 (rpm)
: 1035-1065
: 1.5
:-
Test injector
: 0681343009
: 4.0
: 172.0-175.0
Speed-min-1 (rpm)
: 1225
High pressure pipe
: 6X2X600
:-
: 0.3-1.4
Speed-min-1 (rpm)
: 950
:-
: Clockwise
: 9.95-10.05
Prestroke in mm
: 3.65-3.75(3.6-3.8)
: 28.85-29.15(27.75-30.25)
: 18.0-21.0
in cm³/500 strokes
Cam sequence
: 1-3-4-2
Cam displacement
: 0-90-180-270° ±0.5°
3.TORQUE CONTROL
: min 0.2
Speed-min-1 (rpm)
:-
:-
:-
:-
Speed-min-1 (rpm)
:-
BASIC SETTING
: 1.5(3.5)
Speed-min-1 (rpm)
: 950
:-
: 9.95-10.05
:-
: 5.65-5.95
Speed-min-1 (rpm)
: 500
:-
: 0.3(0.7)
: 10.8-11.0
Speed-min-1 (rpm)
: 700
:-
in cm³/100 strokes
Speed-min-1 (rpm)
: 400
: 10.8-11.0
: 6.7-6.9
Speed-min-1 (rpm)
:-
: 0.75-1.15(0.55-1.35)
in cm/100 strokes
: 0.5(0.7)
:-
:-
Speed-min-1 (rpm)
: 950
:-
: 9.95-10.05
Contd...2
TSS-TS-MML F..729
Speed-min-1 (rpm)
: 500
:-
: 25.5-27.0(24.5-28.0)
in cm³/500 strokes
Speed-min-1 (rpm)
:-
:-
: 2.0(4.0)
Speed-min-1 (rpm)
: 700
:-
Speed-min-1 (rpm)
: 990-1000
: 29.5-31.0(28.5-32.0)
:-
: 9.0
in cm³/500 strokes
: 2.0(4.0)
Speed-min-1 (rpm)
:-
:-
:-
:-
Speed-min-1 (rpm)
:-
:-
Speed-min-1 (rpm)
: 1050-1080
:-
:-
:-
No of notches
: 4.0
: 16.0
in cm³/500 strokes
in cm³/500 strokes
: 23.0±4.0°
: 400
Speed-min-1 (rpm)
9. STARTING TRAVEL
:-
: 6.7-6.9
:-
Speed-min-1 (rpm)
: 100
in cm³/500 strokes
: Minimum 19.0
Speed-min-1 (rpm)
: 400
: 6.7-6.9
Speed-min-1 (rpm)
: 490-550
: 2.0
Speed-min-1 (rpm)
Speed-min-1 (rpm)
:-
: 100
: 16.0-16.5
:-
in cm³/100 strokes
OTHER INFORMATION
Note:
020910
REFERENCE NO
Page 1 of 3
585 PP
Test Specifications
GOVERNOR
GUIDE SLEEVE
TRAVEL
: 800
Speed-min-1 (rpm)
REFERENCE NO
: Provisional
Control rack travel in Edition
: Provisional
: 0.3-0.7
mm
Replaces(edition)
: 1.MAXIMUM SPEED CONTROL (RATED Test oil
: 9 916 034 004
SPEED)
Revision
: 5
Combination No.
: F002A2ZA15
-1
: 500
: PES 4 A 85 D 320 RS Speed-min (rpm)
Injection pump
Boost pressure in bar : 2000
: RSV 400...1050 A 5 C Control rack travel in : 11.9-12.1
Governor
mm
1841 R
: 1050
Speed-min-1 (rpm)
Customer
: MAHINDRA
Boost pressure in bar : Engine model
: MDI3050ENA3A
Control rack travel in Engine code
: : 10.95-11.05
mm
Application
: 585DI
: 1085-1095
Speed-min-1 (rpm)
Boost pressure in bar : Control rack travel in Test oil inlet : 10.0
: 38°-42°C
mm
temperature
: 1130-1160
Speed-min-1 (rpm)
Overflow valve
: F002A10627
: Inlet pressure in bar
: 1.5
Control rack travel in Test injector
: 0681343009
: 4.0
mm
: 1300
Speed-min-1 (rpm)
High pressure pipe
: 6X2X600
Boost pressure in bar : (ODXIDxlength) in mm
Control rack travel in : 0.3-1.4
mm
2.FULL LOAD
GOVERNOR ACTION
DELIVERY
: 1050
Speed-min-1 (rpm)
: Clockwise
Boost pressure in bar : Prestroke in mm
: 3.65-3.75(3.6-3.8)
Control rack travel in Control rack position in : 10.95-11.05
: 9.0-12.0
mm
mm
Cam sequence
: 1-3-4-2
Cam displacement
: 0-90-180-270° ±0.5° in cm³/500 strokes
Maximum spread in cm³ : null
3.TORQUE
Injection Timing : CONTROL
locking
file://C:\Users\205865\AppData\Local\Microsoft\Windows\Temporary Internet Files\Con... 01/09/2016
REFERENCE NO
BASIC SETTING
: 1050
Speed-min-1 (rpm)
mm
Delivery quantity(x ) : 5.85-6.15
in cm³/100 strokes
: 400
Speed-min-1 (rpm)
mm
in cm/100 strokes
Page 2 of 3
Speed-min-1 (rpm)
Speed-min-1 (rpm)
Speed-min-1 (rpm)
Speed-min-1 (rpm)
Speed-min-1 (rpm)
Speed-min-1 (rpm)
: 500
: : 11.9-12.1
: 700
: :11.9-12.1
: 500
: : 11.9-12.1
: 700
: : 11.9-12.1
: : : : 1050
: : 10.95-11.05
Contd...2
Provisional
: 500
Speed-min-1 (rpm)
in cm³/500 strokes
: 700
Speed-min-1 (rpm)
in cm³/500 strokes
: 900
Speed-min-1 (rpm)
Maximum spread in cm³ : : Speed-min-1 (rpm)
Speed-min-1 (rpm)
: : -
7. GOVERNOR CUTTING IN SPEED : 1085-1095
Speed-min-1 (rpm)
Boost pressure in bar : Control rack travel in : 10.0
mm
tolerance
50 min
(rpm) less than the rated speed file://C:\Users\205865\AppData\Local\Microsoft\Windows\Temporary Internet Files\Con... 01/09/2016
REFERENCE NO
Control rack travel in : mm
Delivery quantity(x ) : in cm³/500 strokes
SPEED)
: 400
Speed-min-1 (rpm)
mm
: 100
Speed-min-1 (rpm)
Control rack travel in : Minimum 19.0
mm
: 400
Speed-min-1 (rpm)
mm
: 495-555
Speed-min-1 (rpm)
Control rack travel in : 2.0
mm
Page 3 of 3
: 1135-1165
Speed-min-1 (rpm)
Boost pressure in bar : Control rack travel in : 4.0
mm
No of notches
: 16.0
9. STARTING TRAVEL
: Speed-min-1 (rpm)
Control rack travel in : mm
: 100
Speed-min-1 (rpm)
mm
OTHER
INFORMATION
Adaption capsule
: Element
: Delivery valve
: Flyweight assembly
: Nozzle
: Opening pressure in bar : Governor spring
: Note:
1. Sl.No.of the operations indicate the sequence of 3.(x):Average of the cylinders
operations.
-
140716
file://C:\Users\205865\AppData\Local\Microsoft\Windows\Temporary Internet Files\Con... 01/09/2016
REFERENCE NO
595 DI
Test Specifications
Replaces(edition)
Test oil
Revision
: PROVISIONAL
CHART
: PROVISIONAL
CHART
:
: 9 916 034 004
:0
Combination No.
: F002A0Z874
REFERENCE NO
Edition
GOVERNOR
GUIDE SLEEVE
TRAVEL
: 800
Speed-min-1 (rpm)
: 0.3-0.7
mm
SPEED)
Speed-min-1 (rpm)
Injection pump
3593
: RSV 350...1050 A 1 C mm
Governor
1432 R
Speed-min-1 (rpm)
: Mahindra & Mahindra Boost pressure in bar
Customer
Ltd.
Engine model
: MDI 3000TC 3A
mm
Engine code
:
Speed-min-1 (rpm)
Application
: TRACTOR-595TC
mm
Test oil inlet
Speed-min-1 (rpm)
: 38-42C
temperature
Overflow valve
: F002A10627
: 1.5
mm
Test injector
: 0681343009
Speed-min-1 (rpm)
High pressure pipe
: 6X2X600
mm
: 50.04.0
:::: 1050
:: 12.45-12.55
: 1090-1100
:: 11.5
: 1115-1145
:: 4.0
: 1300
:: 0.3-1.4
REFERENCE NO
GOVERNOR ACTION
Prestroke in mm
mm
Cam sequence
Cam displacement
Injection Timing
locking
BASIC SETTING
Speed-min-1 (rpm)
mm
in cm/100 strokes
Maximum spread in cm
Speed-min-1 (rpm)
mm
in cm/100 strokes
: Clockwise
: 4.65-4.75(4.6-4.8)
: 9.0-12.0
: 1- 3- 4- 2
: 0-90-180-270 0.5
: min 0.2
:-
: 1050
: 12.45-12.55
: 6.45-6.75
: 0.3(0.7)
: 375
: 9.1-9.3
: 0.75-1.15(0.55-1.35)
: 0.5(0.7)
2.FULL LOAD
DELIVERY
Speed-min-1 (rpm)
mm
in cm/500 strokes
3.TORQUE
CONTROL
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
: 1050
:: 12.45-12.55
: 32.75-33.25(31.7534.25)
: 1.5(3.5)
::::::: 500
:: 14.7-14.9
: 650
:: 13.7-13.9
:::: 1050
:: 12.45-12.55
Contd...2
PROVISIONAL CHART
REFERENCE NO
4. COURSE OF
DELIVERY
Speed-min-1 (rpm)
in cm/500 strokes
Speed-min-1 (rpm)
SPEED)
::::: 650
:: 31.25-32.75(30.2533.75)
in cm/500 strokes
Maximum spread in cm : 2.0(4.0)
:Speed-min-1 (rpm)
in cm/500 strokes
Maximum spread in cm : :Speed-min-1 (rpm)
:mm
in cm/500 strokes
Maximum spread in cm : 5. IDLING SPEED CONTROL (RATED
SPEED)
Control lever position : 21.04.0
: 375
Speed-min-1 (rpm)
: 9.1-9.3
mm
: 100
Speed-min-1 (rpm)
: Minimum 19.0
mm
: 375
Speed-min-1 (rpm)
: 9.1-9.3
mm
: 470-530
Speed-min-1 (rpm)
Speed-min-1 (rpm)
mm
::-
: 1090-1100
Speed-min-1 (rpm)
: 11.5
mm
tolerance
50 min
: 1130-1160
Speed-min-1 (rpm)
: 4.0
mm
No of notches
: 12.0
9. STARTING
TRAVEL
:Speed-min-1 (rpm)
:mm
in cm/500 strokes
REFERENCE NO
mm
OTHER
INFORMATION
Element
Delivery valve
Flyweight assembly
Governor spring
: 2.0
::::-
: 100
Speed-min-1 (rpm)
: 19.75-21.25
mm
: 4.3-6.3(5.3-5.3)
in cm/100 strokes
Adaption capsule
:-
Nozzle
Note:
operations.
values
230311
ARJUN BS3A
Main Menu
REFERENCE NO
555 DI
Test Specifications
Replaces(edition)
Test oil
Revision
: PROVISIONAL
CHART
: PROVISIONAL
CHART
:
: 9 916 034 004
:0
Combination No.
: F002A0Z873
REFERENCE NO
Edition
GOVERNOR
GUIDE SLEEVE
TRAVEL
: 800
Speed-min-1 (rpm)
: 0.3-0.7
mm
SPEED)
Speed-min-1 (rpm)
Injection pump
2000
: RSV 400...1050 A 1 C mm
Governor
1673 R
Speed-min-1 (rpm)
Customer
: MAHINDRA
Engine model
: 555DI
Engine code
:
mm
Application
: TRACTOR
Speed-min-1 (rpm)
mm
Test oil inlet
: 38-42C
temperature
Speed-min-1 (rpm)
Overflow valve
: F002A10627
: 1.5
Test injector
: 0681343009
mm
Speed-min-1 (rpm)
High pressure pipe
: 6X2X600
mm
: 55.04.0
:::: 1050
:: 9.95-10.05
: 1090-1100
:: 9.0
: 1115-1145
:: 4.0
: 1310
:: 0.3-1.4
REFERENCE NO
GOVERNOR ACTION
Prestroke in mm
mm
Cam sequence
Cam displacement
Injection Timing
locking
BASIC SETTING
: Clockwise
: 4.15-4.25(4.1-4.3)
Speed-min-1 (rpm)
mm
in cm/100 strokes
: 1050
Speed-min-1
(rpm)
mm
in cm/100 strokes
: 9.0-12.0
: 1- 3- 4- 2
: 0-90-180-270 0.5
: min 0.2
:-
: 9.95-10.05
: 6.85-7.15
: 0.4(0.8)
: 400
: 7.4-7.6
: 0.65-1.05(0.4-1.3)
: 0.6(0.9)
2.FULL LOAD
DELIVERY
Speed-min-1 (rpm)
mm
in cm/500 strokes
3.TORQUE
CONTROL
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
: 1050
:: 9.95-10.05
: 34.5-35.5(33.5-36.5)
: 1.8(4.0)
::::::: 500
:: 11.0-11.2
: 650
:: 11.0-11.2
:::: 1050
:: 9.95-10.05
Contd...2
PROVISIONAL CHART
Test Specifications
445 DI
REFERENCE NO
: TSS-TS-MM F..765
Edition
: 05.2010
GUIDE SLEEVE TRAVEL
Replaces(edition)
:-
: Free
: 800
: 0.5
Test oil
: F 002 S3E 001
Speed-min-1 (rpm)
Revision
:2
Combination No.
: F 002 A0Z 765-E040.244.300
: 56.0±4.0°
Speed-min-1 (rpm)
:-
:-
:-
Speed-min-1 (rpm)
: 1050
:-
: 10.25-10.35
Speed-min-1 (rpm)
: 1090-1100
:-
: 38°-42°C
: 9.3
Overflow valve
: F002A10627
Speed-min-1 (rpm)
: 1110-1140
: 1.5
:-
Test injector
: 0681343009
: 4.0
: 172.0-175.0
Speed-min-1 (rpm)
: 1325
High pressure pipe
: 6X2X600
:-
: 0.3-1.4
Injection pump
: PES 3 A 95 D 320 RS 2000
Governor
: RSV 400...1050 A 1 C 1431 R
Customer
Engine model
: NE 342 BSIII A
Engine code
:-
Application
: TRACTOR-445DI
Speed-min-1 (rpm)
: 1050
:-
: Clockwise
: 10.25-10.35
Prestroke in mm
: 3.75-3.85(3.7-3.9)
: 36.0-37.0(35.0-38.0)
: 9.0-12.0
in cm³/500 strokes
Cam sequence
:1-3-2
Cam displacement
: 0 -120- 240° ±0.5°
3.TORQUE CONTROL
: min 0.2
Speed-min-1 (rpm)
:-
:-
:-
:-
Speed-min-1 (rpm)
:-
BASIC SETTING
: 1.8(4.0)
Speed-min-1 (rpm)
: 1050
:-
: 10.25-10.35
:-
: 7.15-7.45
Speed-min-1 (rpm)
: 500
:-
: 11.5-11.7
Speed-min-1 (rpm)
: 700
:-
in cm³/100 strokes
: 0.4(0.8)
Speed-min-1 (rpm)
: 400
: 11.5-11.7
: 7.6-7.8
Speed-min-1 (rpm)
:-
: 0.7-1.1(0.45-1.35)
in cm/100 strokes
: 0.6(0.9)
:-
:-
Speed-min-1 (rpm)
: 1050
:-
: 10.25-10.35
Contd...2
REFERENCE NO
4. COURSE OF
DELIVERY
:Speed-min-1 (rpm)
in cm/500 strokes
Maximum spread in cm : : 650
Speed-min-1 (rpm)
:: 33.5-35.5(32.5-36.5)
in cm/500 strokes
Maximum spread in cm : 2.5 (4.0)
:Speed-min-1 (rpm)
in cm/500 strokes
Maximum spread in cm : :Speed-min-1 (rpm)
:mm
in cm/500 strokes
Maximum spread in cm : 5. IDLING SPEED CONTROL (RATED
SPEED)
Control lever position : 27.04.0
: 400
Speed-min-1 (rpm)
: 7.4-7.6
mm
: 100
Speed-min-1 (rpm)
: Minimum 19.0
mm
: 400
Speed-min-1 (rpm)
: 7.4-7.6
mm
: 570-630
Speed-min-1 (rpm)
: 2.0
mm
SPEED)
Speed-min-1 (rpm)
mm
::-
: 1090-1100
Speed-min-1 (rpm)
: 9.0
mm
tolerance
50 min
: 1145-1175
Speed-min-1 (rpm)
: 4.0
mm
No of notches
: 18.0
9. STARTING
TRAVEL
:Speed-min-1 (rpm)
:mm
in cm/500 strokes
REFERENCE NO
: 100
Speed-min-1 (rpm)
: 19.75-21.25
mm
in cm/100 strokes
OTHER
INFORMATION
Element
Delivery valve
Flyweight assembly
Governor spring
::::-
Adaption capsule
:-
Nozzle
Note:
operations.
values
210311
605 DI
(Rotary with 022 Injector Test Bench)
Test Specifications
(Subject to alternations)
For Field Service Only
REFERENCE NO
Edition
Replaces (edition)
Injection pump
TSS-TS-MML VE 0...506
08.2011
0460.424.506-B 460 816 726
VE4/12F1000R1142-1
Test oil
Customer
Engine model
Application
F002.S3E.001-H-S/EFEP 170
M&M - FES
NE457 trem3A
Tractor - (605DI 57 HP)
39° - 41° C
1 688 901 022
H-S / EFEP 109
(OD x ID x length) in mm
0.30 - 0.40
180 - 183
6 x 2 x 450
Clock Wise
0.7 ± 0.02
Drive shaft key way position at BDC Between A & D (DV holders)
Drive shaft key way position after injection timing locking should be
inline with DV holder : A
Test injector
High pressure pipe
Injection timing locking
Plunger stroke in mm
1. SETTING
1.1 Timer Travel
Speed Min-¹(RPM)
Timer travel in mm
1.3 Full load delivery
Speed Min-¹ (RPM)
Del Qty (x) in cm³ /500 strokes
Speed Min-¹ (RPM)
Speed Min-¹ (RPM)
900
1.10 ± 0.20
1000
35.50 ± 0.25
2.0
-
1.5 Maximum speed regulation
Speed Min-¹ (RPM)
1075
5.00 ± 1.00
1.7 Load dependent port closing (LFB)
Speed Min-¹ (RPM)
See procedure given below
1.2 Vane Pump Pressure
Speed Min-¹(RPM)
900
Timer travel in mm
5.30 ± 0.30
1.4 Idling delivery quantity
Speed Min-¹ (RPM)
400
5.00 ± 0.50
3.0
Residual delivery quantity
Speed Min-¹ (RPM)
High Idling delivery quantity
Speed Min-¹ (RPM)
1.6 Starting fuel delivery
Speed Min-¹ (RPM)
100
41.00 ± 12.50
1.8 Exhaust Gas Recirculation (EGR)setting point
Speed Min-¹ (RPM)
Input voltage(V)
Output voltage(V)
-
2. TESTING
2.1 Timer travel
Speed Min-¹ (RPM)
900
Timer travel in mm
0.70 - 1.50
Speed Min-¹ (RPM)
1000
Timer travel in mm
1.10 - 1.90
Speed Min-¹ (RPM)
600
Timer travel in mm
5.40 - 7.40#
Speed Min-¹ (RPM)
Timer travel in mm
(# With power (12 V) connected to KSB)
2.2 Vane pump pressure
Speed Min-¹ (RPM)
900
Vane pump pressure in bar
4.60 - 6.00
Speed Min-¹ (RPM)
600
7.3 - 9.7#
Speed Min-¹ (RPM)
Speed Min-¹ (RPM)
(# With power (12 V) connected to KSB)
TSS-TS-MML VE 0...506
2.3 Overflow Qty
Speed Min-¹ (RPM)
Overflow Qty in cm³ /10 seconds
2.4 Fuel deliveries
End Stop
Speed Min-¹ (RPM)
Speed Min-¹ (RPM)
Speed Min-¹ (RPM)
Speed Min-¹ (RPM)
Speed Min-¹ (RPM)
Speed Min-¹ (RPM)
Speed Min-¹ (RPM)
Speed Min-¹ (RPM)
Speed Min-¹ (RPM)
1000
117 - 184
Maximum
500
27.50 - 31.50
1000
34.00 - 37.00
725
31.75 - 35.75
1075
2.00 - 8.00
1125
0.00 - 1.50
-
Speed Min-¹ (RPM)
Overflow Qty in cm³ /10 seconds
-
Idle Del Qty
Idling Position
Low idle Del Qty
Speed Min-¹ (RPM)
400
2.00 - 8.00
Residual Del Qty
Speed Min-¹ (RPM)
High Idling Del Qty
Speed Min-¹ (RPM)
500
0.00 - 1.50
Electrical shutoff (by disconnecting solenoid switch)
Idling Position
Speed Min-¹ (RPM)
415
0.00 - 1.50
Mechanical shutoff (By operating stop lever)
Speed Min-¹ (RPM)
1000
0.00 - 1.50
Exhaust Gas Recirculation (EGR)
Speed Min-¹ (RPM)
Input voltage(V)
Output voltage(V)
2.5 Solenoid
Rated voltage (KSB)
12 V
Rated voltage (ELAB)
12 V
3. ASSEMBLY AND SETTING DIMENSIONS :
Description
Specification
K
3.64 - 3.76 mm
KF
8.2 - 8.6 mm
MS1
0.65 - 1.05 MM
NOTE:
Sl No. of the operations indicate the sequence of operation
X : Average of the cylinders
Caution: Always KSB to be disconnected while testing the pump unless specifically mentioned.
Remarks
Pl. note the change in the test injector OPENING PRESSURE
08272011
Applicable only for BOSCH test benches
These Test Specifications should not be copied or transmitted to a third party without our written permission. All rights reserved
605 DI
Test Specifications
(Rotay with 114 Injector Test Bench)
(Subject to alterations)
REFERENCE NO.
: TSS-TS-MML 0..506
1.4 Idling delivery
Edition
: 06.2011
Speed - min-1 (rpm)
: 435
Replaces (edition)
: 03.2011
Delivery quantity ( x )
: 6.0± 0.5
Test oil
: F 002 S3E 001
in cm³ /500 strokes
Injection pump
: 0 460 424 506
Maximum spread in cm³ (')
: 3.0
VE4/12F1000R1142-1
1.5 Maximum speed regulation
B 460 816 726 01
Speed - min-1 (rpm)
VE 4/12F 1000 RV1672601
: 1100
: 6.5± 0.5
:
-
Customer
1.6 Starting fuel delivery
Engine model
: NE 457 3A
Speed - min-1 (rpm)
: 100
Application
: Tractor 605 DI
: 55.0 ± 12.5
1.7 Load dependent port closing (LFB)
o
o
: 38 - 42 C
Speed - min-1 (rpm)
: 0.30 - 0.40
Test injector
: 1 688 901 114
1.8 Exhaust Gas Recirculation (EGR)setting point
: 204 - 210
Speed - min-1 (rpm)
: -
High pressure pipe
: H-S/EFEP 109
: -
: 6 x 2 x 450
: Not applicable
2. TESTING
Injection timing locking
: Clockwise
Plunger stroke in mm
: 0.7± 0.02
2.1 Timer travel
Speed - min-1 (rpm)
Drive shaft key way position
: Between A & D (DV holders)
: 1000
Timer travel in mm
: 1.5 - 2.3
Drive shaft key way position after injection timing locking
Speed - min-1 (rpm)
: 900
should be inline with DV holder A
Timer travel in mm
: 1.0 - 1.8)
1. SETTING
Speed - min-1 (rpm)
: -
at BDC
1.1 Timer travel
Timer travel in mm
: -
Speed - min-1 (rpm)
: 900
: -
Speed - min-1 (rpm)
Timer travel in mm
: 600
: 5.9 - 7.9 #
Timer travel in mm
: 1.4± 0.2
# measured by connecting the power supply (12 V) to KSB
Speed - min-1 (rpm)
: 900
Speed - min-1 (rpm)
: 900
:
: (5.1 - 6.5)
Speed - min-1 (rpm)
: 600
: 9.1 - 11.5 #
-
: 5.8± 0.3
1.3 Full load delivery
Speed - min-1 (rpm)
: 1000
:
: 21.25 ± 0.25
-
# measured by connecting the power supply (12 V) to KSB
2.3 Overflow quantity
Speed - min-1 (rpm)
: 1000
:
Overflow quantity
: 116 - 184
-
: 2.0
Speed - min-1 (rpm)
:
-
in cm³ /10 seconds
:
-
Speed - min-1 (rpm)
:
-
:
-
:
-
Overflow quantity
:
-
:
-
in cm³ /10 seconds
Contd…2
REFERENCE NO
605 DI Inline
xt
Test Specifications
REFERENCE NO
Edition
Replaces(edition)
Test oil
Revision
: PROVISIONAL
CHART
: PROVISIONAL
:
: 9 916 034 004
:2
Combination No.
: F002A0Z969EB40.272.100
Injection pump
: PES 4 A 85 D 320
RS 3500
Governor
: RSV 400...1050 A 2
C 1742 R
: Mahindra &
Mahindra Ltd.
Engine model
: NE 457 3A
Engine code
:Application
: TRACTOR-(605 DI)
Customer
Test oil inlet
temperature
Overflow valve
Test injector
Opening pressure in
bar
High pressure pipe
(ODXIDxlength) in
mm
: 38°-42°C
: F002A10627
: 1.5
: 0681343009
: 172.0-175.0
: 6X2X600
GOVERNOR
GUIDE SLEEVE
TRAVEL
: 800
Speed-min-1 (rpm)
: 0.3-0.7
mm
SPEED)
Control lever position :
:
Speed-min-1 (rpm)
Boost pressure in bar :
:
mm
:
Speed-min-1 (rpm)
:
mm
:
Speed-min-1 (rpm)
:
mm
:
Speed-min-1 (rpm)
:
mm
:
Speed-min-1 (rpm)
:
mm
46.0±4.0°
1050
12.95-13.05
1095-1105
12.0
1180-1210
4.0
1300
0.3-1.4
file:///C|/Documents and Settings/098726/Local S...es/Content.Outlook/KDXLMMSP/F002A0Z969-P (2).HTM (1 of 4) [5/17/2013 3:18:49 PM]
REFERENCE NO
2.FULL LOAD
DELIVERY
: 1050
Speed-min-1 (rpm)
GOVERNOR ACTION
Direction of rotation : Clockwise
: 12.95-13.05
mm
Prestroke in mm
: 4.65-4.75(4.6-4.8)
: 32.35-32.65(31.25Delivery quantity(x )
33.75)
: 18.0-21.0
in mm
in cm³/500 strokes
Cam sequence
: 1- 3- 4- 2
Maximum spread in
: 1.5(3.5)
: 0-90-180-270°
cm³
Cam displacement
±0.5°
3.TORQUE
Tappet clearance in
: min 0.2
CONTROL
mm
:Speed-min-1 (rpm)
Injection Timing
:Boost pressure in bar : locking
BASIC SETTING
:mm
:Speed-min-1 (rpm)
-1
: 1050
Speed-min (rpm)
: 12.95-13.05
:mm
mm
Delivery quantity(x ) : 6.35-6.65
: 500
Speed-min-1 (rpm)
in cm³/100 strokes
Boost pressure in bar : Maximum spread in
: 0.3(0.7)
: 13.6-13.8
cm³
mm
: 650
Speed-min-1 (rpm)
Boost pressure in bar : : 400
Speed-min-1 (rpm)
: 13.0-13.2
mm
: 7.9-8.1
mm
:Speed-min-1 (rpm)
:
1.05-1.45(0.85-1.65)
Boost pressure in bar : in cm/100 strokes
:Maximum spread in
mm
: 0.5(0.7)
cm³
: 1050
Speed-min-1 (rpm)
: 12.95-13.05
mm
Contd...2
PROVISIONAL CHART
REFERENCE NO
4. COURSE OF
DELIVERY
: 500
Speed-min-1 (rpm)
29.25)
in cm³/500 strokes
Maximum spread in
: 2.0(4.0)
cm³
: 650
Speed-min-1 (rpm)
27.75)
in cm³/500 strokes
Maximum spread in
: 2.0 (4.0)
cm³
:Speed-min-1 (rpm)
Maximum spread in
:cm³
:Speed-min-1 (rpm)
:mm
Maximum spread in
:cm³
5. IDLING SPEED CONTROL (RATED
SPEED)
: 400
Speed-min-1 (rpm)
: 7.9-8.1
mm
: 100
Speed-min-1 (rpm)
: Minimum 19.0
mm
: 400
Speed-min-1 (rpm)
SPEED)
:Speed-min-1 (rpm)
:mm
: 1095-1105
Speed-min-1 (rpm)
: 12.0
mm
even at 50 min
: 1195-1225
Speed-min-1 (rpm)
: 4.0
mm
No of notches
: 16.0
9. STARTING
TRAVEL
:Speed-min-1 (rpm)
:mm
REFERENCE NO
: 7.9-8.1
mm
: 520-580
Speed-min-1 (rpm)
: 2.0
mm
OTHER
INFORMATION
Element
Delivery valve
Flyweight assembly
Governor spring
::::-
Note:
values
: 100
Speed-min-1 (rpm)
: 19.75-21.25
mm
Adaption capsule
Nozzle
Opening pressure in
bar
:::-
These Test specifications should not be copied or transmitted
to a third party without our written permission.All rights
reserved.
100413
REGULAR BS3
Main Menu
265 DI
Test Specifications
REFERENCE NO
: ASA-TS-MML F_603P
Edition
: 11.2007(PROVISIONAL)
GUIDE SLEEVE TRAVEL
Replaces(edition)
:-
: Free
Test oil
: F 002 S3E 001
Speed-min-1 (rpm)
: 800
Revision
:0
: 0.3-0.7
Combination No.
: F 002 A0Z 603-E 040 196 300
Injection pump
: PES 3 A 85 D 320 RS 2000
Governor
: RSV 400...950 A 5 C 1509 R
Customer
Engine model
: MDI 2050
Engine code
:-
Application
: Tractor 265 DI
: 40.0±4.0°
Speed-min-1 (rpm)
:-
:-
:-
Speed-min-1 (rpm)
: 950
:-
: 9.95-10.05
Speed-min-1 (rpm)
: 990-1000
:-
: 38°-42°C
: 9.0
Overflow valve
: F002A10627
Speed-min-1 (rpm)
: 1020-1050
: 1.5
:-
Test injector
: 0681343009
: 4.0
: 172.0-175.0
Speed-min-1 (rpm)
: 1250
High pressure pipe
: 6X2X600
:-
: 0.3-1.4
Speed-min-1 (rpm)
: 950
:-
: 9.95-10.05
: 3.65-3.75(3.6-3.8)
: 25.75-26.25(24.75-27.25)
: 9.0-12.0
in cm³/500 strokes
Cam sequence
: 1-3-2
Cam displacement
: 0-120-240° ±0.5°
3.TORQUE CONTROL
: min 0.2
Speed-min-1 (rpm)
:-
:-
:-
: Clockwise
Prestroke in mm
BASIC SETTING
: 1.5(3.5)
:-
Speed-min-1 (rpm)
:-
Speed-min-1 (rpm)
: 950
:-
: 9.95-10.05
:-
: 5.05-5.35
Speed-min-1 (rpm)
: 650
:-
in cm³/100 strokes
Speed-min-1 (rpm)
: 0.3(0.7)
: 400
: 10.8-11.0
Speed-min-1 (rpm)
: 800
:-
: 10.0-10.2
: 6.7-6.9
Speed-min-1 (rpm)
:-
: 0.8-1.2(0.6-1.4)
:-
:-
Speed-min-1 (rpm)
: 950
:-
: 9.95-10.05
in cm/100 strokes
: 0.5(0.7)
Contd...2
ASA-TS-MML F_603P
Speed-min-1 (rpm)
: 650
:-
: 24.25-25.75(23.25-26.75)
in cm³/500 strokes
Speed-min-1 (rpm)
:-
:-
: 2.0(4.0)
Speed-min-1 (rpm)
:-
:-
Speed-min-1 (rpm)
: 990-1000
:-
:-
: 9.0
in cm³/500 strokes
:-
Speed-min-1 (rpm)
:-
:-
:-
:-
in cm³/500 strokes
Speed-min-1 (rpm)
:-
:-
Speed-min-1 (rpm)
: 1060-1090
:-
:-
:-
No of notches
: 4.0
: 12.0
in cm³/500 strokes
9. STARTING TRAVEL
: 19.0±4.0°
: 400
Speed-min-1 (rpm)
:-
: 6.7-6.9
:-
Speed-min-1 (rpm)
:-
in cm³/500 strokes
: Minimum -
Speed-min-1 (rpm)
: 400
: 6.7-6.9
Speed-min-1 (rpm)
: 615-675
: 2.0
Speed-min-1 (rpm)
Speed-min-1 (rpm)
:-
: 100
: 14.0-14.5
: 5.75-6.75(5.5-7.0)
in cm³/100 strokes
OTHER INFORMATION
Note:
021206
Test Specifications
275 DI TU
REFERENCE NO
: TSS-TS-MML F_607
Edition
: 09.2009
GUIDE SLEEVE TRAVEL
Replaces(edition)
:-
: Free
Test oil
: F 002 S3E 001
Speed-min-1 (rpm)
: 800
Revision
:2
: 0.3-0.7
Combination No.
: F 002 A0Z 607- E B40 195 700
Injection pump
: PES 3 A 85 D 320 RS 2000
Governor
: RSV 375...1050 A 5 C 1511 R
Customer
Engine model
: MDI 2050 B Trem III
Engine code
:-
Application
: TRACTOR-275 TU DI
: 44.0±4.0°
Speed-min-1 (rpm)
:-
:-
:-
Speed-min-1 (rpm)
: 1050
:-
: 10.55-10.65
Speed-min-1 (rpm)
: 1090-1100
:-
: 38°-42°C
: 9.6
Overflow valve
: F002A10627
Speed-min-1 (rpm)
: 1125-1155
: 1.5
:-
Test injector
: 0681343009
: 4.0
: 172.0-175.0
Speed-min-1 (rpm)
: 1310
High pressure pipe
: 6X2X600
:-
: 0.3-1.4
Speed-min-1 (rpm)
: 1050
:-
: Clockwise
: 10.55-10.65
Prestroke in mm
: 3.15-3.25(3.1-3.3)
: 30.75-31.25(29.75-32.25)
: 9.0-12.0
in cm³/500 strokes
Cam sequence
: 1- 3- 2
Cam displacement
: 0-120-240° ±0.5°
3.TORQUE CONTROL
: min 0.2
Speed-min-1 (rpm)
:-
:-
:-
:-
Speed-min-1 (rpm)
:-
BASIC SETTING
: 1.5(3.5)
Speed-min-1 (rpm)
: 1050
:-
: 10.55-10.65
:-
: 6.05-6.35
Speed-min-1 (rpm)
: 630
:-
: 11.2-11.4
Speed-min-1 (rpm)
: 800
in cm³/100 strokes
: 0.3(0.7)
:-
Speed-min-1 (rpm)
: 400
: 10.65-10.85
: 6.6-6.8
Speed-min-1 (rpm)
:-
: 0.65-1.05(0.45-1.25)
:-
in cm/100 strokes
:-
Speed-min-1 (rpm)
: 1050
:-
: 10.55-10.65
: 0.5(0.7)
Contd...2
TSS-TS-MML F_607
Speed-min-1 (rpm)
: 630
:-
: 26.25-27.75(25.25-28.75)
in cm³/500 strokes
Speed-min-1 (rpm)
:-
:-
: 2.0(4.0)
Speed-min-1 (rpm)
:-
:-
Speed-min-1 (rpm)
: 1090-1100
:-
:-
: 9.6
in cm³/500 strokes
:-
Speed-min-1 (rpm)
:-
:-
:-
in cm³/500 strokes
:-
Speed-min-1 (rpm)
:-
:-
Speed-min-1 (rpm)
: 1145-1175
:-
:-
:-
No of notches
: 4.0
: 13.0
in cm³/500 strokes
9. STARTING TRAVEL
: 19.0±4.0°
-1
400
:
Speed-min (rpm)
Speed-min-1 (rpm)
:-
:-
: 6.6-6.8
:-
Speed-min-1 (rpm)
: 100
in cm³/500 strokes
: Minimum 19.0
Speed-min-1 (rpm)
: 400
: 6.6-6.8
Speed-min-1 (rpm)
: 520-580
: 2.0
Speed-min-1 (rpm)
: 100
: 16.0-16.5
:-
in cm³/100 strokes
OTHER INFORMATION
Note:
010909
REFERENCE NO
295 DI
Test Specifications
Edition
Replaces(edition)
Test oil
Revision
: PROVISIONAL
CHART
:
:
: 9 916 034 004
:2
Combination No.
: EB40201300
REFERENCE NO
GOVERNOR
GUIDE SLEEVE
TRAVEL
: 800
Speed-min-1 (rpm)
: 0.3-0.7
mm
SPEED)
Speed-min-1 (rpm)
Injection pump
: RSV 400...950 A 5 C 1 Control rack travel in
Governor
mm
R
Speed-min-1 (rpm)
Customer
: MAHINDRA
Engine model
: 295 DI
Engine code
:
mm
Application
: 41hp
Speed-min-1 (rpm)
Test oil inlet
mm
: 38°-42°C
temperature
Speed-min-1 (rpm)
Overflow valve
: F002A10627
: 1.5
Test injector
: 0681343009
mm
Speed-min-1 (rpm)
High pressure pipe
: 6X2X600
mm
: PES 3 A 95 D 320 RS
3500
: 40.0±4.0°
:::: 950
:: 11.95-12.05
: 990-1000
:: 11.0
: 1035-1065
:: 4.0
: 1200
:: 0.3-1.4
REFERENCE NO
GOVERNOR ACTION
Prestroke in mm
mm
Cam sequence
Cam displacement
Injection Timing
locking
BASIC SETTING
: Clockwise
: 4.05-4.15(4.0-4.2)
Speed-min-1 (rpm)
mm
in cm³/100 strokes
: 950
Speed-min-1
(rpm)
mm
in cm/100 strokes
: 18.0-21.0
: 1-3-2
: 0-120-240° ±0.5°
: min 0.2
:-
: 11.95-12.05
: 7.45-7.75
: 0.4(0.8)
: 400
: 8.4-8.6
: 0.8-1.2(0.55-1.45)
: 0.6(0.9)
2.FULL LOAD
DELIVERY
Speed-min-1 (rpm)
mm
in cm³/500 strokes
3.TORQUE
CONTROL
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
: 950
:: 11.95-12.05
: 37.5-38.5(36.5-39.5)
: 1.8(4.0)
::::::: 700
:: 12.2-12.4
: 800
:: 12.05-12.25
:::: 950
:: 11.95-12.05
Contd...2
PROVISIONAL CHART
REFERENCE NO
4. COURSE OF
DELIVERY
: 700
Speed-min-1 (rpm)
:: 32.0-34.0(31.0-35.0)
in cm³/500 strokes
:Speed-min-1 (rpm)
in cm³/500 strokes
Maximum spread in cm³ : : 900
Speed-min-1 (rpm)
in cm³/500 strokes
:mm
in cm³/500 strokes
SPEED)
: 400
Speed-min-1 (rpm)
: 8.4-8.6
mm
: 100
Speed-min-1 (rpm)
: Minimum 19.0
mm
: 400
Speed-min-1 (rpm)
: 8.4-8.6
mm
: 510-570
Speed-min-1 (rpm)
: 2.0
mm
SPEED)
Speed-min-1 (rpm)
mm
::-
: 990-1000
Speed-min-1 (rpm)
: 11.0
mm
tolerance
50 min
: 1060-1090
Speed-min-1 (rpm)
: 4.0
mm
No of notches
: 12.0
9. STARTING
TRAVEL
:Speed-min-1 (rpm)
:mm
in cm³/500 strokes
REFERENCE NO
: 100
Speed-min-1 (rpm)
: 17.25-17.75
mm
: 8.25-9.75(8.0-10.0)
in cm³/100 strokes
OTHER
INFORMATION
Element
Delivery valve
Flyweight assembly
Governor spring
:
:
:
:
Adaption capsule
:
Nozzle
:
Opening pressure in bar :
Note:
operations.
values
475 DI
REFERENCE NO
: ASA-TS-MML -F_570
Test Specifications
Edition
: 08.2007
GUIDE SLEEVE TRAVEL
Replaces(edition)
:-
: 800
: 0.3-0.7
Test oil
: F 002 S3E 001
Speed-min-1 (rpm)
Revision
:0
Combination No.
: F 002 A0Z 570-E 040 194 000
: Free
Injection pump
: 43.0±4.0°
Speed-min-1 (rpm)
:-
:-
:-
Speed-min-1 (rpm)
: 950
:-
: 12.05-12.15
Speed-min-1 (rpm)
: 990-1000
:-
: 38°-42°C
: 11.1
: F002A10627
Speed-min-1 (rpm)
: 1045-1075
: PES 4A 85D 320 RS 2000
Governor
: RSV 425...950 A 5 C 1478 R
Customer
Engine model
: MDI 2700 Trem III
Engine code
:
Application
: 475 DI-TRACTOR
Overflow valve
: 1.5
:-
Test injector
: 0681343009
: 4.0
: 172.0-175.0
Speed-min-1 (rpm)
: 1225
High pressure pipe
: 6X2X600
:-
: 0.3-1.4
Speed-min-1 (rpm)
: 950
:-
: Clockwise
: 12.05-12.15
Prestroke in mm
: 3.25-3.35(3.2-3.4)
: 28.5-29.0(27.5-30.0)
: 16.0-19.0
in cm³/500 strokes
Cam sequence
: 1-3-4-2
Cam displacement
: 0-90-180-270° ±0.5°
3.TORQUE CONTROL
: min 0.2
Speed-min-1 (rpm)
:-
:-
:-
:-
Speed-min-1 (rpm)
:-
BASIC SETTING
: 1.5(3.5)
Speed-min-1 (rpm)
: 950
:-
: 12.05-12.15
:-
: 5.6-5.9
Speed-min-1 (rpm)
:-
:-
:-
in cm³/100 strokes
: 0.3(0.7)
Speed-min-1 (rpm)
:-
:-
Speed-min-1 (rpm)
: 425
:-
: 5.6-5.8
Speed-min-1 (rpm)
:-
: 0.65-1.05(0.45-1.25)
in cm/100 strokes
: 0.5(0.7)
:-
:-
Speed-min-1 (rpm)
:-
:-
:Contd...2
ASA-TS-MML -F_570 08.2007 2
Speed-min-1 (rpm)
: 700
:-
: 24.5-26.0(23.5-27.0)
in cm³/500 strokes
Speed-min-1 (rpm)
:-
:-
: 2.0(4.0)
Speed-min-1 (rpm)
:-
:-
Speed-min-1 (rpm)
:-
in cm³/500 strokes
: 990-1000
:-
: 11.1
:-
Speed-min-1 (rpm)
:-
:-
:-
in cm³/500 strokes
:-
Speed-min-1 (rpm)
:-
:-
Speed-min-1 (rpm)
:-
:-
:-
No of notches
: 4.0
: 15.0
in cm³/500 strokes
: 1060-1090
9. STARTING TRAVEL
: 22.0±4.0°
: 425
Speed-min-1 (rpm)
Speed-min-1 (rpm)
:-
:-
: 5.6-5.8
:-
Speed-min-1 (rpm)
: 100
in cm³/500 strokes
: Minimum 19.0
Speed-min-1 (rpm)
: 425
: 5.6-5.8
Speed-min-1 (rpm)
: 490-550
: 2.0
Speed-min-1 (rpm)
: 100
: 16.0-16.5
:-
in cm³/100 strokes
Note:
251005
575 DI (1900 rpm)
Delphi-TVS
Mannur
PUMP No.: G8973A300A
PRODUCT
CUSTOMER OVERCHECK
SPECIFICATION
SERVICE CODING: ----
COS No. STP2A300AC02
PART 1 of 1
ISSUE 2
ENGINE DETAILS :
CUSTOMER : MAHINDRA & MAHINDRA
ENGINE : MM 575 TREM 3
RATING : 44.5 hp @ 1900 E rpm
APPLICATION
GOVERNING
ASA Ref
CUSTOMER Ref
:
:
:
:
TRACTOR
8 - 15 %
M&M: M65B3A
RELEASE STATUS
TARGET √
PREPARED BY -
FORMAL
B.Venkatarama krishnan
DATE -

24/08/2007
Master Pump details:
Production Master : 008 CAI (48.5 mm3/str +/- 1) on production machine (PE-75168 and PE-75170)
Eng and QA Master : 010 CAI (47.7 mm3/str +/- 1) on production machine (PE-75168 and PE-75170)
DATE -
24/08/2007
TEST CONDITIONS
TEST MACHINE :PE1060
FEED PRESSURE : 1m head
B/LEAK PRES. zero
NOZZLES : BDLOS6844
FLOW BAND: 11.2 TO 11.8 GPH
N.O.P.:
INJECTION PIPES : 6 x 1.75 x 450
CODE :
ADVANCE GAUGE : R732/4LY
DATUM : 0 0 @ 500 RPM
ROTATION :
R732/10EP
CLOCKWISE LOOKING ON DRIVE END
* - All other checks as per Production test plan and Quality test plan
* - Leak checks to be conducted as per spec PS 25 unless otherwise stated.
√ Items of change throughout the document are indicated by this symbol.
DIMENSIONAL CHECKS (If required) :
As per the outline drawing as mentioned in the parts list
ISSUED BY : Engineering Dept
178 bar
Delphi-TVS
Mannur
PART 1 of 1
ISSUE 2
PRODUCT
CUSTOMER OVERCHECK
SPECIFICATION
AUDIT CHECK POINTS :
TP5
FUEL DELIVERY (F)
F2
TRANSFER PRESSURE (TP)
TP1
F3
BF3
GF1
F1
BF2
GF2
BF1
SF1
IF1
TP2
TP3
LIGHT LOAD ADVANCE (LLA)
LLA1
LLA2
A1
FAST IDLE FUEL
IF2
IF3
TP4
GF3
CB1
A2
CB2
CAMBOX PRES. (CB)
GF4
A3 ADVANCE (A)
A/STALL FUEL
SPEED PRPM
SPEED PRPM
√
ITEM
RPM
TARGET
ITEM
RPM
TARGET
A1
950
0 0 +/- 0.5
LLA1
950
2.90 – 3.10 AT 12 – 20 mm3/STR
F2
950
TO MASTER +/- 2.0 mm3/str
IF2
375
SF1
100
30 mm3/STR MIN
IF3
600
7.5 – 12.5 mm3/str
SET USING IDLE SCREW
4 mm3/str MAX
GF3
1050
9 – 14 mm3/str
GF4
1200
7 mm3/str MAX
TIMING REFERENCE PUMP NUMBER : NA
TIMING
STATIC
CODE :
DYNAMIC
LOCKSHAFT
ANGLE: 200 ± 0.50
PORT : X
ELECTRIC SHUT OFF CHECK
SPEED : 400 RPM
4
mm3/str MAX
DELIVERY POST SHUT OFF :
Number :
DATE : 24/08/2007
APPROVED : M.G.Bhaskar
SHEET : 2 of 3
FILE :\DI project\Mahindra\ MM575BS3\Test plans\...
√
Delphi-TVS
Mannur
PRODUCT
CUSTOMER OVERCHECK
SPECIFICATION
THROTTLE SHUT OFF LIMITS SPEED :
EXHAUST BRAKE LEVER LIMITS
SPEED :
ANTI-STALL CHECKS
NA
RPM
mm3/st MAX
NA
RPM
mm3/st MAX
NA
SPEED :
MODIFICATIONS
ISSUE
DATE
PART 1 of 1
ISSUE 2
Signature
RPM
mm3/st MAX
Remarks if any
1
18/05/2007
Release
2
24/08/2007
Change in Master Pump delivery setting at 950 rpm
Based on new PPAP certified FIP 121 EAI.
ADDITIONAL REQUIREMENTS:
ADVANCE MEASUREMENT TO BE TAKEN FROM CAM NOTCH, ON SIDE OF PUMP.
CAM ADVANCE TRAVEL 0.61mm = 1 DEG
Number :
SHEET : 3 of 3
DATE : 24/08/2007
APPROVED : M.G.Bhaskar
575 DI (2300 rpm)
Delphi-TVS
Mannur
COS No. STPA111AC03
PART 1 of 1
ISSUE 3
PRODUCT
CUSTOMER OVERCHECK
SPECIFICATION
ENGINE DETAILS :
CUSTOMER : MAHINDRA & MAHINDRA
ENGINE : MM 575 TREM 3
RATING : 47.5 hp @ 2300 E rpm
APPLICATION
GOVERNING
ASA Ref
CUSTOMER Ref
:
:
:
:
TRACTOR
5-9 %
M&M: M37B3B
RELEASE STATUS
TARGET √
PREPARED BY -
FORMAL
I.Prabhu santiago
DATE -

27/09/2005
Master Pump details:
Production Master : 011 BYI (38.7 mm3/str +/- 1) on production machine (780M-06, 780M-14 and PE-75170)
Eng and QA Master : 010 BYI (38.9 mm3/str +/- 1) on production machine (780M-06, 780M-14 and PE-75170)
DATE -
27/09/2005
TEST CONDITIONS
TEST MACHINE :HA780/PE1060
FEED PRESSURE : 1m head
B/LEAK PRES. zero
NOZZLES : BDL110S6133/1
FLOW BAND: 7.5 – 8.0 GPH
N.O.P.:
INJECTION PIPES : 6 x 1.75 x 450
CODE :
ADVANCE GAUGE : R732/4LY
DATUM : 0 0 @ 500 RPM
ROTATION :
225 bar
R732/10EP
CLOCKWISE LOOKING ON DRIVE END
* - All other checks as per Production test plan and Quality test plan
* - Leak checks to be conducted as per spec PS 25 unless otherwise stated.
√ Items of change throughout the document are indicated by this symbol.
DIMENSIONAL CHECKS (If required) :
As per the outline drawing as mentioned in the parts list
ISSUED BY : Engineering Dept
Number :
SHEET : 1 of 3
DATE : 27/09/2005
APPROVED : Sriramkumar
Delphi-TVS
Mannur
COS No. STPA111AC03
PART 1 of 1
ISSUE 3
PRODUCT
CUSTOMER OVERCHECK
SPECIFICATION
AUDIT CHECK POINTS :
TP5
FUEL DELIVERY (F)
F2
TRANSFER PRESSURE (TP)
TP1
F3
BF3
GF1
F1
BF2
GF2
BF1
SF1
IF1
TP2
TP3
LIGHT LOAD ADVANCE (LLA)
LLA1
LLA2
A1
FAST IDLE FUEL
IF2
IF3
TP4
GF3
CAMBOX PRES. (CB)
GF4
A3 ADVANCE (A)
A/STALL FUEL
SPEED PRPM
ITEM
RPM
TARGET
A1
1150
1 0 +/- 0.5
A2
700
0 0 +/- 0.5
F2
1150
SF1
100
SPEED PRPM
√
ITEM
RPM
TARGET
LLA1
1150
2.90 – 3.10 AT 13 – 19 mm3/STR
TO MASTER +/- 2.0 mm3/str
IF2
400
24 mm3/STR MIN
IF3
700
4 – 7 mm3/str
SET USING IDLE SCREW
3 mm3/str MAX
GF3
1250
17 – 21 mm3/str
GF4
1300
7 mm3/str MAX
TIMING REFERENCE PUMP NUMBER : NA
TIMING
CB1
A2
CB2
STATIC
CODE :
DYNAMIC
LOCKSHAFT
ANGLE: 200 ± 0.50
PORT : X
ELECTRIC SHUT OFF CHECK
Number :
DATE : 27/09/2005
SHEET : 2 of 3
√
Delphi-TVS
Mannur
PRODUCT
CUSTOMER OVERCHECK
SPECIFICATION
SPEED :
400
4
THROTTLE SHUT OFF LIMITS SPEED :
EXHAUST BRAKE LEVER LIMITS
SPEED :
ANTI-STALL CHECKS
1
2
04/08/2005
05/08/2005
3
27/09/2005
RPM
mm3/str MAX
NA
RPM
mm3/st MAX
NA
RPM
mm3/st MAX
NA
SPEED :
MODIFICATIONS
ISSUE
DATE
COS No. STPA111AC03
PART 1 of 1
ISSUE 3
Signature
RPM
mm3/st MAX
Remarks if any
Release
Master delivery changed to meet customer
requirement of 47.5 hp
Master delivery on Master FIPs changed for mean
power requirement
ADDITIONAL REQUIREMENTS:
ADVANCE MEASUREMENT TO BE TAKEN FROM CAM NOTCH, ON SIDE OF PUMP.
CAM ADVANCE TRAVEL 0.61mm = 1 DEG
Number :
SHEET : 3 of 3
DATE : 27/09/2005
595 DI
Air Cleaner & Fuel System - Fuel Injection Pump Calibration Chart
Test Specifications
MICO
(Subject to alterations)
Bosch Group
Mahindra Super Turbo 595 DI Sarpanch (Calibration Chart)
88
REFERENCE NO.
Edition
Replaces (edition
Test oil
:
:
:
:
SSE-TS-MML 3.19
10.1999
9 916 034 004
Combination
Injection Pump
Governor
: F 002 A0Z 143-E A40 0806 00
: PES 4A 95D 320RS 2969
: RSV 425... 1050 A1C 1000 R
Customer
Engine model
Engine code
Application
:
:
:
:
Mahindra & Mahindra Ltd.
MDI - 3000TC
59113
Tractor
Test oil inlet
temperature
: 380 - 420 C
Overflow valve
: 9 451 037 430
Inlet pressure in bar : 1.5
Test injector
: 0 681 343 009
Opening pressure
in bar
: 172 - 176
High Pressure pipe
: 6 x 1.8 x 385
(A) CALIBRATION OF PUMP WITHOUT GOVERNOR
ACTION
Prestroke in mm
Control rack
position in mm
Cam sequence
Cam displacement
Tappet clearance
in mm
BASIC SETTING
Speed - min-1 (rpm)
Control rack
travel in mm
Delivery quantity(x)
3
in cm / 100 strokes
Maximum spread
in cm3 (Δ)
Speed - min-1 (rpm)
Control rack travel
in mm
Delivery quantity (x)
3
in cm / 100 strokes
Maximum spread
in cm3 (Δ)
1st Version 2nd set.pmd
88
: Clockwise
: 3.25 - 3.35 (3.20 - 3.40)
: 9 - 12
: 1-3-4-2
: 900 ± 0.50
: Min 0.2
: 1050
: 9.7
: 7.4 - 7.6
: 0.4 (0.8)
: 425
: 6.0
: 0.4 - 0.8 (0.2 -1.1)
GUIDE SLEEVE TRAVEL
: 800
Speed - min-1 (rpm)
Control rack travel
in mm
: 0.3 - 0.7
1. MAXIMUM SPEED CONTROL (RATED SPEED)
(without supplementary idling spring)
Speed - min-1 (rpm)
Control rack travel
in mm
Speed - min-1 (rpm)
Control rack travel
in mm
Speed - min-1 (rpm)
Control rack travel
in mm
Speed - min-1 (rpm)
Control track travel
in mm
: 610 ± 40
: 1050
: 9.7
: 1110 - 1120
: 8.7
: 1130 - 1160
: 4.0
: 1350
: 0.3 - 1.4
2. FULL LOAD DELIVERY
: 1050
Speed - min-1 (rpm)
Boost pressure in bar : Control rack travel
in mm
: 9.7
: 35.8 - 36.3 (34.6 - 37.8)
in cm3/ 500 strokes
Maximum spread
: 1.8 (4.0)
in cm3 (Δ)
: Speed - min-1 (rpm)
Boost pressure in bar : Control rack travel
in mm
: Delivery quantity (x)
: in cm3 / 500 strokes
Maximum spread
in cm3 (Δ)
: 3. TORQUE CONTROL
:
Speed - min-1 (rpm)
Control rack travel
in mm
:
-1
:
Speed - min (rpm)
Control rack travel
in mm
:
:
Speed - min-1 (rpm)
Control rack travel
in mm
:
Not applicable
-
: 0.6 (0.9)
6/3/2006, 11:18 AM
Air Cleaner & Fuel System - Fuel Injection Pump Calibration Chart
SSE-TS-MML 3.19
Speed - min-1 (rpm)
: 750
Boost pressure in bar : Delivery quantity (x)
in cm3 / 500 strokes
: 32.5 - 33 (31.3 - 34.3)
Maximum spread
in cm3 (Δ)
Speed - min-1 (rpm)
: 2.5 (4.0)
: : : -
Maximum spread
in cm3 (Δ)
: -
Control lever position : 310 ±40
Speed - min-1 (rpm)
Control rack travel
in mm
Speed - min-1 (rpm)
Control rack travel
in mm
Speed - min-1 (rpm)
Control rack travel
in mm
Speed - min-1 (rpm)
Control rack travel
in mm
:
425
: 8.2
:
100
While over checking, if the cutting-in speed is above the
reated speed and if,
- the delivery values are within the overchecking
tolerance
- control rack remains at full load position even at
50 min-1 (rpm) less than the rated speed
8. DEGREE OF IRREGULARITY
Speed - min-1 (rpm)
: 1150 - 1180
Control rack travel
in mm
: 4.0
No of notches
: Minimum 19.0
:
425
: 5.8 - 6.2
: 540 - 600
: 2.0
6. MAXIMUM SPEED CONTROL (RATED SPEED)
(without supplementary idling spring)
Speed - min-1 (rpm)
Control rack travel
in mm
Speed - min-1 (rpm)
Control rack travel
in mm
Speed - min-1 (rpm)
: 1110 - 1120
Control rack travel
in mm
: Less by 1 mm from full pad
control rack travel
: -
: -18
9. STARTING TRAVEL
Speed - min-1 (rpm)
: 100
Control rack travel
in mm
: 19.5 - 21.0
10. STARTING FUEL DELIVERY
Speed - min-1 (rpm)
: Control rack travel
in mm
: Delivery quantity (x)
: -
Adaption capsule
: 9 430 034 281
Nozzle
Opening pressure
in bar
:
: : : -
OTHER INFORMATION :
Element
:
Delivery valve
:
Flyweight assembly
:
Governor spring
:
F
9
1
1
002
411
428
424
B10 528
038 576
194 019
650 005
: 250 - 258
Note :
1. Sl. No. of the operations indicate the sequence of operations
3. x- : Average of the cylinders
E0999
Applicable only for BOSCH and MICO test benches
These Test specifications should not be copied or transmitted to a third party without our written permission. All rights reserved.
1st Version 2nd set.pmd
89
6/3/2006, 11:18 AM
ARJUN BS3
Main Menu
REFERENCE NO
555 DI
Test Specifications
REFERENCE NO
Edition
Replaces(edition)
Test oil
Revision
: STS-TS-MML
F_492
: 06.2005
:: 9 916 034 004
:1
Combination No.
: F002A0Z492-E 040
185 900
Injection pump
: PES 4 A 95 D 320
RS 2000
Governor
: RSV 400...1050 A 1
C 1431 R
: Mahindra &
Mahindra Ltd.
Engine model
: NE452
Engine code
: 59166
: TRACTOR-555 DI
Application
(Domestic) - Arjun
Customer
Test oil inlet
temperature
Overflow valve
Test injector
Opening pressure in
bar
High pressure pipe
(ODXIDxlength) in
mm
: 38°-42°C
: F002A10627
: 1.5
: 0681343009
: 172.0-175.0
: 6X2X600
GOVERNOR
GUIDE SLEEVE
TRAVEL
: 800
Speed-min-1 (rpm)
: 0.3-0.7
mm
SPEED)
:
Speed-min-1 (rpm)
:
mm
:
Speed-min-1 (rpm)
:
mm
:
Speed-min-1 (rpm)
:
mm
:
Speed-min-1 (rpm)
:
mm
:
Speed-min-1 (rpm)
:
mm
55.0±4.0°
1050
8.55-8.65
1090-1100
7.6
1105-1135
4.0
1280
0.3-1.4
file:///C|/Documents and Settings/098726/Local Set....Outlook/EY2ZSHQI/Calibration Chart -555DI BS3.htm (1 of 4) [7/5/2012 11:55:22 AM]
REFERENCE NO
GOVERNOR ACTION
Prestroke in mm
in mm
Cam sequence
Cam displacement
Tappet clearance in
mm
Injection Timing
locking
BASIC SETTING
: Clockwise
: 4.35-4.45(4.3-4.5)
: 9.0-12.0
: 1- 3- 4- 2
: 0-90-180-270°
±0.5°
: min 0.2
:-
Speed-min-1 (rpm)
mm
in cm³/100 strokes
Maximum spread in
cm³
: 1050
Speed-min-1 (rpm)
mm
in cm/100 strokes
Maximum spread in
cm³
: 400
: 8.55-8.65
: 5.75-6.05
: 0.4(0.8)
: 7.0-7.2
: 0.6-1.0(0.35-1.25)
: 0.6(0.9)
2.FULL LOAD
DELIVERY
Speed-min-1 (rpm)
mm
in cm³/500 strokes
Maximum spread in
cm³
3.TORQUE
CONTROL
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
: 1050
:: 8.55-8.65
: 29.0-30.0(28.0-31.0)
: 1.8(4.0)
::::::: 500
:: 10.1-10.3
: 700
:: 9.7-9.9
:::: 1050
:: 8.55-8.65
Contd...2
STS-TS-MML F_492
REFERENCE NO
4. COURSE OF
DELIVERY
:Speed-min-1 (rpm)
Maximum spread in
:cm³
: 700
Speed-min-1 (rpm)
in cm³/500 strokes
Maximum spread in
: 2.5 (4.0)
cm³
:Speed-min-1 (rpm)
Maximum spread in
:cm³
:Speed-min-1 (rpm)
:mm
Maximum spread in
:cm³
SPEED)
: 400
Speed-min-1 (rpm)
: 7.0-7.2
mm
: 100
Speed-min-1 (rpm)
: Minimum 19.0
mm
: 400
Speed-min-1 (rpm)
: 7.0-7.2
mm
: 555-615
Speed-min-1 (rpm)
SPEED)
:Speed-min-1 (rpm)
:mm
: 1090-1100
Speed-min-1 (rpm)
: 7.6
mm
even at 50 min
: 1120-1150
Speed-min-1 (rpm)
: 4.0
mm
No of notches
: 18.0
9. STARTING
TRAVEL
:Speed-min-1 (rpm)
:mm
REFERENCE NO
: 2.0
mm
OTHER
INFORMATION
Element
Delivery valve
Flyweight assembly
Governor spring
:
:
:
:
Note:
values
: 100
Speed-min-1 (rpm)
: 19.75-21.25
mm
Adaption capsule
Nozzle
Opening pressure in
bar
:
:
:
reserved.
170605
REFERENCE NO
445 DI
Test Specifications
REFERENCE NO
Edition
Replaces(edition)
Test oil
Revision
Combination No.
Injection pump
Governor
GOVERNOR
GUIDE SLEEVE
TRAVEL
: 800
Speed-min-1 (rpm)
: 0.5
: F002A0Z490- E B40 mm
177 800
SPEED)
: PES 3 A 95 D 320
RS 2000
: STS-TS-MML
F_490_P
: 06.2005
:: 9 916 034 004
:1
: RSV 400...1050 A 1
C 1431 R
: Mahindra &
Mahindra Ltd.
: NE 342 (445 DI) Engine model
Domestic
Engine code
: 59154
: TRACTOR-445 DI
Application
(Domestic) - Arjun
Customer
Test oil inlet
temperature
Overflow valve
Test injector
Opening pressure in
bar
High pressure pipe
(ODXIDxlength) in
mm
: 38°-42°C
: F002A10627
: 1.5
: 0681343009
: 172.0-175.0
: 6X2X600
:
Speed-min-1 (rpm)
:
mm
:
Speed-min-1 (rpm)
:
mm
:
Speed-min-1 (rpm)
:
mm
:
Speed-min-1 (rpm)
:
mm
:
Speed-min-1 (rpm)
:
mm
56.0±4.0°
1050
-
10.15-10.25
1095-1105
9.2
1125-1145
4.0
1300
0.3-1.4
file:///C|/Documents and Settings/098726/Local Set...Outlook/EY2ZSHQI/Calibration Chart -445 DI BS3.htm (1 of 4) [7/5/2012 11:54:47 AM]
REFERENCE NO
GOVERNOR ACTION
Prestroke in mm
in mm
Cam sequence
Cam displacement
Tappet clearance in
mm
Injection Timing
locking
BASIC SETTING
: Clockwise
: 3.75-3.85(3.7-3.9)
Speed-min-1 (rpm)
mm
in cm³/100 strokes
Maximum spread in
cm³
: 1050
Speed-min-1 (rpm)
mm
in cm/100 strokes
Maximum spread in
cm³
: 9.0-12.0
:1-3-2
: 0 -120- 240° ±0.5°
: min 0.2
:-
: 10.15-10.25
: 6.85-7.15
: 0.4(0.8)
: 400
: 7.9-8.1
: 0.7-1.1(0.45-1.35)
: 0.6(0.9)
2.FULL LOAD
DELIVERY
Speed-min-1 (rpm)
mm
in cm³/500 strokes
Maximum spread in
cm³
3.TORQUE
CONTROL
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
: 1050
:: 10.15-10.25
: 34.5-35.5(33.5-36.5)
: 1.8(4.0)
::::::: 600
:: 11.3-11.5
: 800
:: 10.9-11.1
:::: 1050
:: 10.15-10.25
Contd...2
STS-TS-MML F_490_P
REFERENCE NO
4. COURSE OF
DELIVERY
:Speed-min-1 (rpm)
Maximum spread in
:cm³
: 800
Speed-min-1 (rpm)
in cm³/500 strokes
Maximum spread in
: 2.5 (4.0)
cm³
:Speed-min-1 (rpm)
Maximum spread in
:cm³
:Speed-min-1 (rpm)
:mm
Maximum spread in
:cm³
SPEED)
: 400
Speed-min-1 (rpm)
: 7.9-8.1
mm
: 100
Speed-min-1 (rpm)
: Minimum 19.0
mm
: 400
Speed-min-1 (rpm)
: 7.9-8.1
mm
SPEED)
:Speed-min-1 (rpm)
:mm
: 1095-1105
Speed-min-1 (rpm)
: 9.2
mm
even at 50 min
: 1155-1185
Speed-min-1 (rpm)
: 4.0
mm
No of notches
: 18.0
9. STARTING
TRAVEL
:Speed-min-1 (rpm)
:mm
REFERENCE NO
: 585-645
Speed-min-1 (rpm)
: 2.0
mm
OTHER
INFORMATION
Element
Delivery valve
Flyweight assembly
Governor spring
:
:
:
:
Note:
values
: 100
Speed-min-1 (rpm)
: 19.75-21.25
mm
: 13.15-14.65(12.9Delivery quantity(x )
14.9)
in cm³/100 strokes
Adaption capsule
Nozzle
Opening pressure in
bar
:
:
:
reserved.
190205
REFERENCE NO
605 DI
Test Specifications
REFERENCE NO
Edition
Replaces(edition)
Test oil
Revision
: STS-TS-MML
F_491_P
: 06.2005
:: 9 916 034 004
:0
Combination No.
: F002A0Z491-E B40
180 500
Injection pump
: PES 4 A 95 D 320
RS 2000
Governor
: RSV 400...1050 A 1
C 1431 R
: Mahindra &
Mahindra Ltd.
Engine model
: NEF 457 -Domestic
Engine code
: 59250
: TRACTOR-605 DI
Application
(Domestic) - Arjun
Customer
Test oil inlet
temperature
Overflow valve
Test injector
Opening pressure in
bar
High pressure pipe
(ODXIDxlength) in
mm
: 38°-42°C
: F002A10627
: 1.5
: 0681343009
: 172.0-175.0
: 6X2X600
GOVERNOR
GUIDE SLEEVE
TRAVEL
: 800
Speed-min-1 (rpm)
: 0.3-0.7
mm
SPEED)
:
Speed-min-1 (rpm)
:
mm
:
Speed-min-1 (rpm)
:
mm
:
Speed-min-1 (rpm)
:
mm
:
Speed-min-1 (rpm)
:
mm
:
Speed-min-1 (rpm)
:
mm
55.0±4.0°
1050
9.95-10.05
1090-1100
9.0
1115-1145
4.0
1315
0.3-1.4
REFERENCE NO
GOVERNOR ACTION
Prestroke in mm
in mm
Cam sequence
Cam displacement
Tappet clearance in
mm
Injection Timing
locking
BASIC SETTING
: Clockwise
: 4.35-4.45(4.3-4.5)
: 9.0-12.0
: 1- 3- 4- 2
: 0-90-180-270°
±0.5°
: min 0.2
:-
Speed-min-1 (rpm)
mm
in cm³/100 strokes
Maximum spread in
cm³
: 1050
Speed-min-1 (rpm)
mm
in cm/100 strokes
Maximum spread in
cm³
: 400
: 9.95-10.05
: 6.55-6.85
: 0.4(0.8)
: 7.6-7.8
: 0.6-1.0(0.35-1.25)
: 0.6(0.9)
2.FULL LOAD
DELIVERY
Speed-min-1 (rpm)
mm
in cm³/500 strokes
Maximum spread in
cm³
3.TORQUE
CONTROL
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
Speed-min-1 (rpm)
mm
: 1050
:: 9.95-10.05
: 33.0-34.0(32.0-35.0)
: 1.8(4.0)
::::::: 600
:: 10.8-11.0
: 700
:: 10.6-10.8
:::: 1050
:: 9.95-10.05
Contd...2
STS-TS-MML F_491_P
REFERENCE NO
4. COURSE OF
DELIVERY
Speed-min-1 (rpm)
in cm³/500 strokes
Maximum spread in
cm³
Speed-min-1 (rpm)
::::-
: 700
31.75)
in cm³/500 strokes
Maximum spread in
: 2.5 (4.0)
cm³
:Speed-min-1 (rpm)
Maximum spread in
:cm³
:Speed-min-1 (rpm)
:mm
Maximum spread in
:cm³
SPEED)
: 400
Speed-min-1 (rpm)
: 7.6-7.8
mm
: 100
Speed-min-1 (rpm)
: Minimum 19.0
mm
: 400
Speed-min-1 (rpm)
: 7.6-7.8
mm
SPEED)
:Speed-min-1 (rpm)
:mm
: 1090-1100
Speed-min-1 (rpm)
: 9.0
mm
even at 50 min
: 1150-1180
Speed-min-1 (rpm)
: 4.0
mm
No of notches
: 18.0
9. STARTING
TRAVEL
:Speed-min-1 (rpm)
:mm
REFERENCE NO
: 570-630
Speed-min-1 (rpm)
: 2.0
mm
OTHER
INFORMATION
Element
Delivery valve
Flyweight assembly
Governor spring
:
:
:
:
Note:
values
: 100
Speed-min-1 (rpm)
: 19.75-21.25
mm
Adaption capsule
Nozzle
Opening pressure in
bar
:
:
:
reserved.
101204