Quietline Manual

KEETON INDUSTRIES
AERATION
OWNER’S MANUAL
POND
&
LAKE
1
TABLE OF CONTENTS
FIND IT FAST
3 CONGRATS!
IMPORTANT
17 SOLAER INSTALLATION
BATTERY CONNECTION
4 SYSTEM CHECKLIST
MAKE SURE EVERYTHING IS PRESENT
18 SOLAER INSTALLATION
BATTERY CONNECTION DIAGRAM
5 LEVEL-AER
INSTALLING
19 SOLAER INSTALLATION
BATTERY CONNECTION DIAGRAM
6 SECURITY KIT
INSTALLATION
20 SOLAER INSTALLATION
READING THE INDICATORS
7 QUIET LINE INSTALLATION
EQUIPMENT AND PROCEDURE
21 SOLAER INSTALLATION
PRO STAR CONTROLLER
8 QUIET LINE INSTALLATION
ELECTRICAL HOOKUP
22 SOLAER BATTERY
BATTERY CHARGING
9 QUIET LINE INSTALLATION
SETTING TIME, DATES AND CYCLES
23 SOLAER TIMER
SETTING TIME, DATE AND CYCLES
10 QUIET LINE INSTALLATION
DIFFUSER ADJUSTMENT
24 SOLAER COMPRESSOR
MAINTENANCE AND REPAIR
11 QUIET LINE COMPRESSOR
MAINTENANCE AND REPAIR
25 SOLAER COMPRESSOR
MAINTENANCE AND REPAIR
12 QUIET LINE COMPRESSOR
EXPLODED DIAGRAM
QUIET LINE COMPRESSOR
EXPLODED DIAGRAM
26 WARRANTY
COVERAGE AND POLICIES
27 TROUBLESHOOTING
QUIETLINE AND SOLAER
SOLAER INSTALLATION
EQUIPMENT AND SOLAR PANEL
28 SOLAR AERATION MONITORING SYSTEM
TROUBLESHOOTING THE SOLAR PANELS
13 14 15 SOLAER INSTALLATION
29 BENEFICIAL MICROBES
TILTING THE SOLAR PANEL FOR SOLAR SOUTH IMPROVE WATER QUALITY
16 SOLAER INSTALLATION
EQUIPMENT AND PROCEDURE
2
31 REGISTRATION CARD
DETACH AND MAIL OR GO ONLINE
CONGRATS!
IMPORTANT
Congratulations on your purchase of a Keeton Industries Lake Bed Aeration System! In the following
pages you will find detailed information about the system you have purchased. These include a system
checklist, installation instructions, required maintenance, warranty information and much more.
IMPORTANT. This equipment was thoroughly inspected and carefully packaged in our facility. Upon
acceptance by the carrier (UPS, USPS, Motor Freight or Other) they assume responsibility for the goods
in transit and their ultimate safe arrival. Should you receive your shipment in a damaged condition,
either apparent or concealed; a damage claim must be made by you, the customer, directly with the
shipping carrier. Keeton Industries cannot make this claim for you.
APPARENT LOSS OR DAMAGE
Should visual inspection upon receipt of goods show loss
or damage, it must be noted on the freight bill, express
receipt, or UPS driver’s record and signed by the driver or
agent. Failure to do so will result in the carrier refusing
to honor your damage claim. The carrier will furnish you
the necessary form(s) for filing a claim should they be
needed.
CONCEALED DAMAGE
When damage is not apparent until the equipment is
unpackaged, a claim for concealed damage is to be
made to the carrier. When damage is discovered, make
a written or phone request to the carrier for inspection.
You must make this request for inspection within fortyeight (48) hours of delivery. Immediately inspect all
packages for exterior and interior damage upon receipt
and make any claims as soon as possible.
NOTICE
There are no returns on Custom Designed equipment
or Manufactured equipment for specific applications.
Keep all cartons and packaging material to
show the inspector. The carrier will furnish you
with an inspection report and necessary forms
for filling a concealed damage claim, since
such damage is the carrier’s responsibility.
RETURNS
If you are unhappy with your order for any
reason, Keeton Industries will gladly exchange
items; issue credit or refund the purchase
price to you (less restocking charges) within
7 days of receiving the product. In all cases,
return freight costs are the responsibility of the
customer.
Please call or write for Return Authorization
Number so that we may handle your return as
quickly and efficiently as possible. We will not
accept any returned merchandise without a
Return Authorization Number being displayed
on the package.
3
SYSTEM CHECKLIST
MAKE SURE EVERYTHING IS PRESENT
INSIDE THE CABINET:
1. Tork Timer
2. Adjustable Manifold
3. Sound Reduction Foam
4. Cooling Fan
5. Rocking Piston Compressor
6. Air Intake Filter
Our 100% recycled plastic cabinets,
acoustical foam and sound dampening
isolators work to eliminate escaping sound.
The high capacity cooling blower works to
maintain proper temperatures for optimum
performance even in the most inhospitable
locations. A digital timer offers flexibility
and allows the system to run during certain
times, such as at night only. The systems also include a fully adjustable aluminum distribution manifold.
THE DIFFUSER
Our aeration systems use Duraplate™ self-cleaning, non-clogging
membrane diffusers. Due to their design, the Duraplate diffusers will not
need to be removed for cleaning and are backed by a lifetime warranty.
The diffuser shell is also fishhook resistant, making them an ideal choice
for fishing ponds and lakes.
THE TUBING (OPTIONAL)
Keeton Industries Alpine™ self-weighted feeder tubing offers the perfect
balance of flexibility and weight. Alpine tubing sinks directly to the
bottom and will not kink or break. Alpine tubing is a high density,
flexible tubing that features a thick, ¼” sidewall. Available in 100’ rolls
and 500’ reels.
4
LEVEL-AER
INSTALLING
EQUIPMENT NEEDED
SHOVEL
LEVEL
LEVEL-AER PAD
•
•
•
STEP 1. Find a suitable location for the aeration unit.
STEP 2. Using the shovel, dig a flat surface to place the
level-aer pad.
STEP 3. Use the level to make sure the level-aer pad is
level. If it’s not level, continue to use the shovel to flatten
the surface. This will ensure a secure surface for the
aeration unit.
5
SECURITY KIT
INSTALLATION
EQUIPMENT NEEDED
KEETON SECURITY KIT
LEVEL-AER PAD
•
•
STEP 1. Complete the Level-Aer Installation found on
page 5 of this manual or simply place the aeration unit
in its desired location.
STEP 2. Place the anchor rod inside of the anchor
bullet. Locate the placement for the anchor bullet and
drive the bullet into the ground with the anchor rod,
pull the cable to turn the bullet in place. figure 1
STEP 3. Take the cable and pull it through the loop
located on the bottom of the aeration unit and secure
it with the padlock.
figure 1
6
KEETON SECURITY KIT
QUIET LINE INSTALLATION
EQUIPMENT AND PROCEDURE
EQUIPMENT NEEDED
SCREW DRIVER
TUBING CUTTER
WRENCH
SHOVEL
A BOAT WITH A MOTOR OR OARS
•
•
•
•
•
CAUTION: It is dangerous to work in and around open water.
Please wear safty equipment when using tools, shovels, etc. and
be sure to wear a life vest while operating a boat. Be careful of
ice covered lakes in the winter, aeration systems weaken the ice
and it is never safe to walk on aerated lakes.
STEP 1. Open the lid and inspect all equipment to ensure no evident damage has occurred during
shipping. You will find all necessary installation hardware enclosed within the cabinet or in a separate
package that was shipped with this unit. Your cabinet is 100% recycled plastic.
STEP 2. All Cabinets are designed to be mounted on the provided legs. Make sure the system is level and
firmly sitting on all four (4) legs. Systems can either be placed on a Level-aer Equipment Pad, concrete pad,
concrete blocks or mounted directly on the ground. Systems can be fastened down so they are securely in
place with a Keeton Security Kit (found on page 6) or the Owner can purchase their own security materials.
STEP 3. Alpine Self-Weighted tubing requires no additional weight and will sink gently to the bottom
by itself. Stainless steel hose clamps and tubing couplers are provided for splicing tubing together and
attaching the tubing to the Aeration Unit as well as the diffuser(s).
STEP 4. Connect the Alpine tubing to the airline from the compressor housing. Put the roll of tubing
in the boat. As you proceed to the desired diffuser location, feed the tubing over the side of the boat.
When you reach the desired diffuser location, connect the Alpine tubing to the diffuser inlet, secure with
stainless steel clamp and lower it into place.
Watch the Video!
7
QUIET LINE INSTALLATION
ELECTRICAL HOOKUP
Electrical Shock Hazard
Disconnect electrical power supply cord before
installing Service Kit.
STEP FIVE. Electrical Hookup: After the cabinet has been set in place and the feeder tubing and diffuser
If product is hard wired into system, disconnect
have been installed the system is ready to have the electricity
hooked
up.
all or
valves
inside the
electrical
power at
theMake
circuitsure
breaker
fuse box
cabinet are wide open and the timer is placed in the off before
position.
MostService
systems
installing
Kit. will come with a standard
electrical plug (120V/60Hz units) and can be plugged into
any
outlet pressure.
with GFCI protection. All
Vent
all electrical
air lines to release
other systems will require a Professional Electrician to power
the system (Provided by the Owner). Once
Failure to follow these instructions can result in
the system is hooked up to electrical power it is now ready
forfire
start
up.
death,
or electrical
shock.
Minimum gage for extension cords
Amps
Volts
120v
240v
0-2
2-3
3-4
4-5
5-6
6-8
8-10
10-12
12-14
14-16
16-18
18-20
Length of cord in feet
25
50
50
100
100
200
150
300
200
400
250
500
300
600
400 500
800 1000
18
18
18
18
18
18
18
16
16
16
14
14
18
18
18
18
16
16
14
14
12
12
12
12
18
16
16
14
14
12
12
10
10
10
8
8
16
14
1 4
1 2
1 2
1 0
10
8
8
8
8
6
16
14
12
12
10
10
8
8
6
6
6
6
14
12
12
10
10
8
8
6
6
6
4
4
14
12
10
10
8
6
6
6
6
4
4
4
12
10
10
8
8
6
6
4
4
4
2
2
12
10
8
8
8
6
4
4
2
2
2
2
Grounded Plug
Grounding Pin
120-volt grounded connectors
shown. 220/240-volt grounded
connectors will differ in shape.
Grounded Outlet
EF
DEmake
S C R IP Tsure
IO N the valves on the manifold
Q T Y 75R 6are
STEP SIX. Start Up: The system is now ready for start up. RAgain
fully opened. To manually start and/or run your system, use
the
timer’s “On Auto Off” switch 4located
at
BB516C
1
C AP S C R E W
the top left of the timer. The compressor and cooling fan2should
It will take a little time
before
BB570
C A Pturn
S C R Eon.
W
4
3
Hrun
E A D with the valves fully open for
1 a few
A P 200A
air can be seen bubbling up from the diffusers. Let the system
4Δ
H E A D O -R IN G
2
A P 201A
minutes, then visually inspect the diffuser locations to ensure
each
diffuser is operating (See Step
8A-P 110
5
VAL V E L IMIT E R
2
Diffuser Adjustment).
6Δ
L E A F VA LV E
4
A F 817
7
8
9
10 Δ
11 Δ
use12the
Δ
13
14 Δ
15
15A
VA LV E P L AT E
VA LV E R E TA IN E R
VA LV E S C R E W
C Y L IN DE R O -R IN G
C Y L IN DE R
timer
R E TA IN“ON/OFF”
ER SCREW
R E TA IN E R P L AT E
P IS TO N C U P
FA N
FA N - L E A D E N D
DO NOT UNPLUG THE SYSTEM WHILE IT IS RUNNING
If you must turn the system off,
8
button.
2
2
2
2
2
4
2
2
1
1
A P 101A
A F 819A
B B 330A
AT 276
A P 275
AT 283
AT 566A
AT 280
A P 108A
A P 108
QUIET LINE INSTALLATION
SETTING TIME, DATE AND CYCLES
STEP SEVEN: THE TIMER
NOTE: All timers are pre-set on your Quiet Line™ Aeration System to run 20 hours, 2:00 p.m. to 10:00 a.m.
This is our reccomended time of use. Use the below information if you would like to increase or decrease
according to the vitality of your pond or lake.
STEP 1. SETTING THE TIMER.
Set the “RUN” switch to the
button.
Push the
button
to set the day
Minimum
gage“1…7”
for extension
cords
(Ex:Volts
Sunday
= 1,
Monday
Amps
Length
of cord
in feet =2, Etc.)
Use 120v
the “h”25and
set300
the400
current
50 “m”
100buttons
150 200 to250
500 time
50 100 200 300 400 500 600 800 1000
Slide240v
“RUN”
switch back to the center position (SEE A).
•
•
•
•
0-2
2-3
18
18
18
18
18
16
16
14
16
14
14
12
14
12
12
10
A
12
10
STEP
2. SETTING
THE16ON1AND
3-4
18 18
4
12OFF
12 CYCLES:
10
10
8
4-5 Set the “RUN”
18 18
14 to
1 2the
12right
10 position
10
8
8
switch
5-6
18 16
14
1 2
10
10
8
8
8
6-8 Set the number
18 16 of12run1 days
0
10(1-7).
8
6
6
6
8-10
18 14
12
10
8
8
6
6
4
Press
the
“1…7”
button
until
all
arrows
are
lit for each day of the
10-12
16 14
10
8
8
6
6
4
4
12-14
16 12
10
8
6
6
6
4
2
week.
14-16
16 12
10
8
6
6
4
4
2
Use the “h”14and
16-18
12 “m”
8 buttons
8
6 to4 set 4the 2“On”
2 time. A light bulb will
18-20
14 the
12 display
8
6 (SEE
6
4
4
2
2
be visible on
B).
Press the P button to set the “Off” time. Please note that the
number in the bottom right hand side of the display will change
from 1 to 2. Also, no light bulb will be displayed.
Set the number of run days (1-7). Press the “1…7”
button until all arrows are lit for each day of the
week (SEE C).
C
Use the “h” and “m” buttons to set the “Off” time.
Slide the Run switch back to the center position.
•
•
B
•
•
•
•
•
STEP 3. RESET TIMER. If program is not working
correctly, press and hold down the “R” button. Repeat
steps 1 and 2.
9
QUIET LINE INSTALLATION
DIFFUSER ADJUSTMENT
STEP EIGHT.
Diffuser Adjustment: You will most likely need to adjust the airflow to each diffuser. Some diffusers may
be receiving more air than others, this valve will need to be closed down a little to increase the flow to
the remaining diffusers. Continue this process until each of the diffusers receives approximately the
same amount of airflow. Every system includes a pressure gauge, this gauge will help you monitor the
system pressure. The system pressure does not need to be set, the running pressure is dependant upon
the water depth and the length of tubing runs. Most systems balance out at around 6 to 12psi. In case
of over pressuring, each system includes an automatic pressure relief valve that has been preset by our
technicians. Do not adjust this valve without consulting Keeton Industries first. This valve will bleed off
any excess pressure; this will protect your compressor from over pressuring.
CONGRATULATIONS ON COMPLETION!
Your Installation is now complete. If you have any problems, see “TROUBLESHOOTING” on the
back page. If you have questions or concerns please feel free to contact us at 800.493.4831. Our
professional staff will be more then happy to help you with any problems you may be experiencing.
10
QUIET LINE COMPRESSOR
MAINTENANCE AND REPAIR
On a monthly basis you should check the system to ensure it is functioning properly. This monthly
check up should include checking that air inlet filters are not dirty and restricting airflow, making sure
the cooling fan is working properly and the air intake vents are not plugged with debris. Filters should
be cleaned or replaced when they become soiled and air intake vents need to have all debris removed
to allow unrestricted airflow. System failure is almost always a result of the compressor overheating
due to clogged inlet filters and/or air intake vents or cooling fan failure.
Every eighteen (18) to twentyfour (24) months the compressor should have a repair kit installed. This
is a fairly simple process that usually takes about an hour to complete. If you’re not very mechanically
inclined it might be best to have a service professional do this for you. This process usually involves
changing gaskets, seals, piston sleeves and filters. This will eliminate much of the day to day wear and
tear your compressor unit will experience and will greatly extend its service life. Every repair kit comes
with its own set of instructions for proper servicing. If you feel you are not able to perform these duties
on your own you can send your compressor into Keeton Industries for maintenance or repair.
WARNING
Electrical Shock Hazard
Disconnect
power
supply
cord before
Turn systemelectrical
off, using the
timer,
then disconnect
electrical
installing
Service
power supply
cordKit.
before installing repair kit.
If product is hard wired into system, disconnect
electrical
the circuit
breaker or fuse box
Vent all airpower
lines toatrelease
pressure.
before installing Service Kit.
Quiet Line Compressor Repair Kit.
Call A Keeton Representative
Today to Purchase A Kit.
Vent all air lines to release pressure.
Failure to follow these instructions can result in death,
Failure
to followshock.
these instructions can result in
fire or electrical
death, fire or electrical shock.
11
QUIET LINE COMPRESSOR
EXPLODED DIAGRAM
DESCRIPTION
QTY
87R
1
BODY*
2
*
2
FAN COVER
2
AP709
3
HEAD SCREW
8
AP136
4
HEAD
2
AP704A
5
HEAD O-RING
4
K964
6
MOTOR BOLTS*
1
*
BEARING*
2
*
CYLINDER O-RING
2
K964
SET SCREW
2
BB602C
FAN
1
AP108A
11
PIPE PLUG
2
BA503
13
VALVE PLATE
1
VARIES
14
LEAF VALVE
2
K964
e the
We re
serv
NO.
7
9
10
y alte
ke an
ht to
ma
rig
8
ration
s
y be
which
ma
due t © 2014,
o any
G
12
QUIET LINE COMPRESSOR
EXPLODED DIAGRAM
15
VALVE LIMITER
2
AP110A
16
VALVE SCREW
2
AP305
17
LEAF VALVE
2
K964
18
VALVE SCREW
2
AP305
19
RETAINER VALVE
2
AF819A
20
PLUG
1
AP711
22
BEARING 6006*
1
INCLUDED
23
CUP
1
INCLUDED
24
RETAINER PLATE*
1
INCLUDED
25
ECCENTRIC
1
INCLUDED
26
ROD
1
INCLUDED
27
CYLINDER
2
K963
28
RETAINER SCREW
4
INCLUDED
29
MOTOR*
1
*
30
FAN
1
AP108
86R &
13
8
SOLAER INSTALLATION
EQUIPMENT AND SOLAR PANEL
EQUIPMENT NEEDED
QUIKRETE
SCREW DRIVER
TUBING CUTTER
WRENCH
SHOVEL
HAMMER
SOCKET SET
OPEN END WRENCHES 7/16” AND 1/2”
A BOAT WITH A MOTOR OR OARS
•
•
•
•
•
•
•
•
•
NOTE: To keep the pole from turning in the wind, we suggest
you cut at least two pieces of re-bar at lengths equal to the
full diameter of the hole. Weld re-bar (or drill holes and insert
through pipe) to the underground portion of the pipe so
that the pieces of re-bar are perpendicular to each other and
remain parallel to the ground. When the mounting pole is
installed, the re-bar will protrude radially outward into the
concrete foundation.
SOLAR PANEL
STEP 1. Determine the installation location, which must have unobstructed views of solar south and out of
the shadow path of any nearby structures or vegetation.
STEP 2. Inspect top pole mount to determine the outside diameter size of schedule 40 steel pole to be
purchased locally. Mount this pole into the ground; please see top pole mount instructions to determine
the total pole length and the amount to be buried in the ground. It is very common to have as much
as 6’ of pole above ground. In areas with very heavy snow fall, a longer pole may be required. It is
recommended to secure the solar panel mounting pole by filling the hole with concrete. Allow enough
time for the concrete to cure before proceeding with the solar panel mounting instructions.
STEP 3. Place the compressor housing (cabinet) next to the mounting pole. The cabinet comes with four
legs and is a free standing unit. You can pour a concrete pad to set the cabinet on if desired. Otherwise,
the cabinet can be placed directly on level ground or on concrete pavers. In some situations (36”L by
36”W, large cabinets), it may be necessary to support the bottom of the cabinet with concrete blocks due
to the weight of the batteries in the cabinet.
STEP 4. Mount Panel to top pole mount. Please refer to panel mounting instructions included in top pole
mount box. All hardware has been included with panel mount. The solar panel will be prewired and ready
for electrical hookup.
14
SOLAER INSTALLATION
TILTING THE SOLAR PANEL FOR SOLAR SOUTH
SOLAR PANEL
STEP 5. Set solar module tilt angle. Solar panels produce the most power when they are pointed directly
at the sun. The module tilt angle is measured between the solar modules and the ground. Panel angle
will need to be determined using the provided chart.
STEP 6. Solar Panel Connection: Interlocking cables
are provided with the system. Male and female
connections from the panels will be connected
directly to the cables pre-installed on the ProStar
controller - positive ( + ) to negative ( - ).
SOLAR AERATION UNIT
STEP 1. Open the lid and inspect all equipment to
ensure no evident damage has occurred during
shipping. You will find all necessary installation
hardware enclosed within the cabinet or in a
separate package that was shipped with this unit.
Your cabinet is 100% recycled plastic.
STEP 2. All Cabinets are designed to be mounted
on the provided legs. Make sure the system is level
and firmly sitting on all four (4) legs. Systems can
either be placed on a Level-aer Equipment Pad,
concrete pad, concrete blocks or mounted directly
on the ground. Systems can be fastened down so
they are securely in place with a Keeton Security Kit
(found on page 6) or the Owner can purchase their
own security materials.
Recommended Tilt Angles
for a Fixed System
Site Latitude
in Degrees
Fixed Tilt
Angle in Degrees
0° to 15°
15°
15° to 25°
Same as Latitude
25° to 30°
Latitude + 5°
30° to 35°
Latitude - 10°
35° to 40°
Latitude - 15°
40°+
Latitude - 20°
STEP 3. Alpine Self-Weighted tubing requires no additional weight and will sink gently to the bottom
by itself. Stainless steel hose clamps and tubing couplers are provided for splicing tubing together and
attaching the tubing to the Aeration Unit as well as the diffuser(s).
15
SOLAER INSTALLATION
EQUIPMENT AND PROCEDURE
STEP 4. Connect the Alpine tubing to the airline from the compressor housing. Put the roll of tubing
in the boat. As you proceed to the desired diffuser location, feed the tubing over the side of the boat.
When you reach the desired diffuser location, connect the Alpine tubing to the diffuser inlet, secure with
stainless steel clamp and lower it into place.
STEP 5. Start Up: After connecting the battery (page 5) and the solar panel (page 3) the system is now
ready for start up. Again, make sure the valves on the manifold are fully opened. The timer has been
pre-set for you, but see page 21 for proper timer use. The compressor and cooling fan should turn on. It
will take a little time before air can be seen bubbling up from the diffusers. Let the system run with the
valves fully open for a few minutes, then visually inspect the diffuser locations to ensure each diffuser is
operating.
STEP 6. Diffuser Adjustment: You will most likely need to adjust the airflow to each diffuser. Some
diffusers may be receiving more air than the others, this valve will need to be closed down a little to
increase the flow to the remaining diffusers. Continue this process until each of the diffusers receives
approximately the same amount of airflow.
CAUTION
It is dangerous to work in and around open water. Please wear safty equipment when using tools,
shovels, etc. and be sure to wear a life vest while operating a boat. Be careful of ice covered lakes in
the winter, aeration systems weaken the ice and it is never safe to walk on aerated lakes.
16
SOLAER INSTALLATION
BATTERY CONNECTION
BATTERY CONNECTION
THE BATTERY MUST BE CONNECTED PRIOR TO STARTING THE SYSTEM. PLEASE READ ALL
INSTRUCTIONS CAREFFULLY PRIOR TO INSTALLING YOUR LAKE BED AERATION SYSTEM.
Use Diagrams on pages 18 - 19 for help.
Connect the negative terminal of battery A to the positive terminal of battery B using the BLUE Jumper
Connection. This creates a 24V battery. A positive (RED) and a negative (BLACK) lead have already been
connected to the ProStar and are ready to be connected to the positive and negative terminals on the
batteries. Be sure to attach the positive lead (RED) to the positive terminal on battery A and the negative
lead (BLACK) to the negative terminal on battery B. Observe that the Battery Status LEDs blink in sequence
one time. Torque all the ProStar terminals tightly, but do not exceed 35 in-ib. Solar panel imput has
already been connected to the ProStar. With sunlight, the green Charging LED will light.
*BATTERY TYPE is pre-set for Type 1 - Gel.
See page 18 for the SB-1 and SB-2 Diagram
See page 19 for the SB-3 and SB-4 Diagram
17
SOLAER INSTALLATION
BATTERY CONNECTION DIAGRAM
SB-1 AND SB-2
<
<
RED
BLACK
A
B
<
BLUE Jumper Connection
18
SOLAER INSTALLATION
BATTERY CONNECTION DIAGRAM
SB-3 AND SB-4
B
RED
C
D
BLUE Jumper Connection
<
<
<
A
BLACK
19
SOLAER INSTALLATION
READING THE INDICATORS
LED INDICATORS
CHARGING (LED 1 - GREEN)
ON: battery charging during sunlight (always on
during sunlight)
OFF: normal during night (off during sunlight
indicates solar reverse polarity or overcurrent)
BATTERY STATUS (LEDS 2-4)
GREEN: ON indicates battery is near full charge
GREEN: BLINKING indicates PWM charging
(regulation)
YELLOW: ON indicates battery at middle capacity
RED: BLINKING indicates a low charge state and a
low voltage load disconnect (LVD) warning
RED: ON indicates the load has been disconnected
(LVD)
FAULT INDICATORS (G = GREEN; Y = YELLOW;
R = RED)
G/Y/R blinking together – battery select fault
R – Y sequencing – high temperature disconnect
R – G sequencing – high voltage disconnect
R/G – Y sequencing – load short circuit or overload
LOAD OFF: A brief push of the button (less than
2 seconds) will disconnect the Load. The Solar
remains on and charging.
LOAD AND SOLAR OFF: If the button is held down
for 2 seconds, the Solar will also be disconnected.
SAFETY INFORMATION
• Be very careful when working with batteries. Wear eye protection. Have fresh water available to wash and clean
any contact with battery acid.
• Charge only lead-acid batteries that are properly sized for the system.
• Explosive battery gasses can be present during charging. Be certain there is enough ventilation to release the
gasses.
• Use insulated tools and avoid metal objects near the batteries.
• Carefully read the battery manuals and other equipment manuals before installing the solar system. Observe ALL
precautions when working with batteries and power electronics.
• Fuses or DC disconnects may be required in the system. These protective devices are not part of the solar controller.
• Avoid large voltage drops in the battery wires. Use the Battery Sense connection (see diagram) for best battery
charging and system performance.
• Do not allow water to enter the controller.
• Avoid touching the controller heat sink. Under certain operating conditions, the heat sink can become hot.
• Install the controller in a vertical position with adequate space for ventilation.
• Ensure that the system is properly grounded.
NOTE : Batteries provided are AGM style, not lead-acid.
20
SOLAER INSTALLATION
PRO STAR CONTROLLER
SOLAR CONTROLLER
If the push button is held down for 4 seconds, the ProStar will go into automatic self-diagnostics. Note that
the button must be released to start the self-test.
NOTE: The push button can be used to toggle through the displays faster. The entire self-test takes 30 to
45 seconds. The load will be turned on for 0.1 second and may flash during the test. A short or overload
condition could cause a controller restart. The following displays will occur (examples are used):
8.8.8 - self-test started, checking the digital meter
segments
12u - the system voltage (12/24/48)
15A - current rating
r1.5 - software version installed
E04 - a fault has been detected (see list below)
--- display if no fault is found
25c - temperature measured at the controller
rP - remote temp probe is detected (if connected)
25c - temperature at the remote probe (if connected)
SEn - battery sense detected (if connected)
S-1 - battery select position (1,2, or 3)
J-1 - telecom noise jumper cut (change to on-off
regulation) end of the self-test
End --- End - display continues if no error was
detected.
End End - display continues if an error has been
detected.
To terminate the self-test, push the button. The self-test can be repeated to confirm the result.
Error List: E01 - Rotary switch battery selection failure
E03 - Voltage reference test failed (circuit, malfunctions)
E04 - Solar array current fault (circuit, FETs [Field-Effect Transistor])
E07 - Load FETs off test (load connection, FETs shorted)
E08 - Load current fault (circuit, FETs)
E09 - Load FETs on test (load circuit, FETs open)
E10 - Internal temp sensor out of range high
E11 - Internal temp sensor out of range low
E12 - Remote temp probe out of range
E13 - Battery sense fault (battery V drop over 5V, no Sense negative connection)
21
SOLAER BATTERY
BATTERY CHARGING
BATTERY CHARGING INFORMATION
The ProStar uses 4 stages of charging for rapid, efficient and safe battery charging.
These are shown in the diagram to the right:
STEP 1. Recharging with 100% of available solar energy.
STEP 2. PWM constant-voltage regulation to prevent heating and excessive battery gassing. Pulse
charging to restore full battery capacity.
STEP 3. Float: After battery is fully recharged, ProStar reduces to a float or trickle charge. The transition
depends on battery history. A load that exceeds available solar output returns ProStar to the PWM mode.
STEP 4. Equalize: A boost charge that depends on elapsed time and battery history. Flooded cells receive
a vigorous equalization, sealed batteries a smaller boost to bring uneven cells into balance and extend the
battery life. Gel cells are not equalized.
22
SOLAER TIMER
SETTING TIME, DATE AND CYCLES
THE TIMER
NOTE: All timers are pre-set on your Solaer Aeration System to run 20 hours, 2:00 p.m. to 10:00 a.m. This is
our reccomended time of use. Use the below information if you would like to increase or decrease according
to the vitality of your pond or lake.
STEP 1. SETTING THE TIMER.
Set the “RUN” switch to the
button.
Push the “1…7” button to set the day
(Ex: Sunday = 1, Monday =2, Etc.)
Use the “h” and “m” buttons to set the current time
Slide “RUN” switch back to the center position (SEE A).
•
•
•
•
A
STEP 2. SETTING THE ON AND OFF CYCLES:
Set the “RUN” switch to the right position
Set the number of run days (1-7).
Press the “1…7” button until all arrows are lit for each day of the
week.
Use the “h” and “m” buttons to set the “On” time. A light bulb will
be visible on the display (SEE B).
Press the P button to set the “Off” time. Please note that the
number in the bottom right hand side of the display will change
from 1 to 2. Also, no light bulb will be displayed.
Set the number of run days (1-7). Press the “1…7”
button until all arrows are lit for each day of the
week (SEE C).
C
Use the “h” and “m” buttons to set the “Off” time.
Slide the Run switch back to the center position.
•
•
B
•
•
•
•
•
STEP 3. RESET TIMER. If program is not working
correctly, press and hold down the “R” button. Repeat
steps 1 and 2.
23
SOLAER COMPRESSOR
MAINTENANCE AND REPAIR
EQUIPMENT NEEDED
REPLACEMENT KIT
FELT TIP PEN
STEEL WOOL
PHILLIPS HEAD
SCREWDRIVER
•
•
•
•
A: Headplate
B: Head Screws (4 per head)
C: Intermediate Plate
D: Valveplate (2 per head)
E: Seal Ring (2 per head)
F: Diaphragm
G: Shim Rings (Qty may vary)
*Drawing is for reference only,
and covers a variety of models.
Use the same quantity of parts
as originally supplied on your
pump.
24
SOLAER COMPRESSOR
MAINTENANCE AND REPAIR
STEP 1. Disconnect the pump from electrical
power. Remove interconnecting tubing only where
necessary.
STEP 2. Mark the position of the pump head plate
A, intermediate plate C and crankcase L relative to
each other by drawing a line on the edges with a
pencil or other marker to assure proper reassembly.
To access the counterweight N, remove the
screws holding the compressor cover. Retain any
gasketing for reuse.
STEP 3. Remove the four screws and washers B and
remove the headplate A. Note the positioning of
the valveplates D and seal rings E in relation to the
valve ports on the headplate A and intermediate
plate C. Lift off the seal rings and valveplates.
STEP 7. Turn the counterweight N until the
diaphragm is flat across. Carefully center the
diaphragm over the compressor housing L, firmly
seating the diaphragm edge into housing groove.
STEP 8. Place the clean intermediate plate C
onto the compressor housing L, according to
your previously drawn markings, then place the
new valve plates D and seal rings E on top of the
intermediate plate. Make sure the seal rings are
properly seated in intermediate plate recesses to
avoid pinching.
STEP 4. Remove the intermediate plate C. Carefully
clean the head and intermediate plates of any
residue using fine steel wool. DO NOT scratch.
STEP 9. Place the clean headplate A on top of
the intermediate plate C according to your your
previously drawn markings and the locating
pin. Then tighten the four screws B in a crisscross pattern. Do not overtighten. Turn the
counterweight or the fan by hand to ensure that
the pump turns freely.
STEP 5. Unscrew the old diaphragm F by turning
it counterclockwise using both hands. DO NOT
use tools! Take care not to lose any small parts
such as the shim rings J, positioned between the
diaphragm stud and connecting rod, as they must
be replaced for proper pump operation. Parts
removed must be replaced exactly as found.
STEP 10. Remove any old Teflon® tape from all
fittings. Carefully apply two layers of Teflon® tape
around any fittings before reinstalling into the
pump head. Install any tubing and fittings.
Do not apply tape beyond threads, as excess tape
may tear off and lodge in the valves.
Do not substitute any other type of tape.
STEP 6. Place the parts removed in step 5 onto the
threaded stud of the new diaphragm. Carefully
screw the new diaphragm F into the connecting
rod C. Tighten firmly using both hands, NO TOOLS!
25
WARRANTY
COVERAGE AND POLICIES
Keeton Industries finished products, when properly
installed and operated under normal conditions of
use, are warranted by Keeton Industries to be free
from defects in material and workmanship for a
period of twenty-four (24) months from the date of
purchase from Keeton Industries or an authorized
Keeton Industries representative or dealer. In order
to obtain performance under this warranty, the buyer
must promptly (in no event later than thirty (30) days
after discovery of the defect) give written notice of
the defect to Keeton Industries, 1520 Aquatic Drive,
Wellington, CO 80549, or an authorized service center.
Buyer is responsible for freight charges both to and
from Keeton Industries in all cases.
Keeton Industries’ warranties also do not extend to
any goods or parts which have been subjected to
misuse, lack of maintenance, neglect, damage by
accident or transit damage. Keeton industries will not
be responsible or liable for indirect or consequential
damages of any kind, however arising, including
but not limited to those for use of any products, loss
of time, inconvenience, lost profit, labor charges,
or other incidental or consequential damages with
respect to persons, business, or property, whether as a
result of breach of warranty, negligence or otherwise.
Notwithstanding any other provision of this warranty,
buyer’s remedy against Keeton Industries for goods
supplied or for non-delivered goods or failure to
furnish goods, whether or not based on negligence,
strict liability or breach of express or implied warranty
is limited solely, at Keeton Industries’ option, to
replacement of or cure of such nonconforming or
non-delivered goods or return of the purchase price
26
for such goods and in no event shall exceed the price
or charge for such goods. Keeton Industries expressly
disclaims any warranty of merchantability or fitness for
a particular use or purpose with respect to the goods
sold. There are no warranties which extend beyond the
descriptions set forth in this warranty, notwithstanding
any knowledge of Keeton Industries regarding the
use or uses intended to be made of goods, proposed
changes or additions to goods, or any assistance or
suggestions that may have been made by Keeton
Industries personnel.
Unauthorized extensions of warranties by the
customer/dealer shall remain the customer’s/dealer’s
responsibility. DURAPLATE DIFFUSERS ARE COVERED
BY A SEPERATE LIFE TIME WARRANTY AGAINST
MATERIAL DEFECTS OR CRAFTSMANSHIP.
This warranty can be modified only by authorized
Keeton Industries Personnel by signing a specific,
written description of any modifications.
NOTE: THIS EXPRESS WARRANTY EXCLUDES ALL
OTHER WARRANTIES OR REPRESENTATIONS
EXPRESSED OR IMPLIED BY ANY LITERATURE,
DATA, OR PERSON. KEETON INDUSTRIES
MAXIMUM LIABILITY UNDER THIS EXCLUSIVE
REMEDY SHALL NEVER EXCEED THE COST
OF THE SUBJECT PRODUCT AND KEETON
INDUSTRIES RESERVES THE RIGHT, AT ITS SOLE
DISCRETION, TO REFUND THE PURCHASE PRICE
IN LIEU OF REPAIR OR REPLACEMENT.
TROUBLESHOOTING
QUIETLINE AND SOLAER
Low
Pressure
High
Pressure
•
Pump
Overheat
Won’t
Start
•
•
Excess
Noise
Filter dirty. Clean or replace.
•
Valves closed. Clean or replace.
•
Worn cup. Repair or replace.
•
•
•
Relief valve set too high. Inspect and adjust.
•
•
•
Plugged pressure line. Inspect and repair.
•
•
Low voltage, won’t start. Check power source.
•
•
COMPRESSOR
•
•
Relief valve set too low. Inspect and adjust.
•
•
•
DIFFUSERS
•
High
Air Flow
•
•
•
Voltage wrong. Check power source.
•
Worn diaphragm hitting cylinder. Replace.
•
•
•
Uneven
Air Flow
•
•
Cylinder misadjustment. Realign.
Leaky hose or check valve. Replace.
•
Dirt or liquid on top of diaphram. Inspect & Clean.
•
Timer set incorrectly. Inspect and adjust.
•
•
Worn cooling fan. Clean or replace.
Low
Air Flow
Won’t
Start
•
•
System Leak. Check connections, tubing & repair.
•
•
Manifold not set correctly. Inspect and adjust.
•
•
“Burping”
Bubbles
REASON & REMEDY
Compressor Issue. See above.
•
•
REASON & REMEDY
Damaged or torn Membrane. Replace.
Unbalanced Manifold. Inspect and adjust.
27
SOLAER AERATION MONITORING SYSTEM
TROUBLESHOOTING THE SOLAR PANELS
Another innovation making diagnosis easier than ever. With these indicator lights you’ll be able to check
the solar system for normal operation with just a quick look.
Yellow Indicator
Solar Input.
The yellow indicator lets you
know the sun is shining and
the solar photo-voltaic panel
is operational.
Blue Indicator
Load - Compressor.
Indicates air compressor
motor is operational.
Green Indicator
Battery Status.
Indicates batteries have
power and are operational.
GIVE US A CALL
800.493.4831
28
CALL US, F YOU HAVE
QUESTIONS ABOUT
OPERATING THE SOLAR UNIT.
BENEFICIAL MICROBES
IMPROVE WATER QUALITY
AQUA-TRON®
AQUA-TRON® COLD WATER
WASTE AND SLUDGE REDUCER™
FISHERY PRIME
Through years of field research, Keeton Industries is proud to offer an all natural and eco-friendly, effortless
and simple solution to manage your pond and lake = beneficial microbes.
Keeton Industries maintains complete control of our microbial products from fermentation to final
packaging in water-soluble bags. Having the ability to control this in-house allows us to produce the
highest quality products on the market today.
CALL KEETON TODAY AND START IMPROVING YOUR WATER QUALITY.
800.493.4831
29
30
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31
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KEETON INDUSTRIES, INC.
1520 AQUATIC DRIVE
WELLINGTON, CO 80549
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