Rebel 5400/5500
Transcription
Rebel 5400/5500
(PAGE 1-1) 5400/5500 REBEL BALER DECAL ASSEMBLY Figure 1-1 507970-001 (5400) JUNE, 2003 508100-001 (5500) 5400/5500 REBEL BALER (PAGE 1-1A) DECAL ASSEMBLY Figure 1-1 QTY. 5400 5500 SERIAL NO. 5400 5500 REF. NO. PART NO. DESCRIPTION 1-1 1-1 1-1 1-1 1-1 1-1 1-1 1 2 3 4 5 6 7 2326-608 7000B-068 7000B-217 7000B-209 70000-805 700IB-578 70000-776 1-1 1-1 1-1 1-1 1-1 1-1 1-1 1-1 1-1 1-1 1-1 1-1 1-1 1-1 1-1 1-1 1-1 1-1 1-1 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 1-1 1-1 27 28 7000B-655 7000B-486 7000I-834 70000-803 700IB-484 7000B-214 7000B-212 70000-802 70000-835 70000-781 7000B-216 7000B-234 7000B-215 7000B-069 70000-434 700IA-545 7000B-120 70000-838 7000B-312 7000B-311 7000B-213 7000B-283 DECAL-VERMEER 4" DECAL-RED REFLECTOR DECAL-5400 DECAL-TAILGATE LOCKING DECAL-LOGO W/O VERMEER DECAL-ARROW DECAL-4"VERMEER STRIPE (SPECIFY LENGTH) DECAL-BALE RAMP POSITION DECAL-BELT TEN REL. INST. DECAL-TIE DOWN POINT DECAL-VERMEER 8 1/2 DECAL-PICKUP TRANSPORT LIFT DECAL-LUBE POINTS DECAL-CHAIN ROUTING DECAL-LOGO/STRIPE DECAL-THROAT ADJUSTMENT DECAL-10"VERMEER LOGO (AG) DECAL-REBEL, 8" DECAL-5500 DECAL-REBEL, 4" DECAL-AMBER REFLECTOR DECAL-MADE IN USA DECAL-INDICATOR DECAL-PATENT DECAL-PTO LUBRICATION DECAL-TWINE TIE LUBE CHART 4' DECAL-TWINE TIE LUBE CHART 5' DECAL-TWINE ROUTING DECAL-INDICATOR MARKERS 84530-190 84530-193 DECAL ASSEMBLY-5400 REBEL (INC. REF. 1-18, 20, 22-28 & FIG. 1-1A) DECAL ASSEMBLY-5500 REBEL (INC. REF. 1, 2, 4-28 & FIG. 1-1A) 1 2 2 2 1 8 1 2 2 1 8 A/R 1 1 3 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 A/R 1 1 3 1 1 1 1 1 2 1 1 2 1 1 1 2 1 1 1 1 1 REMARKS 507970-001 (5400) JUNE, 2003 508100-001 (5500) (PAGE 1-2) 5400/5500 REBEL BALER DECAL ASSEMBLY (CONT.) Figure 1-1A 507970-001 (5400) JUNE, 2003 508100-001 (5500) 5400/5500 REBEL BALER (PAGE 1-2A) DECAL ASSEMBLY (CONT.) Figure 1-1A REF. NO. 1-1A 1-1A 1-1A 1-1A 1-1A 1-1A 1-1A 1-1A 1-1A 1-1A 1 2 3 4 5 6 7 8 9 10 QTY. 5400 5500 SERIAL NO. 5400 5500 PART NO. DESCRIPTION 7000B-189 7000B-192 70000-447 2326-940 7000B-218 2326-902 70000-108 7000B-749 7000B-824 70000-253 DECAL-WARNING TAILGATE/KICK OPEN DECAL-USE 540 PTO DECAL-DANGER/BALER FEED DECAL-NOTICE TO OWNERS DECAL-WARNING TAILGATE/KICK CLOSED DECAL-DANGER DECAL-DANGER DECAL-WARNING DECAL-WARNING DECAL-DRAWBAR HITCH POINT 84530-190 84530-193 DECAL ASSEMBLY-5400 REBEL (INC. REF. 1-10 & REF. 1-18, 20 & 22-28, FIG. 1-1) DECAL ASSEMBLY-5500 REBEL (INC. REF. 1-10 & REF. 1, 2 & 4-28, FIG. 1-1) 1 1 2 1 2 1 1 2 1 1 REMARKS 1 1 2 1 2 1 1 2 1 1 507970-001 (5400) JUNE, 2003 508100-001 (5500) (PAGE 1-5) 5400/5500 REBEL BALER FRONT FRAME ASSEMBLY Figure 1-3 507971-001 (5400) APRIL, 2003 508101-001 (5500) 5400/5500 REBEL BALER (PAGE 1-5A) FRONT FRAME ASSEMBLY Figure 1-3 REF. NO. PART NO. 1-3 1 1-3 1-3 1-3 2 3 4 1-3 1-3 1-3 1-3 1-3 1-3 1-3 5 6 7 8 9 10 11 1-3 1-3 1-3 1-3 12 13 14 15 1-3 16 127423-001 508152-001 377-044 377-050 507914-001 508164-001 1809-001 75644-001 377-010 121818-034 510360-635 510337-615 79924-001 86246-001 396-001 369-034 433-001 103349-001 103347-001 507961-001 1-3 17 109490-001 109521-001 1-3 1-3 1-3 1-3 1-3 1-3 18 19 20 21 22 23 1-3 1-3 1-3 1-3 1-3 24 25 26 27 28 1-3 1-3 29 30 1-3 1-3 1-3 31 32 33 1-3 34 358-016 421-001 114589-001 351-024 1809-007 109397-001 103671-001 507504-001 507926-001 369-020 1809-011 507923-001 508111-001 377-014 29064-001 28546-001 4471-010 374-006 107154-001 107157-001 507529-001 507531-003 507535-001 507998-001 1-3 35 1-3 1-3 36 37 507531-005 507530-005 507535-005 507915-001 508165-001 508157-001 1830-069 1830-019 QTY. 5400 5500 DESCRIPTION BRACE-UPPER CROSS BRACE-UPPER CROSS BOLT-1/2-13X4 1/2" GRADE #5 CARR. BOLT-1/2-13X5" GRADE #5 CARR. PANEL-SIDE LEFT PANEL-SIDE LEFT NUT-1/2 SM FLGE TOP LOCK PLATE-AXLE BOLT-1/2"-13X1" GRADE #5 CARR. BOLT-5/8-18X3 1/2" GRADE #8 HEX ZINC WASHER-MCHBHG-.63-.66X1.13-14GA.-YZ WASHER-FLATSTD-.63-.69X1.75-.14-YZ BAR-UNDER CARRIAGE BAR-UNDER CARRIAGE NUT-5/8-18 GR 8 SLTL BOLT-3/4-10X3 1/2" GRADE#5 HEX NUT-3/4 NC HEX JAM AXLE AXLE HUB & SPINDLE ASSEMBLY (BREAKDOWN FIG. 1-16) WHL.ASSY-11L15 FLT 15X8 6 BOLT (BREAKDOWN FIG. 1-17) WHL.ASSY-31X13.5-15-10 6 BOLT (BREAKDOWN FIG. 1-17) BOLT-1/2-13X1 3/4" GRADE #5 HEX NUT-1/2 NC HEX STOP-WINDGUARD BOLT-5/16-18X2 1/2" GRADE #5 HEX NUT - 5/16-18 SM.FLGE.T.L. WINDGUARD WELDMENT, 4' WINDGUARD WELDMENT, 5' JACK - SQ TUBE SQ MOUNT 5000LB TO TONGUE BOLT-3/4-10X2" GRADE #5 HEX NUT - 3/4-10 SM FLGE. TL. TONGUE BEAM - 4 FT. TONGUE BEAM - 5 FT. BOLT-1/2-13X1 1/2" GRADE #5 CARRIAGE ROD-STABILIZER ROD-STABILIZER BOLT-1/2-13X1 GRADE #5 SER.WA.FL.SC BOLT-5/16"-18X3/4 GRADE #5 CARRIAGE BELT GUIDE-4 FT. BELT GUIDE-5 FT. GOODYEAR MONO BELT SET (INC. FOUR BELTS) BELT - GOODYEAR MONO 14 X 424 NOTCH BELT - GOODYEAR MONO 6.0 X 424 BELT SET-GOODYEAR MONO 450" (INC. FIVE BELTS) BELT-GOODYEAR MONO 14 X 450 NOTCH BELT-GOODYEAR MONO 14 X 450 BELT-GOODYEAR MONO 6.0 X 450 PANEL-RIGHT SIDE PANEL-RIGHT SIDE PANEL-MAIN SIDE RIGHT W/CYL. MNT. 3/32 NYLON COATED CABLE-16.00 CABLE-3/32 NYLON COATED-8" APRIL, 2003 1 14 2 1 1 32 2 4 4 4 2 1 4 2 2 1 - 1 14 2 1 32 2 4 4 4 2 1 4 2 2 1 2 2 2 - - 2 1 1 1 2 11 1 1 1 4 2 1 12 1 2 8 1 - 1 1 1 2 11 1 1 1 4 2 1 12 1 2 8 1 1 2 2 - - 1 2 1 2 1 3 2 1 1 2 2 SERIAL NO. 5400 5500 REMARKS 101-409 410 & UP - 101-409 410 & UP 507971-001 (5400) 508101-001 (5500) (PAGE 1-6) 5400/5500 REBEL BALER FRONT FRAME ASSEMBLY (CONT.) Figure 1-3 507971-001 (5400) APRIL, 2003 508101-001 (5500) (PAGE 1-9) 5400/5500 REBEL BALER PICKUP ASSEMBLY Figure 1-5 507975-001 (5400) SEPTEMBER, 2002 508103-001 (5500) (PAGE 1-13) 5400/5500 REBEL BALER BELT TIGHTENER/IDLER ROLLER ASSEMBLY Figure 1-7 AUGUST, 2003 507978-001 (5400) 508105-001 (5500) 5400/5500 REBEL BALER (PAGE 1-14) BELT TIGHTENER/IDLER ROLLER ASSEMBLY Figure 1-7 REF. NO. 1-7 1 1-7 1-7 1-7 1-7 1-7 1-7 2 3 4 5 6 7 PART NO. 507908-001 508163-001 508124-001 598-001 90054-001 377-010 1809-001 521-014 508182-001 485-015 53653-020 508055-001 508173-001 508062-001 366-030 121820-001 4536-001 485-007 354-014 508154-001 1789-099 82639-001 508160-001 509458-001 TIGHTENER - BELT (INC. ONE OF REF. 2) TIGHTENER - BELT (INC. ONE OF REF. 2) TIGHTENER - BELT (INC. TWO OF REF. 2) ZERK-1/4" NF ST GREASE SLIDE BUTTON BOLT-1/2"-13X1"GR. 5 CARR. NUT-1/2 SM FLGE TOP LOCK 3/4-10X1 1/2"FLT SKT HD CP SCR ROLLER-SHORT 3 1/2" IDLER 4' ECON. (BREAKDOWN FIG. 1-18) ROLLER-SHORT 3 1/2" IDLER 5' (BREAKDOWN FIG. 1-18) ROLLER-LONG 3 1/2" IDLER 4' (BREAKDOWN FIG. 1-19 ) ROLLER-LONG 3 1/2" IDLER 5' (BREAKDOWN FIG. 1-19 ) WASHER-3/4 FLAT WASHER-3/4 S/T LOCK BOLT-3/4-10X2" GR. 5 HEX PIN LOCKING - 3/8 X 2 1/4 PIVOT - BELT TIGHTENER (INC. ONE OF REF. 2) NUT-5/8 NC SLTL GRADE B ZINC CLEVIS - SPRING PLUG BOLT-5/8-11X2 3/4" GR. 5 HEX SPRING-2 7/80DX.4999WIRE-38.9 SPRING-2 7/80DX.4999WIRE-41.5 PLUG-SPRING NUT-5/8 NC HEX BOLT-5/8-11X 13 1/2 GR5 HEX PLT BOLT-5/8-11X 7 1/2 GR5 HEX ZP FULL THD NUT-3/4 NC SLTL CYLINDER-BELT TENSIONING (BREAKDOWN FIG. 1-21) WASHER-5/8 FLAT BOLT - 1/4 - 20 X 2" S TAP ZP POINTER - BALE SIZE INDICATOR POINTER - BALE SIZE INDICATOR TUBE - 1/2 OD X 16 GA. X 1.30 BOLT-5/8-11X3" GR. 5 HEX WASHER-5/8 HARDENED FLAT ZINC NUT-3/8-16 FLG. WHIZ LOCK WASHER-3/8 FLAT BOLT-3/8-16X1 1/2 GR. 5 HEX INDICATOR-FULL BALE SPRING-2 7/80DX.4999WIRE-27 PLUG-SPRING ROD-SPRING ASSEMBLY STOP-TENSIONING CYLINDER 106983-001 509060-001 510203-001 SPRING ASSEMBLY (INC. REF. 15, 17 & 18) (5400) SPRING ASSEMBLY (INC. REF. 15, 17 & 18) (5500) SPRING ASSEMBLY (INC. REF. 15, 33 & 34) (5500) 508114-001 1-7 8 QTY. 5400 5500 DESCRIPTION 127479-001 127482-001 1-7 1-7 1-7 1-7 1-7 9 10 11 12 13 485-017 480-017 369-020 2109-003 507907-001 1-7 1-7 1-7 1-7 14 15 16 17 1-7 1-7 1-7 18 19 20 1-7 1-7 21 22 430-001 106981-001 366-026 1789-109 1789-101 77353-001 428-001 500106-134 503386-001 434-001 508028-001 1-7 1-7 1-7 23 24 25 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7 26 27 28 29 30 31 32 33 34 35 36 1 1 2 2 8 8 6 1 2 2 8 8 6 3 - - 3 6 - 12 12 12 1 6 12 12 12 1 1 2 1 1 1 1 1 1 1 1 5 2 2 1 1 1 1 1 1 2 2 1 2 1 1 1 1 2 2 1 2 1 1 4 4 2 1 1 1 1 1 SERIAL NO. 5400 5500 REMARKS 101-409 410 & UP See note below See note below 410 & UP 101-409 NOTE: SERVICE TOOL 500057-001 AVAILABLE FOR INSERTING OR REMOVING PLUGS #15, 18 & 34 507978-001 (5400) AUGUST, 2003 508105-001 (5500) 5400/5500 REBEL BALER (PAGE 1-15A) STARTING AND DRIVE ROLLER ASSEMBLY Figure 1-8 REF. NO. 1-8 1 1-8 2 1-8 1-8 1-8 1-8 1-8 1-8 3 4 5 6 7 8 PART NO. 508003-001 508098-001 508127-001 507947-001 508125-001 90568-001 27614-001 1093-011 483-007 71839-001 508070-001 508132-001 1-8 1-8 1-8 1-8 1-8 1-8 1-8 1-8 1-8 1-8 1-8 1-8 1-8 1-8 1-8 1-8 1-8 1-8 1-8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 1-8 1-8 1-8 28 29 30 505988-001 1809-001 502287-001 502289-001 505989-001 505990-001 4475-006 507496-001 212-001 1500-013 480-011 377-010 508049-001 377-014 103307-001 111164-001 4471-010 505951-001 131697-001 131709-001 358-016 1100-011 507948-001 69665-001 1-8 1-8 1-8 31 32 33 1-8 1-8 1-8 1-8 34 35 36 37 1-8 1-8 38 39 1-8 1-8 1-8 1-8 1-8 40 41 42 43 44 1-8 45 351-012 510336-669 501199-001 501200-001 4474-004 1809-007 1100-067 508013-001 508129-001 377-022 86993-001 86993-002 86962-001 377-016 502288-001 16380-010 82885-001 86279-001 81410-001 81406-001 QTY. 5400 5500 DESCRIPTION ROLLER-LOWER DRIVE 1 ROLLER-LOWER DRIVE 1 ROLLER-LOWER DRIVE ROLLER-SPIRAL START 1 1/4" SHAFT 1 ROLLER-SPIRAL START 1 1/4" SHAFT COLLAR-BEARING STOP 6 WASHER-RYERTEX 16 GA.GD.C 4 TUBE-1 1/2"ODX12 GA.-1/4" 2 WASHER-1 7/8X1 1/4X14 GA M.B. 6 WASHER-RYERTEX 2 1/4X1 9/32 2 DRUM ROLLER - 4' W/TAPPED ENDS (BREAKDOWN FIG. 1-20) 1 DRUM ROLLER - 5' W/TAPPED ENDS (BREAKDOWN FIG. 1- 20) PLATE - LOWER DRIVE / START ROLLER 2 NUT-1/2 SM FLGE TOP LOCK 50 FLANGETTE - 1 1/4 3 BOLT PLATED 2 BEARING - 1 1/4 SPHERICAL 2 PLATE - LOWER DRIVE ROLLER 2 PLATE - START ROLLER 1 BOLT-3/8-16X3/4 FLG WHIZ 6 FLANGETTE 80MM NON LUBE PLTD 18 BEARING - 1 1/2 SPHERICAL 9 1 SET COLLAR-1 1/2" (PLATED) WASHER-1/2 S/T LOCK 12 BOLT-1/2"-13X1"GR. 5 CARRIAGE 8 1 PLATE - BEARING MOUNT (LH) BOLT-1/2-13X1 1/2"GR. 5 CARRIAGE 8 PLATE-BEARING 2 WASHER-2 1/4 OD X 17/32 ID X 1/4 2 BOLT-1/2-13X1 GR. 5 SER.WA.FL.SC 8 BOLT - 1/2 - 13 X 1 BUT - HD SOC 4 ROLLER - UPPER DRIVE 2 ROLLER - UPPER DRIVE BOLT-1/2-13X1 3/4 GR. 5 HEX 2 RND TUBE 1 3/4X12GA.-3/4" 2 GEARBOX - 1:1.35 6 SPLINE ECONOMY (BREAKDOWN FIG. 1-26) 1 SUPERIOR GEARBOX ASSEMBLY (BREAKDOWN FIG. 1-27) BOLT-5/16"-18X1 1/4"GR. 5 HEX 6 WASHER-MCHBSHG-1.50-1.53X2.25-14G-YZ A/R KNIFE - START ROLLER 4' 1 KNIFE - START ROLLER 5' BOLT-5/16-18X1/2 FLG WHIZ 6 NUT - 5/16-18 SM.FLGE.T.L. 15 TUBE-1 3/4ODX12GA.-1 3/8" 1 SHAFT - CROSS DRIVE 1 SHAFT - CROSS DRIVE BOLT-1/2-13X2 1/4 GR. 5 CARRIAGE 2 1 WEDGE (LH) (NOT SHOWN) 1 WEDGE (RH) (SHOWN) HAYGUARD 2 BOLT-1/2-13X1 3/4"GR. 5 CARRIAGE 2 FLANGETTE 1 1/4 3 BOLT W/ ZERK PL 2 BOLT-5/16-18X1 GR. 5 CARRIAGE 9 MOUNT-ROLLER KNIFE 1 MOUNT-ROLLER KNIFE BLADE-ROLLER KNIFE 1 BLADE-ROLLER KNIFE - 1 1 6 4 2 6 2 SERIAL NO. 5500 5400 REMARKS 101-150 151 & UP 1 2 50 2 2 2 1 6 18 9 1 12 8 1 8 2 2 8 4 2 2 2 1 664&UP 1 6 A/R 1 6 17 1 1 1 2 2 2 11 1 1 101-663 For complete new gearbox substitute w/69665-001 101-150 101-150 507979-001 (5400) APRIL, 2003 508106-001 (5500) (PAGE 1-17) 5400/5500 REBEL BALER DRIVE SPROCKET/PTO DRIVELINE ASSEMBLY Figure 1-9 AUGUST, 2003 507980-001 (5400 & 5500) 5400/5500 REBEL BALER (PAGE 1-18) DRIVE SPROCKET/PTO DRIVELINE ASSEMBLY Figure 1-9 REF. NO. PART NO. 1-9 1-9 1-9 1-9 1-9 1-9 1-9 1-9 1-9 1-9 1-9 1-9 1-9 1-9 1-9 1-9 1-9 1-9 1-9 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 1100-067 579-003 507953-001 510336-669 111164-001 4471-010 1100-025 507956-001 2328-047 578-003 501036-001 483-007 508038-001 1093-039 507954-001 1093-001 507955-001 1500-013 507959-001 1-9 1-9 1-9 1-9 1-9 20 21 22 23 24 1100-009 505951-001 480-011 2326-902 70000-108 QTY. 5400 5500 DESCRIPTION TUBE-1 3/4ODX12GA.-1 3/8" HKEYS-3/8X3/8X1 1/4 SPROCKET-60BS24 H 1 1/2 WASHER-MCHBSHG-1.50-1.53X2.25-14G-YZ WASHER-2 1/4 OD X 17/32 ID X 1/4 BOLT-1/2-13X1 GR5 SER.WA.FL.SC TUBE-1 3/4"ODX12 GA.-1 3/4" SPROCKET-60BS46 1 1/2 SPROCKET-60BS17 1.5 BORE 3/8 KEY HKEYS-1/4X1/4X1 1/4 WASHER-1 3/4 OD X 17/32 ID X 1/4 ZINC WASHER-1 7/8X1 1/4X14 GA M.B. SPROCKET-60B18H 1 1/4B 1/4K TUBE-1 1/2"ODX12 GA.-1 1/8" SPROCKET-60BS27 1 1/2 TUBE-1 1/2"ODX12 GA.-1 3/4" SPROCKET-60BS30 1 1/4 SET COLLAR-1 1/2" (PLATED) DRIVELINE-1 3/8" 6 SPLINE RADIAL PIN CLUTCH (BREAKDOWN FIG. 1-24) TUBE-1 3/4"ODX12 GA.-7/16" SCREW-1/2-13X1" BUTTONHEAD, ZINC WASHER-1/2" S/T LOCK DECAL-PTO ROTATING DRIVE LINE DECAL-DANGER SHIELD MISSING August, 2003 2 8 3 20 3 4 1 1 3 2 3 8 1 1 1 1 1 1 2 8 3 20 3 4 1 1 3 2 3 8 1 1 1 1 1 1 1 1 2 2 1 1 1 1 2 2 1 1 SERIAL NO. 5400 5500 REMARKS 507980-001 (5400 & 5500 ) (PAGE 1-21) 5400/5500 REBEL BALER TWINE ROUTING ASSEMBLY Figure 1-11 AUGUST, 2003 507982-001 (5400 & 5500) 5400/5500 REBEL BALER (PAGE 1-22) TWINE ROUTING ASSEMBLY Figure 1-11 REF. NO. 1-11 1-11 1-11 1-11 1-11 1-11 1-11 1-11 1-11 1-11 1-11 1-11 1-11 1-11 1-11 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NO. 4474-006 507939-001 1809-007 559-001 90196-001 507938-001 507945-001 374-006 502132-001 485-005 1803-187 510377-006 510504-216 7000B-824 70000-447 QTY. 5400 5500 DESCRIPTION BOLT-5/16-18X3/4 FLANGE WHIZ TUBE - TWINE LONG TOP NUT - 5/16-18 SM FLGE T.L. U-BOLT - 5/16-18, 1 1/4 ID INSULATOR-PORCELIN 1/2ID TUBE - TWINE SHORT TOP MOUNT - TWINE INSULATOR BOLT-5/16-18X3/4GR. 5 CARRIAGE PLATE-TENSION WASHER-5/16 FLAT SPRING-COMP..420ODX.031W-1.50 SCREW-HCS-.31-18X.75-GR8-YZ-SP GUARD-TWINE RH DECAL - WARNING DECAL - DANGER/BALER FEED August, 2003 2 1 22 7 7 1 1 2 2 4 4 1 1 1 2 SERIAL NO. 5400 5500 REMARKS 2 1 22 7 7 1 1 2 2 4 4 1 1 1 2 507982-001 (5400 & 5500) (PAGE 1-25) 5400/5500 REBEL BALER TWINE TIE ASSEMBLY (5400 SER. NO. 313 & UP & 5500) Figure 1-12 508000-001 (5400) August, 2003 508110-001 (5500) 5400/5500 REBEL BALER (PAGE 1-25A) TWINE TIE ASSEMBLY (5400 SER. NO. 313 & UP & 5500) Figure 1-12 REF. NO. 1-12 1-12 1-12 1-12 1-12 1-12 1-12 1-12 1-12 1-12 1-12 1-12 1 2 3 4 5 6 7 8 9 10 11 12 1-12 13 1-12 1-12 1-12 1-12 1-12 1-12 1-12 1-12 14 15 16 17 18 19 20 21 1-12 1-12 1-12 1-12 1-12 1-12 1-12 22 23 24 25 26 27 28 1-12 1-12 1-12 1-12 29 30 31 32 1-12 1-12 1-12 33 34 35 PART NO. 108256-001 500488-001 483-071 209-001 1788-001 510-021 104209-001 104196-001 75965-001 1789-017 354-030 108232-001 509201-001 108224-001 108225-001 480-001 400-001 509349-001 209-003 485-001 422-001 1809-003 508027-001 508181-001 375-012 108248-001 2110-037 510-013 121111-005 1492-001 121112-003 121112-001 121111-007 446-001 489-009 509235-001 509237-001 578-003 354-012 121132-003 121132-001 121111-003 121111-001 1-12 1-12 1-12 1-12 1-12 1-12 1-12 1-12 1-12 1-12 36 37 38 39 40 41 42 43 44 45 119083-001 119084-001 91405-001 505992-001 4471-010 352-004 358-014 375-010 505991-001 127428-001 596-001 QTY. 5400 5500 DESCRIPTION SLIDE TUBE FEED ARM WASHER-1 1/4X3/4X14 GA M.B. ZINC NYLINER 12 L 12 F PIN-EXPANSION 1/4 X 1 1/2 ZINC COTTER PIN-3/16" X 1" SCREW-10-24X3/4SLOTHEX WASH.HD BLADE-STAINLESS H.D. UTILITY PLATE-TWINE TIE KNIFE BACK SPRING - EXT. #93 4 3/4" OA BOLT-3/8-16X3"GRADE#5 HEX TWINE CUTTER TWINE CUTTER TWINE KEEPER TWINE KEEPER WASHER-3/16 S/T LOCK NUT-3/16 NC HEX SNAP RING-EXTERNAL 3/4" HEAVY NYLINER 16 L 16 F WASHER- 3/16" FLAT NUT-1/2 NC HEX JAM NUT-3/8 SM FLGE T.L. MOUNT-TWINE TIE MOUNT-TWINE TIE BOLT-3/8-16X1 1/4"GR. #5 CARRIAGE ACTUATOR MOUNT PIN-CLEVIS 3/8X1 1/8-57/64VL COTTER PIN-5/32" X 5/8" P SERIES MALE ROD END ASSY. BALL JOINT TUBE-4.86 LONG TIE ROD-3/8IDX6.75 (SHORT) (INC.REF. 26,27,28,29,& 30) NUT-3/8" -24 L. H. HEX JAM NUT-3/8" N. F. HEX WASHER-13/16ODX13/32IDX16GASAE MASTER LINK MASTER LINK HKEY-1/4X1/4-1 1/4 BOLT-3/8 - 16X 1 1/4" GR5 HEX TUBE-27.93 LONG TIE ROD-3/8 X 29.76 LONG (INC.REF. 26,27,29,30,&35) TUBE-9.19 LONG TIE ROD-3/8IDX11.08 LONG (INC.REF. 26,27,29,30,&35) LINK-SLAVE LINK-SLAVE CABLE ASSEMBLY MOUNT-TWINE TIE/WINDGUARD RIGHT BOLT-1/2-13X1 GR5 SER.WA.FL.SC BOLT-5/16-18X1/2 GR. 5 SELF TAP BOLT-1/2-13X1 1/2"GR. #5 HEX BOLT-3/8-16X1 GR. 5 CARR. MOUNT-TWINE TIE/WINDGUARD LEFT CLIP-INSULATOR MOUNT ZERK-1/4" NF 45 DEG GREASE 2 2 2 4 2 4 6 2 2 2 3 2 - 2 2 2 6 2 4 2 3 13 1 2 1 2 2 2 2 1 1 2 2 A/R 1 1 2 1 1 - 2 - 2 2 6 2 4 2 3 13 - 1 2 1 2 2 2 2 1 1 2 2 A/R - 1 1 2 - 1 1 1 1 1 2 2 1 5 1 2 1 REMARKS 2 2 2 4 2 4 6 2 2 2 3 - - SERIAL NO. 5400 5500 - 1 1 1 2 2 1 5 1 1 1 508000-001 (5400) MARCH, 2000 508110-001 (5500) (PAGE 1-26) 5400/5500 REBEL BALER TWINE TIE ASSEMBLY (5400 SER. NO. 313 & UP & 5500) (CONT.) Figure 1-12 508000-001 (5400) August, 2003 508110-001 (5500) 5400/5500 REBEL BALER (PAGE 1-26A) TWINE TIE ASSEMBLY (5400 SER. NO. 313 & UP & 5500) (CONT.) Figure 1-12 REF. NO. 1-12 1-12 1-12 1-12 1-12 1-12 1-12 1-12 1-12 1-12 1-12 1-12 1-12 1-12 1-12 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 1-12 61 1-12 1-12 1-12 1-12 1-12 1-12 1-12 1-12 1-12 62 63 64 65 66 67 68 69 70 PART NO. 4542-005 108358-001 93412-001 108236-001 509234-001 90196-001 354-014 127452-001 127403-001 4536-001 510021-001 523-001 358-022 1809-001 95892-001 68234-003 68234-011 68234-007 68234-019 68234-009 508025-001 508149-001 358-024 597-001 598-001 483-069 21294-006 127451-001 510302-032 510315-411 7000B-749 QTY. 5400 5500 DESCRIPTION WSHR-7/8OD X1/2ID X18 GA MB BOLT-SHORTENED RETARDER - TWINE SNAP CRANK-ACTUATOR ARM-CRANK INSULATOR-PORCELIN 1/2ID BOLT-3/8-16X1 1/2"GRADE#5 HEX TWINE GUARD TUBE CLIP-INSULATOR MOUNT NUT-3/8-16 FLG. WHIZ LOCK STOP-ACTUATOR RETRACT SCREW-SSET-.25-20X.375 PLN-CUP BOLT-1/2-13X2 1/4" GR. 5 HEX NUT-1/2-13 SM FLG TL ACTUATOR-8" STROKE MOTOR FOR ACTUATOR COVER TUBE REPLACEMENT REAR HOUSING REPLACEMENT GASKET-ACTUATOR SEALING KIT INDICATOR-TWINE TIE INDICATOR-TWINE POSITION 5' BOLT-1/2-13X2 1/2" GR. 5 HEX ZERK-1/4" NF 90 DEG. GREASE ZERK-1/4" NF ST GREASE WASHER-1 1/2X1-14 GA. ZINC PLATED BOLT-5/16-18X3/4" ST-WHD GR. 8 HEX TWINE GUARD TUBE SCREW-HCS-.38-16X3.25-GR5-YZ NUT-HEXFLGL-.38-16-GR2-YZ DECAL - WARNING 7 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 4 2 2 2 SERIAL NO. 5400 5500 REMARKS 7 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 4 2 1 2 2 2 508000-001 (5400) August, 2003 508110-001 (5500) (PAGE 1-27) 5400/5500 REBEL BALER SHIELDS ASSEMBLY Figure 1-13 AUGUST, 2003 507985-001 (5400) 508108-001 (5500) 5400/5500 REBEL BALER (PAGE 1-28) SHIELDS ASSEMBLY Figure 1-13 REF. NO. 1-13 1-13 1-13 1-13 1 2 3 4 PART NO. 1-13 25 1-13 1-13 1-13 26 27 28 1-13 29 351-010 111535-001 409-001 127470-001 510500-272 127473-001 510500-275 1836-001 4473-006 405-001 79925-001 86244-001 507920-001 507949-001 510-009 485-007 1809-001 508072-001 508040-001 21294-006 123734-001 374-006 131805-001 1809-007 510314-401 485-003 142410-001 508022-001 508136-001 510002-001 510004-001 507946-001 508133-001 507995-001 1809-005 510502-310 510502-311 509848-001 1-13 30 510308-104 1-13 1-13 1-13 1-13 1-13 31 32 33 34 35 7000B-218 2326-940 70000-253 7000B-192 7000B-189 1-13 1-13 1-13 1-13 5 6 7 8 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 QTY. 5400 5500 DESCRIPTION BOLT-5/16-18X1 GR. 5 HEX WASHER-5/16 HARDENED FLAT NUT-5/16-18 SLTL TOP TAILGATE CROSS SHIELD BRACE-LIGHT MOUNT 4' TOP TAILGATE CROSS SHIELD BRACE-LIGHT MOUNT 5' SIGN-#2 SMV PRE-PUNCHED METAL BOLT-1/4-20X3/4 FLG WHIZ NUT-1/4 NC FLG WHIZ LOCK SHIELD-REAR SHIELD-REAR SHIELD-LEFT SIDE ROD-SHIELD HOLD OPEN COTTER PIN-1/8" X 1" WASHER-3/8 FLAT NUT-1/2-13 SM FLGE TOP LOCK GUARD - LOWER DRIVE SHAFT SHIELD - DRUM DRIVE BOLT-5/16-18X3/4 ST-WHD GR. 8 HEX COVER-PTO CLUTCH BOLT-5/16"-18X3/4 GR. 5 CARRIAGE SHIELD - PTO NUT-5/16-18 SM FLGE TOP LOCK NUT-HEXFLGL-.31-18-GR2-YZ WASHER-1/4 FLAT CASE-6"X9"X1" OPERATOR MANUAL GUARD - FRONT CHAMBER GUARD - FRONT CHAMBER GUARD - FRONT CHAMBER GUARD - FRONT CHAMBER SHIELD - FRONT SHIELD - FRONT OPERATORS HANDBOOK ASSEMBLY NUT-1/4-20 SM FLG TL SHIELD - BALER TOP, 5400 SHIELD - BALER TOP, 5500 PLATE-OVERFILL COVER (NOT USED WITH ACCU-TIE FEATURE) BOLT-CARG.-.31-18X.50-GR5-YZ (NOT USED WITH ACCU-TIE FEATURE) DECAL - WARNING, TAILGATE CLOSED DECAL - NOTICE TO OWNERS DECAL - DRAWBAR HITCH POINT DECAL - USE 540 PTO DECAL - WARNING, TAILGATE OPEN August, 2003 18 36 18 1 1 1 5 3 1 1 1 2 1 2 1 1 5 1 20 1 3 19 4 1 1 1 1 1 2 1 - 18 36 18 1 1 1 5 3 1 1 1 2 1 1 5 1 20 1 3 19 4 1 1 1 1 1 2 1 1 1 2 2 1 1 1 1 2 2 1 1 1 1 SERIAL NO. 5400 5500 REMARKS 101-1066 1067 & UP 101-419 420 & UP 101-150 101-150 101-619 101-251 620 & UP 252 & UP 2388&UP 691&UP 507985-001 (5400) 508108-001 (5500) (PAGE 1-31) 5400/5500 REBEL BALER TAILLIGHTS/WIRE HARNESS ASSEMBLY Figure 1-15 OCTOBER, 2002 507988-001 (5400 & 5500) 5400/5500 REBEL BALER (PAGE 1-32) TAILLIGHTS/WIRE HARNESS ASSEMBLY Figure 1-15 REF. NO. 1-15 1-15 1-15 1 2 3 1-15 1-15 1-15 1-15 1-15 1-15 1-15 1-15 1-15 4 5 6 7 8 9 10 11 12 PART NO. 127444-001 127445-001 127446-001 509052-001 2595-001 510352-507 127469-001 510377-006 59634-001 508337-001 508920-001 500083-001 509053-001 QTY. 5400 5500 DESCRIPTION LIGHT-YELLOW 12 VOLT SEALED LIGHT-RED 12 VOLT SEALED WIRE HARNESS-LIGHTS WIRE HARNESS-WARNING LIGHTS REAR HOSE CLAMP - TS7FR1/2 NUT-SMFLGTL-.31-18-G-YZ LIGHT GROMMET-12VOLT SEALED SCREW-TFTAP-.31-18X.75-GR8-YZ-A-HWH NYLON TIE 8" WIRE HARNESS-ASAE 7 PIN EXTENSION MODULE-AG, ASAE-S279.10-WESBAR ADAPTOR-7 POLE TO 6 POLE WIRE HARNESS-6 PIN TRUCK EXT. OCTOBER, 2002 2 2 1 1 5 2 4 2 3 1 1 1 1 2 2 1 1 5 2 4 2 3 1 1 1 1 SERIAL NO. 5400 5500 101-900 901 & UP 101-417 418 & UP 901 & UP 901 & UP 101-900 901 & UP 418 & UP 418 & UP 101-417 418 & UP REMARKS OPTIONAL OPTIONAL 507988-001 (5400 & 5500) (PAGE 1-47) 5400/5500 REBEL BALER GEARBOX COMPONENTS Figure 1-26 AUGUST, 2003 507948-001P (5400) (PAGE 1-49) 5400/5500 REBEL BALER GEARBOX COMPONENTS Figure 1-27 AUGUST, 2003 69665-001P (5500) (PAGE 2-1) 5400/5500 REBEL BALER BALE RAMP ASSEMBLY Figure 2-1 SEPTEMBER, 2003 507996-001P (5400 & 5500) 5400/5500 REBEL BALER (PAGE 2-2) BALE RAMP ASSEMBLY Figure 2-1 REF. NO. 2-1 2-1 2-1 2-1 2-1 2-1 2-1 2-1 2-1 2-1 2-1 2-1 2-1 2-1 2-1 2-1 2-1 2-1 2-1 2-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 PART NO. 502106-001 121152-001 510337-617 502118-001 510500-073 501130-001 1803-039 510352-501 121149-001 510307-064 510500-077 501129-001 510304-012 1070-079 510307-060 510302-036 510352-503 598-001 510337-611 7000B-655 QTY. 5400 5500 DESCRIPTION BALE RAMP TUBE WASHER-FLATSTD-.75-.81X2.00-.15-YZ NUT-3/4-10 CL BAR-RETAINER TUBE-1 1/4 OD X 1/4 W - 1.73 SPRING-COMP.5/16X7/8ID X6" NUT-SMFLGTL-.50-13-G-YZ PIN SCREW-HCS-.75-10X6.50-GR5-YZ BASE-BALE RAMP TUBE-1 1/4 OD X 1/4 W - .86 SCREW-HCS-.50-13X1.25-GR5-YZ RND TUBE 7/8ODX11GA.-.44 SCREW-HCS-.75-10X6.00-GR5-YZ SCREW-HCS-.38-16X3.75-G5-YZ NUT-SMFLGTL-.38-16-G-YZ ZERK-1/4" NF ST GREASE WASHER-FLAT STD-.50-.56X1.40-.11-YZ DECAL-BALE RAMP POSITION 1 4 8 6 1 1 4 1 4 4 2 1 1 1 2 8 8 2 1 1 SEPTEMBER, 2003 SERIAL NO. 5400 5500 REMARKS 1 4 8 6 1 1 4 1 4 4 2 1 1 1 2 8 8 2 1 1 507996-001P (5400 & 5500) (PAGE 3-1) 5400/5500 REBEL BALER HAYSAVER WHEEL ASSEMBLY Figure 3-1 FEBRUARY, 2003 AK01-324P (5400 & 5500) 5400/5500 REBEL BALER (PAGE 3-2) HAYSAVER WHEEL ASSEMBLY Figure 3-1 REF. NO. PART NO. 3-1 3-1 3-1 3-1 3-1 1 2 3 4 5 510302-010 510335-707 4051-001 11104-001 69083-003 3-1 3-1 3-1 3-1 3-1 3-1 6 7 8 9 10 11 3-1 3-1 12 13 3-1 3-1 3-1 3-1 3-1 3-1 3-1 3-1 3-1 14 15 16 17 18 19 20 21 22 510301-016 510338-819 66274-001 69470-001 510352-507 510500-305 510500-306 2109-003 510500-307 510500-308 510305-070 1071-023 510317-311 209-003 87013-001 596-001 510317-301 127362-001 510336-665 DESCRIPTION QTY. 5400 5500 SCREW-HCS-.38-16X1.00-GR5-YZ 2 WASHER-LOCK-.38-.39X.68-.09-YZ 2 BRG-1 1/4 CYL-RA103RR2 W/COL 4 CAP-AXLE 2 HUB ASSY-HAY SAVER WHEEL (INC. 2 TWO OF REF. 3) 12 SCREW-HCS-.31-18X1.75-GR5-YZ COTTER PIN-5/32" X 2"-YZ 4 WHEEL-VERMEER HAY SAVER 2 RING-HAYSAVER WHEEL MOUNTING 2 12 NUT-SMFLGTL-.31-18-G-YZ 1 HAYSAVER WHEEL MNT, LH (SHOWN) HAYSAVER WHEEL MNT, RH (NOT SHOWN) 1 PIN LOCKING - 3/8 X 2 1/4 2 1 MOUNT-HAYSAVER WHL, LH (SHOWN) MOUNT-HAYSAVER WHL, RH (NOT SHOWN) 1 SCREW-HCS-.50-13X7.00-GR5-YZ-SP 2 TUBE-3/4"ODX12 GA.-1 1/2" 2 2 NUT-HEXJAM-.50-13-GR2-YZ NYLINER 16 L 16 F 4 PIN-LIFT 2 ZERK-1/4" NF 45 DEG. GREASE 2 6 NUT-HEX-.50-13-GR2-YZ WASHER-1/2 FLT HARDENED 4 WASHER-MCHBSHG-1.00-1.03X1.50-14G-YZ 4 FEBRUARY, 2003 SERIAL NO. 5400 5500 REMARKS 2 2 4 2 2 12 4 2 2 12 1 1 2 1 1 2 2 2 4 2 2 6 4 4 AK01-324P (5400 & 5500)