preforming machines

Transcription

preforming machines
SUMMARY
Selection guide
Standard preforming machines
Insertion machines & Process automation
2
3
Standard preforming machines
PMC1
Cutting machine
for loose and radial components
4
PMC2
Cutting & preforming machine
for loose and radial components
5
C1,C4
Manual cutting & bending machine
for reeled and axial components
6
Cutting machine
for reeled and radial components
7
MCK
Automatic cutting and preforming machine
for reeled and radial components
8
MK6
Automatic cutting and preforming machine
for reeled and axial components
10
MK9
Automatic cutting and preforming machine
for reeled and axial components
13
TRK
Automatic cutting and preforming machine
for stick and radial components
17
CR
Insertion machines &
Process automation
P300
Semi-automatic insertion machine
for reeled connections
18
P400
Semi-automatic insertion machine
for stamped terminals and SMD connections
19
AXIS ® 350
Automatic insertion machine
for stamped terminals and SMD connections
20
AXOSPLICE®
SMD tape splicing system
22
AXOSPLICE®
SMD tape splicing tool
23
© 2006, LOUPOT SAS - PREFORMING, INSERTION AND ASSEMBLY PROCESSES - RELEASED JANUARY 2016%
1
STANDARD
PREFORMING MACHINES
Axial components
C1-C4
C1: manual cutting and
bending machine for
reeled components
C4 : stand-off forming
for axial components.
C1MOTORISED
C4 MOTORISED
MK9
MK6
C1motorised : automatic cutting and
bending machine for reeled components
C4 motorised : stand-off forming for
axial components.
Automatic cutting and preforming for reeled components.
automatic cutting and preforming
machine for reeled components with
removable standard tools and large
preforming range.
Radial components
PMC1
PMC2
CR
MCK
TRK
Loose components
cutting machine.
Cutting and preforming
machine for loose components.
Cutting machine for
reeled components
and CR motorised..
Cutting and preforming machine for
reeled components with removable
standard tools and large preforming
range.
Cutting and preforming
machine for stick components (ie : transistors
T0 220).
SPECIFIC
PREFORMING
MACHINES
Sensor preforming machine
2
© 2006, LOUPOT SAS - PREFORMING, INSERTION AND ASSEMBLY PROCESSES - RELEASED JANUARY 2016%
INSERTION MACHINES
& PROCESS AUTOMATION
Standard equipment
P300
Semi-automatic insertion
machine for reeled connections.
P400
AXIS®
Semi-automatic insertion machine.
Insertion head compatible with MI200
and AXIS®.
Automatic insertion machine for
reeled connections.
Specific equipment
Automatised
robot
assembly
SMC connector assembly
machine.
Automatic
packaging in plastic
formed taped
Connector assembly machine.
ACCESSORIES
AXOSPLICE®
SMD component tapes splicing systems :
splicing bases and pliers.
© 2006, LOUPOT SAS - PREFORMING, INSERTION AND ASSEMBLY PROCESSES RELEASED
JANUARY 2016%
3
PMC1
Cutting machine
for loose and radial components
The PMC1 machine
is designed for
precision cutting
of loose and radial
components.
The PMC1 is
adapted to small
and medium series
components production
requirements.
Technical
characteristics
— Cutting length : 3 mm.
— Others on request (spacers).
— Lead diameter : 0,4 to 1,4 mm.
— Air supply : 6 bars.
Option
— PMC11 for pins connectors
precision cutting.
Standard grate
4
© 2006, LOUPOT SAS - PREFORMING, INSERTION AND ASSEMBLY PROCESSES - RELEASED JANUARY 2016%
PMC2
Cutting & Preforming machine
for loose and radial components
The PMC2 machine
is designed for
precision preforming
of loose and radial
components.
The PMC2 is a
pedal-operated pneumatic
press. The component to be
worked on is inserted into
the upper cover.
When the pedal is
operated, a jaw-bearing
slide moves forward to
shape and cut the wires
against a stationary die.
Technical
characteristics
— Production rate : 1.000 to 1.500 components per hour.
— Geometric adjustment by graduated verniers of
notches size.
— Dimensions : H = 100 mm x L = 300 mm x l = 140 mm.
— Air supply : 5 bars.
— Force : 420 daN.
— Security : conform to EC standards.
— Preforming tools :
. Standard or specific toolings.
. Interchangeable toolings allowing combination of a lot of
forms (raising of the component above the PCB, clinching
of the component in the PCB, SMD version, ...)
© 2006, LOUPOT SAS - PREFORMING, INSERTION AND ASSEMBLY PROCESSES -RELEASED JANUARY 2016%
5
C1, C4
Manual cutting & bending machine
for reeled and axial components
The C1 machine
Cut and bend manual machine
for high quality bending
of axial components with
connections up to 1.4 mm.
Production rate : up to 50.000
components per hour.
The C4 machine
Cut and bend manual machine
C1, C4
for stand-off forming of axial
components with connections
up to 0.8 mm.
Production rate : up to 50.000
components per hour.
C1, C4
motorised
C4
C1
Options
— Component body centering
with special guide (cut or
bending - C = 3 mm)
— Single cut (without bending)
(for C1 machine only)
— Motorisation and security :
conform to EC standards.
— Components counter.
— Loose feeding device.
— Dimensions :
180mm x 180mm x 168mm.
— Weight : 6 kg.
6
E =WIRE = 0.4
1 mm
E =WIRE = 0.4
A =5
50 mm
A =7.5
B =4
15.5 mm
B =4
15.5 mm
C =1.2 mm mini
C =1.7 mm mini
D =1.8
D =1.8
15 mm
1.4 mm
50 mm
15 mm
E =WIRE = 0.35
0.8 mm
A =4
18 mm
B =3 mm mini
C =4 mm mini
D =1.5
8 mm
H =25 mm maxi
P =2.5
12.5 mm
R =1 mm
© 2006, LOUPOT SAS - PREFORMING, INSERTION AND ASSEMBLY PROCESSES - RELEASED JANUARY 2016%
CR
Cutting machine
for reeled and radial components
The CR machine
Cuttingmachine
for high quality cutting
of radial components
with connections up
to 1.4 mm.
Production rate : up to
50.000 components per
hour.
CR
CR
motorised
CR
Options
— Component body centering
with special guide (cut or
bending - C = 3 mm)
— Motorisation and security :
conform to EC standards.
— Components counter.
— Dimensions :
180 mm x 180 mm x 168 mm.
— Weight : 6 kg.
© 2006, LOUPOT SAS - PREFORMING, INSERTION AND ASSEMBLY PROCESSES - RELEASED JANUARY 2016%
A = 2 mm mini
7
MCK
Cutting & Preforming machine
for reeled and radial components
The MCK machine is
designed for precision
preforming of radial
components in
bandoliered form.
The MCK is adapted
to production requirements
such as small and large
recurrent series.
The components size can
be easily changed by fast
and direct geometric
adjustment and change
of toolings.
Technical
characteristics
Options
— Reference on
component body.
— Infeed poka yoke.
— Strip with 15 mm pitch.
8
— Quantities programming by recurrent series
of 1 to 10 millions.
— Production rate : 20.000 reeled components per hour.
— Standard strip of 12.7 mm pitch.
— Length of cut and position of joggle adjustable by vernier.
— Variable speed motor - components electronic meter.
— 3 workstations on standard machine.
(See available forms).
— Dimensions : H = 370 mm x L = 550 mm x l = 330 mm.
— Power supply : 220 VAC / 50 Hz single-phase.
— Security : Conform to EC standards.
— Reel holder arm.
— Military approval.
— Preforming tools :
. Standard ou specific toolings.
. Interchangeable toolings allowing combination of a lot of
forms (raising of the component above the PCB, clinching
of the component in the PCB, large bending forms, etc).
© 2006, LOUPOT SAS - PREFORMING, INSERTION AND ASSEMBLY PROCESSES - RELEASED JANUARY 2016 %
MCK
Cutting & Preforming machine
for reeled and radial components
DIMENSIONAL CHARACTERISTICS
VERSION
1
SHAPE
According to 286-2 CEI 1985 standard
OBTAINED DIMENSIONS
G
C.I.
F
WIRE Ø
T
HOLE Ø
C
MINI
D
1,6
0,4
TO
0,8
-
-
-
E
MINI
MAXI
P
MINI
MAXI
2-G
2,54
9-G
12,7
WITH
G=1,6
1,4
1,6
0,4
TO
0,8
F+ 0,2
2,4
F+ 0,4
6
1,2
1,6
0,4
TO
0,8
F+ 0,4
1,3
1,6
0,4
TO
0,8
F+ 0,3
F+ 0,6
F+ 0,6
-
-
-
2,4
-
1,0
2,54
5,5
12,7
1,4
2,54
6,8
12,7
1,0
2,54
4,2
12,7
OBSERVATIONS
Cut 2 mm from body
Obtained with tooling
version 1,2
Special version for
components with large body
(ø 16)
Special dies
for transistors
Dimensions D : Can be 0 or 5,08
with other dies
6
1,6
0,4
TO
0,8
-
3,0
2,54
1,0
3,0
5,08
Dimensions P : Can be 2,54
with other dies
Possibility to form
the central lead
LED
-
TO
0,5
K
L
E
P
MIN
MAX
MIN
MAX
MIN
MAX
MIN
MAX
2,50
4
9
10
-
2,54
-
Dimensions L :
cut 2 mm from body
with specific tooling
Special tools to form the component wire can be considered
© 2006, LOUPOT SAS - PREFORMING, INSERTION AND ASSEMBLY PROCESSES - RELEASED JANUARY 2016 %
9
MK6
Automatic cutting & preforming machine
for reeled and axial components
The MK6 machine
is designed for precision
preforming of loose and
reeled axial components.
The MK6 is adapted
to medium and large
recurrent series
components production
requirements.
The MK6 can be
supplied in any one
of the standard version
according
to the customer
requirements.
Technical
characteristics
— Production rate : 45.000 components per hour for
the components on reel and less than 5 mm diameter.
— Geometric adjustment by graduated verniers.
— Variable speed and components counter (option).
— Variable speed motor : 1 to 23 tr/mn.
— Reel holder arm.
— Loose feeding device (option).
— Dimensions : H = 280 mm x L = 580 mm x l = 400 mm.
— Power supply : 220 VAC / 50 Hz single-phase.
— Weight : 67 kg.
— Security : conform to EC standards.
— Military approval.
— Preforming tools :
. Standard or specific toolings.
. Please make enquiries to define specific tooling
according to your specification.
Capacity
The dimensions it is capable of obtaining are indicated
in the table below.
10
© 2006, LOUPOT SAS - PREFORMING, INSERTION AND ASSEMBLY PROCESSES - RELEASED JANUARY 2016%
MK6 - Capacity
Automatic cutting & preforming machine for reeled and axial components
DIMENSIONS
VERSIONS
P
(2,5 or 2,54)
A.
B.
3 to 18
4 to 19
5 to 19
0,8
1 mini
1,3 mini
3,2 to 6
3,2 to 9,5
3,2 to 13
3 to 18
4 to 19
5 to 19
0,8
1
1,3
4,1 to 6
4,1 to 9,5
4,1 to 13
0,9 to 2,8
0,9 to 6,3
0,9 to 9,8
1,8 to 5,5
1,8 to 10,6
1,8 to 18
3 to 18
4 to 19
5 to 19
0,8 mini
1 mini
1,3 mini
7 to 8
7,6 to 9,5
7,6 to 13
3,4 to 4,4
4 to 5,9
4 to 9,4
3 to 18
4 to 19
5 to 19
0,8 mini
1 mini
1,3 mini
5,2 to 6
5,2 to 9,5
5,2 to 13
3 to 18
4 to 19
5 to 19
0,8
1 mini
1,3 mini
3 to 18
4 to 19
5 to 19
0,7 mini
0,7 mini
1,3 mini
C.
D.
E.
F.
G.
0,4 to 0,7
0,4 to 1
0,4 to 1,2
1,6
1,6
0,4 to 0,7
0,4 to 1
0,4 to 1
1,6
1,8 to 8
1,8 to 11,8
1,8 to 18
2
0,4 to 0,7
0,4 to 1
0,4 to 1,2
1,6
1,4 to 2,2
1,4 to 5,7
1,4 to 9
2,8 to 4,5
2,8 to 11,6
2,8 to 18
2,2
0,4 to 0,7
0,4 to 1
0,4 to 1
1,6
4,1 to 6
4,4 to 9,5
4,4 to 13
1 to 2,9
1,3 to 6,4
1,3 to 9,9
2 to 5,5
2,6 to 12,8
2,6 to 18
1,5
0,4 to 0,7
0,4 to 1
0,4 to 1
1,6
3,6 to 6
3,6 to 9,5
3,6 to 13
0,8 to 3,2
0,8 to 6,7
0,8 to 10,2
1,8 to 6,5
1,8 to13, 8
1,8 to 18
1,2
0,4 to 0,7
0,4 to 1
0,4 to 1
1,6
1.
1,8 to 4,5
1,8 to 11
1,8 to 18
2.
3.
ITT2.
ITT3.
2B.
.../...
© 2006, LOUPOT SAS - PREFORMING, INSERTION AND ASSEMBLY PROCESSES - RELEASED JANUARY 2016%
11
MK6 - Capacity
Automatic cutting & preforming machine for reeled and axial components
DIMENSIONS
VERSIONS
P
(2,5 or 2,54)
A.
B.
C.
D.
E.
F.
G.
4 to 10*
5 to 19
1,8 mini
1,8 mini
6,4 to 9,6
6,4 to 14,6
2,8 to 6
2,8 to 11
1,8 to 8
1,8 to 18
2
0,4 to 0,8
0,4 to 0,8
1,6
4 to 10*
5 to 19
1,3 mini
1,8 mini
5,8 to 13,8
5,6 to 13,8
3 to 11
2,8 to 11
1,8 to 8
1,8 to 18
1,2
0,4 to 0,8
0,4 to 0,8
1,6
4 to 10*
5 to 19
1
1,3
8,9 to 9,5
8,9 to 13
4,6 to 5,2
4,6 to 9
1,8 to 10
1,8 to 18
2,7
0,5 to 1
0,5 to 1
1,6
4 to 10*
5 to 19
1,1
1,1
8,5 to 9,5
8,5 to 13
2,9 to 3,9
2,9 to 7,4
1,8 to 14
1,8 to 14
4
0,5 to 1
0,5 to 1
1,6
11,5 mini
0,6 mini
0,1 to 0,4
0,1 to 0,4
1,5 to 4
1,5
0,5 to 0,8
2B3.
2B3R.
3B0.
3Phv.
6G.
* For this version in 4 pitch, use of feed rail 3 pitch
NOTE = Hole Ø IC = F+ (depending of version) - Please, consult us
12
© 2006, LOUPOT SAS - PREFORMING, INSERTION AND ASSEMBLY PROCESSES - RELEASED JANUARY 2016%
MK9
Automatic cutting & preforming machine
for reeled and axial components
The MK9 machine
is designed for precision
preforming of loose and
reeled axial components
The MK9 is adapted
to medium and large
recurrent series
components production
requirements.
The components size
can be easily changed
by fast and direct
geometric adjustment
and change of
toolings.
Technical
characteristics
— Quantities programming by recurrent series
of 1 to 10 millions.
— Production rate : 10.000 reeled components per hour,
1.000 loose components per hour.
— Geometric adjustment by graduated verniers.
— Variable speed and components counting on entry.
— 3 workstations on the standard machine
(cutting - forming - bending).
— Dimensions : H = 414 mm x L = 972 mm x l = 433 mm.
— Power supply : 220 VAC / 50 Hz single-phase.
— Security : conform EC standards.
— Military approval.
— Preforming tools :
. Standard or specific toolings.
. Interchangeable toolings and forming dies allowing a
large combination of forms available on catalog (raising
of the component above the PCB, clinching of the
component in the PCB, S.M.D. version, ...)
© 2006, LOUPOT SAS - PREFORMING, INSERTION AND ASSEMBLY PROCESSES - RELEASED JANUARY 2016%
13
MK9 - Characteristics
Automatic cutting & preforming machine
- CUTTING POSSIBILITIES
D
REEL
1.6
14
F
LOOSE
2
14 0.4
1,4
H
MIN
K
MAX
L
MAX
4
40
95
MODULE REF.
RIGHT
LEFT
980
981
- VARIOUS POSSIBLE VERSIONS
The bending module will be chosen in terms of the
following required values :
- minimum pitch P.
- maximum diameter of the wire F.
- minimum distance A.
- direction of the loops (inward or outward).
WIRE Ø 0.4
OBTAINED VALUES
MODULE REF.
P
1
BENDING
0.9 1.4 12142
FIL Ø 0.4 0.8-T=F+0.2 0.35
FIL Ø 0.9 1.4-T=F+0.2 0.35
CUTTING
18
10
7.5
985 984
RIGHT
MAX
0.4 0.8 12143
1
SHAPE
ARRANG
LEFT
MIN MINI MIN
B
RIGHT
E
LEFT
WIRE
Ø
C
LEFT
CI
A
3 STEPS
SHAPE
SHAPE
NR
4 STEPS
G
F
RIGHT
DIMENSIONAL CHARACTERISTICS
0.8 - R : 0.4
981 980
2.1
18
12.4
9.8
991 990
1.9
18
12.6
10
989 988
3.1
18
15
12.4
995 994
981 980
0.4 0.8 12225
1
0.8
1.6
18
10
7.5
985 984 1081 996 981 980
0.9 1.4 12600
1.9
0.8
2.5
18
12.6
10
988 989 1115 1114 981 980
0.4 0.8 12275
1
3
1.5
18
10
7.5
985 984 1088 1006 981 980
0.9 1.4 12286
1.9
4
2.5
18
12.6
10
989 988 1089 1007 981 980
0.4 0.8 12207
1
0.8
1.2
18
10
7.5
985 984 1078 998 981 980
0.9 1.4 12446
1.9
0.8
1.8
18
12.6
10
988 989 1103 999 981 980
1.6
or
1.2
2
FIL Ø 0.4 0.8-T=F+0.1 0.4
FIL Ø 0.9 1.4-T=F+0.4 0.6
3
1.6
FIL Ø 0.4 0.8-T=F+0.2 0.5
FIL Ø 0.9 1.4-T=F+0.5 0.7
1.6
or
1.2
4
FIL Ø 0.4 0.8-T=F+0.2 0.5
FIL Ø 0.9 1.4-T=F+0.3 0.5
.../...
14
© 2006, LOUPOT SAS - PREFORMING, INSERTION AND ASSEMBLY PROCESSES - RELEASED JANUARY 2016%
VARIOUS POSSIBLE VERSIONS ...
DIMENSIONAL CHARACTERISTICS
OBTAINED VALUES
MODULE REF
P
G
E
SHAPE
NR
MIN MINI MIN
B
MAX
BENDING FORMING CUTTING
ARRANG
18
11
2.4
991 990 1072 1014 981 980
0.9 1.4 12218
3.1
2.5
2.5
18
13.5
10.8
995 994 1080 1015 981 980
1.2 0.4 0.8 12157
2.1
1.5
1.5
18
11
8.4
991 990 1071 1012 981 980
0.4 0.8 12155
2.1
3
1.5
18
12
9.4
991 990 1010 1070 981
980
0.9 1.4 12601
3.1
4.5
2.5
18
15
12.4
995 994 1119 1118 981
980
1.2 0.4 0.8 12154
2.1
2.5
1.5
18
12
9.4
991 990 1069 1008 981
980
0.4 0.8 12298
2.1
3.5
0.5
18
12.4
9.8
991 990 1090 1002 981
980
0.9 1.4 12599
3.1
5.5
0.5
18
15
12.4
995 994 1117 1116 981
980
0.4 0.8 11984
1
4
0.5
18
10
7.5
985 984 1066 1000 981
980
0.9 1.4 11985
1.9
5.5
0.5
18
12.6
10
989 988 1067 1001 981
980
0.4 0.8 11975
2.1
2
0.5
18
10
7.4
991 990 1058 1057 981
980
0.9 1.4 11967
3.1
3.5
0.5
18
12.6
10
995 994 1060 1059 981
980
RIGHT
1.5
LEFT
1.5
RIGHT
2.1
LEFT
0.4 0.8 12158
RIGHT
LEFT
WIRE
Ø
C
3 STEPS
CI
A
4 STEPS
SHAPE
F
1.6
5
FIL Ø 0.4 0.8-T=F+0.4 0.5
FIL Ø 0.9 1.4-T=F+0.5 0.7
1.6
6
FIL Ø 0.4 0.8-T=F+0.3 0.5
FIL Ø 0.4 0.8 T=F+0.5 0.7
1.6
or
1.2
9
FIL Ø 0.4 0.8-T=F+0.2 0.35
FIL Ø 0.9 1.4-T=F+0.2 0.35
1.6
or
1.2
10
FIL Ø 0.4 0.8-T=F+0.2 0.35
FIL Ø 0.9 1.4-T=F+0.2 0.35
1.6
or
1.2
12
FIL Ø 0.4 0.8-T=F+0.2 0.35
FIL Ø 0.9 1.4-T=F+0.2 0.35
.../...
© 2006, LOUPOT SAS - PREFORMING, INSERTION AND ASSEMBLY PROCESSES - RELEASED JANUARY 2016%
15
VARIOUS POSSIBLE VERSIONS ...
DIMENSIONAL CHARACTERISTICS
OBTAINED VALUES
MODULE REF
P
BENDING FORMING
13
CUTTING
ARRANG
MIN
MAX
1.6
or 0.4 0.6 12316
1.2
1.7
0.8
0.5
18
11.5
8.9
1094 1095 1093 1092 981
980
1.6 0.4 0.8 12687
1.5
0.6
1.2
18
10.2
7.6
985
984 1129 1128 981
980
1.6 0.9 1.4 14286
2
0.6
2.5
18
12.6
10
988
989 1240 1239 981
980
0.4 0.8 12692
1.7
1.5
0.5
18
10
7.4
1141 1140 1137 1136 981
980
0.9 1.4 12693
2.7
3.5
0.5
18
12.6
10
1143 1142 1139 1138 981
980
1.6
or 0.4 0.8 12704
1.2
3.2
0.6
0.5
18
12.5
10
1133 1132 1131 1130 981
980
RIGHT
MINI
WIRE
Ø
LEFT
MIN
CI
RIGHT
B
LEFT
E
RIGHT
C
SHAPE
NR
LEFT
A
3 STEPS
SHAPE
F
4 STEPS
G
FIL Ø 0.4 0.6-T=F+0.2 0.35
14
FIL Ø 0.4 0.8-T=F+0.25 0.35
FIL Ø 0.9 1.4-T=F+0.2 0.5
1.6
or
1.2
16
FIL Ø 0.4 0.8-T=F+0.2 0.35
FIL Ø 0.9 1.4-T=F+0.2 0.35
17
FIL Ø 0.4 0.8-T=F+0.2 0.35
Nota : special tools to flatten the component wire can be considered.
Version 7 : flattening which raises the component and traps the wire in the holes of the
printed circuit.
Version 11 : flattening which permits flat mounting on the printed circuit. SMD version.
16
© 2006, LOUPOT SAS - PREFORMING, INSERTION AND ASSEMBLY PROCESSES - RELEASED JANUARY 2016 %
TRK
Cutting and preforming machine
for stick and radial components
The TRK machine is
designed for precision preforming of radial components
packaged in sticks or
in loose form
(ex. transistors TO220).
The TRK is adapted
to production requirements
such as recurrent production
of medium and large series
of components.
The components size can be
easily changed
by adapting a new
set of tools.
Technical
characteristics
— Quantities programming by recurrent series
of 1 to 1 million.
— Production rate : 2.000 components per hour.
— Geometric adjustment by graduated verniers.
— Variable speed and components counting on entry.
— Dimensions : H = 395 mm x L = 360 mm x l = 480 mm.
— Power supply 220 VAC /50 Hz single-phase
— Security : conform to EC standards.
— Military specification.
— Options : automatic loading device for sticks,
insonorisated vibrating bowl, ergonomic desk.
— Preforming tools :
. Standard or specific toolings.
. Interchangeable toolings allowing combination of
a lot of forms (raising of the component above
the PCB, clinching of the component in the PCB,
SMD version, etc).
© 2006, LOUPOT SAS - PREFORMING, INSERTION AND ASSEMBLY PROCESSES - RELEASED JANUARY 2016 %
17
P300
Semi-automatic insertion machine
for reeled connections
The P300 machine is
adapted to small and
medium volume.
It solves the insertion
needs of reeled connections
on any support and
offer the following
advantages :
flexibility, reliability
and productivity.
Technical
characteristics
— Electropneumatic machine PLC controlled.
— Production rate (machine time) : 7.200 p / hour .
— Production rate (operator time) : 1.500 p / hour.
— Bracked depth : 150 m.
— Dimensions : H = 490 mm x L = 480 mm x I = 480 mm.
— Weight : 70 kg.
— Power supply : 220 VAC / 50 Hz single-phase.
— Air supply : 5.5 bars mini.
— Security : conform to EC standards.
— Options : manual, guided XY movement,
automatic waste aspiration.
— Insertion tools :
- standard or specific toolings,
- insertion detection (option).
- Clinching system to maintain terminal under PCB.
- Reel capacity 5000 to 20000 units.
18
© 2006, LOUPOT SAS - PREFORMING, INSERTION AND ASSEMBLY PROCESSES - RELEASED JANUARY 2016%
P400
Semi-automatic insertion machine
for stamped terminals and SMD connections
The P400 machine is
adapted to small and
medium volume.
It solves the insertion
needs of reeled connections
on any support and
offer the following
advantages :
flexibility, reliability
and productivity.
It is designed to be
compatible with insertion
tools that are compatible
with or adaptable
to AXIS® type
automatic machines.
Technical
characteristics
— Electropneumatic machines PLC controlled.
— Production rate (machine time) : 7.200 p / hour.
— Production rate (operator time) : 1.500 p / hour.
— Insertion zone : 450 x 450 mm.
— Dimensions
H = 1.600 mm x L = 750 mm x I = 1.000 mm.
— Weight : 120 kg.
— Power supply 220 VAC / 50 Hz single-phase.
— Air supply : 5.5 bars mini.
— Security : conform to EC standards.
— Options : manual, guided XY movement,
automatic waste aspiration.
— Insertion tools :
. Standard or specific toolings,
. Interchangeable toolings,
. Fast removal system of the “easy change” head (option).
. Insertion detection (option).
. Clinching system to maintain terminal under PCB.
. Reel capacity 5000 to 20000 units.
© 2006, LOUPOT SAS - PREFORMING, INSERTION AND ASSEMBLY PROCESSES - RELEASED JANUARY 2016%
19
AXIS® 350
Automatic insertion machine
for stamped terminals and SMD connections
The modular equipments
of AXIS® range of machine
are highly flexible and
designed to answer
to any requirements
of an intensive
industrial use.
Facility of use, fast
production change,
tooling interchangeability
and modularity allows
an evolutive system.
Technical
characteristics
— Controller : industrial PC under Windows,
Connection modem / CD-Rom driver,
12" screen, touch sensitive screen.
— Support Dimensions :
H = 1500 mm x L = 1620 mm x l = 1700 mm.
— Weight : 800 kg.
— Power supply : 220 VAC / single-phase 50 Hz
or 380 V / three-phase 50 Hz.
— Air supply : 5.5 bars mini.
— Security : Conform to EC standards.
— Equipment complying with SNEMA standard.
20
© 2006, LOUPOT SAS - PREFORMING, INSERTION AND ASSEMBLY PROCESSES - RELEASED JANUARY 2016%
Configuration
— Stand alone or in line equipment with inside
conveyor (option).
— One or two insertion heads for alternative work.
— Heads vertical displacement by pneumatic axis
— Pneumatic lower tool.
— High precision ballscrews on each X, Y axis.
— Machine fit on leveling wedges.
Working station
— Ergonomic control desk mounted on
main frame.
— No specific training required for the operator.
— Easy access to facilitate maintenance.
— Safety and sound enclosure.
Control
— Driving by industrial PC and PLC :
program logic controller.
— Simple ISO programming.
Security
— Working area secured with door or
safety light curtains (option).
Insertion tool
— Standard or specific tooling.
— Snapped system allowing a mechanical
holding of the connections before the
soldering process during operations.
— Perpendicularity : ± 2°
(depends on the connection height).
— Insertion detection.
— Automatic waste aspiration.
— Fast removal system of the
"easy change" head.
Options
— Vision system for automatic position
correction.
— Bar code reading with tracability soft.
— Remote control and maintenance
through modem.
— Measure of insertion force with
force sensor.
— Digital axis for :
- head displacement.
- lower tool.
— Inside conveyor for machine in line.
— Paper suction system with receiving box.
Plate
— X/Y mobile plate which could receive one or
several PCB supports.
— Ballscrews moves and rotations driven by
brushless motors.
— Rotative table with a digital rotary axis.
— Adjustable metal rules and locatings or
specific loading plate.
— Maximum insertion zone :
350 x 350 mm.
Production rate
— Up to 5000 insertions / hour with pneumatic
features.
— Up to 7200 insertions / hour digital axial option.
© 2006, LOUPOT SAS - PREFORMING, INSERTION AND ASSEMBLY PROCESSES - RELEASED JANUARY 2016%
21
AXOSPLICE®
SMD tape splicing system
Using the SMD tape splicing
system ensures that SMD
components tapes can be
joined securely and quickly
with special brass shim.
The cover tape is joined
using pre-adhesive tapes.
Stand with an ergonomic
plate, this system can
be used on every kind
of machine equipped
with feeder.
This principle enables the
operator to :
— Reduce time of change part.
— Suppress machine stops :
- when the feeder is empty.
- when the feeder origin point is different.
- if the second feeder is bad indexing or
at the wrong pitch.
— Suppress second feeder :
- less maintenance cost.
- less invest cost.
— Avoid any component lost at strip infeed.
Splicing Spare Parts
— Spare parts lot stand with 4000 shims and 4 precutting
adhesive tapes.
— Shims and precutting adhesive tapes availabe at LOUPOT.
Precutting adhesive tapes available for yellow or black color
(PANASONIC) and for width 16 mm, 24 mm and 36 mm.
22
© 2006, LOUPOT SAS - PREFORMING, INSERTION AND ASSEMBLY PROCESSES - RELEASED JANUARY 2016%
AXOSPLICE®
SMD tape splicing tool
Using the SMD tape splicing
tool ensures that SMD
components tapes can be
joined securely and quickly
with special brass shim.
The cover tape is joined
using pre-adhesive tapes.
This tool can be used on
every kind of machine
equipped with feeder.
This principle enables
the operator to :
— Reduce time of change part.
— Suppress machine stops :
- when the feeder is empty.
- when the feeder origin point is different.
- if the second feeder is bad indexing or
at the wrong pitch.
— Suppress second feeder :
- less maintenance cost.
- less invest cost.
— Avoid any component lost at strip infeed.
Splicing Spare Parts
— This pack is stand with one splicing tool, 4000 shims
and 4 precutting adhesive tapes.
— Spare parts lot stand with 4000 shims and 4 precutting
adhesive tapes.
— Shims and precutting adhesive tapes availabe at LOUPOT.
Precutting adhesive tapes available for yellow or black
color (PANASONIC) and for width 16 mm, 24 mm and 36 mm.
© 2006, LOUPOT SAS - PREFORMING, INSERTION AND ASSEMBLY PROCESSES - RELEASED JANUARY 2016%
23
AXON’ MECHATRONICS SAS
Division Loupot
103 avenue De Ty Bos
CS 45035
29556 QUIMPER CEDEX 09
- FRANCE
TEL.: +33 2 98 65 66 67
FAX: +33 2 98 90 19 17
e-mail: [email protected]
www.axon-cable.com
© 2006, LOUPOT SAS - $//5,*+765(6(59(' - Photos NICKELKROME - 5(/($6('-$18$5< 2016%