tristar industrial tools
Transcription
tristar industrial tools
TRISTAR FZC United Arab Emirates TRISTAR INTERNATIONAL India P.O.BOX:121691 P6 - 162 SAIF ZONE, SHARJAH, UNITED ARAB EMIRATES TEL: +971 65529407 FAX: +971 65529405 E: [email protected] S-2/112 Vedant Commercial Complex, Vartak Nagar, Thane 400 606. M.S. INDIA Tel: +91 22 4126 6000 Fax: +91 22 4126 6013 Email: [email protected] TRISTAR BUSINESS LLC Sultanate of Oman P.O.Box: 590, Seeb Al Souq Muscat, Sultanate of Oman. Tel: +968 95381059 E: [email protected] TRISTAR Qatar C/o TRADING AND AGENCY SERVICES LTD W.L.L. Abdul Aziz Bin Ahmed Street, Jaidah Tower, P.O. Box 1884 Doha, Qatar. T: +974 44428238 | F: +974 44422255 E: [email protected] Authorized Distributor in India & Middle East “Your Reliable Bolting Partners!!” “Sales, Rental & On-site Services” TRISTAR - YOUR RELIABLE BOLTING PARTNER! For 25 years, TRISTAR has been providing Bolting solutions designed to improve the reliability and life of the equipment. TRISTAR is the leading Bolting Contractor in the Mining, Oil & Gas, Petrochemical, Fertilizer, Wind Power, Cement Industry and Power industries. With our engineering talent and extensive Bolting knowledge we are able to service your most critical needs. TRISTAR offer a large range of quality Torque and tension bolting equipment manufactured in America and Europe. Today we offer an unrivalled package of products and services along with fully trained and qualified TRISTAR technicians worldwide. Based upon our many years of combined experience, Bolting is a passion at TRISTAR and our services are generally performed with hydraulic torque wrenches for a faster, safer method in the breakout of large or frozen bolts, and a more accurate means of tightening bolts, resulting optimization of operating cost. The unique flexibility of the TRISTAR approach is designed to ensure Customer Delight. We at TRISTAR are committed to deliver the tailor made solutions to While gearing up to scale to the newer meet your timing and budgetary heights of success, TRISTAR adheres to “Safety First” as its credo to provide requirements. immaculate services and products TRISTAR is proud to provide onsite SERVICES and Rentals in India, based on international safety norms. Whether you choose to rent or Our goal is to achieve the new height purchase, we work with customers to by offering world class services across define the best solution and the most appropriate equipment and procedures globe. to perform safe and effective work. UAE, Oman, Qatar and Nigeria. TRISTAR lives up to customer expectations day in and day out. Various pioneering e-initiatives ensure full engagement of all stakeholders. TRISTAR believes in continuous learning and development amongst a highly competent work force comprising of the best talents in the industry Through Creative Leadership Development, Rewards & Recognitions, Technical Competency Framework, Effective Manpower Utilisation, several unique training interventions and Employee Empowerment Modules. MODELS PAGE NOS. Hydraulic Torque Wrench Square Drive Type TU-Series 01 Impact Sockets -- 03 Hydraulic Torque Wrench Hex Type TX-Series 05 TX SERIES Low Profile Hex Link Part Numbers -- 07 Slugging Wrenches -- 08 Hexagon Reducer -- 09 PRODUCT Powerpack for Hydraulic Torque Wrench EP/AP/THP-Series 11 Pneumatic Torque Wrench (Raptor) RP-Series 13 Electric Shear Wrench TSL-Series 15 Electric Torque Wrench TET-Series 16 Manual Torque Wrenches All Series 17 Torque Multipliers AM/TVR-Series 19 Pneumatic Impact Wrench TP-Series 20 Bolt Tensioner TBT-Series 21 As Tech Multi-Stage Bolt Tensioning Device THWS-Series 23 Hydraulic Puller TM/TR-Series 24 Hydraulic Nut Splitters TAS/TNS 25 Flange Spreader TPS/TFF-Series 27 Hydraulic Jacks/Cylinders All Series 29 Hand Pumps & Power Packs THP/TPU-Series 32 Non-sparking Spanner & Tools All Series 33 Hydraulic Working Press TWP-Series 35 Onsite - Pipe Cutting / Cold Cutting Machines -- 36 Bolt Selection Method Chart -- 37 Torque Specifications – 38 Most Complete, Competent And Knowledgeable Contract Services Offer For You TRISTAR SERVICES OFFERS Flange management system Pre-Commissioning, Commissioning and Start up Services Maintenance (Asset Management, Shutdowns & Technical support) Offshore Bolting Services Cold Cutting Tube Expansion FLANGE MANAGEMENT SYSTEM PRE-COMMISSIONING, COMMISSIONING AND START UP SERVICES MAINTENANCE (ASSET MANAGEMENT, SHUTDOWNS & TECHNICAL SUPPORT) OFFSHORE BOLTING SERVICES COLD CUTTING TUBE EXPANSION TRISTAR ALWAYS GEARED UP TO SUPPORT WITH HIGHER RELIABILITY The team TRISTAR work dedicated with the attitude of quality conscious approach ESSENTIAL ELEMENTS OF A TRISTAR MANAGEMENT SYSTEM 1) Job Ownership 2) Technology & Practice 3) Criticality assessment 4) Training & Competence 5) Records Data Management & Tagging 6) In-Service Inspections 7) Management of Leaks STRATEGIC COMPETENCIES 1. FLANGE MANAGEMENT SYSTEM Flange manager is a joint integrity data management program. Joint integrity is about ensuring that joints are leak free for the life of a facility; legislation & public expectation require nothing less. Recording and managing the information associated with the tightening of joints is a central issue of joint integrity management. Best practice guidelines such as that published by the Energy Institute & ASME require that joint assembly records be maintained. The purpose of flange management is to facilitate compliance with this requirement whilst providing an interface that is both powerful and easy to use. 2. BOLTING SOFTWARE Our software provides advanced support for your bolt tightening requirements. It is easy to use & provides procedures & documentation for multiple bolted joint projects. 3. CUSTOMER SUPPORT - Satisfaction Guaranteed We offer you 24/ 7 support, Tristar technicians are dedicated to zero waiting time, delivering expert and timely assistance, and back each other up in the field to provide you with reliable service. 4. UTRASONIC LOAD TESTING Indroduces the NEW TLM that measures and track STUD elongation in conjunction with standard torque tools. It manages multiple readings per bolt, it is with window based functionality. TU ULTRA SERIES ACCESSORIES TU ULTRA FEATURES 1 Patented Mono-Body Housing A TorcUP exclusive! 2 Balanced Drive Rod Side load-free piston movement 3 Multi Tooth - Drive Segment Ensures up to 27 degree torque stroke 4 Anti-Back Lash Mechanism Provides hands free operation 5 Laser Engraved Torque Chart No more searching for charts 6 Multi-Tooth Ratchet Strong VascomaxTM teeth provide strength, accuracy and 27 degree torque stroke 7 1 One Piece Drive Plate 2 One piece VascomaxTM drive plate provides longer life durability 8 15 16 14 3 Push-Through Drive Simply push to switch from loosen to tighten 9 Single Seal Piston 13 4 Assures extended maintenance free operation 10 Direct Housing Reaction 9 5 Allows use of tool without reaction arm 6 11 Steel Reaction Boot Field replaceable feature protects reaction arm 12 7 8 10 11 12 Long Length Reaction Arm Allows for reaction on all applications 13 Reaction Arm Release Button Protected within reaction arm housing 14 360° x 360° Swivel Protected within reaction arm housing 15 No Drip Quick Connect Couplers Assures easy and safe operation 16 Steel Alloy Piston Robust composition allows for longer operation cycle U.S. Patent No. 6,223,836 1 TECHNICAL AND DIMENSIONAL DATA 2 IMPERIAL/METRIC 2 2 1” 1 ½” 1 ½” 2 ½” 2 ½” 2 ½” 127 330 740 1100 1940 2720 5800 1270 3330 7400 11010 20625 27200 58000 172 447 1003 1491 2630 3687 7862 1722 4514 10031 14925 27964 36872 78625 +/-3% +/-3% +/-3% +/-3% +/-3% +/-3% +/-3% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 3.9 9 19 29 61 70 130 1.7 4.1 8.6 13.1 27.6 31.7 59.8 2 2 .............................. 3/4” 2 4.20 106.7 5.30 134.6 7.14 181.4 7.81 198.4 9.22 234.3 10.19 258.8 11.50 292.1 4.82 122.4 6.20 157.5 8.45 214.6 9.25 235.0 9.44 239.7 12.32 321.9 15.38 390.7 6.34 161.0 8.20 208.3 11.19 284.2 12.25 311.2 16.09 408.7 16.33 414.8 20.40 518.2 0.98 24.9 1.29 32.8 1.75 44.5 1.91 48.5 1.31 58.7 2.46 62.5 3.10 78.7 2.00 50.8 2.63 66.8 3.61 91.7 3.95 100.3 4.86 123.4 5.26 133.6 6.58 167.1 2.79 70.9 3.68 93.5 5.06 128.5 5.43 137.9 7.15 181.6 7.57 192.3 8.89 225.8 4.42 112.3 5.81 147.6 7.98 202.7 8.72 221.5 10.88 276.4 11.63 295.4 14.29 363.0 2 HEAVY DUTY IMPACT SOCKETS IMPERIAL SIZES Torcup high quality imperial size heavy duty sockets are designed and manufactured for use with all Torcup bolting products, including Hydraulic Torque Wrenches and Impact Wrenches. The range of imperial Impact Sockets offers 47 models, with square drives from 3/4” to 2.1/2” and across flat sizes upto 6.7/8. Long length, bi-hexagonal and special sockets are available on request. T Ø Ø Model No. Square Nut AF Drive Inches Dimensions in mm D1 D2 S T L Model No. Square Nut AF Drive Inches Dimensions in mm D1 D2 S T L TI427F 3/4” 1.1/6 41 44 48 23 90 TI646F 1.1/2” 1.13/16 76 86 86 36 130 TI431F 3/4” 1.1/4 49 44 52 24 90 TI651F 1.1/2” 2 81 86 90 39 130 TI436F 3/4” 1.7/16 52 44 56 28 90 TI655F 1.1/2” 2.3/16 88 86 95 41 140 TI441F 3/4” 1.5/8 57 44 59 36 90 TI660F 1.1/2” 2.3/8 96 86 98 45 140 TI446F 3/4” 1.13/16 67 44 64 36 90 TI665F 1.1/2” 2.9/16 102 86 102 46 140 TI451F 3/4” 2 73 54 67 39 90 TI670F 1.1/2” 2.3/4 108 86 102 50 150 TI455F 3/4” 2.3/16 78 54 71 41 94 TI675F 1.1/2” 2.15/16 116 86 108 57 150 TI460F 3/4” 2.3/8 82 54 75 45 98 TI680F 1.1/2” 3.1/8 120 86 110 62 150 TI527F 1” 1.1/16 46 54 55 23 100 TI690F 1.1/2” 3.1/2 135 125 118 65 170 TI531F 1” 1.1/4 51 54 57 24 100 TI6100F 1.1/2” 3.7/8 148 125 128 75 190 TI536F 1” 1.7/16 54 54 60 28 100 TI6106F 1.1/2” 4.1/4 155 125 133 80 190 TI541F 1” 1.5/8 63 54 64 36 100 TI6120F 1.1/2” 4.5/8 175 150 149 94 200 TI546F 1” 1.13/16 70 54 69 36 100 TI780F 2.1/2” 3.1/8 135 125 140 62 190 TI551F 1” 2 73 54 72 39 100 TI796F 2.1/2” 3.7/8 155 125 150 70 190 TI555F 1” 2.3/16 82 54 80 41 105 TI7115F 2.1/2” 4.1/2 180 150 170 90 210 TI560F 1” 2.3/8 88 54 85 45 112 TI7125F 2.1/2” 5 195 150 175 98 220 TI565F 1” 2.9/16 92 54 85 46 118 TI7135F 2.1/2” 5.3/8 205 150 180 102 220 TI570F 1” 2.3/4 96 54 88 50 124 TI7145F 2.1/2” 5.3/4 220 150 180 105 230 TI575F 1” 2.15/16 100 86 92 57 124 TI7155F 2.1/2” 6.1/8 230 180 190 110 250 TI579F 1” 3.1/8 105 86 97 57 132 TI7165F 2.1/2” 6.1/2 240 180 200 120 - TI588F 1” 3.1/2 121 86 104 62 140 TI7175F 2.1/2” 6.7/8 255 180 200 120 - TI597F 1” 3.7/8 135 86 112 62 143 NOTE: ALL ABOVE SIZES ARE AVAILABLE IN LONG TYPE WITH PART NO. TIL SERIES. 3 HEAVY DUTY IMPACT SOCKETS METRIC SIZES Torcup high quality metric size heavy duty sockets are designed and manufactured for use with all Torcup bolting products, including Hydraulic Torque Wrenches and Impact Wrenches. The range of metric Impact Sockets offers 56 models, with square drives from 3/4” to 2.1/2” and across flat sizes up to 145mm. Long length, bi-hexagonal and special sockets are available on request. T Ø Ø Model No. Square Nut AF Drive mm Dimensions in mm D1 D2 S T L Model No. Square Nut AF Drive mm Dimensions in mm D1 D2 S T L TI424 3/4” 24 40 44 46 21 90 TI636 1.1/2” 36 64 86 80 28 130 TI427 3/4” 27 41 44 48 23 90 TI641 1.1/2” 41 69 86 83 32 130 TI430 3/4” 30 44 44 52 24 90 TI646 1.1/2” 46 76 86 86 36 130 TI432 3/4” 32 49 44 52 26 90 TI650 1.1/2” 50 81 86 90 39 130 TI436 3/4” 36 52 44 55 28 90 TI655 1.1/2” 55 88 86 95 41 140 TI441 3/4” 41 57 44 59 36 90 TI660 1.1/2” 60 96 86 98 45 140 TI446 3/4” 46 67 44 64 37 90 TI665 1.1/2” 65 102 86 102 46 140 TI450 3/4” 50 70 54 67 39 90 TI670 1.1/2” 70 108 86 102 50 150 TI455 3/4” 55 78 54 71 41 94 TI675 1.1/2” 75 116 86 108 57 150 TI460 3/4” 60 82 54 75 45 98 TI680 1.1/2” 80 120 86 110 62 150 TI524 1” 24 42 54 55 21 100 TI685 1.1/2” 85 130 86 115 62 170 TI527 1” 27 46 54 55 23 100 TI690 1.1/2” 90 135 125 118 65 170 TI530 1” 30 50 54 57 24 100 TI695 1.1/2” 95 140 125 123 70 170 TI532 1” 32 51 54 57 26 100 TI6100 1.1/2” 100 148 125 128 75 190 TI536 1” 36 54 54 60 28 100 TI6105 1.1/2” 105 155 125 133 80 190 TI541 1” 41 63 54 64 36 100 TI6100 1.1/2” 110 161 150 138 85 200 TI546 1” 46 70 54 69 36 100 TI6115 1.1/2” 115 161 150 143 94 200 TI550 1” 50 73 54 72 36 100 TI780 2.1/2” 80 135 125 140 62 190 TI555 1” 55 82 54 76 41 105 TI785 2.1/2” 85 140 125 140 62 190 TI560 1” 60 86 54 82 45 112 TI790 2.1/2” 90 145 125 140 65 190 TI565 1” 65 92 54 85 46 118 TI795 2.1/2” 95 155 125 150 70 190 TI570 1” 70 96 54 88 50 124 TI7100 2.1/2” 100 160 125 150 75 200 TI575 1” 75 100 86 92 57 124 TI7105 2.1/2” 105 165 125 160 80 200 TI580 1” 80 105 86 97 62 132 TI7110 2.1/2” 110 174 150 160 85 210 TI585 1” 85 115 86 100 62 132 TI7115 2.1/2” 115 180 150 170 90 210 TI590 1” 90 127 86 104 62 140 TI7130 2.1/2” 130 195 150 175 98 220 TI595 1” 95 135 86 106 62 140 TI7145 2.1/2” 145 220 150 180 105 230 TI5100 1” 100 135 86 112 62 143 NOTE: ALL ABOVE SIZES ARE AVAILABLE IN LONG TYPE WITH PART NO. TIL SERIES. 4 TX SERIES ACCESSORIES TU ULTRA FEATURES 1 Patented “Peanut-Shaped” Cylinder Fit both the cylinder and link in confined areas 2 Engagement Rod Automatically engages link on the first stroke 3 Never-Lock Drive Pawl Ensures tool will NEVER lock on 4 Multi-Tooth Ratchet Allows for 27° torque stroke accuracy 5 One Piece Drive Plate Robust alloy provides for small nose radius 6 Link Pin One pin for link to cylinder engagement, no tools required 7 In-Line Reaction Pad Assures torsion free reaction every time 8 Steel Alignment Pin Assures equal load displacement between side plates 9 Completely Flat Design Cylinder and link width are equal for tight fits 10 360° x 360° Swivel Allows hose to be cleared on all applications 11 Proprietary Piston Seal Patented technology provides years of maintenance free use 12 Slider Prevents wear of piston or drive plate Reduces costly repairs U.S. Patent No. 6,223,836 5 TECHNICAL AND DIMENSIONAL DATA IMPERIAL/METRIC 2 2 2 22 2 2 2 2 2 2 22 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 22 2 2 2 22 2 2 2 2 2 2 2 2 2 2 2 2 2 2 6 TX SERIES Low Profile Hex Link Part Numbers 2 2 2 2 2 2 22 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 22 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 (Continued) 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 7 HEAVY DUTY SLUGGING/STRIKING WRENCHES / BACKUP WRENCHES TYPES OF SLUGGING WRENCHES STRAIGHT RING TYPE OFFSET HANDLE TYPE OPEN JAW TYPE PODGER / TOMM SPANNERS BOX RING TYPE SQUARE DRIVE TYPE SLUGGING WRENCHES TBW SERIES BACKUP WRENCH THE ONLY BACKUP YOU NEED THE TORPUP TBW SERIES BACKUP WRENCH ELIMINATES THE NEED FOR STRIKER WRENCHES, SHIMS AND VICE GRIP STYLE BACKUP WRENCHES WRENCH SIZE (A/F) STRAIGHT RING TYPE OFFSET HANDLE TYPE OPEN JAW TYPE NOTE : ALL SIZES ABOVE 130 mm ARE AVAILABLE ON REQUEST 8 IMPERIAL HEXAGON REDUCER BUSHES H To reduce the female hexagon A/F size of the TX Series these TorcUP hexagon reducer bushes offer an easy and economical solution. Just select your outside A/F size (i.e ratchet head A/F size) and the required inside A/F size to determine the model number. H= Height TX-1 Outside Inside Height-0.78” A/F size A/F size Model Number 1 1/4 ” 1 7/16 ” 1 7/16 ” 1 5/8 ” 1 5/8 ” 1 13/16” 1 13/16” 2” 2” 2 3/16 ” 2 3/16 ” 2 3/16 ” 2 3/8 ” 2 3/8 ” 2 3/8 ” 2 9/16 ” 2 9/16 ” 2 9/16 ” 2 3/4 ” 2 3/4 ” 2 3/4 ” 2 15/16” 2 15/16” 2 15/16” 3 1/8 ” 3 1/8 ” 3 1/8 ” 3 1/2 ” 3 1/2 ” 3 7/8 ” 3 7/8 ” 4 1/8 ” 4 1/8 ” 4 5/8 ” 4 5/8 ” 5” 5” 5 5/16” 5 5/16” 5 3/4 ” 5 3/4 ” 1 1/16 ” 1 1/16 ” 1 1/4 ” 1 1/4 ” 1 7/16 ” 1 7/16 ” 1 5/8 ” 1 5/8 ” 1 13/16” 1 5/8 ” 1 13/16” 2” 1 13/16” 2” 2 3/16 ” 2” 2 3/16 ” 2 3/8 ” 2 3/16 ” 2 3/8 ” 2 9/16 ” 2 3/8 ” 2 9/16 ” 2 3/4 ” 2 9/16 ” 2 3/4 ” 2 15/16” 2 15/16” 3 1/8 ” 3 1/8 ” 3 1/2 ” 3 1/2 ” 3 7/8 ” 3 7/8 ” 4 1/4 ” 4 1/4 ” 4 5/8 ” 4 5/8 ” 5” 5” 5 3/8 ” 1/ 8 6 ” 6 1/8 ” 6 1/2 ” 5 3/8 ” 5 3/4 ” 5 3/4 ” 6 1/2 ” 6 7/8 ” 6 7/8 ” 7 3/16” 7 3/16” 6 1/8 ” 6 1/8 ” 6 1/2 ” 6 1/2 ” 6 7/8” 7 7/16” 7 7/16” 7 5/8 ” 7 5/8 ” 7 7/8 ” 7 7/8 ” 6 7/8” 7 3/16” 6 7/8 ” 7 7/16” 7 7/16” 7 5/8 ” TX-1-125-106 TX-1-143-106 TX-1-143-125 TX-1-162-125 TX-1-162-143 TX-2 TX-4 TX-8 Height-1.25” Height-1.63” Height-2.05” Height-2.50” Height-3.24” Model Number TX-2-125-106 TX-2-143-106 TX-2-143-125 TX-2-162-125 TX-2-162-143 TX-2-181-143 TX-2-181-162 TX-2-200-162 TX-2-200-181 TX-2-218-162 TX-2-218-181 TX-2-218-200 TX-2-237-181 TX-2-237-200 TX-2-237-218 TX-2-256-200 TX-2-256-218 TX-2-256-237 Model Number TX-4-125-106 TX-4-143-106 TX-4-143-125 TX-4-162-125 TX-4-162-143 TX-4-181-143 TX-4-181-162 TX-4-200-162 TX-4-200-181 TX-4-218-162 TX-4-218-181 TX-4-218-200 TX-4-237-181 TX-4-237-200 TX-4-237-218 TX-4-256-200 TX-4-256-218 TX-4-256-237 TX-4-275-218 TX-4-275-237 TX-4-275-256 TX-4-293-237 TX-4-293-256 TX-4-293-275 TX-4-312-256 TX-4-312-275 TX-4-312-293 Model Number Model Number Model Number TX-8-237-200 TX-8-237-218 TX-8-256-200 TX-8-256-218 TX-8-256-237 TX-8-275-218 TX-8-275-237 TX-8-275-256 TX-8-293-237 TX-8-293-256 TX-8-293-275 TX-8-312-256 TX-8-312-275 TX-8-312-293 TX-8-350-293 TX-8-350-312 TX-8-387-312 TX-8-387-350 TX-8-412-350 TX-8-412-387 TX-16 TX-16-293-237 TX-16-293-256 TX-16-293-275 TX-16-312-256 TX-16-312-275 TX-16-312-293 TX-16-350-293 TX-16-350-312 TX-16-387-312 TX-16-387-350 TX-16-412-350 TX-16-412-387 TX-16-462-387 TX-16-462-425 TX-16-500-425 TX-16-500-462 TX-16-531-462 TX-16-531-500 TX-32 TX-32-350-312 TX-32-387-312 TX-32-387-350 TX-32-412-350 TX-32-412-387 TX-32-462-387 TX-32-462-425 TX-32-500-425 TX-32-500-462 TX-32-531-462 TX-32-531-500 TX-32-575-500 TX-32-575-573 TX-32-612-573 TX-32-612-575 TX-32-650-575 TX-32-650-612 TX-32-687-612 TX-32-687-650 TX-32-718-650 TX-32-718-687 TX-32-743-687 TX-32-743-718 TX-32-762-718 TX-32-762-743 TX-32-787-743 TX-32-787-762 9 METRIC HEXAGON REDUCER BUSHES TX-4 TX-8 TX-16 TX-32 Height-19.8mm Height-31.8mm Height-41.4mm Height-52.1mm Height-63.5mm Height-82.3mm Model number TX-1-30-24 TX-1-32-24 TX-1-32-27 TX-1-36-30 TX-1-41-36 Model number TX-2-30-24 Not Available Not Available TX-2-36-30 TX-2-41-36 TX-2-46-36 TX-2-46-41 TX-2-50-41 TX-2-50-46 TX-2-55-41 TX-2-55-46 TX-2-55-50 TX-2-60-46 TX-2-60-50 TX-2-60-55 TX-2-65-50 TX-2-65-55 TX-2-65-60 Model number Model number TX-1 Outside Inside A/F size A/F size 30 32 32 36 41 46 46 50 50 55 55 55 60 60 60 65 65 65 70 70 70 75 75 24 24 27 30 36 36 41 41 46 41 46 50 46 50 55 50 55 60 55 60 65 60 65 75 80 80 80 85 85 70 65 70 75 70 75 85 90 90 90 95 95 95 100 100 100 105 105 105 110 110 110 115 115 115 135 135 135 145 145 145 80 75 80 85 80 85 90 85 90 95 90 95 100 95 100 105 100 105 110 110 115 120 110 115 130 130 145 145 160 160 175 175 185 160 160 175 175 190 190 200 200 TX-2 TX-4-36-30 TX-4-41-36 TX-4-46-36 TX-4-46-41 TX-4-50-41 TX-4-50-46 TX-4-55-41 TX-4-55-46 TX-4-55-50 TX-4-60-46 TX-4-60-50 TX-4-60-55 TX-4-65-50 TX-4-65-55 TX-4-65-60 TX-4-70-55 TX-4-70-60 TX-4-70-65 TX-4-75-60 TX-4-75-65 TX-4-75-70 TX-4-80-65 TX-4-80-70 TX-4-80-75 TX-8-60-50 TX-8-60-55 TX-8-65-50 TX-8-65-55 TX-8-65-60 TX-8-70-55 TX-8-70-60 TX-8-70-65 TX-8-75-60 TX-8-75-65 TX-8-75-70 TX-8-80-65 TX-8-80-70 TX-8-80-75 TX-8-85-70 TX-8-85-75 TX-8-85-80 TX-8-90-75 TX-8-90-80 TX-8-90-85 TX-8-95-80 TX-8-95-85 TX-8-95-90 TX-8-100-85 TX-8-100-90 TX-8-100-95 TX-8-105-90 TX-8-105-95 TX-8-105-100 Model number TX-16-60-55 TX-16-65-50 TX-16-65-55 TX-16-65-60 TX-16-70-55 TX-16-70-60 TX-16-70-65 TX-16-75-60 TX-16-75-65 TX-16-75-70 TX-16-80-65 TX-16-80-70 TX-16-80-75 TX-16-85-70 TX-16-85-75 TX-16-85-80 TX-16-90-75 TX-16-90-80 TX-16-90-85 TX-16-95-80 TX-16-95-85 TX-16-95-90 TX-16-100-85 TX-16-100-90 TX-16-100-95 TX-16-105-90 TX-16-105-95 TX-16-105-100 TX-16-110-95 TX-16-110-100 TX-16-110-105 TX-16-115-100 TX-16-115-105 TX-16-115-110 TX-16-135-110 TX-16-135-115 TX-16-135-120 Model number TX-32-85-80 TX-32-90-75 TX-32-90-80 TX-32-90-85 TX-32-95-80 TX-32-95-85 TX-32-95-90 TX-32-100-85 TX-32-100-90 TX-32-100-95 TX-32-105-90 TX-32-105-95 TX-32-105-100 TX-32-110-95 TX-32-110-100 TX-32-110-105 TX-32-115-100 TX-32-115-105 TX-32-115-110 TX-32-135-110 TX-32-135-110 TX-32-135-130 TX-32-145-110 TX-32-145-115 TX-32-145-130 TX-32-160-130 TX-32-160-145 TX-32-175-145 TX-32-175-160 TX-32-190-160 TX-32-190-175 TX-32-200-175 TX-32-200-185 10 EP, AP & THP SERIES EP SERIES FEATURES High Output 2Stage Pumps 2 Advanced Circuit Technology Fewer components and wiring reduce weight & increases dependability Powerful, Efficient, Compact Lightweight Motor Permanent Magnet Motor is available in 1.125 HP and 1.5 HP versions Operates At Full Pressure On a 20 amp @115 VAC circuit, makes the pump ideal to use with an extension cord Low Profile Design Simplifies Transport Site gauge enables operator to monitor reservoir oil levels. Powder coated reservoirs stand up to the harshest environments. “Easy-Pour” fill and drain hole makes preventative maintenance quick and easy. Enhanced Reservoirs Available in 1 and 1.5 Gallons Quadra-Torc Function Available in single and multi-port designs for running multiple tools simultaneously Lightweight, Ergonomic Pendant Industrial ergonomic rocker switches easy to activate, reducing hand fatigue. Water resistant sealed switches operate on 12 VCD. Roll Cage & Heat Exchangers Available Auto-Dump Relieves all pressure from hoses 2 Replaceable Motor Brushes & Armature AP SERIES FEATURES Heavy Duty Air Motor Powerful 4 HP industrial duty air motor runs on 50cfm/100 PSI 2 High Output 2Stage Pumps Quadra-Torc Function (Optional) Available in single and multi-port designs for running multiple tools simultaneously Quiet Operation Approximately 80dB @ 10,000 PSI Rugged Remote 10’ remote pendant to control motor and valve Auto-Dump Relieves all pressure from hoses Filter-Lubricator Supplied with high flow F/R/L for long trouble free operation 1.5 Gallon Reservoir Precise PSI/BAR 4” Pressure Gauge Quick Connect Couplers Each pump and hose is fitted with quick connect, no-drip, threadless safety couplers, with 2:1 safety ratio Supplied with dual non-conductive High pressure hose with couplers 2 Standard carrying handle provided Optional roll cage available to protect motor Increases serviceability Low Center of Gravity For more stability 10’ Pendant Standard On all Torque Powerpump models For Use In Flammable Environments THP 101 SERIES Full Automatic Power Pack 2 Powerful, Efficient, Compact, Faster. Reliability High reliability of bolting process without pressing the button again and again Heavy Duty Motor Power rating 1.5HP at 800bar High pressure Thermoplast Twin Hoses Mounted with working hours counter Noiseless & vibration free operation (Motor / Pump immersed with oil) Safety Power Pack Switches off automatically if temperature rises above 80° C Oil Cooler Inbuilt heat exchanger to cool the system PLC controlled system Effectively controlled operations of power pack Standard carrying handle provided 2 Rugged Remote Remote pendant to control motor / pump Enhanced reservoir Available in 8 Lt Flow Rate Available at 9.7LPM @ 100 bar at 0.97LPM @ 700 bar Serviceable Motor Vanes & Springs 11 TECHNICAL AND DIMENSIONAL DATA EP SERIES IMPERIAL/METRIC AP SERIES USABLE RESERVOIR CAPACITOR 222 2 1 3.8 1.5 5.7 2 22 1.5 9.5 230VAC 1 5.7 2 2 2 2 THP SERIES Technical Data Model No Power Rating Maximum Pressure Flow Rate Capacity : THP101 : 1.5HP : 700Bar : 9.7LPM @ 100Bar 0.97 LPM @ 700Bar : 8 Lt. Also available to Connect & Operate 4 Torque Wrenches at a time. 12 RP SERIES ACCESSORIES RAPTOR SERIES FEATURES 1 Hardened Alloy Steel For durability and long cycle life 2 Bearings Support 3 Multiple Stage Planetary Gear System 4 Smooth Ball Bearing Rotation 5 Lightweight Aluminum Handle For loads experienced at the square drive With optimized tooth design Gearbox housing independent from the motor handle Provides durable, slip resistant textured coating 6 Ultra-Efficient Air Motor 7 Cartridge-Style Valves 8 One Finger Trigger Control Designed for easy maintenance Allow easy replacement For forward and reverse 9 O-Rings Seal grease in while keeping water and dirt out 10 Thrust Bearings Isolate the motor when used in all orientations 11 Bearing Sleeves Low friction, high strength that gears run on 12 Chrome Steel Pins In each gear stage Offset Gear Box Case available with all RP tools 13 TECHNICAL AND DIMENSIONAL DATA IMPERIAL/METRIC 2 2 13/4” 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 14 TSL - SERIES ELECTRIC SHEAR WRENCH TRISTAR TSL-Series Light Weight and Compact Shear Wrenches provides consistent, reliable Torque Tightening and Shearing to the Tension Control Bolts. TRISTAR Electric Shear Wrenches are capable of achieving Controllable Torque Range of 5000 Nm with supported Bolt Sizes upto M36. All Shear Wrenches are Calibrated and Certified at our in-house test bench facility. TRISTAR Bracket Assembly Mechanical Assembly Eject Lever Motor Assembly Switch Power Cord Model No. Bolt Sizes (mm) Torque (Nm) Speed (Rpm) Weight (Kg) TSL-16 M12,M16 320 36 3.8 TSL-20 M12, M6, M20 540 24 6 TSL-22 M16,M20,M22 910 20 6.8 TSL-24 M20,M22,M24 1200 14 8 TSL-27 M22,M24,M27 1700 12 8.3 TSL-30 M24,M27,M30 2500 5 10.5 TSL-33 M27,M30,M33 3500 5 15 TSL-36 M30,M33,M36 3500 2.5 17 15 TET SERIES ELECTRIC TORQUE WRENCH A B TRISTAR G F E D C Model Torque (Nm) Direct Hex Available RPM Weight (kg) Overall Length A (mm) Overall Width C Diameter D TET-3 100-300 M10, M12, M16 28 4 240 267 60 TET-5 200-500 M12, M16, M20 20 4.2 271 267 60 TET-7 300-700 M16, M20, M22 18 4.6 221 269 69 TET-9 400-900 M20, M22, M24 16 5.1 238 275 77 TET-12 500-1200 M22,M24, M27 14 6.3 225 287 86 TET-17 800-1700 M24, M27, M30 12 7 286 287 87 TET-21 1000-2100 M27, M30, M33 10 7.2 274 286 100 TET-25 1100-2500 M30, M33, M36 5 9 283 293 99 TET-35 1700-3500 M33,M36, M42 4.5 15 283 293 99 TET-50 2000-5000 M42, M95, M98 2.5 17 375 301 115 Torque Range (Nm) Rotation Speed (min-1) Weight (Kg) Square Drive Model TES-3 100-300 28 4.5 3/4” TES -5 200-500 16 5. 3/4” TES -7 350-700 13 5.3 1” TES -9 400-900 16 5.7 1” TES -12 500-1200 11.5 6.5 1” TES -17 800-1700 4.5 7.0 1.1/2” TES -21 1000-2100 5.5 7.7 1.1/2” TES -25 1000-2500 5 8.0 1.1/2” TES -35 1700-3500 4 10.5 1.1/2” TES -40 2000-4000 3 11.0 1.1/2” TES -60 3000-6000 2 21.0 1.1/2” TES -100 5000-10000 1 31.0 2.1/2” TRISTAR 16 MANUAL TORQUE WRENCHES A PRECISION TOOL CUM INSTRUMENT: Tristar Click type Torque Wrenches are of an innovation design concept, providing consistently accurate readings and rugged, (Trouble Free) Performance. Our Torque Wrenches have a proven performance record and we offer a Free Replacement Guarantee on our complete range of Torque Wrenches, against any premature failure. TRISTAR TRISTAR TORQUE WRENCHES MODEL NO. Non-Ratcheting TVT-100A TVT-300A TVT-600A TVT-1200A TVT-2000A TVT-3000A TVT-5000A TVT-8400A NT-14 NT-14S NT-49 NT-55 NT-105 NT-170 Ratcheting TVTR-100A TVTR-300R TVTR-600R TVTR-1200A TVTR-2000A TVTR-3000A TVTR-5000A TVTR-8400A NT-14/R NT-14S/R NT-49/R NT-55/R NT-105/R NT-170/R SQUARE DRIVE OVERALL LENGTH UNIT WEIGHT kgs. Nm Kgf.m Lbf.in Lb.ft Inches mm 2.5-11 5-35 12-68 25-135 50 - 225 70 - 330 140 -560 480 - 940 135-540 135-780 475-1050 540-1380 1000-1900 1350-2700 0.3-1.1 0.5-3.5 1.2-7 3-14 5-23 7-35 14-57 49-95 14-56 14-78 49-105 55-140 105-195 135-275 20-100 40-300 100-600 200-1200 400-2000 600-3000 1200-5000 4200-8400 1200-4800 1200-6640 4200-9300 4800-12250 8800-16820 11950-24000 2-8 4-25 10-50 20-100 40-160 50 - 250 100-410 350-700 100-400 100-500 350-750 400-1000 750-1400 1000-2000 3/8” 3/8” 1/2” 1/2” 1/2” 1/2” 3/4” 1” 3/4” 3/4” 3/4” 1” 1” 1” 320/360 430/465 485/530 545/595 610/660 835/890 1120/1195 1400/1485 1120/1195 1110/1195 1390/1480 1305/1340 1305/1340 1450/1530 0.65 0.85 1.5 2.0 3.0 4.0 7.0 12.0 6.5 7.0 15.0 18.0 18.0 23.5 We also offer Torque Wrenches of following types: Open Jaw Fixed Head Type These types of Torque Wrenches are available in standard Across Flat sizes from 10 mm to 46 mm with torque preset to one value as per bolt torque capacity or customer requirement. These torque wrenches can be used directly on bolt, there is no need of sockets. TRISTAR Bi-Hex Ring Type These types of Torque Wrenches are available in standard Across Flat sizes from 10 mm to 46 mm with torque preset to one value as per bolt torque capacity or customer requirement. These torque wrenches can be used directly on bolt, there is no need of sockets. Preset Torque Production Type These types of Torque Wrenches are designed specifically for use on production lines where many fasteners to be tightened to the same torque value. It improves working efficiency of workman and the production works will complete. TRISTAR TRISTAR 17 MANUAL TORQUE WRENCHES TQL TORQUE WRENCH TSP TORQUE WRENCH TAP INTERCHANGEABLE TORQUE HANDLE TSH INTERCHANGEABLE OPEN ENDED HEADS TORQUE Industrial Torque TRISTAR TRISTAR TORQUE Pre-Set Torque TORQUE Adjustable Torque H W B TRISTAR L1 L 18 MANUAL TORQUE MULTIPLIER HAND TORQUE MODEL NO. MAXIMUM OUTPUT TORQUE RECOMMENDED APPROX. MAJOR TORQUE WEIGHT WITH DIA DEPTH MIN MAX WRENCH REACTION PLATE A B C C ESTIMATED BOLT MULTI- FEMALE PLICATION INPUT CAPACITY FACTOR SQUARE (S. QUALITY) Ft. lbs in. mm mm 75 164 75 164 120 75 164 135 89 260 163 89 260 149 105 260 176 105 260 174 115 310 18.0 226 115 310 22.0 195 256 150 350 33.0 195 301 150 350 360 164 480 NT-14/S 52.0 404 164 480 TVT-2000A 57.0 550 164 480 NT-14/R 80.0 in. Fitted with AWUR Fitted with AWUR Fitted with AWUR Fitted with AWUR AM-9/125 Fitted with AWUR Fitted with AWUR 7000 9500 965 2.1/4 12500 17000 1735 56 125 95 AM-11/125 12500 17000 1735 Fitted with AWUR 3.3/4 95 125 AM-13/125 4.1/2 115 125 Fitted with AWUR 35000 47500 4845 3/4 315 - 35.5 AWUR-Anti Wind Up Ratchet MODEL NO. Gear Ratio Torque Capacity Max. Height Diameter Weight Input Drive Output Drive inch inch Suitable for Bolt Size Thread Size 19 TRISTAR PNEUMATIC IMPACT WRENCHES 1-1/2” HEAVY DUTY IMPACT WRENCH 1” HEAVY DUTY IMPACT WRENCH TP 6 TP 52 L TP 52 TP 51 Length Weight Length (rpm) TP-6 (mm) (inch) 4,068 (kg) 475 TP 40 TP 41 TP 32 TP 31 (inch) TP 21 (mm) (rpm) 16.5 300 9 254 6.3 (inch) (mm) 257 185 243 190 229 193 (kg) ACCESSORIES FOR PNEUMATIC & HYDRAULIC TOOLS TP 20 Length (rpm) 628 Length 3/8” HEAVY DUTY IMPACT WRENCH TP 22 (Kg) TP 30 Length (rpm) (mm) ½” HEAVY DUTY IMPACT WRENCH 3/4” HEAVY DUTY IMPACT WRENCH TP 42 (inch) (rpm) (inch) (mm) 4-WAY MULTI SPLIT BLOCK QUICK CONNECT COUPLINGS (kg) 155 162 168 HYDRAULIC HOSES 20 HYDRAULIC BOLT TENSIONERS - 1500 Bar Puller Load Cell Bridge Nut Rotator Typical Applications • Pipeline Flanges • Pressure Vessels • Valves and Pumps • Manways • Heat Exchangers • Diesel Engines • Cranes • Presses • Steam and Gas Turbines • Shaft Couplings • Coal and Rock Grinders • Catalyst Reactors • Wind Turbines • Electric & Steam Generators 21 HYDRAULIC BOLT TENSIONER SPECIFICATIONS. Model TBT-3 TBT-5 TBT-9 TBT-13 TBT-19 TBT-27 TBT-44 TBT-54 Bolt size Metric Inch M16 - M18 3/4” M20 - M22 7/8” M24 1 M27 1-1/8” M30 - M33 1-1/4” M36 1-3/8” M39 1-1/2” M39 1-1/2” M42 1-5/8” M45 1-7/8” M48 1-7/8” M52 2” M56 2-1/4” M60 - M64 2-1/2” M64 2-1/2” M68 - M72 2-3/4” M76 3” M76 3” M80 - M85 3-1/4” M90 3-1/2” M95 3-3/4” M100 4” M110 4-1/2” M120 4-3/4” M125 5” M130 5-1/4” M140 5-1/2” M150 5-3/4” Stroke Cylinder Dimension Weight Area A B C D E F mm KN cm2 mm mm mm mm mm mm kg 10 234 15.7 75 32.5 168 90 62 47-51 2 498 33 102 45 187 187 60 65-71 4 897 59.7 133 61 208 120 60 86-93 6 1245 83 163 73 251 135 62 106-114 10 1843 123 193 86.5 254 150 62 129-135 15 2640 176 233 110 286 175 73 155-167 24 4384 251 280 111-121 304-338 181-197 37-40 210-233 45 5380 317 325 126-141 354-388 202-216 42-47 243-275 73 15 22 - Made in Germany AS TECH MULTI-STAGE BOLT TENSIONING DEVICE WITH EXCHANGEABLE TENSION NUT & ELECTRICAL HYDRAULIC POWER UNIT Design Design Hydraulic body with turnable, fixed support sleeve - Drive gear, teethed nut and gearbox - Automatic piston return - Hydraulic over stroke limiter - Treated surfaces wear and corrosion resistant - Ratchet wrench to turn the hexagon nut - Rotatable right-angle connector Motor 230V/50Hz- 1,5 kW - Pressure 1600/2500 bar - Flow rate 0,9l/min - Tankvolume 4 liter - Active oil cooler - Documentation system TRISTAR AIR OPERATED HYDRAULIC POWER PACK FOR BOLT TENSIONERS The air operated pumps are designed considering the safety, reliability and maximum operator comfort. All the pressure connections are facing away from operator. Model No : TBP-100 Consumption of Free Air 800 litres per minute (28 standard cubic feet per minute) Air Pressure Required 4 - 7 bar (60 - 100 psi) Finish Pressure Gauge Dual Scale 0 - 2000 bar (0 - 29000 psi) Working Pressure 1500 bar TRISTAR HAND PUMPS FOR BOLT TENSIONERS Model No. THP 15 Maximum Working Pressure :- 1600 Bar Tank Size : 1.8 / 2.4 Ltr. The TRISTAR 2-stage hand pumps comes with pressure gauge as standard, this gives the user precise and safe control over the work carried out. The gauge is directly mounted onto the pump and is well protected by the specially designed pump lever. - Return connections on all pumps. - Robust design - Aluminium tank. - Easy and simple maintenance 23 TRISTAR HYDRAULIC PULLERS 2/3 JAW HYDRAULIC PULLERS WITH IN-BUILT PUMP Model No. TM 4 TM 6 TM 8 TM 12 TM 20 TM 30 Capacity 4 Ton 6 Ton 8 Ton 12 Ton 20 Ton 30 Ton Max. Reach Max. Spread (mm) (mm) 190 230 280 305 365 465 325 380 450 485 570 680 Stroke (mm) 60 70 85 85 111 111 2/3 JAW HYDRAULIC / PULLERS WITH SEPARATE PUMP Weight (kg.) Capacity 8.0 9.8 11.7 14.8 25.7 36.0 PULLER PACKAGE MODELS TCP TYPE PUSH PULLER / THREE-IN-ONE HYDRAULIC TOOLS Higher capacity and customized solutions on request. Specifications are subject to change due to continual improvement. 24 TRISTAR HEAVY DUTY HYDRAULIC NUT SPLITTERS D B A N SW I E G F C TRISTAR Nut Splitter is supplied Complete with: Application Hydraulic Cylinder Designed for Operator Comfort Housing Removes Corroded Nuts Fast Chisel Removes Frozen Nuts Safely Set of Allen Keys Fits Tight Spaces Spacer Set Cuts through the Hardest Nuts Packed in a Rugged Steel Tool Box. Stud Diameter inch (mm) Nut A/F inch (mm) TAS 105 7/16”-7/8” (11-22) 5/8”-1 7/16” (16-36) 11” (271) 1.05 (38) 1.49” (38) 4.13” (105) TAS 200 7/8”-1 1/4” (22 - 31) 1 5/16” - 2” (33-50) 11.29” (287) 1.05” (38) 2.12” (54) TAS 204 1 1/4”-1 1/2” (32-38) 1 7/8”-2 3/8” (47-60) 15.16” (385) 2 1/4” (57) TAS 210 1 3/8”-1 3/4” 2 1/16”-2 3/4” (39-44) (52-70) 16.10” (398) TAS 308 1.3/4”-2.1/4” (45-57) 2.5/8”-3.1/2” (70-89) TAS 314 2”-2.1/2” (50-64) 3.1/8”-3.7/8” (79-98) TAS 404 2.1/2”-2.3/4” (64-70) 3.3/4”-4.1/4” (95-108) TAS 500 3”-3.1/4” (76-83) 4.1/2”-5” (114-127) TAS 506 3.1/4”-3.1/2” (83-89) 4.7/8”-5.3/8” (124-136) Model STANDARD C A B D inch (mm) inch (mm) inch (mm) inch (mm) F inch (mm) Weight lbs(kg) 60° 0.39” (10) 20 (9) 4.25” (108) 45° 0.51” (13) 21 (10) 2.52” (64) 6.45” (164) 30° 0.55” (14) 71 (32) 2 1/4” (57) 2.87” (73) 6.45” (164) 30° 0.70” (18) 72 (33) 17.75” 3” 3.89” 8.42” 158 (77.8) (99) (214) 30° 0.75” (460) (19) (72) 18” 3.12” 4.25” 8.42” (488) (79.4) (108) (214) 22.75” 3.75” 4.64” 9.88” (579) (95.3) (118) (251) 23” 4.12” 5.39” 9.88” (590) (104.8) (137) (251) 23.5” 4.12” 5.86” 9.88” (598) (104.8) (149) (251) E 30° 60° 60° 60° 0.86” 163 (22.2) (74) 1.14” 251 (28.6) (114) 1.14” 256 (28.6) (116) 1.14” 262 (28.6) (119) 25 TRISTAR LIGHT WEIGHT NUT SPLITTER Application The fast, sure and safe method to cut and remove seized nuts. Compact and ergonomic angled head design. Heavy duty cutting tool, can be re-ground. Model A B C D F E inch (mm) inch (mm) inch (mm) inch (mm) inch (mm) inch (mm) Weight lbs (kg) Hex Size inch (mm) Thread Size inch (mm) TNS-5 0.37”-0.75” (10-19) M6-M12 1.57” (40) 2.04” (52) 0.31” (8) 0.79” (20) 5.11” (130) 1.18” (30) 2 (1) TNS-10 0.75”-0.94” (19-24) M12-M16 2.12” (54) 2.64” (67) 0.47” (12) 0.94” (24) 6.41” (163) 1.41” (41) 4 (2) TNS-15 0.94”-1.26” (24-32) M16-M22 2.52” (64) 3.11” (79) 0.51” (13) 1.18” (30) 7.36” (187) 2.04” (52) 6 (3) TNS-20 1.26”-1.61” (32-41) M22-M27 3.07” (78) 3.70” (94) 0.78” (20) 1.46” (37) 8.62” (219) 2.72” (69) 10 (4.5) TNS-35 1.61”-1.97” (41-50) M27-M33 3.74” 4.45” 0.83” 1.77” 10.43” 3.07” 21 (95) (113) (21) (45) (265) (78) (9.6) TNS-50 1.97”-2.36” (50-60) M33-M39 4.17” 5.04” 0.98” 2.12” 11.69” 3.58” 29 (106) (128) (25) (54) (297) (91) (13) TNS-90 2.36”-2.95” (60-75) M39-M48 6.14” 7.28” 1.06” 2.95” 14.05” 4.33” 75 (156) (185) (27) (75) (357) (110) (34) STANDARD Higher capacity and customized solutions on request. Specifications are subject to change due to continual improvement. 26 TRISTAR FLANGE SPREADERS TPS- 10H Hydraulic Specifications Imperial Metric TPS- 10M Manual Imperial Metric HYDRAULIC FLANGE SPREADERS Hydraulic Flange Spreaders are used for safety opening pipe flanges. Available in capacities of 5 tons and 10 tons the versatility of both models enables the user to open flanges up to 92mm thick. Operated with a standard hydraulic hand pump and connecting hose and supplied in a handy steel storage case, Hydraulic Flange Spreaders can be operated individually, or as a pair when opening large diameter flanges. Hydraulic Flange Spreaders takes minutes to open the toughest flanges without the risks of sparks caused by hammer blows and chisels. TFF-50 77 210 61 157 10 192 69 131 25 205 81 TFF-100 110 290 61 226 30 165 89 180 38 274 31 TFF-50 5 39 25 2x58 1150mm(45”) 19-29 3 - 29 30 - 56 TFF-100 10 55 78 2 x 93 1900mm(75”) 32 - 41 3 - 29 30 - 56 27 VERTICAL LIFTING WEDGE THVW-10 Special Features : Lifting force - 16 Tons per tool. Access gap of only 3/8” (9.5mm) needed. 3/4” (19.0mm) of vertical lift available from each step. Max. height of 50mm on 4th step. Automatic spring return retraction. Interlocking first step ensures safe hold. No Slippage due to locking. Will lift in a straight vertical place. Kit Options MINI KIT STANDARD KIT • 1 x Hydraulic Vertical Lifting Wedge Assembly • 1 x Safety Block • 1 x Instruction Manual • 1 x Carry Case • • • • • • • 1 x Hydraulic Vertical Lifting Wedge Assembly 1 x 10,000 psi (700 Bar) Two Stage Hydraulic Hand Pump 1 x 10,000 psi (700 Bar) Hydraulic Hose Length 6 feet 1 x Safety Block 1 x Stepped Block 1 x Instruction Manual 1 x Carry Case SPREADING WEDGE THSW-10 Special Features : Only requires an access gap of 1/4” (6 mm) Robust Light weight Tool-Just 7.2 kg (16 lbs) 10,000 psi (700 Bar) generates 14.0 Tons spreading force. Automatic Spring Return. Locking at first step ensures on slippage increased safety. Kit Options MINI KIT • • • • 1 x Hydraulic Spreading Wedge Assembly 1 x Safety Block 1 x Stepped Block 1 x Instruction Manual MAXI KIT • 2 x Hydraulic Spreading Wedge Assembly • 1 x 10,000 psi (700 Bar) • Two Stage Hydraulic Hand Pump • 2 x 10,000 psi (700 Bar) Hydraulic Hoses • 2 x Safety Block • 1 x Instruction Manual • 1 x Carry Case • 1 x 10,000 psi Twin Valve manifold • Gross Weight: 28 kg STANDARD KIT • 1 x Hydraulic Spreading Wedge Assembly • 1 x 10,000 psi (700 Bar) Two Stage Hydraulic Hand Pump • 1 x 10,000 psi (700 Bar) Hydraulic Hoses • 1 x Safety Block • 1 x Instruction Manual • 1 x Carry Case • Gross Weight: 17 kg STEPPED BLOCK ACCESSORY • 2 x Stepped Blocks • 2 x CSK M6 x 12mm • Countersunk Screws 28 HYDRAULIC CYLINDERS / JACKS - 700 BAR TO Series Standard Multipurpose Jacks TCS Series Compact Profile Cylinders Best Solution where Minimal Stroke is Required Base Mounting Holes For Easy Fixturing Mutlipurpose Applications Single Acting Plain Ram Spring Return TO 52 TO 54 TO 56 TO 102 TO 104 TO 106 TO 108 TO 152 TO 154 TO 156 TO 158 TO 202 TO 204 TO 206 TO 208 TO 302 TO 304 TO 306 TO 308 5 10 15 20 30 50 100 150 50 100 150 200 140 190 240 140 190 240 290 50 100 150 200 50 100 150 200 150 200 250 300 155 205 255 305 50 100 150 200 180 230 280 330 50 50 100 150 200 190 240 290 340 75 50 100 150 200 195 245 295 345 TO 1002 TO 1004 TO 1006 TO 1008 100 50 100 150 200 215 265 315 365 TO 1502 TO 1504 TO 1506 150 50 100 150 225 275 325 200 50 100 150 240 290 340 TO 502 TO 504 TO 506 TO 508 TO 752 TO 754 TO 756 TO 758 TO 2002 TO 2004 TO 2006 TO 2502 TO 2504 TO 2506 TO 3002 TO 3004 TO 3006 TO 4002 TO 4004 TO 4006 TO 5002 TO 5004 TO 5006 TO 6002 TO 6004 TO 6006 TO 8002 TO 8004 TO 8006 TO 10002 TO 10004 TO 10006 Bronze Brazing on Stop Ring and Base of Plunger Comes with Handle in Some Models 250 300 400 500 600 800 1000 100 150 200 295 345 395 100 150 200 100 150 200 100 150 200 100 150 200 100 150 200 305 355 405 330 380 430 350 400 450 370 420 470 385 435 485 100 150 200 450 500 550 TCS 101 TCS 201 TCS 302 TCS 502 TCS 1002 TCS 1502 TCS 2002 10 20 30 50 100 150 200 30 50 60 90 115 120 125 150 175 200 TSM Series Flat Jacks Flat Design Allows Operation in Close tight Spaces Single Acting and Spring Return Grooved, Hardened Piston Absorbs Full Force Provided With Carrying Handles in Some Models TSM 50 TSM 100 TSM 200 TSM 300 TSM 500 TSM 750 TSM 1000 TSM 1500 TSM 2000 5 10 20 30 50 75 100 150 200 8 12 16 16 35 45 55 65 60 80 85 100 115 29 HYDRAULIC CYLINDERS / JACKS - 700 BAR TGP Series Threaded Ram Jacks TST Series Threaded Nut Cylinders Threaded Ram with Safety Lock Nut Single Acting and Single Return Applications requiring sustained load holding Provided With Carrying Handles in Some Models High Tonnage Lifting Cylinders Mechanical Threaded Locking for Safe operations 250 TGP101 TGP151 TGP201 10 15 20 TGP251 TGP302 TGP502 TGP752 TGP1002 TGP1502 TGP2002 TGP2502 TGP3002 TGP4002 TGP5002 TGP6002 TGP8002 TGP10002 25 30 50 75 100 150 200 250 300 400 500 600 800 1000 Perfect Solution for Construction activities 260 Customized Longer stroke available on special Request 270 285 295 310 320 350 150 365 380 395 410 450 475 500 535 575 TCH Series Hollow Ram Jacks Hollow Plunger design Best suitable for pull and Push operation Collar threads design to absorb full force Enhanced side loading capacity TCH100 TCH101 TCH102 TCH200 TCH201 TCH202 50 10 20 TCH300 TCH301 TCH302 TCH303 30 TCH500 TCH501 50 TCH600 TCH601 TCH602 60 TCH1000 TCH1001 100 160 75 185 100 210 50 165 100 215 150 265 50 185 75 210 100 235 150 285 75 220 100 245 75 235 100 260 150 310 75 265 100 290 TST 502 TST 504 TST 506 TST 508 TST 1002 TST 1004 TST 1006 TST 1008 5 345 445 250 370 470 TST 1502 TST 1504 TST 1506 TST 1508 250 400 500 250 425 525 TST 2002 TST 2004 TST 2006 TST 2008 TST 2502 TST 2504 TST 2506 TST 2508 450 550 TST 3002 TST 3004 TST 3006 TST 3008 250 455 555 TST 4002 TST 4004 TST 4006 TST 4008 250 475 575 TST 5002 TST 5004 TST 5006 TST 5008 250 495 595 TST 6002 TST 6004 TST 6006 TST 6008 250 520 620 250 560 660 250 600 700 TST 8002 TST 8004 TST 8006 TST 8008 TST 10002 TST 10004 TST 10006 TST 10008 30 HYDRAULIC CYLINDERS / JACKS - 700 BAR TDT Series Double Acting Threaded Ram Sustained Load Holding with Lock Nut TDP Series General Purpose Double Acting Plain Ram Oil Return Fast and complete Ram Retraction Used for lifting, positioning, Horizontal Jack can be pulled back with Ram Fixed, in Horizontal or Vertical Application Sequentional pushing Used in Heavy Fabrication, Ship Building Model TDT 50-150 TDT 50-250 TDT 100-150 TDT 100-250 TDT 150-150 TDT 150-250 TDT 200-150 TDT 200-250 TDT 250-150 TDT 250-250 TDT 300-150 TDT 300-250 TDT 400-150 TDT 400-250 TDT 500-150 TDT 500-250 TDT 600-150 TDT 600-250 TDT 800-150 TDT 800-250 TDT 1000-150 TDT 1000-250 Cyl. Cap. (Ton) Stroke (mm) Collapsed Height (mm) 50 50 100 100 150 150 200 200 250 250 300 300 400 400 500 500 600 600 800 800 1000 1000 150 250 150 250 150 250 150 250 150 250 150 250 150 250 150 250 150 250 150 250 150 250 345 445 370 470 400 500 425 525 450 550 445 555 475 575 495 595 520 690 560 660 600 700 TDH Series Hollow Ram Double Acting Oil Return Use as Hydraulic Pullers with Mechanical Accessories for removing assembling Bearing Bushes, Pins, Cylinder Liners, Pulling tubes of Heat Exchangers, Gears & Flanges of Machinery. As bar / Pre-Stressing Jacks in construction sites. and Construction Industries TDP 101 TDP 151 TDP 201 TDP 251 TDP 302 TDP 502 TDP 752 TDP 1002 TDP 1502 TDP 2002 TDP 2502 TDP 3002 TDP 4002 TDP 5002 TDP 6002 TDP 8002 TDP 10002 10 15 20 25 30 50 75 100 150 200 250 300 400 500 600 800 1000 290 290 295 305 320 330 330 350 360 380 390 400 420 445 470 495 530 150 Model TDH 10-75 TDH 10-100 TDH 20-50 TDH 20-100 TDH 20-150 TDH 30-50 TDH 30-100 TDH 30-150 TDH 50-100 TDH 60-75 TDH 60-100 TDH 60-150 TDH 100-75 TDH 100-100 Cyl. Cap. (Ton) 10 10 20 20 20 30 30 30 50 60 60 60 100 100 Stroke (mm) Collapsed Height (mm) 75 100 50 100 150 50 100 150 100 75 100 150 75 100 210 235 195 245 295 210 260 310 270 260 285 335 290 315 31 TRISTAR HAND PUMPS & POWER PACKS Hand Pumps Features Heavy duty construction with hardened ground and plated piston Replaceable cartridge valves. Durable polyurethane plunger seal. Collapsible handle - faster stroke at low pressure Pump Stage Pressure (kg/cm) 2 Oil Tank Capacity (Ltrs.) Model Single Stage Hand Pump Flow / Stroke (cc) Specifications 1st stage 2ndstage 1st stage 2ndstage Handle Effort (Kg) Single 1.8 THP-1P4-2-1.8 - 700 - 2.8 40 Single 2.2 THP-1P4-2-2.2 - 700 - 2.8 40 Two 5 THP-2P4-2-5 30 700 49 2.8 40 Two 8 THP-2P4-2-8 30 700 49 2.8 40 Two 5 THP-2P4-2-5-E 30 700 49 2.8 With Rotary DCV 40 Two 8 THP-2P4-2-8-E 30 700 49 2.8 With Rotary DCV 40 Two Stage Hand Pump Two Stage Hand Pump With DCV Power Packs Standard Power Park For Jacks Power Pack for pre stressing Jack All Electrical, Hydraulic Elements, Tank accessories and Hydraulic Fittings from reputed manufacturers are designed robust with good aesthetics and are easy to maintain. Motor Oil Tank HP Capacity Three phase (Ltrs.) Model Flow up to Flow above 150bar 150bar (1 / min.) (1 / min.) Max Pressure bar Motor Oil Tank HP Capacity Single phase (Ltrs.) Model Flow up to Flow above 150bar 150bar (1 / min.) (1 / min.) Max Pressure bar 2 20 TPU-2-20-HS - 1.0 700 2 20 TPU-2M-20-HS - 1.0 700 3 40 TPU-3-40-HS - 1.5 700 3 40 TPU-3M-40-HS - 1.5 700 5 50 TPU-5-50-HS - 2.6 700 2 40 TPU-2M-40-HD 4.8 1.0 700 3 40 TPU-3M-40-HD 7.3 1.5 700 7.5 80 TPU-7.5-80HS - 3.7 700 2 40 TPU-2-40-HD 4.8 1.0 700 2 40 TPU-2M-40-PD 4.8 1.0 700 3 40 TPU-3M-40-PD 7.3 1.5 700 3 40 TPU-3-40-HD 7.3 1.5 700 5 50 TPU-5-50-HD 12.3 2.6 700 7.5 80 TPU-7.5-80-HD 17.3 3.7 700 Higher capacity and customized solutions on request. Specifications are subject to change due to continual improvement. 32 NON SPARKING SPANNERS Non-Sparking Double Ended Open Type Spanners A / F Sizes S1xS2 (mm / inch) Non-sparking Double Ended Ring Type Spanners A / F Sizes S1xS2 (mm / inch) 5.5x7, 6x7, 6x8, 7x9, 8x9, 8x10, 9x10, 9x11, 10x11, 10x12,10x14, 11x13, 12x13, 12x14, 13x17, 14x15, 14x17, 16x17,16x18, 17x19, 17x21, 17x22, 18x19, 19x21, 19x22, 19x24,20x22, 21x23, 21x26, 22x24, 22x27, 23x26, 24x26, 24x27, 24x30, 25x28, 26x29, 26x32, 27x29, 27x30, 27x32, 29x32, 30x32, 30x36, 32x34, 32x36, 34x36, 36x38, 36x41, 38x40, 41x46, 46x50, 50x55, 50x60, 55x60, 60x65, 65x70 5.5x7, 6x7, 6x8, 7x9, 8x9, 8x10, 9x10, 9x11, 10x11, 10x12,10x14, 11x13, 12x13, 12x14, 13x17, 14x15, 14x17, 16x17,16x18, 17x19, 17x21, 17x22, 18x19, 19x21, 19x22, 19x24,20x22, 21x23, 21x26, 22x24, 22x27, 23x26, 24x26, 24x27, 24x30, 25x28, 26x29, 26x32, 27x29, 27x30, 27x32, 29x32, 30x32, 30x36, 32x34, 32x36, 34x36, 36x38, 36x41, 38x40, 41x46, 46x50, 50x55, 50x60, 55x60, 60x65, 65x70 1/4x5/16, 5/16x3/8, 3/8x7/16, 3/8x1/2, 7/16x1/2, 1/2x9/16, 9/16x5/8, 5/8x11/16,5/8x3/4,11/16x3/4,3/4x13/16, 3/4x7/8, 13/16x7/8, 7/8x15/16, 15/16x1, 1x1-1/16, 1-1/16x1-1/8, 1-1/8x1-3/16, 1-3/16x1-1/4, 1-1/4x1-5/16, 1-5/16x1-3/8, 1-3/8x1-7/16, 1-7/16x1-5/8, 1-1/2x1-9/16, 1-5/8x1-13/16, 1-13/16x2, 2x2-3/16, 2x2-3/8, 2-3/16x2-3/ 8, 2-3/8x2-9/16 1 / 4x5 / 16, 5 /16x3 / 8, 3 / 8x7 / 16, 3 / 8x1 / 2, 7 / 16x1 / 2,1 / 2x9 / 16, 9 /16x5 / 8, 5 / 8x 11/ 16, 5 / 8x3 / 4, 11 /16x3 / 4, 3 / 4x13 / 16, 3 / 4x7/ 8, 13 / 16x7 / 8, 7 / 8x15/ 16, 15/ 16x1, 1x1 -1/ 16, 1-1 / 16x1-1/8, 1-1 /8x1-3/16, 1-3 /16x1-1/ 4, 1-1 /4x-5/ 16, 1-5 /16x1-3/ 8, 1-3 /8x1- 7/ 16, 1-7 /16x1-5/ 8, 1-1 /2x1-9/ 16, 1-5 /8x1-13 / 16, 1-13 /16x2, 2x2-3/16, 2x2 3 / 8, 2-3 /16x2-3/ 8, 2-3 /8x2-9/ 16 Non-sparking Combination Spanners A / F Sizes (mm / inch) 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65, 66, 67, 68, 69, 70, 71, 72, 73, 74, 75, 76, 77, 78, 79, 80, 81, 82, 83, 84, 85, 86, 87, 88, 89, 90 1 / 4, 5 / 16, 3 / 8, 7 / 16, 1 / 2, 9 / 16, 19 / 32, 5 / 8, 11 / 16, 3 / 4, 13 / 16, 7 / 8, 15 /16, 1, 1-1 / 16, 1-1/ 8, 1-3 / 16, 1-1 / 4, 1-5 / 16, 1-3 / 8 Non-sparking Slugging Wrenches Box Type A / F Sizes (mm / inch) 17, 19, 20, 22, 24, 27, 30, 31, 32, 36, 38, 41, 46, 50, 52, 55, 60, 65, 70, 75, 80, 85, 90, 95, 100, 110, 120, 130, 140, 150 Non-sparking Slugging Wrenches Open Type A / F Sizes (mm / inch) 17, 19, 20, 22, 24, 27, 30, 31, 32, 36, 38, 41, 46, 50, 52, 55, 60, 65, 70, 75, 80, 85, 90, 95, 100, 110, 120, 130, 140, 150 11 / 16, 3 / 4, 7 / 8, 1, 1-1 / 16, 1-1 / 8, 1-3 / 16, 1-1 / 4, 1-3 / 8, 1-13 / 32, 1-1 / 2, 1-5 / 8, 1-3 / 4, 1-13 / 16, 2, 2-1 / 16, 2-3 / 16, 2-13 / 64, 2-5/ 16, 2-3 / 8, 2-1 / 2, 2-9 / 16, 2-5 / 8, 2-3 / 4, 2-15 / 16, 3, 3-1 / 16, 3-1 / 8, 3-3 / 8, 3-9 / 16, 3-3 / 4, 3-15 / 16, 4-1 / 8 Non-Sparking Adjustable Wrenches & Pipe Wrenches L (mm) 150, 200, 250, 300, 350, 375, 450, 600 L (inch) 6, 8, 10, 12, 14, 15, 18, 24 11 / 16, 11 / 16, 3 / 4, 7 / 8, 1, 1-1 / 16, 1-1 / 8, 1-3 / 16, 1-1 / 4, 1-3 / 8, 1-13 / 32, 1-1 / 2,1-5 / 8, 1-3 / 4, 1-13 / 16, 2, 2-1 / 16, 2-3 / 16, 2-13 / 64, 2-5/ 16, 2-3 / 8, 2-1 / 2, 2-9 / 16, 2-5 / 8, 2-3 / 4, 2-15 / 16, 3, 3-1 / 16, 3-1 / 8, 3-3 / 8, 3-9 / 16, 3-3 / 4, 3-15 / 16, 4-1 / 8 33 NON SPARKING TOOLS Non-Sparking Sledge Hammers Non-Sparking Flat / Half Round Files Weight (gms) 450, 1000, 1400, 1500, 1800, 2000, 2200, 2500, 2700, 3000, 3600, 4000, 4500, 5000, 5400, 6400, 7200, 8000, 8200, 9100, 9900 Non-Sparking Chisels Sizes (OAL mm) 160, 200,250, 300, 400, 500 Non-sparking Ball Pen Hammers Sizes (inches) 6, 8, 10, 12, 14, 16 Non-Sparking Pliers L (inch) 6 8 L (mm) 152 203 K (mm) 8 13 Non-Sparking Hand / Impact Sockets Weight (gms) 230, 340, 450, 680, 910, 1130 Sq. size Socket A/F sizes (mm/inch) 4, 4. 5, 5.5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19 1/4” 5 / 32, 3 / 16, 7 / 32, 1 / 4, 9 / 32, 5 / 16, 11/ 32, 3 / 8, 7 / 16, 1 / 2 Non-Sparking Slotted Screwdrivers 3/8” 8,10,12,13,15,16,18,20,21,23,24 5 / 16, 3 / 8, 7 / 16, 1 / 2, 9 / 16, 5 / 8, 11 / 16, 3 / 4, 13 / 16, 7 / 8, 15 / 16 1 /2” 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 32 5 /16, 3 / 8, 7 / 16, 1 / 2, 9 / 16, 5 / 8, 11 / 16, 3 / 4, 13 / 16, 7 / 8, 15 / 16, 1, 1-1 /16, 1-1 / 4, 1-7 / 16 3/4” 17, 19, 21, 22, 23, 24, 26, 27, 28, 29, 30, 31, 32, 34, 36, 38, 41, 46, 50 3 / 16, 13 / 16, 7 / 8, 15 / 16, 1, 1-1 /16, 1-1 / 8, 1-3/16, 1-1 /4, 1-5 /16, 1-3 /8, 1-7 /16, 1-1 /2, 1-5 /8, 1-3 / 4, 1-13/16, 1-7 /8, 2 L 1 (inch) 1” 2, 3,4, 5, 6, 8, 10, 12, 14, 16, 18 Material Aluminium - Bronze 22, 24, 25, 26, 27, 28, 29, 30, 31, 32, 34, 36, 38, 41, 46, 50, 55, 60, 65, 70, 75, 80 1-1 /16, 1-1 /16, 1-1 /8, 1-3 /16, 1-1 /4, 1-5 /16, 1-3 /8, 1-7 /16, 1-1 /2, 1-5 /8, 1-7 /8, 2, 2-1 /4, 2-1 /2, 2-3 /4, 3 Copper-beryllium Note: We have also developed the ACETILEX Alloy tools (Less than 70% copper), 100% safe to be used in Acetylene environments 34 TRISTAR HYDRAULIC WORKING PRESS Features Heavy duty construction with hardened ground and plated piston Two State Hand Pump / Motorise Power Pack with pressure gauge Pair of ‘V’ Blocks & one Pushing Adaptor Mechanical winch of models 50 Ton and above Capacity (Ton) Stroke (mm) Day Light Model Min. H1 Min. H1 (mm) (mm) Depth Total Total Table Table Height H3 Pitch H4 Width W1 Width W2 D1 D2 (mm) (mm) (mm) (mm) (mm) (mm) Cylinder Type Power Source 15 150 TWP - 15 150 600 1160 150 500 740 200 500 SPRING RETURN HAND PUMP 30 150 TWP - 30 150 750 1455 150 600 900 220 600 SPRING RETURN HAND PUMP 50 150 TWP - 50 150 900 1790 150 750 1130 250 750 SPRING RETURN HAND PUMP 75 200 TWP - 75 200 1200 2130 200 900 1310 280 900 SPRING RETURN HAND PUMP 100 200 TWP - 100 250 1450 2495 200 1000 1470 320 1010 DOUBLE ACTING POWERPACK 150 300 TWP - 150 250 1500 2765 250 1250 1810 380 1120 DOUBLE ACTING POWERPACK 200 300 TWP - 200 300 1800 3235 250 1400 2080 450 1350 DOUBLE ACTING POWERPACK 35 Onsite - Pipe Cutting / Cold Cutting Machines Operations Parting V - Chamferring J - Chamferring Cutting Facing Covering all pipe sizes, material & thickness from 0.625” to 86” (15.9mm to 2184.4mm) pipe sizes Drive Options : Pneumatic | Hydraulic | Electric TMC TAC TBC Cuts and preps pipe from Cuts and preps pipe from O.D. Cuts and preps pipe from .625” to 2.625” O.D. (15.9 to 66.7 mm) 1” O.D. to 48” O.D. (25.4 to 1219.2 mm). 36” to 86” O.D. (914.4 to 2184.4 mm). Thin wall cutting Offer tool modules and accessories Perform beveling, facing and Perfect for use in the semiconductor, for a wide range of cutting operations counterboring. pharmaceutical, chemical, and from OD Tracking modules to complex, Precision feed produces optimal food processing industries. heavy-wall single-point machining. surface finishes. New, updated tripper for operator safety 36 37 700 800 850 900 1050 32 34 36 42 650 26 750 600 24 28 500 20 30 400 350 14 450 300 12 16 250 10 18 150 125 5 200 100 4 6 90 3.1/2 8 65 50 2 80 40 1.1/2 3 32 1.1/4 2.1/2 20 25 1 15 1/2 3/4 Metric Inch Nominal Size 36 32 32 28 28 28 24 20 20 16 16 12 12 12 8 8 8 8 8 4 4 4 4 4 4 4 4 No. of Bolts 1.1/2 1.1/2 1.1/2 1.1/2 1.1/2 1.1/2 1.1/2 1.1/4 1.1/8 1.1/8 1 1 7/8 7/8 3/4 3/4 3/4 5/8 5/8 5/8 5/8 5/8 1/2 1/2 1/2 1/2 1/2 39 39 39 39 33 33 33 33 33 30 30 27 27 24 24 20 20 20 20 16 16 16 14 14 14 14 14 Bolt dia Bolt dia inch mm 150 36 32 28 28 28 28 28 24 24 24 20 20 16 16 12 12 6 8 8 8 8 8 4 4 4 4 4 No. of Bolts 2 2 1.1/2 1.1/4 1.3/4 1.1/2 1.1/4 1.1/2 1.1/4 1.1/4 1.1/4 1.1/8 1.1/8 1 7/8 3/4 3/4 3/4 3/4 3/4 3/4 5/8 3/4 5/8 5/8 5/8 1/2 52 52 48 48 40 45 42 42 33 33 33 33 30 30 27 24 20 20 20 20 20 16 20 16 16 16 14 Bolt dia Bolt dia inch mm 300 28 28 28 28 28 24 24 24 20 20 20 20 16 12 12 8 8 8 8 8 8 4 4 4 4 4 No. of Bolts 2.1/2 2.1/2 2.1/2 2 2 1.3/4 1.7/8 1.5/8 1.5/8 1.1/2 1.3/8 1.1/4 1.1/4 1.1/8 1 1 7/8 7/8 3/4 3/4 5/8 3/4 5/8 5/8 5/8 1/2 64 56 56 52 52 48 48 42 42 39 36 33 33 30 27 27 24 22 20 20 20 20 16 16 16 14 Bolt dia Bolt dia inch mm 600 20 20 20 20 16 20 20 20 20 20 20 20 16 12 12 8 8 _ 8 8 8 4 4 4 4 4 No. of Bolts 3.1/2 3.1/2 3.1/2 3 3 1 2.1/2 2 1.7/8 1.5/8 1.1/2 1.3/8 1.3/8 1.3/8 1.1/8 1.1/4 1.1/8 _ 7/8 1 7/8 1 7/8 7/8 3/4 3/4 90 90 85 76 76 70 64 52 48 42 39 36 35 36 30 33 30 _ 24 27 24 27 24 24 20 20 Bolt dia Bolt dia inch mm 900 16 16 16 16 16 12 12 12 12 8 8 _ 8 8 8 4 4 4 4 4 No. of Bolts Bolt Selection Method Chart on ASME B16.5 Flanges 3.1/2 3 2.3/4 2.1/2 2.1/4 2 1.7/8 1.5/8 1.3/8 1.1/2 1.1/4 _ 1.1/8 1 7/8 1 7/8 7/8 3/4 3/4 90 76 70 54 56 52 48 42 36 39 33 _ 30 27 24 27 24 24 20 20 Bolt dia Bolt dia inch mm 1500 12 12 12 8 8 8 _ 8 8 8 4 4 4 4 4 No. of Bolts 2.3/4 2.1/2 2 2 1.3/4 1.1/2 _ 1.1/4 1.1/8 1 1.1/8 1 7/8 3/4 3/4 70 64 52 52 45 39 _ 33 30 27 30 27 24 20 20 Bolt dia Bolt dia inch mm 2500 TORQUE SPECIFICATIONS Bolt Grade: 8.8 Bolt Size A/F Bolt Grade: 10.9 Torque Values (Nm) Tension Torque Values (Nm) µ=0.2 (KN) µ=0.10 µ=0.15 µ=0.2 µ=0.10 µ=0.15 Bolt Grade: 12.9 Bolt Grade: B7/B16 Bolt Tension Torque Values (Nm) Tension Size (KN) µ=0.10 µ=0.15 µ=0.2 (KN) M16 24 121 165 208 54 171 232 292 76 205 278 351 91 M18 27 165 224 283 66 233 316 399 92 279 379 478 111 M20 30 237 322 406 85 333 452 571 119 400 543 685 M22 32 327 443 560 106 459 623 787 149 551 748 M24 36 409 556 702 122 576 781 987 171 691 M27 41 608 828 1043 161 855 1161 1467 226 M30 46 820 1113 1406 195 1154 1566 1978 M33 50 1128 1531 1933 244 1586 2152 M36 55 1442 1957 2472 286 2028 M39 60 1881 2553 3225 345 M42 65 2317 3145 2973 M45 70 2912 3952 M48 75 3490 M52 80 M56 A/F Torque Values (Nm) µ=0.10 µ=0.15 µ=0.2 Tension (KN) 5/8" 1.1/16" 126 171 215 57 143 3/4" 1.1/4" 226 306 387 85 945 179 7/8" 1.7/16" 366 496 627 117 938 1184 206 1.5/8" 549 745 941 154 1027 1393 1760 272 275 1384 1879 2373 330 1.1/8" 1.13/6" 816 1107 1398 204 2719 343 1903 2583 3263 412 1.1/4" 1157 1570 1983 260 2752 3476 402 2433 3302 4171 483 1.3/8" 2.3/16" 1582 2147 2712 324 2646 3590 4535 485 3175 4308 5442 581 1.1/2" 2.3/8" 2100 2850 3600 394 394 3259 4423 5587 554 3911 5307 6704 665 1.5/8" 2.9/16" 2720 3692 4663 471 4992 462 4095 5558 7021 650 4914 6670 8425 780 1.3/4" 2.3/4" 3452 4685 5917 555 4737 5984 519 4909 6662 8415 730 5890 7994 10097 877 1.7/8" 2.15/16" 4304 5841 7378 645 4545 6169 7792 624 6392 8675 10958 878 7670 10410 13149 1054 3.1/8" 5285 7173 9060 743 85 5642 7658 9673 720 7935 10768 13602 1012 9522 12922 16323 1214 2.1/4" 3.1/2" 7674 10414 13155 959 M60 90 7076 9603 12130 842 9951 13504 17058 1185 11941 16205 20470 1422 M64 95 8535 11583 14631 953 12002 16289 20575 1340 14403 19547 24690 1607 2.1/2" 3.7/8" 10691 14509 18327 1203 M68 100 10405 14121 17838 1093 14632 19858 25084 1537 17559 23830 30101 1844 2.3/4" 4.1/4" 13038 17694 22350 1333 M72 105 12530 17005 21480 1243 17620 23913 30206 1748 M76 110 14926 20256 25587 1403 20989 28485 35981 1973 3" 23213 29321 1603 M80 115 17608 30185 1572 1572 M85 120 21390 29029 36668 1797 3.1/4" 21938 29774 37609 1898 M90 130 25676 34847 44017 2038 3.1/2" 5.3/8" 27607 37467 47326 2218 M95 135 30500 41393 52286 2293 3.3/4" 5.3/4" 34176 46382 58588 2563 M100 145 35893 48712 61531 2564 6.1/8" 41712 56610 71507 2933 M105 150 41886 56846 71805 2849 M110 155 48511 65837 83162 3150 4.1/4" 6.1/2" 39696 53873 68051 2627 4.1/2" 6.7/8" 47330 64234 81137 3958 4.3/4" 7.1/4" 55880 75843 95802 3958 1" 2" 4" 5" µ=0.10 - Lubricated Bolts µ=0.15 - Semi Lubricated Bolts µ=0.2 - Dry Bolts 2" 4.5/8" 17104 5" 7.5/8" 65412 88773 112135 3679 Newton - Meter Nm to Foot-Pounds ft.lbs (1Nm = 0.738 ft.lbs) Kilogram - Force Meter to Newton - Meter (1 Kgf = 9.80 Nm) 38