NordcoTM
Transcription
NordcoTM
F NO. 30600018 4 E SHEET NO. 1 / 6 D C A B ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. PLC SEE SHEETS 4 AND 5 SURGE PROTECTOR 4 CIRCUIT BREAKERS SEE PAGE 2 CB22 CB23 CB24 CB21 CB20 CB19 CB18 CB17 CB16 CB15 CB14 20 20 10 10 20 10 10 10 10 10 CB13 CB11 5 CB12 CB10 CB9 CB8 CB7 CB6 CB5 CB4 CB3 CB1 +1 1+ CB2 MITSUBISHI OUTPUT DC POWER 3 10 15 20 -2 2- GND 3 3 GND FX2N-16EX-ES/UL FX2N-4AD FX3U-48MT-DSS CR2-ELECTRICAL INTERLOCK RELAY RPCs SEE SHEET 3 6 3 10 15 20 15 15 15 10 10 15 G CR-2 RELAYS SEE SHEET 3 2 3 CR6-BRAKE/TAIL LIGHT FLASHER RELAY 50 POWER STUD 4 20 21 22 23 24 25 26 27 0 1 2 3 4 5 6 7 10 11 12 13 14 15 16 17 CR5 CR12 CR14 CR8 CR10 CR-1 GROUND STUD CR22 TS-4 TS-5 53080142 2 2 I CR1-MAIN POWER RELAY CUSTOMARY: ALL DIMENSIONS IN INCHES G 1 S/N690090 & EARLIER FULLY PROGRAMMED EEPROM FOR PLC ON THIS MACHINE USE: NORDCO P/N 7410 0021-1.3 UNIT 5 TO FAIR CONV USE: NORDCO P/N 7410 0021-1.4FUS I S/N690091 Thru S/N690094 FULLY PROGRAMMED FLROM FOR PLC ON THIS MACHINE USE: NORDCO P/N 7410 0021-3.0U IMPLIED TOLERANCES FRACTION .X .XX .XXX REVISION HISTORY LOCATED ON LAST SHEET F E D C 250 1/8 .06 .03 .010 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1 THIRD ANGLE PROJECTION Nordco TM PRODUCT: BAAM DESCRIPTION: ELECTRICAL REFERENCE CHART SIZE SCALE B NTS ASSEMBLY:- B DRAWING CODE NUMBER REV. 30600018 49456901 SHEET 1 A J OF 6 1 F SPARE CIRCUIT BREAKER COLOR CODE I COLOR AMPERAGE PURPLE 3 AMP BROWN 5 AMP RED 10 AMP BLUE 15 AMP YELLOW 20 AMP 2 CUSTOMARY: I 1 10 15 20 15 15 15 10 10 15 5 20 H G G I H I M16 20 20 10 10 20 10 10 10 10 10 3 10 15 20 I M25 REVISION HISTORY LOCATED ON LAST SHEET F E D 4 3 CB24 CB23 VOLTAGE CONVERTER CB22 SPARE CB21 LOW SPEED ACTUATOR CIRCUIT BREAKER LISTING CB20 DUST COLLECTION BLOWER CB14 LOCKUPS CB13 PLC OUTPUT POWER CB12 AC CONDENSER CB11 HVAC BLOWER FAN/ COMPRESSOR CB10 AIDS SHUTDOWN SYSTEM CB9 OIL COOLER CB8 PLC CB7 HYDRAULIC PUMP/ ENGINE SPEED CB6 BEACON/ DOME LIGHTS/ CAB FANS CB5 HORNS CB4 WORK LIGHTS CB3 WINDOW WIPERS CB2 TRAVEL LIGHTS CB1 INSTRUMENT PANEL GAUGES M25-LOW OIL LEVEL / HIGH OIL TEMP 3 M16-PERIMETER LIGHTING 4 CB19 CAB PRESSURIZER 6 CB18 GRIP, ESCAPEMENT (PLC OUTPUTS, RPC 22-27) / A B ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. CB17 BRAKES & BULKBIN (PLC OUTPUTS, RPC 14-17) 2 C CB16 INSTRUMENT SWITCHES SHEET NO. 30600018 D CB15 ANCHOR APPLY (PLC OUTPUTS, RPC 0-4, 6-13, 20-21) NO. E C ALL DIMENSIONS IN INCHES IMPLIED TOLERANCES FRACTION .X .XX .XXX 250 1/8 .06 .03 .010 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1 2 THIRD ANGLE PROJECTION Nordco TM PRODUCT: BAAM DESCRIPTION: ELECTRICAL REFERENCE CHART SIZE SCALE B NTS ASSEMBLY:- B DRAWING CODE NUMBER REV. 30600018 49456901 SHEET 2 A J OF 6 1 F GREEN RPC AND RELAY LISTING RED GREEN BRAKES RELEASED TRAVEL DIRECTION BRAKES APPLIED CR 5 CR 22 CR 12 CR 14 GREEN TRAVEL ALARMS BRAKE LIGHTS RED RPC 27 CYCLE COUNTER RPC 26 ESCAPEMENT RH ANCHOR TRAY RPC 25 ESCAPEMENT LH ANCHOR TRAY RPC 24 ANCHOR TOOL GRIP LH RPC 16 BULKLOADER DOWN (CYL RET) RPC 15 BULKLOADER UP (CYL EXT) RPC 14 BRAKES APPLIED RPC 13 ANCHOR APPLY LH (CYL RETRACT) RPC 12 ANCHOR APPLY LH (CYL EXTEND) RPC 11 WKHD UNBOX (CYL EXTEND) RPC 10 WKHD BOX (CYL RETRACT) RPC 7 TOOL FLIP DOWN (CYL EXTEND) RPC 6 TOOL FLIP UP (CYL RETRACT) *M26-STUCK ANCHOR TOOL WARN RPC 5 RPC 4 WKHD ROTATE OUT (CYL RETRACT) RPC 3 WKHD ROTATE IN (CYL EXTEND) RPC 2 WKHD DOWN SLOW (CYL EXTEND) 3 RPC 1 WORKHEAD DOWN (CYL EXTEND) RPC 0 WORKHEAD UP (CYL RETRACT) 4 A B *M26-TOP ESCAPEMENT RH *M26-TOP ESCAPEMENT LH RPC 23 ANCHOR TOOL GRIP RH 6 RPC 22 GUIDE ROLLER DOWN (CYL EXTEND) / RPC 21 ANCHOR APPLY RH (CYL RETRACT) 3 C ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. RPC 20 ANCHOR APPLY RH (CYL EXTEND) SHEET NO. 30600018 D EMPTY NO. E RED GREEN LIGHT INDICATES OUTPUT SIGNAL FROM PLC 4 RED LIGHT W/O GREEN LIGHT INDICATES A WIRE BREAK BETWEEN RPC AND SOLENOID VALVE OR LIGHT. RED AND GREEN LIGHTS INDICATES WIRE BREAK OR SHORT CIRCUIT BETWEEN RPC AND SOLENOID VALVE OR LIGHT. 3 LOW OIL LEVEL / HIGH TEMP CR 8 CR 10 2 2 G I I CUSTOMARY: I ALL DIMENSIONS IN INCHES NOTES: IMPLIED TOLERANCES FRACTION .X .XX .XXX 1. LH & RH ARE REFERENCED FROM A SEATED OPERATOR'S POINT OF VIEW. 1 J H 2. RPCs 14, 22 & 27 ARE EACH 0.5 AMPS. ALL OTHERS RPCs ARE 2.0 AMPS EACH. REVISION HISTORY LOCATED ON LAST SHEET 3. *M26-UNIT 5 TO FAIR ANCHOR CONVERSION F E D C 250 1/8 .06 .03 .010 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1 THIRD ANGLE PROJECTION Nordco TM PRODUCT: BAAM DESCRIPTION: ELECTRICAL REFERENCE CHART SIZE SCALE B NTS ASSEMBLY:- B DRAWING CODE NUMBER REV. 30600018 49456901 SHEET 3 A J OF 6 1 4 / 6 ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. 4 POTENTIOMETERS POT 1 FEED/ESCAPE DURATION POT 3 ROTATE IN ABORT DURATION A B I PLC INPUTS X36-TURNTABLE LIMIT SWITCH X37-BULK LOADER UP (CYL EXTEND) X37-M26-EMPTY SHEET NO. C X30-MANUAL MODE X31-DOWN PROX SWITCH X32-CYCLE ABORT X33-TOOL FLIP UP (CYL RETRACT) X34-TOOL FLIP DOWN (CYL EXTEND) X35-BULK LOADER DOWN (CYL RETRACT) X35-M26-EMPTY 30600018 D X0-FORWARD TRAVEL PEDAL X1-REVERSE TRAVEL PEDAL X2-BRAKE PEDAL X3-CYCLE START PEDAL X4-ELECTRICAL INTERLOCK X5-SERVICE BRAKE MODE X6-WORK MODE X7-READY POSITION SET NO. E X20-ANCHOR APPLY LH (CYL EXTEND) X21-ANCHOR APPLY LH (CYL RETRACT) X22-ANCHOR APPLY RH (CYL EXTEND) X23-ANCHOR APPLY RH (CYL RETRACT) X24-FEED/GRIP LH TOOL X25-GRIP RELEASE LH TOOL X26-FEED/GRIP RH TOOL X27-GRIP RELEASE RH TOOL F 4 I POT 0 ROTATE RETRACT DURATION POT 2 DOWN ABORT DURATION 3 30 31 3 32 33 G POT 4 SLOW SPEED TIME DURATION 0 1 2 3 4 5 6 7 10 11 12 13 14 15 16 17 20 21 22 23 24 25 26 CHANNEL 1 PRE-BOX POT 34 27 35 36 37 POT 6 APPLY DURATION M26-TOP ESCAPEMENT DELAY- FAIR I CHANNEL 2 WORKHEAD UP/DOWN LVDT 40 FX2N-16EX FX3U-48MT-DSS POT 5 EMPTY 41 42 FX2N-4AD 43 44 45 46 47 INCREASE TIME DECREASE TIME X40-EMPTY X41-APPLY HEIGHT (LOWER) X42-APPLY HEIGHT (RAISE) X43-EMPTY X44-EMPTY X45-EMPTY X46-EMPTY X47-EMPTY POTENTIOMETER ADJUSTMENTS 2 X10-APPLICATION HEIGHT SET M26-ANCHOR FEED SELECT X11-EMPTY X12-WORKHEAD UP (CYL RETRACT) X13-WORKHEAD DOWN (CYL EXTEND) X14-WORKHEAD BOX (CYL RETRACT) X15-WORKHEAD UNBOX (CYL EXTEND) X16-WORKHEAD ROTATE IN X17-WORKHEAD ROTATE OUT POT 7 ROTATE OUT DELAY CUSTOMARY: FRACTION .X .XX .XXX REVISION HISTORY LOCATED ON LAST SHEET D "LH" & "RH" ARE REFERENCED FROM A SEATED OPERATOR'S POINT OF VIEW. IMPLIED TOLERANCES 1 E NOTE: ALL DIMENSIONS IN INCHES I F 2 C 250 1/8 .06 .03 .010 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1 THIRD ANGLE PROJECTION Nordco TM PRODUCT: BAAM DESCRIPTION: ELECTRICAL REFERENCE CHART SIZE SCALE B NTS ASSEMBLY:- B DRAWING CODE NUMBER REV. 30600018 49456901 SHEET 4 A J OF 6 1 F NO. 30600018 E SHEET NO. 5 / 6 D C A B ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. PLC OUTPUTS 4 3 Y20-ANCHOR APPLY RH (CYL EXTEND) Y21-ANCHOR APPLY RH (CYL RETRACT) Y22-GUIDE ROLLER DOWN (CYL EXTEND) Y23-TOOL GRIP RH Y24-TOOL GRIP LH Y25-ESCAPEMENT LH TRAY Y26-ESCAPEMENT RH TRAY Y27-CYCLE COUNTER YO-WORKHEAD UP (CYL RETRACT) Y1-WORKHEAD DOWN (CYL EXTEND) Y2-WORKHEAD DOWN SLOW (CYL EXTEND) Y3-WORKHEAD ROTATE IN (CYL EXTEND) Y4-WORHEAD ROTATE OUT (CYL RETRACT) Y5-M26-STUCK ANCHOR TOOL WARNING Y6-TOOL FLIP UP (CYL RETRACT) Y7-TOOL FLIP DOWN (CYL EXTEND) I 4 POWER RUN REPLACE BATTERY WHEN LIT BATT V PROG-E PROGRAMMING ERROR WHEN LIGHT IS HALF LIT 3 CHIP NEEDS REPLACING WHEN FULLY LIT 3 4 5 6 7 13 14 15 16 17 I 1 20 21 22 23 24 25 26 27 FX2N-16EX FX2N-4AD FX3U-48MT-DSS "LH" & "RH" ARE REFERENCED FROM A SEATED OPERATOR'S POINT OF VIEW. CUSTOMARY: ALL DIMENSIONS IN INCHES IMPLIED TOLERANCES FRACTION .X .XX .XXX I REVISION HISTORY LOCATED ON LAST SHEET F E 2 NOTE: Y17-EMPTY 2 12 Y16-BULK LOADER DOWN (CYL RETRACT) Y16-M26-TOP ESCAPEMENT RH 1 11 Y10-WORKHEAD BOX (CYL RETRACT) Y11-WORKHEAD UNBOX (CYL EXTEND) Y12-ANCHOR APPLY LH (CYL EXTEND) Y13-ANCHOR APPLY LH (CYL RETRACT) Y14-BRAKES APPLIED Y15-BULK LOADER UP (CYL EXTEND) Y15-M26-TOP ESCAPEMENT LH 2 0 10 D C 250 1/8 .06 .03 .010 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1 THIRD ANGLE PROJECTION Nordco TM PRODUCT: BAAM DESCRIPTION: ELECTRICAL REFERENCE CHART SIZE SCALE B NTS ASSEMBLY:- B DRAWING CODE NUMBER REV. 30600018 49456901 SHEET 5 A J OF 6 1 F NO. 4 3 E 30600018 SHEET NO. 6 / 6 D C ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. ECO 600583 DRAWN BY: SWA 02-08-12 SHEET ECO 600268 REV G DRAWN BY: CHECKED BY: APPROVED BY: MKS SCR --11/03/10 01-04-11 SHEET CHANGE 1 ADDED CR10 & 2ND EEPROM P/N. ADDED CB22 & CB24. 2 ADDED CR10. 3 POT 4 WAS "SLOW SPEED HEIGHT DIST." 4 1 2 REV H ECO 600494 DRAWN BY: CHECKED BY: APPROVED BY: MKS SCR 09/16/11 09-30-11 SHEET CHANGE REVISION HISTORY MOVED TO LAST SHEET 1-5 1 2 3 6 A B 3 4 5 1 2 CHANGE MISSING RPC 22 ADDED TO NOTE 2. 2 ALL DIMENSIONS IN INCHES IMPLIED TOLERANCES FRACTION .X .XX .XXX 1 250 D C 1/8 .06 .03 .010 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1 E 3 REV J CHECKED BY: APPROVED BY: CUSTOMARY: F 4 RPC 5 ADDED. - STUCK ANCHOT TOOL WARNING UNIT5 TO FAIR ANCHOR CONV USE 74100021-1.4FUS ADD S/N690091 THRU 690094 - 74100021-3.0U CB1 - 20 AMP ADDED FOR OPTION M16 & M25 CB10 - 5 AMP ADDED FOR OPTION AIDS CB22 - 10 AMP ADDED FOR OPTION SPARE CB24 - 20 AMP SPARE WAS FOR M25 BROWN 5 AMP ADDED TO CB TABLE. RPC 5 (2A) ADDED FOR M26. RPCS 15 & 16 LABELS ADDED FOR M26 OPTION. POT 5 LABEL ADDED FOR M26 OPTION X11, X35, & X37 LABELS ADDED FOR M26 OPTION. Y5, Y15, & Y16 LABELS ADDED FOR M26 OPTION. ECO NONE DRAWN BY: SWA 07-17-13 SHEET MOVED CR10 ONTO DIN RAIL. UPDATED BOARD P/N. REMOVED CB10 & CB22. UPDATED CB DESCRIPTIONS. REMOVED RPC 17 FROM NOTE #2. MOVED CR10 ONTO DIN RAIL. ADDED THIS SHEET. REV I CHECKED BY: APPROVED BY: DNOLL 02-24-12 CHANGE THIRD ANGLE PROJECTION Nordco TM PRODUCT: BAAM DESCRIPTION: ELECTRICAL REFERENCE CHART SIZE SCALE B NTS ASSEMBLY:- B DRAWING CODE NUMBER REV. 30600018 49456901 SHEET 6 A J OF 6 1 I NO. G H SHEET NO. 5308 0145 F D E C B A ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. 1/4 7 7 28 33 34 35 39 27 15 WINDSHIELD WIPERS CAUTION DOOR BIN BATTERY DISCONNECT WIPER WORKHEAD LIFT WIPER UNLOCKED UP DOME LIGHT PRE SHUTDOWN ALARM DOWN ON LOCKED GUIDE ROLLERS ESCAPEMENT GRIP C A S E D R AI N FI L T E R PRESSURE FI L T E R 9 CLEAN CLEAN CLEAN BYPASS BYPASS BYPASS 50 25 ENGINE HOURS LOCKED UNLOCKED RETRACT RETURN FI L T E R E N G IN E ALARM ON OFF AUTOMATIC MODE HYDRAULIC FILTER DIRT ALARM TURNTABLE CAB FAN WORKHEAD ROTATION MANUAL MODE SERVICE INDICATOR LIGHTS CAB FEATURES OFF SWITCH OFF 6 IN PANEL ONLY POWER LOCKUPS BEFORE WELDING, TURN 11 16 15 MOUNTED ON BACK OF PANEL C MOUNTED ON BACK OF PANEL 16 000000 6 100 8 UNLOCKED R I G H T L E F T B R A KI N G M O D E LOW UNLOCKED TRAVEL TRAVEL SPEED TURNTABLE R I G H T L E F T LOCKED LOCKED WO R K LI G H T S 130 TRAVEL LIGHTS/BACK-UP ALARM S E R VI C E E FORWARD ON 4X F 14 75 0 QUARTZ 13 160 13 14 190 100 240 ON CYCLE ABORT AND RETRACT 5 24 25 ESCAPEMENT UNGRIP 26 4 APPLY UP UNBOX WO R K H E A D R O T A TI O N TOOL R O T A TI O N OUT UP R E A D Y P O SI TI O N PUSH TO RECORD A P P L Y H EI G H T 5 6 3 WO R K H E A D P O SI TI O N 18 CYCLE COUNTER 5 000000 7 2 HI G H 2X 8 0 9 BOX DELAY P R E -B O X WORK A U T O M A TI C E L E C T RI C A L I N T E R L O C K/ W A R M U P 0 DEADMAN EMERGENCY PUMP IN DOWN 32 40 12 13 14 SHUTDOWN OVERRIDE HIGH ON STOP HORN + ON -ENGINE SWITCHED TO LOW SPEED HOLD I N TO START OR O V E R RI D E 7 -PUMP TURNED OFF -DEADMAN/SERVICE SWITCH TO DEADMAN I GNI TI O N MANUAL LOW OFF MODE SELECT 4 x100 28 20 30 E N GI N E S P E E D PUSH BUTTON I N T O DI S A B L E M A C HI N E W O R K O P E R A TI O N S PUSH TO LOWER BOX 10 RPM ENGINE START PUSH TO R AI S E DOWN OFF REVERSE 1 24 20 OFF 10 OFF 4 24 VOLTS DC P/N 5640 5261 29 31 19 21 20 36 39 40 41 24 HINGE ON BACK OF PANEL 2 PLCS 3 3 2 1 2 E NOTES: 1. ALL WIRE SIZES AND CONNECTIONS ARE TO BE PER THE DRAWING WIRE CONNECTION LIST. 2. FOR ELECTRICAL SCHEMATIC SEE 9769 1006. G NO CHG THIS SHEET LCP 08/23/10 F NO CHG THIS SHEET LCP 03/19/09 SR 04/15/09 E UPDATED SCHEMATIC NO. IN NOTE 2;REMOVED GLOW PLUG ITEM 18 (LOC C-4) LCP 08/25/08 D ADDED ITEM BALLOON TO ENGINE SPEED SWITCH; 24 WAS ITEM 23 NO CALLOUT LCP 11/15/06 SR 08/29/08 MK 10/15/08 JLE 12/05/06 DEL: TEST RUN SWITCH JKL 3/20/2006 BCC 3/27/06 53961B B NO CHANGE THIS SHEET BCC 10/28/05 53677 A ADDED AUTO CYCLE SWITCH @H-6; UPDATED TEXT FOR STARTING BCC 10/27/05 C MF I H G F E D REV 600262 600017 54450 53903 WDS 12/05/06 LCP 09/30/05 53649 BCC 10/18/05 LCP NEW ISSUE 53525 09-Jun-05 DRAWN BY: DATE: CHANGE C CHECKED BY: APPROVED BY: DATE: DATE: E.C.O. # CUSTOMARY: ALL DIMENSIONS IN INCHES IMPLIED TOLERANCES FRACTION .X .XX .XXX 250 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1 B 1/8 .06 .03 .010 THIRD ANGLE PROJECTION Nordco TM PRODUCT: BAAM DESCRIPTION: 1 OVERHEAD INSTRUMENT PANEL SIZE D SCALE 1/2 ASSEMBLY:- DRAWING CODE NUMBER REV. 5308 0145 9669 0111 SHEET A 1 G OF 4 I NO. G H SHEET NO. 5308 0145 F D E C B A ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. 2/4 7 7 6 6 IN PANEL ONLY 8 10 8 10 5B 6 2B 3 5B 6 2B 3 4 5A 7 9 1 2A 4 5A 7 9 1 2A 8 10 8 10 5B 6 2B 3 5B 6 2B 3 4 5A 1 2A 9 7 4 5A 1 2A 9 GA 6 7 9 7 9 7 9 7 1 2A 4 5A 1 2A 4 5A 1 2A 4 5A 1 2A 4 5A 2B 3 5B 6 2B 3 5B 6 2B 3 5B 6 2B 3 5B 6 2B 3 5B 6 2B 3 5B 6 10 8 10 8 10 8 10 8 10 8 10 8 7 4 5A 5B 6 8 1 2A 2B 3 10 8 9 7 9 7 9 7 9 7 1 2A 4 5A 1 2A 4 5A 1 2A 4 5A 1 2A 4 5A 2B 3 5B 6 2B 3 5B 6 2B 3 5B 6 2B 3 5B 6 10 8 10 8 10 8 10 8 #12 POT 1 9 4 5A 10 RKS 3 7 1 2A 5B 6 RKS 5 9 4 5A 2B 3 RKS 2 7 1 2A 4 5A 7 RKS 9 9 RKS10 9 1 2A RKS38 S S #15 RKS26 I 9 TS1 G 5 #25 RKS25 GA 4 I 2 TS3 LT 31 G #23 2 PB 12 #10 #134 #32 B RKS15 B 5 1 RKS14 GA 3 A B RKS21 B 5 1 RKS20 A RKS 8 LT 35 B RKS28 LT 33 A LT 37 B B B RSS4 A RSS3 GA 5 LT 32 A B RKS19 LT 36 I S 5 A RKS27 LT 34 G B 7 LT 38 A A C GA 2 GA 1 1 2 X K L 4 + 2 + #2 - #16 #34 U C A T F E O RKS16 TS2 PB 1 RKS 7 RKS 6 RSS1 2B 3 5B 6 2B 3 5B 6 10 8 10 8 2B 3 5B 6 10 8 7 9 7 9 7 1 2A 4 5A 1 2A 4 5A 1 2A 4 5A 1 2A 4 5A 2B 3 5B 6 2B 3 5B 6 2B 3 5B 6 2B 3 5B 6 10 8 10 8 10 8 10 8 INSERTION END P2 3 P2 P5 4 5A 4 5A 9 S R PB 15 PB 3 1 2A 7 1 2A 7 Q PB 16 PB 5 4 5A RKS22 ST 1 2A 9 P PB 6 BAT 7 RKS13 IGN 9 RKS12 6 7 RKS11 24" 9 4 G N D 9 V H M 3 - 1 W J B 5308 0145 38 3 50 SEE NOTE 5 IN PANEL ONLY 37 P6 SEE NOTE 5 3 50 5 P5 14 13 12 11 10 9 8 7 6 5 4 3 2 1 28 27 26 25 24 23 22 21 20 19 18 17 16 15 42 41 40 39 38 37 36 35 34 33 32 31 30 29 56 55 54 53 52 51 50 49 48 47 46 45 44 43 70 69 68 67 66 65 64 63 62 61 60 59 58 57 P6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 2 2 D 1 E A 2. ALL COMPONENT IDENTIFICATIONS SHOWN BOXED ARE TO BE LABELED INSIDE OF ENCLOSURE WITH TEXT SHOWN, i.e. RKS 19. 3. USE CABLE TIES AS REQUIRED. 4. SPLIT CORRUGATED LOOMING IS TO BE USED FOR ALL WIRING CONTAINMENT WITHIN ENCLOSURES AND CABS. 5. ALL CABLES, HARNESSES AND PLUGS ARE TO BE IDENTIFIED WITH CORRESPONDING NORDCO NUMBERS PRINTED ON PANDUIT THERMAL TAPE AND ASSEMBLED AS CLOSE AS POSSIBLE TO THE CONNECTOR. TAPE WIDTH IS 1"; TAPE LENGTH TO BE DETERMINED BY THE HARNESS OR LOOMING DIAMETER. 6. ALL UNUSED CONNECTOR LOCATIONS ARE TO BE SEALED PER THE COMPONENT MANUFACTURERS RECOMMENDED METHOD. 7. ALL SOCKET AND PIN CONTACTS ARE TO BE SOLID TYPE. 8. FOR ELECTRICAL SCHEMATIC SEE 9769 1006 DWG. G NO CHGS THIS SHEET LCP 08/23/10 F NO CHGS THIS SHEET LCP 03/19/09 SR 04/15/09 UPDATED SCHEMATIC NUMBER IN NOTE 8; REMOVED PB14 (LOC H-4) REMOVED NOTE 1, FOR TEFLON TUBING BREAKOUTS REVISED NOTE 5; PANDUIT WAS FASTAG LCP 08/25/08 SR 08/29/08 MK 10/15/08 LCP 11/15/06 WDS 12/05/06 DELETE: RKS 17 JKL 3/20/2006 BCC 3/27/06 NO CHANGE THIS SHEET BCC 10/27/05 BCC 10/28/05 E D C B A MF I H G F E D REV ADDED VIEW OF RKS17 AT LOCATION D-5; ELECT. SCH WAS 9769 1000DWG 10/10/05 09-Jun-05 DRAWN BY: DATE: CHANGE C 600017 JLE 12/05/06 LCP LCP NEW ISSUE 600262 BCC 6/30/05 53903 ALL DIMENSIONS IN INCHES 53961B 53677 53525 7/07/05 CHECKED BY: APPROVED BY: CUSTOMARY: 53649 BCC 10/18/05 SS 54450 DATE: DATE: E.C.O. # IMPLIED TOLERANCES FRACTION .X .XX .XXX 250 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1 B 1/8 .06 .03 .010 THIRD ANGLE PROJECTION Nordco TM PRODUCT: BAAM DESCRIPTION: 1 OVERHEAD INSTRUMENT PANEL SIZE D SCALE 1/2 ASSEMBLY:- DRAWING CODE NUMBER REV. 5308 0145 9669 0111 SHEET A 2 G OF 4 I NO. SHEET NO. 5308 0145 G H 3/4 F D E C B A ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. 7 7 LIST OF MATERIALS ITEM # 1 2 3 6 D 5 E C D C D C 4 A 3 D PART NUMBER 5311 0009 5640 5261 5166 850 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 43 47 48 49 50 51 DTL DWG QTY 1 1 1 PANEL PLAQUE CONNECTOR 5166 838 5166 798 7078 066 7055 750 7022 517 7085 941 7088 109 7072 100 6120 0106 5150 175 5190 910 5190 912 5126 094 5126 090 5125 960 5126 636 5126 642 5125 450 5125 415 5125 475 5159 045 5166 535 5126 987 5126 634 6120 0076 5190 950 7057 161 2844 656 3064 452 3048 028 7648 4552 7648 5200 5102 508 5102 506 2837 349 2968 0018 5159 050 5120 747 5166 791 5166 796 1 66 1 1 1 1 1 1 3 3 4 4 1 3 1 1 1 23 14 9 23 A/R 2 1 1 8 1 2 8 8 1 2 A/R A/R 6 3 A/R 1 1 10 CONNECTOR P6 TERMINAL VOLTMETER,24V GA2 GAUGE,WATER TEMP,12V GA4 GAUGE,OIL PRESSURE,12V GA3 GAUGE,TACHOMETER GA1 GAUGE,HOURMETER 24V GA5 GAUGE,FUEL LEVEL GA6 RESISTOR,GAUGE ADAPTER BULB,24V LED,GREEN LED,RED SWITCH,IGNITION RSS1 SWITCH,PUSHBUTTON SWITCH,HORN PB4 SWITCH,PUSHBUTTON PB1 SWITCH,PUSHBUTTON ROCKER,NO LENS SWITCH,DPDT,ON/NONE/ON SWITCH,DPDT,(ON)/OFF/(ON) RKS11-21 CONNECTOR TERMINAL SWITCH,WIPER SWITCH,PUSHBUTTON POTENTIOMETER LAMP HOLDER CYCLE COUNTER,24V SCREW,6-32x1/2",PAN,PHIL,SS WASHER,#6,LOCK,SPRING,S.S. NUT,6-32,HEX,S/S TERMINAL STRIP TERMINAL STRIP LOOM,1" LOOM,3/4" SCREW,6-32x3/4",RDHD,S.S. DIODE D1-11 JUMPER CONNECTOR P2 TERMINAL TERMINAL 4738 0100 5170 240 4 A/R TAPE, THERMAL TRANFER CABLE TIES * * PART NAME P5 6 5 4 3 2 2 1 G NO CHG THIS SHEET LCP 08/23/10 F NO CHG THIS SHEET LCP 03/19/09 SR 04/15/09 E REVISED QUANTITY OF ITEM 18; 3 WAS 4 LCP 08/25/08 D ITEM 11, DIPRICOL NUMBER WAS C400 862; ADDED ITEM 50 LCP 11/15/06 SR 08/29/08 MK 10/15/08 JLE 12/05/06 C ITMS 22 & 25 QTY 23 WAS 24 ITM 23 QTY 15 WAS 16 JKL 03/20/2006 BCC 3/27/06 53961B B NO CHANGE THIS SHEET BCC 10/27/05 BCC 10/28/05 53677 A ITEM #28 WAS AB800T-D3-D2 MF I H G F E D REV 600262 600017 WDS 12/05/06 LCP 10/10/05 LCP NEW ISSUE 09-Jun-05 DRAWN BY: DATE: CHANGE C BCC 10/18/05 BCC 6/30/05 SS 7/07/05 CHECKED BY: APPROVED BY: 54450 53903 53649 53525 DATE: DATE: E.C.O. # CUSTOMARY: ALL DIMENSIONS IN INCHES IMPLIED TOLERANCES FRACTION .X .XX .XXX 250 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1 B 1/8 .06 .03 .010 THIRD ANGLE PROJECTION Nordco TM PRODUCT: BAAM DESCRIPTION: 1 OVERHEAD INSTRUMENT PANEL SIZE D SCALE NONE ASSEMBLY:- DRAWING CODE NUMBER REV. 5308 0145 9669 0111 SHEET A 3 G OF 4 I NO. G H SHEET NO. 5308 0135 F D E C B A ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. 1/4 7 6 7 44 4 2 3 50 2 4 VIEW A-A DETAIL B 1 1/2 X SCALE 34 1 2 5 6 6 8 7 6 16 15 10 11 6 P3 10 3 11 12 4 14 9 9 2 1 5 8 13 P3 19 18 17 7 4 3 20 8 CB12 CB13 CB14 CB15 CB16 CB17 CB18 CB19 10 20 5 20 20 10 10 20 10 10 10 10 CB24 CB11 10 CB23 CB10 15 CB22 CB9 15 CB21 CB8 15 CB20 CB7 20 15 3 17 6 28 5 13 16 15 14 25 27 26 INSERTION END 15 30 H J 6 W L P12 V C A F M U D E N T R S INSERTION END 9 8 7 6 5 4 3 2 1 20 19 18 17 16 15 14 13 12 11 30 29 28 27 26 25 24 23 22 21 40 39 38 37 36 35 34 33 32 31 INSERTION END 24 25 26 23 29 50 P4 0 1 2 3 4 6 7 10 11 12 13 14 15 16 62 20 21 22 23 24 25 26 27 SEE NOTE 7 14 13 12 11 10 9 8 7 6 5 4 3 2 1 28 27 26 25 24 23 22 21 20 19 18 17 16 15 42 41 40 39 38 37 36 35 34 33 32 31 30 29 56 55 54 53 52 51 50 49 48 47 46 45 44 43 70 69 68 67 66 65 64 63 62 61 60 59 58 57 4 CR5 CR22 62 33 P5 4 19 P4 10 22 23 19 5308 0135 G P12 B 20 22 2 14 X K 21 P5 4 12 P1 29 1 11 5 32 30 18 7 24 4 15 FX2N-4AD 19 2 3 P FX2N-16EX FX3U-48MT-DSS (17) 9 23 GND 3 31 21 10 22 10 -2 3 GND P1 5 CB6 2- 31 MITSUBISHI +1 CB5 1+ CB4 OUTPUT CB3 DC POWER SEE NOTE 7 CB2 62 CB1 H CR12 CR14 CR8 #100 #51 VIEW A-A SEE NOTE 7 #25 #62 #63 #101 #304 #34 TS-1 TS-2 5308 0135 16 3 3 17 NOTE: 2 D E H 1 1. ROUTING OF WIRES MUST ALLOW ACCESS TO INSIDE COMPONENTS AND FREE MOVEMENT OF THE ENCLOSURE COVER. WIRE BUNDLES TO BE SECURED TO PANEL WITH THE APPROPRIATE NUMBER OF TIE WRAPS. 2. ALL WIRE SIZES AND CONNECTIONS ARE TO BE PER THE DRAWING WIRE CONNECTION LIST. 4. ALL COMPONENT IDENTIFICATIONS SHOWN BOXED ARE TO BE LABELED INSIDE OF ENCLOSURE WITH TEXT SHOWN, i.e. 5. USE CABLE TIES AS REQUIRED. 6. SPLIT CORRUGATED LOOMING IS TO BE USED FOR ALL WIRING CONTAINMENT WITHIN ENCLOSURES AND CABS. 7. ALL CABLES, HARNESSES AND PLUGS ARE TO BE IDENTIFIED WITH CORRESPONDING NORDCO NUMBERS PRINTED ON PANDUIT THERMAL TAPE AND ASSEMBLED AS CLOSE AS POSSIBLE TO THE CONNECTOR. TAPE WIDTH IS 1"; TAPE LENGTH TO BE DETERMINED BY THE HARNESS OR LOOMING DIAMETER. 8. ALL UNUSED CONNECTOR LOCATIONS ARE TO BE SEALED PER THE COMPONENT MANUFACTURERS RECOMMENDED METHOD. 9. ALL SOCKET AND PIN CONTACTS ARE TO BE SOLID TYPE. 10. USE 9769 1006 DWG FOR ELECTICAL SCHEMATIC. 11. BASE PLC (FX2N) MODULE 5121046 IS NO LONGER AVAILABLE. TO REPLACE, ORDER KIT 98760089, WHICH INCLUDES NEW PLC (FX3U) BASE MODULE AND COMPATIBLE FX3U COMPONENTS (ITEMS 27-29 ABOVE). OTHER FX2N COMPONENTS ARE AVAILABLE FOR REPLACEMENT (EEPROM - 5121310, POT CARD - 5121320, BATTERY - 5197001), BUT ARE NOT COMPATIBLE WITH FX3U BASE PLC MODULE. 2 J NO CHANGES THIS SHEET H UPDATED PLC MODEL NUMBER TO MKS FX3U-48MT-DSS (ITEM 2). 04/07/11 ADDED NOTE 11. G LCP 08/23/10 F REV I H G F E ARADLOFF 22DEC11 ADDED CR8 ADDED NEW RELAYS CR12 & CR14; REMOVED RPC 17 REMOVED CB22, ADDED CB10 CHANGE LCP 600572 600380 SCR 08-31-10 SW 09-03-10 SR 04/15/09 03/13/09 DRAWN BY: DATE: CHECKED BY: APPROVED BY: D DATE: DATE: 600262 E NOTE 10, SCHEMATIC WAS 9769 1005. ADDED (2) 15 AMP BREAKERS, CB22 & CB23 D ADDED CB21,3A;REVISED NOTE 7, PANDUIT WAS FASTAG; CB9 WAS 15A; REMOVED NOTE 3; ADDED LABELS TO PLUGS C B A 600017 E.C.O. # REV NO CHANGE THIS SHEET LCP 07/21/08 LCP JLE 12/05/06 11/09/06 JKL 03/21/2006 NO CHANGE THIS SHEET SR 08/06/08 MK 08/28/06 BCC 10/27/05 WDS 12/05/06 BCC 3/37/06 BCC 10/28/05 JKL ADD: NOTE 10 Oct-14-2005 LCP NEW ISSUE 07-Jun-05 DRAWN BY: DATE: CHANGE C BCC 10/18/05 BCC 6-30-05 SFS 7-07-05 CHECKED BY: APPROVED BY: DATE: DATE: 54387 53903 53691B 53677 53649 53525 E.C.O. # CUSTOMARY: ALL DIMENSIONS IN INCHES IMPLIED TOLERANCES FRACTION .X .XX .XXX 250 1/8 .06 .03 .010 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1 B THIRD ANGLE PROJECTION Nordco TM PRODUCT: BAAM DESCRIPTION: 1 DISTRIBUTION PANEL SIZE SCALE DRAWING CODE NUMBER REV. D 1/2 5308 0135 J ASSEMBLY:- 9669 0127 SHEET 1 A OF 4 I NO. 5308 0135 G H SHEET NO. 2/4 F E D C A ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. 7 H H H E D D 6 F J J 5 F J F G F D G F 4 3 2 A D A F ITEM # PART NUMBER DTL DWG 1 3140 3680 5121 052 2 5121 128 3 5121 225 4 5121 325 5 5121 322 6 5128 935 7 5128 936 8 5128 937 9 10 5311 0007 5104 992 11 12 8194 1113 13 5311 0018 * 14 5159 060 15 6123 1201 16 6123 1211 17 7648 4505 18 5159 055 19 5158 452 20 5129 106 21 5129 101 22 7506 0209 23 5155 208 24 5155 281 25 5196 101 26 5128 941 27 28 8194 1130 29 5188 004 30 5120 751 31 5120 753 32 5166 851 33 5166 842 34 5120 770 35 2968 0012 36 37 38 5164 405 39 5164 415 40 5164 299 41 5164 305 42 5164 417 43 5164 408 44 5164 313 45 5164 301 46 5164 307 47 5164 420 48 5164 421 49 5164 412 50 5164 314 51 5166 693 52 53 2840 619 54 3060 458 55 3066 458 56 57 2840 631 58 2840 625 59 2840 643 60 2837 487 61 3066 455 4738 0100 62 63 2837 349 64 3066 450 65 5128 946 QTY 1 1 1 1 1 1 9 5 5 4 2 1 1 2 1 1 2 25 3 20 2 23 24 5 5 1 LIST OF MATERIALS PART NAME SURGE PROTECTOR PLC, BASE UNIT PLC EXTENSION MODULE,ANALOG POTENTIOMETER (SEE NOTE 11) FLROM MEMORY (SEE NOTE 11) BREAKER,CIRCUIT,10A (CB1,7,8,13,14,16-19) BREAKER,CIRCUIT,15A (CB2,4,5,6,23) BREAKER,CIRCUIT,20A (CB3,9,11,12,15) SOCKET,BREAKER,6-WAY BUSS BAR,FUSE RAIL,DIN,13" PANEL,16 x 38 STUD,JUNCTION BOX TYPE RELAY,24V RELAY,POWER,200A-24V TERMINAL STRIP,15 POS JUMPER CLAMP,END RPC RPC CLIP,RETAINING SOCKET RELAY SOCKET RELAY,DPDT BREAKER,CIRCUIT, 3A (CB21) 1 1 1 1 1 1 1 RAIL,DIN 21" LG FLASHER MODULE CONNECTOR P12 CONNECTOR P1 CONNECTOR,70 POS P5 CONNECTOR,RECEPTACLE CONNECTOR P3 2 DIODE A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R 7 6 5 4 P4 TERMINAL,RING,#6,16-14ga TERMINAL,FORK,#6,16-14ga TERMINAL,RING,#8,16-14ga TERMINAL,RING,#8,12-10ga TERMINAL,FORK,#8,12-10ga TERMINAL,RING,#10,16-14ga TERMINAL,RING,#10,6ga TERMINAL,RING,3/8,16-14ga TERMINAL,RING,3/8,12-10ga TERMINAL,RING,3/8,8ga TERMINAL,RING,3/8,6ga TERMINAL,RING,5/16,6ga TERMINAL,RING,5/16,12-10ga TERMINAL,FQC,16-14ga 3 A/R SCREW,10-32x1/2 A/R WASHER,#10,FLAT A/R WASHER,#10,LOCK,EXT TOOTH A/R A/R A/R A/R A/R 6 A/R A/R 1 SCREW,10-32x3/4 SCREW,10-32x5/8 SCREW,10-32x1 SCREW,8-32x3/4 WASHER,#8,LOCK,EXT TOOTH TAPE, THERMAL TRANSFER SCREW,6-32x3/4 WASHER,#6,LOCK,EXT TOOTH BREAKER,CIRCUIT,5A (CB10) ITEM 20, 5129101 WAS 5129100 ITEM 21, 5129106 WAS 5129105 ITEM 23, 75060209 WAS 75060208 H #2 WAS 5121046 PLC FX2N-48MT-DSS #5 WAS 5121320 POT FX2N-8AV/BD #6 WAS 5121310 MEM FX-EEPROM-8 MKS 04/07/11 G INCREASED THE QUANTITY OF ITEMS 24 & 25; 5 WAS 4. ITEM 28 WAS 20 LONG. LCP 08/23/10 F REVISED THE QTY OF ITEMS 19, 3 WAS 4; 21 2 WAS 3;24 4 WAS 2; 25, 4 WAS 2. ITEM 28 P/N WAS 8194 1118; 18: LG. ITEM 8 QTY WAS 6; ADDED ITEM 65 LCP 03/16/09 SR 04/15/09 E INCREASED THE QUANTITY OF ITEM 8; 15 AMP BREAKER, 6 WAS 4 LCP 07/21/08 SR 08/06/08 MK 08/28/08 C F E D 11/09/06 JKL 600380 SCR 08-31-10 SW 09-03-10 JLE 12/05/06 WDS 12/05/06 BCC 3/27/06 03/21/2006 A DEL:3048142-#10-32 NUT DEL:3048034-#8-32 NUT BCC 10/27/05 BCC 10/28/05 JKL Oct-14-2005 LCP NEW ISSUE 07-Jun-05 DRAWN BY: DATE: CHANGE C 2 600572 22DEC11 LCP NO CHANGE THIS SHEET NO CHANGE THIS SHEET REV G ADDED ITEM 26, 3A CIRCUIT BREAKER;CB21; ITEM 62 THERMAL TAPE; ITEM 8 QTY WAS 5, ITEM 9 QTY WAS 4 B - H ARADLOFF J D 1 I B BCC 10/18/05 BCC 6-30-05 SFS 7-07-05 CHECKED BY: APPROVED BY: DATE: DATE: 600262 600017 54387 CUSTOMARY: 53903 ALL DIMENSIONS IN INCHES 53691B 53677 53649 53525 E.C.O. # IMPLIED TOLERANCES FRACTION .X .XX .XXX 250 1/8 .06 .03 .010 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1 B THIRD ANGLE PROJECTION Nordco TM PRODUCT: BAAM DESCRIPTION: 1 DISTRIBUTION PANEL SIZE SCALE DRAWING CODE NUMBER REV. D NONE 5308 0135 ASSEMBLY:- 9669 0127 SHEET 2 A J OF 4 G NO. E F SHEET NO. 3144 0020 1/2 D C B ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. SURFACE PREPARATION: WELD SLAG AND SPATTER TO BE REMOVED. ENTIRE UNIT THEN CLEANED AND APPROPRIATELY PRIMEPAINTED ONE COAT. 5 6 5 A 3 A A A TGS 14 TGS 15 TGS 20 1 2 4 5 6 3 EMERGENCY HORN 3 TGS 16 U N G RI P WORKHEAD WORKHEAD WORKHEAD P O SI TI O N UP 5 6 1 2 4 1 2 5 6 3 5 PB 2 4 5 6 3 UNBOX TGS 13 TGS 12 TGS 11 PB 9 APPLY WORKHEAD WORKHEAD 1 2 4 PUSH TO RECORD 4 PB 4 TGS 21 RETRACT ESCAPE AND G RI P STOP 1 2 A WORKHEAD R O T A TI O N TOOL R O T A TI O N OUT UP 4 3 2 1 2 5 6 3 4 5 6 1 2 1 2 4 5 6 3 4 4 5 6 3 PB 10 READY P O SI TI O N 1 P/ N 5640 5262 APPLY H EI G H T DOWN BOX IN VIEW FROM INSIDE OF COVER DOWN TM 7 8 9 10 4 3 3 11 12 13 14 15 CONNECTOR MOUNTED INSIDE OF PANEL SEAL WITH A BEAD OF SILICONE. 20 .16 1.25 2 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 3.0 PANEL VIEW BOTTOM VIEW CUSTOMARY: ALL DIMENSIONS IN INCHES A MF G F E REV D LABEL SWAP:TGS15 WITH TGS14 TGS21 WITH TGS20. DH 10-18-05 JKL 16-Jun-05 NEW ISSUE CHANGE 53649 DRAWN BY: DATE: BCC 6-30-05 SPS 7-7-05 CHECKED BY: APPROVED BY: C DATE: DATE: 53525 E.C.O. # FRACTION .X .XX .XXX 250 Nordco TM PRODUCT: BAAM DESCRIPTION: IMPLIED TOLERANCES 1 THIRD ANGLE PROJECTION WORKHEAD BOX ASSEMBLY 1/8 .06 .03 .010 SIZE C MACHINE FINISH UNLESS OTHERWISE STATED SCALE B DRAWING CODE NUMBER 1/2 ASSEMBLY: PLANE ANGLES +/- 1 1 - REV. 3144 0020 9669 0131 1 SHEET A A OF 2 G NO. E F 3144 0020 SHEET NO. 2/2 D C B A ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. SURFACE PREPARATION: WELD SLAG AND SPATTER TO BE REMOVED. ENTIRE UNIT THEN CLEANED AND APPROPRIATELY PRIMEPAINTED ONE COAT. 5 5 ITEM # PART NUMBER 1 2029 3685 2 5640 5262 3 5125 588 4 5126 090 5 5126 636 6 5125 960 7 7648 4552 8 2837 349 9 3048 028 10 3064 452 11 5166 842 12 5166 797 13 2837 481 14 3048 034 15 3064 455 16 5159 050 4 3 DTL DWG QTY 1 1 8 2 1 1 1 2 2 2 1 23 4 4 8 A/R LIST OF MATERIALS PART NAME 4 ENCLOSURE PLAQUE SWITCH, TOGGLE SWITCH, PUSHBUTTON PB9,PB10 SWITCH,PUSHBUTTON PB2 SWITCH, HORN PB4 TERMINAL STRIP SCREW,6-32x1/2",RDHD,PHIL,SS NUT,6-32,HEX,S/S WASHER,#6,LOCK,SPRING,S.S. CONNECTOR,RECEPTACLE,40 PIN TERMINAL SCREW,8-32x5/8",RDHD,PHIL,SS NUT,8-32,HEX,S/S WASHER,#8,LOCK,SPRING,S.S. JUMPER 3 A/R TERMINAL,RING,#6 A/R TERMINAL,FORK,#6 17 PLUG,SEALING 18 19 20 2 2 CUSTOMARY: ALL DIMENSIONS IN INCHES A MF G F E REV D NO CHANGE THIS SHEET DH 10-18-05 JKL 10-Jun-05 NEW ISSUE CHANGE 53649 DRAWN BY: DATE: BCC 6-30-05 SPS 7-7-05 CHECKED BY: APPROVED BY: C DATE: DATE: 53525 E.C.O. # FRACTION .X .XX .XXX 250 Nordco TM PRODUCT: BAAM DESCRIPTION: IMPLIED TOLERANCES 1 THIRD ANGLE PROJECTION WORKHEAD BOX ASSEMBLY 1/8 .06 .03 .010 SIZE C MACHINE FINISH UNLESS OTHERWISE STATED SCALE B DRAWING CODE NUMBER NONE ASSEMBLY: PLANE ANGLES +/- 1 1 - REV. 3144 0020 9669 0131 2 SHEET A A OF 2 I NO. G H SHEET NO. 9669 0150 1/1 ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. T/O PUMP SURFACE PREPARATION: WELD SLAG AND SPATTER TO BE REMOVED. ENTIRE UNIT THEN CLEANED AND APPROPRIATELY PRIMEPAINTED ONE COAT. F 23 DETAIL A SCALE 3/2 1 23 2 1 TGS42 1 1 CB42 TGS41 8 21 6 7 SEE DETAIL A 3 2 1 5 TGS42 CB42 21 8 22 14 CR18 3 2 1 B A BILL OF MATERIALS 3 1 2 C 9 68 7 3 D E A A TGS41 ITEM NO. PART NUMBER OR MATERIAL QTY. REQ. 1 steel 1 box cover 2 steel 1 junction box 3 STEEL 1 PANEL 4 5128775 1 BREAKER, CIRCUIT 15A 5 5125592 2 TOGGLE SWITCH, 7 5103819 1 CONN,CABLE STR .50-.62 1/2NPT 8 5103817 2 CONN,CABLE STR .62-.75 3/4NPT 9 56405210 1 PLAQUE, EMERGENCY PUMP BOX 10 2774266 2 CAPSCREW, HEX HEAD 1/4 X 5/8 11 3001 011 2 HEAVY HEX NUT 1/4-20 UNC 12 3064465 2 LOCKWASHER, 1/4 ZINC PLATED 13 3060465 2 WASHER, SAE 1/4 ZINC PLATED 14 2837613 4 RND HD MS, #10-24 X .375 17 61231211 1 POWER RELAY, 200A-24V 15 5223 130 A/R 16 5164 301 1 17 5170 247 A/R CABLE TIE 18 5293 018 A/R CABLE, #1/0 RED, TERMINAL SUPPLY# SF-I/O 19 5102 448 A/R TUBING, SHRINK 20 5166 650 4 LUG, CABLE, TERMINAL SUPPLY# HDL-100-38 21 5104 016 2 LOCKNUT, CONDUIT, 3/4 NPT 22 5104 014 1 LOCKNUT, CONDUIT, 1/2 NPT 23 2968 0018 1 DIODE 1N5624 7 6 FURNISHED WITH ENCLOSURE WIRE, #14, BLACK 5 TGS42 23 15 A 4 DWG SIZE PART NAME TERMINAL, RING LUG, 3/8 STUD CB42 2 D T L. 4 TGS41 TO TOP OFF PUMP A C B 15 18 68 18 A A A 3 3 CR18 1 16 A 19 20 22 2 C B HYDRAULIC PUMP 24V MOTOR 19 20 4 2 +24V 5 2 EMERGENCY PUMP 10 3 1 NOTE: 1. USE CABLE TIES, ITEM 19, AS REQUIRED 2. ALL WIRES TO BE IDENTIFIED WITH WIRE MARKERS. MARKERS TO BE APPLIED ON WIRE, NOT ON TERMINAL. 3. ALL WIRE SIZES AND CONNECTIONS TO BE WIRE CONNECTION LIST. 4. ROUTING OF WIRES TO ALLOW ACCESS TO INSIDE COMPONENTS AND FREE REMOVAL OF THE COVER. 5. ADD SHRINK TUBE TO EXPOSED WIRE OF DIODE, ITEM 25. 6. ALL COMPONENT IDENTIFICATIONS SHOWN BOXED, ARE TO BE LABELED INSIDE OF ENCLOSURE WITH TEXT SHOWN. 12 68 22 1 TGS41 13 TGS42 CB42 CUSTOMARY: ALL DIMENSIONS IN INCHES 2 CR18 11 IMPLIED TOLERANCES 23 SECTION A-A MF I H G F E D A DECREASED THE CABLE LENGTH AT "A" 12 IN.; AT "B" & "C" 10 IN. -- NEW PRODUCTION RELEASE REV LCP 02/22/08 LCP C BCC 12/5/05 53686 06-Oct-05 DRAWN BY: DATE: CHANGE 54265 CHECKED BY: APPROVED BY: DATE: DATE: E.C.O. # FRACTION .X .XX .XXX 250 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1 B 1/8 .06 .03 .010 THIRD ANGLE PROJECTION Nordco TM PRODUCT: BAAM DESCRIPTION: 1 EMERGENCY PUMP BOX ASSEMBLY SIZE D SCALE 1/4 ASSEMBLY:- DRAWING CODE NUMBER REV. 9669 0150 SHEET A 1 A OF 1 I NO. H G F D E C B A SHEET NO. ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH 97695011DWG 1/4 CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. SURFACE PREPARATION: WELD SLAG AND SPATTER TO BE REMOVED. ENTIRE UNIT THEN CLEANED AND APPROPRIATELY PRIMEPAINTED ONE COAT. 7 BILL OF MATERIALS CROSSING SWITCH INSTALLATION INSTRUCTIONS ITEM NO. PART NUMBER OR MATERIAL QTY. REQ. 1 78891515 2 2 31403512 1 3 5190912 1 4 22311602-096 1 5 22311602-072 1 6 47651447 2 7 38440001 2 8 21440144 1 9 5223090 20 10 5164299 6 11 5164408 6 12 5105200 20 13 5166798 4 14 56400118 1 15 2837655 4 16 3042011 4 17 76662980 2 18 8080100 2 19 29300048 2 20 97695011DWG 1 STEP 1: ATTACH BRACKET TO FRAME FRAME: 1. LOCATE SWITCH MOUNTING BRACKETS AND WELD TO THE MAIN FRAME TO THE DIMENSIONS SHOWN BELOW. 6 D T L. DWG SIZE PART NAME SWITCH,LIMIT W/4 PIN MICROFAST BUZZER,WARNING LAMP,RED LED 28V CABLE,MICROFAST PROX W/90ENDS CABLE,MICROFAST PROX W/90ENDS LEVER,LIMIT SWITCH SWITCH ADJUSTMENT GUIDE BRACKET, MOUNTIING LIMIT SWITCH WIRE TFFN 16 BLACK TERMINAL,RING 16-14 GA #8 SCRW TERMINAL,RING #10STUD 14-16 GA CABLE TIE .19 X 6.75 SOCKET,CONTACT FEMALE 16-18GA PLAQUE,CROSSING SWITCH OVERLAY MACH SCR #10-24 X 1.75 LOCNUT HEX #10-24 CHANNEL NUT CLAMPING KNOB DECAL, HEIGHT SWITCH WORK/TRAVEL INSTALL,CROSSING SWITCHES 7 6 5 5 4 4 MAIN FRAME SWITCH MOUNTINGS 3/16 3 PLCS 1 3 3 SCALE 1/2 38440001 29300048 DECAL POSITION AS SHOWN 2 2 CUSTOMARY: ALL DIMENSIONS IN INCHES 1 IMPLIED TOLERANCES .25 FRACTION .X .XX .XXX 38440001 38.0 MF I H G F E D REV LCP 17-07-09 New Issue CHANGE C DRAWN BY: DATE: 600077 CHECKED BY: APPROVED BY: DATE: DATE: E.C.O. # 250 ± ± ± ± 1/8 .06 .03 .010 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1° B THIRD ANGLE PROJECTION BAAM PRODUCT: DESCRIPTION: 1 Installation, Crossing Switch SIZE SCALE D NTS ASSEMBLY: DRAWING CODE NUMBER REV. 97695011DWG 98690014 SHEET A 1 OF 4 I NO. G H F D E C B A SHEET NO. ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH 97695011DWG 2/4 CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. STEP 3: ADD CABLES TO MACHINES SURFACE PREPARATION: WELD SLAG AND SPATTER TO BE REMOVED. ENTIRE UNIT THEN CLEANED AND APPROPRIATELY PRIMEPAINTED ONE COAT. 7 3. ATTACH YELLOW ELECTRICAL CABLES TO LIMIT SWITCHES AND ROUTE CABLE ALONG EXISTING FRAME MEMBERS TO JB1 ON ENGINE END AND JB2 ON CAB END. CABLES ARE ATTACHED TO POSITION 8 ON EACH JUNCTION BOX AS SHOWN ON THIS SHEET. SECURE CABLE AT SUITABLE LOCATIONS WITH CABLE TIES. 7 CAB END ENGINE END 6 6 M1 PROPULSION MANIFOLD JB2 8-PORT JUNCTION BOX 5 5 JB1 8-PORT JUNCTION BOX WORK HEAD BOX 4 4 M1 PROPULSION MANIFOLD 7 8 LIMIT SWITCH CABLE 22311602-072 3 3 TO THE ENGINE END LIMIT SWITCH 2 JB2 8-PORT JUNCTION BOX JB1 8-PORT JUNCTION BOX 7 8 LIMIT SWITCH CABLE 22311602-096 2 TO THE CAB END LIMIT SWITCH CUSTOMARY: ALL DIMENSIONS IN INCHES 1 IMPLIED TOLERANCES FRACTION .X .XX .XXX MF I H G F E D REV LCP 17-07-09 New Issue CHANGE C DRAWN BY: DATE: 600077 CHECKED BY: APPROVED BY: DATE: DATE: E.C.O. # 250 ± ± ± ± 1/8 .06 .03 .010 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1° B THIRD ANGLE PROJECTION BAAM PRODUCT: DESCRIPTION: 1 Installation, Crossing Switch SIZE SCALE D NTS ASSEMBLY: DRAWING CODE NUMBER REV. 97695011DWG 98690014 SHEET A 2 OF 4 I NO. G H F D E C B A SHEET NO. ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH 97695011DWG 3/4 CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. SURFACE PREPARATION: WELD SLAG AND SPATTER TO BE REMOVED. ENTIRE UNIT THEN CLEANED AND APPROPRIATELY PRIMEPAINTED ONE COAT. 7 STEP 5: MAKE ELECTRICAL CONNECTIONS STEP 4: MODIFY CAB OVERHEAD PANEL 7 CAB: 4. LAYOUT AND DRILL HOLES IN OVERHEAD CONSOLE AND PLAQUE AS SHOWN ON SHEET1. ASSEMBLE OVERLAY PLAQUE, INDICATOR LIGHT AND ALARM (BUZZER) IN OVERHEAD PANEL. 5a. REMOVE THE EXISTING CONNECTOR GUARD LOCATED BELOW THE ANCHOR BIN CHUTE TO ACCESS CONNECTOR "P12". P12 CONNECTOR DECALS TO BE REMOVED BEFORE PANEL DRILLING CAB CONNECTOR GUARD 6 6 53080145 EXISTING OVERHEAD PANEL (IN CAB) 5 5 4 4 5b. REMOVE THE CORNER WIRE RACEWAY COVER LOCATED BETWEEN THE ANCHOR BIN CHUTE AND THE OVERHEAD CONSOLE. PLASTIC MANUAL BOX (REMOVE FOR ACCESS IF NEEDED) RACEWAY 3 3 1.281 AUDIO ALARM MTG. (MOUNTS 31403512) .375 INDICATOR LIGHT MTG. (MOUNTS 5190912) 8.0 56400118 OVERLAY PLAQUE APPLY AFTER DRILLING 2.0 2.50 2 2 WINDSHIELD WIPERS CAUTION BIN DOOR BEFORE WELDING, TURN BATTERY DISCONNECT W IP ER SWITCH OFF W IPER AUTOMATIC MODE MANUAL MODE ESCAPEMENT GRIP CUSTOMARY: ALL DIMENSIONS IN INCHES 1 IMPLIED TOLERANCES FRACTION .X .XX .XXX OVERHEAD PANEL MODIFICATION MF I H G F E D REV LCP 17-07-09 New Issue CHANGE C DRAWN BY: DATE: 600077 CHECKED BY: APPROVED BY: DATE: DATE: E.C.O. # 250 ± ± ± ± 1/8 .06 .03 .010 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1° B THIRD ANGLE PROJECTION BAAM PRODUCT: DESCRIPTION: 1 Installation, Crossing Switch SIZE SCALE D NTS ASSEMBLY: DRAWING CODE NUMBER REV. 97695011DWG 98690014 SHEET A 3 OF 4 I NO. G H F E D C B A SHEET NO. ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH 97695011DWG 4/4 CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. STEP 5: MAKE ELECTRICAL CONNECTIONS - CON'T SURFACE PREPARATION: WELD SLAG AND SPATTER TO BE REMOVED. ENTIRE UNIT THEN CLEANED AND APPROPRIATELY PRIMEPAINTED ONE COAT. 5d. ATTACH BOTH WIRES AT TS3@25 ON PLC PANEL. 7 7 LS2 CAB END ELECTRICAL CONNECTIONS Wires from P12 Positions A & B LT30 P12W +24 V 25 107 A R TO TS2 TERMINAL STRIP B 6 6 2 LIMIT SWITCHES GROUND WIRES FROM LIGHT & BUZZER TS3 TERMINAL STRIP P12M +24 V 108 ABU1 LS3 ENGINE END 5 5 RED LAMP 5190912 JUMPER WIRES FROM TS3@25 WARNING BUZZER 31403512 5e. ATTACH JUMPER WIRE #25 FROM TS3 TO INDICATOR LIGHT AND BUZZER. 5c. ON CONNECTOR "P12" INSTALL ONE #16 GAUGE WIRE IN POSTION "A" AND ONE IN POSITION "B" AND ROUTE WIRES IN RACEWAY, THROUGH THE RUBBER GROMMET AND INTO THE OVERHEAD CONSOLE. 5f. ATTACH GROUND WIRE FROM LIGHT AND BUZZER TO TS2@2. 4 Overhead Console Rubber Grommet 4 Raceway P12 Position A TS2 TERMINAL STRIP GROUND WIRES FROM LIGHT & BUZZER Position B 3 3 2 2 5g. CLOSE AND SECURE OVERHEAD CONSOLE PANEL, REASSEMBLE RACEWAY COVER AND CONNECTOR GUARD BACK TO THEIR ORIGINAL LOCATIONS. Wires from P12 Positions A & B 1 CUSTOMARY: Wires from P12 Positions A & B ALL DIMENSIONS IN INCHES IMPLIED TOLERANCES FRACTION .X .XX .XXX MF I H G F E D REV LCP 17-07-09 New Issue CHANGE C DRAWN BY: DATE: 600077 CHECKED BY: APPROVED BY: DATE: DATE: E.C.O. # 250 ± ± ± ± 1/8 .06 .03 .010 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1° B THIRD ANGLE PROJECTION BAAM PRODUCT: DESCRIPTION: 1 Installation, Crossing Switch SIZE SCALE D NTS ASSEMBLY: DRAWING CODE NUMBER REV. 97695011DWG 98690014 SHEET A 4 OF 4 I NO. H G F E D C B A SHEET NO. ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH 97695009DWG 1/5 CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. E-Stop Switch Box Kit Overview SURFACE PREPARATION: WELD SLAG AND SPATTER TO BE REMOVED. ENTIRE UNIT THEN CLEANED AND APPROPRIATELY PRIMEPAINTED ONE COAT. 7 7 FRONT 6 Sheet: 1. Locations - E-Stop Box & Wire Assy. 2. Weldment - E-Stop Box Mounting Bracket. 3. Assembly - E-Stop Box to Mounting Bracket. 4. Routing & Installation - Wiring Assemblies. 5. Workhead Box Internal Wiring. Machine Side - Left Front 6 E-Stop Switch Box Sheet 2 - Welding Sheet 3 - Assembly 5 5 Electrical Wire Assy Sheet 4 - Routing FRONT LEFT 4 4 REAR 3 3 Machine Side - Right Front E-Stop Switch Box Sheet 2 - Welding Sheet 3 - Assembly 2 2 Electrical Wire Assy Electrical Wire Assy Sheet 4 - Routing Sheet 4 - Routing CUSTOMARY: RIGHT ALL DIMENSIONS IN INCHES 1 IMPLIED TOLERANCES FRACTION .X .XX .XXX Wire Assy Workhead Box Installation - Sheet 5 - Assembly I H G MF F E D REV New Issue CHANGE C LCP 07-29-09 DRAWN BY: DATE: 600053 CHECKED BY: APPROVED BY: DATE: DATE: E.C.O. # 250 ± ± ± ± 1/8 .06 .03 .010 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1° B THIRD ANGLE PROJECTION PRODUCT: BAAM DESCRIPTION: 1 Install, Kit Remote E-Stop SIZE SCALE D NTS ASSEMBLY: DRAWING CODE NUMBER REV. 97695009DWG 98690008 SHEET A 1 OF 5 I NO. H G F D E C B A SHEET NO. ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH 97695009DWG 2/5 CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. Switch Box Bracket Installation SURFACE PREPARATION: WELD SLAG AND SPATTER TO BE REMOVED. ENTIRE UNIT THEN CLEANED AND APPROPRIATELY PRIMEPAINTED ONE COAT. Machine Side-Right Front 7 7 Machine Side-Left Front Installation Steps: 1. At the locations shown within red circles of the upper images, prepare the surface for welding. 6 6 2. Place the new bracket, 12291085, in the orientation & distances shown in lower images. Clamp or tack weld in place. 5 5 3. Weld brackets into place as shown. 4. Paint to prevent rusting, no paint in the holes. Bracket Location 4 Bracket Location Mtg Bracket 12291085 Bracket Weldment 4 Bracket Weldment 1.0 3 3 1/4 1.0 1/4 2 2 1.0 1.0 Tube side 1 CUSTOMARY: ALL DIMENSIONS IN INCHES IMPLIED TOLERANCES Mtg Bracket 12291085 FRACTION .X .XX .XXX Tube side MF I H G F E D REV New Issue CHANGE C LCP 07-29-09 DRAWN BY: DATE: 600053 CHECKED BY: APPROVED BY: DATE: DATE: E.C.O. # 250 ± ± ± ± 1/8 .06 .03 .010 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1° B THIRD ANGLE PROJECTION PRODUCT: BAAM DESCRIPTION: 1 Install, Kit Remote E-Stop SIZE SCALE D NTS ASSEMBLY: DRAWING CODE NUMBER REV. 97695009DWG 98690008 SHEET A 2 OF 5 I NO. G H F E D C B A SHEET NO. ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH 97695009DWG 3/5 CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. SURFACE PREPARATION: WELD SLAG AND SPATTER TO BE REMOVED. ENTIRE UNIT THEN CLEANED AND APPROPRIATELY PRIMEPAINTED ONE COAT. E-Stop Switch Box Installation 7 7 Machine Side - Right Front Machine Side - Left Front Installation Steps, Con't. 5. New brackets, 12291085, needs to be welded to the machine frame. See Sheet 2. 6 6 6. Assemble E-Stop switch boxes, 96760067, to brackets, with the supplied fasteners and proper orientation as shown in the lower images. 7. Connect Switch Box Cables, 2231605-036, to the E-Stop boxes as shown in the lower images. The Packard connector end is attached to the Wiring assemblies. See Sheet 4. 5 4 4 E-Stop Box Location E-Stop Box Location E-Stop Box Attachment E-Stop Box Attachment E-Stop Switch Box 96760067 5 Mtg Bracket 12291085 Mtg Bracket 12291085 E-Stop Switch Box 96760067 3 3 Washer, SAE 3060458 (4) Washer, SAE 3060458 (4) 2 Washer, Lock 3064458 (4) Washer, Lock 3064458 (4) 2 Machine Screw 2837613 (4) Switch Box Cable 22311605-036 Machine Screw 2837613 (4) CUSTOMARY: Switch Box Cable 22311605-036 1 ALL DIMENSIONS IN INCHES IMPLIED TOLERANCES FRACTION .X .XX .XXX MF I H G F E D REV New Issue CHANGE C LCP 07-29-09 DRAWN BY: DATE: 600053 CHECKED BY: APPROVED BY: DATE: DATE: E.C.O. # 250 ± ± ± ± 1/8 .06 .03 .010 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1° B THIRD ANGLE PROJECTION PRODUCT: BAAM DESCRIPTION: 1 Install, Kit Remote E-Stop SIZE SCALE D NTS ASSEMBLY: DRAWING CODE NUMBER REV. 97695009DWG 98690008 SHEET A 3 OF 5 I NO. G H F D E C B A SHEET NO. ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH 97695009DWG 4/5 CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. Wire Assemblies Routing to Workhead Control Box SURFACE PREPARATION: WELD SLAG AND SPATTER TO BE REMOVED. ENTIRE UNIT THEN CLEANED AND APPROPRIATELY PRIMEPAINTED ONE COAT. 7 7 Installation Steps, Con't. 11. Run both Wire Assemblies from Tube into the unattached Cord Grip. 10. Run both Wire Assemblies inside Tube toward the Workhead Control Box. 8. A. Connect 216" Wire 87120060 Packard end to Cable 22311605-036 at Machine Right Side. Cord Grip 5103815 Workhead Control Box B. Run Wire Assy along Anchor Bin Right Side to the Workhead. Workhead Control Box C. Secure Wire Assy to existing hoses/tubes with Cable ties 5105204 every 2 ft. 6 6 9. A. Connect 336" Wire 87120065 Packard end to Cable 22311605-036 at Machine Left Side. B. Run Wire Assy along Anchor Bin Front & Right Side to the Workhead. C. Secure Wire Assy to existing hoses/tubes with Cable ties,5105204 every 2 ft. 5 E-Stop Switch Box 5 Fuel Tank Wire Assemblies 87120060 & 87120065 12. Attach the Cord Grip & Wire Assemblies after drilling a hole in bottom of Workhead Control Box at the location shown. 4 Workhead Control Box Electrical Wire Assy 87120060 216" LG 1. Wire Assy 216" LG 87120060 3 Rear Ø .44 Hole Both Wire Assemblies (Tie Wrap) Connects to Workhead Control Box at Right Rear Wire Assemblies 87120060 & 87120065 Machine Side-Right Rear Cord Grip 5103815 4 Workhead Control Box 3 Right CL Hole Switch Box Cable 22311605-036 1.0 E-Stop Switch Box 96760067 Propulsion Manifold 2 2 Fuel Tank Machine Side-Right Rear Wire Assemblies 87120060 & 87120065 Left 1 Front ALL DIMENSIONS IN INCHES IMPLIED TOLERANCES Switch Box Cable 22311605-036 E-Stop Switch Box E-Stop Switch Box 96760067 Propulsion Manifold I CUSTOMARY: 3. Wire Assy 336" LG 87120065 FRACTION .X .XX .XXX Electrical Wire Assy 87120065 336" LG Connects to Workhead Control Box at Right Rear MF H G F E D REV LCP 07-29-09 New Issue CHANGE C DRAWN BY: DATE: 600053 CHECKED BY: APPROVED BY: DATE: DATE: E.C.O. # 250 ± ± ± ± 1/8 .06 .03 .010 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1° B THIRD ANGLE PROJECTION PRODUCT: BAAM DESCRIPTION: 1 Install, Kit Remote E-Stop SIZE D SCALE NTS ASSEMBLY: DRAWING CODE NUMBER REV. 97695009DWG 98690008 SHEET A 4 OF 5 I NO. G H F D E C B A SHEET NO. ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH 97695009DWG 5/5 CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. SURFACE PREPARATION: WELD SLAG AND SPATTER TO BE REMOVED. ENTIRE UNIT THEN CLEANED AND APPROPRIATELY PRIMEPAINTED ONE COAT. Wire Assemblies Attachment Inside Workhead Control Box 7 7 Installation Steps, Con't. 13. A. Terminate white wires from remote switches together at an open location on left terminal strip. Label these power wires as #44. 6 6 Wire #151 Wire #44 5 5 Wire #151 Label Black Wires #151 To Emergency Stop Switch Wire #44 From Remote Switches 4 4 Label White Wires #44 B. Terminate black wires from remote switches together at an open location on left terminal strip. Label these power wires as #151. 3 3 Wire #44 WIRES TO LEFT TERMINAL STRIP Wire #151 C. Route wire #44 from left terminal strip to emergency stop switch (PB2) at location PB2@44. 2 2 D. Route wire #151 from left terminal strip to emergency stop switch (PB2) at location PB2@151. CUSTOMARY: ALL DIMENSIONS IN INCHES 1 IMPLIED TOLERANCES FRACTION .X .XX .XXX Emergency Stop Switch PB2 MF I H G F E D REV LCP 07-29-09 New Issue CHANGE C DRAWN BY: DATE: 600053 CHECKED BY: APPROVED BY: DATE: DATE: E.C.O. # 250 ± ± ± ± 1/8 .06 .03 .010 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1° B THIRD ANGLE PROJECTION PRODUCT: BAAM DESCRIPTION: 1 Install, Kit Remote E-Stop SIZE D SCALE NTS ASSEMBLY: DRAWING CODE NUMBER REV. 97695009DWG 98690008 SHEET A 5 OF 5