4 - Nordco
Transcription
4 - Nordco
I 56406293DWG SHEET NO. 1/6 F D C B ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. FL1 A CONTROL RELAYS SEE SHEET 4 CR30 A 10V POWER SOURCE FOR LVDT AND POTENTIOMETER 7 E F1 ELECTRICAL INTERLOCK RELAY BRAKE LIGHT FLASHER CR4 CR5 CR7 CR16 CR15 CR17 CR18 CR59 CR22 F2 CR2 TB36 6 7 C 6 TB45 NO. G H A LIGHT MODIFICATION RELAY ASSY CR37 & CB34 (OPTIONAL) MAIN POWER RELAY SURGE PROTECTOR 5 TRAVEL ALARM RELAY CR44 (OPTIONAL) A 5 C PLC POTS SEE SHEET 2 4 TB91 4 13 14 15 16 17 18 19 20 21 22 23 24 31 32 33 34 35 CB'S TRAVEL ALARM TIMER TIMER 1 (OPTIONAL) A STUD 2 CIRCUIT BREAKERS & FUSES SEE SHEET 4 TB100 STUD 1 1 2 3 4 5 6 7 8 9 10 11 12 25 26 27 28 29 30 TB60 CR1 TB46 P66 CB'S PLC INPUTS SEE SHEET 2 PLC OUTPUTS SEE SHEET 3 PLC INPUTS SEE SHEET 2 PLC OUTPUTS SEE SHEET 3 3 3 0 1 2 5 6 7 12 13 14 17 20 21 22 30 31 32 35 36 37 42 43 44 45 46 47 50 51 52 53 54 55 56 57 POWER CONVERTER 2 2 RPC'S SEE SHEET 4 LH INSIDE VIEW OF BOX A RH INSIDE VIEW OF BOX B 1 THIS CHART IS TO BE USED WITH ELECTRICAL SCHEMATIC 97411030 & ALL 314405xx LOGIC BOXES. CX HAMMER LOGIC BOX QUICK CHART REVISION HISTORY LOCATED ON LAST SHEET 41CX-61C-1 S/N410950 & ABOVE CUSTOMARY: ALL DIMENSIONS IN INCHES IMPLIED TOLERANCES FRACTION .X .XX .XXX 250 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1 I H G F E D C B 1/8 .06 .03 .010 THIRD ANGLE PROJECTION Nordco TM PRODUCT: CX HAMMER DESCRIPTION: LOGIC BOX REFERENCE CHART SIZE D SCALE NTS ASSEMBLY:- DRAWING CODE NUMBER REV. 56406293DWG SHEET A 1 E OF 6 1 I G H 5 7 6 NUMBERING ON PLC COMPONENT FROM MANUFACTURER. NUMBERING SHOWN HERE MATCHES MACHINE ELECTRICAL SCHEMATIC. 5 GUN UP DELAY 0 NIPPER DOWN DURATION 2 4 0 1 2 3 4 5 X0-X27 6 7 FX3U-48MT-DSS 0 1 2 3 4 5 6 7 10 11 12 13 14 15 16 17 20 21 22 23 24 25 26 27 POWER RUN 30 31 32 33 34 35 36 37 40 41 42 43 44 46 47 45 50 51 52 53 54 55 X30-X57 BATT.V PROG-E FX2N-48ET-DSS CPU-E 56 57 CH1--GAGE SELECT VOLTAGE CH2--GAGER LVDT VOLTAGE POTENTIOMETER ADJUSTMENTS DECREASE TIME POWER RUN BATT.V REPLACE BATTERY WHEN LIT PROG-E PROGRAMMING ERROR WHEN LIGHT IS HALF LIT CPU-E CHIP NEEDS REPLACING WHEN FULLY LIT HC LOAD GUN 3 HC NIPPER RESET HC HAMMER OVERIDE GUN 3 HC SET GUN 4 HC DRIVE GUN 4 HC LOAD GUN 4 HC NIPPER SET HC HAMMER OVERIDE GUN 4 CARRIAGE CENTERING TIMER INCREASE TIME RIGHT PLC LEFT PLC HC LOAD GUN 1 HC NIPPER RESET HC HAMMER OVERIDE GUN 1 HC SET GUN 2 HC DRIVE GUN 2 HC LOAD GUN 2 HC NIPPER SET HC HAMMER OVERIDE GUN 2 7 3 PLC INPUTS REFER TO ELECTRICAL SCHEMATIC 97411030 SHEETS 8 & 9 S/N410950 & ABOVE CUSTOMARY: ALL DIMENSIONS IN INCHES IMPLIED TOLERANCES FRACTION .X .XX .XXX REVISION HISTORY LOCATED ON LAST SHEET 250 G F E D C B 1/8 .06 .03 .010 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1 H 2 41CX-61C-2 1 I 4 GAGER OFF DURATION 4 2 A RAIL OUT FAST DURATION 3 3 B READY PROX GUN 4 RH GUIDE ROLLER UP RH GUIDE ROLLER DOWN LH GUIDE ROLLER UP LH GUIDE ROLLER DOWN NIPPER HOOKS CLOSE DURATION READY PROX GUN 3 1 HC SET GUN 3 HC DRIVE GUN 3 POTENTIOMETERS 6 C AUTO NIPPER ON WELDED RAIL MODE NIPPER UP PROX 7 READY PROX GUN 2 TRAVEL MODE GAGER ON 2/6 D E ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. READY PROX GUN 1 56406293DWG FORWARD TRAVEL PEDAL REVERSE TRAVEL PEDAL BRAKE PEDAL SERVICE BRAKE MODE ELECTRICAL INTERLOCK ENGINE START SWITCH HC SET GUN 1 HC DRIVE GUN 1 SHEET NO. NO. F THIRD ANGLE PROJECTION Nordco TM PRODUCT: CX HAMMER DESCRIPTION: LOGIC BOX REFERENCE CHART SIZE D SCALE NTS ASSEMBLY:- DRAWING CODE NUMBER REV. 56406293DWG SHEET A 2 E OF 6 1 D E 7 6 GUN 4 LOAD GUN 4 DOWN GUN 4 UP ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. GUN 3 LOAD GUN 3 DOWN GUN 3 UP CARRIAGE CTG, GUNS 3 & 4 3/6 F NIPPER HOOKS CLOSED NIPPER DOWN & LOCK NIPPER UP SHEET NO. GUN 1 LOAD GUN 1 DOWN GUN 1 UP CARRIAGE CTG, GUNS 1 & 2 56406293DWG GUN 2 LOAD GUN 2 DOWN GUN 2 UP NO. G H C B A GAGER OUTSIDE ARMS UP GAGER OUTSIDE ARMS DOWN GAGER INSIDE ARMS UP GAGER INSIDE ARMS DOWN GAGER INSIDE ARMS FAST GAGER RAIL IN LOCK GAGER RAIL OUT LOCK RH GAGER RAIL OUT LOCK LH I 7 6 5 5 Y0-Y27 Y30-Y57 4 4 FX3U-48MT-DSS 0 1 2 3 4 5 6 7 10 11 12 13 14 15 16 17 20 21 22 23 24 25 26 27 FX2N-48ET-DSS 30 31 32 33 34 35 36 37 40 41 42 43 44 46 47 45 50 51 52 53 54 55 56 57 RIGHT PLC LEFT PLC 3 AT GAGE LIGHTS ON GUIDE ROLLER RH DOWN GUIDE ROLLER RH UP 2 BRAKE LIGHTS ON GUIDE ROLLER LH DOWN GUIDE ROLLER LH UP BRAKES OFF 3 PLC OUTPUTS REFER TO ELECTRICAL SCHEMATIC 97411030 SHEETS 10 & 11 41CX-61C-3 S/N410950 & ABOVE CUSTOMARY: ALL DIMENSIONS IN INCHES NUMBERING ON PLC COMPONENT FROM MANUFACTURER. NUMBERING SHOWN HERE MATCHES MACHINE ELECTRICAL SCHEMATIC. 1 2 IMPLIED TOLERANCES FRACTION .X .XX .XXX REVISION HISTORY LOCATED ON LAST SHEET 250 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1 I H G F E D C B 1/8 .06 .03 .010 THIRD ANGLE PROJECTION Nordco TM PRODUCT: CX HAMMER DESCRIPTION: LOGIC BOX REFERENCE CHART SIZE D SCALE NTS ASSEMBLY:- DRAWING CODE NUMBER REV. 56406293DWG SHEET A 3 E OF 6 1 I SHEET NO. D E C B A 7 GAGER RAIL OUT LOCK LH GAGER RAIL OUT LOCK RH GAGER RAIL IN LOCK GAGER INSIDE ARMS FAST GAGER INSIDE ARMS DOWN CIRCUIT BREAKERS & FUSES GAGER INSIDE ARMS UP GAGER OUTSIDE ARMS DOWN GAGER OUTSIDE ARMS UP AT GAGE LIGHT CARRIAGE CTG GUNS 3&4 CARRIAGE CTG GUNS 1&2 GUIDE ROLLER RH UP GUIDE ROLLER RH DOWN GUN 4 UP GUN 4 DOWN GUN 4 LOAD GUN 3 UP GUN 3 DOWN GUN 3 LOAD NIPPER UP NIPPER DOWN & LOCK GUN 2 UP GUN 2 DOWN GUN 2 LOAD GUN 1 UP GUN 1 DOWN 7 NIPPER HOOKS CLOSED 4/6 GUN 1 LOAD F ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. GUIDE ROLLER LH UP 56406293DWG GUIDE ROLLER LH DOWN NO. 6 G H CB # 20A 10A 10A 10A 5A 10A 20A 20A 20A 20A 10A 20A 6 7 8 9 10 11 12 25 26 27 28 29 30 30A 10A 20A 10A 10A 10A 10A 10A 10A 15A 15A 15A 15A 10A 15A 10A 10A 1 2 3 4 5 10A 20A 10A 6 AMPERAGE 10A 20A 5 5 CB # RPC # 0 1 2 5 6 14 7 12 13 14 17 20 21 22 30 31 32 35 36 37 42 43 44 45 46 47 50 51 52 53 54 55 56 57 A A E E LIGHT KEY 4 GREEN GREEN GREEN REMOTE POWER CONTROLLERS (RPC'S) RED RED RED 3 RED LIGHT W/O GREEN LIGHT GREEN LIGHT INDICATES OUTPUT SIGNAL FROM PLC INDICATES A WIRE BREAK BETWEEN DEVICE AND SOLENOID VALVE OR LIGHT RED AND GREEN LIGHTS INDICATE WIRE BREAK OR SHORT CIRCUIT BETWEEN DEVICE AND SOLENOID VALVE OR LIGHT E E B B 2 OIL COOLER SERVICE DEADMAN BRAKES RETURN FILTER HORNS TURNTABLE BRAKE APPLY F1 CONTROL RELAYS C CR4 CR5 CR7 CR15 CR16 CR17 CR18 CR22 CR59 F2 FUSE2 30A CUMMINS ENG ECM POWER SUPPLY A A 1 PRESS. FILTER BRAKE LIGHTS I 13 H WORK/ TRAVEL G BRAKES C F FUSE1 20A 12/24V CONVERTER B CR30 HYD OIL LOW LEVEL HIGH TEMP (OPTIONAL) E C B C CB # CB1 CB2 CB3 CB4 CB5 CB6 CB7 CB8 CB9 CB10 CB11 AMPS 10A 15A 10A 10A 15A 15A 20A 10A 10A 10A 5A CB12 10A CB13 CB14 CB15 CB16 10A 20A 10A 20A CB17 10A CB18 CB19 CB20 CB21 CB22 CB23 CB24 CB25 CB26 CB27 CB28 CB29 CB30 CB31 CB32 CB33 CB34 CB35 30A 10A 20A 10A 10A 10A 10A 10A 20A 20A 20A 10A 20A 10A 10A 15A 15A OPEN 15 16 17 18 E E 19 20 21 22 CIRCUIT BREAKERS FUNCTION WORKLIGHTS (RH) TRAVEL MARKER & BRAKE LIGHTS WORK LIGHTS (LH) GAUGES , PUMP ON/OFF, HYD TEMP SWITCH TRAVEL ALARMS-HORNS [M10] STROBE , DOME LIGHT, CAB FANS OIL COOLER FAN PLC INPUTS INTERLOCKS [M06] FILTER INDICATORS [M01] ENGINE ECU AUTOSPIKE PLC [M27] POWER LOCKUPS [M11-M12] "Up to S/N410999" PLC OUTPUTS RPC PLC OUTPUTS RPC SPIKE BUSTER (OPTION) POWER LOCKUPS [M11-M12] "S/N411000 & above" AUTO-SPIKE SYSTEM INTERLOCK [M27] PLC INPUTS RPC PLC INPUTS JOYSTICK DISABLE [M09] TRAVEL WORK CIRCUIT PATTERN ADJUST CAB WIPERS AIR CONDITIONING CONDENSER (OPTION) CAB PRESSURIZER (OPTION) CAB HEATER HEATED MIRRORS [M05] PERIMETER LIGHTING [M16] LOGIC BOX LIGHT [STD] & DUST BIN LIGHT [M18] BOARDING LIGHTS [M26] CUMMINS ENGINE [M28] ANTI-RESTART IGNITION SWITCH [ M15] 23 24 31 PURPLE BROWN RED BLUE YELLOW WHITE GREEN 34 35 C 3 AMPS 5 AMPS 10 AMPS 15 AMPS 20 AMPS 25 AMPS 30 AMPS 4 3 REVISION HISTORY LOCATED ON LAST SHEET 2 41CX-61C-4 S/N410950 & ABOVE CUSTOMARY: ALL DIMENSIONS IN INCHES IMPLIED TOLERANCES FRACTION .X .XX .XXX 250 C 33 CIRCUIT BREAKER COLOR CODE COLOR AMPERAGE B 1/8 .06 .03 .010 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1 D 32 THIRD ANGLE PROJECTION Nordco TM PRODUCT: CX HAMMER DESCRIPTION: LOGIC BOX REFERENCE CHART SIZE D SCALE NTS ASSEMBLY:- DRAWING CODE NUMBER REV. 56406293DWG SHEET A 4 E OF 6 1 I NO. G H 56406293DWG SHEET NO. 5/6 F C B A ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. 7 7 OUTPUT TROUBLESHOOTING OUTPUT LED'S (Normally lit): If not lit, remove cover and check wire connection. If tight, check corresponding RPC light. If RPC is illuminated, LED is bad. INPUT TROUBLESHOOTING 6 D E INPUT TROUBLESHOOTING INPUT LED'S (Normally Lit): If not lit, remove cover and check wire connection. Tighten if necessary. INPUT LED'S (Normally Lit): If not lit, remove cover and check wire connection. Tighten if necessary. 5 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 10 11 12 13 14 15 16 17 20 21 22 23 24 25 26 27 POWER 30 31 32 33 34 35 36 37 50 51 52 53 40 41 42 43 44 46 47 60 61 62 63 45 54 55 56 6 57 FX2n-4AD TROUBLESHOOTING: RUN BATT.V POWER LED (Normally lit): PROG-E FX3U-48MT-DSS 0 1 2 3 4 5 6 7 10 11 12 13 14 15 16 17 20 21 22 23 24 25 26 27 FX2N-48ET-DSS CPU-E 0 1 2 3 4 5 6 7 10 11 12 13 14 15 16 17 20 21 22 23 24 25 26 27 If not lit, check ribbon cable for proper connection. FX2n-4AD 24V A/D 4 RIGHT PLC LEFT PLC BATT.V LED (Normally NOT lit): POWER LED (Normally lit): 3 PROG-E LED (Normally lit): RUN LED (Normally lit): 3 CPU-E LED (Normally NOT lit): If not lit, this indicates the chip is not properly seated. Turn off power to PLC, remove and reseat chip. Restore power to PLC. 2 2 If lit, the PLC needs to be reset. Power PLC OFF and ON to trigger RUN input. If LED remains lit after cycling power, contact Nordco Service. 41CX-61C-5 MITSUBISHI PLC TROUBLESHOOTING 1 S/N410950 & ABOVE CUSTOMARY: ALL DIMENSIONS IN INCHES IMPLIED TOLERANCES FRACTION .X .XX .XXX REVISION HISTORY LOCATED ON LAST SHEET 250 H G F E D C B 1/8 .06 .03 .010 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1 I 4 If RPC is not lit refer to instructions in the Electrical Preface (blue sheets) of the Operation Manual. If Flashing, check BATT.V LED to see if it's lit. If lit, replace battery. If not lit, or it flashing continues after battery replacement, this is a programming error. Contact Nordco Service. If the LED remains off, there is a blown fuse in the PLC. Contact Nordco Service. If not lit, there is a possible 24V DC power supply failure. Contact Nordco Service for troubleshooting this failure. It may result in replacing the FX2N-4AD unit. OUTPUT LED'S (Normally lit): If not lit, remove cover and check wire connection. If tight, check corresponding RPC light. If RPC is lit, LED is bad. If LED is lit, replace battery. (See instructions in Electrical Preface (Blue Sheets) in the Operation Manual. If not lit, check the position of the ON/OFF switch under the left hand cover of the unit. If ON, turn off and disconnect the 24V terminal. (Refer to Logic Box drawing.) Turn the power switch ON. 24V LED (Normally lit): A/D LED (Normally lit): (Analog/Digital Conversion) If not lit, and power supply is good, there has been a buffer memory error. Contact Nordco Service. OUTPUT TROUBLESHOOTING FX2n-48MT-DSS TROUBLESHOOTING: 5 POWER THIRD ANGLE PROJECTION Nordco TM PRODUCT: CX HAMMER DESCRIPTION: LOGIC BOX REFERENCE CHART SIZE D SCALE NTS ASSEMBLY:- DRAWING CODE NUMBER REV. 56406293DWG SHEET A 5 E OF 6 1 I NO. H 56406293DWG SHEET NO. 6/6 G F E D C B A ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. 7 7 ECO 600270 REV DRAWN BY: CHECKED BY: APPROVED BY: SWA SCR SW 08-25-10 09-03-10 09-04-10 SHEET CHANGE ALL NEW RELEASE 6 5 ECO 600311 DRAWN BY: SWA 11-01-10 SHEET SCR 11-05-10 6 CHANGE 1 OPTIONAL COMPONENT CALLOUTS ADDED CR30 LABEL ADDED TO PANEL LAYOUT 4 PRCS 44 & 45 WERE CARRIAGE CENTERING CONTROL RELAYS - CR30 ADDED CB VIEWS - OPTIONAL CBs ADDED CB TABLE - CB30 PERIMETER LIGHTING WAS OPEN ECO 600379 DRAWN BY: MKS 03-14-11 SHEET REV B CHECKED BY: APPROVED BY: SCR 03-29-11 CHANGE 1 UPDATED LOGIC BOX REFERENCES TO: 314405xx. 2,3,5 UPDATED ALL REFERENCES FROM FX2n TO FX3U EXCEPT FX2n-4AD & FX2N-48ET... UNITS. 4 4 REV A CHECKED BY: APPROVED BY: UPDATED CIRCUIT BREAKER TABLE. ECO 600443 DRAWN BY: SWA 08-19-11 SHEET REV C CHECKED BY: APPROVED BY: SCR 08/24/11 DO NOT PRINT THIS SHEET FOR THE FLIP CHART 4 CHANGE 1 LABELS F2, 33,34, & 35 ADDED TO PANEL 4 CONTROL RELAYS: FUSE1 12/24V CONVERTER NOTE ADDED. FUSE2 FOR CUMMINS ADDED. CIRCUIT BREAKERS: CB33,34, & 35 LABELS ADDED TO VIEW IN TABLE CB33 WAS OPEN & CB35 ADDED. 3 5 3 ECO NONE REV D DRAWN BY: CHECKED BY: APPROVED BY: MKS SCR 11-03-11 11-03-11 SHEET CHANGE REMOVED "JD TIER 3" FROM NOTE: 1 CX HAMMER LOGIC BOX QUICK CHART. THIS CHART APPLIES TO BOTH JD & CUMMINS. 2 ECO 600563 DRAWN BY: SWA 04-09-12 SHEET REV E CHECKED BY: APPROVED BY: 2 41CX-61C-6 CHANGE RPC AREA: RPC'S 44 & 45 REASSIGNED TO CARRIAGE CENTERING. CIRCUIT BREAKERS & FUSES AREA: TOP VIEWS: CB17 - REMOVED 3A. CB18 -ADDED CB FOR 30A. CB TABLE: CB12 WAS POWERLOCKUPS [M11-M12]. CB17 WAS 3A/10A & SPIKE BUSTER / AUTOSPIKE PLC. 4 S/N410950 & ABOVE CUSTOMARY: ALL DIMENSIONS IN INCHES 1 IMPLIED TOLERANCES FRACTION .X .XX .XXX 250 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1 I H G F E D C B 1/8 .06 .03 .010 THIRD ANGLE PROJECTION Nordco TM PRODUCT: CX HAMMER DESCRIPTION: LOGIC BOX REFERENCE CHART SIZE D SCALE NTS ASSEMBLY:- DRAWING CODE NUMBER REV. 56406293DWG SHEET A 6 E OF 6 1 I NO. 31440500 G H SHEET NO. D E C B A ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. 1/28 7 7 A 4 G K H G F K 56407110 X A 31440504 BNSF 56407111 X C 31440505 RAIL CANTECH 56407119 D 31440506 UPRR 56407103 D 31440507 STD (MODEL SE) 56407126 F 31440508 LONG ISLAND RR 56407125 X X G 31440509 CN 56407128 X X K 31440510 AMECO 56406454 K 31440511 CPR 56407133 X X NO GAGER 24V X X X X X X X Inline CB 31* (10A) (10A) X X X X X - - - X X X X - - X X - CB17 (30A) CB33 (15A) 6 X X X X - CB 4* (10A) X CARRIAGE CENTERING CPR X CB 30 (20A) CUMMINS ENGINE 31440503 X - SHT 26 SHT 26 SHT 27 AUTO-SPIKE FEED A X CB 34 (15A) FUTURE BOARDING LIGHTS (REQUIRES M16) X 3 D SHT 25 LOW HYD OIL LEVEL & HI TEMP LIGHT & BUZZER X - DIAGNOSTIC ENGINE PORT X CB 12 (10A) MAINTAIN WORK MODE @ START UP 56407104 CB 5 (15A) WORK HOURMETER BNSF SPEEDOMETER GAUGE 31440502 PARK/RUN SWITCH A HEATED MIRRORS 56407103 HYD OILTEMP GAUGE STANDARD CB 22 (10A) SHT 24 REMOVE SHUTDOWN OVERRIDE - SHT 23 DUPLICATE GAUGES: MURPHY \ STEWART-WARNER - 31440501 PLAQUE REQUIRED CUSTOMER 5 B CB 9 (10A) SHT 22 KEY IGNITION SWITCH CB 29 (10A) SHT 21 DUST BIN LIGHT - SHT 20 ESPAR HEATER POWER - SHT 19 PERIMETER LIGHTING - SHT 18 ANTI-RESTART IGNITION SWITCH CB 10 (10A) SHT 17 LIGHTS POWERED FROM WIRE #3 ASSIGNED CIRCUIT BREAKERS >> SHT 16 ISO CONVERTER 24-12V CUMMINS (REPLACE JD) SHT 14 POWER LOCKUPS NO GAGER SHT 15 POWER LOCKUPS WITH GAGER SHT 14 TRAVEL ALARM 3 SEC TIMER SHT 13 HOURMETER ADDITION 7088110 SHT 12 CYCLE COUNTERS MOD DETAILS FOUND ON >> 6 NORDCO PART # A A M01 M02 M03 M04 M05 M06 M07 M08 M09 M10 M11 M12 M13 M14 M15 M16 M17 M18 M19 M20 M21 M22 M23 M24 M25 M26 M27 M28 M29 CASE DRAIN FILTER D A A A A JOYSTICK DISABLE OPT'L MODS TO STD LOGIC BOX >> 2 F 5 X X X 4 X X X X X X X X X X X X X X X X X X X X X X X X X X X 3 X X X NOTES: 1. These logic boxes used ONLY with John Deere tier 3 engines except for those with Option M28 (Cummins Engine). 2. Asterisk (*) after CB # indicates shared with other options or components. G D 2 41CX-70-1 S/N410950 & ABOVE CUSTOMARY: ALL DIMENSIONS IN INCHES 1 IMPLIED TOLERANCES FRACTION .X .XX .XXX REVISION HISTORY LOCATED ON LAST SHEET I H G F E D C 250 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1 B 1/8 .06 .03 .010 THIRD ANGLE PROJECTION Nordco TM PRODUCT: CX HAMMER DESCRIPTION: LOGIC BOX PLC 24V CAB ONLY SIZE SCALE D 1/2 ASSEMBLY:- DRAWING CODE NUMBER REV. 31440500 K SHEET A 1 OF 28 1 I NO. G H SHEET NO. 31440500 2/28 F ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. SEE SHEET 3 9 10 145 8 145 AL1 150 B 23 C SEE SHEET 3 A 7 D E 124 24 B A SEE SHEET 3 B 126 53 C C 125 7 AL2 P34 LT51 A 6 A LT34 LT32 P32 B B P33 23 GA6 6 LT33 LT31 LT50 25 SEE NOTE 10 TB81 TB70 TB61 140 18 PB1 106 31 123 RKS15 13 7 RKS20 5 B B TB90 5 PB5 RKS3 RKS2 RKS16 RKS5 1 4 4 LT39 23 24 LT41 17 140 G RKS9 RKS10 LT40 LT42 RKS38 RKS7 22 11 RSS1 PB3 RKS1 17 140 RKS6 RSS4 113 114 (OPEN) 140 16 3 23 26 12 140 17 140 15 M1 RKS17 CNTR-4 14 B 17 RKS18 3 B CNTR-2 POT 1 1 2 3 4 5 6 7 8 CNTR-1 CNTR-3 140 17 6 5 2 1 151 140 18 G BASE BOX P68 NOTE: 1. USE CABLE TIES ITEM 91 AS REQUIRED 2. ALL TERMINALS TO BE INSULATED TYPE 3. ALL WIRES TO BE IDENTIFIED WITH WIRE MARKERS APPLIED ON WIRE NOT TERMINAL 4. ALL WIRE SIZES AND CONNECTIONS TO BE PER WIRE CONNECTION LIST 5. ROUTING OF WIRES TO ALLOW ACCESS TO INSIDE COMPONENTS AND FREE MOVEMENT OF COVER 6. SEE DRAWING 97411030DWG FOR ELECTRICAL SCHEMATIC 7. DO NOT CONCEAL DIODES WITHIN WIRE BUNDLES BETWEEN TERMINAL STRIPS AND THE SIDE OF THE BOX. THE WIRE NUMBER ON BOTH SIDES OF EACH DIODE MUST BE LABELED AND VISIBLE. 147 148 149 B 78 79 80 A 74 75 41CX-70-2 B 76 8. ALL COMPONENTS IDENTIFICATIONS SHOWN BOXED ARE CUSTOMARY: TO BE LABELED INSIDE OF ENCLOSURE WITH TEXT G 11. ORIENT RKS38 WITH NUMBERS AS SHOWN. ALL DIMENSIONS SHOWN. LABELS SHOULD BE VISIBLE AFTER WIRING. IN INCHES i.e. CR30 G IMPLIED TOLERANCES 12. TO PREVENT THE GAGER METER (M1) FROM BEING ALTERED, INSTALL FRACTION 1/8 A 3 INCH JUMPER WITH FERRULES ON THE END INTO PIN POSITION 7 .06 .X 9. TIGHTEN ALL SCREWS ON DEVICES. .XX .03 AND LEAVE THE OTHER FREE FLOATING, TO BE CONNECTED BY .010 .XXX NORDCO TEST TRACK PERSONNEL. REFERENCE DWG. 49455003. 10. MOUNT RESISTOR ITEM 7 TO TB85 AND TB87. REVISION HISTORY MOUNT RESISTOR ITEM 13 TO TB86 AND TB87. LOCATED ON LAST SHEET 250 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1 I H G F E D C 2 B S/N410950 & ABOVE THIRD ANGLE PROJECTION Nordco TM PRODUCT: CX HAMMER DESCRIPTION: LOGIC BOX PLC 24V CAB ONLY SIZE SCALE D 1/2 ASSEMBLY:- DRAWING CODE NUMBER REV. 31440500 K SHEET A 2 OF 28 1 I NO. 31440500 G H SHEET NO. 3/28 F D E C B A ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. 7 4 7 69 67 67 69 70 71 72 71 72 71 72 73 67 67 68 71 73 72 73 71 6 67 70 71 72 73 72 73 67 69 6 73 67 71 72 73 64 5 5 P33 P32 P8 P170 P22 P23 P72 P71 65 P19 P75 P6 P18 P9 P10 109 110 P160 P5 P161 110 112 P79 4 60 P69 D1 61 SEE NOTE 1 62 HEATER A/C 115 119 121 SEE NOTE 2 67 68 71 72 4 130 SPIKE BUSTER 63 A 120 117 59 A 73 116 131 132 3 116 118 119 3 66 TO CAB HEATER BOTTOM OUTSIDE VIEW OF BOX TO CAB A/C TO A SPIKE BUSTER BASE BOX 2 B NOTES: 1) D1 IS FOR ROUTING NORDCO INSTALLED ITEMS. 2) PERMANENTLY LABEL CABLE WHERE SHOWN WITH VERBIAGE SHOWN NEXT TO CABLE. 3) CAB HEATER P160 , CAB AC P161 , SPIKE BUSTER P170 CABLES TO EXTEND 8" FROM BOTTOM OF BOX. 41CX-70-3 S/N410950 & ABOVE CUSTOMARY: ALL DIMENSIONS IN INCHES FRONT OUTSIDE VIEW OF BOX 1 IMPLIED TOLERANCES FRACTION .X .XX .XXX REVISION HISTORY LOCATED ON LAST SHEET I H G F E D C 2 250 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1 B 1/8 .06 .03 .010 THIRD ANGLE PROJECTION Nordco TM PRODUCT: CX HAMMER DESCRIPTION: LOGIC BOX PLC 24V CAB ONLY SIZE SCALE D 1/2 ASSEMBLY:- DRAWING CODE NUMBER REV. 31440500 K SHEET A 3 OF 28 1 I NO. 31440500 G H SHEET NO. 4/28 F D E C B A ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. 7 7 123 31 135 127 FL1 CR2 58 56 83 3 6 6 136 137 138 146 31 P66 56 CR1 138 78 5 51 STUD 2 124 125 80 5 53 4 TB91 54 VIEW C-C SHEET 1 56 4 53 126 53 83 INSIDE LAMP TB100 STUD 1 52 57 32 106 121 123 55 3 3 122 31 123 BASE BOX 2 2 41CX-70-4 S/N410950 & ABOVE SECTION B-B (SHEET 1) RH INSIDE VIEW OF BOX SECTION A-A (SHEET 1) LH INSIDE VIEW OF BOX 1 CUSTOMARY: ALL DIMENSIONS IN INCHES IMPLIED TOLERANCES FRACTION .X .XX .XXX REVISION HISTORY LOCATED ON LAST SHEET I H G F E D C 250 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1 B 1/8 .06 .03 .010 THIRD ANGLE PROJECTION Nordco TM PRODUCT: CX HAMMER DESCRIPTION: LOGIC BOX PLC 24V CAB ONLY SIZE SCALE D 1/2 ASSEMBLY:- DRAWING CODE NUMBER REV. 31440500 K SHEET A 4 OF 28 1 I NO. 31440500 SHEET NO. 5/28 F 45 2 39 46 41 43 40 42 39 43 41 81 43 6 5 3 2 4 1 4 3 5 6 4 1 6 5 3 2 CR5 CR4 6 B A 82 7 5 6 CR7 4 3 4 3 5 6 CR16 CR15 5 7 8 9 4 3 5 7 8 9 4 3 CR18 CR17 4 3 5 6 4 3 5 6 F1 87 88 CR59 CR22 B 9 8 32 104 A 8 7 7 1 2 B 9 8 A 8 7 7 1 2 1 11 6 1 11 6 2 10 2 10 8 7 1 2 1 2 8 7 1 2 8 7 101 88 107 108 TB36 TB45 20 RELAYS OIL COOLER BRAKE LIGHTS HORNS PRESSURE FILTER RETURN FILTER WORK/TRAVEL SERVICE DEADMAN BRAKES TURNTABLE CYLINDER CR4 CR5 CR7 CR15 CR16 CR17 CR18 CR22 CR59 TB35 31 C 44 44 102 88 D E ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. 43 7 G H 90 47 6 49 J J D J G G CIRCUIT BREAKERS 31 85 32 106 107 108 5 CB'S 10A 15A 10A 10A 15A 15A 20A 10A 10A 10A 5A 1 2 3 4 5 6 7 8 - 20A - - 20A - - 20 9 10 11 12 25 26 27 28 29 30 21 48 TB15 31 CB'S 32 105 129 49 84 4 47 101 88 TB60 TB46 TB16 BOM ITEM# 88 10A 20A 10A 20A - - 10A 20A 10A - 10A 10A 10A - - - 13 14 15 16 17 18 19 20 21 22 23 24 31 32 33 34 35 128 COLOR 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 O - STATUS 3A PURPLE 129 5A BROWN 47 10A RED 48 15A BLUE 49 20A YELLOW - 30A GREEN S S S S M24 M10 M06 M01 111 31 29 32 33 S S S S S M09 M05 M18 S S S S S S S M28 M27 O = Open CB S = Std config SB = Spiker Buster bin 0.5 AMP 2.0 AMP 4.0 AMP OPEN 139 31 108 79 80 P67 RPC0 RPC21 RPC14 RPC13 RPC17 RPC20 RPC44 RPC22 RPC45 RPC30 RPC46 3 RPC43 30 31 32 33 RPC50 SEE NOTE 1 RPC'S (33) 2 S SB M11 M12 M14 3 27 S S RPC47 28 S REMOTE POWER CONTROLLER RATING 101 88 TB1 M27 G G 78 5 4 107 108 133 134 O S M = Mod 88 152 - SIZE RPC57 101 88 BASE BOX GREEN LED TYPICAL 86 2 41CX-70-5 88 102 88 S/N410950 & ABOVE RED LED TYPICAL 1 0 1 2 5 6 34 7 12 13 14 17 20 21 22 30 31 32 35 36 37 42 43 44 45 46 47 50 51 52 53 54 55 56 57 37 CUSTOMARY: 35 38 ALL DIMENSIONS IN INCHES 93 IMPLIED TOLERANCES 103 144 LOGIC BOX REAR PANEL ASSY I H G FRACTION .X .XX .XXX 101 88 F E REVISION HISTORY LOCATED ON LAST SHEET D C 250 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1 B 1/8 .06 .03 .010 THIRD ANGLE PROJECTION Nordco TM PRODUCT: CX HAMMER DESCRIPTION: LOGIC BOX PLC 24V CAB ONLY SIZE SCALE D 1/2 ASSEMBLY:- DRAWING CODE NUMBER REV. 31440500 K SHEET A 5 OF 28 1 I NO. 31440500 ITEM NO. B 6 B B 4 D D D 3 SHEET NO. 6/28 F D E C B A ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. 7 7 5 G H J J J 2 B PART NUMBER OR MATERIAL QTY. REQ. PART NAME MFG PART NUMBER 1 20296398 2 53110017 3 53110022 4 SEE TABLE SHT 1 5 50174011 6 61200065 7 61200048 8 7079011 9 7079012 10 7072117 1 1 1 1 1 1 1 1 1 ENCLOSURE PANEL 21 x 27 PANEL 6 x 12 PLAQUE GAGER METER, PROGRAM PER 49455003 POTENTIOMETER RESISTOR RESISTOR,390 OHMS 1/2 WATT GAUGE, DIGITAL DIAGNOSTICS GAGUE, AUDIBLE ALARM GAUGE, FUEL 11 5126636 1 SWITCH ALLEN BRADLEY AB800T-FXJ6A1 12 13 14 15 16 17 18 19 20 21 5125960 61200044 5126082 5125404 5125410 5125415 5125422 5125425 53110007 5104995 1 1 1 1 2 8 1 1 5 2 BUTTON, HORN RESISTOR,1.3K OHMS 1/2 W. SWITCH, IGNITION SWITCH,ROCKER (ON)-OFF SWITCH,ROCKER SPDT (ON)OFF(ON) SWITCH,ROCKER DPDT ON-NONE-ON SWITCH,ROCKER DPDT ON-OFF-ON SWITCH,ROCKER,RED OFF-NONE-ON BASE,CIRCUIT BREAKER 6 POS BUSS BAR 12 POS COLE HERSEE 9216-03 22 5126642 1 SWITCH, PUSH BUTTON AB 800T-FX9A1 + LASER ENGRAVE 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 1 5190950 5190910 5190912 5190914 5121052 5121322 5121325 5121048 2837475 3066455 5164295 5155208 75060209 5166845 5129106 5129111 5155281 5155280 5196101 5196102 75060218 5128435 5155285 5196105 5128935 5128936 5128937 31403680 2837481 3064458 12 6 4 2 1 1 1 1 42 28 AR 33 21 1 18 1 5 2 5 2 9 4 2 2 13 3 6 LAMP HOLDER LAMP, GREEN LAMP, RED LAMP, YELLOW PLC,BASE UNIT - FX3 MEMORY CARD- FX3U POTENTIOMETER - FX3 EXTENSION PLC RED LION #DP5D0010 ALLEN BRADLEY #AB 800T-U29 NEWARK #10N553 MURPHY,POWERVIEW PV101-A MURPHY PVAA20-A DIPRICOL 130146 ALLIED ELECTONICS #832-3242 COLE HERSEE #95612 EATON NGR10021BN00N EATON NGR15881BN00N EATON NGR20031BN00N EATON NGR20041BN EATON NGR25011BNBON ETA 12-J20-60 ETA Y303 563 11-13A DIALIGHT 508-7538-504 B DIALIGHT 507-4861-3732-500 DIALIGHT 507-4761-3731-500 DIALIGHT 507-4961-3733-500 (See note 3) (See note 3) (See note 3) MITSUBISHI FX3U-48MT-DSS MITSUBISHI FX3U-FLROM-16 MITSUBISHI FX3U-8AV-BD MITSUBISHI FX2N-48ET-DSS SCREW,RD.HD.MACH #8-32 X 1/2 LG. G WASHER,EXTERNAL TOOTH LOCK #8 TERMINAL, FORKED SOCKET CLIP, RETAINING CONNECTOR,RECEPT,FLANGE, B KEY RPC, 2.0A RPC, 4.0A SOCKET, RELAY 8 PIN SOCKET, RELAY 11 PIN RELAY 10A, 8 PIN RELAY 10A, 11 PIN CLIP, RELAY STOP, DIN RAIL SOCKET, RELAY RELAY CIRCUIT BREAKER, 10A CIRCUIT BREAKER, 15A CIRCUIT BREAKER, 20A SPC #CLS-TV-1406 OR EQUIV. ETA #17-P10-S1 ETA #Y300-S81-11 DEUTSCH DRC12-40PB RELECO S2-S RELECO S3-S RELECO C2-A20DX/24VDC RELECO C3-R20-24VDC RELECO S3-C SQUARE D 9080MHA10 RELECO S5-S RELECO C5-A20DX/24VDC ETA #1170-22-10A ETA #1170-22-15A ETA #1170-22-20A QTY. REQ. 54 55 56 57 58 59 60 61 62 63 64 65 66 67 5167690 2837613 3042011 61231211 61231201 5103829 5104018 5120719 5104014 5112350 5120747 5120744 5120745 5120761 2 4 6 1 1 1 1 1 1 1 2 1 1 AR 68 5120757 5 CONNECTOR CANNON CA3102R24-19P-F80 69 70 71 72 73 74 75 76 77 78 79 80 81 82 5120758 5120759 2837337 3064452 3048028 65871400 3 3 44 44 44 1 2 2 AR 2 2 22 1 1 CONNECTOR CONNECTOR CANNON CA3102R24-5P-F80 123 CANNON CA3102E28-16PB05-F80 124 83 29680018 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 105 106 E H PART NUMBER OR MATERIAL 104 1 SURGE PROTECTOR 4 SCREW RD HD MACH #10-24 X 1" LG 16 WASHER, SPRING LOCK #10 NOTES: 1) FOR WIRE NUMBER AND DEVICE LIST SEE SPREAD SHEET LOCATED AT: N:\Engineering\Wire & Device Numbers\CX Tier JD.xls I ITEM NO. G 3066458 5166535 5166808 5112930 5166790 5138100 5129220 3165132 29680012 5104992 5170240 61200030 5166697 5164299 5164246 5164405 5164308 5164297 5166694 5166692 5104999 5159038 5159037 5159036 PART NAME JUNCTION BLOCK MFG PART NUMBER WAYTEC #47211 SCREW,RD HD MACH #10-24 X 3/8" LG LOCKNUT, 1/4-20 UNC POWER RELAY, 200A-24V RELAY, 24V CONNECTOR LOCKNUT, CONDUIT 1" NPT RECEPTICAL (WITH LEADS) LOCKNUT DRAIN CONNECTOR CONNECTOR CONNECTOR CONTACTS PART NUMBER OR MATERIAL QTY. REQ. 107 5159051 3060455 5103820 5104016 79190030 5103824 5126088 47175201 5166772 5166763 5270384 5166783 5166778 5270228 5166781 26690004 3048034 5190300 56143240 2837619 5188004 53110008 5128946 AR TERMINAL STRIP JUMPERS, 22 WASHER, SAE #8 1 CONNECTOR 4 LOCKNUT, CONDUIT 3/4" NPT 1 TAPE,DOUBLE SIDED ADHESIVE 3M 9576Y 3 CONNECTOR CROUSE HINDS CGB-295 1 SWITCH,HEATER 4 POSITION RED DOT 71R1150 1 KNOB,HEATER SWITCH RED DOT 71R4050 2 CONNECTOR, SHROUD 2-WAY PACKARD #12010973 2 CONNECTOR, TOWER 3 WAY PACKARD #12015793 108 A 109 NEWARK #44F3648 110 COLE HERSEE 24-063 111 CROUSE HINDS CGB-396 112 113 TURK CKRF 12-10-2 114 115 STAHLIN DV-1 116 DEUTSCH HD44-24-23PN 117 DEUTSCH HD44-24-18PN 118 DEUTSCH HD44-24-19PN 119 CANNON 330-0351-016 120 121 122 SCREW,RD HD MACH #6-32 X 1/2" LG 125 WASHER, SPRING LOCK #6 NUT, #6-32 UNC ROD, SUPPORT 126 127 CAPSCREW, BUTTON HD #10-32 X 1/2" LG G 128 D 129 LOCKWASHER, EXTERNAL TOOTH #10 130 TERMINALS- EATON ROCKER SWITCHES DEUTSCH DT04-8P RECEPTACLE 8 CONTACT DEUTSCH W8P WEDGE DEUTSCH #460-215-16141 CONTACT SOLID CRIMPED FUSE HOLDER ALLEN BRADLEY 1492-H5 FUES, GLASS, 20 AMP BUSS #AGC-20 RAIL, DIN 9.0 RAIL, DIN 10.0 RAIL, DIN 20.5 RAIL, DIN 15.5 RIVET, BLIND DIODE, 1N6284 BASE,CIRCUIT BKR 6POS CABLE TIES RESISTOR, 600 3 WATT TERMINAL, SPADE TERMINAL, RING TERMINAL, RING TERMINAL, RING TERMINAL, RING TERMINAL, FORK CONNECTOR, VORTEX CONNECTOR, VORTEX SQUARE D 9080MH339 OR EQUIV DUCT, WIRING W/COVER 1.0 WIDE X 88.0 LG PANDUIT OR EQUIV. DUCT, WIRING W/COVER 2.0 WIDE X 18.0 LG PANDUIT OR EQUIV. BUSS BAR ETA X211 I57 02 1 TERMINAL STRIP, CINCH 20-141 2 TERMINAL STRIP, CINCH 15-141 4 TERMINAL STRIP, CINCH 10-141 SQUARE D 9080MH339 OR EQUIV ETA Y303 563 11-071802 PANDUIT PV14-8LF-M OR EQUIV VACO 61308 OR EQUIV VACO 61206 OR EQUIV VACO 61305 OR EQUIV B VACO 51414 OR EQUIV G SPC #CFS-TF-1025 75060216 133 SQUARE D 9080MH339 OR EQUIV VACO 63306 OR EQUIV 5166785 132 SQUARE D 9080MH339 OR EQUIV G E MFG PART NUMBER CINCH 141J CROUSE HINDS CGB-294 6 6 FT CORD, SO 14/3C BLK-WHT-GRN 3 TERMINAL,FEMALE WEATHER PACK PACKARD #12124580 5 SEAL,WEATHERPACK CABLE GRAY PACKARD #12015359 6 FT CORD, SO 16/2C BLK-WHT 2 TERMINAL,MALE WEATHER PK 14-16 GA. PACKARD #12124582 1 CONVERTER,VOLTAGE 24V-12V ASTRON CORP N2412-24 6 NUT, #8-32 UNC 1 LIGHT,DOME 24V 1 PLATE,MTG. LOGIC BOX LIGHT 8 SCREW, MACH RD HD #10-24 X .5 LG 1 FLASHER TRUCK LITE #97231 2 1 BASE,CIRCUIT BREAKER 2 POSITION ETA #12-J20-20 CIRCUIT BREAKER, 5A ETA #1170-22-5A 5 3 TERMINAL,FEMALE WEATHER PACK PACKARD # 12124581 3 SEAL,WEATHERPACK CABLE BLUE PACKARD #12015193 1 RETAINER,RIBBON CABLE 4 134 3101320 2 SCREW,#4 X 1/4 PHIL PAN TAPPING SREW TYPE B ZINC 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 56405130 5166816 5166798 5112936 96410897 5159045 1 PLAQUE,BRAKE LIGHT FLASHER 3 CONNECTOR, PLUG 6 PIN DEUTSCH DT06-6S 16 SOCKET,CONTACT FEMALE 14-16GA DEUTSCH 0462-209-16141 4 1 23 1 2 1 2 WEDGE DEUTSCH W6S 5129100 5159061 96411197 31403510 56420080 53110004 2 1 1 1 7 1 1 1 MODULE,ANALOG INPUT GAGER LVDT CONNECTOR CONNECTOR, METRIPACK, 150 SERIES TERMINAL,FEMALE METRI-PACK TERMINAL POSITION ASSURANCE RPC, 0.5A JUMPER HARNESS, 12" POWER SUPPLY, GAGER LVDT PLUG, 8 PIN WEDGE CONTACT, SOLID CRIMPED BUZZER,WARNING 24V 95DB DECAL, "NO STORAGE" BASE,CIRCUIT BREAKER 1 POSITION EATON #28-5637-2 PACKARD #12052641 PACKARD #12048074 3 PACKARD #12052634 F.W. MURPHY #PVW-J-12 DEUTSCH DT06-8S DEUTSCH W8S DEUTSCH 0462-209-16141 MALLORY SC628ANP ETA #12-J20 2 SPC #CFS-TF-1425 41CX-70-6 BASE BOX S/N410950 & ABOVE CUSTOMARY: 2) RING TERMINALS ARE THE PREFERRED METHOD OF WIRE TERMINATION. FORKED TERMINALS ARE TO BE USED ONLY WHERE SPACE OR DEVICE CONSTRAINTS PROHIBIT USE OF RING TERMINALS OR WHERE OTHER TERMINALS ARE SPECIFIED. IF FORKED TERMINALS ARE USED THEY MUST PROPERLY FIT THE STUD. 3) BASE PLC (FX2N) MODULE 5121046 IS NO LONGER AVAILABLE. TO REPLACE, ORDER KIT 98760089, WHICH INCLUDES NEW PLC (FX3U) BASE MODULE AND COMPATIBLE FX3U COMPONENTS (ITEMS 27-29 ABOVE). OTHER FX2N COMPONENTS ARE AVAILABLE FOR REPLACEMENT (EEPROM - 5121310, POT CARD - 5121320, BATTERY - 5197001), BUT ARE NOT COMPATIBLE WITH FX3U BASE PLC MODULE. F PART NAME 6 FT CORD, SO 12/3C BLK-WHT-GRN 131 11 DIODE 1N5624 1 1 1 1 10 3 1 AR 1 AR AR AR AR AR AR AR AR 1 1 AR ITEM NO. D C ALL DIMENSIONS IN INCHES IMPLIED TOLERANCES FRACTION .X .XX .XXX REVISION HISTORY LOCATED ON LAST SHEET 250 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1 B 1/8 .06 .03 .010 THIRD ANGLE PROJECTION Nordco TM PRODUCT: CX HAMMER DESCRIPTION: LOGIC BOX PLC 24V CAB ONLY SIZE SCALE D 1/2 ASSEMBLY:- DRAWING CODE NUMBER REV. 31440500 K SHEET A 6 OF 28 1 I NO. 31440500 7 H SHEET NO. 7/28 16 AWG GREEN 16 AWG GREEN 16 AWG GREEN 16 AWG GREEN 16 AWG GREEN 16 AWG GREEN 16 AWG GREEN 16 AWG GREEN 16 AWG GREEN 16 AWG GREEN 16 AWG GREEN 16 AWG GREEN 16 AWG GREEN 16 AWG GREEN 16 AWG GREEN 16 AWG GREEN 16 AWG GREEN DIRECT ITEM 89 DIRECT ITEM 89 DIRECT ITEM 89 DIRECT ITEM 83 DIRECT ITEM 83 DIRECT ITEM 83 DIRECT ITEM 83 16 AWG GREEN 14 AWG GREEN 14 AWG GREEN 14 AWG GREEN CINCH 141J JUMPER CINCH 141J JUMPER CINCH 141J JUMPER CINCH 141J JUMPER 14 AWG GREEN DIRECT ITEM 92 16 AWG GREEN 16 AWG GREEN ETA BUSS 16 AWG GREEN ETA BUSS 16 AWG GREEN ETA BUSS 16 AWG GREEN ETA BUSS 16 AWG GREEN 16 AWG GREEN ETA BUSS 16 AWG GREEN ETA BUSS 16 AWG GREEN ETA BUSS 16 AWG GREEN ETA BUSS 16 AWG GREEN D D D 5 4 3 2 F D E C B END 1 END 2 LOCATION LOCATION CR1-2 TB1 CR2-2 CR1-2 CR4@B TB2 CR4@B CR5@7 CR5@7 CR7@B CR7@B CR15@7 CR15@7 CR16@7 CR16@7 CR17@10 CR17@10 CR17@8 CR17@8 CR17@3 CR17@3 CR18@10 CR18@10 CR22@7 CR22@7 TB3 FX3U48M FX2n48E FX3U48M FX3U48M@ GND FX2n48E FX2n48E@ GND FX3U48M@ GND TB3 CR1-2 DIODE-1 ANODE CR2-2 DIODE-2 ANODE DIODE-27 ANODE TB8 DIODE-35 ANODE TB7 DIODE-36 ANODE TB6 DIODE-37 ANODE TB5 DIODE-38 ANODE TB4 LT52-WHITE TB2 STUD 1 TB1 STUD 1 TB11 STUD 1 TB21 TB1 THRU TB9 TB11 THRU TB15 TB16 THRU TB20 TB21 THRU TB24 TB15 TB16 R1 TB23 RKS3@6 TB64 RPC0@6 TB6 RPC0@6 THRU RPC17@6 RPC20@6 RPC17@6 RPC20@6 THRU RPC42@6 RPC43@6 RPC42@6 RPC43@6 THRU RPC54@6 RPC54@6 RPC55@6 RPC55@6 THRU RPC57@6 RPC57@6 TB11 RPC0@5 TB12 RPC0@5THRU RPC17@5 RPC20@5 RPC17@5 RPC20@5 THRU RPC42@5 RPC43@5 RPC42@5 RPC43@5 THRU RPC54@5 RPC54@5 RPC55@5 RPC55@5 THRU RPC57@5 RPC57@5 TB13 WIRE # WIRE DESCRIPTION 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 16 AWG GREEN 16 AWG GREEN 16 AWG GREEN 16 AWG GREEN 16 AWG GREEN DIRECT 16 AWG GREEN 16 AWG GREEN 16 AWG GREEN 14 AWG GREEN 16 AWG GREEN 18 AWG GREEN 18 AWG GREEN 14 AWG GREEN 18 AWG GREEN 16 AWG GREEN 16 AWG GREEN 16 AWG GREEN 16 AWG GREEN 18 AWG GREEN 18 AWG GREEN 18 AWG GREEN CINCH 141J JUMPER 10 AWG GREEN 14 AWG RED 4 AWG RED 16 AWG RED 8 AWG RED ETA BUSS ETA BUSS 8 AWG RED 8 AWG RED 10 AWG RED 14 AWG RED 16 AWG RED 8 AWG RED ETA BUSS 14 AWG RED 14 AWG RED 16 AWG RED 16 AWG RED 16 AWG RED 16 AWG RED 16 AWG RED 16 AWG RED 16 AWG RED 16 AWG RED 16 AWG RED 16 AWG RED 16 AWG RED 16 AWG RED CINCH 141J JUMPER B B B B END 1 END 2 LOCATION LOCATION AL2 TB63 LT50-B TB64 L51-B TB64 TB19 CR59@13 TB19 DIODE D90 ANODE FLASHER (BLACK) TB3 GA3@LT TB62 GA1@6 TB61 GA6@ TB4 TB64 TB9 TB61 LT39-B LT39-B LT40-B LT40-B LT41-B CONVERTER V INTB22 LT41-B LT42-B M1@5 POT 1@1 M1@5 P68-7 M1@2 P68-2 RKS3@5B TB61 LT31-B LT32-B LT32-B LT33-B LT33-B LT34-B TB61 THRU TB64 STUD 1 SUP 1@INPUT GND CR1-3 CB31-3 STUD 2 CR1-3 RSS1@BAT CR1-3 CR1-4 CB1-4 CB1-4 THRU CB12-4 CB25-4 THRU CB28-4 CR1-4 CR2-4 CR1-4 CB28-4 CR1-4 SUP1@INPUT 1+ Fuse F1-4 CB28-4 RSS1@IGN PB1-5 CR2-6 CB13-6 CB13-6 THRU CB24-6 CB1-7 RKS2@2B CB2-8 RKS5@2B CB2-8 CR5@8 GA1-A1 TB69 TB67 GA6@LT+ TB57 TB66 CR59@12 TB68 TB68 RKS6@5B CB4-10 TB66 TB66 THRU TB69 WIRE # WIRE DESCRIPTION 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 4 4 4 4 4 4 4 5 6 6 7 8 8 10 10 10 10 10 10 10 10 10 10 10 10 14 AWG RED 14 AWG RED 16 AWG RED 16 AWG RED 16 AWG RED 16 AWG RED 16 AWG RED 16 AWG RED 16 AWG RED 16 AWG RED 16 AWG RED 14 AWG RED 16 AWG RED 16 AWG RED 16 AWG RED 16 AWG RED CINCH 141J JUMPER 14 AWG RED 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG RED 16 AWG RED 16 AWG RED 16 AWG RED 14 AWG RED ETA BUSS 14 AWG RED ETA BUSS 14 AWG RED 16 AWG RED 16 AWG RED 16 AWG RED 16 AWG RED 14 AWG RED ETA BUSS 14 AWG RED ETA BUSS ETA BUSS 14 AWG RED 14 AWG RED ETA BUSS 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK CINCH 141J JUMPER DIRECT END 1 END 2 LOCATION LOCATION CB5-11 CR7@9 CR7@9 CR7@7 CB5-11 TB26 PB3-11 TB26 TB28 RKS9@2B RKS9@2B RKS15@2B RKS15@2B RKS20@2B RKS20 @ 2B RKS20 @ 5B RKS20@2B RKS10@2B RKS10@2B RKS16@2B RKS16@2B RKS38@2B CB23-14 TB27 TB27 CR17@4 CR17@4 CR17@9 CR17@9 CR18@3 CR18@3 CR18@11 TB27 TB28 CB7-15 CR4@9 X2 TB60 TB60 CR59@9 TB60 CR5@2 CB13-19 FX3U48M-+V0 FX3U48M-+V0 FX3U48M-+V1 FX3U48M-+V1 FX3U48M-+V2 FX3U48M-+V2 FX3U48M-+V4 CB14-20 RPC30@1 RPC30@1 THRU RPC37@1 CB14-20 RPC42@1 RPC42@1 THRU RPC46@1 CB15-21 FX2N48E-+V0 FX2N48E-+V0 FX2N48E-+V1 FX2N48E-+V1 FX2N48E-+V2 FX2N48E-+V2 FX2N48E-+V3 FX2N48E-+V3 FX2N48E-+V4 CB16-22 RPC0@1 RPC0@1 THRU RPC7@1 CB16-22 RPC12@1 RPC12@1 THRU RPC13@1 RPC20-1 THRU RPC22-1 CB16-22 RPC22@1 CB20-25 RPC47@1 RPC47@1 THRU RPC57@1 RKS18@2B RKS18@5B RKS18@5B P68-2 RKS7@1 X5 X5 DIODE D40 ANODE X5 RSS1-ST CR18@9 LT40@A X3 TB29 CR1-44 REVISION HISTORY LOCATED ON LAST SHEET 1 41CX-70-7 S/N410950 & ABOVE I A ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. WIRE DESCRIPTION 6 G H G F E D C WIRE # 11 11 11 11 14 14 14 14 14 14 14 14 14 14 14 14 14 15 16 16 16 19 19 19 19 20 20 20 20 21 21 21 21 21 22 22 22 22 22 22 25 25 25 25 39 39 39 42 43 43 43 43 44 RKS6-5B RKS7@2B TB29 TB29 TB29 TB30 DIODE 1-CATHODE IMPLIED TOLERANCES FRACTION .X .XX .XXX 250 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1 B 1/8 .06 .03 .010 6 5 D D D D 4 3 2 BASE BOX CUSTOMARY: ALL DIMENSIONS IN INCHES 7 THIRD ANGLE PROJECTION Nordco TM PRODUCT: CX HAMMER DESCRIPTION: LOGIC BOX PLC 24V CAB ONLY SIZE SCALE D 1/4 ASSEMBLY:- DRAWING CODE NUMBER REV. 31440500 K SHEET A 7 OF 28 1 I NO. 31440500 SHEET NO. 8/28 F END 1 LOCATION END 2 LOCATION WIRE # B 16 AWG BLACK 16 AWG BLACK DIRECT RKS6-3 RKS6-1 FLASHER (WHITE) 16 AWG BLACK 14 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK CINCH 141J JUMPER 16 AWG BLACK 16 AWG BLACK CINCH 141J JUMPER CINCH 141J JUMPER 16 AWG BLACK 16 AWG RED 14 AWG RED 16 AWG BLACK 14 AWG RED Cable Item 144 Cable Item 144 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG RED 16 AWG RED DIRECT 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK CINCH 141J JUMPER 16 AWG BLACK 14 AWG RED 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK CINCH 141J JUMPER 16 AWG BLACK 16 AWG BLACK CINCH 141J JUMPER 16 AWG BLACK 16 AWG BLACK CINCH 141J JUMPER 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK CR5@5 CR7@6 DIODE27-CATHODE CR22@4 CR22@4 CR22@3 CR22@2 CR22@3 CR17@1 LT41-A X24 TB31 CR17@11 LT42@A TB33 TB34 CR22@1 CB10-95 CB10-95 CB17-98 CB3-103 P32A-2,3,4 GA1 @ B RKS16@3 RKS15@3 RKS18@6 POT 1 @ 2 POT 1 @ 2 RKS-17@1 POT 1 @ 3 M1@1 RKS-18@1 M1@3 FX3U48M S/S FX3U48M+ CB8-300 R1 RPC47@4 PB3-304 CR7@A TB37 FX2N48E S/S FUSE F1 RKS10@1 DIODE 36-CATHODE CR17@2 TB39 RKS10@3 DIODE 42-ANODE TB41 RKS9@3 DIODE 41-ANODE TB43 RKS9@1 CR18@2 DIODE 38-CATHODE TB45 CR18@8 B B C TB85 TB86 TB20 47 48 51 B B 6 5 4 3 D D D B 2 1 I D E C B A ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. WIRE DESCRIPTION 7 G H H FLASHER (RED) 55 CR7@4 56 CR4@6 59 X0 62 TB58 62 TB48 63 CR22@3 63 X1 63 TB31 64 TB31 64 TB32 64 TB32 64 TB33 65 TB33 65 TB34 65 TB35 65 CR18@4 72 CR15@1 95 CR16@1 95 TB10 98 RKS2@5B 103 GA1 @ A 105-107 AL1 @ A X31 155 X30 157 P68-4 161 P68-5 162 RKS-17@3 162 P68-6 163 P68-8 165 RKS-18@1 166 RKS-18@3 166 RKS-17@2B 167 FX3U48M 0V 240 FX2N48E+ 300 FX3U48M+ 300 TB25 303 TB25 303 TB37 304 TB37 304 TB38 304 FX2N48E 0V 340 CONVERTER 12/24 VIN+ 350 TB39 426 TB39 426 TB40 426 TB40 426 TB41 427 TB41 427 TB42 427 TB43 428 TB43 428 TB44 428 TB45 429 TB45 429 TB45 429 TB46 429 TB49 431 G WIRE DESCRIPTION 16 AWG BLACK CINCH 141J JUMPER 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK CINCH 141J JUMPER 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK CINCH 141J JUMPER DIRECT 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG RED CINCH 141J JUMPER CINCH 141J JUMPER 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK END 1 LOCATION LT39@A TB49 CR15@4 CR15@3 CR16@4 CR16@3 CR17@6 DIODE 40-CATHODE DIODE 42-CATHODE DIODE 35-CATHODE TB51 CR18@6 DIODE 39-CATHODE DIODE 41-CATHODE DIODE 37-CATHODE TB53 CR2-451 CR2-451 CR2-451 RKS5@3 CB9-487 TB55 TB56 RKS7-4 DIODE 39-ANODE CB28-547 CB31-560 CR59@4 CR59@4 CR59@8 TB59 TB59 END 2 LOCATION TB49 TB50 LT31@A LT32@A LT33@A LT34@A TB51 TB51 TB52 TB52 TB52 TB53 TB53 TB54 TB54 TB54 DIODE 2-CATHODE PB5-451 X4 RKS3@2B PB5-487 TB56 TB57 TB47 TB47 RSS4-B LT52-BLACK AL2 LT50-A LT51-A CR59@14 DIODE D90 CATHODE WIRE # 431 431 432 433 434 435 449 449 449 449 449 450 450 450 450 450 451 451 451 457 487 10 10 536 536 547 560 865 865 866 867 867 WIRE DESCRIPTION 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK END 1 LOCATION Y0 Y1 Y2 Y5 Y6 Y7 Y12 Y13 Y20 Y21 Y22 Y30 Y31 Y32 Y35 Y36 Y37 Y42 Y43 Y46 Y47 Y50 Y51 Y52 Y53 Y54 Y55 Y56 Y57 END 2 LOCATION RPC0@2 RPC1@2 RPC2@2 RPC5@2 RPC6@2 RPC7@2 RPC12@2 RPC13@2 RPC20@2 RCC21@2 RPC22@2 RPC30@2 RPC31@2 RPC32@2 RPC35@2 RPC36@2 RPC37@2 RPC42@2 RPC43@2 RPC46@2 RPC47@2 RPC50@2 RPC51@2 RPC52@2 RPC53@2 RPC54@2 RPC55@2 RPC56@2 RPC57@2 WIRE # 7 Y0 Y1 Y2 Y5 Y6 Y7 Y12 Y13 Y20 Y21 Y22 Y30 Y31 Y32 Y35 Y36 Y37 Y42 Y43 Y46 Y47 Y50 Y51 Y52 Y53 Y54 Y55 Y56 Y57 6 5 4 3 BASE BOX 2 41CX-70-8 S/N410950 & ABOVE CUSTOMARY: ALL DIMENSIONS IN INCHES IMPLIED TOLERANCES FRACTION .X .XX .XXX REVISION HISTORY LOCATED ON LAST SHEET F E D C 250 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1 B 1/8 .06 .03 .010 THIRD ANGLE PROJECTION Nordco TM PRODUCT: CX HAMMER DESCRIPTION: LOGIC BOX PLC 24V CAB ONLY SIZE SCALE D 1/4 ASSEMBLY:- DRAWING CODE NUMBER REV. 31440500 K SHEET A 8 OF 28 1 I NO. 31440500 SHEET NO. 9/28 P5 7 HAND CONTROLLER #4 HARNESS 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK P6 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 4 P8 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG RED 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK P9 16 AWG RED 16 AWG GREEN 16 AWG BLACK 16 AWG BLACK 1 WIRE # X44 X43 X45 TB34 382 381 383 65 X47 X46 384 385 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK I D E END 1 LOCATION A B C D E F H J K L M N END 1 LOCATION A B C D E F H J K L END 1 LOCATION A B C D E F G H J K L M N P R S H P10 RH MANIFOLD HARNESS WIRE DESCRIPTION 16 AWG GREEN 16 AWG GREEN 16 AWG RED 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK END 2 LOCATION 16 AWG BLACK 16 AWG BLACK P6 WIRE # X37 X36 X40 TB34 377 376 378 65 X42 X41 379 380 P18 WIRE DESCRIPTION P8 END 2 LOCATION X0 X1 RKS20@3 RKS20@1 CR18@1 CR59@5 RKS20@6 RKS20@4 62 63 79 80 71 38 79A 80A P19 X51 RPC30@4 WIRE # 12 2 END 2 LOCATION TB14 TB14 TB57 TB58 TB48 C 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 122 124 P22 B A LH WORKHEAD HARNESS WIRE # WIRE DESCRIPTION 2 2 10 62 63 16 AWG RED 16 AWG GREEN RPC31@4 RPC32@4 83 85 RPC36@4 RPC37@4 84 86 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK END 1 LOCATION A B C D E F G H J K L M N P R S P22 END 2 LOCATION CB21-13 TB15 7 WIRE # 13 2 X21 RPC0@4 142 144 6 X23 RPC5@4 132 134 RPC12@4 RPC13@4 328 339 5 P23 LH MANIFOLD HARNESS WIRE DESCRIPTION END 1 LOCATION A B C D E F H J K L M N 16 AWG GREEN 16 AWG GREEN 16 AWG RED P18 END 2 LOCATION WIRE # X14 X13 X15 TB33 372 371 373 65 X17 X16 374 375 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK HAND CONTROLLER #1 HARNESS WIRE DESCRIPTION P9 END 2 LOCATION CB19-12 TB24 16 AWG BLACK 16 AWG BLACK WIRE # END 1 LOCATION A B C D E F G H J K L M N P Q R S T U V P10 HAND CONTROLLER #2 HARNESS 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK RH WORKHEAD HARNESS WIRE DESCRIPTION 2 END 2 LOCATION FOOTSWITCH HARNESS WIRE DESCRIPTION 3 END 1 LOCATION A B C D E F H J K L M N P5 HAND CONTROLLER #3 HARNESS WIRE DESCRIPTION 5 F ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. WIRE DESCRIPTION 6 G H END 1 LOCATION A B C D E F H J K L M N P19 END 2 LOCATION WIRE # X7 X6 X10 TB33 136 135 137 65 X12 X11 138 139 END 1 LOCATION A B C D E F G H J K L M N P Q R S T U V P23 END 2 LOCATION TB15 TB15 TB57 WIRE # 2 2 10 CR59@9 16 4 RPC1@4 RPC2@4 87 89 RPC6@4 RPC7@4 88 90 3 BASE BOX 2 41CX-70-9 S/N410950 & ABOVE CUSTOMARY: X53 RPC35@4 RPC42@4 RPC43@4 ALL DIMENSIONS IN INCHES 112 114 IMPLIED TOLERANCES FRACTION .X .XX .XXX 334 335 REVISION HISTORY LOCATED ON LAST SHEET G F E D C 250 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1 B 1/8 .06 .03 .010 THIRD ANGLE PROJECTION Nordco TM PRODUCT: CX HAMMER DESCRIPTION: LOGIC BOX PLC 24V CAB ONLY SIZE SCALE D 1/4 ASSEMBLY:- DRAWING CODE NUMBER REV. 31440500 K SHEET A 9 OF 28 1 I NO. 31440500 SHEET NO. 10/28 NIPPER/CLAMP HARNESS WIRE DESCRIPTION 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG RED 16 AWG GREEN 16 AWG GREEN 6 5 P33 16 AWG BLACK 16 AWG GREEN 16 AWG BLACK 16 AWG GREEN 16 AWG GREEN 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG GREEN 16 AWG GREEN 16 AWG BLACK 3 P66 16 AWG RED 16 AWG GREEN 16 AWG BLACK 16 AWG GREEN 2 P67 END 1 LOCATION A B C D E F G H J K L M N P Q R END 1 LOCATION 1 2 3 4 5 6 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG GREEN 16 AWG RED 16 AWG GREEN 16 AWG GREEN 16 AWG GREEN END 1 LOCATION 1 2 3 4 5 6 7 8 P68 D E GAGER METER WIRE # WIRE DESCRIPTION 514 16 AWG BLACK 16 AWG GREEN 16 AWG RED 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG GREEN 16 AWG BLACK RPC20@4 RPC21@4 158 159 X32 RPC22@4 CB19-12 TB16 TB16 147 160 12 2 2 P69 C VIOLET BLUE GREY BLACK WHITE RED GREEN YELLOW P33 END 2 LOCATION TB36 P66-4 P67-3 TB17 TB16 RPC50@4 RPC51@4 RPC52@4 RPC53@4 RPC54@4 RPC55@4 RPC56@4 RPC57@4 TB22 TB22 TB25 WIRE # 165 2 163 2 2 172 173 174 175 176 177 178 179 2 2 303 P71 END 2 LOCATION CB20-25 TB17 TB36 P33-B WIRE # 25 2 165 2 END 2 LOCATION B TB19 CB20-25 X25 P67-1 P67-2 TB19 TB36 END 1 LOCATION 1 2 3 4 5 6 7 8 END 2 LOCATION TB59 CR15@2 RKS7@6 CR16@2 TB68 CR4@A TB19 GA6@S 16 AWG RED 14 AWG GREEN 16 AWG BLACK 16 AWG BLACK 16 AWG RED 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG RED 14 AWG BLACK 14 AWG GREEN 16 AWG BLACK 16 AWG GREEN END 1 LOCATION A B C D E F G H J K L M N P R S T U V W X P72 WIRE # A 16 AWG RED 14 AWG GREEN 16 AWG BLACK 16 AWG BLACK 16 AWG RED 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG RED 14 AWG BLACK 14 AWG GREEN 16 AWG BLACK 16 AWG GREEN P69 WIRE # 867 118 35 119 10 58 2 40 P75 P71 END 2 LOCATION CB24-30 TB20 PB1-151 P72-D TB26 TB38 TB32 TB34 TB50 TB30 TB40 TB42 TB46 TB44 X57 X56 TB28 RKS2@6 TB23 END 1 LOCATION A B C D E F G H J K L M N P R S T U V W X G B B B 6 C 5 P75 WIRE # 4 59 46 26 108 109 3 110 111 107 106 105 BASE BOX 2 41CX-70-10 WIRE # 162 163 163 2 300 2 2 2 G 30 2 44 152 11 304 64 65 431 43 426 427 429 428 332 331 14 60 2 END 1 END 2 LOCATION LOCATION 1 2 3 4 5 16 AWG BLACK 6 CR4-6 16 AWG BLACK 7 RKS6@4 14 AWG BLACK 8 CB11-26 9 16 AWG BLACK 10 RKS1@2B 16 AWG GREEN 11 RKS1@3 12 16 AWG BLACK 13 TB87 16 AWG BLACK 14 RKS6-2B 15 CAN SHIELD - SEE NOTE 16 P32A@4 CAN LOW (GREEN) - SEE NOTE 17 P32A@3 CAN HIGH (YELLOW) - SEE NOTE 18 P32A@2 NOTE: USE 18 AWG SHIELDED SAE J1939 DATABUS CABLE S/N410950 & ABOVE CUSTOMARY: ALL DIMENSIONS IN INCHES IMPLIED TOLERANCES FRACTION .X .XX .XXX 250 F E D C B 1/8 .06 .03 .010 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1 H 7 WIRE # ENGINE HARNESS REVISION HISTORY LOCATED ON LAST SHEET I END 2 LOCATION CB24-30 TB21 CR1-44 P71-D TB26 TB38 TB32 TB35 TB50 TB30 TB40 TB42 TB46 TB44 X55 X54 TB28 RKS2@3 TB21 P67 END 2 LOCATION P68-5 P68-6 P33-C TB17 FX2N48E + TB18 TB18 TB18 P72 WIRE DESCRIPTION WIRE # 30 2 151 152 11 304 64 65 431 43 426 427 429 428 328 326 14 199 2 RH OPER BOX HARNESS WIRE DESCRIPTION 2 25 161 162 163 2 165 LH OPER BOX HARNESS WIRE DESCRIPTION P66 END 1 LOCATION 1 2 3 4 5 6 7 8 P68 HYDRAULIC TANK HARNESS WIRE DESCRIPTION GAGER ANALOG WIRE DESCRIPTION 1 END 2 LOCATION RKS38@3 GAGER POWER SUPPLY WIRE DESCRIPTION B END 1 LOCATION A B C D E F G H J K L M N P R S P32 GAGER HARNESS WIRE DESCRIPTION 4 F ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. P32 7 G H THIRD ANGLE PROJECTION Nordco TM PRODUCT: CX HAMMER DESCRIPTION: LOGIC BOX PLC 24V CAB ONLY SIZE SCALE D 1/4 ASSEMBLY:- DRAWING CODE NUMBER REV. 31440500 K SHEET A 10 OF 28 1 I NO. 31440500 G H SHEET NO. 11/28 F E D C B A ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. 7 7 P79 CANOPY HARNESS END 1 LOCATION 1 2 3 4 5 6 7 8 9 10 11 12 14 16 18 19 WIRE DESCRIPTION 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG RED 16 AWG BLACK 14 AWG BLACK 16 AWG BLACK 12 AWG GREEN 16 AWG BLACK 14 AWG BLACK 12 AWG GREEN 14 AWG BLACK 14 AWG BLACK 16 AWG BLACK B 6 5 P160 P79 END 2 LOCATION TB29 TB58 RKS3@6 CB25-540 CB25-540 CB6-9 TB48 CB6-9 CB6-9 STUD 1 RKS3@4 RKS3@3 STUD 1 CR7@6 RKS3@1 - CAB HEATER END 1 LOCATION C B A WIRE DESCRIPTION 14 AWG GREEN 14 AWG WHITE 14 AWG BLACK G G WIRE # 51 62 69 540 540 9 63 9 9 2 68 54 2 56 53 - 6 5 P160 END 2 LOCATION RSS4-H RSS4-M RSS4-L WIRE # 546 545 544 4 4 P161 CAB AIR CONDITIONER WIRE DESCRIPTION 12 AWG WHITE 12 AWG BLACK 12 AWG GREEN END 1 LOCATION A B C P161 END 2 LOCATION CB26-550 CB27-554 TB2 WIRE # 550 554 2 3 3 P170 BULKLOADER - SPIKE BUSTER WIRE DESCRIPTION 16 AWG BLACK 16 AWG WHITE E E END 1 LOCATION A B END 2 LOCATION CB17-98 TB11 P170 WIRE # 98 2 BASE BOX 2 41CX-70-11 Reference: P162 & P163 - See M26. P164 - Hyd Oil Temp -See M04. P165 - Power View Option P166 - Cummins Tier 3 Diag. P167 - Cummins Tier 3 ECM Power S/N410950 & ABOVE CUSTOMARY: ALL DIMENSIONS IN INCHES 1 IMPLIED TOLERANCES FRACTION .X .XX .XXX REVISION HISTORY LOCATED ON LAST SHEET I 2 H G F E D C 250 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1 B 1/8 .06 .03 .010 THIRD ANGLE PROJECTION Nordco TM PRODUCT: CX HAMMER DESCRIPTION: LOGIC BOX PLC 24V CAB ONLY SIZE SCALE D 1/2 ASSEMBLY:- DRAWING CODE NUMBER REV. 31440500 K SHEET A 11 OF 28 1 I NO. 31440500 G H SHEET NO. 12/28 F ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. LT53 GREEN 1 BOX LID UPPER LEFT 7 3 3 #479 WHT PIN A 2 1 LT54 RED 2 D E B M01 #480 RED PIN A #2 BLK PIN B 18 AWG #2 BLK PIN B 18 AWG 6 C ADD B A CASE DRAIN FILTER ITEM NO. PART NUMBER OR MATERIAL QTY. REQ. 1 2 3 4 5 6 7 8 9 10 5190950 5190910 5190912 5103814 5104014 5270384 5166773 5166782 5166777 5170240 2 1 1 1 1 D T L. 10 FT 1 3 3 10 PART DESCRIPTION DWG SIZE VENDOR P/N LAMPHOLDER LAMP,GREEN LED 28V LAMP,RED LED 28V CONN,CABLE STR .38-.50 1/2NPT LOCKNUT,CONDUIT 1/2NPT CORD, SO 18/3C BLK-WHT-GRN CONN,PACKARD WPK 3-WAY SHROUD (FEMALE) TERMINAL,MALE PIN WPK 18-20 GAUGE CABLE SEAL,WPK CABLE GREEN 20-14 GAUGE CABLE TIE .091 X 3.62 DIALIGHT #508-7538-504 DIALIGHT #507-4861-3732-500 DIALIGHT #507-4761-3731-500 CROUSE HINDS #CGB-194 T & B OR EQUIVALENT 7 PACKARD #12010717 PACKARD #12089040 PACKARD #12015284 TYTON CORP. T18R 6 PROVIDES GREEN LIGHT INDICATION FOR FILTER ELEMENT CONDITION WHEN PRESSURE DROP ACROSS FILTER IS LESS THAN 12 PSI. WHEN ABOVE 12 PSI THE RED LIGHT WILL INDICATE FILTER SHOULD BE CHANGED. PURPOSE 1 M01 WIRING TABLE LID OUTSIDE VIEW END 1 LOCATION LT54-B LT53-B LT54-A LT53-A CB10 WIRE DESCRIPTION 5 18 AWG BLACK 18 AWG BLACK 18 AWG WHITE 18 AWG RED 16 AWG BLACK TO GREEN LAMP PIN B TB15 WIRE # 2 2 479 480 95 5 #95 BLK #2 BLK TB14 END 2 LOCATION GREEN LAMP-B TB13 ITEM 7-C ITEM 7-B ITEM 7-A CB10 10 AMP TB13 TB12 4 4 #480 RED 4 #95 BLK #479 WHT 5 3 3 B 6 CABLE SHOULD EXTEND 7' FROM BOTTOM OF BOX .875 M01 2 7 8 9 2 41CX-70-12 6.50 S/N410950 & ABOVE CUSTOMARY: ALL DIMENSIONS IN INCHES 1 IMPLIED TOLERANCES FRACTION .X .XX .XXX 1.00 REVISION HISTORY LOCATED ON LAST SHEET ITEM 4 HOLE LOCATION I H G F E D C 250 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1 B 1/8 .06 .03 .010 THIRD ANGLE PROJECTION Nordco TM PRODUCT: CX HAMMER DESCRIPTION: LOGIC BOX PLC 24V CAB ONLY SIZE SCALE D 1/2 ASSEMBLY:- DRAWING CODE NUMBER REV. 31440500 K SHEET A 12 OF 28 1 I NO. G H SHEET NO. 31440500 13/28 F E D C ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. 1 B M02 5 7 4 ADD 2 A CYCLE COUNTERS ITEM NO. PART NUMBER OR MATERIAL QTY. REQ. 1 2 3 4 5 6 7057161 38053887 2844656 3064452 3048028 5170240 4 4 8 8 8 10 D T L. PART DESCRIPTION DWG SIZE VENDOR P/N CYCLE COUNTER 24V NON-RESET SHIELD,CYCLE COUNTER CLEAR SCREW,SELF SEALING 6-32 X .50 WASHER LOCK #6 NUT HEX #6-32 CABLE TIE .091 X 3.62 DURANT PRODUCTS #6Y-41346-402-ME A 7 MCMASTER-CARR #90825A717 T & B OR EQUIVALENT TYTON CORP. T18R CNTR-4 (GUN 4) PURPOSE PROVIDES A CYCLE COUNTER FOR EACH HAMMER AND INDICATION ADVANCES EACH TIME THE HAMMER IS ACTIVATED. #2 6 6 #382 #2 #377 5 5 3 CNTR-3 (GUN 3) CYCLE COUNTER ASSY TYP 4 CNTR-2 M02 WIRING TABLE 4 3 END 1 WIRE DESCRIPTION LOCATION 20 AWG BLACK CNTR-1 20 AWG BLACK CNTR-2 20 AWG BLACK CNTR-3 20 AWG BLACK CNTR-4 20 AWG BLACK CNTR-1 20 AWG BLACK CNTR-2 20 AWG BLACK CNTR-3 20 AWG BLACK CNTR-4 (GUN 2) END 2 WIRE # LOCATION TB14 2 TB14 2 TB15 2 TB15 2 LEFT PLC @ X7 136 HC DRIVE GUN 1 INPUT LEFT PLC @ X14 372 HC DRIVE GUN 2 INPUT RIGHT PLC @ X37 377 HC DRIVE GUN 3 INPUT RIGHT PLC @ X44 382 HC DRIVE GUN 4 INPUT 3 4 #2 4 #372 #2 TB15 #136 TB14 CNTR-1 3 (GUN 1) #372 X14 #136 X7 #382 X44 5 #377 X37 1 2 M02 2 2 41CX-70-13 S/N410950 & ABOVE CUSTOMARY: ALL DIMENSIONS IN INCHES 1 IMPLIED TOLERANCES FRACTION .X .XX .XXX REVISION HISTORY LOCATED ON LAST SHEET LID OUTSIDE VIEW I 250 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1 H G F E D C B 1/8 .06 .03 .010 THIRD ANGLE PROJECTION Nordco TM PRODUCT: CX HAMMER DESCRIPTION: LOGIC BOX PLC 24V CAB ONLY SIZE SCALE D 1/2 ASSEMBLY:- DRAWING CODE NUMBER REV. 31440500 K SHEET A 13 OF 28 1 I NO. SHEET NO. 31440500 ADD ADD 14/28 PART NUMBER OR MATERIAL QTY. REQ. 1 2 7088110 5170240 1 10 D T L. PART DESCRIPTION D E DWG SIZE VENDOR P/N HOURMETER,SPECIAL 5 DIGIT DISPLAY ENM SPECIAL #T40A41124 CABLE TIE .091 X 3.62 TYTON CORP. T18R ADD 1 16 AWG GRN 16 AWG BLK END 1 LOCATION GA5 GA5 + A HEATED MIRRORS ITEM NO. PART NUMBER OR MATERIAL QTY. REQ. 1 2 3 4 5125425 5128935 5166799 5159045 1 1 1 1 D T L. PART DESCRIPTION DWG SIZE VENDOR P/N SWITCH,ROCKER, RED OFF-NONE-ON BREAKER,CIRCUIT 10 A MAN RESET TERMINAL,PIN 12-14 GA CONNECTOR, ROCKER SWITCH EATON #NGR25011BNB0N ETA #1170-22-10A DEUTSCH #0460-204-12141 EATON #28-5637-2 7 4 PURPOSE PROVIDES TWO HEATED MIRRORS THAT ARE CONTROLLED BY A ROCKER SWITCH. M05 WIRING TABLE M03 WIRING TABLE WIRE DESCRIPTION B M05 PROVIDES A HOUR METER WITH 5 DIGITS. THIS WILL BE IN ADDITION TO THE MURPHY POWER VIEW WHICH HAS A HOUR DISPLAY. THE METER WILL BE POWERED WHEN MACHINE IGNITION IS TURNED ON. 6 C M04 SEE SHEET 15 HOURMETER ADDITION 7088110 ITEM NO. PURPOSE F ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. M03 7 G H WIRE DESCRIPTION END 2 LOCATION TB63 TB68 WIRE # 16 AWG GREEN 16 AWG BLACK 16 AWG BLACK 2 10 END 1 LOCATION RKS41-LT RKS41-3 CB29 END 2 LOCATION TB63 P79-19 RKS41-2B 6 WIRE # 2 542 543 LID OUTSIDE VIEW 5 5 #543 BLK TERMINAL 2B 1 #542 BLK TERMINAL 3 1 4 4 4 LID OUTSIDE VIEW 3 3 2 1 #2 GRN GA5 - 2 #543 BLK CB29 #10 BLK GA5+ M03 / M05 #10 BLK TB68 #2 GRN TB63 41CX-70-14 3 #542 BLK P79-19 S/N410950 & ABOVE CUSTOMARY: ALL DIMENSIONS IN INCHES 1 IMPLIED TOLERANCES FRACTION .X .XX .XXX REVISION HISTORY LOCATED ON LAST SHEET BOX INSIDE VIEW LID INSIDE VIEW 250 H G F E D C B 1/8 .06 .03 .010 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1 I 2 THIRD ANGLE PROJECTION Nordco TM PRODUCT: CX HAMMER DESCRIPTION: LOGIC BOX PLC 24V CAB ONLY SIZE SCALE D 1/2 ASSEMBLY:- DRAWING CODE NUMBER REV. 31440500 K SHEET A 14 OF 28 1 I NO. 31440500 G H SHEET NO. 15/28 ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. F C B M04 RESISTOR ON GAGE ONLY NOT LIGHT BULB 7 D E 1 2 3 #512 BLK GA9-S #2 GRN GA9 - 1 ADD #10 BLK TB68 6 HYDRAULIC OIL TEMPERATURE GAGE ITEM NO. PART NUMBER OR MATERIAL QTY. REQ. 1 2 3 4 5 6 7 8 7050060 61200106 5164405 5103820 5104016 5166761 5166793 5166778 1 1 8 1 1 1 1 1 PURPOSE D T L. PART DESCRIPTION DWG SIZE VENDOR P/N GAUGE,HYD.OIL TEMPERATURE 12V RESISTOR KIT 12V-24V ADAPTER TERMINAL,RING #6 STUD 14-16 GA CONN,CABLE STR.38-.50 3/4 NPT LOCKNUT,CONDUIT 3/4NPT CONN,PACKARD 1-WAY TOWER (MALE) TERMINAL,FEMALE WPK 16-14 AWG SEAL,WPK CABLE GRAY 16-12 GA. STEWARD WARNER #82740 (12v) STEWART WARNER #829525-2D NEWARK STOCK #47F2182 CROUSE-HINDS #CGB294 T & B #142 PACKARD #12015791 PACKARD #12124580 PACKARD #12010293 7 PROVIDES A TEMPERATURE GAUGE THAT SENSES OIL TEMPERATURE IN THE HYDRAULIC TANK. IT PROVIDES NO ALARM. FOR HIGH TEMP ALARM, SEE M25 NOTE 5 A 6 ADD HOLE TO BOX - SEE DETAIL LOWER LEFT 5 LID OUTSIDE VIEW #2 GRN TB60 M04 WIRING TABLE 4 END 1 WIRE DESCRIPTION LOCATION 16 AWG GREEN GA9 16 AWG BLACK GA9 + 16 AWG BLACK GA9-S END 2 LOCATION TB60 TB68 P164-A 4 WIRE # 2 10 512 3 3 1.060 M04 2 2 41CX-70-15 S/N410950 & ABOVE 6 2.50 B 1 2.62 7 CUSTOMARY: 8 WIRE TO EXTEND 12" FROM BOTTOM OF BOX ALL DIMENSIONS IN INCHES IMPLIED TOLERANCES #512 BLK P164-A SEE DETAIL FOR HOLE LOCATION 4 ITEM 4 HOLE LOCATION I FRACTION .X .XX .XXX 5 REVISION HISTORY LOCATED ON LAST SHEET P164 H G F E D 250 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1 C B 1/8 .06 .03 .010 THIRD ANGLE PROJECTION Nordco TM PRODUCT: CX HAMMER DESCRIPTION: LOGIC BOX PLC 24V CAB ONLY SIZE SCALE D 1/2 ASSEMBLY:- DRAWING CODE NUMBER REV. 31440500 K SHEET A 15 OF 28 1 I NO. 31440500 G H SHEET NO. 16/28 7 RE-USE D E C B A ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. M06 ITEM NO. F M07 PARK/RUN SWITCH PART NUMBER OR MATERIAL QTY. REQ. 1 D T L. PART DESCRIPTION VENDOR P/N DWG SIZE EXCLUDE REROUTE WIRES - ADD WIRES PURPOSE 6 PROVIDES TWO ADDITIONAL PUSH BUTTON SWITCHES THAT ARE LOCATED ON THE RIGHT AND LEFT OPERATOR’S JOYSTICK. WHEN EITHER OF THESE SWITCHES ARE PUSHED THE BRAKE WILL SET AND POWER WILL BE REMOVED FROM HAND CONTROLLERS AND WORK HEADS. OPERATION IS IDENTICAL TO THE ELECTRICAL INTERLOCK PUSH BUTTON SWITCH LOCATED ON THE LOGIC BOX. 16 AWG BLACK ITEM NO. QTY. REQ. D T L. 1 PART DESCRIPTION DWG SIZE VENDOR P/N STANDARD GAGER COMPONENTS REMOVES THE GAGER CONTROLS, METER AND ASSOCIATED WIRING. 61200065 POTENTIOMETER EXCLUDE THESE ITEMS AND ATTACHED WIRING 5125422 ROCKER SWITCH ON-OFF-ON END 1 END 2 WIRE # LOCATION LOCATION PB5 P71-W 466 P71-X P72-X 551 P72-W CR2 451 CB9 PB5 487 NO GAGER 24V PART NUMBER OR MATERIAL PURPOSE M06 WIRING TABLE WIRE DESCRIPTION 7 6 5125415 ROCKER SWITCH ON-NONE-ON 50174011 GAGER METER 5 50174011 GAGER METER 5125415 ROCKER SWITCH ON-NONE-ON REROUTE WIRE #466 TO P71-W. 4 TO CB9 5125422 ROCKER SWITCH ON-OFF-ON 61200065 POTENTIOMETER EXCLUDE THESE ITEMS AND ATTACHED WIRING 4 LID INSIDE VIEW LID OUTSIDE VIEW 5 PB5 96410897 MODULE ANALOG INPUT GAGER LVDT 5129105 RPC 2.0A (8X) EXCLUDE THESE ITEMS AND ATTACHED WIRING 3 5129100 RPC 0.5A 3 EXCLUDE THESE ITEMS AND ATTACHED WIRING #466 BLK P71-PIN W #551 BLK P71-PIN X 2 M06 / M07 96411197 POWER SUPPLY GAGER LVDT 41CX-70-16 BOX INSIDE VIEW #551 BLK P72-PIN X S/N410950 & ABOVE CUSTOMARY: 1 WIRE REMOVAL TO CR2 #552 BLK P72-PIN W ALL DIMENSIONS IN INCHES REMOVE ASSOCIATED WIRING FROM THE FOLLOWING CONNECTORS: P33-GAGER HARNESS, P66-GAGER POWER SUPPLY, P67-GAGER ANALOG, P68-GAGER METER IMPLIED TOLERANCES FRACTION .X .XX .XXX REVISION HISTORY LOCATED ON LAST SHEET BOX INSIDE VIEW I H G F E 2 D C 250 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1 B 1/8 .06 .03 .010 THIRD ANGLE PROJECTION Nordco TM PRODUCT: CX HAMMER DESCRIPTION: LOGIC BOX PLC 24V CAB ONLY SIZE SCALE D 1/2 ASSEMBLY:- DRAWING CODE NUMBER REV. 31440500 K SHEET A 16 OF 28 1 I NO. G H SHEET NO. 31440500 M08 ADD D C PART NUMBER OR MATERIAL QTY. REQ. 1 2 3 4 5 7085942 5164299 5166691 5166692 5120761 1 2 5 2 1 D T L. ADD PART DESCRIPTION VENDOR P/N GAGE,SPEEDOMETER FRT PROGMING TERMINAL,RING 16-14 GA #8 SCRW TERMINAL,FEMALE SPADE 14-18GA TERMINAL,MALE SPADE 14-16 GA CONTACT,RECEPTACLE PART NUMBER OR MATERIAL QTY. REQ. 1 2 5128935 5120761 1 1 16 AWG GREEN 16 AWG BLACK 16 AWG BLACK WIRE BOTH LIGHTS 5 END 1 LOCATION GA7 GA7 + GA7 S GA7 + GA7 - END 2 LOCATION TB64 TB68 P32-B GA7 LT+ GA7 LT- D T L. PART DESCRIPTION DWG SIZE VENDOR P/N BREAKER,CIRCUIT 10 A MAN RESET CONTACT,RECEPTACLE ETA #1170-22-10A CANNON #330-0351-016 7 DWG SIZE DIPRICOL #C308017 TERMINAL SUPPLY #B-237-08 VACO #68302 TERMINAL SUPPLY #MCT-850 CANNON #330-0351-016 PURPOSE WHEN THE INTERLOCK SWITCH IS PUSHED A HYDRAULIC VALVE WILL REMOVE THE CONTROL PILOT PRESSURE OF THE JOYSTICK DISABLING ALL JOYSTICK FUNCTIONS. M09 WIRING TABLE WIRE DESCRIPTION 16 AWG BLK M08 WIRING TABLE WIRE DESCRIPTION A JOYSTICK DISABLE ITEM NO. PROVIDES A 0-85 MPH SPEEDOMETER GAUGE LOCATED IN THE UPPER TOP PORTION OF THE LOGIC BOX. THE METER INCLUDES AN ODOMETER AND IS 3 3/8” IN DIAMETER. PURPOSE B M09 SPEEDOMETER GAUGE ITEM NO. 6 E ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. 17/28 7 F END 1 LOCATION CB22 END 2 LOCATION P23-J WIRE # 535 6 1 WIRE # CB22 2 10 565 10 2 #535 BLK 5 1 2 #535 BLK P23 PIN J 4 4 BOX INSIDE VIEW 3 3 LID OUTSIDE VIEW #565 BLK (SIGNAL WIRE) #2 BLK #10 BLK 2 M08 / M09 #2 BLK TB64 41CX-70-17 2 S/N410950 & ABOVE CUSTOMARY: 1 ALL DIMENSIONS IN INCHES 5 #10 BLK TB68 #10 BLK 1 3 IMPLIED TOLERANCES #565 BLK P32-B FRACTION .X .XX .XXX 4 REVISION HISTORY LOCATED ON LAST SHEET BOX OUTSIDE VIEW LID INSIDE VIEW I 2 H G F E D C 250 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1 B 1/8 .06 .03 .010 THIRD ANGLE PROJECTION Nordco TM PRODUCT: CX HAMMER DESCRIPTION: LOGIC BOX PLC 24V CAB ONLY SIZE SCALE D 1/2 ASSEMBLY:- DRAWING CODE NUMBER REV. 31440500 K SHEET A 17 OF 28 1 I NO. 31440500 G H SHEET NO. 18/28 F E D C ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. M10 M10 TRAVEL ALARMS w/TIMER 7 6 DESCRIPTION 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK RESISTOR (ITEM 11) END 1 LOCATION END 2 LOCATION WIRE # CB5 ETA BUSS CB5 CR44@30 CR44@85 STUD 1 CR44@86 TIMER@1 CR44@87 P79@7 CR44@87 P79@2 TIMER@2 D62@CATHODE TIMER@2 D63@CATHODE D62@ANODE TB58 D63@ANODE TB48 TIMER@5 TIMER@4 B 4 11 2 553 575 555 447 447 62 63 ADD LIGHT MODIFICATION & TRAVEL ALARM 3 SECOND TIMER ITEM NO. PART NUMBER OR MATERIAL QTY. REQ. 1 2 3 4 5 6 7 8 80010008 61200061 2837643 3060458 5195983 2837613 5166691 8390039 1 1 1 1 1 5 2 1 PURPOSE CR5 A D T L. PART DESCRIPTION DWG SIZE VENDOR P/N TIMER,2-180 SEC. (24V) RESISTOR,22K 1/2 WATT MACH SCR #10-24 X 1.000 WASHER SAE .188 (#10) RELAY,NO/NC 24V 40AMP W/BRACKT MACH SCR #10X.375 TERMINAL,FEMALE SPADE 14-18GA PLUG,SHEET METAL .50 DIA. PLASTIC SSCA #TS6 323P NEWARK #1ON595 7 NEWARK# 10C5398 VACO #68302 MCMASTER-CARR #9750K52 A TIMER CIRCUIT IS ADDED TO THE TRAVEL ALARMS SO ANY TIME THE MACHINE IS TRAVELED (BOTH FORWARD AND REVERSE) THE ALARMS WILL ACTIVATE FOR 3 SECONDS. 6 TIMER RELAY CR44 5 5 CB5 4 4 CR1 3 3 #555 P79-2 #575 P79-7 RELAY CR44 5 2 M10 6 41CX-70-18 4 S/N410950 & ABOVE 3 1 CUSTOMARY: TIMER 1 ALL DIMENSIONS IN INCHES 1 IMPLIED TOLERANCES 7 2 FRACTION .X .XX .XXX RESISTOR 22K REVISION HISTORY LOCATED ON LAST SHEET SIDE PANEL ASSY I 2 H G F E D C 250 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1 B 1/8 .06 .03 .010 THIRD ANGLE PROJECTION Nordco TM PRODUCT: CX HAMMER DESCRIPTION: LOGIC BOX PLC 24V CAB ONLY SIZE SCALE D 1/2 ASSEMBLY:- DRAWING CODE NUMBER REV. 31440500 K SHEET A 18 OF 28 1 I NO. 31440500 G H SHEET NO. 19/28 WIRE DESCRIPTION 16 AWG BLACK 6 D E C ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. END 1 LOCATION CB17 RKS35-2B RKS37-2B RKS36-2B RKS34-3 RKS35-3 RKS36-3 RKS37-3 END 2 LOCATION RKS35-2B RKS37-2B RKS36-2B RKS34-2B P10-J P10-R P10-H P10-S B M11 RKS34 WORKHEAD LOCKUP RH M11 WIRING TABLE 7 F WIRE # 458 458 458 458 462 460 459 481 3 ADD 1 A POWER LOCKUPS WITH GAGER ITEM NO. PART NUMBER OR MATERIAL QTY. REQ. 1 2 3 5125415 5128935 5159045 4 1 4 D T L. PART DESCRIPTION DWG SIZE VENDOR P/N SWITCH,NGR ROCKER ON-NONE-ON BREAKER,CIRCUIT 10 A MAN RESET CONNECTOR,NGR ROCKER SWITCH EATON NGR20031BN00N ETA #1170-22-10A EATON C-H #28-5637-2 7 K #462 BLK RKS36 GAGER LOCKUP 3 1 PURPOSE #459 BLK RKS37 NIPPER LOCKUP 3 AN ON/OFF SWITCH IS PROVIDED FOR EACH OF THE FOLLOWING LOCKS; NIPPER, GAGER, WORKHEADS 1&2, AND WORKHEADS 3&4. THESE LOCKS ARE HYDRAULICALLY ACTUATED AND CAN BE INDEPENDENTLY LOCKED AND UNLOCKED USING THE ON/OFF SWITCHES. IN ADDITION, ALL OF THE LOCKS WILL AUTOMATICALLY LOCK WHEN THE IGNITION IS TURNED OFF OR THE ELECTRICAL INTERLOCK IS PUSHED. ONCE THE MACHINE IS RESTARTED AND THE ELECTRICAL INTERLOCK IS PULLED (DISENGAGED) THE LOCKS WILL RETURN TO THE POSITION BEFORE SHUTTING DOWN. #458 BLK 1 6 #458 BLK #481 BLK 1 3 RKS35 WORKHEAD LOCKUP LH #460 BLK 5 5 RKS7 - RAIL TYPE 4 4 1 2 3 3 K CB17 #458 BLK M11 1 2 2 41CX-70-19 S/N410950 & ABOVE #462 BLK P10-PIN J CUSTOMARY: ALL DIMENSIONS IN INCHES #459 BLK P10-PIN H 1 #460 BLK P10-PIN R #481 BLK P10-PIN S LID OUTSIDE VIEW REVISION HISTORY LOCATED ON LAST SHEET IMPLIED TOLERANCES FRACTION .X .XX .XXX 250 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1 I H G F E D C B 1/8 .06 .03 .010 THIRD ANGLE PROJECTION Nordco TM PRODUCT: CX HAMMER DESCRIPTION: LOGIC BOX PLC 24V CAB ONLY SIZE SCALE D 1/2 ASSEMBLY:- DRAWING CODE NUMBER REV. 31440500 K SHEET A 19 OF 28 1 I NO. 31440500 G H SHEET NO. 20/28 D E C ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. END 1 WIRE DESCRIPTION LOCATION CB17 RKS35-2B RKS37-2B 16 AWG BLACK RKS35-3 RKS34-3 RKS37-3 END 2 LOCATION RKS35-2B RKS37-2B RKS36-2B P10-R P10-J P10-S B M12 RKS34 WORKHEAD LOCKUP RH M12 WIRING TABLE 7 F WIRE # 458 458 458 460 462 481 6 K 3 ADD 1 RKS37 NIPPER LOCKUP PART NUMBER OR MATERIAL QTY. REQ. 1 2 3 5125415 5128935 5159045 3 1 3 1 D T L. PART DESCRIPTION DWG SIZE VENDOR P/N SWITCH,NGR ROCKER ON-NONE-ON BREAKER,CIRCUIT 10 A MAN RESET CONNECTOR,NGR ROCKER SWITCH EATON NGR20031BN00N ETA #1170-22-10A EATON C-H #28-5637-2 7 AN ON/OFF SWITCH IS PROVIDED FOR EACH OF THE FOLLOWING LOCKS; NIPPER, WORKHEADS 1&2, AND WORKHEADS 3&4. THESE LOCKS ARE HYDRAULICALLY ACTUATED AND CAN BE INDEPENDENTLY LOCKED AND UNLOCKED USING THE ON/OFF SWITCHES. IN ADDITION, ALL OF THE LOCKS WILL AUTOMATICALLY LOCK WHEN THE IGNITION IS TURNED OFF OR THE ELECTRICAL INTERLOCK IS PUSHED. ONCE THE MACHINE IS RESTARTED AND THE ELECTRICAL INTERLOCK IS PULLED (DISENGAGED) THE LOCKS WILL RETURN TO THE POSITION BEFORE SHUTTING DOWN. PURPOSE 3 POWER LOCKUPS WITHOUT GAGER ITEM NO. #462 BLK A #458 BLK 6 #458 BLK #481 BLK 1 3 RKS35 WORKHEAD LOCKUP LH #460 BLK 5 5 RKS7 - RAIL TYPE 4 4 1 2 K CB17 #458 BLK 3 3 M12 2 41CX-70-20 1 S/N410950 & ABOVE #462 BLK P10-PIN J CUSTOMARY: 1 #460 BLK P10-PIN R #481 BLK P10-PIN S LID OUTSIDE VIEW REVISION HISTORY LOCATED ON LAST SHEET ALL DIMENSIONS IN INCHES IMPLIED TOLERANCES FRACTION .X .XX .XXX 250 H G F E D C B 1/8 .06 .03 .010 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1 I 2 THIRD ANGLE PROJECTION Nordco TM PRODUCT: CX HAMMER DESCRIPTION: LOGIC BOX PLC 24V CAB ONLY SIZE SCALE D 1/2 ASSEMBLY:- DRAWING CODE NUMBER REV. 31440500 K SHEET A 20 OF 28 1 I NO. G H SHEET NO. 31440500 21/28 F ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. 3 7 D E C CR37 M14 4 7 M13 REMOVE ADD ISO CONVERTER 24-12V CUMMINS (REPLACE JD) ITEM NO. PART NUMBER OR MATERIAL QTY. REQ. STD 1 26690004 26690007 1 1 D T L. PART DESCRIPTION CONVERTER EXISTING CONVERTER,VOLT24-12V 20A ISOLT 2 DWG SIZE VENDOR P/N ASTRON CORP #ISO2412-24 6 1 THE STANDARD 24-12V CONVERTER IS REPLACED WITH PART NUMBER 26690007 THAT IS TYPICALLY USED BY CNR TO POWER A 12V RADIO. PURPOSE CB34 ADD 5 7 6 1 B WORK,TRAVEL,BRAKE,MARKER LIGHT POWER MODIFICATION ITEM NO. PART NUMBER OR MATERIAL QTY. REQ. 1 2 3 4 5 6 7 8 9 10 81941107 5155116 5196301 75060215 53110008 5128936 5128435 2837469 3060455 58050010 1 1 1 1 2 1 2 2 2 1 PURPOSE A D T L. PART DESCRIPTION DWG SIZE VENDOR P/N RAIL,DIN MOUNTING 7.0 LG SOCKET,RELAY 8 BLADE RELAY,DPDT 24V RETAINER,RELAY HOLD DOWN SPRING BASE,CIRCUIT BREAK MTG 2 PLACE BREAKER,CIRCUIT 15A MANL RESET STOP,DIN RAIL MACH SCR #8X.375 WASHER SAE #8 PLUG,ROCKER SWITCH CUTOUT 7 SQUARE D #9080MH339 IDEC #SH2B-05 IDEC #RH2B-UL-DC24V IDEC #SY4S-02F1 ETA #12-J20-20 ETA #1170-22-15A SQUARE D #9080MHA10 6 EATON #17-21543 ALLOWS THE LIGHTS TO BE LIT WHEN MACHINE IGNITION SWITCH IS TURNED OFF. THE BATTERY DISCONNECT MUST BE TURNED ON. RELAY DIN RAIL ASSY M14 BRAKE & MARKER LIGHT WIRING DIN RAIL ASSY SEE ABOVE 5 END 1 LOCATION END 2 LOCATION WIRE # CR37@1 CR37@8 CR37@9 CR37@12 CR37@13 CR37@14 RSS1@IGN CR5@6 CR5@2 CB34 X2 STUD 1 CR1 CB34 55 52A 5A 16 2 44 5 DIODE CATHODE DIODE ANODE CR37@14 CR37@13 DESCRIPTION 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 16 AWG BLACK 9 JUMPER BUSS BAR DIRECT 5 4 4 8 BOX INSIDE VIEW M15 ADD CR1-3 ANTI-RESTART IGNITION SWITCH ITEM NO. PART NUMBER OR MATERIAL QTY. REQ. STD 1 5126082 5126083 1 1 D T L. PART DESCRIPTION SWITCH, IGNITION SWITCH,IGNITION LEVER TYPE VENDOR P/N CB1 CB2 CB3 CB4 REMOVE 3 DWG SIZE COLE HERSEE #95612 COLE HERSEE #956-3124 3 3 REPLACES EXISTING IGNITION SWITCH WITH IGNITION SWITCH THAT MUST BE PURPOSE RETURNED TO OFF POSITION BEFORE ALLOWING SWITCH TO BE TURNED TO START POSITION. (WILL PROTECT AGAINST ENGAGING STARTER WHEN ENGINE IS RUNNING) BOX INSIDE VIEW 1.) BREAK BUSS BAR BETWEEN CB3 & CB4. 2.) JUMPER CB1,CB2, & CB3 TOGETHER. 3.) ADD WIRE FROM CB3 TO CR1-3. INSTRUCTIONS 4.) REMOVE SWITCH RKS5 & WIRE #8 FROM RKS5-2B TO CB2 & WIRE #457 FROM RKS5-3 TO RKS3-2B. SIDE PANEL ASSY 2 M13,M14,M15 41CX-70-21 SN_REF:1 1 RKS5 REMOVE AND REPLACE WITH ITEM 10 1 CUSTOMARY: ALL DIMENSIONS IN INCHES IMPLIED TOLERANCES FRACTION .X .XX .XXX LID OUTSIDE VIEW I 2 REVISION HISTORY LOCATED ON LAST SHEET LID INSIDE VIEW H G F E D C 250 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1 B 1/8 .06 .03 .010 THIRD ANGLE PROJECTION Nordco TM PRODUCT: CX HAMMER DESCRIPTION: LOGIC BOX PLC 24V CAB ONLY SIZE SCALE D 1/2 ASSEMBLY:- DRAWING CODE NUMBER REV. 31440500 K SHEET A 21 OF 28 1 I NO. SHEET NO. 31440500 M16 ADD F ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. 22/28 7 G G H M17 PERIMETER LIGHTING ITEM NO. PART NUMBER OR MATERIAL QTY. REQ. 1 2 22311280 5128937 1 1 D T L. PART DESCRIPTION HARNESS, PERIMETER LIGHTS CIRCUIT BREAKER, 20A DWG SIZE VENDOR P/N ADD PART NUMBER OR MATERIAL QTY. REQ. 1 2 5103819 5104014 1 1 PURPOSE C ESPAR HEATER POWER ITEM NO. ETA #1170-22-20A D E D T L. PART DESCRIPTION DWG SIZE VENDOR P/N CONN,CABLE STR .50-.62 1/2NPT CROUSE HINDS #CGB195 LOCKNUT,CONDUIT 1/2NPT T & B OR EQUIVALENT REMOVE ADD B A M19 KEY IGNITION SWITCH ITEM NO. PART NUMBER OR MATERIAL QTY. REQ. STD 1 5126082 5126094 1 1 D T L. PART DESCRIPTION DWG SIZE VENDOR P/N SWITCH, IGNITION SWITCH,IGNITION KEYED 3 POSITN COLE HERSEE #95612 COLE HERSEE #956-5307 7 PURPOSE REPLACES STANDARD LEVER STYLE IGNITION SWITCH WITH KEYED IGNITION SWITCH. PROVIDES 24 VOLTS TO ESPAR HEATER CONTROL CIRCUIT. FOUR ADDITIONAL FLOOD LIGHTS ARE ADDED TO THE MACHINE. ONE LIGHT IS MOUNTED ON A MAST ON THE FRONT OF THE MACHINE. PURPOSE LIGHTS ARE MOUNTED ON THE RIGHT AND LEFT REAR CORNERS AND ON THE REAR CENTER OF THE CAB ROOF. THE ON/OFF SWITCH IS MOUNTED IN AN ELECTRICAL BOX NEXT TO THE LOGIC BOX. .875 6 6 1 2 #2 WHT & GRN STUD #1 CB30 1 2 1 6.50 5 5 3.50 4 BOX OUTSIDE VIEW 1 #468 RED & BLK CB30 BOX INSIDE VIEW ITEM 1 HOLE LOCATION M18 4 LID OUTSIDE VIEW DUST BIN LIGHT ITEM NO. PART NUMBER OR MATERIAL QTY. REQ. 1 96412000 1-REF D T L. PART DESCRIPTION DWG SIZE VENDOR P/N ASSY,DUST BIN/HOOD LIGHT D PROVIDES A 24 VOLT LIGHT IN THE DUST BIN AREA FOR MAINTENANCE PERSONNEL. SWITCH FOR LIGHT IS ON LIGHT FIXTURE. PURPOSE 3 3 1 B 2 M16-M19 .875 G 45 "F RO M BO 41CX-70-22 TT OM OF BO X S/N410950 & ABOVE 2.50 USE EXISTING HOLE & CORDGRIP CUSTOMARY: ALL DIMENSIONS IN INCHES 1 IMPLIED TOLERANCES FRACTION .X .XX .XXX 3.25 BOX OUTSIDE VIEW I 2 ITEM 1 HOLE LOCATION BOX OUTSIDE VIEW H G F E D REVISION HISTORY LOCATED ON LAST SHEET C 250 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1 B 1/8 .06 .03 .010 THIRD ANGLE PROJECTION Nordco TM PRODUCT: CX HAMMER DESCRIPTION: LOGIC BOX PLC 24V CAB ONLY SIZE SCALE D 1/2 ASSEMBLY:- DRAWING CODE NUMBER REV. 31440500 K SHEET A 22 OF 28 1 I NO. 31440500 SHEET NO. ADD 6 23/28 PART NUMBER OR MATERIAL QTY. REQ. 1 2 3 4 5 6 7 7079013 7079014 7079015 61200159 5159061 7072100 61200106 1 1 1 1 3 1 1 D T L. PART DESCRIPTION M21 VENDOR P/N GAUGE,ENGINE OIL PRESSURE POWERVIEW GAUGE,COOLANT TEMPERATURE POWERVIEW GAUGE,VOLTMETER POWERVIEW RESISTOR,TERMINATING POWERVIEW GAUGE JUMPER HARNESS 12 INCH GAUGE,FUEL LEVEL 12V RESISTOR KIT 12V-24V ADAPTER C B A MURPHY #PVA20-A-100-A MURPHY #PVA20-B-250-A MURPHY #PVA20-C-24-A MURPHY PVJR #78000128 MURPHY #PVW-J-12 STEWART WARNER #82303 STEWART WARNER #829525-2D REMOVE ADD REMOVES A ROCKER SWITCH THAT IS USED FOR THE ENGINE SHUTDOWN OVERRIDE FEATURE. THIS FEATURE ALLOWS THE OPERATOR TO START THE ENGINE FOR A CONTROLLED TIME EVEN WHEN THE ENGINE PROTECTION PURPOSE SYSTEM IS AUTOMATICALLY SHUTTING THE ENGINE DOWN (TYPICALLY USED IN EMERGENCY SITUATIONS AS DAMAGE TO THE ENGINE IS POSSIBLE). AFTER REMOVING SWITCH THIS FEATURE IS NO LONGER AVAILABLE TO THE OPERATOR. REMOVE SHUTDOWN OVERRIDE ITEM NO. PART NUMBER OR MATERIAL QTY. REQ. 1 2 5125404 58050010 1 1 D T L. PART DESCRIPTION VENDOR P/N REMOVE ROCKER SWITCH PLUG,ROCKER SWITCH CUTOUT EATON #17-21543 7 WIRE REMOVE WIRE #108 CONNECTING RKS1-2B TO P75-10 REMOVAL REMOVE WIRE #109 CONNECTING RKS1-3 TO P75-11 PROVIDES A 2” DIA MURPHY VOLT , OIL PRESSURE, AND WATER TEMPERATURE GAUGE IN ADDITION TO THE MURPHY POWER VIEW WHICH HAS EACH OF THESE DISPLAYED AND IS STANDARD ON THE MACHINE. M20 WIRING TABLE WIRE DESCRIPTION 5 D E DUPLICATE GAGES MURPHY ITEM NO. PURPOSE F ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. M20 7 G H ITEM 5 HARNESS ITEM 5 HARNESS ITEM 5 HARNESS ITEM 4 RESISTOR END 1 LOCATION AL1-B GA VOLT-B GA PRESS-B GA TEMP-B END 2 LOCATION GA VOLT-A GA PRESS-A GA TEMP-A RESISTOR WIRE # N/A 6 NOTES REPLACE FUEL GAGE WITH ITEMS 6 & 7. NOTE ITEM 6 IS A 12V GAGE AND MUST BE CONNECTED USING RESISTOR ITEM 7. THE LIGHT IN THIS GAGE IS 24V & SHOULD NOT BE CONNECTED TO RESISTOR ITEM 7. 5 1 2 3 7 6 LID OUTSIDE VIEW 4 M23 PURPOSE 4 MAINTAIN WORK MODE @ START UP EACH TIME MACHINE IS STARTED THE RELAY CONTROLLING WORK/ TRAVEL MODE IS ACTIVATED TO SET THE MACHINE TO WORK MODE. 1 INSTRUCTIONS REMOVE DIODE D40 FROM TB51 & "X5" AND DISCARD 2 3 3 LID OUTSIDE VIEW 5 4 5 5 3 M20,M21,M23 VOLT 2 2 41CX-70-23 S/N410950 & ABOVE ALARM GAGE 2 CUSTOMARY: TEMP ALL DIMENSIONS IN INCHES 1 IMPLIED TOLERANCES 1 7 PRESS 6 LID INSIDE VIEW I FRACTION .X .XX .XXX H REVISION HISTORY LOCATED ON LAST SHEET FUEL G F E D C 250 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1 B 1/8 .06 .03 .010 THIRD ANGLE PROJECTION Nordco TM PRODUCT: CX HAMMER DESCRIPTION: LOGIC BOX PLC 24V CAB ONLY SIZE SCALE D 1/2 ASSEMBLY:- DRAWING CODE NUMBER REV. 31440500 K SHEET A 23 OF 28 1 I NO. SHEET NO. 31440500 24/28 ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. M22 7 ADD ADD G H PART NUMBER OR MATERIAL QTY. REQ. 1 2 7088110 5170240 1 10 PURPOSE D T L. PART DESCRIPTION E D VENDOR P/N HOURMETER,SPECIAL 5 DIGIT DISPLAY ENM SPECIAL #T40A41124 CABLE TIE .091 X 3.62 TYTON CORP. T18R ADD K M22 WIRING TABLE WIRE DESCRIPTION B 16 AWG GRN 16 AWG BLK END 1 LOCATION GA5 GA5 + END 2 LOCATION TB63 TB34 B M24 AN ADDITIONAL HOUR METER WITH 5 DIGITS IS ADDED TO TRACK HOURS WHEN THE MACHINE IS IN THE “WORK MODE”. 6 C M23 SEE SHEET 23 WORK HOURMETER ADDITION 7088110 ITEM NO. F WIRE # A 7 DIAGNOSTIC ENGINE PORT P33 ITEM NO. PART NUMBER OR MATERIAL QTY. REQ. 1 2 3 4 5 6 7 8 5166809 2837337 3060452 3048028 5166791 5166788 5166813 61200040 1 4 4 4 13 D T L. PART DESCRIPTION VENDOR P/N RECEPTACLE, SQ FLANGE 9 PIN DEUTSCH #HD10-9-1939P MACH SCR #6-32 X .5 RD HD SLOT WASHER,SAE #6 .390 OD NUT HEX #6-32 DEUTSCH #460-215-16141 CONTACT SOLID CRIMPED 4 PLUG,SEALING DEUTSCH 114017 1 COVER,PROTECTIVE, RECEPTACLE DEUTSCH HDC16-9 1 RESISTOR, 120 OHM, 1/2 WATT 6 AN ELECTRICAL PLUG CONNECTION IS ADDED TO THE FRONT OF THE LOGIC BOX THAT CAN BE USED TO PLUG IN A LAP TOP TO VIEW ENGINE PARAMETERS. PURPOSE THIS IS A DUPLICATE PORT WITH THE OTHER PORT BEING LOCATED ON THE ENGINE HARNESS. 2 65 1 P33 5 5 ENGINE DIAGNOSTICS PORT END 1 END 2 WIRE DESCRIPTION LOCATION LOCATION 1 K K K 4 2 3 4 5 6 7 K WIRE # 16 AWG GREEN A TB62 2 16 AWG RED B TB67 10 CAN SHIELD-SEE NOTE C P32A-2 105/485 CAN LOW (GREEN)-SEE NOTE D P32A-3 106/484 CAN HIGH (YELLOW)-SEE NOTE E P32A-4 107/483 NOTE:USE 18 AWG SHIELDED SAE J1939 DATABUS CABLE RESISTOR END 1 WIRE DESCRIPTION LOCATION RESISTOR 106/484 4 END 2 LOCATION 107/483 LID OUTSIDE VIEW LID OUTSIDE VIEW 3 3 1 5 6 7 4 3 2 1 M22,M24 2 2 41CX-70-24 S/N410950 & ABOVE CUSTOMARY: ALL DIMENSIONS IN INCHES 1 IMPLIED TOLERANCES FRACTION .X .XX .XXX LID INSIDE VIEW I LID INSIDE VIEW H G F REVISION HISTORY LOCATED ON LAST SHEET E D C 250 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1 B 1/8 .06 .03 .010 THIRD ANGLE PROJECTION Nordco TM PRODUCT: CX HAMMER DESCRIPTION: LOGIC BOX PLC 24V CAB ONLY SIZE SCALE D 1/2 ASSEMBLY:- DRAWING CODE NUMBER REV. 31440500 K SHEET A 24 OF 28 1 I NO. 31440500 G H SHEET NO. 25/28 F D E C ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. B M25 ITEM NO. #862 LT49-A #2 LT49-B 7 #10 D5 CATHODE ADD #863 AL2 + #2 TB61 GRN 6 B 1 2 3 4 5 6 7 8 9 10 11 LOW HYD OIL LEVEL HIGH TEMP ALARM PART NUMBER OR MATERIAL QTY. REQ. 61231261 1 5155168 1 29680018 4 5190950 1 5190912 1 5270228 20 FT 5103820 2 5104016 2 1 5166772 5166778 2 5166781 2 D T L. PART DESCRIPTION VENDOR P/N RELAY,DPDT 24VDC 5 AMP SOCKET,RELAY DIODE,1N5624 3 AMP LAMPHOLDER LAMP,RED LED 28V CORD SO 16/2C BLK-WHT CONN,CABLE STR .38-.50 3/4NPT LOCKNUT,CONDUIT 3/4NPT CONNECTOR, WEATHERPACK 2-WAY SHROUD SEAL,WEATHERPACK CABLE GRAY 16-12 GA. TERMINAL,MALE PIN WEATHER PACK TB68 FINDER 40.52.9.024 FINDER 95.05 7 DIALIGHT #508-7538-504 DIALIGHT # 507-4761-3731-500 CROUSE HINDS CGB-294 T & B #142 PACKARD #12010973 PACKARD #12010293 PACKARD #12124582 6 IF OIL LEVEL BECOMES TOO LOW OR OIL TEMPERATURE IS ABOVE 180 DEG F A RED LIGHT LOCATED IN THE LOGIC BOX WILL TURN ON AND AN ALARM (AL2) WILL SOUND. PURPOSE 3 A D5 4 TB67 5 M25 WIRING TABLE LT49 WIRE DESCRIPTION 5 3 #862 TB83 #10 BLACK WIRE OIL TEMP SWITCH D7 16 AWG BLACK 3 16 AWG WHITE 16 AWG BLACK 16 AWG WHITE #862 CR30-12 #865 TB85 #10 CR30-11 #10 BLACK WIRE OIL LEVEL SWITCH #863 TB84 #865 CR59-4 D8 4 LID INSIDE VIEW 16 AWG BLACK #862 CR30-12 16 AWG GREEN 3 GRN 6 7 TO OIL TEMP SWITCH CABLE TO EXTEND 80" FROM BOTTOM OF BOX B 9 10 8 3 #862 LT49-A CR30 41CX-70-25 CUSTOMARY: ALL DIMENSIONS IN INCHES IMPLIED TOLERANCES FRACTION .X .XX .XXX I 4.875 H REVISION HISTORY LOCATED ON LAST SHEET BOX INSIDE VIEW G F E D C 2 S/N410950 & ABOVE 2.50 7.125 4 865 862 2 2 2 M25 2 #10 CR30-11 BOX OUTSIDE VIEW 863 D6 CR30-A1 WHITE WIRE OIL LEVEL SWITCH #10 D5 CATHODE 1.060 861 861 862 #2 CR30-A2 1 (2X) 10 10 10 D6-ANODE WHITE WIRE OIL TEMP SWITCH #862 TB83 1 5 #862 CR30-12 #865 TB85 6 WIRE # 3 TO OIL LEVEL SWITCH 2 END 2 LOCATION ANODE D5 CR30-11 ITEM 9-A ITEM 6 ANODE D6 CR30-A1 CR30-A1 LT49-A ANODE D7 TB84 TB84 ANODE D8 TB84 CR59-4 TB83 TB61 TB16 TB61 #865 CR59-4 #2 TB16 11 END 1 LOCATION TB67 CATHODE D5 TB68 TB68 ITEM 6 CATHODE D6 ITEM 9-B CR30-12 TB83 CATHODE D7 AL2 TB85 CATHODE D8 TB85 CR30-12 LT49-B CR30-A2 LT50-B 250 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1 B 1/8 .06 .03 .010 THIRD ANGLE PROJECTION Nordco TM PRODUCT: CX HAMMER DESCRIPTION: LOGIC BOX PLC 24V CAB ONLY SIZE SCALE D 1/2 ASSEMBLY:- DRAWING CODE NUMBER REV. 31440500 K SHEET A 25 OF 28 1 I NO. SHEET NO. 31440500 26/28 7 K ADD 6 REUSE F AUTO-SPIKE FEED 1 PART NUMBER OR MATERIAL QTY. REQ. 109 115 119 120 121 1 2 3 110 5103820 5166772 5166778 5270228 5166781 5128935 5128939 5103824 5104016 1 1 CONNECTOR CROUSE HINDS CGB-294 CONNECTOR, SHROUD 2-WAY PACKARD #12010973 2 SEAL,WEATHERPACK CABLE GRAY PACKARD #12015359 D T L. 6 FT PART DESCRIPTION VENDOR P/N ADD CORD, SO 16/2C BLK-WHT 2 TERMINAL,MALE WEATHER PK 14-16 GA. PACKARD #12124582 1 1 1 1 CIRCUIT BREAKER, 10A ETA #1170-22-10A CIRCUIT BREAKER, 30A ETA #1170-22-30A B CONNECTOR CROUSE HINDS CGB-295 P170 32 LOCKNUT, CONDUIT 3/4" NPT BULKLOADER - SPIKE BUSTER WIRE DESCRIPTION 16 AWG BLACK 16 AWG WHITE END 1 LOCATION A B 33 QTY. REQ. 1 2 3 4 5 6 7 8 9 5128936 5138100 5129230 1 1 1 34 35 6 FT 5166763 5166785 5166778 5103824 5104016 1 1 3 1 1 D T L. PART DESCRIPTION CIRCUIT BREAKER, 15A ETA #1170-22-15A FUSE HOLDER ALLEN BRADLEY 1492-H5 FUSE, GLASS, 30 AMP BUSS #AGC-30 CONNECTOR, TOWER 3 WAY PACKARD #12015793 TERMINAL,FEMALE WEATHER PACK PACKARD # 12124581 SEAL,WEATHERPACK CABLE GRAY PACKARD #12015293 CONNECTOR CROUSE HINDS CGB-295 LOCKNUT, CONDUIT 3/4" NPT WIRE # 98 2 2 USE 18 AWG SHIELDED SAE J1939 DATABUS CABLE 3 2 WIRE DESCRIPTION 16 AWG BLK 16 AWG BLK 16 AWG BLK 16 AWG GRN CAN SHIELD CAN LOW CAN HIGH 16 AWG BLK 16 AWG BLK 6 END 2 LOCATION P75-12 P75-13 P75-10 P75-7 P75-18 P75-17 P75-16 P75-11 H P75-12 H WIRE # 611 612 610 2 483 484 485 45 611 5 WIRES REMOVED 4 WIRE DESCRIPTION 14 AWG RED 14 AWG BLK END 1 LOCATION CB33-4 CB33-620 END 2 LOCATION ETA-BUSS P75-8 WIRE # 47 48 46 110 111 105 CAN HIGH 106 CAN LOW 107 CAN SHIELD 26 108 109 WIRE # 4 620 13 8 14 9 P167 15 10 3 END 1 LOCATION RKS6-3 RKS6-4 RKS6-2B STUD 1 P32A-4 P32A-3 P32A-2 RKS1-2B RKS1-3 J WATER FUEL HEATER 16 12 7 CORD, SO 12/3C BLK-WHT-GRN ITEM ADDED @ CB33 F2 11 VENDOR P/N WIRES ADDED P170 END 2 LOCATION CB17-98 TB11 PART NUMBER OR MATERIAL PROVIDES MODIFICATIONS TO WIRING AND COMPONENTS FOR A CUMMINS ENGINE OPTION. THE CUMMINS ENGINE MODEL IS A TIER 3 QSB 4.5 WITH PURPOSE COLD WEATHER OPTIONS. IF ESPAR HEATER IS REQUIRED MOD 17 MUST BE INCLUDED WITH THIS MOD. F1 1 A CUMMINS ENGINE ITEM NO. 31 WHEN AN AUTO-SPIKE FEED OPTION IS REQUIRED, THE SMALL 3 AMP CB THAT IS USED TO CONTROL THE SPIKE BUSTER HYDRAULIC VALVE SOLENOID IS REPLACED WITH A 30 AMP BREAKER. PURPOSE THE ADDITIONAL AMPERAGE IS USED FOR THE SINGULATOR AND CONVEYOR HYDRAULIC VALVE SOLENOIDS OF THE AUTO-SPIKE FEED OPTION IN ADDITION TO THE SPIKE BUSTER HYDRAULIC VALVE SOLENOID. REMOVE C M28 ITEM NO. 5 D E ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. M27 REMOVE G H 17 25 ITEM ADDED @ CB12 18 FUSE 2 ADDED 19 20 ITEM ADDED @ CB18 109 110 J 8 ECM POWER SUPPLY WIRE DESCRIPTION CORD 12/3C-BLK CORD 12/3C-WHT CORD 12/3-GRN END 1 LOCATION PIN A PIN B PIN C P167 END 2 LOCATION FUSE 30A (F2) FUSE 30A (F2) STUD 1 WIRE # 1 616 2 END 1 LOCATION RKS6-3 RKS6-1 RKS6-4 TB87 RKS6-2B P75-18 P75-17 P75-16 CB11-26 RKS1-2B RKS1-3 END 2 LOCATION TB85 TB86 P75-7 P75-13 P75-14 P32A-2 P32A-3 P32A-4 P75-8 P75-10 P75-11 4 3 9 1.062 3 H M27,M28 8" FROM THE BOTTOM OF THE BOX 2 41CX-70-26 6.88 4 2 120 S/N410950 & ABOVE CUSTOMARY: 115 119 121 ALL DIMENSIONS IN INCHES 3.75 1 IMPLIED TOLERANCES 5 I H G 7 HOLE ADDED @ P167 ITEMS ADDED @ P167 ITEMS ADDED @ P170 ITEMS REMOVED @ P170 6 F E FRACTION .X .XX .XXX D C REVISION HISTORY LOCATED ON LAST SHEET 250 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1 B 1/8 .06 .03 .010 THIRD ANGLE PROJECTION Nordco TM PRODUCT: CX HAMMER DESCRIPTION: LOGIC BOX PLC 24V CAB ONLY SIZE SCALE D 1/2 ASSEMBLY:- DRAWING CODE NUMBER REV. 31440500 K SHEET A 26 OF 28 1 I NO. 31440500 G H SHEET NO. 27/28 F D E C ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. M29 K 7 ADD B A CARRIAGE CENTERING ITEM NO. PART NUMBER OR MATERIAL QTY. REQ. 1 2 3 4 5129106 5125415 5120803 5120795 2 2 1 2 D T L. PART DESCRIPTION DWG SIZE VENDOR P/N RPC, 2.0A SWITCH, ROCKER, DPDT ON-NONE-ON RECEPTACLE, MALE MINI 12 PIN RECEPTACLE,MICROFAST (FEMALE) ETA #E1048-602-DC24V-S426-2.0A 7 EATON CH #NGR20031BN00Y LUMBERG #RSF 120M-624/3F LUMBERG #RKF-4/05M THIS MOD PROVIDES CONTROL TO THE WORKHEAD CENTERING EQUIPMENT VIA THE PLC. WHEN SWITCHED ON, THE WORKHEAD WILL AUTOMATICALLY MOVE FORWARD OR BACK PURPOSE AS NECESSARY TO RETURN TO A CENTRAL POSITION IN PREPARATION FOR THE NEXT TIE. THE CENTERING IS ACTIVATED BY THE TRAVEL PEDALS, WITH A SMALL DELAY. 6 2 RKS21 P47 P48 CARRIAGE CENTERING LH WIRE END 1 END 2 WIRE # DESCRIPTION LOCATION LOCATION CARRIAGE CENTERING WIRE END 1 END 2 WIRE # DESCRIPTION LOCATION LOCATION BROWN WHITE BLUE BLACK 1 2 3 4 RKS22 RKS22@2 P48@8 P48@7 572 571 570 P49 5 CARRIAGE CENTERING RH END 1 END 2 WIRE WIRE # DESCRIPTION LOCATION LOCATION 2 BROWN WHITE BLUE BLACK LID INSIDE VIEW LID OUTSIDE VIEW 1 2 3 4 RKS22@2 P48@4 P48@6 578 579 580 ORANGE BLUE WHITE/BLACK RED/BLACK GREEN/BLACK ORANGE/BLACK BLUE/BLACK BLACK/WHITE GREEN RED WHITE BLACK 1 2 3 4 5 6 7 8 9 10 11 12 P49@3 (BLUE) P47@3 (BLUE) P49@4 (BLACK) P47@4 (BLACK) TB - 579 571 580 570 2 - 6 5 M29 WIRING TABLE 4 WIRE END 1 DESCRIPTION LOCATION Y3 Y34 16 AWG BLACK RPC44 @ 4 RPC45 @ 4 RPC44 1 RPC45 END 2 WIRE # LOCATION RPC44 @ 2 Y3 RPC45 @ 2 Y34 RKS22 @ 3 573 RKS21 @ 3 577 4 REF: 97415183 DWG 3 3 2 M29 .875 (2X) .609 P47 2 41CX-70-27 4 BOX BOTTOM S/N410950 & ABOVE 3.94 P48 CUSTOMARY: 3 ALL DIMENSIONS IN INCHES 1 IMPLIED TOLERANCES P49 2.62 ITEMS 3 & 4 HOLES I 4.88 FRACTION .X .XX .XXX 4 BOX OUTSIDE VIEW 7.13 H G REVISION HISTORY LOCATED ON LAST SHEET F E D C 250 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1 B 1/8 .06 .03 .010 THIRD ANGLE PROJECTION Nordco TM PRODUCT: CX HAMMER DESCRIPTION: LOGIC BOX PLC 24V CAB ONLY SIZE SCALE D 1/2 ASSEMBLY:- DRAWING CODE NUMBER REV. 31440500 K SHEET A 27 OF 28 1 I NO. 7 31440500 SHEET NO. 28/28 CHECKED BY: APPROVED BY: SWA 08-03-10 SCR 09-03-10 SW 09-04-10 REV - SHEET CHANGE ECO 600311 DRAWN BY: CHECKED BY: SWA 09-09-10 --- 1 4 REV A CHECKED BY: SWA 01-10-11 SCR 02-10-11 REV B CHANGE BNSF BOX NUMBER ADDED CP REPLACES CSX & BOX NUMBER WITH CHECKED MODS ADDED MOD M03 HOURMETER ADDITION WAS REPLACEMENT MOD M14 WAS TRUMPET HORNS RELAY MOD M16 PERIMETER LIGHTING REPLACES CARRIAGE CENTERING MOD M20 STEWART-WARNER ADDED MOD M22 WORK HOURMETER REPLACES DEADMAN BRAKES@MACHINE START-UP MODS M25 & M26 ADDED 3 6 ITEM 109 CONNECTOR 5103820 WAS 5103817 12 MOD M01 ADDED WITH THIS SHEET. 13 MOD M02 ADDED WITH THIS SHEET. 14 MODS M03 & M05 ADDED WITH THIS SHEET. 15 MOD M04 ADDED WITH THIS SHEET. 16 MODS M06 & M07 ADDED WITH THIS SHEET. 17 MODS M08 & M09 ADDED WITH THIS SHEET. 18 MOD M10 ADDED WITH THIS SHEET. 19 MOD M11 ADDED WITH THIS SHEET. 20 APPROVED BY: D E ECO 600397 DRAWN BY: ADDED "X" TO 31440503 FOR M11 2 ITEMS 7 & 13 ADDED. ITEM 17 WAS ITEM 50 & PLUG ITEMS 141 TO 143 REMOVED ITEM 150 WAS 109 IN ERROR. NOTE 10 ADDED. 3 NOTE 3 ADDED 6 ITEMS 7 , 13 & 77 ADDED ITEM 17 QTY 8 WAS 7 ITEM 50 WAS ROCKER SWITCH 520273 ITEM 150 WARNING BUZZER ADDED 7 CENTER TABLE: WIRE #2 14 AWG GREEN CONVERTER V IN- TO TB22 ADDED WIRE #4 14 AWG RED FUSE F1-4 TO CB28-4 WAS 16 AWG RED WIRE #10 16 AWG TB57 TO TB68 ADDED WIRE #10 16 AWG RED TB66 TO RKS6@5B WAS RKS7@5B SWA 04-13-11 10 TABLE P66: GAGER POWER SUPPLY WIRE #25 16 AWG RED PIN 1 TO CB20-25 WAS WIRE #4 16 AWG RED PIN 1 TO FUSE F1 TABLE P75: ENGINE HARNESS WIRE #110 16 AWG BLK PIN 13 TO TB87 WAS PIN 13 TO P31@A WIRE #111 16 AWG BLK PIN 14 TO RKS6-2B WAS P31@B C B A 27 REVISION HISTORY RELOCATED FROM SHEET 26 1 2 5 6 MOD M12 ADDED WITH THIS SHEET. 12 11 21 MODS M13,M14 & M15 ADDED WITH THIS SHEET. ITEM 6 QTY 10 FT WAS 20 FT CABLE EXTENSION NOTE ADDED 22 MODS M16,M17,M18, & M19 ADDED WITH THIS SHEET. 15 23 MODS M20,M21,M23 ADDED WITH THIS SHEET. 22 WIRE EXTENSION NOTE ADDED M16 LOWER VIEW: LINES MOVED TO CORRECT PLUG 22 24 MODS M22 & M24 ADDED WITH THIS SHEET. 24 M22 WIRING TABLE: WIRE #65 WAS WIRE #10 25 MOD M25 ADDED WITH THIS SHEET. 25 ITEM 6 QTY 25 FT WAS 40 FT CABLE EXTENSION NOTE ADDED 26 THIS SHEET WAS SHEET 12. CHANGE ADDED LOGIC BOX: 31440505. 8 END 2 LOCATION FOR WIRE 51 WAS TB29 10 WIRE 332 WAS 334 FOR P72 REV D CHECKED BY: SCR 03-29-11 SHEET 1 5 APPROVED BY: 6 ITEMS 27 ,28 & 29 WERE 5121046, 5121310 & 5121320. ITEM 129 SUPPLIER # WAS 1170-02-5A. 7 FX3U48M... AT WIRES 2 & 19 WERE FX2n48M... 8 FX3U48M... AT WIRES 240 & 300 WERE FX2n48M.... ECO 600379 DRAWN BY: 28 CHECKED BY: - NEW BOXES 31440510 & 31440511 ADDED. OPTION M24 ADDED TO BOX 31440509 & JD LABEL REMOVED OPTION M29 ADDED TO TABLE FOR 31440510. CIRCUIT BREAKER TABLE: COLOR COLUMN ADDED 10A SB #17 WAS 3A #17 10A M11 #17 WAS #12 10A M12 #17 WAS #12 10A M27 ADDED TO #12 WIRING TABLE: CB17 WAS CB12 WIRING TABLE: CB17 WAS CB12 ITEM 8 ADDED WIRE NUMBERS FOR CUMMINS ENGINE ADDED. M27: ITEM 1 WAS A 3 AMP CB AT CB17 TO BE REPLACED BY ITEM 2. ITEM 2 ADDED TO CB18 WAS TO REPLACE ITEM 1. 5 4 CHECKED BY: APPROVED BY: - 3 CHANGE 1 ADDED TRAVEL ALARM AS AN OPTION FOR 31440509 CN 26 CORRECTED DRAWING ERROR P75-11 WAS P75-10, P75-12 WAS P75-11 ADDED DIMENSION TO P167 ECO 600572 DRAWN BY: CHECKED BY: APPROVED BY: ARADLOFF 06JAN12 SCR 01-24-12 - REV J CHANGE ITEM 35, 75060209 WAS 75060208 ITEM 37, 5129106 WAS 5129105 ITEM 38, 5129111 WAS 5129110 2 41CX-70-28 S/N410950 & ABOVE CUSTOMARY: ALL DIMENSIONS IN INCHES APPROVED BY: IMPLIED TOLERANCES FRACTION .X .XX .XXX CHANGE P170 WAS P162 IN ERROR. BLK WIRE WAS "B", WHT WAS "A". 250 H G F E D C B 1/8 .06 .03 .010 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1 I 6 M29 CARRIAGE CENTERING ADDED. REVISION HISTORY RELOCATED TO SHEET 28. THIS SHEET ADDED FOR REVISION HISTORY SCR 04-27-11 SHEET 6 ADDED NOTE 3. - 7 CHANGE REV E MKS 04/05/11 11 27 APPROVED BY: REV H ARADLOFF 10-06-11 6 ADDED LOGIC BOXES: 31440506 & 31440507. ADDED CB INFO, NOTE 2 & M27 HEADING. UPDATED CIRCUIT BREAKER TABLE. 26 CHECKED BY: OPTION M28 - CUMMINS ENGINE - ADDED. SHEET CHANGE 19 20 24 LOGIC BOX 31440507 WAS STD W/ M27 & PLAQUE 56407103. OPTIONS M11 ADDED & M27 REMOVED. LOGIC BOX 31440509 WITH 56407128 & OPTION M28 ADDED. NOTE 1. CUMMINS INFO ADDED. ITEM 151 DECAL ADDED. SWITCH RKS38 NUMBERS WERE ORIENTED LIKE RKS7 NOTE 11 FOR RKS38 ADDED. NOTE 12 FOR M1, GAGER METER, ADDED. ITEM 84 DIN RAIL LENGTH INCREASED FROM 8 TO 9 INCH. CB'S 13 TO 32 MOVED TO THE LEFT FOR MORE SPACE. ITEM 128 FOR CB33 & CB34 ADDED. ITEM 152 FOR CB35 ADDED. CIRCUIT BREAKERS CHART CB35 ADDED. ITEM 84 DIN RAIL WAS 8.0 LG. ITEM 128 CB BASE 2 POSITION WAS QTY 1. ITEM 151 DECAL ADDED. ITEM 152 CB BASE 1 POSITION ADDED. TABLE P75: ENGINE HARNESS WIRE #59 16 AWG BLACK P75-6 TO CR4-6 ADDED. TABLE P160 CAB HEATER: WIRE #546 P160-C WAS P160-A. WIRE #544 P160-A WAS P160-C. OPTION M16- ITEM 1 WAS 22311180 HARNESS. CORD LENGTH FROM BOX ADDED. SHEET SCR 03-15-11 MKS 03-23-11 1 APPROVED BY: 1 APPROVED BY: CHANGE ECO 600506 DRAWN BY: REV C ECO 600379 DRAWN BY: 2 26 1 5 REV G SHEET REV K SHEET THIS SHEET ADDED FOR M27 INSTRUCTIONS. CHECKED BY: ECO 600563 DRAWN BY: ARADLOFF 04-04-12 26 10 SHEET - 1 11 SWA 02-22-11 - LOGIC BOX 31440508 WITH PLAQUE 56407125 ADDED. M27 SHEET 26 WAS FUTURE M27 CB17(30A) WAS (3A) & CB18 REMOVED TABLE P79: WIRE #540 16 AWG BLACK PIN 5 TO CB25-540 WAS WIRE #541 16 AWG BLACK PIN 5 TO CB25-541 3 APPROVED BY: SWA 08-18-11 8 CHECKED BY: CHECKED BY: CHANGE ECO 600443 DRAWN BY: LEFT TABLE: WIRES #46 TO #48 ADDED. ROW 5: WIRE #55 DIRECT FLASHER (RED) TO TB27 REMOVED WIRE #55 16 AWG BLACK CR5@5 TO FLASHER (RED) WAS CR5@5 TO TB27 WIRE #350 14 AWG RED FUSE F1 TO CONVERTER 12/24 VIN+ ADDED ECO 600357 DRAWN BY: REV F SHEET CHANGE 1 APPROVED BY: P162 - TO SPIKE BUSTER WAS TO BULKLOADER AND ITEM 109 WAS 112 RIGHT OF P161- ITEM 110 & 112 WAS 59 & 60 5 ECO 600344 DRAWN BY: SHEET ALL NEW RELEASE 6 F ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. ECO 600270 DRAWN BY: SHEET G H THIRD ANGLE PROJECTION Nordco TM PRODUCT: CX HAMMER DESCRIPTION: LOGIC BOX PLC 24V CAB ONLY SIZE SCALE D 1/2 ASSEMBLY:- DRAWING CODE NUMBER REV. 31440500 K SHEET A 28 OF 28 1
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CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
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