engine control unit (ecu)

Transcription

I
NO.
97671003 DWG
G
H
SHEET NO.
F
1/13
B
7
LOGIC BOX LIGHT
CB31
LT52
10 A
SHT 2,7
45
HYD
PUMP
RSS1
2B
42
39
RKS4
3
ON
39
1
CR1
IGN
BAT
3
6
5B
10
35
4
P52-11
OFF
ST
PB9
P72-C
D1
E-STOP
28
110
29
2
R1 LOW 390 OHM
6
5B
4
STUD 1
26
P75
P76
E
2
D
39
G
26
8
J
26
13
R
110
14
S
111
111
7
26
CB4
10
10 A
P33-C
105
10
S
+
40
P33-E
107
P33-A
2
3
P32A-2
2
TB2
GA1
34
P51-35
P51-40
4
A
3
2
1
2
B
4
4
3
2
1
5
6
5
6
P32A-1
D2
2
10 A
PB5
31
P72-Q
32
ELECTRICAL
INTERLOCK
(MAIN BOX)
PB11
P72-R
B
A
P34
2
GA5
10
#8
SHT 7
13
SPEEDOMETER*
107
108
10
N
108
11
P
109
6
6
8
7
6
4
3
2 1
109
A
B
B
A
P36
D
P37B-2
GA4
P37B-3
B
P37
ENGINE
TEMPERATURE
GAGE
OIL PRESSURE
GAGE
F
2
120 OHM
CONNECT AT P34-B
IF OPTIONAL EXTRA
GAGES NOT USED
F
OPTIONAL ADDITIONAL GAGES
CUSTOMARY:
ALL DIMENSIONS
IN INCHES
5
IMPLIED TOLERANCES
P52-30
*SET AT 37,810
PULSES PER MILE
84
G
3
P52-29
#8
H
F
GA3
VOLTMETER
2
I
16
OFF
P35
SHUTDOWN
ALARM
E
4
107-CAN SHIELD
2B
GA2
A
SHT 7
6
106
ON
DIAGNOSTIC
MODULE
(MURPHY
POWERVIEW)
AL1
PB10
34
1
U
3
ENGINE SHUTDOWN
OVERRIDE
2
34
33
P71-R
P71-Q
ELECTRICAL
ELECTRICAL
INTERLOCK
INTERLOCK
(RH OPER. BOX)
(LH OPER. BOX)
4
17
RKS3
P32A-6
CR2
CB9
105
10
JOYSTICKS
ENABLE
2
TB1
V
106-CAN LOW
P32A-4
INPUT
GRND
21+
18
105-CAN HIGH
P32A-3
4
SURGE
PROTECTOR
SUP1
ENGINE
HARNESS
P52-12
P52-20
OUTPUT
ENGINE
DIAGNOSTICS
PORT
(OPTIONAL)
4
ENGINE
CONTROL
UNIT
(ECU)
P33
P33-D
106
SHT 4,5
FUEL SENDER
FUEL
LEVEL
-
GRND
21+
P33-B
10
GA6
5
192
LOW
5A
BATTERY
DISCONNECT
SWITCH
RSS2
R2 HIGH 1300 OHM
1
E-STOP
(MAIN BOX)
CB11
80 A
3
2B
P71-C
E-STOP
(LH OPER. BOX)
(RH OPER. BOX)
5
HIGH
12V
BATTERY
1
RKS5
151
152
P71-D
12V
BATTERY
TERMINAL
STUD
ENGINE SPEED
SWITCH H
PB1
PB8
P72-D
2
5
44
6
ENGINE COMPONENTS
P52-20
HYD PUMP
SHT 3
50
IGNITION
4
A
3
7
4
C
ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH
CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION
THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
STUD 2
6
D
E
FRONT
PROPEL
MOTOR
JD 4045H TIER 3 ENGINES ONLY
FRACTION
.X
.XX
.XXX
250
P52-27
E
NOTE: FOR REVISION HISTORY SEE LAST SHEET.
D
C
1/8
.06
.03
.010
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1
B
THIRD ANGLE
PROJECTION
Nordco
TM
PRODUCT:
ANCHOR REMOVER B
DESCRIPTION:
1
SCHEMATIC, ELECTRICAL
SIZE
D
SCALE
DRAWING CODE NUMBER
REV.
NTS
97671003 DWG
H
ASSEMBLY:-
SHEET 1
A
OF 13
I
NO.
97671003 DWG
G
H
SHEET NO.
2/13
F
D
E
C
B
FROM
CR1
A
OPTIONAL BATTERY SWITCHED STROBE
[M16]
G
SHT 1
CB30
4
3
CB6
4
STROBE
P79@6
9
A
DOME
5 IN PARALLEL
W
9
P79-9
9
6
SHT 7
CAB FAN
M
64
SHT 1
LT41
6
CAB FAN
M
G
CB1
64
7
2B
P30-4
RH
60
3
LT9
P74-A
10A
5B
P76-A
199
6
LT11
15A
P30-7
P76-B
TRAVEL
14
2B
2
WORK
1
14
P79-10
HORNS
56
TRAVEL
14
P71-A
2B
WORK
3
3
65
1
48
49
3
P71-M
1
P71-L
Y
P71-H
P71-E
3
P72-E
PB7
P71-F
LH
A
36
Y LT46
RIGHT
8
WORK
Y LT45
LEFT
P72-B
AH2
6
OIL COOLER
FAN MOTOR
CB7
7
15
6
TAS2
10
D42
1
2B
WORK
3
1
49
ON
D35
2
P72-M
10
D36
OFF
P72-L
P52-15
A
58
B
HYD OIL
TEMP SWITCH
SHT 1
14
15A
3
6
59
D27
6
14
SHT 6
SHT 3,8
ALL DIMENSIONS
IN INCHES
1
IMPLIED TOLERANCES
FRACTION
.X
.XX
.XXX
250
H
3
39
CUSTOMARY:
I
2
2
48
_
2
D40
10
9
SHT 1
+
P75-6
P52-19
4
9
48
CB23
P77-B
P77-A
CR4
4
TRAVEL
14
B
20A
11
P71-B
RKS26
3
RH
4
LT42
166
P72-A
P72-F
2
P72-H
4
PB6
1
49
RKS24
TRAVEL
P79-16
9
P72-B
5
RKS6
CR7
7
RIGHT
CR17
AH1
11
P71-B
P74-B
199
4
4
LEFT
SHT 7,8
65
P77-B
P77-A
LH
PB3
LT44
G
P30-6
LT10
CB5
LT43
4
P30-5
24
P73-B
P72-G
60
WORK
LIGHTS
CB3
4
LT8
P73-A
RKS10
10A
P71-G
G
WORK
LIGHTS
4
2
LT21
P79-8
5
P79@10
STROBE
9
15A
LT20
3A
LT20
P79-6
6
2
7
3
7
G
F
E
D
C
1/8
.06
.03
.010
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1
B
2
THIRD ANGLE
PROJECTION
Nordco
TM
PRODUCT:
ANCHOR REMOVER B
DESCRIPTION:
1
SIZE
D
SCALE
DRAWING CODE NUMBER
REV.
NTS
97671003 DWG
H
ASSEMBLY:-
SHEET 2
A
OF 13
I
NO.
G
H
97671003 DWG
SHEET NO.
F
D
E
3/13
C
TRAVEL LIGHTS/
MARKER LIGHTS
ON/OFF
4
4
15A
38
1
6
1
P52-9
4
3
52
D
54
P52-10
AL2
LT13 R
7
LT12 G
THIS SHT
WIRING IF FLASHER
IS NOT USED
555
51
102
D22
F
1
SHT 5
5
8
38
8
4
P79-1
FL1
5
MARKER
37
BRAKE
51
BRAKE
LIGHT
FLASHER
P79-14,10
2
OPTIONAL
52
70
P8-E
7
SHT 7
P8-F
BRAKES OFF
REAR ALARM
14
P79-3
4
RKS7
14
46
3
2B
3
14
P71-A
D
1
SERVICE
P72-A
14
P71-P
D
63
G
P72-J
50
P71-N
G
47
P71-B
2
P72-N
43
LT40 Y
OFF
P71-K
80
OFF
3
1
5B
4
6
LT48
FORWARD 62
447
2
62
D63
REVERSE 63
63
THIS SHT
P51-40
P52-25
P8-A
P8-H
CUSTOMARY:
2
A
ALL DIMENSIONS
IN INCHES
63
FRACTION
.X
.XX
.XXX
P52-26
P8-B
P8-J
IMPLIED TOLERANCES
THIS SHT, SHT 7
79A
P8-C
A
REVERSE TRAVEL
63
250
I
OPTIONAL WIRING FOR 3-5 SEC
TRAVEL ALARMS W/ TIMER
[M15]
P72-B
FORWARD TRAVEL
62
80A
RIGHT
Y
D62
G
P8-D
LEFT
OFF
LT38
2
THIS SHT
THIS SHT, SHT 7
79
RIGHT
4
SHT 7
P72-K
Y
62
LEFT
18
A1 A2
2
TRAVEL FOOT SWITCHES
3
TIMER
80010050
10
D38
RKS15
14
16 15
P72-B
P71-B
2B
LT47
68
ON
D37
47
1
G
15A
2
FRONT ALARM
11
6
D41
P72-P
2
LT37
P79-11
62
167
46
1
P71-J
4
TB9
62
63
THIS SHT
4
69
63
P79-2
CB5
LT39
9 SERVICE
SHT 1
D39
3
SERVICE
P79-7
4
41
11
46
RKS27
2B
THIS SHT
2
REV
43
14
62
D5
47
14
DEADMAN
FWD
8 DEADMAN
3
2B
61
1
RKS25
DEADMAN
D4
DEADMAN
3 SERVICE
1
SERVICE
4
P51-40
P51-34
CR18
71
DEADMAN
5
MARKER
54
2
BRAKE FOOT SWITCHES
14
BRAKE
51
6
52
SHT 2
51
FORWARD TRAVEL
54
3
103
6
54
CR5
188
MARKER
54
P79-11
FRONT ALARM
BRAKE
53
P79-12
OR
P75-3
55
62
D
H
P79-3
P79-2
MARKER
53
6
P79-7
63
6
2
3
FORWARD
BRAKE
51
51
REAR ALARM
THIS SHT
REVERSE TRAVEL
53
5B
2
8
104
53
2B
3
5
P52-1
4
REVERSE
4
1
TURNTABLE CYL.
PROX. SWITCH
7
P79-18
457
CR19
10
53
RKS9
3
2B
8
A
FORWARD/REVERSE
RKS8
CB2
7
B
H
G
F
E
D
C
1/8
.06
.03
.010
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1
B
THIRD ANGLE
PROJECTION
Nordco
TM
PRODUCT:
ANCHOR REMOVER B
DESCRIPTION:
1
SIZE
D
SCALE
DRAWING CODE NUMBER
REV.
NTS
97671003 DWG
H
ASSEMBLY:-
SHEET 3
A
OF 13
I
NO.
7
G
H
97671003 DWG
SHEET NO.
4/13
F
D
E
C
B
A
7
4
LOWER LEFT
FRONT WIPER
CB12
539
10A
5
P30-1
B
539
530
531
535
1
2
538
B
538
LOW L
G
HIGH H
P30-3
LOWER RIGHT
FRONT WIPER
5
P30-2
OFF/PARK P
532
533
534
1
2
6
OFF/PARK P
LOW L
CUSTOMER
INSTALLED
RADIO
G
HIGH H
THIS SHT
STANDARD 12V CONVERTOR WIRING
4
6
F
F1
IN CAB UNIT
FAN
SWITCH
CB26
20A
P161-A
MED
WHT
LOW
5
350
12V/24V
CONVERTER
20A
MOTOR
BLOWER
HI
550
4
BLACK
M
350
ON ENGINE
PRESSURE
SWITCH
DRIER W/
BINARY SW
THERMOSTAT
RED 4
AIR CONDITIONING
SHT 1
(OPTION)
3
C
TMR1
RADIO OFF
DELAY
F1
COMPRESSOR
3
CAB PRESSURIZER
CB27
30A
349
15
25
P161-B
30
BLK
F
M
87
86
M
CONDENSER
85
10
ON ROOF
UNIT
P161-C
VO+
(12V)
VO-
5
352
350
28
B1
A1
F
SET AT:
MODE: "BE" (DELAY OFF)
TIME: 2 HOURS
A2
OPTIONAL 12V CONVERTOR WIRING
FOR RADIO OFF DELAY
4
16
18
26
20A
CONDENSER
RELAY
554
VIN+
(24V)
VIN-
351
4
10
RSS4
CB28
20A
P160@C
H
B
547
C
546
M
C
MOTOR
MAX
MED
LOW
P160@B
545
544
L
SHT 7,23
CAB HEAT
FAN SPEED
P160@A
C
3
3
CB25
20A
4
540
1
P79-4
2
540
OFF/PARK
LOW
UPPER LEFT
FRONT WIPER
3
1
2
OFF/PARK
LOW
P79-10
UPPER RIGHT
FRONT WIPER
3
541
1
P79-5
541
OFF/PARK
LOW
2
REAR LEFT
FRONT WIPER
3
2
1
OFF/PARK
LOW
2
2
REAR RIGHT
FRONT WIPER
3
RKS1
CB29
10A
543
2
1
1
2B
7
P79-19
3
R
P79-14
542
2
HEATED MIRRORS
CUSTOMARY:
(OPTION)
ALL DIMENSIONS
IN INCHES
9
IMPLIED TOLERANCES
FRACTION
.X
.XX
.XXX
4
250
I
H
G
F
E
D
C
1/8
.06
.03
.010
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1
B
THIRD ANGLE
PROJECTION
Nordco
TM
PRODUCT:
ANCHOR REMOVER B
DESCRIPTION:
1
SIZE
D
SCALE
DRAWING CODE NUMBER
REV.
NTS
97671003 DWG
H
ASSEMBLY:-
SHEET 4
A
OF 13
I
NO.
97671003 DWG
G
H
SHEET NO.
5/13
F
D
E
C
B
A
SHT 4
4
7
7
OPTIONAL HYDRAULIC TEMPERATURE GAGE
GA7
10
CB10
TEMP SENDER
HYDRAULIC TANK
HYDRAULIC TEMP
S
+
10
SHT 1
10
189
-
23
10A
P52-10
P52-4
168
2
P52-19
6
CR15
C
PS2
NC
OPTIONAL HYDRAULIC OIL
LEVEL SWITCH HIGH/LOW
F
TAS3
SHT 1
P52-9
10
C
191
P52-6
188
LT32
7
G
CLEAN
2
R
HIGH HYD
TEMP
5
2
170
C
190
NC
P52-5
D24
LT50
HYD TANK
LEVEL SWITCH
NC
R
LOW HYD
LEVEL
4
C
2
10A
A
LT61
LH LIGHT
RKS2
CB32
P163-B
2
27
20A
2B
P79-13
3
266
5B
P164-A
P79-15
6
E
P164-B
B
A
LH LIGHT
RH LIGHT
267
REAR
PERIMETER
LIIGHTS
1
RH LIGHT
W
W
A
4
B
LT35
23
P52-16
BYPASS
3
2
164
7
CASE DRAIN
FILTER
LT36
181
F
G
3
R
CLEAN
2
2
266
1
2
4
4
1
CASE DRAIN FILTER BYPASS
PRESSURE SWITCH
LIGHT AT
ENGINE
FRONT
PERIMETER
LIIGHTS
G
CLEAN
CR20
E
C
NC
P75-2
7
C
PS4
OPTIONAL PERIMETER LIGHTS
3
LT34
180
P162-B
P162-A
P163-A
171
OPTIONAL CASE DRAIN
FILTER INDICATOR LIGHTS
NO
27
3
2
119
RETURN
FILTER
2
RH LIGHT
LT60
CB32
P52-13
RETURN FILTER BYPASS
PRESSURE SWITCH
OPTIONAL BOARDING/STEPS LIGHTS
3
C
R
BYPASS
4
1
23
NO
A
LT33
CR16
B
PS3
NO
3
169
188 SHT 3
LS1
2
3
2
118
PRESSURE FILTER BYPASS
PRESSURE SWITCH
D23
HYD OIL HIGH
TEMP SWITCH
3
P52-14
A
CENTER LIGHT
W
B
W
FILTER SWITCHES REFERENCE
SWITCH
SWITCH
CONN. PIN CONN.
COLOR
BLUE
A
COM.
PRESSURE FILTER
BROWN B
N.C.
BLACK C
N.O.
BLACK
RED
BLUE
RETURN FILTER
B
W
B
A
BLACK
CASE DRAIN FILTER RED
WHITE
W
A
LH LIGHT
B
2
A
B
C
A
B
C
COM.
N.O.
N.C.
COM.
N.C.
N.O.
CABLE
CONN.
COLOR
BROWN
BLACK
WHITE
2
BROWN
WHITE
BLACK
CUSTOMARY:
ALL DIMENSIONS
IN INCHES
BROWN
BLACK
WHITE
IMPLIED TOLERANCES
FRACTION
.X
.XX
.XXX
250
I
6
PRESSURE
FILTER
LT51
5
3
B
R
BYPASS
4
1
23
NO
A
LT31
H
G
F
E
D
C
1/8
.06
.03
.010
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1
B
THIRD ANGLE
PROJECTION
Nordco
TM
PRODUCT:
ANCHOR REMOVER B
DESCRIPTION:
1
SIZE
D
SCALE
DRAWING CODE NUMBER
REV.
NTS
97671003 DWG
H
ASSEMBLY:-
SHEET 5
A
OF 13
I
NO.
G
H
97671003 DWG
SHEET NO.
6/13
F
D
E
C
B
A
E
SHT 2
7
GUN 1
PATTERN OPEN
GUN 1
PATTERN
6
7
RKS17
CB17
15A
OPEN
E
3
17
2B
P51-40
P51-31
A
1
A
67
CLOSE
E
66
P51-28
GUN 1
PATTERN CLOSE
P51-30
E
6
6
E
GUN 2
PATTERN OPEN
GUN 2
PATTERN
RKS21
OPEN
E
17
5
3
2B
E
68
P51-40
P51-33
A
1
THIS SHT
6
69
CLOSE
5
P51-32
GUN 2
PATTERN CLOSE
RAIL
CLAMPS
LOCKUP
CB18
E
6
15A
18
OPEN
3
17
2B
E
72
86
D10
RKS20
1
2B
4
2
87
P50-30
P51-4
A
1
D11
73
CLOSE
6
1
2B
GUN 2
LOCKUP
P50-28
P51-10
P51-3
RKS18
E
85
RKS16
GUN 1
LOCKUP
GUN 3
PATTERN OPEN
GUN 3
PATTERN
1
2B
P51-5
E
4
POWER LOCKUPS
RKS14
P50-31
THIS SHT,
SHT 7
GUN 3
PATTERN CLOSE
LH GUIDE
WHEEL
LOCKUP
P50-40
91
P51-6
E
3
(OPTIONAL)
RAIL
MANIPULATOR
LOCKUP
3
RKS13
1
2B
F
P50-5
E
GUN 4
PATTERN OPEN
GUN 4
PATTERN
GUN 3
LOCKUP
1
2B
2B
E
74
CLOSE
P50-40
P50-32
GUN 4
LOCKUP
A
1
2
89
P50-3
OPEN
3
17
P50-10
RKS19
RKS22
E
88
D12
RKS23
1
2B
2
90
75
2
P50-4
P50-33
GUN 4
PATTERN CLOSE
D13
RH GUIDE
WHEEL
LOCKUP
E
92
P50-6
CUSTOMARY:
2
ALL DIMENSIONS
IN INCHES
1
IMPLIED TOLERANCES
FRACTION
.X
.XX
.XXX
250
I
H
G
F
E
D
C
1/8
.06
.03
.010
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1
B
THIRD ANGLE
PROJECTION
Nordco
TM
PRODUCT:
ANCHOR REMOVER B
DESCRIPTION:
1
SIZE
D
SCALE
DRAWING CODE NUMBER
REV.
NTS
97671003 DWG
H
ASSEMBLY:-
SHEET 6
A
OF 13
I
NO.
97671003 DWG
G
H
SHEET NO.
7/13
F
D
E
C
B
A
7
7
SHT 8,9
FX3U-48MT/DSS
PLC INPUTS
SHT 1
4
300
CB8
X0
FORWARD TRAVEL
PEDAL
SHT 3 63
X1
REVERSE TRAVEL
PEDAL
SHT 3 52
X2
SHT 2 43
X3
SHT 3 62
6
BRAKE PEDAL
SERVICE BRAKE
MODE
300
+
6
-
2
GND
SHT 6
S/S
240
5
SHT 1 34
X4
ELECTRICAL
INTERLOCK
10A
6
5
13
0V
CB21
SHT 1 39
X5
ENGINE
STARTER
10A
HAND CONTROLLER #1
SHT 2
D
SHT 1
FX3U-48MT/DSS
PLC INPUTS
(CONTINUED)
13
P51-9
135
65
P19-E
D
B
4
136
A
137
C
139
F
X6
P19-C
X7
P19-B
X10
P19-D
X11
P19-J
3
138
E
X12
P19-H
SET (F4)
HAND CONTROLLER #1
P18-E
D
B
372
A
2
373
C
375
F
374
E
X13
P18-C
X14
P18-B
6
P18-D
SHT 8
P18-J
P18-H
X22
SCRAPER 2
READY PROX
98
X23
PUSHER 2
READY PROX
X24
TRAVEL MODE
99
X25
PUSHER 1
DOWN PROX
100
X26
PUSHER 2
DOWN PROX
P51-13
P51-20
SHT 2 64
P51-11
P51-14
P51-20
X27
2
A
CUSTOMARY:
HAND CONTROLLER #2
ALL DIMENSIONS
IN INCHES
1
IMPLIED TOLERANCES
FRACTION
.X
.XX
.XXX
250
I
H
G
F
3
P51-20
CYCLE (F5)
HAND CONTROLLER #2
LH GUIDE ROLLER DOWN (F3)
HAND CONTROLLER #2
97
4
P51-20
SET (F4)
HAND CONTROLLER #2
X17
PUSHER 1
READY PROX
P51-12
PATTERN CLOSE (F3)
HAND CONTROLLER #1
MODE SELECT (F2)
HAND CONTROLLER #2
X21
P51-10
PATTERN OPEN (F2)
HAND CONTROLLER #1
X16
96
P51-8
SCRAPE/RAIL OUT (F1)
HAND CONTROLLER #1
X15
SCRAPER 1
READY PROX
P51-10
CYCLE (F5)
HAND CONTROLLER #1
SCRAPE/RAIL IN (F1)
HAND CONTROLLER #2
X20
P51-7
P51-19
371
95
E
D
C
1/8
.06
.03
.010
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1
B
THIRD ANGLE
PROJECTION
Nordco
TM
PRODUCT:
ANCHOR REMOVER B
DESCRIPTION:
1
SIZE
D
SCALE
DRAWING CODE NUMBER
REV.
NTS
97671003 DWG
H
ASSEMBLY:-
SHEET 7
A
OF 13
I
NO.
97671003 DWG
G
H
SHEET NO.
8/13
F
D
E
C
B
A
7
7
(OPTIONAL)
SHT 2
F
SHT 7
14
FX2N-48ET-DSS
PLC INPUTS
A
CONCRETE TIE
FUNCTIONS
RKS12
3
2B
1
6
CONCRETE
MODE
93
WELDED RAIL
ANCHOR
REMOVER
MODE
2B
RKS24
3
2B
1
3
WELDED
1
JOINTED
ON
OFF
CONCRETE TIE
MODE ON
300
+
RKS11
LH SCRAPERS
B
X30
300
6
94
X31
WELDED RAIL
186
X32
LH SCRAPERS OFF
-
2
GND
RH SCRAPERS
RKS25
B
3
2B
1
ON
187
X33
RH SCRAPERS OFF
SHT 7
S/S
6
340
OFF
5
5
0V
X34
CB19
10A
X35
FX2N-48ET-DSS
PLC INPUTS
(CONTINUED)
12
P50-9
SHT 2
376
65
P6-E
D
X36
P6-C
B
SET (F4)
HAND CONTROLLER #3
377
A
378
C
X37
P6-B
X40
P6-D
HAND CONTROLLER #3
380
F
3
379
E
P5-E
D
381
B
382
A
2
HAND CONTROLLER #4
383
C
385
F
384
E
X41
P6-J
X42
P6-H
X50
SCRAPER 3
READY PROX
113
X51
PUSHER 3
READY PROX
114
X52
SCRAPER 4
READY PROX
115
X53
PUSHER 4
READY PROX
P50-7
P50-10
6
4
112
CYCLE (F5)
HAND CONTROLLER #3
P50-8
SHT 9
P50-10
SCRAPE/RAIL OUT (F1)
HAND CONTROLLER #3
P50-12
P50-20
PATTERN OPEN (F2)
HAND CONTROLLER #3
P50-13
P50-20
P5-C
X44
P5-B
PATTERN CLOSE (F3)
HAND CONTROLLER #3
P5-D
P5-J
P5-H
SET (F4)
HAND CONTROLLER #4
X45
X46
MODE SELECT (F2)
HAND CONTROLLER #4
X47
RH GUIDE ROLLER DOWN (F3)
HAND CONTROLLER #2
116
X55
PUSHER 3
DOWN PROX
117
X56
PUSHER 4
DOWN PROX
P50-11
P50-20
CYCLE (F5)
HAND CONTROLLER #4
SCRAPE/RAIL IN (F1)
HAND CONTROLLER #4
P50-14
P50-20
X57
2
A
CUSTOMARY:
ALL DIMENSIONS
IN INCHES
1
IMPLIED TOLERANCES
FRACTION
.X
.XX
.XXX
250
I
H
G
3
X54
P50-9
X43
F
4
E
D
C
1/8
.06
.03
.010
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1
B
THIRD ANGLE
PROJECTION
Nordco
TM
PRODUCT:
ANCHOR REMOVER B
DESCRIPTION:
1
SIZE
D
SCALE
DRAWING CODE NUMBER
REV.
NTS
97671003 DWG
H
ASSEMBLY:-
SHEET 8
A
OF 13
I
NO.
97671003 DWG
G
H
SHEET NO.
9/13
F
D
E
C
B
A
7
7
6
6
SHT 8
14
SHT 7
FX2N-4AD
POT1
300
OPTIONAL
CYCLE COUNTERS
0-500K
V+
5
POT2
2
0-500K
R2
2
3
79
78
2
0-500K
R3
2
3
81
V1-
SHT 10
127
CNTR2
GND
PUSHER 2
DELAY
5
LEFT REAR
CYCLE
COUNTER
2
SHT 11
147
V+
270K
2
0-500K
3
24-
CNTR3
P72-S
POT4
2
LEFT FRONT
CYCLE
COUNTER
RIGHT FRONT
CYCLE
COUNTER
80
R4
CNTR1
PUSHER 1
DELAY
V+
270K
P72-A
300
P71-T
POT3
4
V1-
CHANNEL 1
270K
24+
CHANNEL 2
3
77
76
V1-
CHANNEL 3
2
SHT 10
125
P71-S
PUSHER 3
DELAY
CHANNEL 4
R1
P71-A
PUSHER 4
DELAY
SHT 11
149
4
CNTR4
RIGHT REAR
CYCLE
COUNTER
P72-T
83
82
V+
270K
3
2
V1-
3
2
2
CUSTOMARY:
ALL DIMENSIONS
IN INCHES
1
IMPLIED TOLERANCES
FRACTION
.X
.XX
.XXX
250
I
H
G
F
E
D
C
1/8
.06
.03
.010
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1
B
THIRD ANGLE
PROJECTION
Nordco
TM
PRODUCT:
ANCHOR REMOVER B
DESCRIPTION:
1
SIZE
D
SCALE
DRAWING CODE NUMBER
REV.
NTS
97671003 DWG
H
ASSEMBLY:-
SHEET 9
A
OF 13
I
NO.
97671003 DWG
G
H
SHEET NO.
10/13
F
D
E
C
B
A
7
7
THIS SHT
THIS SHT
FX3U-48MT/DSS
PLC OUTPUTS
(CONTINUED)
19
19
FX3U-48MT/DSS
PLC OUTPUTS
PUSHER 1
RETRACT
22
125
RPC0
2A
Y0
6
1
2
4
5
6
2
16
SHT 9
RPC20
RAIL CLAMPS
RETRACT
125
P51-30
P51-21
22
Y20
RPC1
PUSHER 1
EXTEND
2A
Y1
+V0
1
2
4
5
6
2
P51-22
22
127
RPC2
PUSHER 2
RETRACT
2A
Y2
1
2
4
5
6
2
RAIL CLAMPS
EXTEND
126
Y21
+V4
SHT 9
1
2
4
5
6
RPC21
4A
2
144
1
2
4
5
6
2
P52-30
P52-23
16
6
145
P52-24
16
RPC22
127
RAIL CLAMPS
LOCKS
P51-24
22
2A
Y22
4A
E
1
2
4
5
6
2
146
P52-10
P52-2
RPC3
PUSHER 2
EXTEND
2A
Y3
1
2
4
5
6
5
LH FORE/AFT
PATTERN CYL
EXTEND
+V1
LH FORE/AFT
PATTERN CYL
RETRACT
2
128
Y23
22
2
P52-3
P51-25
5
RPC4
2A
Y4
1
2
4
5
6
2
129
Y24
P51-26
22
2
RPC5
2A
Y5
1
2
4
5
6
2
130
Y25
P51-27
22
RPC6
SCRAPER 1
EXTEND
2A
Y6
4
1
2
4
5
6
2
131
Y26
P51-40
P51-36
22
4
RPC7
SCRAPER 1
RETRACT
2A
Y7
1
2
4
5
6
2
132
Y27
P51-37
16
RPC10
SCRAPER 2
EXTEND
2A
Y10
1
2
4
5
6
2
133
P52-30
P52-21
16
RPC11
SCRAPER 2
RETRACT
2A
Y11
1
2
4
5
6
+V2
3
2
134
P52-22
16
RPC12
TILT CYL LH
LOCK
4A
Y12
1
2
4
5
6
2
3
2
SHT 3
140
16
6
P51-20
P51-16
CB13
RPC13
GUIDE ROLLER
LH EXTEND
GUIDE ROLLER
LH RETRACT
2A
Y13
RPC14
2A
Y14
2
SINGLE HAND
CONTROLLER LH
RPC15
0.5A
Y15
A
+V3
1
2
4
5
6
2
141
P51-1
16
1
2
4
5
6
2
10A
19
THIS SHT
22
22
THIS SHT
CB16
142
20A
P51-10
P51-2
16
19
CB22
2
1
2
4
5
6
143
2
16
20A
LT2 Y
16
THIS SHT
6
Y16
SHT 10
CUSTOMARY:
Y17
ALL DIMENSIONS
IN INCHES
1
IMPLIED TOLERANCES
FRACTION
.X
.XX
.XXX
250
I
H
G
F
E
D
C
1/8
.06
.03
.010
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1
B
THIRD ANGLE
PROJECTION
Nordco
TM
PRODUCT:
ANCHOR REMOVER B
DESCRIPTION:
1
SIZE
D
SCALE
DRAWING CODE NUMBER
REV.
NTS
97671003 DWG
H
ASSEMBLY:-
SHEET 10
A
OF 13
I
NO.
97671003 DWG
G
H
SHEET NO.
11/13
F
D
E
C
B
A
7
7
FX2N-48ET-DSS
PLC OUTPUTS
(CONTINUED)
21
21
FX2N-48ET-DSS
PLC OUTPUTS
PUSHER 3
RETRACT
6
20
147
RPC30
2A
Y30
1
2
4
5
6
2
RPC50
RAIL MANIPULATOR
RAIL IN (OUTSIDE ARMS)
RETRACT
147
P50-30
P50-23
20
+V0
PUSHER 3
EXTEND
Y31
1
2
4
5
6
2
PUSHER 4
RETRACT
PUSHER 4
EXTEND
RH FORE/AFT
PATTERN CYL
EXTEND
+V1
149
Y32
1
2
4
5
6
2
RPC33
5
P50-22
RPC32
2A
RH FORE/AFT
PATTERN CYL
RETRACT
2A
Y33
4
5
6
2
RPC34
2A
Y34
SHT 9
RAIL MANIPULATOR
RAIL OUT (INSIDE ARMS)
RETRACT
RAIL MANIPULATOR
RAIL OUT (INSIDE ARMS)
EXTEND
150
P50-24
20
Y35
2A
Y36
4
Y51
Y52
2A
Y37
4
5
6
2
172
P52-40
P52-31
25
6
2A
1
2
4
5
6
2
173
P52-32
25
2A
1
2
4
5
6
2
174
P52-33
25
RPC53
Y53
1
2
4
5
6
2
153
A
P50-27
20
LH INSULATOR
STOMPER RETRACT
Y54
2A
1
2
4
5
6
2
175
P52-34
165
5
1
2
4
5
6
2
154
A
P50-26
20
2A
1
2
4
5
6
2
182
P52-35
165
2
RPC55
2
LH INSULATOR
STOMPER EXTEND
Y55
2A
1
2
4
5
6
2
183
P52-36
165
RPC56
1
2
4
5
6
2
155
A
P50-40
P50-36
20
RH INSULATOR
STOMPER RETRACT
Y56
2A
1
2
4
5
6
2
184
P52-37
165
4
RPC57
RPC37
SCRAPER 3
RETRACT
2
RPC51
RPC36
SCRAPER 3
EXTEND
1
RPC54
RPC35
2A
2A
RPC52
P50-25
20
Y50
+V4
149
1
2
RAIL MANIPULATOR
RAIL IN (OUTSIDE ARMS)
EXTEND
148
20
F
25
SHT 9
RPC31
2A
(OPTIONAL)
1
2
4
5
6
2
156
A
P50-35
20
RH INSULATOR
STOMPER EXTEND
Y57
2A
1
2
4
5
6
2
185
P52-38
RPC40
SCRAPER 4
EXTEND
2A
Y40
1
2
4
5
6
2
157
P50-38
20
RPC41
SCRAPER 4
RETRACT
2A
Y41
1
2
4
5
6
+V2
3
2
158
SHT 9
P50-37
25
2
RPC42
TILT CYL RH
LOCK
4A
Y42
1
2
4
5
6
2
3
6
CB15
159
P50-20
P50-16
25
10A
RPC43
GUIDE ROLLER
RH EXTEND
2A
Y43
1
2
4
5
6
2
2A
Y44
P50-1
25
20A
2
1
2
4
5
6
2
P50-10
P50-2
20A
RPC45
SINGLE HAND
CONTROLLER RH
0.5A
Y45
A
+V3
1
2
4
5
6
A
162
2
THIS SHT
20
20
THIS SHT
25
25
THIS SHT
165
165
THIS SHT
CB20
161
25
21
CB14
160
RPC44
GUIDE ROLLER
RH RETRACT
21
CB24
10A
LT3 Y
2
Y46
6
Y47
CUSTOMARY:
SHT 12
ALL DIMENSIONS
IN INCHES
1
IMPLIED TOLERANCES
FRACTION
.X
.XX
.XXX
250
I
H
G
F
E
D
C
1/8
.06
.03
.010
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1
B
THIRD ANGLE
PROJECTION
Nordco
TM
PRODUCT:
ANCHOR REMOVER B
DESCRIPTION:
1
SIZE
D
SCALE
DRAWING CODE NUMBER
REV.
NTS
97671003 DWG
H
ASSEMBLY:-
SHEET 11
A
OF 13
I
NO.
97671003 DWG
G
H
SHEET NO.
F
12/13
B
A
12V
BATTERY
3
7
LT52
HYD
PUMP
2B
42
39
RKS4
3
ON
39
1
IGN
BAT
3
6
5B
10
STARTER
STUD
35
4
P52-11
OFF
ST
D1
E-STOP
P71-C
605
611
1
E-STOP
(MAIN BOX)
STUD 1
6
5B
2
4
CB29
ECM POWER SUPPLY J3
2
3
2B
4
3
2
1
616
RKS5
HIGH
E-STOP
(LH OPER. BOX)
(RH OPER. BOX)
5
1
ENGINE SPEED
SWITCH H
151
152
P71-D
6
30 A
PB1
PB8
GROUND
STUD
80 A
2
5
44
P72-D
FUSE 2
P52-20
HYD PUMP
SHT 3
50
IGNITION
PB9
7
SHT 2,7
RSS1
P72-C
BATTERY
DISCONNECT
SWITCH
45
10 A
CR1
12V
BATTERY
LOGIC BOX LIGHT
CB31
4
C
STUD 2
6
D
E
2
5
P75
612
LOW
15 A
STARTER RELAY +
13
620
610
7
CB11
WATER/FUEL SEPARATOR HEATER SIGNAL
605
5A
CB4
4
620
8
605
9
39
12
34
10
4
P76
"J2"
10
10 A
S
FUEL SENDER
FUEL
LEVEL
40
-
P33-A
2
3
P32A-2
120 OHM
.25 WATT
2
TB2
GRND
21+
GA1
34
TB1
P51-35
P51-40
4
A
3
2
1
2
B
4
4
3
2
1
5
6
5
6
P32A-1
D2
2
10 A
PB5
31
P72-Q
32
ELECTRICAL
INTERLOCK
(MAIN BOX)
PB11
P72-R
B
A
P34
2
10
6
6
8
7
6
4
3
2 1
F
42
611
32
A
B
B
A
P37B-3
2
120 OHM
B
P37
ENGINE
TEMPERATURE
GAGE
OIL PRESSURE
GAGE
28
P37B-2
GA4
GA3
ENG COOLANT LEVEL SIGNAL
(NOT USED)
CONNECT AT P34-B
IF OPTIONAL EXTRA
GAGES NOT USED
AIR HEATER INTAKE SIGNAL
OPTIONAL ADDITIONAL GAGES
G
5
P52-30
*SET AT 37,810
PULSES PER MILE
84
G
3
P52-29
#8
H
15
P36
SHT 7
13
SPEEDOMETER*
2
I
11
CUMMINS
ENGINE &
CONTROL
UNIT
(ECU)
40
VOLTMETER
GA5
E
4
108
OFF
P35
SHUTDOWN
ALARM
SHT 7
6
37
2B
GA2
A
34
1
18
ON
DIAGNOSTIC
MODULE
(MURPHY
POWERVIEW)
AL1
PB10
#8
483-CAN SHIELD
ENGINE SHUTDOWN
OVERRIDE
2
34
33
P71-R
P71-Q
ELECTRICAL
ELECTRICAL
INTERLOCK
INTERLOCK
(RH OPER. BOX)
(LH OPER. BOX)
4
47
3
RKS3
P32A-6
CR2
CB9
17
10
JOYSTICKS
ENABLE
2
46
484-CAN LOW GREEN
P32A-4
INPUT
SURGE
PROTECTOR
SUP1
16
485-CAN HIGH YELLOW
P32A-3
4
GRND
21+
ENGINE
HARNESS
P52-12
P52-20
OUTPUT
ENGINE
DIAGNOSTICS
PORT
(OPTIONAL)
P33-E
107
4
P33
P33-D
106
SHT 4,5
610
P33-C
105
GA6
+
P33-B
10
10
611
FRONT
PROPEL
MOTOR
OPTIONAL CUMMINS
TIER 3 ENGINE
[M17]
CUSTOMARY:
ALL DIMENSIONS
IN INCHES
IMPLIED TOLERANCES
FRACTION
.X
.XX
.XXX
250
P52-27
E
D
C
1/8
.06
.03
.010
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1
B
THIRD ANGLE
PROJECTION
Nordco
TM
PRODUCT:
ANCHOR REMOVER B
DESCRIPTION:
1
SIZE
D
SCALE
DRAWING CODE NUMBER
REV.
NTS
97671003 DWG
H
ASSEMBLY:-
SHEET 12
A
OF 13
I
NO.
7
97671003 DWG
ECO
NONE
DRAWN BY:
AJI
10/20/09
SHEET
ALL NEW ISSUE
ECO
NONE
DRAWN BY:
AJI
01/20/10
SHEET
6
6
5
3
13/13
CHECKED BY:
APPROVED BY:
AJI
11/05/09
CHANGE
REV A
CHECKED BY:
APPROVED BY:
AJI
01/20/10
RKS12 WAS ON SHEET 6.
PLC INPUT X47 DESCRIPTION RENAMED.
10
RPC15 CHANGED TO 0.5 AMP RATING.
11
RPC45 CHANGED TO 0.5 AMP RATING.
ADDED OUTPUTS Y54-Y57
CB24 WAS ON SHEET 6.
CHECKED BY:
FOR CUSTOMER REQUEST (BNSF) TO ADD
ABILITY TO TURN SCRAPERS OFF:
ADDED RKS24, RKS25 , AND PLC INPUTS X32, X33.
REV C
P160@A WAS WIRE 546.
P160@C WAS WIRE 544.
2
APPROVED BY:
AJI
08/17/10
CHANGE
4
D
C
B
A
ADDED NOTE THAT RKS12 (CONCRETE MODE)
IS PART OF AN OPTIONAL FEATURE.
7
6
ADDED NOTE THAT RPCS 50-57 ARE PART OF AN
OPTIONAL FEATURE.
5
REV G
CHECKED BY:
SCR
25-JUL-2014
CHANGE
APPROVED BY:
2
ADDED OPTIONAL BATTERY SWITCHED STROBE
WIRING [M16]
3
ADDED OPTIONAL TRAVEL ALARM W/ TIMER
WIRING [M15]
12
ADDED SHEET;
ADDED OPTIONAL CUMMINS TIER 3 ENGINE
WIRING [M17]
13
WAS SHEET 12
4
ECO
601449
REV H
DRAWN BY:
CHECKED BY:
APPROVED BY:
DLH
03-MAR-2015
SHEET
CHANGE
1
CHANGED ENGINE SPEED SWITCH AND WIRING
REV D
CHECKED BY:
8
ECO
601350
DRAWN BY:
DLH
25-JUL-2014
SHEET
APPROVED BY:
AJI
03/11/10
CHECKED BY:
6
UPDATED HYDRAULIC TEMP GAGE, LOW LEVEL,
HIGH TEMP, AND BOARDING LIGHTS OPTIONS
WIRING (ALL PREVIOUSLY WERE NOT USED).
ADDED PERIMETER LIGHTS OPTION.
CASE DRAIN FILTER SWITCH WIRE CORRECTED TO
BE 164, WAS 165; 165 ALREADY USED ELSEWHERE.
ADDED NOTE THAT RKS13 (RAIL MANIPULATOR
LOCK) IS PART OF AN OPTIONAL FEATURE.
11
CHANGE
3
3
4
CHANGED CB27 TO 30A, WITH THE
PRESSURIZER NOW STANDARD.
ADDED OPTIONAL RADIO OFF DELAY
WIRING FOR 12V CONVERTOR.
5
REV B
RKS9@4 WAS WIRE 63.
RKS9@6 WAS WIRE 62.
1
3
ADDED DIODE D22 AT AL2 (TURNTABLE BUZZER),
WITH NEW WIRE NUMBER 188.
SAME BUZZER USED FOR OPTIONAL HYD TANK
HIGH TEMP AND LOW LEVEL ALARMS.
CHANGE
8
ECO
NONE
DRAWN BY:
AJI
04/12/11
SHEET
E
ECO
601202
REV F
DRAWN BY:
CHECKED BY:
APPROVED BY:
AJI
AJI
01/22/14
22-JAN-2014
SHEET
CHANGE
1
ADDED NOTE FOR RESISTOR AT END OF CAN LINE .
REV -
PLC INPUT X17 DESCRIPTION RENAMED.
ECO
NONE
DRAWN BY:
AJI
08/17/10
SHEET
F
7
8
4
SHEET NO.
REMOVED DIODES D14-D21.
REMOVED GUN 1-4 PATTERN CYLINDER LOCK
COILS (WERE CHANGED TO HYDRAULIC
PILOT OPERATED CHECKS.)
PUSHERS 1 & 3 AND SCRAPER 1 & 3 REDUCED
PRESSURE COILS WERE REMOVED.
RKS12 MOVED TO SHEET 8.
CB24 MOVED TO SHEET 11, FUNCTION REASSIGNED.
ECO
NONE
DRAWN BY:
AJI
03/11/10
SHEET
G
H
3
12
APPROVED BY:
AJI
04/12/11
ADDED FORWARD TRAVEL LIGHT NOTE FOR P75-3
3
CHANGED ENGINE SPEED SWITCH AND WIRING
CHANGE
SPEEDOMETER SENSOR POWER
P52-29 WAS WIRE 10.
CHANGED BACK UP ALARM WIRING.
CUSTOMER REQUESTED ONLY THE ALARM
IN THE WARNING DIRECTION TO BE ACTIVATED.
CHANGES MADE TO CORRESPOND WITH NEW
CAB HARNESS (42350175) UPDATE:
RKS9@4 WAS WIRE 62.
RKS9@6 WAS WIRE 63.
RKS9@5B WAS WIRE 55/555.
REMOTE SERVICE/DEADMAN SWITCHES
POWER ROUTING CORRECTED:
RKS25@2B WAS P71@T
RKS27@2B WAS P72@T
2
WIRES 62 & 63 ROUTING CORRECTED
WIRE 62 - P52@25 WAS P51@34
WIRE 63 - P52@26 WAS P51@35
ECO
600708
DRAWN BY:
AJI
06/04/12
SHEET
1
1
REV E
CHECKED BY:
APPROVED BY:
AJI
06/18/12
ALL DIMENSIONS
IN INCHES
ADDED PULSES PER MILE SETTING FOR
SPEEDOMETER.
5
CORRECTED CASE DRAIN FILTER PIN CONNECTIONS.
ADDED FILTER SWITCH REFERENCE CHART.
6
REVERSED DESCRIPTION ON ALL 4 PATTERN
SWITCHES, PINOUTS DID NOT MATCH PLAQUE.
10
CUSTOMARY:
CHANGE
IMPLIED TOLERANCES
FRACTION
.X
.XX
.XXX
250
RPC22 WAS 2 AMP.
1/8
.06
.03
.010
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1
I
H
G
F
E
D
C
B
THIRD ANGLE
PROJECTION
Nordco
TM
PRODUCT:
ANCHOR REMOVER B
DESCRIPTION:
1
SIZE
D
SCALE
DRAWING CODE NUMBER
REV.
NTS
97671003 DWG
H
ASSEMBLY:-
SHEET 13
A
OF 13
I
NO.
31440064
G
H
SHEET NO.
1/20
F
D
E
C
B
A
7
7
6
6
H
H
K
31446702
CN
56407147
X
X
X
X
X
X
X
-
X
X
X
CB 30 CB 29
(3A) (15A)
SHT
19
5
-
BRAKE FLASHERS
56407146
-
SHT
19
CUMMINS ENGINE
CPR
X
-
SHT
18
BATTERY SWITCHED STROBE
31446701
X
-
TRAVEL ALARM 3-SEC TIMER
X
CB 32
(10A)
ESPAR HEATER POWER
X
-
ISO CONVERTER 24-12V CUMMINS
X
-
RADIO OFF-DELAY
56407081
SHT
18
BATTERY SWITCHED
BOARDING/STEP LIGHTS
BNSF
SHT
18
CYCLE COUNTERS
31446700
CB 29 CB 32
(10A) (20A)
SHT SHT SHT
17
17
18
KEY IGNITION SWITCH
PLAQUE
REQUIRED
-
PERIMETER LIGHTING
CUSTOMER
-
HEATED MIRRORS
NORDCO
PART #
-
SHT SHT SHT SHT SHT
16
16
16
17
17
CONCRETE TIE FUNCTIONS
(INCLUDES LOCKUP)
-
HYD OILTEMP GAUGE
-
DUPLICATE MURPHY GAUGES
H
-
ENGINE DIAGNOSTIC PORT
3
ASSIGNED CIRCUIT BREAKERS >>
CASE DRAIN FILTER
BOX SHEET LOCATION
5
SHT
16
LOW HYD OIL LEVEL &
HI TEMP LIGHT & BUZZER
SHT SHT SHT SHT
15
15
15
15
MOD DETAILS FOUND ON >>
SHEET
12
SHEET
13
SHEET
14
H
M01 M02 M03 M04 M05 M06 M07 M08 M09 M10 M11 M12 M13 M14 M15 M16 M17 M18
OPT'L MODS TO STD LOGIC BOX >>
4
H
H
4
X
X
X
X
X
X
X
X
3
X
2
2
F
NOTES:
1) BEFORE REVISION F, THIS DRAWING WAS FOR THE BNSF
SPECIFIC BOX ONLY AND ORDERED AS PART NUMBER 31440064.
GOING FORWARD THAT VERSION IS REPLACED WITH 31446700.
2) NO STANDARD GENERIC PLAQUE HAS BEEN DESIGNED AT THIS TIME.
IT WILL BE ADDED AS NEEDED IN THE FUTURE PENDING MACHINE
ORDERS FROM OTHER CUSTOMERS.
CUSTOMARY:
ALL DIMENSIONS
IN INCHES
1
IMPLIED TOLERANCES
REVISION HISTORY
LOCATED ON LAST SHEET
S/N670200 & UP
I
H
G
F
E
D
C
FRACTION
.X
.XX
.XXX
250
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1
B
1/8
.06
.03
.010
THIRD ANGLE
PROJECTION
Nordco
TM
PRODUCT:
ANCHOR REMOVER
DESCRIPTION:
LOGIC BOX PLC 24V CAB ONLY
SIZE
SCALE
D
1/2
ASSEMBLY:-
DRAWING CODE NUMBER
REV.
31440064 K
SHEET
A
1
OF 20
1
I
NO.
G
H
SHEET NO.
31440064
2/20
F
D
E
C
126 53
SEE SHEET 3
A
7
9
144
10
SEE SHEET 3
124
139
109
8
AL1
23
AL2
P34
C
B
SEE SHEET 3
B
125
7
C
24
LT12
GA1
LT36 LT32
P32
LT34
STANDARD
CONFIGURATION
6
LT13
P33
LT35 LT31
LT33
13
23
GA6
RKS25
25
B
5
B
17
LT3
16
RKS18
RKS19
GA5
17
16
RKS17
RKS16
5
LT2
106 122 123
18
24
B
1
PB5
PB1
RKS14
23
TB90
TB81
TB61
24
TB70
RKS15
23
6
RKS24
RKS20
RKS21
RKS22
RKS23
A
RKS10
RKS13 RKS12 RKS11
RKS9
RKS8
4
4
17
23
24
LT39
LT41
RKS7
RKS6
LT40
LT42
22
11
RKS5
RKS4
PB3
17
RKS3
RSS1
RKS2
113 114
RSS4
RKS1
16
3
17
J
23
26
3
12
14
17
CNTR-4
15
CNTR-2
TB101
J
CNTR-3
CNTR-1
147
TB106
2
1
2
NOTE:
1. USE CABLE TIES ITEM 91 AS REQUIRED
2. ALL TERMINALS TO BE INSULATED TYPE
3. ALL WIRES TO BE IDENTIFIED WITH WIRE MARKERS APPLIED
ON WIRE NOT TERMINAL
4. ALL WIRE SIZES AND CONNECTIONS TO BE PER WIRE
CONNECTION LIST
5. ROUTING OF WIRES TO ALLOW ACCESS TO INSIDE COMPONENTS
AND FREE MOVEMENT OF COVER
6. SEE DRAWING 97671003DWG FOR ELECTRICAL SCHEMATIC
7. DO NOT CONCEAL DIODES WITHIN WIRE BUNDLES
BETWEEN TERMINAL STRIPS AND THE SIDE OF THE BOX.
THE WIRE NUMBER ON BOTH SIDES OF EACH DIODE MUST BE
LABELED AND VISABLE.
I
H
G
74
A
75
76
B
CUSTOMARY:
8. ALL COMPONENTS IDENTIFICATIONS SHOWN BOXED ARE
TO BE LABELED INSIDE OF ENCLOSURE WITH TEXT
SHOWN. LABELS SHOULD BE VISIBLE AFTER WIRING.
i.e.
CR30
ALL DIMENSIONS
IN INCHES
IMPLIED TOLERANCES
9. TIGHTEN ALL SCREWS ON DEVICES.
REVISION HISTORY
S/N670200 & UP
F
E
D
C
FRACTION
.X
.XX
.XXX
250
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1
B
1/8
.06
.03
.010
THIRD ANGLE
PROJECTION
Nordco
TM
PRODUCT:
ANCHOR REMOVER
DESCRIPTION:
SIZE
SCALE
D
1/2
ASSEMBLY:-
DRAWING CODE NUMBER
REV.
31440064 K
SHEET
A
2
OF 20
1
I
NO.
31440064
G
H
SHEET NO.
3/20
F
C
B
A
STANDARD
CONFIGURATION
4
7
D
E
7
SEE NOTE 3
F
71
69
71
72
73
72
73
78
79
67
77
80
68
71
72
73
6
6
69
71
72
73
77
64
P161
5
P51
P71
110 115
P8
P30
P50
P160
P72
65
P18
P19
P75
P52
5
P6
130
P5
SEE NOTE #2
P79
117
4
4
A/C
113 114
D1
59
60
TO CAB
A/C
HEATER
67
68
71
72
63
73
66
36
71
72
73
PERMANENTLY
LABEL
77
3
67
68
71
72
116 118 119
73
TO CAB
HEATER
3
116 131 132
BOTTOM OUTSIDE VIEW OF BOX
NOTES:
2
D
F
1) D1 IS FOR ROUTING NORDCO INSTALLED ITEMS
2) CORD FOR P160 (ITEM 117) AND P161 (ITEM 130)
TO EXTEND 6" PAST THE CORDGRIP (ITEM 115.)
3) NO STANDARD PLAQUE IS DESIGNED AT THIS TIME,
SO THE BNSF PLAQUE IS SHOWN.
2
CUSTOMARY:
ALL DIMENSIONS
IN INCHES
FRONT OUTSIDE VIEW OF BOX
1
IMPLIED TOLERANCES
REVISION HISTORY
S/N670200 & UP
I
H
G
F
E
D
C
FRACTION
.X
.XX
.XXX
250
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1
B
1/8
.06
.03
.010
THIRD ANGLE
PROJECTION
Nordco
TM
PRODUCT:
ANCHOR REMOVER
DESCRIPTION:
SIZE
SCALE
D
1/2
ASSEMBLY:-
DRAWING CODE NUMBER
REV.
31440064 K
SHEET
A
3
OF 20
1
I
NO.
31440064
SHEET NO.
4/20
18.04
F
D
E
C
B
A
STANDARD
CONFIGURATION
K
K
7
G
H
18.01 18.02 18.03
K
7
OPTIONAL FLASHER - M18
CR2
3
FL1
58
56
83
6
6
56
56
57
83
126 53
CR1
51
52
INSIDE
LAMP
VIEW C-C
SHEET 1
124
125
53
5
5
STUD 1
STUD 2
32 106 121 123
4
54
55
TB100
53
TB91
4
121
3
3
31 108 123
2
2
SECTION A-A (SHEET 1)
LH INSIDE VIEW OF BOX
CUSTOMARY:
SECTION B-B (SHEET 1)
RH INSIDE VIEW OF BOX
ALL DIMENSIONS
IN INCHES
1
IMPLIED TOLERANCES
REVISION HISTORY
S/N670200 & UP
I
H
G
F
E
D
C
FRACTION
.X
.XX
.XXX
250
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1
B
1/8
.06
.03
.010
THIRD ANGLE
PROJECTION
Nordco
TM
PRODUCT:
ANCHOR REMOVER
DESCRIPTION:
SIZE
SCALE
D
1/2
ASSEMBLY:-
DRAWING CODE NUMBER
REV.
31440064 K
SHEET
A
4
OF 20
1
I
NO.
31440064
G
H
SHEET NO.
5/20
44
102 88
F
39
43
45
46
39
41
40
43
42
41
CR20
TMR1
OR
TMR2
43
43
D
E
81
2
F
5
2
4
1
B
9
6
31
8
6
3
CR5
CR4
TB35
4
3
5
6
A 8
7 7
4
1
5
2
CR7
1
2
B
9
8
4
3
5
6
8
7
8
9
CR16
CR15
A
7
4
3
5
6
1
2
4
3
8
9
CR17
1
2
8
7
5
7
11 6
10
1
2
5
7
4
3
STANDARD
CONFIGURATION
H
44
CR18
11 6
10
4
3
5
6
87
1
2
1
2
8
7
88
107 108
31
TB45
TB36
20
85
47
49
F
CR20
F
TMR1
H
TMR2
6
88
32 106
CIRCUIT BREAKERS
107 108
5
90
RELAYS & TIMERS
OIL COOLER
BRAKE LIGHTS
HORNS
PRESSURE FILTER
RETURN FILTER
WORK/TRAVEL
SERVICE DEADMAN
TURNTABLE WARNING
CASE DRAIN FILTER
(OPTIONAL)
RADIO OFF DELAY TIMER
(OPTIONAL)
TRAVEL ALARM 3-5 SEC
(OPTIONAL)
CR4
CR5
CR7
CR15
CR16
CR17
CR18
CR19
101 88
32 104
A
7
F1
CR19
B
82
7
6
3
C
101 88
1
2
3
4
5
6
7
8
9 CB'S
10 11
12
25 26 27 28
21
48
TB60
TB46
SIZE
-
3A
129
5A
47
10A
48
15A
49
20A
146
30A
29 30
20
TB16
BOM
ITEM#
47
49 129
F
84
1
2
3
4
5
6
7
8
O
X
X X
X
X X X
X X
X
X
X
X
X X
X X
X
X
O
O
X
X
X
X
X X
X O
X
O
F
X
88
X=STANDARD CONFIGURATION, O=OPTIONAL FEATURE
F
F
H
TB15
31
H
X
TB'S (60)
4
5
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
32 105
13 14 15 16 17 18 19 20 21 22 23 24
CB'S
4
128
31 32
101 88
107 108
28
92
3
3
29
TB1
2
27
31
32
33
FX3U-48MT/DSS
111 112
FX2N-48ET-DSS
30
RPC'S (39)
GREEN
LED
TYPICAL
31
32
33
NOTE 2: REMOTE POWER CONTROLLERS:
101 88
ASSEMBLE AS FOLLOWS
A
86
34
1
2
RED LED
TYPICAL
0
1
2
3
4
5
6
7 10 11 12 13 14 15 20 21 22 30 31 32 33 34 35 36 37 40 41 42 43 44 45 50 51 52 53 54 55 56 57
37
E
H
35
38
SEE
NOTE 2
93
103 144
G
A
2.0A - RPC0 -RPC11,
RPC13-RPC14,
RPC20-RPC21, E
RPC30-RPC41,
RPC43-RPC44,
A (RPC50-RPC57 ARE OPTIONAL)
E
ALL DIMENSIONS
IN INCHES
4.0A - RPC12, RPC22, RPC42
E
IMPLIED TOLERANCES
(8) EXTRA SOCKETS
(THESE ARE ALL USED FOR OPTION M06)
REVISION HISTORY
S/N670200 & UP
SCALE 11/16
F
CUSTOMARY:
F
101 88
LOGIC BOX REAR PANEL ASSY
I
88
0.5A - RPC15, RPC45
D
C
FRACTION
.X
.XX
.XXX
250
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1
B
1/8
.06
.03
.010
THIRD ANGLE
PROJECTION
Nordco
TM
PRODUCT:
ANCHOR REMOVER
DESCRIPTION:
SIZE
SCALE
D
1/2
ASSEMBLY:-
DRAWING CODE NUMBER
REV.
31440064 K
SHEET
A
5
OF 20
1
I
NO.
G
H
SHEET NO.
31440064
6/20
F
7
E
STANDARD
CONFIGURATION
F
F
6
F
F
5
B
J
F
F
F
4
F
K
3
A
F
E
F
E
A
A
E
F
F
F
2
F
A
A
F
A
J
PART NUMBER
OR MATERIAL
QTY.
REQ.
1
2
3
4
5
6
7
8
9
10
20296393
53110017
53110022
SEE SHT 1
1
1
1
1
7079011
7079012
7072117
1
1
PART NAME
DEVICE NO.
ENCLOSURE
PANEL 21 x 27
PANEL 6 x 12
PLAQUE
GAUGE, DIGITAL DIAGNOSTICS
GAGUE, AUDIBLE ALARM
GAUGE, FUEL
GA1
F
AL1
F
GA6
11
5126636
1
SWITCH
PB1
12
13
14
15
16
17
18
19
20
21
5125960
7085930
5126082
5125404
5125410
5125415
5125422
1
1
1
1
6
15
1
BUTTON, HORN
GAUGE, SPEEDOMETER
F
SWITCH, IGNITION
SWITCH,ROCKER (ON)-OFF
SWITCH,ROCKER SPDT (ON)OFF(ON)
SWITCH,ROCKER DPDT ON-NONE-ON
SWITCH,ROCKER DPDT ON-OFF-ON
PB3
53110007
5104995
5
2
BASE,CIRCUIT BREAKER 6 POS
BUSS BAR 12 POS
22
5126642
1
SWITCH, PUSH BUTTON
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
5190950
5190910
5190912
5190914
5121052
5121322
50180029
5121048
2837475
3066455
5164295
5155208
75060209
5166845
5129106
5129111
5155281
5155280
5196101
5196102
75060218
5128435
5155285
5196105
5128935
5128936
5128937
12
5
3
4
1
1
1
1
26
28
AR
39
31
1
28
3
4
2
4
2
8
4
2
2
15
4
8
GA5
RSS1
F
F
F
31403680
2837481
3064458
C
B
A
7
BILL OF MATERIALS
BILL OF MATERIALS
ITEM
NO.
D
CB1-CB24
F
PB5
LAMP HOLDER
LAMP, GREEN
LAMP, RED
LAMP, YELLOW
PLC,BASE UNIT
CASSETTE,MEMORY
DISPLAY,CONTROL
EXTENSION PLC
F
A
QTY.
REQ.
54
55
56
57
58
59
60
61
62
63
64
65
66
67
5167690
2837613
3042011
61231211
61231201
5103829
5104018
2
4
6
1
1
1
1
WASHER,EXTERNAL TOOTH LOCK #8
P52
QTY.
REQ.
JUNCTION BLOCK
107
AR
TERMINAL STRIP JUMPERS,
SCREW,RD HD MACH #10-24 X 3/8" LG
108
20
WASHER, SAE #8
LOCKNUT, 1/4-20 UNC
POWER RELAY, 200A-24V
RELAY, 24V
CONNECTOR
LOCKNUT, CONDUIT 1" NPT
109
1
BUZZER, WARNING, 24V
2
LOCKNUT, CONDUIT 3/4" NPT
1
RETAINER,RIBBON CABLE
1
2
1
1
AR
110
CR2
111
112
3101320
2
SCREW,#4 X 1/4 PHIL PAN
TAPPING SREW TYPE B ZINC
113
5126088
47175201
5103824
5166763
5270384
5166783
5166778
2837481
26690004
3048034
5190300
56143240
2837619
1
SWITCH,HEATER 4 POSITION
1
KNOB,HEATER SWITCH
2
CONNECTOR
2
CONNECTOR, TOWER 3 WAY
115
DRAIN
CONNECTOR
CONNECTOR
CONNECTOR
CONTACTS
P71,P72
116
P75
117
P79
118
119
5
CONNECTOR
69
70
71
72
73
74
75
76
77
78
79
80
81
82
5166842
2
CONNECTOR,RECEPT,FLANGE, A KEY
P50,P51
106
3066458
5166797
5166817
5112930
5166791
5138100
5129220
29680018
3165132
29680012
5104992
5170240
5121225
5166697
5164299
5164246
5164405
5164308
5164297
5166694
5166692
5104999
5159038
5159037
5159036
36
36
36
1
2
2
120
1
1
8
1
1
122
123
124
WASHER, SPRING LOCK #6
NUT, #6-32 UNC
ROD, SUPPORT
125
126
CAPSCREW, BUTTON HD #10-32 X 1/2" LG
128
LOCKWASHER, EXTERNAL TOOTH #10
129
CONTACT SOLID CRIMPED
RECEPTACLE 8 CONTACT
WEDGE
130
131
F1
FUES, GLASS, 20 AMP
CB25-30
4
TERMINAL STRIP,
134
K
135
136
137
138
139
140
141
142
143
144
145
146
147
E
A
F
A
F
J
6 FT CORD, SO 14/3C BLK-WHT-GRN
3
TERMINAL,FEMALE WEATHER PACK
3
SEAL,WEATHERPACK CABLE GRAY
4
SCREW,MACHINE RD. HD. #8-32 X 5/8
1
CONVERTER,VOLTAGE 24V-12V
8
SCREW RD HD MACH #8-32 BLACK
14
NUT, #8-32 UNC
1
LIGHT,DOME 24V
1
PLATE,MTG. LOGIC BOX LIGHT
8
SCREW, MACH RD HD #10-24 X .5 LG
1
1
BASE,CIRCUIT BREAKER 2 POSITION
5166785
5166816
5166798
5112936
61200159
5159045
5129101
5159061
5128939
5159032
E
4
3
TERMINAL,FEMALE WEATHER PACK
3
SEAL,WEATHERPACK CABLE BLUE
2
CONNECTOR, PLUG 6 PIN
10
SOCKET,CONTACT FEMALE 14-16GA
2
WEDGE
1
RESISTOR,TERMINATING,POWERVIEW GAGES
CONNECTOR
CONNECTOR, METRIPACK, 150 SERIES
TERMINAL,FEMALE METRI-PACK
TERMINAL POSITION ASSURANCE
RPC, 0.5A
JUMPER HARNESS, 12"
CIRCUIT BREAKER, 30A
TERMINAL, STRIP 14-16 AWG
23
1
2
1
2
1
1
1
CUSTOMARY:
ALL DIMENSIONS
IN INCHES
S/N670200 & UP
F
CB11
3
RING TERMINALS ARE THE PREFERRED METHOD
OF WIRE TERMINATION. FORKED TERMINALS ARE
TO BE USED ONLY WHERE SPACE OR DEVICE
CONSTRAINTS PROHIBIT USE OF RING TERMINALS OR
WHERE OTHER TERMINALS ARE SPECIFIED.
IF FORKED TERMINALS ARE USED THEY
MUST PROPERLY FIT THE STUD.
REVISION HISTORY
G
CB31-32
CIRCUIT BREAKER, 5A
IMPLIED TOLERANCES
H
5
6 FT CORD, SO 12/3C BLK-WHT-GRN
1
I
P160,P161
2
BUSS BAR
TERMINAL STRIP,
F
D1,D2,D27
DUCT, WIRING W/COVER 2.0 WIDE X 18.0 LG
2
133
B
DUCT, WIRING W/COVER 1.0 WIDE X 88.0 LG
TERMINAL STRIP,
F
D4-5,1021,35-42
RAIL, DIN 8.0
RAIL, DIN 10.0
RAIL, DIN 20.5
RAIL, DIN 15.5
RIVET, BLIND
DIODE, 1N6284
BASE,CIRCUIT BKR 6POS
CABLE TIES
MODULE, ANALOG INPUTS
TERMINAL, SPADE
TERMINAL, RING
TERMINAL, RING
TERMINAL, RING
TERMINAL, RING
TERMINAL, FORK
CONNECTOR, VORTEX
CONNECTOR, VORTEX
1
53110008
5128946
132
FUSE HOLDER
6
127
K
15 DIODE 1N5624
1
1
1
1
10
3
1
AR
1
AR
AR
AR
AR
AR
AR
AR
AR
1
1
AR
120
121
K
2837337
3064452
3048028
65871400
DEVICE NO.
CR1
114
5112350
5120747
5120744
5120745
5120761
PART NAME
5159051
3060455
31403510
5104016
75060216
5120757
105
B
PART NUMBER
OR MATERIAL
DEVICE NO.
68
104
B
ITEM
NO.
PART NAME
P5,6,
8,18,19
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
SCREW,RD.HD.MACH #8-32 X 1/2 LG.
1 SURGE PROTECTOR
4 SCREW RD HD MACH #10-24 X 1" LG
16 WASHER, SPRING LOCK #10
PART NUMBER
OR MATERIAL
83
F
TERMINAL, FORKED
SOCKET
CLIP, RETAINING
CONNECTOR,RECEPT,FLANGE, B KEY
RPC, 2.0A
RPC, 4.0A
SOCKET, RELAY
SOCKET, RELAY
RELAY
RELAY
CLIP, RELAY
STOP, DIN RAIL
SOCKET, RELAY
RELAY
ITEM
NO.
BILL OF MATERIALS
D
C
FRACTION
.X
.XX
.XXX
250
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1
B
1/8
.06
.03
.010
THIRD ANGLE
PROJECTION
Nordco
TM
PRODUCT:
ANCHOR REMOVER
DESCRIPTION:
SIZE
SCALE
D
1/2
ASSEMBLY:-
DRAWING CODE NUMBER
REV.
31440064 K
SHEET
A
6
OF 20
1
I
NO.
31440064
G
H
SHEET NO.
12/20
F
D
E
C
B
A
7
BOX W/ BNSF OPTIONS
31446700
7
M01
6
M02
M03
M02
M01
M01
CR20
6
GA2
P35
LT36
P37
P33
P36
5
5
LT35
GA4
GA3
M11
4
4
RKS13 RKS12
RKS1
M06
3
3
M07
CNTR-4
CNTR-2
CNTR-3
CNTR-1
2
2
M09
M10
M07
M06
CUSTOMARY:
ALL DIMENSIONS
IN INCHES
1
IMPLIED TOLERANCES
REVISION HISTORY
S/N670200 & UP
I
H
G
F
E
D
C
FRACTION
.X
.XX
.XXX
250
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1
B
1/8
.06
.03
.010
THIRD ANGLE
PROJECTION
Nordco
TM
PRODUCT:
ANCHOR REMOVER
DESCRIPTION:
SIZE
SCALE
D
3/8
ASSEMBLY:-
DRAWING CODE NUMBER
REV.
31440064 K
SHEET
A
12
OF 20
1
I
NO.
31440064
H
SHEET NO.
13/20
G
F
D
E
C
B
A
7
7
BOX W/ CPR OPTIONS
31446701
M04 & M05
6
LT51
M12
TMR1
6
GA7
LT50
5
5
M08
4
4
RKS2
3
3
2
2
M08
M08
CUSTOMARY:
ALL DIMENSIONS
IN INCHES
1
IMPLIED TOLERANCES
REVISION HISTORY
S/N670200 & UP
I
H
G
F
E
D
C
FRACTION
.X
.XX
.XXX
250
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1
B
1/8
.06
.03
.010
THIRD ANGLE
PROJECTION
Nordco
TM
PRODUCT:
ANCHOR REMOVER
DESCRIPTION:
SIZE
SCALE
D
3/8
ASSEMBLY:-
DRAWING CODE NUMBER
REV.
31440064 K
SHEET
A
13
OF 20
1
I
NO.
31440064
G
H
SHEET NO.
14/20
F
D
E
C
B
A
7
7
H
BOX W/ CN OPTIONS
31446702
M15
TMR2
M02
M04 & M05
6
LT51
6
M02
GA7
M17
LT50
5
5
M16
4
M08
4
RKS2
M13
3
3
2
2
M08
M14
M08
CUSTOMARY:
ALL DIMENSIONS
IN INCHES
1
IMPLIED TOLERANCES
REVISION HISTORY
S/N670200 & UP
I
H
G
F
E
D
C
FRACTION
.X
.XX
.XXX
250
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1
B
1/8
.06
.03
.010
THIRD ANGLE
PROJECTION
Nordco
TM
PRODUCT:
ANCHOR REMOVER
DESCRIPTION:
SIZE
SCALE
D
3/8
ASSEMBLY:-
DRAWING CODE NUMBER
REV.
31440064 K
SHEET
A
14
OF 20
1
I
NO.
31440064
G
H
SHEET NO.
15/20
D
E
C
M01
M01
ADD
PURPOSE
B
A
7
6
F
M03
CASE DRAIN FILTER
ITEM
NO.
PART NUMBER
OR MATERIAL
QTY.
REQ.
23
24
25
39
41
43
77
5190950
5190910
5190912
5155281
5196101
75060218
5166797
2
1
1
1
1
D
T
L.
PART DESCRIPTION
M03
DWG
SIZE
LAMPHOLDER
LAMP,GREEN LED 28V
LAMP,RED LED 28V
SOCKET, RELAY
RELAY
CLIP, RELAY
1
1
7
DUPLICATE MURPHY GAGES
ITEM
NO.
PART NUMBER
OR MATERIAL
QTY.
REQ.
5
6
ADD
7
144
7079015
7079014
7079013
5159061
1
1
1
3
PURPOSE
PROVIDES GREEN LIGHT INDICATION FOR FILTER ELEMENT CONDITION WHEN
PRESSURE DROP ACROSS FILTER IS LESS THAN 12 PSI.
WHEN ABOVE 12 PSI THE RED LIGHT WILL INDICATE FILTER SHOULD BE CHANGED.
D
T
L.
PART DESCRIPTION
GAUGE,VOLTMETER POWERVIEW
GAUGE,COOLANT TEMPERATURE POWERVIEW
GAUGE,ENGINE OIL PRESSURE POWERVIEW
JUMPER HARNESS 12 INCH
GA2, P35
GA4, P37
GA3, P36
6
PROVIDES A 2” DIA MURPHY VOLT , OIL PRESSURE, AND WATER TEMPERATURE
GAUGE IN ADDITION TO THE MURPHY POWER VIEW WHICH HAS EACH OF
THESE DISPLAYED AND IS STANDARD ON THE MACHINE.
5
5
4
4
M02
M02
3
ADD
M04
ENGINE DIAGNOSTICS PORT
ITEM
NO.
PART NUMBER
OR MATERIAL
QTY.
REQ.
70
71
72
73
80
133
134
5166809
2837337
3064452
3048028
5166791
5166788
5166813
1
4
4
4
5
4
1
D
T
L.
PART DESCRIPTION
HYDRAULIC OIL TEMPERATURE GAUGE
DWG
SIZE
CONNECTOR
WASHER, SPRING LOCK #6
NUT, #6-32 UNC
PLUG,SEALING
COVER,PROTECTIVE, RECEPTACLE
ADD
ITEM
NO.
PART NUMBER
OR MATERIAL
QTY.
REQ.
77
4.01
4.02
4.03
5166797
7050060
61200106
5164405
1
1
1
8
PURPOSE
2
PURPOSE
D
T
L.
3
PART DESCRIPTION
GAUGE,HYD.OIL TEMPERATURE 12V
RESISTOR KIT 12V-24V ADAPTER
TERMINAL,RING #6 STUD 14-16 GA
GA7
PROVIDES A TEMPERATURE GAUGE THAT DISPLAYS OIL TEMPERATURE IN THE
HYDRAULIC TANK. IT PROVIDES NO ALARM. FOR HIGH TEMP ALARM, SEE M05
ADD A PORT TO CONNECT A LAPTOP FOR ENGINE DIAGNOSTICS FROM
INSIDE THE CAB. THIS IS A DUPLICATE OF A CONNECTION OUT AT THE ENGINE.
2
CUSTOMARY:
ALL DIMENSIONS
IN INCHES
1
IMPLIED TOLERANCES
REVISION HISTORY
S/N670200 & UP
I
H
G
F
E
D
C
FRACTION
.X
.XX
.XXX
250
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1
B
1/8
.06
.03
.010
THIRD ANGLE
PROJECTION
Nordco
TM
PRODUCT:
ANCHOR REMOVER
DESCRIPTION:
SIZE
SCALE
D
1/2
ASSEMBLY:-
DRAWING CODE NUMBER
REV.
31440064 K
SHEET
A
15
OF 20
1
I
NO.
31440064
G
H
SHEET NO.
16/20
7
M05
ADD
F
D
E
M05
A
7
LOW HYD OIL LEVEL HIGH TEMP ALARM
ITEM
NO.
PART NUMBER
OR MATERIAL
QTY.
REQ.
23
25
77
83
5190950
5190912
5166797
29680018
2
2
2
2
PURPOSE
B
M07
D
T
L.
PART DESCRIPTION
M05
LAMPHOLDER
LAMP,RED LED 28V
DIODE 1N5624
ITEM
NO.
ADD
6
C
IF OIL LEVEL BECOMES TOO LOW OR OIL TEMPERATURE IS ABOVE 180 DEG F
A RED LIGHT LOCATED IN THE LOGIC BOX WILL TURN ON AND AN ALARM
(AL2) WILL SOUND.
HEATED MIRRORS
PART NUMBER
OR MATERIAL
QTY.
REQ.
D
T
L.
PART DESCRIPTION
19
5125425
1
SWITCH,ROCKER, RED OFF-NONE-ON
RKS1
47
5128935
1
BREAKER,CIRCUIT 10 A MAN RESET
CB29
*
5166799
1
TERMINAL,PIN 12-14 GA
140
5159045
1
CONNECTOR, ROCKER SWITCH
* ITEM 66, THE STANDARD CONNECTOR KIT FOR P79 INCLUDE THIS PIN.
PURPOSE
6
PROVIDES TWO HEATED MIRRORS THAT ARE CONTROLLED BY A ROCKER SWITCH.
5
5
G
G
4
4
M08
M06
M06
ADD
3
CONCRETE TIE FUNCTIONS
ITEM
NO.
PART NUMBER
OR MATERIAL
QTY.
REQ.
17
35
37
140
5125415
75060209
5129106
5159045
2
8
8
2
PURPOSE
D
T
L.
PART DESCRIPTION
M08
CLIP, RETAINING
RPC, 2.0A
CONNECTOR
ITEM
NO.
17
ADD 49
140
PERIMETER LIGHTING
PART NUMBER
OR MATERIAL
QTY.
REQ.
5125415
5128937
5159045
1
1
1
D
T
L.
DWG
SIZE
PART DESCRIPTION
3
CONNECTOR
ITEMS NEEDED TO CONTROL OPTIONAL CONCRETE TIE OPTIONSRAIL MANIPULATOR AND INSULATOR STOMPER.
UP TO SIX ADDITIONAL FLOOD LIGHTS ARE ADDED TO THE MACHINE.
ONE LIGHT IS MOUNTED ON A MAST ON THE FRONT OF THE MACHINE.
PURPOSE LIGHTS 2 TO 5 MOUNTED ON TOP OF CAB AT EACH CORNER.
LIGHT 6 AVAILABLE FOR REAR CENTER ON TOP OF CAB.
THE ON/OFF SWITCH IS MOUNTED ON LOGIC BOX COVER NEXT TO WORK LIGHTS.
2
2
CUSTOMARY:
ALL DIMENSIONS
IN INCHES
1
IMPLIED TOLERANCES
REVISION HISTORY
S/N670200 & UP
I
H
G
F
E
D
C
FRACTION
.X
.XX
.XXX
250
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1
B
1/8
.06
.03
.010
THIRD ANGLE
PROJECTION
Nordco
TM
PRODUCT:
ANCHOR REMOVER
DESCRIPTION:
SIZE
SCALE
D
1/2
ASSEMBLY:-
DRAWING CODE NUMBER
REV.
31440064 K
SHEET
A
16
OF 20
1
I
NO.
31440064
G
H
SHEET NO.
17/20
F
D
E
C
B
M11
M09
7
REMOVE
ADD
6
A
M09
M11
KEY IGNITION SWITCH
ITEM
NO.
PART NUMBER
OR MATERIAL
QTY.
REQ.
14
9.01
5126082
5126094
1
1
D
T
L.
DWG
SIZE
PART DESCRIPTION
ADD
SWITCH, IGNITION
SWITCH,IGNITION KEYED 3 POSITN
7
BATTERY SWITCHED BOARDING/STEP LIGHTS
ITEM
NO.
PART NUMBER
OR MATERIAL
QTY.
REQ.
47
5128935
1
D
T
L.
PART DESCRIPTION
VENDOR P/N
CB32
LIGHTS POSISTIONED OVER THE DOORS WILL BE POWERED ANYTIME THE BATTERY
DISCONNECT SWITCH AT THE BATTERY BOX IS ON.
PURPOSE
6
PURPOSE REPLACES STANDARD LEVER STYLE IGNITION SWITCH WITH KEYED IGNITION SWITCH.
WIRE CONNECTIONS ARE IDENTICAL TO STANDARD SWITCH, RSS1.
5
5
4
4
M12
M10
M10
3
ADD
PURPOSE
M12
CYCLE COUNTERS
ITEM
NO.
PART NUMBER
OR MATERIAL
QTY.
REQ.
61
62
71
72
73
7057161
38053887
2844656
3064452
3048028
4
4
8
8
8
D
T
L.
PART DESCRIPTION
CYCLE COUNTER 24V NON-RESET
SHIELD,CYCLE COUNTER CLEAR
SCREW,SELF SEALING 6-32 X .50
WASHER LOCK #6
NUT HEX
#6-32
DWG
SIZE
ADD
A
RADIO OFF DELAY
ITEM
NO.
PART NUMBER
OR MATERIAL
QTY.
REQ.
12.01
80010052
1
D
T
L.
PART DESCRIPTION
VENDOR P/N
TIMER, DPDT, MODULAR MULTIFUNCTION
TMR1
3
TO ALLOW THE OPERATOR TO USE THE RADIO FOR 2 HOURS AFTER THE IGNITION
SWITCH IS TURNED OFF, WITHOUT DRAINING THE BATTERY ON OTHER DEVICES.
PURPOSE
SEE SHEET 7
SEE SHEET 8
PROVIDES A CYCLE COUNTER FOR EACH WORKHEAD.
G
G
G
2
2
CUSTOMARY:
ALL DIMENSIONS
IN INCHES
1
IMPLIED TOLERANCES
REVISION HISTORY
S/N670200 & UP
I
H
G
F
E
D
C
FRACTION
.X
.XX
.XXX
250
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1
B
1/8
.06
.03
.010
THIRD ANGLE
PROJECTION
Nordco
TM
PRODUCT:
ANCHOR REMOVER
DESCRIPTION:
SIZE
SCALE
D
1/2
ASSEMBLY:-
DRAWING CODE NUMBER
REV.
31440064 K
SHEET
A
17
OF 20
1
I
NO.
SHEET NO.
31440064
G
H
18/20
H
ADD
6
D
E
C
B
A
7
REMOVE
F
M13
H
M13
M15
ISO CONVERTER 24-12V CUMMINS
ITEM
NO.
PART NUMBER
OR MATERIAL
QTY.
REQ.
121
13.01
26690004
26690007
1
1
D
T
L.
DWG
SIZE
PART DESCRIPTION
ADD
CONVERTER EXISTING
CONVERTER,VOLT24-12V 20A ISOLT
PART NUMBER
OR MATERIAL
QTY.
REQ.
15.1
80010050
1
THE STANDARD 24-12V CONVERTER IS REPLACED WITH PART NUMBER 26690007
PURPOSE THAT IS TYPICALLY USED BY CNR TO POWER A 12V RADIO.
7
TRAVEL ALARM 3-5 SEC TIMER
ITEM
NO.
D
T
L.
PART DESCRIPTION
VENDOR P/N
TIMER ADJUSTABLE 12V/24V 16AMP
.1SEC-20HR FINDER,MULTI LOGIC [TMR2]
A TIMER CIRCUIT IS ADDED TO THE TRAVEL ALARMS SO ANY TIME THE
MACHINE IS TRAVELED (BOTH FORWARD AND REVERSE) THE ALARMS WILL
ACTIVATE FOR 3 SECONDS.
PURPOSE
PURPOSE
M15
6
M35 TRAVEL ALARMS w/TIMER
DESCRIPTION
16 AWG BLACK
16 AWG BLACK
16 AWG BLACK
16 AWG BLACK
16 AWG BLACK
16 AWG BLACK
16 AWG BLACK
16 AWG BLACK
16 AWG BLACK
16 AWG BLACK
16 AWG BLACK
5
END 1
LOCATION
END 2
LOCATION
WIRE #
CB5
ETA BUSS
CB5
TMR2@15
TMR2@A2
STUD 1
TMR2@18
P79@7
TMR2@18
P79@2
TMR2@A1
D62@CATHODE
TMR2@A1
D63@CATHODE
D62@ANODE
TB29
D63@ANODE
TB30
P79-3
TB62
P79-11
TB62
4
11
2
63
62
447
447
62
63
55
555
5
4
4
H
H
M14
M16
M14
3
ADD
PURPOSE
ESPAR HEATER POWER
ITEM
NO.
PART NUMBER
OR MATERIAL
QTY.
REQ.
14.01
14.02
5103819
5104014
1
1
D
T
L.
PART DESCRIPTION
DWG
SIZE
ADD
CONN,CABLE STR .50-.62 1/2NPT
LOCKNUT,CONDUIT 1/2NPT
K
ITEM
NO.
PART NUMBER
OR MATERIAL
M16
BATTERY SWITCHED STROBE
QTY.
REQ.
D
T
L.
PART DESCRIPTION
VENDOR P/N
16.01
5128941
1
BREAKER CIRCUIT, 3A MANUAL RESET
TO ALLOW STROBE LIGHT TO ONLY BE TURNED OFF WHEN MAIN BATTERY SWITCH
PURPOSE
IS TURNED OFF
3
M16 WIRING TABLE
PROVIDES 24 VOLTS TO ESPAR HEATER CONTROL CIRCUIT.
WIRE DESCRIPTION
8 AWG RED
16 AWG RED
16 AWG RED
END 1
LOCATION
CR1-BATT SIDE
P79@6
P79@6
END 2
LOCATION
CB30-3
TB55
CB30-9
WIRE #
3
9
9
ADD
REMOVE
ADD
14.02 14.01
2
2
CUSTOMARY:
ALL DIMENSIONS
IN INCHES
1
IMPLIED TOLERANCES
REVISION HISTORY
S/N670200 & UP
I
H
G
F
E
D
C
FRACTION
.X
.XX
.XXX
250
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1
B
1/8
.06
.03
.010
THIRD ANGLE
PROJECTION
Nordco
TM
PRODUCT:
ANCHOR REMOVER
DESCRIPTION:
SIZE
SCALE
D
1/2
ASSEMBLY:-
DRAWING CODE NUMBER
REV.
31440064 K
SHEET
A
18
OF 20
1
I
NO.
31440064
G
H
SHEET NO.
E
D
C
B
A
19/20
7
H
M17
K
F
M17
7
CUMMINS ENGINE
ITEM
NO.
PART NUMBER
OR MATERIAL
QTY.
REQ.
17.01
5128936
1
D
T
L.
PART DESCRIPTION
VENDOR P/N
FOR USE WITH HARNESSES 42350244 AND 520321.
PROVIDES MODIFICATIONS TO WIRING AND COMPONENTS FOR A CUMMINS
PURPOSE ENGINE OPTION. THE CUMMINS ENGINE MODEL IS A TIER 3 QSB 4.5 WITH
COLD WEATHER OPTIONS. IF ESPAR HEATER IS REQUIRED MOD 14 MUST
BE INCLUDED WITH THIS MOD.
6
6
J
5
5
J
J
J
4
4
J
J
3
3
K
M18
2
BRAKE FLASHER
ITEM
NO.
PART NUMBER
OR MATERIAL
QTY.
REQ.
18.01
18.02
18.03
18.04
2837475
3048034
5188004
56405130
2
2
1
1
PURPOSE
M18
D
T
L.
PART DESCRIPTION
VENDOR P/N
SCREW, RD.HD.MACH #8-32 X 1/2 LG.
NUT, #8-32 UNC
FLASHER
PLAQUE, BRAKE LIGHT FLASHER
2
ADDS A FLASHER FOR THE BRAKE LIGHT CIRCUIT
CUSTOMARY:
ALL DIMENSIONS
IN INCHES
1
IMPLIED TOLERANCES
REVISION HISTORY
S/N670200 & UP
I
H
G
F
E
D
C
FRACTION
.X
.XX
.XXX
250
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1
B
1/8
.06
.03
.010
THIRD ANGLE
PROJECTION
Nordco
TM
PRODUCT:
ANCHOR REMOVER
DESCRIPTION:
SIZE
SCALE
D
1/2
ASSEMBLY:-
DRAWING CODE NUMBER
REV.
31440064 K
SHEET
A
19
OF 20
1
I
NO.
7
31440064
SHEET NO.
20/20
ECO
NONE
DRAWN BY:
SHEET
ALL NEW RELEASE
APPROVED BY:
ECO
NONE
DRAWN BY:
AJI
11/05/09
AJI
08/17/10
REV CHECKED BY:
CHANGE
1
REV A
CHECKED BY:
6
APPROVED BY:
AJI
01/28/10
CHANGE
1
2
3
NONE
NONE
NONE
4
ADDED RPC's 54-57,
CHANGED RPC15 AND RPC45 TO 0.5 AMP,
ADDED ITEM 0.5 AMP RPC, 144.
6
WIRE 2 GROUND BUS BARS EXTEND
TO INCULDE RPC's 54-57, PINS 5 & 6.
7
CORRECTED WIRE 37 END 2 CONNECTION TO
BRAKE LIGHT FLASHER INPUT (RED WIRE.)
REMOVED ROUTING OF WIRES 66-69 & 72-75
REMOVED WIRES 121-124.
REMOVED DIODES D14-D21.
WIRE 165 REROUTED TO RPC54 AND
BUS BAR ADDED TO CONNECT RPC54-57.
ADDED WIRES Y54, Y55, Y56, & Y57.
ADDED CONNECTIONS FOR ITEM 145.
4
REMOVED WIRES FROM P51@17, 18, 23, & 38.
P51@28 END 2 CONNECTION WAS TB73.
ADDED WIRES 182-185 AT P52@35-38.
9
REV B
CHECKED BY:
APPROVED BY:
AJI
03/12/10
SHEET
2
2
NONE
3
NONE
4
NONE
5
1
ADDED WIRES 14 FOR RKS24 AND RKS25.
7
ADDED WIRES 186 & 187.
8
NONE
10
NONE
4
NONE
5
NONE
6
WIRE 16 END 2 LOCATION WAS TO RPC12@1.
WIRE 16 BUS BAR ROUTING WAS
"RPC12@1 THRU RPC15@1."
WIRE 62 END LOCATION 1 WAS RKS9@6
(TWO SPOTS.) WIRE 63 END LOCATION 1
WAS RKS9@4 (TWO SPOTS.)
8
NONE
9
NONE
10
NONE
C
B
CHECKED BY:
3
NONE
4
NONE
5
NONE
6
NONE
7
WIRE 62 CONNECTION WAS TO RKS9@4.
WIRE 63 CONNECTION WAS TO RKS9@6.
8
P8@C AND P8@H ROUTINGS WERE REVERSED.
9
NONE
10
P79@2 WAS 555.
P79@3 WAS UNUSED.
P79@7 WAS 55.
P79@11 WAS UNUSED.
3
WAS SHEET 2. REMOVED OPTIONAL ITEMS.
4
5
CB27 CHANGED TO 30A. CB32 CAN BE 10A OR 20A
(USED FOR TWO DIFFERENT OPTIONS).
NOTED IN TABLE THAT CB29 IS OPTIONAL.
8
9
REV E
APPROVED BY:
AJI
07/23/12
11
CHANGE
CHANGE
7
CHECKED BY:
APPROVED BY:
AJI
1/22/14
2
CHANGE
ADDED NOTE FOR HEATER & A/C CABLE LENGTHS.
CHECKED BY:
THIS SHEET INSERTED AT BEGINING OF DRAWING.
ADDED TABLE TO ACCOMODATE MULTIPLE
CONFIGURATIONS FOR DIFFERENT CUSTOMERS.
APPROVED BY:
AJI
04/12/11
ECO
601304
REV G
DRAWN BY:
CHECKED BY:
APPROVED BY:
TDM
AJI
05/22/14
22-MAY-2014
SHEET
CHANGE
1-6 NONE
20 GAGE WIRE WAS 18 GAGE
ADDED NOTE 7.1
7
ADDED WIRE #9
FOR WIRE #10 TB56 WAS TB55
WIRE #23 CB10-23 WAS CB10-95
REV F
1
REV D
2
A
WAS SHEET 5. REMOVED THE FOLLOW FROM
THE BOM AND RELOCATED THEM WITH DETAIL
PAGES FOR THE OPTIONS:
5, 6, 7, 19, 61, 62, 70, 133, & 134.
ITEM 14 CHANGED TO STANDARD ROTARY SWITCH,
KEYED VERSION MOVED TO OPTION PAGE.
ITEM 4 (PLAQUE) TO VARY PER BOX # ORDERED.
ITEM 23 WAS QTY 14. ITEM 24 WAS QTY 6.
ITEM 83 WAS QTY 14. ADDED ITEM 146, QTY 1.
ITEMS 71, 72, & 73 WERE QTY 48.
NONE
3
NONE
4
RPC22 WAS 2AMP.
17
7
NONE
8
NONE
9
NONE
10
NONE
9
MOVED WIRE 88 TO M06
10
WIRE #52 X2 WAS CR5@2
8
REMOVED WIRE 37
ADDED WIRE 51
11
P79 WIRE 51 END LOCATION WAS FL1-BLK(SPADE)
11
WIRE COLOR RED WAS BLACK
WIRE #9 TB55 WAS CB6-9 (2 PLACES)
WIRE #542 MOVED TO M07
18
M16 ITEM 16.01 WAS 1
19
M17 ITEM 17.01 WAS 1
ADDED M18 FOR BRAKE FLASHERS
16
WIRE #10 TB56 WAS TB55
ADDED NOTES
17
ADDED REV G
REV H
CHECKED BY:
SCR
25-JUL-2014
CHANGE
APPROVED BY:
14
ADDED SHEET;
ADDED 31446702 BOX VIEWS;
WAS SHEET 8. REMOVED WIRE ROUTING FOR
OPTIONAL ITEMS.
15
WAS SHEET 14
16
WAS SHEET 15
OPTIONAL ITEMS.
P52@16 WAS WIRE 165 IN ERROR - ALTHOUGH
THIS IS MOVED TO M01, CORRECT WIRE # NOTED.
P52@29 & 39 CHANGED TO TB59 - TOO MANY
WIRES WERE ROUTED TO TB60.
MOVED WIRE 86 TO TB89,
FREEING UP TB83 FOR OPTION M05.
17
WAS SHEET 16
18
ADDED SHEET;
ADDED M13. M14, M15, M16;
19
ADDED SHEET;
ADDED M17;
20
WAS SHEET 17
ECO
601449
DRAWN BY:
DLH
05-MAR-2015
SHEET
4
3
REV J
CHECKED BY:
SCR
15-MAR-2015
CHANGE
APPROVED BY:
2
RKS5 WAS 520273;
REMOVED P31;
ADDED TERMINAL STRIP;
6
ITEM 17 WAS QTY 14;
REMOVED ITEM 50;
ADDED ITEM 147;
8
ADDED WIRES 28 & 29;
11
ADDED WIRE 54 ON P75;
ADDED WIRE 192 ON P75;
WIRE 110 ON P75 WAS P31@A;
WIRE 111 ON P75 WAS P31@B;
19
2
WIRE 192 WAS RKS4-1;
WIRE 110 WAS P31@A;
WIRE 110 WAS P31@B;
WIRE 612 WAS WIRE 39;
WIRE 612 WAS RKS4-1;
WIRE 610 WAS P31@B;
WIRE 611 WAS P31@A;
CUSTOMARY:
ALL DIMENSIONS
IN INCHES
IMPLIED TOLERANCES
P52@19 AND P53@29 WERE REVERSED:
P52@19 WAS TB60, WIRE 13.
P52@29 WAS TB67, WIRE 10.
FRACTION
.X
.XX
.XXX
NONE
250
H
G
F
E
D
C
B
1/8
.06
.03
.010
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1
I
6
5
5
CHANGED (1) RPC FROM 2AMP TO 4AMP - ITEM 37
WAS QTY 35, ITEM 38 WAS QTY 2.
NONE
MOVED GROUND WIRE 2 TO M18
ADDED TMR2 TO TABLE;
ADDED 3A BREAKER TO CB30 FOR M16;
ADDED 15A BREAKER TO CB 29 FOR M17;
OLD RPC'S HAVE BEEN PHASED OUT BY SUPPLIER
AND REPLACED WITH NEW MODELS (ITEMS 37, 38,
&144.) NEW MODELS ARE LONGER AND REQUIRE A
DIFFERENT RETAINING CLIP (ITEM 35.)
ITEM 37 WAS 5129105, ITEM 38 WAS 5129110,
ITEM 144 WAS 5129100, ITEM 35 WAS 75060208.
6
7
ADDED 31446702 TO TABLE;
ADDED M13, M14, M15, M16, M17 TO TABLE
REVISION HISTORY WAS ON SHEET 11.
CHANGE
6
15
7
APPROVED BY:
ITEM 31, 2837475, QTY 26 WAS 28
ITEM 123, 3048034, QTY 14 WAS 16
ITEM 127, 5188004, REMOVED
ITEM 135, 56405130, REMOVED
1
OPTIONAL ITEMS.
CHECKED BY:
ADDED NOTE 8.1
MOVED WIRE #93 TO M06
ADDED WIRE #457
WIRE COLOR RED WAS BLACK FOR
WIRE #45 AND #547
ECO
601350
DRAWN BY:
DLH
24-JUL-2014
SHEET
OPTIONAL ITEMS. MOVED WIRE 86 (2 PLACES) TO
TB89, FREEING UP TB83 FOR OPTION M05.
CORRECTED WIRE 31 ROUTING. CHANGED 102
ROUTING AND ADDED WIRE 188.
REV K
4
12-14 NONE
OPTIONAL ITEMS.
CORRECTED GROUND WIRE ROUTING TO RPC57,
WAS TO RPC53 - 2 PLACES.
ADDED WIRE 2 ROUTING FOR RKS9@5B.
ADDED CINCH JUMPER FOR WIRE 13, TB59-60.
ADDED WIRE 18 ROUTING TO TERMINAL STRIP.
ECO
601573
DRAWN BY:
BBB
17-JUN-2015
SHEET
1
ADDED M18
ADDED HARDWARE BOM BALLOONS 18.01 AND
18.02 FOR FLASHER
ADDED NOTE TO SEE M18 FOR FLASHER OPTION
18.04 WAS 135
18.03 WAS 127
8
12-16 ADDED THESE SHEETS.
2
5
ITEM 17 WAS QTY 12, ITEM 104 WAS QTY 2,
ITEM 106 WAS QTY 3, ITEM 140 WAS QTY 21.
6
9
3
CHANGE
1
NONE
NONE
AJI
03/12/10
ADDED RKS24 & RKS25
REPLACED ITEM 104 WITH ITEM 106.
TB71-80 OMITTED
CHANGE
ECO
600708
DRAWN BY:
AJI
06/12/12
SHEET
1
NONE
CORRECTED WIRE 51 END 2 CONNECTION
TO BRAKE LIGHT FLASHER OUTPUT
(BLACK WIRE.)
ECO
NONE
DRAWN BY:
APPROVED BY:
10
3
10
ECO
601202
DRAWN BY:
AJI
01/15/14
SHEET
AJI
08/17/10
ECO
NONE
DRAWN BY:
AJI
04/12/11
SHEET
1
NONE
REMOVED WIRES FROM P50@17, 18, 21, & 34.
8
D
E
6
WERE TWO ITEMS 143, JUMPER HARNESS
5159061 CHANGED TO ITEM 145, QTY WAS 3.
5
CHECKED BY:
2
7
ITME 49 WAS QTY 6. ADDED ITEM 144.
5
REV C
SHEET
AJI
01/28/10
SHEET
F
AJI
10/05/09
ECO
NONE
DRAWN BY:
G
H
THIRD ANGLE
PROJECTION
Nordco
TM
PRODUCT:
ANCHOR REMOVER
DESCRIPTION:
SIZE
SCALE
D
1/2
ASSEMBLY:-
DRAWING CODE NUMBER
REV.
31440064 K
SHEET
A
20
OF 20
1
I
NO.
G
H
SHEET NO.
31440063
1/ 1
F
D
E
C
D
T
L.
ITEM
NO.
PART NUMBER
OR MATERIAL
QTY.
REQ.
1
20293407
1
OPERATOR BOX ENCLOSURE
2
56405372
1
OPERATOR BOX PLAQUE
1) ALL COMPONENT'S IDENTIFICATIONS SHOWN BOXED
ARE TO BE PERMANENTLY LABELED
i.e.
PB8/9
3
5120747
1
RECEPTACLE, DEUTSCH #HD44-24-23-PN
4
61200076
2
POTENTIOMETER AB 800T U-55 500K OHM
5
5125420
2
SWITCH, ROCKER EATON CH #NGR20051BN00Y
2) ALL WIRE TO BE 16 GA AWG, TYPE THHN OR EQUIV.
SMALLER GAGE WIRE ALLOWED FOR THE LED LIGHTS (ITEM 7).
6
5190950
4
LAMP HOLDER, DIALIGHT 508-7538-504
7
5190910
2
LAMP, GREEN DIALIGHT 507-4861-3732-500
8
5190914
2
LAMP, YELLOW DIALIGHT 507-4961-3733-500
9
5126642
1
SWITCH, PUSH BUTTON, AB# 800T-FX9A1+ LASER ENGRAVE
10
5126636
1
SWITCH, PUSHBUTTON
11
5125960
1
PUSH BUTTON
20
61200023
2
RESISTOR, 270K OHM, 1/2 WATT
9
10
11
1
6
A
BILL OF MATERIALS
NOTES:
7
B
P81/82
DWG
SIZE
PART NAME
7
AB #AB800T-FXJ6A1
COLE HERSEE #9216-03
6
PB8/9
6
7
C
2
151/44
EMERGENCY STOP
D
152
5
5
PB6/7
4
5
6
E
11
F
36
HORN
8
PB10/11
4
Q
R
32/34
4
ELECTRICAL
INTERLOCK
33
3
14
N
47
SERVICE
P
46
DEADMAN
2B
1
PB8/9
PB6/7
LT37/47
POT2/4
2
RKS25/27
LT38/48
G
64
H
65
J
LT43/44
RKS24/26
48
TRAVEL
49
14
B
2
R1/3
270K
LT43/44
TRAVEL
2
LT45/46
WORK
76/80
3
POT 2/4
0-500K
2
78/82
S
79/83
T
3
2
14
LT38/48
SERVICE
77/81
R2/4
270K
LT37/47
DEADMAN
G
K
3
POT 1/3
0-500K
Y
43
M
2B
G
41
L
3
3
PB10/11
WORK
1
RKS25/27
3
RKS24/26
A
Y
CUSTOMARY:
LT45/46
ALL DIMENSIONS
IN INCHES
1
POT1/3
IMPLIED TOLERANCES
FRACTION
.X
.XX
.XXX
P81/82
MF
I
H
G
F
E
D
REV
KRS
12-Oct-09
NEW ISSUE
DRAWN BY:
DATE:
CHANGE
C
NONE
CHECKED BY:
APPROVED BY:
DATE:
DATE:
E.C.O. #
250
± 1/8
± .06
± .03
± .010
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1°
B
THIRD ANGLE
PROJECTION
Nordco
TM
PRODUCT: ANCHOR REMOVER MODEL B
DESCRIPTION:
1
OPERATOR BOX ASSY
SIZE
SCALE
D 0.750
ASSEMBLY:-
DRAWING CODE NUMBER
REV.
31440063
-
SHEET 1
A
OF 1
I
NO.
30606701
G
H
SHEET NO.
1/7
F
D
E
C
B
A
CONTROL RELAYS
SEE PAGE 4
BRAKE LIGHT FLASHER
7
7
CR20
TMR1
OR
TMR2
CR2
CR4
TB35
CR5
CR15
CR7
CR16
CR17
CR18
E
F1
CR19
ELECTRICAL
INTERLOCK
RELAY
TB36
SURGE
PROTECTOR
6
TB45
6
CIRCUIT
BREAKERS
& FUSES
SEE PAGE 4
TB'S (80)
5
1
CB'S
2
4
5
6
7
8
9
11
10
12
25
26
27
28
29
30
5
TB16
TB15
STUD 1
3
TB60
MAIN POWER
RELAY
(TB61 THRU TB70
ARE ON THE DOOR
BELOW THE GAGES)
TB46
CR1
13 14 15 16 17 18 19 20 21 22 23 24 31 32
CB'S
PLC TIMERS
ADJUSTMENT
DISPLAY SCREEN
SEE PAGE 5
STUD 2
4
FX3U-48MT/DSS
TB80
TB71
4
FX2N-48ET-DSS
TB1
PLC INPUTS
SEE PAGE 2
PLC OUTPUTS
SEE PAGE 3
3
24V TO 12V
CONVERTER
3
0 1 2 3 4 5 6 7 10 11 12 13 14 15 20 21 22 30 31 32 33 34 35 36 37 40 41 42 43 44 45 50 51 52 53 54 55 56 57
RPC'S (39)
2
2
RPC'S
SEE PAGE 4
SECTION A-A
LH INSIDE VIEW OF BOX
SECTION B-B
RH INSIDE VIEW OF BOX
ANCHOR REMOVER LOGIC BOX
QUICK REFERENCE CHART
1
REV BY
DLH
REV DATE
25-JUL-14
REVISION HISTORY
THIS CHART TO BE USED WITH ELECTRICAL SCHEMATIC 97671003 AND LOGIC BOX 31440064
I
H
G
F
S/N670200 & UP
E
D
C
CUSTOMARY:
ALL DIMENSIONS
IN INCHES
IMPLIED TOLERANCES
FRACTION
.X
.XX
.XXX
250
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1
B
1/8
.06
.03
.010
THIRD ANGLE
PROJECTION
Nordco
TM
PRODUCT:
AK67
DESCRIPTION:
CHART, LOGIC BOX REFERENCE
SIZE
D
SCALE
NTS
ASSEMBLY:-
DRAWING CODE NUMBER
REV.
30606701 E
SHEET
A
1
OF 7
1
I
NO.
30606701
G
H
SHEET NO.
2/7
F
D
E
C
B
A
A
PUSHER 3 DOWN PROX
PUSHER 4 DOWN PROX
A
7
HC 3 - SET (F4)
HC 3 - CYCLE (F5)
6
SCAPER 1 READY PROX
PUSHER 1 READY PROX
SCAPER 2 READY PROX
PUSHER 2 READY PROX
TRAVEL MODE
PUSHER 1 DOWN PROX
PUSHER 2 DOWN PROX
FORWARD TRAVEL PEDAL
REVERSE TRAVEL PEDAL
BRAKE PEDAL
SERVICE BRAKE MODE
ELECTRICAL INTERLOCK
ENGINE START SWITCH
HC 1 - SET (F4)
HC 1 - CYCLE (F5)
7
SCRAPER 3 READY PROX
PUSHER 3 READY PROX
SCRAPER 4 READY PROX
PUSHER 4 READY PROX
CONCRETE MODE (OPTIONAL)
WELDED RAIL MODE
LH SCRAPERS OFF
RH SCRAPERS OFF
D
6
NOTE: THE EXTENSION PLC NUMBERING ON THE
FACEPLATE IS GENERIC BECAUSE MULTIPLE UNITS CAN
BE CONNECTED. INPUT AND OUTPUT DESIGNATIONS
SHOWN ON THIS DRAWING ARE CORRECT. THE SCREW
TERMINALS ARE IN ORDER, READ FROM LEFT TO RIGHT.
INPUTS ARE ON THE TOP, OUTPUTS ARE ON THE BOTTOM.
D
D
5
5
BATTERY IS LOCATED
BEHIND THIS PANEL
X0-X27
0
1
2
3
4
5
6
7
X30-X57
20 21 22 23 24 25 26 27
10 11 12 13 14 15 16 17
30 31 32 33 34 35 36 37
50 51 52 53 54 55 56 57
POWER
40 41 42 43 44 45 46 47
POWER
RUN
BATT.V
4
PROG-E
CPU-E
FX2N-48ET-DSS
FX3U-48MT-DSS
FX2N-4AD
DISPLAY SCREEN
(MEMORY MODULE IS
LOCATED BEHIND HERE)
A/D
EXTENSION PLC
(RIGHT SIDE)
1
POWER
REPLACE BATTERY
WHEN LIT
RUN
BATT.V
PROGRAMMING ERROR
WHEN LIGHT IS HALF LIT
PROG-E
CHIP NEEDS
REPLACING
WHEN FULLY LIT
CPU-E
PLC INPUTS
FOR SCHEMATIC INFORMATION
SEE 97671003 SHEETS 7 & 8
ANALOG INPUT
EXTENSION
HC 3 - SCRAPE / RAIL OUT (F1)
HC 3 - PATTERN OPEN (F2)
HC 3 - PATTERN CLOSE (F3)
HC 4 - SET (F4)
HC 4 - CYCLE (F5)
HC 4 - SCRAPE / RAIL IN (F1)
HC 4 - SELECT (F2)
HC 4 - RH GUIDE ROLLER DOWN (F3)
HC 1 - SCRAPE / RAIL OUT (F1)
HC 1 - PATTERN OPEN (F2)
HC 1 - PATTERN CLOSE (F3)
HC 2 - SET (F4)
HC 2 - CYCLE (F5)
HC 2 - SCRAPE / RAIL IN (F1)
HC 2 - SELECT (F2)
HC 2 - LH GUIDE ROLLER DOWN (F3)
2
H
G
F
CUSTOMARY:
ALL DIMENSIONS
IN INCHES
IMPLIED TOLERANCES
REV BY
DLH
REV DATE
25-JUL-14
REVISION HISTORY
E
3
2
S/N670200 & UP
I
4
24V
MAIN PLC
(LEFT SIDE)
3
CHANNEL 1 - GUN 1 PUSHER DELAY
D
C
FRACTION
.X
.XX
.XXX
250
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1
B
1/8
.06
.03
.010
THIRD ANGLE
PROJECTION
Nordco
TM
PRODUCT:
AK67
DESCRIPTION:
SIZE
D
SCALE
NTS
ASSEMBLY:-
DRAWING CODE NUMBER
REV.
30606701 E
SHEET
A
2
OF 7
1
SHEET NO.
3/7
D
E
C
B
A
PUSHER 1 RETRACT
PUSHER 1 EXTEND
PUSHER 2 RETRACT
PUSHER 2 EXTEND
PATTERN CYL. 1/2 EXTEND
PATTERN CYL. 1/2 RETRACT
SCRAPER 1 EXTEND
SCRAPER 1 RETRACT
7
6
GAGER RAIL IN UP
GAGER RAIL IN DOWN
GAGER RAIL OUT UP
GAGER RAIL OUT DOWN
LH INSULATOR STOMPER RET.
LH INSULATOR STOMPER EXT.
RH INSULATOR STOMPER RET.
RH INSULATOR STOMPER EXT.
30606701
F
PUSHER 3 RETRACT
PUSHER 3 EXTEND
PUSHER 4 RETRACT
PUSHER 4 EXTEND
SCRAPER 3 EXTEND
SCRAPER 3 RETRACT
NO.
G
H
RAIL CLAMPS RETRACT
RAIL CLAMPS EXTEND
RAIL CLAMPS LOCKS
I
OPTIONAL
D
7
6
5
5
Y0-Y27
Y30-Y57
4
0
FX3U-48MT-DSS
1
2
3
4
5
6
7
20 21 22 23 24 25 26 27
FX2N-48ET-DSS
10 11 12 13 14 15 16 17
30 31 32 33 34 35 36 37
50 51 52 53 54 55 56 57
40 41 42 43 44 45 46 47
EXTENSION PLC
(RIGHT SIDE)
MAIN PLC
(LEFT SIDE)
SCRAPER 4 EXTEND
SCRAPER 4 RETRACT
RH TILT CYLINDER LOCK
RH GUIDE ROLLER EXTEND
RH GUIDE ROLLER RETRACT
RH SINGLE HAND CONTROLLER LED
SCRAPER 2 EXTEND
SCRAPER 2 RETRACT
LH TILT CYLINDER LOCK
LH GUIDE ROLLER EXTEND
LH GUIDE ROLLER RETRACT
LH SINGLE HAND CONTROLLER LED
1
2
PLC OUTPUTS
CUSTOMARY:
ALL DIMENSIONS
IN INCHES
FOR SCHEMATIC INFORMATION
SEE 97671003 SHEETS 10 & 11
IMPLIED TOLERANCES
REV BY
DLH
REV DATE
25-JUL-14
REVISION HISTORY
S/N670200 & UP
I
H
G
F
E
D
3
NOTE: THE EXTENSION PLC NUMBERING ON THE
FACEPLATE IS GENERIC BECAUSE MULTIPLE UNITS CAN
BE CONNECTED. INPUT AND OUTPUT DESIGNATIONS
SHOWN ON THIS DRAWING ARE CORRECT. THE SCREW
TERMINALS ARE IN ORDER, READ FROM LEFT TO RIGHT.
INPUTS ARE ON THE TOP, OUTPUTS ARE ON THE BOTTOM.
3
2
4
C
FRACTION
.X
.XX
.XXX
250
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1
B
1/8
.06
.03
.010
THIRD ANGLE
PROJECTION
Nordco
TM
PRODUCT:
AK67
DESCRIPTION:
SIZE
D
SCALE
NTS
ASSEMBLY:-
DRAWING CODE NUMBER
REV.
30606701 E
SHEET
A
3
OF 7
1
I
NO.
G
H
SHEET NO.
30606701
F
4/7
D
7
OIL
COOLER
RETURN
FILTER
HORNS
CR5
CR4
CR7
CR15
SERVICE
DEADMAN
BRAKES
6
BRAKE
LIGHTS
CR18
CR17
CR16
WORK
TRAVEL
PRESS.
FILTER
CONTROL
RELAYS
& TIMERS
E
CASE
DRAIN
FILTER
(OPTIONAL)
TRAVEL
ALARM
(OPTIONAL)
TMR2
TURNTABLE
WARNING
CIRCUIT
BREAKERS
& FUSES
1
5
RED
RED
RED LIGHT W/O
GREEN LIGHT
INDICATES A WIRE
BREAK BETWEEN
DEVICE AND
SOLENOIDVALVE
OR LIGHT
REMOTE
POWER
CONTROLLERS
(RPC'S)
2
3
5
4
7
6
8
9
10
11
12
25
26
27
28
29
30
13
14
15
16
17
18
19
20
21
22
23
24
31
E
32
CB1
CB2
CB3
CB4
10A
15A
10A
10A
CB5
CB6
15A
15A
CB7
CB8
CB9
CB10
20A
10A
10A
10A
E
20A
30A
20A
10A
15A
CB30 3A
CB26
CB27
CB28
CB29
PUSHER 2 EXTEND
SCRAPER 1 EXTEND
SCRAPER 1 RETRACT
SCRAPER 2 EXTEND
SCRAPER 2 RETRACT
LH TILT CYLINDER LOCK
LH GUIDE ROLLER EXTEND
LH GUIDE ROLLER RETRACT
LH SINGLE HAND CNTRLR LED
RAIL CLAMPS RETRACT
RAIL CLAMPS EXTEND
RAIL CLAMPS LOCKS
PUSHER 3 RETRACT
PUSHER 3 EXTEND
PUSHER 4 RETRACT
PUSHER 4 EXTEND
SCRAPER 3 EXTEND
SCRAPER 3 RETRACT
SCRAPER 4 EXTEND
SCRAPER 4 RETRACT
RH TILT CYLINDER LOCK
RH GUIDE ROLLER EXTEND
RH GUIDE ROLLER RETRACT
RH SINGLE HAND CNTRLR LED
GAGER RAIL IN RETRACT
GAGER RAIL IN EXTEND
GAGER RAIL OUT RETRACT
GAGER RAIL OUT EXTEND
LH INSULATOR STOMPER RET.
LH INSULATOR STOMPER EXT.
RH INSULATOR STOMPER RET.
RH INSULATOR STOMPER EXT.
1
2
3
4
5
6
7
10
11
12
13
14
15
20
21
22
30
31
32
33
34
35
36
37
40
41
42
43
44
45
50
51
52
53
54
55
56
57
2
C
C
OPTIONAL
D
D
CB13
CB14
CB15
CB16
CB17
CB18
CB19
CB20
CB21
CB22
CB23
10A
20A
10A
20A
15A
15A
10A
20A
10A
20A
15A
2A 2A 2A 2A 2A 2A 2A 2A 2A 2A 4A 2A 2A .5A 2A 2A 4A 2A 2A 2A 2A 2A 2A 2A 2A 2A 2A 4A 2A 2A .5A 2A 2A 2A 2A 2A 2A 2A 2A
RPC #
CIRCUIT BREAKER
COLOR CODE
AMPERAGE
RED LED
B
CUSTOMARY:
ALL DIMENSIONS
IN INCHES
IMPLIED TOLERANCES
REV BY
DLH
REV DATE
25-JUL-14
REVISION HISTORY
S/N670200 & UP
G
F
E
D
C
4
3
CIRCUIT BREAKERS CB13-CB24 ARE POWERED THROUGH
THE ELECTRICAL INTERLOCK. ALL OF THE ELECTRICAL
INTERLOCK BUTTONS MUST BE PULLED OUT FOR THESE
CIRCUITS TO BE POWERED.
1
H
5
PLC OUTPUT POWER - Y0-Y27
RPC OUTPUT POWER - RPC30-RPC41
PLC OUTPUT POWER - Y30-Y57
PATTERN CYLINDER SWITCHES
POWER LOCKUPS
RH WORKHEADS PROX. SWITCH POWER
LH WORKHEADS PROX SWITCH POWER
TRAVEL/WORK & DEADMAN/SERVICE
SELECTOR
LOGIC BOX LIGHT
BOARDING/STEP LIGHTS (OPTIONAL)
PERIMETER LIGHTS (OPTIONAL)
CB24 10A
CB31 10A
10A
CB32
20A
GREEN LED
I
6
BOTTOM ROW OF BREAKERS
0
B
WORKLIGHTS (RH)
TRAVEL MARKER & BRAKE LIGHTS
WORK LIGHTS (LH)
ENGINE GAUGES, PROTECTION
& CONTROL
HORNS
STROBE LIGHTS, DOME LIGHT
& OPERATOR FAN
OIL COOLER FAN
PLC POWER
ELECTRICAL INTERLOCK
PRESSURE & RETURN HYDRAULIC
FILTER INDICATOR LIGHTS
ENGINE ECU
WINDSHEILD WIPERS, FRONT LOWER
WINDSHIELD WIPERS, FRONT UPPER
AND REAR
AIR CONDITIONING CONDENSER
A/C EVAPORATOR & PRESSURIZER
HEATER
HEATED MIRRORS (OPTIONAL)
CUMMINS ENGINE (OPTIONAL)
BAT. SWITCHED STROBE (OPTIONAL)
CB11 5A
CB12 10A
CB25 20A
D
PUSHER 2 RETRACT
RED
CR20 F1
CR19
PUSHER 1 EXTEND
3
GREEN
TOP ROW OF BREAKERS
PUSHER 1 RETRACT
4
RED AND GREEN
LIGHTS INDICATE
WIRE BREAK OR
SHORT CIRCUIT
BETWEEN DEVICE
AND SOLENOID
VALVE OR LIGHT
A
24V TO 12V CONVERTER
TMR1
RADIO OFF
DELAY
(OPTIONAL)
LIGHT KEY
GREEN LIGHT
GREEN
INDICATES OUTPUT
SIGNAL FROM PLC
B
7
D
GREEN
C
FUSE 1 20A
CR20
CR19
D
E
FRACTION
.X
.XX
.XXX
250
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1
B
1/8
.06
.03
.010
COLOR
AMPERAGE
PURPLE
3 AMPS
ORANGE-BROWN
5 AMPS
RED
10 AMPS
BLUE
15 AMPS
YELLOW
20 AMPS
PEARL (WHITE)
25 AMPS
GREEN
30 AMPS
2
THIRD ANGLE
PROJECTION
Nordco
TM
PRODUCT:
AK67
DESCRIPTION:
SIZE
D
SCALE
NTS
ASSEMBLY:-
DRAWING CODE NUMBER
REV.
30606701 E
SHEET
A
4
OF 7
1
I
NO.
30606701
G
H
SHEET NO.
5/7
F
E
D
C
B
DISPLAY SCREEN
(MEMORY MODULE IS
7
0
1
2
3
4
5
6
7
10
11
12
13
14
15
16
17
7
PLC TIMERS ADJUSTMENT
DISPLAY SCREEN
INSTRUCTIONS
6
6
ADJUSTABLE TIMERS
INTRODUCTION SCREENS
FX3U-48MT-DSS
0
1
2
3
4
5
6
7
10
11
12
13
14
15
16
17
*
THESE DEFAULT SCREENS ARE ON A LOOP. IT ROTATES THROUGH
SCREENS SHOWING A DESCRIPTION OF HOW TO ENTER THE TIMER
SCREENS, THE NORDCO PART NUMBER OF THE SOFTWARE, AND
NORDCO SERVICE PHONE NUMBER.
*
TO RETURN TO THE INTRODUCTION SCREENS FROM ANY TIMER
SCREEN, HOLD THE "ESC" BUTTON FOR 3 SECONDS.
THIS WILL ALSO HAPPEN AUTOMATICALLY AFTER 30 SECONDS
OF INACTIVITY IN THE TIMER SCREENS.
5
TIMER
1
2
3
4
5
6
7
NA
TIMER ADJUSTMENT INSTRUCTIONS
1
2
INTRODUCTION SCREEN #1
TIMER
LIMITS
PREVIOUS
SCREEN
Timer #1 - Gun 1
Scraper Delay
0.00 Min (secs)
1.50 Max 0.50
TIMER ADJUSTMENT
SCREEN #1
DECREASE
TIMER VALUE
4
Pusher 1 Delay
8.500V=0.13secs
-------------------------(0.20 sec Max )
TIMER MAX
VALUE
1
ANALOG DIAGNOSTICS
SCREEN EXAMPLE
C
ENTER THE TIMER SCREENS.
-THIS IS DONE BY HOLDING "OK" FOR 3 SECONDS.
-THE FIRST TWO LINES ARE A BRIEF DESCRIPTION OF THE TIMER.
-PUSHING "OK" ADVANCES FORWARD ONE SCREEN
(PUSHING "OK" AT THE FINAL SCREEN RETURNS YOU TO TIMER 1)
-PUSHING "ESC" GOES BACK ONE SCREEN.
4
-CURRENT VALUE IS DISPLAYED IN LOWER RIGHT CORNER
-PUSHING "+" INCREASES THE TIMER
-THE BUTTON CAN BE HELD DOWN FOR FASTER ADJUSTMENT
-PUSHING "-" DESCREASES THE TIMER
-THE BUTTON CAN BE HELD DOWN FOR FASTER ADJUSTMENT
-THE LIMITS SHOWN ON THE LEFT CAN'T BE EXCEEDED.
RESETTING ALL TIMERS
TO THE FACTORY SETTINGS
NEXT
SCREEN
1
ENTER THE TIMER SCREENS AS DESCRIBED ABOVE.
CURRENT
TIMER
VALUE
2
SCROLL TO THE FACTORY RESET SCREEN WHICH IS AFTER THE
LAST NUMBERED TIMER ADJUSTMENT SCREEN.
3
HOLD "+" FOR THREE SECONDS.
IT WILL DISPLAY "DONE" IN THE LOWER RIGHT CORNER
TO INDICATE THIS ACTION HAS BEEN COMPLETED.
HOLD TO
ENGAGE /
TO GO BACK
ONE SCREEN
CURRENT
TIMER
SETTING
TO ADVANCE
ONE SCREEN
3
REPEAT STEPS 2 AND 3 TO ADJUST MORE TIMERS.
INCREASE
TIMER VALUE
2
POT
VOLTAGE
INPUT
2
ANALOG DIAGNOSTICS SCREENS
C
1
TO ENTER THE DIAGNOSTICS SCREENS PRESS AND
HOLD "ESC" BUTTON FOR THREE SECONDS.
2
PRESS "OK" TO ADVANCE ONE SCREEN
CUSTOMARY:
PUSH "ESC" TO GO BACK ONE SCREEN
THESE SCREENS ARE FOR DISPLAYING INFORMATION ONLY
NO ADJUSTMENTS ARE AVAILABLE.
ALL DIMENSIONS
IN INCHES
3
IMPLIED TOLERANCES
REV BY
DLH
REV DATE
25-JUL-14
REVISION HISTORY
S/N670200 & UP
I
H
5
CHANGE THE TIMER VALUE
3
TIMER
DESCRIPTION
DESCRIPTION
GUN 1 SCRAPER DELAY
GUN 2 SCRAPER DELAY
GUN 3 SCRAPER DELAY
GUN 4 SCRAPER DELAY
RAIL CLAMPS PULSE UP DURATION
GAGER PULSE UP DURATION
INSULATOR STOMPER RETRACT TIMER
FACTORY VALUE RESET
SCROLL TO THE DESIRED TIMER.
Press & hold OK
for 3 seconds to
enter timer
adjust screens
4
3
A
G
F
E
D
C
FRACTION
.X
.XX
.XXX
250
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1
B
1/8
.06
.03
.010
THIRD ANGLE
PROJECTION
Nordco
TM
PRODUCT:
AK67
DESCRIPTION:
SIZE
D
SCALE
NTS
ASSEMBLY:-
DRAWING CODE NUMBER
REV.
30606701 E
SHEET
A
5
OF 7
1
I
NO.
30606701
G
H
SHEET NO.
6/7
F
D
E
C
B
A
7
7
MITSUBISHI
PLC TROUBLESHOOTING
INPUT TROUBLESHOOTING
OUTPUT TROUBLESHOOTING
INPUT TROUBLESHOOTING
OUTPUT LED'S (Normally lit):
If not lit, remove cover and check
wire connection. If tight, check
corresponding RPC light. If RPC
is illuminated, LED is bad.
INPUT LED'S (Normally Lit):
wire connection. Tighten if
necessary.
6
6
INPUT LED'S (Normally Lit):
wire connection. Tighten if
necessary.
5
5
BATTERY IS LOCATED
BEHIND THIS PANEL
0
1
2
3
4
5
6
7
10
11
12
13
14
15
16
17
20
21
22
23
24
25
26
27
30
31
32
33
34
35
36
37
50
51
52
53
40
41
42
43
44
45
46
47
60
61
62
63
0
1
2
3
4
5
6
7
20
21
22
23
10
11
12
13
14
15
16
17
POWER
54
55
56
57
24
25
26
27
POWER
RUN
BATT.V
PROG-E
FX3U-48MT-DSS
4
0
1
2
3
4
5
6
7
10
11
12
13
14
15
16
17
20
21
22
23
24
25
26
27
CPU-E
FX2n-48ET-DSS
FX2N-4AD
4
24V
DISPLAY SCREEN
(MEMORY MODULE IS
A/D
RIGHT PLC
LEFT PLC
FX3U-48MT-DSS TROUBLESHOOTING:
3
BATT.V LED (Normally NOT lit):
If LED is lit, replace battery.
(See instructions in Electrical Preface
(Blue Sheets) in the Operation Manual.
POWER LED (Normally lit):
If not lit, check the position of the
ON/OFF switch under the left hand
cover of the unit. If ON, turn off
and disconnect the 24V terminal.
(Refer to Logic Box drawing.)
Turn the power switch ON.
PROG-E LED (Normally lit):
If Flashing, check BATT.V LED to see if it's lit.
If lit, replace battery. If not lit, or it flashing
continues after battery replacement, this is a
programming error. Contact Nordco Service.
If the LED remains off, there is a blown
fuse in the PLC. Contact Nordco Service.
2
CPU-E LED (Normally NOT lit):
If lit, the PLC needs to be reset.
Power PLC OFF and ON to trigger RUN input.
If LED remains lit after cycling power,
contact Nordco Service.
RUN LED (Normally lit):
If not lit, this indicates the chip is not properly
seated. Turn off power to PLC, remove
and reseat chip. Restore power to PLC.
OUTPUT TROUBLESHOOTING
FX2N-4AD TROUBLESHOOTING
OUTPUT LED'S (Normally lit):
wire connection. If tight, check
corresponding RPC light. If RPC
is lit, LED is bad.
If RPC is not lit refer to instructions
in the Electrical Preface (blue sheets)
of the Operation Manual.
POWER LED (Normally lit):
If not lit, check the ribbon cable for proper connection.
24 V LED (Normally lit):
If not lit, there is a possible 24V DC power supply failure.
Contact Nordco Service for troubleshooting this failure.
It may resul in replacing the FX2N-4AD unit.
A/D LED (Normally lit):
If not lit, and power supply is good, there has been a
buffer memory error. Contact Nordco Service.
CUSTOMARY:
ALL DIMENSIONS
IN INCHES
1
IMPLIED TOLERANCES
REV BY
DLH
REV DATE
25-JUL-14
REVISION HISTORY
S/N670200 & UP
I
H
G
F
E
D
C
3
FRACTION
.X
.XX
.XXX
250
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1
B
1/8
.06
.03
.010
2
THIRD ANGLE
PROJECTION
Nordco
TM
PRODUCT:
AK67
DESCRIPTION:
SIZE
D
SCALE
NTS
ASSEMBLY:-
DRAWING CODE NUMBER
REV.
30606701 E
SHEET
A
6
OF 7
1
I
NO.
7
30606701
ECO
NONE
DRAWN BY:
G
H
SHEET NO.
7/7
F
D
E
C
B
A
7
REV CHECKED BY:
APPROVED BY:
AJI
01/26/10
AJI
01/26/10
SHEET
CHANGE
ALL NEW RELEASE
ECO
NONE
DRAWN BY:
REV A
CHECKED BY:
APPROVED BY:
AJI
03/11/10
6
SHEET
2
AJI
03/11/10
CHANGE
ADDED INPUTS X32 & X33.
ECO
NONE
DRAWN BY:
REV B
CHECKED BY:
APPROVED BY:
AJI
09/16/10
SHEET
5
AJI
09/16/10
CHANGE
2
CORRECTED RPC12 & RPC22 LABELS
TO 4 AMP, WERE SHOWN AS 2 AMP.
6
UPDATED WARNING LIGHTS AND
INSTRUCTIONS FOR FX3U PLC.
600708
ECO
DRAWN BY:
SHEET
CHECKED BY:
APPROVED BY:
AJI
06/18/12
CHANGE
4
CORRECTED CB17 & CB18 TO 15 AMP,
WERE SHOWN AS 10 AMP.
5
ADDED INSTRUCTIONS FOR ANALOG DIAGNOSTIC
SCREENS.
601202
ECO
DRAWN BY:
SHEET
CHECKED BY:
APPROVED BY:
AJI
22-JAN-2014
CHANGE
2
REMOVED OUTDATED INPUTS X27 & X57.
NOTED X30 IS OPTIONAL.
3
NOTED Y50-Y57 ARE OPTIONAL.
4
NOTED CR20 IS OPTIONAL.
ADDED OPTIONAL TMR1.
CB27 WAS 20A.
ADDED 2ND OPTION THAT USES CB32.
ADDED 30A BREAKER TO COLOR REF CHART.
7
CORRECTED SCHEMATIC PART NUMBER
IN PRINTING INSTRUCTIONS.
601350
ECO
DRAWN BY:
2
4
REV D
AJI
01/22/14
3
5
REV C
AJI
06/14/12
4
6
3
FLIP CHART PRINTING
INSTRUCTIONS
REV E
CHECKED BY:
APPROVED BY:
DLH
25-JUL-2014
SHEET
4
EXAMPLE:
D
CHANGE
ADDED TMR2 TO VIEW;
ADDED OPTIONAL BATTERY SWITCHED STROBE
AND CUMMINS ENGINE TO CB TABLE;
SPIRAL BINDING
I
I
1) PRINT P/N 30606701 OMITTING THIS PAGE,
FOLLOWED BY P/N 97671003, OMITTING THE FINAL
PAGE (REVISION HISTORY, PAGE 12 ON REVISION F)
USE LATEST REVISION OF 97671003 ACCORDING TO
THE NOTES ON THE PURCHASE ORDER.
H
G
F
E
D
C
B
7
7
6
6
SHEET 1
5
4
3
H
G
F
E
D
C
B
A
A
7
7
6
6
SHEET 2
5
5
4
4
3
3
5
4
2
2
2
2
1
1
1
I
H
G
F
E
D
C
2) PRINT IN BLACK ON WHITE, 11" X 17" PAPER.
B
1
I
H
G
F
E
D
C
B
A
I
H
G
F
E
D
C
B
A
A
7
7
6
6
SHEET 3
5
4
3) PRINT ON BOTH SIDES, LAMINATE, AND SPIRAL
BIND AS SHOWN IN THE EXAMPLE.
2
3
3
5
4
3
2
2
1
1
I
H
G
F
E
D
C
1
B
A
CUSTOMARY:
ALL DIMENSIONS
IN INCHES
IMPLIED TOLERANCES
FRACTION
.X
.XX
.XXX
250
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1
I
H
G
F
E
D
C
B
1/8
.06
.03
.010
THIRD ANGLE
PROJECTION
Nordco
TM
PRODUCT:
AK67
DESCRIPTION:
SIZE
D
SCALE
NTS
ASSEMBLY:-
DRAWING CODE NUMBER
REV.
30606701 E
SHEET
A
7
OF 7
1

engine control unit (ecu)

Transcription

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