Falk Quadrive Shaft Mounted Drive

Falk Quadrive Guide
Falk Quadrive Shaft Mounted Drive
Interchange and Nomenclature Guide
FALK® QUADRIVE®
Easiest On, Easiest Off...Guaranteed
It’s a simple fact. The heavy duty, shaft-mounted Falk
Quadrive features a completely unique design that
makes it the easiest, quickest shaft-mounted drive to
install and remove.
In a game where there are so few sure things, Falk
Quadrive is the right shot to take.
Quadrive is built to stand up to continuous rough duty. And
now, with new higher ratings, you may be able to downsize
the drive, saving money right up front. The Falk TA Taper
Bushing design makes sure that drive removal is not only
simple, but don’t damage the drive, or driven equipment.
Due to the unique properties of the TA Taper Bushing,
Quadrive is quaranteed to come off the shaft, regardless
of length of service or operation conditions, or we’ll
replace it FREE. That’s a promise no other shaft-mounted
drive can make.
You don’t need extra time. You don’t need extra tools.
And you’re assured safe, worry-free operation.
Lifetime Removal Guarantee
Interchange Guide 371-810, March 2006
Contents
Introduction
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Features & Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Competitive Comparison and Interchangeability Guide . . . . . 6-7
Nomenclature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
Engineering Information. . . . . . . . . . . . . . . . . . . . . . . . . . 10-11
How to Make an Interchange
Example 1: Your customer wants to replace a Dodge TXT 425
with a taper bushed design. However, the available driven shaft
length (2 7/16” diameter) is only 6 1/2”. Select a Falk Quadrive
replacement drive.
Step 1 — From Page 7, Table 1, a Size 5207J with a 25:1
nominal ratio is the correct interchange for a Dodge Size 4.
Step 2 — For a Size 5207JR shaft mounted drive a 2 7/16” TA
Taper bushing requires a minimum 6.11 inch driven shaft length.
Your customer will require a new sheave or sheave bushing (1.5”
diameter vs. 1.437” diameter high speed shaft) and may need to
adjust the motor and tie rod position.
Factory Warranty We’re so confident in the performance and
reliability of these Falk gear drives that we’re backing this
comprehensive offering with the best standard warranty in the
business. Our full, 3-year Heavy-Duty Warranty provides
“shaft-to-shaft” protection on all Falk components – including
bearings and seals. It’s an industry first... and one more powerful
reason why Rexnord is your ultimate bottom-line value. H
H Warranty extends for 3 years from date of shipment.
Step 3 — Components Required:
5207J25A Basic Drive . . . . . . . . . . . . . . . . . . . . . . PN 0794381
BU4207J Bushing 2.438 . . . . . . . . . . . . . . . . . . . . PN 0769105
TR4207J Tie Rod . . . . . . . . . . . . . . . . . . . . . . . . . PN 0738515
Optional Accessories (which can be factory installed):
BS4207J25 Backstop . . . . . . . . . . . . . . . . . . . . . . PN 0738517
MM4207J-1 Motor Mount . . . . . . . . . . . . . . . . . . . PN 0738718
Belt Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PN 0783738
Copyright 1991, 2006. Rexnord Industries, LLC. All Rights Reserved. Litho in USA.
FALK, LIFELIGN, OMNIBOX, QUADRIVE, RENEW, REXNORD, ULTRAMITE, STEELFLEX, and TA
TAPER are registered trademarks. The following are registered trademarks of the companies
presented: Dodge, Browning, Foote-Jones, Link Belt, Dorris, Leroy Somer and Sumitomo/Fenner.
The contents of this selection guide are subject to change without notice or obligation. Information
contained herein should be confirmed before placing orders.
© Rexnord Industries, LLC, 1991, 2006.
(371-810) 3
Features & Benefits
Quadrive is the fifth generation of heavy duty shaft mounted drives
from Falk. Built for exceptional value, the Quadrive benefits from
the latest in manufacturing and design technology.
“Torque Assist” TA Taper Bushing
The Economic Advantage Cellular manufacturing and
modular components result in low drive costs. And the TA Taper
bushing design means a simple, cost-effective installation.
l
Honest Warranty A three year heavy duty warranty which
includes all bearings and seals — the best in the industry!
Standard Bearings & Viton Seals with published
manufacturers’ numbers are available locally to minimize
replacement downtime.
Severe-Duty Grease Purged Seals on high speed shafts
prevent leakage and subsequent drive failure. A grease barrier
traps abrasive contaminants before they can groove the shaft or
enter the gear drive.
ABRASIVE
CONTAMINATION
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GREASE BARRIER
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Easiest On . . .
To Install, simply place the TA Taper bushing assembly onto the
driven shaft. Slide the drive onto the bushing and
tighten the threaded nut and setscrew. Falk’s TA
Taper design provides a uniform draw onto the
taper with less difficulty than twin-taper or
single-flanged bushings.
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Unique torque assist design provides easiest removal. Fast
installation too!
Eliminates binding common to twin-taper and singleflanged bushings.
Concentric operation minimizes wobble even on worn shafts.
Quill cover keeps out contaminants and protects outboard low
speed shaft seal.
Minimal shaft engagement requirement allows for easy retrofits.
Inboard bushing location saves high speed bearings by
minimizing sheave overhang.
. . . And Easiest Off!
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DUAL-LIP SEALS
KEEP THE OIL IN
To remove, loosen the bushing setscrew, back off the
bushing nut and the drive dismounts. It’s that easy . .
. only with Falk! In fact, Falk’s Quadrive is
guaranteed to come off the shaft, regardless of
length of service or operating conditions, or WE’LL
REPLACE IT FOR FREE!
Traditional Long Life Gearing Falk’s high hardness, surface
finished, helical design features large teeth and wider face for
maximum load carrying capacity.
4 (371-810)
© Rexnord Industries, LLC, 1991, 2006.
Not all shaft mounted drives are created equal; when it comes
down to ruggedness, life expectancy, cost, and accessories... Falk
is the industry leader. Couple these features with the TA Bushing
system and you have a real winner! But the really big difference is
how they mount to your headshaft.
Compare Mounting Benefits:
Falk’s simple, yet highly effective, single tapered bushing, mounted
on the output side of the drive with the others you have been using
or are considering.
l NO cap screws to tighten, lose, torque, corrode in place, or
break off when trying to remove them.
l NO numerous snap rings, “stabilizer” sleeves or bronze
bushings to install, lose, or break.
l NO worries about having enough head shaft extension, since only
the length of the Falk TA Taper Bushing needs to be engaged.
l NO special tools are required to install or remove your Quadrive.
Readily available pipe and spanner wrenches are already in your
tool room. You don’t even need a torque wrench!
l NO large mounting distances from your head shaft bearings
are required. Since there are no axial cap screws to tighten, the
Falk Quadrive can be positioned right next to the headshaft
bearing, reducing overhung loads.
l NO additional “lifts” will be required when installing; Falk’s
Quadrive is unique, in that you can install your sheaves, belts,
motor mount, motor and belt guard before installing the drive.
This will allow you to complete the whole installation with one
lift to the headshaft. Your installer only needs to take the TA
Taper Bushing, key and a pipe or spanner wrench up to install
the drive. (Your maintenance people will thank you on those
cold, windy days, 80 feet off the ground!)
© Rexnord Industries, LLC, 1991, 2006.
The Falk Quadrive starts out with Falk’s exclusive 3-year Heavy
Duty Warranty, which by the way, includes oil seals and
bearings — a true, shaft to shaft drive warranty! Falk’s unique
TA Torque Assist Taper Bushing System eliminates binding found
with twin-taper and single-flange bushing designs. Concentric
operation minimizes wobble, even on worn shafts. A quill cover
keeps contaminants out and protects the outboard shaft seal. The
inboard bushing location minimizes sheave overhang, reducing
overhung load on high-speed bearings. Minimal shaft
engagement is required for retrofits.
Using Standard Bearings and Seals, with published part
numbers, and Falk’s TA Torque Assist Taper Bushing System,
you are getting the best drive available. Standard high speed
severe duty grease-purged seals are also included. They prevent
leakage and ultimate drive failure. The grease barrier traps
abrasive contaminants before they can groove the shaft or enter
the drive.
Assemble your sheaves, belts, motor mount, motor, align them
properly, add a belt guard and the lubricating oil all in your
shop! Take your TA Taper Bushing and shaft key, along with your
pipe or spanner wrench, out to the job-site and install your new
Falk Quadrive. Hook up your motor and torque arm and you are
ready to start running product! It couldn’t be easier!
What happens when this particular drive has been running for 5 or
6 years and the head shaft bearing behind the drive fails? Is it going
to take 2 or 3 hours to get the drive off, so you can get at that
bearing? Not with a Falk Quadrive! Disconnect your drive motor,
loosen the bushing setscrew, take your pipe or spanner wrench and
back off the bushing nut. The Falk Quadrive will disengage itself
immediately...Falk’s Quadrive is guaranteed to come off the
shaft, regardless of length of service or operating conditions,
or we’ll replace it — FREE!
(371-810) 5
Let’s look at how the “others” install their drives:
Dodge TXT
t The drive is mounted between two opposing tapered bushings.
t The minimum distance from the head shaft bearing required
for cap screw clearance ranges from 1 1/4” to 2 11/16”.
t The head shaft must extend completely through the drive
to engage the second bushing.
t Cap screws in both bushings must be set to the proper
torque to complete installation.
t Installation of sheaves, belts, and belt guard must be done
after the drive is installed on the headshaft.
Dodge TAII
t Torque Arm II shaft mounts still use dual opposing 8°
ductile iron taper bushings.
t New with this drive is the “Short-Shaft Twin Taper Bushing
Kit” which consists of:
3 One standard bushing
3 One long bushing with insertable wedge
3 Two back-up plates, with snap rings
3 Hardware and key
t Housings—Still use cast iron for all sizes.
t All new motor mounts, backstops,CEMA bolt-on-adapters,
and tapered screw conveyor shafts. None of these
accessories are compatible with the previous TXT, SCXT,
HXT, or HSCXT model drives.
t Installation of sheaves, belts, and belt guard must STILL
be done after the drives are installed on the headshaft.
t Another system, using multiple small components, which
can easily be misplaced, dropped, and/or lost.
Browning
t The Browning drive is mounted with a single tapered bushing
from the low speed (output) side.
t Requires a long head shaft extension to fully engage the
bushing.
t A minimum distance is required for installation and
removal of bushing axial retaining cap screws. Cap screws
must be set to the proper torque to finish installation.
t Now the installation of sheaves, belts, and belt guard can
begin.
Link-Belt
t The Link-Belt drive is mounted with a single tapered bushing
from the high speed (input) side.
t Requires stabilizer sleeves, bronze bushings and numerous
snap ring installations before the drive is ready to mount.
(There are numerous small parts to drop and/or lose.)
t Cap screws must be set to the proper torque to tighten
bushing and finish installation.
t Now the installation of sheaves, belts, and belt guard can
begin.
Fenner
t The Fenner drive is mounted with a single, modified
keyless, tapered bushing from either input or output side.
t The bushing must be screwed into the drive and then cap
screws are inserted, tightened and torqued to specifications.
If the bushing is inserted from the output side, axial clearance
is required. If the bushing is installed from the input side,
mounting the sheaves, belts, and belt guard needs to be
installed after the cap screws are torqued down.
6 (371-810)
© Rexnord Industries, LLC, 1991, 2006.
Table 1 — Selections Based Upon 1.0 Service Factor
HP & RPM
Falk
5000
Falk
4000
Browning
Dodge
TXT
Dodge
TA II
Sumitomo/
Fenner
Link
Belt
Dorris
5hp/15rpm
10hp/20rpm
15hp/20rpm
25hp/20rpm
40hp/24rpm
60hp/30rpm
75hp/30rpm
100hp/18rpm
5207J25A
5215J25A
5307J25A
5315J25A
5407J25A
5415J25A
5507J25A
5608J25A
4207J25C
4215J25C
4307J25C
4315J25C
4407J25C
4415J25C
4507J25C
4608J25C
207SMT25
215SMT25
307SMT25
315SMT25
407SMT25
415SMT25
507SMT25
608SMT25
TXT425
TXT525
TXT625
TXT725
TXT825
TXT926
TXT1024
TXT1225
TA4207H25
TA5215H25
TA5215H25
TA7315H25
TA8407H25
TA8407H25
TA9415H25
TA12608H25
215 G
307 H
315 J
407 S
415 K
507 L
507 L
N/A
207FX25
215FX25
307FX25
315FX25
407FX25
415FX25
507D24
608D24
215TR
307TR
315TR
407TR
407TR
415TR
507TR
700TR
Table 3 — Minimum Recommended Shaft
Engagements (Inch)
Table 2 — AGMA Size Comparison
Max Bore
Falk Falk
Dodge Doge Sumitomo/
AGMA
Browning
(in)
5000 4000
TXT TA II
Fenner
1 7/16
1 15/16
2 3/16
2 7/16
2 15/16
3 7/16
3 15/16
4 7/16
4 15/16
5 7/16
6 1/2
107
115
203
207
215
307
315
407
415
507
608
5107J
5115J
5203J
5207J
5215J
5307J
5315J
5407J
5415J
5507J
5608J
4107J
4115J
4203J
4207J
4215J
4307J
4315J
4407J
4415J
4507J
4608J
107SMT
115SMT
203SMT
207SMT
215SMT
307SMT
315SMT
407SMT
415SMT
507SMT
608SMT
TXT1
TXT2
TXT3
TXT4
TXT5
TXT6
TXT7
TXT8
TXT9
TXT10
TXT12
TA0107
TA2115
TA3203
TA4207
TA5215
TA6307
TA7315
TA8407
TA9415
TA10507
TA12608
107 C
115 D
203 E
207 F
215 G
307 H
315 J
407 S
415 K
507 L
608 M
Link
Belt
Dorris
107FX
115FX
203FX
207FX
215FX
307FX
315FX
407FX
415FX
507D
608D
107TR
115TR
203TR
207TR
215TR
307TR
315TR
407TR
415TR
507TR
608TR
Dodge
Sumitomo/
TA II
AGMA
Dodge Dodge
Falk Browning
Sizes
TXT
TA II Short Shaft Fenner
Bushing
107 5.00
115 5.55
203 5.53
207 6.11
215 7.08
307 7.39
315 7.92
407 8.38
415 10.33
507 10.66
608 12.75
6.125
6.625
7.125
7.625
8.250
9.750
11.063
10.500
12.875
14.500
15.250
8.344
8.563
10.281
11.500
12.031
13.313
14.875
16.126
16.844
17.781
21.156
6.95
7.81
8.62
8.94
10.33
10.84
11.86
12.81
13.75
15.47
18.33
4.42
4.79
5.45
5.64
6.35
6.70
7.63
8.11
8.55
9.66
11.50
5.551
6.142
6.653
7.165
8.425
9.409
9.606
10.345
11.693
13.583
15.551
Link
Belt
Dorris
4.880
5.180
5.960
6.900
7.910
8.960
9.680
10.800
11.800
13.500
15.250
6.25
6.88
7.88
8.38
9.00
11.00
11.00
13.50
14.88
15.50
20.25
Shaded values show where cost savings can be achieved.
Table 4 — Oil Capacity Comparison (U.S. Quarts) – Horizontal Mounting w/HS Shafts @ 12:00
o’clock Position
FALK t
Quarts
Browning
Quarts
Dodge
TXT
Quarts
Dodge
TA II
Quarts
Sumitomo/Fenner
Quarts
Link Belt
Quarts
Dorris
Quarts
5107J25A
5115J25A
5203J25A
5207J25A
5215J25A
5307J25A
5315J25A
5407J25A
5415J25A
5507J25A
5608J25A
2.0
3.0
3.5
5.5
9.0
13.0
15.0
17.2
28.0
41.2
100.0
107SMT25
115SMT25
203SMT25
207SMT25
215SMT25
307SMT25
315SMT25
407SMT25
415SMT25
507SMT25
608SMT25
1.00
1.25
3.00
3.50
5.50
8.00
10.00
12.50
16.00
22.00
33.00
TXT125
TXT225
TXT325
TXT425
TXT525
TXT625
TXT725
TXT825
TXT926
TXT1024
TXT1225
0.750
1.000
2.125
1.750
4.000
5.000
9.250
8.500
14.250
18.750
36.500
TA1107H
TA2115H
TA3203H
TA4207H
TA5215H
TA6307H
TA7315H
TA8407H
TA9415H
TA10507H
TA12608H
1.7
2.6
4.0
7.3
12.9
15.8
22.0
25.1
33.2
53.5
70.7
107 C
115 D
203 E
215 G
307 H
315 J
407 S
415 K
507 L
507 L
N/A
0.63
1.27
1.90
3.59
5.28
11.62
15.32
25.36
26.42
26.42
N/A
107FX25
115FX25
203FX25
207FX25
215FX25
307FX25
315FX25
407FX25
415FX25
507D24
608D24
1.00
1.25
2.00
3.50
5.00
10.25
12.00
17.50
16.50
22.00
30.00
107TR25
115TR25
203TR25
207TR25
215TR25
307TR25
315TR25
407TR25
415TR25
507TR25
608TR25
1.50
3.00
3.75
4.25
7.00
12.25
15.50
18.50
34.00
38.00
N/A
t Falk’s oil level ensures bearings are lubricated during start-up.
© Rexnord Industries, LLC, 1991, 2006.
(371-810) 7
Nomenclature Guide
FALK QUADRIVE
5
107
JR
*
5000 Series
100, 1000, 2000/3000, 4000
Previous Series
Max. Bushing or Bore Dia.
25
A
Nominal Drive
Ratio
Model
Drive Type
J =Basic Drive (Sizes 5107-5315)
JR =Shaft Mounted Drive (Horizontal)
JRV =Shaft Mounted Drive (Vertical)
JF =Flange Mounted Drive (Horizontal)
JFV =Flange Mounted Drive (Vertical)
JSC=Screw Conveyor Drive (Horizontal) (Sizes 5107-5407)
107=1 7/16”
315=3 15/16”
115=1 15/16”
407=4 7/16”
203=2 3/16”
415=4 15/16”
207=2 7/16”
DODGE
TXT
1
25
V
Vertical
Drive Type
TXT =Shaft Mounted Drive
*T/D/T Previous Series
SCXT =Screw Conveyor Drive
*CD/CS Previous Series
HXT =Hydraulic Shaft Mounted Drive
*HT Previous Series
HSCXT =Hydraulic Screw Conveyor Drive
*HD/HS Previous Series
Max.
Bushing or Bore Dia.
1=1 7/16”
7=3 15/16”
2=1 15/16”
8=4 7/16”
3=2 3/16”
9=4 15/16”
Nominal Drive Ratio
DODGE TORQUE ARMII
TAII
Drive Type
TAII =Torque Arm II
TA1107H25
1
107
H
25
Nominal Drive Ratio
Heavy Duty
Rating & Extended
Bore Size
1 = Case Size
AGMA CODE REFERENCE
& BORE SIZE
BROWNING
107
SMT
25
Nominal Drive Ratio
Max. Bushing or Bore Dia.
107=1 7/16”
315=3 15/16”
115=1 15/16”
407=4 7/16”
203=2 3/16”
415=4 15/16”
207=2 7/16”
8 (371-810)
Drive Type
SMT =Shaft Mounted Drive (Tapered Bushing)
*SM Previous Series
TST =SMT with Taconite Seals
SMF =Shaft Mounted Drive (Straight Bore)
SC =Screw Conveyor Drive
*SC Previous Series
© Rexnord Industries, LLC, 1991, 2006.
Nomenclature Guide
LINK BELT
107
FX
D
24
Nominal Drive Ratio
Max. Bushing or Bore Dia.
107=1 7/16”
315=3 15/16”
115=1 15/16”
407=4 7/16”
203=2 3/16”
415=4 15/16”
Drive Type
FX=Shaft Mounted Drive
FC=Screw Conveyor Drive
Number of Reductions
S=(Single Reduction) Shaft Mounted Drive
D=(Double Reduction) Shaft Mounted Drive
FOOTE JONES
8
107
H
25
Nominal Drive Ratio
Series
*7000 Previous Series
Drive Type
H =Shaft Mounted Drive (Tapered Bushing or Straight Bore)
F =Flange Mounted Drive
SCT =Screw Conveyor Drive
Max. Bushing or Bore Dia.
107=1 7/16”
315=3 15/16”
115=1 15/16”
407=4 7/16”
203=2 3/16”
415=4 15/16”
207=2 7/16”
SUMITOMO/FENNER
107
Max. Bushing or Bore Dia.
107=1 7/16”
315=3 15/16”
115=1 15/16”
407=4 7/16”
203=2 3/16”
415=4 15/16”
C
Case Size
25
Nominal Ratio
05
14
25
1
5
Assembly & Input Shaft
Specification
0=Standard Metric
1=Standard Inch
2=Flange Mount Metric
3=Flange Mount Inch
Output Specification
5=Taper-Grip (Standard)
1=Standard Metric Straight Bore
2=Alternate Metric Straight Bore
4=Inch Straight Bore
DORRIS
107
TR
25
Nominal Drive Ratio
Max. Bushing or Bore Dia.
107=1 7/16”
115=1 15/16”
203=2 3/16”
207=2 7/16”
215=2 15/16”
307=3 7/16”
315=3 15/16
© Rexnord Industries, LLC, 1991, 2006.
Drive Type
TR =Shaft Mounted Drive (Tapered Bushing)
TD =Shaft Mounted Drive (Straight Bore)
*SM Previous Series
TC =Screw Conveyor Drive (Loose Shaft)
*SMF Previous Series
TD =Screw Conveyor Drive (Intregral Shaft)
*SCD Previous Series
(371-810) 9
Engineering Information
Table 6 — Load Classifications
Q
. . . Electric Motor Driven Applications
Recommendations are minimum and normal conditions are assumed.
Service
APPLICATION
Service
3 to Over
10 10
APPLICATION
Hour Hour
AGITATORS
Paper Mill (Mixers) . . . . . . . . . . .
Pure Liquids . . . . . . . . . . . . . . .
Semi-Liquids, Variable
Density . . . . . . . . . . . . . . . .
II
I
II
II
APRON CONVEYORS
Uniformly Loaded . . . . . . . . . . .
Heavy Duty . . . . . . . . . . . . . . . .
I
II
II
III
ASSEMBLY CONVEYORS
Uniformly Loaded . . . . . . . . . . .
Heavy Duty . . . . . . . . . . . . . . . .
I
II
II
II
BELT CONVEYORS
Uniformly Loaded . . . . . . . . . . .
Heavy Duty . . . . . . . . . . . . . . . .
I
II
II
II
I
...
I
...
...
II
II
II
II
II
II
II
BUCKET
Conveyors Heavy Duty . . . . . . . .
Elevators, Uniform Load . . . . . . .
Elevators, Heavy Duty . . . . . . . .
II
I
II
II
II
III
CAN FILLING MACHINES . . . . .
I
II
BREWING & DISTILLING
Bottling Machinery . . . . . . . . . . .
Brew Kettles, Continuous . . . . . .
Can Filling Machines . . . . . . . . .
Cookers, Continuous . . . . . . . . .
Mash Tubs, Continuous . . . . . . .
Scale Hoppers, Frequent
Starts . . . . . . . . . . . . . . . . .
Belt . . . . . . . . . . . . . . . . . . . . .
Flight . . . . . . . . . . . . . . . . . . . .
Oven . . . . . . . . . . . . . . . . . . . .
Live Roll (Package). . . . . . . . . . .
Screw . . . . . . . . . . . . . . . . . . . .
Table—See Metal Mills . . . . . . .
II
II
CRANES & HOISTS ‡
Bridge and Trolley Drive . . . . . . .
...
...
II
III
II
II
I
II
III
II
II
III
METAL MILLS
Table Conveyors,
Non Reversing . . . . . . . . . .
II
III
Reversing. . . . . . . . . . . . . Refer to Factory
Wire Drawing & Flattening
Machines . . . . . . . . . . . . . .
II
III
CUTTER HEAD DRIVES. . . . . . . Refer to Factory
DRYERS & COOLERS,
ROTARY . . . . . . . . . . . . . . . . .
I
II
MACHINE TOOLS
Auxiliary Drives . . . . . . . . . . . . .
Main Drives Uniform Load . . . . .
Main Drives Heavy Load . . . . . .
II
DISTILLING — See Brewing . . . . .
ELEVATORS
Bucket—Unifarm Load . . . . . . . .
I
II
Bucket—Heavy Load . . . . . . . . .
II
III
Escalators. . . . . . . . . . . . . . . . . . Not Approved
Freight . . . . . . . . . . . . . . . . . . . . Not Approved
Man lifts, Passenger. . . . . . . . . . . Not Approved
MILLS
(See Metal Mills)
Pebble . . . . . . . . . . . . . . . . . . .
II
III
MIXERS (See Agitators)
Concrete, Continuous . . . . . . . .
Concrete, Intermittent. . . . . . . . .
Constant Density . . . . . . . . . . . .
Variable Density . . . . . . . . . . . .
Liquid . . . . . . . . . . . . . . . . . . . .
Paper Mill (Agitators) . . . . . . . . .
Semi-Liquid . . . . . . . . . . . . . . . .
II
II
I
II
I
II
II
III
...
II
II
II
II
II
OVEN CONVEYORS
Uniformly Loaded . . . . . . . . . . .
Heavy Duty . . . . . . . . . . . . . . . .
I
II
II
II
PUMPS
Proportioning
Refer to Factory
Reciprocating, open
Discharge. . . . . . . . . . . . . .
Double Acting
Multi-Cylinder . . . . . . . . . . .
Single Cylinder
Refer to Factory
Rotary (Gear Type)
Constant Density . . . . . . . . .
Variable Density . . . . . . . . .
I
II
II
III
I
II
II
II
RECIPROCATING
Conveyors. . . . . . . . . . . . . . . . .
III
III
RUBBER INDUSTRY
Tire Building Machines. . . . . . . .
Tire & Tube Press Openers . . . . .
II
I
II
I
SCREENS
Air Washing . . . . . . . . . . . . . . .
Rotary, Stone or Gravel . . . . . . .
Traveling Water Intake . . . . . . . .
Shaker . . . . . . . . . . . . . . . . . . .
I
II
I
II
II
II
II
III
SCREW CONVEYORS
Uniformly Loaded . . . . . . . . . . .
Heavy Duty . . . . . . . . . . . . . . . .
I
II
II
II
..............
II
...
STOKERS . . . . . . . . . . . . . . . . . .
...
II
II
II
III
II
II
II
II
III
II
II
II
II
II
II
III
II
III
III
SKI TOWS & LIFTS
Not Approved
SKIP HOISTS
PAN CONVEYORS
Heavy Duty . . . . . . . . . . . . . . . .
II
II
III
III
III
FOOD INDUSTRY
Beet Slicers . . . . . . . . . . . . . . . .
Can Filling Machines . . . . . . . . .
Cereal Cookers . . . . . . . . . . . . .
Dough Mixers . . . . . . . . . . . . . .
Meat Grinders. . . . . . . . . . . . . .
II
I
I
II
II
II
II
II
II
ll
II
I
...
...
...
...
II
II
III
II
II
II
PEBBLE MILLS. . . . . . . . . . . . . . .
II
III
II
LAUNDRY
Washers, reversing . . . . . . . Refer to Factory
Tumblers. . . . . . . . . . . . . . . . . .
II
III
PAPER MILLS
Agitators (Mixers) . . . . . . . . . . . .
Bleachers . . . . . . . . . . . . . . . . .
Calenders . . . . . . . . . . . . . . . . .
Cylinders . . . . . . . . . . . . . . . . .
Felt Stretchers . . . . . . . . . . . . . .
Winders . . . . . . . . . . . . . . . . . .
II
3 to Over
10 10
Hour Hour
LIVE ROLL CONVEYORS
Uniformly Loaded, Package . . . .
I
II
Heavy Duty . . . . . . . . . . . . . Refer to Factory
II
II
II
II
I
II
APPLICATION
Hour Hour
LINE SHAFTS
Uniform Load . . . . . . . . . . . . . .
Heavy Load. . . . . . . . . . . . . . . .
II
II
I
CLASSIFIERS. . . . . . . . . . . . . . . .
CONVEYORS—UNIFORMLY
LOADED OR FED ‡
Apron and Assembly . . . . . . . . .
Hour Hour
I
II
II
II
I
II
I
II
I
II
... ...
Service
3 to Over
10 10
FLIGHT CONVEYORS
Uniformly Loaded . . . . . . . . . . .
Heavy Duty . . . . . . . . . . . . . . . .
CLARIFIERS . . . . . . . . . . . . . . . .
III
III
II
APPLICATION
CONVEYORS—HEAVY DUTY
—NOT UNIFORMLY FED ‡
Apron . . . . . . . . . . . . . . . . . . . .
II
III
Assembly . . . . . . . . . . . . . . . . .
II
II
Belt . . . . . . . . . . . . . . . . . . . . .
II
II
Bucket or Pan . . . . . . . . . . . . . .
II
II
Flight . . . . . . . . . . . . . . . . . . . .
II
II
Live Roll . . . . . . . . . . . . . . . Refer to Factory
Oven . . . . . . . . . . . . . . . . . . . .
II
II
Reciprocating . . . . . . . . . . . . . . III
III
Screw . . . . . . . . . . . . . . . . . . . .
II
II
Table—See Metal Mills . . . . . . . ... ...
CAR
Dumpers. . . . . . . . . . . . . . . . . . III ...
Pullers . . . . . . . . . . . . . . . . Refer to Factory
CLAY WORKING
MACHINERY
Brick Presses . . . . . . . . . . . . . . .
Briquette Machines . . . . . . . . . .
Extruders & Mixers . . . . . . . . . . .
Service
3 to Over
10 10
‡
TEXTILE INDUSTRY
Batchers . . . . . . . . . . . . . . . . . .
Calenders . . . . . . . . . . . . . . . . .
Card Machines . . . . . . . . . . . . .
Dry Cans . . . . . . . . . . . . . . . . .
Dyeing Machinery . . . . . . . . . . .
Looms
Refer to Factory
Mangles, Nappers & Soapers . . .
Spinners . . . . . . . . . . . . . . . . . .
Tenter Frames . . . . . . . . . . . . . .
TUMBLING BARRELS . . . . . . . . .
Q LOAD CLASSIFICATIONS FOR ENGINE-DRIVEN APPLICATIONS — Multi-Cylinder Engines: Use the next higher Service Class than the one given in Table 6 for the same
application when motor driven. (Example: A motor-driven uniformly loaded belt conveyor for 10 hour service is Class I; the same conveyor driven by a multi-cylinder engine
would be Class II). For applications which require Class III when motor driven, consult the Factory for recommendations on engine drives. Single Cylinder Engines: Consult
the Factory.
‡ Selection of Rexnord products for applications whose primary purpose is the transportation of people is not approved. This includes such applications as freight or passenger
elevators, escalators, man lifts, fork lift platforms and ski tows and ski lifts. If the primary purpose of the application is material conveyance and occasionally people are
transported, the Factory warranty may remain in effect provided the design load conditions are not exceeded and certification to the appropriate safety codes and load conditions
has been obtained by the system designer or end user from the appropriate enforcement authorities.
Motor Ratings and
Dimensions are in
accordance with
NEMA standards
V
KEY
U
D
TABLE 7 — 1964 (Type T) NEMA Motor Standards †
MOTOR SPEED AND FRAME SIZE
MOTOR SHAFT DIMENSIONS – INCHES
Motor 1800 1200 900 Motor 1800 1200 900 Motor 1800 1200 900 Motor
hp rpm rpm rpm hp rpm rpm rpm hp rpm rpm rpm Frame
½
¾
1
1½
2
3
5
56
56
143
145
145
182
184
56
143
145
182
184
213
215
143
145
182
184
213
215
254
7½
10
15
20
25
30
40
213
215
254
256
284
286
324
254
256
284
286
324
326
364
256
284
286
324
326
364
365
50
60
75
100
125
150
200
326
364
365
404
405
444
445
365
404
405
...
...
...
...
404
405
...
...
...
...
...
56
143
145
182
184
213
...
D
U
V
3½
3½
3½
4½
4½
5¼
...
5/ 8
2
2
2
2½
2½
3 1/ 8
...
7/ 8
7/ 8
1 1 /8
1 1 /8
1 3 /8
...
Key Motor
(Sq) Frame
3/16
3/16
3/16
¼
¼
5/16
...
215
254
256
284
286
324
...
D
5¼
6¼
6¼
7
7
8
...
U
Key Motor
(Sq) Frame
V
1 3 / 8 3 1 /8
1 5/ 8 3 ¾
1 5/ 8 3 ¾
1 7/8 3/8
1 7/8 3/8
1 /8
5
... ...
5/16
3/ 8
3/ 8
½
½
½
...
326
364
365
404
405
444
445
D
8
9
9
10
10
11
11
† Frame numbers listed are for 110, 208, 220/440 and 550 volts. Falk Motor Mounts are pre-drilled for rerated 1964 NEMA standard foot-mounted motors.
10 (371-810)
U
V
2 1 /8 5
2 3 /8 5 5 / 8
2 3 /8 5 5 / 8
2 7 /8 7
2 7 /8 7
3 3 /8 8 ¼
3 3 /8 8 ¼
Key
(Sq)
½
5/8
5/8
¾
¾
7/ 8
7/ 8
© Rexnord Industries, LLC, 1991, 2006.
Table 8 — 5000J Model A Mechanical Input Horsepower & Output Torque (lb-in) Ratings H
DRIVE SIZE
Nom
Ratio
†
Output
Speed
rpm
‡
5107
Hp
l
5115
Min HSS
Output Sheave
Torque Pitch
Hp
(lb-in) Dia (in.) l
n
t
5203
Min HSS
Output Sheave
Torque Pitch Hp
(lb-in) Dia (in.) l
n
t
5215 Q
5207
5307
Min HSS Sheave
Min HSS Sheave
Min HSS
Min HSS
Output Sheave
Output Sheave
Output
Output Pitch Dia t
Pitch Dia t
Torque Pitch Hp Torque Pitch Hp Torque
Hp Torque
l (lb-in)
with
w/o
with
w/o
(lb-in) Dia (in.) l (lb-in) Dia (in.) l (lb-in)
n
n
n
n
Shaft Shaft
Shaft Fan Shaft
t
t
Fan (in.) Fan (in.)
Fan (in.)
(in.)
25:1
5
7
10
15
20
25
30
35
40
50
60
70
0.357
0.499
0.713
1.07
1.43
1.79
2.14
2.50
2.85
3.56
4.28
4.99
4494
4494
4494
4494
4494
4494
4494
4494
4494
4494
4494
4494
2.1
2.1
2.1
2.1
2.1
2.1
2.1
2.1
2.1
2.1
2.1
2.1
0.652
0.913
1.30
1.96
2.61
3.26
3.91
4.56
5.22
6.52
7.82
9.13
8219
8219
8219
8219
8219
8219
8219
8219
8219
8219
8219
8219
2.6
2.6
2.6
2.6
2.6
2.6
2.6
2.6
2.6
2.6
2.6
2.6
1.04
1.45
2.08
3.11
4.15
5.19
6.23
7.26
8.30
10.4
11.8
13.1
13078
13078
13078
13078
13078
13078
13078
13078
13078
13063
12367
11808
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
1.65
2.31
3.31
4.96
6.61
8.26
9.92
11.6
13.2
15.5
19.8
23.1
20832
20832
20832
20832
20832
20832
20832
20832
20832
20832
20832
20832
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
2.76
3.87
5.52
8.29
11.1
13.8
16.6
19.3
22.1
27.6
33.2
38.7
34821
34821
34821
34821
34821
34821
34821
34821
34821
34821
34821
34821
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
4.48
6.29
8.97
13.5
17.9
22.4
26.9
31.4
35.9
44.9
53.8
62.8
56529
56529
56529
56529
56529
56529
56529
56529
56529
56529
56529
56529
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
14:1
71
80
90
100
110
120
125
4.79
5.40
6.08
6.75
7.43
8.10
8.44
4254
4254
4254
4254
4254
4254
4254
1.7
1.7
1.7
1.7
1.7
1.7
1.7
9.07
10.2
11.5
12.8
14.1
15.3
16.0
8052
8052
8052
8052
8052
8052
8052
2.0
2.0
2.0
2.0
2.0
2.1
2.1
14.7
16.6
18.3
19.7
21.1
22.4
23.1
13078
13078
12838
12439
12088
11777
11633
4.0
4.4
4.6
4.7
4.6
4.6
4.6
23.5
26.4
29.2
31.4
33.6
35.7
36.7
20832
20832
20421
19786
19228
18732
18504
6.5
7.4
8.0
8.0
8.0
7.9
7.9
39.2
44.2
49.7
55.3
60.8
66.3
69.1
34821
34821
34821
34821
34821
34821
34821
6.0
6.0
6.1
6.8
7,5
8.4
8.9
6.6
7.2
8.0
8.9
9.8
10.9
11.5
63.7
71.8
80.7
89.7
98.1
104
107
56529
56529
56529
56529
56227
54778
54112
7.0
7.0
7.2
7.7
8.1
8.1
8.1
8.3
8.6
9.2
9.8
10.4
10.4
10.4
9:1
126
130
140
150
160
170
180
190
8.56
8.90
9.59
10.3
11.0
11.6
12.3
13.0
4317
4317
4317
4317
4317
4317
4317
4317
2.6
2.5
2.4
2.3
2.2
2.2
2.2
2.2
15.0
15.5
16.7
17.9
19.1
20.3
21.4
22.6
7509
7509
7509
7509
7509
7509
7509
7509
2.6
2.6
2.7
2.8
3.0
3.1
3.2
3.3
22.0
22.5
23.7
24.9
26.0
27.1
28.3
29.4
11027
10904
10647
10453
10265
10059
9906
9740
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
35.3
36.0
37.9
39.8
41.6
43.5
45.3
47.0
17634
17438
17076
16725
16383
16114
15843
15572
15.0
15.0
15.0
15.0
15.0
15.0
15.0
15.0
68.4
70.6
76.0
81.3
85.1
88.8
92.4
96.0
34220
34220
34220
34163
33504
32923
32344
31826
9.5
9.8
10.7
11.5
11.5
11.5
11.5
11.5
12.5
12.9
13.9
14.9
15.0
15.0
15.0
15.0
75.1
76.8
80.8
84.8
88.7
92.6
96.4
100
37545
37211
36362
35625
34846
34313
33750
33203
14.1
14.1
14.1
14.1
14.1
14.1
14.1
14.1
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
DRIVE SIZE
Output
Nom Speed
Ratio rpm
†
‡
5407 Q
5315
Hp
l
5415
5507
Min HSS Sheave
Min HSS Sheave
Min HSS Sheave
Output
Output
Output
Pitch Dia t
Pitch Dia t
Pitch Dia t
Torque
Hp Torque
Hp Torque
Hp
l
l (lb-in)
l
with
w/o
with
with
(lb-in) w/o
(lb-in) w/o
n
n
n
Shaft
Shaft
Shaft
Shaft
Shaft Shaft
Fan (in.) Fan (in.)
Fan (in.) Fan (in.)
Fan (in.) Fan (in.)
Output
Torque
(lb-in)
n
5608
Min HSS Sheave
Pitch Dia t
with
w/o
Shaft
Shaft
Fan (in.) Fan (in.)
Output
Hp Torque
(lb-in)
n
Min HSS Sheave
Pitch Dia t
with
w/o
Shaft Shaft
Fan (in.) Fan (in.)
25:1
5
7
10
15
20
25
30
35
40
50
60
70
5.72
8.01
11.4
17.1
22.8
28.5
34.1
39.8
45.4
56.7
67.9
79.0
72122
72092
72046
71968
71891
71813
71736
71659
71581
71427
71272
71118
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
8.52
11.9
17.0
25.5
34.0
42.4
50.8
59.2
67.6
84.3
101
116
107421
107366
107286
107152
107018
106883
106749
106614
106480
106212
105604
104709
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
11.1
15.6
22.3
33.3
44.4
55.4
66.4
77.4
88.3
110
132
153
140422
140348
140238
140054
139869
139684
139500
139315
139130
138762
138393
137878
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
17.5
24.5
34.9
52.3
69.7
86.9
104
123
138
173
206
240
220560
220423
220219
219879
219538
219917
218857
218516
218176
217495
216813
216132
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
25.9
36.2
51.6
77.3
103
128
154
179
204
253
299
345
325993
325765
325423
324853
324283
323713
323143
322573
322003
318702
314493
310283
9.5
9.5
9.5
9.5
9.5
9.5
9.5
9.5
9.5
9.5
10.0
11.4
10.1
10.2
10.2
10.2
10.2
10.1
10.1
10.1
10.2
12.0
14.0
16.1
14:1
71
80
90
100
110
120
125
80.1
90.1
101.1
110
118
125
129
71102
70963
70808
69525
67577
65860
65025
11.0
12.4
14.2
15.0
15.0
15.0
15.0
13.3
14.9
17.0
18.0
18.0
18.0
18.0
112
126
142
157
173
189
197
99193
99193
99193
99193
99193
99193
99193
7.0
7.0
7.0
7.0
7.0
7.0
7.0
8.5
8.5
8.5
8.5
9.0
9.6
9.9
155
175
196
217
238
259
270
137987
137654
137286
136916
136547
136179
135994
8.0
8.0
8.0
8.0
8.0
8.0
8.0
12.3
12.2
12.2
12.2
12.1
12.1
12.1
243
273
307
335
359
381
392
216064
215452
214771
211443
205482
200188
197750
8.3
9.0
9.8
10.2
10.2
10.2
10.2
16.2
16.1
16.1
15.8
15.4
15.0
14.8
294
332
373
415
456
498
518
261388
261388
261388
261388
261388
261388
261388
9.5
9.5
10.0
10.8
11.7
12.7
13.2
12.0
13.0
14.2
15.3
16.5
17.8
18.5
9:1
126
130
140
150
160
170
180
190
109
111
117
123
128
134
139
145
54286
53790
52594
51525
50554
49632
48781
48019
14.8
14.8
14.8
14.8
14.8
14.8
14.8
14.8
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
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H Refer 5507J14 with backstop applications to the Factory.
† Maximum output speed per nominal ratio based on 1750 input rpm.
‡ Refer to Manual 377-114 for maximum output speeds and vertical mounting.
l Check required up (without service factor) against the application adjusted thermal capacity.
n Convert required torque (without service factor) to hp and check against the application adjusted thermal capacity.
t Values are for V-belt drives and load applied one shaft diameter from seal cage or fan if so equipped. For minimum sheave diameters for other axial locations, refer to load
location factor table in Selection Guide 371-110. Multiply values by 0.66 when using timing belt or chain drives.
Q 5215J09 backstop torque limit 34220 lb-in, 5407J14 backstop torque limit 99193 lb-in.
© Rexnord Industries, LLC, 1991, 2006.
(371-810) 11
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