Wax Reclamation

Wax Reclamation
reclaimed runner/sprue wax
reconstituted pattern wax
MORSA Wachswarenfabrik Sallinger GmbH
Nordstraße 3 · 86381 Krumbach (Schwaben) / Germany
www.morsa-wax.de / [email protected]
Telefon: 08282 / 80044 – 0 Fax - 33
Mission
MORSA is quite a new name in the precision investment casting industry but not in the wax industry. With a history of more
than 100 years in producing dental waxes and technical waxes for many different industries, MORSA has gained extensive special
knowledge when it comes to developing innovative wax solutions. This know‐how is also the reason why MORSA is successful as a
supplier to the investment casting industry as a pioneer of recycling wax.
MORSA Wachswarenfabrik GmbH is qualified to provide quality recycled PIC wax to agreed customers specifications or to virgin‐
like properties with both economic and environmental benefits. The knowledge and experiene in this field aquired since 1997, has
led to ascertain that the use of reconstituted PIC waxes allow the foundries to profit from enormous cost benefits and also wax
disposal costs are avoided.
MORSA certifications:
Certification to ISO 9001:2008, certification and monitoring waste management facility were all completed successfully and must
be renewed annually. These processes ensure quality and consistency of our products.
Our main production facility, company headquarters and distribution center is situated in Krumbach (Germany).
Mission
As a pioneer of recycling wax for the investment casting industry, sector, the company MORSA Wachswarenfabrik GmbH is qualifie
wax to agreed customers specifications or virgin‐like properties w
Flexibility, dynamism, high professionalism, propensity
to accept technological challenges and a strong collaborative spirit are the
environmental benefits. Road to Market:
characteristics of every of MORSA`s departments that drive us forward:
from Commercial Organisation highly specialised in customer support, understanding customer process and needs, to R&D- Department emphasizing on technical application; to production,
up to logistics
able to work in this
faster than
many
competitors
The knowledge
and experiene
field
aquired
sincewith
1997, has
being located in the center of Europe.
reconstituted PIC waxes allow the foundries to profit from enorm
costs
Our final goal is the foundry‘s success, which disposal
we contribute
toare
withavoided.
high value-added service & products at very
attractive terms.
MORSA certifications:
Certification to ISO 9001:2008, Certification to ISO 13485:2003 + A
monitoring waste management facility were all completed success
annually. These processes ensure quality and consistency of our p
Our main production facility, company headquarters and distribut
Krumbach (Germany). MORSA GmbH copyright
processing information: Wax Reclamation / Reconstitution
Reclamation of wax is a process where MORSA elaboratively dewaters, cleans and homogenizes a foundry‘s used wax for the
purpose of re-use.
Because of our innovative reclamation process, no virgin additives are needed as an additive to maintain agreed usable specifications as a gate or runner wax.
Reconstitution of wax is a advanced recycling techniques where MORSA elaboratively dewaters, cleans and homogenizes a
foundry‘s used wax for the purpose of re-use.
In this process virgin additives and eventually fillers are blended with the wax to return it to the original specifications for the use
as a pattern or sprue material.
The final properties are very much in line with those of the virgin material.
With reconstituted wax big cost savings are achievable, with no loss of performance or quality.
Wax reclamation – Processing route
Customers‘ used autoclave wax is sent to MORSA for reprocessing where it is kept
strictly separate from other returned wax and then reconstituted and cleaned to
the agreed specifications.
Recycled wax is then returned to the customer as:
(Non or low/high –filled) Reconstituted pattern wax for pattern production
or
Reclaim wax for runner systems
The use of reconstituted pattern wax allows the production of a complete range
of patterns with significant cost
benefits and no reduction in quality.
In-house innovations of our recycling process led that our recycling is very
advantageous:
For example: only very little thermic stress of the wax is caused due to heating constantly below 90°C. This also means our process
is very environmental friendly. Also in many cases there are no additives needed.
The actual volumes of recycling wax are mainly dependent of the quantity of contaminants and water present in the autoclave wax.
However it is possible that often even more than 80% of the used wax can be reconstituted.
MORSA Lab facilities
Services:
• Wax testing
• Quality assurance according to ISO 9001:2008
• Research and Development
• Testing of raw input materials
• Technical reports
• Evaluation of incoming used wax
• Tailor / customer specific developments
• Collaboration with universities and external institutions
• Quality control of batches
Laboratory Quality Control
It is very important for the production of high quality castings that wax properties are correctly controlled in our laboratories.
The very strict quality control procedures employed by MORSA ensure consistency and compliance with important specifications
like for example:
1. melting (drop) point / drop point
2. congealing point
3. ash content
4. penetration
5. viscosity
6. sedimentation
Beside these standard wax tests many more are possible like f.e. DSC,
used wax & raw material input control :
Linear expansion, Incoming
rheology etc.
The incoming wax from a foundry is specially marked and kept strictly separate so each customer receives back material in order
to ensure
exclusion of unwanted elements. Each customer receives a certificate of
Incoming used their
wax own
& raw
material input
control:
every batch.
The incoming waxanalysis
from afor
foundry
is specially marked and kept strictly separate so each customer receives back their own material
in order to ensure exclusion of unwanted elements. Each customer receives a certificate of analysis for every batch.
Quality comparison : reconstituted versus virgin wax No disadvantage
to chemistry
be found
in reconstituted wax.
Quality comparison:
reconstituted
versuscanvirgin
wax
Therea
are no can
significant
increases
in key elements
No disadvantage to
chemistry
be found
in reconstituted
wax.as well as no significant increases in ash content.
Therea are no significant increases in key elements as well as no significant increases in ash content.
Specialised Waste Management Specialised Wastelicense
Management license
Viscosity of reclaimed wax shows virtually no difference to virgin wax
Viscosity of reclaimed wax shows virtually
R12271-1-3
‚ = f (Á)
no difference to virgin wax : ƒ = f (Á)
620
110
100
600
90
80
‚ [Pa]
60
ƒ [mPas]
580
70
560
50
40
540
30
20
520
10
0
0
40
80
120
Á [1/s]
160
MORSA GmbH copyright
Product Forms :
Packaging:
Wichtigkeit:
• EU-Pallets, PE foil
Müller Druck
Von:
Gesendet:
An:
Cc:
Betreff:
Raphael Sallinger Dienstag, 25. Septe
'Müller Druck'
raphaelsallinger@w
WG: BROSCHÜRE
11
Wichtigkeit:
Form of delivery: reconstituted pattern / reclaimed runner wax
Müller
Druck pellets / slabs / cartouches
• either
Von:
Raphael Sallinger - Morsa <[email protected]>
• In 25 kilo bags
Gesendet:
Dienstag, 25. September 2012 18:40
• In 500 kilo ‘Big Bags’'Müller Druck'
An:
Cc:
Betreff:
500
200
[email protected]
WG: BROSCHÜRE
Hoch
Hallo bitte noch korrigieren: Nach Road to market über dies die Folie mit der ORGANIGRAMM einfügen, das fehlt Die 2 ug bilder auf der letzten Seite im roten Streifen hinzufügen Größe A 4 können ruhig 6 Seiten werdeng‐ Bei mission von : „as a… bis hin zu…. Avoided“ bitte den ug. Text austauschen ! MORSA is quite a new name in the precision investment casting industry but not in the wax industry. With a history of more than 100 years in producing dental waxes and technical waxes for many different industries MORSA has gained extensive special knowledge when it comes to developing innovative wax solutions. This know‐how is also the reason why MORSA is successful as a supplier to the investment casting industry as a pioneer of recycling wax. MORSA Wachswarenfabrik GmbH is qualified to provide quality recycled PIC wax to agreed customers specifications or to virgin‐like properties with both economic and environmental benefits. The knowledge and experiene in this field aquired since 1997, has led to ascertain that the use of reconstituted PIC waxes allow the foundries to profit from enormous cost benefits and also wax disposal costs are avoided. Hoch
Hallo bitte noch korrigieren: Nach Road to market über dies die Folie mit der ORGANIGRA
Die 2 ug bilder auf der letzten Seite im roten Streifen hinzufü
Größe A 4 können ruhig 6 Seiten werdeng‐ Bei mission von : „as a… bis hin zu…. Avoided“ bitte den ug
MORSA is quite a new name in the precision investment casti
With a history of more than 100 years in producing dental wa
MORSA has gained extensive special knowledge when it come
This know‐how is also the reason why MORSA is successful as
pioneer of recycling wax. MORSA Wachswarenfabrik GmbH is qualified to provide qua
specifications or to virgin‐like properties with both economic The knowledge and experiene in this field aquired since 1997,
waxes allow the foundries to profit from enormous cost bene
Served industries:
Automotive, Aerospace, Industrial Gas Turbines, Medical, Defence, Communications, Microwave, Electronic industries, Marine,
Jewellery… etc
Bilder der verschiedenen Spitzteile sowie der Brennkammer
mit freundlicher Unterstützung der Firma :
FEINGUSS BLANK GmbH
Sitz der Gesellschaft: Industriestr.18 | D-88499 Riedlingen
Handelsregister Ulm HRB 650359
die uns diese als Quelle freundlicherweise zur Verfügung gestellt hat.
MORSA Wachswarenfabrik Sallinger GmbH
Nordstraße 3 · 86381 Krumbach (Schwaben) / Germany
www.morsa-wax.de / [email protected]
Telefon: 08282 / 80044 – 0 Fax - 33