Wintax – User profile installation
Transcription
Wintax – User profile installation
SYSTEM USER GUIDE Version 24/04/2015 SUMMARY - General information - Driver systems BRK Unit (central console) Engine map selection Auxiliary functions Start assistance system Calibration and zero of sensors Engine map update Page 03 Page 04 to 11 page 04 page 06 page 07 page 08 page 09 page 11 - Display (Alarms page 25) Page 12 to 25 - Wintax Page 26 to 67 Ethernet configuration User profile installation Download data – Ethernet Download data – USB key Open data User profile Events Layouts Chanels list page 26 page 27 page 34 page 36 page 41 page 42 page 43 page 44 page 67 Page 2/67 Version 24/04/2015 General informations Essential sensors The following sensors are used by the system, not having those sensors working properly will generate important consequences for the performance and reliability of engine and gearbox: − RPM − Throttle pedal position − Throttle position − Atmospheric pressure, pressures before and after throttle − Turbo RPM − Ambient temperature, air intake temperature and exhaust gaz temperature − Temperature and pressure of the cooling circuit − Knocking sensor − Temperature and pressure of engine oil − Temperature of gearbox and rear diff oil − Barrel position + gearbox command effort − Vehicle speed − Rear brake and handbrake pressure − PEAL accumulator pressure − Fuel pressure Optional sensors The following sensors can be used in test but are forbidden in official competition: − Wheel speed (part number 1E1326775A) − Brake pad temperature (part number 903895318A) Page 3/67 Version 24/04/2015 BRK Unit (central console) Power : power supply of actuators (PEAL, fans, …) Map selection Indicators and swap page of display Lights and light pods Starter Accessories Page 4/67 Version 24/04/2015 BRK Unit (central console) Maps 1. Stage / Road: dedicated map selection 2. Gravel / Asphalt: surface selection 3. Throttle : selection of the performance mode (3 maps available) 4. Launch : selection of launch control (2 choices) Indicators and swap page of display 1 & 3. Indicators: one push starts indicators during 25s, a push on both indicators stops it. A push on both indicator buttons starts the warning 2. Swap page: short press display the next page of the mode long press change the display mode (driver / mechanics) Lights and light pods 1. Lights: a press for a change: OFF position light dimmed headlights OFF When dimmed headlights are ON, push on the button of the extremity of the wiper switch for high beam 2-3-4. light pods: need the high beam lights ON 1 2 1 1 3 2 2 4 3 3 4 Starter A short push launches the starter until the engine starts (maxi 5s) Accessories 1. Heater fan 2. Horn 3. Activation of auxiliary functions 1 2 3 Page 5/67 Version 24/04/2015 Map selection Engine maps - 3 maps per surface are available - map 1 is the most performing map for high grip surfaces, map 3 is the less aggressive map for low grip surfaces, map 2 is in between Performance level Tarmac Gravel Torque Throttle pedal / body map Torque Throttle pedal / body map Throttle 1 Full Hard Full Hard Throttle 2 Full Soft Reduced Soft Throttle 3 Reduced Hard Max reduced Soft Surface selection The selection of the surface adjusts the vehicle speed to the tyres circumference and the throttle maps (as shown above) Launch control There are 2 choices but there is no difference between both maps (for the moment) Page 6/67 Version 24/04/2015 Auxiliary functions Fuel pump - The fuel pumps in the tank runs a few seconds after a Power ON - The fuel pumps in the tank runs when the engine is running - To drain the fuel tank or for a fuel sample: Main switch ON and power OFF Keep pushing auxiliary function and push on the Power button Radiator fan - The fan starts running when water temperature is above 80°then stops below 75° - Fan can be forced: Main switch ON and power OFF Keep pushing the heater fan button and push on the Power button - The fan stops running 3s after the engine stops Engine Crank - To prime the oil pump and circuit before a first start of the engine, please follow the procedure: Main switch ON and power OFF Push on the horn button then on the start button. Keep pushing until you reach 5 bars of oil pressure Page 7/67 Version 24/04/2015 Start Assistance System Activation of the launch control 1. Select the launch control strategy: push on the launch button to select Launch 1 or 2 (selection displayed on the dashboard) 2. When you are stopped on the start line, check you are in road mode 3. Clutch 4. Engage 1st gear 5. Pull hand brake (pressure must be higher than 10 bars) 6. Select the stage mode, the strategy is activated 7. Push full throttle 5 seconds before the start time 8. The message "GO !!!" is displayed when the optimum pressure of air circuit is reached 9. When you want to start the stage, release the hand brake and clutch in the same time, keep full throttle during the launch. Depending on the grip, the driver has to manage the clutch (and the throttle pedal in case of very low grip condition). Page 8/67 Version 24/04/2015 Calibration of throttle pedal and throttle body Important: The calibration must be done: - after the replacement of the throttle pedal of throttle body - after the replacement of the ECU - after the replacement of the engine Procedure 1. Engine must be OFF and gearbox in neutral 2. Main switch OFF 3. Keep pushing the throttle pedal 4. Main switch ON 5. Wait for the 1st message on the display 6. Then release the throttle pedal when displayed 7. Wait for the message of calibration success 8. Main switch OFF If you get a message of calibration failure, please proceed to a new calibration procedure Page 9/67 Version 24/04/2015 Zero of the steering wheel position sensor Procedure 1. The engine must be OFF, the spacer (straight tool number 1E4126405A-OUT) must be fitted in the left part of the steering rack 2. Main switch ON and Power OFF 3. Keep pushing the heater and auxiliary functions button until the message "ZERO OK« is displayed « ZERO OK » 4. Main switch OFF 5. Remove the spacer from the steering rack Information The zero must be done: - after the replacement of the steering wheel position sensor - after the replacement of the ECU - after any work on the steering system Page 10/67 Version 24/04/2015 Engine map update Procedure 1. 2. 3. 4. Copy the file with the map (***.bin) in the root of a USB key (part number 3Z9S25574A). Engine OFF, main switch ON Select the welcome page of the mechanic mode, as shown below Connect the USB key and follow the update process with displayed icons 5. When the update has been successful, main switch OFF 6. Remove the map file from the USB key in order to avoid updating every time you connect the key to the car Information - The map you get is linked to the serial number of the SRG ECU - Do not modify the name of the map file ***.bin Page 11/67 Version 24/04/2015 Presentation of the display Information displayed: RPM LEDs − RPM − 4 green LED gradually ON when approaching the optimum upshift rev − LED 5 red ON optimum upshift − Buttons 4 1. display of the next page or remove the alarm message 2. Long press with power OFF water pump running (bleed of the cooling circuit). Same procedure to stop the pump. 3. Not used 4. short press swap alarm page long press zero of the consumed fuel volume 1 3 2 3 2 4 − 1 Buttons Alarm LEDs Alarms − Blue LED are ON (still or blinking) when there is an alarm or an important message displayed • Led 1 blinking: high level alarm, we recommend to stop the engine • Led 1 still : medium level alarm, we recommend to analyse the situation to decide if you drive at the same rhythm or if you slow down • Led 2 still : low level alarm, we recommend to analyse the situation to decide if you drive at the same rhythm or if you slow down − Even if an alarm message is removed on the display, the blue LED keep being ON to remind that an alarm is ON Page 12/67 Version 24/04/2015 Display – driver mode Stage Selected mode: Road or Stage Engine revs Water temperature Selected surface: Gravel or Tarmac Selected Throttle map: Throttle 1, 2 or 3 Selected Launch control: Launch 1 or 2 Oil pressure Oil temperature Page 13/67 Version 24/04/2015 Display – driver mode Refueling and road Gear Speed Fuel consumed (L) Oil pressure Water temperature Blinker icons Battery voltage Power OFF / Heater Light pods, red if ON Oil pressure alarm Water temperature alarm Page 14/67 Version 24/04/2015 Display – driver mode Sensors Water temperature / pressure Shifter indicator Oil temperature / pressure Exhaust temperature / Fuel press. Temp. / Press. – air inlet manifold Temp. / Press. after air filter Steering wheel position Gearbox Temp. / PEAL Accu press. Throttle / Pedal position Page 15/67 Version 24/04/2015 Display – driver mode Bedding Rear brake pressure Front brake pressure Front brake pressure Front brake temperature (TCK sensor) Page 16/67 Version 24/04/2015 Display – mechanic mode Barrel sensor position adjustment Selected gear Measured tension on both barrel tracks To check the position of the barrel position sensor, use this page to read the tension measured by the sensor. Be sure the gearbox is in neutral then adjust the position of the sensor to get the tension between 0.995 V and 1.005 V. A wrong setting of this sensor leads to difficult gear shift and a reduction of gearbox parts lifetime. Page 17/67 Version 24/04/2015 Affichage – mode mécanicien Diagnostiques Engine diagnostics − In case of unplugged sparkplug, one of these icons will be displayed together with the number of the sparkplug: − Synchronisation: − In case of synchronization lost or abnormal RPM signal, one of these icons will be displayed: − If there is no RPM signal when the Start button is pushed, the alarm is ON and the message SMOT is displayed: Power output alarms − In case of current protection, the concerned output will be shut off and an alarm will be displayed (LOWOFF or HIGHOFF) with a number which will help you to know which output is off (see next page) − On the diagnostics page, an icon related to the concerned output will be displayed (see page 20) Page 18/67 Version 24/04/2015 Display – mechanic mode Diagnostics BRK HIGH Hexa value 1 2 4 BRK LOW Hexa value 1 8 10 Output concerned Rear diff fan Rear diff fan Horn 8 10 Output concerned Water pump Windscreen wipers Starter ECU, dashboard, Gbox display Coils 20 40 20 40 80 100 200 400 800 1000 2000 4000 8000 10000 20000 40000 80000 Throttle, injectors Water pump Low beam Front fog lights Inner lamp pod Outer lamp pod High beam SV for oil pump, VVtT, PEAL Intercom Heater Fuel pumps (in tank) PEAL pump PEALpump Radiator fan Radiator fan 80 200 400 800 1000 2000 4000 Right blinker Left blinker Position lights, ID plate light Reverse light Rear fog light Stop lights Auxiliary power supply Trip, beacon, codriver lamp Stop light (3rd) Page 19/67 Version 24/04/2015 Display – mechanic mode Diagnostics Left indicator Right indicator Radiator fan Intercom Dimmed lights Reverse light Fuel pump Tripmaster Front fog lights Brake lights Injection High beam lights Accessories Throttle body Outer light pods ECU Starter Inner light pods Horn Lambda Front fog lights Wipers Electrovalve Rear fog lights Heater Lap marker Page 20/67 Version 24/04/2015 Display – mechanic mode Engine Water temperature / pressure Oil temperature / pressure Battery Fuel consumed Exhaust temperature / HP fuel press. Temp. / Press. – air inlet manifold Temp. / Press. after air filter Water Pump current / Intercooler P. Pedal / Throttle position Richness/ Gear - / RPM Page 21/67 Version 24/04/2015 Display – mechanic mode Chassis Brake pressure Front / Handbrake Rear PEAL Accu Pressure Speed Pedal position Tracks 1 and 2 Steering wheel position Throttle position Tracks 1 and 2 Procedure for the steering wheel learning Procedure for the throttle / pedal learning Barrel position Tracks 1 and 2 Page 22/67 Version 24/04/2015 Display – mechanic mode BRK unit (central console) Auxiliary strategies reminder BRK buttons check appears when a button is pressed Selected strategies and driveby-wire BRK functions check appears when the function is activated Attention: some functions are active only when Power is ON Page 23/67 Version 24/04/2015 Display – mechanic mode Gearbox Shifter sensor voltage Barrel position Gearbox oil temperature Rear diff oil temperature Speed Battery voltage Fuel consumed Air température – air box Pedal / throttle position RPM Page 24/67 Version 24/04/2015 Display – Alarms and Warnings When an alarm is ON, this page is displayed with a message and the dedicated value When more than one alarm is active, the most important is displayed. If you want to see the other alarms, push on the swap alarm button. ALARMS Message DO RESET OIL P OIL T WATER T WATER P P2 KO LOW BATT GBOX T DIFF T EXAUST T FUELP KO FUEL P P1 KO HIGH OFF LOW OFF PEAL KO SMOT LEARN KO Nturbo LED Parameters Condition Secondary condition PedThrLearnState >= 8 POil <= 3 bars TOil >= 140°C Water_T >= 120°C PWater <= 1,5 or PWater >= 3 bars DiagAcqAna0 = 10 or 11 VBatt <= 11,3 V TGearbox >= 130°C Tdiff_R >= 120°C T4 >= 950°C DiagAcqAna0 = 26 or 27 PfuelHP <= 50 bars DiagAcqAna0 = 8 BRK_DiagLC1 > 0 BRK_DiagLC2 > 0 Paccu <= 40 bars BRK_SW = 25 PedThrLearnState = 2 nTurbo >= 200.000 rev. RPM = 0 RPM >= 3000 tr/mn and Throttle >= 70° RPM > 1000 RPM > 1000 RPM > 1000 and Twater >= 90°C Power On and RPM > 0 RPM > 1000 RPM > 1000 RPM > 1000 RPM > 0 and CarSpeed > 0 RPM > 1000 RPM > 0 ROAD LED 1 Blink Bug init ECU Low engine oil pressure High engine oil temperature High cooling System Temperature Cooling System Pressure out of range P2 sensor KO Low battery voltage High gearbox oil température High rear diff oil température High exhaust temperature T4 Fuel pressure sensor KO Low fuel pressure Unplugged P1 sensor BRK High Current Outlet KO BRK Low Current Outlet KO PEAL KO No engine speed Learning throttle and pedal position KO High turbo speed LED Parameters Condition Secondary condition LED 4 Blink Learning throttle and pedal position Increasing of the PEAL accumulator pressure Dropping of the PEAL accumulator pressure Do not switch off the engine Handbrake ON Launch system ready Launch system ON 3 <= PedThrLearnState <= 7 Paccu <= 45 bars Paccu >= 6 bars T4 >= 600°C PHandBrake >= 30 bars P2P >= 1,9 bars Start 4WD = 1 RPM = 0 Power On and CarSpeed = 0 Power OFF ROAD and Gear = 0 and CarSpeed < 10 ROAD and CarSpeed < 10 and PBrakeR <= 5 bars Launch CarSpeed = 0 and RPM > 0 LED 1 Blink LED 1 Blink LED 1 Blink LED 1 Blink LED 2 still LED 2 still LED 2 still LED 2 still LED 2 still LED 2 still LED 2 still RPM > 0 and Power On and CarSpeed > 0 RPM = 0 CarSpeed = 0 WARNINGS Message LEARNING LOADING DROPPING TURBO PARK GO !!! LAUNCH Page 25/67 Version 24/04/2015 Wintax – Ethernet configuration Set IP You need to set your Ethernet port with the following IP address as shown below: IP: 125.125.10.1 Mask: 255.255.0.0 1 2 4 5 3 Page 26/67 Version 24/04/2015 Wintax – User profile installation Installation of the files – Download the install file on the FTP server at the location below and unzip it. It is located in the folder /DOCUMENTS/SYSTEMES/ – Copy the folders Docs, Libraries, System and Users into the WinTAX folder and authorise the fusion. Configuration of the user profile in WinTAX – Launch WinTAX and then open the Window Configure users. – Click on the refresh icon, the 208T16_2015 user will appear in the users list. Select this user and change its level to Super and validate with the green icon Page 27/67 Version 24/04/2015 Wintax – User profile installation General Setup – To change the general settings, open the General Setup – For more contrast of the display, in the Default Appearance tab, modify the window and graphs background to black color Page 28/67 Version 24/04/2015 Wintax – User profile installation – In the same tab, switch off the Div. Y grid. – In the Special Channels tab, complete the special channels as shown below and validate with the green icon. Page 29/67 Version 24/04/2015 Wintax – User profile installation Channel parameters configuration – Open the Channel Parameters window. – Load the file Parameters_208T16_2015 and validate with the green icon. Page 30/67 Version 24/04/2015 Wintax – User profile installation Virtual channels loading – To load the virtual channel libraries, open the Virtual Channel window. – Load the files 208T16 and 208T16 Alarm and validate with the green icon. Page 31/67 Version 24/04/2015 Wintax – User profile installation Conditions loading – Open the Conditions window. – Load the file “208T16” and validate with the green icon. Page 32/67 Version 24/04/2015 Wintax – User profile installation Events loading – Open the Events window. – Load the file “208T16” and validate with the green icon. Page 33/67 Version 24/04/2015 Wintax – Download data with Ethernet cable Acquisition Manager – Open the Acquisition Manager – Connect the Ethernet cable between the Ethernet port of your USB and the Ethernet connector of your 208T16, main switch must be ON. If the connection is ok, you would see the Alias name of the ECU. Then click on the Setup Acquisition icon. – Complete the information Track, Session and Run Name, as shown below for the Monte Carlo Rally, and validate with a green icon. Page 34/67 Version 24/04/2015 Wintax – Download data with Ethernet cable – Click on Activate Marvel and wait the icon to become green. Then click on Download data from Marvel. A new window appears showing all the laps available. Select the laps you want to download and press enter. – The green bar gives you information about the downloading progress. Then you can remove the data by clicking on the Clear data icon. Page 35/67 Version 24/04/2015 Wintax – Download data from the USB key Acquisition Manager – Open the Acquisition Manager – Connect the USB key to one of your computer USB port with the adaptor. Then only for the first time you download from the USB key, launch the FlashCard Download Wizard – Complete the information Track, Session and Run Name, as shown page 34. Then click on Next. Page 36/67 Version 24/04/2015 Wintax – Download data from the USB key – Select the device (serial number of the ECU) which is connected and click on Next. – Complete the information if necessary but do not change the Device Alias Then click on Next. Page 37/67 Version 24/04/2015 Wintax – Download data from the USB key – Choose Manual Download then click on Next. – Tick both manual options then click on the Add icon. Page 38/67 Version 24/04/2015 Wintax – Download data from the USB key – Choose the drive of the USB key then click on OK. Select the drive you have choosen (must be blue highlighted) in the Flashcards frame then click on End. Page 39/67 Version 24/04/2015 Wintax – Download data from the USB key – Select the device you want to download from and then click on Activate Flashcard icon. – Wait until the Activate Flashcard icon become green then click on Download Data from flashcard. – A new window appears showing all the laps available. Select the laps you want to download and press enter. After the end of the downloading, you can remove the data by clicking on the clear data icon. Page 40/67 Version 24/04/2015 Wintax – Open data Open the data – To open the data, open the data browser – In the top left frame, select the folder where are the data (in this example, Sardinia rally (Sardaigne)). Then select on the left frame the session then the laps on the right frame and push enter. Page 41/67 Version 24/04/2015 Wintax – 208T16 User Profile The 208T16 User Profile gives you access to several tools to help you to analyse the behaviour of your 208T16: – Several layouts which display graphs, more explanation from page 45. – Events which show you when there are important alarms Layouts List of channels You may also see other information as virtual channels (Math), conditions, events… Page 42/67 Version 24/04/2015 Wintax – Events To help you to see quickly the most important alarms, we have defined events which create vertical blinking line on the graphs. For example on the engine layout, the bottom right window gathered all of the Events. On the others layouts, you may see Events which are connected to the layout you are looking (for example low oil pressure event for engine graph, low battery voltage for Elec graph…). To get more information about the event displayed, just go over the blinking line with your mouse. All the events are displayed on this graph – To know more about the Events, right click on the graph and click on Properties. You would see the event information in the Event tab. Do not hesitate to click on Help in the Bar Menu to have more information. Page 43/67 Version 24/04/2015 Wintax – Layouts Engine Main window View of the Oil Pressure function of RPM and Throttle position Distribution of Water Pressure Distribution of Water Temperature Distribution of OilTemperature Events graph – Right windows give you an overview of main parameters of the engine, with a colour index: – Blue for cold and too cold temperature – Green for correct temperature – Yellow and orange for hot temperature – Red for too hot temperature – On the main window: – Engine Rev must not exceed 8000 rpm (8000 rpm limit is represented by a dashed line) – Oil Pressure must not be below 3 bars (limit is represented by a dashed line) – Water temperature must be between 65 and 120°C (limits are represented by dashed lines) – Oil temperature must not exceed 140°C – Richness must be over 1.12 when full Throttle – Exhaust temperature must be under 950°C. If it is over 900°C, the ALS is not activated – Battery voltage must be between 12 and 14,5 V when Engine Rev is over 2000 rpm Page 44/67 Version 24/04/2015 Wintax – Layouts Turbo Main window – Left window gives you on overview of the functioning of the turbo. The turbo regulation works by 2 ways: – In low engine rev, there is a close-loop on the air inlet pressure, so a comparison between the air pressure and its target). – In high engine rev, there is a close-loop on the turbo rev, so a comparison between the turbo rev and its target). – On the left window: – Check if the turbo rpm is ok (maximum 200 000 rpm). – You can see when the ALS is activated, ON… – Check if the exhaust temperature is not too high (900°C limit for ALS, 950° limit for alarm). – If a red graph apperas on the bottom of the main window, it would mean the popoff valve is open. If so check if there is important difference (200 mbars) between air pressure (P2) air and the air pressure target (WG_P_Tgt). The right bottom window give you the same information (popoff valve open if red point appear). When the popoff valve is opened, the air pressure (P2) is between 1900 and 2000 mbars and quite stable. – Top right windows are zooms for air pressure close loop and turbo rev close loop. Page 45/67 Version 24/04/2015 Wintax – Layouts VVT Main window Here you will be able to check if the Variable Valve Timing is working well: – Check the position error of the VVT is between -3 et 3 (limits represented by dashed lines) in the left window. An easier way to check if the VVT is working well is to check that green bars must be a way greater than the other (as for example here). – Check the VVT Diagnostic, it must be 0. Page 46/67 Version 24/04/2015 Wintax – Layouts Electricity Main window Here you will be able to check all the voltages and currents: – In the top left window, you will be able to see the main voltage drops in same time as the total current increases and the reason why (mainly because of the start of the radiator fan, the starter or the PEAL electric motor. – Check the VVT Diagnostic, it must be 0. – The bottom left window shows the voltage which supply the sensors. They all must be close to 5V. – The right windows show all the currents consumed by actuators, ECU, displays, accessories… Page 47/67 Version 24/04/2015 Wintax – Layouts Fuel Pressure Main window Here you will be able to check if your fuel pumps are working well: – Check if both channels Fuel Pressure (PFuelHP) and Fuel Pressure Target (HPPump_Target) are close. An easier way to check this is to look at the histogram (which represent the difference between the Fuel Pressure and the Fuel Pressure Target) and check that green bars are a way bigger than the others. – Check the richness, it must be over 1.12 . – Check that fuel pumps in the tank (feed pumps and medium pressure pump) are working well. The average current must about 12 A. – Check the Fuel Pressure Diagnostic, it must be 0. Page 48/67 Version 24/04/2015 Wintax – Layouts Throttle Main window The left window will help you to check both throttle and pedal functioning: – Check that the 4 channels dedicated to throttle (target, calculated throttle position, throttle position 1 and 2) are same values. If Throttle1 and Throttle2 are different, it means that one of the electric track of the throttle is damaged. If Throttle differs from ThrottleTgt, it means the throttle command is not working well (electrical OC or SC with the loom between the ECU and the throttle body or Throttle motor failure). – Check that the 3 channels dedicated to pedal (calculated pedal position, pedal position 1 and 2) are same values. If one of them is different, it means that one of the electric track of the pedal is damaged. – You can see which throttle map has been selected. – You can see the Throttle Diagnostic, it must be 0. – You can check the status of the throttle/pedal learning. It must be 0 when you are not doing the learning. The top right window shows how is the throttle/pedal map selected by the driver. The bottom histogram shows you the distribution of pedal and throttle positions. Page 49/67 Version 24/04/2015 Wintax – Layouts Knock Main window The main window displays the filtered noise for every cylinder and the results of the knock diagnostic. These results are interpreted in the top right window (the boxes are on when there is a mild and/or strong knock detected for every cylinder). This allow you to check the engine functioning: if the strong knock diagnostic is on during an important part of the stage, it means there is probably knock for this cylinder. To confirm it, look at the filtered noise level (the 4 windows on the left): if the noise level is very high compared to the level you use to have, there is a strong chance of knock. Page 50/67 Version 24/04/2015 Wintax – Layouts Launch Red marker shows that the launch strategy is activated Green marker shows that the Go !!! message is displayed Here you can check if the activation of the launch strategy and its threeshold: – Look if the 1st gear is in. – Look if the handbrake pressure is over 10 bars (threeshols represented by dashed line). – Look if the Stage mode has been selected. If these 3 threeshold have been reached in this order, the launch strategy (Start4WD) must be activated (Red marker). Then if the driver push full throttle, the Message GO!!! must be displayed after several seconds (Green marker). Page 51/67 Version 24/04/2015 Wintax – Layouts Cooling Main window – On the main window: – Water pressure must be between 1.2 and 3 bars in stage (limits are represented by dashed lines). – Water pressure must be between 1.5 and 3 bars in road section when water temperature is over 70°C. – Water temperature must be between 65 and 120°C (limits are represented by dashed lines). – To be sure there is no electrical problem with the water pump or its supply loom, the sum of the currents consumed by the pump (I_WaterPumps) must be close to the current reference (I_WaterPumps_Ref). These 2 information are also available in the bottom right window: the reference current is in orange and the consumed current is in red. – To be sure there is no electrical problem with the radiator fan, the total current consumed (I_RadiatorFan) must be about 12 A. Page 52/67 Version 24/04/2015 Wintax – Layouts Engine Oil Main window – On the main window: – Oil Temperature must be under 140°C (limit represented by a dashed line). – Oil Pressure must be over 3 bars (limit represented by a dashed line). – On the bottom right window, there is a representation of the Oil Pressure function of the Engine Rev and Throttle position (the 3 bars limit is represented by a dashed line). – On the other windows, you can see the oil temperature in road section and stage. Page 53/67 Version 24/04/2015 Wintax – Layouts Intercooler Main window – On the main window, you can see the efficiency of the intercooler in comparison with the atmospheric temperature. – On the bottom windows, you can see the distribution of the compressed air temperature (absolute and in comparison with the atmospheric temperature). Page 54/67 Version 24/04/2015 Wintax – Layouts Transmission – On the top left window you can check if the barrel position sensor is ok: the 3 signals of the barrel position must be equals (Barrel, Barrel1 and Barrel2). If not, one of the electrical track of the sensor is damaged. – On the right window, you can check if the shifter sensor is working: – When the driver is not touching the gearbox knob, the shifter sensor voltage (ShifterAna) must be close to 2.5 V. – When the driver is pushing the gearbox know to shift down a gear, the shifter sensor voltage is decreasing. – When the driver is pulling the gearbox knob to shift up, the shifter sensor voltage is increasing. If the voltage is over 2.8 V, the shifter strategy is ON (Shifter = 1, advance reduced to reduce torque and a ignition limiter apply). – On the bottom windows, you can see a virtual representation of the mouvement of the barrel: the speed of the barrel vs the barrel displacement. Page 55/67 Version 24/04/2015 Wintax – Layouts Transmission Temperature Main window – On the left window: – The Gearbox Temperature (Tgearbox) must be under 130°C (limit represented by a purple dashed line). – The Rear Diff Temperature (Tdiff_R) must be under 120°C (limit represented by a yellow dashed line). – On the right windows, you have an overview of the Gearbox and Rear Diff Temperatures in general and in stage. Page 56/67 Version 24/04/2015 Wintax – Layouts Shifter Main window – The top window is the same as the one described in the Transmission Layout. – The bottom windows displays the engine rev at which the driver change the gear. Page 57/67 Version 24/04/2015 Wintax – Layouts PEAL Main window The rear clutch is on when the difference (Diff_Hd_Rr_Brake) between the rear brake pressure (PBrake_R) and the handbrake pressure (PHandBrake) is over 7 bars (limit represented by a dashed line). When this threeshold is reached, the clutch is ON (PEAL_Cmd = 1) and the pressure in the PEAL accumulator (Paccu) drops. If the PEAL accumulator pressure is under 65 bars, the PEAL engine is running (you can see it with the current consumed : I_H17_PEAL and I_H18_PEAL) to increase the pressure in the accumulator up to 70 bars. On the right window, you have a report of: – The number of handbrake uses (HandBrake_MaxNb) – The number of accumulator reloads or pressure increase process (PEAL_Reload_MaxNb) – The average time to reload the accumulator (PEAL_Reload_AvgTime) – The number of handbrake uses in stage (HandBrake_MaxNb_SS) – The number of accumulator reloads or pressure increase process in stage (PEAL_Reload_MaxNb_SS) – The average time to reload the accumulator in stage (PEAL_Reload_AvgTime_SS) Page 58/67 Version 24/04/2015 Wintax – Layouts Brakes Main window On the main window, you can see the 3 brake pressures: – The pressure of the front brake circuit (PBrake_F) – The pressure of the rear brake circuit, measured before the handbrake (Pbrake_R) – The pressure of the rear brake circuit, measured after the handbrake (PHandBrake) You can also see if the driver is using both throttle pedal and brake pedal (Both_Pedals). On the top right window is displayed the percentage of both pedals (Both_Pedals) and the rear brake pressure for 30 bars front brake pressure. On the bottom right window, you can see an other representation of the brake balance. Page 59/67 Version 24/04/2015 Wintax – Layouts Chassis Main window On the main window, you can see the chassis parameters: – The lateral and longitudinal accelerometers (AX_SRG and AY_SRG) – The position of the steering wheel (Steer_A) – The speed of the car (Speed) On the top center windows, you can see the dynamic chassis information. On the right windows, you can see other representations of the chassis information. Page 60/67 Version 24/04/2015 Wintax – Layouts Fuel Consumption On the main window, you can see: – The fuel consumption volume since the last zero (Conso) – The total distance, the distance in road and stage mode (Distance, DistanceRoad and DistanceStage) Main window On the top left window, you can see for each lap: – The distance in road and stage (Distance_Road and Distance_Stage) – The fuel consumption (L/100km) in road and stage mode (Conso_Road and Conso_Stage) These information are useful when you merge the laps as the itinerary of the rally (1 lap for 1 stage, 1 lap for the road section…). The merge function is available in the Data Brower (right clic on the selected laps > Append Laps) On the right window, you can see for the selected laps: – The consumption value at the start of the first selected lap (Initial_Conso) – The consumption value at the end of the last selected lap (Final_Conso) – The fuel consumed in road and stage mode (Fuel_Vol_Road and Fuel_Vol_Stage) – The distance for the selected laps in road and stage mode (DistanceRoad and DistanceStage) – The fuel consumption for the selected laps in road and stage mode (Conso_Road and Conso_Stage) The pointer must be on full right position on the center window to ensure good calculation of the consumption. Page 61/67 Version 24/04/2015 Wintax – Layouts Comparison This is the only window which presents the information function of the distance (the other windows presents data function of the time). It allows you to compare more precisely different drivers to one driver for several time in the same stage (in Data Browser, select the laps of the first driver then click on add data to comparison icon, then do the same for the second driver). Page 62/67 Version 24/04/2015 Wintax – Layouts Driver Main window In the main window, you can see all the action of the driver to drive the car: – Throttle pedal – Gear – Steering wheel position – Brakes pressure – Speed of the car In the left window is the histogram of the engine rev, in the right widow the histogram of the selected gear. Page 63/67 Version 24/04/2015 Wintax – Layouts Diagnostics On the left window, you can see on the left column (BRK_SW) the state of the BRK switch and on the right column (BRK_Fonct) the state of the BRK outputs. On the center windows, you can see the diagnostics of sensors, actuators et accessories. For every diagnostic, the left case in color means the diagnostic is ON at the selected time (i.e. position of the white vertical line on the right window), the right case in color means the diagnostic has been ON before the selected time. We recommend you to check the part when a diagnostic is ON with clever as sometimes the diagnostics wan be switch ON because of external alteration of the electric signal of the sensor or actuator. NB : if the diagnostic text is not displayed, please right clic in the window then clic on properties. Double clic on the elements listed in the Chanel 1 row et open the text file (.txt) displayed in the middle of the window. Page 64/67 Version 24/04/2015 Wintax – Layouts Alarms On the top window, you can see the representation of the alarm that can be displayed on the dashboard. On the bottom window, you can see the representation of the warnings that can be displayed on the dashboard. To know if an alarm or a warning has been displayed, look at the DDU_Page channel. When the channel shows the alarm message, it means that an alarm or a warning has been displayed. You then look at the warning and alarm channels to know which one has been displayed. Page 65/67 Version 24/04/2015 Wintax – Layouts Report This window calculates minimum, maximum, average and other values for every laps of the session selected. It is useful when you want to do a report during an event to check if the variation of values or to compare cars values. To ease the job we recommend you to merge the laps as the itinerary of the rally (1 lap for 1 stage, 1 lap for the road section…). The merge function is available in the Data Brower (right click on the selected laps > Append Laps). Page 66/67 Version 24/04/2015 Acquisition Table List of channels Channels Unité Advance °crk AX_SRG AY_SRG AZ_SRG Description Channels Unité Description Channels Unité Description Ignition advance I_H6_THR_INJ A Throttle body and pedal current Steer_A ° g Longitudinal acceleration I_H7_WPump A Water pump current (2) Steer_S °/s g Lateral acceleration I_H8_HBeam A High beam headlight current SW_Gravel Gravel switch state g Vertical acceleration I_H9_FOG_F A Front fog lights current SW_Power Power switch state I_L1_DiffFan A Rear diff radiator fan current (1) SW_Road Road / Stage switch state I_L10_Aux A Auxiliary connector current SW_S1 Throttle switch state I_L11_Marker A Beacon current SW_S2 Throttle switch state BangSts Steering wheel position Steering wheel speed Barrel Volt Barrel1 Volt ALS status Barrel position, calculated from track 1 and 2 (Barrel1 and Barrel2) Barrel position, measured from track 1 Barrel2 Volt Barrel position, measured from track 2 I_L12_Stop3 A 3rd stop light current SW_Tarmac BRK_DiagLC1 Diagnostic for high current BRK output I_L2_DiffFan A Rear diff radiator fan current (2) T1 °C Air temperature in the filter box BRK_DiagLC2 Diagnostic for low current BRK output I_L3_Horn A Hron current T2 °C Air temperature in the inlet manifold BRK_Fonct State of the BRK outputs I_L4_Indic_R A Right blinker current T4 °C Exhaust gaz temperature BRK_SW State of the BRK switches I_L5_Indic_L A Left blincker current TBoxuActCorr °C ECU processor temperature Cmd_Up Upshift procedure ON I_L6_PosLight A Position light current TBoxuTlmCorr °C ECU processor temperature Fuel consumption since the last zero I_L7_Reverse A Reverse light current TDiff_R Number or name of the page displayed I_L8_FOG_R A Rear fog light current TGearbox °C DiagAcqAna0 Sensors diagnostic I_L9_Stop A Stop light current Throttle % DiagAcqAna1 Sensors diagnostic IGN_Lim rpm Ignition limitor Throttle_Tgt % Gearbox oil temperature Throttle body position, calculated from track 1 and 2 (body1 and body2) Throttle body target DiagAcqAna2 Sensors diagnostic INJ_Lim rpm Injection limitor Throttle1 % Throttle body position, measured from track1 DiagTeam Sensors diagnostic KnDeton1 mV Knock level for cylinder 1 Throttle2 % Throttle body position, measured from track2 Conso DDU_Page L Page Tarmac switch state Ohms Rear diff oil temperature Distance m Total distance KnDeton2 mV Knock level for cylinder 2 TOil °C Engine oil temperature DistanceLap m Distance for the considered lap KnDeton3 mV Knock level for cylinder 3 TOption °C Front brake pads temperature DistanceStage m Total distance in stage mode KnDeton4 mV Knock level for cylinder 4 TurboSts FlagCoilOC Diagnostic open circuit - coil KnockMild Mild knock TWater FlagCoilSC Diagnostic short cut - coil KnockStrong Strong knock USB_Status FlagInjOC Diagnostic open circuit - injector NTurbo Krpm Trubo rev Vbatt FlagInjSC Diagnostic short cut - injector P1 mbar Air pressure in the filter box (after filter) Vref1Corr V Reference power supply for sensors (1) Gauge Fuel level measured by the gage (not precise) P2 mbar Air pressure in the inlet manifold Vref2Corr V Reference power supply for sensors (2) GDU_OutLed State of the gearbox display leds P2P mbar Air pressure before the throttle body Vref3Corr V Reference power supply for sensors (3) Gear Gear PAccu bar PEAL accumulator pressure Vref4Corr V Reference power supply for sensors (4) HB1_Diag Diagnostic of the trhottle body (40 = OK, 49 = OC, 61 = SC) Pbrake_F bar Front brake pressure VRS_Diag Fuel pump command Pbrake_R bar Rear brake pressure, before the handbrake VRS_Status Diagnostic of the HP fuel pump (0 = OK, 1 = error) PEAL_Cmd VVT1_Cmd Fuel pressure target Pedal % A Water pump current (1) Pedal1 % Command of the PEAL solenoid valve Throttle pedal position, calculated from track 1 and 2 (Pedal1 and Pedal2) Throttle pedal position, measured from track1 VVT1_Err °crk VVT position error I_H10_Inner A Inner light pods current Pedal2 % Throttle pedal position, measured from track2 VVT1_ShiftCam1 °crk VVT position, measured for the 1st tooth of the VVT crank wheel I_H11_Outer A Outer light pods current PedalLearnState State of the throttle/pedal learning state VVT1_ShiftCam2 °crk VVT position, measured for the 2nd tooth of the VVT crank wheel I_H12_LBeam A Low beam headlight current PFuelHP bar Fuel pressure in the injectors ramp VVT1_ShiftCam3 °crk VVT position, measured for the 3rd tooth of the VVT crank wheel I_H13_EVs A EV current (Waste Gate, VVT and PEAL) PHandBrake bar Rear brake pressure, after the handbrake VVT1_TgtFilt °crk VVT position target I_H14_Radio A Radio connector current POil bar Engine oil pressure WG_N_Tgt Krpm Turbo rev target I_H15_Heater I_H16_FuelPu mps I_H17_PEAL A Heater current PWater bar Cooling circuit pressure WG_P_Tgt mbar Air compressed pressure target A MP fuel pump and feed pumps current Qinj mg Fuel injected quantity WG_RCO % Turbo wastegate commande A PEAL motor current (1) Richness A/F Richness WG_RCO_OL % Turbo waste gate coomande (open loop) I_H18_PEAL A PEAL motor current (2) RPM rpm Engine rev WpumpCmd % Water pump command I_H19_Fan A Radiator Fan current (1) RxBufDiag1BRK0 WSpeed_FL Km/h Front left wheel speed I_H2_Wiper A Wipers motor current RxBufDiag2BRK0 WSpeed_FR Km/h Front right wheel speed I_H20_Fan A Radiator Fan current (2) Shifter Upshift process ON WSpeed_RL Km/h Rear left wheel speed I_H3_Starter A Starter command current ShifterAna Volt Gearbox shifter sensor voltage WSpeed_RR Km/h Rear right wheel speed I_H4_ECU A ECU current Speed Km/h Spedd of the car I_H5_Coils A Coil current Start4WD HPPump_Cmd HPPump_Diag HPPump_Targe t I_H1_WPump °crk bar Turbo close loop state °C Cooling circut temperature State of the map update via the USB key volt Battery voltage Synchronization diagnostic State of the synchronization % VVT1_Diag VVT command VVT diagnostic Lanch activated (Boost and no rear clutch) Page 67/67 Version 24/04/2015
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