horv series band type rodless cylinder

Catalog HBKC0001
HOR V SERIES
BAND TYPE RODLESS CYLINDER
The next step in
Rodless Cylinder Downsizing
Bore Sizes:
16mm 5/8 ”
25mm 1”
40mm 1 1/2 ”
Nominal
Nominal
Nominal
Strokes to 78”
35% Shorter
40% Thinner
40% Lighter
(2000mm)
BAND-TYPE RODLESS CYLINDER
A New Wo
HORV SERIES
The HORV series is de
Use of our own flat pis
Lighter
Shorter
The lightweight body of the band-type rodless
cylinder HORV series places no loads on
either the actuator axis or the stand, even
when using a Y-Z axis. The HORV contributes
space savings and a lighter weight to the
overall device.
Achieves a dead stroke shorter than conventional bandtype rodless cylinder. It has further reduced zero stroke
dimensions by approximately 35%.
40%
35%
Dead stroke-reduction ratio
HORV16
Actual dimensional
comparisons of
HORV 16X100
(in photograph) and
High-strength Stainless Steel Seal Band
Conventional Rodless
The original-design stainless seal band is the result of many years
of experience. The HORV achieves long life and low leakage
compared with plastic seal bands.
Cylinder 16X100
(in silhouette)
Note
Direct mount
The block type end cap
allows for direct mounting
without the need for
mounting brackets.
Note The socket headcap
screw shown in the
illustration is not
provided with the
product.
Sensor Switch Track
Flat piston
Port Options
NPT or Metric GTAP (tapper) ports.
1
Uses a cap groove that allows
the lead wires for embedded
sensor switches to be drawn out
from a single surface.
A flat piston shape achieves an
extremely thin profile.
Sensor switch
Lead wire protection
rld Standard for Rodless Cylinders
veloped on the concept of making rodless cylinders “shorter and thinner.”
ton mechanism design opens up a new territory in rodless cylinder design.
Thinner
Design Solution incorporating
a linear guide rail
The lower table position compared to conventional rodless
cylinders makes possible a compact, simple design.
Linear guide*
Top plate*
40%
Height-reduction ratio
M-type mount
*
Customer supplied items
INDEX
Featured Options
Shock absorber
unit
M-mount
Specifications List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
F-tube support
How To Order. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Handling Instructions, and Precautions . . . . . . . . . . . . . . . . . . 5
Inner Construction and Names of Parts, and Materials . . . . . 10
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Sensor Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
See page 14
See page 14
See page 14
2
Band-Type Rodless Cylinder
HORV SERIES
Specifications
Symbol
All bore sizes available in 1” stroke increments
Specifications
Item
Model
Bore size
in.
HORV16
HORV25
HORV40
5/8
1
1 1/2
Media
Clean dry air
Operating type
Double-acting
Operating pressure range
PSI
Proof pressure
PSI
21~115
170
F
Operating temperature range
32~140
o
Operating speed range
in./sec.
Cushion
Rubber bumper 3~20, with shock absorber 3~32
Standard
Rubber bumper
Option
Shock absorber
Lubrication
Note 1
Not required, but if used, specify turbine oil type 1 (ISO VG32 or equivalent, or lithium grease)
Stroke adjustment range in. with shock absorber
One side 0~ -.78
Maximum stroke
One side 0~ -1.18
one inch stroke increments ~ 78” 2000(mm) maximum standard stroke
Filtration
40 microns
Port size (NPT)
GTAP (parallel/tapper)
M5
1/8”
1/4”
Notes 1: Select shock option, see page 6.
Thrust
Model
Pressure area
PSI
inch2
28.5
42.5
57
71
85
99.5
113.5
HORV16
.311
9
13.5
18
22.5
27
31.5
36
HORV25
.759
22
33
44
55
66
77
88
HORV40
1.947
56.5
85
113
141
169.5
197.5
226
M-mount
Weight
Zero stroke
weight
(lbs.)
Additional
weight for each
1” stroke (lbs.)
F-mount
HORV16
0.44
0.07
0.08
HORV25
1.1
0.10
0.13
HORV40
4.15
0.28
0.26
Model
Shock absorber unit
Note 1: Sensor switch types A and B show the lead wire length.
A: 1000mm B: 3000mm
3
Additional weight of sensor switch
Table
One side
Both sides
0.04
0.17
0.13
0.27
0.08
0.44
0.40
0.80
0.29
1.5
1.0
2.0
ZE
A
0.03
ZE
Note 1
B
0.08
Shock Absorber Specification
Item
Model
HKSHGV 10X10
HKSHGV 14X12
HKSHGV 20X16
HORV16
HORV25
HORV40
J
3
8
25
inch
.4
.5
.63
Appropriate cylinder
Maximum absorption
Absorbing stroke
Maximum impact speed
in./sec.
Maximum frequency
31.5
cycle/min
Spring return force
30
lbs.
1.1
20
4.0
2.5o or less
Angle variation
F
Temperature range
32~140
o
How To Order
HORV
16X12 - M - F 1 - K 2 - ZE102 A 2
Band-type
Rodless Cylinder
HORV Series
Bore size
X
Stroke
(1” stroke
increments)
M-mount Note
Blank: No mount
M: With M-mount
Number of sensor switches
1: With one sensor switch
2: With two sensor switches
3: With three sensor switches
F-mount tube support
Blank: No support
F: With F-mount tube support
Number of support brackets
1: With one set (With two brackets)
2: With two sets (With four brackets)
Shock absorber Note
Blank: No shock absorber
K: With shock absorber
Number of shock absorber kits (with holders)
1: With one set
2: With two sets
Lead wire length
A: 1000mm
B: 3000mm
Sensor switch type
Blank: No sensor switch
ZE135: 2-wires horizontal lead hall effect with LED DC10~28V
ZE155: 3-wires horizontal lead hall effect with LED DC4.5~28V
ZE235: 2-wires vertical lead hall effect with LED DC10~28V
ZE255: 3-wires vertical lead hall effect with LED DC4.5~28V
ZE101: 2-wires horizontal lead reed sensor without LED DC5~28V, AC85~115V
ZE102: 2-wires horizontal lead reed sensor with LED DC10~28V, AC85~115V
ZE201: 2-wires vertical lead reed sensor without LED DC5~28V, AC85~115V
ZE202: 2-wires vertical lead reed sensor with LED DC10~28V, AC85~115V
Note: The combination of M-mount and shock absorber not allowed.
4
Handling Instructions, and Precautions
Selection and Mounting
Maximum load and moment
While the band-type rodless cylinder HORV series can be used while subjected to direct loads, do not
let the load or moment exceed the values shown in the table below. In addition, since the conveyance
load may vary depending on the speed, check the rubber bumper and shock absorber options on page
6 before use.
W1, W2, W3 (lbs.)
Pitching direction moment : Mp=FpXr1
Rolling direction moment : Mr=FrXr2
Yawing direction moment : My=FyXr3
Moment direction
Mp
lb.in
Mr
My
W1
W2
W3
lb.in
lb.in
lbs.
lbs.
lbs.
HORV16
28.3
4.4
4.4
9
9
4.5
HORV25
106
14
14
27
27
13.5
HORV40
531
56
56
67
67
33.5
Model
Caution: Do not exceed the maximum capabilities of the rubber bumper and/or shock absorber specifications.
5
Amount of stroke change due to bumper
compression at the end of stroke
Cushion capability
Rubber bumper capability
Do not use when the maximum impact speed exceeds 19
inch/sec.
In the band-type rodless cylinder HORV series, note that use of
the rubber bumper results in the stroke varying according to
pressure as shown in the figure below.
Shock absorber capability
Rubber bumper and shock absorber performance curve
(In horizontal use, at a pressure of 70PSI)
The “weight” in the graph refers to the weight conveyable by the
HORV series. “Impact speed” refers to the speed immediately
before striking the rubber bumper or shock absorber.
HORV16
Without shock
absorber
8
12
16 20 23.5 27.5 31.5 35.5 39
Impact speed (inch/sec.)
43
47
Weight (lbs.)
HORV25
16
14
12
10
8
6
4
2
0
.08
.07
.06
.055
.05
.04
.03
.025
.015
.008
0
0 15 28 42 57 71 85 100 115
Pressure (PSI)
HORV25, 40
With shock absorber
Amount of change (in.)
Weight (lbs.)
15.5
13
11
9
6.5
4.5
2.2
0
4
HORV16
Amount of change (in.)
Do not use when the maximum impact speed exceeds 31.5
inch/sec.
.19
.1
.08
.06
.04
.02
0
-.02
-.04
40
25
0 15 28 42 57 71 85 100 115
Pressure (PSI)
With shock absorber
Without shock
absorber
4
8
12
16 20 23.5 27.5 31.5 35.5 39
Impact speed (inch/sec.)
43
47
43
47
Weight (lbs.)
HORV40
40
35
30
25
20
15
10
5
04
With shock absorber
Without shock
absorber
8
12
16 20 23.5 27.5 31.5 35.5 39
Impact speed (inch/sec.)
6
Mounting
4. If using in locations where the cylinder can easily become
soiled, conduct cleaning at regular intervals. After cleaning,
always apply grease to the cylinder barrel and outer
sealing band rubbing surfaces.
span
10mm
span
(lbs.)
span
10mm
Support on bottom surface of barrel
When supported directly on the bottom surface of the barrel, as shown
above, the load can be taken without mounting other supports.
7
(lbs.)
39.5 78.5
Span (inch)
118
HORV40
Load W
Three-point support
10mm
33.5
67.5
45
22.5
0
39.5 78.5
Span (inch)
118
Load W1 and/or W2
6. Precautions for the support types.
10mm
9
6.75
4.5
2.25
0
90
5. Mount the cylinder barrel so that it cannot
twist around. Insufficient flatness in
the mounting surface could result in
cylinder barrel twisting,
stainless steel band
damage, air leaks, and
operating malfunctions.
Two-point support at both ends
HORV25
11
Load W
3. Be careful to avoid generating scratches or dents, etc., in the
cylinder barrel.
HORV16
(lbs.)
2. Never engage in electric welding either during or after mounting the band-type rodless cylinder HORV series. Flows of
welding current to the cylinder could generate arcs that result
in damage or depositions.
7. With longer cylinder lengths, the load could generate a large
deflection that could result in operating malfunctions. If the
relationship between the load on a two-point support at both
ends and the stroke exceeds the range shown in the figure
below, always use an intermediate F-tube support.
Load W
1. While there are no particular restrictions on mounting stance
in the HORV series, mount the piston yoke so that it faces
downward or protect with a cover, etc., when mounting in
locations subject to dripping water or oil, etc., or to large
amounts of dust.
22.5
11
0
39.5 78.5
Span (inch)
118
Mounting the shock absorber, and stroke adjustment
Table bolt
Shock table
Shock absorber holder
Stopper
Stroke adjustment
1. Shock absorber position adjustment
a) Loosen the hex-head nut holding the shock absorber.
b) Use a screwdriver to rotate the shock absorber and
adjust its position.
c) When the desired position has been reached, tighten
the hex-head nut to fix in place.
Hex-head nut tightening torque
Model
Piston yoke
Tightening torque
ft. lbs.
Hex-head opposite side
mm
HORV16
5.90
13
HORV25
7.40
17
HORV40
22.10
24
Shock absorber
Hex-head nut
Mounting
1. There are no particular restrictions on mounting position so
long as the end surface of the shock absorber holder does not
protrude beyond the cylinder end surface. (Can also be used
at an intermediate position.)
2. Mount so that the shock absorber and the stopper on the
table side are completely in contact along the entire surface.
3. Use the shock absorber within the range of the shock
absorber performance limits (the range of its performance
curve).
4. Maximum impact speed of the shock absorber is 31.5
inch/sec. Note that this is not the same as the average speed.
The speed at time of impact should not exceed 31.5 inch/sec.
5. Do not use the shock absorber in locations subject to dripping
water or oil, or to large amounts of dust. If using in such locations, use a cover, etc., to prevent the unit from being directly
subjected to dripping water, etc., It could result in operating
malfunctions, or in reduced absorption energy.
6. Do not loosen the setscrew placed in the center of the shock
absorber’s back end surface. The oil charged inside the unit
could flow out, reducing shock absorber performance.
7. Use the table bolt provided to attach the shock table to the
piston yoke.
Mounting the workpiece
Torque Table
Mounting the F-mount
Model
Tightening torque
lb.in
Mounting bolt
HORV16
18
M4X0.7
HORV25
36
M5X0.8
HORV40
61.8
M6X1
1. When using the piston yoke to mount a workpiece, mount
within the tightening torques shown in the table below.
Mounting bolt tightening torques
Model
Tightening torque
ft. lbs.
Mounting bolt
HORV16
1.5
M4X0.7
HORV25
3.0
M5X0.8
HORV40
5.15
M6X1
2. Pay attention to the length of the mounting bolt threads.
Screwing in a bolt longer than the thread hole depth could
result in its bumping against the shim and tape guide, causing operation malfunctions.
Mounting screw
Piston yoke
Shim and band guide
Cylinder barrel
For the F-mount, use mounting holes in four places to fix in
place with bolts.
4 mounting holes
Note: Tighten the table fixing bolt in line with the above values.
Note: Refer to Page 14 dimensions.
8
Order Codes
Additional Parts
Shock absorber unit
M-type mounting brackets
(With shock absorber, table and holder)
HK-ORV
16
(With two units)
HM-ORV
HKSHGV
10X10
16
HF-ORV
Equivalent bore size
16: For ORV16
25: For ORV25
40: For ORV40
Equivalent bore size
16: For ORV16
25: For ORV25
40: For ORV40
Shock absorber
F-type support tube brackets
Shock absorber holder
HC-ORV
Mounting outer screw size X stroke
10X10: For ORV16
14X12: For ORV25
20X16: For ORV40
16
16
Equivalent bore size
16: For ORV16
25: For ORV25
40: For ORV40
Shock absorber table
HT-ORV
Equivalent bore size
16: For ORV16
25: For ORV25
40: For ORV40
(With bolt)
16
Equivalent bore size
16: For ORV16
25: For ORV25
40: For ORV40
Multi-orifice fixed aperture shock absorber
For the sensor switches, see page 15
Repair Kit
Sealing Kit
MK1-ORV
Note
16
Sealing band kit
MK2-ORV
Equivalent bore size
16: For ORV16
25: For ORV25
40: For ORV40
16X200
Equivalent bore size
16: For ORV16
25: For ORV25
40: For ORV40
Note: The fewest order unit of the seal kit is every five sets.
End cap assembly, L side
MK4-ORV
16
Equivalent bore size
16: For ORV16
25: For ORV25
40: For ORV40
9
Piston assembly
MK5-ORV
16
Equivalent bore size
16: For ORV16
25: For ORV25
40: For ORV40
End cap assembly, R side
MK3-ORV
16
Equivalent bore size
16: For ORV16
25: For ORV25
40: For ORV40
Internal Construction
Names of Parts, and Major Materials
Name
Material
End cap L
Polybutylene terephthalate
1
14
Button bolt with hex-head hole
Steel
6
Zinc chromate
15
Cylinder barrel
Aluminum alloy
1
Anodized
1
16
Shim
Polyester
-
Polybutylene terephthalate
1
17
Magnet strip
Rubber magnet
2
Polyacetal
2
18
Magnet
Rare earth magnet
2
Piston yoke
Aluminum alloy
1
19
Cylinder gasket
Synthetic rubber (NBR)
2
8
Inner sealing band
Stainless steel
1
20
Piston bumper
Synthetic rubber (NBR)
2
9
Outer sealing band
Stainless steel
1
21
Piston seal
Synthetic rubber (NBR)
2
10
Mount bumper
Urethane rubber
2
22
Piston
Polyacetal
2
11
Sled insert B
Brass
4
Nickel-plated
12
Sled insert A
Brass
2
Nickel-plated
No.
Name
Material
1
End cap R
Polybutylene terephthalate
1
2
Cap cover
Polypropylene
2
3
Band stop pin
Stainless steel
2
4
Scraper
Nylon
5
Mount cover
6
Tape guide
7
Quantity
No.
Remarks
13
Parallel pins
Anodized
Quantity
Remarks
Aluminum chromate treated
Maintenance Kit Order Codes, and Parts Composition
Sealing kit
:
4
-1,
5
-1,
6
-2, 19 -2, 21 -2
Equivalent bore sizeXStroke :
3
-1,
8
-1,
9
-1
Equivalent bore size
:
1
-1,
2
-1,
3
-1, 10 -1,
Equivalent bore size
:
2
-1,
3
-1,
10 -1, 11
Equivalent bore size
:
4
-1,
5
-1,
6
Equivalent bore size
End cap assembly, L side
MK1-ORV
MK2-ORV
MK3-ORV
MK4-ORV
Piston assembly
MK5-ORV
Sealing band kit
End cap assembly, R side
Note:
4
-1,
7
11 -2, 12 -1, 14 -3, 19
-1,
20 -1
-1, 12 -1, 13 -1, 14 -1, 19 -1, 20 -1
-1, 16 -2, 18 -2, 21 -2, 22 -2
-1
Quantity
Inner construction No.
10
Dimensions
HORV16X
(Unit mm)
Stroke
1 inch = 25.4 mm
(mm)
2- M5 Cylinder ports (Standard)
Depth4 connection port
(mm)
With shock absorber
Note: For the M-type mount and F-type support, see page 14.
11
Dimensions
HORV25X
(Unit mm)
Stroke
1 inch = 25.4 mm
(mm)
2- 1/8 NPT Cylinder ports (standard)
(mm)
With shock absorber
Note: For the M-type mount and F-type support, see page 14.
12
Dimensions
HORV40X
(Unit mm)
Stroke
1 inch = 25.4 mm
(mm)
2- 1/4 NPT Cylinder ports (standard)
(mm)
With shock absorber
Note: For the M-type mount and F-type support, see page 14.
13
Optional Dimensions
(Unit mm)
M-mount
F-mount
HM-ORV16 (For HORV16)
HF-ORV16 (For HORV16)
HM-ORV25 (For HORV25)
HF-ORV25 (For HORV25)
HM-ORV40 (For HORV40)
HF-ORV40 (For HORV40)
Note: Remove the mount bumper when mounting the M-type mount.
Shock Absorber Dimensions
HKSHGV10x10 (For HORV16)
(Unit mm)
HKSHGV14x12 (For HORV25)
HKSHGV20x16 (For HORV40)
14
Sensor Switch
Hall Effect Type and Reed Sensor Type
Symbol
Specifications
Hall effect type
Item
Model
ZE135
ZE235
Wiring Method
Direction of lead wire
ZE255
3-lead wire type
Horizontal
Vertical
Power source voltage
Horizontal
Vertical
--
DC4.5~28V
Load voltage
DC10~28V
Load current
4~20mA (At 25 C, 10mA at 60 C)
DC4.5~28V
o
Consumption current
Voltage drop
ZE155
2-lead wire type
o
50mA MAX.
--
Note 1
10mA MAX. (DC24V)
4.5V MAX.
0.5V MAX. (At 20mA with voltage of 10V or less)
o
1mA MAX. (DC24V, 25 C)
Leakage current
50µA MAX. (DC24V)
Response time
1ms MAX.
Insulation resistance
100M MIN. (At DC500V megas, between case and lead wire terminals)
Dielectric strength
AC500V (50/60Hz) in one minute (Between case and lead wire terminals)
Shock resistance
Note 2
Vibration resistance
294.2m/s2 {30.0G} (Non-repeated)
Total amplitude 1.5mm .10~55Hz {88.3m/s2 (9.0G)}
Note 2
Protective structure
IEC IP67, JIS C0920 (Permeation proof type)
Operating indicator
Red LED indicator lamp when ON
PVC insulated cable 0.2 SQ x 2 wires (Brown, Blue) x l Note 3
Lead wire
PVC insulated cable 0.15 SQ x 3 wires (Brown, Blue, Black) x l Note 3
o
Ambient temperature
32~140 F
Storage temperature range
14~158 F
o
Weight
15g (For lead wire length A: 1000mm), 35g (For lead wire length B: 3000mm)
Notes 1: Internal drop voltage will vary according to the load current.
2: According to Koganei test standards
3: Lead wire length A; 1000mm, B; 3000mm
Reed sensor type
Item
Model
ZE101
ZE201
Wiring Method
Direction of lead wire
Horizontal
Low voltage
Load current
Internal drop voltage
.
Note 1
Vertical
Horizontal
Vertical
DC10~28V, AC85~115V (r.m.s.)
40mA MAX., 20mA MAX.
5-~40mA, 5~20mA
0.1V MAX. (At load current of DC40mA)
1ms MAX.
100M Ω ohms
Dielectric strength
Insulation proof pressure
Shock resistance
Vibration resistance
AC 500V (50/60Hz) in one minute (Between case and lead wire terminals)
294.2m/s2 {30.0G} (Non-repeated)
Total amplitude 1.5mm . 10~55Hz {88.3m/s2 (9.0G)}, Resonant frequency 2750 +/- 250Hz
Protective structure
Operating indicator
3.0V MAX.
0mA
Response time
IEC IP67, JIS C0920 (Permeation proof type)
None
Red LED indicator lamp when ON
PVC insulated cable 0.2 SQ x 2 wires (Brown, Blue) x l Note 2
Lead wire
o
Ambient temperature
32~140 F
Storage temperature range
14~158 F
o
Contact protection measures
Required (See contact protection measures on page 17)
15g (For lead wire length A: 1000mm), 35g (For lead wire length B: 3000mm)
Notes 1: Internal drop voltage will vary according to the load current.
2: Lead wire length A; 1000mm, B; 3000mm
15
ZE202
DC5~28V, AC85~115V (r.m.s.)
Leakage current
Weight
ZE102
2-lead wire type
Sensor Switch Order Code - Specifications
ZE135
A
Lead wire length
A: 1000mm
B: 3000mm
Horizontal sensor switch type
ZE135: 2 wires, hall effect with LED (PNP, sourcing), DC10~28V
ZE155: 3 wires, hall effect with LED (NPN, sinking), DC4.5~28V
ZE101: 2 wires, reed sensor without LED, DC5~28V, AC85~115V
ZE102: 2 wires, reed sensor with LED, DC10~28V, AC85~115V
Vertical sensor switch type
ZE235: 2 wires, hall effect with LED (PNP, sourcing), DC10~28V
ZE255: 3 wires, hall effect with LED (NPN, sinking), DC4.5~28V
ZE201: 2 wires, reed sensor without LED, DC5~28V, AC85~115V
ZE202: 2 wires, reed sensor with LED, DC10~28V, AC85~115V
Internal Circuit Diagram
Reed sensor type
Hall effect type
2-lead wire PNP type (ZE135, ZE235)
Sensor Switch Dimensions
Horizontal lead wire
With LED (ZE135, ZE155, ZE102)
3-lead wire NPN type (ZE155, ZE255)
Without LED
(ZE101, ZE201)
With LED
(ZE102, ZE202)
(Unit mm)
Vertical lead wire
With LED (ZE235, ZE255, ZE202)
slotted head screw
indicator
Hall effect type
Reed sensor type
Without LED (ZE101)
Maximum sensing location
Without LED (ZE201)
slotted head screw
Reed sensor type
Maximum sensing location
16
Contact Protection Measures for the Sensor Switch
To ensure stable use of the reed type sensor switch, implement the following contact protection measures.
When capacitive surges are generated
When connecting inductive loads
(Solenoid relays, etc.)
(when lead wire length exceeds 10m)
Choke coil: 1~5mH
For DC........Diode or RC circuit, etc.
For AC........RC circuit, etc.
Diode: For forward direction, use circuit current or higher, C : 0.01~0.1µF
and for reverse direction, use reverse proof pressure 10 R : 1~4kΩ
times or more the circuit voltage.
Instructions for Connecting Sensor Switch
2-lead wire type
Basic Connection
(ZE135, ZE235, ZE101,
ZE102, ZE201, ZE202)
3-lead wire type (ZE155, ZE255)
Basic Connection
Connection to relay
Connection to relay
Connection to TTL
Connection to solenoid
Connection to solenoid
Connection to C-MOS
Connection to programmable controller
Connection to programmable controller
Cautions for Hall Effect Sensor Switch:
1. Be careful of the wiring colors for wiring connections. The lack of surge
protection means that miswiring could damage the switch.
2. Do not connect the 2-wire reed solid state sensor switch to TTL or C-MOS.
3. We recommend the use of surge protection diodes for the induction loads
of solenoid relays, etc.
4. Since the circuit voltage will drop in proportion to the number of sensor
switches, avoid use of AND (straight) connections.
5. While it is possible to use pairs of sensor outputs (such as pairs of black
wires) when using OR (parallel) connections, be aware that leakage voltage will increase by several times the number of sensor switches and may
cause load return abnormalities.
17
6. Since the sensor switch is a magnetically sensitive type, avoid using in locations subject to strong external magnetic fields, or bringing it too close to
power lines or other large electric flows.
7. Do not pull strongly on the lead wires, bend them too far, or subject them to
excessive force.
8. Avoid use in environments subject to chemical products or gases, etc.
9. Consult factory for use in ambient atmospheres subject to water or oil.
When Mounting Sensor Switches in
Close Proximity
Instructions for Sensor Switch Movement
When mounting a sensor switch in close proximity to the HORV series,
mount so that the distance between it and the cylinder does not fall
below the values in the table below.
Loosening the sensor switch setscrew allows the sensor switch to be
moved along the switch mounting groove on the base. In addition, the
lead wires can be inserted into the cap area of the groove.
Tightening torque for the setscrew is 1.8 in.lb ~ 2.65 in.lb
mm
Code
A
B
C
HORV16
HORV24
HORV40
Hall effect type
0
0
0
Reed sensor type
0
0
0
Hall effect type
44
61
91
Reed sensor type
49
69
102
Hall effect type
4
5
7
Reed sensor type
9
13
16
Mounting Position for Stroke End Detection Sensor Switch
When the sensor switch is mounted in the position shown in the figure,
the magnet reaches the sensor’s maximum sensitivity position at the
stroke end.
(Unit mm)
Reed sensor type (ZE101, ZE201, ZE102, ZE202)
Model
A
B
C
D
HORV16
56
15
28.5
31
HORV25
76
19
44.5
47
HORV40
121
26
82.5
85
Hall effect type (ZE135, ZE235, ZE155, ZE255)
Model
A
B
C
D
HORV16
56
15
24.5
35
HORV25
76
19
40.5
51
HORV40
121
26
78.5
89
18
Limited Warranty
HUMPHREY PRODUCTS warrants its products to be free
from defects in workmanship and/or material for one (1)
year or one (1) million cycles, whichever comes first, from
the date of manufacture.
Manufacturer (Humphrey) shall have no liability under the
warranty or otherwise if:
The product is not inspected within ten (10 days after
delivery;
The product is used other than in accordance with current operating instructions;
The product is subjected to any abuse or abnormal or
unintended use or application;
A claim in writing under this warranty is not presented to
Humphrey Products at the Kalamazoo address on or
before ninety (90) days after any alleged defect was first
known or could reasonably have been known, whichever is sooner, or;
The product is not returned unaltered to Humphrey
Products within such ninety (90) day period for inspection. Any warranty extends only to the “first level user” of
the product.
Limitations:
19
Manufacturer’s liability shall be limited to:
1. product replacement, 2. product repair, or
3. a refund of the product purchase price
F.O.B. point of manufacture, and as
Manufacturer, at its option may elect. The
above remedies shall be Buyer’s exclusive
remedies for any and all loss or damage
claimed by or through Buyer from any
cause whatsoever including, without limitation, inability to supply product, errors or
delays in shipment, Manufacturer’s negligence, or any other matter. Manufacturer
shall not be liable for any incidental, special,
or consequential damages.
Disclaimer:
The above Limited Warranty is EXCLUSIVE
of any and all other warranties, liabilities or
obligations of Manufacturer. MANUFACTURER DISCLAIMS ANY OTHER WARRANTY AND MAKES NO REPRESENTATIONS OR WARRANTY OF ANY KIND
EXPRESS OR IMPLIED, INCLUDING BUT
NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS
FOR A PARTICULAR PURPOSE OR
OTHER MATTER. Manufacturer neither
authorizes nor assumes responsibility for
any other affirmation of fact, description or
other representation with respect to its product.
This warranty applies only to standard cataloged products
offered by Humphrey Products Company. This warranty
does not cover or imply coverage on “specials or modified”
products developed for special customer applications.
These specifications are subject to change without notice.
For more information contact Humphrey Products Company,
Kalamazoo, Michigan.
HORV Rodless Cylinder Application Data Sheet
Date
Distributor:
Salesperson:
Customer and Location:
HORV
Application Orientation:
(Circle applicable number)
1. Horizontal, Table Up
3. Horizontal, Table on Side
2. Horizontal, Table Down
4. Vertical
Application Specifications:
Stroke Length (in.)
Weight Extend (lbs.)
Weight Return (lbs.)
Dimension -r1 (in.)
Pressure Extend (PSIG)
Pressure Return (PSIG)
Speed Extend (in./sec.)
Speed Return (in./sec.)
Note: Weight is the Total load and fixturing attached to the HORV slider.
Application description and/or drawing:
Please fax completed form to
Humphrey Products Technical Service
Fax: 616.381.4113
20
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Humphrey Products Company
Box 2008 Kilgore at Sprinkle Road
Kalamazoo, Michigan 49003 USA
Phone 616.381.5500
Fax 616.381.4113
www.humphreypc.com
In Canada:
Humphrey Fluid Power Limited
570 Alden Road, Unit 10
Markham, Ontario L3R 8N5
Phone 905.479.3633
Fax 905.479.3755