Copper alloys Aleaciones de Cobre

Copper alloys
Aleaciones de Cobre
Isidro Bonifaz 471, Independencia Lima 28 Perú
Contact Commercial Management
T (511) 613 9200
F (511) 613 9201
E [email protected]
www.tecnofil.com.pe
Since 1975
Desde 1975
Offering the
highest quality
to industries
worldwide
Ofreciendo la
más alta calidad
a la industria
mundial
The Best Copper of the Peruvian Andes.
Tecnofil is certified by ISO 9001,
ISO 14001, OHSAS 18001and BASC.
Our Test Reports comply with RoHS,
REACH and WEEE requirements.
El mejor Cobre de los Andes Peruanos.
Tecnofil cuenta con certificados ISO
9001, ISO 14001, OHSAS 18001 y BASC.
Nuestras certificaciones cumplen los
requerimientos RoHS, REACH y WEEE.
Copper alloys
Aleación de Cobre
Phosphor Bronze: CDA 501, 505, 507, 509, 510,
511,519, and 521
The most widely-used copper based alloy for almost every
type of spring, because of its high strength, resilience, excellent
corrosion and fatigue resistance. Combined with good
conductivity, these alloys are used for all types of electrical
devices - switches, relays, instruments, etc. Available in wire.
Silicon Bronze: CDA 651, 653, 655, 656
More corrosion resistant and stronger than brass.
Mainly used in electrical circuitry for swtichgears and process
control equipment as well as for production of valves and
fasteners. Available in wire.
Copper Magnesium: CDA 18661
We make copper – magnesium alloy which is an environmentally
friendly alternative to copper-cadmium alloys. Our variety considers
specific chemical composition, size, quality, and temper allowing
our clients to apply these to production of trolley cables & wires,
conductors, semiconductor pins, and more. Available in wire and
bare cable.
High Copper Alloy Solder (Deoxidized Copper): CDA 189
This high quality soldering wire allows for highly conductive, non
porous, copper colored welding of ETP Copper, oxygen-free
copper, galvanized steel and mild steel and is widely used in the
automotive industry. Available in wire and welding rods.
Copper Nickel: CDA 702, 705, 707, 725
Copper nickel alloys are great corrosion resisters, are good for
bending, forming and welding. These are ideal for applications
in contact with salt water. Available in wire and flat wire.
Nickel Silvers (Lead Free): CDA 745, 752, 757, 760, 773
Shiny silvery metal mostly used for forming applications,
valves and fittings. Available in wire.
EDM
Electrical discharge machining – CDA 274
We provide a lineup of advanced products to satisfy the
requirements of EDM.
• Manufactured with a precision of wire diameter tolerance of
+0 /-0.002 mm with no faws or irregularities.
Copper Iron: CDA 19210, 197
These are high tempered alloys with fairly good conductivity for
use when high amperage and strength are required. Available in
Wire.
• Annealing technology assures a stable tensile strength,
prevending wire breakage.
Brass (Lead free): CDA 210 up to CDA 280
We make a full range of brass wires series 200 according to
ASTM B134 and international specifications. We offer materials
according to customer demand for size, quality, temper, and
packaging. Available in wire, flat wire, bar.
Packaging
Reels, carriers, coils; material and size according to demand.
Available in recycled materials.
Contact Bronze: CDA 425
This alloy offers better formability and corrosion resistance
than copper Iron as well as good conductivity and temper;
making it ideal for production of electrical springs, connectors
and terminals. Available in wire.
Naval Brass: CDA 464
This alloy’s properties are ideal for high speed machining, welding,
threading and is corrosion resistant. Ideal for, locks, fasteners,
plumbing components, hydraulic components and pneumatic
components. Available in wire and bar.
Manganese Brass (Nickel Free): CDA 669
These alloys are environmentally friendly alternatives to Copper
Nickel. Available in wire.
• Superior straightness most suitable for automatic threading.
• High purity brass
Cobre Magnesio: CDA 18661
Fabricamos aleación de cobre-magnesio que es una alternativa
amigable al medioambiente y que reemplaza al cobre-cadmio.
Nuestra variedad considera la composición química,
dimensiones, calidad y temple permitiendo a nuestros clientes
producir cables & alambres “trolley”, conductores, pines semiconductores y más. Disponible en alambre y cable desnudo.
Bronce Fosforoso: CDA 501, 505, 507, 509, 510, 511,
519, and 521
La aleación de cobre que tiene mayor diversidad de aplicaciones
por su gran fuerza y excelente resistencia a la corrosión y a la
fatiga. Combinada con una buena conductividad, esta aleación
es utilizada para distintos dispositivos eléctricos. Su composición
química es acorde a la norma ASTM B159. Disponible en alambre.
Cobre desoxigenado: CDA 189
Este alambre de soldadura de alta calidad permite soldar el cobre
libre de oxígeno, acero galvanizado, y acero dulce dejando una
costura altamente conductiva, no porosa, y cobriza que se utiliza
ampliamente en la industria automotriz. Disponible en alambre y
varillas.
Bronce Silicio: CDA 651, 653, 655, 656
Más resistente a la corrosión y más fuerte que el latón. Usada en
circuitos eléctricos, llaves de paso, válvulas y equipos de procesos
de control. Disponible en alambre.
Cobre Hierro: CDA 19210, 197
Éstas son aleaciones de temple muy duro y de buena conductividad
para usos que requieren alto amperaje y resistencia mecánica.
Disponible en alambre.
Latón (Libre de plomo): CDA 210 a CDA 280
Fabricamos un completo rango de alambres de latón de la
Serie 200, acorde a la norma ASTM B134 y especificaciones
internacionales. Ofrecemos materiales acordes a la demanda
del cliente: tamaño, calidad, temple y empaque.
Bronce de Contacto: CDA 425
Esta aleación se deja trabajar mejor que el cobre hierro y es más
resistente a la corrosión manteniendo temple y conductividad.
Haciéndola ideal para la fabricación de resortes eléctricos,
conectores y terminales. Disponible en alambre.
Cobre Níquel: CDA 702, 705, 707, 725
Las aleaciones de cobre níquel son resistentes a la corrosión
y son buenas para el doblado, forjado, y soldado. Éstas son
ideales para aplicaciones en contacto con agua salada.
Disponible en alambre y fleje.
Alpaca (Libre de plomo): CDA 745, 752, 757, 760, 773
Es un metal brillante y plateado utilizado en aplicaciones
de forjado utilizado para válvulas y piezas de grifería.
Disponible en alambre.
EDM
Descarga eléctrica de mecanizado (electrical discharge
machining) – CDA 274.
Proveemos una línea de avanzados productos para satisfacer
los requerimientos de EDM.
• Fabricados con una precision de tolerancia de diámetro de
+0 / -0.002 mm sin defectos o irregularidades.
Latón Naval: CDA 464
Las propiedades de esta aleación son ideales para el maquinado
de alta velocidad, la soldadura, el hilado, y es resistente a la
corrosión. Ideal para, candados, tornillería, componentes de
gasfitería, componentes hidráulicos, y componentes neumáticos.
Disponible en alambre y barra.
• Nuestra tecnología de recocido asegura una fuerza de tensión
estable, previniendo las roturas de alambre.
Latón Manganeso (Libre de Níquel): CDA 669
Esta aleación es una alternativa amigable con el medio ambiente
al Cobre Níquel. Disponible en alambre.
Empaques
Carretes, carriers, rollos y bobinas. Todos acordes al material,
tamaño y cliente.
Disponibles en materiales reciclables.
• Rectitud superior adecuada para el intercambio automático
de roscado.
• Alambre de aleación de alta pureza
Plant capacity ranges - wire & rod
Alloy
Copper Magnesium
Standard
C18661
Diameter (mm)
Diameter (in)
Temper Range (ksi)
Min
Max
Min
Max
Max
Min
soft/hard
soft
soft/hard
soft
Soft
Spring
0.25
7
0.0098
0.2756
46
85
High Copper Alloy Solder (Deoxidized Copper)
C189
0.25
9
0.0098
0.3543
45
80
Copper Iron
C9210
0.25
8
0.0098
0.3150
43
64
C197
0.25
8
0.0098
0.3150
50
70
Brass (Lead free)
C210
0.25
13
0.0098
0.5118
40
72
C220
0.25
13
0.0098
0.5118
43
84
C230
0.25
13
0.0098
0.5118
48
100
C240
0.25
13
0.0098
0.5118
55
116
C260
0.25
16
0.0098
0.6300
55
120
C270
0.25
16
0.0098
0.6300
55
120
C274
0.25
16
0.0098
0.6300
55
120
120
C280
0.25
13
0.0098
0.5118
55
Contact Bronze
C425
0.50
9
0.0197
0.3543
50
80
Naval Brass
C464
1.15
5
0.0453
0.1969
60
85
Phosphor Bronze
C501
0.25
13
0.0098
0.5118
50
60
Silicon Bronze
Manganese Brass (Nickel Free)
Copper Nickel
Nickel Silvers (Lead Free)
C505
0.25
13
0.0098
0.5118
50
65
C507
0.25
13
0.0098
0.5118
50
70
C509
0.25
13
0.0098
0.5118
55
80
C510
0.25
13
0.0098
0.5118
60
130
C511
0.25
13
0.0098
0.5118
60
130
C519
0.50
13
0.0197
0.5118
60
130
C521
0.50
13
0.0197
0.5118
65
130
C651
1.50
22
0.0590
0.8661
55
100
C653
1.50
20
0.0590
0.7874
70
100
C655
1.50
20
0.0590
0.7874
70
130
C656
1.50
20
0.0590
0.7874
70
130
C669
2.00
8
0.0787
0.3150
70
90
C702
1.60
9
0.0630
0.3543
50
80
C705
1.60
9
0.0630
0.3543
60
80
C707
1.60
9
0.0630
0.3543
65
80
C725
1.60
9
0.0630
0.3543
70
90
C745
1.60
9
0.0630
0.3543
70
100
C752
1.60
9
0.0630
0.3543
70
85
C757
1.60
9
0.0630
0.3543
70
90
C760
1.60
9
0.0630
0.3543
60
90
C773
1.60
9
0.0630
0.3543
70
90
Note: Referential / Referencial – values are diameter dependant / valores dependen del diámetro
Product availability
Alloy
Standard
EDM
Wire & Rod
Flat Wire
Bar
Copper Magnesium
C18661
•
High Copper Alloy Solder
(Deoxidized Copper)
C189
•
Copper Iron
C19210
•
C197
•
Brass (Lead free)
C210
•
•
•
C220
•
•
•
C230
•
•
•
C240
•
•
•
•
•
•
•
•
•
C260
Contact Bronze
C270
•
C274
•
•
•
•
•
C280
•
•
•
C425
•
Naval Brass
C464
•
Phosphor Bronze
C501
•
•
C505
•
•
C507
•
•
C509
•
•
C510
•
•
C511
•
•
C519
•
•
C521
•
C651
•
C653
•
C655
•
C656
•
Silicon Bronze
Manganese Brass
(Nickel Free)
Copper Nickel
Nickel Silvers
(Lead Free)
C669
•
•
C702
•
•
C705
•
•
C707
•
•
C725
•
C745
•
C752
•
C757
•
C760
•
C773
Note: Referential / Referencial
•
Standard chemical composition
Alloy
Standard
Copper
Magnesium
Phosphor
Tin
Iron
Copper Magnesium
C18661
Rem.
0.10 - 0.70
0.001 - 0.02
0.20 max
0.10 max
Alloy
Standard
Copper
Manganese
Tin
Phosphor
Silicon
High Copper Alloy Solder (Deoxidized Copper)
C189
Rem.
0.10 - 0.30
0.6 - 0.9
0.05 max
0.15 - 0.40
Tin
Alloy
Standard
Copper
Iron
Phosphor
Zinc
Copper Iron
C19210
98.5 min
0.05 - 0.15
0.025 - 0.04
0.2 max
C197
Rem.
0.30 - 1.20
0.100 - 0.40
0.2 max
0.2 max
Alloy
Standard
Copper
Zinc
Iron
Lead (CDA)
(Our Spec)
Brass (Lead free)
C210
94.0 - 96.0
Rem.
0.05 max
0.05 max
0.0001 max
C220
89.0 - 91.0
Rem.
0.05 max
0.05 max
0.0001 max
C230
84.0 - 86.0
Rem.
0.05 max
0.05 max
0.0001 max
C240
78.5 - 81.5
Rem.
0.05 max
0.05 max
0.0001 max
C260
68.5 - 71.5
Rem.
0.05 max
0.05 max
0.0001 max
C270
63.0 - 68.3
Rem.
0.07 max
0.07 max
0.0001 max
C274
61.0 - 64.0
Rem.
0.05 max
0.05 max
0.0001 max
C280
59.0 - 63.0
Rem.
0.07 max
0.07 max
0.0001 max
Alloy
Standard
Copper
Zinc
Tin
Iron
Phosphor
Contact Bronze
C425
87.0 - 90.0
Rem.
1.50 - 3.0
0.05 max
0.35 max
Naval Brass
C464
59.0 - 62.0
Rem.
0.50 - 1.0
0.10 max
Alloy
Standard
Copper
Tin
Phosphor
Zinc
Iron
Phosphor Bronze
C501
Rem.
0.50 - 0.8
0.01 - 0.05
C505
Rem.
1.00 - 1.7
0.03 - 0.35
0.30 max
0.10 max
0.30 max
0.05 max
Alloy
Silicon Bronze
C507
Rem.
1.50 - 2.0
0.30 max
C509
Rem.
2.50 - 3.8
0.03 - 0.30
C510
Rem.
4.20 - 5.8
0.03 - 0.35
0.30 max
0.10 max
Rem.
5.00 - 7.0
0.03 - 0.35
0.30 max
0.05 max
C521
Rem.
7.00 - 9.0
0.03 - 0.35
0.20 max
0.05 max
Standard
Copper
Silicon
Manganese
Zinc
Iron
0.70 max
1.50 max
C651
Rem.
0.8 - 2.0
C653
Rem.
2.0 - 2.6
0.80 max
0.80 max.
C655
Rem.
2.8 - 3.8
0.5 - 1.3
1.50 max
0.80 max.
C656
Rem.
2.8 - 4.0
1.50 max
1.50 max
0.80 max.
Nickel
Manganese
Zinc
Tin
11.5 - 12.5
Rem.
Alloy
Standard
Copper
C669
62.5 - 64.5
Nickel Silvers (Lead Free)
0.05 max
C519
Manganese Brass (Nickel Free)
Copper Nickel
0.05 max
C702
Rem.
2.0 - 3.0
0.40 max
C705
Rem.
5.8 - 7.8
0.15 max
C707
Rem.
9.5 - 10.5
0.50 max
C725
Rem.
9.5 - 10.5
0.20 max
C745
63.5 - 66.5
9.0 - 11
1.8 - 2.8
Rem.
C752
63.5 - 66.5
16.5 - 19.5
Rem.
C757
63.5 - 66.5
11.0 - 13.0
Rem.
C760
60.0 - 63.0
7.0 - 9.0
Rem.
C773
46.0 - 50.0
9.0 - 11.0
Rem.
Note: Referential / Referencial
Plastic reel dimensions
A2
SPOOL SIZE (mm)
Spool Type
DO
DI
A1
A2
d
P-3R
130 mm
80 mm
110 mm
90 mm
20 mm
P-5R
160 mm
90 mm
114 mm
90 mm
20 mm
P-10
200 mm
90 mm
134 mm
110 mm
25 mm
P-15
250 mm
110 mm
140 mm
110 mm
32 mm
K125
125 mm
80 mm
125 mm
100 mm
16 mm
K160
160 mm
100 mm
160 mm
128 mm
22 mm
K200
200 mm
125 mm
200 mm
160 mm
22 mm
Technical specifications
Wire Diameter Sizes
0.200 mm, 0.250 mm & 0.300 mm
Diameter Tolerance
+0.000/-0.002 mm
Tensile Strength
Hard wire : 900-1035N/mm²
Soft wire : 450-550N/mm²
Brass Material Specs
CDA 274 STANDARD
Material Composition
63% Cu / 37% Zn
d
DI DO
A1
Product range & specifications
Diameter
0.200mm
0.200mm
0.250mm
0.250mm
0.300mm
0.300mm
Product Code
Tensile St
(N/mm²)
Grade
Spool
(JIS/DIN)
Net Wt
(kg)
Wt/Ctn
EDM950-20P3
900-1035
Hard
P3R
3.0 kg
11.5 km
6 spls/ctn
18.0 kg
900-1035
Hard
P5R
5.0 kg
19.1 km
4 spls/ctn
20.0 kg
EDM950-20P10
900-1035
Hard
P10
10.0 kg
38.2 km
2 spls/ctn
20.0 kg
EDM950-20P15
900-1035
Hard
P15
20.0 kg
76.4 km
1 spl/ctn
20.0 kg
EDM950-20K125
900-1035
Hard
K125
3.5 kg
13.4 km
4 spls/ctn
14.0 kg
EDM950-20K160
900-1035
Hard
K160
8.0 kg
30.6 km
2 spls/ctn
16.0 kg
EDM950-20K200
900-1035
Hard
K200
16.0 kg
61.2 km
1 spl/ctn
16.0 kg
EDM450-20P3
450-550
Soft
P3R
3.0 kg
11.5 km
6 spls/ctn
18.0 kg
EDM450-20P5
450-550
Soft
P5R
5.0 kg
19.1 km
4 spls/ctn
20.0 kg
EDM450-20P10
450-550
Soft
P10
10.0 kg
38.2 km
2 spls/ctn
20.0 kg
EDM450-20P15
450-550
Soft
P15
20.0 kg
76.4 km
1 spl/ctn
20.0 kg
EDM450-20K125
450-550
Soft
K125
3.5 kg
13.4 km
4 spls/ctn
14.0 kg
EDM450-20K160
450-550
Soft
K160
8.0 kg
30.6 km
2 spls/ctn
16.0 kg
EDM450-20K200
450-550
Soft
K200
16.0 kg
61.2 km
1 spl/ctn
16.0 kg
EDM950-25P3
900-1035
Hard
P3R
3.0 kg
7.3 km
6 spls/ctn
18.0 kg
EDM950-25P5
900-1035
Hard
P5R
5.0 kg
12.2 km
4 spls/ctn
20.0 kg
EDM950-25P10
900-1035
Hard
P10
10.0 kg
24.4 km
2 spls/ctn
20.0 kg
EDM950-25P15
900-1035
Hard
P15
20.0 kg
48.8 km
1 spl/ctn
20.0 kg
EDM950-25K125
900-1035
Hard
K125
3.5 kg
8.5 km
4 spls/ctn
14.0 kg
EDM950-25K160
900-1035
Hard
K160
8.0 kg
19.6 km
2 spls/ctn
16.0 kg
EDM950-25K200
900-1035
Hard
K200
16.0 kg
39.2 km
1 spl/ctn
16.0 kg
EDM450-25P3
450-550
Soft
P3R
3.0 kg
7.3 km
6 spls/ctn
18.0 kg
EDM450-25P5
450-550
Soft
P5R
5.0 kg
12.2 km
4 spls/ctn
20.0 kg
EDM450-25P10
450-550
Soft
P10
10.0 kg
24.4 km
2 spls/ctn
20.0 kg
EDM450-25P15
450-550
Soft
P15
20.0 kg
48.8 km
1 spl/ctn
20.0 kg
EDM450-25K125
450-550
Soft
K125
3.5 kg
8.5 km
4 spls/ctn
14.0 kg
EDM450-25K160
450-550
Soft
K160
8.0 kg
19.6 km
2 spls/ctn
16.0 kg
EDM450-25K200
450-550
Soft
K200
16.0 kg
39.2 km
1 spl/ctn
16.0 kg
EDM950-30P3
900-1035
Hard
P3R
3.0 kg
5.0 km
6 spls/ctn
18.0 kg
EDM950-30P5
900-1035
Hard
P5R
5.0 kg
8.4 km
4 spls/ctn
20.0 kg
EDM950-30P10
900-1035
Hard
P10
10.0 kg
16.8 km
2 spls/ctn
20.0 kg
EDM950-30P15
900-1035
Hard
P15
20.0 kg
33.5 km
1 spl/ctn
20.0 kg
EDM950-30K125
900-1035
Hard
K125
3.5 kg
5.9 km
4 spls/ctn
14.0 kg
EDM950-30K160
900-1035
Hard
K160
8.0 kg
13.4 km
2 spls/ctn
16.0 kg
EDM950-30K200
900-1035
Hard
K200
16.0 kg
26.8 km
1 spl/ctn
16.0 kg
EDM450-30P3
450-550
Soft
P3R
3.0 kg
5.0 km
6 spls/ctn
18.0 kg
EDM450-30P5
450-550
Soft
P5R
5.0 kg
8.4 km
4 spls/ctn
20.0 kg
EDM450-30P10
450-550
Soft
P10
10.0 kg
16.8 km
2 spls/ctn
20.0 kg
EDM450-30P15
450-550
Soft
P15
20.0 kg
33.5 km
1 spl/ctn
20.0 kg
EDM450-30K125
450-550
Soft
K125
3.5 kg
5.9 km
4 spls/ctn
14.0 kg
EDM450-30K160
450-550
Soft
K160
8.0 kg
13.4 km
2 spls/ctn
16.0 kg
EDM450-30K200
450-550
Soft
K200
16.0 kg
26.8 km
1 spl/ctn
16.0 kg
Max. 0.18”
Available in: Brass (Lead free) Copper Nickel
in
Ctn Pack
EDM950-20P5
Flat wire range
mm
Length
(km)
Thickness
Width
Max
1.50
4.50
Min
0.20
1.00
Max
0.0600
0.1800
Min
0.0080
0.0400
Max. 0.06”
Min. 0.008”
Min. 0.04”
Copper alloys
Aleaciones de Cobre
Isidro Bonifaz 471, Independencia Lima 28 Perú
Contact Commercial Management
T (511) 613 9200
F (511) 613 9201
E [email protected]
www.tecnofil.com.pe
Since 1975
Desde 1975
Offering the
highest quality
to industries
worldwide
Ofreciendo la
más alta calidad
a la industria
mundial